Loading...
Asbury Manor-LR 971120' ~ 1341 West Mockingbird Lane · Dallas, Texas 75247 - 972.647.6700 · www.txi.com November 20, 1997 Austin Bridge & Road 11143 Goodnight Lane Dallas, TX 75229 Attn: Mr. Mike Ducote' RE: Asbury Manor, Coppell Rd. & Parkway Blvd. Coppell 8272 The attached concrete mix design utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate is proposed for use on the above referenced project for ready-mixed concrete to be furnished by TXI. To ensure that the correct mix is delivered to your ~roject, please order by the mix design number which appears in the upper left hand corner of the mix design. Texas Industries certifies that the above mix design, when ordered by specified design identity, and delivered by TXI, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of the ACI 318 Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix design prior to its use. Failure to notify us prior to first placement shall constitute acceptance. To ensure that the proper mix design is ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincerely, Texas Industri~~.~,..~.~ Michael A. Caldarone, P.E. Manager - Q.A. / Q.C. Mix #: 8272 Description: 5.00SK ADMIX/AEA i"CS Strength: 3000 psi @ 28 Days SLIP FORM PAVING Maximum Coarse Aggregate: 1" - #4 CRUSHED STONE Maximum Water/Cement Ratio: 6.20 gal/sack or 0.549 lbs/lb Cement/Cementitious Content: 5.00 sacks (per cubic yard) Maximum Placement Slump: 3.00 inches Air Entraining Agent: ASTM C-260 Admixture: ASTM C-494 Type A or D MATERIAL QUANTITIES PER 1.0 CUBIC YARD AT S.S.D 470 lbs. ASTM C 150 TYPE I CEMENT 1840 lbs. 1" - #4 CRUSHED STONE 1352 lbs. CONCRETE SAND 258 lbs. or 31.0 Gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type A Specified Air Content: 3.0% - 6.0% Placement Slump: 2.00 + or - 1.00 inches PUMPING NOTES / RECOMMENDATIONS 1. 5" minimum diameter lines with no reduction to smaller lines. 2. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. 3. Samples for slump and strength tests should be taken @ discharge end of hose for strength guarantee to be valid. 4. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. 5. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. 6. TXI cannot control, and is therefore not responsible for excessive loss of entrained air content when loss occurs as a result of boom configuration or free fall discharge from hose. To ensure minimum air loss when pumping, maintain a continuous flow of concrete through the entire length of pipe and do not subject concrete to free fall. We are enclosing all available back up data for the referenced mix design(s). If the strength information is not available, or is insufficient, confirmation tests may have to be conducted by your laboratory. TEllS Ilil~$~II~ CONCR~.TE D~SI~ ~ATI~ ~te: 11/20/97 *t S~tisti~ Cospil~ ~o~ InStant ~ratory ~t S~i~ tt Nix N~r: 8272 S~: 3~0 ~i ~ 28 ~s 28 ~y T~t ~ Temperature Test Plant (Fahrenheit) Placement Percent ......... 28 Day ........ Cumulative Moving Number Date Number Ambient Concrete Slump(in) of Air PSI 1 PSI 2 PSI Avg Average Avg of 3 Range 1 09/25/97 40 67 80 5.50 N/A 4870 4840 4855 4855 30 2 09/25/97 32 73 83 4.75 N/A 4610 4740 4675 4765 130 3 09/26/97 44 78 89 5.00 N/A 4250 4270 4260 4597 4597 20 4 09/26/97 43 83 87 6.50 N/A 3420 3570 3495 4321 4143 150 5 09/26/97 42 N/A 4150 4130 4140 4285 3965 20 6 09/26/97 38 76 5.25 5.1% 3660 3660 3660 4181 3765 0 7 09/26/97 38 76 5.00 5.0% 4180 4110 4145 4176 3982 70 8 09/29/97 46 72 79 5.50 N/A 3950 4030 3990 4153 3932 80 9 09/29/97 40 81 82 7.00 N/A 3740 3880 3810 4114 3982 140 10 09/30/97 43 95 92 6.25 N/A 3800 3990 3895 4093 3898 190 11 10/01/97 43 88 94 5.00 N/A 3580 3680 3630 4050 3778 100 12 10/01/97 40 73 78 5.50 N/A 4400 4360 4380 4078 3968 40 13 10/01/97 40 74 78 6.25 N/A 3330 3490 3410 4027 3807 160 14 10/03/97 50 90 92 5.00 N/A 3450 3560 3505 3989 3765 110 15 10/03/97 40 89 85 5.50 N/A 4330 4460 4395 4016 3770 130 16 10/03/97 31 77 87 4.00 N/A 4830 4900 4865 4069 4255 70 17 10/03/97 31 85 87 4.50 N/A 4560 4770 4665 4104 4642 210 18 10/03/97 31 70 89 3.50 M/A 5640 5730 5685 4192 5072 90 19 10/06/97 44 82 93 4.00 4.6% 4830 5120 4975 4233 5108 290 20 10/06/97 44 89 94 5.00 N/A 4390 4540 4465 4245 5042 150 21 10/06/97 44 83 89 4.50 N/A 4590 4730 4660 4265 4700 140 22 10/06/97 44 82 89 4.75 4.7% 4390 4560 4475 4274 4533 170 23 10/06/97 43 91 88 7.50 M/A 3450 3620 3535 4242 4223 170 24 10/06/97 40 82 89 4.50 N/A 4430 4170 4300 4245 4103 260 25 10/06/97 31 N/A 3730 3650 3690 4222 3842 80 26 10/06/97 31 78 80 5.00 5.0% 3790 3750 3770 4205 3920 40 27 10/07/97 43 76 85 5.50 N/A 3780 3910 3845 4192 3768 130 28 10/10/97 43 78 87 6.50 N/A 3160 3270 3215 4157 3610 110 29 10/14/97 43 N/A 4000 4070 4035 4153 3698 70 30 10/15/97 42 76 80 5.00 N/A 3710 3630 3670 4137 3640 80 *** Averages *** 80 85 5.27 4.9% COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix Num: 8272 Strength: 3000 psi @ 28 Days Paragraph 5.5 of ACI 318-89 provides that as data becomes available during construction, the amount by which (F'cr) must exceed the specified value of (F'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by. Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressive strength has been calculated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations: F'cr = F'c + 1.34(SD) = 3000 + 1.34( 564.7) = 3757 F'cr = F'c + 2.33(SD) - 500 = 3000 + 2.33( 564.7) - 500 = 3816 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 5685 psi Minimum Value ............................ 3215 psi Range .................................... 2470 psi Average Strength ......................... 4137 psi Standard Deviation ....................... 565 psi Required Average Strength to satisfy minimum probability conditions of ACI 318-89 Section 5.3.2.1 ............... 3816 psi Design excess beyond code requirements... 321 psi TEXAS INDUSTRIES ® MIDLOTHIAN CEMENT PLANT, 245 Ward Road · Midlothian, Texas 76065 SPECIFICATIONS Portland Cement Type 1/11 (Low Alkali) A.S.T.M. C150-97 Bin Number Car Number Tons Date of Sampling September 1997 Monthly Average IASTM I TEST SPECIFICATION RESULTS :.~CHEMICAL REQUIREMENTS -'::::. Silica Oxide, Minimum Percent ~ ' ' 20.0 20.3 Alumina Oxide, Maximum Percent 6.0 4.1 Iron Oxide, Maximum Percent 6.0 3.9 Magnesia Oxide, Maximum Percent 6.0 -" 1.2 SO3 (C3A less than 8%), Maximum Percent * 3.3 Loss on Ignition, Maximum Percent 3.0 0.9 Insoluble residue, Maximum Percent 0.75 0.16 Tricalcium Aluminate, Maximum Percent 8 4 OPTIONAL CHEMICAL REQUIREMENTS Total Alkalies, Max. % (Na20 equiv.) I 0.60 I 0.48 'PHYSICAL REQUIREMENTS Specific surface, Blaine Minimum (M*2/Kg) 280 345 Gillmore, Initial Set, Minimum (Minutes) 60 157 Gillmore, Final Set, Maximum (Minutes) 600 277 Vicat, IMinimum (Minutes) 45 Initial Set IMaximum (Minutes) 375 86 Air Content, Volume, Maximum Percent 12 6 Autoclave