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ST0701-SP090716 i s~ ~,~ GRAVITY SEWER JM~a~I~ Building c:rsrrum(~ ~irrrnbeurr wnmrrnn~- RING-TITE'" JOINTS WITH LOCKED-IN GASKETS JM Eagle's Ring-Tite" joint can be assembled quickly. Sealed in a deep groove, the flexible elastomeric Riebere' gasket provides a tight seal that protects the line from shock, vibration, earth movement, end compensates for expansion and contraction of pipe lengths. There's no field mixing or application of cement. It's a simple push together joint that remains tight under normal operating conditions. The factory installed Rieber° gaskets provide a tight, flex- ible seal, that resists rolling during installation. Special gasket types are available for use with certain chemical and petroleum products. Spigot pipe ends are supplied from the factory with bevels. The bell is an integral pert of ' the pipe length with the same strength. Joints meet or exceed ASTM D3212 for joint tightness, including a 22 in. Hg vacuum and a 25 feet of Head Pressure test. Note: Other types of gaskets may be providetl. JM Eegle" is iri the process of converting all gasketed products to the Rieber° ring gasket. ' Rieber°' Is a registered tratlemark of TI Specially Products Inc. RING-TITE'"JOINT 'Locketl-in' Rieber' geekel pnrvib8a tight, flexible se91, Meets requirements of ASTM 03212 -JOlnts Iw Drein entl Sewor Pipes using Flexible FJaslomenc Seals. aolpol pipe ends are supplied story with bevels. Integral part 01 the with the same strength. a GRAVITY SEWER PRODUCT DESCRIPTION (CONTINUED) ACCESSORIES JM Eagle's Ring-Tite'" PVC sewer pipe is compatible with all the items required for smooth installation of sewer and industrial waste pipelines. GRAVITY SEWER PIPE AND FITTINGS SCOPE This specification designates general requirements for 4" through 36" unplasticized polyvinyl chloride (PVC) plastic Gravity Sewer pipe with integral ball and spigot joints for the conveyance of domestic sanitary sewage as well as certain industrial wastes. MATERIALS All pipe and fittings shall meet the requirements of ASTM D3034 for 4" through 15" SDR 35/26 and F679 for 18" through 36" 46PS/115P5 sewer pipe, The pipe shall be colored green for in-ground identification as sewer pipe. All pipe shall be made from quality PVC resin, compound- ed to provide physical and mechanical properties that equal or exceed cell class 72454 or 12364 as defined in ASTM D1784. LONG LAYING LENGTHS Stantlartl laying lengths shall be 14 teat and/or 20 feet for all sizes. PIPE All pipe shall be suitable for use as a gravity sewer conduit. Provisions must be made for expansion and contraction at each joint with an elastomeric gasket. The bell shall consist of an integral wall section with a solid cross section Rieber® elastomeric gasket which meets the requirements of ASTM F477. Gaskets ere factory assembled and securely locked in place to prevent displacement during assembly. The joint design shall meet requirements of ASTM D3212 under both pressure and 22 in. Hg vacuum. Size and dimensions shall be as shown in this specification. Pipe installation and usage shall be in compliance with the JM Eagle" Publication JME-OSB, "Gravity Sewer Installation Guide." FITTINGS All fittings and accessories shell be as manufactured and furnished by the pipe supplier or approved equal and have bell and/or spigot configurations compatible with that of the pipe. PIPE STIFFNESS Minimum "pipe stiffness" (F/ny) at 5% deflection shall be 46 psi for SDR 35 and 115 psi for SDR 26 for all sizes when tested in accordance with ASTM D2412, "External Loading Properties of Plastic Pipe by Parallel-Plate Loading." DROP IMPACT TEST A 6" length section of pipe shall be subjected to impact from a tree falling tup (20-Ib Tup A and Bat plate holder B for 4" - 15", and 20-Ib or 30-Ib Tup B and Bat plate holder B for 18" - 36") In accordance with ASTM D2444. ®~ There shall be no visible evidence of shattering 4 150 or splitting when the 6 - 8 ~ 0 energy is imposed. 10 - 36 220 JOINT TIGHTNESS Two sections of pipe shall be assembled in accordance with the manufacturer's recommendations. Joint shall be tested in accordance with ASTM D3212, "Joints for Drain and Sewer Plastic Pipe Using Flexible Elastomeric Seals" under 25 feet of Head Pressure and 22 in. Hg vacuum. FLATTENING There shall be no evidence of splitting, cracking, or break- ing when the pipe is tested as follows: Flatten specimen of pipe, six inches long between parallel plates in a suitable press until the distance between the plates is forty percent of the outside diameter of the pipe. The rate of loading shall be uniform and such that the com- pression is completed within two to five minutes. INSTALLATION Product should be installed in accordance with JM Eagle" Publication JME-05B, "Gravity Sewer Installation Guide." GRAVITY SEWER 5 SHORT FORM SPECIFICATION SUBMITTAL AND DATA SHEET 4.215 fi.275 !' 8.400 7 0.500 ® 12.500 ® 15.300 4.27 5 !~ 6.275 8.400 10.500 ® 72.500 ® 15.300 © 22.047 24.803 © 27.953 32.000 38.300 ~'~~ 44.500 50.800 18.701 ® 22.047 v 24.803 ® 27.953 ~`."'~" 32.000 `~' ' 38.300 44.500 50.800 3.975 5.915 7.920 9.900 11.760 14.426 3.891 5.793 7.754 9.692 11.538 14.124 i® 20.783 23.381 26.351 30.194 36.042 41.948 47.888 17.261 20.349 22.891 25.799 29.070 35.464 41.072 46.886 .. ~. :~..: !FR 0.120 0.180 0.240 0.300 0.360 0.437 0.162 0.241 0.323 0.404 0.487 0.568 0.499 0.588 0.661 0.745 0.853 1.027 1.187 1.355 0.671 0.791 0.889 1.002 1.148 1.373 1.596 1.822 3.50 4.695 1.05 4.25 6.995 2.36 4.75 9.360 4.24 6.00 11.700 6.64 6.25 13.940 9.50 7.25 17.048 14.19 3.50 4.863 1,q0 4.25 7.239 3.11 4.75 9.692 5.63 6.00 12.116 g,gq 6.25 14.424 72.56 7.25 17.652 18.90 8.00 20.845 21.43 9.50 24.575 pg,gg 9.60 27.647 38.96 10.10 31.157 gg,g7 16.75 35.612 64.18 19.02 42.816 93.00 22.43 49.604 -- 24.78 56.624 __ 8.00 21.581 26.49 9.50 25.443 -- ssD 2esz7 __ 10.10 32.261 __ 16.75 36.348 _. 19.02 45.438 -. 22.43 51.356 -. 24.78 58.628 ._ DIMENSIONS AND WEIGHTS SUBMITTAL AND DATA SHEET D~ - -- r T Asaem6ly E O.D LD mark I.D.: Inside Diameter O.D.: Outaltle Diameter T.: Wall Thickness D° :Bell Outside Diameter E: Distance between Assembly Mark to the end of spigot. GRAVITY SEWER 7 DIMENSIONS AND WEIGHTS (CONTINUED) ~`Y`®Y, JM£agle Mark Montgomery Area Sales Mgr. North, Central Texas And Oklahoma 972- 467-9084 cell 972-712-6418 oft. n-rn -rn~ c~na c.,., r~~~fr....or Corv,~c Ann_i4t-n05~ S i (\~~ / ~(___-_ JM~'agie ~~.~,_~_-~s , ,~,~~~, a,dain~~ ~- ,~f-~~d,d, ~~fr n hrurr lumunuu AWWA C900 BLUE BRUTETM 6 BLUE BRUTE SCOPE This specification designates general requirements for 4" through 12" C.I,O.D.'s pipe produced In blue or white unplasticized polyvinyl chloride (PVC) plastic pressure pipe with Integral bell and spigot joints for the conveyance of water and other fluids. This pipe shall meet the require- ments of AWWA Standard C900, "Polyvinyl Chloride (PVC) Water Distribution Pipe." MATERIALS All pipe shall be made from quality PVC resin, compoundetl to provide physical end mechanical properties that equal or exceed cell class 12454 as defined in ASTM D1784. HYDROSTATIC PROOF TESTING Each standard length of pipe Is tested up to 400 psi for Pressure Class 165; 600 psi for Pressure Class 235; 800 psi for Pressure Class 305 for a minimum of 5 seconds The integral bell shall be tested with the pipe. STANDARD LAYING LENGTHS Standard laying lengths ere 20 feet for all sizes. Other lengths of 74 feet, Non-Hydrotested pipe is available upon request. PIPE Where specified es such, all pipe shall be suitable for use as pressure conduit. Provisions must be made for expansion end contraction at each Joint with an elasto- meric gasket. The bell shall consist of an integral wall section with a factory installed, solid cross section Rieber• or other elastomeric gasket, which meets the requirements of ASTM F477. The bell section shall be designed to be at least as hydrostatically strong as the pipe barrel and meet the requirements of AWWA C900. The joint design shall meet the requirements of ASTM D3139 under both pressure and 22 In. Hg vacuum. Sizes end dimensions shall be as shown in this specification. Pipe installation end usage shall be in compliance with JM Eagle'" Publication JME-038, "Blue Brute`, Big Blue" and Uttra Blue" C900/C905/C909 Installation Guide" and Uni-Belle Publication UNI-PUB-08-07, "Tapping Guide for PVC Pressure Pipe." QUICK BURST TEST Randomly selected samples tested in accordance with AWWA C900 and UL 1285 shall withstand, without failure, the pressures listed below when applied for 60-70 seconds. ~~ r~® `t25`~" 100 765 ''~ ~ 535 18~_ 150 235 ` 755 14 200 305 985 DROP IMPACT TEST Pipe shall withstand, without failure using Tup "B" and Flat Rate Holder "B", at 73°F, a tup impact energy of 100 ft-Ibf for all Pressure Class of 4" - 12" trade sizes. There shall be nc visible evidence of shattering or splitting when the energy is imposed. 1 SHORT FORM SPECIFICATION TYPICAL PHYSICAL AND CHEMICAL PROPERTIES .~. •~~ I Flber Hoop Stress at 73°F Minimum Short Term Bursting Strength (psi) 6400 07599 1,000 Hour Strength (psi) min 4200 07598 Working Pressure Rating 73°F (% of rating at 73°F) 100 80°F (% of rating at 73°F) 8B % 100°F (% of rating at 73°F) 82 % Chemical Resistance at 73°F Acids Excellent Salts -Bases Excellent ~ Physical Properties of Compound Std. Test Specimens ' ~ Minimum Tensile Strength (psi) at 73°F 7000 D63B Thermal Expansion (in/1 OOft/50°F Change) 2~~ Fire Resistance Self Extinguishing Flame Spread 70 E762 Smoke Development 330 Egq Coefficient of Flow Hazen & Williams C=150 Mannings N Value it N=0.009 6LUr ur. ~, n~ TESTING REQUIREMENTS PER AW WA C900 DIMENSIONS AND WEIGHTS SUliMIT7AL ANG DATA SHEET 4.80 4.39 0.192 5.25 5.57 1.9 fi.90 6.31 0.276 6.40 8.00 3.9 9.05 8.28 0.362 7.05 10.50 6.7 11.10 10.16 0.444 8.20 12.88 10.1 ® 13.20 12.08 0.528 8.80 15.31 14.4 4.80 4.23 0.267 , 5.25 5.87 2.6 6.90 fi.09 0.383 6.40 8.43 5.3 9.05 7.98 0.503 7.05 11.06 9.2 11.10 9.79 0.677 8.20 13.57 13.5 ® 13.20 11.65 0.733 8.80 16.13 19.7 -e u~ 4.80 4.07 ~ 0.343 5.25 6.17 3.2 6.90 5.86 0.493 6.40 8.87 6.7 9.05 7.68 0.646 7.05 11.63 11.6 11.10 9.42 0.793 8.20 14.27 17.6 ® 13.20 11.20 0.943 8.80 16.97 25.1 ,, „u!~. JM Eagle" for CSA and other listing availability prior to shipment. f ~f-Tl ~--~ ~ ~TI~IL77ll~I/~/L D° 1~K~- .- - ~. T O.D LD Assembly - E mark _ . :- Duin5ler [)~ apll :J~ilsiUtl DiamBlei _ _ ~.~sip: Ji~melei E ', DISIBnc9 Uelwee~~ Asstl~n5ly Mnru to any enn of apiy0l. .... i.....l_.,. ~, ~= C:~JiJ I -,.~- LXI PrpMUCfs meet ANS4NSF SIentlar_tl_e_1 i. '- ,,. sea page 2. The Ford Square Design for Conventional Plug-Type Corporation Stops ,. ~.. As shown above, the Ford "square" design for conven- tional plug-type Corporation Stop provides larger, more rug- ged wrench flats. During the installation of almost every Corporation Stop, a wrench must be used across its hody to make final adjustments in the main or satldle. or to connect the service line to its outlet. The Ford `square" design puts the wrench flats where they should be - at the strongest part of the body, thus minimizing the danger of leaks from distor- tion. These larger wrench flats also provide a more secure grip, resulting in less danger of injuring knuckles antl hands. Plug-type Corporation Stops ere Uesignad /or a maximum working pressure o/ 100 psi in the 3/4" and 1" sizes. Sse AWWA Sfantlard C800. Information The Revolutionary Ford Ballcorp Corporation Stop <I.~%„ / PaA:lk This field-proven Corporation Stop incorporates the performance-proven design features of the popular Fortl Ball Valve. It reduces the inherent problems of hard turning and of temporary weeping under high tell pressures, which is sometimes encountered in standard plug-type Corporation Stops. The Ford Ballcorp is available in 3l4", 1", 1-1/4", 1-t/2", and 2" sizes, with most styles of outlet connections. II may be installed in either a dry main or a main under pressure with a Standard tapping machine or saddle. The large wrench flat assures ease of final adjustment in the main as well as ease In connecting the service kne to the stop. Ford Ballcory Corporation Stops are designed to withstand working pres- sures up fo 300 psi. CORPORATION CORPORATION STOP STOP SIZE SIZE BY 1 = 1/2" INCREASED OUTLET TYPE OF CORPORATION STOP 2 = 5/8" 3 3/4" CONNECTION SIZE 23 = 5!6"x3/4" F = Key/Plug Corporation Stop 4 = 1" 6 1.7/4•, 34 = 3/4"x1.. 45 = 1"xt-1/4" FB = Ford Ballcorp Coryoration Stop 6 1 1l2" 56 = 1-114"x1-112" 7 = 2" 67 = 1-1/2"x2" 76 = 2"x2-112" NOTE: 1-t/4", 1-12" antl 2" sizes are avail- able only as Ford Ballcorp Corporations. ~F10 0 0- 3-G T INLET AND OUTLET CONNECTION TYPE OPTIONS Inlet Outlet AWWA MIP _ 200 300 Male Couliliny Thread with Inside Drivin~c Thread_ 400 600 Male Iron Pipe 600 700 flare Co er B00 900 Increased MIP wdh Inside Dnwng Thread 1000 1100 Pact: Joint for Copper or Plastic Tubing (CTS) 1001 7101 . __ Pack Joint for PE Plpe .- 1002 1102 Pack Joint for PVC Pi e 1600 1700 Female Iron Pipe G =Grip Joint (3l4"-2" CTS and 3/4" & 1" PEP) O = Quick Joint (for indicated items) - TA = Tee head Atlapter for 1-114", 1-7/2" and 2" Ballcorp. IDR7 = Pack Jomt for 1-1lY' and 2" PEP requires dimension ratio designation Ford Corporation Stop Numbering System Note: See item listings in catalog section to assure that desired sizes and options are available. A-3 Ford Corporation Stops and Ford Batlcorp Corporation Stops gN51/NSPSrantlaMr61 (.T see page ~, ~r rlfl~i . . , .. F1000 - AWWA/CC Taper Thread Inlet by Pack Joint Outlet for Copper or Plastic Tubiny (CTS) CATgLGG DE$cRIPnDN BOGY OUTLET APPRO%. STp. PNG. Numesa VAwE SRE INLET 511E OUTLET SRE TRREgp6 WT. Las. ~ Orr. • F1000-t 1/2" ~ 1/2" 1/2" 1/2" Flare Copper .8 15 • F1000.2 5/8" 5/8" 5/8" 510" Flare Copper 1.0 I 10 F7000-23 5/8" 5/8" 3/4" I 3l4" Flare Co e 1 4 10 • F1000-3 3/4" 3/4" 3/4" 31A" Flare Gpppel ' . 17 ~ 10 F1000.32-Q 3/4' 3/4" 1 5/~0" 510" Flare Copp a 1.] -~ 1D Ft000-34 3/4" 3/4" ' 1" - 1.