WA0101-SP050405STATE HIGHWAY 121 WATER LINE
COPPELL, TEXAS
12" WATER LINE
SUBMITAL DATA
*,(�q f•. n. •, •. Nzs,.,4%�+NkVfb1YM
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PREPARED FOR FOX CONTRACTORS
03/30/05
Water Line
JM Manufacturing
12DR14BLU
8DR14BLU
6DR14BLU
Valves & Hydrants
American flow control
American Darling RW Gate Valve
Waterous Pacer WB67 Dry Barrel Hydrant (5'0" bury)
Valve Boxes
Tyler Foundry
664SI Screw Type adj. Valve Box
Ductile Iron Fittings
Tyler Foundry
C 153 Short Body; DI MJ Fittings
Fitting Restraint
Ebaa Iron
E2000 Series PVC Mega -Lug
El 100 Series DI Mega -Lug
Meter Box
Bass & Hays Foundry
55A1S Galvanized Meter Box
Water Service
Ford Meter Box
FB1700 Ball Valve Corp Stop
Casing Spacers
Public Works Marketing
U60 Raci Casing Spacer Element
J -M PVC PIPE BLUE BRUTE
Page I of 2
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> SCOPE
The specification with which J -M Manufacturing's Blue Brute is manufactured designates general requirements for unplas
polyvinyl chloride (PVC) plastic class water pipe with integral bell and spigot joints for the conveyance of water and other
> PIPE
Blue Brute pipe is suitable for use as pressure conduit. The bell consists of an integral wall section with a factory installed.
elastomeric ring that allows for expansion and contraction at each joint.
> JOINT DESIGN
Blue Brute's joint design meets ASTM D3139 joint qualification performance testing requirements, with which the elastor
ring is manufactured in compliance with ASTM F477.
> HYDRO TESTING
Each section of pipe is tested to four times the pressure class for a minimum of 5 seconds as a matter of routine quality coi
testing.
> MATERIALS
Blue .Brute pipe meets the requirements of the American Water Works Association water distribution standard AWWA CS
PVC Cell Classification is 12454B as defined. under ASTM .D1784 . Pressure ratings and dimension ratios are as .follows:
> APPLICABLE SPECIFICATIONS
All classes of Blue Brute pressure pipe are UL listed for water mains as well as being tested and certified to ANSVNSF St:
61.
> CAST IRON O.D.
Available in 4 ",6 ",8 ",10" and 12" sizes, Blue Brute can be connected directly into cast iron and ductile iron fittings withou
adapters or complicated procedures.
> STANDARD LAYING LENGTHS
Standard laying lengths shall be 20 feet ( ±-V) for all sizes.
> PURPLE RECLAIM AND GREEN SEWER
J -M also manufactures AWWA C900 pipe in Purple color specifically for reclaimed water systems, and Green for sewer f
main applications. These pipe are made and tested to the same requirements as our standard product, except that the pigmc
is purple or green. These products will not be marked with the UL, FM or NSF listing marks. Additionally, the purple pipe
marked: " Reclaimed Water... Do Not Drink "
DIMENSIONS
Outside Nom. Inside Wa11 Approx.
Nominal Pipe Diameter Diameter Thickness Wt,
h e b eb eh
Max. Workine
Pipe Class
DR
Pressure @ 73 °F
Class 100
25
100 psi
Class 150
is
150 psi
Class 200
14
200 psi
> APPLICABLE SPECIFICATIONS
All classes of Blue Brute pressure pipe are UL listed for water mains as well as being tested and certified to ANSVNSF St:
61.
> CAST IRON O.D.
Available in 4 ",6 ",8 ",10" and 12" sizes, Blue Brute can be connected directly into cast iron and ductile iron fittings withou
adapters or complicated procedures.
> STANDARD LAYING LENGTHS
Standard laying lengths shall be 20 feet ( ±-V) for all sizes.
> PURPLE RECLAIM AND GREEN SEWER
J -M also manufactures AWWA C900 pipe in Purple color specifically for reclaimed water systems, and Green for sewer f
main applications. These pipe are made and tested to the same requirements as our standard product, except that the pigmc
is purple or green. These products will not be marked with the UL, FM or NSF listing marks. Additionally, the purple pipe
marked: " Reclaimed Water... Do Not Drink "
DIMENSIONS
Outside Nom. Inside Wa11 Approx.
Nominal Pipe Diameter Diameter Thickness Wt,
h e b eb eh
J-M PVC PIPE BLUE BRUTE
Page 2 of 2
Size I I (OD) (ID) T) ./Ft.
