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WA9601-LR 990308HENLEY JOHNSTON & ASSOCIATES, INC. c'~l.(l(lldc~r~tl.(I .(/~r'().~{'iru~lc(, Transmittal Date: 8 MaTch 1999 To: Shimek, Jacobs & Finklea, L.L.P. Attn: Mr. Cary C. Hendricks, P.E. P r o j e c t: Waqon Wheel Ranch Elevated Storaqe Tank Gentlemen: Henley-Johnston & Assoc., Inc. transmits herewith the following: Coating Inspection Reports Dated 2-12=99, 2-13-99 and 2-17~9.9 Comments: Report Nos. cc: Larry Davis, City of CopFell Joe Swinnea, Landmark Sincerely yours, Herbert C. Crowder Henley-Johnston & Assoc., Inc. Project No. 6878 telephone (214) 941-3808 fax (214) 943.7645 r ! · 235 Morgan Ave., Dallas. Texas 75203.1088 ] ! I '. ' 4305 GIeA~V(~I!~ ........~' Granbury, TX 76049 Client Henley Johnston & Assoc. Contractor TASCO, Inc. ABRASIVE MATERIAL Bulk/Bag Silica Type Med. Clean Yes Dry Yes Recycled No Air quality good. Three (3) blast nozzles. COATt C;' SPECnOX REPORT:' :: Date' 02-12-99 Repo~ 1226529 ~ TM" '. Page 1 of 1 Project Coppell Wagon Wheel Ranch 2 M.G. Tank Inspector Cindy Holmes SURFACE PREPARATION Profile Tape X-coarse Testex tape with Comparator spring micrometer 2 readings taken. ENVIRONMENTAL CONDITIONS Time Wet Bulb Dry Bulb Rel.Hum. Dew Point Surf. Temp. Comments 8:55 a.m. 35 41 54% 26 37 Pre-blast 12:30 p.m. 42 53 36% 27 45-52 Abrasive blast. 4:50 p.m. 46 59 33% 30 53-57 Coating application, winds west Area Blasted Abrasive blast to exterior tank from inner cone sheet to top of tank. Approximately five (5) outer cone sheets wide on west to north side of tank. Blast completed at 4:30 p.m. Results SSPC-SP6 cleanliness achieved. Profile average is 3.2 mils. Blowdown with blast hoses after sand is cut off. Area Coated Same as area blasted. Airless spray application of Tnemec Series FC-20, color beige to walls. Batch numbers are part "A" KC1998120063, part "B" KC1998111212, #4 thinner KC1998119144 (32 ounces to 5 gallon mix). Material temperature 61 degrees. Used 417 tips in spray guns. Spray application from 5:00 p.m. to 6:15 p.m. Approximately 15 gallons used. Area Number of Low High Mean Readings Dry film thickness on primer previously applied 15 3.5 6 4.6 Deviation INSTRUMENTATION DFT gage used? Type 1 Type 2 X Calibration in accordance with SSPC-PA2? ' Yes COMMENTS Brand Postector 6000 This report is for the exclusive use of our client and shall not be modified or reproduced without written approval of said client 4305 Glenwood Ct. Granbury, TX 76049 Client Henley Johnston & Assoc. Contractor TASCO, Inc. ABRASIVE MATERIAL Bulk/Bag Silica Type Med. Clean Yes Dry Yes Recycled No Air quality good. Three (3) blast nozzles. Date Project Inspector COATINt SP -CTtOt roePonT 02-13-99 Report 12268-9 Page 1 of 2 Coppell Wagon Wheel Ranch 2 M.G. Tank Cindy Holmes SURFACE PREPARATION Profile Tape X-coarse Testex tape with Comparator spring micrometer 2 readings taken. See page 2 of 2 for Testex tape. ENVIRONMENTAL CONDITIONS Time Wet Bulb Dry Bulb Rei.Hum. Dew Point Surf. Temp. Comments 9:50 a.m. 45 51 62% 38 46 Blast 2:15 p.m. 51 65 35% 37 63 Abrasive blast. 