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Sales Tax 09-SP1103314333 IRVING BLVD DALLAS, TX 75247 214- 631 -9410 214- 905 -0768 FAX RKM UTILITY SERVICES INC. S. HEARTZ, DOBECKA DR. & CLEAR CREEK LANE COPPELL, TEXAS TABLE OF CONTENTS I. PIPE -C900 PIPE II. PIPE- SDR -35 SEWER PIPE III. GATE VALVES IV. FIRE HYDRANTS V. VALVE BOXES VI. TAPPING SLEEVE VII. D. I. FITTINGS VIII. SEWER FITTINGS IX. BRASS -CORP. STOP, CURB STOP, SADDLE X. METER BOXES XI. PRECAST MANHOLE XII. MANHOLE RING & COVER XIII. INTERNATL CHIMNEY SEAL XIV. INFLOW PROTECTOR XV. A -LOK XVI. LATERAL CLEANOUT XVII. MISC: MEGALUGS, POLYWRAP, HYDRANT MARKERS COPPER TUBING 2 I. 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( #i #• U,ii ;!i i:l ; I t il (,. +. • { � j Ip�'rt" y yi + ; .: : Lit i r�'al: I ai. ii (t st 9,f i rR ! rl !+ it • }! ' { +r ,, l p l l ogo !'i .1 .,Ii`.�'liiii` l� . .!. F'i.'- �iR � ii � � � E I, �:I -,iia l' � `f..,l �, t� '1:.,} 1• !r . ty a t ,ii��” ' 1 #In ; 'fll•':,:� ! ° y '' ,r �•i;l .f } I ( ,�i ! fl�ti;F!it�i � .. ' � " { Ri� l i l �t � i�' {fii,:. i i. r. , Ir�sR+' Is : 'C'i�'•' . i t ;]�(E1 . it1. fl (,,,..I::;: . L�u !,jI �,• ..L:u .i) ,• , ,fiu l � ":i. ! !'I � ' r I !,! {i:!,,. "• ls l ±yll(♦, {I }. •,I rii�'!t�lll! E t r t�l }I:r;, ...,I'IJ.If,�l`,!{r.:) �r P . : !;;j. .�i,it,•tr.:,�lt.�,tll�f { { 1t` ;1, ?. • si 1 ('t. If { l f {f:l!'i,;::R!iit!4!! #:l:f;! • ;: t, r 1 k� i� i f, i- :.. I Ir; : � � tlj'!,� i•��rt : I 'i , G li i' �;I • I; ' j:cr.i i,}•,r•j n, '� is r'fr ;t :• t, 1 , }t 1 ,. { R ' �, : � 1 ,:; i, ,R,f li ,'t,' 1,Rtf; { :rl� r " "" . ' ,9 f'`:i;'lLtl i i. �1 'i ( { , tl:!r (i.f:j rr ' ; i „ a:f�ii � 'Ii�i� {Ij' ° :I "•;Ip�: : . .............. . -,.. , t. ` �:iR!�?!r) i! ?�i ��) I 1j{ { f J ( 1 ,i 1' ; f ( + f f•, ' !,,: !.;. f:� ?il�; ' i� {i , ,;;r {: • 'f a!;t" li' { "'EII ?{, NICK j %:'• . . {f`; R .••: ji' !��!E, , ..y..,., iN %�t. p r,;.� ..�i,i I:;•�;;f l• .pi }i ' .lU : p!,. ..!I( It :III NMI ri” a t G {I t�c.�.r�E�AI� :. �'f�: : �{R'!f ,'11 1 1N p1 1i N p i { ��!1' ! is �:� !Itt' �R �'i!t� •'rii `3i;s.�;:` ',t,:... � �:.��i;uiiH I •� n • - 'ij't�� {, i, 77 ... ', f �, l . „•i!: •6! {' +i' #ii %u .!'I;Et � ' .. .. .. ......... . Ff „:,,, ?i;Ij!9,f i,!�ii!{ On— r'#! y, r - ia�+ril, in °•J,I • q " .. tit, ,, ,It.li!r,,1,i1�:'n ,' O wns • p . , : - '4 rt;rv' M! :rt' �' .. .: r' -! i 1� lIl For use in Municipal water Systems firelines and other critical services STRENGTH Class 100, 150 and 200 Blue Brute water pipes have long -term hydrostatic strength that meet the commonly accepted high safety requirements of municipal water systems. Blue Brute con- forms to cast iron O.D.'s and is available in 4 ", 6 ", 8 ", 10" and 12" sizes in Class 100, 150, and 200. LO >"" N LENOTH.S A standard laying length of Blue Brute PVC water pipe is 20 feet. That means you can cover a lot of ground during installation. At the some time, you elimi- nate the cost of unnecessary joints. RURF LE RECLAIM AN GREEN SE ER FORCE MAN J -M also manufactures this pipe in Purple color specifically for reclaimed water sys- tems and Green for sewer forced main applications. These pipe are made and tested to the some requirements as our standard product, except that the pig- ment used is purple or green. These products will not be marked with the UL, or NSF listing marks. Additionally, the pur- ple pipe will be marked: " Reclaimed Water... Do Not Drink" RR S1C� R SIS�'A��E Blue Brute is unaffected by electrolytic or galvanic corrosion, or any known soil or water condition. You don't have to worry about tuberculation, or the need for costly lining, wrapping, coating or J -M Manufacturing's Blue Brute water pipes are designed for critical use in fire - lines and water mains. FIELD C.QTT'IN You can cut Blue Brute with a power -saw or an ordinary handsaw. It eliminates the need to invest in costly cutting equip- ment. S R I • lFE Because it is nonmetallic, the pipe does not lose strength due to either potable water corrosion or external galvanic or soil corrosion. And its design includes a surge allowance for a 2Ft. /Sec. stoppage of flow. IFIT 'IHT A 20 foot length of Class 150, 8" Blue Brute water pipe weighs approximately 181 pounds. That makes it easy to load, easy to transport and easy to handle. Installers prefer it because it goes into the ground quickly — thus saving on installa- tion costs. QUALITY CONTROL Without exception, each length of pipe is hydrostatically tested and subject to inspection by our quality control inspec- tors throughout every step of the manu- ACCESS RIES Blue Brute is backed up by all the items it takes for smooth installation of water pipe. direct taps can be made with proper tapping tools. (See detailed instructions on tapping in the "Blue Brute Installation Guide ", TR- 7046.) RINI ITE , 0INTS I, 11TH. FACTORY 1R.S.TA.UED' IN Blue Brute's Ring -Tite joint can be assem- bled quickly. Seated in a deep groove, the flexible elastomeric ring provides a tight seal that protects the line from shock, vibration, earth movement and compensates for expansion and con- traction of pipe lengths. And there's no field mixing or application of cement. It's a simple push- together joint that remains tight under normal operating conditions. Factory installed rubber sealing ring pro- vides tight, flexible seal. Spigot pipe ends are supplied from factory with bevels. The bell is an integral part of the pipe length with the same strength. p. �— .emu I Dimensions (Average) I T T 5 *Standardized casing size available in installation guide : TR- 7048 I Short form Specification S. C PE This specification designates general requirements for unplasticized polyvinyl chloride :(PVC.), plastic class water pipe with integral bell and spigot joints for the conveyance of water and' other fluids. . T R Pipe shall meet the requirements of AWWA.Standard C900. " Polyvinyl Chloride (PVC) Wafter Distribution Pipe ". All Class 10.0 pipe shall meet the require- ments of DR 25,. Class 150 pipe shall meet I t1:lGri: �.requ.ir..ements of DR 18 and Class: 200 the requirements .oaf. DR 14. 1 M1 TE TI. 1 ach pipe shall be tested to four times fihe pressure class of the pipe for a mini- mum of 5 seconds. The integral bell should be tested with the pipe. sN `! Q.H� Standard laying lengths shall be 20 feet (± 1 ) for all sizes. Q Uj CK B -'R Si: E` T Randomly selected samples tested in accordance: with ASTM .D 1599 shall with - stand, without failure, pressures listed below when applied in 60 - 70 second's. Nkini ZM b>�rsf pressure 755 _... __.. '985 All pipe shall be suitable for use as pres- sure conduit. Provisions Must'be :made for expansion , and contraction at each jairYt with an elastomeric ring:. The bell shall consist of :an integral wall secti'ori witl4 a factory installed, solid cress:sectio.n elas- tomeeic: ring° which meets the require= ments of ASTM F 47:7. Th'e bell section shall be designed to be at least as hyorostofll cally strong as the pipe wall and meet the requirem'en'ts of AWWA C 900. Sizes and dimensions shall be as: shown in thb. specifi atio..n. Joint design meets qualM'- cation requirements of ASTMS, D.3139.. M 9 SI: The pipe stiffness using F. /.4y for PV.0 class water pipe is contained'inthe table below: DROF,l PAC :T T Pipe shall withstand, without failure at 73 °F, an impact of a falling missile, Tup C, at the following levels. (Per ASTM D 2444). There shall be no visible evidence of shattering or splitting when the energy is imposed. 7 Warranty 'Y8 RRANTY The physical (or chemical) J -M warrants that its standard. products are manufactured in properties of J -M products accordance with its applicable material .specifications an °d described herein represent are free from defects in workmanship and rrmaterials, using typical average values J -M's specifications as a standard. Every claim under this war- obtained in accordance with ranty shall be deemed waived unless in writing and received accepted 't methods and by J -M within thirty (30.) days of the date the defect was dis _ are su ect ,to normal manu- covered, and within one (1) year of the date of the shipment. facturing variations. They are Claims for product appearance defects, such as supplied as a technical serv- Ice and are subject to change sunbleached pipe etc., however, must be made within thirty without notice. (30) days of the date of the shipment. J -M must first be given an opportunity to inspect the product alleged to be defec- tive in order to determine if it meets J -M specifications and if the handling, installation, and operafiing conditions have been satisfactory and in accordance with J -M recommended practices. Products sold by J -M which are manufactured by others are warranted only to the extent and limits of the war- ranty of the manufacturer. The limited and exclusive remedy for breach of the above warranty by J -M shall be the :resupply of a like quantity of non - defective product. J =M shall' not be liable for any Incidental, consequential, or other damages of any kind,. including, without limitation, any expenses for removal or reinstallation resulting from any defect_ J -M makes no other representation or warranty of any kind, express or implied, in fact or in law, including, without limitation, the War- ranty of merchantability and warranty of fitness for a particu- lar purpose, other than the limited warranty set forth herein. 'Y8 It. PIPE- SDR -35 SEWER PIPE $K, 1' _ I I -, �7k .mod r r T '#' t fF • a s' � I 4 3 - f yY X ,6 short Form spedfication Scope This specification designates general requirements for unplasticized polyvinyl chloride (PVC) Plastic Gravity Sewer Pipe with integral wall bell and spigot joints for the conveyance of domestic sewage. Materials Pipe and fittings shall meet the requirements of ASTM Specification D3034 for 4 " -15" SDR 35 and F679 for 18 ", The pipe shall be colored green for in- ground identification as sewer pipe. Pipe Pipe shall be suitable for use as a gravity sewer conduit. Provisions must be made for contraction and expansion at each joint with a rubber ring. The bell shall consist of an integral wall section with a solid cross - section rubber ring, factory assembled, securely locked in place to prevent displacement during assembly. Sizes and dimensions shall be as shown in this specification. Standard laying lengths shall be 20 ft. and 13 ft. ±1 inch. At manufacturer's option, random lengths of not more than 15% of total footage of each size may be shipped in lieu of standard lengths. Drop impact Test Pipe (6" long section) shall be subjected to impact from a free falling tup (20 -lb. Tup A.) in accordance with ASTM Method of Test D2444. No shattering or splitting (denting is not a failure) shall be evident when the following energy is impacted: Nominal Size Inches Ft. - Lbs. 4 150 6 210 8 210 10 220 12 220 15 220 18 220 21 220 24 220 27 220 Fittings All fittings and accessories shall be as manufactured and furnished by the pipe supplier or approved equal and have bell and/or spigot configurations compatible with that of the pipe. Temperature for Testing Pipe shall be designed to pass all tests at 73 °F ( ±3 °F). Pipe Stiffness Minimum "pipe Stiffness" (F /A y ) at 5% deflection shall be 46 psi for all sizes when tested in accordance with ASTM Method of Test D2412, "External Loading Properties of Plastic Pipe by Parallel -Plate Loading." Joint Tightness Two sections of pipe shall be assembled in accordance with the manufacturer's recommendation. Joint shall be tested in accordance with ASTM D3212, "Joints for Drain and Sewer Plastic Pipe Using Flexible Elastomeric Seais.' Flattening There shall be no evidence of splitting, cracking, or breaking when the pipe is tested as follows: Flatten specimen of pipe, six inches long between parallel plates in a suitable press until the distance between the plates is forty percent of the outside diameter of the pipe. The rate of loading shall be uniform and such that the compression is completed within two to five minutes. Gaskets Material used for elastomeric seal in push - on joints shall meet the requirements of ASTM Specification F 477. installation Product should be installed in accordance with J -M Publication TR -614B, "Green - Titer" PVC Gravity Sewer Pipe Installation Guide." D2 (xF v 10 Sizes, Dimensions and.( 'WeiCghts Bell and Spigot Assembly (Inches) Assembly Stripe T N 0 9 'j O.D. Pipe Pipe Details Size Average Min. Wall I nches / 0. D. Thickness "T" 4 4.215 0.120 6 6.275 0.180 8✓ 8.400 0.240 10 10.500 0.300 12 12.500 0.360 15 15.300 0.437 18 18.701 0.536 21 22.047 0.632 Bell Details Approx. Approx. Weight D5 D8 D9 N Lbs. /Ft. 4.250 4.240 5.20 2.90 1.05 6.318 6.308 7.50 3.50 2.36 8.460 8.440 10.10 4.10 4.24 10.570 10.548 12.40 4.70 6.64 12.577 12.554 14.50 5.15 9.50 15.380 15.362 18.00 5.40 14.14 18.764 18.764 21.98 5.90 21.43 22.110 22.11 25.63 6.40 29.88 Pipe Size Min. Wall Approx. Approx. Wt. Inches Ave. O.D. Thickness "T" 05 D9 D9 N Lbs. /Ft. 24" 24.803 0.711 25.04 24.99 28.80 11.25 38.96 27" 27.953 0.801 28.72 28. 32.50 12.75 49.47 I * lim III. GATE VALVES i K=,3lUl=NT WEDGE VALVES WITH MUELLER PRO -QRO (TM) EPDXY COATING ON ALL INTERIOR CAST IRON SURFACES SPECIAL EXTERIOR COATING, FOR CITY OF DALLAS, TX WITH, 316 STAINLESS STEEL BOLTS & NUTS FOR. STUFFING BOX, WRENCH NUT, BONNET AND INLET FLANGE ON TAP YALVES. (r--, .pllr hdlr wikh AWWA CM 4ta_t.M 6 aedl !o tSF 61) 2 • IT' • NON- RLSING SI120 - LZO prig WORXNr PAISSUTa (blMr or am ANWAWWA ON SWd�ud) CATALOG NUMBER TYPE EN x K -2360- 06 E368 RUK=smy A -2360- 06 E388 ACtaSSDRY 3 A -2160. 06 E36a 10• <' A -2360- 06 E368 MANGE X FLAN= A- 23610- 06 E366 Wi th HANDW1MM J' A -2360. 06 E368 A' la• A..2360 06 E368 AlWM4 i •" A -2166. 06 7 368 (2 nrr.r tur Ges vu-) ° .4 2160.. 19 :'G8 s' A 19 E368 FLANGE C MI, A" A -Jca 19 F-3E8 W/O ACCSSSCRM A -x160- 19 E368 s 21 or NUT 17 ' A- - -6;1- 19 E368 A- 2360- 3 . E368 A -Zn,) L7 E368 t' A•2360 M E368 w xlut A- 23610- z1 E368 W/O ACC,SS0 A -Z!60- 23 E268 1 or NUT 1C- A -Z36-1. Z3 E368 12 A - x360- 23 E368 1' t•�6n- 19 E368 T" VALVE T•I36C 19 E3(8 FL�t+Gfix 1s T-2- 19 E368 WtO ACCEJSCR18S T- 236, -- t9 E368 e z nr NVT x" T - 2160- 19 E368 r Al 3• A199000 RUK=smy 4• A197D00 ACtaSSDRY 6• Y• A199M A1"= Irr 0 +.r.1 N: Tp V.& 10• A199000 A ••.+.i a a.. v�..) 1T A19M 4 A19WI04 F7111 BObY KI A1992U ACMUOt1Y A' Al"2N KIT 10° AlWM4 (1 - od.d the Up V.t.a) 11" A194204 (2 nrr.r tur Ges vu-) r MUELLER CO. • 500 WEST ELOORA00 • OECATUA, IL • 62525 - 1 -800- 423.1323 2 Effective: August 1, 1999 MUELLER° 2360 SERIEST'" RESILIENT WEDGE GATE VALVE Mueller Ca, 10.1 REV. 5 -00 MUELLER 1/2 " -12" Resilient Wedge Gate Valve ❑ TWO ANTI - FRICTION WASHERS — ❑ polymer washers (one above and one below the thrust collar) further reduce operating torque in both the opening and 0 closing directions. ❑ STEM -- machined from forged manganese bronze bar stock for strength where it is needed most, at the thrust collar. O WEDGE — cast iron, fully encapsulated in molded rubber complying with ASTM D2000. ❑ MUELLER" PRO-GARDTM FUSION EPDXY COATING— of nominal 10 mils protects all interior and exterior exposed iron surfaces and complies fully with AWWA C550 and is certified to NSF 61. ❑ MANUFACTURED AND TESTED — in compliance with ANSI/AWWA C509 Standard and is certified to ANSFNSF 61. Manufactured at facility with ISO 9001 certification and UL 262, FM 1120/ 1130. ❑ BI- DIRECTIONAL FLOW ❑ FLAT BOTTOM SURFACES — allow 0 all 2360 series valves to stand upright for ease of handling and storage. TRIPLF. O -RING SEALS — two above the thrust collar; one below. Uppermost serves as dirt seal. Retain lubrication on thrust collar and isolate it from waterway and outside contamination. Top two can be replaced with valve fully open and under pressure. O 250 PEG MAXIMUM WORKING PRESSURE— hydrostatically tested at 500 psig. Surpasses ANSI/AWWA C509 standards by 25 % (UL/FM 200 psig working pressure, 400 psig hydrostatic pressure). Q EXTENDED WEDGE GUIDES — molded as part of the wedge, fit into guide channels in the valve body and maintain optimum wedge alignment with the stem throughout the wedge's travel, preventing the disc from tilting downstream during operation. ❑ GUIDE CAP BEARINGS — protective guide cap bearings made of a polymer bearing material snap over each rubber encapsulated guide on the wedge, providing a bearing interface between the wedge guides and the body's interior guide channels, protecting both from wear, even after thousands of cycles under severe pressure and flow conditions. Q SMOOTH, OVERSIZED FLAW W.4Y -- all Mueller 2360 series RW Valves have a full, round, unobstructed flow way which accommodates full-sized shell cutters without interference and which provides superior flow characteristics. Q TEN YEAR LIMITED WARRANTY -- (see separate Mueller Warranty document for terms). MUELLER ® 18 " -24" Resilient Wedge Gate Valve '❑ DUCTILE IRON BODY & BONNET — with all interior and exterior exposed surfaces protected by fusion epoxy coating. ❑ FUSION EPDXY COATING— protects all interior and exterior exposed iron surfaces. Complies fully with AWWA C550. ❑ NON - RISING STEM — made of stainless steel. Q SOFT SEATED WEDGE — made of Ductile Iron with EPDM elastomer seal. ❑ FLAT BOTTOM SURFACES — allow all 2360 series valves to stand upright for lease of handling and storage. ❑ DOUBLE O -RING SEALS —above thrust collar area. ❑ EYEBOLTS — for greater convenience during handling, ❑ 250 PSIG MAXIMUM WORKING ❑ PRESSURE— 500 psig (3447 kPa) static test pressure. O TEN YEAR LIMITED WARRANTY — (see separate Mueller Warranty document for terms). ❑ SMOOTH, OVERSIZED FLOW WAY - - Mueller 2360 series RW Valves have a full, round, smooth, unobstructed, oversized flow way which accommodates full -sized shell cutters without interference and which provides superior flow characteristics, (18" does not allow full sized cutter.) 