ICLASS 100 ( DR 25 )
4 4.80 4.39 0-192 1.9
6 6.90 6.30 0.276 3.9
8 9.05 8.28 0.362
10.16 L
10 11.10 2 7
0.4,44
12 L 13.20=j 12.08 7[� �05 2 8
[CLASS 150 ( DR 18
4 4.80 7E:4.23�j 0.267
1 6 6 F 0-383 5.3
E ---- 8 9.05 7.98 0.503
10
9.79 F-0.617 13.9
1213.207F- 11.65 F-0.733 19.8
CLASS 200 ( DR 14
4 4.80 4.07 0.343 3.27
6 6 5,86 71 0.493 6.7]
8 9.05 7.68 0.646
10 11.10 9.42 0.793
12 13-20=1 11.20 0.943 25.2
Notes:
A. Outside Diameter (OD) average dimensions conform to Cast Iron OD (C.I.O.D.).
B. All dimensions are in inches unless specified otherwise.
C. Product information effective as of 7/00. Subject to revision at any time.
Reference Specifications:
A. AWWA C900: " PVC Pressure Pipe and Fabricated Fitting, 4"- 12", For Water
Distribution "
B. ASTM F477 Elastomeric Seals ( Gaskets ) for Joining Plastic Pipe
C. ASTM D1784 Specification for Rigid PVC Compounds and CPVC Compounds
ff
D. ASTM D3139 Joints for Plastic Pressure Pipes Using Flexible Elastomeric
Seals "
Back to PRODUCTS
h e C b eb eh
CONSTRUCTION AMERICAN FLOW CONTROL
5 -114" PACER FIRE HYDRANT _ A
TRAVEL STOP NUT - Provides a
Positive limit to main rod travel.
360° NOZZLE SECTION ROTATIC
The Waterous stainless steel retc
ring system allows 360° rotation
merely loosening the flange bol
and turning the nozzle section t(
exact position desired,
TRAFFIC SECTION -Parts are desk
to break at the ground line. Simr
cost repair kit available.
ALL BRONZE DRAIN -No composi
plastic, rubber or leather face to
peel or crack.
FLAT BOTTOM AND STRAPPING L
All standard to make solid, straigt
installation faster and easier.
IL1387
TWO PIECE OPERATING NUT - Ductile
iron upper section provides strength for
wrenching. Lower portion is bronze for
smooth operation and corrosion resis-
tance.
MECHANICALLY ATTACHED NOZZLES -
Field replacement of damaged noz-
zles in minutes by one person.
ENTRIFUGALLY CAST DUCTILE IRON
3ARRELS- Stronger, smoother and more
miform than static cast barrels.
IRONZE TO BRONZE SEATING -O -ring
xotected bronze valve seat threads
Ito a bronze insert in the hydrant bot-
Dm.
NTEGRAL CAP NUT AND LOWER
VASHER- Protects rod threads from cor-
Dsion and makes servicing easy.
'alve assembly locked in place. It
:annot detach accidentally.
Fully compiles with AWWA C -502 and is available in configurations which are UL Listed and FM Approved,
1
SECTIONAL DRAW1NGSIDINIIIqSIONS AMERICAN FLOW CONTROL
5 -1/411 PACER FIRE HYDRANT
18
OPERATING NUT
NOZZLE SECTION
NOMINAL
GROUNDLINE
2 -1/2 IN, HOSE CONNECTION (THREAD SIZE: O.D. X T.P.I.)
3 IN., 3- 1/21N., 4 IN., 4-1/2 IN. OR 5 IN. PUMPER CONNECTION
(THREAD SIZE: O.D. X T.P.I.)
OPTIONAL ROCKER LUG CAP
6" BOTTOM
UPPER STANDPIPE
11 -1/4
_. N- GROUNDLINE
GROOVE
7 -3/8 DIA
2
End Connection
L
M
N
Flanged
8 -1/4
11
6
Mechanical Joint
7 -13/16
10
7 -1/32
Ty4on
9 -1/16
8 -21/32
7 -1/32
PVC
9- 11/161
8 -9/32
6 -3/4
8" BOTTOM
End Connection-
L
M-
N-
Mechanical Joint
9 -5/8
12
9 -3/16
BURY
1' -6" THRU
11'-6" DEPTHS 8 -3/8 DIA LOWER STANDPIPE
AVAILABLE
BOTTOM, 6 IN. MECHANICAL
JOINT SHOWN
6.3/16 1
10
7 DIA
3 -3/8
a
1 -5/8 ZZIN
IL1387 -1
(6) 7/8 DIA HOLES EQUALLY
2 -1/2 SPACED ON 9 -1/2 BC
4 -1/2 7 -13/16
FLANGED CONNECTION
MECHANICAL JOINT CONNECTION
2
TYTON JOINT CONNECTION PVC JOINT CONNECTION
PARTS LIST AMERICAN FLOW CONTROL
5-1 /4" PACER FIRE HYDRANT
1
F
f
f
E
9
fi
s
6
8
si
C
si
s.
3<
31
3;
41961 -2
1. 250 p.s.i.g. rated working
pressure.
2. Meets or exceeds all
requirements of AWWA C -502.
3, May be ordered in configur-
ations which are UL Listed and
FM approved.
4. Nominal turns to open is 18.
REF NO.
DESCRIPTION
MATERIAL
3
O -ring (Lower valve seat), 5 -5/8 x 5 -7/8
Buna N
5
Lower standpipe gasket
Neoprene
6A
Hex hd bolt 5/8 -11 x 3 -3/4 in.
