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ST0701-SP090817 (08)L. H. LACY COMPANY, Ltd. P.O. Box 541297 Dallas, TX 75354-1297 Ph:(214)357-0146 Submittal Job: 5262 Spec Section No: SWern Bivd (SCoppefl-Beltline) Submittal No: 11 DCM 11A; Blk E Revision No: 0 Coppeil, TX Sent Date: 8/17/2009 Spec Section Title: Submittal Title: Mega Lugs Contractor: Contract~'§ Star'ffp'~ ' """" "'~ `~ ''' " L. N. LACY COMPANY, Ltd. ,Approved as submitted ^ Approved as noted ^ Returned for corrections ^ Checked for general compliance with pl ns & specifications ~ ~ i'~ /~ ~ Si ture Date Halff Associates Architect's Stamp Engineer' Stamp ~REV~VVED • NOEXCEPTIONSNOTED LIREVIEWED WITH NOTED EXCEPTIONS DRE,IECTED - RESUBl~iT sr 11Ai rt-'n~cryr~ATFS, INC. rS www.sigmaco.com o si~nn~ www.sigmaco.com O SIB [] 0 The SIGMA ONE-LOKT"" Series SLC is a mechanical joint restraining gland that implements a series of individual IY activated wedges into the mechanical joint follower gland. When the wedge segment is engaged by the actuating bolt, the primary contact edges of each wedge segment lock onto the pipe wall. This action causes the primary contact edges to grip the pipe and effectively restrain all classifications of both AWWA C900/C905 s and ASTM D2241 IPS size PVC pipe. ONE-LOK SLC's wedge actuating bolt provides the installer with two visual torque indicators. The breakaway top and secondary shoulder stop ensure proper engagement of the wedge segment at the time of installation. Unlike other actuating bolts, the ONE-LOK ,,, SLC is manufactured with a proprietary quality control system that ensures the breakaway tops will activate at the correct torque. The breakaway top is sized to match the same dimensions of the bolts and nuts used to assemble the mechanical joint fitting and follower gland, eliminating the need for special installation tools. Once engaged, the actuating bolt leaves a residual hex-head shank, allowing post-installation disassembly of the restrained joint, if necessary. ONE-LOK SLC also features a non-corros{ve, two- plece ASS plastic spacer that is removed when using the product to restrain IPS sized pipes meeting ASTM D2241. The two-piece design of this spacer allows it to be removed without requiring disassembly of the product. When the ONE-LOK SLC is used to restrain pipes meeting AWWA C900, the spacer is left intact on the actuating bol#. ONE-LOK SLC's unique wedge segment and actuating bolt design allows the two components to interface using a cam action principle, allowing the wedge segments to rock and increase their grip on the pipe wall as thrust on the assembled joint increases. This also allows improved resistance to subsidence, seismic farces, and other movement within the maximum deflection limitations of the mechanical joint under applicable AWWA standards. {~ j Break Away Top Ball (2) ,Lug Stem Shoulder Stop 2 ®2006 Sigma Corporation, All Rights Reserved OO SIGMA, '~ .l f 1-.y, ~:.. ~ .:-'4 _ . t Dimensions in Inches, We .YU s V--. ights in Pound _ - -`~ ~ ~.'..