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ST0501-SP111221
"T 11 = -_ . ' -- PAVING COMPANY P.O. Box 270040 Dallas, Texas 75227 -0040 Telephone (972) 289 -0723 Fax (972) 216 -5637 n5 December 21, 2011 it ' t �' I City of Coppell 255 Parkway Blvd. Coppell, TX 75019 Attention: George Marshall, P.E. . Submittals: Deforest Road Reconstruction Mr. Marshall, Please review the attached submittals for this project and reurn 1 copy stamped approved, or with corrections noted. Hanson Reinforced Concrete Pipe Ferguson Waterworks -Pipe & Misc. fittings If you need any additional information, please feel free to call me at (972) 289 -0723. Sincerely, Craig ecka Tiseo Paving Co. aitaUlw.led 1974 Reinforced Concrete Pipe a Y v - . d . a d, s a\ ' • .l a > _v. .a .v a V . ..a T h Laying Length 1 0 Basic Dimensions I.D. Laying Wall Bell Aprox. Pipe Lenght Thickness Diameter Wt / Ft (Inches) (Feet) (Inches) (Inches) (Pounds) 12 6 2 19 1 / 8 101 15 6 2 1 /4 22 3 / 8 138 18 8 2 1 / 2 25 7 /8 178 21 8 2 3 / 4 29 5 / 8 228 24 8 3 33 3 / 8 282 27 8 3 1 /4 36 3 / 4 343 30 8 3 1 /2 40 1 / 8 406 33 8 3 3 / 4 43 3 / 4 481 36 8 4 47 1 /2 559 42 8 4 1 /2 57 3 / 4 768 48 8 5 63 3 / 4 948 54 8 6 1 /4 69 3 / 4 1,292 60 8 6 3 / 4 75 5 / 8 1,528 66 8 7 1 / 4 81 1,786 /z. 06 Sea Note: • Contact local manufacturer for availability. • Conforms to current ASTM C -76 specification for reinforced concrete pipe. For other specification(s) -No scale - All dimensions subject to allowable requirements, contact manufacturer. specification tolerances. TITLE PLANT STATE SECTION.PAGE DATE •'• ■•■ Single Offset Joint, 12" - 66'. Grand Prairi TX 3.3 08 -15 -06 Hanson Houston Reinforced Concrete Pipe O Gf s 'a , O z / c\\ 0. ' ',,c,,, �°� ,, \ j E� i� e �o . .\ % \ N. - i , . / I - I cn i a 1 I i iv I- 1= Confined Groove Joint Single Offset Joint Plan View Note: • Up to 60" RCP standard bend angles are 15 °, 30 °, 45° & 90 °. - No Scale - Contact manufacturer above 60 °. All dimensions subject to allowable • Other angles are available upon request. specification tolerances TITLE PLANT STATE SECTION.PAGE DATE ED. Confined Groove or Single Offset Joint Grand Prairie i • son Typical Bend Houston TX 3.5 08 -15 -06 Reinforced Concrete Pipe Confined Groove Joint Single Offset Joint 1 J O CA C d° • } �. I ♦ • ANE■1•1 e<s, L Plan View Approximate Section -No Scale- All dimensions subject to allowable specification tolerances. TITLE PLANT STATE SECTION.PAGE DATE • J• Confined Groove or Single Offset Joint Grand Prairie • E • Typical Concentric Wye Houston TX 3.8 08 -15 -06 Hanson 4- 1 ' H� SUBMITTAL DEFOREST ROAD COPPELL TX Q X FOUR STAR EXCAVATING INC PO BOX 270375 DALLAS, TX 75227 (1 0,' elle FERGUSON x) ,/1-i grew V\/a terworks ?,ti c'i` a WOLSELEY company 0(S " 6r e 10077 W University Drive ""/444 McKinney, McKinney , Texas 75071 (J)./ P 972 - 434 -2600 F 972 - 434 -2612 Prepared by: Todd Agnew Ferguson WaterWorks todd.agnew@ferguson.com TABLE OF CONTENTS WATER • Pipe • Fittings • Gate Valve & Valve Box • Fire Hydrant • Service Material • Megalugs & BoIt/Gskt 1 � Y TABLE OF CONTENTS SEWER • Pipe • Fittings • Miscellaneous 4, . TABLE OF CONTENTS STORM • Pipe • Miscellaneous WA TER " \. : ; PIPE (900: PVC Pressure Pipe � S PrCIFICATION DATA ��� Diamond (C9 P VC Pipe (4 " ASTM through 12 ") is made of 12454 compoun per A D1784, in accordance with the dimensio � chemical and physical requirements of ��. � ,� irof AWWA C900. ° Diamond (C900) PVC Pipe bears the mark 1 . International NSF the listin of � Underwriters Laborator , In (UL), and �� (DR & DR18) bears the listing of � Factory Mutual(FM). � � Diam ond (C900) PV P !..J,-",, � ��` � � of NSF, per ASTM F477, to s the ipe utilizes a gasket, integral bell socket , to the spigot of the next joint (which conforms � d �'� . to the requirements of ASTM D3139.) Each ° � - ���- male end is beveled to facilitate joint assembly, and the spigot is referenced marked to ensure proper insertion depth. Diamond furnished lubricant is to be used in the joining process. . g -i Factory Mutual Systems APPROVED Physical Properties of PVC 12454: Property ASTM Minimum i , ' Test 1.40 till [ I ) ;'" 0 Specific Gravity D792 Tensile Strength, psi D638 7,000 Tensile D256 le Modulus, psi D638 400,000 IZOD Impact Strength .65ft., lb./in. UnderWrlter Labo Inc.© SHORT FORM Specification for Diamond C900 PVC Water P ipe Diamond C900 PVC Water P shall be made of compounds conforming to ASTM D1784 with a cell classification of 12 Diamond C900 shall meet all the dimensional, chemical, and physical requirements as outlined in AWWA C900 and will be supplied in 20 foot laying le shall meet the requirements of ASTM D3139 and shall be formed using Rieber Technology. Gaskets shall meet the requirements of ASTM F477. Potable water pipe shall be manufactured from National Sanitation Foun• . '• • S approved compounds. IAMON PLASTICS ®µ ar Corpo ate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802 -1608 sW ". i ii E � qlp r -k� r la,n 41 1 P F; Reiber Joint Illustration D ) 1 C O WJ , ti �,.:, Extreme Testing C900 PVC pressure pipe, available in pressure r a t i n g s fora wide 'c tr Available range in si zes water from ansfer 4" through application ( 12 " 11 TiiNI Patin _... a. -'' 't'. �., :n f. _ , . - -_ - AWWA C900 SPECIFICATION DATA Tough ' ''' '"° � l ^" a s J�� fr .z " �,,, '� "�� ;^^yy es ; ' -- � q . - ! r ;" bY' vw v y P)p r i% 'k , �'" ,�t9 % Y 4:' x - dp r xh �a d ' fix v �4 w° 4 �� r 4" (100) 4.800 (121.9) 6 -1/2" 6 5 0.343 (8.71 0.267 (6.78) 0.192 (4.88) 6" (150) 6.900 (175.3) 9 -1/4" 6.5 6 0.493 (12.52) 0.383 (9.73) 0.276 (7.01) 8" (200) 9.050 (229.9) 11 -3/4" 7 6.5 0.646 : 0 6.4 1 0 ( n (9 10" (250) 11.100 (281.9) 14 1/4" 7.5 7 0.793 (20 0.617 0.53 (15.67) 12.78) , 0.444 0.362 (11.2 8) 12" (300) 13.200 (335.3) 16 -3/4" 8 7.5 0.943 (23.95) 0.733 (18.62) 0.528 (13.41) Tas rtt�s�.0 tt, -- r a s .. . "Possession of this page does not constitute an offer of sale" DIAMOND PLASTICS Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802 -1608 r a n, �; A 1 i � � 4 41, 4 a 1 El ' C orporation www.northamericanpipe.com Product Description: v�,y," r , ; , ''A S = AWWA C -900 i Municipal Water Pipe North American Pipe's AWWA C -900 PVC product .. a line is manufactured to meet the needs of modern municipal water distribution systems. With top �2,t quality raw materials and modern processing technology North American Pipe's C -900 pipe meets all industry standards in addition to our own ,„ rigorous quality control standards. North American Pipe's C -900 pipe utilizes Reiber style gaskets �-_ . throughout the entire product offering. North , ,"E , *, American Pipe produces a full range of CIOD pipe in DR -14, DR -18, and DR -25 classifications. ' , - , „, Whether specifying or installing our pipe you can ' " ' '-- * be assured that North American Pipe will provide the pipe "Right, On Time, All the Time ". This product Is made in accordance with the following specifications; AWWA C900 ASTM D1784 ASTM D3139 ASTM F477 ANSI /NSF 14 ANSI /NSF 61 PPI TR -3 UL 1285 FM 1612 Short Form Specification for North American Pipe Corporation 4101 AWWA C -900 Municipal Water Pipe kii " It Water main distribution pipe shall be made in accordance with AWWA C900 from a compound conforming to a cell classification of 12454 as ,> u° ry defined by ASTM D1784. Integral bells shall BPN „. 0 incorporate gaskets meeting the requirements of l� 9 9 q L fIM ASTM F477 and be locked into the bell The assembled joint shall meet the requirements of ASTM D3139. The laying length of the pipe shall be @ 44 20 feet. The pipe and gasket must be tested and APPROVED approved for contact with potable water in accordance with ANSI /NSF 61. The pipe and gasket shall be listed by Underwriters Laboratory and approved by Factory Mutual. Rev 08/2006 2801 Post Oak Blvd. ( Suite 6001 Houston 1 TX ( 77056 Phone: 713 - 840 - 7473 Toll Free 800 -999 -7473 Fax: 713- 552 -0087 iti ' N Ay Ir *►� � t r1 a O raicn www.northamericanpipe.com AWWA C - 900 Municipal Water Pipe T L C i u OD BD 1 '.. ,�,' , NOMINAL OUTSIDE *APPROX. **APPROX. INSERT DIA. SIZE . - NOM. SELL DIA. BELL DEPTH ' MARK (OD) (BD) (C) (L) 4" 4.80 6.50 6.11 3.88 6" 6.90 9.25 7.34 5.13 8" 9.05 11.75 9.08 6.13 10" 11.10 14.25 9.75 6.63 12" 13.20 16.75 11.02 7.38 NOMINAL PC 100 ' .. PC 150 PC 200 PIPE SIZE DR 25 DR 18 DR 14' ( . m 4" .192 .267 .343 6" .276 .383 .493 8" .362 .503 .646 10" .444 .617 .793 12" .528 .733 .943 Note: These dimensions are for estimating purposes only • Dimension given for Approx. Bell Diameter (BD) is for highest pressure class "• Nominal depth, depth will vary by pressure class Rev: 08/2006 2801 Post Oak Blvd. 1 Suite 6001 Houston 1 TX 1 77056 Phone: 713- 840 -7473 Toll Free 800- 999 -7473 Fax: 713 - 552 -0087 CHARLIOTTE PIPE AND FOUNDRY COMPANY Plastic Pipe and Fittings Drainage Systems Suggested Short Form Specifications ABS Schedule 40 Cellular Core (Foam Core) Pipe and DWV Fitting System: Pipe and fittings shall be manufactured from ABS compound with a cell class of 42222 for pipe and 32222 for fittings as per ASTM D 3965 and conform with National Sanitation Foundation (NSF) standard 14. Pipe shall be iron pipe size (IPS) conforming to ASTM F 628. Fittings shall conform to ASTM D 2661. All pipe and fittings to be produced by a single manufacturer and to be installed in accordance with manufacturer's recommendations and local code requirements. WARNING! Never test with or transport/store compressed air or gas in ABS pipe or fittings. Solvent cement shall conform to ASTM D 2235. The system to be manufactured by Charlotte Pipe and Foundry Co. and is intended for non - pressure drainage applications where the temperature will not exceed 160 °F. PVC Schedule 40 Cellular Core (Foam Core) Pipe and DWV Fitting System: Pipe and fittings shall be manufactured from PVC compound with a cell class of 11432 per ASTM D 4396 for pipe and 12454 per ASTM D 1784 for fittings and conform with National Sanitation Foundation (NSF) standard 14. Pipe shall be iron pipe size (IPS) conforming to ASTM F 891. Fittings shall conform to ASTM D 2665. All pipe and fittings to be produced by a single manufacturer and to be installed in accordance with manufacturer's recommendations and local code requirements. WARNING! Never test with or transport/store compressed air or gas in PVC pipe or fittings. Solvent cements shall conform to ASTM D 2564. Primer shall conform to ASTM F 656. The system to be manufactured by Charlotte Pipe and Foundry Co. and is intended for non - pressure drainage applications where the temperature will not exceed 140 °F. PVC Schedule 40 Solid Wall Pipe and DWV Fitting System: Pipe and fittings shall be manufactured from PVC compound with a cell class of 12454 per ASTM D 1784 and conform with National Sanitation Foundation (NSF) standard 14. Pipe shall be iron pipe size (IPS) conforming to ASTM D 1785 and ASTM D 2665. Fittings shall conform to ASTM D 2665. All pipe and fittings to be produced by a single manufacturer and to be installed in accordance with manufacturer's recommendations and local code requirements. WARNING! Never test with or transport/store compressed air or gas in PVC pipe or fittings. Solvent cements shall conform to ASTM D 2564. Primer shall conform to ASTM F 656. The system to be manufactured by Charlotte Pipe and Foundry Co. and is intended for non - pressure drainage applications where the temperature will not exceed 140 °F. (110) PO Box 35430 Charlotte, NC 28235 USA 704/372 -5030 800/438 -6091 FAX 800/553 -1605 www.charlottepipe.com AMERICAN DUCTILE IRON PIPE AMERICAN Fastite' Joint Pipe For Water, Sewage or Other Liquids Alliffit,ffirleeffit 11M-= AMERICAN Fastite Joint Pipe in sizes 4 "- The plain end of the pipe is tapered or rounded 64" for water, sewage or other liquids has the to facilitate entry into the bell and self- centering proven Tong -life and high- strength qualities in the gasket. On pipe cut in the field, the inherent in pipe produced centrifugally in plain end can be easily beveled and smoothed accordance with AWWA C151. In addition, by the use of a portable grinding wheel or this significant AMERICAN development, a other suitable apparatus. Methods of cutting dependable, single gasket, push -on type joint ductile iron pipe are described in Section 3. meeting the requirements of AWWA C111, A stripe is painted on the plain end of affords the customer lower joint cost and AMERICAN Fastite Joint Pipe to provide a time - saving advantages in installation. It pro- visual means of checking the joint alignment vides exceptional strength and flexibility and and to assure proper insertion. See page 2 -10 has been widely accepted by engineers, con- for detailed assembly instructions. tractors and utility officials since the 1950s. For added flexibility during construction, and for Fastite Gasket possible elimination of bends, a liberal 5° The Fastite Joint sealing component —a allowable deflection is standard in all sizes molded synthetic rubber ring gasket of two through 30 ", offering 21" offset in a 20' hardnesses, shaped to fit the configuration of length of pipe. Liberal deflection can also be the gasket socket —is manufactured per all provided in larger diameter pipe with standard requirements of ANSI /AWWA C111/A21.11 and Special Fastite Deflection Bells. and under AMERICAN's own rigid specifica- The patented AMERICAN Fastite Joint tions, assuring closely controlled dimensional embodies many advanced design features and and hardness properties. The smaller end of is rated for a water working pressure of 350 psi. the gasket is of harder rubber, approximately For specific conditions, ductile iron piping with 85 durometer hardness, which provides a this joint has been approved for much higher strong shoulder for self - centering on the gas - pressure conditions. The socket, which is scien- ket buttress, a permanent seal against cold tifically designed with two gasket recesses and a flow, and protection from deterioration. The dividing buttress, is manufactured to close larger end of the gasket is of softer rubber, tolerances so that the gasket is self- centered, approximately 65 durometer hardness, provid- securely confined, and firmly compressed for a ing ease of assembly and positive sealing. The permanent, tight, trouble -free joint. The Fastite design assures effective sealing at low or high joint seal, bubble -tight under vacuum and pressures and in straight or deflected joint external pressure, becomes even tighter with alignment. It also eliminates any concerns of the application of intemal pressure due to a spe- infiltration or root intrusion, and assures posi- cially designed wedging surface in the socket. tive sealing against negative pressure, thus preventing gasket "pullout" should a vacuum Fastite Joint Assembly be created in the line. The bell opening is slightly tapered to A taper on the inside of the gasket allows provide easy entry of the pipe end; the flared the entering pipe to locate and center on the socket design permits liberal joint deflection. hard section and reduces friction loads during 2 -6 AMERICAN DUCTILE IRON PIPE subsequent assembly. The snug fit and the can be assembled when submerged, though for hard section of the gasket, in conjunction with such installation, special AMERICAN underwater the design of the buttress, act to restrain the joint lubricant is recommended. See Table No. gasket against dislodgment during assembly. 