Zinc plated steel
6B
Hex hd bolt 5/8 -11 x 3 in.
Zinc plated steel
6C
Hex nut 518 -11
Zinc plated steel
7
Drain plunger
Red brass
8
Cotter pin, 1/4 x 1 -1/2 in.
Stainless steel
17A 9A, 96
Nozzle cap chain, single or double
Zinc - plated steel
116 10
Nozzle cap, hose or pumper
Ductile Iron
11
Cap gasket hose or pumper
Neoprene
117
12
Nozzle, hose or pumper
Brass
11 16
Flat hd screw, 1/4 -20 x 1/2 in.
Stainless steel
12 17
Operating nut (one - piece)
Bronze
17A
Lower operating nut
Bronze
10 17B
Upper operating nut
Ductile Iron
25
Valve rod bushing
Red brass
a
Included with 71 & 28)
84 28
Rod Assembly (includes 25)
Steel rod
sly
(non-Traffic model)
29
Lower standpipe (traffic model)
Centrifugally cast ductile iron pipe
se 29
Standpipe p pe (non Traffic model)
Centrifugally cast ductile Iron pipe
40 30
Crossarm
Bronze
as 31
Valve seat
Bronze
34
Upper valve washer
Ductile Iron
67 35
Main valve rubber
Urethane
64 36
Lower valve washer
Ductile Iron
37
Hydrant bottom
Ductile Iron
40
Upper standpipe (Traffic model)
Centrifugally cast ductile Iron pipe
54-
_ Drain bushing
Brass-
56
Support wheel
Ductile iron
57
O-ring (Operating nut), 1 -1/2 x 1 -3/4
Buna N
59
O -ring (Support wheel), 1 -1/8 x 1 -3/8
Buna N
60
Nozzle section
Ductile Iron
64 61
Bury depth plate
Aluminum
61
Bury depth plate washer
Zinc plated steel
B7 62B
Upper standpipe flange
Ductile Iron
29 63
Standpipe flange
Ductile Iron
64
zz
Flange lock ring
Stainless steel
67
Coupling sleeve (2 halves)
Cast Iran
71
Upper rod assembly (Includes 25)
Steel rod
e
(Traffic model)
72
Lower rod (Traffic model)
Steel rod
30 77
O -ring (Upper valve seat), 5 -7/8 x 6 -1/8
Buna N
31 81
Groove pin, 3/32 x 7/16 In.
Beryllium copper
54 82
O -flng (Upper tube seal), 2 -3/8 x 2 -5/8
Buna N
83
O -ring (Lower tube seal), 1 -7/8 x 2-1/8
Buna N
84
Support wheel gasket
Buna N
5 85
Support tube
Ductile Iron
86
Stop nut 1'- 8
Zinc plated steel
37 87
Coupling nut, 1/2 -20
Brass
88
Coupling stud, 1/2-20 x 2 -9/16 in.
Stainless steel
77 89
Nozzle section bushing
Brass
90
Thrust ring
Teflon
3 92
Upper standpipe gasket
Neoprene
is 97
Valve seat Insert
Bronze
99
Pipe plug, 114 NPT
Brass
101
Weathershield nut
Ductile Iron
102
Groove pin, 1/4 x 2 in.
Stainless steel
113
Breakable flange
Ductile Iron
116
O -ring (pumper nozzle), 5 -1/4 x 5 -3/4
Buna N
117
Pumper nozzle retainer
Ductile Iron
118
O -ring (hose nozzle), 3 -1/4 x 3 -5/8
Buna N
119
Hoze nozzle retainer
Ductile Iron
C1112M1TTA1 r%ATA
Depth of trench or bury
Number Of hose nozzles
Steamer nozzle size
Inlet pipe connection size
Hose nozzle size
Nozzle cap chains
Yes
No
Type of base connection
Direction to open
City Specification
Paint color
Steamer nozzle
Yes
No
3
FEATURESBENEFITS AMERICAN FLOW CONTROL A&
- 11 SPECIRCATIONS 5 -114" PACER FIRE HYDRANT
FEATURES
The Waterous Pacer's sleek and
stylish design blends perfectly with
today's modern architecture, The
Pacer is rated for 250 p.s.i.g. and
exceeds all of the requirements of
AWWA C -502. Ductile iron construction
assures strength and durability.
Introduced in 1967, the Pacer fire
hydrant provides real solutions to
today's system demands. With many
cities experiencing increased pressure
to stretch their dollars it is important to
note that the Pacer hydrant can be
maintained by just one person. The
removal of four nuts and bolts allows
access to all working parts, The Pacer
hydrant is loaded with all of the fea-
tures expected from a high quality fire
The Pacer hydrant has these standard features;
All bronze drain
Travel stop nut located in top
of hydrant
Easy 350° rotation of nozzle
section
BENEFITS
Easy Nozzle Section Rotation
The Pacer's exclusive stainless steel
flange lock ring allows 360 degree rota-
tion of nozzle section by merely loosen-
ing four bolts and turning nozzle section
to the exact position required. This is
done without damage to barrel gaskets.
