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Royal Oaks-SP110901 (3) KC I WATER W1 RKS 5UP LY Table of Contents: I. PVC Pipe-C900 Water Pipe H. PVC Pipe-SDR35 and SDR26 Sewer Pipe III. Ductile Iron Pipe-Water IV. Ductile Iron Pipe-Sewer(P401) V. Fire Hydrants VI. Gate Valves a. 2-12" b. 14-30" Vii. Valve Boxes VIII. Ductile Iron Fittings a. Import b. Domestic IX. Restraints X. Tapping Sleeves Xi. Tapping Saddles XII. Water Service Brass a. Corporation b. Coupling c. Curb Stop XIII. Meter Boxes XIV. Manhole Ring&Cover a. 300-24 b. VRM 30 c. Pamrex d. 1001 e. 339/404 Cleanout Boots f. 103 Inlet Ring & Cover XV. Sewer Fittings XVI. Misc. a. Detectable Tape b. Polywrap c. Polywrap Tape lig 111111 - _ i i T 50 and 2O� 'Rt 1T`1TtOT �� . WATER ` v4 $ r :A ; D'I TII `T- flJ � Yom,; i ,rwk Pi P E 9 NW i f ti ° / � . mks. $l tl . . - . 4 • f N tirT omes Xy4� r - • < # i Ord4} ; : 4JJMPIPI .com I For use in Municipal water Systems, firelines and other critical services rSTRENGTH MEETS AWWAC OO __ Class 100, 150 and 200 Blue Brute water UNDERWRITERS pipes have long-term hydrostatic LABORATORIES AND strength that meet the commonly NSF 61 LISTED accepted high safety requirements of - municipal water systems. Blue Brute con- J-M Manufacturing's Blue Brute water forms to cast iron O.D.'s and is available pipes are designed for critical use in fire- in 4", 6", 8", 10" and 12" sizes in Class 100, lines and water mains. 150, and 200. LONG LAYING LENGTHS A standard laying length of Blue Brute i PVC water pipe i s 20 feet. Th at means � ,, 4y you can cover a lot of ground during installation. At the same time, you elimi- '' rY joints. �:. nate the cost of unnecessa tr- � I PURPLE RECLAIM AND , L. GREEN SEWER FORCE MAIN fr "� t, Yx w J-M also manufactures this pipe in Purple � -� "� � ` ,{ color specifically for reclaimed water sys- F terns and Green for sewer forced main { `' -- -. applications. These pipe are made and -- -- tested to the same requirements as our r CORROSION RESISTANCE standard product, except that the pig- ment used is purple or green. These Blue Brute is unaffected by electrolytic or products will not be marked with the UL, galvanic corrosion, or any known soil or or NSF listing marks. Additionally, the pur- water condition. You don't have to ple pipe will be marked : " Reclaimed worry about tuberculation, or the need Water... Do Not Drink" for costly lining, wrapping, coating or cathodic protection. Zero-• a � s1 . i ' �***� :a- ,,, FLOW CAPACITY v wt This PVC water pipe has a smooth interior <i;1. :fa 'fro � .1.01.e., Fb } 4-, y�y that stays smooth over long years of serv- -��' .,:, , ice with no loss in carrying capacity. Its = coefficient of flow is C = 150 ( H&W )-the -`. ' - { ; '' best available In common use in water ' - systems. This capacity often allows say- '.3.,,, ,-, , ,,t,-,,-, ings in pumping costs as well as savings on the size of pipe required. z B LUTE -BR`UTE- BLUE B R UJ E._. .-.-_ _._. .._ ..___. ___ [ FIELD_____ N_ j [ ACCESSORIES 1 You can cut Blue Brute with a power-saw Blue Brute is backed up by all the or an ordinary handsaw. It eliminates the items it takes for smooth installation need to invest in costly cutting equip- of water pipe. Direct taps can be ment. made with proper tapping tools. (See detailed instructions on tapping SERVICE LIFE { in the "Blue Brute Installation Guide", Because it is nonmetallic, the pipe TR-7046_) does not lose strength due to either r RING-TITE JOINTS WITH potable water corrosion or external galvanic or soil corrosion. And its design I FACTORY INSTALLED DINGS i includes a surge allowance for a Blue Brute's Ring-Tice joint can be assem- 2Ft./Sec. stoppage of flow. bled quickly. Seated in a deep groove, the flexible elastomeric ring provides a ___ ('( K WEIGHT 1 tight seal that protects the line from A 20 foot length of Class 150, 8" Blue shock, vibration, earth movement and Brute water pipe weighs approximately compensates for expansion and con- 181 pounds. That makes it easy to load, traction of pipe lengths. And there's no easy to transport and easy to handle. field mixing or application of cement. It's Installers prefer it because it goes into the a simple push-together joint that remains ground quickly—thus saving on installa- tight under normal operating conditions. Lion costs. Factory installed rubber sealing ring_ ry g g QUALITY CONTROL vides tight, flexible seal. Spigot pipe ____._.._..__.___--_.____.__-____–_..__-____.______..�� ends are supplied from factory with Without exception, each length of pipe is bevels. The bell is an integral part of the hydrostatically tested and subject to pipe length with the same strength. inspection by our quality control inspec- tors throughout every step of the manu- facturing process. ; f ..._.___.._ INSTALLATION Product should be installed in accor- dance with J-M Publication TR-704B, "Blue Brute PVC Class Water Pipe, Installation Guide." CAST IRON Q.Q. Available in 4", 6", 8", 10" and 12" `' sizes, this pipe can be connected _ directly into cast and ductile iron fit- :_,_ tings without adaptors or complicat- ed procedures. 1 Dimensions (Average) . . . .. . “D' Ring , Class 100 (DR 25)* Pipe Size Outside Nom. Inside T(Mln. ) VITIOis:Ot . E Dia. ( in. ) ' Dict,t(,in,,i Thick.I In. 1 : Ainex, Min. ;,.:#0,1!,ii.i.::: 4 4.80 :4.39" 0.192 .1:9 - =.: 4.75 2. '.:',4."1:„.„::. 6 6.90 6.30 . , 0.276 : 39 '-: 5.50 2: :',.8k.',:z.:, 8 9.05 . 8;2!8 . 0.362 .6,7 : , 6.25 , .:-...:1'. .4.--,2,,,,,.., 10 11.10 , -.90;14'''.', 0.444 :-.-. 10.1 ; 7.00 .::::.[,,,,,l,f ,::::-: 12 13.20 '.',,;"...i.:J.;,'1;-1,1 ,1r..i 0.528 ,i'2,. i44.1;,, ,::-,,, 7.80 ,::::'::::•,,,.414,1, -:::i.:::: Class 150 1 DR 18) '-''':.1:: ,,,,':F.:::::-;::,..-. ;.,:.,::,,.,,44:-g.-.:1.;;I:: C::;.:17,,;A.,,„, 4 , . .:‘ :': 4.80 ' "ft414,-IfT--I'','-`''-: 0.267 :rc,.''; ' .- .,,i;.„.!,,,, 4.75 ,,::;„-& ;i:,t, ,, 4'' ;:,', 6 6.90 t...--:,4,,,S,'' .?.„, : 0.383 ,,' :i::11.' ::,A.3-,:','.1 5-50 '''-. .-ii.,"1,3*-; 8 9.05 -,,..--.,-.7:,,t'i7:7-----, . 0.503 - -.4 t,:',,,,3,;-,.: 6.25 l'..-,--;.-V0' 11`4:;',':4 10 11.10 :- 9.7 :" 0.617 -,,-2,,i:`c.IttR.?,i:!.,.. 7.00 12 13.20 . ,1444§.':' 0.733 .1-!."11F;itY',-Y„:-, 7.80 Class 2001 DR 14)* ;1-,--;,,,,,,,,r.A":% 4 4.80 - 7 447 0.343 ' -,-1-:1.2,:: ."..-f 4.75 :,'-...:,.-,..-,-ieig.2-, ;:i 6 . 6.90 5...84. 0.493 ,.., 5,,7" ' 5.50 ,.,-..-,,-,,...114' -----.' 8 9.05 .•, 7.68 . 0.646 .,...1.1;61......„ 6.25 ,r..',142;1'41,--;,-,-;.,,,,: 10 11.10 - ;t9412...:.,. . . 0.793 .,. 17.6 ,... 7,0.0 , 12 13.20 ,::4'21:-:20--', . 0.943 : ' ,26A,--- ' 7.80 *Standardized casing size available in installation guide : TR- 704B :I -f-- .,,,,,: D9 • 4077 ..ic.-..,i- -,„,::;,... -, izam,r//4090.ilit . i ..:,, ii*-4.'N.VILV V am lr'(f4Nvtar.T OD 8r 15'*,2*.1 .' Assembly Mark E- --- '-• ... • -IF I Short form Specification SCOPE 1 PIPE _ _. . This specification designates general All pipe shall be suitable for use as pres- requirements for unplasticized polyvinyl sure conduit. Provisions must be made for chloride (PVC) plastic class water pipe expansion and contraction at each joint with integral bell and spigot joints for the with an elastomeric ring.The bell shall conveyance of water and other fluids. consist of an integral wall section with a _ factory installed, solid cross section etas- 1 A ATE R i A L S J tomeric ring which meets the require- ments of ASTM F 477. The bell section shall Pipe shall meet the requirements of be designed to be at least as hydrostati- AWWA Standard C900. " Polyvinyl cally strong as the pipe wall and meet Chloride (PVC) Water Distribution Pipe ". the requirements of AWWA C 900. Sizes All Class 100 pipe shall meet the require- and dimensions shall be as shown in this ments of DR 25, Class 150 pipe shall meet specification. Joint design meets qualifi- the requirements of DR 18 and Class 200 cation requirements of ASTM D 3139. the requirements of DR 14. . -___.._.._____ PIPE .STIFFNESS... ____._ i HYDRO TESTING The pipe stiffness using Fie for PVC class Each pipe shall be tested to four times water pipe is contained in the table the pressure class of the pipe for a mini- below. mum of 5 seconds. The integral bell 1 ` should be tested with the pipe. 1,ri 25 1 j __. —_..