2 -5 for appropriate lubricant quantities. Additional internal pressure results in increased tightness of the seal when pipe is either in Fastite Joint Materials straight alignment or deflected. Standard joint materials include Fastite Gaskets made of SBR (Styrene Butadiene plain rubber gaskets and a sufficient supply of Rubber) are standard. For information on gas- Fastite joint lubricant. Fastite pipes are most kets made of special types of rubber, for often readily joined with available excavating applications involving air or liquid tempera- equipment; however, assembly tools can be tures in excess of 150 °F, or for chemical, supplied by AMERICAN on a loan basis with a hydrocarbon or other special service applica- nominal deposit which is refundable upon tions, and for installations in contaminated return of tools in good condition. soils where permeation through gaskets might be a concern, consult AMERICAN for recom- Fittings mendations. See Table 2 -1. AMERICAN Fastite fittings in all sizes and ' AMERICAN 4 " -48" Mechanical Joint Fittings are Fastite Lubricant used with Fastite Joint pipe. See Sections 4 and 5. AMERICAN Fastite Joint Lubricant is a non -toxic water soluble material imparting nei- Coating and Lining ther taste nor odor to the conveyed water and is AMERICAN Fastite Joint Pipe can be fur - ANSI /NSF 61 approved. The lubricant is suitable nished asphaltic coated, cement lined, or with for use in hot or cold weather and will adhere to special coating or lining where required. See wet or dry pipe. AMERICAN Fastite Joint Pipe Section 11. Fastite Gaskets Table No. 2 -1 Common Name Chemical Name Temperature Common Uses or Trade Name Capability* Plain Rubber Styrene Butadiene 150 °F Fresh Water, Salt Water, Copolymer(SBR) Sanitary Sewage Plain Rubber Styrene Butadiene 150 °F Electrical continuity for thawing (conductive) Copolymer(SBR) of Service Water and Sewage EPDM Ethylene Propylene 250 °F Water, Sewage, Ketones, Diene Monomer Dilute Acids and Alkalies, Vegetable Oil, Alcohols, Air Neoprene Polychloroprene(CR) 200 °F Fresh Water, Sewage Nitrile Acrylonitrile 150 °F Non - Aromatic Hydrocarbons, Buna -N Butadiene(NBR) Petroleum Oil, Hydraulic Fluids, Fuel Oil, Fats, Oil, Greaset Fluoroelastomer FKM 300 °F Aromatic Hydrocarbons, Gasoline, Fluorel Refined Petroleum Products, most Viton ®* ** Chemicals and Solvents, High Temp., Air (Least permeable of all available Fastite gasket rubbers) 'AMERICAN reserves the right to furnish any Trade or Brand rubber for the chemical formulation specified. "Temperature is in reference to conveyed fluid. "'Viton® is a registered trademark of DuPont Dow Elastomers. Refer to Section 11 for temperature and service capabilities of pipe linings. Refer higher temperatures or other spedel requirements to AMERICAN for recommendations regardng suitable gasket material tThis gasket rubber is chemicalt resistant in the non - potable water uses shown but is not as resistant to permeation in potable water applications as FKM. All Fastite gaskets made from the materials in the above table are suitable for use with water containing normal concentrations of chkxamine. Where increased resistance to chloramine is desired, neoprene or fluoroelastomer materials should be considered. 2 -7 VA AMERICAN DUCTILE IRON PIPE AMERICAN Fastite® Joint for Ductile Iron Pipe ANSI /AWWA C111/A21.11 Standard Dimensions A 1IIIIIIIIIIII ' '' ' Mr . ice / /A 7 A D LAYING LENGTH F* A Table No. 2 -2 Nominal Dimensions in Inches Size Laying Length A D F* n ' Outside Diameter Depth of Socket Bell O.D. 4 20 4.80 3.31 6.40 6 20 6.90 3.38 8.60 8 20 9.05 3.75 11.16 10 20 11.10 3.75 13.25 12 20 13.20 3.75 15.22 14 20 15.30 5.23 17.73 16 20 17.40 5.23 19.86 18 20 19.50 5.50 22.16 20 20 21.60 5.50 24.28 24 20 25.80 5.50 28.50 30 20 32.00 6.50 34.95 36 20 38.30 6.50 41.37 42 20 44.50 7.50 48.27 48 20 50.80 8.00 54.71 54 20 57.56 8.50 61.65 60 20 61.61 8.75 65.80 64 20 65.67 9.00 70.04 "Dimensions subject to change at our option. Check AMERICAN if exact dimensions required. See Section 3 for additional information on ductile iron pipe. See Sections 4 and 7 for information on Fastite fittings. 2 -8 AMERICAN DUCTILE IRON PIPE iMil AMERICAN Fastite® Joint Pipe Allowable Joint Deflection eNaNINia x ', ■---- Table No. 2 -3 Maximum Recommended Deflectiont Nominal Standard Bell Special Deflection Bell Size Laying - in. Length _ y Radius X y Radius ffse pe 20 of Offset per 20' of ft DeHectbn Deflection Length Curve' Length Curve. in- Angle H. in. Angle H. 4 20 21 5° 230 - - - 6 20 21 5° 230 - - - 8 20 21 5° 230 - - - 10 20 21 5° 230 - - - 12 20 21 5° 230 - - - 14 20 21 5° 230 - - - 16 20 21 5° 230 - - - 18 20 21 5° 230 - - - 20 20 21 5° 230 - - - 24 20 21 5° 230 - - - 30 20 21 5° 230 - - - 36 20 17 4° 285 21 5° 230 42 20 12 3° 380 21 5° 230 48 20 12 3° 380 17 4° 285 54 20 12 3° 380 17 4° 285 60 20 12 3° 380 17 4° 285 64 20 12 3° 380 17 4° 285 'Approximate radius of curve produced by a succession of 20' lengths of pipe fully deflected. tSpecial Deflection Bells must be specifically ordered and will be marked with white bell face for easy identification. For easiest assembly, the joints should be assembled with the pipe in reasonably straight alignment. After joint assembly, the pipe may be deflected up to the maximum shown above. Offset distances are based on 20' lengths. Maximum Allowable Separation Table No. 2 -4 . Size S Separation i in. in. D -t 4 % m y. 8 s s \ \��t t R 10 15 /1 6 12 1% 14 1 16 1% 18 1 / 20 1% p Nom "aih // 24 2% �gene 30 2'/. 36 2 42 2% 48 2% 54 2% R = Radius of Curve (ft.) 60 3% 64 3% Y = Deflection Angle (degrees) Maximum Allowable Separation, "S ", in Standard Bell pipe is Nominal Laying Length Radius of Curve = approximately equal to the median pipe diameter in inches 2 x Tangent (Y _ 2) times the sine of the deflection angle. This is provided for information only and should not be used to determine precise joint deflection. 2 -9 . .'::',....:'..1..,.....,--...1',1,::!','1.1,:'1,11.'111111!:'11111111:;•!''';':;,,.*:.'illitIliiiriliktP10.;:li!'"itilltleilitil,1:::j!,1":,11.11.Eirifill111;:!::1'1:1:"1:1111.;:'!:::::.:1::!';:.!...'!::'-.:''.:'::::.::...::.1.-:.::.::1...:...'. . ....:,.,.:.: . „,:.: „,, FITTINGS 22U - Mechanical Joint Cl 10/A21.10 TYLER UNION' Full Body Quality Waterworks Produ+ t Revised 01/10 , su 2" through 48" ANSI /AWWA C110 /A21.10 -08 and 3 " -12" UL Listed (EX2111) Note: Cast with tested and traceable ASTM A536 Ductile Iron 2 "- 24" rated @ 350 PSI; 30 "- 48" & all fittings with flanged branches rated @ 250 psi Note: With use of special flange gasket 2 " -24" flanged fittings can be rated @ 350 psi For 350 psi flange joint applications, we recommend the use of annular ring type gasket or comparable. Upon completion of installation, mechanical joint fittings 2" - 12" are rated for a maximum of 5° deflection and 14" - 48 ", a maximum of 3° deflection. Meets all requirements, UL Registered ANSI /AWWA C104/A21.4 -08 M B y L ,s. ANSI /AWWA C104.A21.4 -08, p Double cement lining available 0 � `` y Mk ANSI /AWWA C116/A21.16 -09 Note: Epoxy coated fittings are 111, ����� + S available to the specification(s) required for your application(s) 1 .� \ \`� \ \ \ \� Available ANSI /AWWA C111/A21.11-7 0.12 AWWA C600 -99 using pipe K J D C A N F K conforming to ANSI /AWWA C151/A21.51 -02 Size A B C D F 0 X J K' K L M NO P S 2 2.50 2.50 3.39 3.50 2.61 28° 3 /4 4.75 6.25 6.25 .75 .62 .31 .63 .44 3 3.96 2.50 4.84 4.94 4.06 28° 3 /4 6.19 7.69 7.69 .94 .62 1.37 .31 .63 .52 4 4.80 2.50 5.92 6.02 4.90 28° 7 /e 7.50 9.12 9.12 1.00 .75 1.50 .31 .75 .65 6 6.90 2.50 8.02 8.12 7.00 28° 7 4 9.50 11.12 11.12 1.06 .88 1.63 .31 .75 .70 8 9.05 2.50 10.17 10.27 9.15 28° 7 /e 11.75 13.37 13.37 1.12 1.00 1.75 .31 .75 .75 10 11.10 2.50 12.22 12.34 11.20 28° 78 14.00 15.69 15.62 1.19 1.00 1.75 .31 .75 .80 12 13.20 2.50 14.32 14.44 13.30 28° 7 /e 16.25 17.94 17.88 1.25 1.00 1.75 .31 .75 .85 14 15.30 3.50 16.40 16.54 15.44 28° 7 /e 18.75 20.31 20.25 1.31 1.25 2.00 .31 .75 .89 16 17.40 3.50 18.50 18.64 17.54 28° 2 /8 21.00 22.56 22.50 1.38 1.31 2.06 .31 .75 .97 18 19.50 3.50 20.60 20.74 19.64 28° 7 /e 23.25 24.83 24.75 1.44 1.38 2.13 .31 .75 1.05 20 21.60 3.50 22.70 22.84 21.74 28° 7 /8 25.50 27.08 27.00 1.50 1.44 2.19 .31 .75 1.12 24 25.80 3.50 26.90 27.04 25.94 28° 7 /e 30.00 31.58 31.50 1.62 1.56 2.31 .31 .75 1.22 30 32.00 4.00 33.29 33.46 32.17 20° 1 36.88 39.12 39.12 1.81 2.00 2.75 .38 1.00 1.50 36 38.30 4.00 39.59 39.76 38.47 20° 1Y8 43.75 46.00 46.80 2.00 2.00 2.75 .38 1.00 1.80 42 44.50 4.00 45.79 45.96 44.67 20° 1% 50.62 53.12 53.12 2.00 2.00 2.75 .38 1.00 1.95 48 50.80 4.00 52.09 52.26 50.97 20° 1 /e 57.50 60.00 60.00 2.00 2.00 2.75 .38 1.00 2.20 Tyler Pipe Company • 11910 CR 492 • Tyler, Texas 75706 • (800) 527 -8478 Union Foundry Company • 1501 W. 17th Street • Anniston, Alabama 36202 • (800) 226 -7601 www.tylerunion.com gad GATE VALVE & VALVE BOX SERIES 2500 RESILIENT WEDGE GATE VALVE Rw G v 1 *44 T 61 I 2"-12" 250 p.s.i.g. SERIES 2500 RESILIENT WEDGE GATE VALVE jeoefe ,• * AMERICAN FLOW CONTROL It's What We Know.® SERIES 2500 RESILIENT WEDGE GATE VALVE RwG v 1 ...... CONSTRUCTION UPPER (3 RING SEALS DUCTILE- IRON OPFRATING NUTT can be replaced while the valve is provides strength and durability. fully open and under pressure. - - 10v.1 r; ',.:, SEAL . 11 seals lubrication chamber. 1 .,.... it - - ,r1 I ......----- THRUST minimize operating torque. IIIGII I KENGf I I BP(„/NZA ST [M AN D \AIDGL. NU '''''.. - §, ' " i resist corrosion and abuse. 1 ..., 3'7'14 ' fil ' '''., :'LWAr *1- --- :r 1 :'1, i -,..- 11 :, '" ig-. AND 017 f '1 "" ensures maximum corrosion RLA, {ION , r t. ', . -1. , resistance for long service life. Greater strength, durability, and lighter ,.4 .. weight than cast gray iron construction. 250 p.s.i.g. AWWA UL & FM pressure rating. .... 46 , : \ " ... . ... ,, , ,..., \ ..„,.., . . ., _ , „ , N : 1,.'," , \ ' . Oversize waterway. No recesses to trap debris or obstruct flow. 111 Reduces pumping costs. •. .... - ;' i N( AP '-.J i i :., , ;1 I , .. WEDGE ensures drop tight seal every time with low stem torque. 