Sealed Lubrication Chamber
0-rings seal the operating threads
from moisture and retain lubricant which
greatly reduces routine maintenance.
FICATIONS
Fire hydrants shall meet or exceed
AWWA C502, latest revision. Rated work -
1
ing pressure shall be 250 p.s.i.g.,
test pressure shall be 500 p.s.i.g„ and
hydrants shall include the following
specific design criteria;
The nozzle section, upper and lower
fff stand pipes and hydrant base shall be
ductile iron.
The main valve closure shall be of the
compression type, opening against the
pressure and closing with the pressure.
Nozzle section to be designed for easy
360 degree rotation by the loosening of
• 250 p.s.i.g. working pressure rat-
ing
Shell tested at 500 p.s.i.g.
Sealed lubrication chamber
Over 30 years of continuous
All Bronze Drain
No composition rubber, plastic or
leather to wear, chip or crack Virtually no
leaks, nor adjustments are ever required.
Bronze sliding drain valve is free to center
Itself so It always closes flghtly, even if a
foreign object gets into the barrel.
Top Travel Stop Nut
Helps prevent stem buckling and
damage to bronze components.
no more than four bolts.
The seat diameter shall be 5 -1/4 ".
Hydrant must be designed so that
removal of all working parts can be
accomplished without excavating. The
bronze seat shall be threaded into mat-
ing threads of bronze for easy field
repair.
The draining system of the hydrant
shall be bronze and be positively
activated by the main operating rod.
Hydrant to be furnished with a sliding
bronze drain valve. Sliding drain valves
made of rubber, plastic or leather will
4.i
hydrant The all bronze seat and
bronze seat insert assure that the
Pacer hydrant remains easy to repair.
The Pacer has been manufactured
for more than 30 years while still main-
taining complete parts interchange-
ability.
parts interchangeability
Ductile iron nozzle section,
upper & lower stand pipes &
hydrant base
Bronze-to- bronze seating
Bronze cross arm
not be allowed.
Hydrant must have an internal travel
stop nut located in the top housing of
the hydrant.
Hydrant operating threads to be fac-
tory lubricated, and be O -ring sealed
from wafer, moisture and foreign matter.
Hydrant must have a traffic flange
design allowing for quick and economi-
cal repair of damage resulting from a
vehicle's impact.
Hydrants shall be Waterous Pacer.
(Model number WB-67 -250).
J-
American Flaw Control®
.American - Darling Valve and Waterous
A Division of American Cast Iron Pipe Company
http: //www.acipco.com /afc
American - Darling Valve
PO. Box 2727
Birmingham, AL 35202 -2727
Phone: 1- 800 -326 -7082
Fax: 1- 800 -610 -3569
e -mail: bpatton @acipco.com
waterous Company
125 Hardman Avenue South
South St. Paul, MN 55075 -1191
Phone: 1- 888 -245 -9443
Fax: 1- 800 -601 -2809
e -mail: kmmastel@ waterousco.com
AFC - 12199 -55M
CONSTRUCTION AMERICAN FLOW CONTROL
SERIES 2500 RESILIENT WEDGE VALVE
Upper O -r
replaced
open and
Lower O -ri
chamber.
High strength bronze stem and nut
resists corrosion and abuse.
Fusion bonded epoxy coating insid
and out ensures maximum corrosion
resistance for long service life.
Ductile iron construction greater
strength, durability, and lighter weight
than cast iron construction. 250 p.s,i.c
pressure rating.
Smooth, waterway construction
100% full port diameter waterway. No
recesses to trap debris or obstruct flov
Reduces pumping costs.
Rubber er.__�__._.__ _....._ .. ,..
wedge design ensures drop tight seal
every time with low stem torque.