10.6 I mueher 4 -12 MUELLER" A -2360 RESILIENT WEDGE REV. 4-99 GATE VALVES WITH M.J. x FL. ENDS ❑ Catalog number-- - A- 2360 -16 mechanical joint x flanged ends (with mechanical joint unassembled accessories) A- 2360 -19 mechanical joint x flanged ends (less mechanical joint accessories) ❑ Sizes - -- 4 ", 6 ", 8 ", 10 ", 12" ❑ Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard and is certified to ANSI/NSF 61 ❑ Flanged end dimensions and drilling comply with ANSI B 16. 1, class 125 ❑ Mechanical joint end complies with ANSI/AWWA C 111 Standard ❑ Iron body with nominal 10 mils MUELLER® Pro - Garde" Fusion Epoxy Coated interior and exterior surfaces ❑ Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 ❑ Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron ❑ Non -rising stem (NRS) ❑ Triple O -ring seal stuffing box (2 upper & 1 lower 0-rings) ❑ 2" square wrench nut (optional handwheel available) -- -open left or open right ❑ 4 " -12" sizes - - -250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure ❑ UL Listed, FM Approved - - -200 prig (1379 kPa) cessones �•••rr -d unassembled f O F . Options See pages 10.69 and 10.69 for more information on Resilient Wedge Gate Valve options ❑ Position indicators ❑ Stainless steel fasteners: Type 304, Type 316 ❑ ASTM B98- C66100/I-I04 stem ❑ Handwheel _� G -202 Resilient wedge gate valve parts 6-200 0-207 Catalog I Description Material Material standard G.49 _ r 4o, Part No. G -16 Bonnet Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G -41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G -49 Stem O -rings (3) Rubber ASTM D2000 G -200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B, Zinc Plated G -201 Stuffing Box Seal Rubber ASTM D2000 G -202 Wr ench N ut Cast Iron ASTM Al26 CL.B G -203 Stem Bronze ASTM B138 G -204 Hand Wheel (not shown) Cast Iron ASTM A 126 CL.B G -205 St em Nut Bronze ASTM B62 G -206 Guide Cap Bearings Celcon G -207 Stuffing Box Cast iron ASTM A 126 CL.B G -208 Anti - friction Washers (2) Celcon G -209 Wedge, Rubber Encapsulated Cast Iron* ASTM A 126 CL.B G -210 ** Bonnet Cast Iron ASTM Al26 CL.B G -21 I'`* Bonnet 0-ring Rubber ASTM D2000 0-212 ** Body Cast Iron ASTM A 126 CL.B G -x99 G -207 G -1n G-211" G -205 G -212" G -209 G -209 V. * Fully encapsulated in molded tubber with no iron exposed ** Previous to 1999 these parts on 4 " -12" valves were designed with a gasket instead of an 0 -ring and with additional bolts. Confirm the type of seal when ordering a replacement gasket or O -ring. t SEE PAGE 10.73 FOR ORDERING INSTRUCTIONS A- 2360 -16 4 " -12" MUELLER° A -2360 RESILIENT WEDGE Imuel ler Co. 10.7 GATE VALVE DIMENSIONS - M.J. x FL. ENDS REV. 4-99 0 FFF-7 A 0 0 FF TT N M I UU jj_ N _ yy Bimenslnns Dimension; Nominal size 4" v 8" 1 041 12" A 14.19 18.00 21.50 25.50 28.62 L 2.50 2.50 2.50 2.50 2.50 M 4.90 7.00 9.15 11.20 13.30 N _ 9.12 11.12 13.37 15.62 17.88 O (number and size of holes for MJ) 4- - -7/8" 6- - -7/8" 6- - -7/8" 8- - -7/8" 8---7/8" FF 4.30 6.30 8.30 10.30 12.30 00 (bolt circle diameter for MJ) 7.50 9.50 11.75 14.00 16.25 17 9.00 11.00 13.50 16.00 19.00 UL' (bolt circle diameter for FL) 7.50 9.50 11.75 14.25 17.00 YY 9.50 111.00 112.00 113.88 14.44 FFF (number and size of holes for FL) 8 - -3/4" 8- - -7/8" 8- - -7/8" 12 - - -1" 12 - - -1" Turns too en 14 20.5 26.5 33 38.5 Weight* 115 168 275 1400 570 *All dimensions are in inches. All weights include accessories and are in approximate pounds. i 10 f Mueller Clo. 2 " -12" MUELLER' A -2360 RESILIENT WEDGE REV. 4-99 GATE VALVES WITH M.J. x M,J. ENDS ❑ Catalog number-- - A- 2360 -20 Mechanical joint ends (with mechanical joint unassembled accessories) A- 2360 -23 Mechanical joint ends (less mechanical joint accessories) A- 2360 -25 Mechanical joint ends (with transition gaskets) ❑ Sizes - - -2 ", 3 ", 4 ", 6 ", 8 ", 10 ", 12" ❑ Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard and is certified to ANSI/NSF 61 ❑ Standard mechanical joint ends comply with ANSPAWWA C111 ❑ Iron body with nominal 10 mils MUELLER® Pro- GardTM Fusion Epoxy Coated interior and exterior, surfaces ❑ E oxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSUNSF 61 ❑ Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron ❑ Non -rising stem (NRS) ❑ Triple O -ring seal stuffing box (2 upper & 1 lower 0-rings) ❑ 2" square wrench nut (optional handwheel available) -- -open left or open right ❑ 2 " -12" sizes -- -250 sig (1723 kPa) maximum working pressure, 500 psig (3447 kPJ� static test pressure ❑ UL Listed, FM Approved: 200 prig (1379 kPa) -- 3" -12" sizes accessories , ed unassembled Options See pages 10.68 and 10.69 for more information on Resilient Wedge Gate Valve options ❑ Position indicators ❑ Stainless steel fasteners: Type 304, Type 316 ❑ ASTM B98- C66100/H04 stem ❑ Handwheel G -202 Resilient wedge gate valve parts G -200 G -207 G-41 G -49, _ G -201 Catalog Part No. Description Material Material standard 716 Bonnet Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G -41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G -49 Stem O -rings (3 ) Rubber ASTM D2000 G -200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B, Zinc Plated G -201 Stuffing Box Seal Rubber ASTM D2000 G -202 Wrench Nut Cast Iron ASTM Al26 CL.B G -203 Stem Bronze ASTM B138 G -204 Hand Wheel (not shown) Cast Iron ASTM Al26 CL.B G -205 Stem Nut Bronze ASTM B62 G -206 Guide Cap Bearings Celcon G -207 Stuffing Box Cast iron ASTM Al26 CL.B G -208 Anti - friction Washers (2) Celcon G -209 Wedge, Rubber Encapsulated Cast Iron* ASTM Al26 CL.B G -210 ** Bonnet Cast Iron ASTM Al26 CL.B G -211 ** Bonnet 0-ring Rubber ASTM D2000 G -212 ** Body Cast Iron ASTM Al26 CL.B * Fully encapsulated in molded rubber with no iron exposed ** Previous to 1999 these parts on 4 " -12" valves were designed with a gasket instead of an 0 -ring and with additional bolt holes (2 " -3" sizes retain gasket design affecting these parts). Confirm the type of seal when ordering a replacement gasket or O -ring. G -208 G -203 G -210" G -16 G -211 G -266 G -212 G -209 G -208 SEE PAGE 10.73 FOR ORDERING INSTRUCTIONS A- 2360 -20 MUELLER° A -2360 RESI LI ENT WEDGE Mueller Co. 1 oa 7 GATE VALVE DIMENSIONS M.J. x M.J. ENDS a•se Dimensions Dimension* Nominal size 2" 3" 4" 6" a" 10" 12 A 9 .88 12.38 14.19 1 8.00 21.5 25.50 28.62 _ K _ 8.50 9.00 _ 10.00 11.50 12.50 14.75 14.88 __ _ 2.50 2.50 2.50 2.50 2.50 2.50 2.50 M 2.75 4.06 4.90 7 .00 _ 9.15 11.20 13.30 N 4,62 '7.50 4 - - -7/8 9.12 4 - -7/8 _ 13.37 15.62 17.8 O number and size o holes) 4 - - -7/R 6 -- -7 _ 6 - - -7/8 8 - -7/8 9.75 10.30 8 - - -7/8 9.88 12.30 D 3.50 .. 2.30 4.00 3.30 5.00 6.30 7.50 8.30 FF 4,30 _ 00 bolt circle d iameter) 5,00 6.19 7.50 111.75 14.W 16.25 Turns too en 8 l I 14 20.5 26.5 33 38.5 Wei ht* 40 _ 83 120 186 280 436 546 *All dimensions are in inches. All weights include accessories and are in approximate pounds. L� 2 " -12" 250 p.s.i,g. SERIES 2500 RESILIENT WEDGE GATE VALVE a AMERICAN FLOW CONTROL 'It's What We Know.' SERIES 2500 RESILIENT WEDGE GATE VALVE W Gv 1 CONSTRUCTION IPPPR 0 can be re fully open LO'HER C seals lubr f iIGI I- TRENGTI i BROI resist corrosion and abu! Greater strength, durabi weight than cost gray irct 250 p,s.i.g. AVVINA UL & RCN Oversize waterway. No recesses to trap debt Reduces pumping costs. RATING NUT I durability. HASHERS )perating torque. )N -13ONDED-EPPOIXY 'ING INSIDE AM) OU es maximum corrosion once for long service life. EFIDM RLJBBHR- ENCAPSULATED DUCTILE IRON WEDGE ensures drop tight sea[ every time with low stem torque. SERIES 2500 RESILIENT WEDGE GATE VALVE Mo ff F EATURE.S /-Bl -N ELT-SIST-F-ClF I CAT ION S FEATURES The Series 2500 Ductile Iron 250 p.s.i.g. AWWA Resilient Wedge Gate Valve is designed for use in drinking water, sewage, and fire protection systems as well as irrigation and backflow control systems. Ductile Iron Construction The ductile iron body, bonnet, and wedge provide strength and a pressure rating that meets or exceeds the requirements of AWWA C515. Strength more than doubles that provided by cast gray iron designs, and the pressure rating is 250 p.s.i.g. All this strength and higher pressure rating is provided in a compact, lightweight, and easy -to- handle ductile iron valve. Fusion- Bonded Epoxy The Series 2500 valve is fully epoxy coated on the interior and the exterior. The fusion- bonded coating is applied prior to assembly so that even the bolt holes and body -to- bonnet flange surfaces are fully epoxy coated. Triple O -Ring Stem Seals This valve features triple 0 -Ring stem seals. Two O -Rings are located above, and one O -Ring is located below the thrust collar. The lower two 0 -Rings provide a permanently sealed lubrication chamber that will make the valve easier to operate over a longer period of time. The upper 0 -Ring ensures that sand, dirt, or grit cannot enter the valve to cause damage to the lower 0- Rings. This is especially important for buried and sewage service applications. Thrust Washers Two thrust washers are used. One is located above, and one is located below the thrust collar. These thrust washers ensure easy operation at all times. No Flat Gaskets The body -to- bonnet and bonnet - to- bonnet cover seals are pressure - energized O- Rings. This eliminates the need for excessive bolt loading, which is required by designs that use flat gaskets. The O -Rings are reusable, which eliminates downtime during any needed repair. The Series 2500 Resilient Wedge Gate Valve is furnished in configurations that are Listed by Underwriters Laboratories, Inc. and Approved by Factory Mutual Research Corp. BENEFITS The Series 2500 Ductile Iron Resilient Wedge Gate Valve has these standard features: UL Listed -FM Approved Seat Tested at 500 p.s.i.g. Fusion- Bonded -Epoxy Coating Complies With ANSI /AWWA C550 250# Raised Face Flanges Available Ductile Iron Body, Bonnet, Wedge, Operating Nut, and Stuffing Box Shell Tested at 500 p.s.i.g. SPECIFICATIONS Valves 2 "- 12" shall be resilient wedge type rated for 250 p.s.i.g. cold water working pressure. All ferrous components shall be ductile iron, ASTM A536. Valves 3 " -12" shall be in full compliance with AWWA C515. The words "D.I." or "Ductile Iron" shall be cast on the valve. The wedge shall be ductile iron or bronze encapsulated with EPDM rubber. The wedge shall be symmetrical and seal equally well with flow in either direction. The gate valve stem and wedge nut shall be copper alloy in accordance with Section 4.4.5.1 of the AWWA C515 Standard. Stainless Steel stems are not acceptable. The NRS stem must have an integral thrust collar in accordance with Section 4.4.5.3 of 250 p.s.i.g. AWWA UL and FM Pressure Rating Rubber- Encapsulated Wedge Triple O -Ring Stem Seals Thrust Washers Smooth (No Pocket) Waterway 100% Leak -Tight Closure NSF Standard 61 Certified Complies with AWWA C515 AWWA C515 Standard. Two -piece stem collars are not acceptable. The wedge nut shall be independent of the wedge and held in place on three sides by the wedge to prevent possible misalignment. Valves shall be certified by NSF to Standard 61. Bolting materials shall develop the physical strength requirements of ASTM A307 and may have either regular square or hexagonal heads with dimensions conforming to ANSI B 18.2.1. Metric size socket head cap screws, therefore, are not allowed. The operating nut shall be constructed of ductile iron and shall have four flats at stem connection to ensure even input torque to the stem. All gaskets shall be pressure- energized 0- Rings. Stem shall be sealed by three O- Rings. The top two 0 -Rings shall be replaceable with valve fully open and while subject to full rated working pressure, O -Rings set in a cartridge shall not be allowed. Valve shall have thrust washers located with (1) above and (1) below the thrust collar to ensure trouble - free operation of the valve. All internal and external surfaces of the valve body and bonnet shall have a fusion- bonded -epoxy coating, complying with ANSI /AWWA C550, applied electrostatically prior to assembly. Valves shall be American Flow Control's Series 2500 Ductile Iran Resilient Wedge Gate Valve. 09 SERIES 2500 RESILIENT WEDGE GATE VALVE a r' DRAWING /DIMENSIONS SERIES 2500 - STANDARD NRS DIMENSIONS 2 " -12" SIZES 7 7 9 U �_Uvl h r LI oll� 4 SUBMITTAL DATA QUANTITY 2" 2 -1/2" 3" 4 1 6" 8" 10" 12" 4" 6" 8" 10" 12" A 9.25 11.03 ❑ NRS with 2" Sq. Oper. Nut ❑ NRS with T -Head Oper. Nut ❑ NRS with Handwheel ❑ Post Indicator Valve (PIV) ❑CIS &Y ACTUATOR (Check One) ❑ NRS with Enclosed Miter Gearing ❑ 2" Sq. Oper. Nut Parallel to Waterway ❑ 2" Sq. Oper. Nut Perpendicular to Waterway ❑ Handwheel Perpendicular to Waterway Open Direction: ❑ Left (C.C.W.) ❑ Right (C.W.) End Connections: Mechanical Joint Accessories: ❑ Yes ❑ No UL Listed, FM Approved: ❑ Yes ❑ No Other Requirements (List on a separate sheet): See notes at bottom of page. 1 3" through 12" valves meet or exceed requirements of ANSI /AMA C515. 2. 2-1/2" through 12" valves may be ordered in configurations which are UL Listed and /or FM Approved. 3. 2" through 12" valves have 250 p.s.i.g. AWWA rated working pressure. 4. 2 -1/2" through 12" valves have 250 p.s.i.g. UL and FM rated working pressure. 5. Fusion - bonded -epoxy coating meets or exceeds requirements of ASME /AWWA C550 6. Flanged ends are in accordance with ANSI /AWWA Cl 10 /A21.10 (ASME 816.1, Class 125). 7. Threaded ends are in accordance with ASME 816.4, Class 125. 8. Mechanical joint ends ore in accordance with ANSI /AWWA CI I 1 /A21.1 1. 9. Tyton'• ends and push -on ends are in accordance with ANSI /AWWA C I 1 I /A21.1 1 for use on cast iron (CI) size ductile iron pipe. 10. PVC ends ore suitable for use on steel (IPS) sizes of PVC or steel pipe. 11. 4" through 36" valves are certified to ANSI /NSF Standard 61. 12. It is recommended that stems be vertical In raw sewage applications. J VALVE SIZE DIMENSION D Series 2500 erfes 2500 -1 2" 2 -1/2" 3" 4" 6" 8" 10" 12" A 9.25 11.03 11.84 13.91 17.12 20.47 24.06 27.59 8 10.22 12.00 N/A N/A N/A N/A N/A N/A End to End - MJ /MJ 8.25 N/A 8.62 10.00 10.50 11.50 12.50 13.50 Lay Length - MJ /MJ 3.25 N/A 3.62 5.00 5.50 6.50 7.50 8.50 End to End - FL/FL (Class 125 ) 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00 End to End - FUFL (Class 250) N/A N/A 11.12 12.00 15.88 16.50 18.00 19.75 End to End - TY/iY N/A N/A N/A 13.00 15.88 17.50 1 18.75 19.75 End to End - FL/MJ Class 125 N/A N/A N/A 9.50 10.50 12.28 13.62 14.38 End to End - FU Y (Class 125) N/A N/A N/A 11,00 13.19 14.50 15.88 16.88 End to End - PVC /PVC 10.75 11.12 11.38 13.00 15.88 17.50 N/A N/A End to End - Threaded 6.25 7.38 7.38 N/A N/A N/A N/A N/A Handwheel Diameter 8.06 8.00 8.00 10.00 12.00 14.00 15.50 15,50 No. of Turns to Open 9 11 1 13 14 1 20 26 32 38 1 3" through 12" valves meet or exceed requirements of ANSI /AMA C515. 2. 2-1/2" through 12" valves may be ordered in configurations which are UL Listed and /or FM Approved. 3. 2" through 12" valves have 250 p.s.i.g. AWWA rated working pressure. 4. 2 -1/2" through 12" valves have 250 p.s.i.g. UL and FM rated working pressure. 5. Fusion - bonded -epoxy coating meets or exceeds requirements of ASME /AWWA C550 6. Flanged ends are in accordance with ANSI /AWWA Cl 10 /A21.10 (ASME 816.1, Class 125). 7. Threaded ends are in accordance with ASME 816.4, Class 125. 8. Mechanical joint ends ore in accordance with ANSI /AWWA CI I 1 /A21.1 1. 9. Tyton'• ends and push -on ends are in accordance with ANSI /AWWA C I 1 I /A21.1 1 for use on cast iron (CI) size ductile iron pipe. 10. PVC ends ore suitable for use on steel (IPS) sizes of PVC or steel pipe. 11. 4" through 36" valves are certified to ANSI /NSF Standard 61. 12. It is recommended that stems be vertical In raw sewage applications. J SERIES 2500 RESILIENT WEDGE GATE VALVE t I X w DRAWING /DIMENSI.ONS /PARTS LIST S?A.C.