1 SERIES 2500 RESILIENT WEDGE GATE VALVE Rw G 1 FEATURES /BENEFITS /SPECIFICATIONS FEATURES The Series 2500 Ductile Iron 250 exterior. The fusion - bonded coating is Thrust Washers p.s.i.g. AWWA Resilient Wedge Gate applied prior to assembly so that even Two thrust washers are used. One is Valve is designed for use in drinking the bolt holes and body -to- bonnet located above, and one is located below water, sewage, and fire protection flange surfaces are fully epoxy coated. the thrust collar. These thrust washers systems as well as irrigation and Triple 0 -Ring Stem Seals ensure easy operation at all times. backflow control systems. This valve features triple 0 -Ring No Flat Gaskets Ductile Iron Construction stem seals. Two 0 -Rings are located The body -to- bonnet and bonnet - The ductile iron body, bonnet, above, and one 0 -Ring is located to- bonnet cover seals are pressure - and wedge provide strength and a below the thrust collar. The lower two energized 0- Rings. This eliminates pressure rating that meets or exceeds 0 -Rings provide a permanently the need for excessive bolt loading, the requirements of AWWA C515. sealed lubrication chamber that will which is required by designs that Strength more than doubles that make the valve easier to operate over use flat gaskets. The 0 -Rings are provided by cast gray iron designs, and a longer period of time. The upper reusable, which eliminates downtime the pressure rating is 250 p.s.i.g. All 0 -Ring ensures that sand, dirt, or grit during any needed repair. this strength and higher pressure rating cannot enter the valve to cause The Series 2500 Resilient Wedge is provided in a compact, lightweight, damage to the lower 0- Rings. This is Gate Valve is furnished in configurations and easy -to- handle ductile iron valve. especially important for buried and that are Listed by Underwriters Fusion - Bonded Epoxy sewage service applications. Laboratories, Inc. and Approved by The Series 2500 valve is fully Factory Mutual Research Corp. epoxy coated on the interior and the BENEFITS The Series 2500 Ductile Iron Resilient Wedge Gate Valve has these standard features: • UL Listed -FM Approved • 250 p.s.i.g. AWWA UL and FM • Seat Tested at 500 p.s.i.g. Pressure Rating • Fusion - Bonded -Epoxy Coating • Rubber - Encapsulated Wedge Complies With ANSI /AWWA C550 • Triple 0 -Ring Stem Seals'; • 250# Raised Face Flanges • Thrust Washers Available • Smooth (No Pocket) Waterway • Ductile Iron Body, Bonnet, Wedge, • 100% Leak-Tight Closure Operating Nut, and Stuffing Box • NSF Standard 61 Certified • Shell Tested at 500 p.s.i.g. • Complies with AWWA C515 SPECIFICATIONS Valves 2 " -12" shall be resilient AWWA C515 Standard. Two -piece energized 0- Rings. wedge type rated for 250 p.s.i.g. cold stem collars are not acceptable. The Stem shall be sealed by three water working pressure. All ferrous wedge nut shall be independent of the 0- Rings. The top two 0 -Rings shall components shall be ductile iron, wedge and held in place on three be replaceable with valve fully open ASTM A536. Valves 3 " -12" shall be in sides by the wedge to prevent possible and while subject to full rated full compliance with AWWA C515. misalignment. working pressure. 0 -Rings set in a The words "D.I." or "Ductile Iron" Valves shall be certified by NSF to cartridge shall not be allowed. shall be cast on the valve. The wedge Standard 61. Valve shall have thrust washers shall be ductile iron or bronze Bolting materials shall develop located with (1) above and (1) below encapsulated with EPDM rubber. the physical strength requirements of the thrust collar to ensure trouble - The wedge shall be symmetrical ASTM A307 and may have either free operation of the valve. and seal equally well with flow in regular square or hexagonal heads All internal and external surfaces either direction. with dimensions conforming to ANSI of the valve body and bonnet shall The gate valve stem and wedge B18.2.1. Metric size socket head cap have a fusion - bonded -epoxy coating, nut shall be copper alloy in accordance screws, therefore, are not allowed. complying with ANSI /AWWA C550, with Section 4.4.5.1 of the AWWA The operating nut shall be applied electrostatically prior to C515 Standard. Stainless Steel stems constructed of ductile iron and shall assembly. are not acceptable. The NRS stem have four flats at stem connection to Valves shall be American Flow must have an integral thrust collar in ensure even input torque to the stem. Control's Series 2500 Ductile Iron accordance with Section 4.4.5.3 of All gaskets shall be pressure- Resilient Wedge Gate Valve. 2 SERIES 2500 RESILIENT WEDGE GATE VALVE RwGv 1 DRAWING /DIMFNSIONS SERIES 2500 - STANDARD NRS DIMENSIONS SUBMITTAL DATA 2 " -12" SIZES QUANTITY 2" 2 -1/2" 3" 4" 6" 8" 10" - 12" 'IANOMEEL OM �r ❑ NRS with 2" Sq. Oper. Nut ❑ NRS with T -Head Oper. Nut A __ i ❑ NRS with Handwheel ❑ Post Indicator Valve (PIV) ill,Wi. ❑ 05 & Y • OPERATING " fa ACTUATOR (Check One) �I? ,Mi ❑ NRS with Enclosed Miter Gearing lli ❑ 2" Sq. Oper. Nut Parallel to Waterway �� l].II ❑ 2" Sq. Oper. Nut Perpendicular to Waterway L , , r'I ` ill ❑ Handwheel Perpendicular to Waterway 11 I 1 s N ., , �e: \` Open Direction: ❑ Left (C.C.W.) ❑ Right (C.W.) '- - 0 O End Connections: �,oE� Ems' Mechanical Joint Accessories: ❑ Yes ❑ No SHOWN WITH OPTIONAL HANOwHEEL E� UL Listed, FM Approved: ❑ Yes ❑ No SHOWN wrH 2 OPERATING NUT Other Requirements (List on a separate sheet): See notes at bottom of page. DIMENSION VALVE SIZE Series 2500 Series 2500 -1 2" 2 -1/2" 3" 4" 6" 8" 10" 12" A 9.25 11.03 11.84 13.91 17.12 20.47 24.06 27.59 B 10.22 12.00 N/A N/A N/A N/A N/A N/A End to End - MJ /MJ 8.25 N/A 8.62 10.00 10.50 11.50 12.50 13.50 Lay Length - MJ /MJ 3.25 N/A 3.62 5.00 5.50 6.50 7.50 8.50 End to End - FL/FL (Class 125) 7.00 7.50 8.00 9.00 10.50 1 1.50 13.00 14.00 End to End - FL/FL (Class 250) N/A N/A 11.12 12.00 15.88 16.50 18.00 19.75 End to End - TY/TY N/A N/A N/A 13.00 15.88 17.50 18.75 19.75 End to End - FL/MJ (Class 125) N/A N/A N/A 9.50 10.50 12.28 13.62 14.38 End to End - FLJTY (Class 125) N/A N/A N/A 11.00 13.19 14.50 15.88 16.88 End to End - PVC /PVC 10.75 11.12 11.38 13.00 15.88 17.50 N/A N/A End to End - Threaded 6.25 7.38 7.38 N/A N/A N/A N/A N/A Handwheel Diameter 8.06 8.00 8.00 10.00 12.00 14.00 15.50 15.50 No. of Turns to Open 9 1 1 13 14 20 26 32 38 1. 3" through 12" valves meet or exceed requirements of ANSI /AWWA C515. 2. 2 -1/2" through 12" valves may be ordered in configurations which are UL Listed and /or FM Approved. 3. 2" through 12" valves have 250 p.s.i.g. AWWA rated working pressure. 4. 2 -1/2" through 12" valves have 250 p.s.i.g. UL and FM rated working pressure. 5. Fusion - bonded -epoxy coating meets or exceeds requirements of ASME /AWWA C550. 6. Flanged ends are in accordance with ANSI /AWWA C1 10 /A21.10 (ASME B16.1, Class 125). 7. Threaded ends are in accordance with ASME B16.4, Class 125. 8. Mechanical joint ends are in accordance with ANSI /AWWA C11 1/A21.1 1. 9. Tyton" ends and push -on ends are in accordance with ANSI /AWWA C1 1 1/A21.1 1 for use on cost iron (CI) size ductile iron pipe. 10. PVC ends are suitable for use on steel (IPS) sizes of PVC or steel pipe. II. 4" through 36" valves are certified to ANSI /NSF Standard 61. 12. It is recommended that stems be vertical in raw sewage applications. 3 SERIES 2500 RESILIENT WEDGE GATE VALVE 1 DRAWING /DIMENSIONS /PARTS LIST STANDARD 3' G PiIONAL T -HEAD OPTIONAL NANOUREEL OPERATING MIT OPERATNG NUT It Z C) 29 Ar r 501- �/ C v I 41 3 65 .. 12 1 4 5 1111 43 - 15 19 ----- �� 8 14 I. % . ,7 tiere o0 � 7 s j 'k �T77 � h14e1 -1 SERIES 2500 — STANDARD NRS PARTS LIST 2" SIZE REFERENCE DESCRIPTION MATERIAL QTY NUMBER Series 2500 1 Hex Head Bolt, 5/8 -11 x 1" Stainless Steel 1 2 Operating Nut, 2" Square Ductile Iron 1 Operating Nut, T -Head (Optional) 3 0-Rinq Nitrile Rubber 2 4 Lower Thrust Washer Nylon 1 5 Stuffing Box Gasket Nitrile Rubber 0-Ring 1 7 Stuffing Box Ductile Iron 1 8 Bonnet Ductile Iron 1 10 Bonnet Gasket Nitrile Rubber 1 11 Body Ductile Iron 1 12 Stem Manganese Bronze 1 14 Resilient Wedge Cast Bronze, Coated with EPDM Rubber 1 15 Hex Nut, 5/8-11 Stainless Steel 4 17 Handwheel Cast Aluminum 1 19 Hex Head Bolt, 5/8 -11 x 2 -1/4" Stainless Steel 2 29 Flat Washer, 5/8 Stainless Steel 1 41 Hex Head Bolt, 5/8 -11 x 1 -1/2" Stainless Steel 2 50 Spiro! Pin, 5/16 x 1 -1/2" Stainless Steel 1 65 Upper Thrust Washer Stainless Steel 1 4 SERIES 2500 RESILIENT WEDGE GATE VALVE RwGv 1 DRAWING /DIMENSIONS /PARTS LIST STANDARD 2' OPTIONAL T -HEAD OPTIONAL OPERATING NUT OPERATING NUT HANDWHEEL 1 29 I 2 l 2V 17 —3 6 /V� 7 1 65 ono WW 12 l 49 4 <..> 5 III. 8 ( � �19 (!�� >' �� 40 15 — i ` 14 yv; ' � ,r l 10 11 filik)i, 15 t r. „, IL1477 -1 � I O SERIES 2500 — STANDARD NRS PARTS LIST 2 -1/2” & 3" SIZES REFERENCE DESCRIPTION MATERIAL Q NUMBER Series 2500 2 -1/2" 3" 1 Hex Head Bolt, 5/8 -11 x 1" Stainless Steel 1 1 2 Operating Nut, 2" Square Ductile Iron 1 1 Operating Nut, T -Head (Optional) 1 — 3 0-Ring Nitrile Rubber 2 2 4 Lower Thrust Washer Nylon 1 1 5 Stuffing Box Gasket Nitrile Rubber 0-Ring 1 1 6 Hex Head Bolt, 5/8 -11 x 1 -3/4" Stainless Steel 2 2 7 Stuffing Box Ductile Iron 1 1 8 Bonnet Ductile Iron 1 1 10 Bonnet Gasket Nitrile Rubber 1 1 11 Body Ductile Iron 1 1 12 Stem Manganese Bronze 1 1 14 Resilient Wedge Cast Bronze, Coated with EPDM Rubber 1 1 15 Hex Nut, 5/8-11 Stainless Steel 4 4 17 Handwheel Ductile Iron 1 1 19 Hex Head Bolt, 5/8-11 x 2 -1/4" Stainless Steel 2 2 29 Flat Washer, 5/8 Stainless Steel 1 1 40 UL/FM Label Pressure - Sensitive Acrylic Film 1 1 49 0-Ring Nitrile Rubber 1 1 50 Spirol Pin, 5/16 x 1 -1/2" Stainless Steel 1 — 65 Upper Thrust Washer Stainless Steel 1 1 5 SERIES 2500 RESILIENT WEDGE GATE VALVE R w G v 1 DRAWING /DIMENSIONS /PARTS LIST STANDARD 2' OPTIONAL HANDWHEEL OPERATING NUT 1 29 2 02ti� 17 3 6 \4 &1 65 7 �� 12 i' 49 / 65 5 .. 9 tc 15 -----______./I ti 19 (61 ��'1„/�� 21 w) 8 I rP 40 13 14 trl 10 - I 11 'I /` 15 , , ..,„., it, 1L2500 SERIES 2500 -1 — STANDARD NRS PARTS LIST 4" — 8" SIZES REFERENCE DESCRIPTION MATERIAL (NY NUMBER Series 2500 -1 4 " 6" 8" 1 Hex Head Bolt, 5/8 -11 x 1" Stainless Steel 1 1 1 2 Operating Nut, 2" Square Ductile Iron 1 1 1 3 0-Ring Nitrile Rubber 2 2 2 5 Stuffing Box Gasket Nitrile Rubber 0-Ring 1 1 1 6 Hex Head Bolt, 5/8 -11 x 1 -3/4" Stainless Steel 2 2 2 7 Stuffing Box Ductile Iron 1 1 1 8 Bonnet Ductile Iron 1 1 1 9 Hex Head Bolt, 5/8 -1 1 x 2" Stainless Steel 4 — — 10 Bonnet Gasket EPDM Rubber 1 1 1 11 Body Ductile Iron 1 1 1 12 Stem Manganese Bronze 1 1 1 13 Wedge Nut Manganese Bronze 1 1 1 14 Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber 1 1 1 15 Hex Nut, 5/8 -11 Stainless Steel 6 8 10 17 Handwheel Ductile Iron 1 1 1 19 Hex Head Bolt, 5/8 -11 x 2 -1/4" Stainless Steel — 6 — 21 Hex Head Bolt, 5/8 -1 1 x 2 -1/2" Stainless Steel — — 8 29 Flat Washer, 5/8 Stainless Steel 1 1 1 40 UL/FM Label Pressure - Sensitive Acrylic Film 1 1 1 49 0-Ring Nitrile Rubber 1 1 1 65 Thrust Washer Stainless Steel 2 2 2 69 Wedge Cover Acetal 2 2 2 L ra SERIES 2500 RESILIENT WEDGE GATE VALVE RwGv 1 DRAWING /DIMENSIONS /PARTS LIST STANDARD 2' OPTIONAL HANDWHEEL OPERATING NUT 41 29 2 -S � 17 9 .! y/. 3 ti/ 65 I 49 12 65 5 u = 15 \C-^�`l 22 iC, b7 14• CO a t% 13 74 �IIli 11 4.100„,,,,,, 15 :o• 48 �rz•i 4 . /(0 /, L2500 -2 SERIES 2500 -1 – STANDARD NRS PARTS LIST 10" & 12" SIZES REFERENCE DESCRIPTION MATERIAL QN NUMBER Series 2500 -1 10" 12" 1 Hex Head Bolt, 5/8 -11 x 1" Stainless Steel 1 1 2 Operating Nut, 2" Square Ductile Iron 1 1 3 0-Ring Nitrile Rubber 2 2 5 Stuffing Box Gasket Nitrile Rubber 0-Ring 1 1 7 Stuffing Box Ductile Iron 1 1 8 Bonnet Ductile Iron 1 1 9 Hex Head Bolt, 5/8 -11 x 2" Stainless Steel 4 4 10 Bonnet Gasket EPDM Rubber 1 1 11 Body Ductile Iron 1 1 12 Stem Manganese Bronze 1 1 13 Wedge Nut Manganese Bronze 1 1 14 Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber 1 1 15 Hex Nut, 5/8 -11 Stainless Steel 14 4 17 Handwheel Ductile Iron 1 1 22 Hex Head Bolt, 5/8 -11 x 2 -3/4" Stainless Steel 10 – 29 Flat Washer, 5/8 Stainless Steel 1 1 40 UL/FM Label Pressure- Sensitive Acrylic Film 1 1 41 Hex Head Bolt, 5/8 -11 x 1 - 1/2" Stainless Steel 1 1 48 Hex Nut, 3/4 -10 Stainless Steel – 10 49 0-Ring Nitrile Rubber 1 1 65 Thrust Washer Stainless Steel 2 2 67 Hex Head Bolt, 3/4 -10 x 3" Stainless Steel – 10 69 Wedge Cover Acetal 2 2 7 SERIES 2500 RESILIENT WEDGE GATE VALVE RwGv 1 DRAWING /DIMENSIONS /PARTS LIST 2B 2 b 11 2 CU 17 / �t6 4 I ``QQ 20 €V� 1 2 0 2 2 I\ PI A�1 /� O 23 v 23 2 ' iO -, '�- 24 ,9 � J \ \ \ �F� 24 �i � �, VVV )i)_________:.......____________;:i° 410, TTT 40 21 1 25" 21 40 12A 12A 12D 120 - — ,2 120 12E 12E t, ' ''4,,_____— — 12C 10 4P 10 11 ,1 11 S ! 15 15 4 / 0 1L1487 -1 LUeZ -i SERIES 2500 — OS & Y PARTS LIST 2 ", 2 -1/2 ", & 3" SIZES REFERENCE 0T1' NUMBER DESCRIPTION MATERIAL Series 2500 2" 2 -1/2" 3" 2 Stem Nut Free Cutting Brass 1 — — 2 Stem Nut Forging Brass — 2 2 4 Handwheel Washer Nylon 1 1 1 10 Bonnet Gasket Nitrile Rubber 1 1 1 11 Body Ductile Iron 1 1 1 12 Stem & Wedge Assembly See Below 1 1 1 12A Stem Free Cutting Brass 1 1 1 12C Groove Pin Stainless Steel 1 1 1 12D 0-Ring Buna N Rubber 1 — — 12D 0-Ring Nitrile Rubber — 1 1 12E Resilient Wedge Cast Bronze, Coated with EPDM Rubber 1 1 1 15 Hex Nut, 5/8-11 Stainless Steel 2 2 2 16 Hex Nut, 5/8-11 Brass 2 2 2 17 Handwheel Gray Iron 1 — — 17 Handwheel Ductile Iron — 1 1 19 Hex Head Bolt, 5/8-11 x 2 -1/4" Stainless Steel 2 2 2 20 Gland Follower Ductile Iron 1 1 1 21 Hex Head Bolt, 5/8 -11 x 2 -1/2" Stainless Steel 2 2 2 23 Gland Sintered Bronze, Oil Impregnated 1 1 1 24 Packing Ring Tallow Impregnated Flax 3 4 4 25 Bonnet Ductile Iron 1 1 1 26 Handwheel Nut Cast Bronze 1 — — 28 Square Key Stainless Steel 1 — — 40 UL/FM Label Pressure- Sensitive Acrylic Film 1 1 1 8 SERIES 2500 RESILIENT WEDGE GATE VALVE RwGv 1 DRAWING /DIMENSIONS /PARTS LIST 2 -- --- 17 �`' ►� 16 20 25 .. 2 _ V i- 24 22 - 5 -- jij i' 4 9 u 15 _ \ 40 6 12 3 3 .. �. 16 6 �l�''� 10 �� '/- 11 e: ��� ,5 • 0 a 0.2691 SERIES 2500 -1 - OS & Y PARTS LIST 4" - 8" SIZES REFERENCE QTY NUMBER DESCRIPTION MATERIAL Series 2500 -1 4" 6" 8" 2 Stem Nut Bronze 2 2 2 3 0-Ring Nitrile Rubber 1 1 1 4 Handwheel Washer Brass 1 1 1 5 Stuffing Box Gasket Nitrile Rubber 1 1 1 8 Bonnet Ductile Iron 1 1 1 9 Hex Head Bolt, 5/8 -1 1 x 2" Stainless Steel 6 2 2 10 Bonnet Gasket EPDM Rubber 1 1 1 11 Body Ductile Iron 1 1 1 12 Stem Free Cutting Brass 1 1 1 13 Wedge Nut Ductile Iron 1 1 1 14 Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber 1 1 1 15 Hex Nut, 5/8 -11 Stainless Steel 6 8 10 16 Hex Nut, 5/8 -11 Brass 2 2 2 17 Handwheel Ductile Iron 1 1 1 18 Groove Pin Stainless Steel 1 1 1 19 Hex Head Bolt, 5/8-11 x 2 -1/4" Stainless Steel — 6 — 20 Gland Follower Ductile Iron 1 1 1 21 Hex Head Bolt, 5/8 -11 x 2 -1/2" Stainless Steel — — 8 22 Hex Head Bolt, 5/8 -1 1 x 2 -3/4" Stainless Steel 2 2 2 23 Gland Sintered Bronze, Oil Impregnated 1 1 1 24 Packing Ring Tallow Impregnated Flax 5 5 5 25 Yoke Ductile Iron 1 1 1 40 UL/FM Label Pressure - Sensitive Acrylic Film 1 1 1 69 Wedge Cover Acetal 2 2 2 SERIES 2500 RESILIENT WEDGE GATE VALVE RwGv 1 DRAWING /DIMENSIONS /PARTS LIST -i 26 ` 4 16 moo t o v 20 2 �I II 0 23 � 2G 25 l41 :_ ; 21 --- - i 5 IH � I / 22 a, 15 �� 8 v I/ / ‘,.._ 14 tAi 69 ,MO--Th'. 