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SS9301-SP 930430 April 30, 1993 Hobas Hobas USA, Inc. Office: 5000 Plaza on the Lake Suite 380 Austin, Texas 78746 Telephone: (512) 329-5051 Telefax: (512) 329-5814 Ms. Martha Griffith President Southland Contracting Inc. P.O. Box 697 Burleson, TX 76097 Grapevine Creek Sewer Trunk Main City of Coppell Submittals for Hobas Pipe Subject: Dear Ms. Griffith: This letter is to certify the piping material which we will be supplying on this project will be in compliance with the plans and specifications as described in the engineers documents covering this project and as described below: Hobas Centrifugally Cast Fiberglass Pipe (For Micro Tunneling) Nominal Pipe Nominal Diameter O.D. Stiffness I.D. Type of Joint 30" 32.0" 210 P.S.I. 29.6" Flush (Jacking) ~ ? These pipes will be manufactured and tested in accordance with ASTM-D .,26_-87 and as noted in engineer's specifications covering referenced project. Thank you for allowing us the opportunity to supply these pipes and materials for this project. Sincerely, HOBAS PIPE USA, INC. Joel Venable Area Manager The above document was described and sworn to be~6r~m~this 30~0_.day oJ~ April, 1993. m __--- .... ---- , .Jo~l Venable ...................... ~ /Linda M~ s , State of Texas Date of Expiration: 0~729%199S 10:~? HOBOS ~$~ HOUSTO~ 71S 8~1 ?71~ P.01 f~6H! ~Ib ~r $OA~ ~o, ooo ps/, w~re~ soILs A.T.'PIP~. EL~VA'TI°"'~:',':~'~ter Mo~TCF ~/' /oo S. Lo¢ $ .~6~ .: ~t' ~. ',: OT~£S ~.~ Op, SH~rLY C'.c~Y, IN. 517~! E''= '2000 .T'o ... (~cr.. excePT HOBAS IJS;A HOUSTON x /oo % 713 021 ?ViS P.03 _-: ?/F'~ [.OAO- - PS $'l'!FFIq ~ ss ~ooo ..,?si rog. o, ~o % .'. oK, 0~/29/1995 10:49 HOBAS USA HOUSTON t TO: FROM: DATE: SUBJECT: EGK L,GP~ TWA RCF CTS Jtv'~ BEC JP LMQ FLK LWJ Rick Turkopp April 16, 1993 Hobas Pipe U.S.A. Sulfuric Acid Strain Performance Attached is a revised test report on our standard pipes' long-term performance in sulfuric acid strain corrosion. We have two samples still under test that will be 6 years old in August. The analysis of the updated data has raised our 50 year strain value to 0.908% from 0.900%. This report demonstrates our compliance with the chemical resistance requirements of ASTM D3262. In fact, our results exceed the requirements by up to 20%. As in the past, I would not routinely distribute this report. It should be used when required to prove compliance with D3262 or when challenged on this issue. Also attached are revised (increased) pipe life projections at various pipe deflections based on these test results. Note that our data now predicts an average 56 year life at 9% deflection. A very high margin of safety in use. Rick Turkopp attachments kkm/sulf.rt HOBAS PIPE USA, INC. STRAIN-CORROSION TEST REPORT Test Method Pipe rings were tested perASTM D3681 at ambient temperature in 1.0 N sulfuric acid as required by ASTM D3262 section 6.3.1. Test Results Hours to Designation % Failure A 1.200 49582 + B 1.200 49582 + C 1.200 1 8744 D 1.200 6696 E 1.200 61 44 F 1.200 1620 G 1.263 4104 H 1.263 1 749 I 1.263 760 J 1.350 1632 K 1.350 967 L 1.418 2256 M 1.476 2727 N 1.476 2048 O 1.476 1 31 0 P 1.613 0.5 Q 1.647 2040 R 1.689 432 S 1.813 6.7 T 1.816 48 Comments Not Failed Not Failed Date Requirements Criteria Requirement Hobas Pipe USA No. of data points 18 minimum 20 Data point distribution: < 10 hours 0 2 >10; <1000hours 4 4 > 1000; < 6000 hours 3 9 > 6000 hours 3 5 > 10000 hours 1 3 Data Analysis Per ASTM D3681, the linear log-log regression equation is determined for the data by the method of least squares defined in Appendix XI. The equation is: log time = -1 3.3968 log % 6' + 5.07937 The line for this equation is plotted with the data points on the attached graph. Performance Requirement Per ASTM D3262, fora pipe at 5% deflection to have a 1.5 safety factor after 50 years continuous septic sewer service, the minimum required 50 year extrapolated bending strain in this test is given by the following equations: Pipe Stiffness (SN) Minimum 50 yr. 36 psi 0.41 (t/D) 72 psi 0.34 (t/D) For Hobas Pipe USA pipes this converts to minimum 50 year strain (e,~) of: Nora, Dia. SN 36 SN 72 Test Performance 18' .835% .856% 30" .796% .837% 48" .772% .815% 72' .758% .807% The 50 year extrapolated strain is determined by substituting 5.5415 (log of 438,000 hours, which is 50 years) for log time into the data equation and solving for log %.~ as follows: 5.6415 = -1 3.3968 log %6 + 5.07937 log % ~ = -0.041 96 50 yr. 6 = 0.908% This value is greater than all requirements for Hobas Pipe USA pipes, so the chemical requirement of section 6.3.1. of ASTM D3262 are met (exceeded). Design Per AWWA C950- the maximum pipe wall bending strain is the 50 year test performance divided by 1.5. For Hobas Pipe USA pipes in 1.0 N sulfuric acid environment, this value is: Cb allowable = .908%/1.5 = 0.605% Conclusion Hobas Pipe USA pipes meet (exceed} the chemical requirements of section 6.3.1. of ASTM D3262 and are therefore suitable for 50 year continuous septic sanitary sewer service at installed deflections of 5%. (At lower deflections, the long-term safety factor will be proportionally increased). STRAIN CORROSION (Hz SO4) HOBAS PIPE USA RESULT log time = -1 3.3968 log %~ +5.07937 Predicted Life Average Pipe Deflection 2% 3% 4% 5% 6% 7% 8% 9% 1 O% Life 32 Billion Years 139 Million Years 3 Million Years 148,000 Years 12,850 Years 1,630 Years 270 Years 56 Years 14 Years HOBAS PIPE USA, INC. STRAIN-CORROSION TEST REPORT Test Method Pipe rings were tested perASTM D3681 at ambient temperature in 1.0 N sulfuric acid as required by ASTM D32§2 section 5.3.1. Test Results Designation A ,B C D E F G H I J K L M N O P Q R S T Date Requirements Hours to % Failure 1.200 49582 + 1.200 49582 + 1.200 18744 1.200 6696 1.200 6144 1.200 1620 1.263 4104 1.263 1 749 1.263 760 1.350 1632 1.350 967 1.418 2256 1.476 2727 1.476 2048 1.476 1 310 1.613 0.5 1.647 2040 1.689 432 1.813 6.7 1.816 48 Comments Not Failed Not Failed Criteria Requirement Hobas Pipe USA No. of data points 18 minimum 20 Data point distribution: < 10 hours 0 2 > 10; < 1000 hours 4 4 ) 1000; <6000 hours 3 9 ) 6000 hours 3 5 > 10000 hours I __3 Data Analysis Per ASTM D3681, the linear log-log regresgion equation is determined for the data by the method of least squares defined in Appendix XI. The equation is: HOBAS PIPE USA~ INC. STRAIN-CORROSION TEST REPORT Test Method Pipe rings were tested perASTM D3681 at ambient temperature in 1.0 N sulfuric acid as required by ASTM D3262 section 6.3.1. Test Results Hours to Designation % Failure A 1.200 49582 + · B 1.200 49582 + C 1.200 1 8744 D 1.200 6696 E 1.200 6144 F 1.200 1620 G 1.263 4104 H 1.263 1749 ! 1.263 760 J 1.350 1632 K 1.350 967 L 1.418 2256 M 1.476 2727 N 1.476 2048 O 1.476 1310 P 1.613 0.5 Q 1.647 2040 R 1.689 432 S 1.813 6.7 T 1.816 48 Comments Not Failed Not Failed Date ReQuirements Criteria .Requirement Hobas Pipe USA No. of data points 18 minimum 20 Data point distribution: < 10 hours 0 2 >10; <lO00hours 4 4 > 1000; < 6000 hours 3 9 > 6000 hours 3 5 > 1 O000 hours I 3 Data Analysis Per ASTM D3681, the linear log-log regresgion equation is determined for the data by the method of least squares defined in Appendix XI. The equation is: STRAIN CORROSION (H~ SO4) HOBAS PIPE USA RESULT log time -13.3968 Iog%.~ +5.07937 Predicted Life Average Pipe Deflection 2% 3% 4% 5% 6% 7% 8% 9% 10% Life 32 Billion Years 139 Million Years 3 Million Years 148,000 Years 12,850 Years 1,630 Years 270 Years 56 Years 14 Years entrifugally cast fiberglass reinforced polyester pipes from Hobas USA, Inc. bring to the market for the first time, an economical, large diameter, high stiffness pipe with inherent corrosion resistance. Through the sophisticated Hobas manufacturing process and unique product design, competitive pipes are produced for both pressure and non- pressure service for corrosive applications. This brochure contains pertinent information about our pipes to assist you in selecting and using the product properly. The sophisticated Hobas pipe construc- tion is very strong and stiff yet also extremely resilient. These characteristics allow pressure and non-pressure pipes to be produced economically for most any installation. entrifugally cast fiberglass reinforced polyester pipes from Hobas USA, Inc. bring to the market for the first time, an economical, large diameter, high stiffness pipe with inherent corrosion resistance. Through the sophisticated Hobas manufacturing process and unique product design, competitive pipes are produced for both pressure and non- pressure service for corrosive applications. This brochure contains pertinent information about our pipes to assist you in selecting and using the product properly. The sophisticated Hobas pipe co tion is very strong and stiff j/ extremely resilient. These charaf allow pressure and non-pressl to be produced economicall~ any installation. Inherent corrosion resistance makes Hobas pipes ideal for severe environ- ments such as septic sanitary sewers. Section N umber Section Pages Appendix Subject Pages A Guide Specifications · Direct Bury Pipes 41 · Sliplining Pipes · Jacking Pipes · Aboveground B Pipe Dimensions & Weights 45 C Joint Dimensions & Weights 47 D Pipe Material Properties and Characteristics 48 E F G Fitting Dimensions · Fiberglass Elbows · Fiberglass Tees · Fiberglass Reducers · Flanges Corrosion Resistance Guide Deflected Pipe Minimum Inside Diameters 49 53 59 Product Definition Hobas Pipe is a glass-fiber-re- inforced, sand fortified, thermo- setting polyester resin tubular product manufactured by a cen- trifugal casting process. Hobas pipes can be economically designed for non-pressure and pressure service by varying the quantity, place- ment and orientation of the glass fiber reinforcements. Hobas USA's Houston plant. The Company Hobas USA is a producer and supplier of corrosion resistant Hobas centrifugally cast fiber- glass pipe systems with product and process technology under license from Hobas Engineering and Durotec AG, S.A. Ltd. of Switzerland. Hobas pipes are produced in factories located worldwide. History Centrifugal casting of Hobas fiberglass pipes started in Europe over 30 years ago and today the Hobas "family" includes factories in Switzerland, Austria, England, Sweden, Italy, Japan, Australia, Yugoslavia and Jordan, as well as the USA. The group of com- panies has provided over 2000 miles of pipes worldwide, in- cluding over 700 thousand feet installed in the USA by the end of 1990. obas USA centrifugally cast fiberglass pipes are ideally suited for most all large diameter cor- rosive piping applications. Listed below are the most common en- vironments, installations and services in which the pipe has been used. · Gravity sanitary sewers · Sewer force mains · Water supply · Salt water lines · Industrial effluents · Oilfield injection systems · Irrigation · Outfalls · Geo-thermal piping · Waste water collection systems Subaqueous Iow pressure outfall. Brackish water line - 18" diameter at 150 psi. Direct o o Bury Relining · · (Sliplining) Jacking · Not Yet Available (TBM) Above · Ground Tunnel Carrier · · Pipes Note: Products available for sustained temperatures over 150° F. See