Ductile iron operating nut provides
/ strength and durability,
1
,iimize operating
r�
NJ
714E
SECTIONAL DRAWIlVGS/DAIINSIONS AMERICAN FLOW CONTROL
SERIES 2500 RESI[.IIIV'C WIDGE VALUE
SUBMITTAL DATA
VALVE SIZE
2
12-1/21
3
1 4
1 6
1 8
1 10
1 12
QUANTITY
8 -1/4
-
8 -5/8
11
12
12 -1/2
14 -3/4
16 -5/8
NRS OS &Y
DIRECTION OF OPENING CCW CW
END CONNECTION
INDICATOR POST FLANGE YES NO
OTHER REQUIREMENTS
B
T
MECHANICAL JOINT (MJ)
CLASS 250 RAISED FACE
' TAP SIZE F
THREADED (SCREW)
I
D
L t 4 C 1
MONO (TY)
E
PVC
OPTIONAL END CONNECTIONS
DIMENSION
VALVE SIZE
2"
2 -1/2"
3"
4"
6"
8"
10"
12"
End to End - MJ x MJ
8 -1/4
-
8 -5/8
11
12
12 -1/2
14 -3/4
16 -5/8
End to End - FL x FL
7
7-1/2
8
9
10-1/2
11-1/2
13
14
End to End - TY x TY
-
-
-
13 -1/2
16 -7/8
18 -1/2
20 -1/2
22 -3/8
End to End - FL x MJ
-
-
-
10
11 -114
12
13 -7/8
15 -5/16
End to End - FL x TY
-
-
-
11 -1/4
13 -11/16
15
16 -3/4
18 -3/16
End to End - FL x MJ Ta in
-
-
-
10 -1/8
11 -114
12 -5/8
13 -7/8
15 -5/16
End to End - PVC x PVC
10 -3/4
11 =1 /8
11 -3/8
-
-
-
-
-
End to End - Threaded
6 -1/4
7 -3/8
7 -3/8
-
-
-
-
-
End to End - Class 250 Flange
-
-
11 -1/8
12
15 -7/8
16 -1/2
18
19 -3/4
A
9 -1/4
11 -1/32
11 -27132
13 -3/8
16 -3/4
20 -3/16
24 -1/8
27 -1/2
B
2 -1/2
-
2 -1/2
2 -1/2
2 -1/2
2 -1/2
2 -1/2
2 -1/2
C
-
-
-
4
5 -7/32
5 -1/2
5 -5/8
5 -5/8
D
-
-
1 -1/8
1 -1/4
1 -7/16
1 -5/8
1 -7/8
2
E
3 -3/4
4
4
4
5 -7/32
5 -1/2
-
-
F
2 NPT
2 -1/2 NPT
3 NPT
-
-
-
-
-
Handwheel Diameter
8
8
8
10
12
14
16
16
No. of Turns to Open
11
11
13
13
19
26
32
38
1. Valves W -12" meet or exceed requirements of AWWA C -515.
2. 250 p.s.i.g. rated worldng pressure.
3. 4" through 12" valves may be ordered in configurations which are UL Listed and FM Approved.
4. Fusion bonded epoxy coaling meets or exceeds requirements of AWWA 0550.
5. Flanged ends are in accordance with ANSI /AWWA C710/A21.10 (ANSI B16.1, Class 125).
6. Threaded ends are in accordance with ANSI B16.4, Class 125.
7. Mechanical joint ends are in accordance with ANSI /AWWA C111 /A21.11.
8. Tyton@ ends and push -on ends are in accordance with ANSI /AWWA 0111/A21.11 for cast iron (C) size PVC or.ductile iron pipe.
9. PVC ends for steel (IPS) sizes of PVC or steel pipe.
10.4" through 12" valves are certified to ANSI/NSF Standard 61.
2
PARTS LIST
1
L
NRS
1
2
3
7
65
4 8
49
21
11
IR
AMERICAN FLOW CONTROL,
SERIES 2500 RESILIENT WEDGE VALUE
NOT AVAILABLE UL -FM
(NRS WITH HANDWHEEL)
OS& Y
2
17
4
2
25
23
24
5
3
21
15
A
3
!0
5
2
0
B
3
4
1
29
17
6
5
15
10
12
13
14
Ref
Description
Material
1
2
Hex Hd Bolt 5/8 -11
Operating Nut
2" Sq
Steel, SAE grade 2, ASTM A307, zinc plated
Ductile iron, ASTM A536
3
O -ring
Nitrile rubber
4
Lower Thrust Washer
Nylon 101, Federal Spec No. L- P -401A
5
Stuffing Box Gasket
Nitrile rubber O -ring
6
7
Hex Hd BOIt 5 /8 -ll
Stuffing Box
Steel, SAE grade 2, ASTM A307, zinc plated
Ductile iron, ASTM A536
8
Bonnet .
Ductile iron, ASTM A536
10
Throat Flange
Gasket
Nitrile rubber
11
Valve Body
Ductile Iron, ASTM A536
12
Stem
Manganese bronze
13
Wedge Nut
Manganese bronze
14
Resilient Wedge
Ductile Iron, ASTM A536 coated with
nitrile rubber
r:4:
17
Hex Nut 5/8 -11
Handwheei
Steel, SAE grade 2, ASTM A307, zinc plated
Ductile Iron, ASTM A536
21
29
Hex Hd Bolt 5/8 -11
Flat Washer, 5/8 In.
Steel, SAE grade 2, ASTM A307, zinc plated
Steel, SAE, zinc plated
49
O -ring
Nitrile rubber
65 I
upper Thrust Washerl
Stainless Steel, Type 304
Note: Construction shown Is typical of 4 ° -12" sizes.
