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ST1002-SP111103 it / /zo( C UTILIT C ONSTRUCTI ON 1024 9, GREENVILLE AVE., SUITE 100 ALLEN, TEXAS 75002 (2 i 4) 547.9152 OFF - ( 214) 547.9163 FAX SUBMITTALS OLD TOWN COPPELL & BETHEL RD COPPELL, TEXAS FERGUSON WATERWORKS - PIPE, ETC LMC - CONCRETE BATCH DESIGN HANSON TAP JOHNSON COUNTY PIPE - RCP PIPE GC: JRJ PAVING SUBMITTAL OLD TOWN COPPELL AND BETHEL ROAD IMPROVEMENTS COPPELL, TX KCK UTILITY CONSTRUCTION 1024 S GREENVILLE AVE STE 100 ALLEN, TX 75002 FE RGUSON ® Waterworks a WOLSELEY company 10077 W University Drive McKinney, Texas 75071 P 972 - 434 -2600 F 972 - 434 -2612 Prepared by: Todd Agnew Ferguson WaterWorks todd.agnew @ferguson.com TABLE OF CONTENTS WA TER • Pipe • Fittings • Tapping Sleeve • Valves & Valve Box • Fire Hydrant • Service Material • Fire Material • Megalugs & Bolt /Gskt • Misc. Material 1-7 TABLE OF CONTENTS SEWER • Pipe • Fittings • Ring & Cover • Miscellaneous WA TER PIPE W North American Pipe Corporation vvww.norillarnericanpipt.:%coir Product Description: AWWA C -900 Municipal Water Pipe North American Pipe's AWWA C -900 PVC product .� -. line is manufactured to meet the needs of modern •a municipal water distribution systems. With top `" quality raw materials and modern processing technology North American Pipe's C -900 pipe t, ' , meets all industry standards in addition to our own rigorous quality control standards. North American Pipe's C -900 pipe utilizes Reiber style gaskets _,, throughout the entire product offering. North • _' ' American Pipe produces a full range of CIOD pipe ," in DR -14, DR -18, and DR -25 classifications. , $ µ Whether specifying or installing our pipe you can be assured that North American Pipe will provide the pipe "Right, On Time, All the Time ". This product is made in accordance with the following specifications: „•• „ AWWA C900 ASTM D1784 ASTM D3139 ASTM F477 ANSI /NSF 14 ANSI /NSF 61 PPI TR -3 UL 1285 FM 1612 Short Form Specification for North American Pipe Corporation AWWA C - 900 Municipal Water Pipe 414 - till )'kRNd f6kt . Water main distribution pipe shall be made in accordance with AWWA C900 from a compound conforming to a cell classification of 12454 as ,aes�4 defined by ASTM D1784. Integral bells shall �Uf 111n (L11 incorporate gaskets meeting the requirements of ASTM F477 and be locked into the bell. The assembled joint shall meet the requirements of ASTM D3139. The laying length of the pipe shall be 1011* 20 feet. The pipe and gasket must be tested and APPROVTO approved for contact with potable water in accordance with ANSI /NSF 61. The pipe and gasket shall be listed by Underwriters Laboratory and approved by Factory Mutual. Rev: 08/2006 2801 Post Oak Blvd. I Suite 600 I Houston I TX I 77056 Phone: 713- 840 -7473 Toll Free 800- 999 -7473 Fax: 713- 552 -0087 a� a . h . ..,,, J, d � i i AWWA C -900 Municipal Water Pipe OD BD p ' 1145 ` rt. N + iy ! Y r a � '' , ' �4 B i.r" a gh f 4 " 4.80 6.50 6.11 3.88 6 " 6.90 9.25 7.34 5.13 8" 9.05 1 9.08 6.13 10" 11.10 14.25 9.75 6.63 12" 13.20 16.75 11.02 7.38 itIQM1NA . PC 0 P CI50 'PC a , '''''.,,,t 4 4 " .383 192 267 343 6" 276 .493 8" 362 503 646 1 0 " • 444 617 .793 12" 528 .733 .943 Note: These dimensions are for estimating purposes only . Dimension given for Approx. Bell Diameter (BD) is for highest pressure class '* Nominal depth, depth will vary by pressure class Rev: 08 /2006 2801 Post Oa Blvd. J Su ite 6 00 Hous TX 7 7056 Phone: 713 -840 -7473 Toll Free 800-999-747 3 Fax: 713 - 552 -0087 (90 : PVC Pressure Pipe SPECIFICATION DATA Diamond (C900) PVC Pipe (4 "through 12 ") is made of 12454 compound per ASTM D1784,17 accordance with the dimensional, chemica, and physical requirements of AWWA C900. Diamond (C900) PV C Pipe bears the mark of NSF, International (NSF), t he listing of Underwriters Laboratory, Inc. (U L), and - � e (DR14 & DR18) bears the listing of Factory Mutual(F D iamond (C900) PVC Pipe utilizes a gasket,, 3 9 pe r ASTM F477, to seal the integral bell socket °_ to the spigot of the nextjoint (which conf orms to the requirements of ASTM D3139.) Each male end is beveled to facilitate joint assemb and the spigot is referenced marked to ensure prope r insertion depth. Diamond furnished lubricant is to be used in the joining process. Diamond C900 is supplied in 20 foot laying leng Factory 0 Mutual Systems APPROVED Physical Pr operties o f PVC 12454: ASTM 1.40 Property Minimum Test Specific Gravity D792 Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 UL IZOD Impact Strength D256 .65f Ib. /in. Underwriter Laboratories Inc. SHORT FORM S pecification for D iamond C900 PVC Water Pipe Diamond C900 PVC Water Pipe shall be made of compou conform to AST D1784 with a cell classification of 12454. D iamond C900 shall meet all the dimensional, chemical, and phy requ a outlined in AWWA C900 and will be supplied in 20 foot laying leng Joints shall meet the requirements of ASTM D3139 and shall be formed using Rieber T echnology. Gaskets shall meet the requirements of ASTM F Potable water pipe shall be manufactured from National Sanitation Foundation (NSF) ap proved compounds. DI AM O N D PLAS ® � C C3 R i (fi t A l' I C7 i, M�" \\, Corporate Headquarte • 12 J ohnstown Road • P0.Box 1608 • Gran d Island, N -1608 ® .. ctiirtru�rlItill 1 = TH °�t> =r+iuR Reiber Joint Illustration (.\ A I 0 B . '''' ' .., , 4 41 r. .. Extreme Testing Conditions A C900 PVC pressure pipe, available in °6 pressure ratings fora wide range of water ,. • 't ' _° transfer applications (Available in sizes i � from 4" through 12 ") iivvif; `).,'*:g '; ' '1' w.VA l''(166 C900'"' a " AWWA C900 SPECIFICATION DATA Tough Nominal Outside Diameter Bell Dtart'leter Approxiitiaite Spigot , C9OO D -14 900 DR 18 0900 D 2 iz Pi' e A Bell Depth C Insert t , Minimum M4 t um Mrr€imurn Size !riches min} : 1nch inches Mark I D Wal tf � ( Wall fit} Weil t) z a tic i es� F nd smm Incites hes(m inches( r v i. e 4" (100) 4.800 (121.9) 6 -1/2" 6 5 0.343 (8.71) 0.267 (6.78) 0.192 (4.88) 6" (150) 6.900 (175.3) 9 -1/4" 6.5 6 0.493 (12.52) 0.383 (9.73) 0.276 (7.01) 8" (200) 9.050 (229.9) 11 -3/4" 7 6.5 0.646 (16.41) 0.503 (12.78) 0.362 (9.19) 10" (250) 11.100 (281.9) 14 -1/4" 7.5 7 0.793 (20.14) 0.617 (15.67) 0.444 (11.28) 12" (300) 13.200 (335.3) 16 -3/4" 8 7.5 0.943 (23.95) 0.733 (18.62) 0.528 (13.41) "Possession of this page does not constitute an offer of sale" DIAMOND P LASTICS® C O R P O R A I I O N Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802 - 1608 Pi$'I RUR!UTION''PIPE FOR THE 21st CENTURY c) VINYLTECH V T VINYLTECH AWWA C900-07 TECHNICAL DATA SUBMITTAL PVC* PIPE C90O DR 18 PRESSURE CLASS 235 NOMINAL SIZE OUTER MINIMUM LIFTS PER FEET PER APPROXIMATE (IN) (mm) DIAMETER (IN) WALL(IN) TRUCK LIFT WEIGHT (LB /100') 4 (100) 4.800 0.267 16 1020 251.6 6 (150) 6.900 0.383 16 440 521.2 8 (200) 9.050 0.503 20 200 903.0 10 x " (250) 11.100 0.617 12 240 1364.4 1 e,, 12 (300) 13.200 0.733 28 60 -80 1935.8 T. m '' ` C900 DR 14 PRESSURE CLASS 305 " + NOMINAL SIZE OUTER MINIMUM LIFTS PER FEET PER APPROXIMATE (IN) (mm) DIAMETER (IN) WALL (IN) TRU LIFT WEIGHT (LB /100') 4 (100) 4.800 0.343 16 1020 317.5 - 6 (150) 6.900 0.493 16 440 658.7 8 (200) 9.050 0.646 20 200 1139.7 10 (250) 11.100 0.793 12 240 1722.3 y 12 (300) 13.200 0.943 28 60 -80 2445.5 104 CI CROSS SECTIONAL VIEW -....\ CO 1.0 ,wr 1 4 ,■ .. 4411)) Cill �Immnni/nmun' -- 1111111 .""P as SEALING POINTS ■INI *) -40 THE RIEBER SEALING SYSTEM iiiille11 The Rieber system provides a proven pipe joint with an excellent track record in the field. It is the fastest growing system in the world because of its many advantages. WI • Factory installed, locked -in gasket • The gasket is molded vs. extruded The pipe bell forms over the gasket, and spliced • making a perfect fit • Works equally well under pressure or it • Avoids the possibility of installing the vacuum wrong gasket • Three sealing points achieved vs. two • Reduces installation problems • LEAK - PROOF JOINTS "Ai • The locked -in gasket eliminates gas- ket roll -out during joining • "THE WORLDS BEST JOINT" VINYLTECH Vi T 201 S. 61st Avenue • Phoenix, AZ 85043 AN e O1TERTAIL COMPANY PVC •PIPE 602 233 -0071 • 602 272 -4847 Fax • www.vtpipe.com VINYLTECH VINYLTECH AWWA 0900 -07 TECHNICAL DATA SUBMITT AL V T PVC•PIPE CONFORMANCE QUALITY CONTROL These specifications designate the requirements for Each length of the pipe including the bell shall be manufacturing and installing Vinyltech AWWA C900 hydrostatically tested. The pipe shall meet all ad- water pipe. ditional test requirements as described in AWWA C900 -07 - Polyvinyl Chloride (PVC) Pressure AWWA C900. Our full time quality assurance staff Pipe and Fabricated Fittings, 4 In. Through 12 In. (100mm continually administers a rigid program of tests to Through 300mm), for Water Transmission and Distribution maintain the production of the best pipe AWWA C605 - Underground Installation of Polyvinyl products available. Chloride (PVC) Pressure Pipe and Fittings for Water , ASTM D1784 - Standard Specification for Rigid Poly INSTALLATION , (Vinyl Chloride) (PVC) Compounds and Chlorinated Recommended installation procedure of Vinyltech i 4 Poly (Vinyl Chloride) (CPVC) Compounds <y Y; Specification for Joints for Corporation and the Uni Bell PVC Pipe e ASTM D3139 - Standard S p Association are outlined in AWWA C605, Under w Plastic Pressure Pipes Using Flexible Elastomeric Seals ground Installation of Polyvinyl Chloride (PVC) �3 Y^ ASTM F477 - Standard Specification for Pressure Pipe and Fittings for Water. The Uni -Bell y, Elastomeric Seals (Gaskets) for Joining Plastic Pipe Handbook of PVC Pipe is also an invaluable re- ASTM D2412 - Standard Test Method for Determination of External Loading Characteristics of source guide for design and installation. Plastic Pipe by Parallel -Plate Loading UNI -PUB -8 - Tapping Guide for AWWA C900 TAPPING Pressure Pipe The consistent success of tapping PVC pressure UNI -B -8 - Recommended Practice for the Direct Tap- pipe is contingent upon the use of proper prose ping of PVC Pressure Water Pipe (Nominal dures and equipment. Vinyltech recommends Diameters 6 -12 inch) strict compliance with the requirements as speci- fied in UNI -B -8, UNI- PUB -8, and AWWA C605. PIPE COMPOUND The pipe shall be extruded from compounds ASSEMBLING THE PIPE CO meeting (PVC1120) the requirements of Cell Assembly of Vinyltech PVC water pipe is easily Classification 12454 -B, as defined in ASTM D accomplished. A depth of entry mark is on each 1784, Standard Specification for Rigid Poly (Vinyl spigot end to serve as a visual check for rapid, Chloride) (PVC) Compounds and Chlorinated accurate joint inspection. Do not over insert. Poly (Vinyl Chloride) (CPVC) Compounds. The IC PVC shall also be listed by the National Sanitation 1) Remove any mud, sand, or other foreign Foundation (NSF) for use in potable water. matter from the belled and spigot ends of the CI pipe. Carefully clean the gasket area. PIPE 2) With a clean applicator (a brush or hand) lu- Vinyltech pipe shall be manufactured in bricate the entire surface of the pipe from the accordance with AWWA C900 -07. spigot end to the depth of entry mark and the ars GASKET JOINT contact surface of the gasket with Vinyltech Brand Lubricant. The gasket shall be reinforced with a steel band 3) Brace the bell to avoid disturbing the already and meet the requirements of ASTM F477. installed joints. Align the pipe, insert the spig- Vinyltech pipe shall have an integral bell end with of into the bell and push until the entry mark is a locked -in factory installed gasket and shall meet reached. Do not insert past the entry mark the joint requirements of ASTM D3139. line. MARKING 1 I m e I 11 The pipe shall be marked in accordance with AWWA C900 as in the following example. a) Manufacturer's name and production codes b) Nominal size, dimension ratio number, and O.D. base (for example, 8" DR 18 CIS) c) Materials cell classification (PVC1120) 41> Pill d) AWWA pressure class (235 psi or 305 psi) and hydrostatic test pressure (T600, or T800) e) AWWA designation number (AWWA C900 -07) APPROVED ® Underwriters i t f) National Sanitaion Foundation (NSF -61) Laboratories Inc.® g) Production date and time code (VJHB1 OA 48:34) L ora h) FM Approvals (FM) logo, third party certification i) Underwriters Laboratories, Inc (UL) logo, third party certification. VINYLTECH Pi T P P I'fi AN , QiTERTAIL COMPANY 201 S. 61st Avenue • Phoenix, AZ 85043 .............m 602 233 -0071 • 602 272 -4847 Fax • www.vtpipe.com Effective 02/09 AMERICAN 'DUCTILE IRON PIPE O AMERICAN Fastite® Joint Pipe For Water, Sewage or Other Liquids AMERICAN Fastite Joint Pipe in sizes 4 "- The plain end of the pipe is tapered or rounded 64" for water, sewage or other liquids has the to facilitate entry into the bell and self- centering proven long -life and high- strength qualities in the gasket. On pipe cut in the field, the inherent in pipe produced centrifugally in plain end can be easily beveled and smoothed accordance with AWWA C151. In addition, by the use of a portable grinding wheel or this significant AMERICAN development, a other suitable apparatus. Methods of cutting dependable, single gasket, push -on type joint ductile iron pipe are described in Section 3. meeting the requirements of AWWA C111, A stripe is painted on the plain end of affords the customer lower joint cost and AMERICAN Fastite Joint Pipe to provide a time - saving advantages in installation. It pro- visual means of checking the joint alignment vides exceptional strength and flexibility and and to assure proper insertion. See page 2 -10 has been widely accepted by engineers, con- for detailed assembly instructions. tractors and utility officials since the 1950s. For added flexibility during construction, and for Fastite Gasket possible elimination of bends, a liberal 5° The Fastite Joint sealing component —a allowable deflection is standard in all sizes molded synthetic rubber ring gasket of two through 30 ", offering 21" offset in a 20' hardnesses, shaped to fit the configuration of length of pipe. Liberal deflection can also be the gasket socket —is manufactured per all provided in larger diameter pipe with standard requirements of ANSI /AWWA C111/A21.11 and Special Fastite Deflection Bells. and under AMERICAN's own rigid specifica- The patented AMERICAN Fastite Joint tions, assuring closely controlled dimensional embodies many advanced design features and and hardness properties. The smaller end of is rated for a water working pressure of 350 psi. the gasket is of harder rubber, approximately For specific conditions, ductile iron piping with 85 durometer hardness, which provides a this joint has been approved for much higher strong shoulder for self - centering on the gas - pressure conditions. The socket, which is scien- ket buttress, a permanent seal against cold tifically designed with two gasket recesses and a flow, and protection from deterioration. The dividing buttress, is manufactured to close larger end of the gasket is of softer rubber, tolerances so that the gasket is self- centered, approximately 65 durometer hardness, provid- securely confined, and firmly compressed for a ing ease of assembly and positive sealing. The permanent, tight, trouble -free joint. The Fastite design assures effective sealing at low or high joint seal, bubble -tight under vacuum and pressures and in straight or deflected joint external pressure, becomes even tighter with alignment. It also eliminates any concerns of the application of internal pressure due to a spe- infiltration or root intrusion, and assures posi- cially designed wedging surface in the socket. tive sealing against negative pressure, thus preventing gasket "pullout" should a vacuum Fastite Joint Assembly be created in the line. The bell opening is slightly tapered to A taper on the inside of the gasket allows provide easy entry of the pipe end; the flared the entering pipe to locate and center on the socket design permits liberal joint deflection. hard section and reduces friction loads during 2 -6 AMERICAN DUCTILE IRON PIPE subsequent assembly. The snug fit and the can be assembled when submerged, though for hard section of the gasket, in conjunction with such installation, special AMERICAN underwater the design of the buttress, act to restrain the joint lubricant is recommended. See Table No. gasket against dislodgment during assembly. 