- _ l.lcxsS '*`~^~ ~ .s'-i~`t.Y~./ ~"9i'l~~ --' • • , s Size Item Wt CIOD IPS B C D T Bolts & Inserts No• . . . No. Size Torque 3 SLC3 9 - 3.500 6.19 7.69 0.62 4 T/8 45-55 4 SLC4 11 4.80 4.500 7.50 9.12 0.75 4 T/8 45-55 6 SLC6 12 6.90 6.625 9.50 11.12 0.88 3 7/8 45-55 8 SLC8 19 9.05 8.625 11.75 13.37 1.00 6 7/8 45-55 10 SLC10 25 11.10 10.75 14.00 15.62 1.00 8 7/8 45-55 12 SLC12 30 13.20 12.78 16.25 17.88 1.00 8 7/8 45-55 14 SLC14 50 15.30 - 18.75 20.25 1.25 10 7/8 55-65 16 SLC16 56 17.40 - 21.00 22.50 L31 12 7/8 55-65 18 SLC18 60 19.50 - 23.25 24.75 1.38 12 7/8 55-65 20 SLC20 75 21.60 - 25.50 27.00 1.44 14 7/8 55-65 24 SLC24 140 25.80 - 30.00 31.50 1.56 16 7/8 55-65 30 SLC30 198 32.00 - 36.88 39.12 2.00 20 1 70-80 36 SLC36 248 38.30 - 43.75 46.00 2.00 24 1 70-80 Sizes 4" -12"are FM approved for 150 psi on AWWA C900 pipe and have been tested in accordance with ASTM F1674. FM ara~ov~o 3-12" pressure rated at 200psi working pressure 14-36" pressure rated at 235psi working pressure Sample Specification: Restraint far standard mechanical joint fittings shall be incorporated in the design of the follower gland and shall utilize multiple wedge segments that act against the pipe, increasing their resistance as the tine pressure increases. The assembled joint shall maintain the maximum flexibility and deflection of all nominal pipe sizes after burial. Restraining gland, wedge segments, and actuating bolts shall be manufactured of high strength ductile iron conforming to the requirements of ASTM A536, Grade 65-45-12. Dimensions shall be compatible with standardized mechanical joints conforming to the requirements AWWA C111/ANSI A21.11 and AWWA C153/ANSI 21.53 through 24" (latest revision}. Breakawaytops shall be incorporated in thedesign ofthe actuating bo{tstovisually ensure proper torque. The manufacturing of the actuating bolt must incorporate a quality control procedure that is deemed acceptable by the specifier and positively assures precise and consistent operating torque of the breakaway top. The mechanical joint restraining devices shall have a working pressure rating of 200ps1(235psi far sizes 1436"} minimum and provide no lessthan a safety factor of 2:1. Restraint shall be FM approved in applicable sizes. Restraining device shall be SIGMA ONE-LOK'"' or approved equal. SLC/11-06 www.sigmaco.com Note: This product is not designed to be used on plain end fittings. 1 Clean fitting socket and pipe end. Lubricate gasket and pipe end with soapy water (or approved pipe lubricant meeting AWWA C111). install ONE-LOKT"' restrainer on the pipe with the lip extension facing the pipe end, followed bythe gasket, tapered side toward end of pipe. Insert papa into fitting outlet and seat the gasket firmly and evenly into the gasket cavity. Maintain a straight joint during assembly. 2. Push the ONE-LOK gland toward the fitting and center ft around the pipe with the lip evenly against the gasket. Insert the T bolts and hand tighten the nuts. If deflection is required, make up after joint assembly but before tightening T-bolts. 3. Tighten T-bolts in an alternating manner maintaining an even gap between the gland and the fittingface at all points around the socket Repeat until all the T bolts are within the recommended torque value of AWWA C111/C600. 