___.._.__-----—__.._ ;16) 18 364 STANDARD LAYING ' 20,:p" ' 14 . ifs LENGTHS _.. L._.___ _ _ __ v_ _. DROP IMPACT TEST l Standard laying lengths shall be 20 feet ___I (± 1" ) for all sizes. Pipe shall withstand, without failure at — °y ---- 73°F, an impact of a falling missile, Tup C, i QUICK BURST TEST at the following levels. (Per ASTM D 2444). Randomly selected samples tested in Impact accordance with ASTM D 1599 shall with- Site(Ir') (Ft./ Lbs.) stand, without failure, pressures listed 4 100 below when applied in 60- 70 seconds. s; 100 - 8 100 . ._ Class Minimum burst pressure 10 120 at73°F ( PSI ) 535 f 120 151 755 There shall be no visible evidence of shattering or 200 985 splitting when the energy Is imposed _ rp 7 _. ._R O E mum it ... 1 i I Warranty WARRANTY physical(or chemical) J-M warrants that its standard products are manufactured in properties of J-M products accordance with its applicable material specifications and described herein represent are free from defects in workmanship and materials, using typical average values J-M's specifications as a standard. Every claim under this war- obtained in accordance with ranty shall be deemed waived unless in writing and received accepted test methods and are subject to normal menu- by J-M within thirty (30) days of the date the defect was dis- facturing variations. They are covered, and within one (1) year of the date of the shipment. supplied as a technical sere- Claims for product appearance defects, such as ice and are subject to change sunbleached pipe etc., however, must be made within thirty without notice. (30) days of the date of the shipment. J-M must first be given an opportunity to inspect the product alleged to be defec- tive in order to determine if it meets J-M specifications and if the handling, installation, and operating conditions have been satisfactory and in accordance with J-M recommended practices. Products sold by J-M which are manufactured by others are warranted only to the extent and limits of the war- ranty of the manufacturer.The limited and exclusive remedy for breach of the above warranty by J-M shall be the resupply of a like quantity of non-defective product. J-M shall not be liable for any Incidental, consequential, or other damages of any kind, including, without limitation, any expenses for removal or reinstallation resulting from any defect. J-M makes no other representation or warranty of any kind, express or implied, in fact or in law, including, without limitation, the war- ranty of merchantability and warranty of fitness for a particu- lar purpose, other than the limited warranty set forth herein. " .:'-,,..... , , ._'''...;,',.,'".',- ',..•.- , , . ......._ , .....„ ,;; f-:<;' '4.',1j-1.:-41''.",':-;-'''-': 2=',::....,,.,-.,.--:.,...: • -;;;,;,..'f!..f.t.:''',..' ' = & , .;.".,,-,x.f.cc-7,.:,_-',': ._,:,'';.'c,r'. ,,,,.-..:.-;',..tti.`. ',`..,t':',c,,..':',''''-:,'-',,'.';;:k-=.-.,',''''.:',',",.':?'-',,-,-::: ''•,'" '.---.-.':'. - - '-- ' - , c - 'c-'-'-j-4.-_.'-',--=','-'i`::' , . ,r-,,....,k-:,.,-,,:-.:,;'',f1-...4,,-ii,-.:'-',.'•:...;ci'.',-,s''.--'. -='.= ,-,-': -- ' ' ' - . , . ' . g..',:,.,.::"'..:i'".■..::v...,4.;.‘aiPi'''.... I. ...,. ...,.. _ f,....t:, . . . ,. ' - ,,---•::,::'--,,-- , ,,, c.4..- :ft- -„. . . ,.. , . • - ,.. .,, ' . - ',,,,''f').,=.1,"kitA.;',i',,,,•.'.."..-'''z-.. L' ..7.„:•,,0,,,;,..4 ''...,..,, ‘-..3.. . , ... .. , . • ,'4A,,,,:f4'- :'"i..-,•414-',.,' l'';'''''',7V0-.'• 3.:-It" ?-;-.dk.74.1-'il;'.' i,,,-,dg,1-,.'0 /74411.61111111‘■.............. .: . :, -'-'''''Th",b,:..--';...1-::'::::-.;-,,-.,--: ',re,....,,i44,-'k‘,,t4:3...-c•-'i,",?-='''''-': "' '''-'.';... . Ii4::''''':-.:;;;;;;LO:, ,....e:',q ,,:.:::' ' ‘, "',.,:,:;" ':',4,..;,,.;:"-'4%."0; .,,r;,g'n,;:ittS.,...,....1.'''• . - , '9''''„4..,,,k. . , ,.. .t" " ..'„:, Mj i'?',::',.,,,',4.11.:',..ti-t ". j Mihagle :.„•-, .,.-- .:„.:, ;.,,,...,;,,,,,,,, . •.,.....„.: • . . .: ---,,. , , .. . ....: „...,,,„,„,,,, ,,,..,.,,,..„,, ,,,,,,,,f4.Vilf,,'• '1,'„,::',i'V't,:ir,-.:,...,,fil'',,i,‘!,,,.., ..",...'fr-.,.. :::,„;;;;. ',:„.; ‘ ' ,:=,1''i':: ' '' '' :'... - ';'''=' ..,'''-'4''‘ ` ':":: ':::::::, 'Illi;:111:11;° •,. , 40''' itt,,,ti :. '-'-',, ..- „ .', AND.,t,N A 6"1-,.,,,,,,,b.44 Ftiltai;f1”-,''3.,i4,,..1'''1:*44-!.1k:=',,c.'i '..., :'.. ' t „, =4,..AsTm D30$4.M414 .4 - - - Building essentials . ''''' ' '"' ' ,'''''''4"1",'' t7 :4 4.'.3, " :::;i' ?: for a better tomorrow . . ,-,"--:'--=,:.: "7:: ,+5-:;,'*''',"..fo,' ': ',..:.".:;-.',;':' ...' Oit',13' :.4-1"; .,:::2,':::' '' f :';‘,'..tt4;' 4;"..-'1"':t..1,-,•'..k:1;!',',;1,:,..--,.-ft.',...",n,.`1,,i-.. .3,,,tt.44,:ifi:::-;,,k;3L':;'fe,::,:-:-,-::'''-:''-4,--'"'"''''''' ''- .,y,-,ifi,„‘"-1,:,,,,,f C.,-;',',..;•.' - •;:„.:.',-..,:-:.-''''''''''''''''''''' -'::-.,t,;:".=('-',":",.' ''.0-71-".•,1;:ht,'.'4,,-/-14,'",,VP.'"'-''-i,1:'-',-1,:A.---.': -.C.:r''''',',';',:f:"..:--",''''.-,. ,';-.:.."''• '' :fl.-"--' '',.'' 1:-. :-',,'.‘-.''' : ,-,.". ''' ''.,.''.:11=;,*,,i,-.17.`,'-'-':::°:gllititIkil'it.':..:',;;::,-.-.:;,!':__„ ''''.:,-..',i-i-i.L4;:i.:41-7,.:7:tot...-,,-'...,.,--• .":---- ''.-::t2::; :‘o., '7 41V-V.Aiif-,...,'„,..-, ' ,.:.):..';');•!14.‘;;*W.-2'q'l"'',',,c-j.''''' - ' ' ' ..,,, ;';''.!.' , 4.,21'-i.ii,:',,),: - ,1:'''' -: , ,:,,;t::."--:,rt:;• ,,•.:.::::;',F1'.:',. - , . ., fix A SHORT FORM SPECIFICATION GRAVITY SEWER PiPE AND FITTINGS SCOPE PIPE STIFFNESS This specification designates general requirements for 4" Minimum"pipe stiffness"(F/oy)at 5%deflection shall be 46 through 36" unplasticized polyvinyl chloride(PVC) plastic psi for SDR 35 and 115 psi for SDR 26 for all sizes when Gravity Sewer pipe with integral bell and spigot joints for tested in accordance with ASTM D2412, "External Loading the conveyance of domestic sanitary sewage as well as Properties of Plastic Pipe by Parallel-Plate Loading." certain industrial wastes. DROP IMPACT TEST MATERIALS A 6" length section of pipe shall be subjected to impact All pipe and fittings shall meet the requirements of ASTM from a free falling tup (20-lb Tup A and flat plate holder B D3034 for 4" through 15" SDR 35/26 and F679 for 18" for 4" - 15", and 20-lb or 30-ib Tup B and flat plate holder through 36" 46PS/115PS sewer pipe. The pipe shall be B for 18" 36") in accordance with ASTM D2444. colored green for in-ground identification as sewer pipe. All pipe shall be made from quality PVC resin, compound- pIPE SIZE(IN) IMPACT(FT'LBS) There shall be no visible ed to provide physical and mechanical properties that evidence of shattering r equal or exceed cell class 12454 or 12364 as defined in 4 150 or splitting when the ASTM D1784. 