%RC 2' C ?TONG'_ HGNM,HEEL :)aERATING NU7 3 6 8 65 12 49 65 5 9 19 m1 2i l" 47 t3 I G i I � IS SERIES 2500 -1 — STANDARD NRS PARTS LIST A" _ A" CI7PC REFERENCE NUMBER DESCRIPTION MATERIAL Q TY Series 2500 -1 4" 6" 8" 1 Hex Head Bolt, 5/8 -11 x 1" Stainless Steel 1 1 1 2 O e ating Nut, 2" Square Ductile Iron 1 1 1 3 O -Ring Nitrile Rubber 2 2 2 5 Stuffin Box Gasket Nitrile Rubber O -Ring 1 1 1 6 Hex Head Bolt, 5/8 -11 x 1 -3/4" Stainless Steel 2 2 2 7 Stuffing Box Ductile Iron 1 1 1 8 Bonnet Ductile Iron 1 1 1 9 Hex Head Bolt 5/8 -11 x 2" Stainless Steel 4 - - 10 Bonnet Gasket EPDM Rubber 1 I 1 11 Body Ductile Iron I I 1 12 Stem Manganese Bronze 1 1 1 13 Wedge Nut Manganese Bronze 1 1 1 14 Resilient Wedge Ductile Iron Encapsulated with EPDM Rubber 1 I 1 ~— 15 Hex Nut 5/8 -11 Stainless Steel 6 8 10 17 Handwheel Ductile Iron 1 1 I 19 Hex Head Bolt 5/8 -11 x 2 -1/4" Stainless Steel - 6 - f 2 1 Hex Head Bolt 5/8 -11 x 2 -1/2" Stainless Steel - - 8 29 Flat Washer, 5/8 Stainless Steel 1 1 I 40 UL/FM Label Pressure- Sensitive Acrylic Film I 1 1 49 O -Ring Nitrile Rubber I 1 I 65 Thrust Washer Stainless Steel 2 2 2 69 Wedge Cover Acetal 2 2 2 9 American Flow Control American - Darling Valve and Waterous A Division of American Cast Iron Pipe Company http: / /www,acipco.com /afc American - Darling Valve Waterous Company P.O. Box 2727 125 Hardman Avenue South Birmingham, AL 35202 -2727 South St. Paul, MN 55075-1191 Phone: 1 -800- 326 -7861 Phone: 1- 888 - 266 -3686 Fax: 1- 800 - 610 -3569 Fax: 1- 800 - 601 -2809 e -mail: bpatton@acipco.com e-mail: medybedahl @waterousco.com Distributed By: AFC- 4/05 -6M Y E A R S IV. FIRE HYDRANTS MUELLER® SUPER CENTURION I Mueller Co. FIRE HYDRANT 9'1 REV. 3.97 MUELLER SUPER CENTURION 250' 3 -Way Fire Hydrant features ❑ ANTI- FRICTION WASHER - -- ❑ HOLD -DOWN NUT - -- with integral weather seal. Design discourages unauthorized removal helps assure easy turning operation of the hold-down nut or bronze operating nut. Resilient wiper seal between hold -down nut and for the life of the hydrant. operatin nut prevents water entry to protect operating nut from freezing. Wiper seal material is resistant to ultra- violet ray deterioration. O -ring seal provides second level of protection. ❑ OII. FILLER PLUG-- - permits quick check of oil ❑ MEETS OR EXCEEDS-- - level. Lets you add oil all applicable requirements of without removing bonnet. ANSI /AWWA C502 Standard and UL 246 and FM 1510 ❑ OIL RESERVOIR O -RING SF,ALS - -- specifications. seal oil in, water out. t ❑ STAINLES STEEL SAFETY STEM COUPLING - -- i ❑ O -RING SEALS AT BONNET, pulls free if hydrant is hit by a vehicle ®. GROUND, AND SHOE FLANGES-- - preventing damage to the stem and main = r for better leak resistance, easier valve, Coupling will not break into pieces maintenance. that could drop into lower barrel and affec z valve operation. Top of lower stem is below the top of the lower barrel so that a tire cannot depress the stem and open the ❑ SEALED OIL RESERVOIR - -- O -ring sealed to prevent leakage. Provides main valve. Repair is easy and economical. positive lubrication of stem threads and bearing surfaces each time the hydrant is ❑ SAFETY FLANGE, - -- breaks cleanly to help operated. Filled at the factory. prevent barrel damage, yet is strong enough a to withstand normal handling. Allows economical repair, adding of extension 1:1 FULL FLOW OPENINGS- - section, rotation or changing of upper barrel large radius hose and pumper openings without digging or water shut -off. 9 produce low friction loss. 9 ❑ BRONZE UPPER VALVE. PLATE. - -- 3 ❑ FIELD REPLACEABLE HOSE AND conical design for smooth flow.' . PUMPER NOZZLES - -- 0 -ring sealed. Threaded in place and retained by stainless ❑ DRAIN VALVE FACINGS - -- steel locks. Nozzles are easily replaced. specially designed, long -life facings provide: effective sealing. ` ❑ ELECTRO- GALVANIZED BOLTS AND NUTS - -- provide corrosion protection ❑ DUCTILE IRON CAP NUT-- - retains main valve. Seats against cap y s ❑ NON - KINKING CHAINS-- - nut gasket to prevent corrosion of stem heavy -duty chains arc securely attached to threads. Locked in place by a stainless the hydrant. Special chain loop permits steel lock washer. I free turning of the cap. yr=;`s ❑ BRONZE SEAT RING - -- threaded into ❑ 250 PSIG - -- 3 -way hydrant: c = "� s. drain ring and O -ring sealed. Seat ring is 250 psig (1723 kPa) maximum easily removed or installed from above working pressure, 500 psig (3447 kPa) ground. Each time main valve is opened or closed, double drain valves force -flush both -- drain valve openings to keep them open for a. _ effective barrel drainage. Bronze drain valves are integral parts of main valve assembly. 33 g ❑ SHOE DESIGNED FOR MAXIMUM FLOW AND EASY CONNECTION-- - with its smooth transitional contours, extended neck and integral anti - rotation pads, allowing use of ❑REVERSIBLE, COMPRESSION -TYPE standard tee -head bolts. The inside of the shoe is MAIN VALVE(Patent Pending) - -- covered with MUELLER HP® Epoxy Coating. This closes with pressure for positive seal. thermosetting epoxy forms a tough, Rubber material has long service life, yet corrosion - resistant barrier to chemicals, physical is reversible providing a convenient spare impact and electrical currents. in place. L% 9.4, I mue"of Co- MUELLER" SUPER CENTURION° REV. 4.99 FIRE HYDRANT ❑ Super Centurion 250TM 3 -way catalog numbers (approved to UL 262, FM 1120 /1130, ANSIJAWWA C502 Standards)-- - A-4214 -1/2" main valve opening three way (two hose nozzles and one pumper nozzle) A423 5 -1/4" main valve opening three way (two hose nozzles and one pumper nozzle) Super Centurion 200TM 2 -way catalog numbers (approved to ANSI /AWWA C502 Standards)- - A420 4 -1/2" main valve opening two way (two hose nozzles) A422 5 -1/4" main valve opening two way (two hose nozzles) A425 5 -1/4" main valve opening two way (two pumper nozzles) Super Centurion 200TM 1 -way catalog number (approved to ANSI /AWWA C502 Standards)-- - A-424 4 -1/2" main valve opening one way (one pumper nozzle) ❑ 10 year limited warranty on material and workmanship ❑ Meets all applicable parts of ANSUAWWA C502 Standard ❑ Post type dry barrel design ❑ Dry top design with O -ring sealed oil reservoir ❑ Traffic feature with stainless steel safety stem coupling ❑ Compression -type main valve closes with pressure for positive seal; it is made of rubber and is conveniently reversible providing a spare for long service life (Patent Pending) ❑ Operating nut available in wide variety of shapes and sizes -- -open left or right ❑ Field replaceable hose and pumper nozzles ❑ Hose and pumper nozzles have large radius, full flow openings for low friction loss ❑ Contoured shoe is designed for full flow ❑ Dual bronze drain valves provide effective barrel drainage ❑ 250 psig (1723 kPa) maximum working pressure, 500 prig (3447 kPa) static test pressure for 3 -way hydrants; 200 psig (1379 kPa) maximum working pressure, 400 prig (2758 kPa) static test pressure for 2 -way and 1 -way hydrants Dimem M) 6' Is. Mechanical joint - -- standard and 10 . 41 D•150 8.7/32' • 6' 10.3/8' - a' Flal Non -rotating bolt design-- - no tool need on back side of bolt for easier installation Front view detail of Mechanical joint (Standard only) Vertical Flange* 12' (B' Shoe) (6 Sho.) I * 4" Vertical shoe available for A -420 and A -421 hydrants. SEE PAGE 9.24 FOR ORDERING INSTRUCTIONS MUELLER® SUPER CENTURION Mueller Co. FIRE HYDRANT PARTS �tgco.,rra�.no,�,m�aa� 9 .5 AEV. 3•B7 MUELLER Super Centurion Fire Hydrant Parts Cat part # Description Material Material standard A -1 Operating nut Bronze ASTM B584 A -2 _ W eather cap (not shown; used only on pre -1988 mo dels) Cast iron ASTM Al26 CL.B A -3 Hold down nut O -ring Rubber ASTM D2000 BUNA N A -4 _ Hold down nut (not shown; used only on pre -1988 models ) Bronze I ASTM B584 __ _ _ Bonnet O -ring Rubber __ ASTM D2000 B UNA N A -6 Anti - ( friction washer Celcon _ A -7 _ Oil plug_ Bess ASTM BI6 A -8 Bonnet Cast iron ASTM Al26 CL,B A -9 Bonnet bolt and nut _ Steel ASTM A307 Plated A -10 Bonnet O -ring (1997 and newer 3 -way models; all pre- 1997 models a I -way and 2 -way models have t1n keU Rubber ASTM D2000 BUNA N A -1 I Upperxtern Steel ASTM A576 GR.B A -12 Stem 0-ring Rubber ASTM D2000 BUNA N A -13 _ Nozzlc luck _ Stainless st eel ASTM A276 A -14 Pum per nozzle Bronze Rubber ASTM 8584 ASTM D2000 Neoprene A-15 Pumper n ozzle gasket A -I6 Pumper n ozzle 0 -ring Rubber ASTM D2000 BUNA N A -17 ___ _ Pumper nozzle ca Cast iron ASTM A 12 CL.B A -18 I Hose nozzle Bronze ASTM B584 _ A -19 Hose nozzle gasket Rubber ASTM D2000 Neoprene A -20 Hose nozzle 0 -rin Rubber ASTM D 2000 BUNA N A -21 nozzle cup Cast iron ASTM A 126 CL.B A -22 _H _ Cap chain Steel Plated A -23 Chain ring_ Sta Cast iron Plated A -24 Upper barrel le nozzles AST A 12 CL.B A - 25 _ Safety coupling Stainless steel ASTM A890 _ ASTM A307 Plated A- _ _ _ Safety flange bolt and nut Steel A -27 Safoly flange O -ring (1997 and newer models; pre -1997 models have fiat gasket Rubber Cellulose A -28 Safet flange Cast iron A STM A 12 CL.B A -29 _ Coticr r n _- Stainless steel ASTM A276 _ ASTM A276 A -30 Ctevis pin Stainless steel A -31 Lower stem S teel ASTM A576 GR.B A -32 Lower ba Cast iron ASTM A 126 CL.B __ _ ASTM A276 A - Stem pin _ Slainles steel A -34 L Drain valve Plastic A -35 _ Drain valve screw Stainless steel ASTM A276 A -36 Upper valve plate (include A_ -34 and A -35) Bronze ASTM B584 A - 37 Shoe bolt and nut Steel ASTM A307 Plated A -38 _ _ Drain ring housingg 0 -ring (1997 and newer models; re-1997 models have fla gaskei) Rubber ASTM D20(10 BUNA N _A -39 _ Seat ring t O -ring Rubber ASTM D2000 BUNA N A40 Drain Ting ho using Cast iron ASTM A 126 CIA A41 Drain ring housing bolt and nut (nut shown; used only on re -1997 modellty Steel ASTM A307 Plated _ A -42 Main ring Bronzc ASTM B584 A -43 Seat ring Bronze ASTM B584 A -44 Seat ring bottom 0-ring_ Rubber ASTM D2000 BUNA N A -45v Reversible main valve (1997 and newer models only; pro -1997 models use non- mversible main valve and lower valve late- natshnwn) Rubber ASTM D2000 A -46 Lower valve plate (1997 and newer models for reversible main valve; Pre -1997 models have non-mve main valve - n o_t s hown) Cast iron ASTM A 126 CL.B A47_ Cap nut seal _ ,_- Rubber ASTM D2000 A -48 Lock washer Stainless steel ASTbI A276 _ A -49 _ Lo wer valve plate nut Cast iron ASTM A 1 26 CL.B A -50 _ Shoe Cost iron ASTM A 126 CL.B A -84 Hold down nut Bronzo ASTM B584_ A -85 W eather seal Rubber ASTM D2" A -51 110.5 oz. hydrant lubricating oil (not shown) A -1 A -2 A -85 A -3 A -4 A -84 A -5 A -6 A -7 A -8 A -9 A -10 A -11 A -12 A -13 A -14 A -15 A -16 A -17 A -18 A -19 A -20 A -21 A -22 A -23 A -24 A -25 A -26 A -27 A -28 A -29 A -30 A -31 A -32 A -33 A -34 A -35 A -36 A -37 A -38 A -39 A -40 A -41 A -42 A -43 A -44 A -45 A -46 A -47 A -48 A -49 A -50 A -51 Pre-1997 models may be upgraded to use the reversible main valve by also replacing the lower valve plate with the 1997 model. SEE PAGE 9.26 FOR ORDERING INSTRUCTIONS MUELLER"' MODERN CENTURION" (Mueller 9.15 FIRE HYDRANT REPAIR KITS Rev. B-04 Shoe Repair Kit Shoe Repair Kit consists of -- Kit catalog number 5 -1/4" M.V.O, 280357 Extension Kit (2) Drain valve facings (6) Drain valve facing screws (1) Drain ring housing gasket (1) Drain ring housing O -ring (1) Top seat O -ring (1) Bottom seat O -ring (1) Main vavve (reversible) (1) Lower valve plate (reversable) (1) Cap nut seal (1) Lock washer (6) Shoe bolts and nuts (2) Drain ring bolts and nuts (1) 10.5 oz. hydrant lubricating oil (1) Instruction sheet Extension Kit consists of - -- (1) Stern (1) Barrel (1) Stainless steel extension stem coupling (1) Extension flange (2) Gaskets (8) Bolts and nuts (2) Clevis pins (3) Cotter pins (1) 10.5 oz. hydrant lubricating oil (1) Instruction sheet Extension lengths: 0' -6 ", 1' -0 ", 1' -6 ", 2' -0", 2' -6 ", T -0", 3;-6", 4' -0 ", 4' -6" and 5' -0" Kit catalog number 5 -1/4" N11N.O. A -320 Main Valve Repair Kit , Main Valve Repair Kit consists of - -- C _- = 1 (2) Top seat 0 -rings (2) Bottom seat O -rings (1) Main valve (reversible) (1) Lower valve plate (reversible) • (Z) Cap nut seals • (1) Bronze seat ring 1 Kit cataiog number (1) Instruction sheet i5 -1/4" NINA . 230359 Safety Flange Repair Kit .y . Safety Flange Repair Kit r w� r3 . consists of - -- *` i (1) Safety flange (2) Gaskets (8) Safety flange bolts and nuts (1) Safety flange O -ring (1) Bonnet/Upperbarrel O -ring • (1) 10.5 oz. hydrant lubricating oil Kit catalog number (1) Stainless steel safety stem coupling 7 5/- M.v.O. (2) Clevis pins A - 301 (3) Cotter pins • (1) Instruction sheet _r .... m'"sr"°G>'�w't.'°'t` WATEROUS FIRE HYDRANT 51 4'" PACER' f i r { A l AMERICAN FLOW CONTROL It's What We Know.`°' WATEROUS FIRE HYDRANT 5 1 /4ir PACER CONSTRUCTI LN The Waterous stain[ retaining ring systen rotation by merely Ic flange bolts and turf section to the exact TRAFFIC 5EC1 ION Parts are designed t the ground line. Sin cost repair kit avoile -.I. i. Ei idi_. %.Iii ORA, No composition, plc leather face to weai All standard to mak installation faster or TWO PIECE OPERATING NUT Ductile iron upper section provides strength for wrenching. Lower portion is bronze for smooth operation and corrosion resistance. HANiCALLY ATTACHED NOZZLES replacement of damaged nozzles in tes by one person. :NTRIFUGALLY CAST UCTILE IRON BARRELS ronger, smoother, and more iiform than static cast barrels. RONZUI'O- BRONZE SEATING -ring protected bronze valve seat treads into a bronze insert in the �drant bottom. VTEGRAL CAP NUT AND OWE.R WASHER rotects rod threads from corrosion nd makes servicing easy. Valve ssembly locked in place; it cannot etach accidentally. Fully complies with AWWA C502 and is available in configurations which are UL Listed and FM Approved. WATEROUS FIRE HYDRANT 51'411 PACER SECTIONAL DRAW-NGS /DIMENS_I0 -R-5 STANDARD 2 -V2 IN. HOSE CONNECTION (THREAD SIZE: D.C. X TP.I.) OPERA TING NUT / /-3 -11 IN.. 4 IN., 4 -1/2 N. OR 5 IN, THREADED OR 4 IN. OR 5 IN. ST.ORZ PUMPER CONNECT :01 / iTHREAD SIZE: O.D. X ! / j NOZZLE SECTION -\ / / -OPTIONAL ROCKER LUG CAP J i I 10 INCH UPPER STANDPIPE 18..000 I I NOMINAL GP.OUNOLINE 2.000 08.375 GROUNDLINE GROOVE %.375 :-- -LOWER STANDPIPE e DL 1 I• I !. T 11 .6 4 I ABLE -L -- -- !2'• DRArN THOLES '18 %P7 /-BOTTOM. MECHANI 6 INCH MECHANICAL !OIIVT � f CONNECTION - r- -- - 07.031 10.176 3,375 '� I 1 (6) 0.875 HOLES EQUALLY SPACED - 2,500 ON 09.500 BC 5.125 L 7.313 ._� IL1387 -1 I 06.000 011.000 I 5.125+ - 8.250 6 INCH CLASS 125 ANSI FLANGED CONNECTION K I c� '407.15 31 08.656 i . -5.125 9.063 6 INCH TYTON JOINT CONNECTION WATEROUS FIRE HYDRANT 5 1 /4 '/ PACER rr Ink IrTTAI rnATA Depth of tre or bury REF NO. DESCRIPTION MATERIAL — 3 O -ring (Lower valve seat), 5 -5 /8 x 5 -7/8 Buna -N ...... ------- 'i. Type of base connection 6A Hex hd bolt, 5/8-11 x 3 -3/4 in. Zinc - plated steel Steamer nozzle size 68 Hex hd bolt, 5/8-11 x 3 in. Zinc - plated steel Direction to open 6C Hex nut, 5/8 -11 Zinc - plated steel No 7 Drain plunger Red brass Yes 8 Cotter pin, 1/4 x 1 -1/2 in. Stainless steel 9A, 9B Nozzle cop chain, single or double Zinc- plated steel 10 Nozzle cap, hose or pumper Ductile iron 17A 1 1 Cap gasket, hose or pumper Neoprene 116 12 Nozzle, hose or pumper Brass it7 16 Flat hd screw, 1/4 -20 x 1/2 In. Stainless steel 17A Lower operating nut Bronze 11 17B Upper operating nut Ductile iron 12 25 Rod bushing Red brass 29 Lower standpipe Centrifugally cast ductile iron pipe 10 30 Crossorm Bronze 9 31 Valve seat Bronze 34 Upper valve washer Ductile iron 84 35 Main valve rubber Urethane 64 36 Lower valve washer Ductile Iron 59 37 Hydrant bottom Ductile iron 40 Upper standpipe Centrifugally cast ductile iron pipe 43 56 Support wheel Ductile iron 88 57 O -ring (Operating nut), 1 -1/2 x 1 -3/4 Buno -N 59 O-ring (Support wheel), 1 -1 /8x 1 -3/8 Buna -N 67 60 Nozzle section Ductile iron 64 61 Bury depth plate Aluminum 61 Bury depth plate washer Zinc - plated steel 62B Upper standpipe flange Ductile iron 63 Standpipe flange Ductile iron 64 Flange lock ring Stainless steel 67 Coupling sleeve (two halves) Gray iron 71 Upper rod Steel rod 72 Lower rod Steel rod 64 77 O -ring (Upper valve seat), 5 -7/8 x 6 -1/8 Buno -N 87 81 Groove pin, 3/32 x 7/16 In. Beryllium copper 82 O -ring (Upper tube seal), 2 -3/8 x 2 -5/8 Buna -N 29 83 O -ring (Lower tube seal), 1 -7/8 x 2.1/8 Buna -N 84 Support wheel/lower standpipe gasket Buna -N 72 85 Support tube Ductile iron 86 Stop nut, 1 "- 8 Zinc - plated steel 8 87 Coupling nut, 1/2.20 Brass 88 Coupling stud, 1/2 -20 x 2 -9/16 in Stainless steel 30 89 Nozzle section bushing Brass 3+ 90 Thrust ring Teflon 92 Upper standpipe gasket Neoprene 64 99 Pipe plug, 1/4 NPT Bross 113 Breakable flange Ductile iron 116 O -ring (pumper nozzle), 5-1/4 x 5 -3/4 Buna -N 84 117 Pumper nozzle retainer Ductile iron 173 118 O -ring (hose nozzle), 3.1/4 z 3 -5/8 Buna -N 119 Hose nozzle retainer Ductile iron 77 173 Valve seat Insert Bronze 3 174 Valve seat insert gasket Nitrile 176 Stud, 518-11 x 5.650 Stainless steel 35 Notes: 1. 250 p.s.l.g. rated working pressure. 2. Meets or exceeds all requirements of AWWA C502. 3. May be ordered in configurations which are UL Listed and FM Approved. 