2 -5 for appropriate lubricant quantities. Additional internal pressure results in increased tightness of the seal when pipe is either in Fastite Joint Materials straight alignment or deflected. Standard joint materials include Fastite Gaskets made of SBR (Styrene Butadiene plain rubber gaskets and a sufficient supply of Rubber) are standard. For information on gas- Fastite joint lubricant. Fastite pipes are most kets made of special types of rubber, for often readily joined with available excavating applications involving air or liquid tempera- equipment; however, assembly tools can be tures in excess of 150 °F, or for chemical, supplied by AMERICAN on a loan basis with a hydrocarbon or other special service applica- nominal deposit which is refundable upon tions, and for installations in contaminated return of tools in good condition. soils where permeation through gaskets might be a concern, consult AMERICAN for recom- Fittings mendations. See Table 2 -1. AMERICAN Fastite fittings in all sizes and AMERICAN 4 " -48" Mechanical Joint Fittings are Fastite Lubricant used with Fastite Joint pipe. See Sections 4 and 5. AMERICAN Fastite Joint Lubricant is a non -toxic water soluble material imparting nei- Coating and Lining ther taste nor odor to the conveyed water and is AMERICAN Fastite Joint Pipe can be fur - ANSI /NSF 61 approved. The lubricant is suitable nished asphaltic coated, cement lined, or with for use in hot or cold weather and will adhere to special coating or lining where required. See wet or dry pipe. AMERICAN Fastite Joint Pipe Section 11. Fastite Gaskets Table No. 2 -1 Common Name Chemical Name Temperature Common Uses or Trade Name* Capability** Plain Rubber Styrene Butadiene 150 °F Fresh Water, Salt Water, Copolymer(SBR) Sanitary Sewage Plain Rubber Styrene Butadiene 150 °F Electrical continuity for thawing (conductive) Copolymer(SBR) of Service Water and Sewage EPDM Ethylene Propylene 250 °F Water, Sewage, Ketones, Diene Monomer Dilute Acids and Alkalies, Vegetable Oil, Alcohols, Air Neoprene Polychloroprene(CR) 200 °F Fresh Water, Sewage Nitrile Acrylonitrile 150 °F Non - Aromatic Hydrocarbons, Buna -N Butadiene(NBR) Petroleum Oil, Hydraulic Fluids, Fuel Oil, Fats, Oil, Greaset Fluoroelastomer FKM 300 °F Aromatic Hydrocarbons, Gasoline, Fluorel Refined Petroleum Products, most Viton ® * ** Chemicals and Solvents, High Temp., Air (Least permeable of all available Fastite gasket rubbers) *AMERICAN reserves the right to furnish any Trade or Brand rubber for the chemical formulation specified. **Temperature is in reference to conveyed fluid. * * *Viton® is a registered trademark of DuPont Dow Elastomers. Refer to Section 11 for temperature and service capabilities of pipe linings. Refer higher temperatures or other special requirements to AMERICAN for recommendations regarding suitable gasket material. tThis gasket rubber is chern filly LuialaL1 in the non - potable water uses shown but is not as resistant to permeation in potable water applications as FKM. All Fastite gaskets made from the materials in the above table are suitable for use with water containing normal concentrations of chloramine. Where increased resistance to chloramine is desired, neoprene or fluoroelastomer materials should be considered. 2 -7 VA AMERICAN DUCTILE IRON PIPE AMERICAN Fastite® Joint for Ductile Iron Pipe ANSI /AWWA C111/A21.11 Standard Dimensions IIIIIIIIIIIII j 1 7 • D LAYING LENGTH F" A Table No. 2 -2 Nominal Dimensions In Inches Size Laying Length A D F• in. ft. Outside Diameter Depth of Socket Bell O.D. 4 20 4.80 3.31 6.40 6 20 6.90 3.38 8.60 8 20 9.05 3.75 11.16 10 20 11.10 3.75 13.25 12 20 13.20 3.75 15.22 14 20 15.30 5.23 17.73 16 20 17.40 5.23 19.86 18 20 19.50 5.50 22.16 20 20 21.60 5.50 24.28 24 20 25.80 5.50 28.50 30 20 32.00 6.50 34.95 36 20 38.30 6.50 41.37 42 20 44.50 7.50 48.27 48 20 50.80 8.00 54.71 54 20 57.56 8.50 61.65 60 20 61.61 8.75 65.80 64 20 65.67 9.00 70.04 *Dimensions subject to change at our option. Check AMERICAN if exact dimensions required. See Section 3 for additional information on ductile iron pipe. See Sections 4 and 7 for information on Fastite fittings. 2 -8 AMERICAN DUCTILE IRON PIPE Al AMERICAN Fastite® Joint Pipe Allowable Joint Deflection aNNONON —✓ • lrnsr, x —„,,.....-- Table No. 2 -3 Maximum Recommended Deflectiont Nominal Standard Bell Special Deflection Bell Size Laying - In. Length X y Radius X y Radius R Offset per 20' Deflection of Offset per 20' of Length Angle Curvs' Length Angle Deflection Curve in. R. in. g n. 4 20 21 5° 230 - - - 6 20 21 5° 230 - - - 8 20 21 5° 230 - - - 10 20 21 5° 230 - - - 12 20 21 5° 230 - - - 14 20 21 5° 230 - - - 16 20 21 5° 230 - - - 18 20 21 5° 230 - - - 20 20 21 5° 230 - - - 24 20 21 5° 230 - - - 30 20 21 5° 230 - - - 36 20 17 4° 285 21 5° 230 42 20 12 3° 380 21 5° 230 48 20 12 3° 380 17 4° 285 54 20 12 3° 380 17 4° 285 60 20 12 3° 380 17 4° 285 64 20 _ 12 3° 380 17 4° 285 "Approximate radius of curve produced by a succession of 20' lengths of pipe fully deflected. ISpecial Deflection Bells must be specifically ordered and will be marked with white bell face for easy identification. For easiest assembly, the joints should be assembled with the pipe in reasonably straight alignment. After joint assembly, the pipe may be deflected up to the maximum shown above. Offset distances are based on 20' lengths. Maximum Allowable Separation Table No. 2 -4 „: Size S Separation • ` i In. In. — D - 4 % MI 8 ale m,,. 1 t R a 10 'Yo 12 1% 14 1 16 1% 2 0 1 1 % / 20 % NoR malh /�/ 24 2 % yeO930 2' 36 2% � 42 2% Y 48 2% 54 2% R = Radius of Curve (ft.) 60 3% 64 3% Y = Deflection Angle (degrees) Separation, "S ", in Standard Bell a is Nominal Laying Length Maximum Allowable Se P c P Radius of Curve = approximately equal to the median pipe diameter In Inches 2 x Tangent (Y + 2) times the sine of the deflection angle. This is provided for Information only and should not be used to determine precise Joint deflection. 2 -9 VA AMERICAN DUCTILE IRON hook and snatch block, and associated wire i rope and chain tackle (Photo 5) to attach all .. the rigging together to effect "double line" - �%'_' _____ assembly from the top of the pipe (Photo 6). (I N _; ` I. The snatch block pulley and twin line rigging approximately doubles the assembly force from the strong come - Figure 1 along, making possi- power assembly of most 4 " -24" pipes (See ilk ble the assembly of up Figure 1 and specify pipe sizes involved). 4i to 64" full - length pipe The joints may normally be disassem- joints from the top of bled in a similar manner, reversing the Photo 6 the pipe (Photo 7). direction of the pull with the choker cable (Photo 4). It is also sometimes helpful to use rebating or wiggling deflection to aid in the disassembly of push -on joint pipes, par- ticularly when pipes have been installed for a. some time prior to removal > 0 .. Photo 7 k Fittings and Short Pipes - Push -on fitting or short pipe joint assem- ;;� bly is basically the same as that of standard length pipe, though special rigging may be necessary to hold these short items reasonably stable for assembly. AMERICAN can provide � some rigging items which may be helpful in `" the assembly of 16" and smaller fittings. Similar concepts can also be applied to the Photo 4 assembly of larger fittings with stronger field - fabricated rigging suitable for the specific 30 " -64" Pipe installation conditions. See also Push -On Large pipes are most often readily Fittings Assembly Instructions in Section 4. pushed or pulled together with heavy exca- vating /earthmoving equipment available on- Field Rounding site (see page 2 -14). In cases where assembly Occasionally, field rounding of pipe ends of pipes by manpower is desired, AMERICAN may be necessary to accomplish assembly, can provide special assembly tools and rigging particularly when large- diameter pipes are cut which can be used for assembling most pipes to be assembled into mechanical joints or of all sizes (Photo 5). These tools consist of a couplings. Need for rounding in assembly of heavy -duty roller chain hoist, a steel pipe -end mechanical or stuffing- box -type joints can be predetermined by a difficulty in sliding the gland or end ring over the end of the pipe. Rounding may be accomplished in the fol- Q ;;1.00 lowing manner using a mechanical jack and , ;.;' shaped blocks. (Note: This procedure may also be used with the assemblies involving push -on joint pipe, fittings, valves, etc.; how- ... ever, rounding is less frequently necessary for Photo 5 assembly of push -on joints.) 2 -12 AMERICAN DUCTILE IRON PIPE Al 1. Measure /determine the minimum (minor) diameter of the ends to be rounded. E,- PEDEEOCK 2. Place the jack and the shaped blocks in line with the minor diameter as shown in the attached sketch using a sound 4 "x4" ? to spacer timber cut square to the required °" z � ° ; " "° ar length to take up the space. o / 3. Apply a load carefully with the jack only until the "minimum diameter equals the --M maximum diameter," or until the gland will easily slip over the end. No more jacking should Note: Field rounding operations should be be attempted or necessary - DO NOT ATTEMPT conducted without backfill on any part of TO PERMANENTLY ROUND END. large- diameter pipes and prior to encasing 4. After the joint is completely assem- any part of pipe in concrete. If the inside of bled and the bolts (if involved) are uniformly the pipe cannot be accessed to remove jack - tightened to the required torque, carefully ing materials, pipe ends can alternatively be relax and remove the jack and timbers from rounded using external clamping means. the pipe. AMERICAN Fastite Joint Lubricant Requirement by Size of Pipe Table No. 2 -5 Pipe Size Approx. Pounds Approx. No. of r ., In. of Lubricant Joints per Pound „, -, per Joint of Lubricant s /IA si 4 03 33 = q 6 .045 22 � 8 .06 17 10 .07 14 , I „ ' 12 .08 12 14 .09 11 " -_•� 16 .11 9 " 18 .12 8 '" 20 .14 7 24 .17 6 30 .30 3 36 .36 3 42 .44 2 48 .50 2 54 .59 2 60 .66 1 64 .71 1 64" AMERICAN Fastite Joint pipe being installed in a wastewater application. 2 -13 FABRICATED FLANGE PIPES A A A ► H f1- H► L H C J C M ��■' T om` I'� T F 1 � 0.D. G G E O� ' K G E - O.D. 1 I �� 1 1 L II 1 FLG. x FLG. FLG. x M.J. FLG. xP.E S NO. OF NO. OF O.D. H FLG'D Z A B C E G BOLT BOLT MIN. MAX. MIN. MAX. HOLES MIN. MAX. MIN. MAX. HOLES MIN. MAX. 3 • • 0.31 3.90 4.02 6.00 7.50 0.63 0.87 4 0.75 6.13 6.25 0.88 0.94 4 0.75 0.81 2.50 4 A A 0.32 4.74 4.86 7.50 9.00 0.82 1.06 8 0.75 7.44 7.56 0.94 1.00 4 0.875 0.935 2.50 6 S S 0.34 6.84 6.96 9.50 11.00 0.88 1.12 8 0.875 9.44 9.56 1.00 1.06 6 0.875 0.935 2.50 8 • • 0.36 8.99 9.11 11.75 13.50 1.00 1.24 8 0.875 11.69 11.81 1.04 1.12 6 0.875 0.935 2.50 10 • • 0.38 11.04 11.16 14.25 16.00 1.07 1.31 12 1.00 13.94 14.06 1.11 1.19 8 0.875 0.935 2.50 12 R R 0.40 13.14 32.26 17.00 19.00 1.13 1.37 12 1.00 16.19 16.31 1.17 1.25 8 0.875 0.935 2.50 14 E E 0.42 15.22 15.35 18.75 21.00 1.19 1.57 12 1.125 18.69 18.81 1.19 1.31 10 0.875 0.935 3.50 16 0 Q 0.43 17.32 17.45 21.25 23.50 1.25 1.63 16 1.125 20.94 21.06 1.26 1.38 12 0.875 0.935 3.50 18 U U 0.44 19.42 19.55 22.75 25.00 1.37 1.75 16 1.25 23.19 23.31 1.32 1.44 12 0.875 0.935 3.50 20 1 1 0.45 21.52 21.65 25.00 27.50 1.50 1.88 20 1.25 25.44 25.56 1.38 1.50 14 0.875 0.935 3.50 24 R R 0.47 25.72 25.85 29.50 32.00 1.69 2.07 20 1.375 29.94 30.06 1.50 1.62 16 0.875 0.935 3.50 30 E E 0.51 31.94 32.08 36.00 38.75 1.87 2.37 28 1.375 36.82 36.94 1.69 1.81 20 1.125 1.185 4.00 36 D D 0.58 38.24 38.38 42.75 46.00 2.13 2.63 32 1.625 43.69 43.81 1.88 2.00 24 1.125 1.185 4.00 42 • • 0.65 44.44 44.58 49.50 53.00 2.37 2.87 36 1.625 50.56 50.68 1.88 2.00 28 1.375 1.435 4.00 48 • • 0.72 50.74 50.88 56.00 59.50 2.50 3.00 44 1.625 57.44 57.56 1.88 2.00 32 1.375 1.435 4.00 54 • • 0.81 57.40 57.64 62.75 62.75 2.75 3.25 44 1.875 N/A N/A N/A N/A N/A N/A N/A N/A 1. Tolerance on length of FLG. x FLG. and FLG. x M.J. pipe shall be ± 0.125 ". 2. Tolerance on length of FLG. x P.E. shall be ± 0.25 " / 3. Above material shall meet all applicable sections of ANSI A21.10, A21.15, A21.51, B2.1, B16.1 /AWWA, C110, C115, C150, C151, and all revisions thereto. 4. Flanged pipe shall be ductile iron pipe with ductile iron flanges threaded on. 5. Linings, if required, shall be in accordance with ANSI A21.4 6. The mechanical joint bell for 30" & 36" sizes of ductile iron pipe have thicknesses different from those shown in ANSI A21.11, which are based on gray iron pipe. These reduced thicknesses provide a lighter- weight bell which is compatible with the wall thickness of ductile iron pipe. 7. Submitted material only. Consult engineer for application. t 0�� 8. 250 Ib. faced and drilled flanges available upon request. FLG. DETAIL FAST FABRICATORS, Inc. CERTIFICATE OF COMPLIANCE TO STANDARDS Fast Fabricators' pipe and fittings are manufactured to the following standards: The flanged pipe is manufactured with class 53 pipe in accordance with ANSI A21.15/ AWWA C115 and drilled to meet ANSI B 16.1 Standard. Heavier classes available. The pipe is manufactured in accordance with all applicable requirements of ANSI Al2.51 and AWWA C151 Standards. The pipe groove depth dimension is manufactured in accordance with all applicable requirements of ANSI /AWWA C606. Rigid groove is standard. Flex groove is available. The pipe and fitting cement lining is manufactured in accordance with the requirements of ANSI A21.4 /AWWA C104. Standard or double thickness as required. The exterior of the underground pipe will be coated with asphalt tar in accordance with ANSI A21.51 /AWWA C151. All coating and lining for exterior piping, and all lining for interior piping, is certified to be in compliance with NSF 61 for potable water. Conforms to ANSI A21.4 /AWWA C104. All flange fittings are manufactured in accordance with ANSI A21.10 /AWWA C110 and are drilled to meet ANSI B16.1 Standard. All flanged fittings and flanged pipe will be coated with a primer if required, compatible with the top coat specified in the contract documents conforms to ANSI A21.4 /AWWA C104. All underground fittings will be manufactured in accordance with ANSI A21.53 /AWWA C153. and cement Tined in accordance with ANSI A21.4 /AWWA C104. Sean Sullivan, President Fast Fabricators, Inc. Fabricators, Inc. Corporate Office: Fast Fabricators, 126 W. Dudley Town Rd., Bloomfield, CT 06002 FFC2C -103 p i t � � 1 Toll -Free (800) 690 -3408 ISO 9001:2000 Certified Fax: (469) 547 -4242 PRODUCT DATA SHEET PRODUCT OVERVIEW: APCS -1201 CONSTRUCTION: One 12 AWG Copper Clad Steel HMW -PE Insulated Conductor APPROVALS: UL - Tracer Wire APPLICATION: Tracer Wire Suitable For Detecting Buried Facilities CONSTRUCTION PARAMETERS: 0.081" CONDUCTOR: 12 AWG Copper Clad Steel STRANDING: Solid NUMBER OF CONDUCTORS: 1 INSULATION MATERIAL: HMW-PE (High Molecular Weight Polyethylene) 0 I NSULATION THICKNESS: 0.030" N ominal COPPER O.D.: 0.081" Nominal , FINISHED O.D.: 0.142 Nominal 0.142" WEIGHT PER 1000ft: 22.03 lbs/loo0° ELECTRICAL Et ENVIRONMENTAL PROPERTIES: TEMPERATURE RATING: -20 °c to 80 °c OPERATING VOLTAGE: 30v INSULATION COLOR: Various Colors Available BREAK LOAD: 299 LBS TENSILE STRENGTH: 58,111 PSI I PRINT LEGEND: "AGAVE WIRE - 12AwG HMW- PE -(30) COPPER CLAD STEEL TRACER WIRE (UL) 30v E246360" On special orders, the customer will accept all mil lengths and +/- 10% of total order requested. The information presented here is, to the best of our knowledge, is true and accurate. However, since conditions of use are beyond our control, all recommendations or suggestions are presented without guarantee or responsibility on our part. We disclaim all liability in connection with the use of information contained herein or otherwise , This specification is proprietary intellectual property of Agave Wire. Any information contained herein shall not be disclosed to any party without written consent of Agave Wire. . E Manufactured in the U.S.A. P.O. Box 38409 • • 10355 Sanden Drive • • Dallas TX 75238 • • 214.503.2576 • • Fax 469.547.4242 • • www.a• avewire.com ...........:.........:..................................-...........,.......,_........:.:.:.:„.„,""",":„..","",„"""",..,,„„!„,,„:„,e.<,:„,„,,„,„„,„,,,„„,„„„„0„„„„„„„„„,,,,„,„„„:.,.„,„,,„:„,„,„,.,...,.,.,...,............................... . / ..............:.:.:.::::::::::: .....:.....:...:......:„.H.,.,,„„,,,,,,,,:,,.„,„„„„,,,„,.,„,„„.„,„,„,.„,„,„„:„,„,:,,,,„„,,„,„„„„,„:„:,:,,,,,,,,,,,,,,,,,,,,,,,,„„:„:„:„:„.„,,,,,„:„.„:„::::::::::::::::::::,„,.::,..„„„„„..„„,.:.,..