WA9601-LR 990111HENLEY
JOHNSTON
& ASSOCIATES, INC.
Transmittal
Date: 11 Jan, Bry 1999
To: Shimek, Jacobs & Finklea, L.L.P.
Attn.- Mr. Gary C. Hendricks, P.E.
Project: Wagon Wheel Ranch
Elevated Storaqe Tank
Gentlemen:
Henley'-Johnston & Assoc., Inc. transmits herewith the following:
Structural Steel Repoz~cs (Field Visual Inspections) #005 & #006
StructLl~ Steel Re~rts (Field X-ray Inspections) #001
Comments: Report Nos.
cc: Larry Davis, City of Coppell
Joe Swinnea, !andmark
Sincerely yours,
Herbert C. Crowder
Henley-Johnston & Assoc. , Inc.
Project No. 6878
telephone {21,1) 941-3808 ,far (214) 943-7645 235 Morgan Ave., Dallas. Te.t'~ 752r>3-rnR.'~
. ~ · '1 'r:' " ! !
~ tructural
~': !!! nspection &
Project: Coppeil Wagon Wheel Elevated Water Tower
Client: City of Coppell, Texas
Owner: City of Coppell, Texas
ect:~ii~· ~ !~ !~ ~: ~.!~ :!: ~
Engineer: Shimck, Jacob, & Finklca, LLP.
Contractor. Landmark
Fabricator: Landmark
005
Project: Coppdl Wagon Wheel Elevated Water Tower
6808 Eastview
SacMe, Texas 75048
Phone (972) - 475-1849
Fax (972) - 412-9439
Inspected by:
Doug Post
AWS / Certified Welding lmpector
ASNT / Certified Level 2 (UT,1VIT)
Date: 12/311./98
Monday Thursday
12/28198-5 HE
Tuesday Friday
12/29198 - 5 Pas
Wedne~lay Saturday
12/30/98 -5 Hr~
Structural Steel Inspection Report
Shop Fabrication or Field Erection X
Inspections / Testing were performed: Jobsite - Coppe!!, Texas.
Inspection / Testing consisted of: Visual Inspection of full penetration Welded plate to plate
connections on Vertical and horizontal plates for Compliance with Job Specifications, Contract
Documents, Drawings and Governing Cedes } AWS, AWWA, ASME,AISC,ASNT, ASTM, ANSI.
Identification / Location of Inspection / Testing: Welding on the Inner Cone and Outer Cone
horizontal and vertical plate to plate welds are appox. 95% complete. Welding appox. 80% complete
on the 1st .50" thick vertical shell plates.
Results of Inspection / Testing: . No Non Compliance Items noted. Welds are in compliance.
Welders Qualification Records and Welding Procedures were reviewed at the jobsite and are in
Compliance.
NOTE: Inspection was performed to verify-compliance to Project specifications, Contract Documents, Drawings, and Governing Codes } AWS,
AWWA, ASME, AISC, ASTM, ASNT, ANSI.
See attached inspection report(s) for the following items:
a: Location of Inspection c: That are no~ in compliance with Contra~t Dooumes,
b: Type of Inspection or Testing d: Travel Time.
! I
Elevated Water Tank Field InspectioY ,~lembers Inspected or Tested
.. ructural
nspection & Inspection H : ,'~ N.D.T.
sting ...... net, o. hand written at time of inspection by Field inslx~oc
6808 Esstvdw Repo~ will b~ submittal u is and not tylgd.
Ssdue, Texas 75048 Check nmric in box - in compliance
Phone (972) 475-1849 Xin box ,, Non complilmce}See Non compllsce report
Fax (972) 412-9439
# Of Review Visual Visual Visual Visual Visual [ Uhnsonic Ulwuonic
Welde~ Inspection of Inspection ef InspeCan of ~mpection of Impection of Testing of Testing of
member Qual~caxion Fi~ Up - Prior Muff pass Single pus Psaial Complete Compl~ Partial
inspected ~ Procedures to Welding Fillet Welds Fillet Weld Penetration Penetration Penetration Penetration
Welds Welds Welds Welds
Impectea by: Doul
AWS / C'WI
ASl~rr / Lad 2 (UTJ~fI')
Dale:
resting of T~ting of
Base Me~al compleus
Penetafion
welds
, 'l
"" tructural
~.~ii~~nsPection &
tsting
L~*') Elevated Water Tank Field Inspection ~"Nembers Inspected or Tested
Inspection ~~ N,D,T,
6808 F_mrvdw
SacIra, Texas 7f~48
Phone (972) 47~-1849
Fax (972) 412-9439
# Of Review Visual Visual
Welden Inspection of Inspection of
member Qualification Fil Up - Prior Muti pass
inspected ~ Procedures to Welding Fillet Welds
Repo~ haul written at time of lmpection by field Impoctor.