Corrosion Resistance Guide in Appendix F. Gravity sewer sliplined with 48" diameter Direct jacking installation of 60" diameter gravity sewer 36" diameter, 125 psi sewer force main. H obas USA centrifugally cast fiberglass pipes have many out- standing features that provide numerous cost saving benefits. Listed below are some of the key features and resulting benefits. Inherent corrosion resistance of Hobas pipes is proven by testing in acid under high stress. * Inherent corrosion resistance · Long, maintenance-free service life. · No costly add-on linings or coatings to damage, repair or maintain. · No need for expensive cathodic protection or polybags to install and monitor. · Ideal pipe for economical relining of corroded pipelines. · Hydraulic characteristics are unchanged with time. * High stiffness design · Easy to bury using methods routinely specified for traditional pipes. · Performance is predictable and reliable. · Deep covers handled with ease. · Pipes are rugged and durable. * Smooth interior surface & oversize ID's. · Deliver more fluid than any corrosion resistant pipe. · Permits greatest recovery of flow in rehabilitated pipelines. * Bottle-tight joints · Zero infiltration/exfiltration. · No extra treatment costs. · No pollution of ground waters. · Full delivery of pumped fluids. · No wasted time & expense trying to find and seal leaking joints to pass acceptance tests. Reflection smooth interior surface and oversize ID's of Hobas pipes provide out- standing long-term flow characteristics. High stiffness Hobas pipes perform reliably even in poor native soils at deep covers. II Lightweight Hobas pipes handle easier and /ay faster with less expensive equipment. Smooth, constant O.D. of Hobas pipes permits cutting and joining anywhere along its entire length. Hobas push-on FWC coupling joints assemble easily and provide leak-free service. * Lightweight/20 ft. sections · Lighter, less expensive equipment needed for handling. · Fewer joints to assemble. * Push-on coupling joints · "Fool-proof," fast assembly. · Requires no secondary treatments, diapers, bonding agents or other chemicals in the field. · Lower joining costs. * Smooth OD · Pipe may be cut anywhere along its entire length and joined with only end chamfering needed. · Lower forces required to insert pipe into casings or deteriorated pipelines for rehabilitation. · Allows longer distance bored tunnels with lower jacking loads. * Computer controlled manufacturing process * Consistent, reproducible high quality pipes. * Standardized designs & dimensions · Multiple pressure & stiffness classes to meet most project requirements. · OD's compatible with standard ductile iron fittings. * 30 year history of successful applications · Service tested and time proven performance record. As you can see, Hobas USA fiberglass pipes save you money during installation and in opera- tion. These initial and daily savings compounded with the elimination of expenses for repairs, rehabilitation or pre- mature replacement, make our fiberglass pipes YOUR BEST VALUE in CORROSION RE- SISTANT PIPING. Computer controlled production results m consistent, high quality Hobas pipes. 12" 14" 16" 18" 20" 24" 30" 36" 42" 48" 54" 60" 66" 72" 78" 84" 90" 96" Note: Actual dimensions are given in Appendix B. Standard 20 foot sections (Special lengths and even divisions of 20 ft. are available.) Standard section length is 20 ft., although shorter pipes are available. Diameters 12" to 84" are available in 1991 from Hobas USA. ~ Stiffness Class SN SN SN SN SN Installation '~-- 18 36 46 72 >72 Direct Bury : S lip lining Non Pressure Sliplining Pressure Jacking Tunnel Carrier Pipe See pg. 18 & 39 Aboveground ~ Standard Infrequent ~ Very Unusual SN is minimum pipe stiffness in psi. ~ PN (psi) Dia. (in.) ~ 0 50 100 150 200 250 12 14 16 18 20 24 3O 36 42 48 54 6O 66 72 Non- 78 Standard 84 9O 96 Fiberglass reinforced poly- ester flanges, elbows, reducers, tees, manholes, wyes & laterals constructed by contact molding or from mitered sections of fiber- glass pipe joined by glass- fiber reinforced overlays are available for non-pressure or Iow pressure service. Protected ductile iron, fusion bonded epoxy coated steel or stainless steel fittings may be used at any pres- sure. Fitting details may be found in Section 8 and Appendix E. Hobas USA tee section manhole avail- able for all pipe sizes. A wide variety of fittings is available. Direct Bury Applications Appropriate pipe stiffness is a function of native soil character- istics, trench construction, cover depth, embedment conditions and haunching. Figure 1 (pg. 16) relates these parameters assum- lng a minimum width trench as defined in Figure 2 (pg. 16). (Under special circumstances, pipe stiffness less than 36 psi may be suitable.) For pipes with vacuum operating conditions, see allowable Nega- tive Pressure in Section 6 for appropriate pipe stiffness for various installations and negative pressures. High stiffness Hobas pipes may be buried safely at depths exceeding 50 ft. Hobas pipes easily withstand full vacuum service condition due to high stiffness design. NATIVE SOIL 2. s COVER EMBEDMENT CONDITION3 DEPTH (ft,) I 2 3 4 10 & <: SN672 ROCK 10 to 15 SN6 36 SN646 Hard & Very Stiff Cohesive 15 to 20 SN6 72 Very Dense & Dense Granular 20 to 25 SN646 (Blows/ft.4 > 30) 25 to 30 SN~46 ALTERNATE 30 to 40 SN$72 INSTALLATION? 40 to 50 10 & <: SN6 36 SN646 SN~72 Stiff Cohesive 10 to 15 SN646 SN6 72 Compact Granular 15 to 20 SN646 SN6 72 (Blows/it.4 16 to 30) 20 to 30 SN672 ALTERNATE INSTALLATION7 over 30 10 & < SN6 36 or 46 SN6 72 Firm Cohesive 10 to 15 SN6 72 Slightly Compact Granular r 15 to 20 I ALTERNATE (Blows/ft.'~ 8 to 15) over 20 INSTALLATION7 ~ Assuming minimum trench width per Figure 2. s For soft or loose soils with blow counts less than 8 use alternate 2 Blow counts should be representative of weakest condition, installation per section 12,¶ AS. 3 Defined in Figure 3. 6 SN is nominal stiffness tn psi. 4 Standard penetration test per ASTM D1586. ? Alternate installation per section 12, f AS. FIGURE 1 - Pipe Stiffness Selection for Standard Installations~ Bed DN1 /4 DN ~s nominal diameter Min. a (in.) DN (in.) SPT6<_50 SPT6>50 12 to 20 6 6 24 to 30 9 6 36 to 48 12 8 54 to 66 18 12 72 to 96 24 15 6Standard Penetration Test Blows/ft.per ASTM D1586. ~ Native ~ Gravel2 ~ - ~ Bed Gravel is defined in section 12, paragraph A3. Sand is defined in section 12, paragraph A3. RD is relative density per ASTM D4253. SPD is standard proctor density per ASTM D698. FIGURE 2 - Standard Trench Dimensions FIGURE 3 - Standard Embedment Conditions Sliplining Applications Appropriate pipe stiffness is a function of the insertion compres- sive load, grouting pressure and external hydrostatic head. * The adjacent table lists safe (F of S = 3) compressive loads for various pipe stiff- ness classes and dia- meters. * Maximum safe (F of S approx. 1.5) grouting pres- sure (psi) without support bracing or counter pressur- ization is equal to: (pipe stiffness in psi) + 3 * Safe (F of S = 1.5) long-term external hydrostatic head (fL) for an ungrouted installation is equal to: (pipe stiffness in psi) + 2 Jacking Applications Appropriate pipe stiffness is a function of the jacking compres- sive load and installation condi- tions. Allowable safe jacking loads for the typical design are given in the adjacent table. / MIN PiPE JACKING PIPE WALL T SPIGOT END ¢Z, G G I PIPE OD. Note: Pipe designs for higher jacking loads are available upon request. Nom. Safe Compressive Load (tons) Dia. "Straight" Push Slight Curves (in.) SN 18 SN 36 _>SN18 12 -- 13 (SN 100) 7 (SN 100) 14 -- 16 (SN 80) 9 (SN 80) 16 -- 19(SN 56) 11 (SN 56) 18 -- 23(SN 46) 13(SN 46) 20 -- 26 15 (SN 36) 24 31 (SN 21) 42 19 (SN 21) 30 49 70 29 36 70 (SN 24) 88 42 (SN 24) 42 95 (SN 21) 127 57 (SN 21) 48 125 174 75 54 164 228 95 60 207 283 115 66 234 (SN 19) 321 140 72 279 390 165 78 336 468 19O 84 410 563 22O 90 475 647 250 96 548 747 280 Min. Pipe Wall Allowable Safe Jacking Load Nom. O.D. Thickness @ Pushing "Straight" Dia. (in.) Gasket Groove (Tons) (in.) (in.) F of S = 3.5 F of S = 3.0 F of S = 2.5 12 13.2 .39 25 29 35 14 15.3 .41 31 36 43 16 17.4 .42 37 43 I 51 20 21.6 .46 50 60 70 24 25.8 i .60 i 80 95 i 115 30 32.0 .68 115 135 160 36 38.3 .81 ' 165 195 i 230 i 42 44.5 1.03 250 290 350 48 50,8 1.10 305 355 425 54 57.1 1.22 380 445 535 60 62.9 1.29 445 520 625 66 69.2 1.15 435 510 610 72 75.4 1.34 555 650 780 78 81.6 1.54 695 810 975 84 88.7 1.76 870 1015 1215 90 94.3 1.78 935 1090 1310 96 100.6 1.88 1055 1235 1480 Abovegmund Applications Appropriate pipe stiffness is a function of the pipe support scheme and the level of negative operating pressure, if any. Section 12 D on aboveground installation provides guidance on pipe sup- port requirements for various pipe classes and diameters. Maximum negative pressure is as given in the adjacent table. Pipe Stiffness at 75° R (psi) 18 36 46 72 Allowable Negative Pressure* (% of full vacuum) 25 5O 6O 100 Small diameter stiffness test. Maximum Maximum Sustained Maximum Maximum Factory Minimum Pressure Operating Transient Field Test Test Burst Class Pressure Pressure Pressure Pressure Pressure (PN) (psi) (psi) (psi) (psi) (psi) 0 25 35 35 50 100 50 50 70 75 100 200 100 100 140 150 200 400 150 150 210 225 300 600 200 200 280 300 400 800 250 250 350 375 500 1000 Embedment Allowable Negative Pressure (% of full vacuum) Condition~ SN 18 SN 36 or 46 SN 72 1 50 100 100 2 25 100 100 3 5O 100 42 100 ~ See Figure 3 in Section 5. 2 Pipe zone backfill foot tamped. Allowable Cover Depth See Figure 1 in section 5. Burst pressure is regularly verified at our factorjz Embedment Minimum Cover (ft) for H20 Load Condition~ SN 18 SN 36 or 46 SN 72 1 4 3 2 2 5 4 3 3 -- 5 4 4 _ -- 5 See Figure 3 in Section 5. Buried Hobas pipes safely withstand sur- face loads. Abrasion Resistance Through comparative tests con- ducted on several types of pipe using sand and water, Hobas pipes exhibited abrasion resist- ance similar to thermoplastic materials such as PVC and HDPE. The abrasion resistance (as measured in this rotating test) for all of the plastic products in- cluding the Hobas pipe was 5 to 10 times better than for cementi- tious materials such as RCP, CSC and asbestos-cement. Pipe Design Design calculations to compute the performance of Hobas USA fiberglass pipes in various condi- tions can be generated using the principles and equations of flexi- ble conduit theory. These include Spangler's deflection equation, Molin's bending equation and Luscher's buckling equation. Through extensive research con- ducted on fiberglass pipes in the last 5 years, these equations and others have been refined and combined into a complete design analysis procedure. This informa- tion is contained in Appendix A of the 1988 revision to AWWA Stan- dard C950. Due to its length (ap- proximately 40 pages) it is not reprinted here, however copies of the standard or the pertinent in- formation are available upon request. Also, Hobas USA can provide design calculations to demon- strate the performance of our pipes in specific conditions on individual projects. This service is available upon request when the pipeline operating conditions