Ref
Material
2
Forging brass
3
&-rIn
Buna -N rubber
4
er
Brass, ASTM B36, UNS C260 00
5
et
Nitrile rubber
8
Ductile Iron, ASTM A536
9
10
Hex Hd Boit 5/8 -11
Throat Flange
Gasket
Steel, SAE rade 2, ASTM A307, zinc plated
Nitrile rubber
11
Ualve Body'
Ductile iron, ASTM A536
12
Stem
Free cutting brass
13
Wedge Nut
Ductile Iron, ASTM A536
14
Resilient Wedge
Ductile iron, ASTM A536 coated with
nitrile rubber
15
Hex Nut 5/8 -11
Steel, SAE grade 2, ASTM A307, zinc fated
16
Hex Nut 5/8 -11
Brass, ASTM F467, UNS C27000
17
Handwheel
Ductile Iron, ASTM A536
18
Groove Pin
Stainless steel
20
Gland Follower
Ductile Iron, ASTM A536
21
23
Hex Hd Bolt, 5/8 -11
Gland
Steel, SAE grade 2, ASTM A307, zinc plated
Sintered bronze, oil impregnated,
ASTM 8438, Group 1, Type II
24
Packing Ring
Tallow Impregnated flax
25 1
Yoke
Ductile Iron, ASTM A536
Note: Construction shown is typical of 4 " -12" sizes.
FEATURES/BENEFITS AMERICAN FLOW CONTROL
SPECIFICATIONS SERIES 2500 RESILIENT WEDGE VALUE
FEATURES
The Series 2500 Ductile Iron 250
p.s.i.g. Resilient Wedge Gate Valve is
designed for use in drinking water,
sewage, fire protection systems as well
as irrigation and backflow control sys-
tems.
Ductile Iron Construction
The ductile iron body, bonnet and
wedge provides strength and a pres-
sure rating that meets or exceeds the
requirements of AWWA C515. Strength
more than doubles that provided by
cast iron designs and the pressure rat-
ing is 250 p.s,i.g. All this strength and
higher pressure rating is provided in a
compact, lightweight and easy to
handle ductile valve,
Fusion Bonded Epoxy
The Series 2500 valve is fully epoxy
coated both on the interior as well as
the exterior. The fusion bonded coating
is applied prior to assembly so that even
the bolt holes and body -to- bonnet
flange surfaces are fully epoxy coated,
Triple O -ring Stem Seals
This valve features triple O -ring
stem seals. Two O -rings are located
above and one O -ring is located
below the thrust collar. The lower two
O -rings provide a permanently sealed
lubrication chamber that will make the
valve easier to operate over a longer
period of time. The upper O -ring
assures that sand, dirt or grit cannot
enter the valve to cause damage to
the lower O- rings. This is especially
Important for buried and sewage ser-
vice applications.
The Series 2500 Ductile Iron Resilient Wedge Gate Valve has
these standard features;
• UL Listed -FM Approved
• Shell Tested 500 p.s.i.g.
• Seat Tested 250 p.s.i.g.
• 250 p.s.i.g. Pressure Rating
• Fusion Bonded Epoxy Coating
• Rubber Encapsulated Wedge
Complies With ANSI /AWWA C550
. Triple O -ring Stem Seals
• 250# Raised Face Flanges
Available
. Smooth (No Pocket) Waterway
• Ductile Iron Body, Bonnet and
• 100% Leak -Tight Closure
Wedge, Operating nut
• NSF Standard 61 Certified
• AW WA C515
SPECIFICATIONS
Valves 2" -30" shall be resilient
wedge type rated for 250 p.s.i.g, cold
water working pressure. All ferrous
components shall be ductile iron.
Valves 4 " -16" shall be in full compli-
ance with AWWA C515, The words
"D.I." or "Ductile Iron" shall be cast on
the valve or stamped on a perma-
nently attached corrosion resistant
metal tag. The wedge shall be ductile
iron encapsulated with nitrile rubber
(2 " -12" sizes) or SBR rubber (14 " -30" sizes).
The wedge shall be symmetrical
and seal equally well with flow in either
direction.
Valves shall be NSF Standard 61
certified.
Bolting materials shall develop the
physical strength requirements of ASTM
A307 and may have either regular
square or hexagonal heads with
dimensions conforming to ANSI
B18.2.1. Metric size, socket head cap
screws therefore are not allowed.
Operating nut shall be constructed
of ductile iron and shall have four flats
at stem connection to assure even
input torque to the stem.
All gaskets shall be pressure ener-
gized O- rings.
Stem shall be sealed by three
O -rings. The top two O -rings shall be
A
Thrust Washers
Two thrust washers are used. One is
located above and one is located
below the thrust collar. These thrust wash-
ers assure easy operation at all times.
No Flat Gaskets
The body -to- bonnet and bonnet -
to- bonnet cover seals are pressure
energized 0-rings. This eliminates the
need for excessive bolt loading which
is required by designs that use flat gas-
kets, The O -rings are reusable which
eliminates down time during any
needed repair.
The Series 2500 Resilient Wedge
Gate Valve is furnished in configura-
tions that are listed by Underwriters
Laboratories, Inc. and approved by
Factory Mutual Research Corp,
replaceable with valve fully open and
while subject to full rated working pres-
sure. O -rings set in a cartridge shall not
be allowed.
Valve shall have thrust washers
located with (1) above and (1) below
the thrust collar to assure trouble -free
operation of the valve.
All internal and external surfaces of
the valve body and bonnet shall have
a fusion bonded epoxy coating, com-
plying with ANSI /AWWA C550, applied
electrostatically prior to assembly.