„,„:,::....:...:,..:,„.::„,....,,........... FITTINGS 3 _e 22U - Mechanical Joint C1 10 /A21.10 TYLER UNION' Full Body Quality Waterworks Products Revised 01/10 SUBMITTAL LCurrent Revisions for All Standards Apply) SIZES: 2" through 48" STANDARDS: ANSI /AWWA C110/A21.10 -08 and 3 " -12" UL Listed (EX2111) Note: Cast with tested and traceable ASTM A536 Ductile Iron PRESSURE RATING: 2 "- 24" rated @ 350 PSI; 30 "- 48" & all fittings with flanged branches rated @ 250 psi Note: With use of special flange gasket 2 " -24" flanged fittings can be rated @ 350 psi For 350 psi flange joint applications, we recommend the use of annular ring type gasket or comparable. DEFLECTION: Upon completion of installation, mechanical joint fittings 2" - 12" are rated for a maximum of 5° deflection and 14" - 48 ", a maximum of 3° deflection. NSF -61: Meets all requirements, UL Registered BITUMINOUS M a COATING• ANSI /AWWA C104/A21.4 -08 L CEMENT LINING: ANSI /AWWA C104.A21.4 -08, - 0 Double cement lining available 0 EPDXY COATING. ANSI /AWWA C116/A21.16 -09 \\` Note: Epoxy coated fittings are UJ� IlW + S available to the specification(s) ■M V \ \ \ \� required for your application(s) BARE: Available / � / / � i / �� \ \\� \` BOLTS: ANSI /AWWA C111 /A21.11 -7 0 INSTALLATION: AWWA C600 -99 using pipe K J D C A N F K conforming to ANSI /AWWA C151/A21.51 -02 JOINT DIMENSIONS IN INCHES Size A B C D F 0 X J K K LM N O P S 2 2.50 2.50 3.39 3.50 2.61 28° 3/4 4.75 6.25 6.25 .75 .62 .31 .63 .44 3 3.96 2.50 4.84 4.94 4.06 28° 3/4 6.19 7.69 7.69 .94 .62 1.37 .31 .63 .52 4 4.80 2.50 5.92 6.02 4.90 28° �/8 7.50 9.12 9.12 1.00 .75 1.50 .31 .75 .65 6 6.90 2.50 8.02 8.12 7.00 28° 7 /e 9.50 11.12 11.12 1.06 .88 1.63 .31 .75 .70 8 9.05 2.50 10.17 10.27 9.15 28° '/e 11.75 13.37 13.37 1.12 1.00 1.75 .31 .75 .75 10 11.10 2.50 12.22 12.34 11.20 28° '/e 14.00 15.69 15.62 1.19 1.00 1.75 .31 .75 .80 12 13.20 2.50 14.32 14.44 13.30 28° /8 16.25 17.94 17.88 1.25 1.00 1.75 .31 .75 .85 14 15.30 3.50 16.40 16.54 15.44 28° '/e 18.75 20.31 20.25 1.31 1.25 2.00 .31 .75 .89 16 17.40 3.50 18.50 18.64 17.54 28° '/e 21.00 22.56 22.50 1.38 1.31 2.06 .31 .75 .97 18 19.50 3.50 20.60 20.74 19.64 28° /8 23.25 24.83 24.75 1.44 1.38 2.13 .31 .75 1.05 20 21.60 3.50 22.70 22.84 21.74 28° �/e 25.50 27.08 27.00 1.50 1.44 2.19 .31 .75 1.12 24 25.80 3.50 26.90 27.04 25.94 28 A 30.00 31.58 31.50 1.62 1.56 2.31 .31 .75 1.22 30 32.00 4.00 33.29 33.46 32.17 20° 1 A 36.88 39.12 39.12 1.81 2.00 2.75 .38 1.00 1.50 36 38.30 4.00 39.59 39.76 38.47 20° 1 43.75 46.00 46.80 2.00 2.00 2.75 .38 1.00 1.80 42 44.50 4.00 45.79 45.96 44.67 20° 1% 50.62 53.12 53.12 2.00 2.00 2.75 .38 1.00 1.95 48 50.80 4.00 52.09 52.26 50.97 20° 1% 57.50 60.00 60.00 2.00 2.00 2.75 .38 1.00 2.20 Tyler Pipe Company • 11910 CR 492 • Tyler, Texas 75706 • (800) 527 -8478 Union Foundry Company • 1501 W. 17th Street • Anniston, Alabama 36202 • (800) 226 -7601 www.tylerunion.com TAPPING SLEEVE ROMAC INDUSTRIES, INC. STAINLESS STEEL TAPPING SLEEVE (SST III) WITH REMOVEABLE BOLTS SUBMITTAL INFORMATION MATERIALS Flange Ductile (nodular) iron, meets or exceeds ASTM A536, Grade 65- 45 -12. 304 Stainless Steel optional. All flanges in accordance with ANSI class 125 and150 drillings and recessed to accept tapping valve. Stainless Steel Meets or exceeds ASTM A 240 type 304 UNS designated S30400. Outlet Heavy gauge 304L Stainless Steel. Fused to shell by GMAW weld on the outside and GTAW weld on the inside. Shell Heavy gauge Stainless Steel top half 304L back half 304. Sidebars Heavy gauge 304 Stainless Steel, GTAW welded to form permanent fusion with shell. Bolts 5/8 " -11 UNC thread track head, type 304 stainless steel per ASTM A 193. Nuts 5/8" heavy hex, type 304 Stainless Steel per ASTM A 194. Nuts coated to prevent galling. Washers 5/8" 304 Stainless Steel flat washers and 5/8" Plastic washer. The Plastic washer helps prevents galling between nut and stainless steel washer. Armors Heavy gauge 304 Stainless Steel. Gaskets Virgin SBR rubber compounded for water and sewer service in accordance with ASTM D 2000 MAA 610. Specially designed grid pattern and tapered ends to assure seal around full circumference of pipe. Reinforced ring at outlet provides hydrodynamic seal. Other compounds available for petroleum or high temperature service, or other special applications. WELDS GMAW and GTAW weld processes. 308L Stainless Steel filler wire used as appropriate. Flange weld is GMAW type proprietary process. All welds fully passivated for enhanced corrosion resistance. Pressure When properly installed, the Romac Style SST Tapping Sleeve can work at these pressures ratings: Pipe Size Working Pressure Test Pressure 4 "- 8 ", 250 psi 312 psi 10" - 24" 200 psi 300 psi 26" - 30" 150 psi 187 psi SIZES AND RANGES, SEE CATALOG. 12/07 This information is based on the best data available at the date printed above, please check with Romac Engineering Department for any updates or changes. Romac Document Number 15 -8 -0007 Phone (425) 951 6200 • Toll Free 1 800 426 9341 • Fax (425) 951 6201 • www.romacindustries.com 52 i VALVES & VALVE BOX 10•16 (Mueller co.) 2 " -12" MUELLER RESILIENT Rev. 8 -04 Shaded area Indicates change. WEDGE GATE VALVES - M.J. x M.J. ❑ Catalog number – A- 2360 -20 Mechanical joint ends (with mechanical joint unassembled accessories) A- 2360 -23 Mechanical joint ends (less mechanical joint accessories) x , A- 2360 -25 Mechanical joint ends (with transition gaskets) +�11 ❑ Sizes -2 ", 3 ", 4 ", 6 ", 8 ", 10 ", 12" . ❑ Meets or exceeds all applicable requirements of ANSI /AWWA C509 Standard and is certified to ANSI/NSF 61 ❑ Standard mechanical joint ends comply with ANSI /AWWA C111 . ❑ Iron body with nominal 10 mils MUELLER Pro- GardTM Fusion Epoxy Coated interior and exterior surfaces tl If 4, P U Epoxy coating meets or exceeds all applicable requirements of ANSI /AWWA C550 Standard and is certified to ANSI /NSF 61 01 Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron , € Y Y P P �� ° 1 l s ❑ Non - rising stem (NRS) fl �. ❑ Triple 0-ring seal stuffing box (2 upper & 1 lower 0-rings) ❑ 2" square wrench nut (optional handwheel available) —open left or open right C4 U 2 " -12" sizes -250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure A- 2360 -20 ❑ UL Listed, FM Approved: 200 psig (1379 kPa) – 3 " -12" sizes M.J. accessories shipped unassembled Options See pages 10.34 and 10.35 for more information on Resilient Wedge Gate Valve options ❑ Position indicators ❑ Stainless steel fasteners: Type 304, Type 316 ❑ '+ ASTM B98- C66100/H02 stem ❑ Handwheel Resilient wedge gate valve parts Catalog Description Material Material standard ...- G-202 Part i G-200 No. \_. � A G-207 .....% _ / 0-41 G -16 Bonnet Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated / G -201 0-41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated �.� .� ✓ 0-206 G -49 Stem 0 -rings (3) Rubber ASTM D2000 , ∎% �� 0-200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B, Zinc Plated '\ �� 0-203 \_\ 0-201 Stuffing Box Seal Rubber ASTM D2000 ` ■ � G -219 G -202 Wrench Nut Cast Iron ASTM Al26 CL.B \ G-16 G -203 Stem Bronze ASTM B138 G -204 Hand Wheel (not shown) Cast Iron ASTM Al26 CL.B ..,` L G-211. G -205 Stem Nut Bronze ASTM B62 �� G -2os 0-206 Guide Cap Bearings Celcon t/ %/ f G -21 G -207 Stuffing Box Cast iron ASTM Al26 CL.B , / ^ G -208 Anti - friction Washers (2) Celcon I I l / /� Wed ,d e G -209 g e Cast Iron* ASTM Al26 CL.B e /� t G -209 Rubber Encapsulated .-. G- 210 Bonnet Cast Iron ASTM Al26 CL.B 0-206 G-211** Bonnet 0 -ring Nitrile ASTM D2000 G -212 ** Body Cast Iron ASTM Al26 CL.B * Fully encapsulated in molded rubber with no iron exposed , r ** Previous to 1999 these parts on 4 " -12" valves were designed with a gasket instead of an 0 -ring and with additional bolt holes (2 " -3" sizes retain neoprene gasket design affecting these parts). Confirm / 4 the type of seal when ordering a replacement gasket or 0-ring. SEE PAGE 10.39 FOR ORDERING INSTRUCTIONS 2 " -12" MUELLER ® A -2360 RESILIENT (Mueller col 0 • 17 WEDGE GATE VALVE - M.J. x M.J. Rev. 8-04 A■ A. 0 MI MI CM MA IWO A 1 1.1 PUPA 1.611 A - I - - - -\ 1 \ rE 00 1 j..... 4DDTL FF .1 Dimensions Dimension* Nominal size 2" 31. 1 8 "" 10 " 12 "" A 9.88 12.38 14.19 18.00 21.50 25.50 28.62 FF 8.50 9.00 10.00 11.50 12.50 14.75 14.88 1. 2.50 2.50 2.50 2.50 2.50 2.50 2.50 N 4.62 7.50 9.12 11.12 13.37 15.62 17.88 O (number and size of holes) 4-7/8 4-7/8 4-7/8 6-7/8 6-7/8 8 -7/8 8 -7/8 DD 3.50 4.00 5.00 6.50 7.50 9.75 9.88 Q (bore) 2.30 3.30 4.30 6.30 8.30 10.30 12.30 00 (bolt circle diameter) 5.00 6.19 7.50 9.50 11.75 14.00 16.25 Turns to open 8 11 14 20.5 26.5 33 38.5 Weight* 40 83 120 186 280 405 540 * All dimensions are in inches. All weights include accessories are in pounds and are approximate. 10 (Mueller c•.) 4 " -1 MUELLER ® A -2360 RESILIENT Rev. 8 -04 Shaded area indicates change. Y �r EDGE GATE VALVES - M. J. x F L. ❑ Catalog number — A- 2360 -16 mechanical joint x flanged ends (with mechanical joint unassembled accessories) - � A- 2360 -19 mechanical joint x flanged ends (less mechanical joint accessories) ❑ Sizes— 4 ", 6 ", 8 ", 10 ", 12" ill ❑ Meets or exceeds all applicable requirements of ANSI /AWWA C509 Standard and is certified to ANSI/NSF 61 . ❑ Flanged end dimensions and drilling comply with ANSI B16.1, class 125 " ❑ Mechanical joint end complies with ANSI /AWWA C111 Standard ❑ Iron body with nominal 10 mils MUELLER Pro- GardrM Fusion Epoxy Coated interior and exterior surfaces ❑ Epoxy coating meets or exceeds all applicable requirements of ANSI /AWWA C550 ' ri� ip Standard and is certified to ANSI /NSF 61 ❑ Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron ❑ Non - rising stem (NRS) ❑ Triple 0 -ring seal stuffing box (2 upper &1 lower 0 -rings) ❑ 2" square wrench nut (optional handwheel available) —open left or open right A-2360-1 6 ❑ 4 " -12" sizes -250 psig (1723 kPa) maximum working pressure, M.J. accessories 500 psig (3447 kPa) static test pressure shipped unassembled ❑ UL Listed, FM Approved —200 psig (1379 kPa) Options See pages 10.34 and 10.35 for more information on Resilient Wedge Gate Valve options ❑ Position indicators Cl Stainless steel fasteners: Type 304, Type 316 ❑ ASTM B98- C66100/H02 stem ❑ Handwheel Resilient wedge gate valve parts — 0 -202 Catalog Description Material Material standard q 20 7 Part No. 0.4e ...I. ..1 0-41 / 0-201 G -16 Bonnet Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated �' . r •/ G -208 G -41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated � �I:� �' G -49 Stem 0 -rings (3) Rubber ASTM D2000 •., �� " _ � '� ; \ � \ G -203 G -200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B, Zinc Plated • G -210• G -201 Stuffing Box Seal Rubber ASTM D2000 G -16 G -202 Wrench Nut Cast Iron ASTM Al26 CL.B 0-203 Stem Bronze ASTM 13138 ,., , G -211" G -204 Hand Wheel (not shown) Cast Iron ASTM Al26 CL.B ` G -208 G -205 Stem Nut Bronze ASTM B62 Z / .. G -212•• 0-206 Guide Cap Bearings Celcon , 0 -207 Stuffing Box Cast iron ASTM Al26 CL.B i 1 0 -208 Anti - friction Washers (2) Celcon " / / / //i e • , i.f / G -200 ,■ G -209 Rubber Encapsulated Cast Iron* ASTM Al26 CL.B I 0 -206 G -210 ** Bonnet Cast Iron ASTM Al26 CL.B G -211 ** Bonnet 0-ring Nitrite ASTM D2000 G -212 ** Body Cast Iron ASTM Al26 CL.B k * Fully encapsulated in molded rubber with no iron exposed Previous to 1999 these parts on 4 " -12" valves were designed with a gasket instead of an 0 -ring and with additional bolts. Confirm the type of seal when ordering a replacement gasket or 0 -ring. SEE PAGE 10.39 FOR ORDERING INSTRUCTIONS 4 " -12" MUELLER -2360 RESILIENT Mueller Col 0 .15 WEDGE GATE VALVE - M.J. x FL. Rev. 8-04 a IL. t., 7 A HU MM Mt ... WilI6 M6 ow I T V i 'r T..... illi mm R wurouuuu6 ®Yr6x ., m If .1•11111111110111. Illi ■ I ...] Dimensions • Dimension* Nominal size 4 " 6 !! 8!! 10!! 12!! A 14.19 18.00 21.50 25.50 28.62 L 2.50 2.50 2.50 2.50 2.50 N 9.12 11.12 13.37 15.62 17.88 O (number and size of holes for MJ) 4 - -7/8" 6 - -7/8" 6 - -7/8" 8 - -7/8" 8 - -7/8" Q (bore) 4.30 6.30 8.30 10.30 12.30 00 (bolt circle diameter for MJ) 7.50 9.50 11.75 14.00 16.25 R 9.00 11.00 13.50 16.00 19.00 UU (bolt circle diameter for FL) 7.50 _ 9.50 11.75 14.25 _ 17.00 FF 9.50 11.00 12.00 13.88 14.44 B (number and size of holes for FL) 8 - -3/4" _ 8 - -7/8" 8 - -7/8" 12 - -1" _ 12 - -1" _ Turns to open 14 20.5 26.5 33 38.5 Weight* 115 168 275 400 570 * All dimensions are in inches. All weights include accessories are in pounds and are approximate. 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGVI 1 2 3 t 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGVI CONSTRUCTION DUCTILE IRON CONSTRUCTION greater strength, durability, and iron LIFTING DEVICES 14 "- 48" FUSION - BONDED -EPDXY stuffing box is constructed of high- strength ductile iron with COATING INSIDE AND OUT integral lifting lugs. This allows the valve to be handled without ensures maximum corrosion having to lift the valve by the operating nut which could cause resistance for long service life. damage to the valve stem. 30 "- 36" have eyebolts for lifting. 42 "- 48" valves have integrally cast lifting lugs. FING NUT arability. L GEAR FEM NUT use. INTEGRAL FEET RUBBER - ENCAPSULATED DUCTILE VvAI�CKWAY I,UNZ) I KUL_ I IUN cast flats on valve ends IRON WEDGE DESIGN 100% full port diameter allow the valve to ensures drop tight seal every waterway. No recesses to stand upright during time with low stem torque. trap debris or obstruct flow. Reduces pumping costs. storage or at installation. 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGVI FEATURES American Flow Control's 14 "- 48" Series 2500 Ductile Iron Resilient Wedge Gate Valves are suitable for use in potable water, sewage and fire protection systems. These valves have a rated working pressure of 250 p.s.i.g. The valves seal 100% leak tight. The waterway is clear, unobstructed and free from pockets. ADVANTAGES OVER BUTTERFLY VALVES • No disc in waterway to restrict flow or to increase pumping costs. • Allows passage of pigging devices. • Internal parts can be serviced without cutting valve out of pipeline. • 250 p.s.i.g. rating provides for future pressure increases over the 150 p.s.i.g. pressure rating found on most butterfly valves. ADVANTAGES OVER DOUBLE DISC GATE VALVES • 100% bottle -tight seal. No more time - consuming testing to determine allowable leakage rate. • No pocket in bottom of valve to collect sediment or trap debris. • Lower torque requirements to operate valve. • 250 p.s.i.g. pressure rating compared to the 150 p.s.i.g. rating found on double disc gate valves. • Epoxy coated inside and out. • Lighter total valve weight. The 14 "- 48" Series 2500 Resilient Wedge Gate Valves have these standard features: • 250 p.s.i.g. rating • Fusion- bonded -epoxy coating • Flats on valve body so valve stands • Ductile iron body, bonnet and wedge • 100% bottle -tight closure upright for storage or during • Triple O -Ring stem seals • Optional gearing installation • NSF Approved coating (Standard on 30" and larger) • Low operating torques eliminate • Thrust washers • Rubber - encapsulated wedge need for by -pass valve BENEFITS DUCTILE IRON CONSTRUCTION The ductile iron body and bonnet provide superior strength and allow a pressure rating of 250 p.s.i.g. The strength of ductile iron doubles that provided by gray iron. This added strength and higher pressure rating are provided in a compact, lighter design. TRIPLE O -RING STEM SEALS This valve features triple O -Ring stem seals. Two O -Rings are located above the thrust collar, and one O -Ring is locat- ed below the thrust collar. The O -Rings directly above and below the stem collar provide a permanently sealed lubrication chamber. This feature ensures ease of operation for long periods of time without the need for constant maintenance required by other types of valving. The upper O -Ring acts as a shield by sealing the stem from dirt and grit that might otherwise enter the stuffing box in buried and sewage service applications. LIFTING DEVICES 14 "- 48" Stuffing box is constructed of high- strength ductile iron with integral lifting lugs. This allows the valve to be handled without having to lift the valve by the operating nut which could cause damage to the valve stem. 30 "- 36" have eyebolts for lifting. 