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WA9903-SP 991220 (2) SHIMEK, JACOBS & FINKLEA, L.L.P. CONSULTING ENGINEERS DALLAS, TEXAS Date: January 6, 2000 Architectur tilities, Inc. 300 We amsey P.O. ox 11586 F Worth, Texas 76110 ttention: Steve Dake Addition of Pump Number 4 to Village Pkwy We are transmitting herewith 3 copies of the submittal data furnished by Baugh and Associates, Inc. These copies have been reviewed and marked as follows: Explanation No Make Revise Submit No. Exceptions Corrections and Specified Dwg. Sheets Dwg. Description Taken Rejected Noted Resubmit Items No. 30" Butterfly Valve XX 24" and 20" Butterfly Valve XX Remarks: By copy of this letter we are returning 2 copies of the submittal to By: Gary C. P.E. Checking of shop drawings by Shimek, Jacobs & Finklea is only for general conformance with the design concept of the project and general compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications. Contractor is responsible for: dimensions which shall be confirmed and correlated at the job site; fabrication processes and techniques of construction; coordination of his work with that of all other trades; and performing his work in a safe and satisfactory manner. Baugh & Associates, Inc. Products Marketing Specialists 11203 Jones Rd. West - Houston, Texas 77065 Phone (281 ) 80%9696 - Fax (281 ) 807-4607 SUBMITTAL DATA For 4" - 24" BUTTERFLY VALVES For ADDITION OF PUMP No. 4 AT THE VILLAGE PARKWAY PUMP STATION PROJECT No. WA99-03 BID No. Q-119902 For CITY OF COPPELL, TX. PREPARED BY: BAUGH & ASSOCIATES, INC. December 20, 1999 AND 8UBMn'~D BY AUI QENERN, CONTRACTOR8 800 W. RAMSEY FORT WORTH, TX 76110 [iirlq'O EXCEPTION TAKEN [] MAKE CORREC'i'I:'3?,:S NOTED [] REJECTED [] REVISE AND RESUi?,MIT [] SUBMIT SpECiFIED Checkin~ is cqb/fc, r ~72n~ :t: c-c';~:,~:'m2nce ,.vi:h ~h:} de,ign CC~Cf' '2,' Cf ': '; :'~ 7~(' ' 2 . ' . ~ .;' ' ,':':~2 "~7" '/: iD~O.,-.- ':r}D ' "I~ i,~ :~ C:~ :- 2' ~' ?''" ' ,.: wh':, ~:~' ,I ~'s c.c:fi";': ', a~,'~ ': 1; :'i ~E ~-:~ f~[-,:':-i~:,~ ? c' :tic'; :~"', ;: ,: , -p~-~ :' ,, 2S' L';tMG ~,:~2,:,: _Es::'~ DALLAS, SUBMITTED PRODUCTS: 20" & 24" Butterfly Valves, w/Handwheel Operator Piece No. Q_ty. Description N/A 1 Ea. 20" FIg., Butterfly Valve w/Handwheel Operator N/A 3 Ea. 24" FIg., Butterfly Valve w/Handwheel Operator M&H 4500 AWW'I C504 Butterfly VaPes [] For Underground Applications [] Now. with M&H Butterfly Valves you gain new valve reliability, [] 4500-4"°24" [] NSF Approved plus economy The M&H Butterfly 'valve is ruggee and dependable: it work easily any time you neeC ~t, Because of this ruggec- ness and rehabihty--plus pos.,t,ve 100Q0 shut-off--ycu achieve a more efficient, troub:e-free d~stribution sys:em No More Damaged Stems. S,nce the M&H Butterf:y ',,'a .e does not "freeze" shut or st~O',. ',t ~s a!ways readily opera2 e Should inexperienced workmen at:empt to overtighten :: :"'e tough 450 pounds torque rat,,ng of :he operator at enCs travel protects stem and operat,ng Darts aga:nst damage This torque rabng ~s unparalle:ed .n standard va!ves !or :- s applicabon. When ~t ~s cons. Cereo :nat convent,ona; .'.'a:e'- main valves have torque lim~ta:,ons as tow as 150 foot pounds, the margin of safety p.ov. Cecl by this exclus .,e design is an ,.reportant factor ,n b"g. trouble-free vaTve Bottle-Tight Seal. With the !,..'