- "F~ 1.9 10 • F1000-4 1" 1" 1" 1" Flare Copper 2.6 6 F1000-45 1" 1" 1-714" 1-114" Flare Go P.r 3.2 5 Grip Joint for CTS (3/4" through 2") Is available. Add "-G" l0 the Catalog Number. FB1000 6ailcorp- AWWAICC Taper Thread Inlet by Pack Joint Outlet for Copper or Plastic Tubing (CTS) CATALOG Numaan VALUE SRE DESCRIPTION INLET SRE OUTLET SRE BOGY OUTLET THREAO6 APPRO%. WT. LOS. STG. PKG. Ott. • F81000-3 3/4" 3/4" 3/4" 3l4" Flare Co per 1.6 10 F81000-34 3/4" 3/4" t ' 1"Flare GOePer I _2.1 - _, • F61000-4 j 1" _ 1" --~ ~" I - 1"Flare GO e ~ 2.% 0 F61000-45 ~ 1" 1" 1-1 /4" 1-1 /4" Flare Co a 3.4 1 • FB7000-5 7-t/4" t-1 /4" 1-1 /4" 'I -1/4" Flare Co er i 4.9 2 FB7000-56 1-1 /4" I-1 /4" 1-t/2" 1-12" Flare Cp per 5.7 FB7000-6 1-12" 1-1/2" 1.7/2" 1-112"Flare Co er 6.7 1 ` FBt000-6-D 1-12" 1-1/2" 1-1 /2" t-117'Speraal l'hrea0 6.0 1 FB1000-67 1-1 /2" 1-1/2" 2" I 2" Flare Copper 8.5 1 F81D00-7 ' 2" 2" 2" 2"Flare Gppper t7 v 1 ' F81000-7-D ~' _ _ 7." 2" 2" i 2" 5 ecial'rhmad 17.1 1 F8100D-76 2" 2" l-1 /2" 2-1/1" Flare Co e 10.g 1 Grip Joint for C7S (3l4" fhrouAh 2") is available. Adtl "-G" fo the Catalog Number. F1100 -Male Iron Pipe Thread Inlet by Pack Joint Outlet for Copper or Plastic Tubing (CTS) CATALOG NGMaER DESCRIPTION VALVE 512E INLET SIZE OUTLET SRE BOGY OUTLET TNREAps APPRO%. WT. Las. STD. PNG. Dtt. F1700.1 12" 12" t/2" 1/2" Flare Co ar .5 18 • F1t00-3 3/4" 3la" a/a" 3/a"Flare Copper 1.6 10 F1100-34 3/4" 314" 1" 1" Flare Co a 1.6 t0 • F11004 t" 1" 1" 1" Flare Co per 2.7 6 F7t00A5 1" 1" 1-1/4" 1-1/4" Flare Co er 3.1 Grip Joinf for CTS (3/4" through 2") Is available. Adtl "-G" to the Cefalog Numner. FB1100 Ballcorp -Male Iron Pipe Thread Inlet by Pack Joint Outlet for Copper or Plastic Tubing (CTS) CgTgr.oc DEECRIPTIGN Boot OUTLET APPROX. Sro. PNG. NUMBER VALVE SRE INLET SRE OUTLET SRE TNREPpS Nh. LES. Qtr. • FB1100-3 3l4" 3/4" 3/4" 3/4" Flare Co per 1 7 10 F81tDD-34 3/4" 3/4" 1" 1" Flare Co er 2.0 10 • F8110D-4 1" t' 1" 1" Flare Copper 2.fi 6__ FB1100-45 1" _ 1' 1-t/4" 1-1/4"Flare Co er 3.3 1 • FB1100-5 1-t14" 1-1/4" 1-1/4" 1-1/4" Flare CoPPer 4.8 FB1100-66 1-714" 1-t/4" 1-1/2" i 1-1/2" Flare Co a 5.G FB7t00-6 1-1/2" 112" 1-t/2" 1-1/2" Flare Go e 5.7 1 ' FBtt0D-6.O 7-1/2" t-t/2" 1-112" ! t-112"Special Thread 5.9 1 FB1100-67 I 1-1/2" - 1-12" I T- 2" 1 2"Flare COP~ei_ .__ 84 1 FB1700-7 - 2"- ~ __- - 2" 1 _ 2"- t ' ~- 2" Flare Capy_el -~~ _ 1D.5 1 _ - ~-- ' FB1100-7-0 --~ 2" - 2" ----- ' ecial Thread 2" 5 - D2 1 FB17DD-78 2" 2" 2-7/2" 1 2-1/2" Flare Go a 10.7 1 Grip Joint for CTS (3/4" through 2") is available. Add "-G" to the Galalog Number. • QuicN Joinf is available. Add "-O" to this catalog number. ' 1-112" antl 2" QUlck Joint BaIlcArp Corporation Slop pullet threads rewire a special Threaded drilling machine atlapter. See page A-5 for Drilling Machine Adapters, A-$ NOTE. Ford recommends using Insed 5(ifleners when using plastic pipe or tubing. See page A-4. Ford Corporation Stops L~f~aai and Ford Batlcorp Corporation Stops ANSUNSF Stentlartl e1 e Pe8o 1..._. ":.: 4y; F1001 - AWWA/CC Taper Thread Inlet by Pack Joint Outlet for PE Pipe r~T CATALOG DESCRienorv Boor OUTLET APPROx Sro PNG. NUMBER VALVE SIZE 'r*e av' INLET S¢f OUTLET SIZE TNREa05 WT Las OTr ~ I r L--._„ ~ ~ YF7007.3 314 f 314 314 1"flare CGPPer 2~ 10 _. 1 F1001-ad 3f4' 1 ~ ~ ~ 3/4' 1 I 1 1l4" Ftare Cap er P 2 5 ~ -N. " 1" F1001-4 1 Z 1 1 1-1/d" Flara Coppar 3.3 ~; Grip Joinf for PEP (3/4" and 1") is available. Atld "-G" IG the Calaloy Number, F61001 Batlcorp - AWWAICC Taper Thread Inlet by Pack Joint Outlet far PE Pipe CATALOG NUMBER DESCRIPTION VALVE 5¢E INLET SrzE OGTLET $rzE BODY OUTLET IAPPRO%. THREADS WT. LDS. STD. PKG. OTT. 1' F81001-3 3/4" 3/4" 3/4" 1"Flare Copper 2.2 1 _ 1• FB1001-4 1" 1" 1" 1-1/4" Flare Copper 3.3 5_ F81001-5 1-1/4" 1-1/4" 1-1 /4'-- 1-1/2" Flare CD a 5.6 r FBt001-6-IDR7 1-1/2" 1-1/2" t-1/2" l 0.5 Z" Flare CD of 1 F8700t-]-IDR7 2" ~ 2" 2" 2" Flare CD per 11.3 1 Grip Joint far PEP (3/4" antl 1'y is available. Add "-G" to the Catalog Number. F1101 -Male Iron Pipe Thread Inle[ by Pack Joint Outlet for PE Pipe f/ CATALOG DEGCR PnON BOOT OUTLET APPROX Sro PNG. I T~f // ~ NUMBER VALVE SIZE INLET S ZE OUTLET SIZE THREADS WT LBS. CITY. raps ~glll// i' 1' F110t-J 3/4 3/4 3/4' ~ 1' Flare C pp r ~ 1.g 1U ~'I11~ ~r FitOt-34 3/4 3/4 _... 1'_ t t/4 Fla C peer 24 I '~~1\ I~ •' F7707-0 1 1~ t' ~ 1 1l4 FIa a CDPPer j 3 3 5 Grip Joint for PEP (3/4' antl 1'y is available. Add "-G t Ih Catalog N muer. FB1101 Batlcorp • Male Iron Pipe Thread Inlet by Pack Joint Dutlet for PE Pipe CATALOG DESCRIPTION BOOM OUTLET APPRO%. STO. PNG. NUMBER VALVE SIZE INLET SIZE OUTLET SIZE THREADS Wi. LBS. OTT. /' FB110t-3 3/4" 3/4" 314" 7" Flare Copper 2.0 1' F81t014 1" 1" 1" 1-114" Flare (:upper' 32 Fe7t07-5 _ 1=1/4" 1-1/4" 1-1/4" 1-12" Flare CDpQer~ .ri.3 ~ _ - _ F8170t-6-IDR] 1-1/2" 1-7/2" 1-1/2" 2" Flare Copper 7.0 1 F877et-7-IDR7 2" 2" 2" -- 7' Flare CD t1.0 1 Gnp Joinf for CTS (3/4" through 1'y is available. Adtl "-G" to the Catalog Number. 1 Ouick Joint is available. Adtl "-O" to This Catalog number. ' 3/4" antl 1" Ouick Jpinl Corporation Stop pullet threads for PE pipe require a special threadetl drilling machine adapter. See page A-5 br Drilling Machine Adapters. NOTE Ford recpmmentls using Insert StiHaners when using Plastic, pipe or tubing. Sea page A-4. A-9 Ford Corporation Stops and Ford Ballcorp Corporation Stops A u~NS~;~,la, £/ ia, is + sa rl .+.~) -.- Sea PU9ei F1002 -AWWAICC Taper Thread Inlet by Pack Joint Ou[le[ for PVC Pipe r ~ CaTALOC DESCRIPTION Boot OUTLET AVPRO% $TG. PKG. ` ~ + `+~ / ~ ~ ~ NUMBER ~ VALVE Sac INLET $ 2E OUTLET $¢E THREa05 WT Les. Dtt. I(I' F7002 3 L ~ 3l4" I 3/4 3/4" 1' Flare CU r 2.0 10 ]j Q{I ~ F100234 ~ 3la" 3/4 1' 1 1/4' Flare C e r 2,5 5 . - O N F1002-4 1' 1' 1" 1 1/4 Flare Copper 3.3 FB1002 Ballcorp -AWWA/CC Taper Thread Inlet by Pack Joint Outlet for PVC Pipe CATALOG NUMBER DESCRIPTION VALVE 512E INLET SIZE OUTLET SIZE BOGY OUTLET THREA05 APPROX. WT. LRS. $TO. PKG. Ott. F67002-3 3/4" 3/4" I 3/4" 1" Flare Co 2.2 Fi F01002-4 ~ 1" ~ 7" 1" 1-1 /4" Flarc Co al '. _ 3.5 I FB1002-5 1-1 /4" t-t/4" 1-1/4" 1-1/2" Flare Co per 5.6 ' FB7001-6 i-1/2" 7-7/2" i-t/2" t-1/2" Flare Co a 69 1 FB7002-7 2" 2" 2" 2" Flare CG per 11.9 1 F1102 -Male Iron Pipe Thread Inlet by Pack Joint Outlet for PVC Pipe T CATALOG N~~ DESCRIPTION BOGY OUTLET APPROX S TA. PKG. i / .K. NGMRER VALVE SIZE , INLET 512E OVTLET SIZE T EROS WT. LaS. Dtt. ~"~ ''~I~ ~,. F1702-3 ~.~ ~ 3/a" 3/4' 3/4" I, 1 fl e Copper 1 9 10 "l ,~;p,.. Fi702.34 3l4" 3/4' 1" 1 1/4 R re Co Per ~ 25 ~ 8 I~ F1102-0 ~-~, `~ 1 1" 1 1" I t/4 Flare Copper 32 5 ~ ` FB1102 Ballcorp -Male Iron Pipe Thread Inlet by Pack Joint Outlet for PVC Pipe CATALOG DESCRIPTION BOGY OUTLET APPROX. STD. PKG. NUMBER VALVE SIZE INLET SIZE OVTLET 512E THREADS WT. Las. Dtt. FBt102-3 3/a" 3l4" 3/4" 1" Flare Co a 'L.1 6 _ F01102-0 1" 7" 1" i-114" Flare Copper 3.3 6 F87102-5 1-1/4" i-114" 1-1/a" t-1/2" Flare Co per I 55 Feti02-6 1-i/2" 1-12" 1-1/2" 1-1/2" Flare Go e 6.7 1 FB7702-7 2" 2" 2" 2" Flare Co er it 4 1 Ford Peck Joinls for PVC are reeommentletl for use only with Schedule 40 and Schedule 80 PVC. A-10 Ford Corporation Stops LX/P.DtlRer=meal and Ford Ballcorp Corporation Stops ANSI/NSF Srantlartl6f .see Page 2.. ~:.' ~~ a*J 1 w Q iC7C CJ ~ i F600 • AW WA/CC Taper Thread Inlet by Flared Copper Outlet CATALOG DESCRIPTION APPRO%. STD. PKG. NUMBER VALVE SIZE INLET SIZE OUTLET SIZE WT. LRS. QTY. F800-t 1/2" 1/2" 1/2" .8 20 F800-2 5l8" 5/8" 5/8" t.3 5 F60D-23 5/0" 5/8" 3/4' 1.5 12 F600.3 3l4" 3/d" 3/4" 1.8 10 Ffi00J4 3/4" 3/4" 1" 2.0 5 F600-4 1" t" 1" 2.9 6 FB600 Ballcorp -AWWA/CC Taper Thread Inlet by Flare Copper Outlet CRTALOG DESCRIPTION APPRD%. STD. PKG. NDMEER VALVE SIZE INLET $V.E OUTLET SIZE WT. LBS. DTV. FB600-3 3/4" 3/4" 3/4" 1.8 10 FB600.36 3/4" 3l4" 1" 2.2 10 FB600-0 t" 1" 1" 2.8 6 FB6D0.5 1-1 /4" 1-1/4" 1-t/4" - 5.0 2 FBfi00-66 _ 1-1/4" 1-t/4" 1-1/2" 5.6 FB60o-6 1-1/2" 1-1/2" 1-1/2" 7.7 1 FB6D0-fi7 1-1/2" 1-1/2" 2" I 5.4 1 FB600-7 2" 2" 2" 11.7 t F700 -Male Iron Pipe Thread Inlet by Flared Copper Outlet CATALOG DESCRIPTION _ APPROS. STD. PKG. NUMBER VALVE SIZE INLET $QE OUTLET SIZE WT. LaS. OTr. F700.1 1/2" 1/2" tf2" .8 20 F700-3 3/4" 3/4" 3/4" 1.6 10 F700-36 3/4" 3/4" 1" 2.0 4 F700-0 1" 1" 1" 2.0 fi F700-05 i" 1" 1-1/4" 34 3 F6700 Ballcorp -Male Iron Pipe Thread Inlet by Flare Copper Outlet CATALOG DESCRIPTON APPRO%. STD. PKG. Nurnefa VALVE SIZE INLET $rzE OUTLET $¢E Wr. Les. DTr. F8700-3 314" 314" 3/4" i 7 6 FB700-34 3/4" 3/4" 1" 2.1 F8700-0 1" 1" 1" 2.7 6 F6700-5 1-t/4" 1.1/4" 1-1/4" 5.1 2 F870D-66 I-t/4" 1-1/4" 1-1/2" FB700-6 1-t(2" 1-1R" 1-1/2" fi.9 1 FB700.67 1-t/2" 1.112" 2" I - 0.6 1 F87D0.7 2" 2" -2" 71.0 1 Ouarler and Eighth Bends for F600. FB600. F70D antl FB700 Corporation Stops are Ilsted on pages 77 and 18. A-11 Ford Corporation Stops and Ford Ballcorp Corporation Stops ANSNNSFS,Intlartllel . ., ~,.. - ...-.., rr~.;. ~ .... ,:.. -., see Pe9e 1.. 41ia1:, , ,u,>.. t,,,t` F800 -AWWA/CC Taper Thread Inlet H ~ ? I/ by Increased MIP Thread Outlet with inside Dnwng Thread ,g, ~ I 1\ aE OUTLET SzE W Las. -. OTV. / 6 (I C~~.~ Ffi00L1R Vn t725 zE DNL1/2Bna+ A PRO% Bro. PKG. '. ,' I 3/4 ~ i 20 6 ~'~.~ t F800 2 5I0 5/B 3/4" 1.0 15 '" Y'~"+i~'~' _ P600-J 3l4 3!4" 1 1.6 10 F600< 1" 1" i-1/4" 24 6 FB800 Ballcorp - AWWA Taper Thread Inlet by Increased Male Iron Pipe Thread Outlet with inside Driving Thread CATALOG OE SCRIPTION APPRO%. STO. PHG. NUMBER _ _ _ VALVE SIZE INLET SG:E OUTLET SIZE WT. Les. OTr. FB800.0 3/4" 3/4" I 1" 14 10 FBB00.4 1" 1" t-114" 24 6 FBB00-5 7-1/4" 1-1/4" i-1/2" 4 '.' 2 FB600.6 1-1/2" 1-1/2" 2" 5.9 1 FB600.7 2" 2" 2-1 /2" 9.75 1 F900 -MIP Thread Inlet 6y Increased MIP Thread Outlet ` ~~ ~ ~ with insitle Driving Thread 6 ^ ~ l "f / { CATALOG DESCRIPTION APPRO%. STO. PKG. '~jl `` ' NUMEER VALVf SIZE INLET SIZf OOILET SIZE WT. LaS. Ott. t Q4J pJ~ ~ F90D t 12" 1/2" 3/4" .7 20 !~, ~ s..a^ §" {{P''~ F900-3 314` 3/4" 1" 1.4 70 . . _/ F900-0 1" t" 1-114" 2.3 9 F8900 Ballcorp -Male Iron Pipe Thread Inlet by Increased Male Iron Pipe Thread Outlet with inside Driving Thread CATALOG DESCRIPTION APPROX. STD. PKG. NUMBER VALVE BrzE INLET SrzE OuTLEr SaE WT. Les. Orr. FB900-3 3l4" 3/4" 1" t.4 10 FB900-4 1" 1" 1-1/4" 2.3 G FB900-6 1-114" 1-t/4" 7-1/2" 4.3 2 F6900-6 1-12" 1-i/2" 2" 5.0 2 F6900.7 2" 2" 2-1/2" 9.2 1 Ouaner end Elghlh Bends for F000. FB600. F900 and FB900 Corporation Stops are tisled on page 79. A-12 ~ Ford Corporation Stops _~/~••I and Ford Ballcorp Corporation Stops AN54NSF Slen0ar0 et sea page ] ~ ' - CATALOG DESCRIPTION APPROX. STG. PKG. NumeeR VALVE SIZE INLET SrzE OBTLEi SIZE WT. Las. DTT. F400-1 1/2" 1!2" 12" .6 20 F400-10 1/2" 1/2" 3/4" 5 20 F400-3 3!4" 3/4" 3/4" 1.4 10 F400-34 3/4" 3/4" 7" t.6 t4 F400-4 1" 7" t" 2.3 S F400 - AW WA/CC Taper Thread Inlet by Male Iron Pipe Thread Outlet FB400 Ballcorp - AWWA/CC Taper Thread Inlet by Male Iron Pipe Thread Outlet k~'. ~~1i` ~~71~III%% III/l ~; :~ : i.. y~~yyyy ~, $. ,.s: CATALOG DESCRIPTION APPRO%. STO. PRG. NUMBER VALVE SIZE INLET SIZE OUTLET SIZE WT. LBS. OTT. FB400-3 3/4" 3/4' 3/4" 14 10 FB400-0 1" 1" 1" 2.1 fi FB400-6 1-1/4" 1-i/4" t-1 /4" 4,0 2 FB400-6 1-12" 1-t/2" 1-1/2" 5.5 2 FB400-7 2" 2" 2" 04 1 F500 -Male Iron Pipe Thread Both Ends CATALOG DEBCRIPTION APPRO%. Sm. PKG. NUMBER VALVE SIZE INLET SQE OUTLET SIZE WT LBS. DTY, F600-1 1/2" 1/2" 12" G 20 F600-70 112" 1/2" 3/4" 6 20 F6003 3/4" 3/4" 3/4" 1.9 10 FB500 Ballcorp -Male Iron Pipe Thread Both Ends CATALOG DESCRIPTION APPROX. $T0. PRC. NUMBER VALVE 52E INLET SIZE OUTLET SIZE WT. LBS. DTY. FBSOOJ 314" 3/4" 3l4" 1.4 72 FB600-0 1" t' i' 2.1 0 FB600-5 11/4" 1 1/4" 117d" 3.9 2 FB600-6 112' 1 1/2" 11/2" 5.4 _ 2 FB600-7 Z" 2" Z" e.0 1 Ouerler and Elghih Bends for F400, F8400, F500 antl FB500 Corporation Stops are Ilsled on page 17 and in Catalog Section J Gn pages 8 and 10. A-13 Ford Corporation Stops and Ford Ballcorp Corporation Stops gN51/NSFStantlartl fii / '0' ,(1 F1600 -AWWA/C It I CgigLOG I ~ ~ Ii. NUMBER ~N+Yf~GYS~'l,~ F1600-J .__..- Ft600.4 Taper Thread Inlet by Female Iron Pipe Thread Outlet DE6CRIPTION APPaox bro. PKG. VALVE SIZE INLET SIZE OUTLET SIZE WT LBS. OTT 3/4" 3/4' 3/4 15 15 6 FB1600 Ballcorp -AWWA/CC Taper Thread Inlet by Female Iron Pipe Thread Outlet I~i^-~ b 6 ~r w ~ ~r/ I~~~~ ; ~~~~ ~,e ~~' I~~.i.Y' ~r {F ~~Fv \\ .., CATALOG OESCRIPTION APPRO%. $T0. PKG. NUMBER VALVE SIZE INLET SIZE OUTLET SIZE Wi. L06. Ott FB1600 J 314" 3/4 314 1.5 10 FB1600-0 t' i' 1 2.1 _ 6 F81600-5 i 1/4 1 1/4 1 1/4" 3.8 - FBt600-66 11/4 11/4' 11/2" 4.0 - F61600-6 112' 11/2' 11/2" 5.3 1 FB1600-67 1-112" 1-112" 2" 5.8 3 F61600-7 2" 2" 2" B.2 2 F1700 -Male Iron Pipe Thread Inlet by Female Iron Pipe Thread Outlet CATALOG DESCRIPTION APPROX. STO. PKG. NUMBER VALVE SIZE INLET SIZE OUTLET SIZE WT. Les. Ott. F1700-3 3/4" ~ 3l4" ~ 3/4" ~ 1.3 ~ 15 F1700-4 -~i 1 ~ 1" ~ 2.5 ~ 8 F81700 Ballcorp -Male Iron Pipe Thread Inlet by Female Iron Pipe Thread Outlet ~ y~ ~~- t s 1\ a s ~ ~ ~!z c , W ~'-`'mod:... CATALOG DESCRIPToN APPROX. $T0. Prcc. NIIMBER VALVE S2E . INLET SIZE OUTLET SIZE WT. LOS. Ott. FBt700-3 3l4" 3/4" 3l4" I.5 15 FBt700-4 1 1' 1' 2.1 10 FB1700-5 I 11/4' 11/4" 1114" 3.6 - FB1700-66 11/4" 11/4" 112" 3.9 - FB1700-6 1-1/Y' 11/2" 112" 5.0 2 F61700-67 1-12" 1-t/2" 2" 5.9 2 FB7700-7 2" 2" 2" 7.6 2 A-14 k ;,, Ford Corporation Stops ~~. LXI Protlucts meat ANSI/NSF Srantlara E_ t aee page 3 F200 - AW WAICC Taper Thread Inlet by Male Coupllny Thread Outlet with inside Driving Thread j I I I r1' CATALOG I~t. .y~f DESCRIPTON APPaax Stu. Prcc. I III ~~ I I 'I Y ' ' I NUMBER { (( VALVE SZE INLET Sa= OUTLET SIZE '11T Las On. \1 ~\ nY ` r / I l~ { F200-3 t2 W r~ 3l4" 3l4 3/4' 1.4 ~ 10 t _. F200-0 1" 1 1 2 4 ~ B I F300 -Male Iran Plpe Thread Inlet by ~~ Male Coupling Thread Outlet with inside Drlwng Thread f ~ ~ , A //// ///// / /// 1- CATALOG (r Y '' DESCRIPTION A PaU%~STp. PKC. ,p~ , ( I( 1' '( I' I/ NUMEER 1•.: i°""{t~~'( I ~~~ VALVE SIZE INLET $¢E OUTLET SIZE W . LES Ott , I ~ F3003 3/4" 3l4 3/4' 1 3 70 ~ - C\ F300-0 1" 1 1 2.1 4 _c.._a ~ / I ~w NOTE: Atlapters for F200 end F000 Corporation Stops are on the following page. "° ~ Tee Head Adapters for 1-~/a", 1-~/2" & 2" Ballcorps Tea Heatl adapters may be purchased separately or assembled at the faclory. To purchase 1-t la", 1.1/2" antl 7' Ballcorps with lee Heatl Adapters assembletl at the factory, atld "-TA" to the Catalog Number. Ezample: FB7000-7-TA. No charge for faclory assembly. To purchase Tee Head Adapters separately, use the Catalog Numbers listed below. `~-~ i Tee Head Adapters for 1-114", 1-1 /2" and 2" Ballcorps t'aTALOG APPROZ Sip. Prcc. _~ NUMBER DES RP O N WT Les Drv. i`~, TAB-fi z Tee Head Atlaple I 1 7/4' 1-1/2 Ballcorps. ~_ _ 3 - " ' 7AB-T Tee Head Atlapt for 2" B Ilcorp ~ .3 Pitorifice Key Corp Stops ~">+ t i4`--: r v'' ,.. In extremely cold conditions, Pllorillce Key Corps utilize mainline water .,f-: _ ~ 11ow to help prevo tl service Ina freezing. The P-lor(ce extension on ' the corporation stop nlel wli ch faces upstream conl'nuously Gtennel5 the warmer, faster moviny mainline water through a service line loop. The loop channels water frem.Ihe maul, runs insitle a basement (with a lee connection for the customer's plumbing) antl returns tv the mein with another Pitorifice *~>{,^ , Corp that faces tlownslream. ~ The P'torfce opton 'S available on 9/4 end 7 Ford Key Btyl C p rat n _~--' "~ Slops. These are non stock pans. Please call or write for p' o 'ni- f ,~~ 1 " mum ortler quest i es Standard lengths are for d rect water m t laps, longer i ~0~ . lengths for satldles are ava lable. TO ORDER: Add "-P" to any 0/a" or 1" Corp Stop Catalog Number for Pitorifice option. Example: F1000-3-P. Notc: The Pitorifice option is for Key Style Corporation Stops only. A-15 Ford Brass Saddles Style S40 and S41 :~-: ~'. ;:~a~~ Specifications __ Hinged S40 or S41 ' Bolt - 5/16" diameter, slotted hex heatl sllicon bronze bolt. Strap - 85-5-5-5 brass alloy as par ASTM B£2, ASTM 8584 antl AWWA C800. BOaOm strap is '., lappetl to eliminate need for nut. Botly - 65-5-5-5 brass alloy as pet ASTM Bfi2, ASTM B584 and AW WA C800. Threatls may be FIP, AW WA, or BSP. Hinge Pln -Body antl sVap are permanently joined with a sllicon bronze pin. Gasket- EPDM rubber. ASTM-D2000 O-ring design. COPPER ALNAL AWWA TAP IP TAP TAP APPRO%. Stn. 