are known. Flotation A minimum of one diameter of cover is needed to prevent an empty submerged pipe from float- ing (minimum dry bulk density of 120 pcf for cover material). Other options may be acceptable to restrain the pipe against flotation. High strength Hobas pipes withstand high pressure and heavy loads. Several joint designs are available to meet the require- ments of many different applica- tions. The FWC coupling is normally utilized for direct bury, aboveground and some other installations. For sliplining, jacking and tunnel installations special joints are available. Joint dimensions are given in Appen- dix C. Hobas USA FWC coupling. FWC Coupling. ~ Service Installation ~ Non-Pressure Pressure Direct Bury FWC Coupling FWC Coupling Low Profile Sliplining Sliplining Bell-Spigot Coupling Gravity Jacking Not Yet Jacking Bell-Spigot Available Aboveground FWC Coupling FWC Coupling Gravity Jacking Sliplining Coupling Tunnel Carrier Pipe Bell Spigot FWC Coupling * Description and Capability The FWC coupling is a structur- al filament wound sleeve over- wrapped and mechanically locked to an internal full-face EPDM elastomeric membrane. The sealing design includes both lip and compression ele- ments so the joint is suitable for both non-pressure and for pres- sure service up to 250 psi. The coupling is factory assembled to one end of each pipe for ease of use in the field. Per the performance require- ments of ASTM D4161 and Inter- national Standards, the FWC joint will remain leak tight from twice the rated class pressure to a -0.8 atmosphere vacuum under pressure even when angularly and vertically de- flected. Hobas pipes, because of their constant OD and their centrifugally cast mold smooth exterior surface, may be joined with the FWC coupling at any place along their entire length with no preparation or machin- lng other than chamfering of the pipe ends. Maximum Maximum Offset Minimum Radius Pipe Deflection (inches) of Curvature (ft.) Diameter Angle Section Lengths (ft.) Section Lengths (ft.) (in.) (degrees) 5 10 20 5 10 20 12 to 14 4 4 8 16 72 143 286 3 6 12 ,,, 95 !91 382 24 to 36 2 2 4 8 143 286 573 42t~ 11/2 i 3 6 ~ , i 382 764 54 to 72 1 1 2 4 286 573 1146 78t096 3/4 , 1 V2 ,, 3 : ,7~, i i528 Note: Always join pipes in "straight" alignment and then offset to the desired angle afterwards. Pushing home Hobas FWC coupling with a backhoe bucket. Approx. Coupling Coupling Maximum Width (in) Gap (in) FWC- 8 8 1 FWC-11 111/2 1 Nom. Dia. (in .) FWC Coupling Approximate Average Joining Force (lbs.) 12 800 14 950 16 1100 18 1200 20 1350 24 1600 30 2000 36 2400 2800 42 48 54 60 66 72 78 3200 3600 4OOO 4400 4800 5200 84 560O 90 6000 96 6400 Low Profile Bell-Spigot * Description and Capability The Iow profile bell-spigot joint consists of an integral straight bell fixed to one pipe end that seals to the spigot end of another pipe by compressing an elastomeric gasket con- tained in a groove on the spigot. This joint is intended for sliplin- ing applications for non-pres- sure service. The bell O.D. is smaller than the O.D. of the FWC coupling. See Appendix C for dimension details. Joining force is substantially less than the FWC coupling joint. Joint Angular Deflection Diameter (in) Max Angle 12 to 36 2° 42 to 66 1.5° 72 to 96 1° Joining Hobas FWC coupling with inter- nal pipe puller. Low profile bell-spigot. Rubber-ring-sealed slipfining bell-spigot joints. Jacking pipe rubber-ring-sealed flush bell-spigot joint. Sliplining Coupling * Description and Capability The sliplining coupling joint con- sists of a structural filament wound sleeve overwrapped and mechanically locked to an internal full-face EPDM elastomeric mem- brane. Like the FWC coupling, the sealing design includes both lip and compression elements, so the joint is suitable for both non- pressure and for pressure service up to 250 psi for sliplining installations. The coupling is fixed permanently at the factory to one end of each pipe and is protected from sliding abrasion by an overwrap. Each mating spigot is chamfered at the pipe end to aid assembly. The joint O.D. is slightly greater than the FWC coupling O.D. See Appendix C for dimension details. Joint angular deflection limits and joining force are similar to the FWC coupling. Sliplining coupling. Gravity jacking befl-spigot. Gravity Jacking Bell-Spigot * Description and Capability The gravity jacking bell-spigot joint consists of an integral straight bell fixed to one pipe end that seals to the spigot end of another pipe by compressing an elastomeric gasket contained in a groove on the spigot. The joint has approximately the same O.D. as the pipe, so when assembled, the joint is essentially flush with the pipe outside surface. It is designed for non-pressure serv- ice in jacking installations, al- though it may be used in non- pressure relining applications when Iow angular deflections can be achieved. Maximum allowable joint angular deflection is approx. 1.0 degree. Joining force is substantially less than the FWC coupling joint. k R ~ 0° to 300 >300 to 60o >600 to 900 ONE MITER TWO MITER THREE MITER REDUCERS FLANGES _l CONCENTRIC ECCENTRIC TEE LATERAL BIFURCATION Figure 4 shows the general con- figuration of standard fiberglass fittings, although most any mi- tered fitting can be constructed. These fittings are available for non-pressure and for some pres- sure applications. Pressure ap- plications will require thrust re- straints and may require full encasement in reinforced con- crete to resist deformation. Con- tact Hobas USA for assistance to determine details and require- ments for your specific situation. Dimensions for standard fittings are given in Appendix E. Details for diameter combinations and angles not shown or for other fit- ting shapes are available upon request. FIGURE 4 - Fittings Almost any fitting configuration can be constructed with Hobas pipe. Hobas pipe fittings are field connected with our standard rubber-ring-sealed joints. Hobas USA pipes are dimen- sionally compatible with standard ductile iron fittings. Corrosion pro- tection consistent with project conditions should be provided for these parts, if used. Stainless steel or fusion bonded epoxy coated steel fittings may also be used. Hobas USA fiberglass fittings are designed to join to our pipe using our standard FWC coupling (sec- tion 7). Adequate thrust re- straint(s) should be provided in pressure systems. H obas USA fiberglass pipes are produced by a unique cen- trifugal casting process. The sophisticated pipe wall structure is built up from the outside sur- face to the interior surface within an external rotating mold. While the mold is revolving at a relatively slow speed, the pipe raw materials of polyester resin, reinforcing glass fibers and sand are precisely distributed in spe- cific layers at computer controll- ed rates. The resin is specially formulated to not polymerize during the filling process. When all the material has been posi- tioned, the mold rotational speed is increased to produce centrifu- gal forces of up to 75g while the polymerization of the resin begins. These forces compress the composition against the mold causing total de-aeration and full compaction. In a short time thereafter, the completed, cured pipe is removed from the mold. The centrifugal casting process produces a superior, high den- sity fiberglass reinforced pipe product. Because the process is fully computer controlled, all Sophisticated materials feeding process for Hobas centrifugally cast pipe production. pipes of each size, stiffness and pressure class have very con- sistent, high quality. All pipes also have a mold smooth exter- ior surface and an equally smooth, centrifugally cast in- terior surface. Because the pipe materials are placed in many layers, the wall structure can be varied to pro- GLASS CONTENT OUTSIDE  SURFACE HEAVILY REINFORCED LAYERS LINER INSIDE  RFACE NON-PRESSURE PIPE WALL duce the desired and most eco- nomical characteristics for most any application, pressure or non-pressure. Typically, the rein- forcing glass fiber layers are predominantly positioned near the two pipe surfaces, on both sides of the bending neutral axis. The intermediate spac3 is mostly comprised of a glass- fiber fortified sand and resin mixture. By virtue of this "sand- wich" construction, the pipe wall reacts to bending like an I-beam (Figure 5). The centrifugal casting process and sophisticated pipe wall structure combine to make Hobas USA pipes the most technically advanced fiberglass pipes available today. FIGURE 5 - I-Beam Effect In Pipe Wall Bending Hobas USA computer controlled pipe materials feeders in operation. Hobas FWC coupling fabrication. Hobas USA pipe finishing. The constituent raw materials and the pipe production are routinely sampled and tested to confirm that the desired charac- teristics and design performance are consistently maintained. Raw materials quality is routinely monitored as in this resin viscosity test. Raw Materials All resin shipments have certified test results from the manufacturer for over 10 critical characteristics, Our laboratory randomly verifies several of these parameters on each delivery. Material properties are checked to verify designs. The lots are checked for yield and sizing/binder content. Shipments are monitored for gradation, moisture content and impurities. Process Control · All process settings are prede- termined for each size, type and class of pipe by a multi- parameter computer program. · Process operation including material placement and feed rates is computer controlled to eliminate human errors. · Actual quantities of materials fed for each pipe are mea- sured automatically and are compared to design mini- mums to assure proper strengths and other character- istics are achieved. Pipe materials feed rates and placement is computer controlled. Pipe stiffness is tested frequently to assure high performance. All pipes are completely inspected. Finished Pipe · Verifications for all pipes in- clude pipe wall thickness, liner thickness, degree of cure, length and visual appearance review of both surfaces for im- perfections or other defects. · Pipe production is periodically sampled at a rate of no less than 1 percent and tested for stiffness, deflection character- istics, mechanical properties and material composition. Product Standards · Hobas USA, Inc. manufactures pipes according to the applicable U.S. product standards as follows: · All of these standards include quality control requirements for: Non-pressure Sanitary Sewers Sewer Force Mains Industrial Effluents ASTM D3262 ASTM D3754 Pressure Water Systems AWWA C950 · Workmanship · Dimensions · Pipe Stiffness · Ring Deflection without Cracking · Ring Deflection without Failure · Hoop Tensile Strength · Axial Tensile Strength FIBERGLAss ~°f~SSURE PiPE Routine testing on Hobas USA production is conducted to assure full compliance is maintained. · Long-term performance and durability is measured by extend- ed pressure and ring bending tests that continue for a minimum of 10,000 hours. Tests results are extrapolated by regression andy- sis per ASTM D2992 to demon- strate the 50 year capability. Safe operating limits are established by