6-8 210 energy is imposed. LONG LAYING LENGTHS 10 " 36 220 Standard laying lengths shalt be 14 feet and/or 20 feet for all sizes. JOINT TIGHTNESS Two sections of pipe shall be assembled in accordance PIPE with the manufacturer's recommendations. Joint shall be All pipe shall be suitable for use as a gravity sewer conduit. tested In accordance with ASTM D3212, °Joints for Drain Provisions must be made for expansion and contraction at and Sewer Plastic Pipe Using Flexible Elastomerlc Seals° each joint with an elastomeric gasket.The bell shall consist under 25 feet of Head Pressure and 22 in. Hg vacuum. of an Integral wall section with a solid cross section Bieber° elastomeric gasket which meets the requirements of ASTM FLATTENING F477. Gaskets are factory assembled and securely locked There shall be no evidence of splitting, cracking, or break- in place to prevent displacement during assembly.The joint ing when the pipe is tested as follows: design shall meet requirements of ASTM D3212 under both pressure and 22 in. Hg vacuum. Size and dimensions shall Flatten specimen of pipe, six Inches long between parallel be as shown in this specification. plates In a suitable press until the distance between the plates is forty percent of the outside diameter of the pipe. Pipe installation and usage shall be in compliance with The rate of loading shall be uniform and such that the corn- the JM Eagle"' Publication JME-05B, "Gravity Sewer pression is completed within two to five minutes. Installation Guide.' INSTALLATION • FITTINGS Product should be installed in accordance with JM Eagle" All fittings and accessories shall be as manufactured and publication JME-05B, "Gravity Sewer lnsta0ation Guide." furnished by the pipe supplier or approved equal and have bell and/or spigot configurations compatible with that of the pipe. GRAVITY SEWER 5 1 7!".tt,' ::;,,,,#(5:i%W ' '''''4 t ,',MI, 3 s z, DIMENSIONS AND WEIGHTS SUBMITTAL AND DATA SHEET PIPE SIZE IIN) AVERAGE O.D.(IN) NOM.1.D.(IN) MIN.T.(IN) MIN.E(IN) APPROX.D'(IN) APPROX.WEIGHT(LBS/FT) SDR 35(PS46)ASTM D3034 4 4.215 3.975 0.120 3.50 4.696 1.05 6 6.275 5.915 0.180 4.25 6.995 2.36 8 8.400 7.920 0.240 4.75 9.360 4.24 10 10.500 9.900 0.300 6.00 11.700 6.64 12 12.500 11.780 0.360 6.25 13.940 9.50 15 15,300 14.426 0.437 7.25 17.048 14.19 SDR 26'(PS115)ASTM 03034 t 4 4.215 3.891 0.162 3.50 4.863 1.40 6 6.275 5.793 0241 4.25 7.239 3.11 11 ,) 8 8.400 7.764 0.323 4.75 9.692 5.83 10 10.500 9.892 0.404 6.00 12.118 8.84 12 12.500 11.538 0.481 6.25 14.424. 12.56 15 15.300 14.124 0.588 7.25 17.652 18.90 PS46,ASTM F679 18 18.701 17.829 0.499 8.00 20.845 21.43 21 22047 20.783 0.588 9.50 24.675 29.88 24 24.803 23.381 0.661 9.80 27.647 38.96 27 27.953 26.351 0.745 10.10 31,157 49.47 30 CIOD 32.000 30.194 0.853 16.75 35.612 64.18 36 CIOD 38.300 36.042 1.021 19.02 42.816 93.00 42 CIOD 44.500 41.948 1.187 22.43 49.604 - 48 CIOD 50.800 47.888 1:355.. 24.78 56:624 - PS115,ASTM F679 18 18.701 17.281 0.671 8.00 21.581 28.49 21 22.047 20.349 0.791 9.50 25.443 -- 24 24.803 22.891 0.889 9.80 28.627 - 27 27.953 25.799 1.002 10.10 32.261 - 30 CIOD 32.000 29.070 1.148 16.75 36.348 - 36 CIOD 38.300 35.484 1.373 19.02 45.438 -- I 42 CIOD 44.500 41.072 1,596 22.43 51.356 -- ' 48 CIOD 50.800 48.886 1.822 24.78 58.628 - 6 GRAVITY SEWER t o`ia h S' r;th.r�s-s,�a,ms, T r It DIMENSIONS AND WEIGHTS (CONTINUED) SUBMITTAL AND DATA SHEET t ... 03-16.„....lor lf/// delj --.4.:::_t_ T A.D i- • 1,D Aasemby E mark ,,a) I.D. : Inside Diameter 0.D .•Outside Diameter T. :Wall Thickness D9 .• Bell Outside Diameter E: Distance between Assembly Mark to the end of spigot . . 1111 GRAVITr 8EvVER 7 MIR Ill L 2005 EDITO1 TyToN JOINT: pipe 4 -64" I DUCTILE IRON ,(-2\ \ t-,) FOR WATER &WASTE1NATER, FIRE PROTECTION & INDUSTRIAL APPLICATIONS MORE =AN In.1111ST rms. pirE _ 0 _ E . ,----- a...... 20 TYTO N JOINT® Pipe 1:2 cc) coo N,_ © 2005 EDITION P 3 TYTON JOINT Pipe . AN5J/ANd1NA Siaii� TYT0tii3O r is U S Pipe s trademardr for pIpe with a push on type cord oij_Simpfmity, �, sturdmes'sand=wafer-tightness of the system'are built'Intot tem hg ° "` � ' y 9 k • proof of ifs worldwi eYacceptance isshown,by the fact'.that more the he pipe no sold �� zs�F Epp" by,U S.Pipe is TYTON JOINT Pipe. t' ` ' 'L � 3 -'",," " �' 7.« '<,'� Bally TYTON JO1NT Pipe is available in sizes 4"through 64';,51zr s 4'through 42'are available,in; .. th . nominal 18-loot laying.lengths.16',20'and 24'sizes along with sizes 48';through G4'are • i '3 ry, available in nominal 20 foot laying lengths. , ''` ' ` � , -,, ,.: TYTON JOINT Pipe in sizes 4"through.36"are UL.Listed°and sizes 4"through 16"ale,FM Approved,, of FS-�' , 'gym 4, ;»,f.4!; > - 'rte s, , .When TYff)rl JOINT Pipe are used for badge crossingsror other abu Ijlsta las,09h ' " ` . i-4' ; d",c? b ,z P ,' .,&` rz,"`rya `'-v-, length�f}dpa'ri itit bi sup let in#narlr+er to trw 48 s , , ' rioe 1Y1tlt°'',94i is the"Only"a�so hell'ins , " . •••i t...�s`- • --1 1 rubber g sket ich has a modiified-b ulb shape sle tse on 4 n x,. accordance with ANSI/AWNA G11'llA2. l C 0mposid aii '(ti I r.>- y :sue�l" ' carefully engineered to ensure a•water tight>and•la,,..,1seat The•standanJ, +� ., f manufactured of S R styrene`butadiene rubber GA ketsofsperiatelastomer ma)'berordgoed i �� " for special applications.The gasket contour.and bell"socket contpuaensure�that the gaskeet 7wlll ''' 4' "k , .; .remain.seated during proper assembly of-the pipe.When joint resttaint is�regiiirad.for push-ore ::;y ' ,� r joint pipe,two options are available from'D.5 Pipe,;For joint restraint of 4,through 24' FIELD iliK 350'Gaskets may be'used and,for joint'restraint for 30'and-36"R FIELD L0I Gaskets p `� 4, k ' 4y..L, maybe used AEU)LOK-350 Gaskets are rated for350.,psi in s zes 4'through40,10'0010'1i I ,, r r y rr -r �, ting, . for�4 through 64 sizes,Tit FLkX'Pipe and;-filings may be used R FIIX Pipe and in 1 t 1:0.. voted for working pressures fe>r 350 psi in A'througtt4 es, t i inFsizes 30' 48 r,..,,,,4,:',.42,..::::.4.4,,,10,,-.,w(:,--,*0-1.,:;c:,..-,,; r; r and 00 psi rn sltees 54"through 4"Far"llig ressre appliaa as ' ;� ; " 1 .'< 3 i rep tative utmp>ededetails`on both Fl 36O asketeltrif'TR ' n can be undonourwebsitewwwuspipecoin �� . ,-, t i'�.,Cr2�F �E .t w'i.m'ah+t>'-.YiZa.1A° AAtrd. ` :oat ' ' f �, N�, 7'N r NO1s U S Pipeualife (r Federl Pocuement un Pb4 Law � i,� :_ « nee:' known as:the Resource ReeeveiyAct o 196 si o mamddJ r ;fit " , ,- £* , i and steel scrap s-pead-to a large ogre n our Dctile ln Ppe.p i7re plain end,of the pipe isfirmished beveled orw,ti4 a. rtera'Gipseon the 14 W al i 1 � ' � ; bij More than 40years ofsua�ssful*fence have-proved itsseahngeapdbrlr E�r t `"E tests have shown tliat'the system will withstand pressures Perin exrress•Of rated , .�:� E n ems ;• ,4f�' s it r ,� t' z TYTDIk ,TYTON JO(M', TR FLEX•and FIELD LDK 350•are Registered Trademarks of U.,.Pipe and foundry Company. REVISED 11.05 U.S.PIPE AND FOUNDRY CO. MON JOINT Pipe eR0.003 ......_, Pipe . . TyToN JOINTS P17 17 rte. EDITION O .... 2005 „../. 1=■ , • i Length Pipe ,4 ;-,1:1-:, . ,, ,,,, --,,,,,,• . . ..,...,5'..,* :',,,,:.;.:;,:'„,.: . Full Niy..1%4* • ,„ 4,;:It*:1:.':, .4141r'''.':'-':::::: '• "'''-'V:i':.v'fr,`;.f:ik'!g :: ::-=,''`':7x,',L'.,'''-''' i;--r4:15',"•''''''.''''''''''''' '0111 Maximum Deflection - ,,...., „„,„ ,...A,Alc; f470;zIn''' mu...... ,.....- ,.: 4,,i-:Ae,Z.-:-4t.;=. .,,‘4.;,:-;, ,,,tira,m ,,P;z :.4. le ft MOH •-;::::-. 44:%•,+- ,:.,_ .., ,i .: 1111- ,:,, :4i,,,...'w.:.'4'', '• „,,,,..,,,,%,!---4-- ,ttc 06 i'mf...,'1• -;:ist:''- ''''' ' ''' ..:;"--- ' ''''' all Gni iqti:4:7:;::,,.,, r'4',retf: _.-2----'-- —3. :'''*:A7'.,..- Inches ":,-:.. 6: 18 FT-- ';'•i,iO4-,.1 iit*V.F4i: -. 206__-----,----;;;;: 04i'.4.,L....„- -.. ...,.,.,,,,•-;.:.,:,,,,,,,,,44,.,-::,,,.::;,..'„,',-. 19 -44e--..`i:,:t4:''''lig.'4•10'ti:',t'.;,R_.._--------- :1444-:tit . ',•.:;[;; ••.;.,•Nv,..,... . :-.9:,:x.,,;:!:.'„' . ----- ,..;;;•.;I ._,..: •..°1*4-«.-:,°;::::::-.,;;"g'-Tr 206, 7:..4 ,,...:..:......,;.--.. rt-,4f.vi,,,:4..-----— -1.9 .444,--;;:-..! ,,,,,:f.,.04;;; . :i,.,, .. .---- 4 ,4..'.s,;:,:,"4,''i:f: ,:::,r.r::;.::0 ...___.....----- •:-4,4r,i0;,i:i--.3Z,11....;,:ili-.'",`M. 206_--------%.:!:;x0'f;:$4.0.`•,..:. '-"-r,t.!••••;•,:,;':'3.J,;ri.,:q4;t74t.,..---...-- 9 , - . .::,.'..1,-! L :_.._-..-,---.2-t-i- ,...z; *tif-r,IF--::.... ----"i..:_...-44:;-..t,.. #1:::., '"':';' '.1='4',,'. -/-9- ....;:..4''". '::'; ' :- ,-,:' . .-. - ' ' ..;..„:'.,'..:-:-5:-..•:-.- -.-.--- 16 :',:',i.:q•• ,, . ,.;; .,?.., .