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ST0301A-SP101022 . ialao 1 2,00 / ,K r / r �w . ..,,„..,.: ,LII ' J ADH T l trabond 1300 �i q txrr[,re re* So iolionr tot C00001# �E . u -I:144 Fli-ti , 1. Product Name BASIC USE Acceptable uses for Ultrabond 1300 include rebar dowel and anchor Ultrabond 1300 Epoxy Anchoring Gel installations where dynamic, vibratory or intermittent loads exist. Ultrabond 1300 has not been tested and is not for use in overhead 2. Manufacturer applications or applications that have long term sustained loads at Adhesives Technology Corp. elevated temperatures. Typical applications include: 450 East Copans Road • Fastening in grout filled block and unreinforced masonry Pompano Beach, FL 33064 • Seismic anchoring and bracing (800) 892 -1880 • Grouting dowel bars and tie bars for full -depth concrete pavement (954) 782 -2221 repairs Fax: (800) 362 -3320 • Bonding raised pavement markers to concrete or asphalt E -mail: info @atc.ws • Pick proof sealant — windows, doors, locks, etc. (e.g. correctional Web Address: www.atc.ws facilities) • 3. Product Description Capping paste for crack - injection COLOR GENERAL DESCRIPTION "A" Component (Resin): White //' ' ), Ultrabond 1300 Epoxy Anchoring "B" Component (Hardener): Black Gel is a two component (1:1 ratio), Mixed: Concrete Gray 100% solids, high modulus, SHELF LIFE: 2 Years structural, epoxy gel. It is a solvent i free, no odor, high strength, moisture SIZE /PACKAGING insensitive, non -sag epoxy system. Cartridge Sizes: Ultrabond 1300 is available in: Ultrabond 1300 has exceptional • 9 oz. cartridges; part number A9 -1300 strength, maximum field reliability, • 22 oz. cartridges; part number A22 -1300N along with a high heat deflection • 53 oz. cartridges; part number A53 -1300 temperature of 131 degree's The resin and hardener are uniformly dispensed from a dual Fahrenheit which provides engineers cartridge system and mixed simultaneously through a mixing and contractors with a choice for nozzle, providing contractors with a self mix delivery system. specifying and setting adhesive Bulk Sizes: Ultrabond 1300 is available in bulk sizes, including: anchors in elevated temperature environments. In addition, • 1 gallon kit (102 fl. oz.); part number BUG -1300 Ultrabond 1300 has a long working • 2 gallon kit; part number; B2G -1300 time of 20 minutes, while also • 10 gallon kit; part number; B10GM -1300 providing an anchor that can be • 100 gallon kit; part number; B100G -1300 loaded in as little as 2 hours (at 75° 4. Technical Data F.) This allows contractors enough American Society for Testing Materials (ASTM) time to set the anchors without Meets ASTM C881, Type I, II, IV, & V, Grade 3, Class B & C worrying about gelling too fast. Independent ASTM C881 -99 Quick Selection Guide Technical Data Tension Load (1/2 ") 14,146 lbs. * Properties ASTM Results Working Time (75 °) 20 min Compressive Yield Strength — psi D695 11,890 (7 day) Cure Time (75 °) 2 hrs Compressive Yield Strength — psi D695 >11,000 (8 hour) Compressive Modulus — psi D695 201,280 (7 day) Temperature Range 40 °F - 110°F Tensile Strength - psi D638 7,428 (7 day) Elongation - % D638 1.8 (7 day) 1/2" threaded rod at *9D in 3,000 psi concrete. Bond Strength C882 1,410 (2 day) Bond Strength C882 2,340 (14 day) '9D is the embedment depth of the anchor (9 x 1/2 "), in this example, a 1/2" threaded rod embedded 4 -1/2" Consistency C881 Non -Sag Gel Heat Deflection Temperature - °F D648 131 (7 day) in 3,000 psi concrete. Water Absorption - % D570 0.52 (24 hours) Linear Coefficient of Shrinkage D2566 0.004 Manufactured In The U.S.A. by Adhesives Technology Corp. 450 East Copans Road • Pompano Beach, FL 33064 • (800) 892 -1880 • Fax (800) 362 -3320 • www.atc.ws Revised: 03/2010 Page 1 of 5 M ) ltrabon4i 1300 APPfrrafica TENSION LOADS FOR THREADED RODS f'c = 3000 psi f'c = 5000 psi f'c = 7000 psi Threaded Hole Minimum Rod Diameter Embedment Ultimate Allowable Ultimate Allowable Ultimate Allowable Diameter Depth Tension Tension Tension Tension Tension Tension (in.) (in.) (in.) Load Load Load Load Load Load (Ibs) (Ibs) (Ibs) (lbs) (lbs) (Ibs) 3/8 7/16 3 -3/8 9,336 2,334 10,124 2,531 10,936 2,734 1/2 9/16 4 -1/2 14,146 3,537 14,512 3,628 18,400 4,600 5/8 3/4 5 -5/8 19,600 4,900 20,688 5,172 29,288 7,322 3/4 7/8 6 -3/4 25,052 6,263 26,864 6,716 34,764 8,961 7/8 1 7 -7/8 33,376 8,344 34,328 8,582 39,524 9,881 1 1 -1/8 9 41,696 10,424 41,792 10,448 52,144 13,036 Safety Factor "Allowable" equals 25% of Ultimate Load, 32% for steel SHEAR LOADS FOR THREADED RODS f'c = 3000 psi f'c = 5000 psi f'c = 7000 psi Threaded Hole Minimum Rod Diameter Embedment Ultimate Allowable Ultimate Allowable Ultimate Allowable Diameter (in) Depth Tension Tension Tension Tension Tension Tension (in.) (in.) Load Load Load Load Load Load (Ibs) (Ibs) (Ibs) (lbs) (Ibs) (lbs) 3/8 7/16 3 -3/8 6,940 1,735 7,036 1,759 7,144 1,786 1/2 9/16 4 -1/2 8,316 2,079 10,380 2,595 13,096 3,274 5/8 3/4 5 -5/8 15,328 3,832 18,056 4,514 19,052 4,763 3/4 7/8 6 -3/4 22,336 5,584 25,732 6,433 26,072 6,518 7/8 1 7 -7/8 29,364 7,341 31,408 7,852 33,092 8,273 1 1 -1/8 9 36,396 9,099 37,084 9,271 40,952 10,238 Safety Factor "Allowable" equals 25% of Ultimate Load, 32% for steel ON THE JOB At i e level roc Hopkins International Air or poxy produ used for anchoring or doweling can be found ATC's exceptional adhesive products have been used on major in use on virtually every airport expansion project thro airport projects in almost e, very state in the country. the country. The Cleveland Hopkins international A irp ort was no exception. This application was for the doweling of runway ties for two new 10,000 foot runways & taxiways. Ultrabond 1300 in 10 gallon bulk kits was the preferred formula and was � dispensed from a truck mounted bulk dispensing machine. Qver � r �� 10,0(X7 dowels were used in the joining of 50 foot wide sections ' ;7 �� � � of runway, each two to three thousand feet long. Epoxy is the preferred product for use in most concrete runway applications due to its high strength properties and resistance to vibration. Our 53 ounce cartridge systems or bulk adhesive . .. packaging are uually chosen due to their time saving production benefits when large amount of dowels are being installed. Manufactured In The U.S.A. by Adhesives Technology Corp. 450 East Copans Road • Pompano Beach, FL 33064 • (800) 892 - 1880 • Fax (800) 362 - 3320 • www.atc.ws Page 2 of 5 Revised: 03/2010 "cs 4� Ati ' r+. 4 4 '' Ultrabond 1300 i ., a �-on rfr5° "iw r S HEET max M 4 ULTRABOND 1300 Cure Schedule . Temperature Working Bolt-Up °C I , °F Time Time 22 & 53 OZ 4.4° C. 40 °F. 40 min 24 hrs Cartridge , .. C. 55° F. 30 min 14 hrs Systems ' 18.3° C. 65° F. 20 min 6 hrs 23.8° C. 75° F. 13 min 2 hrs 11 Ratio 29.4° C. 85° F. 10 min 2 hrs 35.0° C. 95° F. 7 min 2 hrs ESTIMATING / USAGE GUIDES Rod Hole ULTRABOND 1300 Usage Estimate Guide - 22 oz. Cartridge System - Threaded Rod Dia Dia Embedment Depth in.) (in.) (in.) 2 I 3 I 4 I 5 16 17 18 19 110 111 1121 13 114 115 1 16117 3/8 7/16 ' -211.3 140.9 105.6 84.5 70.4 60.4 52.8 47,0 42.3 38.4 35.2 32.5 30.2 28.2 26.4 24.9 1/2 9/16 159.8 106.5 79.9 63.9 52.5 45.6 39.9 35.5 32.0 29.0 26.6 24.6 22.8 21.3 20.0 18.8 5/8 3/4 89.9 59.9 44.9 35.9 30.0 25.7 22.5 20.0 18.0 16.3 15.0 13.8 12.8 12.0 11.2 10.6 3/4 7/8 66.0 44.0 33.0 26.4 22.0 18.9 16.5 14.7 13.2 12.0 11.0 10.2 9.4 8.8 8.3 7.8 7/8 1 56.2 37.4 28.1 22.5 18.7 16.0 14.0 12.5 11.2 10.2 8.6 8.3 8.0 7.5 7.0 6.6 1 1 -1/8 53.3 35.5 26.6 21.3 17.8 15.2 13.3 11.8 10.7 9.7 8.2 7.9 7.6 7.1 7.0 6.3 1 -1/8 1 -1/4 43.1 28.8 21.6 17.3 14.4 12.3 10.8 9.6 8.6 7.8 6.6 6.4 6.2 5.8 5.4 5.1 1 -1/4 1 -3/8 35.7 23.8 14.3 11.9 10.2 8.9 7.9 7.1 6.5 5.5 5.3 5.1 4.8 4.5 4.2 Rod Hole ULTRABOND 1300 Usage Estimate Guide - 22 oz. Cartridge System - Deformed Bar Dia Dia Embedment Depth in.) (in.) (in.) 2 I 3 I 4 I 5 L 6 1 7 I 8 I 9 110 Depth ( in.) (12 I 13 114 115 116 117 #3 7/16 264.1 176.1 132.1 105.6 88.0 75.5 66.0 58.7 52.8 48.0 44.0 40.6 37.7 35.2 33.0 31.1 #4 5/8 172.5 115.0 86.3 69.0 57.5 49.3 43.1 38.3 34.5 31.4 28.8 26.5 24.6 23.0 21.6 20.3 #5 3/4 119.8 79.9 59.9 47.9 39.9 34.2 30.0 26.6 24.0 21.8 20.0 18.4 17.1 16.0 15.0 14.1 #6 7/8 94.3 62.9 47.2 37.7 31.4 26.9 23.6 21.0 18.9 17.1 15.7 14.5 13.5 12.6 11.8 11.1 #7 1 84.3 56.2 42.1 33.7 28.1 24.1 21.1 18.7 16.9 15.3 14.0 13.0 12.0 11.2 10.5 9.9 #8 1 -1/8 66.6 44.4 33.3 26.6 22.2 19.0 16.6 14.8 13.3 12.1 11.1 10.2 9.5 8.9 8.3 7.8 #9 1 -1/4 53.9 35.9 27.0 21.6 18.0 15.4 13.5 12.0 10.8 9.8 9.0 8.3 7.7 7.2 6.7 6.3 #10 1 -1/2 37.4 25.0 18.7 15.0 12.5 10.7 9.4 8.3 7.5 6.8 6.2 5.8 5.3 5.0 4.7 4.4 #11 1 -5/8 31.9 21.3 16.0 12.8 10.6 9.1 8.0 7.1 6.4 5.8 5.3 4.9 4.6 4.3 4.0 3.8 Rod Hole ULTRABOND 1300 Usage Estimate Guide - 53 oz. Cartridge System - Threaded Rod Dia Dia Embedment Depth (in.) (in.) (in.) 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 ! 1 0 1 1 1 1 1 2 1 1 3 1 1 4 1 1 5 1 1 6 1 1 7 3/8 7/16 e i 33•.. 254.5 203.6 170 145 127 113 102 92.5 84.8 78.3 "' ma 67.9 63.6 59.9 1/2 9/16 384.9 256.6 192.4 154 128 110 96.2 85.5 77.0 70.0 64.1 59.2 55.0 51.3 48.1 45.3 5/8 3/4 216.5 144.3 108.3 86.6 72.2 63.2 54.1 48.1 43.3 39.4 36.1 33.3 30.9 28.9 27.1 25.5 3/4 7/8 159.1 106.0 79.5 63.6 53.0 46.4 39.8 35.3 31.8 28.9 26.5 24.5 22.7 21.2 19.9 18.7 7/8 1 135.3 90.2 67.7 54.1 45.1 39.0 33.8 30.1 27.1 24.6 22.6 20,8 19.3 18.0 16.9 15.9 1 1 -1/8 128.3 85.5 64.1 51.3 42.8 37.5 32.1 28.5 25.7 23.3 21.4 19.7 18.3 17.1 16.0 15.1 1 -1/8 1 -1/4 103.9 69.3 52.0 41.6 34.6 30.0 26.0 23.1 20.8 18.9 17.3 16.0 14.8 13.9 13.0 12.2 1-1/4 1 -3/8 85.9 57.3 42.9 111E11211 28.6 25.0 i MN 19.1 17.2 1 ,6 14.3 MUM 11,5 10.7 10,1 Rod Hole ULTRABOND 1300 Usage Estimating Guide - 53 oz. Cartridge System - Deformed Bar Dia Dia Embedment Depth (in.) (in.) (in.) 2 I 3 °I 4 I 5 I 6 I 7 .I ; 8 I 9 I " 10 111 112 113 114 115 116 117 Q 7/16 636.3 424.2 318.1 254.5 212 181 159 141 127 116 106 97.9 90.9 84.8 79.5 74.9 #4 5/8 415.7 277.1 207.8 116.3 139 119 104 92.4 83.1 75.6 69.3 64.0 59.4 55.4 52.0 48.9 #5 3/4 288.7 192.4 144.3 115.5 96.2 82.5 72.2 64.1 57.7 53.5 48.1 44.4 41.2 38.5 36.1 34.0 #6 7/8 227.2 151.5 113.6 90.9 75.7 64.9 56.8 50.5 45.4 41.3 37.9 35.0 32.5 30.3 28.4 26.7 #7 1 203.0 135.3 101.5 81.2 67.7 58.0 50.7 45.1 40.6 36.9 33.8 31.2 29.0 27.1 25.4 23.9 #8 1 -1/8 160.4 106.9 80.2 64.1 53.5 45.8 40.1 35.6 32.1 29.2 26.7 24,7 22.9 21.4 20.0 18.9 #9 1 -1/4 129.9 86.6 65.0 52.0 43.3 37.1 32.5 28.9 26.0 23.6 21.7 20.0 18.6 17.3 16.2 15.3 #10 1 -1/2 90.2 60.1 45.1 36.1 30.1 25.8 22.6 20.0 18.0 16.4 15.0 13.9 12.9 12.0 11.3 10.6 #11 1 5/8 76.9 51.2 38.4 30.7 25.6 22.0 19.2 17.1 15.4 14.0 12.8 11.8 11.0 10.2 9.6 9.0 Note: the above usage charts include a 15% waste factor. Manufactured In The U.S.A. by Adhesives Technology Corp. 450 East Copans Road ■ Pompano Beach, FL 33064 • (800) 892 -1880 • Fax (800) 362 -3320 . www.atc.ws Page 3 of 5 "'` , 1., - .44&, - ;_ r tii,.; i 4 ,4, , 01,, , i,,,,,„..,:t: T CH co 41,„illrit....i.... mill,- „, ,,,,„--. 