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WA9601-LR 990714f HENLEY JOHNSTON & ASSOCIATES, INC. ('tlg(llfdf.3Htl.(; .()t*O S{'(('llC(' corh';lltt<,llS Transmittal Date: 14 July 1999 To: Sh/mek, Jacobs & Finklea, L.L.P. Attn: Mr. Gary C. Hendricks, P.E. Project: Wagon Wheel Ranch Elevated Storaqe Tank Centlemen: Henley-Johnston & Assoc., Inc. transmits herewith the following: Paint InsDection-ReDortsDated6-2~/6-23-99, 6-24/6-26-99and7-2-99 =Comments: Report Nos. cc: Lar~' Davis, City of Coppell Joe Swinnea, Iandmark Sincerely yours, Henley-Johnston & Assoc., Inc. Project No. 6878 telephone (214) 941.3808 fax (214) 943-7645 235 Morgan Ave.. Dallas, Texas- 75203-1088 ,Contract Inspection Service 4305 Glenwood f Granbury, TX 76049 Client Henley Johnston and Assoc. Contractor TASCO, Inc ABRASIVE MATERIAL Abrasive Type Recycled Air Quality Equipment Date · Page 'Project Inspector COAT~SPECTION REPORT .... 6-22/23-99 Keport 13859-9 1 of 2 Coppell Wagon Wheel Ranch 2.0 MG Elevated Tank Cindy Holmes, Certified Coating Inspector SURFACE PREPARATION Standard Specified Standard Achieved Profile Reading ENVIROMENTAL CONDITIONS Time 11:00 a.m. 12:05 p.m. Dry Bulb 86 86 Wet Bulb 79 77 Humidity 73 66 Dew Point 76 73 Surface Temp 81 81-89 Wind Interior S 20 Area Access tube - Dry side Access tube / overflow pipe - wet side Floor, lower cone wall 1:15 p.m. 89 77 58 72 88 S 20+ DRY FILM THICKNESS COATING MATERIAL Material used Tnemec Series 20 Color Tank Whit, Batch No. Part A KC1999050916 Part B KC1999050438 Part C N/A Thinner #4 KC 1999049 ! 73 Application method Brush touch up holidays airless spray a&ess tube Number of Low High Mean Comments Readings 25 5.1 13.6 8.7 Batch 1 25 9.7 18.8 14.87 Batch 2 40 9.8 23.1 15.7 Batch 3 DFT gage used Positector 6000 Additional Information: 6-22-99 Obtained dry fihn thickness readings on areas coated 6-18-99. DFT readings are ou attached page Batch numbers 1 and 2. Readings on dry side of access tube are below those required by job specification. Remainder of readings meet the 10.0 mils minimum specified. No coating applied today due to rain. 6-23-99 Performed holiday detector test on remainder of interior surfaces not yet checked including lower cone sheets, floor, raised floor, over flow pipe and access pipe including ladder. Used a 67.5 volt wet sponge holiday detector with Kodak photo flow in sponge water. Found some holidays along floor weld seams and on ladder and pipe braces. All holidays were marked with green chalk. Brush touch up holidays started at 11:00 a.m. and completed by 12:15 p.m. This includes entire ladder area. Meanwhile contractor has been on exterior roof wire brushing some rust areas from over blast, especially on handrails. Brush these areas with Tnemec Series 20, Tank White. Also sweep off top of tank with broom to remove dust, in preparation for finish coat application tomorrow. Airless spray application of Tnemec Series 20 Tank White to dry side of access tube to build millage. Brush in the welds prior to finish coat application. Used 415 tip in spray gun to spray the access tube. This rcport is for the cxclusivc use of our client and shall not be modified or reproduced without writtcn approval of said client 5/14 26532 Readings Batches Batch # 1 FE # READING 1 ~.oo mil 2 8.70 mil 3 5.10 mil 4 11.30 mil s 9.50 mil G 9.1o mil 7 7.90 mil 8 8.50 mil 9 7.50 mil 1~ 9.30 mil 11 8.80 mil 12 ~.7o mil 13 7.40 mil 14 8.30 mil 15 7.00 mil 1~ 8.70 mil 18 19 11.00 mil 2o lz.5o mil 21 ~.