—- ...c, . ,-6044.w.y.,,, ,,t---- 206 ..._........„..t77,7..7.1214. ----, 3-. , 77,!,;.7,:Z5:,: "'::-;:'''.,, ,,4----------ii----: ..,'': . .;„...,.._..--.----2-06"---- ......,.._:::,...44 .:'77":" 10 ' , iii.::'..,::;.s.,. .1- ' 1.. ;-:??-•,4•; ,#M7.:r.:•:,' ___.----------- •-'.,.'';.i:,,L;4...-::::77.7,-- .- ... 14 12 - - . ' . :6°:-! '.;',,L...;::.. ------- 19 ___...,-. --t ,,,,,r77.:;,:-,'-::.• . ',,,:, .. - . ' ._j,,,IL,::: -4-'1't-:' ', ...._;..-..::...---.77-'-77.`[t• :.•,.,:•!, .__----------- "':_,'',,,..'-',•; ,..4-;•-•---".'"',-- : ' _._!-°6--.-------- ,'::.:'... ;-::.•-.'•;*:,',.,.t --- , •.-::. •„.;._......... --------- 19 •:: 7:.•,,,..-.,:,4,;:,-,..:,.,,,,,..._------- 206 ,_;;;;.<.;•,=',',,',,,,::::rwr,::',4'-, ...... . ' : :, . 19 --------77:-.'.i.,441',I-:;''.41.,;',.J•t' 206 . ---- •t.-*:.- f-,;q4;:: - - - 18 5° - ----i9 ..nz- -!.4q4.,_ s. ------ ..a..4i-t7tt: 20 ___.....-----:-..--'"i77. , . .... ig ;,.::::.i.:::-!-P,.:,17:71..„, Z3i7V.ii: __14?----------- ., ?.:477---,-..--- -----------ii .-:-.,"?'....T,..;:;:'','.f.i77774:'::„..; Loit.cyiffit!: nr- ,t4iV .,•'- - -' 36 ';""•:-.' :44 ,,,-77.:,j4r.."7,. '....-_....P---------.'1!'.ni-Ai4M; - _7---- - !•z1:::! t•-g4T,*r.f. , ,447;!7...*- 15 , _ _. 4....: -7 ,.1.-).,:4•4'-,•.4,44.... _____-_.. ----- 36 .4*'t;;7iiii.:1: -;,;:';',: •:3L - ------- ':'3.4:•fi' '-',..'",:;:•-, ',4••e42; .. , . . ..;-'i'v•4:24;i:-,.,...X..---.-. ------42— :4:''' 'I'Lt',.t...-T-';,;i."- ;- --- .--- -------..;;--'''.fr:?n ./.4;*. - -- ------.77 :;*;''VW; ---- 7..(. •-•':•?!;:FV4=4 '7747-- • .., ,- .'.ttg,,77,4,• ',.'t,:',::,.?4,'",'''';:.;' _- _ -------ii 44t4.7777.i;-(i.''-•AN'i24 - " : ■L''I'' ''.''.1•, ';'ri.-;:':',,''' `----54- :2.':: ';:i -:? .'-•;:.-#' ''•;1.t.',7112',. ..--'' ._.-7--------7- 2 ,-..N.:0%;-;;;.•-•.,:;'.,'.'' . . ,, .,. ... , REVISED 11.05 BRO-0°3 11 Tyroti JOINT Pi" A -FOUNDRY CO. U.S.PIPE ND W �- l L I1 L E C ® Pipe.... ...: 'YT�N JOINT ,c; c., g 2005 EDITION P8 Pipe Diameters Suitable Pipe Diameters for Field Cuts and Restrained Joint Field Fabrication. NOMINAL PIPE SIZE ,:Zt. 2• - f „.4..v,-::.,:„;41,v_,--,.e,..-.'t -,r a 2 a e ..., j Y r + r- p r. 0; y ,!. y v 47 ,x oa r;- h ' , r r , t:,1„, ,d„, ,j3 a5, ' .. A I,, 1y`,^,,-?, *.+"' 'x34. ` . citi. , MINIMUM`. MAXIMUM MINIM I MAXIMUM 4 474 4.86 14-29/32 15-9/32 6 6.84 6.96 11.1.2 21-7/8 8 8.99 9.11 28-1/4 28-5/8 - _ — 11 11.04 11.16 34.11/ 35-1/16 12 13x14 13.26 . 41 4f32 41-21/32 14 2 15.35 48-7/32 16 17'32 17.45 94-13/32 54-13/16 18 19412 19.55 E1 61-13/32 20 21.52 21.65 8719/32 68 24 25.72 25.85 80-13/16;.; ` 81-7/32 30 31.94 32.08 100-11/32 100-25/32 38 38.24 38.38 120-1/8 120-9/16 42 44.44 44.58 139.5/8 140-1/16 48 • 50.74. 50.88 159-13/32 159-27/32 54 57 46 57.60 180-17/32 180-31/32 60 .6151 61.65 1931/4. 193-11/16 64 57 65.71 206 206-7/16 Above table based on ANSUAWNA 0151/421.51 guidelines for push-on joints. U.3.PIPE AND FOUNDRY CO, TYTON JOINT Pipe BRO-003 REVISED 1 1.05 -W - � C C � C GI- CL TYTON JOINT® Pipe co ® 2005 EDITION co _Bell Dimensions • A C-= 4"-24" riLlirtill NOTE Actual bell configuration IIIII C 30"-64' may vary from illustration shown. BA . B G SIZE WP£r011 , Ilia018 BELL OUTER DIAMETER $O6W D l Inches ^'.� Inches In' es 4 44.80 6.52 3.15 __......_._..._.__._.__. , „ ,. .. 4444 ........ 6 690 8.66 338 , ,.._.. 6 9.05: 10.82 3 fig, 10 11.10 12.91 3.76____._._._..._.__..._.----.._,_....._..,,__._....__...,..__....__________.___..__..__._.._......__.____-.._.._._.__....____._........__._..._.,_.._. ._.__,_._ .,_ -_4444_ 4444._ 12 13.20 15.05 3.75 _....._. ..._4_444 14 15.30 17.67 ,5.00 _ _...... ._ __.. __._.._. ..__._., .._._._.___......_.__.._....._..--_-._._ ..._�_.._.._.._. ,.-____ ..r-- ..__._ ..__...._.... 16 17.40 1939 5 00 -... _•_.__.�.-.--4___44__4_... ._ _4444_. 18 190 21.91 5.00 . _., ..__.�,_.:. ..r�. 4_444.._' ... _.. ._ ... ...- 4444... 20 X6,0 24.03 550 24 _ ... .......... -25;8,0 28.21 5 95 _44_44: h..,�... .. .''' -----_--_._---•----------___-- ..�...,_w.�,.r._ 4444.._.._.:. . ... _ 30 35.40 35.40 6.$5 _4.444..----......__..._.__..__. , ,__ _.-----._._._._..._._._._.__..._.._._._........_ .,. _.. . 36 3$.30 41.84 7`00" 42 44.50 49.36 7.90 48 50.80 55.94 8.60 ._._._ ..____,444__4..---------..___----•-_4444.-•__-._ 54 5756. 63.38 140 60 61.61 67.38 1010 444__4 _....__._..._.._....._.__._.-..._......_.. _4444_. ._ ........ ._4444 64 65.67 71.56 1165 *Subject to manufacturing tolerances.Dimensions in inches. U.&PIPE AND FOUNDRY CO. MON JOINT Pip.BRO.003 REVISED 11,05 _ E E El _ Li.I ' .�� 12... TYTON JOiNT® Pipe co CI �_ 2005 EDITION P 10 Pressure Class Nominal Thickness for Standard Pressure Classes of Ductile iron Pipe OUTSIDE k r? §% `icf ,, <an a � s SFEE DIAMETER Ni..` . , r r k,+` �-i. 1 • ':�` CASTING Indies ES Inches ". ,, 1,,``, 5 x � �,,,,;,1,1,1,4 . ,.yt#J , +k-`� x 1 TOLERANCES ,". :�_x. .- 44f.t_�,....-:4� , .fr - a ':2�2.N... T45;; :2s ,> Inches 150 200 250 300 350 3 3,96 -- - - 0.25** 0.05 4 4.80 - -- - - 0.25** 0.05 6 6.90 - - 0.25** 0.05 8 9.05 - - --- 0.25** 0.05 10 11.10 - - 0.26 - 0.06 12 13.20 -,- - - 0.28 0.06 14 15.30 . 0.30 0.31 0.07 16 17.40 - 040-:‘, 0.32 0:04 0.07 • 18 19.50 - 9731 0.34 0.36 0.07 20 : 21.60 - 033 0.35 0.38 0.07 24 25.80 0,33 0.37 0,40 0.43 0,07 30 32.00 0.34 0.38 0.42 0.45 0.49 0.07 36 38.30 0.38 0.42 0,47 0.51 0.56 0.07 42. 44.50 0.41 0.41 0,52 0.57 0.63 0.07 48 50.80 0.46 0.52 0,58 0.64 0,70 0.08 54 57.56 q#1 0.58 065 0.72 079 0.09 80 61.61 054 0.61 0.68 0.76 003 0.09 64 65.67 0.56 0.64 0.72 0.80 0.87 0.09 NOTE:Per AIM/AMA C150/A21.50 the Thicknesses in above table include the 0.08"service allowance and the casting tolerance by six ranges. Dimensions and weights of Special Classes(Thickness Classes)are found on pages 13,14,15 and 16. *Pressure Classes are defined as the rated water pressure of the pipe in psi.The thicknesses shown are adequate for the rated water working pressure plus a surge allowance of 100 psi.Calculations are based on a minimum yield strength of 42,000 and a 2.0 safety factor times the sum of the working pressure and 100 psi surge allowance. **Calculated thickness for these sizes and pressure ratings are less than those shown above.Presently these are the lowest nominal thicknesses available in these sizes. U.S.PIPE AND FOUNDRY CO. TYTON JOINT Pipe BR0.003 REVISED 11,05 LJ W �---, C ire L TYTON JOINT® Pipe ._... CI CD - .�� g 2005 EDITION P 11 Pressure Class - Thickness, Dimensions and Weight PRESSURE OUTSIDE PER AVG.WEIGHT W PER AVG.WEIGHT SIZE CLASS TH1Ci{HESS DIAMETER• PER FOOTtt t PER FOOTtt Inches psi Inch Inches o Pounds : Pounds 4 350 05 4,80 2r 11.4 - 8 350 '0:25 6.90 315 16.9 - - T 0 350 025 9.05 22.2 - 10 350 036 11.10 28.6 - --- 12 350 0f8 13.20 36.7 - 14 ` 25 0;28 15.30 43.3 y- 14 300 0.30 15.30 46.4 14 350 .1.31 - 15.30 860 47.8 - 16 250 0.30 17.40 950 52.8 1.048. 52.40 16 300 ' . 0.32 17.40 1010 56.1 .... 1113 55.65 18 350 0.34 17.40 1065. 59.2 1177 58.85 18 250 0,31 19.50 ---,- - --.,. __^.... --_-, 60.8 18. 300 0.34. ` 19.50 1195 66.4 - 18 350 0.36 19.50 1260 70.0 - 20 250 0'33 21.60 1285 71.4 1422 71.10 2Q 300 0.36 21.60 13,95° 77.5 1542` 77.10 20 350 0`:38 21.60 1466 ,;; 81.4 1622 81,10 24 200 4:39 25.80 1550 86.1 1712 85.6 24 250 0 3,' 25.80 1725 95.8 1905 95.3 24 300 0.40 25.80 1855 103.1 2049 102.5 24 350 0.43 25.80 1985 , 110.3 2193 109.7 30 I50 0.34 32.00 2005'. 111.4 - . .___ 30 200 0.38. 32.00 123.3 - 42 32.00 24g 135.3 -- 30 300 0.45 32.00 144.4 - 30 350 0.49 32.00 2855 156.4 - 36 150 0.38 38.30 2680 148.9 36 200 0.42 38.30 2440` 163.3 .....:..........__._.- 38 250 0.47 38.30 _. 