Expansion, Maximum Percent 0.80 0 3 Day Minimum Compressive Strength, MPa (psi) 12.0 (1740) 26.0 (3774) 7 Day Minimum Compressive Strength, MPa (psi) 19.0 (2760) 32.8 (4760) STATE OF TEXAS ELLIS COUNTY J.R. Owens , being duly sworn deposes and says; that he is Chief Chemist of Texas Industries, Midlothian Cement Plant, who prepared the above report of tests and that the same is true and correct. and sworn to before me this 10th day of October, 1997. lic Ch~YChemist · See ASTM C150 Table 1, Footnote B. ~'~ ~/~,~-~' K.C. COKER ~ ~'(~P'~r~ Notary Public ~, %~. ~/~,1 STATE OF TEXAS Specific product information can be found 24-hours a day on the Internet at http://www.txi.com Grace Construction Products Co.- 4323 Crites Street P.O. Box 2585-77252 Houston, TX 77003 March 6, 1997 Texas Industries, Inc. 1341 W. Mockingbird Lane Dallas, TX 752.47-6913 Gentlemen: This is to certify that DARATARD-17, a water-reducing set-retarding admixture, supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specifications for Chemical Admixtures for Concrete, ASTM Designation: C-494, as a Type B & D admixture; and the Standard Specifications of the-Texas Highway Department. No chlorides or halogens are added to DARATARD-17 as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The above is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Tom C. Henson District Manager Subscribed and sworn to, before me, this 6th day of March, 1997 A.D. W~ No~ t~ in{~moli~ given N~r~ ~ill ~ N~lplul. It i~ ~d o~ our ~e~l r~omme~lions ~ su~eslions herein in conju~ion wilh our co~;lions of ~le which o~ly lo all ~ suppli~ by u~ We ~ume ~ re~nsibili~ f~ lhe u~ of these stolements, recommendations, or suggestions, nor do we inlend Ihe~n as a recomme~alion f~ any u~ which would infringe any ~tent ~ copyrighl. Grace Consh'uc~on Products ~ W.R. Grace & Co.- Conn. 4323 Crites Street P.O. Box 2585-77252 Houston, 'D( 77003 March 6, 1997 Texas Industries, Inc. 1341 W. Mockingbird Lane Dallas, TX 75247-6913 Gentlemen: This is to certify that WRDA with HYCOL, a water-reducing admixture, as manufactured and supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specifications for Chemical Admixtures for Concrete, ASTM Designation: C-494, Type A (AASHTO M 194, Type A). No chlorides or halogens are added to WRDA with HYCOL as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The above is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Tom C. Henson District Manager Subscribed and sworn to, before me, We hope the information given here will be helpful. It is based on our best knowledge, and we believe it to be true and accurate. Please read all statements, recommendations or suggestions herein in coniunction with our conditions of sole which apply to oll goods supplied by us. We assume no responsibility for fhe use of these statemenls, recommendations, or suggestions, nor do we inlend them os a recommendation for ar~¥ use which would infringe any potent or copyright. Grace Construction Products ~C/E W.R. Grace&Co.