Report will be ~ubmitted u is and not typed.
Check turk In box - in compliance
X In box - Non complbmce} See Non compibce report
L,~c6dn ef lmT~.,:fon :f lrapediea d Testing of
Single pass Partial Complett Complm Partial
Fillet Weld Penetration PeneWation Penetration Penetration
Welds Welds Welds Welds
Irapeered ~: Doul Pot
AWS / CWI
ASNT / Levd 2 (UT,MT)
Ul'ttasonic I Radi°BnPhjc
~esting of Tes~ng of
Base Me',~l complete
welds
! 1
i truCtural [
"'~ .,n~]SpectiOn & Inspection Ho~'.' ~isusi ~ N.D.T.
Project: ~,~' ~ ~aC !X }~ ~
R~ ~ ~ ~ ~ of ~ by Field ~.
~ Texu 7~ ~k m~ h ~z - ~ c~e
~oM (~2) 47~1~
X h ~z - Non comp~ce} ~ N~ ~ce ~n
Fu (~2) 412-9~9
"") Elevated Water Tank Field Inspection ? ~embers Inspected or Tested
# Of Review Visual Visual
Welds. Inspection of Inspe~ion of
member Qua~i~catlon Fiz Up - Prior Mini psss
inspected & Procedures to Welding Fillet Welds
Inspected by: DonI
AWS I
ASNT / Levd 2 (UT.MT)
urn-uonic Radiogra~c
TestmS of
Base Metal complete
wclds
I I
~!ructural
Project: CopDell Wagon Wheel Elevated Water Tower
Client: City of Coppe!l, Texas
Owner: City of Coppell, Texas
Engineer: Shimek, Jacob, & Finklea, LLP.
Contractor:.~ Landmark. ·
Fabricator: Landmark
Project: Coppert Wagon Wheel Elevated Water Tower
SacMe, Texas 75048 Inspected by:
Phone (972) - 475-1849 Doug Post
Fax (972) - 412-9439 AWS / Certified Weldlag Inspector
ASNT / Certified Level 2 (UT,NIT)
Date: 1/11/98
Date oflmspecfion / Hours ~f':
Monday Thursday
l/4/99-4Hrs l/T/994Hrs
Tuesday Friday
1/5/99 4 Hrs l/8/994Hrs
Wednesday Saturday
116/99 4 Hrs.
Structural Steel Inspection Report
Shop Fabrication or Field Erection
Inspections / Testing were performed: Jobsite - Coppc!l, Texas.
Inspection / Testing consisted of: Visual Inspection of full penetration Welded I~late to plate
connections on Vertical and horizontal plates for Compliance with Job Specifications, Contract
Documents, Drawings and Governing Codes } AWS, AWWA, ASME,AISC,ASNT, ASTM, ANSI.
Identification / Location of Inspection / Testing: Welding on the Inner Cone and Outer Cone
horizontal and vertical- plate to plate welds are appox. 100% complete. Welding appox. 100%
complete on the 1st .50" thick vertical shell plates.
Radiographic Testing of Welds has been performed on Completed Welds on the Inner, Outer cone and
the 1st .50" thick vertical shell plates at required locations per the Job specifications and AWWA
Code.
Results of Inspection / Testing: Test Locations ( 18, 19, 20 ) were unacceptable and not in
compliance with AWWA Code, due to Incomplete Penetration at the root joint of the welds. Each
location was repaired'and ,etested and is In Compliance with the AVqWA Code: Additional locations
were Tested as required by the lob specifications and AWWA Code. See attached Inspection Report
and Film.
Welders Qualification Records and Welding Procedures were reviewed at the jobsite and are in
Compliance.
NOTE: Inspection was performed to verify compliance to Project speeitieations, Contract Documents, Drawing and Governing Codes } AWS,
AWWA, ASME, AISC, ASTM, ASNT, ANSI.
See attached inspection report(s) for the following items:
a: Location ofhtspection c: That are not in compliance wi~h Contract Doetunes,
b: Type of Inspection or Testing d: Travel Time.
ructural ] q Elevated Water Tank Field Inspection -'PNmbers Inspected or Tested
.~w" ~[nspection & Project: H~u~. Co
, ~ ~ v~$~ ,/ N.n.~.