3286 181.4 - -- 36 300 0 51 38.30 350 195.8 36 350 0.56 38.30 3645 213.6 - - NOTE Thicknesses and dimensions of 4"through 64"Ductile Iron pipe conform to AMSUAWW,9 C151/A21.51. Weights may vary from the standard because of differences in bell weights. `Tolerance of 0.0 of spigot end:4-12 in.,±0.06 in.;14-24 in.,+0.05 in.,-0,08 in.;30-48 in.,+0.08 in.,-0.06 in.;54-64 in.,+0.04 in.,-0.10 in. t Including bell;;calculated weight of pipe rounded off to nearest 5 lbs. tt Including bell;average weigh4 per foot,based on calculated weight of pipe before rounding. Table continued on next page. LLS.PIPE AND FOUNDRY CO, TYTON JOINT Pipe BRO-003 REVISED 11.05 U.S. Thicknesses, Dimensions and Weights PIPE of Ductile Iron TYTON JCJNI® Pipe Thicknesses and dimensions of 4" through 64"Ductile Iron pipe conform to ANSI/AWWA C151/A21.51. Weights may vary from the standard because of differences in bell weights. 18-Foot Laying Length . Size Thickness Outside Weight Per Avg.Weight Inches Class . Thickness Diameter' Lengtht Per Foot f f Tnrhes _ Pounds 4 51 026 4.80 215 11.9 4 52 0.29 4.80 235 13.1 4 53 032 4.80 26Q 14.4 4 54 035 4.80 280 15.6 4 55 0.38 4.80 300 16.7 4 56 0.41 4.80 320 17.8 6 50 0.25 6.90 _ 305 16.9 6 51 0.28 6.90 335 18.6 6 52 031 6.90 370 20.6 - 6 53 034 6.90 , 400 22.2 6 54 0.37 6.90 435 24.2 6 55 0.40 6.90 465 25.8 6 56 0.43 6.90 495 27.5 8 50 027 9.05 430 23.9 8 51 030 9.05 475 26.4 8 52 0.33 9.05 520 28.9 8 53 0.36 9.05 560 31.1 8 54 0.39 9.05 605 33.6 8 55 0.42 9.05 650 36.1 8 56 0.45 9.05 690 383 10 50 029 11.10 570 31.7 10 51 0.32 1110 625 34.7 y 10 52 0.35 11.10 680 _ 37.8 10 53 0.38 11.10 730 40.6 10 54 0.41 11.10 785 43.6 10 55 0.44 11.10 840 46.7 _ 10 56 0.47 11.10 890 49.4 12 50 031 13.20 725 40.3 _ 12 51 _ 0.34 13.20 790 43.9 12 52 0.37 1320 855 47.5 _ 12 53 0.40 13.20 920 51.1 12 54 _ 0.43 1320 985 54.7 _ 12 55 _ 0.46 13.20 1045 58.1 12 56 0.49 13.20 1110 61.7 r •Tolerance of O.D.of spigot end 4-12 in.,*0.06 in.; 14-24 in.,+0.05 in.,-0.08 in.; 1 30-48 in.,+0.08 in.,-0.06 in.;54-64 in.,+0.04 in.,-0.10 in. t Including bell;calculated weight of pipe rounded off to nearest 5 lbs. ft Including bell;average weight,per foot,based on calculated weight of pipe before rounding. TP 9 US. Thicknesses, Dimensions and Weights pipE of Ductile Iron TYTON JOINT® Pipe C I Thicknesses and dimensions of 4"through 64"Ductile Iron pipe conform to ANSI/AWWA C151/A2151. Weights may vary from the standard because of differences in bell weights. 18-Pont Laying Length Size Thickness Outside Weight Per Avg.Weight Inches Class Thickness Diameter' Lengtht Per Poot t • Inches Pounds 14 50 0.33 15.30 910 50.6 14 51 --1 036 15.30 985 54.7 14 52 039 15.30 1060 58.9 14 53 0.42 1530 1135 63.1 14 54 0.45 1530 1210 67.2 14 55 0.48 1530 1285 71.4 14 56 0.51 15.30 1360 75.6 16 50 034 17.40 1065 592 16 51 0.37 17.40 1150 63.9 16 52 0.40 17.40 1240 68.9 16 53 0.43 17.40 1325 73.6 16 54 0.46 17.40 1410 783 16 55 0.49 17.40 1495 83.1 16 56 0.52 17.40 1580 87.8 18 50 0.35 19.50 377g 68.1 18 51 038 19.50 1325 73.6 18 52 0.41 19.50 I420 78.9 18 53 0.44 1950 1520 84.4 54 0.47 19.50 1615 89.7 55 0.50 19.50 1710 95.0 56 0.53 19.50 1805 100.3 . 20 50 0.36 21.60 1395 77.5 20 51 039 2L60 1505 83.6 20 52 0.42 21.60 1610 89.4 20 53 0.45 21.60 1720 95.6 20 , 54 0.48 21.60 1825 101.4 20 i 55 051 21.60 1935 107.5 20 56 0.54 21.60 2040 1133 r 24 50 0.38 25.80 1765 98.1 24 51 0.41 2.5.80 1895 105.3 24 52 0.44 25.80 2025 1125 24 53 0.47 25.80 2155 119.7 24 54 0.50 25.80 2285 126.9 24 55 053 25.80 2415 1342 24 56 056 25.80 2540 141.1 •Tolerance of 0.1).of spigot end:4-12 in.,±0.06 in.; 14-24 in.,+0.05 in.,-0.08 in.; 30-48 in.,+0.08 in.,-0.06 in.;54-64 in.,+0.04 in.,-0.10 in. t Including bell;calculated weight of pipe rounded off to nearest 5 lbs. if Including bell;average weight,per foot,based on calculated weight of pipe before rounding. TP 10 vs. Thicknesses, Dimensions and Weights pipE of Ductile Iron TYTON JOINT® Pipe Thicknesses and dimensions of 4"through 64'Ductile Iron pipe conform to ANSI/AWWA C151/A21.51. Weights may vary from the standard because of differences in bell weights. 18-Foot Laying Length Size Thickness Outside Weight Per Avg.Weight Inches Cass Thickness Diameter' Lengtht Per Foottt Inches Pounds 30 50 039 32.00 2275 126.4 30 51 0A3 32.00 2490 1383 30 52 0.47 32.00 2705 150.3 30 53 0.51 32.00 2920 162.2 30 54 055 32.00 3135 174.2 30 _ 55 0.59 32.00 3350 186.1 30 56 0.63 32.00 3560 197.8 36 50 0.43 3830 3005 166.9 36 51 0.48 38.30 3330 - 185.0 36 52 0.53 38.30 3655 203.1 36 53 0.58 3830 3975 220.8 36 54 0.63 38.30 4295 238.6 , 36 55 0.68 3830 4615 256.4 36 56 0.73 38.30 4935 274.2 42 50 0.47 44.50 3935 218.6 42 51 053 44.50 4385 243.6 42 52 0.59 -^' 44.50 4835 268.6 42 53 0.65 44.50 5285 293.6 42 54 0.71 44.50 5735 318.6 42 -' 55 0.77 44.50 6110 339.4 42 56 0.83 4450 6625 368.1 20-Foot Laying Length -.1 48 50 0.51 50.80 5410 270.5 48 51 0.58 50.80 6080 304.0 48 52 0.65 50.80 6745 337.3 48 53 0.72 50.80 7410 370.5 48 54 0.79 50.80 8075 403.8 48 55 0.86 _ 50.80 8735 436.8 48 56 0.93 50.80 9395 469.8 54 50 0.57 5756 6920 346.0 54 51 0.65 57.56 7785 3893 54 52 0.73 57.56 8650 1 432.5 _ 54 53 0.81 57.56 9515 _ 475.8 54 54 0.89 57.56 10370 518.5 54 55 0.97 _ 5756 --1 11230 56I.5 54 56 _ 1.05 57.56 12085 604.3 . •Tolerance of O.D.of spigot end:4-12 in.,10.06 in.;14-24 in.,+0.05 in.,-0.08 in.; 30-48 in.,+0.08 in.,-0.06 in.;54-64 in.,+0.04 in.,-010 in. 0 t Including bell;calculated weight of pipe rounded off to nearest 5 lbs. ft Including bell;average weight,per foot,based on calculated weight of pipe before rounding. NOTE:60"and 64"classified as pressure class only. TP 11 Protecto 401 Ceramic Epoxy- Standard For Lining Ductile Iron Pipe and Fittings Page 1 of 3 I O7' ,^14O 4 0 I CERAMIC EPDXY CALL TOLL FREE 1-888-SPEC401 or Email Standard Specification For Lining Ductile Iron Pipe I. Condition of Ductile Iron Prior to Surface Preparation All ductile pipe and fittings shall be delivered to the application facility without asphalt,cement lining,or any other lining on the interior surface. Because removal of old linings may not be possible,the intent of this specification is that the entire interior of the ductile iron pipe and fittings shall not have been lined with any substance prior to the application of the specified lining material and no coating shall have been applied to the first six inches of the exterior of the spigot ends. IL Lining Material The Standard of Quality is Protecto 401 Ceramic Epoxy. The material shall be an amine cured novalac epoxy containing at least 20%by volume of ceramic quartz pigment. Any request for substitution must be accompanied by a successful history of lining pipe and fittings for sewer service, a test report verifying the following properties, and a certification of the test results. A. A permeability rating of 0.00 when tested according to Method A of ASTM Fes_ 96-66,Procedure A with a test duration of 30 days. B. The following test must be run on coupons from factory lined ductile iron pipe: 1. ASTM B-117 Salt Spray(scribed panel) -Results to equal 0.0 undercutting after two years. 