&H Butterfly Valve. you ge: positive 100% shutoff. Rubber van. e-seat and stainless s:eel valve-seat construcbon prowCes a permanent uninterrus:ed 360-degree bottle-tight closve Water Sealed Out. Underground operator and end cover are Cermanently sealed against ground-water infiltration. Working Parts Corrosion-Free. All critical bearing and sea',:mg surfaces are stainless steel, .Teflon® or rubber-- assu'es easy and efficient valve operation, permanently. Low Initial Cost. The M&H Butterfly Valve has standardized comsonents which offer you lowest initial cost and off-the- she:' availability. Expensive accessories are not required. No by-:asses. special gearing, etc. Easy Installation. The M&H Butterfly Valves are compact, fig ht-.'.eight, easy to install. Installation costs are kept to a m.m,mum. Maintenance-Free. Permanently lubricated--no packing adjustment, no periodic exercising, no stem replacement of the L',&H Valve is required. The closing action of the vane is se ticleaning and there are no pockets in which sediment or s:udge formations can deposit, resulting in longer hfet,me service. · D~,F:nt reg,stered trade name. Available in class 250 M&H 45t,'t~ AWV/A BUTTERFLY VALX~j C504 For In-Plant Applications Engineered for long & trouble-free operation Eliminates expensive and time-consuming shutdowns Name your criteria for in-plant valve evaluation... performance: economy, maintenance, reliability, versatility. The M&H 4500 Butterfly Valve is Number One in every category. This is a rugged valve, able to handle severe operating conditions and assure bottle-tight shut-off. It eliminates many nagging, frustrating problems of other valves. For in-plant applications, the M&H valve offers the many advantages of the underground model -- ruggedhess, shaft and hand-lever operators are available on all pipe-end connections, in sites four inches and larger. The hand-lever model has several latched vane positions fi'om full-open to full-closed. Interchangeable Parts and Operators. For Style 4500 Bunerfly Valve, all component parts are 100% interchangeable betv,'een valves of the same size. Ifnecessary operators can be interchanged in the plant, shop or warehouse. For example, if you should wish to change fi'om a crank operator strength, bottle-tight seal, corrosion-free critical parts, freedo to a cylinder operator, you loosen two bolts, slide the crank from excessive maintenance. In addition, you obtain... operator fi'om the drive shaft, replace with the cylinder Low Cost InstaHatlon. M&H Butterfly Valve are compact, lightweight, easy to install. In.stallation costs are kept to a Efficient Throttling. M&H Butterfly V.alves prox~de a highly effective method of throttling and control. The vane is held solidly, without chatter, in any desired control position. Wide Selection of Operators and Pipe Connections. The cylinder, crank, handwheel, square nut, electric motor operator - tighten belts in accordance with factory instruction sheet Th/s exclusive interchangeability substantially reduces inventories and related costs. Choice of Valve Types. Wafer and Flanged-end butterfly ~ives are ideal for in-plant applications. Accessories. Floor stands, extension stems, chain wheels, solonold valves, speed control valves, valve positionen, limit sx~tches, etc., electric motor operators are available. '[ T 'i' · M&H 4500 IAW'WA Class 150-B Butterfly Valves: NSF Approved ISuggested Specifications: 4" Thru 24" IButterfly Valves with Operator ISpecifications by Body Type & Operator A. GENERAL All butterfly valves shall be of the robber-seated tight.closing type. They shall meet or exceed AWWA Standard C504. All valves shall be M&H 2450 butterfly valves, or approved equal. Both valve ends shall be mechanical joint (or other, as available) per AWWA Standard CI 11. Accessories (bolts, glands, and gaskets) shall be supplied by the valve manufacturer. All valves must use full AWWA C504 Class I50B valve shaft diameter, and full Class 150B underground-service- operator