42 "- 48" valves have integrally cast lifting lugs. THRUST WASHERS Thrust washers are located above and below the stem collar to reduce operating input torque and ensure trouble - free operation of the valve. NO FLAT GASKETS The stuffing box gasket and throat flange gasket are pressure energized rubber O- Rings. This ensures bottle -tight seals without the need for excessive bolt loading as is required of flat gaskets. The O -Rings are reusable, which eliminates the need for time- consuming cleaning, scraping, and cutting of new gaskets. FUSION - BONDED -EPDXY COATING The 14 "- 48" Series 2500 valves are epoxy coated both on the interior as well as the exterior of the valve. The fusion - bonded coating is applied after the valve body is shot - blasted clean. The coating is applied to all ferrous surfaces so that even the bolt holes and body -to- bonnet flange surfaces are fully epoxy coated. K 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGVI PARTS LIST MR. 1 2 3 4 7 21 6 8 17 1 18 9 5 19 20 10 12 13 14 15 16 Ref Descri tion Material 1 Hex Hd Bolt Steel zinc plated 2 0 eratin Nut 2" Sq Ductile Iron ASTM A536 3 0 -Ring Rubber 4 Uoper Thrust Washer Delrin 5 Stuffina Box Gasket Rubber 0 -Rin 6 O-Rina Rubber 7 Stuffing Box Ductile Iron ASTM A536 8 Bonnet Ductile Iron ASTM A536 9 Hex Hd Bolt Steel zinc plated 10 Throat Flange Gasket Rubber 11 Valve Body Ductile Iron ASTM A536 12 Stem Bronze 13 Wedge Nut Bronze 14 Resilient Wedge Rubber 15 Wedge Cover Acetal Copolymer 16 Wed a Cover Pin Acetal Copolymer 17 Hex Hd Bolt Steel zinc dated 18 Hex Nut Steel, zinc plated 19 Hex Nut Steel zinc plated 20 Pie Plug Brass 21 Lower Thrust Washer. Delrin Note: Valves rated for 250 p.s.i.g. m 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGV PARTS LIST NRS with S pur Gearing �.v� ��= O 22 23 9 Ir 3 5 4 7 21 19 " _' ... " ®�Ir r 1' 1I I 1 NRS with Bevel Gearing Ref Description Material 1 Driv -Lok pin Stainless Steel 2 Operating Nut 2" Scl Gray Iron ASTM Al26 Class B 3 0-0-Ring Rubber 4 Upper Thrust Washer Delrin 5 Stuffing Box Gasket Rubber O -Rin 6 O -Ring Rubber 7 Stuffing Box Ductile Iron, ASTM A536 8 Bonnet Ductile Iron ASTM A536 9 Hex Hd Bolt Steel zinc plated 10 Throat Flange Gasket Rubber 11 Valve Body Ductile Iron ASTM A536 12 Stem Manganese Bronze 13 Wedge Nut Bronze 14 Resilient Wedge Ductile Iron encapsulated with rubber 15 Wedge Cover Acetal Co of mer 16 Wedge Cover Pin Acetal Co of mer 17 Hex Hd Bolt Steel, zinc plated 18 Hex Nut Steel, zinc plated 19 Hex Nut Steel zinc plated 20 Pipe Plug Brass 21 Lower Thrust Washer Delrin 22 Stud Steel zinc plated 23 Hex Nut Steel, zinc plated 24 Spur Gear 4:1 Operator Spur Gear 6:1 Operator Spur Gear 8:1 Operator 14 ", 16" & 18" EXEECO IS -5 20" & 24" EXEECO I3-7 30" EXEECO IS -8 36" EXEECO IS -10 48" EXEECO IS -12 25 1 Key Stainless Steel *NOTE PART NUMBER CHANGE FOR NRS WITH BEVEL GEARING Ref Desrrinfinn Material 27 Bevel Gear 4:1 Operator 14 ", 16" & 18" EXEECO I13-5 20" & 24" EXEECO IB -7 .. 2 1 Bevel Gear 6:1 Operator 30" EXEECO I13-8 36" EXEECO IB -10 Bevel Gear 8:1 Operator 48" EXEECO IB -12 28 Socket Head Cap Screw Steel zinc plated 29 Actuator Gasket Rubber 0 -Rin 30 Hex Head Bolt Steel, zinc plated 31 Washer Steel Note: It is recommended that valve stems be installed vertical when used In raw sewage or sludge applications. 16 15 14 13 12 10 20 19 5 9 25 27 * *SPUR GEAR OR BEVEL GEAR IS AVAILABLE FOR VALVES 14" AND LARGER 20 " & 24 " 22 23 3 2 1 31 1 i 1 - - 24 i J 2 , t',,' 29 . 3 5 6 5 72825 30 29 27 31 CI 18 17 6 21 4 3 23 22 30 " ", 36 " ", 42 " ", & 48 "" 7 21 4 3 i .. 2 1 30 31 25 2 24 29 - '= �,- 30 4 .._ -28 21 -.. 5 31 6 i 25 6 528 23 22 29 27 CI 18 17 6 21 4 3 23 22 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGVI I WE W NAXnuR iTTER pA. 4 .. 30'-48" size Note: It is recommended that valve stems be Installed vertical when used in raw sewage or sludge applications. Valves 2" - 48" shall be resilient wedge type rated for 250 p.s.i.g. cold water working pres- sure. All ferrous components shall be ductile iron, ASTM A536. Valves 3" - 36" shall be in full compliance with AWWA C515. The words "D.I." or "Ductile Iron" shall be cast on the valve. The wedge shall be ductile iron encap- sulated with EPDM rubber. The wedge shall be symmetrical and seal equally well with flow in either direction. The gate valve stem and wedge nut shall be cooper alloy in accordance with Section 4.4.5.1 of the AWWA C515 Standard. Stainless Steel stems are not acceptable. The NRS stem must have an integral thrust collar in accordance with Section 4.4.5.3 of AWWA C515 Standard. Two -piece stem collars are not acceptable. The wedge nut shall be independent of the wedge and held in place on three sides by the wedge to prevent possible misalignment. Valves shall be NSF Standard 61 certified. Bolting materials shall develop the physical strength requirements of ASTM A307 and may have either Regular Square or hexagonal heads with dimensions conforming to ANSI 818.2.1. Metric size socket head cap screws are not allowed. The operating nut shall be constructed of ductile iron and shall have four flats at the stem connec- tion to assure even input torque to the stem. All gaskets shall be pressure energized O -Ring type seals. Stem shall be sealed by three O- Rings. The top two O -Rings shall be replaceable with the valve fully open and while subject to full rated work- ing pressure. O -Rings set in a cartridge shall not be allowed. The valve shall have thrust washers located with (1) above and (1) below the thrust collar to assure trouble -free operation of the valve. All internal and external surfaces of the valve body and bonnet shall have a fusion- bonded- epoxy coating, complying with ANSI /AWWA C550, applied electrostatically prior to assembly. Valves shall be American Flow Control's Series 2500 Resilient Wedge Gate Valve. 0 NRS Tapping Valve NRS with Spur Gearing NRS with Bevel Gearing 14" 16" 18" 20" 24" 30" 36" 42" 48" NRS P A 33 -1/4 36 -3/4 39 -5/8 43 -1/4 51 -1/4 N/A N/A N/A N/A B 39 -13/16 43 -3/8 47 -3/16 47 -3/4 55 -7/8 71 83 98 -3/4 108 -1/2 C 8 -5/8 8 -5/8 10 -13/16 10 -13/16 10 -13/16 13 -1/8 14 14 16 D 35 -9/16 39 -1/8 42 -3/8 43 1 51 -1/8 62 -5/8 74 -5/16 86 -5/16 1 96 E 7 -5/8 7 -5/8 8 -7/8 8 -7/8 8 -7/8 13 -1/16 14 -7/8 14 -7/8 19 -3/16 F 26 28 -1/4 32 34 -1/2 39 49 58 66 -3/4 75 -1/2 G 14 -15/16 16 -15/16 18 -15/16 20 -15/16 24 -15 /16 30 -15/16 36 -15/16 43 -7/16 49 -7/16 H 14 -3/16 16 -3/16 18 -1/8 20 -1/8 24 -1/8 30 -7/32 36 -3/16 42 -3/8 48 -3/8 J 7 -5/8 7 -9/16 8 -7/16 8 -9/16 9 13 -3/8 13 -15/16 15 -7/8 17 -5/8 L 10 -1/4 10 -7/16 11 -7/16 11 -11/16 12 -3/4 16 -7/8 18 -3/4 21 -3/8 22 -1/2 M 17 -3/4 18 -7/16 19 -15/16 20 -11 /16 22 -3/4 29 -7/8 33 -3/4 40 -3/8 44 N 14 16 18 20 24 30 36 42 48 P 20 20 20 28 1 28 N/A N/A N/A N/A Q 12 12 12 20 20 20 20 36 36 WEIGHT(MJxMJ) 670# 820# 1100# 1520# 2300# 4100# 7450# 11210# 15870# No. Turns to Open (no gears) 44 50 56 62 73 N/A N/A N/A N/A No. Turns to Open (gears) 176 200 1 224 248 292 568 672 694 789 WE W NAXnuR iTTER pA. 4 .. 30'-48" size Note: It is recommended that valve stems be Installed vertical when used in raw sewage or sludge applications. Valves 2" - 48" shall be resilient wedge type rated for 250 p.s.i.g. cold water working pres- sure. All ferrous components shall be ductile iron, ASTM A536. Valves 3" - 36" shall be in full compliance with AWWA C515. The words "D.I." or "Ductile Iron" shall be cast on the valve. The wedge shall be ductile iron encap- sulated with EPDM rubber. The wedge shall be symmetrical and seal equally well with flow in either direction. The gate valve stem and wedge nut shall be cooper alloy in accordance with Section 4.4.5.1 of the AWWA C515 Standard. Stainless Steel stems are not acceptable. The NRS stem must have an integral thrust collar in accordance with Section 4.4.5.3 of AWWA C515 Standard. Two -piece stem collars are not acceptable. The wedge nut shall be independent of the wedge and held in place on three sides by the wedge to prevent possible misalignment. Valves shall be NSF Standard 61 certified. Bolting materials shall develop the physical strength requirements of ASTM A307 and may have either Regular Square or hexagonal heads with dimensions conforming to ANSI 818.2.1. Metric size socket head cap screws are not allowed. The operating nut shall be constructed of ductile iron and shall have four flats at the stem connec- tion to assure even input torque to the stem. All gaskets shall be pressure energized O -Ring type seals. Stem shall be sealed by three O- Rings. The top two O -Rings shall be replaceable with the valve fully open and while subject to full rated work- ing pressure. O -Rings set in a cartridge shall not be allowed. The valve shall have thrust washers located with (1) above and (1) below the thrust collar to assure trouble -free operation of the valve. All internal and external surfaces of the valve body and bonnet shall have a fusion- bonded- epoxy coating, complying with ANSI /AWWA C550, applied electrostatically prior to assembly. Valves shall be American Flow Control's Series 2500 Resilient Wedge Gate Valve. 0 NRS Tapping Valve NRS with Spur Gearing NRS with Bevel Gearing 14 "- 48" SERIES 2500 RESILIENT WEDGE GATE VALVE RWGVI SECTIONAL DRAWINGS /DIMENSIONS SUBMITTAL DATA VALVE SIZE 1 14" 1 16" 1 18" 1 20" 1 24" 1 30" 1 36" 1 42" 1 48" QUANTITY NRS W /SPUR GEARS W /BEVEL GEARS OPERATING NUT HANDWHEEL DIRECTION OF OPENING LEFT RIGHT END CONNECTION OTHER REQUIREMENTS NOTES: 1. Valves are available with optional gearing. 2. 3" through 36" valves meet or exceed requirements of ANSI /AWWA C515. 3. 2 -1/2" through 16" valves may be ordered in configurations which are UL Listed and/or FM Approved. 4. 2" through 48" valves have 250 p.s.i.g. AWWA rated working pressure. 5. 2 -1/2" through 8" valves have 250 p.s.i.g. UL and FM rated working pressure. 6. 10" through 16" valves - contact factory for UL and FM rated working pressures. 7. Fusion- bonded -epoxy coating meets or exceeds requirements of ANSI /AWWA C550. 8. Flanged ends are in accordance with ANSI /AWWA C110/A21.10 (ANSI B16.1, Class 125). 9. Threaded ends are in accordance with ANSI B16.4, Class 125. 10. Mechanical joint ends are in accordance with ANSI /AWWA C111/A21.11. 11. Tytone ends and push -on ends are in accordance with ANSI /AWWA C111/A21.11 for use on cast iron (CI) size ductile iron pipe. 12. PVC ends are suitable for use on steel (IPS) sizes of PVC or steel pipe. 13. 4" through 36" valves are certified to ANSI /NSF Standard 61. It is recommended that stems be vertical in raw sewage applications. I R CLASS 125 FLANGE (FL) S MECHANICAL JOINT (MJ) R W TAPPING FLANGE (FL) 0.250 for 14 "- 24" 0.516 for 30 "- 48" Y PUSH -ON (PO) OPTIONAL END CONNECTIONS DIMENSION VALVE SIZE 14" 16" 18" 20" 24" 30" 36" 42" 48" ENDTOEND -FLxFL 15 16 17 18 20 26 30 38 43 LAY LENGTH -M1 x W 13-1/4 13-5/8 15-3/4 16.1/4 18-1/4 253/4 29 -1/2 343/4 37 LAY LENGTH - PO x PO 10-7/8 13-3/8 N/A N/A N/A N/A N/A N/A N/A LAY LENGTH - FL W 14-1/8 14 -13/16 16-3/8 17 -1/8 19 -1/8 25-3/4 29 -3/4 36-3/8 40 LAY LENGTH - FLxMI Topping 14-1/8 14 -13/16 163/8 17 -1/8 19 -1/8 25-3/4 29-3/4 36-3/8 40 A 33-14 36.34 39 -5 43-14 51 -1/4 1 N/A WA A A R 13/8 1 -7/16 1 -9/16 1 -11/16 1 -7/8 2 -1/8 2 -3/8 2 -5/8 2 -3/4 S 3-5 3-5 3-5/8 3-5/8 3-5/8 4 4 4 4 Y 5-5/8 55/8 N/A N/A N/A N/A N/A N/A N/A W 14 -15/16 16 -15/16 18 -15/16 20 -15/16 24 -15/16 30 -15/16 36 -15/16 43 -7/16 49 -7/16 HANDWHEEL DIAMETER (no rs) 20 20 20 28 28 N/A N/A N/A N/A HANDWHEEL DIAMETER (gears) 12 1 12 12 20 20 20 20 36 1 36 No. Turns to Open no ears 44 50 1 56 1 62 73 N/A N/A N/A I N/A No. Turns to Open (gears) 176 200 1 224 1 248 292 1 568 672 694 1 789 WEIGHT (M1 x M1) 670# 1 820# 1 1100# 1 1520# 2300# 4100# 7450# 11210# 1 15870# l01 American Flow Control American - Darling Valve and Waterous A Division of American Cast Iron Pipe Company http: / /www.acipco.com /afc American - Darling Valve Waterous Company P.O. Box 2727 125 Hardman Avenue South Birmingham, AL 35202 -2727 South St. Paul, MN 55075 -1191 Phone: 1- 800 - 326 -7861 Phone: 1 -888- 266 -3686 Fax: 1- 800 - 610 -3569 Fax: 1- 800 - 601 -2809 e -mail: bpatton @acipco.com e-mail: medybedahl @waterousco.com Distributed By: AFC - 9/03 -7.5M FIRE HYDRANT 9 Mueller eo. MUELLER® SUPER CENTURION° Rev. 8 -04 Shaded area indicates changes: FIRE HYDRANT ❑ Super Centurion 250 -way catalog numbers (► v d to V� x4b, ii m 1 A 'r N5YI W"2 2 s a>vidaid A -421 4 -1/2" main valve opening three way (two hose nozzles and one pumper nozzle) A -423 5 -1/4" main valve opening three way (two hose nozzles and one pumper nozzle) Super Centurion 200 -way catalog numbers (approved to ANSUAWWA C502 Standards) - A -420 4 -1/2" main valve opening two way (two hose nozzles) A -422 5 -1/4" main valve opening two way (two hose nozzles) A -425 5 -1/4" main valve opening two way (two pumper nozzles) Super Centurion 200' 1 -way catalog number (approved to ANSUAWWA C502 Standards)- f A -424 4 -1/2" main valve opening one way (one pumper nozzle) A ❑ 10 year limited warranty on material and workmanship ❑ Meets all applicable parts of ANSI /AWWA C502 Standard ❑ Post type dry barrel design ❑ Dry top design with O -ring sealed oil reservoir ❑ Traffic feature with stainless steel safety stem coupling ❑ Compression -type main valve closes with pressure for positive seal; it is made of rubber and is conveniently reversible providing a spare for long service life • Operating nut available in wide variety of shapes and sizes -open left or right • Field replaceable hose and pumper nozzles • Hose and pumper nozzles have large radius, full flow openings for low friction loss ❑ Contoured shoe is designed for full flow ❑ Dual bronze drain valves provide effective barrel drainage ❑ 250 psig (1723 kPa) maximum working pressure, 500 prig (3447 kPa) static test pressure for 3 -way hydrants , 200 psig (1379 kPa) maximum working pressure, 400 psig (2758 kPa) static test pressure for 2 -way and 1 -way hydrants Dimensions i Mechanical joint I / standard and D -150 a 1f ®; R. oare• e•shoe Flange —� ANSI 125/150 or PN 10/16 Drilling —'N ". na II — Slip -on Non - rotating bolt design: cast -in pads elimi- nate need for anti - rotation bolt! Front view detail of Mechanical joins (Standard only) Vertical Flange* 12• (6" shoe) I 5.1/7• (6" Shoe) * 4" Vertical shoe available for A -420 and A -421 hydrants. SEE PAGE 9.28 FOR ORDERING INSTRUCTIONS SERVICE MATERIAL MUELLER & BR2S SERIES BRONZE SERVICE SADDLES - DOUBLE STRAP 4.5 MUELLER ® Service Saddles for use on A -C, cast iron, ductile iron, and AWWA C900 PVC plastic pipe ❑ Outlet tapped with either AWWA taper (C.C.) orAWWA I.P. thread (RI.P.T.) ❑ For use on A -C pipe, cast iron or ductile iron pipe a ❑ 200 psig (1379 kPa) maximum working pressure ❑ �abl nlrp dein ❑ Brass body ❑ Flattened silicon bronze straps (standard) ❑ Optional 304L stainless steel straps ❑ Rolled strap threads ❑ O -ring sealed outlet ❑ 3/4" thru 2" tap sizes (5/8" some styles) ❑ Meets all applicable parts of ANSI /AWWA C800 ❑ NSF 61 certified is cast iron u.li. rvu BR 2 B Series MUELLER" Service Saddles with AWWA taper thread Pipe O.D. range Kind and size of pipe * Bronze double strap with AWWA taper threatf ptional stainless steel double strap with AWWA taper thread (C.C.) Inch mm A -C Cast or ductile Iron, C900 PVC plastic pipe Base Catalog Number Size of tapping pp g (add to "Base" to complete catalog number) 5/a" 3/4" 1" 1 -1/4" 1 -1/2" 2" Base Catalog Number Size of tapping (add to "Base" to complete catalog number) 5/8" 3/4" 1" 1-1/4 2" 4.74 " - 5.32" 121 .0 -135.0 174.0 -189.0 Inch 4" BR 2 B 0474 CC 062 075 100 125 150 200 BR 2 S 0474 CC 062 075 100 125 150 200 6.84 " - 7.45" 6" BR 2 B 0684 CC 062 075 100 125 150 200 BR 2 S 0684 CC 062 075 100 125 150 200 8.99 " - 9.67" 229.0 -245.0 8" BR 2 B 0899 CC 062 075 100 125 150 200 BR 2 S 0899 CC 062 075 100 125 150 200 11.04 " - 12. 13.14"- 14.58" 281.0 -307.0 10" - BR 2 B 1104 CC 062 075 100 - - 125 150 200 BR 2 S 1104 CC - 062 075 100 125 150 200 334.0 -370.0 12" BR 2 B 1314 CC 062 075 100 125 150 200 BR 2 S 1314 CC 062 075 100 125 150 200 15.22 "- 16.88" 386.6 -428.7 100 14" BR 2 B 1522 CC - 075 100 - I50 200 BR 2 S 1.522 CC - 075 100 - 150 200 17.32 " - 19.19" 439.9 -487.4 16" BR 2 B 1732 CC 075 1 100 - 1 150 200 BR 2 S 1732 CC - 075 100 - 150 200 MUELLER ® Service Saddles with AWWA iron pipe thread Pipe O.D. range Kind and size of pipe* Bronze double strap Optional stainless steel double strap with AWWA I.P. thread (F.I. P.T.) with AWWA I.P. thread (F.I. P.T.) Base Catalog Base Catalog Castor Number Size of tap ping p g Number Size tapping Inch mm A -C (add to "Base" to o (add to "Base" to � iron,cC900 complete catalog number) complete catalog number) PVC pipe 3/4" 1" 1 -1/4" 1 -1/2" 2" 3/4" 1" 1 -1/4" 1 -1/2" 2" 4.74 " - 5.32" 121.0 -135.0 *" 4" BR 2 B 0474 IP 075 100 125 150 200 BR 2 S 0474 IP 075 100 125 150 200 6.84 " - 7.45" 174.0 -189.0 6" BR 2 B 06841P 075 100 125 150 200 BR 2 S 0684 IP 075 100 125 150 200 8.99 " - 9.67" 229.0 -245.0 8" BR 2 B 08991Y 075 100 125 150 200 BR 2 S 0899 IP 075 100 125 150 200 11.04 " - 12.12" 281.0 -307.0 10" BR 2 B 1104 IP 075 100 125 150 200 BR 2 S 1104 IP 075 100 125 150 20U 13.14 "- 14.SR" 134.0 -370.0 12" DR 2 II 13141P 075 100 125 150 200 RR - 2 S I3141P 075 100 125 150 200 15.22 "- 16.RR" 386.6 -428.7 14" BR 2 B 1522IP 075 100 150 200 BR 2 S 1522 IP 075 1 100 1 - 150 200 17.32 ". 