10 124 11 12 - 12D � �_�; - 128 ' / 15 ia, ; ; I I SERIES 2500 -1 — OS & Y PARTS LIST 10" & 12" SIZES REFERENCE QTY NUMBER DESCRIPTION MATERIAL Series 2500 -1 10" 12" 2 Yoke Nut Manganese Bronze 1 1 4 Handwheel Washer Brass 1 1 5 Stuffing Box Gasket Nitrite Rubber 0 -Ring 1 1 8 Bonnet Ductile Iron 1 1 10 Bonnet Gasket EPDM Rubber 1 1 11 Body Ductile Iron 1 1 12 Stem & Wedge Assembly See Below 1 1 12A Stem Free Cutting Brass 1 1 12B Wedge Nut Ductile Iron 1 1 12C Groove Pin Stainless Steel 1 1 12D 0 -Ring Nitrile Rubber 1 1 14 Resilient Wedge Ductile Iron, Encapsulated with EPDM Rubber 1 1 15 Hex Nut, 5/8 -11 Stainless Steel 14 4 16 Hex Nut, 5/8 -11 Brass 2 2 17 Handwheel Ductile Iron 1 1 20 Gland Follower Ductile Iron 1 1 21 Hex Head Bolt, 5/8 -11 x 2 -1/2" Stainless Steel 4 4 22 Hex Head Bolt, 5/8-11 x 2 -3/4" Stainless Steel 10 — 23 Gland Bronze 1 1 24 Packing Ring Tallow Impregnated Flax 5 5 25 Yoke Ductile Iron 1 1 26 Handwheel Nut Cast Bronze 1 1 27 Hex Head Bolt, 5/8 -11 x 4 -1/4" Stainless Steel 2 2 28 Square Key Stainless Steel 1 1 40 UL/FM Label Pressure - Sensitive Acrylic Film 1 1 48 Hex Nut, 3/4 -10 Stainless Steel — 10 67 Hex Head Bolt, 3/4 -10 x 3" Stainless Steel — 10 69 Wedge Cover Acetal 2 2 A4ii Y E A R S American Flow Control American - Darling Valve and Waterous A Division of American Cast Iron Pipe Company http: / /www.acipco.com /afc American - Darling Valve Waterous Company P.O. Box 2727 125 Hardman Avenue South Birmingham, AL 35202 -2727 South St. Paul, MN 55075 -1191 Phone: 1- 800 - 326 -7861 Phone: 1- 888 - 266 -3686 Fax: 1- 800 - 610 -3569 Fax: 1- 800 - 601 -2809 e -mail: bpatton @acipco.com e-mail: medybedahl @waterousco.com Distributed By: AFC - 4/05 -6M TM 4 - 4 PROSELEC Product Specifications ASSEMBLED CAST IRON SCREW VALVE BOX Product Features All valve boxes and related parts shall be coated on all surfaces with an asphaltic varnish of 2mm in thickness. Model Numbers BOTTOM PSVB461SW PSVB562SW 1453/4$1 O O PSVB564SW PSVB462SW 1 / "IE - >i 51/4" PSVB563SW I oOo 3/4' LEI TER PSVB662SW TOP i 11/2" / WA II PSVB664SW 1 4- 7 5/8" O O 7 3/8" 6 3/8' m 7 5/16" 2" E 1 +- a l R ifiNti :. r . 2 / r + e 31/2" l +�..r;..,+ 1 1/2" z:; 61/2" Q �irrtrii + r E111.1 /,+ i i 1„f„, ....ii.+Riffeiilanti Li / 11 4-6 3/4' I 3/8— 8" —� 5 5/16" 7 3/16" 11 l: 101/4" 7 " DIMENSIONS/COMPONENTS ITEM # TOP BOTTOM LID RANGE PSVB461SS IVBSTS10 IVBABS15 IVBLIDW 19"-22" 10" 15" 5 -1/4" PSVB461SW IVBSTS10 IVBABS15 IVBLIDW 19"-22" 10" 15" 5 -1/4" PSVB462SW IVBS; S 10 IVBABS15 NONE 19 " -22" e IVBSTS16 IVBABS24 IVBLIDW PSVB562SW 16" 24" 51/4" 27 " -37" •. PSVB564SW IVBSTS16 IVBSBS36 IVBLIDW 39"-50" 16" 36" 5 -1/4" PSVB662SW IVBSTS26 IVBABS30 NONE 36 " -52" 26" 30" PSVB664SW IVBSTS26 IVBSBS36 IVBLIDW 39"-60" 26" 36" 5 -1/4" Warranty Valve boxes conform to ASTM A -48, Grade 3OB; Asphaltic varnish conforms to AVVWA C -104. ©2009 Wolseley Distributed Exclusively by Ferguson and Wolseley Canada 1539 05/09 FIRE HYDRANT WATEROUS FIRE HYDRANT /4" PACER pWrll:n .5 4 CP tor It) DUCTILE IRON 250 P.S.I.G. WATEROUS 5 PACER FIRE HYDRANT x.� 1 AMERICAN FLOW CONTROL It's What We Know.' WATEROUS FIRE HYDRANT 1/4e" PACER CONSTRUCTION B TWO PIECE OPERATING NUT iron upper section provides rim strength for wrenching. Lower ifidin___ii.1� portion is bronze for smooth operation and corrosion resistance. TRAVEL. STOP NUT 11 , Provides a positive limit to main rod travel. i lir (!) us( 0.1 S 1 � � MEC H - HANICA[ _ LY ATTACHFD NO77I. ES Field replacement of damaged nozzles in minutes by one person. 36,0" NO77LE SECTION ROTATION The Waterous stainless steel retaining ring system allows 360° rotation by merely loosening the flange bolts and turning the nozzle um ' 1 ' 1 section to the exact position desired. Ill' I: A:1 Sill i ii t 'I C �:1 1N1 1H1 p I CENTRIEUGAI I r C _ .. T RAFFIC.: SECTION I LAX, (ILL IRON BA i - LLS Parts are designed to break at I Stronger, smoother, and more the ground line. Simple low 1 uniform than static cast barrels. cost repair kit available. All BRONZE DRAIN No composition, plastic, rubber, or leather face to wear, peel, or crack. ORONLE- 10 bRCONZ[ .`SEATING 0 -ring protected bronze valve seat threads into a bronze insert in the hydrant bottom. • 11 AT HOT TOm AND MI All standard to make solid, straight ' g installation faster and easier. 1�1 51101 _ N ow ill _ate / IN1Lff1 (APN1 TAND IMP PIP LO LF `- ^ SHHLR N Protects rod threads from corrosion and makes servicing easy. Valve + ____ _ _ assembly locked in place; it cannot detach accidentally. IL1387 � f l Fully complies with AWWA C502 and is available in configurations which are UL Listed and FM Approved. 1 WATEROUS FIRE HYDRANT 51/41! PACER SECTIONAL DRAWINGS /DIMENSIONS STANDARD 2 -1/2 IN. HOSE CONNECTION (THREAD SIZE: 0.0. X T.P.I.) OPERATING NUT 3 -1/2 IN. 4 IN. 4 -1/2 IN. OR 5 IN. THREADED OR 4 IN. OR 5 IN. STORZ PUMPER CONNECTION (THREAD SIZE: 0.D. X T.P.I.) 1 NOZZLE SECTION 11 OPTIONAL ROCKER LUG CAP 8.375 014 I 10 INCH UPPER STANDPIPE 18.000 I NOMINAL I GROUNDLINE . - -/ IMMI 11111 2.000 :i:iiiIiilliniiiiiiiiiiiii 08.375 GROUNDLINE GROOVE RIMINI 0 7.375 / LOWER STANDPIPE (2) DRAIN 1 12.250 BURY DEPTH HOLES, T -6' THRU 11' -6' 1/8 NPT 1 1- AVAILABLE 1 BOTTOM, 6 INCH ' MECHANICAL JOINT ,, CONNECTION •• •• 1 -- 07.031 10.176 �3 �� ��� -1 3.375 �" ' O O L (6) 0.875 HOLES x x EQUALLY SPACED - -2.500 ON 09.500 BC 5.125 7.313 �1-f IL1387 -1 =� G7 l �_ I 07.156 t �L�1Et r 111 - I ,.., ,,, ... il 1 .. 0_ . 1 r 1 i ^ I_ , 0 6.0 3. 00 011.000 -- J ii 0 7.031 0 8.656 3.3-� _ II j 3 5 II i �. II � !i7 1 1 5.125- 8.250 -1 5.125- - 9.063 6 INCH CLASS 125 ANSI 6 INCH TYTON FLANGED CONNECTION JOINT CONNECTION 2 WATEROUS FIRE HYDRANT 5 PACE R PARTS LIST REF NO. DESCRIPTION MATERIAL 3 0-ring (Lower valve seat), 5 -5/8 x 5 -7/8 Buna -N 17B 6A Hex hd bolt, 5/8 -11 x 3 -3/4 in. Zinc - plated steel REF 6B Hex hd bolt, 5/8 -11 x 3 in. Zinc - plated steel 57 '`, 6C Hex nut, 5/8 -11 Zinc- plated steel 89 RO 7 Drain plunger Red brass 16 90 '�� / 8 Cotter pin, 1/4 x 1 -1/2 in. Stainless steel 17B // 9A, 9B Nozzle cap chain, single or double Zinc - plated steel 17A 10 Nozzle cap, hose or pumper Ductile iron 60 1 1 1 1 Cop gasket, hose or pumper Neoprene 99 A\ 116 12 Nozzle, hose or pumper Brass 117 16 Flat hd screw, 1/4 -20 x 1/2 in. Stainless steel 82 = 1 '` 1 .� 11 u■r1 17A Lower operating nut Bronze 85 � 17B Upper operating nut Ductile iron 86 KM iIi 25 Rod bushing Red brass 25 MMI I 29 Lower standpipe Centrifugally cast ductile iron pipe 10 30 Crossarm Bronze 83 9 31 Valve seat Bronze ,•' , � 34 Upper valve washer Ductile iron 61 'i' rg �i ,�\ �IllP' 84 35 Main valve rubber Urethane 6A 1; ,�1Ill � ' 64 36 Lower valve washer Ductile iron 628 (�� 59 37 Hydrant bottom Ductile iron 6C I 40 Upper standpipe Centrifugally cast ductile iron pipe 40 56 Support wheel Ductile iron 56 I 88 57 0-ring (Operating nut), 1-1/2 x 1 -3/4 Buna -N 71 67 59 0-ring (Support wheel), 1 -1/8 x 1 -3/8 Buna -N ' 60 Nozzle section Ductile iron 92 ,,�,, 1 ' II' i. 613 It 64 61 Bury depth plate Aluminum 1 r6 1 ! 1 II 61 Bury depth plate washer Zinc - plated steel 1 . 113 - , 62B Upper standpipe flange Ductile iron owl 7 .a 63 Standpipe flange Ductile iron 63 64 Flange lock ring Stoinless steel 6C 67 Coupling sleeve (two halves) Gray iron 71 Upper rod Steel rod 72 Lower rod Steel rod 64 77 0-ring (Upper valve seat), 5 -7/8 x 6 -1/8 Buna -N 87 81 Groove pin, 3/32 x 7/16 in. Beryllium copper 82 0-ring (Upper tube seal), 2 -3/8 x 2 -5/8 Buna -N 29 83 0-ring (Lower tube seal), 1 -7/8 x 2 -1/8 Buna -N 84 Support wheel /lower standpipe gasket Buna -N 72 85 Support tube Ductile iron 86 Stop nut, 1"- 8 Zinc - plated steel 8 87 Coupling nut, 1/2 -20 Brass 30 88 Coupling stud, 1/2 -20 x 2 -9/16 in. Stainless steel 89 Nozzle section bushing Brass 31 90 Thrust ring Teflon 7 64 92 Upper standpipe gasket Neoprene 99 Pipe plug, 1/4 NPT Brass 81 113 Breakable flange Ductile iron 6C r � r 84 116 0-ring (pumper nozzle), 5 -1/4 x 5 -3/4 Buna -N 63 in 1 ` 1 � ' �i!!Ji ; N I 117 Pumper nozzle retainer Ductile iron 176 '173 118 O ring (hose nozzle), 3 1/4 x 3 5/8 119 Hose nozzle retainer Buna N Ductile iron 174 j! _ 173 Valve seat insert Bronze 6C ,/ mi ■ 3 174 Valve seat insert gasket Nitrile I 176 Stud, 5/8 -11 x 5.650 Stainless steel 34 35 1 — — t — 36 Notes: u3a -z 1. 250 p.s.i.g. rated working pressure. 37 2. Meets or exceeds all requirements of AWWA C502. 3. May be ordered in configurations which are UL Listed and FM Approved. 4. Nominal turns to open is 18. SUBMITTAL DATA Depth of trench or bury Number of hose nozzles Storz Steamer Yes No Type of base connection Hose nozzle size Steamer nozzle size Paint color Direction to open Nozzle cap chains Yes No Steamer nozzle Yes No City specification 3 WATEROUS FIRE HYDRANT 51/4., PACER FEATURES The Waterous Pacer's sleek and solutions to today's system you expect from a high - quality fire stylish design blends perfectly with demands. With many cities hydrant. The all bronze valve seat today's modern architecture. The experiencing increased pressure to and bronze seat insert ensure that Pacer is rated for 250 p.s.i.g. and stretch their dollars, it is important to the Pacer hydrant remains easy to exceeds all of the requirements note that the Pacer hydrant can be repair. The Pacer has been of AWWA C502. Ductile iron maintained by just one person. The manufactured for more than 35 construction assures strength and removal of four nuts and bolts allows years while still maintaining durability. Introduced in 1967, the access to all working parts. The complete parts interchangeability. Pacer fire hydrant provides real Pacer hydrant has all the features The Pacer hydrant has these standard features: • All bronze drain • 250 p.s.i.g. working pressure rating • Ductile iron nozzle section, • Travel stop nut located in top • Shell tested at 500 p.s.i.g. upper & lower stand pipes, & of hydrant • Sealed lubrication chamber hydrant base • Easy 360° rotation of • Over 35 years of continuous • Bronze -to- bronze seating nozzle section parts interchangeability • Bronze cross arm BENEFITS Easy Nozzle Section Rotation All Bronze Drain The Pacer's exclusive stainless No composition rubber, plastic, or steel flange lock ring allows 360° leather to wear, peel, or crack. Virtually rotation of nozzle section by merely no leaks, nor adjustments are ever Vixia loosening four bolts and turning required. Bronze sliding drain valve is Q """" nozzle section to the exact position free to center itself so it always closes required. This is done without tightly, even if a foreign object gets into damage to barrel gaskets. the barrel. Sealed Lubrication Chamber Top Travel Stop Nut 0-rings seal the operating threads Helps prevent stem buckling and from moisture and retain lubricant which damage to other components. " o' greatly reduces routine maintenance. . SPECIFICATIONS Fire hydrants shall meet or exceed more than four bolts. leather will not be allowed. AWWA C502, latest revision. Rated The valve opening diameter shall Hydrant must have an internal working pressure shall be 250 be 5 -1/4 ". Hydrant must be designed travel stop nut located in the top p.s.i.g., test pressure shall be 500 so that removal of all working parts housing of the hydrant. p.s.i.g., and hydrants shall include can be accomplished without Hydrant operating threads to be the following specific design criteria: excavating. The bronze seat shall be factory lubricated, and be 0 -ring The nozzle section, upper and threaded into mating threads of sealed from water, moisture, and lower stand pipes, and hydrant base bronze for easy field repair. foreign matter. shall be ductile iron. The draining system of the hydrant Hydrant must have a traffic flange The main valve closure shall be of the shall be bronze and be positively design allowing for quick and compression type, opening against the activated by the main operating rod. economical repair of damage pressure and closing with the pressure. Hydrant to be furnished with a sliding resulting from a vehicle's impact. Nozzle section to be designed for easy bronze drain valve. Sliding drain Hydrants shall be Waterous Pacer. 360° rotation by the loosening of no valves made of rubber, plastic, or (Model WB67 -250) 4 4110 American Flow Control American - Darling Valve and Waterous A Division of American Cast Iron Pipe Company www.acipco.com /afc American - Darling Valve Waterous Company P.O. Box 2727 125 Hardman Avenue South Birmingham, AL 35202 -2727 South St. Paul, MN 55075 -2421 Phone: 1 -800- 326 -7861 Phone: 1 -888- 266 -3686 Fax: 1- 800 - 610 -3569 Fax: 1- 800 - 601 -2809 e - mail: bpatton @acipco.com e medybedahl @waterousco.com Distributed By: AFC - 4/06 -6M SERVICE MATERIAL MUELLER ® BR2B & BR2S SERIES BRONZE �MuellerCo.� 4 . 