2. ASTM G-95 Cathodic Disbondment 1.5 volts @ 77°F. Results to equal no more than 0.5mm undercutting after 30 days. 3. Immersion Testing rated using ASTM D-714-87. a. 20% Sulfuric Acid-No effect after two years. b. 140°F 25%Sodium Hydroxide-No effect after two years. c. 160°F Distilled Water-No effect after two years. d. 120°F Tap Water(scribed panel)- 0.0 undercutting after two years with no effect. C. An abrasion resistance of no more than 3 mils(.075mm)loss after one million cycles using European Standard EN 598: 1994 Section 7.8 Abrasion Resistance. III. APPLICATION • A. Applicator The lining shall be applied by a certified firm with a successful history of applying linings to the interior of ductile iron pipe and fittings. B. Surface Preparation h ec c ec h t rotecto 401 Ceramic Epoxy- Standard For Lining Ductile Iron Pipe and Fittings Page 2 of 3 Prior to abrasive blasting,the entire area to receive the protective compound shall be inspected for oil, grease,etc. Any areas with oil, grease, or any substance which can be removed by solvent,shall be solvent cleaned to remove those substances. After the surface has been made free of grease, oil or other substances, all areas to receive the protective compounds shall be abrasive blasted using sand or grit abrasive media. The entire surface to be lined shall be struck with the blast media so that all rust,loose oxides,etc., are removed from the surface. Only slight stains and tightly adhering oxide may be left on the surface.Any area where rust reappears before lining must be reblasted. C. Lining After the surface preparation and within 8 hours of surface preparation,the interior of the pipe shall receive 40 mils nominal dry film thickness of Protecto 401. No lining shall take place when the substrate or ambient temperature is below 40 degrees Fahrenheit. The surface also must be dry and dust free. If flange pipe or fittings are included in the project,the lining shall not be used on the face of the flange. D. Coating of Bell Sockets and Spigot Ends Due to the tolerances involved,the gasket area and spigot end up to 6 inches back from the end of the spigot end must be coated with 6 mils nominal, 10 mils maximum using Protecto Joint Compound. The Joint Compound shall be applied by brush to ensure coverage. Care should be taken that the Joint Compound is smooth without excess buildup in the gasket seat or on the spigot ends. Coating of the gasket seat and spigot ends shall be done after the application of the lining. E. Number of Coats The number of coats of lining material applied shall be as recommended by the lining manufacturer. However,in no case shall this material be applied above the dry thickness per coat recommended by the lining manufacturer in printed literature. The maximum or minimum time between coats shall be that time recommended by the lining material manufacturer. To prevent delamination between coats,no material shall be used for lining which is not indefinitely recoatable with itself without roughening of the surface. F. Touch-Up& Repair Protecto Joint Compound shall be used for touch-up or repair in accordance with manufacturer's recommendations. IV. Inspection and certification A. Inspection 1. All ductile iron pipe and fitting linings shall be checked for thickness using a magnetic film thickness gauge. The thickness testing shall be done using the method outlined in SSl?c-PA-2 Film Thickness Rating. 2. The interior lining of all pipe barrels and fittings shall be tested for pinholes with a nondestructive 2,500 volt test. Any pinholes found shall be repaired prior to shipment. 3. Each pipe joint and fitting shall be marked with the date of application of the lining system along with its numerical sequence of application on that h ec c ec h Protecto 401 Ceramic Epoxy- Standard For Lining Ductile Iron Pipe and Fittings Page 3 of 3 date and records maintained by the applicator of his work. B. Certification The pipe or fitting manufacturer must supply a certificate attesting to the fact that the applicator met the requirements of this specification, and that the material used was as specified. V. Handling Protecto 401 lined pipe and fittings must be handled only from the outside of the pipe and fittings.No forks,chains,straps,hooks,etc. shall be placed inside the pipe and fittings for lifting,positioning, or laying. The pipe shall not be dropped or unloaded by rolling. Care should be taken not to let the pipe strike sharp objects while swinging or being off loaded. Ductile iron pipe should never be placed on grade by use of hydraulic pressure from an excavator bucket or by banging with heavy hammers. Back to Tabu of Clanton/ CALL TOLL FREE 1-888-SPEC401 or Erpaq Logos and pictures shown are trademarks of their respective owners Copyright C 2000,M eitai?rends Corporation • h ec c ec h t i I WATEROUS FIRE HYDRANT 51/4w PACER / 4, __......i. 1:11 I lill o'' .T. (4) 1 . r ,-) 1 1 1. I 1 _MTh 77 0 glasID 1 ri Ir 04 i-—_... . ..„... ..."---...- -:....- et-. 401 •�••• J _~'.• • ♦1 ifs ' f --- a • DUCTILE IRON 250 P.5 .G. WATEROUS 51/4" PACER FIRE HYC3 A> *„....„........„ .-.-1-....-:... .-_,— g0 • i I - AMERICAN FLOW CONTR - + / Its What We Know.® ' �� I'J \ WATERQUS_FIRE HYDRANT 511412 PACER CONSTauc oN , 14 . TWO PIECE OPERATING NUT Ductile iron upper section provides I IN strength for wrenching.Lower portion Is bronze for smooth operation and corrosion resistance. Ili/ii 111 10. TRAVEL STOP NUT-- r�+ I -- provides a positive limit ! I Ito main rod travel. am 401/11 illibiiii-141111 I erne I MECHANICALLY ATTACHED NOZZLES Field replacement of damaged nozzles In minutes by one person. 360°NOZZLE SECTION ROTATION I ' The Woterous stainless steel llli • retaining ring system allows 360° rotation by merely;loosening the flange bolts and turning the nozzle us i { . 11.11 section to the exoct position desired. ,1? 'r��9 ii a 41Ril<1 • , ,lili r e t+.6 CENTRIFUGALLY CAST TRAFFIC SECTION DUCTILE IRON BARRELS Ports are designed*o break at + Stronger,smoother,and more the ground•Ilne.Simple low uniform than static cast barrels. cost repair kit.availpble. . • ALL BRONZE DRAIN No composition,plastic,rubber,or leather face to wear,peel,or crock. BRONZETO-BRONZE SEATING O-ring protected bronze valve seat threads Into a bronze insert In the hydrant bottom. FLAT BOTTOM AND iia 1 i g 1 STRAPPING LUGS! 1-111 All standard to make solid,straight '�1112)1111101 installation foster and easier im 1 i g INTEGRAL CAP NUT AND au LOWER WASHER . la IPP Protects rod threads from corrosion and makes servicing easy.Valve +_...____ —� assembly locked in place;it cannot i ` detach.accidentally. 1 A.1387' Fully complies with AWWA C502 and is available hi configurations which are UL Listed and FM Approved. 1 WATEROUS FIRE HYDRANT 51/4" PACER SECTIONAL DRAWINGS/DIMENSIONS STANDARD 2-1/2 N.HOSE CONNECTION(THREAD SIZE. O.D.X T,P.1.) OPERATING NUT 3-1/2 N„ 6 N..6-1/2 N.OR 5 N.THREADED OR b IN.OR 5 IN.STORZ PUMPER CONNECTION (THREAD SIZE: 0.D. X TP.L) 1 II_ NOZZLE SECTION OPTIONAL ROCKER LUG CAP 8375 10 INCH UPPER STANDPIPE 18.000 NOMINAL + ` GROUNOLNE • OM NI 2.000 08375 GROUNDLNE GROOVE :11111111110 07.375 �•�■� LOWER STANDPIPE I2)DRAIN 12251 BURY DEPTH HOLES. I 1'-6' THRU 11'-6' 1/8 NPT I AVAILABLE BOTTOM, 6 INCH -, MECHANKAL JOINT CONNECTION • -''_ 7 Il If !�� ! 07.031 10.776 g .1! •',D.+ 3.375 )j � I ', ° k6) aF.975 HOLES EQUALLY SPACED j•••2.500 ON 09.500 BC 5.125 7.313 IL1307-1 es :...11■ 07.156 tira..Fr_90F fine 06.D0O 011000 1--•9 `�i l 07.D31 08.656 3375 Il 1 3.375 l It 1 5.1258.250---i 5.1251--9.063 6 INCH CLASS 125 ANSI 6 INCH TYTON FLANGED CONNECTION JOINT CONNECTION 2 WATEROUS FIRE HYDRANT 51/4" PACER PARTS LiST REF NO. DESCRIPTION MATERIAL 3 O-ring(rawer valve seat),55/8 x 5-7/8 Buno-N 178 6A Hex hd bait,5/8-11 x 3-3/4 In. Zinc plated steel 4 Rex 68 Hex hd bolt,5/8-11 x 3 In. Zinc-plated steel 57 .` 6C Hex nut,5/8-11 Zino-plated steel 89 '` re 7 Drain plunger Red brass 16 90 1�- 8 Cotter pin,1/4 x 1-1/2 in. Stainless steel 17B 9A,90 Nozze cap chain,single or double Zinc-plated steel ,� 17A 10 Nozzle cap,hose or pumper Ductile Won 60 11 Cap gasket how or pumper Neoprene 99 �'�► 116 12 . Nozzle,how or pumper Bross 82 I�!, 117 16 Rift led act l/4-20x 1/2 In. Stainless steel 11 17A Lower opennikty nut Bnatze 85 taMil } 11 1713 Upper operating nut Ductile Iron 86 _ I II 12 25 Rod bushing Red brass �I� 29 Lpwer'standpipe Cerodfugolly cost ductile Iron pipe 1f 30 Croswrm Brans 83 � ..�, 9 31 Valve seat Bronze ,a , 34 U valve washer Ductile iron 61 fl16 if/ iL IMO- 84 Upper 35 Main valve rubber Urethane 6A ii.,,, \�,"� 64 ,36 Lower valve washer Ductile Won 628 r0r 59 37 Hldront:bottom Ductile Iron 6C 40 40 Upper standpipe Cerrtrlfugolly cast ductal iron pipe 56 Support(Operating Ductile Iran 56 '813 57 0-ring( pero nut),1-i/2 x 1314 Bunn-N 71 67 59 0-ring(Support wheel),1.1/8 x 1-3/8 Buna-N If 60 Norsk section Ductile iron 92 '. 