Valves shall be American Flow
Control's Series 2500 Ductile Iron
Resilient Wedge Gate Valve.
AS
rw
& L
CAST IRON SERVICE &
VALVE BOXES
IRON:
WALL:
WEIGHT:
EXTENSION:
SHAFT:
LID WEIGHT:
WHEEL LOAD:
MADE IN THE
[USA
ASTM A -48 (Minimum tensile of 21,000 PSI)
Minimum 1/4' thickness
Minimum 60 pounds
Minimum 19" to 22"
Minimum 5 ' /a" diameter
Minimum 13 pounds
Meets requirements of Type A -4
N I
Tyler Pipe /Utilities Division • P.O. Box 2027 •Tyler, Texas 75710 • (903) 882 -5511
Union Foundry Company • P.O. Box 309, • Anniston, Alabama 36202 • (256) 236 -7901
23U
Mechanical Joint Compact Fittings
SIZES:
STANDARDS:
PRESSURE RATING:
NSF -61:
COATING:
CEMENT LINING:
EPDXY COATING:
BARE:
BOLTS:
INSTALLATION:
L*4 I JAI k
'
3" through 36"
ANSI /AWWA CI53/A21.53
3 " -24" @ 350 PSI; 30 " -36" & fittings with
flanged branches @ 250 PSI
Meets all requirements, UL Certified
ANSI /AWWA C104 /A21.4 and
Tnemec 140 -1211
ANSI /AWWA C1 04/A21.4, Double available
ANSI /AWWA C1 16/A21.16
Available
ANSI /AWWA C111 /A21.11
AWWA C600
i
T
MADE IN THE
�USAIO
Tyler Pipe /Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882 -5511
Union Foundry Company • P.O. Box 309 • Anniston, Alabama 36202 • (256) 236 -7901
K2 J
D
C
F
A
KI
JOINT
DIMENSIONS IN INCHES
BOLTS
Size
A Diu.
B
C Diu.
D Diu.
F Diu.
0
J Diu.
K' Diu.
K2 Diu.
L
M
S
T
X Diu.
Size
No.
3
3.96
2.50
4.84
4.94
4.06
280
6.19
7.62
7.69
.58
.62
.39
.33
314
5 /8x3
4
4
4.80
2.50
5.92
6.02
4.90
280
7.50
9.06
9.12
.60
.75
.39
.34
7/8
3 /4x3' /2
4
6
6.90
2.50
8.02
8.12
7.00
28°
9.50
11.06
11.12
.63
.88
.43
.36
7A
3 /4x3' /2
6
8
9.05
2.50
10.17
10.27
9.15
280
11.75
13.31
13.37
.66
1.00
.45
.38
7/8
3/4x31/2
6
10
11.10
2.50
12.22
12.34
11.20
280
14.00
15.62
15.62
.70
1.00
.47
.40
7/a
3/4x31/2
8
12
13.20
2.50
14.32
14.44
13.30
280
16.25
17.88
17.88
.73
1.00
.49
.42
7/8
3/4x3'/2
8
14
15.30
3.50
16.40
16.54
15.44
280
18.75
20.31
20.25
.79
1.25
.56
.47
7/8
3/4x4
10
16
17.40
3.50
18.50
18.64
17.54
280
21.00
22.56
22.50
.85
1.31
.57
.50
7/8
3/4x4
12
18
19.50
3.50
20.60
20.74
19.64
280
23.25
24.83
24.75
1.00
1.38
.68
.54
7/8
3/4x4
12
20
21.60
3.50
22.70
22.84
21.74
280
25.50
27.08
27.08
1.02
1.44
.69
.57
7/8
3/4x4
14
24
25.80
3.50
26.90
27.04
25.94
28°
30.00
31.58
31.50
1.02
1.56
.75
.61
7/8
3/4x41/2
16
30
32.00
4.00
33.29
33.46
32.17
200
36.88
39.12
39.12
1.31
2.00
.82
.66
1' /,
1x5' /2
20
36
38.30
4.00
39.59
39.76
38.47
200
43.75
46.00
46.00
1.45
2.00
1.00
.74
11/8
1x5'/2
24
MADE IN THE
�USAIO
Tyler Pipe /Utilities Division • P.O. Box 2027 • Tyler, Texas 75710 • (903) 882 -5511
Union Foundry Company • P.O. Box 309 • Anniston, Alabama 36202 • (256) 236 -7901
TM
SERIES 2000PV
M Mechanical Joint Restraint
- For PVC Pipe
Series 2012PV, . or 12" Mechanical Joint Pipe or Fittings
3
2003 7.0
W
6
2006 12.1
2 16: "'.
10
2010 26.0
�
.2014 �
14
1.6
18
0
2018 61,8
2024 92.9
36
2036 161.3
Note: For applications or pressures other than the ones shown,
Pk'ase Contact EBAA for assistance-
U.S. Patent No.
4627774, 4896903, 5071175.
Rev. G
Features and Application:
• Sizes 3 inch through 36 inch
Sizes 42 inch and 48 inch
Accommodated by Series 2200
• Constructed of ASTM,
65 -45-12 Ductile Iron.