19.19" 439.9 -487.4 16" 1 BR 2 B 1732 IP 075 100 150 200 BR 2 S 1732 IP 075 100 - 150 200 *A -C pipe, classes 150 -200 per ASTM C295 and AWWA C400- actual O.D. of pipe being used must fall within the pipe O.D. range listed in the preceeding charts. Centrifugally cast pipe, classes 50 -250 per ANSI/ AWWA CIO2/A21.2; ANSI/AWWA C1061A21.6; ANSI/AWWA C108/A21.8, and Federal specification W W.P -421. Ductile iron pipe, classes 50 -56 per ANSUAW WA C151/A21.51; Cast iron O.D. PVC plastic pipe per AWWA C900. •* The outside diameter of A -C pipe varies from manufacturer to manufacturer., to make certain you select the proper clamp:]) Determine the O.D. of the pipe at the point of saddle installation; 2) From the pipe O.D. range column of the above chart, choose a saddle that has a pipe O.D. range that includes the determined pipe diameter. These machines may be used with the service saddles illustrated on this page BR 2 S Series TO ORDER SPECIFY QUANTITY, OUTLET TAPPING SIZE AND CATALOG NUMBER 1/2" — 2" GROUND KEY DESIGN Mueller Co. 5 CORPORATION VALVES Rev. 4-01 3/4" 3/4" xI" $ 1" H -15024 CTS PE tubing* Ground Key Corporation Valve Inlet: AWWA I.P. thread d Outlet: MUELLER INSTA -TITE ® Connection for Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: MUELLER INSTA -TITE Connection for H -15026 IPS PE pipe* 3/4" 3/4" x $ 1" 3/4" 1" Ground Key Corporation Valve Inlet: AWWA taper (MUELLER "CC ") thread Outlet: Copper flare straight H -15000 connection 1/2 "$ 1/2" x 3/4 "$ 5 /8" x 3/4" 3/4" 3/4" x 1" 1 1" x 1 -1/4 "$ 1 -1/4" 1 -1/2" 2" Ground Key Corporation Valve Inlet: AWWA taper (MUELLER "CC ") thread Outlet: Copper flare quarter H -15020 bend connection 5/8" x 3/4" 3/4" 1" 1 -1/2" 2" Ground Key Corporation Valve MW Inlet: AWWA I.P. thread Outlet: Copper flare straight H -15025 connection 1/2" 3/4" 1 1" 1 -1/4" 1 -1/2" 2" Ground Key Corporation Valve RPM Inlet: AWWA I.P. thread Outlet: Copper flare eighth bend connection H -15035 Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: Copper flare quarter bend connection H -15045 3/4" 1" 1 -1/2" 2" 3/4 "$ 1 "$ 1 -1/2" 2" 3/4 "$ 1" 1 -1/2" 2" *See charts on pages 5.12 -5.16 for tubing and pipe that may be used on these connections. $ Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum order requirements and availability. NOTE: Sizes shown above represent nominal size of inlet and outlet connections. When two sizes are given, the first is size of inlet and the second is size of outlet. 8D.2 Muellereo. BALL ANGLE METER VALVES Rev. 2 -05 3/411 9 1 1 - 1 /2 & 2 r MUELLER 300 Ball Angle Meter Valve F.I.P. x meter swivel nut ** Quarter turn check - lock wing. 360° turn option available by adding -3 suffix to catalog number. Example: B- 24265 -3 MUELLER 300 Ball Angle Meter Valve Copper flare nut x meter swivel nut** Quarter turn check - lock wing. 360° turn option available by adding -3 suffix to catalog number. B-24255 Example: B- 24255 -3 Catalog size 5/8x3/4Rt I 5/80/4Rt 5/8X3/4X3/4Rt 5/80/4 5/80/40/4 Meter size 5/8x3/4,3/4 5/8 3/4 5/8 5/80/4, 3/4 Tubing size 1 3/4 adding -3 suffix to catalog number. 3/ 3/4 Catalog size I 5/80/40/4Rt 5/8x3/4xl 1 Rt 1 Meter si 5/8x3/4, 3/4 5/8x3/4, 3/4 1 1 Tubin si ze 3/4 1 1 1 Catalog s ize 5/8x3/4Rt 5/80/4 5/8X3/4X3/4Rt Meter size 5/8 5/8 5/8x3/4,3/4 Pipe size 3/4 3/4 3/4 Catalog size 5/80/43/4 5/8x3/4x1 I 1R, 1 Meter size 5/8x3/4,3/4 5/8x3/4,3/4 1 1 Pipe size j 3/4 1 1 1 MUELLER 300 AM MUELLER 300 Ball Angle Meter Valve Ball Angle Meter Valve MUELLER 110' Conductive MUELLER Pack Joint Connection Compression Connection for CTS for CTS O.D.* tubing x meter O.D.* tubing x meter flange flange Quarter turn check - lock wing. Quarter turn check - lock wing. 360° turn option available by 360° turn option available by B -24276 adding -3 suffix to catalog number. adding -3 suffix to catalog number. Example: B- 24276 -3 P - 24276 Example: P- 24276 -3 Catalog size 1 -1/2 2t Meter size 1 -1/2 1 1-1/2,2 Pipe size 1 -1/2 2 Catalog size 1 -1/2 12tt Meter size 1 -1/2 1 -1/2.2 Pie size 1 -1/2 12 Catalog size 1 -1/2 2t 77 Meter size 1 -1/2 1 -1/2, 2 Pipe size 1 -1/2 12 MUELLER 300 Ball Angle Meter Valve F.I.P. x meter flange Quarter turn check - lock wing. 360° turn option available by adding -3 suffix to catalog number. Example: B- 24286 -3 *See charts on page 8D.15 for tubing and pipe that can be used with this connection. Catalog size 1 -1/2 2tt � I Meter size 1 -1/2 11-1/2 Pipe size 1 -1/2 12 t The "R" indicates this valve has a reduced port. Port size is one nominal size smaller than the valve inlet/oudet ttThese valves have meter flanges double drilled to fit either 1 -1/2" or 2" meters. MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI /AWWA C800. Mueller Co. BALL STRAIGHT SERVICE VALVES 813.6 „ „ Rev. 4-99 3/4"-2" SIZES MUELLER 300" Ball Straight MUELLER 300 Ball Straight Service Valve -MUELLER 110 Service Valve - MUELLER y Conductive Compression Connection for CTS O.D.* tubing - both ends Quarter turn check - lock wing. B-25146 360° turn option available by adding -3 suffix to catalog number (B- 25146 -3) Catal size 3/411 3/4 1 IRt 1 1 -1/2 12 Valve size 1 5/8 3/4 3/4 1 1 -1/2 2 Pipe size 3/4 3/4 1 1 1 -1/2 2 MUELLER 300 Ball Straight Service Valve - MUELLER 110 " Conductive Compression Connection for CTS O.D.* tubing x F.LP. Quarter turn check - lock wing. 8-25170 360° turn option available by adding -3 suffix to catalog number (B- 25170 -3) Carat size 3 /4Rt 3/4 3/4x1 IRt L 1x3 /4Rt 1 -1/2 2 Valve size 5/8 3/4 3/4 3/4 11 3/4 1 -1/2 12 Pipe size 3/4 3/4 3/4 11 11 11 1 -1/2 12 Valve - MUELLER 110 Compression Connection for IPS* PE pipe x F.I.P. Quarter turn check - lock wing. 360° turn option available by adding -3 B -25196 suffix to catalog number (B- 25196 -3) Catalog size 3/4 1 Valve size 3/4 1 Pipe size 3/4 1 MUELLER 300 Ball Straight Service Valve Copper flare nut x F.I.P. Quarter turn check - lock wing. 8-25166 360° turn option available by adding -3 suffix to catalog number (B- 25166 -3) Catalog size I 3/4R 3/4 1 111t 11 1 -1/2 2 Valve size 5/8 3/4 3/4 11 1 -1/2 2 Pie size 3/4 3/4 11 11 1 -1/2 2 MUELLER 300 Ball Straight Service Valve - F.I.P. x F.I.P. Quarter turn check - lock wing. 360° turn option available by adding -3 B -20200 suffix to catalog number (B- 20200 -3) Catalog size 3/4Rt 1314 1 1x3/4 1IRt Catalog size 1 1 1 -1/2 12 im" Pack Joint Connection for CTS 3/4 O.D.* tubing - both ends 1IRt Quarter turn check - lock wing. 11 x3 /4Rt 360° turn option available by adding -3 P-25146 Valve size 5/8 suffix to catalog number (P- 25146 -3) Catal size 3 /4Rt 3/4 lRt I 1 1 -1/2 12 Valve size 5/8 1314 3/4 11 1 -1/2 12 Pie size 3/4 3/4 1 11 1 -1/2 2 MUELLER 300 Ball Straight Service Valve - MUELLER Pack Joint Connection for CTS O.D.* tubing x F.I.P. Quarter turn check - lock wing. P -25170 360° turn option available by adding -3 suffix to catalog number (P- 25170 -3) Catal size 3 /4Rt 3/4 3/4x1 1IRt 11 11 x3 /4Rt 1 -1/2 2 Valve size 5/8 3/4 3/4 3/4 11 3/4 1 -1/2 2 Pipe size 3/4 3/4 1 I I 1 1 1 -1/2 12 Catalo size 3 /4Rt 3/4 1Rt Valve size 3/4 3/4 3/4 Pipe size 3/4 3/4 11 MUELLER 300 Ball Straight Service Valve - F.I.P. x Copper flare nut Quarter turn check - lock wing. 360° turn option available by adding -3 8-25168 suffix to catalog number- 4-3/8" laying length for retrofit applications Catalog size 3 /4Rt 1 Valve size 5/8 1 Pi a size 3/4 1 MUELLER 300 Ball Straight Service Valve , A. I F.LP. x F.LP. Quarter turn check - lock wing. 360° turn option available by adding -3 B -20245 suffix to catalog number-- 3 -1/2" end -to -end dimension for retrofit applications Catalog size 3 /4Rt * See charts on pages 813.15 and 8D.16 for tubing and pipe that can be used with this connection. The " R' indicates this valve has a reduced Dort. The Dort size is one nominal size smaller than the valve inlet/outlet. MUELLER Valves and Couplings are manufactured and tested In accordance with . BALL ANGLE METER VALVES - 3/4 & 1 id area indicates chance Rev. 2 -05 MUELLER 300'" -3 suffix to catalog number. B -24258 Example: B- 24258 -3 Catalog size MUELLER 300 5 /8x3 /4Rt Ball Angle Meter Valve 5/80/4 5/8x3/4x3/4Rt Meter size Compression Connection for IPS PE* 5/8 pipe x meter swivel nut** 5/8 5/8x3/4, 3/4 Tubing size 360° turn option available by adding 3/4 -3 suffix to catalog number. 3/4 3/4 1 5/8x3/4, 3/4 1 Example: B- 24259 -3 Catalog size 5/80/40/4 5/8x3/4xl I Meter size 5/8x3/4, 3/4 5/8x3/4, 1 1 Catalog size 510/4x3/4 5 /8x3 /4x1 1R, I Meter size 5/8x3/4, 3/4 5/80/4, 3/4 11 1 Tubin size 3/4 1 I 1 I MUELLER 300 1 Ball Angle Meter Valve Me s ize MUELLER 110 Conductive 1 Compression Connection for IPS PE* Tubing size pipe x meter swivel nut** 1 Quarter turn check - lock wing. Catalog size 360° turn option available by adding 5/8x3/4xl 1Rt -3 suffix to catalog number. B -24259 5/8x3/4, 3/4 1 5/8x3/4, 3/4 1 Example: B- 24259 -3 Catalog size 5/80/40/4 5/8x3/4xl I Meter size 5/8x3/4, 3/4 5/8x3/4, 1 1 Tubing size 3/4 I 1 MUELLER 300 Ball Angle Meter Valve MUELLER INSTA -TITE Connection for IPS O.D.* tubing x meter swivel nut* * Quarter turn check - lock wing. 360° turn option available by B -24266 adding -3 suffix to catalog number. Example: B- 24266 -3 Catalog size 5/80/40/4 1 5/80/40/41tt Me s ize 5/8x3/4, 3/4 1 5/80/4, 3/4 Tubing size 3/4 1 3/4 Note: Two -piece factory assembly MUELLER 300 Ball Angle Meter Valve MUELLER Pack Joint Connection for CTS O.D.* tubing x meter swivel nut ** Quarter turn check - lock wing. 360° turn option available by adding -3 suffix to catalog number. P -24258 Example: P- 24258 -3 Catalog size 5 /80/41tt I 5/8x3/4 5/80/40/41tt Meter size 5/8 5/8 5/80/4, 3/4 Tubing size 3/4 3/4 3/4 Catalog size 5/8x3/4x3/4 5/8x3/4xl 1Rt I 1 Meter size 5/8x3/4, 3/4 1 5/8x3/4, 3/4 1 11 Tubing size 3/4 11 1 11 ,; . ; MUELLER 300 Ball Angle Meter Valve MUELLER INSTA -TITE Connection for CTS O.D.* tubing x meter swivel nut* * Quarter turn check - lock wing. 360° turn option available by adding B -24267 -3 suffix to catalog number. Example: B- 24267 -3 Catalog size 5/80/40/4 1 Meter size 5/8x3/4, 3/4 1 Tubing size 3/4 1 Note: Two -piece factory assembly * See charts on pages 811.15 and 8D.16 for tubing and pipe that can be used with this connection. ** Meter swivel nuts are regularly famished with a saddle feature to aid in meter installation and removal. A plain swivel nut is available as an option by adding a suffix of -1 to the catalog number. t The "R' indicates this valve has a reduced port. Port size is one nominal size smaller than the valve inlet/outlet MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI /AWWA C800. COPPER TUBE FOR CONSTRUCTION APPLICATIONS Cerro tube is the original copper tube for plumbing, air conditioning and refrigeration applications in residential, commercial and institutional installations. We provide a complete range of sizes and types, engineered to exact specifications to meet the highest standards of performance. PI 1 1 Ii tl 1 Copper Hard 10 ft. straight Green Domestic water ASTM B88 Water Tube, 20 ft. straight service and Type K distribution, fire (heavy wall) Soft 20 ft. straight protection, solar, 40 ft. coils fuel /fuel oil, HVAC, 60 ft. coils snow melting, 100 ft. coils compressed air, natural gas, liquefied petroleum (LP) gas, vacuum Copper Hard 10 ft. straight Blue Domestic water ASTM B88 Water Tube, 20 ft. straight service and Type L distribution, fire (medium wall) Soft 20 ft. straight protection, solar, 30 ft. coils fuel /fuel oil, HVAC, 40 ft. coils snow melting, 60 ft. coils compressed air, 100 ft. coils natural gas, liquefied petroleum (LP) gas, vacuum Copper Hard 10 ft. straight Red General plumbing ASTM B88 Water Tube, 20 ft. straight and heating purposes; Type M drainage waste, (light wall) vent and other light pressure uses. Copper Hard 10 ft. straight Yellow Drainage waste, ASTM B306 Drainage 20 ft. straight vents, soil and other Tube, non - pressure Type DWV applications Copper UNS No. C12200 Types K, L, and M ASTM B88 Color marking is not applicable to tube furnished in annealed straight lengths or coils. "NI li Amend roflhe Ma mGmupofmmpmes Typical uses include: • Type M - above ground residential and light commercial uses. (Sizes range from 3/8" - 8" diameter) • Type L - residential and commercial uses. (Sizes range from 1/4" - 8" diameter) • Type K - underground residential, commercial and industrial uses. (Sizes range from 1/4" - 8" diameter) • Type DWV - ASTM B306: used for drainage, waste and vents Cerra Flow Products, Inc. Corporate Headquarters PO Box 66800 • St. Louis, MO 63166 -6800 888-237-76111618-337-6000 • f.618- 337 -6958 www.cerroflow.com } N COPPER TUBE FOR REFRIGERATION APPLICATIONS Copper UNS No. C12200 ASTM B280 Refrigeration service tubing - a seamless copper tube produced to a standard range of sizes and to special internal cleanliness and dehydration requirements, normally furnished in soft temper coils and with ends capped or sealed. It is a preferred material for use with most refrigerants. COPPER TUBE FOR MEDICAL GAS APPLICATIONS This tube is specially cleaned and capped. Special care and handling is given to this product to prevent contamination of the system. Our Type K and L (cleaned and capped) is also specially cleaned for use in med- ical gas systems and meets the same allowable residue limit of 0.0035 g /sq. ft. of interior tube surface area. All of our Type K (cleaned and capped) tubing is fitted with plastic caps after cleaning to maintain the clean interior surface. Gas Tube For over 30 years, gas companies in the U.S.A. and Europe have used copper for fuel gas piping. Some advantages of using copper in fuel gas piping include: • Flexibility • Ease of bending • Compact sizing • Ease of joining • Resistance to corrosion F11 � ■11 A —b—fMw Marmon Grt pof —paniz Note: Plumbing and mechanical codes govern whattypes of products may be used for applications. Local codes should always be consulted for minimum requirements. Our alloy C12200 seamless copper tubing is manufactured in the USA and is produced in compliance with the applicable chemical and mechanical properties of ASTM standards. For packaging and pricing information, go to www.cerroflow.com or call toll free 888 - 237 -7611 or 618- 337 -6000. �, cerro - Flow Products, Inc. Corporate Headquarters PO Box 66800 • St. Louis, MO 63166 -6800 888-237-76111618-337-6000 • f.618- 337 -6958 www.cerroflow.com Medical Gas K OXY MED ASTM B819 Copper Soft 50 ft. coils Manufacture, ASTM 8280 Refrigeration 100 ft. coils installation and Tube maintenance of refrigeration equipment Copper UNS No. C12200 ASTM B280 Refrigeration service tubing - a seamless copper tube produced to a standard range of sizes and to special internal cleanliness and dehydration requirements, normally furnished in soft temper coils and with ends capped or sealed. It is a preferred material for use with most refrigerants. COPPER TUBE FOR MEDICAL GAS APPLICATIONS This tube is specially cleaned and capped. Special care and handling is given to this product to prevent contamination of the system. Our Type K and L (cleaned and capped) is also specially cleaned for use in med- ical gas systems and meets the same allowable residue limit of 0.0035 g /sq. ft. of interior tube surface area. All of our Type K (cleaned and capped) tubing is fitted with plastic caps after cleaning to maintain the clean interior surface. Gas Tube For over 30 years, gas companies in the U.S.A. and Europe have used copper for fuel gas piping. Some advantages of using copper in fuel gas piping include: • Flexibility • Ease of bending • Compact sizing • Ease of joining • Resistance to corrosion F11 � ■11 A —b—fMw Marmon Grt pof —paniz Note: Plumbing and mechanical codes govern whattypes of products may be used