applying design factors as given in Appendix A of AWWA C950. ASTM and AWWA standards define re- quirements for Hobas pipes for most appfications. Test Methods The listed test methods are used to measure the pipe performance and characteristics: ASTM D638 Tensile Properties by Coupon ASTM D790 Flexural Properties by Coupon ASTM D1599 Quick Burst ASTM D2290 Tensile Strength by Split Disk ASTM D2412 Pipe Stiffness ASTM D2583 Barcol Hardness (cure) ASTM D2584 Composition by Loss on Ignition J ASTM D2992 HDB Procedure ASTM D3567 Dimensions ASTM D3681 Chemical Resistance - Deflected Hobas USA pipes are acid tested per ASTM requirements for sanitary sewers. Direct Bury A1.1 Trench width - The mini- mum trench width shall provide sufficient working room at the sides of the pipe to permit accur- ate placement and adequate compaction of the pipe zone backfill material. Suggested minimum trench dimensions are given in Figure 6, A1.1.1 Wide trenches - There is no maximum limit on trench width, however, it is required that the pipe zone backfill material be placed and com- pacted as specified for the full width of the trench or a dis- tance of 21/2 diameters on each side of the pipe, whichever is less. A1.2 Supported Trench - When a permanent or temporary trench shoring is used, minimum trench width shall be as per paragraph A1.1 and Figure 6. When using movable trench supports, care should be exercised not to disturb the pipe location, jointing or its embedment. Removal of any trench protection below the top of the pipe and within 21/2 pipe dia- meters should be prohibited after the pipe embedment has been compacted. For this reason, mov- able trench supports should only be used in either wide trench con- struction where supports extend below the top of the pipe or on a shelf above the pipe with the pipe installed in a narrow, vertical-wall subditch. Any voids left in the embedment material by support removal should be carefully filled with granular material which is adequately compacted. A1.3- Dewatering - Where con- ditions are such that running or standing water occurs in the trench bottom or the soil in the trench bottom displays a "quick" tendency, the water should be removed by pumps and suitable means such as well points or underdrain bedding. This system should be maintained in opera- tion until the backfill has been placed to a sufficient height to prevent pipe floatation. Care should be taken that any under- drain is of proper gradation and thickness to prevent migration of material between the underdrain, pipe embedment and native soils in the trench, below and at the sides of the pipe. Min. a (in.) DN (in.) SPT2<-50 SPT2>50 12 to 20 6 6 24 to 30 9 6 36 to 48 12 8 54 to 66 18 12 72 to 96 24 15 Bed DN~ /4 a I DN is nominal diameter Standard Penetration Test Blows/fi.per ASTM D1586. FIGURE 6 - Standard Trench Dimensions A1.4 Preparation of trench bottom The trench bottom should be constructed to provide a firm, stable and uniform support for the full length of the pipe. Bell holes (Figure 7) should be pro- vided at each joint to permit proper joint assembly and align- ment. Any part of the trench bottom excavated below grade should be backfilled to grade and should be compacted as required to provide firm pipe support. When an unstable subgrade con- dition is encountered which will provide inadequate pipe support, additional trench depth should be excavated and refilled with suit- able foundation material. In severe conditions special founda- tions may be required such as wood pile or sheeting capped by a concrete mat, wood sheeting with keyed-in plank foundation, or foundation material processed with cement or chemical stabili- zers. A cushion of acceptable bedding material should always be provided between any special foundation and the pipe. Large rock, boulders, and large stone should be removed to provide four inches of soil cushion on all sides of the pipe and accessories. Four standard embedment con- ditions are given in Figure 8. Others may be acceptable. Please consult us for advice on options. CORRECT X w.o.G X Note: After joint assembly, fill the bell holes with bedding material and compact as required. FIGURE 7 - Bell Holes Gravel2 ~~ii~ Bed Gravel is defined in section 12, paragraph A3. Sand is defined in section 12, paragraph A3. RD is relative density per ASTM D4253. SPD is standard proctor density per ASTM D698. FIGURE 8 - Standard Embedment Conditions Most coarse grained soils as classified by ASTM D2487, Clas- sification of Soils for Engineering Purposes, are acceptable bed- ding and pipe zone (embedment) backfill materials as given in the adjacent table. GW, GP Gravel Gravel or crushed rock GW-GC, GW-GM GP-GC, GP-GM sw, sP Sand Sand or sand-gravel mixtures SW-SC, SW-SM SP-SC, SP-SM Dumped crushed rock is an ideal pipe zone back'fill material for Hobas pipes. bed thickness (normally four in- ches). Loosely place the remain- ing bedding material to achieve a uniform soft cushion in which to seat the pipe invert (bottom). After joining pipes, assure that all bell holes are filled with the ap- propriate embedment materials and compacted as specified. Note - Do not use blocking to adjust pipe grade. A very important factor affecting pipe performance and deflection is the haunching material and its density. Material should be placed and consolidated under the pipe (Figure 10) while avoid- ing both vertical and lateral dis- placement of the pipe from proper grade and alignment. CORRECT X WRONG X Maximum grain size should typically not exceed 2 to 3 times the pipe wall thickness or 11/2 inches whichever is smaller. Well graded materials that will minimize voids in the embedment materials should be used in cases where migration of fines in the trench wall material into the embedment can be anticipated. Embedment materials should contain no debris, foreign or frozen materials. FIGURE 10 - Haunching A firm, uniform bed should be prepared to fully support the pipe along its entire length (Figure 9). Bedding material should be as specified on Figure 8 and in paragraph A3. Bedding minimum depth should be equal to 25% of the nominal diameter or 6 inches, whichever is less (Figure 6). A firm trench bottom must be pro- vided (see paragraphs A1.3 and A1.4). Initially place and compact bedding to achieve 2/3 of the total Buried Hobas pipes are routinely im- bedded in compacted sand. CORRECT FIGURE 9 - Bedding Pipe zone (embedment) material shall be as specified on Figure 8 and in paragraph A3. (It must be the same as the bedding material to prevent potential migration.) Place and compact the embed- ment material in lifts to achieve the depths and densities speci- fied on Figure 8. Little or no tamp- lng of the initial backfill directly over the top of the pipe should be done to avoid disturbing the embedded pipe. Remaining backfill may be the native trench material provided clumps and boulders larger than 3 to 4 inches in size are not used until 12 inches of pipe cover has been achieved. A6.1 Maximum cover depth Maximum recommended cover depth is given in Figure 11. COVER EMBEDMENT CONDITION3 NATIVE SOIL 2, 5 DEPTH (ft.) I 2 3 4 10 & < SN672 ROCK 10 to 15 SN6 36 SN646 Hard & Very Stiff Cohesive 15 to 20 SN~ 72 Very Dense & Dense Granular 20 to 25 SNe46 (Blows/ft.4 > 30) 25 to 30 SN646 ALTERNATE 30 to 40 SN672 INSTALLATION~ 40 to 50 ] 10 & <, SN~ 36 SN546 SN~72 Stiff Cohesive 10 to 15 SN646 SN6 72 Compact Granular 15 to 20 SN646 SN5 72 (Blows/ft ~ 16 to 30) 20 to 30 SN672 ALTERNATE INSTALLATION7 over 30 10 & < SN6 36 or 46 SN6 72 ] Firm Cohesive 10 to 15 SN6 72 Slightly Compact Granular I 15 to 20 I ALTERNATE (Blows/ft,4 8 to 15) iNSTALLATiON7 over 20 ~ Assuming minimum trench width per s For soft or loose soils with blow counts less Figure 6. than 8 use alternate installation per section 12,~ A8. 2 Blow counts should be representativee SN is nominal stiffness in psi, of weakest condition, ? Alternate installation per section 12, ¶ AS, ~ See Figure 8, 4 Standard penetration test per ASTM D1586. FIGURE 11 - Maximum Cover Depth] Embedment Minimum Cover (ft) for H20 Load Condition~ SN 18 SN 36 or 46 SN 72 1 4 3 2 2 5 4 3 3 -- 5 4 4 -- -- 5 See Figure 8. Maximum long-term pipe deflec- tion is 5% of the original pipe diameter. (See Appendix G for minimun inside diameters.) A6.2 Minimum cover for traffic load application - Minimum recommended cover depth of compacted fill above the pipe crown prior to application of vehicle loads is given in the above chart. These values may be reduced by a surface bridging slab or pipe encasement in con- crete or similar. Pipe initial vertical cross-section deflection measured within the first 24 hours after completion of all backfilling and removal of dewatering systems, if used, shall not exceed 3% of the original pipe diameter. (See Appendix G for minimum inside diameters.) Alternate installations as indicated on Figure 11, include cement stabilized embedment, wide trenching, permanent sheeting, geo-tech fabrics or combinations of these systems. Installation design for these situations should be engineered to satisfy the specific conditions and cir- cumstances that are present. 0 Sliplining The existing sewer may be main- tained in operation during the relining process. Obstructions such as roots, large joint off-sets, rocks or other debris, etc. that would prevent passage or damage the liner pipe sections must be removed or repaired prior to installing the new pipe. It must be determined that the rehabilitated pipeline will be suf- ficient structurally to carry the overburden loads for the intend- ed design life. Nom. Safe Compressive Load (tons) Dia. "Straight" Push Slight Curve~ (in.) SN 18 SN 36 ~SN18 _ 12 -- 13 (SN 100) 7 (SN 100) 14 -- 16 (SN 80) 9 (SN 80) 16 -- 19(SN 56) 11 (SN 56) 18 -- 23(SN 46) 13(SN 46) 20 -- 26 15 (SN 36) 24 31 (SN 21) 42 19 (SN 21) 30 49 70 29 36 70 (SN 24) 88 42 (SN 24) 42 95 (SN 21) !27 57 (SN 21)~ 48 125 174 75 54 164 228 95 6O 207 283 115 66 234 (SN 19) 321 140 72 279 390 165 78 336 468 190 84 410 563 220 90 475 647 250 96 548 747 280 TABLE 1 - Sliplining Pipe with Low-profile Bell-spigot Joint Safe Compressive Load. Liner pipes may be pushed or pulled into the existing pipe. The pipes must be inserted spigot end first with the bell end trailing. The pushing force must be applied to the pipe wall end inside of the bell as shown in Figure 12. DO NOT apply the pushing load to the end of the bell. Assure that the safe (F of S ~, 3) jacking loads given in Table 1 are not exceeded. Maxi- mum allowable joint angular deflection is given on p. 23. Grout the annular space between the OD of the installed liner pipe and the ID of the existing pipe with a cement or chemical based grout. Minimum 28 day compres- sive strength of the grout shall be 1000 psi or as required to assure the structural adequacy of the rehabilitated pipe. During grout placement, assure that the safe (F of S approx. 