torque rating throughout entire travel, to provide capability for operation in emergency service. All valves shall be NSF approvcd. B. VALVE Valve body shall be high-strength cast iron ASTM A126 Class B with 18-8 Type 304 stainless steel body seat. Valve vane shall be high-strength cast iron ASTM A48 Class 40, having rubber seat mechanically secured with an integral 18- 8 stainless steel clamp ring and 18-8 stainless steel self- locked screws. For valves 4" - 12" the valve shaft shall be one piece, extending full size through the entire valve. Valve shaft shall be 304 stainless steel. Packing shall be O-ring cartridge designed for permanent duty in underground service. For 14" and larger valve shaft shall be 18-8 stainless steel stub shaft design keyed to the vane ~th stainless steel torque plugs Body type All butterfly valves shall be of the rubber-seated tight-closing type. They shall meet or exceed AWWA Standard C504. All valves shall be M&H butterfly valves or approvcd equal. Valve ends shall be (select desired): Flanged - short body valves per Table 2 of AWWA Spec C504. Hanges shall be 125# ANSI (available all sizes). Also fianged by MJ in 6", 8", 12" and 16" sizes. Mechanical Joint - Both ends of valve shall be "MY' per AWWA C 111. "MJ~' accessories (bolts, glands, gaskets) must be supplied by valve manufacturer. (Available all sizes - also ~anged by MJ in 6",8", 12" and 16" sizes.) C. OPERATOR Underground Valve operator s.hall be of the traveling-nut type, sealed, gasketed, and lubricated for underground service. It shall be capable of withstanding an ove~oad input torque of 450 ft. ibs. at full-open or full-closed position without damage to the valve or valve operator. It shall be designed for submergence in water to 25 ~. head pressure for up to 72 hours. Pipe and Turns to Pipe and Turns to Valve Size Close Valve Size Close 4", 6", 8" 16 1/2 16", 18", 48 20" 10", 12", 36 24" 72 14" Valve shall be capable of easy closure by one man using standard valve key, even under emergency line-break conditions as severe as those that would cause a valve maximum opening torque requirement of as much as two times AWWA Class 150B. All valves shall open left (right), and be equipped with 2" AWWA operating nut. Handwheel or Chainwheel - All manual operators for sen,ice other than underground shall have position indicator and shall be totally enclosed and permanently lubricated. In any event, a maximum pull of 80 lbs. on the wheel shall produce full table 1 output torque through entire travel. Operator shall accept 300 lbs. pull on wheel at full-open and full-closed positions without damage to valve or operator. Operators shall be of the "Traveling-Nut" t3~e. All valves shall open left (Clockwise to close). Cylinder - Cylinder operator shall be of the base mounted configuration. Cylinder barrel shall be of molybdenum- disul~de lined glass fiber reinforced epoxy tubing, to provide a corrosion-free, self-lubricated high strength barrel. Rod seal shall be of urethane, molybdenum-disulfide filled, to prox~dc a self-lubricated, long life seal. Piston rod shall be of hard chromium plated 18-8 stainless steel, and shall be top and bottom guided in a heavy cast iron mechanism housing for positive alignment Guiding shall be accomplished by bronzc bearings at ~ of housing straddling all side loads improved in operation. Entire operator including piston rod shall be fully enclosed. Operator shall produce full A%VWA Standard C504 Table 1 output torque throughout entire travel for Class (25A) (25B0 (75A) (150A) (150B) with a minimum supply pressure or ( ) psi (water) (air) (oil). E. COATING FLANGE: Standard coating shall