~o mil 22 9.40 mil 23 9.~0 mil 24 ~3.G0 mit 25 6.10 mi MAX 13.60 mil MIM 5,10 mil 14 25 MEAl4 8.70 mil 5TD DEV 2.01 mil Batch # Z FE # READING 1 17.80 mil 2 Is.go mil 3 15.oo mi 4 9.70 mi 5 12.90 mil g 12.79 mil 7- !8.49 mil 8 11.39 mil 9 13.~o mil 19 11.59 mil i~ 12.60 rnil 12 12.90 mil 1S 14.90 mil 15 18.80 mil 15.50 mil 17 1~.10 mil t8 15.~0 mil 18.10 mil 20 18.20 mil lZ.89 mil 16.30 mil Z3 14.10 mil 24 13.50 25 14.50 MAX 18.80 mil MIN 9.70 mil N 25 MEAN 14.87 mil Batch # 3 FE # READING 1 13.40 mil 2 11.00 mil 3 13.80 mil 4 12.59 mil 5 16.39 mil 17.79 mil 7 18.50 8 1~.19 19.00 mil 19 19.39 mil 11 12.59 mil 17.~0 mil 13 20.30 mil 14 9.89 mil is 16.89 mil 18.~9 ~il 17 19.80 ~il 18 17.40 ~il 19 16.30 ~1 20 23.18 mil 21 i~.3o mil 22 15.¢9 mil 23 !4.20 mil 24 12.40 m~l 18.89 15,79 mil 27 14,40 mil 28 1~.30 mil 17.29 mil 30 16.30 mil 31 !5.99 mil 13.10 mil 33 15.89 mil 34 18.40 mil 35 19.4o mil 37 19.30 38 12.09 10.80 lz. se mil MAX 23.19 mil KIN 9.89 mil N 40 MEAN 15.72 mii 5TD DEV 3.08 mil Contract Inspection Service 4305 Glenwood Granbury, TX 76049 Client Henley Johnston & Assoc. Contractor TASCO, Inc ABRASIVE MA ERIAL Abrasive Type ER~T;lme2nt Air ' y ENVIROMENTAL CONDITIONS Time * ** Dry Bulb 92 93 Wet Bulb 8 ! 81 Humidity 62 60 Dew Point 77 76 Surface Temp 95 i 06 Wind S 15 S 15-20 Area 6-26-99 DFT's on roof finish coat Date Page Project Inspector COATIN~NSPECTION REPORT'': :'':~ ::;':~' 6-24/26-99 ,{.eport 13893-9 1 of 2 Coppell Wagon Wheel Ranch 2.0 MG Elevated Tank Cindy Holmes, Certified Coating Inspector SURFACE PREPARATION Standard Specified Standard Achieved Profile Reading COATING MATERIAL Material used Batch No. Part A Part B Part C Thinner Tnemec Series 74 Endura-Shield TX 1999020061, TX i 999020064 KC 19980705040, KC 19980705080 N/A #39 KC 1999040898 Application method Airless spray, brush Color - Tank White - WHb2 DRY FILM THICKNESS Number of Low Readings 18 6.5 High Mean Comments 16.6 10.7 Batch 1 6-26-99 DFT's on dry side access tube 20 9.4 20.2 12.96 Batch 2 DFT gage used Positector 6000 Additional Information: 6-24-99 Contractor intended to spray full coat of Series 74 to roof area but during application it was noted that fisheyes were forming. One panel was then cleaned with thinnet to see if that would solve the problem. It did not. The Tnemec representative was called and it was decided that due to flight path of airplanes coming into DFW being directly over the tank that some excess fuel fell on top of the tanks. This was not visible but a definite possibility. He recommended applying a light coat of Series 74 over the existing coating and then come back with another coat of Series 74 after that dried. Contractor followed these recommendations and finished applying the light coat at approximately 12:30 p.m. 6-26-99 Contractor applies another coat of Series 74 to roof area after sweeping off loose dust and bird droppings. The fisheyes did not seem to