1.5) grouting pressure given in the adjacent box is not exceeded. EX/STING PIPE WALL EX/STING PIPE WALL /- HOBAS USA PIPE / , ~- SLIPLINING BELL PUSHING OR PULLING RING FIGURE 12 - Pipe Insertion grouting = Istiffness + 3 pressure L(in psi) (psi) Small access pits needed for sliplining with Hobas pipes save time, money and surface disruption. Jacking A boring head begins the tunnel excavation from an access pit and is pushed along by an hydraulic jacking unit that remains in the pit. The link to the boring head is maintained by adding jacking pipe between the pushing unit and the head. By this procedure, the pipe is laid as the tunnel is bored. The jacking contractor must con- trol the jacking loads within the safe limits for the pipe given in the adjacent table. The overcut of the tunnel diameter shall be as small as possible and shall not exceed 2% of the pipe outside diameter or 0.75", whichever is smaller. Hobas pipes are the only inherently cor- rosion resistant product strong enough to safely withstand the high pushing loads for direct jacking. Min. Pipe Wall Allowable Safe Jacking Load Nom. O.D. Thickness @ Pushing "Straight" Dia. (Tons) (in.) (in.) Gasket Groove (in.) F of S = 3.5F of S = 3.0F of S = 2.5 12 13.2 .39 25 29 35 14 15.3 .41 31 36 43 16 17.4 .42 37 43 51 18 19.5 .44 43 50 60 20 21.6 .46 50 60 70 24 25.8 .60 80 95 115 30 32.0 .68 115 135 160 36 38.3 .81 165 195 230 42 44.5 1.03 250 290 350 48 50.8 1.10 305 355 425 54 57.1 1.22 380 445 535 60 62.9 1.29 445 520 625 66 69.2 1.15 435 510 610 72 75.4 1.34 555 650 780 78 81.6 1.54 695 810 975 84 88.7 1.76 870 1015 1215 90 94.3 1.78 935 1090 1310 96 100.6 1.88 1055 1235 1480 Note: Pipe designs for higher jacking loads are available upon request. MIN. PIPE JACKING PIPE WALL T SPIGOT END @ G.G. PIPE O.D. FIGURE 13-Jacking Pipe Spigot End The maximum allowable joint angular deflection is approximate- ly 1.0 degree. Aboveground Required pipe supports con- figuration is shown on Figures 14 & 15. Pipe diameters and classes shown acceptable (Figure 14) for support scheme A (Figure 15) re- quire only one support location per 20 ft. section. This is best ac- complished by a single cradle support on each FWC coupling. These pipes may also be sup- ported as shown in scheme B (Figure 15) with cradles on the pipe wall immediately adjacent to both sides of each coupling, how- ever the mid-point support is not required. Pipe diameters and classes shown acceptable (Figure 14) for support scheme B (Figure 15) re- quire supports on 10 ft. centers. This must include a double pipe wall cradle bridging each FWC coupling and a mid-span pipe wall cradle support. ..* o&5o 400 450 200 250 DIA. (In.)X~ 18 [36/46 >-72 ~_18 ~- :36~-36 ~_ 72 14 & 16 18 & 20 I SCHEME B . 24'/ FIGURE 15 30 & 36 42 48 / j SCHEME A 54I FIGURE 15 60 , . NON- 66 & 72 . STANDARD 78 to 96 * PN is pipe pressure class in ps~ ** SN s pipe stiffness class 'n psi ~11 Scheme B with 2 center supports at approximately 6 ft. spacing. FIGURE 14 - Pipe Support Configurations (at ambient temperature) _ I ANCHOR MAXIMUM 20 ft, ~ STRAP EACH FWC! rlL ./ FWOOOOPLINGS-------~.~....j CRADLE __ SUPPORT SCHEME A (Pipe supported on & anchored at every coupling) M ~ :SCHEME B ; ;: :;: :(pipe SU~ on pi;pc Wall) ,,,, FIGURE 15 - Pipe Support Spacing & Scheme Cradles shall have a minimum 120° support arc and be dimen- sioned as shown on Figure 16. All cradles shall be faced with a 114" thick rubber padding (approx. 50 to 70 durometer). Both support schemes require one anchored cradle (Figure 16) for each pipe section. The anchor strap over the pipe or coupling shall be padded with rubber to create maximum friction resist- ance to pipe movement. In support scheme A, all cradle positions (support on FWC coupl- ing) must be anchored. In support scheme B, one pipe wall cradle (near the FWC coupling) per sec- tion should be anchored as shown on Figure 15. At the other cradle locations the pipe may be restrained loosely to prevent lateral or vertical movement, but should not be so fixed as to restrict axial sliding. SUPPORT CRADLE RADIUS TO MIN. CRADLE LOCATION RUBBER FACE W~DTH ON 12" to 24" dia. = 3" PIPE WALL PIPE O.D.*/2 30" to 42" dia. = 4" (SCHEME B) 48" to 96" dia. = 6" ON FWC COUPLING WIDTH OF FWC (SCHEME A) FWC O.D.**/2 COUPLING (8", 10" or 111/2")~ * See Appendix B for Pipe O D. Dimensions ** See Appendix C for FWC O.D. Dimensions FIGURE 16 - Single Cradle w/Anchor Detail The pipe support and restraint system must be designed to with- stand any unbalanced thrust forces at angularly deflected joints or at fittings that may be devel- oped due to pipe pressurization and other loads caused by wind, temperature changes, fluid momentum, etc. Dimensional consistency makes above ground installations with Hobas pipe easy. Direct Bury Pipes 1.1. General All pipes, joints and fittings shall be manufactured in accordance with the requirements of the ap- plicable standard given below except as noted herein: Service Standard Non-pressure ASTM D3262 Sanitary Sewer Sewer Force Main ASTM D3754 Industrial Effluents Pressure Water AWWA C950 Systems Pipes shall be centrifugally cast, fiberglass-reinforced polyester resin as manufactured by Hobas USA, Inc. or approved equal. Minimum pipe stiffness when tested in accordance with ASTM D2412 shall normally be 36 psi. 1.2 Materials The Manufacturer shall use only approved polyester resin systems for which he can provide a proven history of performance in this par- ticular application. The historical data shall have been acquired from a composite material of simi- lar construction and composition as the proposed product. The reinforcing glass fibers used to manufacture the components shall be of highest quality com- mercial grade of E-glass filaments with binder and sizing compatible with impregnating resins. Sand shall be minimum 98% silica with a maximum moisture content of 0.2%. 1.3 Dimensions Pipe outside diameters shall be in accordance with AWWA Stan- dards C151 and C950. For diameters larger than covered in those documents, OD's shall be per Appendix B. Pipe shall be supplied in nominal lengths of 20 feet. Actual laying length shall be the nominal _+2 inches. At least 90% of the total footage of each size and class of pipe, excluding special order lengths, shall be furnished in nominal length sections. 1.4 Pressure Class & Testing The pipe nominal pressure class (PN) shall be equal to or greater than the maximum sustained operating pressure of the line. The minimum pressure rating for non-pressure pipe shall be 25 psi. The maximum transient (operat- lng plus surge) pressure of the line shall not exceed the pipe nominal pressure class by more than 40%. Pipe hoop tensile strength for pressure pipe shall be verified as specified in the applicable stan- dard (D3'754 or C950) or by random burst testing at the same sampling frequency. All pipes shall be capable of withstanding a test pressure of 2 times the maximum sustained operating pressure of the line without leak- ing or cracking. This performance shall be periodically verified at the factory for pressure pipe at least once per lot as defined in D3754, section 7.1. 1.5 Joints Unless otherwise specified, the pipe shall be field connected with fiberglass sleeve couplings that utilize elastomeric sealing gaskets made of EPDM rubber compound as the sole means to maintain joint water tightness. The joints must meet the perfor- mance requirements of ASTM D4161. 1.6 Fittings Flanges, elbows, reducers, tees, wyes, laterals and other fittings shall, when installed, be capable of withstanding all operating con- ditions. Acceptable configurations include contact molded or mit- ered fiberglass, properly protect- ed standard ductile iron, fusion bonded epoxy coated steel and stainless steel constructions. Unbalanced thrust forces shall be restrained with thrust blocks or other approved suitable methods. Fiberglass tees, wyes, laterals, or other similar fittings shall be fully encased in reinforced concrete designed to withstand the pres- sure forces. 1.7 Installation Installation requirements are defined in section 12A. 1.8 Leakage Tests 1.8.1 Infiltration/Exfiltration Test -Maximum allowable leak- age shall be 25 gallons per inch of pipe diameter per 24 hours per mile of sewer. 1.8.2 Low pressure air test - Pressurize restrained, sealed system to 3.5 psig. Maintain the pressure at 3.5 psig while the air temperature stabilizes. The system passes the test if the pres- sure drop after stabilization is 0.5 psig or less during the time per- iods given below. DN (in.) Time (min.) 12 7~/2 14 83/4 16 10 18 11~/4 20 12~/2 24 15 30 183/4 36 22~/2 42 26~/4 48 30 54 333/4 60 37~/2 66 41 ~/4 72 45 78 483/4 84 52~/2 90 561/4 96 60 1.8.3 Pressure pipes may be field tested after completion of the installation (including required thrust restraints) at a maximum pressure of 1.5 times the system operating pressure not to exceed 1.5 x PN. Prior to testing, assure that all work has been properly completed as follows: · Pipe deflections are within the limits defined in section 12 A7. · Thrust restraints are in place and are properly cured. · Backfilling has been finished. · Valves and pumps are ade- quately anchored. · Joints are properly assembled. When filling the line, assure that all air is expelled to avoid danger- ous build-up of compressed air potential energy. Pressurize the line slowly, so pressure surges ex- ceeding the test pressure are not developed. Check for leaks when the test pressure has stabilized. No leakage is acceptable. Sliplining Pipes 2.1 General All pipes and joints shall be manufactured in accordance with the requirements of the applic- able standard given below except as noted herein: Service Standard Non-pressure ASTM D3262 Sanitary Sewer Sewer Force Main ASTM D3754 Industrial Effluents Pressure Water AWWA C950 Systems Pipes shall be centrifugally cast fiberglass-reinforced polyester resin as manufactured by Hobas USA, Inc. or approved equal. Minimum pipe stiffness shall be 18 psi when tested in accordance with ASTM D2412. 2.2 Materials The Manufacturer shall use only approved polyester resin systems for which he can provide a proven history of performance in this par- ticular application. The historical data shall have been acquired from a composite material of simi- lar construction and composition as the proposed product. The reinforcing glass fibers used to manufacture the components shall be of highest quality com- mercial grade of E-glass filaments with binder and sizing compatible with impregnating resins. Sand shall be minimum 98% silica with a maximum moisture content of 0.2%. 2.3 Dimensions Pipe outside diameters shall be in accordance with AWVVA Stan- dards C151 and C950. For diameters larger than covered in those documents, OD's shall be per Appendix B. Pipe shall be supplied in nominal lengths of 20 feet, when possible. Where radius curves in the exist- ing pipe or limitations in the entry pit dimensions restrict the pipe to shorter lengths, nominal sections of 10 feet or other even divisions of 20 feet shall be used. Actual laying length shall be the nominal length -+2 inches. At least 90% of the total footage of each size and class of pipes, ex- cluding special order lengths, shall be furnished in nominal length sections. 