4. For installation on 1PS Q.D. PVC Pipe, twist. break, and remove the ABS spacers from the actuating bolts. DO NOT REMOVE SPACERS when installing product on C900 PVC. Hand tighten all actuating bolt until complete contact of all wedge sgements is made with the pipe. 5. Tighten each actuating in a clockwise direction, alternating between the bolts in a star pattern until all the break-0ff tops have been removed. Never tighten an actuating bolt more than 1.80 degrees before moving to the next bolt. ream Ridge, NJ ouston, A exan er City, A Ontario, C au i age, 800)-999-2550 (800999-0109 (800)-824-4513 (800)-688-6230 (888)-999-0420 rm-sales~sigmaco.com htn-sales~sigmaco.com rps-sales~sigmaco.com ont-salest~sigmaco.com chi-sales~sigmaco.com New York Texas Alabama California Illinois New Jersey Louisiana Florida Arizona Indiana Maryland Arkansas Georgia Colorado Wisconsin Delaware Missouri North Carolina Alaska, Hawaii Michigan irginia Kansas South Carolina Idaho, Utah Minnesota New England New Mexico Tennessee Nevada North Dakota Eastern Canada Nebraska Mississippi Washington South Dakota Pennsylvania Oklahoma Oregon, Wyoming Ohio Iowa Montana Kentucky Puerto Rico Western Canada West Virgina www.sigmaco.com 1(~ PR0S~LEC7~'" Product Features Gaskets: SBR in accordance with ANSI/AWWA C111/A21.11 T Bolts/Nuts: Low alloy steel in accordance with ANSI/AVWUA C111/A21.11 Model Numbers • IMJBGPM • IMJBGPP • IMJBGPt) • IMJBGPX • IMJBGPIO • IMJBGPI2 • IMJBGPI4 • IMJBGPI6 • IMJBGPIB • IMJBGP20 Product Specifications ®2007 Wolseley Distributed l:xdusivety by Ferguson, Stock Building Supply and Wdsefey Canada IMJBGPX 0352 ]0107 Flange bolt & Gasket set Product Features Cap Screws • Conform toANSI/ASME 618.2.1 (Bolt} • Threaded inconformance to ANS}/ASME 61.1 • Low carbon steel • SAE J429 confirmation (Comparable to Grade A [A307}} • Tensile strength (min- PSI SO.000 • Zinc electroplated Nuts • Grade 2 (SAE J995) • Coarse thread • ANSI 618.2.2 • AS7M 5S3 • Zinc electroplated Gaskets • Gaskets are made from synthetic rubber • 1/B" thick 150# Full Face Red Rubber Nuts & Bolts Futi Face Gasket Model Numbers Size Bolt Diam & Length (in- No. of Bolts ID (in) 00 (in} Bolt Hole Dia (in1 No. of Hales PSNBGZIRFBK 2 ZN 1500 RR FF 1/8 FLG PKG 2 5/8 x 2-3/4 4 2-3/8 6 3/4 4 PSNBGZIRF8L 2-1/2 ZN 150# RR FF 1/8 FLG PKG 2-1/2 5/8 x 3 4 2-7/8 7 3/4 4 PSNBGZIRF8M 3 ZN 150# RR FF 1/8 FLG PKG 3 5/B x 3 4 3-1/2 7-1/2 3/4 4 PSNBGZIRF8P 4 ZN 1500 RR FF 1/B FLG PKG 4 5/6 x 3 8 4-1/2 9 3/4 B PSNBGZIRFBS 5 ZN 150# RR FF 1/8 KG PKG 5 3/4 x 3-1/4 8 5-9/16 10 7/8 8 PSNBGZIRFBU 6 ZN 150# AR FF 1/8 FLG PKG S 3/4 x 3-1/2 8 6-5/8 11 7/8 8 PSN8GZIRFBX a ZN 150# RR FF t/8 FLG PKG 8 3/4 x 3-1/2 8 8-5/8 13-1/2 7/B 8 PSNBGZ1RF810 10 ZN 150# AA FF 1/8 FLG PKG 10 7/8 x 4 12 10-3/4 16 1 12 PSNBGZ1RF812 12 ZN t50# AR fF 1/8 FLG PKG 12 7/8 x 4 12 12-3/4 19 1 12 PSNBGZ1RF814 14 ZN 150# RR FF 1/8 FlG PKG 14 1 x 4-1/4 12 14 21 1-1/8 12 PSNBGZ1RF816 16 ZN 150N RR FF 1/8 FLG PKG 16 1 x 4-1/2 16 16 23-1/2 1-1/8 16 I~ ~ ~~ ~_ Product Nut a ~n.N~tgdat Pr essure Radna Gasket Matedal Gask et SN1a Gas~filr~gss Fl~ge Dl menslais PROSELECT NBG =NUT, BOLT S4 =304 STAINLESS STEEL 1=150# R = RED RUBBER F =FULL FACE 5 =118' D =1/2 K = 2 U = 6 16 =15 ~ GASKET SET 56 = 316 STAINLESS STEEL 3 =300# NE =NEOPRENE R =RING 6 =1/16' F =314 L =2-112 X = 8 18 = 48 NB =NUT Z =CARBON STEEL ZINC PLATED N =NON ASBESTOS G =1 M = 3 10 =10 20 = 20 BOLT KIT H =1-114 P = 4 12 =12 J=1-1l2 S=5 14=14 Warranty This PROSELECT product carries a 1-year limited lifetime warranty. ®2009 Wolseley Distributed Exclusively by Ferguson and Wdseley Canada 1539 05/08 ®~ ~R®t~~~;~[, T ~ Product Specifications