be Universal Primer. Coating shall be applied to entire valve body and vane before final assembly. MECHANICAL JOINT: Standard coating shall be Black Asphalt varnish. Coating shall be applied to entire valve body and vane. Epox'y (optional) shall be applied to all surfaces of vah'e body and vane to an average minimum film thickness of 10 mils, conforming to AWWA C-550 Standard. F. TESTS All valves shall be tested bottle-fight at rated working pressure by the manufacturer as follows: 4" thru 12" . ..............................200 psi 14" Up ........................................150 psi In addition, a hydrostatic test with vane partially open shall be given to the assembled valve. As follows: 4". ..............................................400 psi 14" Up ........................................400 psi CLASS 250 AVAILABLE THE/%I&B[ BUTTERFL VALVE IS AVAILABLE WITH C550 EPOXY COATING Because of the built-in corrosion resistance of critical parts, it is not anticipated that special coatings will be required for most applications. However, AWWA C550 liquid 2 part epoxy coatings can be supplied for special operating conditions. To the unparalleled strength you have alw~'s had with M&H .Butterfly Valves, you can now add tough, factory applied coating over all cast-ixon internal waterway surfaces -- your assurance of long-life, virtually troublefree service. In adding this superior coating, M&H engineers have not sacrificed any of the built-in advantages which have made M&H Butterfly's the most widely installed of all underground waterworks butterfly valves. And now you can get AWWA C550 epox~J coatings factory- applied under a rigidly controlled system -- far superior to .an)~ut~ng you can be sure of achieving in field-applied coatings. Parts are coated before assembly to assure the proper coverage to make them impervious to corrosion resulting from water line content internally and against soil and moisture conditions outside. The M&H Butterfly Valve is made to "live in the ground and like it". ADVANTAGES OF C550 EPOXY COATING... 1. 100% Effective Coating - Factory-applied under ideal carefully controlled conditions. 2. Tightly Bonded -- Critical surface preparation plug selective materials scientifically-applied, provide a coating which will withstand recommended installation handling. 3. All cast-iron surfaces in waterway are coated. All other parts in the waterway and exposed to line content are either stainless steel or rubber. 4. M&H Quality -- In a coated Butterfly Valve for underground installation. SPECIAL GASKETS M&H engineers also will supply information on special gasket and seal materials required for handling unusual line content. 51Z[ 6' t20' A 8 C J P O 4 5 7/~6 7 1/2 5 5 6 I/2 9 I/2 5 6 3/4 6 7 9/16 II 3/4 6 8 3/4 7 3/4 9 5/6 14 I/4 8 12 9 I/~ 11 3/8 17 8 12 7/8 10 7/16 12 15/16 18 3/4 8 12 1 12 3/16 14 11/16 21 1/4 8 16 1 13 5/16 15 13/16 22 3/4 8 14 7/8 17 3/8 25 8 20 I I/8 17:9/32 20 I/8 29 1/2 8 20 I I/4 13 I/2 21 23 I/2 25 27 ~/2 5 15/16 1/8 3/16 ,/~ 7/s6 g/s6 11/16 4 4 4 4 4 4 4 4 5/8-11 3/4-10 3/4-10 I I/8-7 I I/8-7 I I/4-7 VAU,~ OP[RA/OR 51Z[ MOD[~ D ( F 4', 6' & 8' 150 2 15/16 3 9/16 3 7/16 sO". 12" & 14' 510 3 3/16 4 t/2 5 7/16 tG'. ~8"~ 20" ~250 4 ;/~6 5 3/~' 8 24' 22~ 4 ~/~6 6 ~/4 ~0 ~/8 J. ~r(~( A~A C-~4 rL~S & ~k~ (~N.S.I. 125~ K 7 I/2 7 3/4 3 7/16 2 I/4 I 3/8 16 1/2" ,) ** SECTION A-A ¶ iWf~c~lOllxi I[~stlf SUB-ASSEMBLY 14'-24= BUTTERFLY VALVE-~Y~ 4500 F~NGED ENDS SECTION A-A FOR HANDWHEEt, OPERATORS e BURIED OPERATORS (D (D (D © ) HANDWHEEL OPERATORS OPERATOR MODEL 150 510 1250 2200 omm(mmwma( sm~cfm'O SUB-ASSEMBLY MANUAL OPERATOR ~..~.% ,';:'.,',.C:,"' = "' '": "/"/" -',- z,:,:"'e