5 SERVICE SADDLES DOUBLE STRAP Bev. &o4 MUELLER Service Saddles for use on A -C, cast iron, ductile iron, and AWWA C900 PVC plastic pipe ❑ Outlet tapped with either AWWA taper (C.C.) or AWWA I.P. thread (F.I.P.T.) ❑ For use on A -C pipe, cast iron or ductile iron pipe and cast iron O.D. PVC pipe Li 200 psig (1379 kPa) maximum working pressure ' � ' Li - Available iii' double strap designs "` �° ryz CI Brass body ,. CI Flattened silicon bronze straps (standard)' 0. ❑ Optional 304L stainless steel straps , k .,,, ❑ Rolled strap threads ❑ 0-ring sealed outlet ❑ 3/4" thru 2" tap sizes (5/8" some styles) ❑ Meets all applicable parts of ANSUAWWA C800 - ❑ NSF 61 certified BR 2 B Series _ BR 2 S Series MUELLER ® Service Saddles with AWWA taper thread Pipe O.D. range Kind and size of pipe Bron double stra Optioss ste double strap ' with AWWA ze taper thread with nal A WW stainle A taper el thread (C.C.) Base Catalog Base Catalog Cast or Number Size of tapping Number p 9 Size to tapping Inch mm A -C ductile iron, (add to "Base" to (add to "Base" to C900 PVC complete plastic pipe number) complete catalog number) 5/8" 3/4" 1" cal 1/4" 1 -1/2" r 2" 5/8" 3/4" 1" 1 -1/4" 1 -1/2" 2" 4.74 " - 5.32" 121.0 -135.0 4" BR 2 B 0474 CC 062 075 100 125 150 200 BR 2 S 0474 CC 062 075 100 125 150 200 6.84 " - 7.45" 174.0 -189.0 6" BR 2 B 0684 CC 062 075 100 125 150 200 BR 2 S 0684 CC 062 075 100 125 150 200 8.99"- 9.67" 229,0 -245.0 8" BR 2 B 0899 CC 062 075 100 125 150 200 BR 2 S 0899 CC 062 075 100 125 150 200 11.04"- 12.12" 281.0 -307.0 10" BR 2 B 1104 CC 062 075 100 125 150 200 BR 2 S 1104 CC 062 075 100 125 150 200 13.14 " - 14.58" 334.0 -370.0 12" BR 2 B 1314 CC 062 075 100 125 150 200 BR 2 S 1314 CC 062 075 100 125 150 200 15.22 " - 16.88" 386.6 - 428.7 14" BR 2 B 1522 CC - 075 100 - 150 200 BR 2 S 1522 CC - 075 100 - 150 200 17.32 " - 19.19" 439.9 -487.4 16" BR 2 B 1732 CC - 075 100 - 150 200 BR 2 S 1732 CC - 075 100 - 150 200 MUELLER ® Service Saddles with AWWA iron pipe thread Pipe O.D. range Kind and size of pipe" Bronze double strap Optional stainless steel double strap with AWWA I.P. thread (F.I. P.T.) with AWWA I.P. thread (F.I. P.T.) Base Catalog Base Catalog Cast or Number Size of tapping Number Size of tapping Inch mm A -C ductile (add to "Base" to (add to "Base" to iron, C900 complete catalog number) complete catalog number) PVC pipe 3/4" 1" 1 -1/4" 1 -1/2" 2" 3/4" 1" 1 -1/4" 1 -1/2" 2" 4.74 " - 5.32" 121.0 -135.0 4" BR 2 B 0474 IP 075 100 125 150 200 BR 2 S 0474 IP 075 100 125 150 200 6.84 " - 7.45" 174.0 -189.0 6" BR 2 B 06841P 075 100 125 150 200 BR 2 S 0684 IP 075 100 125 150 200 8.99"- 9.67" 229.0 -245.0 8" BR 2 B 0899 IP 075 100 125 150 200 BR 2 S 08991P 075 100 125 150 200 11.04"- 12.12" 281.0 -307.0 '" 10" BR 2 B 1104 IP 075 100 125 150 200 BR 2 S 1104 IP 075 100 125 150 200 13.14"- 14.58" 334.0 -370.0 12" BR 2 B 1314IP 075 100 125 150 200 BR 2 S 1314 IP 075 100 125 150 200 15.22 " - 16.88" 386.6 -428.7 14" BR 2 B 1522 IP 075 100 - 150 200 BR 2 S 1522 IP 075 100 - 150 200 17.32 " - 19.19" 439.9 -487.4 16" BR 2 B 1732 IP 075 100 - 150 200 BR 2 S 1732 IP 075 100 - 150 200 'A -C pipe, classes 150 -200 per ASTM C295 and AWWA C400 - actual O.D. of pipe being used must fall within the pipe 0.D. range listed in the preceeding charts. Centrifugally cast pipe, classes 50-250 per ANSI/ AWWA C102/A21.2, ANSVAWWA C106/A21.6. ANSI/AWWA C108 /A21.8, and Federal specification WW-P-421. Ductile iron pipe, classes 50-56 per ANSVAW WA C151/A21.51; Cast iron 0.D. PVC plastic pipe per AW WA C900. " The outside diameter of A -C pipe varies fmm manufacturer to manufacturer., to make certain you select the proper clamp: 1) Determine the O.D. of the pipe at the point of saddle installation; 2) From the pipe O.D. range column of the above chart, choose a saddle that has a pipe O.D. range that includes the determined pipe diameter. These machines may be used with the service saddles illustrated on this page Machine Service saddle tap size 5/8" 3/4" 1" E -5TM X X X D -5TM - X X TRU -CUTTM - X X MEGA -CUTTM X X X PIr2TM - X X ru TO ORDER SPECIFY QUANTITY, OUTLET TAPPING SIZE AND CATALOG NUMBER 1/2" - 2" GROUND KEY DESIGN (Mueller Co.) 5.9 CORPORATION VALVES Rev. 401 „ Ground Key Corporation Valve Ground Key Corporation Valve Inlet: AWWA taper Inlet: AWWA I.P. thread (MUELLER "CC") thread " » • Outlet: MUELLER ..a Outlet: MUELLER "- INSTA -TITE ® Connection for H -15006 INSTA -TITE ® Connection for H_15024 CTS PE tubing* CTS PE tubing* 3/4" 3/4" x1" # 1" 3/4" 1" $. „olra. 7.r si('iAt "�N,a „s,au, @nl ldlitsa ass " „F✓,a C Ground Key Corporation Valve Ground Key Corporation Valve Inlet: AWWA taper , Inlet: AWWA I.P. thread .k ; (MUELLER "CC ") thread Y m Outlet: MUELLER ' Outlet: MUELLER .i INSTA -TITE Connection for H -15005 INSTA -TITE Connection for H -15026 IPS PE pipe* IPS PE pipe* 3/4" • xl” $ 1” 3/4" 1” i f Ground Key Corporation Valve '-, , . Ground Key Corporation Valve ( 4 ' '" taper 4 Inlet: AWWA I.P. thread ' -; � A Inlet: AWWA to er �° `- (MUELLER "CC ") thread Outlet: Copper flare straight am Outlet: Copper flare straight connection H -15000 connection H -15025 pal.11111 1/2" x 3/4 "$ 5/8" x 3/4" 3/4" 3/4" x 1 ",111 1/2" 3/4" 1" 1 -1/4" 1 -1/2" 2" 1" L1" x 1- 1/4 "$__ I -1/4" L1-1/2" ,,,.2" z Ground Key Corporation Valve Ground Key Corporation Valve ,, Inlet: AWWA taper """"'"I'l :l Inlet: AWWA I.P. thread / (MUELLER "CC ") thread ,. Outlet: Copper flare eighth kErd Outlet: Copper flare eighth bend connection H -15010 bend connection H -15035 3/4" ' 3/4" 1" 1 -1/2" 2" $ 1 " $ 1 -1/2" 2" I Ground Key Corporation Valve 1 Ground Key Corporation Valve � , f ter Inlet: AWWA taper ;,, , ,@ � Inlet: AWWA I.P. thread G . "` � . (MUELLER "CC ") thread - l �� "� Outlet: Copper flare quarter i1 Outlet: Copper flare quarter bend connection H- 15020 ` bend connection H -15045 a 5/8" x 334" 3/4" 1" 1 -1/2" 2" 3/4 "$ 1" 1 -1/2" 2" ' *See charts on pages 5.12 -5.16 for tubing and pipe that may be used on these connections. $ Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum order requirements and availability. NOTE: Sizes shown above represent nominal size of inlet and outlet connections. When two sizes are given, the first is size of inlet and the second is size of outlet. err „„.„,„ ,„„ COPPER TUBE FOR CONSTRUCTION APPLICATIONS Cerro tube is the original copper tube for plumbing, air conditioning and refrigeration applications in residential, commercial and institutional installations. We provide a complete range of sizes and types, engineered to exact specifications to meet the highest standards of performance. v,y �"" , .- 2 Product , � I Mat Uies F s "TS(f8G1fIGal1 7 Copper Hard 10 ft. straight Green Domestic water ASTM B88 Water Tube, 20 ft. straight service and Type K distribution, fire (heavy wall) Soft 20 ft. straight protection, solar, 40 ft. coils fuel /fuel oil, HVAC, 60 ft. coils snow melting, 100 ft. coils compressed air, natural gas, Typical uses include: liquefied petroleum (LP) gas, vacuum • Type M - above ground residential and light commercial uses. (Sizes range from 3/8" - 8" Copper Hard 10 ft. straight Blue Domestic water ASTM B88 diameter) Water Tube, 20 ft. straight service and TypeL distribution, fire • Type L- residential and commercial uses. (medium wall) Soft 20 ft. straight protection, solar, (Sizes range from 1/4" - 8" diameter) 30 ft. coils fuel /fuel oil, HVAC, 40 ft. coils snow melting, • Type K - underground residential, commercial 60 ft. coils compressed air, and industrial uses. (Sizes range from 100 ft. coils natural gas, 1/4" - 8" diameter) liquefied petroleum • Type DWV - ASTM B306: used for drainage, (LP) gas, vacuum waste and vents Copper Hard 10 ft. straight Red General plumbing ASTM B88 Water Tube, 20 ft. straight and heating purposes; Type M drainage waste, (light wall) vent and other light pressure uses. Copper Hard 10 ft. straight Yellow Drainage waste, ASTM B306 Drainage 20 ft. straight vents, soil and other Tube, non - pressure Type DWI/ applications Copper UNS No. C12200 Types K, L, and M ASTM B : Color marking is not applicable to tube furnished in annealed straight lengths or coils. cerroM Flow Products, Inc. Corporate Headquarters PO Box 66800 • St. Louis, MO 63166 -6800 888-237-76111618-337-6000 • f.618- 337 -6958 Amember of7heMarmon Group of companies www.cerroflow.com al {Y 3 el COPPER TUBE FOR REFRIGERATION APPLICATIONS PrOd0Ot Fk Il v - Tom et", i � {,� ; ; $ U ses " t � � �r Copper Soft 50 ft. coils Manufacture, ASTM B280 : Refrigeration 100 ft. coils installation and Tube maintenance of " . x refrigeration equipment 7 g H 8 f t Copper UNS No. C12200 1 ASTM B280 Refrigeration service tubing - a seamless copper tube produced to a standard / , range of sizes and to special internal cleanliness and dehydration requirements, normally furnished in soft temper coils and with ends capped or sealed. It is a preferred material for use with most refrigerants. COPPER TUBE FOR MEDICAL GAS APPLICATIONS pet woo uses ,, , �-. nn e,aaA, ^t rwr �.,.,a,✓�, ..u.� i �.� Copper Tube Hard 20 ft. straight Green Medical gas, ASTM B819 t - OXYMED Blue compressed medical air, o =: vacuum Medical Gas K OXY MED B819 This tube is specially cleaned and capped. Special care and handling is given to this product to prevent contamination of the system. Our Type K and L (cleaned and capped) is also specially cleaned for use in med- Note: ical gas systems and meets the same allowable residue limit of 0.0035 g /sq. ft. of Plumbing and mechanical codes govern what types of products may be used for applications. Local codes interior tube surface area. All of our Type K (cleaned and capped) tubing is fitted should always be consulted for minimum requirements. with plastic caps after cleaning to maintain the clean interior surface. Our alloy C12200 seamless copper tubing is manufactured in the USA and is produced in compliance with the applicable Gas Tube chemical and mechanical properties of ASTM standards. For over 30 years, gas companies in the U.S.A. and Europe have used copper for fuel gas piping. For packaging and pricing information, Some advantages of using copper in fuel gas piping include: go to www "cerraflaw, • Flexibility or call tell free 08- 237 -7611 or 610 -337 -6000, • Ease of bending • Compact sizing • Ease of joining DA • Resistance to corrosion cer Flow Products, Inc. Corporate Headquarters PO Box 66800 • St. Louis, MO 63166 -6800 888 - 237 -7611 ( 618 - 337 -6000 • f. 618-337-6958 www.cerroflow.com A member of The Marmon Group of oompames 8D.2 (Mueller co.) BALL ANGLE METER VALVES _ 3/4" 1" 1-1/2" & 2" Rev. 9 -09 _ F �. MUELLER 300 Ball Angle Meter °' MUELLER 300 � "' • ' � • �� g Ball Angle Meter Valve. Copper fl e nut _ Valve ; x meter swivel f ' ' ` F.I.P. x meter swivel nut ** ** a-- Quarter turn check - lock wing. r i nut . Quarter turn check - locj wing. r.a ; 360° turn option available by adding -�} 360° turn option available by adding 1 -3 suffix to catalog num r. -3 suffix to catalog number. B 4255 Example: B- 24255 B -24265 Examp B-24265-3 Catalog • e 5/8x3/4Rt ..x3/4 5/8x3/4x3/4 Catalog size 5 /8x3 /4Rt 5/8x3/4 5/8X3/4X3/4Rt Meter size 5/8 - — 5/8 5/8x3/4, 3/4 Meter size 5/8 5/8 5/8x3/4,3/4 Tubing size 3/4 3/4 3/4 Pipe size 3/4 3/4 3/4 Catalog size 5/8x3/4x3/4Rt 5 /8x3 /4x1 1Rt 1 Catalog size 5/8x3/4x3/4 5/8x3/4x1 1Rt 1 Meter size 5/8x3/4, 3/4 5/8x3/4, 3/4 1 1 I Meter size 5/8x3/4,3/4 5/8x3/4,3/4 1 1 Tubing size 3/4 1 1 1 Pipe size 3/4 1 1 1 s 300 Angle Meter Valve 't MUELLER 300 Ball Angle Meter Valve MUELLER Conductive -- MUELLER Pack Joint Connection Compression Connection for CTS t for CTS O.D.* tubing x meter flange ::".1", ' : 1 0.D.* tubing x meter flange . ," Quarter turn check - lock wing. Quarter turn check - lock wing. t . 360° turn option available by ' 360° turn option available by . adding -3 suffix to catalog number. adding -3 suffix to catalog number. ` - Example: P- 24276 -3 B -24276 Example: B- 24276 -3 P -24276 Catalog size 1 -1/2 2tt Catalog size 1 -1/2 2tt Meter size 1 -1/2 1 -1/2, 2 Meter size 1 -1/2 1 -1/2, 2 e size 1 -1/2 2 Pipe size 1 -1/2 2 CO a "� MUELLER 300 Ball Angle Meter Valve - o "v MUELLER 300 Ball Angle Meter Valve 1— .., Two piece factory assembled F.I.P. x meter flange y lu Copper flare nut x meter flange r� Quarter turn check - lock wing. z 1:t1 . I Quarter turn check - lock wing. i �, i 1' 360° turn option available by m '" 360° turn option available by adding -3 `. adding -3 suffix to catalog number. y suffix to catalog number. Example: B- 24286 -3 Example: B- 24277 -3 B -24286 B -24277 Catalog size 1 -1/2 2tt a Catalog size 1 -1/2 2tt Meter size 1 -1/2 1 -1/2, 2 Meter size 1 -1/2 1 -1/2, 2 Pipe size 1 -1/2 2 Pipe size 1 -1/2 2 iii &fir , {.,Mwo • MUELLER 300 Ball Angle Meter Valve F.I.P. x meter swivel nut ** Extended len th. Quarter turn check - lock wing. win ' g Q g '' 360° turn option available by adding -3 suffix to catalog number. Example: B- 24265 -3 B -24371 Catalog size 3 /4Rt Meter size 3/4 Pipe size 3/4 � = ,,g � .." .mod '.. : * See charts on pages 8D.17 and 8D.18 for tubing and pipe that can be used with this connection. t The "R" indicates this valve has a reduced port. Port size is one nominal size smaller than the valve inlet/outlet ttThese valves have meter flanges double drilled to fit either 1 -1/2" or 2" meters. MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI /AWWA C800. COPPER METER YOKES WITH Mueller Co.j 8A HORIZONTAL INLET AND OUTLET Rev. 8-04 „ la.l 'rivi.- .