,ti.g
Report hand writt~ at time orion by Field ~ot'.
, Sm:k Texm 7f~O48 Check turk in box - in compli~ce
Phone (972) 47~-1849 X in box - Non complimce} See Non compllace .port
Fix (972) 412-9439
!mpectea I~,: Doul
AWS / CWI
ASNT / Levd ~ (UT,MT)
Radiographic
T~Ang of
complet~
Pe~-tation
welds
I I
trm:tural
nspection &
. ~ esting
r ) Elevated Water Tank Field Inspection ~' ~embers Inspected or Tested
Project: HC~u~:oe ~.~ - ff~6,,j CiJ~t~t,I 7'~,)P-- ·
Inspection L~ N.D.T.
6808 Emtvelw
Sachse, Texan 75048
Phone (9~2) 475-1849
Fax (972) 412-9439
# Of Review Visual Visual
Welders Inspection of Irmpe~jon ~f
member Qualification F~t Up - Pdor Muli pax,
inspected & Procedure~ to Welding Fillet Welds
Report hand writtal at time of lmpeaion by Field Inspector.
Report will be suhnified u is and not typed.
Check mark in box - In comldlance
X in box - Non compliance} See Non cornpilate report
L~:pect~on of Inspec*jon of ~on of Te~l~s of
Single pass Partial Complete Complete Partial
Fillet Weld Penetration Penetration Penetration Penetration
Welds Welds Welds Welds
impearl by: Doug Pool
AWS / CWI
ASNT / Led 2 (Fr~r)
welds
truetural
nspection &
esting
~ Elevated Water Tank Field Inspection -( ~mbers Inspected or Tested
Project:
Inspection Hour: ~sual t/' N.D.T.
6808 Eastvehv
Sachse, Texas 75048
Phone (972) 47~1849
Fax (972) 412-9,k39
# Of Renew Visual Visual
Welder~ lnsl~on of Inspe~ ~f
member Quali~ca~on Fit Up - ~ Mu~ ~
ins~ted & ~ to Wel~g Fillet Wel~
Report hand w~tten at time of Inspection by Field Inspector.
Report wfll bc subtrdtted as is and not typ~d.
Check m in box - in compliance
X in box - Non compliance] See Non complince report
hupected by: Dou! Post
AWS / CW/
ASNT / Level 2 (UT,MT)
Date:
Uluuonjc Radiographic
Testing of Testing
Base Metal cx:,mplcte
Pcnctatiora
welds
tructural
nspection &
~p~ esting
Elevated Water Tank Field Inspection -f~N~mbers Inspected or Tested
Project: ~
Inspection Ho~u~:
6805 Eamelw
Sachse, Texas 75048
Phone (972) 475-1849
Fax (972) 412-9439
# Of Review Visual Visual
Welders Inspec6on of !mpection of
member Qualification FR Up - Prior Muff pass
inspected & procedures to Welding Fillet Welds
Report hand written at time of Inspection by Field !nagcetor.
Report will be submitt~ as is and net typed.
Check mrkln box - in compBtnce
X in box - Non compHmnce} See Non compRuce repoFt
h~e~on of h,Ngaion ot inspection of Testing of Testing of
3ingle pass Paxtial Complet~ Complete Partial
Fillel Weld Penetration Penetration Pene~ation Penetration
Welds Welds Welds Welds
tmpected by: Drag Post
AWS /
ASNT / Level 2 (UT,MT)
x
~u'm'uonic RadioSr.,~ic
Base Metal cort~lete
Pe~-tation
wclds
:ructural
esting
k
Elevated Water Tank Field Inspection -C ~mbers Inspected or Tested
Project:
Inspection Ho~: ~' %sual N.D.T.
6808 Eastveiw
Saclue, Texas 7S048
Phone (972) 47~-1849
Fax (972) 412-9439
Welden Inspection of Inspection of
member Qualification F~ Up - nor Muff ptu
inspected & Procedm-ea to Welding Fillet Welds
R~ort hand written at ring of lv, spcction by Field haqx~tor.
Report will be submitted as is and not typed.
Check mark ia box - ha compliance
X in boz - Non compliance} See Non compliace report
VimaM Visual Visual Ullrasonic U~asonic
Inapectioo of hup~tion ef Impe~oa of TeMing of Testing of
Single pass Partial Complet~ Complet~ Partial
Fillet Weld Penetration Penewation PeneWation Penetration
Welds Welds Welds Welds
Inspected by: Doug PMt
AWS / CW'I
ASNT / Led 2 COT,Mr)
~truo~c Radiographic
Testing of Testing of
Bag Metal complete
Penetation
welds
]
Quality
Assurance -
Service; Inc.