2.4 Pressure Class & Testing The pipe nominal pressure class (PN) shall be equal to or greater than the maximum sustained operating pressure of the line. The minimum pressure rating for non-pressure pipe shall be 25 psi. The maximum transient (operat- ing plus surge) pressure of the line shall not exceed the pipe nominal pressure class by more than 40%. Pipe hoop tensile strength for pressure pipe shall be verified as specified in the applicable stan- dard (D3754 or C950) or by random burst testing at the same sampling frequency. All pipes shall be capable of withstanding a test pressure of 2 times the maximum sustained operating pressure of the line without leak- ing or cracking. This performance shall be periodically verified at the factory for pressure pipe at least once per lot as defined in D3754, section 7.1. 2.5 Joints Unless otherwise specified, non- pressure pipe shall be field con- nected with Iow-profile fiberglass bell spigot joints and pressure pipes shall be field connected with overwrapped fiberglass sleeve couplings. Either joint must utilize elastomeric sealing gaskets as the sole means to maintain joint water tightness and both must meet the performance requirements of ASTM D4161. 2.6 Installation Installation requirements are defined in section 12B. Jacking Pipes 3.1. General All pipes, joints and fittings shall be manufactured in accordance with the requirements of the ap- plicable standard given below except as noted herein: Service Standard Non-pressure ASTM D3262 Sanitary Sewer Sewer Force Main ASTM D3754 industrial Effluents Pressure Water AWWA C950 Systems Pipes shall be centrifugally cast, fiberglass-reinforced polyester resin as manufactured by Hobas USA, Inc. or approved equal. 3.2Materials The Manufacturer shall use only approved polyester resin systems for which he can provide a proven history of performance in this par- ticular application. The historical data shall have been acquired from a composite material of simi- lar construction and composition as the proposed product. The reinforcing glass fibers used to manufacture the components shall be of highest quality com- mercial grade of E-glass filaments with binder and sizing compatible with impregnating resins. Sand shall be minimum 98% silica with a maximum moisture content of 0.2%. 3.3 Dimensions Pipe outside diameters shall be in accordance with AWWA Stan- dards C151 and C950. For diameters larger than covered in those documents, OD's shall be per Appendix B. Pipe shall be supplied in nominal lengths of 10 or 20 feet. Actual lay- ing length shall be the nominal +_2 inches. At least 90% of the total footage of each size and class of pipe, excluding special order lengths, shall be furnished in nominal length sections. Minimum pipe wall thickness measured at the bottom of the spigot gasket groove where the wall cross-section has been reduced, is determined from the maximum allowable jacking load and shall not be less than given in the table in Section 12C, p. 38. Wall thicknesses for other jacking loads are available upon request. Minimum factor of safety against jacking force is 2.5. 3.4 Pressure Class & Testing The pipe nominal pressure class (PN) shall be equal to or greater than the maximum sustained operating pressure of the line. The minimum pressure rating for non-pressure pipe shall be 25 psi. The maximum transient (operat- ing plus surge) pressure of the line shall not exceed the pipe nominal pressure class by more than 40%. Pipe hoop tensile strength for pressure pipe shall be verified as specified in the applicable stan- dard (D3754 or C950) or by random burst testing at the same sampling frequency. All pipes shall be capable of withstanding a test pressure of 2 times the maximum sustained operating pressure of the line without leak- ing or cracking. This performance shall be periodically verified at the factory for pressure pipe at least once per lot as defined in D3754, section 7.1. 3.5 Joints Unless otherwise specified, the pipe shall be field connected with sleeve couplings or bell spigot joints that utilize elastomeric seal- ing gaskets as the sole means to maintain joint water tightness. The joint shall have approximately the same O.D. as the pipe, so when the pipes are assembled, the joints are essentially flush with the pipe outside surface. 3.6 Installation Installation requirements are defined in section 12C. Aboveground Pipe 4.1. General All pipes, joints and fittings shall be manufactured in accordance with the requirements of the ap- plicable standard given below except as noted herein: Service Standard Non-pressure ASTM D3262 Sanitary Sewer Sewer Force Main ASTM D3754 Industrial Effluents Pressure Water Systems AWWA C950 Pipes shall be centrifugally cast, fiberglass-reinforced polyester resin as manufactured by Hobas USA, Inc. or approved equal. Minimum pipe stiffness when tested in accordance with ASTM D2412 shall be 18 psi. 4.2 Materials The Manufacturer shall use only approved polyester resin systems for which he can provide a proven history of performance in this par- ticular application. The historical data shall have been acquired from a composite material of simi- lar construction and composition as the proposed product. The reinforcing glass fibers used to manufacture the components shall be of highest quality com- mercial grade of E-glass filaments with binder and sizing compatible with impregnating resins. Sand shall be minimum 98% silica with a maximum moisture content of 0.2%. 4.3 Dimensions Pipe outside diameters shall be in accordance with AWWA Stan- dards C151 and C950. For diameters larger than covered in those documents, OD's shall be per Appendix B. Pipe shall be supplied in nominal lengths of 20 feet. Actual laying length shall be the nominal _+2 inches. At least 90% of the total footage of each size and class of pipe, excluding special order lengths, shall be furnished in nominal length sections. 4.4 Pressure Class & Testing The pipe nominal pressure class (PN) shall be equal to or greater than the maximum sustained operating pressure of the line. The minimum pressure rating for non-pressure pipe shall be 25 psi. The maximum transient (operat- ing plus surge) pressure of the line shall not exceed the pipe nominal pressure class by more than 40%. Pipe hoop tensile strength for pressure pipe shall be verified as specified in the applicable stan- dard (D3754 or C950) or by random burst testing at the same sampling frequency. All pipes shall be capable of withstanding a test pressure of 2 times the maximum sustained operating pressure of the line without leak- ing or cracking. This performance shall be periodically verified at the factory for pressure pipe at least once per lot as defined in D3754, section 7.1. 4.5 Joints Unless otherwise specified, the pipe shall be field connected with fiberglass sleeve couplings that utilize elastomeric sealing gaskets made of EPDM rubber compound as the sole means to maintain joint water tightness. The joints must meet the perfor- mance requirements of ASTM D4161. 4.6 Fittings Flanges, elbows, reducers, tees, wyes, laterals and other fittings shall, when installed, be capable of withstanding all operating con- ditions. Acceptable configurations include contact molded or mit- ered fiberglass, properly protect- ed standard ductile iron, fusion bonded epoxy coated steel and stainless steel constructions. Unbalanced thrust forces shall be restrained with thrust blocks or other approved suitable methods. 4.7 Installation Installation requirements are defined in section 12D. Class SN 18' (minimum pipe stiffness of 18 psi) Nominal pi~e ' ' piPe 0/18 50/18 100/~8 OiD, min Weight min. weight ~lze ' (in i (in,) (Ib/ft) Wallt (Ih/fi) wallt (lb/fi) · (in) (in) (in) 12 13.20 .23 8 .22 8 .21 8 14 15.30 .26 11 .25 11 .24 10 16 17.40 .29 14 .28 14 .27 13 18 19.50 .31 16 .30 16 .29 15 20 21.60 .34 19 .33 19 .32 18 24 25.80 .40 26 .38 25 .37 24 30 32.00 .48 39 .46 38 .45 37 36 38.30 .57 56 .55 54 .53 52 42 44.50 .65 74 .63 72 .61 70 48 50.80 .74 96 .71 92 .69 90 54 57.10 .83 124 .79 118 .77 115 60 62.90 .91 150 .87 144 .84 139 66 69.20 .99 181 .96 175 .92 168 72 75.40 1.08 214 1.04 206 1.00 198 78 81.60 1.16 252 1.12 243 1.08 235 84 88.66 1.25 293 1.20 282 1.16 273 90 94.30 1.34 337 1.29 325 1.24 312 96 100.60 1.42 381 1.37 368 1.32 355 * Normally not available for direct bury. ** Maximum nominal working pressure in psi. Class SN 36 (minimum pipe stiffness of 36 psi) Pipe ::0/36 50/36; : ;100/36 ;; 150/36 200/36 Pi e weight ~!P O.D: min weinht rain ~ht rain weight mini weight min. ~lze ~ ~ I (in) (in,) wallt (lb/fi)wallt wallt (lb/fi) wellt (b/fi) wallt (lb/fi) · (in)(in) (in) (in) (in) 12 13.20 .28 10 .27 10 .26 9 .25 9 .24 9 14 15.30 .32 13 .31 13 .30 12 .29 12 .28 12 16 17.40 .35 16 .34 16 .33 16 .32 15 .31 15 18 19.50 .39 19 .38 19 .37 18 .35 18 .34 17 20 21.60 .42 22 .41 22 .40 21 .39 21 .37 20 24 25.80 .50 32 .49 31 .47 30 .45 29 .43 28 30 32.00 .61 50 .59 48 .57 47 .55 45 .52 43 36 38.30 .72 71 .70 69 .68 67 .66 65 .62 61 42 44.50 .83 95 .81 92 .78 89 .76 87 .71 81 48 50.80 .94 123 .92 120 .88 115 .86 113 .81 106 54 57.10 1.05 155 1.03 153 .99 147 .96 143 .90 134 60 62.90 1.15 190 1.13 187 1.09 180 1.05 174 .99 164 66 69.20 1.26 230 1.24 227 1.19 218 1.15 211 72 75.40 1.37 272 1.34 266 1.29 256 1.25 248 78 81.60 1.48 322 1.45 316 1.40 305 1.35 294 84 88.66 1.59 373 1.56 366 1.50 352 90 94.30 1.70 427 1.67 420 1.61 405 96 100.60 1.81 485 1.78 477 1.71 459 * Maximum nominal working pressure in psi. Class SN 46 (minimum pipe stiffness of 46 psi) Class PN*ISN Nominal Pipe 0/46 50/46 100/46 150146 200146 Pipe Size O.D, min. weight min. weight min. weight min. weight min. weight (ira) (in.) Wall t (lb/fi) Wall t (lb/fi) Wall t (lb/fi) wall t (lb/fi) Wall t (lb/fi) (,in) (in) (in) (in) (in) 12 13.20 .30 11 .29 10 .28 10 .27 10 .26 9 14 15.30 .34 14 .33 14 .32 13 .31 13 .30 13 16 17.40 .38 18 .37 17 .36 17 .35 16 .33 16 18 19.50 .42 21 .41 20 .40 20 .38 19 .37 19 20 21.60 .46 25 .45 24 .43 24 .42 23 .40 22 24 25.80 .54 35 .53 34 .51 33 .49 31 .47 30 30 32.00 .66 54 .65 53 .62 51 .60 49 .57 47 36 38.30 .78 77 .77 76 .74 73 .71 70 .68 67 42 44.50 .90 104 .88 101 .85 98 .82 94 .78 89 48 50.80 1.02 134 1.00 131 .96 126 .93 122 .88 115 54 57.10 1.14 169 1.12 166 1.08 160 1.04 155 .99 147 60 62.90 1.26 209 1.23 204 1.19 197 1.14 188 1.09 180 66 69.20 1.38 249 1.35 243 1.30 234 1.25 228 72 75.40 1.50 298 1.47 292 1.41 280 1.36 270 78 81.60 1.62 352 1.58 343 1.52 331 1.47 320 84 88.66 1.74 409 1.70 399 1.64 385 90 94.30 1.86 468 1.82 458 1.75 440 96 100.60 1.98 531 1.94 520 1.87 501 * Maximum nominal working pressure in psi. Class SN 72 (minimum pipe stiffness of 72 psi) Class PN*/SN Nominal Pipe 0n &50~ 100/72 150/72 200/72 250/72 pipe O,D. minI weight i min, weight min. weight min. weight min. weight Size (in,) (in.) Wall t (lb/fi) t (lb/fi) wail t (Ib/ft) Wall t (Ib/ft) Wall t (lb/fi) (in) (in) (in) (in) (in) 12 13.20 .34 12 .33 12 .32 11 .31 11 .30 11 14 15.30 .39 16 .38 15 .36 15 .35 14 .34 14 16 17.40 .44 20 .42 19 .41 19 .39 18 .38 18 18 19.50 .48 24 .46 23 .45 23 .43 22 .42 22 20 21.60 .53 30 .51 29 .49 28 .48 27 .46 26 24 25.80 .63 42 .60 40 .58 38 .56 37 .54 35 30 32.00 .77 64 .73 61 .71 59 .69 57 .67 55 36 38.30 .91 90 .87 86 .84 83 .81 80 42 44.50 1.05 122 1.00 116 .97 112 .94 109 48 50.80 1.19 158 1.14 151 1.10 145 1.06 140 54 57.10 1.33 198 1.27 189 1.23 183 1.19 177 60 62.90 1.47 246 1.40 234 1.35 225 