4. Nominal turns to open is 18. rr Ink IrTTAI rnATA Depth of tre or bury Number of hose nozzles — Storz Steamer Yes No ...... ------- 'i. Type of base connection Hose nozzle size Steamer nozzle size Point color Direction to open Nozzle cap chains Yes No Steamer nozzle Yes No City specification C PART LIST WATEROUS FIRE HYDRANT 7411 PACER FEATURES The Waterous Pacer's sleek and stylish design blends perfectly with today's modern architecture. The Pacer is rated for 250 p.s.i.g. and exceeds all of the requirements of AWWA C502, Ductile iron construction assures strength and durability. Introduced in 1967, the Pacer fire hydrant provides real solutions to today's system demands. With many cities experiencing increased pressure to stretch their dollars, it is important to note that the Pacer hydrant can be maintained by just one person. The removal of four nuts and bolts allows access to all working parts. The Pacer hydrant has all the features you expect from a high - quality fire hydrant. The all bronze valve seat and bronze seat insert ensure that the Pacer hydrant remains easy to repair. The Pacer has been manufactured for more than 35 years while still maintaining complete parts interchangeability. The Pacer hydrant has these standard features: • All bronze drain • Travel stop nut located in top of hydrant • Easy 360 rotation of nozzle section • 250 p.s.i.g. working pressure rating • Shell tested at 500 p.s.i.g. • Sealed lubrication chamber • Over 35 years of continuous parts interchangeability BENEFITS Easy Nozzle Section Rotation The Pacer's exclusive stainless steel flange lock ring allows 360° rotation of nozzle section by merely loosening four bolts and turning nozzle section to the exact position required. This is done without damage to barrel gaskets. Sealed Lubrication Chamber 0 -rings seal the operating threads from moisture and retain lubricant which greatly reduces routine maintenance. All Bronze Drain No composition rubber, plastic, or leather to wear, peel, or crock. Virtually no leaks, nor adjustments are ever required. Bronze sliding drain valve is free to center itself so it always closes tightly, even if a foreign object gets into the barrel. Top Travel Stop Nut Helps prevent stem buckling and damage to other components. • Ductile iron nozzle section, upper & lower stand pipes, & hydrant base • Bronze -to- bronze seating • Bronze cross arm SPECIFICATIONS Fire hydrants shall meet or exceed AWWA C502, latest revision. Rated working pressure shall be 250 p.s.i.g., test pressure shall be 500 p.s.i.g., and hydrants shall include the following specific design criteria: The nozzle section, upper and lower stand pipes, and hydrant base shall be ductile iron. The main valve closure shall be of the compression type, opening against the pressure and closing with the pressure. Nozzle section to be designed for easy 360° rotation by the loosening of no more than four bolts, The valve opening diameter shall be 5 -1 /4 ". Hydrant must be designed so that removal of all working parts can be accomplished without excavating. The bronze seat shall be threaded into mating threads of bronze for easy field repair. The draining system of the hydrant shall be bronze and be positively activated by the main operating rod. Hydrant to be furnished with a sliding bronze drain valve. Sliding drain valves made of rubber, plastic, or leather will not be allowed. Hydrant must have an internal travel stop nut located in the top housing of the hydrant. Hydrant operating threads to be factory lubricated, and be 0 -ring sealed from water, moisture, and foreign matter. Hydrant must have a traffic flange design allowing for quick and economical repair of damage resulting from a vehicle's impact. Hydrants shall be Waterous Pacer. (Model WB67 -250) 21 American - Darling Valve and Waterous A Division of American Cast Iron Pipe Company www.acipco.com /afc American - Darling Valve Waterous Company P.O. Box 2727 125 Hardman Avenue South Birmingham, AL 35202 -2727 South St. Paul, MN 55075 -2421 Phone: 1- 800 - 326 -7861 Phone: 1- 888 - 266 -3686 Fax: 1 -800 -610 -3569 Fax: 1- 800 - 601 -2809 e -mail: bpatton @acipco.com e-mail: medybedahl @waterousco.com Distributed By: AFC- 4/06 -6M American Flow Control V. VALVE BOX Tyler Pipe Subsidiary of Tyler Corporation CAST IRON VALVE BOXES, TWO -PIECE Accommodates 4" Through 12" Valves 5' /a -inch Shafts, Screw -Type 6850 Series Box Complete Extension, Item In Inches Wt.. Top Section, w /Lid Length Wt, Bottom Length Wt. *Pieces Per Pkg 461--S 19-22 60 10 35 15 25 462 -S 27 -32 70 TO 35 24 35 562 -S 27 -37 80 16 45 24 35 20 543 -S 33 -43 85 16 45 30 40 20 564.5 39 -50 90 16 45 36 45 20 662 -S 36 -52 105 26 65 30 40 20 664.S 39 -60 110 26 65 36 45 20 666 -S 51.71 135 26 65 * *48 70 20 668 - -S 6282 145 26 65 * *60 80 20 *Tyler may ship loose pieces if packaging delays your order BOX COMPLETE I � — 7 5 /IG "1 i 2 - - t f ' r l %z i i» 5.3 /4 � 5Y. DROP LID tVariable Skirt Depths S kirt wt. 13 1 13 2 13 9 1 7 5/ -7 3 /8 ) 6 3/ _ l i 2 M � ' r- � �.— 6 3 /4 --� ......_7 TOP "May be furnished in two pieces screwed together to make the length required, For special application components, see pages 8 -10. LIDS ARE MARKED "WATER" OR "GAS" Unless specified otherwise, "Water" will be shipped. 53/4 5 /4 7. 11J m � Q i � I Q > i I G �2 i 1 _ I Q �/4 BOTTOM 5 34 ..... ! f 5 JV4 `1 1 2 c V4 I i N i I o i , m � , l_ L 1 48 58 AND 59 EXTENSION Height Item increase Wt. 58 14 25 59 18 30 W 7 1 V /4, 2 - -1 f g3 / a 5'/4 LOCK LID wt. 18 ' -5 l- 5 I/4 11 l i N L - 1 1 60 EXTENSION Height Item increase wt, 60 24 35 These extensions also fit Series 6860 three -pieco valve boxes 6'•2 Tyfer Pipe /Utilities Division e P 0 Box 2027 • Tyfer, Texas 75710 a (903) 882-5511 e FAX (903) 882 -7043 9 -10 -92 VI. TAPPING SLEEVE 664 - Carbon Flange Tapping Sleeve ,665 - Stainless Steel Flange Tapping Sleeve Stainless Steel Body and Neck $tcrlS�iun ANSI /NSF@ 61 Listed �. . 014 Material Specifications Body: Full circumference band. 18 -8 type 304 stainless steel. Flanges: AMA C207 Class D, ANSI 150# drilling. Recessed for Tapping Valve Per MSS -SP 60. Fusion bonded, Flexi -Coats epoxy coated carbon steel on 664. 18 -8 type 304 stainless steel flange on 665. Optional: Other types of Flanges, threaded outlets, MJ Outlets Gasket: Nitrile (Buns -N) NSF® 61 listed- compounded to resist water, oil, acids, alkalies, most (aliphatic) hydrocarbon fluids and many chemicals. Temperatures up to 180 °F. Bolts, Nuts 18 -8 type 304 stainless steel heavy hex nuts, & Washers: stud bolts & washers. Nuts and studs are coated to prevent galling. Material specifications are subject to change. (E) Qty. of Bolts (F) Size of Bolts 664 -665 Tapping Sleeve Specifications Outlet Size Nominal A (in) B (in) C (in) D (in) E (in) F (in) Body Size 4 15 5 5 1/16 43/16 8 5/8 4 6 -18 15 5 5 1/16 43/4 8 5/8 20 -24 20 5 5 1/16 43/4 8 5/8 6 15 5 7 1/16 65/16 8 5/8 6 8 -18 15 5 7 1/16 63/4 8 5/8 20 -24 20 5 7 1116 6 3/4 10 5/8 8 20 5 91/16 8 3/8 10 5/8 8 10 -18 20 5 91/16 83/4 10 518 20 -24 25 5 9 1/16 83/4 14 5/8 10 25 5 113/32 101/4 14 5/8 10 20 -24 25 5 11 3/32 103/4 14 5/8 12 25 5 133/32 12 1/4 14 5/8 12 14 -24 25 5 133/32 123/4 14 5/8 For MJ Outlets, replace the last 2 "00 "s in the middle eight digits with "MJ". Example 622- 127504MJ -003. CC -620 Revised 08/09 13 A �► 664 - Carbon Flange Tapping Sleeve 665 - Stainless Steel Flange Tapping Sleeve Stainless Steel Body and Neck a sgn flzN. ANSI /NSF 61 Listed �y For MJ Outlets, replace the last 2 "00 "s in the middle eight digits with "MJ ". Example: 622- 127504MJ -003. 14 CC -620 Revised 08/09 664 665 Approx. Nominal Size of O. D. Flexi -Coats Stainless Weight Pipe x Flanged Range Epoxy Coated Steel Flange Each Outlet (Inches) Carbon Steel Flange Pounds Catalog Number Catalog Number 4 x 4 4.50 -4.80 664- 04800400 -200 665 - 04800400 -200 34 4 x 4 4.80 -5.10 664 - 05000400 -200 665 - 05000400 -200 42 6 x 4 664- 06630400 -000 665 - 06630400 -000 55 6 x 6 6.59 -6.99 664- 06630600 -200 665 - 06630600 -200 61 6 x 4 664- 06900400 -000 665- 06900400 -000 55 6 x 6 / 6.84 -7.30 664 - 06900600 -200 665- 06900600 -200 61 6 x 4 664- 07200400 -000 665 - 07200400 -000 55 6 x 6 7.10 -7.50 664 - 07200600 -200 665 - 07200600 -200 61 6 x 4 664 - 07450400 -000 665 - 07450400 -000 55 6 x 6 7.40 7.80 664 - 07450600 -200 665 - 07450600 -200 61 8 x 4 664- 08000400 -000 665 - 08000400 -000 64 8 x 6 7.90 8.30 664 - 08000600 -000 665 - 08000600 -000 72 8 x 4 664- 08630400 -000 665 - 08630400 -000 64 8 x 6 8.62 -906 664- 08630600 -000 665 - 08630600 -000 72 8 x 8 664- 08630800 -200 665- 08630800 -200 93 8 x 4 664 - 09050400 -000 665 - 09050400 -000 64 8 x 6 8.99 -9.45 664 - 09050600 -000 665- 09050600 -000 72 8 x 8 664 - 09050800 -200 665 - 09050800 -200 93 8 x 4 664- 09450400 -000 665- 09450400 -000 64 8 x6 9.20 -9.60 664 - 09450600 -000 665 - 09450600 -000 72 8 x 8 664- 09450800 -200 665 - 09450800 -200 93 8 x 4 664 - 09650400 -000 665 - 09650400 -000 64 8 x 6 9.60 -10.00 664 - 09650600 -000 665 - 09650600 -000 72 8 x 8 664- 09650800 -200 665 - 09650800 -200 93 10 x 4 664- 10000400 -000 665 - 10000400 -000 61 10 x 6 9.90 -10.30 664 - 10000600 -000 665 - 10000600 -000 65 10 x 8 664 - 10000800 -000 665 - 10000800 -000 88 10 x 4 664 - 10750400 -000 665 - 10750400 -000 61 10 x 6 664 - 10750600 -000 665- 10750600 -000 65 10 x 8 10.73 11.13 664 - 10750800 -000 665- 10750800 -000 88 lox 10 664 - 10751000 -200 665 - 10751000 -200 95 10 x 4 664- 11100400 -000 665 - 11100400 -000 61 10x6 664- 11100600 -000 665- 11100600 -000 65 10 x 8 11.05 11.45 664- 11100800 -000 665- 11100800 -000 88 10 x 10 664 - 11101000 -200 665 - 11101000 -200 95 10 x 4 664- 11750400 -000 665- 11750400 -000 61 10 x 6 664 - 11750600 -000 665 - 11750600 -000 65 10 x 8 11.70 -12.10 664 - 11750800 -000 665 - 11750800 -000 88 10 x 10 664 - 11751000 -200 665 - 11751000 -200 95 10 x 4 664 - 12000400 -000 665- 12000400 -000 61 10 x 6 664- 12000600 -000 665 - 12000600 -000 65 10 x 8 12.00 -12.40 664- 12000800 -000 665 - 12000800 -000 88 10 x 10 664- 12001000 -200 1 665 - 12001000 -200 95 For MJ Outlets, replace the last 2 "00 "s in the middle eight digits with "MJ ". Example: 622- 127504MJ -003. 14 CC -620 Revised 08/09 Wt ✓ 664 - Carbon Flange Tapping Sleeve 665 - Stainless Steel Flange Tapping Sleeve _ Stainless Steel Body and Neck .b rawr ANSI /NSF o 61 Listed For MJ Outlets, replace the last 2 "00 "s in the middle eight digits with "MJ ". Example: 622- 127504MJ -003. CC -620 Revised 08/09 1 b 665 App Nominal Size of O. D. Flexi -Coat® Stainless Weight Pipe x Flanged Range Epoxy Coated Steel Flange Each Outlet (Inches) Carbon Steel Flange Pounds Catalog Number Catalog Number 12 x 4 664- 12750400 -000 665 - 12750400 -000 65 12 x 6 664 - 12750600 -000 665 - 12750600 -000 69 12 x 8 12.50 -12.90 664- 12750800 -000 665- 12750800 -000 95 12 x10 664 - 12751000 -000 665 - 12751000 -000 101 12 x12 664- 12751200 -200 665 - 12751200 -200 138 12 x 4 664- 13200400 -000 665 - 13200400 -000 65 12 x 6 664 - 13200600 -000 665 - 13200600 -000 69 12 x 8 13.16 -13.56 664- 13200800 -000 665 - 13200800 -000 95 12 x10 664 - 13201000 -000 665 - 13201000 -000 101 12 x12 664 - 13201200 -200 665 - 13201200 -200 138 12 x 4 664- 13820400 -000 665 - 13820400 -000 63 12 x 6 664- 13820600 -000 665 - 13820600 -000 67 12 x 8 13.60 -14.09 664 - 13820800 -000 665 - 13820800 -000 90 12 x10 664 - 13821000 -000 665 - 13821000 -000 113 12 x12 664- 13821200 -200 665- 13821200 -200 128 12 x 4 664 - 14250400 -000 665 - 14250400 -000 64 12 x6 664 - 14250600 -000 665 - 14250600 -000 68 12 x 8 14.10 -14.58 664- 14250800 -000 665 - 14250800 -000 91 12 x10 664 - 14251000 -000 665 - 14251000 -000 115 12 x 12 664 - 14251200 -200 665- 14251200 -200 130 14 x 4 664- 15300400 -000 665 - 15300400 -000 63 14 x 6 664- 15300600 -000 665 - 15300600 -000 67 14 x 8 15.30 -15.80 664- 15300800 -000 665 - 15300800 -000 90 14 x10 664 - 15301000 -000 665 - 15301000 -000 113 14 x12 664- 15301200 -000 665 - 15301200 -000 128 14 x4 664- 16000400 -000 665 - 16000400 -000 64 14 x6 664 - 16000600 -000 665- 16000600 -000 68 14 x 8 15.80 -16.30 664 - 16000800 -000 665- 16000800 -000 91 14 x 10 664 - 16001000 -000 665 - 16001000 -000 115 14 x 12 664 - 16001200 -000 665 - 16001200 -000 130 14 x 4 664 - 16400400 -000 665- 16400400 -000 70 14 x 6 664- 16400600 -000 665- 16400600 -000 73 14 x 8 16.40 -16.80 664 - 16400800 -000 665 - 16400800 -000 98 14 x10 664 - 16401000 -000 665 - 16401000 -000 123 14 x12 664 - 16401200 -000 665 - 16401200 -000 132 16 x 4 664 - 17400400 -000 665 - 17400400 -000 68 16 x 6 664- 17400600 -000 665 - 17400600 -000 71 16 x 8 17.40 -17.80 664 - 17400800 -000 665 - 17400800 -000 95 16 x10 664 - 17401000 -000 665 - 17401000 -000 120 16 x 12 664 - 17401200 -000 665 - 17401200 -000 135 16 -18 x 4 664- 18700400 -000 665 - 18700400 -000 70 16 -18x 6 664- 18700600 -000 665 - 18700600 -000 73 16 -18 x 8 18.60 -19.20 664 - 18700800 -000 665 - 18700800 -000 98 16 -18 x10 664 - 18701000 -000 665 - 18701000 -000 123 16 -18 x 12 664- 18701200 -000 665 - 18701200 -000 138 18 -20 x 4 664- 19500400 -000 665 - 19500400 -000 93 18 -20 x 6 664 - 19500600 -000 665 - 19500600 -000 96 18 -20 x 8 19.50 -20.10 664 - 19500800 -000 665 - 19500800 -000 125 18 -20 x10 664 - 19501000 -000 665 - 19501000 -000 134 18 -20 x12 664- 19501200 -000 665 - 19501200 -000 148 18 -20 x 4 664 - 20900400 -000 665 - 20900400 -000 94 18 -20 x 6 664- 20900600 -000 665 - 20900600 -000 98 18 -20 x 8 20.90 -21.59 664- 20900800 -000 665 - 20900800 -000 127 18 -20 x10 664 - 20901000 -000 665 - 20901000 -000 136 18 -20 x 12 1 664- 20901200 -000 665 - 20901200 -000 150 For MJ Outlets, replace the last 2 "00 "s in the middle eight digits with "MJ ". Example: 622- 127504MJ -003. CC -620 Revised 08/09 1 b AINIF DUCTILE IRON C 110 FULL BODY MECHANICAL JOINT DIMENSIONS SAMPLE SPECIFICATION 2" THRU 30" MECHANICAL JOINT FITTINGS shall be ductile iron class 250, and shall be produced in accordance with ANSI /AWWA C1 10 /A21.10 and ANSI /AWWA C11 1 /A21.11 and shall conform to details and dimensions published therein. NOTE: Fittings are CEMENT-LINED and seal coated in accordance with ANSI /AWWA C1 04/A21.4; also available double cement -lined or bare. See list price sheet for details. JOINT DIMENSIONS IN INCHES FOR MECHANICAL JOINT FITTINGS DIMENSIONS IN INCHES L I Size A B C D F 0 X 1 K' K l M N O P S "2 2.50 2.50 3.39 3.50 ' 2.61 28° 3 /4 4.75 6.25 6.25 .75 .62 ... .31 .63 .44 3 3.96 2.50 4.84 4.94 4.06 28° 3 /4 6.19 7.69 7.69 .94 .62 1.37 .31 .63 .52 4 4.80 2.50 5.92 6.02 4.90 28° 7 /8 7.50 9.12 9.12 1.00 .75 1.50 .31 .75 .65 6 6.90 2.50 8.02 8.12 7.00 28° 7 /8 9.50 11.12 11.12 1.06 .88 1.63 .31 .75 .70 8 9.05 2.50 10.17 10.27 9.15 28 0 7 /e 11.75 13.37 13.37 1.12 1.00 1.75 .31 .75 .75 10 11.10 2.50 12.22 12.34 11.20 28 0 7 /a 14.00 15.69 15.62 1.19 1.00 1.75 .31 .75 .80 12 13.20 2.50 14.32 1444 13.30 28° 7 /8 16.25 17.94 17.88 1.25 1.00 1.75 .31 .75 .85 14 15.30 3.50 16.40 16.54 15.44 28 0 7 /8 18.75 20.31 20.25 1.31 1.25 2.00 .31 .75 .89 16 17.40 3.50 18.50 18.64 17.54 28° 7 /8 21.00 22.56 22.50 1.38 1.31 2.06 .31 .75 .97 18 19.50 3.50 20.60 20.74 19.64 28 0 7 /s 23.25 24.83 24.75 1.44 1.38 2.13 .31 .75 1.05 20 21.60 3.50 22.70 22.84 2174 28° 7 /8 25.50 27.08 27.00 1.50 1.44 2.19 .31 .75 1.12 24 25.80 3.50 26.90 27.04 25.94 28° '/a 30.00 31.58 31.50 1162 1.56 2.31 .31 .75 1.22 30 32.00 4.00 33.29 33.46 32.17 20 0 1 1 / 8 36.88 39.12 39.12 1.81 2.00 2.75 .38 1.00 1.50 36 38.30 4.00 39.59 39.76 38.47 20 0 1' /s 43.75 46.00 46.80 2.00 2.00 2.75 .38 1.00 1.80 " Not included in AWWA C110. 14" THRU 30" ACCE SSORIES AND WEIGHTS GLANDS MAY BETAPERED " Not included in AWWA C110. 0 12 in ANSI /AWWA C1 10 /A21.10, ANSI /AWWA 6 11 /A21.11 2 -6 -97 Tyler Pipe /Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882-5511 13 Wt. of Gland, Pipe Bolt Bolt Bolt Torque Bolts and Barrel Size No. Size Length Ft /Lbs. Gasket, lbs. O.D. '2 2 s/e 3 45 -60 5 2.50 3 4 5 A 3 45 -60 7 3.96 4 4 3 14 3'/2 75 -90 10 4.80 6 6 3 /4 4 75 -90 16 6.90 8 6 3 / 4 4 75 -90 25 9.05 10 8 3 / 4 4 75 -90 30 11.10 12 8 3 /4 4 75 -90 40 13.20 14 10 3/4 4 75 -90 45 15.30 16 12 3 /4 4' /2 75 -90 55 17.40 18 12 3 /4 4'/2 75 -90 65 19.50 20 14 3 /4 4'/2 75 -90 85 21.60 24 16 3 / 4 5 75 -90 105 25.80 30 20 1 6 100 -120 220 32.00 36 24 1 6 100 -120 301 38.30 " Not included in AWWA C110. 0 12 in ANSI /AWWA C1 10 /A21.10, ANSI /AWWA 6 11 /A21.11 2 -6 -97 Tyler Pipe /Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882-5511 13 TYLE�P P /PE A6i�an al.Imon Gide�eyU BENDS R � - R 45' MJ (1/8) 45 MJ x PE (1/8) yiiy . 22 MJ x PE (1 /16) G s Ito• ..... • . ... _ i/, '� I DUCTILE IRON C 110 FULL BODY MECHANICAL JOINT FITTINGS 45 Bends ( 1/8) / tA 11.0 12.0 13.0 13.5 14.5 15.5 15.5 16.0 16.5 17.5 19.0 23.0 26.0 MJ 13 30 50 75 110 169 224 300 380 470 595 865 1380 2435 Weights MJxFE* MJxPE 45 46 69 77 105 105 155 155 215 215 360 360 422 455 543 664 903 825 1510 ... 1930 Dimensions Size R Y *2 1.96 1.8 3 3.62 3.0 4 4.81 4.0 6 / 7.25 5.0 8 ✓ 8.44 5.5 10 10.88 6.5 12 13.25 7.5 14 12.06 7.5 16 13.25 8.0 18 14.50 8.5 20 16.88 9.5 24 18.12 11.0 30 27.75 15.0 36 35.00 18.0 tA 11.0 12.0 13.0 13.5 14.5 15.5 15.5 16.0 16.5 17.5 19.0 23.0 26.0 MJ 13 30 50 75 110 169 224 300 380 470 595 865 1380 2435 Weights MJxFE* MJxPE 45 46 69 77 105 105 155 155 215 215 360 360 422 455 543 664 903 825 1510 ... 1930 11 /a Bends (1/32) Dimensions 22 Bends (1 /16) Weights Size Dimensions Y Z Weights MJxFE* Size R Y Z mi MJxFE* MJxPE 3 7.56 3.0 11.0 30 ... .•• 4 10.06 4.0 12.0 50 75 69 6 15.06 5.0 13.0 75 69 70 8/ 17.62 5.5 13.5 110 105 105 10 22.62 6.5 14.5 160 155 160 12 27.62 7.5 15.5 220 215 220 14 25.12 7.5 15.5 300 ... ••• 16 27.62 8.0 16.0 385 373 365 18 30.19 8.5 16.5 480 422 455 20 35.19 9.5 17.5 605 ... 575 24 37.69 11.0 19.0 880 800 930 30 57.81 15.0 23.0 1400 ... 1540 36 72.88 18.0 26.0 2372 ... 1970 11 /a Bends (1/32) ANSI /AWWA C110 /A21.10, ANSI /AWWA C111 /A21.11 2 Tyler Pipe /Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882 -5511 4 -3 -99 Dimensions Weights Size R Y Z MJ MJxFE* MJxPE 3 15.25 3.0 11.0 30 ... ••• 4 20.31 4.0 ' 12.0 50 .•• 6 30.50 5.0 13.0 75 69 ... 8 35.50 5.5 13.5 110 105 ••• 10 45.69 6.5 14.5 160 12 55.81 7.5 15.5 220 215 ... 14 50.75 7.5 15.5 305 ... ••• 16 55.81 8.0 16.0 385 360 ••• 18 60.94 8.5 16.5 480 422 ... 20 71.06 9.5 17.5 610 ..• 24 76.12 11.0 19.0 885 800 845 30 116.75 15.0 23.0 1410 ... 1305 36 147.25 18.0 26.0 2397 ... 2185 * Not included in AWWA C110. ANSI /AWWA C110 /A21.10, ANSI /AWWA C111 /A21.11 2 Tyler Pipe /Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882 -5511 4 -3 -99 �P %PE TEES D UCTILE MECHANICAL JOINT FITfINC75 Size Dimensions Weights " *MJxPExMJ * *MJrJAJxFE Run Run Branch X Y Z MJ *2 2 2 3.25 3.25 ... 22 ••• "3 3 2 3.25 3.25 ••• 43 ••• 3 3 3 5.5 5.5 13.5 55 .•. 53 *4 4 2 4.8 4.8 14.5 57 •• 4 4 3 6.5 6.5 14.5 75 75 74 4 4 4 6.5 6.5 14.5 80 4 4 6 8.0 8.0 ••• 115 "' .•. *6 6 2 8.0 8.0 ... 78 ... ... 6 6 3 8.0 8.0 16.0 110 ... 109 6 6 4 8.0 8.0 16.0 115 •• 120 115 6 6 6 8.0 8.0 16.0 125 6 6 8 9.0 9.0 ... 