INSPECTION REPORT
2305 Doreen
Grand Prairie, Texas 75050
Phone: 972-606-1218
FAX 972-606-1230
RADIOGRAPHIC ULTRASONIC
Curies Equipment b/
Transducer Type
Size -
Call
ffype MateriTIze/ Ampl
Hole S Dist
RECOMMENDATION
/
/-
/-
/-
/-
/-
Rej REMARKS DIA WT
070 /r-4t~ , O
Seam No. Location
2 2..
4 It /
8
10 /"
11
12 /~_
~3
15
16 /,
18
19
20
23 Ig ~
24
25
26 iq .,~
27
29
30
31
32
33
34
35
36
37
38
MAGNETIC PARTICLE
Equipment
Material Type Thickness
Amp ~egp~/~
Prodspacing
AC/DC
ST~:ZS
Particle Umed (ibm,)
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
65
66
67
68
Location
Acct
INVOICING PURPOSES ONLY
DYE PENETRANT
Type Cleaner .
Typ~ Penet
Type Devil
Su~ace Prep
Dwell Time
Mat '1 __
/ P.O. No.:
Hours OT
Seam No.
RECOMMENDATION
Rej REMARKS DIA WT
TOTAL =
Location
TERMS AND ABBREVIATIONS
NOTICE: THE ABOVE REPORT AND ,~/Y CONSULTATION WITH THE CUSTOMER REPRESENTATIVE OR CUSTOMER'S
CONTRACTOR REGARDING THE RESULTS OF THE EXAMINATION REPRESENTS THE GOOD FAITH OPINION OF THE I.P. INADEQUATE PENETRATION S.P
QAS TECHNICIAN ASSIGNED TO THE PRO.IECT UNLESS SPECIFICALLY WRITTEN ON THIS REPORT TO THE
CONTRARY THE CUSTOMER REPRESENTATIVE ACCEFHNG THE EXAMINATION RESULTS AND/OR REPORT IS IN I.P.D INADEQUATE PENETRATION C.P.
AGREEMENT WITH THE RESULTS AND CONFIRMS THAT THE PERSONNEL OF QAS ABOVE HAVE PERFORMED THEIR DUE TO HIGH-LOW p,p.
SERVICES IN ACCORDANCE WfI'H THE CUSTOMER'S SPECIFICATIONS. QAS SHALL ASSUME NO FURTHER
RESPONSIBILITY FOR THE EXAMINATION RESULTS AND/OR REPORTS FOLLOWING ACCEPTANCE BY THE I.C. INTERNAL CONCAVITY H.B.
CUSTOMER REPRESENTATIVE. THE CUSTOMERS REPRESENTATIVE'S SIGNATURE VERIFIES TIME AND MATERIALS C.R.
IN WHOLE. AND THE PROIECT LOCATION WAS NOT DAMAGED BY PERSONNEL OR EQUIPMENT AND WAS LEFT IN LF. INCOMPLETE FUSION
SATISFACTORY CONDITION UNLESS OTHERWISE SPECIFICALLY NOTED. A,D.
UNDER NO CIRCUMSTANCES DOES QAS GUARA~ THE QUALITY OR USAB ILITY OF ANY ffEM, MATERIAL, OR C.L. COLD LAP
PRODUCT, EXAMINED OR TESTED. NO WARRANTIES ARE EXPRESSED OR IMPLIED. AND IN NO EVENT SHALL THE
LIABILITY OF QAS WITH RESPECT TO ITEMS EXAMINED (INCLUDING ANY LIABILITY PERTAINING TO SELECTION B.T. BURN THROUGH
AND/OR RESULTS OF THESE SAME TEST) EXCEED THE CHARGE OF QAS FOR THE EXAMINATION OF SUCH ITEMS.
INCLUSIONS
Agreed and A~ceptcd: Date: I.S.I. ISOLATED SLAG INCLUSIONS
SPHERICAL POROSITY
CLUSTER POROSITY
PIPING POROSITY
HOLLOW BEAD
CRACKS
ACCUMULATION OF
DISCONTINUITIES
I.U. INTERNAL UNDERCUT
O.U. OUTSIDE UNDERCUT
C.E.I. CORROSION EROSION INSIDE
C.E.O. CORROSION EROSION
OUTSIDE