'TUBING CATALOG NUMBER CATALOG NUMBER WT. PRG. S¢E D'D' 540 547 S¢e Les. .QTV. 540-201 541-Y07 1/Z" 6 2" 2.13 340-203 541-203 3/4" 6 340-204 541-204 1" - 6 Saddle Style, Design and Bolt Chart SAOOLE SME COPPER TAP SIZE DESIGN No. OF BOLTS SAGGLE SCREW AND BOLT 3¢E BIJl1 Gai. NO. TUBING S¢E 540 / 541 2" 12", 3/4" antl 1" Hinged i per satltlle Sli 6"zi-t2" SADDLE-SGPE W800181 AA-14 Ford Brass Saddles Style S70 and S71 Specifications i ~~~~~~{ ~ eaf LXIP d 1 - n ANSIMSFa tla_rtl of b ee page 1 : Screw - 5/16" diameter, slotted 1/2" hez head sll can bronze bolt used an 1 1/2' ' ~ ~ Ihrcugh 8 satldles with 3/4 antl 1 t ps. ' .~'„ Gasket -EPDM rubber, ASTM D2000 0-ring des gn. Strap - 85-5-5-5 brass alloy as ' per ASTM B62, ASTM 8584 antl AW WA C800. Bollem strap is tapped to eliminate need for nuL 570 7-1l7' - 6" (Design may vary on certain sizes -see catalog listing). ..__.. Body -85-65-5 brass alloy as per ASTM I ~i Bolted S70 B62, ASTM B584 end AW WA C800. ~ ~ ' Threads may be FIP, AW WA, or BSP. ' Up Protlucb meal ANSIMSF Sfantlartl of ' aea page l T / ~° ' 2" and 3" ~ ~ ' 1-1/4" - 2" Taps a,; ~_.~? ,~.~. ..,,r~,~_/ ~. F, '. i / '- Boltsv/5/l1fi/" (12" hez head) or 3/8" (g/16" hex head) silicon bronze bolls. Body ' testing lapped to eliminate need for nut. Gasket -EPDM rubber, ASTM D2000 0-ring design. ~` S70 10" and 12" - 1f2" (31a" hex head) silicon bronze bolls, nuts and washers. , AA-15 Ford Brass Saddles Style S70 and S71 ,., '. ""' '.. ~. LXI Protlucts meet AN6IMSF Srandartl et ee page T Ford Saddles are cast from certi(ed 85-5-5-5 waterworks bress and machined to rigid specifications. Their ample width and preformed radius provide greater distribution ofclamping pressures to avoid crushing the pipe. Design "A" (hinged) saddles install as a single unit with no loose pans to lose in the ditch. (Designs may vary -see below.) The upper and lower castings are permanently hinged together with silicon bronze pin and the silicon bronze bolt has a retainer on it to prevent loss during shipment and installation. The retainer tag identifes the tap style and size. The lower casting is tapped to accept the bolt so [hat nuts are not required, PVC pipe may expand under high pressure causing tlamage to over-tightened saddles. BSP, British Stantlard Pipe, threads are available by request. Ford's convenient mahcing system quickly and easily identifies the type of thread in the boss. For AW WA tapered thread the top edge of the boss has a machinetl groove around the top outside edge while the boss for iron pipe thread is smooth. Design A Hln9atl Oeslan r r Design 8 ...:,mss:\.. r~.r ]-Place ty` ~.a4~Y e0ltetl Desl9n f~, i!.t Design C {{ .,..aus+.,.... BcltetllDeel9n O;' _ ~~ ~1`u PVC PIPE SIZE ACTUan~ PIPE O.D. l AWWA ~ Cal'. NU. $70 IP TqP Cqi. No. I $71 Tnr $~E DE91GN APPROX. WT. La$. 5m. PKG. DIT. " 570-151 57t-751 1/2" A 1.0 - 1-1 /2 1.90G 570-153 ~ 571-t 53 3/4" A 1.0 10 870-201 $71.201 1/2" A 1 4 6 570-203 577-203 3/4" A 1.1 6 2" 2.375 570-204 571-201 1" A 1.0 6 570-205 577-206 7-1 /4" B 3.6 570-206 571-206 1-1/2" B 3 4 :570-253 571-25J 3/4" A 1.7 10 " -970-254 571-254 7" A 1.6 10 2-1/2 2.875 57G-255 S7t-255 1-1/4" B 3.8 570-256 I 577-256 1-1/2" B 3.6 570-301 571-30t 1/2" A 1.9 4 " 570-303 571-303 3/4" A 1.8 4 3 3.600 S70-J04 571-304 1" A 1.7 4 577-307 2" B 3.5 4 570407 577.401 12" A 2.2 2 '$70403 I 571403 3/4" A 2.1 2 4" 4.500 570404 571404 1" A 2.0 2 .570406 571406 1-1/2" A 4.1 fi '570407 571407 2" A 4.8 fi 5" 5.563 570-503 _570-504' 577-503 S7t-506 3/4" i" A A 2.6 2.5 4 4 _ .570-601 571-60t 1/2" A 2.9 6 570-603 I 577-603 3/4" A 2.8 6 6" 6.625 570-604 S71-604 1" A 2.8 6 I 570-606 577-606 1-112" A 5.9 4 rS70-607 ~ 571-607 2" A 5.1 I S70•B03 I 571-803 3/4" A 3.6 fi ' " 570-804 57t-806 1" A 3.6 6 8 8.625 570-806 571-806 1-1/2" A 5.8 4 570-807 577-807 2" A 5.6 4 .570-7003 571-7003 3/4" C _ 7.0 5 " .570.1004 571-1004 1" C 7.0 5 10 10.75 570-1006 577-1006 1-i/2" C 70.4 2 :570-1007 ~ 571-1007 Z" C 70.7 2 "570-1203 ! 571-t20J 3/4" C 8.1 3 " .'.570-7204 i 571.7204 1" C 7.8 3 12 12.75 570-7206 ~ 571-1206 1-112" C 11.3 2 I 570-7207 571-7207 2" C 10.9 2 Saddle Style, Design and Bolt Chart SADDLE STYLE PVC PIPE 511E TAP SIZE DESIGN N0. OF BOLTa SADDLE $LTiEW ANG BOLT 512E BOLT Cqi. Nu. 1-1/2"thru 8" 314"arW 1" Hin etl 1 er saddle 5/16"xt-1/2" SADDLE-SCREW800181 2" 1-1/4"antl l-1/2" 2Piece 4 er satltlle 5/16"xi-12" SADDLESCREWBOOiBt S70/57t 2-12" 7-1/4"and l-1/2" 2Piece 4 er satltlle 3/8"x2" SADDLE-SCREW600233 3" 2" 2Piece 4 er satltlle 3/8"xt-7/2" SADDLE-BOLT-800224 4" Ihru B" 1-12" and 2" Hinged 1 2 Per saddle ' 5/16"xi-1/2" ~ SADDLE-SCREW800181 10" end 12" 314" and 1" 3 Piece 1 3 per satltlle 1/2"x3" ~ 'SADDLE-BOLT-800287 10" antl t2" i-12" and 2" 3 Piece 6 perper satld ~"xC" 'SADDLE-BOLT-000287 ' Requires nut. Catalog number: SADDLE-NUT•800480 AA-16 Ford Brass Saddles Style S90 and S91 __ Specifications Hinged S90 Body - 85-5-5 5 brass alloy es Hinge Pln Botly antl strap are ~3:.. ' per ASTM 662 ASTM 8584 and permanently )coned together w fh ~~,~7~ / AWWA C800. Threads may be ,tom a silicon bronze pin. „^ ~4„~a,,+,Fq: FIP,AWWA or 85P LXI Products meet ANSI/NSF SHndard of ..see PageT.... "'~ - Berew 5/16 diameter slotted t/2" hex heatl s llpon bronze boll used on 2" through \ + /. 8 sadtllas. ~' Gasket -EPDM rubber, ASTM D2000 O-ring tlesign. Strap - 85-5-SS brass alloy as per ASTM B62, ASTM 8584 end AW WA C800. Bottom Strap is 590 2" - B" (Desi n ma g y wary on cenein sizes -see catalog listingl. ', teppetl to eliminate need for nuL Bod - BS-5-5-5 brass allo as perASTM ___.-_i ~ Bolted S90 ~~ y y 862, ASTM 8584 antl AW WA CB00. „_ ', _~ Threads may be FIP, AW WA, or BSP _ tXl Products meet I ANSIMSF Srentlard a1 ~~ sea page 1 I 1 f' ~, Gasket-O-ring design ' EPDM rubber, ASTM D2000. ~. Bolts - 1/2" (3/4" hex head) or 3r8" (9116" hex head) silicon bronze bolts. Botly Bolts - 1/2" diameter (314" hex head) rastirg tapped to eliminate need for nut. silicon bronze bolts, nuts and washers. AA-17 Ford Brass Saddles Style S90 and S91 ~~- - t LXI Prod t nreef ANSUNSFS ntlertl of ea pegs 1 Ford Saddles are cast from cerlifietl 85-5-5-5 waterworks brass and machined to rigid specifcalions. Their ample width and preformed radius provide greater distribution of clamping pressures to avoid crushing the pipe. Design "A" (hingetl) satldles install as a single unit with no loose parts to lose in [he ditch. (Designs may vary -see below.) The upper antl lower castings are permanently hinged together with silicon bronze pin and the silicon bronze bolt has a retainer on it to prevent IDSS during shipment and installation. The retainer tag identifies the tap style and size. The lower casting is tapped to accept the bolt so that nuts are not required. PVC pipe may expand under high pressure causing damage to over-tightened saddles. BSP, British Standard Pipe, threads are available by request. Ford's convenient marking system quickly and easily identifies the type of threatl in the boss. For AW WA tapered thread the top edge of the boss has a machined groove around the top outside etlge while the boss for iron pipe thread is smooth. S90 and S91 Saddles for C90O PVC Pipe Design A Ningetl Oealgn ~iF;. ./,,' Design B -a. ]-Plan rY r soiled Daelgn )l ,,yi Design C l-Place /...':~ ~~ eoued dulgn '. PVC PIPE S¢E ACTUAL PIPE O.D. AWWA Cpi. No. 590 IP Tpv CAT. Nc. S91 SIZE DESIGN APPRD%. WT. Las. SrG. PKG. Dn. 2" 2.50 590-201 :590.203 591-201 597-203 7/2" 3/4" A A .9 1.1 15 6 ' 590407 5914ot 7!2" A :590403 591-403 3/4" A 18 10 4" 4.90 590404 597404 7" A 2.0 1p ':590406 591406 7-1/2" A 6.5 6 '.590407 591407 2" A 6.4 6 .590.601 7/2" A 590L03 59t-603 3/4" A 2.6 5 6" 6.90 S90-606 597-604 1" A 2.fi 5 :590.606 597-606 I t-1/2" A 6.9 4 590-607 597-607 2" A 7.3 4 :590$01 597-801 1/2" A 3.6 5 .590$03 591-803 3/4" A 2.fi 5 8" 9.0G 590-804 591-BOd i" A 3.2 5 590606 597-806 t-1/2" A 6.0 4 590.807 597-80] 2" A 8.5 4 S90-t003 ~ 597-1003 3/4" B 9.3 5 10" 71.iD 590-1004 591-1004 1" " B 9.2 1 5 2 .590-1006 S90-1007 ~ 591-1006 597-7007 7-1/2 2" C C 0.5 10.5 2 S90-t 203 'I 597-7203 316" 8 77.1 4 " '590-1204 597-7206 1" B 11.0 4 12 73.20 590-7206 597-1206 1-1/2" C it.5 2 '.590-7207 591-120] 2" C 17.0 2 S902 a nd S912 for Two-Piece Bolted Saddles C90O PVC Pipe " .5902403 5912401 3/4" B 3.2 5 4 4.60 .:5902404 5912406 1" B 2.9 5 " -5902-603 S972-803 3/4" B 4.6 5 6 6.90 '5902-604 S912-604 ~ 1" B 4.5 5 " 5902-903 Sgt 2-BOS ~ 3/4" B 5.5 5 8 9.115 _ L_5902-804 ',, 5972-604 1" B 5.4 5 Note: 10" antl 72" 590 and 591 sa0tlles with 3/4" and 1"taps are also atwo-piece booed Geslgn. Larger saddles, style 202B5, designed for C900 PVC are listed on page 22. Saddle Style, Design and Bolt Chart SADDLE $TnE PVC PIPE SIZE TAP SIZf DESIGN NO. OFBOLTS SAOOLE SCREW AND BOLT SQEa BOLT Cpi. NG. 2" lhru 8" 314" and 1" Hi ed i er satldle 5/76"xt-1/2" SADDLE-SCREWBOOtBt 590 / 591 4" lhru 8" i-1/2" antl 2" Hin etl 2 er satldle 5/76"xt-12" SADDLE-SCREWB00187 10" end 12" 3/4" and 1" 2 Piece 2 er satltlle 1/2"x3" 'SADDLE-BOLT-600287 10" end 12" 1-1/2" antl 2" 3 Piece 6 er satltlle 1M2"x3" "SADDLE-BOLT-800287 590215912 4"thr08" 3/4"antl l" 2Piece 2 er satldle 3/6"x2" SADDLE-SCREW600233 nequrzes rim. L,acalog numoer. aruuL.~ nu I euuAeu AA-18 Ford Brass Saddles Style 101 B and 202B Specifications 1016 Botly - 85-5-5-5 brass alloy as per ASTM 662, ASTM 0584 and AW WA Nuts -!G6" 85-5-5-5 brass alloy as ~ - C800. Threads may be FIP, AW WA per ASTM B62, ASTM 8584 antl or BSP. \ i / qW WA CB00 wllh inegral washers. - \ ',, LXI Protl tr i eat ANSI/NSF S( ntleM Of sea page 2 One side of the saddle batly has a closed boll lug for easy ~'~ installation. Strap - 5!8" high quality silicon / ~ bronze Battened to provide awider ~ ~, bearing aurtace against pipe. Gasket - EPDM rubber ASTM 02000 I I 202i3 _.. One sitle of saddle body ~. `-s closetl bolt lugs for Nuts -BIB" BS-5-5-5 hrass alloy as sy installakon. i per ASTM B62, ASTM 8589 antl j ~ AW WA C800 with integral washers. \ ' I i i LXI PmJUCis meet i-5-5-5 brass alloy as AN51/ NSF S(mtlard al 1862. ASTM 8584 end _ see page Z - CB00. Threads may be NA, or BSP. ', Straps - 518" nigh quellty 5111con bronze flatlenetl tD rovitle a witle p ' bearing surtace egalnst pipe. bar ASTM-02000 OUTLET THREAD TAP CODE CC AWW THREAD A THREAD CODE FIP T THREAD HREAD CDDE BSP T THREAD HREAD CODE 3!9" CC CC3 3/4" IP IPA 3/4" BSP BSPO 1" CC CC4 i" IP IP4 1" BSP BSP4 1-7l2" CC CC6 1-1/2" IP IP6 1-1/2" BSP BSP6 2" CC CC7 2" IP IP7 2" BSP BSP7 AA-19 Ford Brass Saddles Styles 101 B and 2026 L/rP.od~a~=m.,l ANSI/NSF Srentlartl Of .. '~: ~ .._.,..r ~- sea Aa9e2 Ford's single strap 1016, and double strap 2028, brass saddles are designed with built-in flexibility to cover asbestos-cement andl or cast iron size pipe. The body O(the saddle is sized to fl class 200 asbestos-cement but will bend during installation to conform to the smaller size cast iron or ductile iron material. This eliminates double inventory and guess work when going to the job site. The hotly antl the nuts of Ford brass saddles are cast from certifed 85-5-5-5 water works brass conforming to the AW WA C800 standard. The straps are high-quality silicon bronze flattened to provide a wide bearing surface against the pipe. The large EPDM rubber gasket is grooved fo conform to the pipe surface and bonded in place for easy installation. Ford's convenient marking system quickly and easily identifies the type of thread in the boss. For AW WA tapered thread, the boss has a machined groove around the top outside edge while the boss for iron pipe thread is smooth. Style 1016 Single Strap Brass Saddles ;_ ~ NOM. O.D. CATALOG APP0.0%. BTp.