reappear but a closer look will be taken after coating has dried. The dry film thickness for coatings applied so far to roof can be found in Batch I. An inspection was performed to dry side &access tube today and dry film thickness readings are found in Batch 2. Four (4) or Five (5) small areas near conduit run and on welds were found that needed additional paint. These areas touched up today. *6-24-99 10:30 a.m. **6-26-99 3:00 p.m. This report is for the exclusive use of our client and shall not be modified or reproduced without written approval of said client ,5_-mE~m~m~smFN:3 S/N 20532 Readings Batches Batch # I FE ~r~ # READING 1 10.20 mil 2 16.60 mil 3 ~.5o mil 4 lo.8o mil 5 7.~0 ~il ~,90 mil 7 12,70 mil ~.3o mil 9.80 mil lo 1~.So mil 11 11.8o mil 7.~0 mil 13 14.80 mil 14 6.90 mil 15 11.00 mil 1G 11.50 mil 17 12.10 mil 18 12.10 mil MAX 1~.00 mil MIM ¢.50 mil N 18 MEAN 10.72 mil 6TD DEV 2.09 mil Batch # 2 FE READING 1 12.40 mil 2 12.00 mil 3 13.00 mil 4 1~.10 mil 5 14.70 mil 14.90 mil 7 20.20 mil 8 9.40 rail 5 12.70 mil 10 15.80 mil li 13,50 mil 12 le.2e mil 13 13.10 mil- l4 11,70 15 i~..ee mil 9.9e mil 17 1'2.80 mil 18 le.~,a mil 1~.70 mil 13.e0 mil MAX 20.20 mil MIH 9.40 mil N 20 MEAN 12.90 mil 5TD DEV 2.54 mil · ! I Granbury, TX 76049 Client Henley Johnston & Assoc. Contractor TASCO, Inc ABRASIVE MAT~AL Abrasive Type a,.) Recycled Air Qua ~ty Equipment ' Date Page Project Inspector COATI~ INSPECTION REPORT 7-2-99 Report 13981-9 1 of 2 Coppoll Wagon Wheel Ranch 2.0 MG Elevated Tank Cindy Holmes, Certified Coating Inspector SURFACE PREPARATION Standard Specified Standard Achieved Profile Reading ENVIROMENTAL CONDITIONS Dry Bulb Wet Bulb Humidity Dew Point Surface Temp Wind COATING MATERIAL Material used Batch No. Part A Part B Part C Thim~er Application method Area DFT's on exterior roof and handrails DRY FILM THICKNESS Number of Low Readings 40 9.7 High Mean Comments 23.7 14.27 Batch I DFT gage used Positector 6000 Additional Information: Dry fihn thickness readings on exterior roof meet the specified minimum of 10.0 mils. Readings are listed on page 2 of 2. The fisheyes noted in report #13893-9 in the first coat of finish coat are covered but indented areas are still visible. The second coat of finish coat formed fisheyes or craters also, but holes only go down to the first coat of finish coat. No pinholes go all the way through coating system. The swinging gate for handrails is not hung properly and rubs at the bottom on bearing bars and at top on edge of handrail. Also there will be more touch up behind temporary conduit for airplane lights when it gets moved. Th is report is for the exclusive use of our client and shall not be modified or reproduced without written approval of said client 80 Readings · Z Batches Batch ~ 1 FE 1:3. :3 ~ m 4 ~.~e ~il 5 15.4e mil 7 i7.10 nil 15.50 nil le.~O nil 11 1Z.7~ ~il 12 14.70 ~il 13 i7.~ mil 15 ll.80 lz. TQ ~il i7 i5.~ nil 18 10.gQ nil 1~.30 nil ~.Te mil 11.40 mil Z3.Te mil 11.70 mil ll.ZO mil 1G.90 28 17.40 mil 10.BQ mil S0 13.10 31 14.70 mil 15.80 33 17.~0 mi1 34 ~8.ee 35 ;5.~0 13.8o !~il 38 15.3e nil ~.Te mil 17.1~ mil MAX 23.70 mil MIN 9.70 mil MEAN 14.27 mil STD DEV 3.42 mil { ~ CLvr'J ,,J c~ ~r~D~z-A