• The Mechanical Joint follower
gland is incorporated into the
restraint.
• Heavy Duty thick wall design
• Support Products Available:
Split MJ repair style available for
3-Inch through 12 inch.
EBAA Series 2000SV
Solid restraint harness available
for C905 PVC pipe bells.
EBAA Series 2800
Split restraint harness available
for C900 and C905 pipe bells and
PVC fittings.
EBAA Series :L500,:1600 and 2500
• All 2000PV and related restraint
products can be furnished as
packaged accessories complete
with appropriate restraint, gasket,
lubrication and bolting hardware.
• For use on water or wastewater
pipelines subject to hydrostatic
pressure and tested in accordance
with either AWWA C600 or
ASTM D2774.
2000PYwedge impression on PVCpipe
Copyright 2003 0 EBAA IRON, Inc.
to the Future
M E ALU 0
SERIES 1100
Mechanical Joint Restraint
For Ductile Iron Pipe
Jeries 1112, Jor 12" Mechanical Joint Pipe or Fittings
Nominal Seeies Shipping Deflection
Pipe Size Number W Pegrees) (PSI) 9
3 1103 6.1 30 350
6 1106 118 3° 350
10 1110 239 3° 350
14 1114 497 2° �'�
350
24 1124 128 7 i'h° 250
36 1136 226.5 10 250
1� N MIN
48 1148 600 i° 250
Made In
U.S. Patent No. 4092036,
The U 5 A 4627774, 4779900, 4896903, 5544922
1004-5-D
Features and Application:
• Sizes 3" through 48"
• Constructed of ASTM A536,
65 -45-12 Ductile Iron.
• MEGA- BONDTm Restraint Coating System
For more information on MEGA -BOND, refer
to www.ebaa.com /products /mega -bond
• The Mechanical Joint follower
gland is incorporated into the
restraint.
• Heavy Duty thick wall design
• Support Products Available:
• Split repair style available 3 inch
through 48 inch.
EBAA Series 1100SD
• Solid restraint harness available
for push -on pipe bells.
EBAA Series 1700
Split restraint harness available
for existing push -on bells
EBAA Series 1100HD
• All MEGALUG and related restraint
products can be furnished as
packaged accessories complete
with appropriate restraint, gasket,
lubrication and bolting hardware.
• For use on water or wastewater
pipelines subject to hydrostatic
pressure and tested in accordance
With either AWWA C600 or
ASTM D2774.
Copyright 2004 0 EBAA IRON, Inc.
Ballcorp Corporation Stops - (FB1700 x style)
MALE IRON PIPE THREAD INLET BY FEMALE IRON PIPE OUTLET
Solid one piece tee -head and stem
EPDM O -ring in the stem
Molded Buna -N or EPDM
rubber seats support the
Outlet Threads
Fluorocarbon- coated brass ball
VALVE SIZE I
INLET SIZE O
OUTLET SIZE V
VALVE B
BODY OUTLET A
APPROX. P
PART ✓
✓ SUBMITTED
3/4" 3
3/4" 3
3/4" 3
3- 13/16" 3
314" FIP 1
1.5 V
V FB1700 -3
1" 1
1" 1
1" 4
4 -1/16" 1
1" FIP 2
2.3 V
V FB1700 -4
1 -1/4" 1
1 -1/4" 1
1 -1/4" 4
4- 13/16" 1
1 -1/4" FIP 3
3.8 V
VV FBI 700-5
1 -1/4" 1
1 -1/4" 1
1 -1/2" 4
4- 15/16" 1
1 -1/2" FIP 4
4.0 V
VV FB1700 -56
1 -1/2" 1
1 -1/2" 1
1 -1/2" 1
1 5- 11/32" 1
1 -1/2" FIP 5
5.3 V
VV FB1700 -6
1 -1/2" 1
1 -1/2" 2
2" 5
5- 19/32" 2
2" FIP 5
5.8 V
VV FB1700 -67
2" 2
2" 2
2" 5
5- 29132" 2
2" FIP 7
7.9 V
VV F61700 -7
—1—U w OLd11Ud1U Ol.
VV Add'!-K" to end of catalog number for item to be.UL classified to ANSI /NSF Standard 61.
FEATURES
• All brass conforms to AWWA Standard C800 (ASTM B -62 and ASTM B -584,
UNS NO C83600 - 85- 5 -5 -5)
• Ends are integral or secured with adhesive to prevent unintentional disassembly.
• 300 PSI working pressure.
M EPH
The Ford Meter Box Company considers the information in this submittal form to be correct at the time of publication. Item and option availability,
including specifications, are subject to change without notice. Please verify that your product information is current.
The Ford Meter Box Company, Inc. Submitted By:
P.O. Box 443, Wabash, Indiana U.S.A. 46992 -0443
Phone: 260-563-3171 / Fax: 800 - 826 -3487
Overseas Fax: 260 - 563 -0167
http: / /www.fordmeterbox.com 08/26/04
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