~~ SIZE RANGE NUMBER LYBVTS ~, 4" 4.80-5.40 101 B-5a0-Ta 3.0 10 6" 6.90-7.50 1018-750-Ta 3.8 70 8" 9.05-9.62 101 B-962-Ta 4.4 10 10" 11.10-12.12 701 B-7212-Ta 5.4 10 12" 13.20-14.38 101 B-1438-Ta 5.9 8 To Ortlar. Add tap code number from the table at the bottom of page 19 to tha catalog number. For example, a saddle for 6" teal iron pipe with a 3/4" CC tap woultl be 1016-750-CC3. A saddle for 8" wst iron pipe with 1" iron pipe tap woultl be a 1018-962-IP4. Style 2026 Double Strap Brass Saddles Nom. PmE S¢E 0.0. RANGE CATALOG NUMBER APPRO%. ~' LBS. 314" d 1" TAPS BTD. PKG. CITY. APPRp%. WT. LBS. 1.1Y1" TAP Sm. PKG. Ott. APPRO%. Wi. LBS. 2" TAP STO. PKG. Ott. 4.60-5 40 2028-540-Ta 6.6 6 7.1 6 N/A N/A q" 4,80-5.10 2028-570-Ta N/A N/A N/A N/A 7.3 6 5.10-5.40 2026-540-7a N/A N/A N/A N/A 7.3 6 6" 6.90-7.50 2026-750-Te 7.7 4 7.B 4 6.4 4 8" 9.05-9.62 2026.962-Ta 8.8 4 9.3 4 9.4 4 10" 11.70-12.12 2028-1272-Ta 10.7 6 71.3 4 11.3 4 12" 13.20-14.38 2028-7438-Ta 11.8 3 11.9 3 13.3 3 14" 15.30-t 6.25 2028-7625-Ta 18.0 1 17.5 1 17.5 1 16.30-17.25 2028-7725-Ta 19.1 1 18.6 1 16.6 1 i6" 1740-18.40 2028-1840-Ta 23.0 1 22.5 1 22.5 1 18.50-t 9.25 2026-7925-Tap 24.0 1 23.5 1 23.5 1 1ft" 19.50-20.50 2026-2050-Ta 25.0 1 24.5 i 24.5 1 " 21.20-22.20 2028-2220-Ta 25.5 1 25.0 1 25.0 1 20 22.50-23.50 2026-2350-Ta 25.7 1 25.2 1 25.2 1 4" 23.80-24.80 2026-2680-Ta 26.0 1 25.5 1 25.5 1 2 25.60-26.50 2028-2650-Te 26.5 1 28.0 1 26.0 1 30" 31.74-32 74 2026-3274-Ta 27.0 1 28.5 1 26.5 1 Please Nota: 4" saddles with 2" taps have limltetl range as lislad above, i.e. 4.80-5.10 and 5.10-5.40. All other lap Sizes have a Standard range of 4.80-5.40. To Ordar. Atld tap code from the table at the bottom of page 19 to the catalog number. Far example, a Saddle for 12" call iron pipe with 1" CC lap wGpld be 2028-1438-CC4. AA-20 Ford Brass Saddles Styles 101 BS and 202BS Specifications __ __ O A ~C Body - 85-5-5-5 brass alloy as per ASTM B62, 1 J ASTM B5B4 antl AW WA CB00. Threatls may '', be FIP, AW WA, Dr BSP. Nuts end Washers - 5/8 coaled heavy hez °"~ / nuts antl washers made from 78-8 type 304 SlainlBSS steel One sitle of the saddle \ r° /botly has a Closed boll lug for easy Installation. LYI Produc~ f '- ANSUNSF Srendeni at WUa Gasket -EPDM rubber ASTM-02000. Bantl and Bolts -Wide band antl \ 5/B" UNC threaded bolls of 18-8 type 2" minimum width. 304 stainless sleet. Welds are fully passivaled for comosicn resistance. 2~Zp5 Botly - 85-5-5-5 brass alloy as par ASTM 862, ASTM 058a antl AW WA C800. Threatls may be FIP, AW WA, or BSP. Nuts and Washers - 5/8" nuts and washers matle fro stainless steel. `-- ': 4 cAT Products meet ANSUNSF Standard of _..__..._.......... V..._-. aae page ] One sitle of the saddle botly has closed boll lugs for easy installation. i Bantl end Bolts - Witle band antl 5/8" UNC threaded bolts of 16-8 type / ~'" ^1`µ,;'~'~ ~~y~~ Gasket -EPDM mb6er ASTM-02000. 304 stainless steel. Welds are fully '. pessivated for corrosion resistance. \ ' _._.. 3-1/4" minimum witllh. OUTLET THREAD TAP CODE CC AW WA THReAO FIP THREAD BBP THREAD THREAD CODf THREAD CODF THREAD CODF 3/4" CC CC3 3/4" IP IP7 3/4" BSP BBP3 i" CC CC4 1" IP IP4 1" BSP BBP4 ' 1-7/Z"CC CC6 7-t2"IP IP6 1-1f2"BSP BSP6 2" CC i CC7 2" IP IP7 2" BSP BSP7 AA-21 Ford Brass Saddles Styles 101 BS and 202BS _- - t " ~. r k. ;.-,'; .. .: ~. ~ 'I Lxl Protlucrs meal ANSI/NSF Slantlard a1 .:. >S -. .,. ,. , '~. see Pa9ez The 101 BS and 20285 style service sadtlles incorporate stainless steel bands in place of the s[antlard silicon bronze straps. This combination of brass and stainless provides the peAect answer for strength and flexibility. The stainless easily conforms to the surtace of PVC pipe and the brass provides the required strength to support service lines. The 10185 and 202BS style saddles are ideally suitetl for tapping C900 PVC pipe. These saddles conform to the recommendation of Uni-Bell and AW WA. Style 101BS Single Band Saddles for C900 PVC Pipe .:. To Ortlar: Atld tap code hrom the table at the bottom of p ge 21 t catalog n mbar. ~~~ Example: A saddle for 12" C900 PVC with i' CC tap oultl be 10185-1320-CC4. >~ -' l0 NOM. A a0. STO iR PIPE CATAe OG wY~ PIPE WT. PKG. S¢E O.D. NOm Les. Drr. 1 4" 4.80 101BSd80-Ta 3.0 10 6" fi.90 701 BS 690 Ta 3.8 10 8" 9.05 10785 906-Ta 4.4 5 ' „ 10" 11.10 10785-1770-Ta 5.4 1 12" 13.20 10185-7320-Ta 5.9 1 Style 20265 Double Band Saddles for C900 PVC ' - Steel Size PVC To Order: Add tap cotle from the table al Iha hotlom of page 21 to catalog number, Fxamole: A saddle for 12" C900 PVC with i" CC teo would be 2028$-1320-CC4. .~ ~, 1'' - rl, t ~ p'i E NoM. PIPE SI2E PIPE O.O. CATAtoc Numeaa APPRO%. W*. Las. 1/4" 8 1" TAPS Sro. PKG. QTr. APPRO%. Wr. Les 1-112" 8 2' TAPS Sro. PNC. Orr. 4" 4.80 202BS-480-Ta 6.6 5 7.6 6 „ 6.63 20285-663-Ta 7.7 - N/A - 6 6.90 20285-690-Ta 7.7 3 8.8 3 „ 8.63 2026$-863-Ta 8.8 - N/A - 8 9.05 20285-905-Ta 8.8 3 9.8 3 " 10.75 20285-7076-Ta 10.7 - NA - 10 11.10 20285-1170-Tap 10.7 4 12.2 4 " 12.75 20285.7275-Ta 11.6 - N/A - 12 13.20 2026$-7320-Ta 11.8 3 13.3 3 14" 15.30 20285-7530-Te ' 18.0 1 17.5 t 16" 17.40 20285-1740-Te 23.0 1 22.5 1 18" 19.50 20285-1950-Ta 25.0 1 24.5 1 20" 21.60 20285-2160-Ta 25.5 1 25.0 1 24" 25.80 20285-2580-Ta 26.0 1 25.5 i 30" 32.00 20285-3200-Tap 27.0 1 26.5 1 Style 2026S Double Band Brass Saddles To Order: Atltl Wp code hom the table at the bottom of page 21 to the catalog number. Far example, a sadtlle for 20" cast iron pipe with 1" CC tap would be 20285-2220-CC4. Nom. PIPE S2E O.D, MNOE CATALOG NUMEEn APPRO. yyr. Las. 3/d" & t" TAPS 5ro. PBC. Ott. APP80x. WT. Les. 1-1/T" & 2" TAPS Sro. PNG. OTr. " 15.30-16.25 20285-1625-Te 18.0 1 17.5 1 t4 16.30-17.25 20285-1726-Te 19.1 1 18.6 1 " 17.40-18.40 20285.7840-Te 23.0 1 22.5 1 16 16.50-19.25 20285-1926-Te 24.0 1 23.5 1 18" 19.50-20.50 20285.2050-Ta 25.0 1 24.5 1 " 21.20-22.20 20285.2220-Ta 25.5 1 25.0 1 20 22.50-23.50 20285-2360-Ta 25.7 1 25.2 1 " 23.80-24.80 20285-2480-Te 26.0 1 25.5 1 24 25.60-2fi.50 20265.2650-Ta 26.5 1 2fi.0 1 3D" 31 ]4-32.74 20285-3274-Te 27.0 1 26.5 1 Ford Ball Valve Curb Stops L></.,/ AN51/NSF StantlaM Bt see paAe 2 Female Iron Pipe Threads Both Ends 811-333 ~-,i i '`~ ., `a I ~ Bit-333M 7i '~ttt,. ~.,%' ~.". 4~-/ BBt-777 ~ ~ u ~ ~` . ~ "'~ ~. CATALOG NBMeaa VALVE SIZE ONE ENB OTHER ENO APPPO%. LENGTH APPPO%. WT. LBS. 877.333 3/4" 3/4" 3/4" 3-3/B" 1.9 811-343 3/4" 1" 3/4" 3-9116" 2.G 877-314 3/4" i" i" 3.11/16" 2.1 BL17-344<.5 3/4" 1" 1" 4-1/2" 2.3 011-044 1" 1" i" 3-13/16" 2.5 Bii-454 1" i-7/4" 1" 4-3/16" 2.9 B11>66 7 1-1/4' t-1/d' 4 7/16" 3.1 Bit-565 1 1/4' 1-1/4' 1 i/4' 4 1/4" 4,7 B77-666 11/4" 1-1Y1 1.17' 41/2" 5.3 B77-666 1-1/2 ' 1-1/2 1-1C1" 4-3/4" 7.1 871.676 1-1 /2" 2' 1-1/2" 5" fi 4 " B11-fi77 1-1 /2" 2' 2" 5 1/4" 6.0 "B71-777 2" 2" 2" 5-3/6" 64 B71-7B6 2" 2-1 /2" 2-i/2" 6-1 /B" 11.1 Female Iron Pipe Threads Both Ends Mmnwa nnlic Paftwrn Values CATALOG NUMeeP VFLVE SrzE ONE ENO OTHER EHO APPRO%. LEHGTR APPPO%. WT, Las. "811-333M 3/4" 3/4" 3/d" 3-3/8" 2.3 "817.444M i" i" 1" 3-13/ifi" 3.4 Btid55M i" 1-114" 7-t/4" 4-7116" 4.0 B11-555M 1-1 /4" 1-1/4" 7-1/4" 4-1 /4" 5.1 B71.666M 1-112" 1-1/Z" 1-1/2" 4-314" 7.5 B11 $76M 1-1/2" 2' 1-7lZ" 5" 7a Btt-677M ~ 1/2" 2" 2" 5-1 /4" 6 4 __ "811-777h1 _ 2" 2" 5-3/8" 10.3 B71 -7AAM- _ - - - -: 2-1/2" Z-1 /Z" 6-1 /8" 11.2 Male Iron Pipe T hread by Fwmala Irnn Pines Thread CATALOG NuaesP VALVE SaE MIP ENG FIP Exo APPRO%. WT. Las. Bet-333 3/4" 3/4" 3/4" - B87.347 3/4" 1" 3/4" - 881344 1" 1" 1" 2.6 BBi d55 1" 1-1/4" 11/4" 3.0 BBi-666 1-1/2" 7-1/2" 1-1/2" 6.2 BB7-676 1-1/2" 2" 1-1/2" - 867-677 1-7/2" 2" 2" "861-777 2" 2" 2" 9.2 868-333 G-6 Male Iron Pioe Thread Both Ends CATALOG NUMBEP VALVE SIZE INLET SRE OUTLET SaE APPRO%. LENGTH APPPOX. WT. LBS. BBB-333 3/4" 3/4" 3/4" 2.0 B88-344 3/4" i" 1" 888-N4 1" 1" 1" B88164W 1" 1-1/4' 1' - BBB-455W 1" i-114' 71/4" - 888-666W 1 1/2" 1-1/2' 7-1/2" B88-777 2" 2" 2" Options available -See bottom of page 7. Ford Ball Valve Curb Stops LTI Produecs maer ANfiUNSF Standard 41 sea pa8e T 821333 I r~.L~~ ask ":tt Flare Cooper by Female Irnn Pioe Threads CargLOC NUMBER VAWE SIZE FuflE END FIP ENO APPRO%. LENGTH APPRO%. WT. LBS. " 821-373 3/4" 3/4" 3/4" 4-3/1 fi" 2.2 BL21.7331.5 3/4" 3/4" 3/4" 4-1/2" 2.7 821.143 3/4" 1" 3/4" 4-]/16" 2.fi 621-334 3/4" 3/4" 1" 3-11/16" 2.5 821.744 3/4" 1" 1" 4-9/16" 2.8 BL21-344-5.187 3/4" 1" i" 5-3/16" 3.2 ^621-444 7" 1' 1" 5" 3.3 821145 1" 1' t-1 /4" 5-3/16" I 4.5 821165 1" 1-1/4" 1-1/4" 53/8" 4.7 B21-566 1-1 /4" 1-1 /4" t-1/4" 5-]/16" 5.9 827-b66 1-1 /4" 1-1l2" 1-1/2" 6.1/6" 6.9 " 821-666 7-1/2" 7-1/2" 1-t/2" 6-t2" 7.8 B2t-fi67 1-1 /2" 1 112" 2" 8.2 821-676 1-i/2" 2" 1-1/2" 10.9 821 -fi77 1-1 /2" 2" 2" 7-1 /4" 11.6 "821-777 2" 2" 2" 7" 12.4 NOTE: Length o/valve for flare copper is measuretl less the copper tube nut. Flare Copper by Female Iron Pipe Threads Minnea nnlis Pattern Valves CgrgLOG NUMBER VALVE SIZE FuRE ENO FIP ENO APPRO%. LENGTH APPRp%. WT. Las. "821-111M 3/4" 3/4" 3/9" 4-3/16" 2.8 821144M1" 1" 1" 5" 3.6 821166M1" 1-1 /4" 1-1/4" 5-3/8" 5.0 B21-665M 1-i/4" 1-1/4" 1-1/4" 6.2 " B21-fi66M 1-1 /2" 1-1/2" 7-1/2" 6-1 /2" 9.2 ° B2t-676M i-1 /2" 2" 1-1/2" 11.5 "821-777M 2" 2" 2" 7" 13 4 NOTE: Length of valve forgave copper is measuretl less the capper tube nut. Flare Cooper by Male Iron Pioe Thread Options Available CATALOG NUMBER VALVE $p:E INLET SIZE OUTLET $QE APPRO%. LFNGTN APPRG%. WT. Las. 882-133 3/4" 3/4" 3/4" 2.0 862144 1" 1" i" 3.1 882.555 1-1 /4" 1-1/4" 1-1/4" 6.0 B82.866 1-1 /2" 1-1/2" 1-1/2" 9.0 882-777 2" 2" 2" 13.6 NOTE: Length at valve for flare copper is measuretl less the copper tube nut. Stopantl-Waste feature Is available. Atltl "SW' m the catalog number. Examples: 811333~v end B21-333iWM. Reclaimed Water Tae-heatl is available. Insen "RVV" into the catalog number. Exempie: B~WZt-333 W. Tee-Head soltl only with padlock wing. Padlock Wings -All valves are available with padlock wings (except for Minneapolis Pattern Valve). Add "W'to catalog number. Standard lee-head Slops on the hotly to permit 90° tum only. Full 380° towhead retagon is available. Adtl'R" to wlalog number. Example: 821-3338. Curb Box Basa -Catalog number CB-7 for 1-114", 1-1/2" antl 2" Ball Valve Curb Stops is listetl m catalog section GA. 2"Gate Valve Operating Nut Is available far 1-114", 1-1/2" and 2" Ball Valves end can be orderetl from page 38. Lock Caps ere available for 5/8" through 2" Ball Valves antl can be ortleretl hom page 38. Nantllas are available for Ball Valves: see page 37. Minneapolis Pattern Valves are available in a variety of sizes. For sizes other then those in the above tables, please contact the factory. G-7 Ford Ball Valve Curb Stops „ . -sir ~ ~'. !-~ LXI Protlacls meat AN51/NSF Srantlard B1 see page 1 Flare Gopper Both Ends CA ALOG NOMBER VALVE SaE ONE ENO OTHER ENG APPRO%. LENGTH APPRO%. Wr. LBS. -- B22-333 3/4" 3/4" 314" 4-i/4" 2.5 822-363 3/4" 1" 3/4" 4-7/16" 2.6 822344 3/4" 7" 1" 4-12" 3.6 B22-044 7" 7" 1" 5-7/16" 3.6 H22<6d 1" 1-7/4" 1" 4-7/6" 4.2 822d6fi 1" 1-t/4" 1-1/4" 6-1/2" 5.5 822-6fi5 1-1/4" i-1/4" 1-1/4" ]-1/B" ].g 82YS6fi 1-1/4" i-1 /2" 1-1Y1" 7-3/4" 8.5 °' 822.666 1-7Y1" 1.1/2" 1-72" 8-1 /4" 10.5 H22-676 1-1l2" 2" i-1/2" 8-3/4" 72.9 822-677 7-1/2" 2" 2" 9-1/4" 15.1 °- B22-777 2" 2" 2" 6-5/6" 16.9 Flare Copper Both Ends Minneapolis Pattern Valve CATALOG NUMBER VALVE SQE ONE ENO OTHER END APPROX. LENGTH APPRO%. Wi. LBS. "B22.733M 3/4" 3/4" 3/4" 4-1/4" 2.9 B22-343M 314" 1" 3/4" 3.1 622-344M 3/4" 1" 1" 4-t/2" 4.1 "822164M i" 1" 1" 5-i/i6" 4.2 B22+i66M 7" 1-1/4" t" 4.7 B22i56M 1" 1-t/4" 1-i/4" 6-i/2" 5.6 822-555M - 1-1/4" 1-t/4" 1-1/4" 4.2 822-686M 1-t/4" 1-1/2" 1-1/2" 8.2 '°B22-666M 1-1/2" i-1/2" 1-1/2" a-1 /4" 11.g "B22-777M 2" 2" 2" &5/6" 17.4 Options Available °° Stopand-Waste feature Is available. Adtl "S W' ID the catalog number. Ezamples'. 822-333SW antl 822-333,$_WM. Reclalmetl Water Tee-head is available. Insed "RW' iota the catalog number Ezample: B@~(22-333W. lee-heed soltl only with patllock wing. Padlock Wings -All valves are available with padlock wings (ezcepl for Minneapolis Pattern Valve). Atld "W' to catalog number. Standard tee-head stops on me body to permit 9g° tum only. Full 36g° tee-head rofatlon is available. Add "ft" to catalog number. Ezample: 822-333R. Curb Box Basa -Catalog number C8~7 for 1-t/4", 1-1/2" and 2" Ball Valve Curb Slops la listed In catalog section GA. 2" Gate Valve Operating Nut is available far 1-714", 1-i/2" and 2" Ball Valves and can be ortlered from page 36. Lock Caps are available far 516" through 2" Ball Valves and can be ortlered from page 38. Handles are available for Ball Valves; see page 37. Minneapolla Pattern Velvea are available in a vadely of Sizes. For sizes other than those in the above tables, please contact the factory. G-8 LXIProtluc[s meet Ford Ball Valve Curb Stops AN6l/NSF Srantlard of sae page Z TYPES OF PIPE AND TUBING -EXPLANATION OF ABBREVIATIONS AND CODES FOR COMPRESSION COUPLINGS Copper Tube - CTS -copper tubing is widely used as a Service line antl the outside diameter is closely heltl by manufacturers. The outside diameter of cropper tubing has become a standartl in the intlustry and is known as "capper tube size'. (Pack Joint coded CTS.) Pleafle Tubing - CTS - fiexlble water service tubing in what is refenetl to es "capper WDe size". Plastic tube refers to any plastic wits the same outside tliamerer as coresponding sizes of copper tube such as PET -polyethylene tubing. (Pack Joint cotled CTS.) Plaaf/c Plpe -PEP - Oexible water service pipe in whet is refenetl to as "pipe 5i2e". Plastic pipe refers to any pipe having the Same insitle diameter as corresponding sizes of standartl iron pipe such as PEP -polyethylene pipe. (Pack Joint coded PEP.) PVC P/pe -PVC -polyvinyl chloride rigid plastic pipe. PVC pipe refers fo polyvinyl chloride rigitl plastic pipe having the same oulsitle diameter as corresponding sizes of standard iron pipe. (Pack Joint wtletl PVC.) NOTE: Ford Pack Joints for PVC are only recommended far Schedule 40 end Schedule BO PVC. Abbreviations, dimensions and Insert stlHeners for plastic tubing are listetl on page 39. Consult pipe or tubing manufacturer /or specific in5lallalion requirements. Pack Joint for Copper or Plastic Tubing (CTS) Pack Joint for Copper or Plastic Tubing ACTS) by Female Iron Pipe T hread Minneapolis Pattern Valve '~. ~ CATALOG VAtve CTS FIP AnPaox. 641-333M-G y~ Numesa Size Euo ENO Wr, Les. (Optional GnP '='T~'"`+k".'