185 ••• "' 8 8 3 9.0 9.0 17.0 155 "' 159 8 8 4 9.0 9.0 17.0 165 ••• 8 1/' 8 6 9.0 9.0 17.0 175 8 175 8./ 8 8 9.0 9.0 17.0 185 237 10 10 6 11.0 11.0 19.0 250 • • 10 10 8 11.0 11.0 19.0 260 ••• °" 10 10 10 11.0 11.0 19.0 310 310 * Not included in AWWA C 110 "* Made to order only. Not Returnable Anic1 /A1AAArA riin /Als In ANSUMMAC111/A21.11 �P %PE SOLID SLEEVES DUCTILE IRON C110 FULL BODY MECHANICAL JOINT FITTINGS L _� �- -- L -- I Standard ✓ * Dual Purpose f Pipe Short Long Pipe Short Long Size O.D. L Weight L Weight Size O.D. L Weight ! Weight *2 2.50 8.0 12 ... ... 4 4.80/5.00 7.5 35 12 45 3 3.96 7.5 25 12 30 6 6.90/7.10 7.5 45 12 65 4 4.80 7.5 35 12 45 8 9.05/9.30 7.5 65 12 85 10 11.10 /11.40 ... 12 115 6 6.90 7.5 45 12 65 12 13.20/13.50 12 145 8 ,� 9.05 7.5 65 12 85 16 17.40/ 17.80 ... 15 275 10 11.10 7.5 85 12 115 "' 12 13.20 7.5 110 12 145 tUses inc luded al A WW A C 1land 16 17.40 9.5 200 15 275 18 19.50 9.5 240 15 330 20 21.60 9.5 275 15 380 24 25.80 9.5 360 15 505 30 32.00 15.0 745 24 1085 36 38.30 15.0 1047 24 1502 *Not included in AWWA Cl 10 * NU x PE DUAL - PURPOSE CUTTING -IN SLEEVE SPLIT REPAIR SLEEVE With Dual- Purpose Accessories WITH ACCESSORIES (NOTE: Gland with cup -joint set screws available at extra r ._ L -� cost when specified. NOT FOR RESTRAINT. )- Gland and - - Sleeve &Gland D Split Sleeve L I L Li L Weight Gland For Use Gland Gland Size L *Weight Only Size On Pipe O.D. L L' D Only & Sleeve 4 15 115 9 4 4.80-5,00 12 8 4.80 9.5 72 6 18 165 16 6 6.90-7.10 12 8 6.90 13.0 98 8 18 215 24 8 9.05-9.30 12 8 9.05 20.0 136 *Weights include all accessories assembled. 10 11.10 -11.40 12 8 11.10 25.0 175 12 13.20 - 13.50 12 8 13.20 30.0 235 * Not included in AWWA C110. ANSI /AWWA CI 10 /A21.10, ANSI /AWWA C111 /A21.11 _ ___ -1 1 -11, n - fnnol ❑Q�_SF11 2 -6- , TYLER �P /PE PLUGS t Dished —Not flat as shown. * Not included in AWWAC110. m. CAPS Solid or Tapped T Weight Size Tap Solid Tapped *2 2 5 Solid or' Tapped 3 2 10 Weight Size Tap Solid Tapped *2 2 5 5 3 2 10 10 4 2 15 15 6 2 25 25 8 2 45 45 10 2 65 65 12 2 85 85 t18 2 190 ... t20 2 215 215 t24 2 350 ... t30 2 660 660 t36 2 838 ... t Dished —Not flat as shown. * Not included in AWWAC110. m. CAPS Solid or Tapped t Dished —Not flat as shown. * Not included in AWWAC110. I } Tyt on° P lug ** Size T Weight Size Tap Solid Tapped *2 2 5 .70 3 2 10 10 4 2 20 20 6 2 30 30 8 ✓ 2 45 45 10 2 60 60 12 2 80 80 16 2 175 175 1'18 2 215 215 t20 2 250 250 t24 2 370 370 t30 2 680 680 t36 2 850 850 t Dished —Not flat as shown. * Not included in AWWAC110. I } Tyt on° P lug ** Size T Weight* 4 .60 18 6 .65 25 8 .70 46 10 .75 70 12 .75 95 * Weights do not include accessories ** Not included in AWWA C110. ')_< -o7 Solid Tapped 'Push-in Plug with Ears (To be used with all push -in cast iron pipe and fittings) Size Tap Weight 14 2.0 110 16 2.0 145 18 2.0 180 t20 2.0 220 t24 2.0 315 t Dished -Not flat as shown NOTE: Blocking still required —ears for assembly only. DUCTILE IRON C1 10 FULL BODY MECHANICAL JOINT FITTINGS OFFSETS * Not included in AWWA C110. ANSI /AWWA C110 /A21.10, ANSI /AWWA C111 /A21.11 T,A., Di., >/i IFilitiAC nivicinn • P.O. Box 2027 • Tyler, Texas 75710 a (903) 882 -5511 21 MJ x MJ MJ x P E Dimensions Weights Size D L' L MJxW MJxPE 4 6 19 27 ... 70 4 12 22 30 85 80 4 18 30 38 105 ... * 4 24 26 34 120 115 6 6 20 28 110 105 6 12 26 34 135 130 6 18 33 41 165 160 * 6 24 24 32 165 160 8 6 21 29 160 155 8 12 28 36 200 195 8 18 35 43 245 240 * 8 24 36 44 280 275 10 12 30 38 280 280 10 18 38 46 340 340 10 24 38 46 420 12 12 37 45 420 420 12 18 48 56 520 520 *12 24 48 56 640 630 16 12 40 48 715 ... 16 18 50 58 850 830 *20 12 40 48 1025 ... *20 18 48 60 1275 ... * Not included in AWWA C110. ANSI /AWWA C110 /A21.10, ANSI /AWWA C111 /A21.11 T,A., Di., >/i IFilitiAC nivicinn • P.O. Box 2027 • Tyler, Texas 75710 a (903) 882 -5511 21 TYL6B �P /PE SAMPLE SPECIFICATIONS 3" THRU 24" MECHANICAL JOINT DUCTILE IRON FITTINGS shall be produced in accordance with all applicable terms and provisions of'ANSI. /AWWA C153/A21 .53 and ANSI /AWWA C1 11 /A21.1 1. NOTE: Fittings are cement -lined and seal - coated in accordance with ANSI /AWWA C1 0.4/A21. also available double cement - lined or bare. See list price sheet for details. MECHANICAL JOINT SSB- DUCTILE IRON CLASS 350 FITTINGS BENDS .R 0 90° Bends (1 /4) 22 Bends (1 /16) 11'/ (1/32) Size T Dimensions A R Weight Dimensions A R K' 1 D C F A 1 4.5 4.0 20 2.00 3.62 16 1.50 4.98 JOINT DIMENSIONS IN INCHES 7.62 15 4 .34 .35 5.0 4.5 BOLTS Size A Dia. B C Dia. D Dia. F Dia. J Dia. K' Dia. K Dia. L M S T X Dia. Size No. 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 .58 .62 .39 .33 3 /4 s /ax3 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 .60 .75 .39 .34 7 /8 3 /4X3' /2 4 - 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 .63 .88 .43 .36 '/8 3 /40 1 /2 6 8 9.05 2.50 10.17 10.27 9.15 11.75 12.31 13.37 .66 1.00 45 .38 '/e 3 /4x3' /2 6 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 70 1.00 .47 .40 7 /8 3 /4x3'/2 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 .73 1.00 .49 .42 7 /8 3 /4X3'/2 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.31 20.25 .79 1.25 .56 .47 '/8 3 /4x4 10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 .85 1.31 .57 .50 '/8 3 /4X4 12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.83 24.75 1.00 1.38 .68 .54 7 /8 3 /4x4 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.08 1.02 1.44 .69 .57 7 /8 3 /4x4 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 1.02 1.56 .75 .61 7 /8 3 /4X4'/2 16 BENDS .R 0 90° Bends (1 /4) 22 Bends (1 /16) 11'/ (1/32) Size T Dimensions A R Weight Dimensions A R Weight Dimensions A R Weight Dimensions A R Weight 3 4.5 4.0 20 2.00 3.62 16 1.50 4.98 15 1.25 7.62 15 4 .34 .35 5.0 4.5 26 2.49 4.81 22 1.82 6.66 21 1.55 10.70 20 6 6.5 6.0 48 3.50 7.25 38 2.59 10.50 37 1.81 13.26 33 8 /.37 39 7.5 7.0 68 4.00 8.44 59 2.85 11.80 51 2.06 15.80 48 10 9.5 9.0 107 5.01 10.88 81 3.35 14.35 67 2.32 18.36 61 12 .41 .43 10.5 10.0 141 5.98 13.25 111 3.86 16.90 80 2.56 20.90 79 14 12.0 11.5 220 5.50 12.06 164 3.93 17.25 148 2.59 21.25 131 16 .51 13.0 12.5 264 5.98 13.25 202 3.98 17.50 179 2.62 21.50 159 18 .52 15.5 14.0 410 7.50 14.50 289 7.50 30.19 292 7.50 60.94 287 2 0 .59 17.0 15.5 505 8.00 16.88 348 8.50 35.19 364 8.50 71.07 346 2 4 .60 .62 20.0 18.5 695 9.00 18.12 475 9.00 37.69 460 9.00 76.12 457 I 45 Bends ( 1 /8) �rnpE TEES CROSS MECHANICAL JOINT SSB- DUCTILE IRON CLASS 350 FITTINGS n c n- r..l__ n:__ 1i i.:l:a:_. n:..:.:_ . Dn n,.., ')/177 . T „Ie. T 75710 • IQngl 1 5 MJ Tee J MJ x FE Tee ✓ MJ x Swivel Tee Cross Dimensions Weights Size T T' H J' Jz J MJ MJxFE MJxSt Cross 3 .34 .34 3.5 3.50 5.5 ... 26 28 ... 33 4x3 .35 .34 3.5 4.00 6.5 ... 32 34 ... 38 4 .35 .35 4.0 4.00 6.5 35 38 ... 42 6x3 .37 .34 3.5 5.00 8.0 ... 47 51 ... ... 6x4 .37 .35 4.0 5.00 8.0 ... 51 54 62 6 .37 .37 5.0 5.00 8.0 10.50 60 64 77 80 8x3 .39 .34 4.0 6.50 9.0 68 72 ... ... 8x4 / 39 .35 4.5 6.50 9.0 71 72 ... 84 8x6 / .39 .37 5.5 6.50 9.0 11.50 80 83 89 108 8 Z .39 .39 6.5 6.50 9.0 11.50 90 94 116 120 10x3 .41 .34 4.0 7.50 11.0 ... 83 ... ... ... 10x4 .41 .35 4.5 7.50 11.0 ... 83 89 ... 98 10x6 .41 .37 5.5 7.50 11.0 13.00 93 107 113 118 10x8 .41 .39 6.5 7.50 11.0 13.00 111 115 129 138 10 .41 .41 7.5 7.50 11.0 ... 120 130 ... 155 12x3 .43 .34 4.0 8.75 12.0 ... 100 12x4 .43 .35 4.5 8.75 12.0 104 115 ... 123 12x6 .43 .37 5.5 8.75 12.0 14.25 115 120 128 140 12x8 .43 .39 6.5 8.75 12.0 14.25 123 146 149 162 12x10 .43 .41 7.5 8.75 12.0 153 174 ... 187 12 .43 .43 8.75 8.75 12.0 ... 178 198 ... 212 14x6 .51 .44 6.5 10.50 14.0 16.00 183 205 211 210 14x8 .51 .45 7.5 10.50 14.0 206 ' ... ... 231 14x10 .51 .46 8.5 10.50 14.0 ... 229 244 ... 255 14x12 .51 .47 9.5 10.50 14.0 ... 235 276 ... 269 14 .51 .51 10.5 10.50 14.0 281 302 ... 299 16x6 .52 .45 6.5 11.50 15.0 17.00 229 213 248 250 16x8 .52 .46 7.5 11.50 15.0 ... 248 260 ... 264 16x10 .52 .47 8.5 11.50 15.0 ... 265 287 ... 286 16x12 .52 .48 9.5 11.50 15.0 ... 281 312 ... 310 16x14 .52 .51 10.5 11.50 15.0 317 348 ... 363 16 .52 .52 11.5 11.50 15.0 323 374 ... 410 t Weights include swivel gland MECHANICAL JOINT SSB- DUCTILE IRON CLASS 350 FITTINGS n c n- r..l__ n:__ 1i i.:l:a:_. n:..:.:_ . Dn n,.., ')/177 . T „Ie. T 75710 • IQngl 1 5 P /PE SOLID & TAPPED PLUGS & CAPS T r T Max. Tap Weights T T 7 � N 2 19 4 � W -12" 14 " -24" 6 3" -12" 14" -24" 37 MJ Plug .39 6 2 MJ Cap 10 Dimensions Max. 68 Weights Size T Tap Plugs Caps 3 .46 2 8 8 4 .46 2 10 10 6 / .46 2 18 17 8 ./ .46 2 26 25 10 .56 2 36 35 12 .56 2 46 44 14 .62 2 79 85 16 .62 2 100 93 18 .65 2 130 122 20 .66 2 153 148 24 .68 2 202 202 TAPPED TEE MJ Tapped Tee (2" Tap) Size Dimensions T L Max. Tap Weights 3 .34 6 2 19 4 .35 6 2 23 6 .37 6 2 37 8 .39 6 2 53 10 .41 6 2 68 12 .43 6 2 88 16 .52 6 2 164 MECHANICAL JOINCLASS 50 FITTINGS SOLID SLEEVES ------- --- Long P. nn ❑- 1 )0 1 77 . T- 1- - T. -. 75710 • (9031882-5511 2 -6 -97 Dimensions Weights Size T L' L Short Long 3 .34 7.5 12 13 19 4 .35 7.5 12 17 25 6 .37 7.5 12 28 39 8 .39 7.5 12 38 53 10 .41 7.5 12 49 64 12 .43 7.5 12 56 82 14 .56 9.5 15 111 141 16 .57 9.5 15 137 172 18 68 9.0 15 160 200 20 .69 9.0 15 212 269 24 .75 9.0 15 272 368 ADAPTERS L �- L z T T MJ x FE FE x PE Dimensions Weights Size T L' L MIxFE FExPE 3 .34 6 12 18 ... 4 .35 6 12 24 24 6 .37 6 12 36 33 8 .39 6 12 52 52 10 .41 6 12 67 12 .43 6 12 80 ... 14 .51 6 12 126 16 .52 6 12 166 ••• nn ❑- 1 )0 1 77 . T- 1- - T. -. 75710 • (9031882-5511 2 -6 -97 VIII. SEWER FITTINGS 10 ( ;-rl PiasltiE Trends Manufacturers of Quality Plastic Pipe Fittings PVC Gasketed Sewer Fittings SDR 35 PVC Gasketed Sewer Fittings 4' =8" ASTM D 3034✓SDR 35 Tough technology is how we characterize the "G" Series. High impact locking rings add protection at major shock points. Square pipe stops provide "no compromise" positive seating. "I" beam gussets add strength. "G" Series is engneered for the robust environment of the construction site. Plastic Trends' patened gasket join is designed for ease fo assembly by hand. Conventional bar and block methods should not be required. Productivity gains from the "G" Series are significant and should be considered when specifying materials. All necesary configurations are available for immediate shipment from any of our 18 stocking locations. Large Diameter Molded PVC Gasketed Sewer Fittings 10" & 12" ASTM D 3034✓SDR 35 Plastic Trends' has perfected the art of molding large diameter fittings to consistent and accurate dimensions. The "G" Series 10" & 12" fittings conform to all industry standards and are 100% quality controlled. They are tested fro joint tightness, internal stress and dimension stability. Consistent lay lengths enable engineers to design systems accurately. Installers will also appreciate the consisten and compact design. With 18 stocking locations throughout North America, these new one piece molded fittings are available in your backyard. Gasketed Fitting Dimensions (All SDR's) Socket Enterence Diameter 4.245 6.305 B,g3p 4.263 6.327 8,454 Soc Bottom Diameter 4.215 6.275 8,400 �4 —.23 -3 6.297 8,424 Maximum Proiec8on Depth 195 1 03 1 13 Minimum Socket Depth I 1.89 2.18 3.15 SDR 35 Min. Wall Thickness ,120 .18D .240 SDR 26 Min. Wall Thickness •162 241 .323 Gasketed Fitting Dimensions (All SDR's) Lead In Diameter 10.560 12,570 10.605 12.815 S *0 Entrance Diameter 10.545 12,848 10.575 12.578 Socket Bottom Diameter 10.515 12.518 10.545 12,548 Projection Depth 1 41 1.76 Socket Depth 3.62 4.27 SDR 35 Minimum Wall Thickness .300 .360 M BRASS -CORP. STOP, CURB STOP, SADDLE VIII. SEWER FITTINGS 10 (;J-rJ Plas Trends Manufacturers of Quality Plastic Pipe Fittings PVC Gasketed Sewer Fittings SDR 35 PVC Gasketed Sewer Fittings 4 " -S" ASTM D 3034ISDR 35 Tough technology is how we characterize the "G" Series. High impact locking rings add protection at major shock points. Square pipe stops provide "no compromise" positive seating. "I" beam gussets add strength. "G" Series is engneered for the robust environment of the construction site. Plastic Trends' patened gasket join is designed for ease fo assembly by hand. Conventional bar and block methods should not be required. Productivity gains from the "G" Series are significant and should be considered when specifying materials. All necesary configurations are available for immediate shipment from any of our 18 stocking locations. Large Diameter Molded PVC Gasketed Sewer Fittings 10" & 12" ASTM D 3034✓SDR 35 Plastic Trends' has perfected the art of molding large diameter fittings to consistent and accurate dimensions. The "G" Series 10" & 12" fittings conform to all industry standards and are 100% quality controlled. They are tested fro joint tightness, internal stress and dimension stability. Consistent lay lengths enable engineers to design systems accurately. Installers will also appreciate the consisten and compact design. With 18 stocking locations throughout North America, these new one piece molded fittings are available in your backyard. Gasketed Fitting Dimensions (All SDR's) �-- (-- Socket Enterance Diameter 4.245 6.303 8.430 4.263 8.327 8,q$q Socket Bottom Diameter 4.215 6.275 8.400 4.233 6.297 8.424 Maximum Projection Depth 1 03 1 13 Minimum Socket Depth I 1.89 2.18 3.15 SDR 35 Min. Wall Thickness ,120 .180 .240 SDR 26 Min. Wall Thickness 1.162 .241 .323 Gasketed Fitting Dimensions (Ali SDR's) Lead In Diameter 10.560 72,570 10.605 12.615 Socket Emrance Diameter 10.545 T2,5gg 10.575 12.578 Socket Bottom Diameter 10.575 12.518 70.545 12.548 Projection Depth 1 41 1.76 Socket Depth 3.62 4.27 SDR 35 Minimum Wall Thickness .300 .360 IX. BRASS -CORP. STOP, CURB STOP, SADDLE 11 Mai 20 2004 2 :53PM &30 do)jj" r_�_ 14t ,� f ` '4 M ADHESIVE For Placement of Raised Traffic A fsrrkOrs On Asphalt And Concret $urfacas 011280A1PTInN ONO 12441 is a 100 reactive epoxy adheatre of a non -sac ;istonay Simple mixing ratio of 1;1 by volume. Component A is aenled white, Component 3 is pigmented black. When Correctly W and blended providee a umKorrn grey 001or, pi} SICA4 PR00EATI Color (Mixed) Gra Wacaslly (Mixed) Gel 'Time 7. 13 minuleS BOND SYRENGTH TO CONCRETE MAXIMUM lime, rrunuLua to reach r psi @ 77' F. 1 q0 minutes (2 hours) Stani Shear Strength, (a) 24 hrs, @ 77 l' 2000 pal minimum (b) 24 hra. OP 77' F., Plus Water Soak 1 6o psi minimurn p.5 SfJRVACE PREPARATION t. All arpplicallons stlauld be made on a alaan dry surface that is tree of dirt, dust, grease, oil or any foreign material that would prevent the proper bond of tho adhesive to lire aurfaco, The surface should bA 3truaturally sound and aocuro. For Bost results 1 is recommended the surface be lightly sandblasted before application of the adheslve. 2, Now Asphalt St daces - E -00NO 12401124 bond$ welt 10 weathered asphalt surlacea. It 1s racomme rtded on new asphalt surfaces, 4 light sandblasting be Wized to remove any oil Contaminants from the aggregate. It its MOM moi)06d that the usor lest the parlormdnca of the adhosfve prior to large &Cafe appli0211ons. 3. Now Concrete Slarfaces - All curing agents should tie removed by sandblasting before application of adhasives. MIX114Q AND APPLICATION OF ADM RSIVII E. BON D 1,24011241 Epoxy $taindard Set Marker Adhesive is avollable in standard diameter caulking tubas. These o,xuiking tubes, vory easily, iii Into conventional half barrel ratchet type caulking guns, E BOND 1240 Compgnent A Epoxy Rosln r:ornas with a Mack labs 1; E - Load 1241 C.,mpo B Epoxy H green "t Cninjs with a red 1�4ba1. The recommenriad procodure is to cut the tip M thn area of the full d tameler of the lip, Pla approximaloty 1" to 1 114" of both components an the prep Orly prepared trurfoco, In warmer weather it requires approximately 2 full pulls of iho t+andles for 0olh Components. In cwolat weather, it normlly requires appro ximately 2 112 pulls of the handle Pince both boasts of adhesiVO sida by side do that ploy aro tho same length. 