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WA9601-SP 990325I ShiMEK, JACOBS & FINKLEA, L.L.P. CONSULTING ENGINEERS DALLAS, TEXAS Date: March 25, 1999 Landmark Structures, . 1665 Harmon Ro Ft. Worth, T as 76177 · : . - Re: City of Coppell Wagon Wheel Ranch Elevated Storage Tank We are transmitting herewith three copies of the submittal data furnished by Landmark Structures, Inc. These copies have been reviewed and marked as follows: No No. Exceptions Dwg. No. Sheets Dwg. Description Taken Rejected 6 Cathodic Protection System XX Explanation Make Revise Submit Corrections and Specified Noted Resubmit Items Remarks: By copy of this letter we are returning two copies of the submittal to Mr. Larry Davis, City By: Paul A. Carline, E.I.T. Checking of shop drawings by Shimek, Jacobs & Finklea, L.L.P. is only for general conformance with the design concept of the project and general compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications. Contractor is responsible for: dimensions which shall be confirmed and correlated at the job site; fabrication processes and techniques of construction; coordination of his work with that of all other trades; and performing his work in a safe and satisfactory manner. 97'5" · 12 - 5"¢ HANDHOLES CUT INTO THE TANK ROOF BY LANDMARK STRUCTURES ON A RADIUS OF 24', EVENLY SPACED EVERY ,%0 DEGREES + SIX INCHES. ANY QUESTIONS REGARDING THE PLACEMENT OF THE HANDHOLES SHOULD BE DIRECTED TO MILES STEELE WITH HARCO/CPS WATERWORKS AT 770-761-5400 OR (800)-5S4-9077. FOR HANDHOLE AND SUSPENSION DETAIL, SEE HARCO DRAWING NO. HHC-CUT. 46'2" ( (' 7 12 - TITANIUM MIXED METAL OXIDE ANODE STRINGS, EACH CONTAINING 38' OF ANODE MATERIAL, SUSPENDED 8' OFF THE TANK FLOOR. 1 - HARCO/CPS WATERWORKS CATALOG #IHRP-801 PERMACELL 1 - 1/2"¢ GALVANIZED RIGID CONDUIT CONTAINING 2 - ~12-7 STRAND THHN AND 1 - ~18-2C TW WIRES. ,MODIFICATIONS MAY BE MADE TO MEET FIELD CONDITIONS. NO 100'10" DATE BY REVISION ~ WATERWORKS C.P. Ii I A CORRPRO COMPANY ARIZONA · CALIFORNIA · COLORADO · ILLINOIS · LOUISIANA gONTANA · OHIO · PENNSYLVANIA · TEXAS · WASHINGTON ~.A. ~'~ M. STEELE o~s,sNEo s'~ M. STEELE OA~E 3/18/99 SCALE 0~,G. LM-MM012 No. LANDMARK STRUCTURES NEEDS TO ALLOW FOR AN AREA OF 3 SQUARE FEET NEAR THE ELECTRICAL PANEL TO FACILITATE MOUNTING OF THE RECTIFIER. HARCO/CPS WATERWORKS TASC VII AUTOMATIC RECTIFIER RATED @ 30 VOLTS & 8 AMPS. 115V/60Hz/l¢ A.C. SUPPLY BY OTHERS: CATHODIC PROTECTION SYSTEM 2MMG COMPOSITE ELEVATED TANK CITY OF COPPELL, TEXAS CATHOD PROTECTION CALCULATIONS 2,000,LI00 Gallon Composite Elevated Tank City of Coppell Coppell, Texas COMPUTATIONS: A. WATER RESISTIVITY: K R = Water Resistivity (ohm'cm) K = Conductance Constant = 625,000 T = Total Dissolved Solids 625,000 R = ...........= 3,360 ohm'cm* 186 ( *The Industrial Utility of Public Water Supplies in the U.S.) C. MIN. LENGTH OF ANODE MATR. FOR TANK BOWL: L = IlIA where: L = Minimum Bowl Anode Wire Legnth (feet) I = Total Current Required In Bowl (amps) IA = Anode Rated Output (ampsift.) L = 5.4~0.10 - This is for 100mNft anode L = 54 feet The actual anode length used will be 456 feet to ensure even current distribution w/i the tank. E. LIFE OF BOWL ANODE MATERIAL: Anode Life L = Cdr x 20 Cda where: L - Anode Life Cdr = Rated Anode Output = 100mNft Cda = Actual Anode Output (mNft) Cda = IlL where: I = maximum current output in mA L = total length of anode material Cda = (5400)/(456) = (11.8) mNft L = (100) (20) (11.8) L = 169 years B. MAXIMUM DESIGN CURRENT FOR TANK BOWL: I=AxCdxCf I = total current required (amps) A = total surface area (ft2) Cd = current density (Nft2) Cf = coating factor (25%) I = 21,550 x .001 x 25% I = 5.4 amps D. RECTIFIER VOLTAGE RATING: R = (In <4~ < L L1 ) 0.062z < p_~ (0.062) (_L__) where: R = Anode-to-water Resistance P = Water Resistivity (3,360 ohm-cm) L = Anode Length (5,472 inches) r = Anode Radius (0.031 inches) R = (In (4) (5472)-1 ) 0.0627 (3360) (0.031) (5472) = (13.46 -1 ) x 0.04 = 0.5 ohms Recti~er Voltage E = U_) LRJ(1.5) where: E = IRSF E = Recti~er Voltage (volts) I = Required Current (5.4) R = Anode Resistance (0.5 ohms) Sf = Safety Factor (50%) E = (5.4) (0.5) (1.5) E = 4.05 D.C. Volts HARCO ! CPS WATERWORKS a Corrpro Company CATHODIC PROTECTION CORROSION CONTROL T.A.S.C. VII AUTOMATIC RECTIFIER FOR WATER STORAGE TANKS AND WATER I WASTEWATER TREATMENT EQUIPMENT RECTIFIER OPERATION I DESCRIPTION The HARCO / CPS T.A.S.C. VII recti~er is specifically designed to provide accurate, economical corrosion control for the submerged surfaces of steel water storage tanks and water / wastewater treatment units. The T.A.S.C. VII is designed by NACE accredited cathodic protection engineers' for optimum performance in accordance with ANSI/AWWA D104, Type A, IR Drop Free control standards. The T.A.S.C. VII automatically monitors and adjusts the DC output required for optimum corrosion control. The T.A.S.C. VII control unit is equipped with an automatic poten~al limit which is adjusted to maintain AWWA D104-97 and NACE cdteda for optimum cathodic protection corrosion control while preventing over or under protection of the coated surface, Supedor design, engineering and operation provide owner / .operators with long life, low maintenance performance. The standard digital display meters facilitate ease of monitoring, with performance indicator lights on the front cabinet available as an optional extra feature. Each T.A.S.C. VII is both factory and job site tested to insure quality workmanship and performance. · " STANDARD FEATURES: Totally Automatic Control Eliminates "IR" Drop Error Controls from 0 to 100% of Rated Output Automatic Current Limiting Silicon Recti~er Stacks Upgraded Lightning Protection (AC and DC) Plug In Automatic Control Circuit Board Manual Operation Mode NEMA 4X Enclosure High Intensity LED Digital Meters Individual Circuit Shunts CSA (Canadian Standards Association) Approved Full Height Silkscreened Instrument Panel · · · · · · · · · · · · IIIIIIII1 bb b · I T ......... TYPICAL HANDHOE AND ANODE SU SP EN SI ON" D ETA/L TECHNOLOGIES CORPORA 7'tON ARF'Z'CNA o C.~LEQRNIA · CCLCP, ADO· O'gCRC~ /U. LZNCI~' · LGUrL.Tu~A . ~iONTANA · CHIO · Om.~CUA ~c~HN.S'YI2tAHIA · TE~CA.~ · rNT~=,NA ~ONAL TM ELGARD WATERWORKS WIRE ANODE APPLICATIONS ANODE LIFE · Water Storage Tanks · Water Treatment Equipment ELGARD Waterworks Wire Anode is a copper cored tita- nium wire with a mixed metal oxide coating. The mixed metal oxide is a crystalline, electrically-conductive coat- ing that activates the titanlure and enables it to function as an anode. The ELGARD wire anode delivers reliable, long-life current necessary to uniformly protect water storage tanks and assorted water treatment equipment from inter- nal corrosion. /COPPER CORE ACTIVATION COATING Due to the extremely low consumption rates and dimensional stability of mixed metal oxide anodes, the electrical resistance of the ELGARD Water-works Wire Anode remains essentially constant with time. The high current density capability of mixed metal oxide anodes have the added advantage of allowing high current overloads for initial polarization without causing harm to the anode. ~'~"/' ~/"/"' I Anode life projections are accurately made using an impedal equation derived from acceler- ated life tests and supported by exten- .:c,c__,~ ....' ~ ' sive field · , ,~,.