5:05 p.m. 52 66 36% 38 65 Coating application, south wind Area Blasted Abrasive blast to exterior shell from top portion of inner cone sheet to top of shell including about 2 inches out onto knuckle. Blast area is 4 1/2 outer cone sheets wide on abrasive blast. Complete at 4:30 p.m. North side of tank. Results SSPC-SP6 cleanliness achieved in blast area. Profile average is 2.85 mils. Blowdown scaffold and tank with blast holes after sand has-been cut off. Area Coated Same as area blasted. Airless spray application of Tnemec Series FC-20, color beige. Batch numbers part "A" KC1998010255, part "B" KC1998121251 and #4 thinner KC1998109140. Use 417 tips, two (2) spray guns, start application at 5:00 p.m. Finished at 6;10 p.m. Mix ratio of coating was part "A" (1): part "B" (1). Area Number of Low High Mean Readings Deviation INSTRUMENTATION DFT gage used? Type 1 Type 2 Calibration in accordance with SSPC-PA2? Brand COMMENTS :' " This report is for the exclusive use of our client and shall not be modified or reproduced without written approval ofsaid client ! I SURFACE PROFILES · :PROJECT~pp~tt t0~,o~H~cQ Z-O~G DATE E-g-gg r~ REPORT NO. -~ ~ Z ~ 8 .g , PAGE ~ Z OF Z , ~ PRESS-O-FILM'" ~. L( R '~' U or 50 microns ;"4~C, OARSE (!.5 to 4.5 mils) or (40 to 115 mi~ons) PRESS-O-FILM" '~""' ~'~' ' TE Read ng Z-. ~ / . STEX Gage less 2.0 mils ; NEWARK. DE19715 or 50 microns USA X COPSE (1.5 to 4.5~;s) or (40 to 115 miens) Z.~ ~,1~ PRESS-O-FILM'" ~.~ or 50 microns x CO~RSE (~ .5 ~o ~.5 ~ (~0 to ~5 ~i~ons) . '-~ ~ -~P~ESS'O'FILM'' ?..,~, Gage less 2.0 mils USA or 50 microns , _ X COARSE (1.5 to 4.5 milsi or (40 to 115 microns) '~.XTr~l,.)j;. 'BO'TTOrq %H~,f. JL. 5H,F,f.T Z,-t?s ¢l~ PRE~S-O-FILM" Z-~ - .e. , - TESTEX Reading ~1'.~ ! NEWARK. DE 19715 Gage less 2,0 mils ;~ USA or 50 microns X COARSE (1.5 to 4.5 ml~) or (~ to115 microns) . . , O": (1.5 to 4.5 mils) or (40 to 1.15 microns) PRESS-O-FILM"C.~. LNo. . ,'I TESTEX Reading ~ ' NEWARK, DE 19715 Gage less 2.0 mils ~ USA or 50 microns X COARSE (1.5 to 4.5 mils) or (~ ~ 115 microns) ! No. ~'~C c.~ ' ' TESTEX '- Reading 2..-~' ; ,. NEWARK, DE 19715 ;Gage less 2,0 mils USA '-' · or 50 microns ~ _ i X COARSE (1.5 tO 4.5 mils) or (40 to 115 microns) ~Ju~ ,;,of.. ".':'or 50 m~ns X COARSE (1.5 tO 4.5 mils) or (40 to 115 microns) · . 4305 Glenwood 3 Date Granbury, TX 76049 ' Client Henley Johnston & Assoc. Project Contractor TASCO, Inc. Inspector ABRASIVE MATERIAL Bulk/Bag Silica Type Med. Clean Yes Dry Yes Recycled No Air quality good. Three (3) blast nozzles. COATING ~"'SPECTION REPORT 02-17-99 Report 12317-9 Page 1 of 2 Coppell Wagon Wheel Rang 2 M.G. Tank Cindy Holmes SURFACE PREPARATION Profile Tape X-coarse Testex tape with Comparator spring micrometer 4 readings taken. See page 2 of 2 for tape. ENVIRONMENTAL CONDITIONS Comments Clear