113x1 a Wong sturdy pVlty knife and thoroughly bland and rnix trle adhesive, take extra precautirons to Insure any oorrlpsnont A (Epoxy rosin) that W33 layinig on the surface is thorgrigh mixed With the rardaoor. TAU the'samQ procaul10I)s 10 Instate any C om ponent id ( Fpoxy Hardener) thot laying onthe surface is thoroughly rntx¢d W ith the rQGir1. �. n„�wNnw+w�aw.r�aduoau.wL+�Y+ +w�Li14Y�.w�,wrrWf+�+1�RV� E 8172444819 -E -BOND 1240/124111111111111111111111111 EPDXY STANDARD SET May 20 2004 2:53PM 8172444819 p.6 _ After thoroughly mixing, spregd to dastred Wcknesri;, piece the matrlier in the adhesive using Aufliclent pressure to Assure a visible bead of adhesive around the perimeter of this market, E Qpoxy in 1119 trtint at the raliQ+Dtor Should be scraped aside, Ex cesa l ve pressure an ns ekorfs ma result In insufficient adhesive remaining under the msrk br. Prolod Ilia area f torn traffic ate,, until the adhesive Is set, Note: DO NOT STEP ON MARKERS AFTER PLACEMI .NT OF"THE ADHESIVE, VNIPt,E NANO PRESSURE iSALLTHAT IS Ni_F-DED TO ASSURE ADEQLIATi? PEERFORM- ANCU TOM'KRATUMX LIM"ATIONS The Storage 41 tlpoxy aompounde IS Impartarst, Wt1 the temperature of either component is under 6 dogmas F. the visoaafty of the products will thicken subsfantinhy leaking it most difficult to extrude from caulking tubes attd to properly Mond. The reaction of the cure Is slurred aubsiantially. At higher temperatures In excess 01 90 degrees F, the product is Qasity mixed but rho working tints Is reduced with resulting faster act on me road. The following guide is based on a tamparatvre ratio ci both read surf ace and epoxy adhesive, Should the road xudoice to at a Ir,wer temperature than that 01 the Adhes then adJuStmOnl ier sot tirrid must be made, 110 114 to 112 100 1 %2 to 314 90 1 hr, to t l/2 hrs, 80 t 112 to 2 114 hrts, 70 3 to 4 hra, s0 4 to S hre. so 8 to 7 hrs, PACKAGING APP1 MATt t 91GHT CASE 5 20 o2. Tube Kitts (6 tubes A • 5 tubes 6) 14 lbs. CASE a Gallon unit (1 Qat A - 1 gal. 5) 27 lbs, t 0 Gallon Unit (S gal, A- 5 pal. B) 128 lira. NOTSEEt Do not apply when Ins road surface or air tompertuts is below 5o° F Dnly apply when the road aurisrsa: and air temporature Is abov4 80" F and Is anticipated that It will remain atova 50° F , for the following 24 hour ate ap. pticatlon. applying at cooler temperature, precondition material to approximately 77° F. prior to application. WARNING: UANGtRI Contains alkallniti aminesistrtineienaHIza(, MAY CAUSE SEVI£( tA BURNS ar vile rgicrospcnseratiping from P mite whttigainq to a spvaru, cothm at telypo attack. Avoid contact with skln and eyes, In case of contact Wlth akin, lmmediataly wash with ooAp and fluah with plenty o1'wateri for oyes, flUshi with water and obtaln immediate medical attwitlon, 00 NOT TAKE INTERNALLY, AVOID INHALAT OF VAPOR Use with adequate ven remove conOrninaled clothing and wiashl tirvonhty bafnht ra•using. Diledwd contaminatod ,shoos. S,P.I. classification 4.WF.AR PROTECTiVE CLOYRNO, 000GLES, AND HARA15 - A CREAM ON ALL EXPOSED SKIN. OI$CUtIMFR OF WARRANTiES ANO LIMITATION OF LNBILITY' E EPDXIES. INC, its producli to be fieeof deftct4In material and %tkrnun;;llip for a period or DNE (1 ) YEAR tram the data of purrhase. Under this Warranty and limitation ef , E -Band will providll, at no cllargo, pinlurt 1� 4I eontAlnera to repino any product proved to bo defeativ4 when applitd In accordance with E•Bond'e wNdo' instructions and n ppiica bons ramrincnded by E -Bond as sultAle for the prod uct, fL•13opd's ahllgatton horevnticr, is limited solilr to such mpluoment an($ is suhleat to rocoipt by E•Band of a wlilhil Itudee Df arty 01104 4lpfeULe, omg1tly after iii wtivery Lbivoaf, within the warranty potiod. Absence of such notice in writing durinq Ilia warrsnty varfud coruli Won a Waiver of au e6turs with reapact to such product. TWO Warranty on;udes dittoloraRtin w change In visual a ppeararde Of the product tUua to trio urcumulation of ar 9tl'Nikial of dirt or othrr air borne materials depaaited on tlta surfaca frorn tiro atmuftwo, E -Band does not worront Iho coiortutnca3 of any praiiiict tcni spm fieally sittt4d 9t adore applicallol, the Ruyor s hall det t m ine the svlNhIllq p tl% 0(01 t for tKA Intended use and tit+yor Iviu {ttos all tgkl And tlnlrlilm wlwlsbtwer Ili conncr,tian thormith THiS WARRANTY IS MAD IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPREER OR IMPLIED, INCLUDINtt 7111 WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PMTICULAR PURPOSE WHIC ARE IIERESY DISCLAIMED, IF is UNDERSTOOD AND AGREED FIAT QUYER'S SOLE REMEDY, AND THEREFORE, SELLER`S LIAMUIY, WHET90 IN CONTRACT, 10y, WARFAitTY IN NCQLIUNCE OR OTritRWISE SHALL DE LIMITED 1'07K RETURN OP THE PURCHASE PRICE PAIL! BY PURCHASER CR RULACLMENT Ol' ANY 01111Cf1YE 001505 SOLD BY SELLER ANDUNDER Na CIRCUMSTANCES SHALL SELLER OE LIABLE FOR SPECIAL, INCIDENTAL, I611tECl' 0R CONSEQUENTIAI UAMMES. THE PRICE STATED FOR THE GOODS IS A CONSIDERATION IN LIMITING SFLL1R'S UABILM, ThR te(alq nl this piinkir.liO finny not be ordity niadilit4, THERE ARE NO WARRANTIES W}ftCH EXTEND BEYOND THE FACE HEREOF. Copper Water Tube continued W Nominal Water Tube Size (In Inches) DATA - Outside Diameter Inch (mm) COPPER WATER TUBE Tolerances (Hard Drawn Only) Tubing OD Min. Max. Inch (mm) Inch (mm) - TYPE "K" TYPE "K" Hard Drawn: Soft Annealed: Usage: 20 -ft. (6.1 m) Straight Lengths 20 -ft. (6.1 m) Straight Lengths, or 40 -ft. (12.2m) and 60 -ft. (18.3m) Length Coils (to and including size 1 1/2) For underground service and general purpose plumbing and heating installations under severe conditions. Nominal Wall Thickness Inch (mm) Weight Per Foot Lb (kg) Hard Drawn Bursting Safe Working Pressure' Pressure' psi (bars) psi (bars) Soft Annealed Bursting Safe Working Pressure' Pressure' psi (bars) psi (bars) 1/4 0.375 (9.53) 0.373 (9.47) 0.376 (9.55) 0.035 (0.89) 0.145 (0.07) N/A N/A 1612 (111) N/A N/A 913 (63) 318 0.500 (12.70) 0.497 (12.62) 0.501 (12.73) 0.049 (1.24) 0.269 (0.12) N/A N/A 1675 (115) N/A N/A 960 (66) 1/2 0.625 (15.88) 0.622 (15.80) 0.626 (15.90) 0.049 (1.24) 0.344 (0.16) 9840 (678) 1337 (92) 4535 (313) 758 (52) 5/8 0.750 (19.05) 0.747 (18.97) 0.751 (19.08) 0.049 (1.24) 0.418 (0.19) N/A N/A 1104 (76) N/A N/A 626 (43) 3/4 0.875 (22.23) 0.872 (22.15) 0.976 (24.79) 0.065 (1.65) 0.641 (0.29) 9300 (641) 1278 (88) 4200 (290) 724 (50) 1 1.125 (28.58) 1.122 (28.50) 1.127 (28.63) 0.065 (1.65) 0.839 (0.38) 7200 (496) 982 (68) 3415 (235) 557 (38) 11/4 1.375 (34.93) 1.372 (34.85) 1.377 (34.98) 0.065 (1.65) 1.040 (0.47) 5525 (381) 797 (55) 2800 (193) 452 (31) 11/2 1.625 (41.28) 1.621 (41.17) 1.627 (41.33) 0.072 (1.83) 1.360 (0.62) 5000 (345) 742 (51) 2600 (179) 420 (29) 2 2.125 (53.98) 2.121 (53.87) 2.127 (54.03) 0.083 (2.11) 2.060 (0.93) 3915 (270) 652 (45) 2235 (154) 370 (26) 21/2 2.625 (66.68) 2.621 (66.57) 2.627 (66.73) 0.095 (2.41) 2.930 (1.33) 3575 (246) 597 (41) N/A N/A 338 (23) 3 3.125 (79.38) 3.121 (79.27) 3.127 (79.43) 0.109 (2.77) 4.000 (1.81) 3450 (238) 578 (40) N/A N/A 328 (23) 31/2 3.625 (92.08) 3.621 (91.97) 3.627 (92.13) 0.120 (3.05) 5.120 (2.32) N/A N/A 549 (38) N/A N/A 311 (21) 4 4.125 (104.78) 4.121 (104.67) 4.127 (104.83) 0.134 (3.40) 6.510 (2.95) 3415 (235) 540 (37) N/A WA 306 (21) _ 5 5.125 (130.18) 5.121 (130.07) 5.127 (130.23) 0.160 (4.06) 9.670 (4.39) 3585 (247) 517 (36) N/A N/A 293 (20) 6 6.125 (155.58) 6.121 (155.47) 6.127 (155.63) 0.192 (4.88) 13.900 (6.30) 3425 (236) 520 (36) N/A N/A 295 (20) 8 8.125 (206.38) 8.119 (206.22) 8.127 (206.43) 0.271 (6.88) 25.900 (11.75) 3635 (251) 553 (38) N/A N/A 314 (22) 10 10.125 (257.18) 10.119 (257.02) 10.127 (257.23) 0.338 (8.59) 40.300 (18.28) N/A N/A 553 (38) N/A N/A 314 (22) 12 12.125 (307.98) 12.119 (307.82) 12.127 (308.03) 0.405 (10.29) 57.800 (26.22) N/A N/A 555 (38) N/A N/A 314 (22) Note: Information and data contained in these charts, as taken from ASTM Specifications B 88. Rated internal pressure for copper water tube based on the strength of the tube alone and applicable to systems using suitable mechanical joints. Based on actual laboratory test data provided by Copper Development Association, Inc. ' Based upon 150 °F (65.6 °C) with an allowable stress of 9500 psi (668 kPa). Based upon 150 °F (65.6 °C) with an allowable stress of 5100 psi (359 kPa). U.S. customary units in this document are the standard; the metric units are provided for reference only. The values stated in each system are not exact equivalents. ,,:rte NIBCO INC. World Headquarters ■ 1516 Middlebury St. ■ Elkhart, IN 46516 -4714 U.S.A. ■ www.nibco.com Copper Water Tube continued LW COPPER TUBE - TYPES, Tube Type Color Code STANDARDS, Standard APPLICATIONS, TEMPERS Application AND LENGTHS Commercially Available Lengths Nominal or Standard Sizes Drawn Annealed Type K Green ASTM B 88 Domestic Water Service Distribution Fire Protection Solar Fuel /Fuel Oil HVAC Snow Melting Straight Lengths: '/4 -inch to 8 -inch 10 -inch 12 -inch 20 ft. (6.1 m) 20 ft. (6.1 m) 18 ft. (5.5m) 18 ft. (5.5m) 12 ft. (3.7m) 12 ft. (3.7m) Coils: 1 /4 -inch to 1 -inch 1 1 /4 -inch & 1' /2-inch 2 -inch — 60 ft. (18.3m) — 100 ft. (30.5m) — 60 ft. (18.3m) — 40 ft. (12.2m) — 45 ft. (13.7m) Type L Blue ASTM B 88 Domestic Water Service Distribution Fire Protection Solar Fuel /Fuel Oil Natural Gas Liquified Petroleum (LP) Gas HVAC Snow Melting Straight Lengths: '/4 -inch to 1 0 -inch 12 -inch 20 ft. (6.1 m) 20 ft. (6.1 m) 18 ft. (5.5m) 18 ft. (5.5m) Coils: '/4 -inch to 1 -inch 1'/4 -inch & 1'/2 -inch 2 -inch — 60 ft. (18.3m) — 100 ft. (30.5m) — 60 ft. (18.3m) — 40 ft. (12.2m) — 45 ft. (13.7m) Type M Red ASTM B 88 Domestic Water Service Distribution Fire Protection Solar Fuel /Fuel Oil HVAC Snow Melting Straight Lengths: '/4 -inch to 12 -inch 20 ft. (6.1 m) N/A DWV Yellow ASTM B 306 Drain Waste Vent HVAC Solar Straight Lengths: 1 1 /4 -inch t o 8 -inch 20 ft. (6.1 m) N/A ACR Blue ASTM B 280 Air Conditioning Refrigeration Natural Gas Liquified Petroleum (LP) Gas Straight Lengths: '/4 -inch to 4' /a -inch 20 ft. (6.1 m) 20 ft. (6.1 m)' Coils: '/a -inch to 1 /8-inch — 50 ft. (15.3m)' OXY MED OXY /MED OXY /ACR ACR/MED Type K Green Type L Blue ASTM B 819 Medical Gas Straight Lengths: '/4 -inch to 8 -inch _ 20 ft. (6.1 m) N/A Type G Yellow ASTM B 837 Natural Gas Liquified Petroleum (LP) Gas Straight Lengths: 3 /8-inch to 1' /a -inch 12 ft. (3.7m) 12 ft. (3.7m)' 20 ft. (6.1 m) 20 ft. (6.1 m)' Coils: 3 /8-inch to ' / -inch — 60 ft. (18.3m)' — 100 ft. (30.5m)' ' Available as special order only. U.S. customary units in this document are the standard; the metric units are provided for reference only. The values stated in each system are not exact equivalents. NIBCO NIBCO INC. World Headquarters ■ 1516 Middlebury St. ■ Elkhart, IN 46516 -4714 U.S.A. ■ www.nibco.com May 20 2004 2:53PM 8172444819 P• diameter are each 2.64 cm (1.0 Inch), CIhp test distences at 15.2 m (60 feet) and above may bit Pleat rneR Chacn Pootorenicmrs.y of fated m rkerS�Mostt me or exceed the raquirerngnts an the retlevAng 19ble at tht lot 8s rej*Cted. ' sa+va on Ay ♦ 4 ienS rlirar [Speirlelerlt of 4uielnau■ 1.e An■ }� �l�tlrr�f!!F? .. .. t A � x14 a =e YNlew; l8T tt,7 o Rod: To 6.! dream: a+..,t; os B{uO. SAI Wu.: 25 1f.Ibwl 07 o..sr ZO reedy: u 61uc {a s pecif i c {nt" iliv (rd*j COLO14 'Cokar eonforress to the aalor requirements 91 ABTM 04260. The feet method is provided In ABTM ;4280,ahculd it be required. PKY814AL PROPERTIES 1. {FLEXURAL 13TRENOTH REQUIREMENTS Mz;trkoler conditioned 10 23dp 0- 2dp C (73 d9 -1+ 309 F) Shall Support is load of 906 k0 (20OO 2. PE8l8TANCE TO LEN CRACKING Parnp1lnp; A random sample of martters to provide 10 tenses for each lost (20 tntbi) shall be 90 16*16d (torn 410001 lat. f mpaet Testing: Condibon the markers In a conveofien oven at 54d8 C (130d8 F) Cdr one hour. B the tharker on a steal Mure de*19ned to hold the ionseting We horizontal and act the Nature �n ■ Salle vurt ace Sash es a conCretrl t4oer, While at the elevated temperature, impact the Taf ee ive 100 by elloriring a 90 dm (0.42 Ib.) dart NoO with a 0.64 cm (0 25 in) radius spheerie:ai "ad to drop 45 om (16111,) Durpsndloula Onto the rentnr of ihn rRflr♦nrlva 4 1MYaCr. Cracks in Itif 1111adfl Aflhl + l t ?n umrnlnlla rsurr rnfilrlrr rrltwsistre� "There rhsu no no morn tncn duo Itt>,II�11 VraMaf IYlIYA1 +III ■li � A1 {1'!I t� :rl II +'J rnrrr�{r {tru nre 110 reo191t:roeKrr sxtsnQrnB totnv h.l�r +A rl,r Wiaaa, r , V.ltuw: 1.e Mod. ON 4ws�►: t A erui_ a =e WNW; 0 " MC 6.! dream: DA B{uO. SAI COLO14 'Cokar eonforress to the aalor requirements 91 ABTM 04260. The feet method is provided In ABTM ;4280,ahculd it be required. PKY814AL PROPERTIES 1. {FLEXURAL 13TRENOTH REQUIREMENTS Mz;trkoler conditioned 10 23dp 0- 2dp C (73 d9 -1+ 309 F) Shall Support is load of 906 k0 (20OO 2. PE8l8TANCE TO LEN CRACKING Parnp1lnp; A random sample of martters to provide 10 tenses for each lost (20 tntbi) shall be 90 16*16d (torn 410001 lat. f mpaet Testing: Condibon the markers In a conveofien oven at 54d8 C (130d8 F) Cdr one hour. B the tharker on a steal Mure de*19ned to hold the ionseting We horizontal and act the Nature �n ■ Salle vurt ace Sash es a conCretrl t4oer, While at the elevated temperature, impact the Taf ee ive 100 by elloriring a 90 dm (0.42 Ib.) dart NoO with a 0.64 cm (0 25 in) radius spheerie:ai "ad to drop 45 om (16111,) Durpsndloula Onto the rentnr of ihn rRflr♦nrlva 4 1MYaCr. Cracks in Itif 1111adfl Aflhl + l t ?n umrnlnlla rsurr rnfilrlrr rrltwsistre� "There rhsu no no morn tncn duo Itt>,II�11 VraMaf IYlIYA1 +III ■li � A1 {1'!I t� :rl II +'J rnrrr�{r {tru nre 110 reo191t:roeKrr sxtsnQrnB totnv h.l�r +A rl,r Wiaaa, r , May 20 2004 2:53PM t 8172444815 P• 17do C (20do F f'or four y l urs1 There oheft bcycles ocrsckInng orr dal■mtlns i followi ng g ielro l pele�l b y ura cycling, Toler an ess. In either the im pp at - A or tem p erature gClin last, If 90% ( D lensed D the taxi sam p les mast the above requlremon a, the lot shall he acceptable. Failure of 3 tenons orihe sample tihall (M rv1rn fririnjor ►inn ni thn lnt i'1111 Ira nt1 Isnrar rhnff nararritsts v rallIM1111 of in iddifinnoI :lenses.. Follurs of more than 1 lonti of the resempla shall be cauve for releCtlon of the 10t 3. 'BOND STRENGTH TEST .Band blest end of 6.1 em (2 in. : diametir by 6.7 orn (2.26 IA) long steel test plugs with a ihrosded Thole In the other end, Condition test plugs, pty9mant markers, and specified odhsslve at 23dg •l Zdg C (73dg .l.3 A d8 F) for at leestA hours baton tsOng, Mix the speciliera adlesive urtt1l ilhs ntlxtvro shows no streaks. Place adheulve on the center of this bottom surfscrs of the markers jand spread a layer of adhesive on the sendblrated surfacs of the teat plug. freers plug linrdX III ,ilia o uter of the Marker with a twisting moths, Wlth a.aquared end tool remove any irdhr !which extrudes tsars tinder the plug After24.hours cure at 23d9 *1.2dg C (73da sl• 3.8 dg F) Imasaure bond strength using s tahslle testlfsp Mchirne aafustaU to travel at 0.3 cm (0.2 in ) psi *auto, Test tlxture shall be designed to provide uniform load dliltributlon, Bond strength loss ;than 35 1 kplce (500 psl) shall be conttidared a fallUff, 0 May 20 2004 2i 53PM AP4X Model 92 Prismilt(t R,rtroraflaativ4 Puttamant Marior and I t3ENCRAL D EaoittPTIO N 8172444819 P.2 Mor kvi * vu#Wlt 0 1 an ADC; plantle shell Iilod with o tightly adhsrsnt potting compound Thn eihell Containt one or two glass cov pf iHma tic r ►troref1crtive faces e5 requir to re'flecf lig Im a alnaln nr mrhnllff riirnnfinnn DVAIUD SFECIFICATI'ONS 098iGN M40 FABRICATION a, Dimanldorial Dotallt Ovtreli airrtansions 10,18 cm x 10,16 cm x 1,70 cm id in x 4 in x 0.75 In) 81opa of Reflecting pv :♦ 33 degrees to balm Area of Each R afiecting Face 21.0 square contimtteft (3 26 square inches) b. Material The shell is molded of maihyl msthacrylete conforming to ASTM DYbs Grade 8. C. surface Thin untempared glesu to bondad tvtile prismatic retrorefleotiva faces to provrds an extrema� h ard dur ablu abrasion reisii`tantsurface, The sloe navered by the glass is not less thorn 16,35 square aanllmalefs (3.00 square Inch T he outer surlaiLe of the shell is srnoath .xcspt for p srpoe" of Identftatlon. The base of the matkvr is fret from gloss and subrsiamcas thst may reduce its bond to adhesive, OPTICAL REQUIREMENTS 1. ; OEF(NITIONB Horizontal entrance amts shall ma ►n this angle In the horizontal plant between tho dUucilon of Incident light and the nv►mel It. the leading edgt of iht marker. Olraatrolitni nrryic alrtili m& 4n tf5a an cl#d attkc rillaaier ba oveen tho itluminaliar, odic and the observatlon axis, Coefficient of Luminoue intensity ICiL) shall moan the ratio of the luminous intensity or the retrorafla In the dir ection ofOperrvaticn to the Illuminance ed the retrorKflnnfor ao a pian Perpendicular to the direction of the Inelaent huht, For markers, OIL is oxprvased In mitlicarld►las per Incident lux (MCdltx), The e English terra is 8peciftc Intensity (SI) expressed in ovn d lsf s per foot asndlo (od/ft (f ). 2, OPTICAL PERFORMANCE 20 markers from each lot of 1C,D00 or I•ss ore selected at random for eoafiq of luminous intensity check. Specific inlen City it ntealur ?d 0 M 000 foot) test distance, spacing between source center and r000plor O entst Iq 8,39 em (21 Inches), re ceptor diameter a nd so Pipe Wrap Tape Pipe wrap tape consists of stabilized, plasticized PVC film coated with a non - corrosion pressure sensitive adhesive. This tape has excellent conformability and adhesion properties to metal and plastic as well as being moisture resistant and anti - corrosive. Physical Properties Thickness —10 Mils Tensile Strength — 25 lbs /in Elongation at Break — 200% Adhesion to Backing — 20 oz/in Dielectric Strength — 1250 Volts /mil 3320 Stuart Drive * Fort Worth, Tx. 76110 1- 800 -434 -9954 toll free* 817 -921 -2782 fax town Solt and Gasket Co. Polyethylene Encasement for Ductile Iron Pipe Polyethylene Encasement for Ductile iron pipe is used as a protective barrier between ductile iron pipe and fittings and corrosive soil. Corrosion, specifically galvanic corrosion, occurs when an electrolytic reaction occurs between soil and pipe. This reaction is caused when dissimilar metals in an electrolyte are coupled causing an electrical transfer of particles from one metal to another. To prevent corrosion, a protective barrier must exist. AWWA C105/A21.5 -93 Color — Black Material — LDPE ASTM D1248 -89 Tensile Strength — 1200 psi Elongation — 300% Dielectric Strength — 800 Volts /mil Thickness - .008 minus 10% tolerance Marking — None AWWA C105/A21.5 -99 Color — Black Material — LLDPE ASTM D4976 Tensile Strength — 3600 psi Elongation — 800 % Dielectric Strength — 800 Volts /mil Thickness -.008 minimum Marking —Warning label 3320 Stuart Drive * Fort Worth, Tx. 76110 1- 800 -434 -9954 toil free* 817 -921 -2782 fax XVII. MISC.