„,,,ar fi te r' J cc / , c 72 75 - isie.,..) D ID Fir y� — cD a ipagreftli co Multi- purpose thread ends Typical installation of a horizontal inlet and (H -1405 shown) outlet copper meter yoke. Copper meter yokes with horizontal inlet and outlet and multi - purpose thread ends Catalog H -1400 H -1401 H -1404 H -1405 B-2404 B -2405 number 1 Description Plain yoke With test valve With lock wing With lock wing With lock wing With lock wing ground key ground key MUELLER 3Q�TM , MUELLER 300TM angle meter angle meter E Angle Ball Valve Angle Ball Valve stop stop and test and test valve valve l Check valve options MUELLER Copper Meter Yokes can be ordered with one of the following: ' ; an ASSE approved top entry vertical check valve; an ASSE approved dual a check valve; a dual check valve (ASSE non - approved). To order the ASSE c , ,, H is I approved top entry check feature, add a suffix of - 6A to the yoke cataloge ' '� 7 u ' -Ir iliki , ) " number; add - 6D for the same check with a test drain. For the dual check 4 1 4 1 4,,.., feature, add a suffix of 2A to the yoke catalog number for the ASSE ap �� proved model or -2 suffix for the nonapproved model. Examples: TM H - 1404 - 6D for the ASSE approved top entry vertical check with a test drain; A dual check M - 98 ASSE H - 1404 - 2A for the ASSE approved model angle dual check valve. valve approved top entry vertical check valve Dimensions E Meter size 5/8" 5/8" x 3/4" * 3/4" * 1" * Iw- A B Nominal size of I.P. thread in meter nut 3/4" 1" 1" 1 -1/4" Dimension A 1- 1/16" 1- 5/16" 1- 5/16" 1 -5/8" F Dimension B 7 -7/8" 7 -7/8" 9- 5/16" 11- 1/16" C Dimension C - nominal pipe size 3/4" 3/4" 3/4" 1" of inlet and outlet irr-�'� Dimension D 7- 15/16" 7- 15/16" 9 -3/8" 11 -1/8" ; I `0JIll1 Dimension E 12 -5/8" 12 -5/8" 14 -1/4" 17 -1/4" Dim ension F - minimum riser height 7" (9 " * *) 7" (9" * *) 8" (10" * *) 10" 12" * *) 9 ", 12 ", 15 ", 18 ", 9 ", 12 ", 15 ", 18 ", 12 ", 15 ", 18 ", 21 ", 12 ", 15 ", 18 ", 21", Other riser heights available 21 ", 24 ", 27 ", 30 ", 21", 24 ", 27 ", 30 ", 24 ", 27", 30 ", 33 ", 24 ", 27 ", 30 ", 33 ", 33 ", and 36" 33 ", and 36" and 36" and 36" * Add "R" to the end of the *Add "R" to the end of the yoke catalog number to order a reduced port Angle Ball Valve; EXAMPLE: 5/8x3/4x7 B- 2404R. ** Minimum with 6A or 6D option. Copper Meter Yokes are normally supplied Tess end connections. See pages 8A.48 and 8A.49 for end connections that can be used with these yokes. Note: the 5/8 ", 5/8" x 3/4 ", and 3/4 "sizes are furnished with a tie bar on heights greater than 15 ". The 1" size is furnished with a tie bar on heights greater than 18 ". SPECIFY METER SIZE, RISER HEIGHT AND CATALOG NUMBER. ,a 1 , = = l _,- i! �.. _ . • 34 SERIES L4.1111ia4 IMP . + / °' GALVANIZED METER BOX TABLE Q (' WITH 18" DIA CORRUGATED CANS ( / r'`r( (iii _HK. � C I (..... PART NO. SLOT HEIGHT WEIGHT # 34 A 14" 40 LBS # 34 A1S 1 14" 40 LBS aa�ai�,,�s+a� :- B 18" 43 LBS O # 34 B1S 1 18" 43 LBS # 34 B2S 2 18" 43 LBS ft # 34 C # 34 C1S 1 # 34 D 34 E # 34 F 24" 47 LBS 24" 47 LBS 30" 51 LBS 36" 56 LBS 42" 62 LBS # 34 G 48" 70 LBS # 34 H 54" 85 LBS # 34 I 60" 95 LBS 359 SERIES i; , = � / „. GALVANIZED METER BOX TABLE; �,y,. Mil / "' , 7 4P WITH 24" DIA. CORRUGATED CANS A c; 4 METER 0 ( \ 4iiiiimm.o... o 0 PART NO. SLOT HEIGHT WEIGHT 0 # 359 A 14" 68 LBS <> O # 359 A1S 1 14" 68 LBS ® p C:). O # 359 B 18" 70 LBS # 359 B1 S 1 18" 70 LBS # 359 C 24" 73 LBS # 359 D 30" 76 LBS \‘----, # 359E 36" 80 LBS n x # 359 F 42" 85 LBS y # 359 G 48" 90 LBS �" f I # 359 H 54" 95 LBS # 359 1 60" 100 LBS 51 1 MEGALUGS & BOLT /GSKT www.sigmaco.com e I GMA 0 Series SLC for PVC P �» na. F �� .x z .„..,,..,„„,..„„,„,....,„...„,,,..,...,„_.,„ N ... , � N a 0- , ,„ p $ „, „2 ' ' ,: r::::"'. :: ': ''' '4*. '—' . 1 $ _, ,., ., .....-,.,..i.....- ,,:i. ,,, ,,... E ., t ....._....... ... 0 ' ' ' , . . 4 1 , . , F I ;; i if On e TM 1,,, m � } i . , , , , i , ,„ .,, , ' IIIII w, 1 CO , ..;,.” , K , ._ . , ,,,,. _ . ... ,.. r Sigma Corporation °`� „. ,„ , ., 700 Goldman Drive a PO Box 300 Cream Ridge, Ni 08514 (800) 999 -2550 ©2006 Sigma Corporat All Rights Reserved 1 www.sigmaco.com e I MA ID Series SLC for PVC Pipe The SIGMA ONE -LOKTM Series SLC is a mechanical joint - restraining gland that implements a series of individually activated wedges into the mechanical joint follower g land. When the wedge segment is engaged by the actuating bolt, the primary contact edges of each wedge INI segment lock onto the pipe wall. This action causes the primary contact edges to grip the pipe and effectively restrain all classifications of both AWWA C900/C905 and ASTM D2241 IPS size PVC pipe. , ONE -LOK SLC's precision contoured wedges provide proper contact and support of the PVC pipe wall. Each E wedge is manufactured with an elongated contour that evenly matches the outside circumference of each nominal diameter of PVC pipe. ONE -LOK SLC's wedge actuating bolt provides the installer with two visual torque indicators. The breakaway top and secondary shoulder stop ensure proper engagement of the wedge segment at the time of _ t1 " - " installation. Unlike other actuating bolts, the ONE -LOK toe a jtway O ne T. SLC is manufactured with a proprietary quality control p p aN system that ensures the breakaway tops will activate at 1MN (2) a iw:a_ .. a the correct torque. The breakaway top is sized to match _ \Lu s Stem the same dimensions of the bolts and nuts used to the Stop assemble the mechanical joint fitting and follower gland, ( l eliminating the need for special installation tools. Once \ AB S' pacer L engaged, the actuating bolt leaves a residual hex -head shank, allowing post - installation disassembly of the restrained joint, if necessary. ONE -LOK SLC also features a non - corrosive, two- piece ABS plastic spacer that is removed when using 0 the product to restrain IPS sized pipes meeting ASTM D2241. The two -piece design of this spacer allows it to be removed without requiring disassembly of the product. When the ONE -LOK SLC is used to restrain pipes meeting AWWA C900, the spacer is left intact on the actuating bolt. .1 ONE -LOK SLC's unique wedge segment and actuating IK bolt design allows the two components to interface using cam action principle, allowing the wedge segments to rock and increase their grip on the pipe wall as thrust on the assembled joint increases. This also allows improved resistance to subsidence, seismic forces, and other movement within the maximum deflection limitations of the mechanical joint under applicable AWWA standards. 2 ©2006 Sigma Corporation, All Rights Reserved www.sigmaco.com 9 Series SLC for PVC Pipe CO Dimensions in Inches, Weights in Pounds Item Bolts & Inserts Size No. Wt. CIOD IPS B.C. D T No. Size Torque 3 SLC3 9 - 3.500 6.19 7.69 0.62 4 7/8 45 -55 4 SLC4 11 4.80 4.500 7.50 9.12 0.75 4 7/8 45 -55 6 SLC6 12 6.90 6.625 9.50 11.12 0.88 3 7/8 45 -55 8 SLC8 19 9.05 8.625 11.75 13.37 1.00 6 7/8 45 -55 NI 10 SLC10 25 11.10 10.75 14.00 15.62 1.00 8 7/8 45 -55 12 SLC12 30 13.20 12.78 16.25 17.88 1.00 8 7/8 45 -55 14 SLC14 50 15.30 - 18.75 20.25 1.25 10 7/8 55 -65 16 SLC16 56 17.40 - 21.00 22.50 1.31 12 7/8 55 -65 18 SLC18 60 19.50 - 23.25 24.75 1.38 12 7/8 55 -65 20 SLC20 75 21.60 - 25.50 27.00 1.44 14 7/8 55 -65 24 SLC24 140 25.80 - 30.00 31.50 1.56 16 7/8 55 -65 30 SLC30 198 32.00 - 36.88 39.12 2.00 20 1 70 -80 36 SLC36 248 38.30 - 43.75 46.00 2.00 24 1 70 -80 n - D ►' Sizes 4" - 12" are FM approved for 150 psi on AWWA ,f BC » C900 pipe and have been tested in accordance with k , , ASTM F1674. 414 } 1 110 , ' 1442111* ,.. ., , ,,,„,., „, . , _ , _ APPROVED -1.,,, 3 -12" pressure rated at 200psi working pressure 14 -36" pressure rated at 235psi working pressure Sample Specification: Restraint for standard mechanical joint fittings shall be incorporated in the design of the follower gland and shall utilize multiple wedge segments that act against the pipe, increasing their resistance as the line pressure increases. The assembled joint shall maintain the maximum flexibility and deflection of all nominal pipe sizes after burial. Restraining gland, wedge segments, and actuating bolts shall be manufactured of 0 high strength ductile iron conforming to the requirements of ASTM A536, Grade 65- 45 -12. Dimensions shall be compatible with standardized mechanical joints conforming to the requirements AWWA C111 /ANSI A21.11 and AWWA C153 /ANSI 21.53 through 24" (latest IK. revision). Breakaway tops shall be incorporated in the design of the actuating bolts to visually ensure proper torque. The manufacturing of the actuating bolt must incorporate a quality control procedure that is deemed acceptable by the specifier and positively assures precise and consistent operating torque of the breakaway top. The mechanical joint restraining devices shall have a working pressure rating of 200psi (235psi for sizes 14 -36 ") minimum and provide no Tess than a safety factor of 2:1. Restraint shall be FM approved in applicable sizes. Restraining device shall be SIGMA ONE -LOKTM or approved equal. ©2006 Sigma Corporation, All Rights Reserved 3 SLC /11 - 06 www.sigmaco.com tio SIGMA Installation Instructions „,. ,, . Note: This product is not designed to be used on plain end fittings. - . 1. Clean fitting socket and pipe end. Lubricate gasket and pipe end 4 4 x with soapy water (or approved pipe lubricant meeting AWWA C111). a Install ONE -LOKTM restrainer on the pipe with the lip extension facing ..., ',i the pipe end, followed by the gasket, tapered side toward end of pipe. ` 4 Insert pipe into fitting outlet and seat the gasket firmly and evenly' =1j v, into the gasket cavity. Maintain a straight joint during assembly. r , fir' , „ w 2. Push the ONE -LOK gland toward the fitting and center it t .tM is'''.*'- . - --:7.-: - .,,;:'?''' � ,fir” �� around the pipe with the lip evenly against the gasket. Insert the T -bolts and hand - tighten the nuts. If deflection is required, f make up after joint assembly but before tightening T- bolts. 3. Tighten T -bolts in an alternating manner maintaining an even gap °° between the gland and the fitting face at all points around the socket. Repeat until all the T -bolts are within the recommended torque value — of AWWA C111/C600. 4. For installation on IPS 0.D. PVC Pipe, twist, break, and remove the , a,.,; ABS spacers from the actuating bolts. DO NOT REMOVE SPACERS when installing product on C900 PVC. Hand tighten all actuating bol ,- -�" until complete contact of all wedge sgements is made with the pipe. 7`+ 0 T r 5. Tighten each actuating in a clockwise direction, alternating * between the bolts in a star pattern until all the break -off tops have been removed. Never tighten an actuating bolt more than 180 WWW. s i gmaco■com degrees before moving to the next bolt. bream Ridge, NJ Houston, TX Alexander City, AL Ontario, CA Sauk Village, IL (800)- 999 -2550 (800)- 999 -0109 (800)- 824 -4513 (800)- 688 -6230 (888)- 999 -0420 Icrm sales @sigmaco.com htn- sales @sigmaco.com rps- sales @sigmaco.com ont- sales @sigmaco.com chi - sales @sigmaco.com i New York Texas Alabama California Illinois =New Jersey Louisiana Florida Arizona Indiana Maryland Arkansas Georgia Colorado Wisconsin 'Delaware Missouri North Carolina Alaska, Hawaii Michigan i,V/irginia Kansas South Carolina Idaho, Utah Minnesota New England New Mexico Tennessee Nevada North Dakota :Eastern Canada Nebraska Mississippi Washington South Dakota Pennsylvania Oklahoma Oregon, Wyoming Ohio Iowa Montana Kentucky Puerto Rico Western Canada West Virgina ONE -LOK SLC for PVC Pipe 4 ©2006 Sigma Corporation, All Rights Reserved www.sigmaco.com Ser ies S LD f or Ductile Iron P P r 0 ,,,,„„,,,,„ ,, T „,,,..,, NI „,....,,..1.14;t1,,„.,.!.....„2,04„,,,,,„..,.., ,..,,,,..., A� 1 : 1'' Mr,$ 5 „, M $ fi. ...„ .. E .„ ,, , , . . . ,, .. ., ...,,,. _ , ..„ ,,,_ 1 , 0., - ,,' .„ ,,,,,,,,, ,, ,„.„, .., , ,. -$ .. , „ _ . „ , ‘,, $ $ ,,, , . a - -b M i .a as ® fi n TM ✓M 5 " NmTin- p.� j i �✓' �9ae 4 b S� � ".T L „. „,„ ,,,,,,...r.,...„,, .... ., „., „„......"." ,,... , „ .,...,.,,,,,...1.,...„1„„ ,„, ,... ,... ,... ..,. ti, ,,, n ' , _, ::, ,,,,,,,,,,,:,,,,,,,,,,,,,,,,,, „:„,„ „ :,, _,,, 41„,„ 1:111111) ' 4 '; '-' 5, 'Il2; ''i5,":$,',-:"V'''''',„ I ''',"51",tt'i: ' ' ' '; '1,' I,,,', SI a 't vi t� " Sigma Corporation - , 700 Goldman Drive PO Box 300 „.... _ Cream Ridge, NJ 08514 Ga �� (800) 999 2550 k"L'4*;,,,i1',:tof,' '''' I „,). 1,, e .,$ ©2006 Sigma Corporat All Rights Reserved 1 www.sigmaco.com e I A 0 Series SLD for Ductile Iron Pipe The SIGMA ONE- LOKT"' Series SLD is a mechanical joint restraining gland that implements a series of individually activated wedges into the mechanical joint f ollower gland. When the wedge segment is engaged by the actuating bolt, the primary contact edges of each wedge segment lock onto the pipe wall. NI This action causes the primary contact edges to grip the pipe and effectively restrain all classifications of ductile iron pipe. ONE -LOK SLD's precision contoured wedges provide proper contact and support of the ductile iron pipe wall. Each wedge is manufactured with an elongated contour that evenly matches the outside circumference of each nominal diameter of ductile iron pipe. This elongated contour also eliminates E the concern of damage to both the pipe wall and the interior cement mortar lining caused by point loading, even on the thinner pressure classes of ductile iron pipe. ONE -LOK SLD's wedge actuating bolt provides the installer with a visual torque indicator. The breakaway top ensures proper engagement of the wedge segment at the time of installation. Unlike other actuating bolts, the ONE -LOK "- °, SLD is manufactured with a proprietary quality control system that ensures O tte k the breakaway tops will activate at the correct torque. The breakaway top is lea - sized to match the same dimensions of the bolts and nuts used to assemble the mechanical joint fitting and follower gland, eliminating the need for special installation tools. Once engaged, the actuating bolt leaves a residual hex - head shank, allowing post - installation disassembly of the restrained joint, if L necessary. ONE -LOK SLD's unique wedge segment and actuating bolt design allows the two components to interface using a cam action principle, allowing the wedge segments to rock and increase their grip on the pipe wall as thrust on the assembled joint increases. This also allows improved resistance tosubsidence ' seismic forces, and other movement within the maximum deflection limitations al of the mechanical joint under applicable AWWA standards. A 37 3 : I'' , , '''' , ,, ,_,,,,,„,—,. , ...r.;:;:::: * ":7::''' ..