-1 't "641-333M 3/4" 314" 3I4" 2.3 Joint Style) 841.134M 3/4" 3/4" 1" 24 841-3d3M 3/4" 1" 3/4" 2.7 641-344M 3/4" 1" 1" 2.8 V ^ 841 -044M 1' 1 1 3.4 kf '~ 841-054M 1' 1-1/4" 1 3.5 ) / 841-055M 1" 1 7/4 1-1 /4' 4.fi 841-555M 1-1/4" 1-t/4' 1.1l4' -- "B41-666M 112" 1-t/2' 1.12" 04 BOt-677M 1-12" 2" 2" 9.8 '~ "841.777M 2" 2" 2" 12.3 Options Available Grip Joint for CTS (314" •2") and PEP (3/4" 8 1") is available. Atltl "-G"lo the antl of catalog number. Example: 841-333$x. "Stopand-Waste feature is available. Adtl "SW'to the catalog number Examples: 641-333SW and B41-333,S,y.VM. • OWCk Joinf is available by atlding a "A" to the end of the catalog number. Tracer Wlre Terminal available on 3/4", 1", 1-12"end 2" CTB Ouick Jainl Nuts, etld "-LVJ-O" to antl of catalog number. Reclaimed Water Taa-head is available. Insert °RW' into the catalog number. Example: B$~V41-333 W. Tee-head sold only with patllock wing. Petllock Wings -All valves are available with padlock wings (except for Minneapolis Palters Valve). Atld "W' to catalog number. Stantlam tea-head slops on the hotly to permit 90° tum only. Fu11360° tea-heed rotation is available. Atltl'R" to catalog number. Example: 841-333F. 2" Gata Valve Operating Nut is available for 1-1 /4". 1-12" antl 2" Bell Valves antl can be orderetl from page 30. Lock Ceps are available far 5/B" Ihreugh 2"Bell Valves antl can be ortleretl from page 38. Handles are available for Ball Valves; see page 37. Mlnneapolls Pattern Valves are available in a variety of sizes. For sizes other than those in the above tables, please contact the factory. Sea page 6 for specific tletalls on above options. G-9 Ford Ball Valve Curb Stops ,- .._ ~ .. Lxl ProOUCts meet AN51/NSF StenoaN B~ Paek Joint for Iron Pipe .e.e P.vei _ __ by Female Iron Pipe Thread ~.~ '~ CAiaLOG VAWE IP FIP APPROX. 851-333 NuntaEP See Exo ENO Wr. Las. 851.373 3/4" 3/4" 3/4" 2.2 °j B61-J43 3/4" 1" 3/4" 2.5 ~ ~ H57-344 3/4" 1" t' 2.7 851+144 1" i" 1 3.3 857.666 1-i/2" 7-1/2" 1-112" 7.2 . ~ .- "85t-777 2" 2" 2" 11.1 ~.. ~ Pack Joint for Iron Pipe by Female Iron Pipe Thread Minneapolis Pattern Valve CATaLGG VALVE IP FIP APPROx. Numaea Sae END Exo Wr. Las. efi1-333 851-133M 3/4" 3/4" 3/4" 2.3 851-344M 3/4" 1" 1" 3.1_._ "B61-fi66M t-1/2" t-1/2" 1-12" 7.0 Pack Joint for Plastic Pipe (PEP( by Female Iron Pipe Thread ~~, CATALOG VALVE PEP FIP APPROX. NumeER Slit Exo END Wr. Las. +~r,,,_ v 861-3J3 3/4" 3/4" 3/4 2 3 -~ 861-3d3 3/4" i" 3/4' 2.7 867-344 3/4" 1" 1" 2.9 't 861344 1" 7" 1" 3.5 867-665 1-1/4" 1-1/4" 1-i/4" 6.7 861-6664DR7 1-12" 1-1 /2" i-112" 9.2 867-333M ~ 867-777-IDR7 2" 2" 2" 10.5 $ ~ ~ Pack Joint for Plastic Pipe (PEP) by Female Iron Pipe Thread Minneapolis Pattern Valve CATALOG VALVE PEP FIP APPROx. NuxeER Sae Exo Exo Wr, Les. r '1 " I B6t-333M 3/4" 3/4" 3/4" 3.0 - dYai 861-746M 3/4" 1" 1" 3.8 861-555M 1-1 /4" 1-1/4" t-tl4" 6.6 861-fi66M-IDR7 1-1 /2" 1-12" t-1/2" 9.2 861.777M-IDR7 2" 2" 2" 13.3 Pack Join[ for PV C Pipe""" 871-333 by Female Iron Pipe T hread CATALOG VALVE PVC FIP APPRO%. '" NurnaER SaE Exo Exo Wr. Las. 877-733 3/4" 3/4" 3/4" 2.3 ,d 671-743 3/4" 1' 3/4' 2.7 877-344 3/4" 1" 1' 29 871344 1" 1" 1 3.6 - ' „ ~ t 877-666 1-1/4" 1-t/4" 1-1 /4" ~~~ '~_ "~{"~~ 1 " 871-66fi 1-1lZ" i-112" 1-1/2" 7.6 "877-777 2" 2" 2" 11.8 Note:'"Ford Pack Joints for PVC are only recommended for Schedule 40 antl Schetlule 80 pipe. ~;".': . 871-333M Pack Joint for PVC Pipe""" by Female Iron Pipe Thread Minneapolis Pattern Valve CATALOG VALVE PVC FIP APPRO%. Nu41e6R SrtE Exo Exo Wr. Les. '"7 877-373M 3/4" 3/4" 3/4" 2.9 ~ 871.363M 3/4" 1" 3/4" 3.2 ~. 871344M 1" 1" 1" 4.4 871.656M 1-1 /4" 1-7/4" 1.1/4" 6.9 1 "871-fi66M 1-1/2" 1-1/2" 1-1/2" 9.0 "B7t-777M 2" 2" 2" 13.3 Note-. "'Ford Pech Joints for PVC are only recommentletl for Schedule 40 antl Schetlule 80 pipe. Available options are listetl al bottom of the opposite page. G-10 LY! Protlucrs meet ANSI/NSF Srentlartl df eae pope Z 844-333-0 (Optional Oulck Joint Style) ~~~ I ~,,~~ >i. ~ ..- F. Ford Ball Valve Curb Stops Peek Jnint for Coooer or Plastic TuhinD (CTSI Both Ends CATALOG DESD N APPROX. NumeEa VALVE SaE ONE Ervo OTHEa ENO WT. Las. "° 844-333 3/4" 3/4" 3/4" 24 B44-343 3/4" 1" 3/4" 2.5 844.344 3/4" 1" 1" 3.1 B46d44 1" 1" 1" 3.1 B44-646-D 7 1 1114" 3.7 864456 7' 7-1 /4' 11/d" 5.0 844-555 1 i/4" 1 1/4" 1 1/4" fi.fi "844-6fi6 11/2" 11/2' 1-1 /2" 9.0 B44.67] 1 1/2" 2 - 2' I r11 -B44.777 2" 2" I 2" 13. P. .~ .~ .~ 1 .t .~ Pack Joint for Copper or Plastic Tuhing (CTS) Both Ends Minnea nnlis Pattern Valve CATALOG DESC N APPftox. Numeaa VALVE SrbE ONE ENO OTNER ENO WT. Les. °' Bdd-333M 3/4" 3/4" 3/4" 2.6 B44-343M 3/d" 1" 3/4" Bd4-346M 3/4" 1" 1" 3.2 B44-4d4M 1" 1" 1" 31 B44-466M 1" 1-1/4" 1-1/4" 52 B44-656M 1-1l4" 1-1/d" 1-t/4" fi.9 "' B64-666M 1-1 /2" 1-1/2" 1-7l2" g.4 B44-777M 2" 2" 2" 14.1 Pack Joint for Iron Pipe B oth Ends CATALOG DE9C0.1PTON APPnO%. NUMEE0. VALVE BRE ONE END OTME0. END Wr, Las. B55-333 3/4" 3/4" 3/4" 2.9 856-044 1" 1" 1" 856-666 1-1 /2" 1-1/2" 1-1 /2" 9.5 " 855-777 2" 2" 2" 14.3 Options Available Gnp Joint for CTS (3!4" - 2") and PEP (3/4" 8 1") is available. Add'-G" to the entl of catalog number. Example: 844-333. "Stop-entl-Waste feature Is available. Add "S W' to the entl of the catalog number. Example: 844-33351 • Ouick Joint is evellable by adding a "-D" lD the end of the catalog number. i Uses Bancorp style Pack Joint nut. Tracer Wire Terminal avallable on 3/4", 1", 1-1/2" and 2"CTS Ouick Joint Nuts, add "-TW-O" to end of catalog number. Reclaimed Water Tee-head is availahle. Insert "R W' into the catalog number. Example: B}iW44-333W lee-head sold only with padlock wing. Patllock Winga -All valves are available with padlock wings (except for Minneapolis Pattern Valve), Add "VV'to catalog number. Standard tee-head stops on the hotly to permit 90° turn only Full 360° tee-head rotation Is available. Add'R' to catalog number. Example: 844-3338. Curb Bax Bane - Cetaiag number CB-71or 1-1/4",1-1/2" entl 2" Ball Valve Curh Stops is listed in catalog section GA. 2" Gate Valve Openting Nut is available tar 1-1/4", i-1l2" and 2" Bell Valves and can ba ordered from page 3B. Lock Caps are avallable for 5/e" Through 2" Ball Valves and can be orderetl Irom page 38. Handles ere available for Bell Valves; see page 37. Minneapolis Pattern Valves are available in a variety of sizes. For sizes other than those In the above tables, please contact the factory. Sea page 5 for specific details on above options. G-11 Ford Ball Valve Curb Stops ~! (XI Protluc6 meat AN51/NSF Snntlertl a1 aee page 1 Park .Ininf fnr Pla efir Pine IPFPI Rnfh FnrlR 877-333M t D4TpLDG DESCRIPTION APPRO%. Numaea VALVE SRE ONE ENO OTNER ENO Wr. Les. 066-333 3/4" 3/4" 3/4" 3.2 Bfi6-344 3/4" 1" i" 4.0 866-46d 1" 1" i" 5.0 066-655 1-1/4" 1-1/4" 1-7/4" 8.6 866-666-IDft7 1-1/2" 1-1/2" 1-1/2" 13.6 B66-777-IDR7 2" 2" 2" 154 Pack Joint for Plastic Pipe (PEP) Both Ends Minneapolis Pattern Valve C4TnLOG DESCRIPTION APPROX. NOM¢ER VALVE $R£ OxE ENO OTHER ENO W*. Les. '~ 866-333M 3/4" 3/4" 3/4" 3.4 '~ B66-044M 1" 1" t" 5.3 B66-666M-IDR7 1-1/2" 1-1/2" 1-1 /2" 12.6 B66.777M-IDR7 2" 2" 2" 15.5 Pack Joint for PV C Pioe Both Ends"•• CATALOG DESCRIPTION APPPDX. NDM6ER VALVE $IiE ONE END OTHER ENO Wr. Las. B77-333 3/4" 3/4" 3/4" 3.2 877-344 3/4" 1" t" 4.0 877444 1" 1" 1" 5.2 "B77~66 1-112" 1-1l2" 1-1/2" 10.0 -- 877-777 2" 2" 2" 16.1 1 "' Fob Pack Joints for PVC: ere only racomm¢n0¢O mr JGneeule 4U dn0 Schetlule 60 pipe. Pack Joint for PV C Pipe Both Ends"'« Minneapolis Pattern Valve CATALOG DESCRIPTON APPROX. Numeaa VALVE $RS ONE ENO OTxea ENO Wr. Les. 877-333M 3/4" 3/4 3/4" 3.4 877146M 1' 7" 1" 5.3 1 877-666M 1-1/2" 1-1/2" 1-1/2" 70.6 877-777M 2' 2" 2" 16.1 "' FGrd Palle Joints br PVC are only recommendetl for Schedule 40 and Schedule 60 pipe. Pack Joint for Copper or Plastic Tubing (CTS) Bas-333 by Pack Joint for Plastic Pipe (PEP) CATALOG DERCRIPTON APPROZ. "'1 NUMBER VPWE SRE CTS Exo PEP Exo Wr. Les. ~ -~ , Bab-J13 3/4' 3/4' 3/4" 2.5 , (" V 846+144 1' 1" 1" 3.7 l~~hl~}t~B ~ ~ f346-666-IDR7 7-1/2' 1-1/2 t 1/2" 11.6 I vH't> n 4: ;.. ~~^ 846-777-IDR7 2' 2" 2" ta.6 _ Pack Joint for Copper or Plastic Tubing (CTS) Ba7-333 by Pack Joint for PV C Pipe"' CRTILLOG~ DESCRIPTON APPROX. - Nume6a ~ VALVE SIZE CT$ Exo PEP Exo Wr. Les. ._' _ ~~, '• 847-333 3/4" 314" ~ 3/4" ~ 2.6 ~ ~ ~ 'I ~ ,~f, '~• B67444 1 1 1' 3.6 1p:p ~. { ' 1i F t "' Ford Pack Joints for PVC are only recommentled for $chetlule 40 and t6i S 44 ~i ~P Schetlule BO plPe. ~ ~ ,. -~ ~~ Duck Jolnt for CTS s only available wth padlock w g option. Add ' "W-C" to the end of the catalog number. Options evallable Ara listed at hollOm of page 13. G-12 Ford Ball Valve Curb Stops n LXI Protluc ' ANSVNSF Sfantlard of eae page 1 _ Male Iron Pipe Thread by Pack Joint for Copper or Plastic Tubing (CTS) BBa-333 CATALOG DESCRiPnox APPaax. _ NUMBER VALVE Sae MIP ENG CTS ENO Wr. Les. •~ 884-333 3/4" 3/4" 3/4" 1.9 ~`"~ 't BB4<44 1" 1' 1 - x w'. 854-455 1" 1 1/4" 1-1/4" 4.3 ~ '~ BB4-666 1 1/2" 1-1/2" 1.1/2' yy"' BB4-777 2" 2 2' - .. ~- 864.756 2' 2-1/2' 2-1/2" 887-334 ~'~'~ Male Iron Pipe Thread by Pack Joint for PVC Pipe"' CATALOG DESCRIPTON APPSO%. ~' ~ NVMBER VALVE SIZE PVC ENO MIP ENO Wr. Las. B87-333 3/4" 3/4" 3/4" - ' w' • 867-334 3/4" 3/4" t" 3.0 B57d44 1" 1" 1" 4.2 ~~ B87-777 2" 2' 2" - ' ,- '^ Fortl Pack JDlnts for PVC are only recommentled for Schedule 40 and Schedule BO pipe, ""--z ' 862-333 ;.,,,,,,,,,.W:~;:~ Pack Joint for Plastic Pipe (PEP) by Flare Copper CATAIAG DESCRIPnON APPRO%. ~~ NUMBER VALVE SIZE PEP END FLARE ENO WT. Les. B62333 3/4" 34' ' ~. w." r"~ ~ B62<64 1" t" 1" 4.0 ~~^,~ I,. ~~j',:ryk E.,a.~r "B62-666-IDR7 1-1/2" 1-1/2" 1-112" t2.6 r ~ 3' ~,:.~..-. ' " B62-777-IDR7 Z" 2" 2" '16.0 _.,... ~ ~, B24-334 - Flare Copper by Pack Joint for Copper or Plastic Tubing (CTS) CATALOG DEBCR PION APPRO%. _ NUMBER VALVE SIZE FLARE END CTS END WT. LBS. 624-334 3/4" 3/4' 1' 2.5 I y '1 B24M4 1" 1' 1" 3.5 Options Available 'Grip Joint for CTS (314" - 2")and PEP (3/4" 8 1") is available. Add "-G" to the en0 of catalog number. Example: 884-333. "Stop-entl-Waste feature is available. Atltl 'SW to the entl of the catalog number. Example: 862-6fi65W-IDR7. (Slap and Waste available an bare side only.) • Duick Joint is available by adding a "-O" to the entl of the catalog number. i Uses Bellcerp style Pack Joint. Tracer Wire Terminal available on 3/4", 1", 1-1/2" entl 2" C7S Quick Joint Nuls, adtl "-TW-D" to end of catalog number. Reclalmetl Wa[er Tea-head is available. Insen "RW' into the Datalog number. Example'. BgYy84-333W Tea-heatl soltl only with padlock wing. Padlock Wings • All valves are available with padlock wings (except far Minneapolis Pallem Valve). Adtl "Nf' lD catalog number Slantlartl lea-head stops on the Dotly lG penult W ° lum only Full 360° tee-heetl rotation is available. Add "R" to ca181og number. Example: BB4-333R. Curb Box Beae -Catalog number C6-7 for t-1 /4", 1-112" and 2" Ball Valve Curb Stops is lisletl in catalog section GA. 2" Gate Valve Operating Nut is available for 1-1 /4", 1-1/2" and 2"Ball Valves entl can De ordered from page 38, Lock Ceps ere available for 5/8" through 2" Ball Valves and Lan be artleretl from page 38. Nantllea are available for Ball Valves; see page 37. Minneapolis Pattern Valves are available in a variety of sizes. For sizes other than those in the above tables, please contact the lactory. bee page 5 for apecl/lc tletalls on above options. G-13 Ford "BH" Bail Valves ~ BH Ball valves have a tuff 5/e" rountl wafer passage with axcellenl flow characteristics. LXI Products meal Desi9netl tar use as a curb stop, the BH valve is strong entl ruggetl, offering a fine rBplacemenl AN51/NSF Standard e1 for Inverted key and plug style valves. sea Pege Z ^rw.. Female Iron Pipe Threa d Both Ends "_ CATALOG DEBCRIPTO N APPRO%. APPRO%. BHit-233 NumeER VALVE S¢E ONE ENO OTNER ENO LENOTN WT. LBS. BHti-211 . V 5/8" 1/2" 1/2" 2-15/16" 1 4 F ;, . BM71-237 518" 3/4" 1/2" 2-15/16" 14 . BH71-233 5/6" 3/4" 3/4" 2-15/16" 1.3 ~~' ~ t Flare Copper by Female Iron Pipe Thread . f CATALOG DESCRIPTION APPROX. APPRO%. BH27-233 NUMaEa VALVE SIZE FLARE ENO FIP ENO LENGTN Wr. Las. BH21-237 5/8" 3/4" 1/2" 3-9/16" 7.7 BH21-233 5/8" 3/4" 3/4" 3-9/18" 1.7 i BH21-233M 5/6" 3/4" 3/4" 3-9/16" 2.g NOTE: Length of valve for gore cropper is measured less the copper tube nut. :.~.:.,,- Flare Copper Both Ends BH22-233 ++,~,.~', Cgrgwc DESCRIPTIO N APPROX. APPROX. ~ NVMBEfl VALVE SIZE ONE ENO OTHFR ENO LENGTH WT. Les. BH22-233 5/6" 3/4" 3/4' 1 4-9/16" ~ 2.3 „ , '-"" BH22-233M 5/8" 3/4" 3/4" ~ 4-9/i 6" ~ 2.5 $ ~, NOTE: Length o! valve far gars copper is meesuretl less the copper tube nut. Pack Joint for Copper or Plastic Tubing (CTS) +~-s:ip.=. by Female Iron Pipe Thread BH47-233 CATAIOC DESCRIPTON APP0.0x. NUMBER VALVE SIZE CTS Exo FIP ExD Wr. Les. / ~ t BH41-231 5/8" 3/4" 1/Z" 1.6 ... f 'y , .' •~ BH41•f33 5fB" 3/a" 3/4" ~ 7 7 . ' BH41-233M 5/8" 3/4" ~ 3/4" ~ 7.9 +•,-.~. BH44-233 ~'1~"~~` Y ~~""'~ -' s el BH84-233 !`~'!