~/,, . _ _ performance data. FEATURES · High Current Output · Low Coating Wear Rate · Highly Conductive Copper Core ,' ANSI/AWWASt~fidard D 104-91 TECHNICAL SPECIFICATIONS Rating for 20 year life (mNft) Diameter (inches) Maximum continuous length (feet) Resistance (miiliohms/ft) Weight (ounces/ft) 100 0.062 1000 7 0.138 BENEFITS · Lower cost per ampere year · Constant electrical resistance · Minimizes voltage drop EI, GRRD Corporation A Subsidiary of ELTECH Systems Corp. 1110 Industrial BIrd. Sugar Land, Texas 77478 1-800442-5432 · (713) 240-8686 · Fax: (713) 2408779 ELGARD is a trademark of ELGARD Corporation. · REFERENCE CELLS 112 Permacelr' 801 Permanent Reference Cell For Accurate Readings in Fresh Water Environments Routine monitoring is an important part of any cathodic protection maintenance program. To simplify this testing procedure. different types of permanent reference cells can be used. For struc- tures located in fresh water areas Harco offers the Permacell 801 copper/copper sulfate ceIL The ceil is made using a 99.99% pure copper coiled element which is surrounded by a super saturated solution of copper surfate. To ensure a low resistance connection, a lead wire is soldered and mechani- cally bonded to the copper element. This electrical junction is then encapsulated by a moisture resis- tant material for a truly sealed connection. Elecui- cal contact to the electrolyte is accomplished through a filtering plug at the end of the reference electrode. The plug allows accurate potential measurements to be obtained while preventing cell contamination. In order for a reference to be effective, it must remain electrically stable over time. Harco's 801 reference cell delivers unsurpassed stability due to strict quality control procedures implemented during the manufacturing process. The cell is constructed in a controlled environment, totally fzee of cont~min~nts. The various components used in the cell are also purffied. Dionized water is used to create the super saturated solution of copper sulfate, and the copper element is treated with a special cleansing agent before it is installed into the cell's plastic ho,,.iug. Each cell is also tested for resistance and electrical potential, and the values obtained are recorded and marked on shipping tags attached to the cells. These extra quality steps give the Permacell 801 a 10-year design life and the ability to maintain an elecUical potential of within plus or minus 5 millivolts. Typical Applications The Permacell 80I is ideal for use in caffiodic protection systems operated in fresh water environments. This includes elevated water storage tanks, clarifiers. traveling screens, pasteurizers, locks, dams. and fresh water dock structures. The cell can be operated in temperatures of up to 135°F, but should not be used in waters containing high concentrations of chloride ions. // // 4-" /_----- 5" DIAMETER HANDHOLE / 6 I ' -' - 1 / "D AMETER /-/ ~ / \ ~ GALVANIZED HANDHOLE ~ --_ _ LATE /)~ / ~-- RUBBER GASKET PORCELAIN PRODUCTS PIN INSULATOR CAT. NO. 2119 ANODE HEADER WIRE NO. DATE BY REdSION $.