- MEGALUGS, POLYWRAP, HYDRANT MARKERS, COPPER TUBING 19 Sample Specifications Mechanical joint restraint shall be incorporated into the design of the follower gland. The restraint mechanism shall consist of a plurality of individually- actuated gripping surfaces to maximize restraint capability. Glands shall be manufactured of ductile iron conforming to ASTM A536 -80. The gland shall be such that it can replace the standardized mechanical joint gland and can be used with the standardized mechanical joint bell conforming to ANSI /AWWA C111/A21.11 and ANSI /AWWA C153/A21.53 of latest version. Twist off nuts, sized same as tee -head bolts, shall be used to insure proper actuating of restraining devices. The restraining glands shall have a pressure rating equal to that of the pipe on which it is used. The restraining glands shall have been tested to ASTM F1674 -96, be listed by Underwriters Laboratories, and be approved by Factory Mutual. The restraint shall be the EBAA Iron Series 2000PV or approved equal. Patent Information The products represented herein are covered by one or more of the following patents: 4627774, 4896903, 5071175. Dimensional Data Listings and Approvals Sizes 4" through 12" are listed by Underwriters Laboratories, Inc., category HJKF "Fittings, Retainer Type," with a deflection angle of five degrees when used on UL- listed, Class 150 PVC pressure pipe and a UL- listed appurtenance. The listing number is EX2836. Sizes 4" through 12" are approved by Factory Mutual for use on approved DR18 PVC pipe, and sizes 4" through 10" are approved for use on DR14 PVC pipe and mechanical joint appurtenances. The 2000PV restraint exceeds all requirements of ASTM F1674 -96. Special Notes EBAA- Sea[Tm gaskets are provided with the 30" and 36" 2000PV restraints to facilitate easier assembly of the mechanical joint, and are required on the above referenced sizes to obtain the pressure ratings and safety factors shown. For test pressures above the rated pressures, consult the engineering department of EBAA Iron, Inc. for recommendations. D-y M X 0.76 SPACER K2 _ -..� P g i J 1 1 olzs r 0.125 F SECTION A•A SECTION 8 -8 PVC PIPE OD P WITH IPS NO. NUTS CIOo ASTM NO. OF OF TWISTED PIPE SHIPPING AWWA 02241 SERIES C O F J M X WEDGES BOLTS P OFF K SIZE WEIGHT C900 D1785 2003PV 4.84 1.55 3.60 6.19 0.50 % 4 4 9.8 8.6 7.69 3 7.0 3.5 2004PV 5.92 1.68 4.90 7.50 0.50 % 4 4 10.5 9.5 9.13 4 8.8 4.8 4.5 2006PV 8.02 1.68 7.00 9.50 0.50 % 6 6 13.0 12.1 11.13 6 12.1 6.9 6.63 2008PV 10.17 1.68 9.15 11.75 0.62 % 6 6 14.5 13.6 13.38 8 16.3 9.05 8.63 201OPV 12.22 2.10 11.20 14.00 0.62 V. 8 8 17.0 16.0 15.63 10 26.0 11.1 10.75 2012PV 14.32 2.10 13.30 16.25 0.75 'A 8 8 19.0 18.1 17.88 12 31.4 13.2 12.75 2014PV 16.40 2.25 15.49 18.75 0.88 V. 10 10 21.7 20.9 20.38 14 47.6 15.3 . 2016PV 18.50 2.25 17.58 21.00 0.88 %, 12 12 23.8 23.0 22.63 16 52.8 17.4 -. 2018PV 20.60 2.25 19.68 23.25 1.13 % 12 12 25.9 25.1 24.88 18 61.8 19.5 .- 2020PV 22.70 2.25 21.79 25.50 1.25 V,, 14 14 28.0 27.2 27.13 20 70.9 21.6 . 2024PV 26.90 2.75 25.99 30.00 1.42 V. 16 16 32.3 31.5 31.63 24 92.9 25.8 - 2030PV 33.29 2.70 32.22 36.88 1.50 1'/. 20 20 38.5 37.7 39.12 30 128.5 32.0 2036PV 39.59 2.70 38.52 43.75 1.50 1 Y. 24 24 44.8 44.0 46.00 36 161.3 38.3 D-y M X 0.76 SPACER K2 _ -..� P g i J 1 1 olzs r 0.125 F SECTION A•A SECTION 8 -8 5.8 [Muell j 112" - 2" GROUND KEY DESIGN CORPORATION VALVES REV. 4 -99 4 P Ground Key Corporation Stop Inlet: AWWA taper (MUELLER "CC ") thread Outlet: Copper flare straight onnection H -15000 1/2" x 3/4" 5/8" x 3/4" 3/4" 3/4" x 1" 1" l" x 1 -1/4 "$ 1 -1/4" 1 -1/2" 2" Ground Key Corporation Stop Inlet: AWWA iron pipe thread Outlet: Copper flare straight connection 3/4" 1" 1 -1/4" 1 -1/2" 2" Ground Key Corporation Stop Ground Key Corporation Stop Inlet: AWWA taper Inlet: AWWA iron pipe thread (MUELLER "CC ") thread Outlet: Copper flare eighth Outlet: Copper flare eighth bend connection H -15010 bend connection H -15035 3/4" P 1 -1/2" 2" 3/4 "$ l "$ 1 -1/2" 2" MIN Ground Key Corporation Stop Ground Key Corporation Stop I nO " Inlet: AWWA taper Inlet: AWWA iron pipe thread (MUELLER "CC ") thread 3 - Outlet: Copper flare quarter Outlet: Copper flare quarter bend connection bend connection H -1H -15045 5/8" x 3/4" 3/4" i" 1 -1/2" 2" ^►►li�frl i�; � � t r Ground Key Corporation Valve Inlet: AWWA taper (MUELLER "CC ") thread Outlet: F.I.P. thread H -10045 3/4 "$ 1" 1 1 -1/2" 2" Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: F.I.P. thread 1/2" $ 3/4" l" l -1/4 "$ 1 -1/2" 2" 1/2" 3/4" 1" 1 -1/4 "$ 1 -1/2" 2" H -15002 Ground Key Corporation Stop Inlet: AWWA taper (MUELLER "CC ") thread Outlet: I.P. thread copper flare connection - this connection thread is one size larger than the copper tubing to be flared 3/4" F, NOTE: Sizes shown above represent nominal size of inlet and outlet connections. When two sizes are given, the first is size of inlet and the second is size of outlet. $ Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum ordering requirements and availability. MUELLER' Corporation Stops and Valves are manufactured and tested in accordance with ANSI /AWWA C800. 8D.2 Mueller BALL ANGLE METER VALVES 3/4 I 1 1 -1 /2 11 & 2 Rev. 4-01 MUELLER° 300" Ball Angle Meter Valve MUELLER 300 Ball Angle Copper flare nut x meter swivel Meter Valve nut ** F.I.P. x meter swivel nut ** / Quarter turn check - lock wing. Quarter turn check - lock wing. 360° turn option available by adding 360° turn option available by ✓ ✓✓ -3 suffix to catalog number: adding -3 suffix to catalog B - 24255 Example: B- 24255 -3 Catalog size 5/8x3/4Rt 5/8x3/4Rt 5/8X3/4X3/4Rt 5/8x3/4 5/8x3/4x3/4 Meter size 5/8x3/4,3/4 5/8 3/4 5/8 5/8x3/4, 3/4 Tubing size 1 3/4 Pie size 3/4 3/4 Pie size 1 -1/2 12 Catalog size 5/80/40/4t 15/8x3/4xl 1Rt I1 Meter size 5/8x3/4, 3/4 5/8x3/4, 3/4 1 1 Tubing size 3/4 11 1 1 number. B -24255 Example: B- 24265 -3 Catalog size 5/8x3/4Rt 5/8x3/4 5/8X3/4X3/4Rt Meter size 5/8 5/8 5/8x3/4,3/4 Pipe size 3/4 3/4 3/4 talo size 5/8x3/4x3/4 5/8x3/4x1 11Rt 1 eter size k 5/8x3/4,3/4 5/8x3/4,3/4 1 1 e size 3/4 11 Meter size 1 11 MUELLER 300 MUELLER 300 Ball Angle Meter Valve Ball Angle Meter Valve � MUELLER 110® Conductive MUELLER® Pack Joint Connection ` I Compression Connection for CTS for CTS O.D.* tubing x meter O.D.* tubing x meter flange flange Quarter turn check - lock wing. Quarter turn check - lock wing. 360° turn option available by 360° turn option available by adding -3 suffix to catalog number. adding -3 suffix to catalog number. B -24276 Example: B- 24276 -3 p -24276 Example: P- 24276 -3 MUELLER 300 Ball Angle Meter Valve - Two piece factory assembled Copper flare nut x meter flange Quarter turn check - lock wing. �. 360 turn option available by adding -3 suffix to catalog number. Example: B- 24277 -3 B -24277 B -24286 Catalog size Catalog size 1-1/2 12tt 1 -1/2 Catalog size 1-1/ 1 2tt Meter size 1 -1/2 11-112,2 Meter size 1 -1/2 11-1/2,2 Pie size 1 -1/2 12 Pie size 1 -1/2 12 MUELLER 300 Ball Angle Meter Valve - Two piece factory assembled Copper flare nut x meter flange Quarter turn check - lock wing. �. 360 turn option available by adding -3 suffix to catalog number. Example: B- 24277 -3 B -24277 B -24286 Catalog size 1 -1/2 12tt Meter size 1 -1/2 11-1/2,2 Pie size 1 -1/2 2 MUELLER 300 Ball Angle Meter Valve F.I.P. x meter flange Quarter turn check - lock wing. 360° turn option available by adding -3 suffix to catalog number Example: B- 24286 -3 Catalog size 1 -1/2 12tt Meter size 1 -1/2 11-1/2,2 Pi e size 11 -1/2 12 *See charts on page 8D.15 for tubing and pipe that can Pe used with this connection. ttThese valves have meter flanges double drilled toithec 1 -1/2" or 2" meters. MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI /AWWA C800. MUE LLER° BR213 & BUS SERIES Mueller co. 4.5 REV. 4 -99 MUELLER® Service Saddles for use on A -C, cast iron, ductile iron, and AWWA C900 PVC plastic pipe ❑ Outlet tapped with either AWWA taper (C.C.) or AWWA I.P. thread (F.I.P.T.) ❑ For use on A -C pipe, cast iron or ductile iron pipe and cast iron O.D. PVC pipe ❑ 200 psig (1379 kPa) maximum working pressure ❑ Available in single and double strap designs ❑ Brass body ❑ Flattened silicon bronze straps (standard) ❑ Optional 304L stainless steel straps • Rolled strap threads • O -ring sealed outlet ❑ 3/4" thru 2" tap sizes • Meets all applicable parts of ANSI /AWWA C800 • NSF 61 certified MUELLER® Service Saddles with AWWA taper thread BR 2 B Series BR 2 S Series Pipe O.D. range Kind and size of pipe * Bronze double strap Optional stainless steel double strap 1 111 1 1-1/2" with AWWA taper thread (C.C.) with AWWA taper thread (C.C.) X X X X Base Catalog Base Catalog X X Cast or Number Size of tapping Number Size of tap Inch mm A C900 PVC , (add to "Base" to (add to "B to p las t ic X j X X pipe complete catalog number) complete catalog number) X X 518" 314" 1" 1 1 -114" 1 -112" 1 2" 112" 518" 1 314" 1" I 1- 1- 2" IN 1IaT 4.74 " - 5.32" 121.0 -135.0 4" CI. 150 4" BR 2 B 0474 CC 050 075 100 125 150 200 BR 2 S 0474 CC 050 062 075 - 125 150 200 6.84 " - 7.45" 174.0 -189.0 6" Cl. 150 6" BR 2 B 0684 CC 050 075 100 12125 5 150 200 BR 2 S 0684 CC 050 062 075 100 125 150 200 9.67" 229.0 -245.0 8" C1.150 8" BR 2 B 0899 CC 050 075 100 125 150 200 BR 2 S 0899 CC 050 062 075 100 125 150 200 -12.12 281.0 -307.0 10" Cl. 150 -200 10" BR 2 B 1 104 CC 050 075 100 125 150 200 BR 2 S 1104 CC 050 062 075 100 125 150 200 -14.58 R1522" 334.0 -370.0 12" Cl. 150 -200 12" BR 2 B 1314 CC 050 075 100 125 150 200 BR 2 S 1314 CC 050 062 075 100 125 t150200 386.6 -428.7 14" Cl. 150 -200 14" BR 2 B i 522 CC - 075 100 - 150 200 BR 2 S l 522 CC - 075 100 - 150 17.32 " - 19.19" 439.9 -487.4 16" Cl. 150 -200 16" IBR2 B 1732 IP - 075 100 - 150 200 BR 2 S 1732 IP - 075 100 - 150 MUtLLtK Service Saddles with AWWA iron pipe thread Pipe O.D. range Kind and size of pipe* Bronze double strapp Optional stainless steel double strap 1 111 1 1-1/2" with AWWA I.P. thread (F.I.P.T.) with AWWA I.P. thread (F.I.P.T.) X X X X Base Catalog Base Catalog X X Castor Number Size of Tapping Number Size Tap o pp g Inch mm A -C ductile iron C900 PVC' (add to "Base" to (add to "Base" to X j X X plastic pipe complete catalog number) complete catalog number) X X 112" 314" 1 1" 1 1.114" 1.1/2" 2" 112" 518" 1 314" 1" 1- 1• 2" 114" 112" 4.74 " - 5.32" 121.0 -135.0 4" Class 150 4" BR 2 B 0474 IP 050 075 100 125 150 200 BR 2 S 0474 IP 050 062 075 100 - 1 50 200 6.84 " - 7.45" 174.0 -189.0 6" Class 150 6" 13112 B 0684 [P 050 1075 100 1125 150 1200 BR 2 S 0684 IP 050 062 075 100 125 150 200 8.99 " - 9.67" 229.0 -245.0 8" Class 150 8" BR 2 B 0899 IP 050 075 100 125 150 200 BR 2 S 0899 IP 050 062 075 100 125 150 200 11.04 " - 12.12" 281.0 -307.0 10" Class 150 -200 10" BR 2 B 1104 IP 050 075 100 125 150 200 BR 2 S 1104 IP 050 062 075 100 125 150 200 13.14 " - 14.58" 334.0 -370.0 12" Class 150 -200 12" BR 2 B 1314 IP 050 075 100 125 150 200 BR 2 S 1314 IP 050 062 075 100 125 150 200 15.22 " - 16.88" 386.6 -428.7 14" Cl. 150 -200 14" BR 2 B 1522 IP - 075 100 - 150 200 BR 2 S 1522 IP - 075 100 - 150 200 17.32 " - 19.19" 439.9 -487.4 16" Cl. 150 -200 16" IBR2 B 1732 IP - 075 100 - 150 200 BR 2 S 1732 IP - 075 100 - 150 200 P.P', cuuscs w - mow per 11-3 1 M %-LY0 anu A W wVU- actual U.U. of pipe being used must tall within the pipe O.D. range listed in the preceeding charts. Centrifugally cast pipe, classes 50- 250per ANSI/AWWA C1 02/A21.2; ANSI /AWWA C106/A21.6; ANSUAWWA CI08/A21.8, and Federal specification WW- P-421. Ductile iron pipe, classes 50 -56 per ANSI /AWWAC1.51 /A21.51; Cast iron O.D. PVC plastic pipe per AWWA C900. These machines may be used with the service saddles illustrated on this page Machine �1 I Service saddle tap size 1 1/2" 314" 1 111 1 1-1/2" 2" E -STM X X X X X D_5TM X X X X TRU -CUTTM X X MEGA -CUTTM I X j X X X X PL_2TM X X TO ORDER SPECIFY QUANTITY, OUTLET TAPPING SIZE AND CATALOG NUMBER. X METER BOXES 12 BASS & HAYA FOUNDRY GEr DSS`� IA FJi? ION rok YQII33 CAF��IE�E� IN OBDEEUM C.AST�S. OR 74QU i S .SF r'['r'TS CASTINGS OR O'er iZ�TION, THE F —125-- ='D NS NU' !?ems A RE NATIONWIDE 1 - 600 - 255 - 2276 METROPLEX 1 -372- 263 -1360 QmTAT ms FOR CAST?1'7G.S AR R F.O.B. GRAFT} P H = , m•= ar- QUOTEI] . MAN - ROLE COVERS ARE MA1.�3� D WITH STANDARD ° Sd:R 1ARY SEWEV' OR "- -fORM SEWER IZT7ERING. THE XAmES OF VARIOUS CITIES Ma BE ADD= WHEN G H Ai . J� WHICH XkT RSQUME ADDITIONAL COST. OTHER SPECTa LB°I' -r - INAy av p = ,D ON KkNHOLE OR INLET Ct AT ADDZD COST. in CASTING DETAILS THE CM03SITE DEANTNG ON THE FACING PACE ILLLUSTRI THE VARIOUS TYPES OF COVER DESIGNS AID!} LIFTING FA=ITIES WHICH AH✓ A\r4 FOR THE CASTINGS lUUSTR "n N THIS C� = . NOT All CASTINGS MAY BE SUPPLIED WITH RACH OF TEIESE: DESIGES OR Ll=' -Nr- FA=TIES, SO BE SURE TO VERIFY AVAILABILIT4 B=RZ S-r-'-FYfNG A PAETI'CTULAR C�ZNF�TION . THE LOWRB PORTION OF = PkcIr-. PAGE SHOWS THE =AWAY DE T-LI . FOR VARIOUS MmmLS KINGS OB mAIOS, LIDEG Wm THE RTrxTtul USED IN DESC'E =G A MANHOLE RIM OR FL2uX STAND�D SP2��F.CATIONS FOB i IROW =TINS FJHLESS S.PFag'IED IN MN BLAB Ilms 0a CET "ISE STAT Zsx CATALOG ALL CAyTE S ILL32S {' "'M I =1N M9F3RHS TO SrcMUM SPEC - FICATIOeS OF GREY :RONr CAS=S GSni A-45, CI t:S 30 B. MMARD SP�FICATl0M FOR Duc I.LE Ta0N DUCTILE IRON RICH IS SUPPI - By EASS & HOS Y COQ 213 9-PZCIFII :ATIONS FOR DU=ELE IROS ASMI 536, GLADE. 65 45-12- 34 SERIES GALVANIZED METER BOX TABLE WITH 18" DIA, CORRUGATED CANS PART NO. SLOT HEIGHT WEIGHT # 34 A 14" 40 LBS # 34 Al S 1 14" 40 LBS # 34 B 18" 43 LBS # 3481S 1 18" 43 LBS # 34 132S 2 18" 43 LBS # 34 C 24" 47 LBS # 34 C1S 1 24" 47 LBS # 34 D 30" 51 LBS # 34 E 36" 56 LBS # 34 F 42" 62 LBS # 34 G 48" 70 LBS # 34 H 54" 85 LBS # 34 1 60" 95 LBS 359 SERIES GALVANIZED METER BOX TABLE WITH 24" DIA. CORRUGATED CANS PART NO. SLOT HEIGHT WEIGHT # 359A 14" 68 LBS # 359 Al S 1 14" 68 LBS # 359 B 18" 70 LBS # 359 B 1 S 1 18" 70 LBS # 359 C 24" 73 LBS # 359 D 30" 76 LBS # 359 E 36" 80 LBS # 359 F 42" 85 LBS # 359 G 48" 90 LBS # 359 H 54" 95 LBS T3591 1 60" 100 LBS 51 XI. PRECAST MANHOLE 13 TRIC CONE ILLU5TRATED " OPENINGS AVAILABLE AVAILA 1',2',3' 'ROFILE GASKETS AT ALL JOINTS TYPICAL LIFTING INSERTS IN ALL RI5ER SECTIONS AND CONES RING GASKETS AT ALL 4' IINT5 'PICAL LIFTING INSERTS ALL 4'1,D. BA5E SECTIONS FLATTOP 1 LLU5TRATION FOR SHALLOW MANHOLE 24" 46" MANHOLE - EXTENDED BAS WITH REDUCING CONE 3 "X8 "W3XW2.5 WELDED WIRE IN ALL SURFACES E BOTTOM GENERAL NOTES: - WATER TIGHT GASKETS AT ALL PIPE CONNECTIONS - HOLES AS SPECIFIED - MAX. DIA. = 28" DIA. - AVG. WEIGHT OF 2' DEEP BA5E W / 8" INVERT = 5000# - RISER WEIGHT = 800# / VT.F - MANUFACTURED TO YOUR 5PECIFICATION5 - INVERT DEPTH SHALL BE EQUAL TO THE LARGEST PIPE DIAMETER 1 1049 Highway 287 T he Turner Company Rhorne,Tx7GO78 (817) 638 -9053 Product: 48" I.D. MANHOLE - EXTENDED BASE Concrete: 4,500 PSI MIN. - 28 DAY STRENGTH Reinforcement: MEETS OR EXCEED5 A5TM -C- 478 -95 REQUIREMENT Size: ate: uWG No. Weight: #3 BAR 12' O.C. WITH EACH WAY 07/05/2006 12:02 817- 636 -2593 THE TURNER COMPANY PAGE 02 The Turner Company Manhole Materials General Information 48" Diameter Manhole Specifications for Manhole Base, Riser & Cone Shell Thickness Inner Diameter Access Entrance - Cone Reinforcement. Square inch per Linear Foot Spacing Gauge Wire O -Ring Gasket Joint Flexible Connectors Cones Concrete Strength Manufacturing Method Curing 5 48" 24" & 30" 0.32" 3X8 4 Gauge Lateral 8 Gauge Vertical U S Steel Corp A.S.T.M. C-478 Single Offset Joint Tongue and Groove IPS, Press Seal Concentric Style, Eccentric Style 4000 P.S.I. Minimum Dry Cast Moisture Curing Weights 1' Riser 2' Riser 3' Riser 4' Riser 800lbs 1600ibs 2400lbs 3200lbs 3' Cone 48" x 2' Extended Base wAnvert 2400ibs 5000lbs Aug 21 06 10:21a I American MAATCQ, Ltd. Manufacturer of Quality Concrete Products American MAATCO, Ltd is a manufacturer of drycast concrete grade rings and lift hole plugs. Our plant is located at 2499 Austin Road here in Richland Hills, Texas and has been in operation since 2002. We manufacture a wide variety of grade ring sizes to suit your needs. All our grade rings are drycast with 276 round steel and exceed ASTM C478 standards. F� -J----.276 ROUND STEEL p.1 Phone 817- 284 -3372 Fax 817 -595 -1506 Shipping: 2499 :fin din Road Richland Hills, Tx 76118 Offices. 7216 Hums St Richland Hills, Tx 76118 XII. MANHOLE RING & COVER 14 GENERAL INFORMATION FOR YOUR CONVENIENCE IN ORDERING CASTINGS, OR INQUIRES REGARDING CASTINGS OR OTHER INFORMATION, THE FOLLOWING T11"HONE NUMBERS ARE PROVIDED: NATIONWIDE 1- 800 - 258 -2278 METROPLEX 1- 972 - 263 -1360 QUOTATIONS FOR CASTINGS ARE F.O.B. GRAM PRAIRIE, TEXAS, Dl"= OTHERWISE QUOTED. MANHOLE COVERS ARE MARKED WITH STANDARD "SANITARY SEWER" OR ° STORM SEWER" LETTERING. THE NAMES OF VARIOUS CITIES MAY BE ADDED WHEN REQUIRED, WHICH MAY REQUIRE ADDITIONAL COST. OTHER SPECIAL LETTER— ING MAY ALSO BE PLACED ON THE MANHOLE OR INLET COVERS AT ADDED COST. CASTING DETAILS THE COMPOSITE DRAWING ON THE FACING PAGE ILLUSTRATES THE VARIOUS TYPES OF COVER DESIGNS AND LIFTING FACILITIES WHICH ARE AVAILASLB FOR THE CASTINGS ILLUSTRATED WITHIN THIS CATALOG. NOT ALL CAS'PINGs MAY BE SUPPLIED WITH EACH OF THESE DESIGNS OR LIFTING FACILITIES, SO BE SURE TO VERIFY AVAILABILITY BEFORE SPECIFYING A PARTICULAR COMBINATION. THE LOITER PORTION OF TER FACING PAGE SHOWS THE CUTAWAY DETAIL, FOR VARIOUS MANHOLE RINGS OR FRAMES, ALONG WITH THE TERMINALO USED IN DESCRIBING A MANHOLE RING OR FRAME STANDARD SPECIFICATIONS FOR GREY IRON CASTINGS UNLESS SPECIFIED IN CX!l A;CT DRAWINGS OR 0THERWISB STATED IN THIS CAT/UAG ALL CASTINGS ILLUSTRATED HEREIN C ONFURMS TO STANDARD SPZC FICATIONS OF GREY IRON CASTINGS ASTK A-48, CLASS 30 B. STANDARD SPECIFICATIONS FOR DUCTILE IRON DUCTILE IRON WHICH IS SUPPLIED BY BASS & HAYS P RY CONPMW TO SPECIFICATIONS FOR DUCTILE IRON ASTM 536, GRADE 65- 45-12. # 400 -24 LID 183 lbs. RING 214 lbs. Manhole Ring & Cover SET 397 lbs. BASS & HAYA FOUNDRY emu? YQT?3 Qh�l Z --�'� a7�i3 .