—t: : - _, , : ,.. , 4_!;, ' K. , t ';w ° k:. , il — „," „ vd rf s 2 ©2006 Sigma Corporation, All Rights Reserved www.sigmaco.com e s , , , Series SLD for Ductile Iron Pipe CO Dimensions in Inches, Weights in Pounds Size Item Wt Pipe B.C. D T Bolts & Inserts No. O.D. No. Size Torque 3 SLD3 6.5 3.96 6.19 7.69 0.62 2 7/8 80 -90 4 SLD4 10 4.80 7.50 9.12 0.75 4 7/8 80 -90 6 SLD6 12 6.90 9.50 11.12 0.88 3 7/8 80 -90 8 SLD8 20 9.05 11.75 13.37 1.00 6 7/8 80 -90 10 SLD10 26 11.10 14.00 15.62 1.00 8 7/8 80 -90 NI 12 SLD12 34 13.20 16.25 17.88 1.00 8 7/8 80 -90 14 SLD14 45 15.30 18.75 20.25 1.25 10 7/8 80 -90 16 SLD16 56 17.40 21.00 22.50 1.31 12 7/8 80 -90 18 SLD18 60 19.50 23.25 24.75 1.38 12 7/8 80 -90 20 SLD20 75 21.60 25.50 27.00 1.44 14 7/8 80 -90 24 SLD24 140 25.80 30.00 31.50 1.56 16 7/8 80 -90 30 SLD30* 226 32.00 36.88 39.12 2.00 20 1 115 -125 36 SLD36* 307 38.30 43.75 46.00 2.00 24 1 115 -125 42 SLD42 * 460 44.50 50.62 53.38 2.00 28 1 115 -125 F 48 SLD48* 610 50.80 57.50 60.26 2.00 32 1 115 -125 !' One TM Produ(t is pr Hides o ith S1GMASEAL'M rnplovesd ' �; a : me; nanical point gasket. D ►r I4---.-,, BC » Sizes 3" - 16" are pressure rated and UL listed for 350 psi on DI pipe I and 250 psi sizes 18" - 36 ". d,�� Sizes 42" and 48" are pressure rated at 250 psi. 41 (.,7 Sizes 4" - 12" are FM approved for 350 psi on DI pipe. Size 16" is FM approved at 175 psi. �� UL '01 0 TI. LISTED APPROVED Sample Specification: Restraint for standard mechanical joint fittings shall be incorporated in the design of the follower gland and shall utilize multiple wedge segments that act against the pipe, increasing their resistance as the line pressure increases. The assembled joint shall maintain the maximum flexibility and deflection of all nominal pipe sizes after burial. Restraining gland, wedge segments, and actuating bolts shall be manufactured of high strength ductile iron conforming to the requirements of ASTM A536, Grade 65- 45 -12. Wedge segments shall be heat treated to a hardness of 370 BHN minimum. Dimensions shall be compatible with standardized mechanical joints conforming to the requirements AWWA C111/ANSI A21.11 and AWWA C153 /ANSI 21.53 through 24" (latest IK revision). Breakaway tops shall be incorporated in the design of the actuating bolts to visually ensure proper torque. The manufacturing of the actuating bolt must incorporate a quality control procedure that is deemed acceptable by the specifier and positively assures precise and consistent operating torque of the breakaway top. The mechanical joint restraining devices shall have a working pressure rating of 350psi (250psi for sizes 18 -48 ") minimum and provide no less than a safety factor of 2:1. Restraint shall be UL Listed and FM approved in applicable sizes. Restraining device shall be SIGMA •NE -LIKTM' •ra. 'roved e. al. ©2006 Sigma Corporation, All Rights Reserved 3 SLD /11 -06 www.sigmaco.com 4 19 1 Installation Instructions Note: This product is designed for use on ductile iron pipe. LIM to be used on plain end fittings. 1. Clean fitting socket and pipe end. Lubricate gasket and pipe end with soapy water (or approved pipe lubricant meeting AWWA C111). Install ONE -LOKTM' restrainer on the pipe with the lip extension facing the pipe end, followed by the gasket, tapered side toward end of pipe. 2. Insert pipe into fitting outlet and seat the gasket firmly and evenly -s It s at;" ° into the gasket cavity. Maintain a straight joint during assembly. ,, —*Az., x ,, 3. Push the ONE -LOK gland toward the fitting and center it i' ' x ° gyp ° � .„ around the pipe with the lip evenly against the gasket. Insert ` � the T -bolts and hand tighten the nuts. If deflection is required, °'_ , �' , � � t = make up after joint assembly but before tightening T- bolts. - k„ , � `� � , 4 , �° :N,, i , 4. Tighten T -bolts in an alternating manner maintaining an � , even gap between the gland and the fitting face at all points , - - a 1 around the socket. Repeat until all the T -bolts are within �` the recommended torque value of AWWA C111/C600. ° ,.- __ 5. Following proper assembly of the mechanical joint, hand tighten , m- .— x. m r actuating bolts until all wedges until complete contact is made with the pipe. 6. Tighten each actuating bolt in a clockwise direction, alternating between the bolts in a star pattern, until all the break -off tops have been removed. Never tighten a wedge bolt more than 180 degrees WWW ■sIgmaco ■coin before moving to the next bolt. Cream Ridge, NJ Houston, TX Alexander City, AL Ontario, CA Sauk Village, IL (800)- 999 -2550 (800)- 999 -0109 (800)-824--4513 (800)- 688 -6230 (888)- 999 -0420 crm sales @sigmaco.com htn sales @sigmaco.com rps sales @sigmaco.com ont sales @sigmaco.com chi - sales @sigmaco.com New York Texas Alabama California Illinois New Jersey Louisiana Florida Arizona Indiana Maryland Arkansas Georgia Colorado Wisconsin Delaware Missouri North Carolina Alaska, Hawaii Michigan Virginia Kansas South Carolina Idaho, Utah Minnesota New England New Mexico Tennessee Nevada North Dakota Eastern Canada Nebraska Mississippi Washington South Dakota Pennsylvania Oklahoma Oregon, Wyoming Ohio Iowa Montana Kentucky Puerto Rico Western Canada West Virgina ONE -LOK SLD for Ductile Iron Pipe 4 ©2006 Sigma Corporation, All Rights Reserved 4 PRO T TM Product Specifications MECHANICAL JOINT BOLT & GASKET PACKS Product Features Gaskets: SBR in accordance with ANSI /AWWA IMJBGPX C111/A21.11 T Bolts/Nuts: Low alloy steel in accordance with ANSI /AWWA C111/A21.11 Model Numbers • IMJBGPM • IMJBGPP • IMJBGPU • IMJBGPX • IMJBGP10 • IMJBGP12 • IMJBGP14 • IMJBGP16 • IMJBGP18 • IMJBGP20 02007 Wolseley Distributed Exclusively by Ferguson, Stock Building Supply and Wolseley Canada 0352 10/07 f____ TM 14 PRO. Product Specifications ZINC RED RUBBER FULL FACE FLANGE PACKS Product Features Cap Screws /.,t't { / ".; • Conform to ANSI /ASME 618.2.1 (Bolt) i ra • Threaded in conformance to ANSI /ASME B1.1 i ,, • Low carbon steel 4. i. • SAE J429 confirmation (Comparable to Grade A [A307]) • Tensile strength (min) PSI 60,000 • Zinc electroplated `�i m 0 Nuts • Grade 2 (SAE J995),. • Coarse thread • ANSI B18.2.2 • 0 • ASTM 563 • Zinc electroplated Gaskets • • • Gaskets are made from synthetic rubber • 1/8" thick 150# Full Face Red Rubber • Nuts & Bolts Full Face Gasket Model Numbers Size Bolt Diam & No. of ID (in) OD (in) Bolt Hole No. of Length (in) Bolts Dia (in) Holes PSNBGZ1RF8K 2 ZN 1501 RR FF 1/8 FLG PKG 2 5/8 x 2 - 3/4 4 2 -3/8 6 3/4 4 PSNBGZ1RF8L 2 -1/2 ZN 150# RR FF 1/8 FLG PKG 2 -1/2 5/8 x 3 4 2 - 7/8 7 3/4 4 PSNBGZ1RF8M 3 ZN 1501 RR FF 1/8 FLG PKG 3 5/8 x 3 4 3 - 1/2 7 - 1/2 3/4 4 PSNBGZ1RF8P 4 ZN 150# RR FF 1/8 FLG PKG 4 5/8 x 3 8 4 - 1/2 9 3/4 8 PSNBGZ1RF8S 5 ZN 1501 RR FF 1/8 FLG PKG 5 3/4 x 3 - 1/4 8 5 - 9/16 10 7/8 8 PSNBGZ1RF8U 6 ZN 150# RR FF 1/8 FLG PKG 6 3/4 x 3 - 1/2 8 6 - 5/8 11 7/8 8 PSNBGZ1RF8X 8 ZN 150# RR FF 1/8 FLG PKG 8 3/4 x 3 - 1/2 8 8 - 5/8 13 - 1/2 7/8 8 PSNBGZ1RF810 10 ZN 150# RR FF 1/8 FLG PKG 10 7/8 x 4 12 10 -3/4 16 1 12 PSNBGZ1RF812 12 ZN 150# RR FF 1/8 FLG PKG 12 7/8 x 4 12 12 -3/4 19 1 12 PSNBGZ1RF814 14 ZN 150# RR FF 1/8 FLG PKG 14 1 x 4 -1/4 12 14 21 1 -1/8 12 PSNBGZ1RF816 16 ZN 150# RR FF 1/8 FLG PKG 16 1 x 4 -1/2 16 16 23 - 1/2 1 - 1/8 16 PS NBG S4 1 R F 8 10 I I I I I I I Brand Product Nut & Bolt Material Pressure Rating Gasket Material Gasket Style Gasket Thickness Flanae Di PROSELECT NBG = NUT, BOLT S4 = 304 STAINLESS STEEL 1 = 1504 R = RED RUBBER F = FULL FACE 8 =1/8" D = 1/2 K = 2 U = 6 16 =16 & GASKET SET S6 = 316 STAINLESS STEEL 3 = 3004 NE = NEOPRENE R = RING 6 = 1/16" F = 3/4 L =2 -1/2 X = 8 18 = 18 NB = NUT Z = CARBON STEEL ZINC PLATED N = NON ASBESTOS G = 1 M = 3 10 = 10 20 = 20 BOLT KIT H =1 -1/4 P =4 12 =12 J =1 -1/2 S =5 14 =14 Warranty This PROSELECT product carries a 1 -year limited lifetime warranty. ©2009 Wolseley Distributed Exclusively by Ferguson and Wolseley Canada 1538 05/09 • �M SEWER PIPE 1 z ti t 21 ' ,,-, - ;,--,,, .. y ya Sa 111-2 TM : PVC Sewer Pipe dw 4, --- ` ISPECIFICATION DATA i n - c �. ��.. �'�t�'1h �gW8 � "�Ia�2"k r� "v K � "5 { ffi�� �` � �� ' �p "A° $& 3 .2^ � a?.. Diamond gravity sewer pipe 4 inches 4 ' ,.. . Q 7� ■ through 48 inches shall be made of ' ��. n compounds conforming to material -� <- <r ' ` .. � . requirements of ASTM D3034 and � ^ 4,- W ASTM F679 in accordance with - °' r ,'` � N` ASTM D1784. Diamond PVC Sewer 1 Z �" ' . a ' Pipe meets all the dimensional, ... , � - tit I chemical, and physical requirements as ; ,i_ „ '� outlined in ASTM D3034 and ASTM F679. "' . � t The pipe sizes 4 inches through 48 inches : w:: i are made with an integral bell ; �' ,,k, . " r 1 water - tight" joint that meets the � requirements of ASTM D3212 and that ���� r .� r ' 4 , ' for utilizes a Rieber gasket system fo ` / ` � � � b ' '":' , A sealing that meets the requirements of ASTM F477. Each male end shall be beveled to facilitate joining and referencing marked for proper insertion depth. Diamond furnished lubricant is to be used in the joining process. Physical Properties of ASTM D3034 &F679 Pipe Stiffness Pipe Materials: Pipe Modulus Pipe shall be made of PVC plastic having a minimum cell classification of 12454 or 12364 as defined in Specification SDR E = 400,000 E = 500,000 D1784. 41 28 35 Property ASTM Minimum 35 46 57 Test 26 115 144 Specific Gravity D792 1.40 l i ee�� P Y „ , a ay�ng "length y E4 and 22 feet Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 IZOD Impact Strength, D256 .65ft., lb./in. SHORT FORM Specification for Diamond PVC Solid -Wall Sewer Pipe SDR 26 or SDR 35 or PS 46 or P5 115 Diamond PVC Solid -Wall Sewer Pipe shall be made of compounds conforming to ASTM D1784 manufactured in accordance with the material requirements of ASTM D3034 or ASTM F679. Diamond PVC Sewer Pipe must meet all dimensional, chemical, and physical requirements as outlined in ASTM D3034 orASTM F679. Diamond PVC Sewer Pipe shall be installed according to the requirements of ASTM D2321.Joints shall meet the requirements of ASTM D3212 and shall be formed using Rieber Technology. Uni -Bell UNI -PUB 6, "and the manufacturer's requirements." 1 _ DIAMOND PLASTICS® ►� ` Corporate Headquarters • 1212 Johnstown Road • P.O.Box 1608 • Grand Island, NE 68802 -1608 '': , ,, ' ' ,','„ - qi::„" ' ', " " ■ : , ,'' ■"- .' = . :,. San i - 21 TM* • PVC Sewer Pipe .. .. , .,.. _ SPECIFICATION DATA ' ' be' ' 2 ' ct a f+ \ , ... - I -, , , - , , / TM i .::,:s . , , - Reiber Joint Illustration D C o utig rol liiii*w"iaii60 ,1,,,,,,,,,,,,,,,i ii,--4,, :., i, „, i..., ,, , , ,, , , , , ,, 7,, ,, , , , , , , , ; , ::, , - .7.,,,,:::: ,, , ,-,,,,, ,, , , ,., , -.....;„ : 7 , ,,..,-- ,, - ,74 ;.,,,; 1 : , ...t : 5 :: ,.1,, ,4„ , , ,,, , , ) 4 - - - ' , ,, _ , , ;'-; V _ _ _ ,.. ....., ' . .. . . . . - - . , . _ . - A ' B ' . -4, tx';'' • , - aa. I a ,,,,,,,- , ...a, .,,,,,,,, 1 '0,1 i ,j, ' , •,, , r " , ;,,i, • ■ ft.....----- 11,0 i ll fifq ':. ' • . ,, ''' t-_-- • • - -;--: - t , - • t, 4",, , r ■ D3034 & F679 SEWER SPECIFICATION DATA Strength „ , , . . ,. - ',', , , ". ''tt't "ttt, ,,, ,,,, , ,', ,•,,' %.''., :',• -.",-.? . ,.'' -. ' , -,- .; -, '„,, ,, 4 1P - , fr-, -.. . .:, „ , .1 .04 , , J , ,. ',',' , , ' ' -- ,, :ft: .. 4 4.215 5-1/4 4-5/8" 4" 0.162 0.120 6 6.275 7-1/2 4-3/4" 4" 0.241 0.180 8 8.400 9-7/8 6-1/8" 5" 0.323 .. 0.240 10 10.500 12-3/8 6-3/4" 6" 0.404 0.300 12 12.500 14-5/8 7-1/4" 6" 0.481 0.360 15 15.300 18 6-3/4" 6" 0.588 0.437 18 18.701 21-3/4" 7-3/4" 7" 0.671 ; 0.499 21 22.047 25-1/2" 7-3/4" 7" 0.791 0.588 24 24.803 28-3/4" 8-1/2" 7-1/4" 0.889 0.661 27 27.953 32-1/2" 8-1/2" 7-1/4" 1.002 0.745 30 ciod 32.000 37-1/4" 12" 10" 1.148 0.853 36 ciod 38.300 43-1/4" 12" 10" 1.373 1.021 42 ciod 44.500 53" 16" 13" 1 1.187 „ 48 ciod 50.800 60" 16" 13" 1 1.355 f , g __ ........, ,. .. ..., , 'Possession of this page does not constitute an offer of sale" Prices are subject to a firm policy of "Price in effect at time of shipment on regular purchases" DIAMOND - PLASTICS® . , Corporate Headquarters • 1212 Johnstown Road • P.O. Box 1608 • Grand Island, NE 68802-1608 ' ' ", ,:j )0' ,t,ig ,-, ' - , '' -2• - - . - ' ' t '• t . - - 5•47-ItAIIIII4,• • ttt,- - - ;• •• ''', •;•-• ' ',,,-1",:,,,;,• i Air - , - - -plor •fixiftesy, ••-,-` , ,. - . : , ,. - , - - vt..' - - ..,:, ,,. ,, ,',:tt''',••., -t, ' - - - - -tt,';';,!ftr,„■ V' -, ' '' - -, t,-,' -',•••••',',tt:''';` 0 •-• ' ' • '," - ''' ''' ''', ' ''' ' ' - • ' , - ' ::•-,''',',''',', ." ' - - -- ",' 1 • - tr•ttti' - ',",' , ,,,,, , ,,r , ,,, ' - - „ - -- , , ,. „ ,, ,, ,, , , , ,. , -,. , -, -,,,,,,,,:,- % -,,,, - ,,,,-,,,,,,,vq,,p',..q,=44,'■A'10":,- ��WW 4 q hti � r i, orth Ame r ica �� . ', 4/ e orporatio i fin. www.northamericanpipe.com Product Description: 7 0 ` : ASTM 03034 Gravity Sewer Pipe 4 4 .. f 'Y , i k North American Pipe's ASTM D3034 Gravity Sewer *= PV C product line is manufactured to meet the , " needs of modern municipal waste water systems, .r W residential waste water control and other non - „4t , pressure applications. With top quality raw materials and modern processing technology North A merican Pipe's ASTM D3034 Gravity Sewer pipe ' .