-Conn. 4323 Crites Street P.O. Box 2585-77252 Houston, TX 77003 March 6, 1997 Texas Industries, Inc. 1341 W. Mockingbird Lane Dallas, TX 75247-6913 Gentlemen: This is to certify that Daravair 1000, an air-entraining admixture, as manufactured and supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specification for Air- Entraining Admixtures for Concrete, ASTM Designation: C260 (AASHTO M154). Daravair 1000 does not contain calcium chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The foregoing is in addition to and not in substitution for our standard Conditions of Sales printed on the reverse side hereof. Sincerely, Tom C. Henson District Manager Subscribed and sworn to, before me, this 6th day of March, 1997 A.D. We hop~ the info, motion given here will be helpful. It is ~$ed on our besf knowledge, an~ we believe ~l'to'l:~'~."~d',a~rote. Please reacl oil stolements, r~omrne~Jalions or su~g~estion$ herein in conjunction with o~, conditions of scale which o~t~1¥ to QII ¢Jorx:~ Of these slalements, recommendalions, or suggesliont, nor do we inle~ the~ as a recomme~ation f~ any u~ which would infringe any ~ten~ ~ copyrighl. Grace Construction Products GRAGE W.R. Grace & Co.- Conn. 4323 Crites Street P.O. Box 2585-77252 Houston, 1)( 77003 March 6, 1997 Texas Industries, Inc. 1341 W. Mockingbird Lane Dallas, TX 75247-6913 Gentlemen: This is to certify that DARACEM-100, a high range water-reducing admixture, supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specifications for Chemical Admixtures for Concrete, ASTM Designation: C-494, Types A, F, & G (AASHTO M 194, Types A, F, & G) depending upon dosage rate. DARACEM-100 does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present'in trace amounts contributed from the domestic water supply used during the manufacturing process. The above is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. . ~-&¢.. Tom C. Henson District Manager Subscribed and sworn to, before me, this 6th day of March, 1997 A.D. We hope the information given here will be helpful. It is based on our best knowledge, and we believe il to be true and accurate. Please read all statements, re<:ommenclotions or suggestions herein in coniu~,ctior~ with our conditions of sale ,wlnlch apply' to all goods supplied by us. We assume no responsibility for the use of these slotemenls, recommendations, or suggestions, nor do we intend ther'n os o recommendohon for any use which would infringe any polefll or copyrighl. TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 08/17197 Production Facility: BRIDGEPORT Size: 5~7 Grading Designation: ASTM C-33 1"-#4. Project: ..... ALL TESTS***** Sample Location: SIEVE CUMULATIVE CUMULATIVE CUMULATIVE REQUIRED SPECIFICATION SIZE WT. RETAINED % RETAINED % PASSING % RETAINED % PASSING 2.0" 1.5" 0 100 0 100 1.0" 1.72 98.28 0 - 5 95 - 100 %" 17.46 82.54 ~" 55.43 44.57 40 - 75 25 - 60 3/8" 79.30 20.70 #4 97.20 2.80 90 - 100 0 - 10 #8 98.83 1.17 95- 100 0- 5 #10 #16 #30 ~h~0 #50 #100 #200 99.13 0.87 PAN VVT. Decant .89% 100% of tests: 151 Size: 57 PLANT: BRIDGEPORT Job: ....... ALL JOBS ....... TEXAS INDUSTRIES QUALITY CONTROL DEPT, AGGREGATE SIEVE ANALYSIS Date: 08/17/97 Production Facility: RED RIVER SAND Size: 3~3 Grading Designation: ASTM C-33 FINE AGG. Project: ....*ALL TESTS .... * Sample Location: SIEVE CUMULATIVE CUMULATIVE CUMULATIVE REQUIRED SPECIFICATION SIZE WT. RETAINED % RETAINED % PASSING % RETAINED % PASSING 2.0" 1.5" 1.0" 3~8" .47 99.53 ~ 3.13 96.87 0 - 5 95 - 100 #8 13.32 86.68 0 - 20 80 - 100 #10 #16 24.84 75.16 15 - 50 50 - 85 #30 43.05 56.95 40 - 75 25 - 60 ~40 #50 75.92 24.08 70 - 90 10 - 30 #100 95.66 4.34 90 - 98 2 - 10 #200 99.43 0.57 PAN WT. 2.56 Fineness Modulus M.C. 9.9% Decant .61% S, E, 91.05 100% of tests: 29 Size: 33 PLANT: RED RIVER SAND Job: ....... ALL JOBS .......