skies, calm winds Abrasive blast. Coating application, south wind Time Wet Bulb Dry Bulb Rel.Hum. Dew Point Surf. Temp. 8:45 a.m. 43 47 72% 38 41 11:25 a.m. 50 61 44% 39 44-63 4:20 p.m. 52 71 23% 31 68-74 Area Blasted Abrasive blast moved clockwise from 2-16-99 area. Complete drop on cone sheet move clockwise and complete one (1) full drop and then half drop on shell. Also blast interior side of three (3) roof sheets (on ground). Shell blast was on south to west side. Results SSPC-SP10 cleanliness achieved. Profile average of 2.37 mils. Blowdown blasted areas with clean compressed air. ' Area Coated Is same as a~ea blasted. Coating used is Tnemec Series FC-20 Pota Pox, color beige, batch numbers are part "A" KC1999010255, part "B" KC1998121251, #4 thiuner KC 1998109140 (8ounces per gallon). Airless spray application to roof sheets from 4:25 p.m. to 4:55 p.m. and to shell area from 5:15 p.m. to 6:15 p.m. Approximately fifteen (15) gallons primer were used. Area Number of Low High Mean Deviation Readings INSTRUMENTATION DFT gage used? Type 1 Type 2 Brand Calibration in accordance with SSPC-PA2? COMMENTS Note: Bottom shell sheet is pitted in some areas and has numerous delaminations present. This is true all the way around the tank (360 degrees) This report is for the exclusive use of our client and shall not be modified or reproduced without written approval of said client T ..... i I CONTRACT INSPECTION 'SERVICE 4305 GLENWOOD CT. GRANBURY, TX 76049 [817) 246-8096 SURFACE PROFILES PROJEC~---~c~ ~3~a~ bJ,ee.~.~dc, ~ ~GTf.4J~ DATE ~o~ ~o. ~ Z 3 ~7. ~ To 7.,-t"1-99 2, pRESS-O-FILM'" ~ 4/- z, ~ r TESTEX ading ~. NEWARK. DE 19715 ~ge less 2.0 mils USA ~r 50 microns ,(COARSE (1.5to4.5 mils) or (40tO 115 microns) - -;,- dBsi0;F,LM" TEsTEX ' Reading ~ NEWARK, DE 19715 ;-, Gage less zO mils USA ' or 50 microns '- . X COARSE (1.5to 4.5 mils) or (40 to 115 microns) Z-b m ~,/~sPR,E~Wj-O-FILM' l,-~/-~ so.' ~.~'~ ~ ~': TESTEXz' X COARSE (1.5 to 4~5 mils) or (40 to 115 microns) Ga~e less Z0 mils ' or 50 microns USA X COARSE U .5 to 4.5 milS) or (40 to 115 microns) X COARSE (1.5 to 4.5 mils) or (40 to 115 microns) -tNl"~'i.~iOe. m~oBL~: SH~:LL 5'4rL, rcr ;-"O i ~ ~,~ESS'OiFILM'"~-'z /~ R~ i~ ' i/ "~ N~ 19 15 G~e I~ 2.0 m U~ t ~ ~ m~mns . X ~E (1.5 ~ 4.5 ml~) O rMdi~ ~'q TEST~ N~ DE 19715 ~ge I~ 2.0 mils or ~ m~mns X ~SE (1.5 ~ 4.5 mils) ~ (~ ~ 115 microre) ' PRESS'O;~FILM"' Reading 'Z ~s ' - ];: NEWARK, DE 19715 Gage less 2.0 mils ' USA or 5O microns , X COARSE (1.5 to 4,5 mils) or (40 to 115 microns) ~.,~P?~;S'O-FILMTM %,, ? ..o. ' -~ ~ Reading '7,,,~' . ,?( NEWARK, DE 19715 Gage kass 70 m~s L U~ ~ ~ m~ X ~SE 0-5 ~ 4.5 mils) Or (~ to 115 miens) - Gage less 2.(] mils USA or 50 microns X COARSE (1.5 to 4.5 mils) or (40 to 115 microns) ,.-:-/_.:_~_ ~:_-;-: :~; -.L:i.u:~~U. ;;;di.g::- .TESEW.~T[X.. ,..5 ~-~2~;"~"::"",·-· . .": i~: ' c?,:]::R~:'C~"~i':':;'- .~ Ga~ ~zo .... usa ~ .: - ' ,-' .....; --.-::~-,,:- ...... - i I I ! ! 1