`A:-'t;1~ "`>i"~di 1M+' Pack Joint for Copper or Plastic Tubing (CTS) Both Ends CATALOG DESCRIPTON APPRO%. NUMBER VALVE SQE ONE END OTHER END WT. LBS. '~ BH44-233 5/6" 314" I _ 3/4" ~ 2.1 ' BH44-273M 5/3" 3/4" 3/4" ~ 2.3 Pack Joint for PE Pipe by Pack Joint for Copper or Plastic Tubing (CTS) CATALOG DESCRIPTION APP0.0%. NUMBER VALVE S¢f INLET SIZE OUTLET SIZE WT. LBS. BH64-233 5/B" 3/4" 3/4" 2.2 NOTE: Padlock Wng option is not available on BH Style BaII Valves. Options Available 'Grip Joint for CTS (314" - 2")and PEP (3/4" 8 1"/ is available. Add "-G" to the end of the catalog number. Example: BH4a-233-0. • Duldk Joint i5 available by adding a "-O" 1o the entl o} the catalog number. Tracer Wlre Terminal available on 3/4", 1", 1-112" end 2"CTS Quick Joint Nuts, atltl "-TW-O" to end of catalog number. Standam lee-heed stops on the hotly to permit 90° turn only. Full 360° tae-head rotation is available. Adtl "R" to catalog number. EXample: BH44-233$, Lock Caps are available for 5/8"through 3l4" Ball Valves entl can be ordered from page 38. Handles are available for BeII Valves; see page 37. Mlnneapofls Pattern Valves are available In a variety of sizes. For sizes other Ihan those lisletl, please wntact the Factory. Sae page 5 for specific details an above options. G-14 Ford Stainless Steel Tapping Sleeve ,' 4 .. .... " F ..... ttF:'. ~ - .r i Ford FAST Tapping Sleeves take the guesswork out of large pipe taps. Agridtled gasket surrounds the pipe and not only cushions the pipe during the tap, but also helps prevent pipe breaks. The flange ou8et is welded inside and out. The sleeve is constructed of Grade 18-8 type 304 stainless steel to provitle corrosion protection. Sleeves are available in pipe sizes 3" through 24", with outlets from 3" through 12". Detailed specifications end critical dimensions are outlined below. Specifications Outlet Flange Test PI g /8-B type 304 st less steel Scnedule 10 /1B-B type 304 stainles t el Oange with Ware rk brass 3/4" wllh F 3" antl 4" flats Schedule 5 for all recess per M55 SP601o accept standard standard bquare head. Proper outlets larger than 4". ~ tapping Valves. OplionalASTM A36 carbon se of this feature ensures / teal Bange may be ortlarad. Flange poslbve seal before rapping \~° °~° ~,,,, conforms to AW WA C207 Class D AN51 150 Y Ib. drill ng. Class E or Class F flange available. i~ ~ ~ a~ Belt holes straddle pipe center line. Botts and Nuts ~ °°\ -. '"a Optional 18-8 stemless steal UNC Threads. - Mechanical Joint Atlapler Outlet ' Heary hex nuts end washers are 9+ t \^~ eotly j coated to prevent galling l-) ~ / 18 B type 304 stainless steel for I ~ ~ ~ ~ ~ rms-on control, All welds are - f ll i l t tl t t t i ~ ; . +'^.~ s ~ y passNa o res ore s a n ess u e characrensfics. Gasket Gritlded virgin SBR or Buna-N Uttar Bar ~ ~ - ~ (NBR) compoundetl for water 18-8 type 304 stainless „w „ serv ce Der ASTM 02000. Full steel provltlas a heavy y~. + - gasket gives 360° p pe coverage. beenng surtace for nuts. ~ ', ' The outlet gasket Is Buna-N (N8R). Armors _,_ A.77-. I i i Heary gauge Type iB-8 stainless Ratin w ~y/f' e~ege s i steel armgorgs ere moitl8tl Bus9ap FAST sleeve is rated for gNa//NSF srande~r into the asket to bntl a the bat between lu s. 150 psi working star pressure FAST Dimensions ..,__..._._..... __..p _. _......~,{ AA-6 Nom. PIPE sILE C207 ' Cuss D FLANPE SIZE A B C D 81uo Size NO' OF B1uP$ DssIGN Sn-~ 3" 3" 4-1/32" 31/4" 4-15116" 15" 5/B" 8 2 Pc. 3" 4-1132" 3-1/4" 4-15/16" 15" 5/8" B 2 pc. 4„ 4" 5-1/32" 41/4" a-15/16" 15" 5/8" B 2 Pc. Through 6" " 7-1/32" " 63re" " 5-1/4" " 15" " 5/8" " 8 2 c 12" 8 10" 9-1/32 it-1/32" &3'B 10-3/16" 5-3/B 5-7/8" 20 20" 5/B 3/4" 12 12 2 c. 2 c 12" 13-1/32" 12-7/16" 6" 24" 314" 14 2 c. 3" 4-1/32" 3-t/4" 4-1 SI16" 76" 314" 10 2 c. 4" 5-1132" 41/4" 4-15116" 76" 3/4" 10 2 c " 6" 7-1/32" 6-3x8" 5.114" 18" 3/4" 10 2 c 14 8" 9-1/32" B-3B" 5-3/B" 20" 3/4" 12 2 c 10" 71-1/32" 10.3116" 5-7/8" 20" 3/4" 12 2 c. 12" 13-1/32" 12-7/16" 6" 24" 3/4" 14 2 c 3" 4-1132" 3-1/4" 4-15/16" 16" 5/8" 15 3 c. 4" 5-1/32" 47/4" 4-15/16" i6" 5/B" 15 3 c " " 6" 7-1/32° 6-3/8" 5-1/4" 16" 5/8" 15 3 c 16 - 16 8" 9-1/32" &3re" 5-3/8" 20" S/8" 18 3 c. 10" 11-1/32" 10-3116" 6-7/8" ZO" 3/4" 18 3 c. 12" 73-1/32" 12-7/16" 6" 24" 314" T1 3 c. 3" 4-1/32" 31/4" 4-15116" i6" 3/4" 15 3 c. 4" 5-1132" 4114" 4-15116" i6" 3/4" 15 3 c " " 6" 7-1/32" 6-318" 5-il4" i6" 3/4" 15 3 c - 24 20 e" 9-1/32" &318" 5-318" 20" 3/4" 18 3 c. 1D" it-1132" 10-&i6" 5-7/B" 20" 3/4" 78 3 c. 12" 73-1/32" 12-7/16" 6" 24" 314" 21 3 c Outlet Options: 'Class E or Class F Bange available, rontecl factory. 4" - 12" MJ atlapter outlets available, contact factory for dimensions. Ford Stainless Steel Tapping Sleeve LXI Pratlucts meal AN51/NSF StaPtlaN of aaa Page T ...... To Order: Select the catalog sleeve number for the desired range antl complete the catalog number by adding the flange cotle. Example: The complete catalog number fora 6" ductile iron pipe (6.90 O.D.) with a 4" stainless steel flange is FAST-730-4. The FAST-700-4 with a range of 6.60 to 7.00 could also be used on 6.90 O.D. pipe. Please contact factory for prices and delivery on pipe O.D. sizes not covered by our standard range. NOM. SLEEYE SLEEVE STAINLESS OPTIONAL OPTIONAL MECHANICAL APPRO%. PIPE O.O. NUMBER BY STEEL SIZE CARBON STEEL JOINT ADAPTER WT. LRS. SIZE RANDE FLANGE CODE FLANGE CODE OUTLet 3" 3.50-3.96 FAST-396 3 3A 26 4.50-0.BO FASTd60 4" 4.BD-5.10 FAST-570 4 4A -MJ 29 5.05-5.30 FAST-530 ` 6.60-7.00 FAST-700 q 4A 34 6 6.90-7.30 7,10-7.50 FAST-7J0 FAST-760 6 fiA -MJ 38 8.63-9.05 FAST-905 4 4A 39 8" 9.05-9.45 FAST-946 6 6A -MJ 42 9.30-9.70 FAST•97D 8 BA 58 4 4A 41 " 10.75-11.15 FAST•1116 6 6A 45 10 71.05-11.45 FAST-1145 8 8A -MJ fi5 71.75-12.15 FAST-1275 10 10A 85 4 4A 44 12.75-73.20 FAST-7320 6 6A 48 12" 13.10-13.50 FAST-1350 8 BA -MJ fi8 14.00-74.40 FAST-7440 10 10A BB 12 12A 116 4 4A 66 15.30-75.70 FAST-1570 6 6A 71 14" 75.80-ifi.20 FAST-1620 8 BA •MJ 88 16.48-16.88 FAST-7688 70 10A 96 12 12A 125 4 4A 75 17.40-17.80 FAST-1790 6 6A 78 16" 17.75-18.75 FAST-1616 8 BA -MJ 100 10 10A 714 78.60-79.00 FAST-1900 12 72A 14fi 4 4A 81 19.50-19.92 FAST-1992 6 6A 86 18" B BA -MJ 106 19.80-20.20 FAST-2020 10 10A 119 12 12A 153 4 4A 87 20.20-20.60 FAST-2060 6 6A 92 20" 21.20-21.60 FAST-2160 8 BA -MJ 114 21.66-22.26 FAST-2226 10 70A 124 12 12A 159 4 4A 99 23.110-24.217 FAST-2420 6 6A 103 24" B BA -MJ 127 25.60-26.00 FAST-2600 70 10A 135 12 72A 171 AA-7 Ford Stainless Steel Tapping Sleeve ?'~: rFa.. rt Ford FTSS Tapping Sleeves have a heavy gauge stainless steel body with removable bolts. Agridtled gasket sunountls the pipe antl not only cushions the pipe during the tap, but also helps prevent pipe breaks. FTSS Tapping Sleeves are chemically passivated to ensure maximum corrosion pro[eclicn. Specifications Flange Test Plug Waleiworks brass 3/4" with standard square heatl. Proper of lh's feature ensures positive seal hefore tapping. \ Bolts and Nuts 18-8 type 304 stainless steel UNC '~ threads. Heavy hex nuts and washers ' are coatetl to prevent galling. LX/ P tl ces meer ANSIMSF SMntlaM of s Pee a.. Lugs 18-8 type 704 ste nless Steel wltl formed for etltldional strength. ' MIG weldetl to body. FTSS Dimensions 18-8 type 304 stalnlea5 steel flange wnh recess per MSS SP-60 to accept slentlard tapping valves. Optional ASTM A36 carbon steel flange may be omeretl. Flange onfor to AWWA C207 Class D ANSI "NR9 150 Ib. d filing. Class E or Class F (large availabl Boll holes stredtlle pipe center line. Opbo I: Mechanical Jolnl Adapter Outlet 5, Outlet 18-8 type 304 stainless steel N ~ Botly ;y ~' 'y 18 8 type 304 ste nlass steel 1 '~. 4{ f c oslon control. All welds 111 ya@ a fully passlvaletl to restore stainless characteristics % d~ " G k t ~,.~„ _ ~- tld d irgin SBR or Buna-N a (NBR) c mpountled for wale (j service per ASTM D2000. Full •k gasket gives 360° pipe cove ge. B N NBR Armors The outlet gasket is una- ( ). Heavy gauge Type 18.6 stemless ~`~ steel armors are mottled flush Rating: into Iha gasket to bridge the gap FTSS sleeve is rated for 750 psi between lugs. working water pressure. __ NOM. PaE SaE 0207 'Cuss 0 FIANOE SQE A B C D BDL7 $~ NuaeEa Or BOWS 4" 5-1/32" 4-il4" 5-3/t 6" 15" 5/8" 8 4^ fi" 7-1/32" 6-3/8" 5-1 /2" 15" 5/8" 6 through B" 9-1132" 8-5/i6" 5-5/8" 20" SIfi" 12 12" 10" 11-1132" 10-1 /4" 6-1/6" 20" 3/4" 12 12" 13-1/32" 12.1/4" 6-t14" 24" 3/4" 14 4" 5-1/32" 4-1 /4" 5-3/16" i6" 3/4" 10 14" fi" 7-1/32" 6-3/8" 5-1/2" 76" 3/4" 10 through 8" 9.1/32" 8-5/16" 5-5/8" 20" 3/4" 12 i6" 10" 11-1/32" 10-1/4" 6-1/6" 20" 314" 12 12" 13-1/32" 12-1/4" 6-1/4" 24" 314" 14 4" 5-1/32" 4-1/a" 5-3/t6" 18" 314" 10 " 6" 7-1/32" 6-3/8" 5-1l2" i6" 3/4" 10 i6 through 24" g~• 10" 9-1/32" ii-1/32" a-5/tfi" 10-1 /4" 5-5/8" 6-1/8" 20" 20" 3/4" 3/4" 14 14 12" 13-1/32" 12.1/4" 6-1/4" 24" 3l4" 1fi 14" - 24" Con tact faro for det ails. Outlet Options: 'Class E or Class F flange available, contact factory. a" - 24" MJ adapter outlets available, contact factory for tlimensions. AA-8 ___. D -___-____-,~ --- Ford Stainless Steel Tapping Sleeve ~i ~- ANSUNSFStsntlertlat ~ '." .. sse WAe 1. To Order: Select the catalog sleeve number for the desired pipe material and range', complete the catalog number by adding the flange code. Examples: The complete FTSS catalog number fora 6" ductile iron pipe (6.90 OD) with a 4" stainless steel flange is FTSS-700-0. An FTSS for 6" tluctile iron pipe (6.90 OD) with a 4" carbon steel mechanical joint outlet is FTSS-700-4A-MJ. NOM. STAINLESS OPTIONAL OPTIONAL APPROX. PIPE SLEEVE O.O. SLEEVE BY STEEL SIZE CARBON STEEL MECHANICAL WT. SRE RANGE NDMfiEA FLANGE CooE FLANGE CooE JOINT OUTIPT Les. 4.50-4.80 FTSS-480- q„ 4.80-5.00 5.10-5.30 FTSS-fi00- FTSS-530- q qA •MJ 30 5.20-5.40 FTSS-540- 6.fi3-7.00 FTSS-700- 4 4A a2 6" 6.90-7.30 7.30-7.50 FT55-730- FT55-750- 6 6A -MJ 47 0.63-9.05 FT55-906- 4 4A 42 e„ 9.05-9.30 9 80 9 30 FT55-930- FTSS-960- 6 6A -MJ 49 . . 9.45-9.75 FTSS-976- a BA 75 10.75-t 1.10 10-t 1 40 11 FTSS-1770- FTSS-7140- 4 6 4A 6A 47 53 10" . . 11.40-11.70 FTSS-1770- 8 BA MJ 79 11.85-1215 FT55-1216- 10 10A 99 12.75-13.20 FTSS-1320- 4 6 4A 6q 50 55 " 13.20-13.50 FT55-7350- 8 BA -MJ 86 12 13.50-13.80 FTSS-1390- 10 t0A 104 14.70-14.40 FT55-7440- 7P 12q 130 4 4A 75 6 6A 82 15.30.15.70 FTSS-1670- 6 8A 102 14" 15.80-16.20 FT55-1620- 10 iDA -MJ 110 16.46-16.88 FT55-1686- 12 12A 146 14 14A 160 4 4A 78 6 6A 84 17.40-17.80 FT55-1780- 8 8A 104 18 17.75-18.15 FT55-t8t 5- 10 10A -MJ 114 18.15-18.60 FTSS-1860- 12 12A 750 10.80-19.20 FTSS-7920- 14 14A 188 16 i6A 195 q qq B4 6 6A 90 8 BA 112 19.50-19.92 FT55-1992- 10 10A 120 18" 12 12A -MJ 160 19.80-20.20 FTSS-2020- 14 14A 190 i6 i6A 200 18 18A 210 4 6 4A 6A Bfi 92 8 8A 174 20 20-20 60 FTSS-2060- 10 10A 123 20" . . 60 21 20-21 FTSS-2160- 12 t4 12A 14A -MJ 162 195 . . 16 16A 205 18 18A 275 20 20A 222 4 4A 97 6 6A 103 8 BA 127 10 10A 136 23.80-24.20 FTSS-2420- 12 12A 178 24" 25.60-26.00 FTSS-2600- 14 14A -MJ 199 26.20-26.60 FTSS-2880- 16 i6A 210 18 18A 224 20 20A 230 2q 24q 256 30" - 36" Contact factory for information. az° - ae° AA-9 Ford Stainless Steel Tapping Sleeve To order: Select the sleeve number for the desired pipe range antl complete catalog number by adtling flange cotle. Example: The catalog number for use on a 16" ductile iron pipe (17 40 OD) with a i6" stainless steel flange is FTSAS-1767-i6. NOM. PIPE BLEEVE SLEEVE BY BTAINLF9S STEEL SIZE OPTIONAL CARBON STEEL OPTONAL MECHANICAL APPRD%. WT. BQE O.O. RANOE NDM9ER FLANGE CODE FLANGE CODE JOINT OUTLET LBS. 4" 4.50-4.80 FTSA5480- 4 /A -MJ 64 6.57-6,73 FTSAS-673- 4 4A -MJ 67 6 6.83-7.16 FTSAS-716- 6 6A 74 .. 8.73-9.12 FTSAB-912- 4 fi 4A 6A -MJ BS B9 8 8.89-9.37 FTSAS-837- g BA 94 4 4A BO 10.45-10.88 FTSAB-1088- 6 6A 93 t0" 11.03-11.47 FTSAS-11.47 8 BA -MJ 99 71.36-11.80 FTSAS-11.80- 10 10A 111 4 4A 98 6 6A 102 12.42.12.88 FTSAS-1288- 8 BA -MJ 108 12 13.13-13.60 FTSAS-1360- 10 10P 188 12 12A 207 4 4A 237 15.23-15.72 FTSAS-1572- 6 6A 240 75 73-16.22 FTSAS-1622- B BA -MJ 245 14 30-16 73 16 FTSAS-1673- 10 10A 263 . . 16.74-17.26 FTSAS-1726- 12 12A 288 ib 14A 300 4 4A 136 6 fiA 139 17.33-17.87 FTSAS-1787- 8 BA 144 76" 17.88-18.43 FTSAS-1843- 10 10A -MJ 246 18.46-19.03 FTSAS-1903- 12 12A 273 18.87-19.45 FTSAS-1946- 14 14A 285 16 i6A 342 4 4A 231 6 6A 234 19.41-20.01 FTSAS-2001- 8 8A 239 19.88-20.48 FTSAS-2048- 10 10A -MJ 260 18" 29-20 92 20 FTSAS-2092. 12 12A 290 . . 2157 TSAB 14 14A 302 20.93-21.57 - - F ig igp 358 10 18A 450 4 4A 249 6 6A 252 8 BA 257 21.51-22.15 FTSAS-2215- 10 10A 279 20" 22.16-22.81 FTSAB-2281- 12 12A -MJ 310 23.46-29.16 FTSAS-2416- 14 14A 321 24.82-25.52 FTSAS-2552- 16 i6A 377 18 18A 502 20 20A 532 q qq 268 6 6A 271 8 BA 276 25.71-26.41 FTBAB-2641- 10 10A 304 26.55-27.25 FTSAS-2725- 12 12A MJ 339 24„ 26-27 96 27 FTSAS-2796- 14 14A 351 . . 28.14-20.84 FTSAS-2884- i6 i6A 414 18 i8A 523 20 20A 586 24 24A 727 Note: A 1" undersize cutter is required for flanges larger than 12". Oversize outlets are available by special request. AA-11 Ford Stainless Steel Tapping Sleeve .;f~,/~F W> . , ~ a _. , Ford FTSAS Tapping Sleeves have a heavy gauge stainless steel body with removable bolts. A n outlet seal gasket compresses against the pipe, antl provitles a watertight seal. FTSAS Tapping Sleeves are chemically passivated to ensure maximum corrosion protection. Specifications ____ _ _ - __ - Flange 16-8 type 304 stanless steel ~ ~~ nange with recess per MSS Test Plug d' " ~ SP-60 to accept stanoartl Waterworks brass 3/4" wllh ' .t~" r tapping valves. Optional y„ slandarU square heatl. Proper a btr^ '- x + ASTM A36 carbon Steel m y ', use of lhls ieelure ensures 4.;~,: ,~ ';' ~ ciT.=~w - Oange may be Ordered. ' positive seal before IapO ng ~-~_ ~ _ '° Flange Conforms to AW WA ~' ' Outlet M-- ~`. C207 Class D AN51 150 Ib. drilling, Class E or Class F t8-B type 304 stainless steel - ". ", nange awe table. bon neles Bolts and Nuts ~ ` ~-~ 18-8 type 304 stainless steel ~ UNC threads Heavy hez x~, ~ ,,,a, ` nuts antl washers are coated """ to prevent galling. Body ~ Heavy welded, 18-8 type 304 I Lugs stainless steel. Recessetl groove 18-B type 304 stainless steal cold or back-up ring on saddle to formetl for adtlitional strength. ~ retain gasket. All components are l MIG welded to body. passivaletl to restore stainless ~, characteristic. FTSAS Dimensions straddle pipe center line. Optlonel: Mechanical Joint Atlapter Ounet Buna-N (NBR) compountled for wafer service, per ASTM D2000. Rating: FTSAS sleeve Is rated for 150 psi working water pressure for pipe 6izas 24" and smaller and outlet sizes 16" antl smaller. Contact facloryfor pressure ratings an larger pipe and outlet sizes. _.. Nom. PIPE Sae C207 ' Cu9s D FuucE Sae A B C D NurnaEa OF Botrs Bolr $IZE 4 5-1/fib" 4-1/4" 5-1/16" 12 6 3/4" 4" 6 7-1/64" 6-3/8" 5-1/1 fi" 12 6 3/4" through B 9-1/64" 8-3/8" 5-1/16" 15 6 3/4" 12" 10 11-1/64" 10-3/16" 5-1/16" 20 12 314" 12 13-1/64" 12-7116" .5-1/16" 24 t4 3l4" 4 5-1/64" 4-1/4" 5-1116" tfi 10 3/4" 6 7-t/64" 6-3/e" 5-1/16" 1fi 10 3/4" 14" 8 9-7/64" B-3/8" 5-7/16" 1fi 10 314" through 10 11-1/G4" 10-3/16" 5-1/16" 20 12 3/4" 16" 12 13-1/64" 12-7/16" 5-1/16" 24 t4 3/4" 14 1g Contact factory for details 24 32 14 20 3!4" 3/4" 4 5-1/64" 4-1/4" 5-1/16" 16 10 3/4" 6 7-7/64" 6-3f8" 5-1/76" 16 10 3/4" 6 9-t/64" B-3/8" 5-1/76" 16 10 3/4" 10 11-1/84" 10-3/16" 5-1/16" 20 12 314" 1g" through " 12 14 13-1/84" 12.7/16" 5-7/16" 24 24 14 14 3l4" 3/4" 24 16 18 Contact factory for delalls 32 36 20 24 3l4" 3l4" 20 24 40 48 24 32 3l4" 3/4" 4Z,; 48" I Contact taclory for detells. Outlet Options: 'Class E or Class F flange available, contact factory. 