64 61 Bury depth plate Aluminum 68 i j,� 1 �1 1 61 Bury depth ploe washer Zinc-plated steel �= -iiir ' 628 Upper stanxlp)9eflonpe Ductile Iron fill 113 �et ,sills AII1'1101 63 Standpipe flonge Ductile iron 63 11 64 Flange lode ring Stainless steel 6C 67 Coupling sleeve(two halves) Gray Iron 71 Upper rod Steel rod 72 Lower rod Steel rod 64 77 O-ring-(Upper volve seat),5-7/8 x 6.1(8 Buna•N 87 81 Groove pin,3/32 x 7/161n. Beryliium copper 82 O-ring(Upper tube seal),2-3(8 x 2578 Burr -N 29 83 O-ring(Lower he seal),1-7/8 x 2-1/8 Bung-N 72 84 Support wheel/lower standpipe gasket Buna-N 85 Support tube Ductile bon ' 86 Stop nut,1 r-8 Zinc-plated steel ' 8 87 Cosp4M;nut,1/2-20 Brass 30 88 Coupling stud,1/2.20 x 2-9/16 in. Stainless steel 89 Noz>Je section bushing Brass 31 90 Thrust ring Teflon 7 64 92 Upper aiandpipe.gasket Neoprene 99 81 Rae Plug,1/4 NPT Bross 113 Breakable flange Ductile iron 6C e�� 116 O-rng(pumpe .nae),5-1/4 x 5.3/4 Belo-N 63 I �n 11 7 Pumper nozz4i retainer Ductile iron 173 1 f8 O ring(hose nozr ),3 t/4 x 3-5/8 Bung N 176 � i � ; + 119 Hose nozzle retainer Ductile iron 174 j.± 173 Valve teat insert Bronze r�l tar' 3 174 Valve seat insert gasket Nitrite �` ie r�l 176 Stud,5/8-11 x 5,650 Stainless steel 34 r!!�_+ 35 36 Noses: 37 1 iiL'3Rr-z 1.250 p.s.i.g,rated working pressure. I 2.Meets or exceeds all requirements of AWWA C502. 3.May be ordered in configurations which are UL Listed and FM Approved. 4.Nominal turns to open ie 18. SUBMITTAL DATA Depth of trench or bury Number of hose nozzles Storz Steamer Yes No _ r Type of base connection Hose nozzle size Steamer nozzle size Paint color Direction to open Nozzle cop chains Yes No Steamer nozzle Yes No Cily.specificotion 3 WATEROUS FIRE HYDRANT 51/4" PACER FEATURES The Waterous Pacer's sleek and solutions to today's system you expect from a high-quality fire stylish design blends perfectly with demands. With many cities hydrant. The all bronze valve seat today's modern architecture. The experiencing increased pressure to and bronze seat insert ensure that Pacer is toted for 250 p.s.i.g. and stretch their dollars,it is important to the Pacer hydrant remains easy to exceeds all of the requirements note that the Pacer hydrant can be repair. The Pacer has been of AWWA C502, Ductile iron maintained by just one person.The manufactured for more than 35 construction assures strength and removal of'four nuts and bolts allows years while still maintaining durability. Introduced in 1967, the access to all working parts. The complete parts interchangeability. Pacer fire hydrant provides real Pacer hydrant has all the features The Pacer hydrant has these standard features: • All bronze drain • 250 p.s.i.g.working pressure rating • Ductile iron nozzle section, • Travel stop nut located in top • Shell tested at 500 p.s.i.g. upper&lower stand pipes,& of hydrant • Sealed lubrication chamber hydrant base • Easy 360°rotation of • Over 35 years of continuous • Bronze-to-bronze seating nozzle section parts interchangeability • Bronze cross arm BENEFITS Easy Nozzle Section Rotation All Bronze Drain The Pacer's exclusive stainless No composition rubber, plastic, or steel flange lock ring allows 360° leather to wear, peel,or crack Virtually rotation of nozzle section by merely no leaks, nor adjustments are ever loosening four bolts and turning required. Bronze sliding drain valve Is • nozzle section to the exact position free to center itself so it always doses required. This is done without tightly,even if a foreign object gets into • damage to barrel gaskets. the barrel. Sealed Lubrication Chamber Top Travel Stop Nut • 0-rings seal the operating threads Helps prevent stem buckling and from moisture and retain lubricant which damage to other components. • greatly reduces routine maintenance. SPECIFICATIONS Fire hydrants shall meet or exceed more than four bolts. leather will not be allowed. AWWA C502, latest revision. Rated The valve opening diameter shall Hydrant must have an internal working pressure shall be 250 be 5-1/4'.Hydrant must be designed travel stop nut located in the top p.s.i.g., test pressure shall be 500 so that removal of all working parts housing of the hydrant. p.s.i.g., and hydrants shall include can be accomplished without Hydrant operating threads to be the following specific design criteria: excavating.The bronze seat shall be factory lubricated, and be 0-ring The nozzle section, upper and threaded into mating threads of sealed from water, moisture, and lower.stand pipes, and hydrant base bronze for easy field repair. foreign matte. shall be ductile iron. The draining system of the hydrant Hydrant must have a tiuffic flange The mdin valve closure shall beafthe shall be bronze and be positively design allowing for quick and compression type, opening against the activated by the main operating rod. economical repair of damage pressure and closing with the pressure. Hydrant to be furnished with a sliding resulting from a vehicle's impact. Nozzle section to be designed for easy bronze drain valve. Sliding drain Hydrants shall be Waterous Pacer, 360° rotation by the loosening of no valves made of rubber, plastic, or (Model W867-250) 4 American Flow Control American-Darling Valve and Waterous A Division of American Cast.Iron Pipe Company www.acipco.comfafc American-Darling Valve Waterous Company P.O. Box 2727 125 Hardman Avenue South Birmingham,AL 35202-2727 South St. Paul, MN 55075-2421 Phone: 1-800-326-7861 Phone: 1-888-266-3686 Fax: 1-800-610-3569 Fax: 1-800-601-2809 e-mail: bpatton@acipco.com e-mail: medybedahl@waterousco.com Distributed By: AFC-4/06-6M SERIES 2500 RESILIENT WEDGE GATE VALVE R\44fG!\f 1 it N,s, „..,„.. --- , ,! , 1 , , .______, , _____-- — i,—,-----r-- ,.. � _. -,_--_ _ __ _ __ �__ , w _„. I i i • 1 _f_il 1 I1 f R '"-',I /� „ c; H i j �I j E, I / i' j i 1i ± 1 I 1 r . NA 0_ I(' / t..._._.-j \I ) ! 1 j I 1 11111 4 ; l II I 2"-12"1 250 p.s.i.g. I I 11 1 1 II I SERIES 5' I f f 1,i I1 11 l' P RESILIENT EDGE GATE VAL E +.� i` ! li 1 �"� „ H AMERICA FLOW C• NTROL r c . A .It's What;We Know” / r r • ♦ i r I� • r r' —r- i i SERIES 2500 RESILIENT WEDGE GATE VALVE Rw c3' 1 CONSTRUCTION • UPPER 0-RING SEALS DUCTILE IRON OPERATING NUT can be replaced while the valve is provides strength and durability fully open and under pressure. LOWER 0-RING SEAL seals lubrication chamber. t THRUST WASHERS minimize operating torque. HIGH-STRENGTH BRONZE STEM AND WEDGE NUT resist corrosion and abuse. 41r1 • t tP Y." FUSION-BONDED-EPDXY • 1p,- COATING INSIDE AND OUT ensures maximum corrosion DUCTILE IRON CONSTRUCTION--- resistance for long service life. Greater strength,durability,and lighter weight than cost gray iron construction. 250 p.s.I.g.AWWA UL&FM pressure rating. 