for applications. Local codes should always be consulted for minimum requirements. Our alloy C12200 seamless copper tubing is manufactured in the USA and is produced in compliance with the applicable chemical and mechanical properties of ASTM standards. For packaging and pricing information, go to www.cerroflow.com or call toll free 888 - 237 -7611 or 618- 337 -6000. �, cerro - Flow Products, Inc. Corporate Headquarters PO Box 66800 • St. Louis, MO 63166 -6800 888-237-76111618-337-6000 • f.618- 337 -6958 www.cerroflow.com Medical Gas K OXY MED ASTM B819 COPPER METER YOKES WITH Mueller Co. 8A.1 HORIZONTAL INLET AND OUTLET Rev. 8-04 Typical installation of a horizontal inlet and outlet copper meter yoke. Copper meter yokes with horizontal inlet and outlet and multi - purpose thread ends Catalog number H -1400 H -1401 H -1404 H -1405 B -2404 B -2405 Description Plain yoke With test valve With lock wing With lock wing With lock wing With lock wing 1 -5/8" proved model or -2 suffix for the nonapproved model. Examples: TM ASSE ground key ground key MUELLER 30OTM MUELLER 30OTM 3/4" check valve 3/4" angle meter angle meter Angle Ball Valve Angle Ball Valve 9 -3/8" Dimension E stop stop and test 14 -1/4" and test valve Dimension F - minimum riser height 7" (9 " * *) 7" (9" * *) 8" (10" * *) valve (12" * *) Other riser heights available Meter size Check valve options ,'r MUELLER Copper Meter Yokes can be ordered with one of the following: ill * an ASSE approved top entry vertical check valve; an ASSE approved dual 3/4" check valve; a dual check valve (ASSE non - approved). To order the ASSE 1" approved top entry check feature, add a suffix of -6A to the yoke cataloge Dimension A number; add - 6D for the same check with a test drain. For the dual check 1- 5/16" feature, add a suffix of 2A to the yoke catalog number for the ASSE ap- 1 -5/8" proved model or -2 suffix for the nonapproved model. Examples: TM ASSE H- 1404 -6D for the ASSE approved top entry vertical check with a test drain; Angle dual check approved top H- 1404 -2A for the ASSE approved model angle dual check valve. valve entry vertical 3/4" check valve 3/4" 1" Dimensions Meter size 5/8" 5/8" x 3/4" * 3/4" * ill * Nominal size of I.P. thread in meter nut 3/4" 1" 1" 1 -1/4" Dimension A 1- 1/16" 1- 5/16" 1- 5/16" 1 -5/8" Dimension B 7 -7/8" 7 -7/8" 9- 5/16" 11- 1/16" Dimension C - nominal pipe size of inlet and outlet 3/4" 3/4" 3/4" 1" Dimension D 7- 15/16" 7- 15/16" 9 -3/8" Dimension E 12 -5/8" 12 -5/8" 14 -1/4" 17 -1/4" Dimension F - minimum riser height 7" (9 " * *) 7" (9" * *) 8" (10" * *) 10" (12" * *) Other riser heights available 9 ", 12 ", 15 ", 18 ", 21 ", 24 ", 27 ", 30 ", 33 ", and 36" 9 ", 12 ", 15 ", 18 ", 21 ", 24 ", 27 ", 30 ", 33 ", and 36" 12 ", 15 ", 18 ", 21 ", 24 ", 27 ", 30 ", 33 ", and 36" 12 ", 15 ", 18 ", 21 ", 24 ", 27 ", 30 ", 33 ", and 36" * Add "R" to the end of the *Add "R" to the end of the yoke catalog number to order a reduced port Angle Ball Valve; EXAMPLE: 5/8x3/4x7 B- 2404R. ** Minimum with 6A or 6D option. Copper Meter Yokes are normally supplied less end connections. See pages 8A.48 and 8A.49 for and connections that can be used with these yokes. Note: the 5/8 ", 5/8" x 3/4 ", and 3/4 "sizes are furnished with a tie bar on heights greater than 15 ". The 1" size is furnished with a tie bar on heights greater than 18 ". SPECIFY METER SIZE, RISER HEIGHT AND CATALOG NUMBER. (UNIT WILL BE SUPPLIED PER CITY OF COPPELL SPECIFICATIONS I Multi- purpose thread ends (H -1405 shown) A� ME T E F w9ml 359 SERIES GALVANIZED METER BOX TABLE WITH 24" DIA. CORRUGATED CANS PART NO. SLOT HEIGHT WEIGHT # 359 A 14" 68 LBS # 359 A1S 1 14" 68 LBS # 359 B 18" 70 LBS # 359 B 1 S 1 18" 70 LBS # 359 C 2 24" 73 LBS # 359 D 30" 76 LBS # 359 E 1 36" 80 LBS # 359 F 42" 85 LBS # 359 G 48" 90 LBS # 359 H 54" 95 LBS # 3591 60" 100 LBS 34 SERIES METER BOX TABLE [ W :GALVANIZED 18" DIA. CORRUGATED CANS PART NO. SLOT HEIGHT WEIGHT # 34 A 14" 40 LBS # 34 A1S 1 14" 40 LBS # 34 B 18" 43 LBS # 34 01S 1 18" 43 LBS # 34 132S 2 18" 43 LBS # 34 C 24" 47 LBS # 34 CIS 1 24" 47 LBS # 34 D 30" 51 LBS # 34 E 36" 56 LBS # 34 F 42" 62 LBS # 34 G 48" 70 LBS # 34 H 54" 85 LBS # 341 60" 1 95 LBS 51 n z r x s ssaa �� a Odle ' its $ 3 0 0 0 s • ar R 4k +.► +rr ar :� s• r♦ riw � .+� .r For Non - Health Hazard Applications Job Name Job Location Engineer Approval Contractor Approval Contractor's P.O. No. Representative Series 007 Double Check Valve Assemblies Sizes: 1 /2" - 3" (15 - 80mm) Series 007 Double Check Valve Assemblies shall be installed at referenced cross - connections to prevent the backflow of pollut- ed water into the potable water supply. Only those cross -con- nections identified by local inspection authorities as non - health hazard shall be allowed the use of an approved double check valve assembly. Check with local authority having jurisdiction regarding vertical orientation, frequency of testing or other installation requirements. The valve shall meet the requirements of ASSE Std. 1015 and AWWA Std. C510. Approved by the Foundation for Cross - Connection Control and Hydraulic Research at the University of Southern California. Features • Ease of maintenance — only one cover • Top entry • Replaceable seats and seat discs • Modular construction • Compact design • Cast bronze body construction — 1 /2" - 2" (15 - 50mm) • Fused epoxy coated cast iron body — 2 — 3" (65 — 80mm) • Top mounted ball valve test cocks • Low pressure drop • No special tools required for servicing • 1 /2" - 1 " (15 - 25mm) have tee handles Specifications A Double Check Valve Assembly shall be installed at each noted location. The assembly shall consist of two positive seat- ing check modules with captured springs and rubber seat discs. The check module seats and seat discs shall be replaceable. Service of all internal components shall be through a single access cover secured with stainless steel bolts. The assembly shall also include two resilient seated isolation valves; four top mounted, resilient seated test cocks. The assembly shall meet the requirements of ASSE Std. 1015 and AWWA Std. C510. Approved by the Foundation for Cross - Connection Control and Hydraulic Research at the University of Southern California. Assembly shall be a Watts Series 007. k3 yo r ,ri a�aar'ts ss.tvv�t�° 2" (50mm) 007M1QT HC First Check Module Assembly Second Check Module Assembly The 007 Series features a modular design concept which facilitates complete maintenance and assembly by retaining the spring load. Now Available WattsBox Insulated Enclosures. For more information, send for literature ES -WB. IMPORTANT INQUIRE WITH GOVERNING AUTHORITIES FOR LOCAL INSTALLATION REQUIREMENTS Watts product specifications in U.S. customary units and metric are approximate and are provided for reference only. For precise measurements, ��® please contact Watts Technical Service. Watts reserves the right to change or modify product design, construction, specifications, or materials with- out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold. %" (20mm) 007M30T Pressure — Temperature '/2 – 2" (15 – 50mm) Temperature Range: 33 °F – 180 °F (0.5 °C – 82 °C). Maximum Working Pressure: 175psi (12.1 bar). 2'/2" – 3" (65 – 80mm) Temperature Range: 337 – 110 °F (05C – 43 °C) continuous, 140 °F (60 °C) intermittent. Maximum Working Pressure: 175psi (12.1 bar). Standards ASSE Std. 1015, AWWA Std, C510 IAPMO PS31, CSA B64.5 ��ssit" � Approvals ®SP ® ® �). t ASSE, AWWA, IAPMO, CSA, UPC ♦ Approved by the Foundation for Cross - Connection Control and Hydraulic Research at the University of Southern California. • Models LF and S are not listed. ♦ UL Classified (LF models only) 3 /4" - 2" (20 - 50mm) (except 007M3LF) ♦ UL Classified with OSY gate valves (2 and 3" horizontal only.) Horizontal and vertical "flow up" approval on all sizes Dimensions - Weights Models Sizes: 1 /2" - 2 (15 - 50mm) *B T D ...... As Suffix HC — Fire Hydrant Fittings dimension "A" = 23 (594mm) f� M SIZE (ON) DIMENSIONS WEIGHT in. mm A In. mm in. B mm in. C mm in. D mm F In. mm G In. mm R In. mm T In. mm lbs. kgs. ♦0070T 1 /2 15 10 254 4 117 2'/16 62 — — 5 127 3 85 2 59 2' /e 52 4.5 2 ♦007M30T 3 /4 20 11 282 4 102 3 79 — — 6 157 3'/6 87 2'/8 54 1 33 5 2.3 tA007M1QT 1 25 13 337 5 130 4 102 — — 7 191 3 85 1 11 /6 43 1 11 /16 43 12 5.4 tA007M20T 1 32 16 416 5 127 3 84 — — 9'/2 241 5 127 3 76 2 50 15 6.8 tA007M20T 1 40 16% 425 4 124 3' /z 89 — — 9% 248 5 148 3'/8 79 2 68 15.9 7.2 tA0071V11QT 2 50 19'/2 495 6 159 4 102 — — 13 340 6 156 3 87 2 68 25.7 11.7 • 0070T -S 1 /2 15 13 330 6 152 2 62 3 76 5 127 3 85 2 59 2 52 5 .5 2.5 • 007M30T -S 3 /4 20 14 368 6 156 3 79 3 76 6 157 3 87 2 54 1 33 6. 3.1 • 007M1QT -S 1 25 17 157 7 197 4 102 3 83 7 191 3% 85 1 43 1 " /i6 43 14 6.4 • 007M2QT -S 1 32 21 546 7 179 3 84 3 83 9 241 5 127 3 76 2 50 19 8.6 • 007M2QT -S 1 40 25 637 7 179 3 89 3% 95 9 248 5 148 3 79 2 68 19.6 8.9 • 007M1QT -S 2 50 27'/4 692 8% 222 4 102 4 102 13 340 6 156 3'/6 87 2 68 33.5 15.2 Suffix: S - bronze strainer LF - without shutoff valves LH - locking handle ball valves (open position) SH - stainless steel ball valve handles HC - 2 inlet /outlet fire hydrant fittings (2" valve) Prefix: U - Union connections 2'/2" – 3 (65 – 80mm) Suff ix: NRS - non - rising stem resilient seated gate valves OSY - UL/FM outside stem and yoke resilient seated gate valves LF - without shutoff valves QT -FDA - FDA epoxy coated quarter -turn ball valves *Subscript 'S' = strainer model Dimensions - Weights Sizes: 2'fa" — 3" (65 — 80mm) _ n 9" (229mm) E1 -------- I--- - - - - -- E - - - - -� - - -- °-- A ------------------------ -- ----- -- C (open) 4 /,0" (109mm) 1 "UOO7MIQT Sizes: 'h" — 2 (15 — 50mm) M M SIZE (DN) In. DIMENSIONS in. A mm 00070T 1 /2 WEIGHT 12 326 U007M20T 3 /4 20 13 350 0007M20T 1 25 16% 422 0007M20T 1 32 1 20 527 U007M20T 1 A 1 21 C U007M10T E, El 50 R 622 in. mm in. mm in. mm in. mm in. mm lbs. kgs. 007QT -FDA 2 65 33'/8 841 6 162 9 230 8 222 155 70 A 007 -NRS 2'/2 65 33'/8 841 9 238 9 230 8 222 155 70 A♦ 007 -OSY 2'/2 65 33'/8 841 16% 416 9 230 8 222 158 72 007 -OT -FDA 3 80 34 867 6 162 91/8 230 8 222 155 70 A♦ 007 -NRS 3 80 34'/8 867 10 260 91/8 230 8 222 185 84 007 -OSY 3 80 34'/8 867 18'/8 479 9 230 8 222 185 84 1 "UOO7MIQT Sizes: 'h" — 2 (15 — 50mm) M SIZE (DN) DIMENSIONS In. mm in. A mm 00070T 1 /2 15 12 326 U007M20T 3 /4 20 13 350 0007M20T 1 25 16% 422 0007M20T 1 32 1 20 527 U007M20T 1 40 1 21 546 U007M10T 2 50 1 24 622 1 Strainer Dimensions M N in. mm in. mm in. mm lbs. kgs. 2 65 10 254 6' /z 165 28 13 3" 80 10 267 1 7 178 134 15 `S Models only Capacity As complied from documented Foundation for Cross - Connection Control and Hydraulic Research at the University of Southern California lab tests. * Typical maximum system flow rate (7.5 feet/sec., 2.3 meters /sec.) ** LIL rated flow 'h" (15mm) bars psi CL .8 12 .7 10 .4 6 .3 4 .1 2 6 0 0 2 4 6 8 10 12 gpm 0 7.6 15.2 22.8 30.4 38 45.6 Ipm 5 7.5 10 fps 1.5 2.5 3.0 mps Flow bars psi 1.5 22 1.2 18 r .96 14 a .69 10 .41 6 .14 2 % (20mm) 0 5 10 15 20 25 30 35 40 45 50 gpm 0 19 38 57 76 95 114 133 152 171 190 Ipm 7.5 15 Ips 2.3 4.6 mps Flow IWwarrs' 1 (40mm) � •r r a i 1 r •� r• r IWwarrs' 1 (40mm) � •r r a i 1 :1 i�EMINIMINIM MIIM i�i�■ �gUll Ol,,, E A Watts Water Technologies Company USA: 815 Chestnut St., No. Andover, MA 01845 -6098; www.watts.com Canada: 5435 North Service Rd., Burlington, ONT L7L 5H7; wwwmattscanada.ca ES -007 0830 © 2009 Watts r :1 i�EMINIMINIM MIIM i�i�■ �gUll Ol,,, E A Watts Water Technologies Company USA: 815 Chestnut St., No. Andover, MA 01845 -6098; www.watts.com Canada: 5435 North Service Rd., Burlington, ONT L7L 5H7; wwwmattscanada.ca ES -007 0830 © 2009 Watts FIRE MATERIAL Series 774/774DCDA 774X/774XDCDA Double Check Backflow Preventer Double Check Detector Assemblies Sizes: 2' /2" - 12" 774 4" - 12" 774DCDA 6 11 - 8" 774X/774X DCDA CALIFORNIA PROPOSITION 65 WARNING WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. (Installer: California law requires that this warning be given to the consumer.) A LEADER IN VALVE TECHNOLOGY WATTS G;OKW REGULATOR —since 1874 Wattslndustries,lnc.— Water Products Division • Safety & Control Valves RP /IS- 774/774DCDA/774X/774XDCDA • Installation • Repair Kits • Service • Maintenance For field testing procedure, send for IS- TK- DP /DL, IS- TK -9A, IS- TK -99E and IS- TK -99D. For other repair kits and service parts, send for PL -RP -BPD. For technical assistance, contact your local Watts representative on back page. IMPORTANT: Inquire with governing authorities for local installation requirements. NOTE: For Australia and New Zealand: Pipeline strainers should be installed between the upstream shutoff valve and the inlet of the backflow preventer. LIMITED WARRANTY: Watts Regulator Company warrants each prod- uct against defects in material and workmanship for a period of one year from the date of original shipment. In the event of such defects within the warranty period, the Company will, at its option, replace or recondi- tion the product without charge. This shall constitute the exclusive remedy for breach of warranty, and the Company shall not be respon- sible for any incidental or consequential damages, including without limitation, damages or other costs resulting from labor charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water conditions, chemicals, or any other circumstances over which the Company has no control. This warranty shall be invalidated by any abuse, misuse, misapplication or improper installation of the product. THE COMPANY MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED EXCEPT AS PROVIDED IN THIS LIMITED WARRANTY. Basic Installation Instructions Watts Series 774 Double Check Valve Installation Note: The flange gasket bolts for the gate valves should be retight- ened during installation as the bolts may have loosened due to storage and shipping. Outlet Shutoff Valve #1 T Check with local authorities for installation requirements. Install valve in the line with arrow on valve body pointing in the direction of flow. Pipe lines should be thoroughly flushed to remove foreign material before installing the unit. A strainer should be installed as shown, ahead of the backflow preventer to prevent discs from unnecessary fouling. CAUTION: Do not install a strainer when backflow preventer is used on seldom -used water lines which are called upon during emergen- cies, such as fire sprinkler lines, etc. It is important that Series 774 be tested periodically in compliance with local codes, but at least once a year or more often, depending upon system conditions. 774 Series for Retrofit Installations Vertic ` 1lu " r. Second Check Vault Installation Watts Series 774 Installation Instructions Installation A. Series 774 may be installed in a horizon- tal or vertical flow up position. The shutoff valve with the test cock is to be mounted on the inlet side of the backflow preventer. The test cock is on the inlet side of the shutoff valve. B. The 774 should always be installed in an accessible location to facilitate testing and servicing. Check state and local codes to insure that the backflow preven- ter is installed in compliance, such as the proper height above the ground. The backflow preventer must be supported and is not designed to carry full weight of the stand pipe. C. Backflow preventers should never be placed in pits unless absolutely neces- sary and then only when and as ap- proved by local codes. Consult your local or state plumbing or health inspector. Watts recommends installation indoors or above ground in an insulated enclo- sure. Start Up D. The downstream shutoff should be closed. Open upstream slowly, fill the valve and bleed the air through Test cock 2, 3 and 4. When valve is filled, open the downstream shutoff slowly and fill the water supply system. This is necessary to avoid water hammer or shock dam- age. E . Two or more valves can be piped in par- allel (when approved) to serve a large supply pipe main. This type of installa- tion is employed where increase capacity is needed beyond that provided by a single valve and permits testing or ser- vicing of an individual valve without shutting down the complete line. The number of assemblies used in paral- lel should be determined by the engineer's judgement based on the oper- ating conditions of a specific installation. 