4" - 24" MJ adapter outlets available, contact taclory far tlimensions. AA-10 hems on mia page round m catalog Section AA, pages 10 8 11. August, 2006 Section AA FORD STAINLESS STEEL TAPPING SLEEVE STYLE FTSAS TAPPING SLEEVES NOM. SLEEVE SLEEVE STAI LESS STEEL OPTIONAL CARBON PivE 0.0. NuM 6T FLANGE S¢E COOE STEEL FLArvcE SIZE NANOE CODE 15.23-t 5.72 FTSAS-1572- " 15.73-16.22 FTSAS-t G22- t4 t4A 14 1fi.30-76.73 FTSAS-1673- 16,74-1].26 I FTSAS-7726- 17,33-17.87 FTSAS-178]- 17.88-18.43 FTSAS-1843- 14 t4A t6 18.46-19.03 FTSAS-1903- 16 16A 16.87-19.45 FTSAS-1945- t9.47-20.01 FTSAS-2001- 14 19A " 19.88-20 48 FTSAS-2048- 76 t6A 16 20.29-20.92 FTSAS-2092- 20.93-21.57 FTSAS-2157- 18 tBA 21.51-22.15 FTSAS-2215- 14 14A 22.16-22.81 FTSAS-2281- ifi 16A 20" 23.46-24.16 FTSAS-2416- 18 i8A 24.82-25.52 FTSA6~2552- 20 20A 71-26.41 25 FTSAS-2641- 14 14A " . 28.55-27.25 FTSAS-2725- 16 16 1GA iBA 24 27.26-27.96 FTSAS-2796- p0 20A 28.14-28.84 FTSAS-2884 24 24A q 4A 6 6A 29.78-30.48 FTSAS-3048- 6 10 8A 10A 30.48-31.18 FTSAS-3118- 12 12A 30" 52-32.22 31 FTSAS-3222- 14 74A . i6 16A 32.30-33.00 FTSAS-3300 ig igq 20 20A 24 24A q 4A 6 6A g BA 10 t0A 37.60-38.30 FTSAS-3830- 12 12H 36" 38.00-38.70 FTSAS-3870- 74 14A 30.70-39.40 FTSAS-3940- 16 16A 18 18A 20 20A 24 24A q2"-46" G'Olltacl SaclOry for lnformatlon TO Ortlar: Select the sleeve number for the desiretl pipe range antl cAmplele catalog number by atlding flange Code. Example: The catalog number for use On a 16" tluctile iron pipe (17.40 O.D.) with a 16" stainless steel /large is -1787-16. Note: A i" untlersizad cutter Is required for flanges 14"and larger. Oversized outlets are available by special request P.O.A. AA-5 Products -Clow Valve A Division of McWane Core:oration Page 1 of 2 -'~ About Us Protl ucts Sales & Distribution Contac[ Us _' ~ ,~a~ I'r..:. fir' - ~.~" :Kt~~IU`Aet ~~~~ ~$G'SikBi!~k"4fi E~are=~P~je ~:r Overview Specifications Downloads Q & A Re~orrrenenc3eG ~faecil=icagic~et= Valves shall conform to the latest revision of FlWwA standard covering resilierd seated gate val~~es anti be apGrovr'd by ULFI'~+ Valves st7all be either non-rlsinw stem vi rising stem, opening t stem left or right and provided witY~+ ~' squares operating nu[ oi° with the word 'open' and an arrow cast in the. rnetai tc indicate to open. The wedge shall be or cast iron con'ipleteiy enca{lsulated with r The sealing rubber shall be permanently bonded to the cast iro meet Fl.TM tests for rubber metal bond F;STM Dpi"J. Valves shall be supplied ~a+ith o-rinc! seals at all ioints. No flat r allowed. Stems for Nk5 assemblies shall be cast bronze with integral co compliance ~~tith AANU1F,. OS~1' sten'~! shall be bronze:. The NR stuffing box shall be the o-ring seal type with two c-rings lo_at thaist collar and one o-ring below. ~T'he two o-rinds above the collar 5,hall be replaceabla wltt~ valve fully open and subjeCCd working pressure. There shall be two low torque thrust bearings located above: ar the thrust collar. The stern nut shall be independent. of the we shall be made of solid bronze. 7herc:~ shall be a smooth, unoi~s. waterway free of all pockets, cavii~ies and depressions in they st The body and bonnet shall be coated with fusion bonded epoxy rntenor and exterior, complying with FlW WA C-55Cr and be NSF- apPi'oved. Each valve shall have maker's name, pressure stir in which manufactured cast or. thr_ body'. http://www.clowvalve.com/products/index.php?id=9&show=specs 7/ 1 /2009 REM OESCRIPRON MATERIAL 2640 ASTM SPEC. MATERIAL 26}g pSIN SPEC. I Hex Heetl Bolt 3D4 Slvlnlsea Steel /SIN FS93 304 Sminlsea Slael ASTM F593 2 Flvl Wvaher 304 Slvlnleaa Steel ASIM FS93 364 Slvinbaa Slaal A9iM F59J J O nlln Nut or Hvntlehaal Crv Iron ASTM A12fi CI B Crv Iron ASIM AI26 CI B 4 Hex Havd Bolle k Nvle JW Slvlnlsea Slaal ASLM FSBJ J04 Slvlnlsea Slael ASTM F59J 5 6 Folloeer Plole Stem 0-Rln Gm Iron Rubber ASTM AI26 CI R Ductile Iron R bb ASTM A536 Gr 64_45-10 ] ivlbeer Plole 0-Ri vekat Rubber er u Bobber _____ 8 ihrvet Wvaher Beodn Delrin Oelrln 9 Hex Heod Bolls k NW 304 SVVinleaa Slvel ASTM FS93 304 Slvlnlsea Steel ASIIA FS93 10 Slam Bronze ASTM BS64 CB6]00 Branza ASIM 8584 C66]00 11 Indicvlor Poal Plola 0lbnvl 3-11 Cro Inn ASTM AI26 C 8 Dvcllle Iron ASiM AS]6 Cr 64_/5-10 12 Caror Gn Iron ASTM AI26 CI B DuclAe Iron ASTM AS]6 Gr 64-/5- 1) Cover 0-Rin Rubber ----- Rubber _____ 14 Slam Nut Bronze A9IM 8564 CB3800 Bronze ASfM B56{ C8J600 15 Wed e C Iron k Rubber ASIM A726 CI B On Iron tr Rubber ASRI AI26 CI R 16 Bod - vll e Grv Iron ASTM AI26 CI B Ducl'de Iron - ASfM A536 Gr _ 1] Pi Plu 0 Bonvl Same Sl lea Slvlnlsea Steel ----- Stvinlaaa Steel ----- Complies with applicable ~ z"-~~" R/W VALVE requirements of AWWA C509 N.R.S. ASSEMBLY MATERIAL LIST TYLEP II I'll_iT1E`-'• 11~ilO CFt ~J2'i Ll. f':. ~~F.. v,A ~~?CIE `f1OCJ1 /.t_i '/[' U1~l11.1N fOUNDNY L ilM4~ANY ' Fti-1 J: 3L1 .? ` G\Nt I =l CIN. ALAHAM4~ :~f I'.Z ° Ii's 1]CI1 .::16-?c~L~ 1 ~~ : , ~~- TYLER UNION® TABLE OF CONTENTS Item Page Pressure Pipe Fittings: Flanged C110 .......................... ........28-35 Mechanical Joint C110 ............. ........ 11-21 Mechanical Joint C153 ............. ............ 1-8 Swivel Hydrant Fitiings ............. 3-5, 20, 21 Tapping Sleeves, MJ ................. ..............10 Union-Tice Push-On C153 ........ ........22-27 Sample Specifications: Flanged C110 ........................................28 Mechanical Joint C110 ...........................11 Mechanical Joint C153 .............................1 Union-Tile Push-On C153 ......................22 Item Page Municipal Castings: Boxes: Service Screw Type ............................36 Valve Adjustable, O-Ring ............... ....... 43-44 Two-Piece (Screw Type) ......... .......37-38 Two-Piece (Slip Type) ................. ....... 39-40 Three-Piece (Screw Type) ........... ....... 41-42 Lids Drop & MWW ....................................45 Covers Meter Box .........................................47 Special Information: Terms and Conditions of Sale ........... 48-49 Adapter Flange Assembly .......................50 Flange Data ..................................... 34-35 Questions Frequently Asked ............. 53-54 Tap Locations for Flanged Fittings..... ......35 Tapping Sleeves, Excavation ............. ......55 Cutting-In Sleeve, Installation ........... ........8 MJ Gasket ........................................ ......56 MJ Transition Gasket ........................ ......56 Offsets ............................................. ......51 Pipe O.D.'s ....................................... ......52 Retainer Gland Data ....................8, 20, 50 MJ Nuts and Bolt .............................. ......54 SUBMITTALS: M1 Field Lok .......................... ...........55-56 22U - C110 Full Body ............ .................57 23U - C153 MJ Compact ....... .................58 26U -Union-Tite ................... .................59 28U - C110 Flange Fittings ... ................ BC Risers .....................................................46 Wrenches ...................................36, 45, 47 NOTE: Flanged duc}ile-iron fittings in 24-in. (610 mm) and smaller sizes moy 6e rated for 350 psi (2,41 3 kPa) with The use of special gaskets. ( +.Ob) ~(-.Ob) I I I Flange Thickness of SSB D.I. Class 350 MJxFlonge Fittings Slze T Size T 3 .60 14 .87 4 .63 16 .90 6 .63 18 .93 8 .70 20 .96 10 .75 24 1.00 12 Bl NOTICE: Weights published in this catalog are for shipping purposes only. Actual weights may vary because some fittings are produced in both foundries. All meet The AWWA stondards to which they are designed. For weights of specific fittings, please contact Tyler Pipe or Union Foundry Company. Tyler Ufililies Division • 11910 CR 492 • Tyler, Texos 75706 (B00) 527-8478 Union Foundry Company • Box 309 • Anniston, Ala6omo 36202 (800) 2267601 02/Ol/OB 26U y;y;,;. 4" through 24" S'ih!~J,'_%r.''J" ANSI/AWWA C153/A21.53 G i , ; _ 350 PSI; Except for Wyes and Flanged branch fittings r;5f -c i Meets all requirements, UL Certified ~7 1/`•;TIi-d '. ANSI/AWWA C104/A21.4 CE:MEN' ! 4rJ!b<(? ANSI/AWWA C104.A21.4 ,~p~}_•,• ,~~,a1iV.:,: ANSI/AWWA C116/A21.16 BE~I.~ `ri 2::ICL ~ S ANSI/AWWA C 1 16/A21.16 H=~ ' ANSI/AWWA C151/A21.51 and AWWA C900 Table 2 L~G_ci ~-Ti~-,1~J: 5° Max i1~STAI-LATI`'3P! AWWA C600 Pipe Sizo A B C D H J G T 4 4.30 4.91 5.04 6.38 4.16 2.25 5.64 .35 6 6.36 7.01 7.14 8.52 4.29 2.25 7.74 .37 8 8.52 9.17 9.32 10.90 4.78 2.25 9.98 .39 10 10.58 11.22 11.37 12.91 4.98 2.25 12.03 .41 f 12 72.64 13.32 13.47 15.12 4.98 2.25 14.13 .43 A G (~ T 14 14.28 15.41 15.64 18.12 5.40 2.25 16.64 .51 16 16.36 77.51 17.74 20.32 5.40 2.25 18.74 .52 s~y 1 B 18.32 19.61 19.83 22.52 5.40 2.25 20.84 .59 ~ _ 20 20.40 21.71 21.94 24.29 5.40 2.25 22.94 .60 24 24.56 25.91 26.14 29.14 5.65 2.50 27.18 .62 Restraining lugs are provided only on sizes 7 Z" and smaller. Restraining lugs for sizes 14"-24" can be provided given sufficient time to make pattern odaptions. The lug pattern for all sizes accommodate most gripper-type restrainers. Tyler Pipe/Utilities Division • Box 2027 • Tyler, Texas 75710 • (800) 527-8478 Union Foundry Company • Box 309 • Anniston, Alabama 36202 1800) 226-7601 MECHANICAL JOINT C753 DUCTILE IRON COMPACT FITTINGS Sizes 3" }hru 12" UL Listed For Fire Main Equipment TYLER UNION SAMPLE SPECIFICATIONS Mechanical Joint wa}ermain fittings with accessories, 3" through 48" shall be manufactured from Ductile Iron in accordance with and meet all applicable terms and provisions of standards ANSI/AWWA C753/A21 .53 AN51/ AWWA Cl 11/A21.11 (current revisions). Ductile Iron Mechanical Joint Fittings 3" through 24" shall be rated for 350 P51 working pressure. 30" through 48" shall be rated for 250 psi working pressure. Flanged duc}ile-iron fittings in 24-in. (610 mm) and smaller sizes may be rated for 350 psi (2,413 kPa) with the use of special gaskets. All coated fittings meet requirements of NSF-bl. NOTE -EXCEPTIONS: Mechanical Joint Fillings with flanged branches are rated for water pressure of 250 P51. NOTE: Fittings ore CEMENT LINED and seal coated in accordance with ANSI/AWWA C704/A21 .4; also available double cement-lined, bare or epoxy coated. 80LTS Size A Dia. e C Dio. D Dia. F Dia. J Dia. K' Dia. K~ Dio. L M 5 7 X Size No. 3 3.96 2.50 4,84 4.94 4.06 6.19 7.62 7.69 .58 .62 .39 .33 '/. ~/ez3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 .60 .75 .39 .34 '/a ''/.x3'/ 4 6 6.90 2.50 8.02 6.12 7.00 9.50 11.06 11.12 .63 .BB .43 .36 '/e ''/.z3'/: 6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 .bb 7.00 .45 .38 '/a 'i:z3'h 6 10 11.10 2.50 12.22 12.34 17.20 14.00 15.62 15.62 .70 1.00 .47 .40 '/. ''/.x3'h 8 72 13.20 2.50 14.32 14.44 13.30 76.25 17.88 17,88 .73 1,00 .49 .42 '/e '/.x3'h 8 14 15.30 3.50 16.40 16.54 75.64 18.75 20.31 20.25 .79 1.25 .56 .47 '/o ''/.z4 10 16 17.40 3.50 78.50 18.64 77.54 21.00 22.56 22.50 .B5 1.31 .57 .50 'k ''/.x4 12 18 19.50 3.50 20.60 20.74 79.64 23.25 24.83 24.75 1.00 1.38 .68 .54 '/o %.x4 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.00 1.02 1.44 .69 .57 '/e ''/.z4 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 1.02 1.56 .75 .61 % ''/.x4'h 16 30 32.00 4.00 33.29 33.46 32.17 36.88 39.12 39.12 1.31 2.00 .82 .66 1% 7x5'h 20 36 38.30 4.00 39.59 39.76 38.47 43.75 66.00 46.00 1.45 2.00 1.00 .74 1'/e ix5'h 24 42 44.50 4.00 45.79 45.96 44.67 50.62 53.12 53.12 1.45 2.00 1.25 .82 1'/n 1'/.zb'/x 28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 .90 1~ 1Y b'h 32 Tyler Utilities Division 11910 CR 492 • Tylor, Texas 75706 IB001 52 7-84 7 8 02/01/08 Union Foondry Company • Box 309 • Anniston, Alabomo 36207 • (800) 226-7601 JOINT DIMENSIONS IN INCHES MECHANICAL JOINT COM ACTTF TTINGS Sizes 3" thru 12" UL Listed For Pire Main Equipment TYLER UNIONe BENDS ~ 1 g ,j it / ~ .~.._ A I i.- ~._ ~__ 1- - _ I ~ 5 T ~..___ v _~ 4 ..~ ? ....._ C Y.~. _..~ - ,. _... ~. .__ 90° Bend MJ x PE (1/4) 95° Bend MJ x PE (1 /8) 22'/: Bend MJ x PE (1/76) 71'/a° Bend MJ x PE (1/32) Dimensions Dimensions Dlmensians Dimensions Size T A Y R Weight A Y R Weight A Y R Welghl A Y R Weighs 3 .34 3.5 9.0 2.5 18 2.0 7.5 2.41 17 1.50 7.00 2.51 19 1.25 6.75 7.62 15 4 .35 4.0 9.5 3.0 26 2.5 8.0 3.56 22 7.75 7.25 3.81 20 1.50 7.00 5.12 20 6 .37 6.0 11.5 5.0 45 3.2 8.7 5.49 38 2.25 7.75 6.35 33 1.50 7.00 5.12 32 8 .39 7.5 13.0 7.0 64 4.0 9.5 8.44 55 2.84 8.34 11.80 51 2.05 7.55 15.80 44 10 .41 9.5 15.0 9.0 108 5.0 10.5 10.88 78 3.35 8.85 14.35 66 2.31 7.81 18.36 60 12 .43 9.0 14.4 6.0 114 6.0 11.5 13.25 104 3.50 9.00 12.70 89 2.56 8.06 20.90 79 14 .51 12.0 20.0 11.5 219 5.5 13.4 10.85 165 3.93 11.93 17.25 152 2.59 10.59 21.25 137 16 .52 13.0 21.0 12.5 254 6.0 14.0 13.25 206 3.98 11.96 17.50 181 2.62 10.62 21.50 161 24 .62 17.0 25.0 15.5 710 7.5 16.6 14.69 460 9.00 17.66 37.69 455 9.00 26.12 12.00 475 -' -- -. -. 30 .68 21.5 30.5 -- 865 10.5 19.5 -- 715 6,75 75.75 -- 00 R Ir '~ R R l 1 I F \ 1 A I~• / ~ 1 Ali ( 1 / j \ ~ ~\ - ( i~ II \ 11 r•- A -i F~ T ~ F-A-1T YF~ `•A •f 1~F ~'I 90° Bend MJ x Flange 45° Bend MJ x Flange 22'/° Bend MJ x Flange 11'/n° Bend MJ x Flange (1/4) (1/B) 1/161 ( 1 Dimensions Dimensions Dimensions Dimensions Slxe T A R F Weighs A R F Weight A R F Weight A R f Weight 3 .34 3.5 2.5 5.5 21 ... ... .. .. ... ... .. .. ... .. .. .. 4 .35 4.0 3.0 6.5 28 2.50 3.56 4.0 34 1.75 3.81 4.0 34 1.50 5.12 4.0 19 6 .37 6.0 5.0 8.0 451 3.25 5.49 5.0 57 2.25 5.35 5.0 57 1.50 5.12 5.0 30 8 .39 7.5 7.0 9.0 73 4.25 7.93 5.5 83 2.50 7.62 5.5 83 1.75 7.70 5.5 50 70 .41 9.5 9.0 11.0 113 5.00 9.76 6.5 122 3.00 10.16 6.5 122 2.00 10.25 6.5 75 72 .43 10.5 10.0 12.0 141 6.0012.19 7.5 159 3.50 12.70 7.5 159 2.25 12.82 7.5 88 14 .51 12.0 11.5 14.0 217 5.5010.85 8.5 207 _e____ 16 .52 13.0 72.5 15.0 280 6.00 12.02 9.5 290 ~. ,~ i ~ 90° Swivel x Swivel Hydrant EII Dimon - ~ p Sire T A B C Dsions E F R - - "Weighl A I 6 .37 10.5 15.5 6.90 11.2 6.81 7.98 6.0 74 ' weigh) includes two swivel glands. Tyler Utilities Division • 11910 CR 492 • Tyler, Tezos 75706 • (800) 527-0478 3 02/01/00 Union Foundry Company • Bax 309 • Anniston, Alodama 36202 1800) 226-7601 MECHANICAL JOINT C753 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TYLER UNION" BENDS 2 jr+ p ~~ ~ ~ ,1 ;. ~~ ~ ~ ,~.k 1 l A ~ A. T ~p- T...Y P'; IAA- ~1-PJ 90° Bends (1/4) 45° Bends (1/8) 22'/° bends (1/16} 11'/.