~5,2Eg2~ TECHNOLOGIES I I CORPORA TION ARIZONA o CAUFORNIA · COLORADO · CEORP, IA fLUNOIS · LOIJISIANA · MONTANA · OHIO o OKLAHOMA PENNSYLVANIA · TEXAS · INTERNATIONAL CATHODIC PROTECTION HANDHOLE AND SUSPENSION DETAIL ~_u' 0 I z O~ < D C~ /\ Z O CD O I~1 Q O qD WEST PENN WIRE CORP. Conductor UNSHIELDED 220, 221, 222, 223, and 224 Are Available in Following Jacket Colors: Gray White Brown Two Conductor Twisted Pair Jacketed (Unshieided) · · .., .~ ..~ -.. ,.,,~:~.~,;,.. ...... . . .?,.~.,~." ;,..,. · MISC. WIRES Catalog Number Awg. Size Number ot & Conductors Stranding 220 221 222 223 228° 224 225 226 227 2 22 Solid 2 22 (7 x 30) 2 20 (7 x 28) 2 19 Solid Gray PVC jacket. CoPoleneTM insulated primaries. Color coded Black/Red. Catalog numbers 226 and 227: Black/White primaries. Standard spool size: 1000 feet. · Red and White primaries Insulation Thickness Jacket Nom. (Fdmary) Thickness O.D. .010 .020 .132 .010 .020 .142 .010 .020 .152 .015 .020 .172 2 18 Solid .015 .025 .220 2 18 (7 x 26) .015 .025 .225 2 16 (19x29) .023 .025 .255 2 14 (19x27) .032 .032 .325 2 12 (19x25) ,032 .032 .365 Special Products #225D, ~e2260, F22.TD - Orange and Brown Primaries. Voltage 350 350 350 450 450 450 600 750 750 DATA SECTION 3 05 Building Wire 9-81 Anaconda-Ericsson Type THHN or THWN Copper Conductor 6OO Volts 90C DeScription Type THHN-THWN AP0620 Annealed IDare copper conductor per ANSI/ASTM B3. Solid 14 AWe--t0 AWG Stra hoed Class C I 4 AWe-- 40 AWe Stranoeci Class B 8 AWe--500 MCM Polyvinyl ChJonde, thermoplasfic PVC insulation. Clear nylon jacket over the insulation. Specifications UL 83 Standard for Safety for Thermo- plastic Insulated Wires and CatDies. AP 06201 Anaconda-Ericsson general product specification. JC-30A Federal Specification. Please call your AnaCondQ-EricssOn Representative for assistance in pre- paring specifications or selecting wire for your application. Application Anaconda-Ericsson Type THHN or THWN may IDa usecl for power or control cir- cuits. in recogizea raceways. in wet or dry locations and in the presence of oil. gases. gasoline and chemicals. in cardance with the National Electrical Code (NEC]. Also suitaisle as switchl:x:~rd wiring. Maximum conductor temperature: Type Oil Wet THHN--THWN 75C 75C 9C}C AWM -- -- 105C National 8ec/rical Code iteferences: General Wiring Article 3 t 0 Amf:x3city Article 310-15 COnduit Fill TatDies Chapter 9 Switchl:::}Cata Wiring Article 384 Consult your local electrical inspector for code interpretation and local rulings. Features and Benefits UL listed as Type THHN or TRWN. for general power or cOntrQI wiring in ac- cOrdanCe with the National Electrical CoCe. UL listed as Type MTW for use in machine tool wiring, sizes 14, 12 and AWe. UL listed as Type AWM for use in pliance wiring AcceptaIDle for use in OSHA regulated installations. UL listed as V~,/-I. Passes all flame tests required lay UL 83. Annealed copper conductors tot easy installation and trouOle free con- nectiOnS. PVC insulation adheres tightly to cop- per conductors yet easily strips clean. Smooth nylon jacket aids in easier pull- ing. Smaller overall cliometer results in greater conduit fill in old won< or new won<, I~eSlstS OilS, chemicals, gases and gasoline. Stocked nationwide Py leading Authorized Electrical DistriIDutors for Quick delivery. How to Order Order from your local Authorizeq Anaconda-Ericsson Stocking Oistrtloutor IDy AP 06201 or Type THHN. Alternative Products Type USE-RHH-RHW Data Section 3 09 Type XHHW Data Section 3 07 Ourasheath EP Data Section 4 O I Unicon FPEP Data Section 4 03 THHN Tray Cable Multiple conductor Type TC construc- tions are availaIDle. See Oata Section 60t. Anaconda-Ericsson Inc., Wire and Cable Division, Greenwich Office Park 3, Greenwich, CT 