4.: Ultrabond 1300 [4].... Coen r'k St iutr, s k,r i:retn re ^ e' At PikaiiOP 7 SHEET a , ..:. Sample Specification - Anchoring adhesive shall be a two component, 1:1 ratio, 100% solids epoxy system supplied in a two component side by side cartridge and dispensed through a static mixing nozzle supplied by the manufacturer. Epoxy must meet the requirements of ASTM C881 specification for Type I, II, IV, and V, Grade 3, Class B, & C. Epoxy must have a minimum heat deflection temperature of 131°F (57 °C), per ASTM D648. Adhesive shall have a working time of 20 minutes (75° F) and a bolt up time of 2 hours (75° F). Shelf life must be a minimum of two years. Adhesive shall be Ultrabond 1300 manufactured by Adhesives Technology Corp., Pompano Beach, FL. 5. Installation Job site preparation and work flow - to achieve the desired results, carefully follow these procedures! • Always be sure the holes are prepared in advance before starting a new cartridge. If at all possible, schedule dispensing to consume an entire cartridge at one time with no interruption of epoxy flow. To achieve maximum flow and reduce fatigue, break off Most nozzles snap off the nozzle to the largest diameter that will fit into the �: - to accommodate hole or screen. If the hole is 5/8" diameter or larger, snap y varying hole diameters off the smaller diameter section before using. and depths. Dual Cartridge Anchoring & Doweling - Hole Preparation and Cartridge Set up I. Drill if III. hole to . �� IV. Place it- Remove „ nozzle proper � ; plastic f onto diameter ..s-. . <,— and s t lin cap from cartridge Yf (. the tip of t and slide depth. th t nut over Blow out , cartridge. nozzle and dust Dispense a small amount thread nut onto cartridge. No nut is from the bottom of the II. Insert cartridge of epoxy into a disposable necessary on mixers with built in nut. hole. Brush the hole with into dispenser making container until you get an Make sure that the nozzle, nut and a nylon brush. Blow out sure it is properly even flow of black and cartridge assembly is secure. dust again. The hole positioned with white material. Dispense enough epoxy into a should be clean of dust shoulder of cartridge disposable container until the color and debris. flush with top bracket becomes a consistent gray with no of the dispenser. streaks. Anchoring Into Concrete I V. Dispense the material from the bottom of the 7 Vt. VI. Insert the threaded rod or rebar to the hole. Fill approximately 1/2 - 5/8 of the hole depth �' bottom of the hole while turning clockwise. The while slowly withdrawing the nozzle. Fill completely threaded rod or rebar should be free of dirt, full for holes totally submerged in water. , grease, oil, or other foreign materials. Do not 1,", disturb or bolt -up until minimum bolt -up time `� has passed. Anchoring Into Hollow Block or Unreinforced Masonry (Repeat steps r through ryas shown above). W S V. Insert the mixing nozzle into the VI. VII. Insert the threaded rod or f bottom of the screen and r Insert dowel to the bottom of the screen completely fill while withdrawing the while turning clockwise. The 4 the nozzle. Fill the screen epoxy threaded rod or rebar completely all the way to the end filled a should be M "' It free of dirt, grease, oil or other g to insure that the epoxy completely screen - foreign material. Do not disturb or fills the screen from top to bottom i nto the \ bolt -up until minimum bolt -up when threaded rod is inserted. 