1.31 218 66 69.20 1.61 292 1.54 279 1.48 268 72 75.40 1.75 348 1.67 332 1.61 320 78 81.60 1.89 412 1.81 394 1,74 378 84 88.66 2.03 477 1.95 458 90 94.30 2.17 546 2.08 523 96 100,60 2.31 620 2.22 595 * Maximum nominal working pressure in psi. 250 Coupling Spigots 12 15.0 15.0 15.0 15.0 15.1 14.0 13.2 14 17.1 17.1 17.1 17.1 17.2 16.0 15.3 16 19.2 19.2 19.2 19.2 19.3 18.2 17.4 18 21.3 21.3 21.3 21.3 21.4 20.3 19.5 20 23.4 23.4 23.4 23.4 23.6 22.4 21.6 24 27.6 27.6 27.6 27.7 27.9 26.6 25.8 30 33.9 33.9 34.0 34.2 34.4 32.8 32.0 36 40.2 40.2 40.4 40.6 39.1 38.3 FWC 42 46.4 46.4 46.7 47.1 45.3 44.5 48 52.8 52.9 53.2 53.6 51.6 50.8 OD's 54 59.2 59.4 59.8 60.1 58.0 57.1 60 65.4 65.7 66.1 66.5 63.7 62.9 Plus 66 71.6 72.0 72.4 70.0 69.2 72 77.9 78.3 78.8 76.4 75.4 0.4 78 84.2 84.7 85.3 82.6 81.6 84 91.4 92.0 89.7 88.7 90 97.1 97.8 95.3 94.3 96 103.5 104.2 101.6 100.6 Pipe Size FWC Couphng (in,) PN0 PN 150 PN 100 PN 150 PN 200 PN 250 12 14 14 14 14 15 14 16 16 16 16 17 16 18 18 18 18 20 18 20 20 20 20 28 20 22 22 22 29 32 24 27 27 34 37 42 30 45 45 46 52 70 36 53 53 58 67 42 62 62 73 94 48 71 74 89 126 54 80 87 129 150 60 108 125 153 180 66 119 144 178 72 130 161 200 78 141 181 229 84 152 203 90 168 229 96 180 253 Material properties of Hobas USA pipes exceed the require- ments of ASTM D3262 for non- pressure applications and of AWWA C950 for pressure service. Actual properties vary depending on pressure and stiffness class. The following range of values covers most all pipe construc- tions. For values specific to indi- vidual pipes contact Hobas USA, Inc. E-Modulus~ (106 psi): * Circumferential Flexural * Circumferential Tensile * Axial Tensile Strength~ (103 psi): * Circumferential Tensile * Axial Tensile * Compressive Thermal Coefficient of Linear Expansion (axial) PN 0 PN 50 to 250 1.0 to 1.6 1.3 to 2.4 -- 0.5 to 2.8 0.4 to 0.6 0.4 to 1.7 -- 7.0 to 33.0 1.4 to 2.1 1.4 to 6.4 10.0 13.3 16 x 10'6 in./in./°F. Note I - Values given are for the reinforced wall (ie. Liner is not included.) Flow factors vary somewhat with pipe diameter and flow rate. The following values have been found to be typically representative long- term and are commonly used. * ~ ' [ 155 Hazen-Will!ams "C" , Manning,sI "n" 0.009 , 11 E1 Fiberglass Elbows 30° ~ O(2 ~ 60° O{2 ~ 30° R ~ L 60° ~ ~ ~ 90Q E1 Fiberglass Elbows ON R L (in.)for,OC p~ (in.) (in.) 11~° 221/2° 30° 45° 60° 90° 12 18 15 16 16 20 22 30 14 21 17 18 18 23 25 34 250 16 24 19 20 20 25 28 38 18 27 18 19 20 25 30 40 200 20 30 18 19 20 26 31 42 175 24 36 20 21 22 28 33 48 30 42 20 22 23 31 36 54 150 36 48 20 22 24 33 39 60 125 42 54 23 25 26 37 43 66 100 48 60 23 25 27 39 46 72 54 66 23 26 28 41 49 78 60 70 24 27 29 43 51 84 66 75 24 27 30 45 54 90 72 80 26 30 33 48 56 96 75 78 84 28 33 36 51 60 102 84 90 30 34 37 54 64 108 90 95 32 37 40 57 68 114 96 100 35 40 44 60 72 120 Note 1: L must be increased if the design pressure exceeds R E2 Fiberglass Tees E2 Fiberglass Tees 12 12 48 24 ...... 14 14 48 24 12 48 24 ~ -- -- 16 16 54 27 14 54 27 12 54 27 18 18 60 30 16 60 30 14 60 30 20 20 60 30 18 60 30 16 60 30 24 24 66 33 20 66 33 18 60 33 30 30 72 36 24 66 36 20 66 36 36 36 81 40 30 75 40 24 69 40 42 42 90 45 36 84 45 30 78 45 48 48 99 48 42 93 48 36 87 48 54 54 108 54 48 102 54 42 96 54 60 60 114 57 54 108 57 48 102 57 66 66 120 60 60 114 60 54 108 60 72 72 126 63 66 120 63 60 114 63 78 78 138 69 72 132 69 66 126 66 84 84 144 72 78 138 72 72 132 69 90 90 156 78 84 150 78 78 144 75 96 96 168 84 90 162 84 84 156 81 * Dimensions for other combinations of DN and DN 1 are available upon re( uest. E3 Fiberglass Reducers NOTE: Length of tapered portion is 1.5 x (DN - DN 1). E3 Fiberglass Reducem 14 12 36 ...... 16 14 42 12 45 .... 18 16 42 14 45 12 48 -- -- 20 18 48 16 51 14 54 12 57 24 20 54 18 57 16 60 14 63 30 24 60 20 66 18 69 16 72 36 30 66 24 75 20 81 18 84 42 36 72 30 81 24 90 20 96 48 42 72 36 81 30 90 24 99 54 48 72 42 81 36 90 30 99 60 54 72 48 81 42 90 36 99 66 60 72 54 81 48 90 42 99 72 66 72 60 81 54 90 48 99 78 72 72 66 81 60 90 54 99 84 78 72 72 81 66 90 60 99 90 84 72 78 81 72 90 66 99 96 90 72 84 81 78 90 72 99 * Dimensions for other combinations of DN and DN 1 are available upon request. E4 Flanges L-- E4 Flanges Minimum Minimum Minimum Number Bolt Bolt Bolt DN (in.) L O,D. of Flange of Cimle Diameter Hole (in.) steel FRP Bolts Diameter (in.) Diameter (in.) (in.) (in.) (in.) 12 24 19.00 19.50 12 17.00 .875 1.000 14 24 21.00 21.50 12 18.75 1.000 1.125 16 24 23.50 24.00 16 21.25 1.000 1.125 18 24 25.00 25.50 16 22.75 1.125 1.250 20 30 27.50 27.75 20 25.00 1.125 1.250 24 30 32.00 32.75 20 29.50 1.250 1.375 30 36 38.75 39.25 28 36.00 1.250 1.375 36 36 46.00 46.50 32 42.75 1.500 1.625 42 42 53.00 53.25 36 49.50 1.500 1.625 48 48 59.50 59.75 44 56. O0 1. 500 1. 625 54 48 66.25 67.00 44 62.75 1. 750 1. 875 60 48 73. O0 73.50 52 69.25 1. 750 1. 875 66 48 80. O0 80.50 52 76. O0 1. 750 1. 875 72 48 86.50 87.00 60 82.50 1.750 1.875 78 48 93.00 94.00 64 89.00 2.000 2.125 84 48 99.75 100.50 64 95.50 2.000 2.125 90 48 106.50 107.50 68 102.00 2.250 2.375 96 48 113.25 114.25 68 108.50 2.250 2.375 Notes: 1) Flange drilling dimensions are according to AWWA C207 Class D (150 psi) and ANSI B16.1 (125 psi) 2) Fiberglass reinforced polyester flanges are available for non-pressure and some pressure applications. Protected ductile iron, fusion bonded epoxy coated steel or stainless steel flanges may be used at any pressure. Introduction The following guide is a compila- tion of corrosion resistance infor- mation obtained from resin manu- facturers and actual test results on our pipe. The recommenda- tions are believed to represent acceptable continuous environ- ments for satisfactory long-term pipe performance, however indi- vidual project conditions should be considered when selecting the appropriate product construction. Also, pressure and stiffness ratings may be reduced at ele- vated temperatures. It is our inten- tion to assist the design engineer as much as possible in making these evaluations. Chemicals Chemicals not listed on the follow- ing pages have probably not been tested with our pipe materials by the date of this publication. Con- tact us for new information. Temperature The recommended maximum temperature given is not always the absolute maximum accept- able service temperature. It is the highest temperature at which a resin or product has been tested, used or evaluated. A product may be suitable for higher temperature operation, but additional informa- tion or testing would be required in order to establish such perfor- mance. Coupling Gaskets The standard FWC coupling gasket material is EPDM. This elastomeric compound exhibits superior chemical and tempera- ture resistance and it is suitable for a wide variety of environments including sanitary sewage, water, salt water, many acids, bases, salts and other chemicals. How- ever, EPDM is sensitive to some chemicals such as many chlori- nated and aromatic solvents. Alternate gasket materials may be available for these situations. We would be pleased to assist you in the selection of an ap- propriate gasket material and in the establishment of specific limitations for temperature and concentration based on your in- dividual application. Abbreviations & Symbols Std. (Standard) - Std. refers to our standard pipe constructed with thermosetting polyester resins. VE (Vinyl Ester) - VE refers to Hobas pipes constructed using thermosetting vinyl ester resins. NR (Not Recommended) - Pro- duct of this construction is not rec- ommended for continuous ser- vice in this environment. - (Dash) - A dash (-) symbol indi- cates no data is currently avail- able. A Acetaldehyde Acetic Acid Acetic Anhydride Acetone Acrylic Acid Acrylonitrile Alcohol, Butyl Alcohol, Ethyl Alcohol, Isopropyl Alcohol, Methyl Alcohol, Methyl Isobutyl All NR NR 0-25 -- 150 25-50 -- 150 50-75 -- -- All NR NR 100 NR NR 25 -- 100 All NR NR All NR -- 10 80 150 100 -- -- 10 8O 150 100 NR -- 10 NR -- 100 NR NR 10 NR 150 ~ncentration Tem~ure ; ,, v., Alcohol, Secondary Butyl 10 NR 150 Allyl Chloride All NR NR Alum All 100 210 Aluminum Chloride All 100 210 Aluminum Fluoride All -- 80 Aluminum Hydroxide All NR 150 Aluminum Nitrate All 100 150 Aluminum Potassium Sulfate All 90 210 Ammonia, Aqueous 0-20 NR 140 Ammonia, Gas NR 100 Ammonia, Liquid NR NR Ammonium Bicarbonate 0-50 NR 150 Ammonium Bisulfite All -- 150 Ammonium Carbonate All NR 150 ! ! ~ntm n Tem~rature chemical % aY ~ight Ammonium Chloride All 90 210 Ammonium Citrate All -- 150 Ammonium Fluoride All -- 150 Ammonium Hydroxide 5 NR 150 10 NR 150 20 NR 150 29 NR 100 Ammonium Nitrate All 90 180 Ammonium Persulfate All NR 180 Ammonium Phosphate 65 90 210 Ammonium Sulfate All 90 210 Amyl Acetate 100 NR NR Aniline All NR NR Aniline Hydrochloride All -- 150 Aniline Sulfate All NR 210 Arsenious Acid All -- -- B Barium Acetate All NR 210 Barium Carbonate All NR 210 Barium Chloride All 100 210 Barium Hydroxide 0-10 NR 150 Barium Sulfate All 90 210 Barium Sulfide All NR 180 Beer 80 120 Benzene 100 NR NR 5% Benzene in Kerosene -- -- Benzene Sulfonic Acid All NR 210 Benzoic Acid All -- 210 Benzyl Alcohol 100 NR NR Benzyl Chloride 100 NR NR Black Liquor Recovery, furnace gasses) NR -- Bromine, Liquid NR NR Bromine, Water 5 NR -- Butyl Acetate 100 NR NR Butyric Acid 0-50 -- -- 100 NR -- C Cadmium Chloride All -- 180 Calcium Bisulfite All -- 180 Calcium Carbonate All NR 180 Calcium Chlorate All -- 210 Calcium Chloride All 100 210 Calcium Hydroxide All NR 180 Calcium Hypochlorite All NR 160 Calcium Nitrate All 100 210 Calcium Sulfate All 90 210 Calcium Sulfite All -- 180 Maximum Recommended Concentration Temperature q:. :chemical % By Weight Std. VE Cane Sugar Liquor All Caprylic Acid 100 Carbon Dioxide Carbon Disulfide Carbon Monoxide (gas) Carbon Tetrachloride 100 Carbon Acid Carbowax -- Castor Oil Carboxy Methyl Cellulose 10 Chlorinated Brine Liquors (caustic chlorine cell) Chlorinated Wax All Chlorine Dioxide/Air 15 Chlorine Dioxide, Wet Gas Satd. Chlorine, Dry Gas 100 Chlorine, Wet Gas 100 Chloroine, Liquid Chlorine Water All Chloracetic Acid 25 50 Con. 100 100 100 20 30 All All Chlorobenzene Chloroform Chlorosulfonic Acid Chromic Acid Chromium Sulfate Citric Acid Coconut Oil Copper Chloride Copper Cyanide Copper Fluoride Copper Nitrate Copper Sulfate Corn Oil Corn Starch Corn Sugar Cottonseed Oil Cresylic Acid Crude Oil, Sour Crude Oil, Sweet Cyclohexane Cyclohexanone -- 180 -- 180 100 210 NR NR 100 210 NR -- -- 210 -- 150 All All All All All Slurry All 100 100 100 100 100 -- 180 NR -- NR 180 NR 210 NR 210 NR NR NR -- NR -- NR -- NR NR NR NR NR NR NR NR NR -- NR NR 100 210 -- 210 100 210 NR 210 NR 210 100 210 100 210 -- 210 -- 210 -- 210 -- 210 NR NR 80 210 80 210 NR -- NR -- D Detergents, Sulfonated All -- -- Dialfyl Phthalate All -- -- Di-Ammonium Phosphate 65 -- 210 Dibromophenol 100 NR NR Dibutyl Ether 100 -- -- Dichloro Benzene 100 NR NR Dichloroethylene 100 NR NR Dichloromonomethane 100 NR NR Dichloropropane 100 NR NR Dichloropropene 100 NR NR Diesel Fuel 100 90 180 Diethanol Amine 100 -- -- Diethyl Amine 100 NR NR Diethyl Benzene 100 NR -- Diethyl Carbonate 100 NR NR Diethylene Glycol 100 -- -- Diethylhexyl Phosphoric Acid (in Kerosene) 20 -- 120 Diethyl