� F's C; s -S OR � 2, zy A —A ndy, 1;y _ IDM: 9- kTIC3NWIDE 1- 600 - 258 -2278 mE'TROPLEX 1- 372 - 263 -1360 ws -Az 12.0.B. mwm s . rrr��a �Tlcg QIIC�'�ffi . �I�THCtIE C� �3k5 }_b = VT7 Si Sum" s r zG , � RL-Ms OF V�C?uS CITI� ma � �D�t �� PEgU WHIM F-- --T M UME ODITT€}LZEZ C OMO= SPE AL L T . CASTING D= '� co _ oSTTE tD TZNG ON `£H3 ?g:�C P_kC-R IT. LUST - E MS ?BF F AGS TE FL ES OF COVER SJCM LlqD LIFTING KkC - L-L! =S k7:CH f KQ, jLV_17€ FOR T� cAsT ZCS IIIIISTRAT`M K �S CAML —`3u. HL ?i.AF BE 17 !ED Wl $ 3R ieESE TrESICgS OR LIB`- -NG Ft,C�t-1TF.�, SO RE sun TO �Ip: kT tBI�TT REmn SPE�rE� F G fSR $� CM'S '_^� TTA'E'r�F ?OR 1E LOWER ?43PTIC5N OF ? Eg PA Z:53 � +? LT TEE T IA�� ^ i USED �.�}LE TAGS m T , AL�mG EN DMSC R I A MAIqHM L7W, CSR F ;�i�FffiL$D SF��'E.G�'TTC�;S La C�T� 3 IL.L� Tom" � r _ ri s m r YTIQ 'S €3? CRS' LID-, G u.D :b..�kt..Tl..zw� ��q^qqcrT� DuCTT-LE zRas =CE LS SII n u0& fi LYS TOMMY =L T SF&C!K 7? ffebCTT`. E a-5 FS7 sas, OD E 65- A -5-L?. INLET RINGS & COVERS LOGOS ARE AVAILABLE PER 0 CITY SPECIFICATIONS ON co # 184 L AND # 226 L CASTINGS ONLY O s -�ORM DRA/N e # 184* LID 64 LBS # 184* RING 51 LBS # 184 L LID 55 LBS # 184 L RING 51 LBS # 224* LID 80 LBS # 224 L LID 80 LBS # 224 L RING 65 LBS # 226* LID 80 LBS # 226* RING 95 LBS # 226 L LID 80 LBS # 226 L RING 95 LBS e *TX DOT SPECIFICATION H C INLET LOCK ? A B C H WEIGHT # 184* NO 19 1/2 161/2 221/4 4 115 LBS # 184 L YES 187/8 16 1/2 221/8 4 106 LBS # 224'` NO 233/8 20 1/2 263/8 4 145 LBS # 224 L YES 23 3/8 20 1/2 263/8 4 145 LBS # 226* NO 233/8 20 1/2 263/8 6 175 LBS # 226 L YES 23 3/8 20 1/2 263/8 22 6 175 LBS 22 XIII. INTERNAL CHIMNEY SEAL 15 CPL MAN J0:_[ Cl I IMNIEY SEALS StO,, manholefrarne -chimney inflme, Oie dmil larqC:St PUblic sK.tor source. This infic redUCeS �kritf'rrl CaVrldt'� 3nd incre-ases Purnrini and treitment costs• f fame- chimney inflow Writers manholes, through frime-chi"T'nej are. j joint.` rlvd—irr unsealed or haw. been broken by soil m!1')v ficSt th rm; r!xpans;nn in.d contrarrion of Me SUrmUndirg r. and/of triffic. I nid I n Q I C,re exchi-sive, high riu.-ifity, n,.jbbrr and stainless steel sells stop this type of irlflovi, and. the p,wenient ' set'domont cau by the intlo while prOvid-iml a flox seal betwe.en the manh fr,innc cind rn rhininey, I INTERNAL SEAL ■ Designed for installation in either existing or new manholes. • Does not require excavation or manhole entry. ■ Versatile- -fi virtually any size or type of manhole. ■ Available in two widths. ■ Optional rubber extensions allow complete chimney coverage. ■ Reusable. TOOL SLIM rr is TAB SLOTS 'A EXTERNAL SEAL ■ Designed for installation in new manholes or existing manholes requiring rebuilding. ■ Can be shimmed to final paving grade after installation. ■ Versatile—fits differential sizes. ■ Optional rubber extension allows complete chimney coverage. • Reusable, if carefully removed. ArIJUSTMEN r SLOT STAINLESS STIFEL STUDS 4 OPTIONAL EXTENSION MANHOLE CHIMNEY SEALS INTERNAL I EXTERNAL OPnONAL EXTENSION XIV. INFLOW PROTECTOR r UJ7 L11 4 — —. Jam. .r--1. I - • . — . . V ' �e �P a 9tv��,a STAINLESS STEEL MANHOLE INSERT 1 4 00450426 8 09/24/2002 TUE 12:40 CTX /RX NO 79451 2006 0 INTRODUCTION One of the most important problems fAcing the 9o is water conservation, The water and sewer industry will be called upon to new solutions to old problems to insure that water is treated and used tly. The NO FLOW INFLOW stainless steel dish is m eliminates shear flow d to requirements rain o a simple to install, long lasting product that water into the sanitary s8wer system, BENEFITS Prevent the flow of rainwater into sewage systems. control manhole odor. • Keep debris out of sewer. . Prevent manhole noise and manhole flipping. SPECIFICATIONS • INSERT- The manhole insert is manufactured of 3134 or 316 stainless steel, 16 gauge Tile insert shall have a bowl size large site enough h e e designed receive s design d to the underside of the manhole lid. The bowl ha allow easy removal from the manhole frame The insert shall have a load Test greater than 3000 pounds. 09/24/2002 TUE 12:40 CTX /R.X NO 79451 0 007 GASKET - Tile gasket is made of closed cell neoprene and is attached by a pressure sensitive adhesive to the weight bearing surface of the dish. HANDLE - The handle, cable terminal, and cable eye end are manufactured from stainless steel. The handle is manufactured from 3/16" plastic coated stainless steel cable and is attached with a #66 stainless steel rivet and a 1" diameter backup washer. The cable is braided in a manner which resists cutting with bolt cutters. • TETHER -Tile tether is manufactured from 3/16" braided stainless steel and is attached to the insert using a #66 stainless steel rivet. The cable terminal end and eye are manufactured from stainless steel • RELIEF VALVE - The gas relief valve is designed to, release at a pressure of .5 to 1.5 PSI and release less than 5 gallons of water in 24 hours. The valve is threaded and screwed into a hole drilled in the bottom of the insert The valve is made from material that is inert from Sulfuric Acid, Hydrogen Sulfide and other substances found in sanitary sewer systems. INSTALLATION • The manhole frame shall be cleaned of all dirt and debris befor=e placing the manhole insert on the rim • The manhole insert shall be fully seated around the manhole frame rim to prevent water from infiltrating between the cover and the manhole frame rim. 09/24/2002 TUE 12:40 rTX /RX NO 79451 X1008 T) INSTAL The manhole frame shall be cleaned of all dirt and debris before placing the manhole insert on the rim. The manhole Insert shall be fully seated around the manhole frame rim to prevent water from infiltrating between the cover and the manhole frame rim. ORDIEURTNG To insure proper fit, dishes are manufactured to specific measurements provided by the purchaser. These measurements are obtained according to the following diagrams. av «0 00 Fr • TAKAW PPAUE & w.w mEA& se 2MAL.LEST DUMEM OF FRAME to w6ii;rl 4- 10 0- m Lwd CHECK or CIRCLE the cover design (side view) for this manhole cover. STYLE "B" 0 STYLE "A" (No "A" or "B" measurements) "A" Measurement is the diameter between these two points, (NOT THE OVERALL DIAMETER OF THE COVER) Measurement is found between these two points (NOT THE OVERALL THICKNESS OF THE COVER) 09/24/2002 TUE 12:40 rTX /RX NO 79451 R009 I �oic PIPE TO MANHOLE CONNECTOR FOR SANITARY SYSTEMS PART 1— GENERAL The A•LOK Pipe to Manhole Connector is a flexible connector specifically engineered to produce a positive watertight seal between a 4 -inch or larger pipe entering precast concrete structures and the structure itself. The A -LOK CONNECTOR is manufactured to meet or exceed the requirements set forth in ASTM C-923 titled "Resilient Connector Between Reinforced Concrete Manhole Structures and Pipe". PART 2— MATERIAL The standard rubber connector is extruded from a polyisoprene compound formulated for wastewater applications and engineered to conform with the Resilient Material Requirements of section 4.1.1. Alternative compounds are available for unusual applications upon special order. PART 3-- ADVANTAGES The A•LOK CONNECTOR functions on pure compression, making field installation quick and easy. Clean and lubricate both connector and pipe, center pipe in connector, and insert. The A•LOK CONNECTOR assures a positive watertight connection and provides up to 10 degrees omnidirectional deflection to eliminate infiltration due to shear caused by settlement or ground movement. This flexibility permits immediate backfilling, enhancing project safety, and overcomes the normal problems encountered with water, running sand and other unstable trench conditions. On larger diameter pipe when size prohibits a gasket from being installed in a flat plane, an A•LOK CONNECTOR can be configured to be cast in a curve with the connector being perpendicular to the center line of the pipe. This design has resulted from years of extensive research and development and causes no loss on compression or deflection. The A•LOK Connector is cast into the structure under controlled conditions during manufacturing. This process makes the connector an integral part of the structure eliminating a point of leakage between the connector and manhole. PART 4— REFERENCES A. ASTM C -923 Resilient Connector Between Reinforced Concrete Manhole Structures and Pipes B. ASTM C -1244 Standard Test Method For Concrete Sewer Manholes by the Negative Air Pressure (Vacuum) Test C. ASTM C -478C Standard Specification for Precast Reinforced Concrete Manhole Sections PART 5— PERFORMANCE The A•LOK meets or exceed all material and performance requirements of A.S.T, M. Standard C -923 titled "Resilient Connectors Between Reinforced Concrete Manhole Structures and Pipes." See following chart. RESILIENT TEST REQUIREMENTS OF A.&T.M. 0.923 TPU Trsr aro_ METHODS Chemical Resistance D543, at 22'C for 1 N sulfuric acid No weight loss 48 h 1 N hydrochloric No weight loss 94 Series / 30.00' - 60.00' add 95 Series / 61.50' - 89.50" Tensile strength 1200 psi or 8.5 MPa, min. 0 412 ongation at break 350%, Mn Hardness z5 from the mfg's D 2240 (Shore A I specified hardness durometer) Accelerated oveo- dec of 15 %, max, of 573. 70 m 1'C aging original tensile for 7 days strength, dec. of 20% max, of elongation Compression set dec, of 25 %, max, of D 395, Method B original deflection at 70'C for 22 h water a rption Increase of 10%, max, D 471, immerse of original by weight 0.75 by 2 -in. or 19 by 25 -mm specimen In distilled water at 70'C for Ozone resistance rating 0 Low•temp britfle no racture at -40' F11 point Tear resistance 200 Ibf /in. or Method 8 34 kN /m PART 6 - DIMESIONAL DATA A•LOK Cross Section / Pipe Sim Non*W Pipe O.D. 92 Series / 4.25' - 7.82' 93 Series / 8.50' - 29.00' 94 Series / 30.00' - 60.00' 95 Series / 61.50' - 89.50" PART 6— DIMENSIONAL Min. Distance between Max. Hole Opening holes approx. Y2 = 0.707 x MH I.D. of smallest pipe O.D. deft. 45 deft, Plan View of MH MAX. PIPE SIZE O.D. MH DIA. Straight through to 45 dell. 90 deft. 42 in. 26.5 in. 22 in. 4 ft. 31.5 in. 25 in. 5 ft. 42.0 in. 32 in. 6 ft. 51.0 in. 38 in. 7 ft. 59.0 in. 44 in. 8 ft. 73.5 in. 50 in. 9 ft. 76.0 in. 56 in. 10 ft. 85.0 in. 62 in. PART 7— SPECIFICATIONS A Flexible pipe to manhole connector shall be used for sanitary and drain pipe penetrations into precast concrete manholes and structures. The connector shall be the A•LOK CONNECTOR as manufactured by A•LOK PRODUCTS Inc., Tullytown, PA or approved equal. The design of the seal shall provide a flexible, positive watertight connection between pipe and concrete wastewater structure wall. The connector shall assure that a seal is made between (1) the connector and the structure wall and (2) between the connector and the pipe. The seal between the connector and the manhole wall shall be made by casting the connector integrally with the structure wall during the manufacturing process in such a manner that it will not pull out during coupling. The seal between connector and the pipe will be made by pure compression of the resilient material against the outside diameter of the pipe. The connector shall be capable of being cast into a round structure in a curve in order to A�w 01999 A•LOK Products, Inc. Supemades all previous literature COVERED BY ISSUED AND/ OR PENDING PATENTS INSTALLATION INSTRUCTIONS J Push at ® bo r J e Small Bore Detail ��IIII� CAUTION: WHEN INSTALLING PIPE STUBS FOR FUTURE PIPELINE, INSTALLATION OF ALL STUBS MUST BE PROPERLY RESTRAINED TO PREVENT MOVEMENT BY MEANS OTHER THAN, AND IN ADDITION TO, THE RESILIENT CONNECTOR. STEP 1: Confirm that pipe and connector are clean and free of foreign material. Confirm that pipe surface is relatively smooth and free of chips, gouges due to handling and form seams remaining from the manufacturing process. Slightly bevel sharp or blunt edges caused by sutting pipe. If there is a centering flat spot on the structure it should be located at the bottom of the gasket. STEP 2: Lubricate the outside portion of the connector. Lubricate the entire section of the pipe which will slide through the A•LOK connector "L" inches from the end according to the accompanying chart. PIPE DIA. "L " MIN. PIPE DIA. "L" MIN. 4" 12" 24 24 6 12" 27 24 8" 12" 30" 24 10 12" 33" 24" 12" 12" 36" 24" 15" 12" 42" 24" 16 18" 48" 24" 18" 18" 54" 24" 21" 24" 60 " -80" 24" STEP 3 : Center pipe square to structure or structure square to pipe and push home using bar or back hoe depending on size. If deflection is necessary, deflect pipe or structure after complete coupling. WARNING: Because of the A•LOK connector ability to insure a flexible, watertight joint, it is our strong recommendation that no mortar be placed around the connector at all on the outside of the structure and that no mortar be placed around the top half of the connector on the inside when completeing invert work. The use of mortar in either of these areas would eliminate the flexibility for which the connector is designed and cause problems of shear. Failure to follow proper installation could result in connector failure. NOTE: Approximate subgrade of trench at the structure can be determined by measurng from the bottom of the connector or flat spot if present, to the bottom of the manhole and wall thicknm of pipe. I Do Not Mortar Top 15 of Ptpe Do Not Mortar T R.q.k.a, Maur ONy K of WW R.vuN orv.n remain centrally located in the manhole wall so that there is no loss of compression or deflection in larger pipe due to curvature of the manhole wall. The connector shall be the only component to effect the seal between the pipe and structure. The connector shall be molded or extruded and vulcanized from material whose physical/ chemical properties meet or exceed the physical/ chemical resistant properties outline in ASTM C -923. That connector shall meet or exceed the performance requirements proscribed in ASTM C -923. The connector shall be size specifically designed for the pipe material being used and shall be installed in accordance with the recommendations of the manufacturer. A•LOK PRODUCTS INCORPORATED P.O. BOX 1647, 697 MAIN STREET TULLYTOWN, PA 19007 800- 822 -2565 215 - 547 -3366 215 - 547 -5260 FAX http: / /www.a- lok.com XVI. LATERAL CLEANOUT I: GENERAL INFORMATION FOR YOUR CONVENjENCE IN ORDERING CASTINGS. OR InQUIRSS REGARDING CASTINGS OR OTHER INFORMATION, THE FOLLOWING TELBPWNE NUMBERS An PROVIDED: NATIONWIDE 1- 800 -258 -2278 METROPLEX 1- 972 - 263 -1360 QUOTATIONS FOR CASTINGS ARE F.O.B. GRAND PRAIRIE, TESAS, U UMS OTHERWISE QUOTED. MANHOLE COVERS ARE MARRED WITH STANDARD "SANITARY SEWER" OR "STORM SEM LETTERING. THE NAMES OF VARIOUS CITIES MAY BE ADDED WHEN REQUIRED, WHICH MAY REQUIRE ADDITIONAL COST. OTHER SPECIAL I.==- ING MAY ALSO BE PLACED ON THE MANHOLE OR INLET COVERS AT ADDED COST. CASTING DETAILS THE CMIPOSITE DRAWING ON THE FACING PAGE ILLUSTRATES THE VARIOUS TYPES OF COVER DESIGNS AND LIFTING FACILITIES WHICH ARE AVAILABLE FOR THE CASTINGS ILLUSTRATED WITHIN THIS CATALOG. NOT ALL CASTINGS MAY BE SUPPLIED WITH EACH OF THESE DESIGNS OR LIFTING FACILITIES, SO BE SURE TO VERIFT AVAILABILITY BEFORE SPECIFYING A PARTICULAR COMBINATION. THE LOITER PORTION OF TEE FACING PAGE SHOWS THE CUTAWAY DETAIL, FOR VARIOUS MANHOLE RINGS OR FRAMES. ALONG WITH THE TERMINALOGY USED IN DESCRIBING A MANHOLE RrNG OR FRAME STANDM SPECIFICATIONS FOR GREY IRON CASTINGS UNLESS SPECIFIED IN CONTRACT DRAWINGS OR OTHEMUR STATED IN THIS CATALOG ALL CASTINGS ILLUSTRATED HEREIN colaMS TO STAIEDARD SPEC - FICATIOEIS OF GREY IRON CASTINGS ASTH A-48, CLASS 30 B. STANDARD SPECIFICATIONS FOR DUCTILE IRON DUCTILE IRON WHICH IS SMTLIYD BY BASS & MAYS FOUNDRY CONVORMS TO SpECIFICATIONS FOR DUCTILE IM ASTH 536, GRADE 65- 45 -12. # 404 Lateral Cleanout With Gasket, two Bolts BASE 11 lbs. LID 4 lbs. SET 15 lbs. °0 72 O 62 45 A cleanout with Stainless Steel Bolts for iockdown. Prefered over conventional caps or plugs. Wring seal for protection from sewer gas escape. With Threaded Brass Inserts. Provides for an easy cleanout, with a tamperproof lid. Part No. Size Description Carton Quantity D S 4 S L C O_ - -- _._. - -4 -- -- •--- -•• - --- -- S e �a e r, L g t e r a I. C I e a "n o u t ___--- ..— .___...----- .-- -_____ __ .__ _. — ._...._.._.__.2 4.- D.SQSL {OA____ Se >g�r Lpiergl Clennouf wJFlex CPLG _ __�___._.._.�—.__--- _..____ -_•_ .�___. 18.. Bulk ©S 1.2 3 4 _ „_ 11� x J4 "_ ____ S.I.a n I e s s S,t g e (_B o I 1 s ____ r___._.._.__._. __._.___._m___ _ . -. __ _•- - - -- -_ —. D 5 2 ` 3 4 . 5 ,.__-- __,�__._.._____. -, __ -_ 0 � ng s� u r S e v t a r_ L a t e r a . l _ C I a a n o u t...,_,,,__._..., �.,—,_. __._...._._.- .- ._--- ••- •. - - - - -• B u l k t f CD a• i 91 I � Dlawtor 1 /2' Diameter 1/2.13 -34 Hex Boft 2 . iteq'd Staltdess Steel. Plustir sewer Latervl Clawouts 3 Covan Plat 4 DS4SLCfl 0� 345 Test Results: 4/18/02 Univ Morator�ln�•� �sl per ASTM 02412 complies Tesl per ASTM D2444 Corrplies igs complies ols p.p. /s.sAmss complies sions complies a -- The clean out is made of polypropylene and can not solvent welded. Use a flexible coupling with stainless steel at 60 1/ -13 inch pounds torque. The inside of clean out will slip over 1.xitd SDR -35 pipe. RM_F MM 1 ON *� d(P.n.�',s f�%f�' � "�` � � r 'i i � t t f ' 1 4 0` \ yiv l"9:1• s1 ��i�F�;:'v�'a.L•�.o,Y "t .•d''i'.k%bdfi.•...,r, ' �bs .:.z�`xx?$Y.:.lf,�: >:.!(it;. 01/03/2005 MON 22:15 FAX 972 641 8488 Dallas SpeclaltY C�3j002/002 Plumbing, Waterworks & Utility -- 3/4'