12" Ref L« Watts 77d Parallel *for additional information on Watts insulated enclosures send for ES -WB or ES -WBT. 3 Above Ground *Insulated Enclosure Servicing Firs and Second Checks #1 Check 2 1 /2 " - 6" 0 -ring Se Groov Seat 0 -ring Sea Groove Hole 6" & 8" only oiler )er #2 Check Cleaning Position 0 -ring Seal & Spring Groove r Cam Arm O Roller Lug Seat Hole 6" & 8" only Clapper 0 -ring Seal & Groove Figure 2 Removing Check Assemblies (Before servicing be certain shut off valves are closed) 1. Slowly open all ball valves to relieve air and water pressure. Loosen bolts on groove coupler and remove groove coupler and cover plate from valve body. 2. Remove #1 Check assembly by using your hands to unscrew (turn counterclockwise) Check and remove through top access port. Do not use Arm as a handle to unscrew. If Check can not be loosened by hand, insert a long screwdriver between valve body and Check (see figure 3). Slowly apply pressure against the Check until loosened. Finish unscrewing by hand. Unscrew #2 Check (turn counter clockwise) by placing a long screwdriver between lugs and applying pressure to loosen #2 Check. Finish unscrewing by hand. 3. To clean #1 Check, (6' and 8" only) locate the Check Arm open ing stud on the outlet flange of the valve assembly. Slide the Check Arm over the stud with the check threads facing down ward (figure 1). Tighten 1/4" nut on stud to secure Check bar. 6" & 8" list Check DC 6" & 8" 2nd Check DC Slowly pull the assembly outward to open check allowing expo- sure of the seat and clapper contact area for cleaning. To clean #2 Check, lift Check Arm and hold in open position. Raise clap- per so that the end of the Check Arm rests between roller and clapper (figure 2). Thoroughly clean the seat area and clapper sealing surfaces of both Checks. Inspect seats, clapper sealing surfaces, Check Arms, and 0 -rings for damage. If not damaged gently close the clapper. If damaged, install a new Check assem- bly and /or 0 -ring. 4. Before reinstallation of Checks thoroughly clean o -ring groove and lubricate o -ring w /FDA approved lubricant. Insert and thread #2 Check first and then #1 Check. #2 Check should be tightened by inserting a long screwdriver between lugs to tighten firmly. Do not over tighten. Tighten #1 Check firmly by hand only. Replace cover plate, clean groove coupler gasket and groove, replace groove coupler. Figure 3 Threaded Stud on Valve Outlet Flange Figure 1 Watts Series 7741774DCDA 2'/2" - 6 774/774DCDA Repair Kits First Check Kit EDP No. Kit No. Size For use w /Model #'s 0888820 RK 774/774DCDA CK 1 2 1 /2" - 4" 2 1 /2 " - 4" 774/774DCDA / 6" 774X /774XDCDA 0888821 RK 774/774DCDA CK 1 6" 6" 774/774DCDA / 8" 774X /774XDCDA Kits include: Complete #1 Check with Check O -ring. Second Check Kit 0888822 RK 774/774DCDA CK 2 2 1 12" - 4" 2 1 /2 " - 4" 774/774DCDA / 6" 774X /774XDCDA 0888823 RK 774/774DCDA CK 2 6" 6" 774/774DCDA / 8" 774X /774XDCDA Kits include: Complete #2 Check with Check O -ring. Cover Kit 0888824 RK 774/774DCDA C 2 1 /2" - 4" 2 1 12 " - 4" 774/774DCDA 0888825 RK 774/774DCDA C 6" 6" 774/774DCDA / 8" 774X /774XDCDA 0888826 RK 774X /774XDCDA C 6" 6" 774X /774XDCDA Kit includes: Cover, Grooved Coupler & Gasket. 5 Watts Series 7741774DCDA 8 774/774DCDA Repair Kits First or Second Check Kit EDP No. Kit No. Size For use w /Model #'s 0888827 RK 774/774DCDA CK 4 8 ", 10 ", 12" 774/774DCDA Kits include: Complete Check with Check O -ring. Cover Kit 0888828 RK 774/774DCDA C 8 ", 10 ", 12" 774/774DCDA Kits include: Cover, Grooved Coupler & Gasket. Servicing First and Second Checks #1 Cam-Check Figure 2 #2 Cam-Check Figure 3 mac! mac! / a / Figure 4 Maintenance Instructions: Note: Watts assemblies require minimum maintenance. All assemblies must be retested once maintenance has been performed. (Before servicing be certain shut off valves are closed) Removing Cam - Checks 1. Shut down water system and lock out system if possible. Slowly then (without letting go of the access bar) push the cam open all ball valves to relieve air and water pressure. Loosen assembly slightly downstream so that the clapper is now parallel bolts on groove coupler and remove groove couple and cover to the valve body. Now bring the cam assembly through the plate from valve body check retaining wall. Leave the cam assembly clapper parallel to 2. #1 Check (Fig.2) the valve body. Pull the cam assembly through the access port. Using a 9/16" socket wrench or nut driver, remove the four nuts from the #1 check studs (See fig. 1) Using two hands, place 3. Using a 3/8" nut driver or a piece of small diameter pipe, place on them at 12 o'clock and 6 o'clock, wiggle the check assembly the cam arm torsion spring and move away from and around the free. Remove through access port with back of clapper first with torsion spring retaining bracket so as to relieve the torsion spring back of clapper first with spring end down. Pull check assembly tension. (See Figure 4) This will allow the cam arm to move out of main body. freely, enabling you to inspect the clapper face and cam seat. #2 Check (Fig.3) Thoroughly clean the seat area and clapper sealing surfaces, cam After loosening bolts with a 9/16" socket, remove bolts arms, and o- rings. completely, Using the centerline access bar, spin the cam 4. Before reinstallation of Checks thoroughly clean o -ring groove assembly from the 9 o'clock position to the 12 o'clock position, and lubricate o -ring with F.D.A. approved lubricant. 6 Check Studs Check Studs Testing- Double C heck Valve Assemblies The following Test Procedure is one of several that is recognized throughout the United States for verification of the func- tioning of Backflow preventers. The following procedure is not a specific recommendation. The Watts series of test kits are capable of performing any of the recognized Backflow test procedures. A. Flush all test cocks. B. Turn tester on (before connecting hoses). Tester must read all zeroes. Close VA and VB. Test No. 1 - Test No. 1 Check Valve 1. Install high side hose between TC #2 and tester connection A. 2. Install low side hose between TC #3 and tester connection B. 3. Open TC #2 then VA, bleed hose, then close VA. 4. Open TC #3 then VB, bleed hose, then close VB. 5. Install a bypass hose between VB and TC #1. Open TC #1 and bleed by loosening hose connection at VB. Tighten hose connection, fully open VB. Push - Print Head (wait) then Push - Star Test 6. Close shutoff valve #2 then #1. 7. Slowly open VA and loser high side pressure about -2 PSI below the low side pressure (differential reading about -2.0 PSI). Close VA. If reading is maintained, record as "tight ". If reading returns to 0 and the pressure A increases to pres- sure B, the check is recorded as leaking. If the reading re- turns to + PSI, No. 2 shutoff valve is leaking excessively, and must be replaced to test the valve. 8. Close all test cocks, remove hoses from TC #2 and TC #3 and TC #1. reopen shutoff valve #1. Proceed to Test No.2. Push - Stop Test. Test No. 2 - Test No. 2 Check Valve 1. Install high side hose between TC #3 and tester connection A. 2. Install low side hose between TC #4 and tester connection B. 3. Open TC #3 then VA, bleed hose, then close VA. 4. Open TC #4 then VB, bleed hose, then close VB. 5. Install a bypass hose between VB and TC #1. Open TC #1 and bleed by loosening hose connection at VB. Tighten hose connection, fully open VB. Push - Start Test 6. Close shutoff valve #1. 7. Slowly open VA and lower high side pressure about -2 psi below the low side pressure (differential reading about -2.0 psi). Close VA. If reading is maintained, record as "tight'. If reading returns to 0 and the pressure A increases to pres- sure B, the check is recorded as leaking. If the reading re- turns to + psi, No. 2 shutoff valve is leaking excessively, and must be replaced to test the valve. Push - Stop Test. Ti 774 Test 2 It is important that this device be tested periodically in compli- ance with local codes, but at least once per year or more as ser- vice conditions warrant. If installed on a fire sprinkler system all mechanical checks, such as alarm checks, single checks and backflow preventers should be inspected internally every one to five years in accordance with NFPA 13 A and NFPA 25 For additional testing information send for IS- TK- DP /DL, IS -TK -9A and IS- TK -99E Watts TK -DP Watts TK -DP MEGALUGS &BOLT /GSKT www.sigmaco.com ©2006 Sigma Corporation, All Rights Reserved 1 www.sigmaco.com The SIGMA ONE -LOKTM Series SLC is a mechanical joint restraining gland that implements a series of individually activated wedges into the mechanical joint follower gland. When the wedge segment is engaged by the actuating bolt, the primary contact edges of each wedge segment lock onto the pipe wall. This action causes the primary contact edges to grip the pipe and effectively restrain all classifications of both AWWA C900/C905 and ASTM D2241 IPS size PVC pipe. ONE -LOK SLC's precision contoured wedges provide proper contact and support of the PVC pipe wall. Each wedge is manufactured with an elongated contour that evenly matches the outside circumference of each nominal diameter of PVC pipe. ONE -LOK SLC's wedge actuating bolt provides the installer- with two visual torque indicators. The breakaway top and secondary shoulder stop ensure proper engagement of the wedge segment at the time of installation. Unlike other actuating bolts, the ONE -LOK 40 TM SLC is manufactured with a proprietary quality control system that ensures the breakaway tops will activate at the correct torque. The breakaway top is sized to match the same dimensions of the bolts and nuts used to assemble the mechanical joint fitting and follower gland, eliminating the need for special installation tools. Once engaged, the actuating bolt leaves a residual hex -head shank, allowing post - installation disassembly of the restrained joint, if necessary. ONE -LOK SLC also features a non - corrosive, two - piece ABS plastic spacer that is removed when using the product to restrain IPS sized pipes meeting ASTM D2241. The two -piece design of this spacer allows it to be removed without requiring disassembly of the product. When the ONE -LOK SLC is used to restrain pipes meeting AWWA C900, the spacer is left intact on the actuating bolt. ONE -LOK SLC's unique wedge segment and actuating bolt design allows the two components to interface using a cam action principle, allowing the wedge segments to rock and increase their grip on the pipe wall as thrust on the assembled joint increases. This also allows improved resistance to subsidence, seismic forces, and other movement within the maximum deflection limitations of the mechanical joint under applicable AWWA standards. (1) Break Away Top Bolt ug )tem houlder Stop (3) BS Spacer ©2006 Sigma Corporation, All Rights Reserved www.sigmaco.com Dimensions in Inches, Weights in Pounds Size Item No. Wt. CIOD IPS B.C. D T Bolts & Inserts No. Size Torque 3 SLC3 9 - 3.500 6.19 7.69 0.62 4 7/8 45 -55 4 6 8 10 SLC4 SLC6 SLC8 SLC10 11 12 19 25 4.80 6.90 9.05 11.10 4.500 6.625 8.625 10.75 7.50 9.12 0.75 9.50 11.12 0.88 11.75 13.37 1.00 14.00 15.62 1.00 4 3 6 8 7/8 7/8 7/8 7/8 45 -55 45 -55 45 -55 45 -55 12 SLC12 30 13.20 12.78 16.25 17.88 1.00 8 7/8 45 -55 14 SLC14 50 15.30 - 18.75 20.25 1.25 10 7/8 55 -65 16 SLC16 56 17.40 - 21.00 22.50 1.31 12 7/8 55 -65 18 SLC18 60 19.50 1 - 23.251 24.75 1.38 12 7/8 55 -65 20 SLC20 75 21.60 - 25.50 27.00 1.44 14 7/8 55 -65 SLC24 140 25.80 - 30.00 31.50 1.56 16 7/8 55 -65 E SLC30 198 32.00 - 36.88 39.12 2.00 20 1 70 -80 36 SLC36 248 38.30 - 43.75 46.001 2.00 24 1 1 70 -80 Sizes 4" -12" are FM approved for 150 psi on AWWA C900 pipe and have been tested in accordance with ASTM F1674. F APPROVED 3 -12" pressure rated at 200psi working pressure 14 -36" pressure rated at 235psi working pressure Sample Specification: Restraint for standard mechanical joint fittings shall be incorporated in the design of the follower gland and shall utilize multiple wedge segments that act against the pipe, increasingtheir resistance as the line pressure increases. The assembled joint shall maintain the maximum flexibility and deflection of all nominal pipe sizes after burial. Restraining gland, wedge segments, and actuating bolts shall be manufactured of high strength ductile iron conforming to the requirements of ASTM A536, Grade 65- 45 -12. Dimensions shall be compatible with standardized mechanical joints conforming to the requirements AWWA C111 /ANSI A21.11 and AWWA C153 /ANSI 21.53 through 24" (latest revision). Brea kaway tops shall be incorporated in the design oftheactuating boltstovisually ensure proper torque. The manufacturing of the actuating bolt must incorporate a quality control procedure that is deemed acceptable by the specifier and positively assures precise and consistent operating torque of the breakaway top. The mechanical joint restraining devices shall have a working pressure rating of 200psi (235psi for sizes 14 -36 ") minimum and provide no less than a safety factor of 2:1. Restraint shall be FM approved in applicable sizes. Restraining device shall be SIGMA ONE- LOKT" or approved equal. 1► l ©2006 Sigma Corporation, All Rights Reserved 3 SLC /11 -06 www.sigmaco.com Installation Instructions Note: This product is not designed to be used on plain end fittings. 1. Clean fitting socket and pipe end. Lubricate gasket and pipe end with soapy water (or approved pipe lubricant meeting AWWA C111). Install ONE -LOKTm restrainer on the pipe with the lip extension facing the pipe end, followed by the gasket, tapered side toward end of pipe. Insert pipe into fitting outlet and seat the gasket firmly and evenly into the gasket cavity. Maintain a straight joint during assembly. 2. Push the ONE -LOK gland toward the fitting and center it around the pipe with the lip evenly against the gasket. Insert the T -bolts and hand - tighten the nuts. If deflection is required, make up after joint assembly but before tightening T- bolts. 3. Tighten T -bolts in an alternating manner maintaining an even gap between the gland and the fittingface at all points around the socket. Repeat until all the T -bolts are within the recommended torque value of AWWA C111/C600. 4. For installation on IPS O.D. PVC Pipe, twist, break, and remove the ABS spacers from the actuating bolts. DO NOT REMOVE SPACERS when installing product on C900 PVC. Hand tighten all actuating bolt until complete contact of all wedge sgements is made with the pipe. 5. Tighten each actuating in a clockwise direction, alternating between the bolts in a star pattern until all the break -off tops have been removed. Never tighten an actuating bolt more than 180 degrees before moving to the next bolt. Cream Ridge, NJ Houston, exan er lty, ntario, au I age, (800)- 999 -2550 (800)- 999 -0109 (800)- 824 -4513 (800)- 688 -6230 (888)- 999 -0420 crm- sales @sigmaco.com htn- sales @sigmaco.com rps- sales @sigmaco.com ont- sales @sigmaco.com chi - sales @sigmaco.com ew York Texas Alabama California Illinois ew Jersey Louisiana Florida Arizona Indiana laryland Arkansas Georgia Colorado Wisconsin elaware Missouri North Carolina Alaska, Hawaii Michigan rginia Kansas South Carolina Idaho, Utah Minnesota ew England New Mexico Tennessee Nevada North Dakota astern Canada Nebraska Mlssissippi Washington South Dakota annsylvania Oklahoma Oregon, Wyoming Ohio Iowa Montana Kentucky Puerto Rico Western Canada West Virgina nw ff- I n1Z, It6*1 n Jc ... r%74,1^ n:... 