° (1/32) Dimensions Dimensions Dimensions Dimensions Size T A R Waighl A R Weight A R Weight A R Weight 3 .34 3.5 2.5 19 2,00 2.41 17 1.50 2.51 15 1.25 2.53 ib 4 .35 4.0 3.0 26 2.50 3.56 22 1.75 3.81 20 1.50 5.12 20 6 .37 6.5 6.0 49 3.50 7.25 39 2.25 6.35 31 1.50 5.12 29 8 .39 7.5 7.0 64 4.00 8.44 56 2.85 11.80 50 2.06 15.80 45 70 .41 9.5 9.0 102 5.01 10.88 78 3.35 14.35 66 2.32 18.36 59 12 .43 10.5 10.0 129 5.98 13.25 102 3.86 16.90 87 2.56 20.90 82 14 .51 12.0 11.5 214 5.50 12.06 155 3.93 17.25 142 2.59 21.25 136 16 .52 13.0 12.5 273 5.98 13.25 204 3.98 17.50 178 2.62 21.50 157 18 .59 15.5 14.0 411 6.50 12.36 292 7.50 30.19 286 3.00 60.84 283 20 .60 17.0 15.5 519 7.00 13.59 372 8.50 35.19 376 3,50 71.07 374 24 .62 17.0 15.5 721 7.50 14.89 490 9.00 37.69 572 3.50 76.12 487 30 .66 21.50 19.0 930 10.50 9.31 716 6.75 21.36 665 4.75 22.84 600 36 .74 24.5D 22.0 1450 11.50 21.73 1110 7.75 26.39 960 5.00 25.38 820 42 .82 29.25 26.7 2205 14.00 27.76 1610 9.00 32.68 1350 6.00 35.54 1180 48 .90 33.25 30.75 2990 15.00 30.77 2090 10.00 27.70 1760 6.50 40.61 1475 "OFFSETS Ml x I'AJ Ml x PE _ L _. __ _..._ __-_. Dimensions Weighs `~ ~ I Size D L' L M1xMl MJxPE -- 45 -- - _.---1 4 6 10 - - - _ 4 12 16 -- 55 -- .. _ ._ . -.-~ 4 18 22 -- 65 -- __~ 4 24 28 -- 75 -- b 6 12 17.5 41 54 6 12 18 -- 65 -- 6 1 B 24 -- 75 -- 6 24 30 -- 85 -- ' 8 6 13 -- 04 -- B 12 19 -- 90 -- 8 1 B 25 -- 100 -- ' Nol included in AW WA C153. Tyler Utilities Division • 11910 CR 492 • Tyler, Taxos 75706 • 1800 527-0478 02/01/DB Union Foundry Company • Box 309 • Anniston, Alabomo 36201 • (800) 226-7601 Uni-Flange® Series 1500 Petant No. 6322T73 IL~u ReTainer ~=a T ' .+tii ~'c e.Yr€lt ijr~- ___. A tuetl gSCrawe- D cble 1 on p ASTM A 53fi ^~ ~~' ~ Flnlsh Gratle 65-05 12 Ith the Aulo Tork ~ ~ Shop coat Thal -s suitable for most `'' ~ break-away h6atl tleslgn ensures ~ aeltl epplletl coafngs. proper torque during Install9l on. \ Safety slap ensures ring segments can `~ ~ ` never ba over-t ghlenatl. Gland - '"``~ Ring Segments - Hlgh StrengN Ductile Iron per ASTM ~ Ductile Ton ASTM A536 antl heal A536, Graoe 85-05 12. Compatible i f i t ~ ~ ~ treated to a hamness of 370 eHN nts con orm ng o wltn ell mecnan cal jo ANSI / AVVWA C111 / A21.11. ': 8 ,~ ~' minimum. The Uni~Flange Series 1500 offers a minimum Color Code: ~ 2:1 safety factor at the full rated Pressure of the Red for PVC with duGile iron pipe O.O. PVC pipe on which it Is installetl, in ell sizes, Gray for PVC with steel pipe O.D. when testetl in deatl-antl situations, Sample Specification - Series1600-C Restraint for PVC pipe joined with standardized mechanical joint fittings shall be incorporated in the design of the follower gland antl shall provide full circle contact and support o(the pipe wall. Restraint shall he accomplished by a series of ring segments mechanically retained insitle the gland housing and designetl to grip the pipe wall in an even and uniform manner. Restraining ring segments shall be actuatetl by bolts featuring "Auto-Tork" twist off heads to ensure proper installation torque is applied. A safety stop on the Auto-Tork bolt shall limit the force applied to the ring segment against the pipe. All wmponents of the restrainer, including the gland, bolts, and restraint segments shall be of high strength ductile iron, ASTM A536, Grade 6545-12. Restaining devices shall be UL Listed / FM Approved on AVVWA C-900 PVC pipe and shall be certified by a thirtl party testing laboratory as meeting or exceeding ASTM F1674-96 Standard Test Method for Joint Restraint Devices for PVC Pipe. Restraining devices shall be manufactured by a facility indepentlently certified to ISO 9001 quality standard and shall be Ford !Uni-Flange Series 1500 or approved equal. Installation Instructions ', ,~ .- ~ rrrrri 1. Clean the socket and plain antl. Lubricate gasket and 2. Insen the pipe info 3. Pusn the glantl towartl the socket antl plain end with approved pipe lubricant meeting A'~'/A 0111. the socket and press the center it around the pipe with the gland Place the gland on the plain antl with the lip extension Basket firmly and evenly lip against the gasket. Insen T-bolts antl toward the plain end, followed by the luoricatetl gasket with Into the gasket recess. hentl tighten nuts. Make tleaeclion Baer the taperetl edge of the gasket toward the plain end. Keep the join) straight joint assembly but belore tightening balls. NOTE: Sores 1500-5 for IPS PVC requires a mechanical tlunng assembly. (max. deaection is 5-) Joint transition Basket. L., ., t ..: FI ~~ 4. Tighten the T-bolt nuts to the torque recommended 5. After correct assembly of 6. Tighten eaU "Auto-7ork- sc w epPreximalely In AWWA C111 (75-90 tt-Ib in 4"-24" sizes). Tighten the mechanical joint, bring all 180 tlegrees (1 /2 lurnj, alternating among screws n an alternating manner (12 O'clock, 6 o'clock, restrain) segments in contact until the he9tls twist oH. Never turn a single screw g o'clock, 3 o'clock), maintaining the same gap with the pipe surface by a than 180 degrees without alternating to between the glentl antl the face of the MJ bell at all turning the "Auto-Tork" another Screw. points around the socket. Rapeel the process until all actuating screws in a clockwise -- ' ' - - ' bolts are within the recommended torque range. Use tlirection until contact is made Note: To reinstall gland seer Twist-oa heads are of a torque wrench is recommendetl. with the pipe surtace. removed, ligmen remaining hex head l0 75 a-Ib U38 I' I Information -Uni-Flange° Series 1500 Pa[ant No. 6322275 Ford Mater Box /Uni-Flange has the most technically advanced high penormance join) restrain) device for PVC pipe available in the water works industry ...the Series 1500 "Circe-Lock," ADVANTAGES OF THE SERIES 1500 O • Full circle contact end support of the pipe wall. The Series 1500-C can be used on any thickness ~~ Q F M D Gass of AWWAC-900 PVC pipe without any point loetling. Full circle conlacl and support of the pipe wall is racommentletl by PVC pipe manufacturers. • UL /FM /gSTM /!90 9001, Tne Series 1500-C is Underwriters Laboratories Listed antl Factory ~ S1M Mutual Research Corporation approved for PVC pipe. it has also been tasletl to and exceeds the I requirements of ASTM F 1674 "Standard Test Method for Joint Restraint Protlucls for Use with PVC Pipe" It Is manufactured by Ford Meter Box. certified by Underwriters Laboratories to 50 9001 quality standard. • Correct Installat/en... every time. The Series 15001eatures "Auto-Tork" actuating screws with heatls specially tlesignetl to twist off at the correct installation torque, Ieavin8 a hex heatl in case future system maintenance or removal is requiretl. This feature offers a visual indicator of correct inslallafion, A special 'YnsUra rice slop" is built into the bolt. After the Aulo Tark feature has been engagetl, the boll cannot be tighlenetl further .there -s never any danger of pipe damage I THRU ' • Resfreln/ng segments are mechanically retained lnpo~kats, they cannot fail out. All pans show up on the job-site ~L'bCKS .I • Ellminates the neetl Ior concrete thrust blocks. When you use the Series 1500, there is no need to pour expensive and time consuming concrete tnrusl blocks. The Series 1500 offers gua ranlaed joint reslralnt in any loll contlltlon, in a matter of minutes. HOW IT WORKS Auto-Tork eduating The Series 1500 is a mechanical joint restraining glantl. It pedarms two functions during /stews ~ Installation', gasket sealing end thmst restraint. ? ~, ~'j GASKETED SEAL Spedat nsurance stop' As whh a standard mechanical joint the gasket seal is made fret. Ths Is accomplished by ~ '~ on boll tightening the T-heatl bolls /nuts that connect the Series 1500 to the mechan cal joint fitting. - The Series 1500 can be used with any mechanical joint bell conforming to ANSI ! AW WA 1 ~ Restrainin C710 yA21.10.ANSI/AWWA C711/A21.11. or ANSI/AV/WA C153/A21.53. ~ g !~•~ segments ere ~ THRUST RESTRAINT '-' eechanically tainad In pockets The Series 7500 incarporale5 a series of ductile 'tort restra nt segments that flt in pockets - r ~ ` around the Inner surtace of the specially tlesigned gland housing. Those segments are - " ~ wntoured to 8t each pipe size exactly antl have imegrelly test restraint edges along their ,*~@6.` bottom surtace. After the seal is made the "AUto-7ork segment actuating sa { tighlenetl. This lochs the restrain( segments onto the pipe surtace proVding complete end F ~ "~t ~` ~ total thrust reslralnt far the joint '~ ~ `{ ~ The restraint segments of the 1500 are the key to the design. They spread the restraining 1 force, o8edng full tittle conlacl antl support of me pipe. This s important with PVC pipe, especially for thinner wall classes. Tha restralnl segments are designetl wi(h a 'slot" et the lop, which accepts the channeled foot of the activating bolt, so they cannot tall out of their pockets. The Series 1500 meets or exceeds the capebllilias of "Fadory Restrainetl Joint Pipe' at a Mdion of the cost. The unique tlesign of the Series 1500 provitles TESTING fiat cimle confad and support of the pipe wall. This design utilizes Rina Segments and is an The Series 1500 has successfully passed the rigorous quality assurance and pressure excWSive feature of the Series 1500. tests required by Untlerwriters Lahoretorias, Fadory Mutual Research Corporation, antl ASTM F-1674. These inGUde the following tests wntluded on AVVWA C-900 PVC pipe, DR-16: • all sizes tasted to a mlmmum of 755 ps. • 1,000 hours at 500 psi +T'~.z~:, • Over 1,000,000 cyGas osc llat rig between 94 psi l0 188 ps. ~t. ;v F w k All of thane tests ware against exposed end caps, the most severe lest of a restralmng device. Contact The Ford Meter Box Company, Inc. for copies of these tests. I'I U39 Uni-Flange® Series 1500 Patanl No. 6322273 ?V',J f~et~irlet~ `vi~,3iD _>uui~z, ... ... I, }_:-° c ,._ MATERIAL SPECIFICATIONS: 1. Gland Body: High Strength Ductile Iron, ASTM A536, Gratle 65-05-12. May be used with all mechanical joint bells conforming to ANSI/AVvWA C111 standard. 2. Auto-Tork Screws: High Strength Ductile Iron, ASTM A536, Grade fi5-45-12. Designed to twist off at approzimalely 85 fl-Ib 3. Restraint Segments: Ductile Iron, ASTM A53fi. Auto-TOfk Screw I ~ i Restralnl S'e9menl P1 -Maximum O.D, of gland on pipe before Auto-Tork heads are removed (as shipped). ' P2 -Maximum O.D. of gland installed on pipe after Aulo-Tork® heads are removetl. Series 1500-C "Circle-Lock" for CI Size PVC Pipe NDM. PIPE SQE PIPE O.D. INCHES CATALOG NUMBER AW WA.C-900 8 C-906 PVC PIPE NO. OF RESTRAIN* SEGMENTS APPROX. WEIGHT Les. Pt P2 BC D PRESSURE RATING AW WA C-900 ANO C-906 DR-t4 DR-i6 DR-26 4" 4.80 UFR15D9-C-4 4 10.0 12.1 10.0 7.5 4.9 200 PSI 150 PSI 6" 6.80 UFR1500-C-fi 6 14.0 14.1 12.1 9.5 7.0 200 PSI 150 PSI 6" 9.05 I UFR1500-C-6 6 18.0 16.2 14.3 11.75 9.15 200 PSI 150 PSI 10" 11.10 UFR1500-C-10 8 2fi.0 18.3 16.3 14.0 11.20 200 P51 150 PSI 12" 13.20 UFR1500-C-12 8 29.0 20.3 18.4 16.25 13.30 200 PSI 750 PSI '14" 15.30 UFR 7500-C-14 10 47.0 23.6 22.7 18.75 15.44 235 PSI 165 PSI '16" 1740 UFR1500-C-i6 12 62.0 26.2 25.3 21.0 17.54 235 PSI ifi5 PSI '18" 19,50 UFR1500-C-18 12 78.0 28.3 27.4 T3.25 19.84 235 PSI 165 PSI -20" 21.60 UFR1566-G-20 14 95.0 30.4 29.5 25.5 21.74 235 PSI 165 PSI '24" 25.80 UFR'.500-C-24 16 125.0 34.6 33.7 30.0 25.94 235 PSI 165 PSI Series 1500-S "Circle-Lock" for IPS PVC Pipe NOM. PIPE SG:E PIPE O.D. INCHES CATALOG NUMBER ASTM D224i IPS PVC PIPE NO. OF RESTRawr BEOMENTS APPROX. WEIOxr Las. P1 P2 BC D PRESSURE RATNG ASTM D224t IPS PVC PIPE SDR-21 SDR-26 3" 3.50 UFR1500-5-3 4 10.0 11.25 9.0 6.19 4.06 200 PSI 160 PSI 4" 4.50 UFR1500-5-0 4 10.5 12.1 10.0 7.5 4.9 200 P51 160 PSI 6" 6.63 UFR7500.5-6 6 15A 14.1 12.1 9.5 7.0 200 PSI 160 PSI 8" 8.63 UFR1500-5-8 6 20.0 tfi.2 14.3 17.75 9.15 200 PSI 160 PSI 10" 10.75 UFR1500-5-10 8 27.0 16.3 16.3 14.0 11.20 200 PSI 160 PSI 12" 12.75 UFR7500-5-12 6 31.0 20.3 16.4 16.25 13.30 200 PSI 160 PSI All dimensions in inches unless atherwlse stated. U40 I ' I Uni-Flange° Series 1500 Patent No. 6322273 Series 1500 Packaged with Accessories The Uni-Flange Series 1500 packaged with accessories is a convenient way to deliver all the components required to install a Series 1500 restraint. Sizes 4" through 12" are shipped shrink wrapped in a weather resistant carton. ~ " ~ ~ ,,,;a „ ~' I. PACKAGE CONTAINS 1 -Series 1500 retainer gland. 1 -Set of high strength, low alloy T-bolts 8 nuts (AWVYA C111). 1 -Mechanical joint gasket (AW WA Cttt) 4" - 12" sizes. 4" through 12" sizes are shrink wrapped in a weather resistant carton. Series 1500-CA "Circle-Lock" for CI Size PVC Pipe NOM. PIPE S6E PIPE O.D. INLNES CATALOG NUMBER AWWA C-900 PVC PIPE NO. OF RESTMINT SEGMENTS APPRO%. WEIGNT Les. PRESSURE RAZNG AWWA C-900 ANO C-906 DR-14 DR-16 DR-26 4" 4.60 UFR7500-CA-4 4 13.7 200 PSI 150 PSI 6" 6.90 UFR1500-CA-6 6 19.6 200 PSI 150 PSI 6" 9.05 UFR1500-CA-8 6 25.2 200 PSI 150 PSI 10" 11.10 UFR1500-CA-10 8 32.9 200 PSI 150 PSI 12" 13.20 UFR1500-CA-12 8 37.9 200 PSI 150 PSI '14" 15.30 UFR150U-CA-14 10 59.0 235 PSI 165 PSI '16" 17.40 UFR7500-CA-16 12 74.0 235 PSI 165 PSI '18" 19.50 UFR1500-CA-18 12 90.0 235 PSI 165 PSI '20" 21.60 UFRt500-CA-20 14 108.0 235 PSI 765 PSI '24" 25.60 UFRt500-CA-24 16 141.0 235 PSI 165 PSI Series 1500-SA "Circle-Lock" for IPS PVC Pipe NOM. Prof 512E PIPE O.D. INCHES CATALOG NUMBER ASTM D2241 IPS PVC PIPE NG. OF RESniAINi SEGMENT APP0.0%. WEIGHT Les . PRESSURE RAZING ASTM D2241 IPS PVC PIPE SDR-21 SDR-26 3" 3.50 UFR1500-SA-3 4 13.0 200 PSI 160 PSI 4" 4.50 UFR1500-SA-4 4 13.7 200 P51 160 PSI 6" 6.63 UFR1500-SA-6 6 19.6 200 PSI 160 P51 6" 8.63 UFR1500-SA-8 6 25.2 200 PSI 160 PSI 10" 10.75 UFR1500-SA-10 '8 32.9 200 PSI 160 PSI 12" 12,75 UFR1500-SA-12 8 37.9 200 P51 160 PSI All dimensions in inches unless othelwlse stated. I'I U41