� '" o meets all industry standards in addition to our own J rigorous quality control standards. North American �- ` X 61, Pipe's ASTM D3034 Gravity Sewer pipe utilizes Reiber style gaskets throughout the entire product `� _ offering. North American Pipe produces a full range �� r „;'7,„,,,7:'"- - r of ASTM D3034Gravity Sewer pipe in SDR -35 and " �,..,, -, , ' '4� , SDR -26 classifications. Whether specifying or r R . installing our pipe you can be assured that North „ tl ap d American Pipe will provide the pipe "Right, On . Time, All the Time ". This product is made in accordance with the following specifications: ASTM D3034 ASTM D1784 ASTM F477 ASTM D3212 Short Form Specification for North American Pipe Corporation ASTM D3034 Gravity Sewer Pipe _ „ PVC gravity sewer pipe shall be made from a compound conforming to a cell classification of '- 12454 or 12364 as defined by ASTM D1784 and in accordance with ASTM D3034 for sizes four inch through fifteen inch. The wall thickness, when tested according to ASTM D3412, shall correspond to a dimension ratio of SDR 35 with a pipe stiffness value of 46 or SDR26 with a pipe, stiffness of 115 for ,t..& heavy watt pipe Integral bells shall incorporate Locked in gaskets meeting the requirements of ASTM 03212 add F477. The laying length of the pipe shall be 14 feet. Rev. 01/2006 2801 Post Oak Blvd. I Suite 600 ( Houston j TX l 77056 Phone: 713- 840 -7473 Toll Free 800 - 999 -7473 Fax: 713 - 552 -0087 d IP r . North . . erica P ipe Carr r' i ' a ti on *'I www.nerthamericanpipe.com ASTM D3034 Gravity Sewer Pipe T L _ _ C _,' i #-" OD BD a a yes y i NOMINAL OUTSIDE *APPR ©X. **APPROX. INSERT PIPE SIZE om• - NOM. (C) (L) BELL DIA. BELL DEPTH MARK D (OD) (BD) 4" 4.215 5.25 4.27 3.250 6" 6.275 7.50 5.40 4.125 8" 8.400 10.00 6.27 4.250 10" 10.500 12.25 7.16 5.250 12" 12.500 14.25 8.04 5.500 15" 15.300 17.25 9.61 7.500 NOMINAL Slat 35 SDR 26 SDR 23.5 PIPE SIZE (T) (T) (T) 4" .120 .162 .178 6" I .180 .241 .265 8" .240 .323 10" .300 .404 12" .360 .481 15" .437 .588 Note: These dimensions are for estimating purposes only •Dimension given for Approx. Bell Diameter (BD) is for highest pressure class .. Nominal depth, depth will vary by pressure class Rev: 01/2006 2801 Post Oak Blvd. l Suite 6001 Houston ( TX 1 77056 Phone: 713 - 840 -7473 Toll Free 800 - 999 -7473 Fax: 713- 552 -0087 r. v A'i y FITTINGS At 1 I " G - TIN'S FITTINGS Ds"' MULT I HIGHER STANDAR 1 ' ° I - . r2 ,... .1 A . 1 ,,,, ,,, „ ,,..-: ; 7e1, ', „.„+fr -I:, '"4":41,31,Zir 1,1-1, t- ,:' ', :",, ' ,t-km."-- LI' -tt ,t‘,.., t,,t`koo,*-2,':,,,,v >le ".4 , e , i ■, , ' ” ' *. , :4:4,. qf'C' '' 'fl fk‘,:,:t: r ''''.13 41t.11,7FIfic;1',`,..r,;.-,', ' P 4 '''' •1 ,',,,, 41.,:, . 4 '1144,‘, ■4V,5 ( 8,',,.. 4T...-"r =, - 1, , , . ,14,.. ' ,°.... t. ... , id ,,,,-.;t1).„, - ,.. 1. ..;71 , 41.;.";";.,i,,l'i,t,t31-'1P"- .";,,,14(:%-, '...'.-7.";14."-Ak. ..". sj...LL:P;',:..,: , ,°0 • t t.:t. f : ,,, ° 7. ";-' ' '"-...;'" :_,:i,".'f",..'" ' 1 '!"‘"tt•Tr7 " i 1)P 41,4=. *,',..- --,, ... 1 ...., 1, , ,:- • . „ A -., to D AR S .,, .. , f .,.. milted STAND HIGHER corn HIG- 44' y m . ., 1 r4 111 IttingS.C° w w w . I t 1 f al CI ' Ittl 1 TRENCH TOUGH PLUSTM ...............- GASKETED SDR35 SEWER FITTINGS Injection ' 0 Molded • Ideal for use in wastewater, stormwater and 4 - 15" industrial waste applications. 411111 1011111 " 111116114 1 , ., ,'' 'Iti AllItiti " • Reinfcior-id to SDR245Illickness at key locations .'„,„1:.,. ,• ,1 Fabricated such as the branches of tees and wyes for optimal ... . long-term perforrnance. 12 - 4'' : rlI '-ittrr 1ri1;" • Joint withstands 15 psi hydrostatic pressure (,. and a -10.8 psi vacuum pressure. . Leak-proof at 5 joint deflection and 5% ring deflection. ........I . ,....„. ,. . .. ,simmors."tmeays. TRENCH TOUGH PLIJSTM LARGE DIAMETER MOLDED SDR35 SEWER FITTINGS ..,, , injection .401111 Molded n, • Multi is the only manufacturer to offer 12' and 15" molded fittings. - 15" • Designed to exceed all applicable standards and are built to withstand higher impact forces, higher .1 jobsite conditions. • Reinforcorl at key intersecting locations for added strength without losing flexibility. 41) ---- TRENCH TtlIJGH PLUS' ..,.. HEAVY WALL SDR26 GASKETED Injection SEWER FITTINGS Molded 4" - 12" • Compatible with SDR26 and SDR35 sewer pipe and are used in areas where the :nstallation .,. con(ditions are more ctri.eng:ng, such as deep Fabricated burial applications or projects in poor soils. 12" - 18" * Servit .'. fittings are manufactured with ar 'extra heavy wail" SDR24 thickriess. or ' -- -,r • Easily ident'fiable with its grey gaskets. 4D PVC SEWER FITTINGS I 5 ,... G avyk I , ..----- per. wi i dli. SPECIFICATION CHART 40, .SEWER FITTINGS OPTIONS SIZE RANGE REFERENCED STANDARDS Trench Tough PIUS CSA 8182.2 Gasketed Fittings 1....... , . . SDR35 ,. ,,ou.: up to 1 f" ASTM 03034. F679, F1/0 ! CSA 8181.7 up to 42" 7 IAPM0 FHP INjt.C MCA iit Trench Tough Plus up to 12" SDR26 ASTM D3034, F679, F170 N. Gasketed Heavy Wall FABRICATED: ,,, , i up to 27" DR , . ) 1 0R25 IrlitclioN Mot ---.. 4" 8" CDR 18) AWWA C900 C1OD Sewer Fittings ' 0841 0818 AWWA C9 . / 0 ) , 0R32.b 0814 FAspicAffp: AWWA C905 ittiLC. , City , i.,i-.. Solvent Weld 1 SDR35 3" - 8" .: ASTM D2665 (6" & 8") . NSF 14 (6" & 8") FASKICAiai: 1 : CSA 3181.2 (6" & 8") 8" 15' ASTM F794 . AASHTO M304 Ns, Ultra-Rib Open Profile 8' 24" CSA 3182.4 ASTM 03034 1‘,1A.LL C. • i . 6* - 12" . DWV Schedule 40 PVC i PVC ' CSA, !AMID, NSF FABRICATED: 10" - 24" 4, # Backwater Valves ) , ABS PVC 3" - 6" . CSA, lAPIMO. NSF, Si3C , . . PRESSURE FITTINGS OPTIONS SIZE RANGE : REFERENCED STANDARDS - — AWWA C900 & 6905 (Fabricated Fittings) DR DI 1'4;EC.r1r,P-4 Mc. AWWA C901 Blue Brute 08 41 4" - 8" (DR 18) (Molded Fittings) C9001C9051C907 CLOD 32.5 CSA 8137.2 DR 25. FAsi(icivEr: (NUded Fittings DR 18 08 14 ' 1C' - 48' GSA 8 13/.3 Factory Mutual w t . fra ,,l bAcateil Fittings) '440t. Underwriter's Laboratories INJECTION MOLDED: Cycle Tough : 1'//' - 8" ASTM D1784,D3/39,131599, Pressure Fittings for DR 21 . c 0 s 2 A 24 B 1 i3 F4 7 7 .3 7 it) Series 200 IPS Pipe , FABRICATED: NSF-61 10" - 24" 10 I EASY SPECIFICATION CHART I o 1 P MISCELLANEOUS i '11 FOlik LETTERING LOCK RECESSEO FLUSH (BRASS) —_ . C3 . _ � MO /DA /Y\ ,--) © ::::''' G At) 4 \ -. ; , , ,,,,,._____. , v 1 ,. ci- '(./4/ d 5 [m3emm] ®� � 1 7 3 DA 1 1/18' r V V V � q �B [ 1 (1B7mm1 r [27mm] g I r 5„. -f— 1 A I i (16mm] • OO • 1 IG p.m] [2 6 (2419/18 \— (I) EACH #' aW ®� mm) WSHR N O BL7 LK BRZ $ 1153 LK N NUT FIX I/2 -13 BR OLT MI 1/2- 13X1.9 BR ZB ' �,'� 339 339 -L 61; SANITARY CLEANOUT BOOT LOCKING LID BASE: 92 LBS COVER: 6 LBS (3kg) 1- LID: 8 LBS MISC. PARTS: 1 LBS (1kg) SET: 100 LBS TOTAL: 7 LBS (4kg) j l ' 1. { 1/2 3/8" LETTERING [f vr ] 0 84 DATE TAG [ m ] 65 UV 800 _ Ea bG O g$ 07 r _ [m7m C 6 1 / 8 " - -- + 0 H 71/x1 18 (31 1 Dofnm ] ra I '°- -4 8 — ° 1 4 I I HI I( / RISE 9 we 7 8/8' I 1 Y. � 4 LID THICKNESS 1 1 r - r 81S 2 " VENDOR LOGO 3 /e" 3 /8" LLIItNING 64 I f f 2 t /2 �� f (IOmm] --- (+ 3/4' �•"1 USE THIS VIEW FOR 1" RISES 3" 3/4 (lemm] 4" #T SECTION 6 ! i LID THICKNESS —14 RISE I � / ] r 3. �� s /fe• [s fmm] j IM IIIIIII L _ � MEV �� (Bmmm1 r � - USE THIS VIEW FOR 1" RISES 3 :. D f� 1 r I REQUIRED HARDWARE ('; :- DETAIL U7mm] (3) L -CLIPS PER UNITS AS SHOWN ABOVE L- 3 5/16" 18 X 1 LONG HEX HEAD BOLTS 339X :'': EXTENSION RING 339X HHB 1 EXTENSION: 17 LBS (8kg)) RISER RING 1; „ 45 i___ === 1�1 1111 7 1/2" ,,---- _� [191rnm H• 11/16." cUTAWAVSID VIEW [17MM] . cc)) . y > . © ,,, Inv •• ... • . . . ks\ .., J.,, .. .,.. .9H 404 . ______ O -RING GASKET P 1 1 --- r i t ir • • pp 139 tl'1 t 1 •0 0 _F .0 [241 mm] 1 • 4. X 0 ON OUTSIDE �OF PIPE�laTENTON EARS • • • • • BASS & HAYS DUCTILE 1 • 0 IRON 4040 CLEANOUT 4 " [102mm] t:3k'EH CL E A?vilUT A Ca riliSt ea s4 i °)' li!:;tk: 1 tiS = STA`eE' ea' I)E€r Amll_ir>e 1 r411l TAP rG r •xa� I ceFP Pi',cgxe 1 54456 IAA) FAx 1 254 2'2:45 1.1,2 WTI t% 1 - WO- 43=8.4 ovLsolr sv: DCTE W1CF ".?V.Atk LOAD 110.11 Nt'. • MAITAIAI I'F'.tWIC AflQr4 P v AA5 0. A ^r.'1;: a}AI IF& .. - ..... TJMAS ? TAN Aa1T •TA:i IG 044 RFi:I ESTLIIATEGW 1„tlT-LBS. x v < t a 5 g It. Cilp kr<'i'. It UNA kl ' HEX IkLT BOTTOM Aar I[ 1VG NUto6£ rsr3. s 4 , Tat OG 1316MBTf 710223 LATERAL SEWER CLEANOUT- PLASTIC STORM PIPE CHARL TTE PIPE AND FOUNDRY COMPANY Suggested Specification System: PVC Schedule 40 Solid Wall Pipe and PVC DWV Fitting System Scope: This specification covers PVC Schedule 40 solid wall pipe and PVC DWV fittings used in sanitary drain, waste, and vent (DWV), sewer, and storm drainage applications. This system is intended for use in non- pressure applications where the operating temperature will not exceed 140 °F. Specification: Pipe and fittings shall be manufactured from virgin rigid PVC (polyvinyl chloride) vinyl compounds with a Cell Class of 12454 as identified in ASTM D 1784. PVC Schedule 40 pipe shall be Iron Pipe Size (IPS) conforming to ASTM D 1785 and ASTM D 2665. PVC DWV fittings shall conform to ASTM D 2665. Pipe and fittings shall be manufactured as a system and be the product of one manufacturer. All pipe and fittings shall be manufactured in the United States. All systems shall utilize a separate waste and vent system. Pipe and fittings shall conform to National Sanitation Foundation Standard 14. Installation shall comply with the latest installation instructions published by Charlotte Pipe and Foundry and shall conform to all local plumbing, building, and fire code requirements. Buried pipe shall be installed in accordance with ASTM D 2321 and ASTM F 1668. Solvent cement joints shall be made in a two step process with primer manufactured for thermoplastic piping systems and solvent cement conforming to ASTM D 2564. The system shall be protected from chemical agents, fire stopping materials, thread sealant, plasticized vinyl products, or other aggressive chemical agents not compatible with PVC compounds. Systems shall be hydrostatically tested after installation. WARNING! Never test with or transport /store compressed air or gas in PVC pipe or fittings. Referenced Standards: ASTM D 1784 Rigid Vinyl Compounds ASTM D 1785 PVC Plastic Pipe, Schedule 40 ASTM D 2665 PVC Drain, Waste, and Vent Pipe & Fittings ASTM D 2564 Solvent Cements for PVC Pipe and Fittings ASTM D 2321 Underground Installation of Thermoplastic Pipe (non - pressure applications) ASTM F 1668 Procedures for Buried Plastic Pipe NSF Standard 14 Plastic Piping Components and Related Materials Note: Latest revision of each standard applies. (110) PO Box 35430 Charlotte, NC 28235 USA 704/372 -5030 800/438 -6091 FAX 800 /553 -1605 www.charlottepipe.com I : MISCELLANEOUS I V , V k i d `...✓ L 1 1 11 1, J 1 St S# -•�-�-...._ � 1 1 J41' (32mrrj LETTERING ,i0-041 _ ' \`► RE SSE FLUSH f _. _�,.� 7 Ply 5 / 400-24 : 2 N [51 mm] ( 1♦ri 4 um 1118 ! ill Eirna' 11I ) ly C i,'N, - SEE PfCKBAR Ili loo - \ Ma IFf/ DETAIL \ ; 2024A ; 20 RECESSED 1 L4" 3 FLU LETTERING FLUSH BOTTOM VIEW OF COVER 24" DIA • [610mm] 3 3/4" 1 7/8" N. 1 /4" 1 A 2 1 /2" [95mm] - � [48mm] 2 :-...... trar ....... 1 [6mrn] [25mm � [64mm] t 10 7 74 COVER SECTION 2 13/16" j 1" (25rnm) [71 m m] DIA SS BAR 2 13/16" 26" DIA [71 mm] 2 1 /2 PICKBAR DETAIL [660mm] [63mm] 24 1/4" DIA 6" �` [616mm] [152mrn] 11 MACHINED SURFACE , ...„ 22 1/8" DIA ] [562m B m H 400 -24 31" rr COVER: 190 LBS 86kg " [787mm] .�. FRAME: 225 LBS 102kg 3/4" UNIT: 415 LBS 189kg RING SECTION [19mm] - r . 111111111111114I f I_... O o . 0 0 11001 -1 It 1830 OK FRAME & GRATE _� o 0 3 � SHOWN WITH OPTIONAL 11 I CURB HOOD, VANE GRATE � � FRAME: 185 LBS GRATE: 160 LBS / SET: 345 LBS o CURB HOOD: 200 LBS R 4 0 > rI •#>:>,0>1.9- t `" 4. " #>). .1dtli 0 . r 4 ih 44*41,° ,,,, TX DOT SPECIFICATION f 98 L 1 * Iu j U O DDitili1 �0 � 814 -1 ME N B H 8 ! INLET FRAME & GRATE l� FRAME: 190 LBS k GRATE: 155 LBS / SET: 345 LBS r f l 5 f -U-2i OTHER FRAME TYPES AVAILABLE 1 28 1 m aw_ 8Q6, " (' > ' ' > .* r 'if folk k � . � t 1 fit i -_ v X DOT ECIFICA O - 10 4 O i I #t O � � o z • ..-;:, IlliS1■1•1 o � I A 814 FRAME TABL_E 1 6 1 c BOLTS & I U BE LTIPL AM E FRA REQUIRED ME ., \ i FO A INSTALLATION 4 it iiNsiso %\* 2 ROWS OF 11 SLOTS PER GRATE — 22 TOTAL 1 V2" X z„ tV G� H -20 WHEEL LOAD FRAME TYPES AVAILABLE: k r Li o ri...4 on 4 © P ■...........7 OSSIBLE `I tr II a C OMBINATIONS: ® 4 6 1111 6 4q3 { k 8 IIIJ MI • q i1 IA 29 1 ' i — ,.. C ustomer Service Policy Ferguson Enterprises, inc. is unconditionally contrnitted to , ' k 1 Lstiniter service and s.atisfactiort. Felguson s ccaumitment to assisting our Lusloniers olwairt redress under the terms o'.." manufacturers" Nvarrarities is (4 1,1 tidal principle of our cusunner service phikzsopity, Fe:guson does not inanufacture ary of the produc:s wei sell. CA)nsequently, like our customers, Ferguson must look to triartufatturers II) provikle ikvarrantv prCreC:3on. Our custora..rs' sole and exclusive warranty, therefore. is that provided Fry trianufacturers. Warranty Disclaimer, Ferguson Enterprises, Inc. an(1 its subsidiaries ( make [to express or impiit....d warzantics. Ferguson hereby disclaims all warranties. whether express or implied by operation of law or otherwise, including, without limitation. all implied tearranties of merchantability or fitness for a particular purpose. Ferguson shall not Ix' lialAe. ditectly or indirecay, for ar.' loss, cast, damage or expense, includilig. without lunitation, kthor charges or consequential or incidental daltiagc: arising ditectiv oi indirealv from the opera::on. (1)11(14k:in (ir lase uf aftklitrIs sold by Ferguson, I:erg :':'lc liahility. if :try shall he lir:Med 1 Ix) ue p1 sales prat* m all CaSCi. 0 FERGUSON ENTERPRISES, INC. ..:..