11 hole. time has passed. Manufactured In The U.S.A. by Adhesives Technology Corp. 450 East Copans Road • Pompano Beach, FL 33064 • (800) 892 -1880 • Fax (800) 362 -3320 • www.atc.ws Page 4 of 5 0r wn, 3 A Ultrabond 1300 d� 3 M:4 E3 b Ctx+xr. S 7utie�rts for Cora( P 4��a�1�Pc tiranfi � :],i -i- BUILDING CODES warranties of merchantability and fitness for a particular Installation of Ultrabond 1300 must comply with purpose are specifically and expressly excluded, with applicable local, state and national code the following exception: At its sole discretion, ATC will requirements. repair or replace any product which it considers to be defective in material or workmanship, excepting normal SITE CONDITIONS wear and tear within sixty (60) days from the date of Material shall be delivered in original unopened purchase from ATC. ATC shall not be liable for any containers and stored in a dry environment at a injury, loss or damage, direct, indirect, incidental or temperature between 40° and 95 °F. consequential or arising out of use of, misuse of, PRECAUTIONS negligence, accident or inability to use any ATC product. • Wear safety glasses 8. Technical Services • Avoid prolonged contact with skin. For technical support contact Adhesives Technology • Keep out of reach of children Corp. at (800) 892 -1880. • Do not take internally • If Ingested and conscious, give large 9. Maintenance quantities of water or milk. Do not induce None required. vomiting. Call a physician • Eye contact. Flush with water for at least 15 10. Filing System minutes. Call a physician Additional product information and specifications are available either on line at www.atc.ws or contact 6. Availability and Cost Adhesives Technology at (800) 892 -1880 to get copies AVAILABILITY mailed to you. Ultrabond 1300 is available through select distributors who can provide you with all of your PARTIAL LIST OF PROJECTS USING Ultrabond 1300 construction needs. Please contact Adhesives Ultrabond 1300 has been used on many high profile Technology Corp. at (800) 892 -1880 for a projects including: distributor near you. Cleveland Hopkins International Airport — Cleveland, COST Ohio. Cost information is available from your local Tampa International Airport — Tampa, Florida. distributor. 7. Warranty MARTA Light rail project in Atlanta. All warranties of the product listed herein, in the Miami International Airport — Miami, Florida. corresponding ATC catalog, and in any other Orlando International Airport — Orlando, Florida current literature, expressed or implied, including Actual user performance and data may differ due to variations of base material, installation procedures and personnel, weather conditions and other factors. Adhesives Technology Corp. reserves the right to change specifications or information printed in this Tech Data Sheet without notice or liability for these changes. Adhesives Technology Corp. will not be liable for any claim based on the use of data or other information printed in this Tech Data Sheet. l ' :- '. l. t ' , Manufactured In The U.S.A. by Adhesives Technology Corp. 450 East Copans Road • Pompano Beach, FL 33064 • (800) 892 -1880 • Fax (800) 362 -3320 • www.atc.ws Page 5 of 5