Sulfate 100 NR NR Diisopropanol Amine 100 -- -- Dimethyl Formamide 100 NR NR Dimethyl Morpholine 100 NR NR Dimethyl Phthalate 100 NR -- Dioctyl Phthalate 100 NR -- Dipropylene Glycol 100 -- -- E Electrosol 5 -- 150 Epichlorohydrin 100 NR NR Epoxidized Soybean Oil 100 -- 150 Ethyl Acetate 100 NR NR Ethyl Acrylate 100 NR NR Ethyl Benzene 100 NR NR Ethyl Bromide 100 NR NR Ethyl Chloride 100 NR NR Ethyl Ether 100 NR NR Ethylene Glycol All 90 210 Ethyl Sulfate 100 -- -- F Fatty Acids All -- 210 Ferric Chloride All 100 210 Ferric Nitrate All 100 210 Ferric Sulfate All 100 210 Ferrous Chloride All 100 210 Ferrous Nitrate All 100 210 Ferrous Sulfate Flue Gas Fluoboric Acid Fluosilisic Acid Formaldehyde Formic Acid Freon II Fuel Oil Furfural Gas, Natural Gluconic Acid Glucose Glycerine Gold Plating Solution: 63% Potassium Ferrocyanide .2% Potassium Gold Cyanide .8% Sodium Cyanide All 100 210 All 80 180 10 80 210 20 -- 180 10 70 180 All NR 100 100 90 180 100 NR NR -- 210 50 -- 180 All 100 210 All 90 210 -- 180 H Heptane Hexane Hexylene Glycol Hydraulic Fluid Hydrazine Hydrochloric Acid 0-20 20-37 -- 150 -- 150 -- 150 -- 210 NR NR NR 210 NR 180 Hydrochloric Acid saturated with Chlorine gas 30 NR -- Hydrocyanic Acid All -- 180 Hydrofluoric Acid 10 NR 150 2O NR 100 Hydrofluosilicic Acid 10 -- 180 Hydrogen Bromide Wet Gas 100 -- 180 Hydrogen Chloride Dry Gas 100 -- 210 Hydrogen Chloride Wet Gas 100 -- 210 Hydrogen Peroxide 0-30 NR 150 Hydrogen Sulfide, Dry All 100 210 Hydrogen Sulfide, Aqueous All 100 210 Hydrogen Fluoride, Vapor -- 180 Hydrosulfite Bleach -- 180 Hypochlorous Acid 10 -- 180 20 NR 150 I Isopropyl Amine Isopropyl Palmitate K Kerosene L All -- 100 100 -- 210 -- 180 Lactic Acid All -- 210 Lasso* (50% Chlorobenzene) NR NR Latex All -- -- Laurel Chloride 100 -- 210 Lauric Acid All -- 210 Lead Acetate All -- 210 Lead Nitrate All -- 210 Levulinic Acid All -- 210 Linseed Oil -- 210 Lithium Bromide All -- 210 Lithium Sulfate All -- 210 M Magnesium Bisulfite All Magnesium Carbonate All Magnesium Chloride All Magnesium Hydroxide All Magnesium Sulfate All Maleic Acid All Mercuric Chloride All Mercurous Chloride All Methylene Chloride 100 Methyl Ethyl Ketone 100 Methyl Isobutyl Carbitol 100 Methyl Isobutyl Ketone 100 Methyl Styrene 100 Mineral Oils Monochloro Acetic Acid 100 Monoethynolamine 100 Motor Oil Myristic Acid 100 N Naphtha 100 Naphthalene 100 Nickel Chloride All -- 180 -- 180 100 210 NR 210 100 210 -- 210 100 210 80 210 NR NR NR NR NR NR NR NR NR NR 80 210 NR NR NR NR -- 210 -- 210 -- 180 -- 180 100 210 Nickel Nitrate Nickel Chloride Nickel Nitrate Nickel Plating 8% Lead .8% Fluoboric Acid .4% Boric Acid Nickel Plating 11% Nickel Sulfate 2% Nickel Chloride 1% Boric Acid Nickel Plating 44% Nickel Sulfate 4% Ammonium Chloride 4% Boric Acid Nickel Sulfate Nitric Acid Nitric Acid Fumes Nitrobenzene O All 100 210 All 100 210 All 100 210 -- 180 -- 180 -- 180 All 100 210 5 NR 150 20 NR 120 52 NR NR -- 160 100 NR NR Oakite Rust Stripper -- 180 Octanoic Acid 100 -- 180 Oil, Sour Crude 100 80 210 Oil, Sweet Crude 100 80 210 Oleic Acid All NR 210 Oleum (Fuming Sulfuric) NR NR Olive Oil 100 -- 210 Oxalic Acid All -- 210 P Pemhloretylene 100 Perchloric Acid 10 30 Peroxide Bleach 2% Sodium Peroxide 96% .025% Epsom Salts, 5% Sodium Silicate, 42° BE 1.4% Sulfuric Acid, 66OBE Phenol 100 Phenol Sulfonic Acid 100 Phosphoric Acid All Phosphoric Acid Fumes Phosphorous Pentoxide 0-54 Phosphorous Trichloride 100 Phthalic Acid All NR 100 NR 150 NR 100 NR 210 NR NR NR NR 100 210 100 210 -- 210 NR NR -- 210 Pickling Acids Sulfuric and Hydrochloric Picric Acid, Alcoholic 10 Polyvinyl Acetate Latex All Polyvinyl Alcohol 100 Polyvinyl Chloride Latex with 35 parts DOP Potassium Alum Sulfate All Potassium Bicarbonate 0-50 Potassium Bromide All Potassium Carbonate All Potassium Chloride All Potassium Dichromate All Potassium Ferricyanide All Potassium Ferrocyanide All Potassium Hydroxide All Potassium Nitrate All Potassium Permanganate All Potassium Persulfate All Potassium Sulfate All Propionic Acid 20 5O 100 All 100 Propylene Glycol Pyridine S Salicylic Acid All Sebacic Acid All Selenius Acid All Silver Nitrate All Soaps All Sodium Acetate All Sodium Aluminate All Sodium Alkyl Aryl Sulfonates All Sodium Benzoate 100 Sodium Bicarbonate All Sodium Bifluoride All Sodium Bisulfate All Sodium Bisulfite All Sodium Bromate 10 Sodium Bromide All Sodium Carbonate 0-25 35 Sodium Chlorate All Sodium Chloride All Sodium Chlorite All Sodium Chromate 50 NR 210 NR 210 -- 210 NR 120 -- 120 90 210 NR 150 90 210 NR 150 100 210 -- 210 -- 210 -- 210 NR 150 100 210 NR 210 -- 210 100 210 -- 200 -- 180 -- NR -- 210 -- NR -- 160 -- 210 -- 210 -- 210 90 210 -- 210 NR 120 -- 150 -- 180 NR 180 -- 120 80 210 70 210 90 210 NR -- NR -- NR 210 100 210 NR 150 -- 210 MaXimum Recommended Concentration Temperature QF. ~emical % By Weight Std. VE Sodium Cyanide All -- 210 Sodium Dichromate All -- 210 Sodium Di-Phosphate All -- 210 Sodium Ferricyanide All -- 210 Sodium Ferrocyanide All -- 210 Sodium Fluoride All -- 180 Sodium Fluoro Silicate All -- 150 Sodium Hexametaphosphates All -- 120 Sodium Hydroxide 5 NR 150 10 NR 150 25 NR 120 50 NR 160 Sodium Hydrosulfide All -- 210 Sodium Hypochlorite 0-5 70 180 5-15 NR 150 Sodium Lauryl Sulfate All -- 180 Sodium Mono-Phosphate All 100 210 Sodium Nitrate All 100 210 Sodium Nitrite All 100 210 Sodium Persulate 20 -- 130 Sodium Silicate All NR 210 Sodium Sulfate All 100 210 Sodium Sulfide All NR 210 Sodium Sulfite All NR 210 Sodium Tetro Borate All -- 200 Sodium Thiocyanate 57 -- 180 Sodium Thiosulfate All -- 180 Sodium Tripolyphosphate All -- 210 Sodium Xylene Sulfonate All NR 210 Sorbitol Solutions All -- 150 Sour Crude Oil 100 80 210 Soya Oil All -- 210 Stannic Chloride All -- 210 Stannous Chloride All -- 210 Stearic Acid All 100 210 Styrene 100 NR NR Sugar, Beet and Cane Liquor All -- 180 Sugar, Sucrose All -- 210 Sulfamic Acid 0-25 70 210 Sulfanilic Acid All -- 210 Sulfated Detergents All 100 210 Sulfur Dioxide, Dry or Wet NR -- Sulfur Trioxide/Air All NR 210 Sulfuric Acid 0-5 100 180 5 -70 -- 160 75 NR -- Over 75 NR NR Sulfurous Acid All NR -- Superphosphoric Acid 105% H3PO3 NR 210 760/0 P205 T Tall Oil All -- -- Tannic Acid All -- -- Tartaric Acid All NR 210 Tetrachloroethylene 100 NR NR Thionyl Chloride 100 NR NR Toluene 100 NR NR Toluene Solfonic Acid All -- 210 Transformer Oils: Mineral Oil Types -- 210 Chloro-Phenyl Types NR NR Trichlor Acetic Acid 50 NR 210 Trichloroethane 100 NR -- Trichloroethylene 100 NR NR Trichlorophenol 100 NR NR Tridecylbenzene Sulfonate All -- 210 Trimethylene Chlorobromide 100 NR NR Trisodium Phosphate All NR 210 Turpentine 100 NR -- Tween Surfactant All -- 150 V Vegetable Oils Vinegar Vinyl Acetate Vinyl Toluene W Water Deionized Demineralized Distilled Fresh Salt Sea X Xylene Z Zinc Chlorate Zinc Chloride Zinc Nitrate Zinc Sulfate 100 210 100 210 100 NR NR 100 NR -- NR 210 100 210 100 210 100 210 100 210 100 210 100 NR NR All -- 210 All 100 210 All 100 210 All 100 210 Class SN 18 : 3% defL @ 5°/5 defl. (in,) (in.) (in.) 12 13.2 12.23 11.97 12.25 11.99 12.27 12.01 14 15.3 14.20 13.90 14.22 13.92 14.24 13.94 16 17.4 16.18 15.83 16.20 15.85 16.22 15.87 18 19.5 18.15 17.77 18.17 17.79 18.19 17.81 20 21.6 20.12 19.70 20.14 19.72 20.16 19.74 24 25.8 24.07 23.56 24.11 23.61 24.13 23.63 30 32.0 29.92 29.29 29.96 29.33 29.98 29.35 36 38.3 35.84 35.09 35.88 35.13 35.92 35.17 42 44.5 41.69 40.81 41.73 40.85 41.77 40.90 48 50.8 47.61 46.61 47.67 46.67 47.72 46.71 54 57.1 53.53 52.41 53.62 52.49 53.66 52.53 60 62.9 58.99 57.76 59.08 57.84 59.14 57.90 66 69.2 64.94 63.57 65.00 63.64 65.08 63.72 72 75.4 70.76 69.28 70.85 69.36 70.93 69.44 78 81.6 76.61 75.00 76.69 75.09 76.78 75.17 84 88.7 83.27 81.54 83.37 81,64 83.46 81.72 90 94.3 88.55 86.70 88.66 86.80 88.76 86.90 96 100.6 94.50 92.52 94.60 92.62 94.71 92.72 Class SN 36 50/36 1~/36 50/36~ ~0136 P_iP, e (ihi) (Ihi)Min~ Dia; (ini) Dia, (in.) defi~ defl~ defl~ . ~fl~ defJ~ defl. dell,:: defl, dell. defl. 12 13.2 12.12 11.87 12.15 11.89 12.17 11.91 12.19 11.93 12.21 11.95 14 15.3 14.08 13.78 14.10 13.80 14.12 13.82 14.14 13.84 14.16 13.88 16 17.4 16.05 15.71 16.07 15.73 16.09 15.75 16.11 15.77 16.14 15.79 18 19.5 17.98 17.60 18.00 17.62 18.02 '17.64 18.06 '17.68 18.09 17.70 20 21.6 19.96 19.53 19.96 19.55 20.00 19.57 20.02 19.59 20.06 19.64 30 32.0 29.65 29.02 29.69 29.06 29.73 29.10 29.77 29.14 29.83 29.21 36 38.3 35.53 34.78 35.57 34.82 35.61 34.86 35.65 34.90 35.74 34.98 42 44.5 41.29 40.42 41.35 40.48 41.42 40.54 41.46 40.59 41.56 40.69 48 50.8 47.19 46.20 47.24 46.24 47.32 46.32 47.36 46.36 47.47 46.47 54 57.1 53.08 51.96 53.12 52.00 53.20 52.08 53.26 52.14 53.39 52.27 60 62.9 58.49 57.26 58.53 57.30 58.62 57.38 58.70 57.47 58.83 57.59 66 69.2 64.37 63.02 64.41 63.06 64.52 63.16 64.60 63.24 72 75.4 70.16 68.68 70.22 68.74 70.32 68.84 70.41 68.93 78 81.6 75.94 74.34 76.00 74.40 76.11 74.51 76.21 74.61 84 88.7 82.56 80.83 82.62 80.90 82.75 81.02 90 94.3 87.80 85.95 87.86 86.01 87.99 86.14 96 100.6 93.68 91.71 93.75 91.77 93.89 91.92 Class SN 46 O~D. defl~ ~fl: defl: 12 13.2 12.08 11.82 12,10 11.85 12.12 11.87 12.15 11.89 12.17 11.91 14 15.3 14.04 13.74 14.06 13.76 14.08 13.78 14.10 13.80 14.12 13.82 16 17.4 15.99 15.65 16.01 15.67 16.03 15.69 16.05 15.71 16.09 15.75 18 19.5 17.92 17,54 17.94 17.56 17.96 17.58 18.00 17.62 18.02 17.64 20 21.6 19.87 19.45 19.89 19.47 19.93 19.51 19.96 19.53 20.00 19.57 24 25.8 23.78 23.27 23.80 23.30 23.84 23.34 23.88 23.38 23.93 23.42 30 32.0 29.54 28.92 29.56 28.94 29.63 29.00 29.67 29.04 29.73 29.10 36 38.3 35.40 34.65 35.42 34.67 35.49 34.74 35.55 34.80 35.61 34.86 42 44.5 41.17 40.30 41.21 40.34 41.27 40.40 41.33 40.46 41.42 40.54 48 50.8 47.03 46.03 47.07 46.07 47.15 46.16 47.22 46.22 47.32 48.32 54 57.1 52.89 51.77 52.93 51.81 53.01 51.89 53.10 51.98 53.20 52.08 60 62.9 58.26 57.03 58.33 57.09 58.41 57.18 58.51 57,28 58.62 57.38 66 69.2 64.12 62.77 64.19 62.83 64.29 62.93 64.39 63.04 72 75.4 69.89 68.41 69.95 68.47 70.07 68.60 70.18 68.70 78 81.6 75.65 74.05 75.73 74.14 75.86 74.26 75.96 74.36 84 88.7 82.25 80.52 82.33 80.31 82.46 80.73 90 94.3 87.47 85.62 87.55 85.70 87.70 85.85 96 100.6 93.33 91.36 93.41 91.44 93.56 91,59 Class SN 72 5o o ~fl dellI dellI defl~ deft, defl~ 12 13.2 12.00 11.74 12.02 11.76 12.04 11.78 12.06' 11.80 12.08 11.82 14 15.3 13.93 13.63 13.95 13.65 13,99 13.69 14.02 13.72 14.04 13.74 16 17.4 15.87 15.53 15.91 15.57 15.93 15.59 15.97 15.63 15.99 15.65 18 19.5 17.79 17.41 17.84 17.46 17.86 17.48 17.90 17.52 17,92 17.54 20 21.6 19.73 19,31 19.77 19.35 19.81 19.39 19.83 19.41 19.87 19.45 24 25.8 23.59 23.09 23.65 23.15 23.70 23.19 23.74 23.23 23.78 23.27 30 32.0 29.31 28.69 29.40 28.77 29.44 28.81 29.48 28,85 29.52 28.90 36 38.3 35.13 34.39 35.21 34.47 35.28 34.53 35.34 34.59 42 44.5 40.85 39.99 40.96 40.09 41.02 40.15 41.08 40.21 48 50.8 46.67 45.68 46.78 45.78 46.86 45.87 46.94 45.95 54 57.1 52.49 51.38 52.62 51.50 52.70 51.58 52.78 51.67 60 62.9 57.82 56.60 57.97 56.74 58.07 56.85 58.16 56.93 66 69.2 63.64 62.29 63.79 62.44 63.91 62.56 72 75.4 69.36 67.89 69.53 68.06 69.66 68.18 78 81.6 75.09 73.49 75.25 73.66 75.40 73.80 84 88.7 81.64 79.92 81.81 80.09 90 94.3 86.82 84.98 87.01 85.17 96 100.6 92.64 90.68 92.83 90.86