06830 (203] 622-7000 I ql' I T SERVIT- "'YPE KS For Copper Cable or Wire Type KS designed for making service connections quickly and surely, Units for accommodating wire sizes up to and including 500 Mcm, are made of forged Durium, a high-copper alloy, which eliminates danger of corrosion and insures good contact between conductors, Each size of Servit is designed to accommodate at least Two conductors of maximum diameter, but it will close down on a single maximum conductor or its equivalent, Nos, KS15 thru KS28 listed by U,L,, Inc, Cat. No, 2-Piece- Our Pan Maximum Retainer Type KS No. Conductor Size KS90 527-947 10 Sol. 12 Str. KS15 681-341 8 Sol, 8 Str. KS17 699-985 6 Sol. 7 Str. KS17-3 527-955 6 Sol. 7 Str. KS20 673-854 4 Sol. S Str. KS20-3 527-963 4 Sol. 5 Str. SCOTCH TAPES SCOTCH* VINYL PLASTIC ELECTRICAL TAPE NO. 33+ ~e industry's premium all-purpose vinyl plastic electrical tape, Excellent for ost plastic tape applications in all types of weather conditions. No, 33+ is a 7 rail ~ck tape and is available in various convenient lengths and widths, Size Packing Our Part No, ~/~" x 66' Can 561-186 UNITED RUBBER TAPE Excellent For All Insulating Jobs That Require Extra Protection Cat. No. Our Part No. Size Std. Pkg, UT- 13 632-058 ~" x 22ft. 100 · ~ T I! PORCELAIN PRODUCTS CO. HOUSE BRACKETS Insulators House Bracket Insulators are the same as regular wireholders except have stud bol~s for fastening to straps or back bars. Special stud lengths available on special order. Wt. Std. Per Cat. N0. Style' Stud Use With Slrap Pkg. 100 2111 193 Z 3~ "x~" 2200 --2300 50 96 2113 1933 ~ "xzA" 2400--2500 100 25 2116 2986 3~ "x%" 2200--2300 50 72 2119 19~3 J 3~ ,,x3A,,, 2200--2300 50 65 2119- Galvanized Rigid Steel Conduit Furnished in 10 foot lengths wttiq couDling screwed on one end. Threaded on both ends, Our Per~ No, 500-003 500-011 500-038 500-046 500-054 500-062 500-070 500-089 500-097 500-1 O0 739-413 Wt. Lbs. Threads Wall Size Per Per Thickness Ins. 1OO Ft. In. In. ~ 80.3 1A .109 3~ 106.4 14 .113 1 154.4 11~ .133 1% 203.7 11~z .140 1'/~ 251.0 11'/t .145 2 338.0 11 V2 ,154 2V~ 541.0 8 ,203 3 706.0 8 ,216 3~/2 849.0 8 ,226 4 1003.0 8 .237 5 1343.0 8 .258 6 1918.0 8 .280 All dimensions and weights are nominal. RC CLAMP For mounting pipe or conduit at right angle to the beam. Our Part No. Cat. Size Wt. thS. Steel Size No. In. Per 1 O0 CaW In. RC-~ ~ 25 696-617 RC-½ ~z 41 586-420 RC-a~ 3A 46 586-4439 RC - 1 I 51 586-447 1 RC-1% 1% 54 683-019 RC-11/z 1~/= 58 586-463 1'/~ RC-2 2 86 586,471 2 RC-2'A 2~tz 109 586-498 RC-3 3 118 586-501 3 RC-3V~ 3~/~ 134 586-528 3~/~ RC -4 4 144 696-625 4 Our Part No, Oz-Gedney 815-527 815-535 815-543 815-551 815-578 815-586 815-594 815-608 815-616 815-624 ( NEGATIVE WIRE FROM RECTIFIER GROUNDING LOCATION ON TANK THREADED HOLE I~"~1 NUT I SOLDERLESS CRIMP CONNECTOR ~" 1/4; 20 BOLT NEGATIVE CONNECTION FROM THE RECTIFIER TO THE STRUCTURE IS MADE BY DRILLING AND TAPPING A 1/4" HOLE INTO IHE TANK, AT A SUITABLE GROUND CONNECTION POINT, AND THEN BOLTING THE WIRE TO THE STRUCTURE USING A SOLDERLESS CRIMP CONNECTOR AND A 1/4" BOLT AND NUT. AFTER THE CONNECTION IS COMPLETED, BOTH SIDES ARE COATED WITH -3M-SCOTCHKOTE.(OR EQUAL) TO -- P-R._L:'V. ENT OXIDATION OF THE CONNECT!ON. -- NO. DATE BY REVISION TECHNOLOGIES CORPORA TION ARIZONA · CAUFORNIA · COLORADO · GEORGIA ILLINOIS · LOUISIANA · MONTANA · OHIO · OKLAHOMA PENNSYLVANIA · TEXAS · INTERNATIONAL o.,~ .~' L. LUZADDER DESIGNED BY D~TE 5-6-94 SCALE s. EET 1 oF 1 .,,c.NEG-CONN .,,. NEGATIVE CONNECTION FROM RECTIFIER