4 @2006 Sigma Corporation, All Rights Reserved www.sigmaco.com O PROSELECr Product Features Gaskets: SBR in accordance with ANSI /AWWA C111/A21.11 T -Bolts /Nuts: Low alloy steel in accordance with ANSI /AWWA C111/A21.11 Model Numbers • IMJBGPM • IMJBGPP • IMJBGPU • IMJBGPX • IMJBGP10 • IMJBGP12 • IMJBGP14 • IMJBGP16 • IMJBGP18 • IMJBGP20 Product Specifications IMJBGPX 02007 Wolseley Distributed Exclusively by Ferguson, Stock Building Supply and Wolseley Canada 0352 10/07 PROSELECT' Product Features Cap Screws • Conform to ANSI /ASME B18.2.1 (Bolt) • Threaded in conformance to ANSI /ASME B1.1 • Low carbon steel • SAE J429 confirmation (Comparable to Grade A [A307]) • Tensile strength (min) PSI 60,000 • Zinc electroplated Nuts • Grade 2 (SAE J995) • Coarse thread • ANSI B18.2.2 • ASTM 563 • Zinc electroplated Gaskets • Gaskets are made from synthetic rubber • 1/8" thick 150# Full Face Red Rubber Product Specifications Model Numbers Nuts & Bolts Full Face Gasket Size Bolt Diam & Length (in) No. of Bolts ID (in) OD (in) Bolt Hole Dia (in) No. of Holes PSNBGZIRF8K 2 ZN 150# RR FF 1/8 FLG PKG 2 5/8 x 2 -3/4 4 2 -3/8 6 3/4 4 PSNBGZIRF8L 2 -112 ZN 150# RR FF 1/8 FLG PKG 2 -112 5/8 x 3 4 2 -7/8 7 3/4 4 PSNBGZIRF8M 3 ZN 150# RR FF 1/8 FLG PKG 3 5/8 x 3 4 3 -1/2 7 -1/2 3/4 4 PSNBGZIRFBP 4 ZN 150# RR FF 1/8 FLG PKG 4 5/8 x 3 8 4 -1/2 9 3/4 8 PSNBGZIRF8S 5 ZN 150# RR FF 1/8 FLG PKG 5 3/4 x 3 -1/4 8 5 -9/16 10 7/8 8 PSNBGZIRF8U 6 ZN 150# RR FF 1/8 FLG PKG 6 3/4 x 3 -1/2 8 6 -5/8 11 7/8 8 PSNBGZIRF8X 8 ZN 150# RR FF 1/8 FLG PKG 8 3/4 x 3 -1/2 8 8 -5/8 13 -1/2 7/8 8 PSNBGZ1RFBID 10 ZN 150# RR FF 1/8 FLG PKG 10 7/8 x 4 12 10 -3/4 16 1 12 PSNBGZIRF812 12 ZN 150# RR FF 1/8 FLG PKG 12 7/8 x 4 12 12 -3/4 19 1 12 PSNBGZlRF814 14 ZN 150# RR FF 1/8 FLG PKG 14 1 x 4 -1/4 12 14 21 1 -1/8 12 PSNBGZIRF816 16 ZN 150# RR FF 1/8 FLG PKG 16 1 x 4 -1/2 16 16 23 -1/2 1 -1/8 16 IT � � �� 1� Brand Product Nut & Bolt Materi P ressure Rati G asket Materi Gasket Style Ga sket Thickne Flanoe Dimensions PROSELECT NBG = NUT, BOLT S4 = 304 STAINLESS STEEL 1 =150# R = RED RUBBER F = FULL FACE 8 =1/8" D =1/2 K=2 U = 6 16 =16 & GASKET SET S6 = 316 STAINLESS STEEL 3 = 300# NE = NEOPRENE R = RING 6 =1/16" F = 314 L =2 -1/2 X=8 18 =18 NB = NUT Z = CARBON STEEL ZINC PLATED N = NON ASBESTOS G=11 M=3 10 =10 20 = 20 BOLT KIT H =1 -1/4 P=4 12 = 12 J =1 -1/2 S =5 14 =14 Warranty This PROSELECT product carries a 1 -year limited lifetime warranty. 02009 Wolseley Distributed Exclusively by Ferguson and Wolseley Canada 153805/09 Phone: (972) 446 -1655 Fax: (972) 446 -1684 Email: sales(Metawutilities.com INSULATION KITS Insulating sleeves manufactured of high density polyethylene, NEMA grade LE phenolic, and Mylar are available in a full range of sizes. Also available are one -piece integral sleeves and washers which are made of Minton, providing superior compression strength. Integral sleeves are available in sizes through 1 -1/2 ". A variety of high temperature sleeves are also stock items. With each insulating washer, a 1/8" thick S.A.E. electro- plated steel washer is provided to protect the insulating washer from damage by the nut. Advance flange insulation sets are available in single washer or double washer kits. Sleeve Specifications Material Dielectric Strength Volts/Mil Water Absorption % Max. Continuous Operating Temperature Polyethylene 450 0.01 150 °F / 41 °C Phenolic 400 -500 1.10 225 °F / 107 °C M lar 4,000 0.80 300 °F / 149 °C Minlon 1,200 0.22 250 °F / 121 °C Nomex 400 0.00 450 °F / 232 °C G -10 530 0.09 285 °F / 140 °C Type E is a full -faced gasket with the same outside diameter as the flange and precision cut bolt holes. This design facilitates proper alignment of the gasket during installation and foreign material prevented from shorting the flange insulation. Type E gaskets are available in plain face or Nitrile faced phenolic, as well as a variety of high temperature materials. Standard thickness of the gasket is 1/8 ". Gasket Retainer Specifications Name Grad e Water Absorption % Tensile Strength PSI Compressio n Strength PSI Dielectric Values VIM Max. Operating Continuou s CE 3.5 12,000 34,000 400 257 °F G7 0.09 22,000 40,000 400 400 °F G10 0.01 40,000 66,000 800 248 °F G11 0.2 43,000 63,000 900 347 °F XPN 1.5 18,000 45,000 600 266 °F XP 1.5 18,000 45,000 600 266 °F 1406 Hutton Drive Carrollton, TX 75006 120 Iron Horse, Suite A Hutto, TX 78634 MISCELLANEOUS u � u M uQ uC� qqq ii = N a c� M m z C Q � r� `r. 1 �N m J `v L4 Y u 0 y 4� N SEWER PIPE ASTM D3034 Gravity Sewer Pipe North American Pipe's ASTM D3034 Gravity Sewer PVC product line is manufactured to meet the needs of modern municipal waste water systems, residential waste water control and other non - pressure applications. With top quality raw materials and modern processing technology North American Pipe's ASTM D3034 Gravity Sewer pipe meets all industry standards in addition to our own rigorous quality control standards. North American Pipe's ASTM D3034 Gravity Sewer pipe utilizes Reiber style gaskets throughout the entire product offering. North American Pipe produces a full range of ASTM D3034Gravity Sewer pipe in SDR -35 and SDR -26 classifications. Whether specifying or installing our pipe you can be assured that North American Pipe will provide the pipe "Right, On Time, All the Time ". ASTM D3034 ASTM D1784 ASTM F477 ASTM D3212 ILiJi ;ri' _ Product Description: 4 1 ' 4.215 5.25 4.27 3.250 6 1' 6.275 7.50 5.40 4.125 8" 8.400 10.00 6.27 4.250 :J 10 11 ;.... 10.500 12.25 7.16 '.. 5.250 12" 12.500 14.25 8.04 5.500 15" 15.300 17.25 9.61 7.500 Note: These dimensions are for estimating purposes only * Dimension given for Approx. Bell Diameter (BD) is for highest pressure class --Nominal depth, depth will vary by pressure class ivry umim D3034 & F679 SEWER SPECIFICATION DATA Diamond gravity sewer pipe 4 inches through 48 inches shall be made of compounds conforming to material requirements of ASTM D3034 and ASTM F679 in accordance with ASTM D1784. Diamond PVC Sewer Pipe meets all the dimensional, chemical, and physical requirements as outlined in ASTM D3034 and ASTM F679. The pipe sizes 4 inches through 48 inches are made with an integral bell "water- tight "joint that meets the requirements of ASTM D3212 and that utilizes a Rieber gasket system for sealing that meets the requirements of ASTM F477. Each male end shall be beveled to facilitate joining and referencing marked for proper insertion depth. Diamond furnished lubricant is to be used in the joining process. Pipe Materials: Pipe shall be made of PVC plastic having a minimum cell classification of 12454 or 12364 as defined in Specification D1 784. Property ASTM Minimum Test Specific Gravity D792 1.40 Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 IZOD Impact Strength, D256 .65ft., lb./in. Pipe Modulus SDR E = 400,000 E = 500,000 �� SHORT FORM Specification for Diamond PVC Solid -Wall Sewer Pipe SDR 26 or SDR 35 or PS 46 or PS 115 Diamond PVC Solid -Wall Sewer Pipe shall be made of compounds conforming to ASTM D1784 manufactured in accordance with the material requirements of ASTM D3034 or ASTM F679. Diamond PVC Sewer Pipe must meet all dimensional, chemical, and physical requirements as outlined in ASTM D3034 orASTM F679. Diamond PVC Sewer Pipe shall be installed according to the requirements of ASTM D2321.Joints shall meet the requirements of ASTM D3212 and shall be formed using Rieber Technology. Uni -Bell UNI -PUB 6, "and the manufacturer's requirements." DIAMOND QP PLASTICS ® Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802 -1608 Sani -21 is supplied in 14 foot and 22 foot laying lengths. DIAMOND '00P C 0 R P 0 R A PLASTICS® 1 0 N Reiber Joint Illustration Prices are subject to a firm policy of "Price in effect at time of shipment on regular purchases" Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE68802-1608 VINYLTECH SEWER PIPS TECHNICAL DATA SUBMITTA6 CONFORMANCE These specifications designate the requirements for manufacturing and installing Vinyltech PVC sewer pipe. ASTM D 3034 - Standard Specification for Type PSM Poly (Vinyl Chloride) (PVC) Sewer Pipe and Fittings ASTM F 679 - Standard Specification for Poly (Vi- nyl Chloride) (PVC) Large- Diameter Plastic Grav- ity Sewer Pipe and fittings ASTM D 3212 - Standard Specification for Joints for Drain and Sewer Plastic Pipes Using Flexible Elastomeric Seals ASTM F 477 - Standard Specification for Elasto- meric Seals (Gaskets) for Joining Plastic Pipe ASTM D 1784 - Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Com- pounds ASTM D 2152 - Standard Test Method for Extruded Poly (Vinyl Chloride) (PVC) Pipe and Molded Fittings by Acetone Immersion ASTM D 2444 - Standard Test Method for Determination of the Impact Resistance of Ther- moplastic Pipe and Fittings by Means of Tup (Fall- ing Weight) ASTM D 2321 - Standard Practice for Under- ground Installation of Thermoplastic Pipe for Sewers and other Gravity -Flow Applications ASTM D 2412 - Standard Test Method for Determination of External Loading Characteristics of Plastic Pipe by Parallel -Plate Loading IAPMO (File No. 2128) - Uniform Plumbing Code (UPC) - Vinyltech sewer pipe is IAPMO listed for ASTM 3034 SDR 35 4 -15 inch and SDR 26 4 -12 inch. PIPE COMPOUND The pipe shall be extruded from compounds meeting the requirements of Cell Classification 12454 -B, as defined in ASTM D 1784, Standard Specification for Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds. PIPE Vinyltech pipe shall be manufactured in accor- dance with ASTM D 3034 and ASTM F 679. GASKET JOINT The gasket shall be reinforced with a steel ring and meet the requirements of ASTM F477. Vinyltech pipe shall have an integral bell end with a locked -in factory installed gasket and shall meet the requirements of ASTM D 3212. MARKING The pipe shall be marked in accordance with ASTM D 3034 and F 679. QUALITY CONTROL Requirements for manufacturing and testing are conducted in strict accordance with ASTM specifications and are outlined in ASTM D 3034 and F 679. INSTALLATION Recommended installation procedure of Vinyltech Corporation and the Uni -Bell PVC Pipe Association are outlined in ASTM D 2321, Underground Installation of Flexible Thermo- plastic Sewer Pipe. Vinyltech recommends the Uni -Bell Handbook of PVC Pipe as an invalu- able resource guide. ASSEMBLING THE PIPE Assembling of PVC Sewer Pipe is easily ac- complished by hand or by using a bar and block. A depth of entry mark serves as a visual check for rapid, accurate joint inspection. Do not over insert. 1) Remove any mud, sand, or other foreign matter from the belled and spigot ends of the pipe. Carefully clean the gasket area. 2) With a clean applicator (a brush or hand) lubricate the entire surface of the pipe from the spigot end to the depth of entry mark and the contact surface of the gasket with Vinyltech Brand Lubricant. 3) Brace the bell to avoid disturbing the al- ready installed joints. Align the pipe, insert the spigot into the bell and push. 4) Do not insert past the entry mark line. VTNYLTECI I: PVC -PIPE 201 S. 61 st Avenue • Phoenix, AZ 85043 602 233 -0071 •602 272 -4847 Fax - www.vtpipe.com AN # OITERTAIL comPANY VINYLTECH❑ GRAVITY SEWER MAIN TECHNICAL DATA SUBMI'1'1'AI6 NOMINAL SIZE (IN) (mm) D . , OUTER MINIMUM DIAMETER (IN) WALL . 14' LENGTH WEIGHT (LB /100') 20' LENGTH WEIGHT (LB /100') 4 (100) 4.215 0.120 105.7 104.2 6 (150) 6.275 0.180 232.6 229.0 8 (200) 8.400 0.240 417.8 410.3 10 (250) 10.500 0.300 657.4 643.9 12 (300) 12.500 0.360 944.1 922.7 15 (375) 1 15.300 0.437 1390.0 1361.0 D. NOMINAL SIZE OUTER MINIMUM (IN) (mm) DIAMETER (IN) WALL . 14' LENGTH WEIGHT (LB /100') 4 (100) 4.215 0.162 150.0 6 (150) 6.275 0.241 320.0 8 (200) 8.400 0.323 580.0 10 (250) 10.500 0.404 900.0 12 (300) 12.500 0.481 1300.0 15 (375) 15.300 0.588 2000.0 * Northern Pipe Products V NYLTE( li m 201 S. 61 st Avenue • Phoenix, AZ 85043 602 233 -0071 •602 272 -4847 Fax • www.vtpipe.com AN OTfERTAIL comPANY VINYLTECHE PVC•PIPE PRODUCT OVERVIEW: APCS -1201 CONSTRUCTION: One 12 AWG Copper Clad Steel HMW -PE Insulated Conductor APPROVALS: UL - Tracer Wire APPLICATION: Tracer Wire Suitable For Detecting Buried Facilities CONSTRUCTION PARAMETERS CONDUCTOR: 12 AWG Copper Clad Steel STRANDING: Solid NUMBER OF CONDUCTORS: INSULATION MATERIAL: INSULATION THICKNESS: COPPER 0. D.: FINISHED O.D.: WEIGHT PER 1000ft: 1 HMW -PE (High Molecular Weight Polyeth, 0.030" Nominal 0.081" Nominal 0.142" Nominal 22.03 lbs /1000 ELECTRICAL Et ENVIRONMENTAL PROPERTIES TEMPERATURE RATING: -20 °c to 80 °c OPERATING VOLTAGE: 30v INSULATION COLOR: Various Colors Available BREAK LOAD: 299 LBS TENSILE STRENGTH: 58,111 PSI PRINT LEGEND: "AGAVE WIRE - 12AWG HMW- PE -(30) COPPER CLAD STEEL TRACER WIRE (UL) 30v E246360" On special orders, the customer will accent all mil lengths and +/- 10% of total order reauested. The information presented here is. to the hest otherwise This specification is proprietary intellectual Property of Agave Wire. Any information contained herein shall not be disclosed to any party without written consent of Agave Wire. Manufactured in the U.S.A. P.O. Box 38409 • 10355 Sanden Drive - Dallas. TX 75238 • 2 FITTINGS Aft MULTI FITTINGS HIGHER STANDARDS" Y � AIL E %ov rili ffl itted to www.muItifittings.com TRENCH TOUGH PLUS'" GASKETED SDR35 SEWER FITTINGS Ideal for use in wastewater, stormwater and industrial waste applications. Reinforced to SDR26 thickness at key locations such as the branches of tees and wyes for optimal long -term performance. • Joint withstands 15 psi hydrostatic pressure and a -10.8 psi vacuum pressure. Leak-proof at Y joint deflection and 5% ring deflection. TRENCH ",COUGH PLUS"" HEAVY WALL SDR26 GASKETED SEWER FITTINGS • Compatible with SDR26 and SDR35 sewer pipe and are used in areas where the installation conditions are more challenging, such as deep burial applications or projects in poor soils. • Service fittings are manufactured with an "extra heavy wall" SDR24 thickness. • Easily identifiable with its grey gaskets. PVC SEWER FITTINGS 1 5 � SPECIFICATION CHART SEWER FITTINGS OPTIONS SIZE RANGE REFERENCED STANDARDS Trench To fth Plus r J—IN JECtIO! VP to MOLDED 0 F ASTM D3034, f079, F'1 GSA 162,2 Gasketed-filt 106 S005:: C*A iS 1. 2 UP t 4 IAOMO rile 24 4 ,3" 8 . INJECTION MOLDED: Trench Tough Plus up to 12' SDR26 ASTM D3034, F679, F170 Gasketed Heavy Wall FABRICATED: up to 27' ASTM D2665 (15" & 8') PRESSURE FITTINGS OPTIONS SIZE RANGE OR 51 INJECTION MOLDED. REFERENCED STANDARDS Blue Brute 4* - B* (DR 18) i C90D/C90SIC907::CIOD DR 2,5. MA 813 DR 25 FA (Molded FAB RICATED; DR18 CSA 8 1: D 14 R Factory h Undefwri Cycle Tough Pressure Fittings for Series 200 IPS Pipe gs) INJECTION MOLDED: Vh' - 8• ASTM D1784,D3139,D1599, DR 21 D2241,F477 CSA 8137.3 FABRICATED: NSF 61 10' - 24' 10 1 EASY SPECIFICATION CHART DR51, 7R25 INJECTION MOLDEMV, 8' 1 ". 1 4 El' (OR 11, i' AVMA 6660 V CIOD Sewer Fittings:: f cwt'00V DR32.5,' bR14 8 . 05 INJECTION MOLDED; 3 '-8 ASTM D2665 (15" & 8') Solvent Weld SDR35 FABRICATED: NSF 14 (6' & 8') CSA B181.2 (6' & 8 - 8' 15' ASTM F794 Ultra -Rib :: Open Profile 8' - 24",, AASHTO M304 CSA 8182,4 ASTM D3034 INJECTION MOLDED; - 6' 12" DWV Schedule 40 PVC PVC CSA, IAPMO, NSF FABRICATED.- 10" - 24" 630water Valves ABS 1. x r CSA, IAPMO, NSF, SEIC PVC PRESSURE FITTINGS OPTIONS SIZE RANGE OR 51 INJECTION MOLDED. REFERENCED STANDARDS Blue Brute 4* - B* (DR 18) i C90D/C90SIC907::CIOD DR 2,5. MA 813 DR 25 FA (Molded FAB RICATED; DR18 CSA 8 1: D 14 R Factory h Undefwri Cycle Tough Pressure Fittings for Series 200 IPS Pipe gs) INJECTION MOLDED: Vh' - 8• ASTM D1784,D3139,D1599, DR 21 D2241,F477 CSA 8137.3 FABRICATED: NSF 61 10' - 24' 10 1 EASY SPECIFICATION CHART RING &COVER w 0 J z EE x E -D CA E� Ei m Erz Li r cr w T I = f ty m 4 E " E � T u m � J w� (f} d cc E u _w Ir w �y y� y-� V 0 r- LL / 0 0 W Ln to u 0 z t w G� J x N� w w ' E r v � u e[ E C� � E r � u L � E u {G E rs E T J w E.: LL Em to �o E z O W Cl) LL W 0 C) E T E � u w U w f x V �� LO u r �E u _ 0 E °ESE F aE C-4 W T U) cq 4V z Q 4T rn T gj 0i m ca 0 10 LO CD CN H L Lr- r �E u _ 0 E °ESE F aE C-4 W T U) cq 4V z Q MISCELLANEOUS � r u 7 EG ry ii w 0 Ln H 7 r m I/ R z FE Al � Q7 L u N ON \I w a� w CL aC3 rti W J � W J _ 7t V) Z [}� 0 k Y r � VJ u IAYS U k Y r � VJ u d r n w s ' ;. ..... ...... Alt 6 ...... ...r A'' 1 e < . s f VIGNI t CL LLI 7 ' O a , f Customer Service Policy Ferguson Enterpriw'S, ins:. is Unconditionally committed to cusEmer service and satisfaction. r-erguson's commitment to assisting our ais'llomers obtain redress under the terms of manufacturers' warranties is a fundamental principle of our customer service philosophy. Ferguson (Ioes not manufacture any of the products we wll. Consequently, tike our CL[stomers, Ferguson mu it look to manufacturers to , rovide ,P warranty protection, Our customers' sole and exchisive warranq-, therefore, is that provided by manufacturers. Warranty Disclaimer. Ferguson Enterprises, Inc, and its subsidiaries ("Forgwx)n make no express or implied warranties, Ferguson by disclaims aU warranties, whetber express or ptied by operation of law or otbervise, including.. out Uinitati4ap, ag implied warranties of merMaWability or, tness for a particular purpose. Ferguson. shah I not be liable, directly or indirectly, for any loss, cunt, damage or expense, including, without limitation, labor charges or consequential or incidental damages, arising directl y or indirectly from,, the operation,, condition or use of products sold by Ferguson. Ferguson's sole liabi[ity, if any, shall be limited to the product',-, sales, price in all cases, T I Ir L