11 SMOOTH WATERWAY CONSTRUCTION— Oversize waterway. No recesses to trap debris or obstruct flow. Reduces pumping costs. gib • EPDM RUBBER-ENCAPSULATED DUCTILE IRON WEDGE ensures drop tight seal every time with low stem torque. SERIES 2500 RESILIENT WEDGE GATE VALVE R\VG\ 1 FEATURES[BENEFITS/SPECIFICATIONS FEATURES The Series 2500 Ductile Iron 250 exterior.The fusion-bonded coating is Thrust Washers p.s.l.g.AWWA Resilient Wedge Gate applied prior to assembly so that even Two thrust washers are used.One is Valve is designed for use in drinking the bolt holes and body-to-bonnet located above,and one is located below water, sewage, and fire protection flange surfaces ore fully epoxy coated. the thrust collar. These thrust washers systems as well as Irrigation and Triple 0-Ring Stern Seals ensure easy operation at all times. backflow control systems. This valve features triple 0-Ring No Flat Gaskets Ductile Iron Constriction stem seals.Two 0-Rings are located The body-to-bonnet and bonnet- The ductile iron body, bonnet, above, and one 0-Ring is located to-bonnet cover seals are pressure- and wedge provide strength and a below the thrust collar.The lower two energized 0-Rings. This eliminates pressure rating that meets or exceeds 0-Rings provide a permanently the need for excessive bolt loading, the requirements of AWWA C515. sealed lubrication chamber that will which Is required by designs that Strength more than doubles that make the valve easier to operate over use flat gaskets. The 0-Rings are provided by cast gray iron designs,and o longer period of time. The upper reusable,which eliminates downtime the pressure feting is 250 p.s.l.g. All 0-Ring ensures that sand,dirt,or grit during any needed repair. this strength and higher pressure rating cannot enter the valve to cause The Series 2500 Resilient Wedge is provided in a compact, lightweight, damage to the lower 0-Rings.This is Gate Valve Is furnished in configurations and easy-to-handle ductile iron valve. especially important for buried and that are Listed by Underwriters Fusion-Bonded Epoxy sewage service applications. Laboratories, Inc. and Approved by The Series 2500 valve is fully Factory Mutual Research Corp. epoxy coated on the interior and the BENEFITS The Series 2500 Ductile Iron Resilient Wedge Gate Valve has these standard features: •UL Listed-FM Approved •250 p.s.i.g,AWWA UL and FM •Seat Tested at 500 p.s.i.g. Pressure Rating •Fusion-Bonded-Epoxy Coating •Rubber-Encapsulated Wedge Complies With ANSI/AWWA C550 •Triple 0-Ring Stem Seals •250#Raised Face Flanges •Thrust Washers Available •Smooth(No Pocket)Waterway •Ductile Iron Body, Bonnet, Wedge, • 100%Leak-Tight Closure Operating Nut,and Stuffing Box •NSF Stondard 61 Certified •Shell Tested at 500 ps.i.g. •Complies with AWWA C515 SPECIFICATIONS Valves 2"-12" shall be resilient AWWA C515 Standard. Two-piece energized 0-Rings. wedge type rated for 250 p.s.l.g.cold stem collars are not acceptable. The Stem shall be sealed by three water working pressure. All ferrous wedge nut shall be independent of the 0-Rings. The top two 0-Rings shall components shall be ductile iron, wedge and held in place on three be replaceable with valve fully open ASTM A536.Valves 3"-l2"shall be in sides by the wedge to prevent possible and while subject to full rated full compliance with AWWA C515. misalignment. working pressure. 0-Rings set in a The words "D.I." or "Ductile iron" Valves shall be certified by NSF to cartridge shall not be allowed. shall be cast on the valve.The wedge Standard 61. Valve shall have thrust washers shall be ductile Iron or bronze Bolting materials shall develop located with(1)above and(1)below encapsulated with EPDM rubber. the physical strength requirements of the thrust collar to ensure trouble- The wedge shall be symmetrical ASTM A307 and may have either free operation of the valve. and seal equally well with flow in regular square or hexagonal heads All intemol and external surfaces either direction, with dimensions conforming to ANSI of the valve body and bonnet shall The gate valve stem and wedge 818.2.1.Metric size socket head cap have a fusion-bonded-epoxy coating, nut shall be copper alloy in accordance screws,therefore,are not allowed. complying with ANSI/AWWA C550, with Section 4.4.5.1 of the AWWA The operating nut shall be applied electrostatically prior to C515 Standard. Stainless Steel stems constructed of ductile Iron and shall assembly. ore not acceptable. The NRS stern have four flats at stem connection to Valves shall be American Flow must have an integral thrust collar in ensure even Input torque to the stem. Control's Series 2500 Ductile Iron accordance with Section 4.4.5.3 of All gaskets shall be pressure- Resilient Wedge Gate Valve. 2 SERIES 2500 RESILIENT WEDGE GATE VALVE Rw G \ 1 DRAWING/DIMENSIONS SERIES 2500-STANDARD NRS DIMENSIONS SUBMITTAL DATA 2"-12" SIZES Qom, _. 2" 2-1/2" 3" 4" 6" B" 10" 12" 71 ;-_ ___.._ ❑NRS with 2"Sq.Oper.Nut ❑NRS with T Head Oper.Nut rJ 0 NRS with Handwheel ❑Post Indicator Valve(PIV) 110 l 1.1.0 MT �!:W► (:1 OS&y 46 uawmcrl ii ";,s ACTUATOR(Check One) - �,-� :��'�! ❑NRS with Enclosed Miter Gearing ❑2"Sq.Oper..Nut Parallel to Waterway ILA!•1l ©2"Sq.Open.Nut Perpendicular to Waterway " tiatill o G]Hondwheel Perpendicular to Waterway 1`e0r Open Direction: L]Left(C.C.W.) 0 Right(C.W.) 0 0 End Connections: I•" `r' Mechanical Joint Accessories: ❑Yes ❑No w. "°`. MITI�rowY 1u.oMm ••m VG UL Listed,FM Approved: El Yes ❑No SNCAAI MTI1 r OPERATNG HUT , Other Requirements(List on a separate sheet): See notes at bottom of page. 1 DIMENSION VALVE SIZE Series 2500 Series 2500-1 2" 2-1/2" 3" 4" 6" 8" 10" 12" A 9.25 11.03 11.84 - 13.91 17.12 20.47 24.06 27,59 8 10.22 12.00 N/A _ N/A N/A N/A N/A 1 N/A End to End-M1/M1 8.25 N/A 8.62 10.00 10.50 11.50 12.50 13.50 Lay Length-M1/M1 3.25 N/A 3.62 5.00 5.50 6.50 7.50 8.50 End to End-FL/FL(Class 125) 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00 End to End-FL/FL(Class 250) N/A N/A 11.12 12.00 15.88 16.50 18.00 19.75 End to End-TY([Y N/A I N/A N/A 13.00 15.88 17.50 18.75 19.75 End to End-FL/M1(Class 125) N/A N,A _ N/A 9.50 10.50 12.28 13.62 14.38 End to End-FL/TY(Class 125) N/A N/A N/A 11.00 13,19 14.50 15.88 16.88 End to End-PVC/PVC 10.75 11.12 11.38 13.00 15.88 17.50 N/A N/A End to End-Threaded 6.25 7.38 7.38 N/A N/A N/A N/A N/A Hondwheel Diameter 8.06 8.00 8.00 10.00 12.00 14.00 15.50 15.50 No,of Turns to Open 9 11 13 _ 14 20 26 32 38 1.3"through 12"valves meet or exceed requirements of ANSVAWWA C515. 2.2-1/2"through 12"valves may be ordered in configurations whIdh are UL Listed and/or FM Approved, 3.2"through 12"valves hove 250 p.s.i.g.AWWA rated working pressure. 4.2-1R"through 12"valves have 250 p.s.l.g.UL and FM rated working pressure. 5.Fusion-bonded-epoxy coating meets or exceeds requirements of ASME/AWWA C550. 6.Flanged ends are in accordance with ANSI/AWWA Cl 10/A21.10 (ASME 316.1,Class 125). 7.Threaded ends are in accordance with ASME 816.4,Class 125. 8.Mechanical faint ends ore in accordance with ANSI/AWWA Cl 11/A21.11. 9.Tyton•ends and push-on ends are In accordance with ANSI/AWWA Cl 11/A21.11 for use on cost Iron(Cl)size ductile Iron pipe. 10.PVC ends ore suitable for use on steel(IPS)sizes of PVC or steel pipe. 11.4"through 36"valves are certified to ANSI/NSF Standard 61. 12.It is recommended that stems be vertical in raw sewage applications. 3 4 P. 1 . • d•: i . __. ,..e,n,i,k,:,,, , , , , '''',:.';:: ':,?::::''...:1 ."''-V." 3, ., 0 '..� • S 3 DUCTILE IRON 250 P . S . I , G . ` -4. x'i r, • a Y.S ;i jd M '3 ., R T , K 4 II l II ■ li _ a '.s.. 1. I a CONSTRUCTION AMERICAN FLOW CONTROL jolt 14"-30" SERIES 2500 RESILIENT WEDGE VALVE 41 Fusion bonded epoxy coating inside and out ensures maximum corrosion Lifting Lugs*14"-24" resistance for long cast lifting lugs on Ductile iron construction service life, stuffing box for lifting. greater strength,durabllii}, and lighter weight than cast Iron construction.250 p.s.l.rating. Ductile iron operating nut provides strength and durability. Bevel gear • • Q 11 JJ• 0 4 iii ,_. High strength bronze stem and stem nut resists corrosion and abuse. • Smooth, • Integral feel Rubber encapsulated ductile waterway construction cast flats on valve ends Iron wedge design 100%full port diameter allow the valve to ensures drop tight seal every waterway.No recesses to stand upright during time with low stem torque, trap debris or obstruct flow storage or at installation. Reduces pumping costs. I 1 FEATURES/BENEFITS AMERICAN FLOW CONTROL 14"-30" SERIES 2500 RESILIENT WEDGE VALVE FEATURES to Increase pumping costs. able leakage rate. American Flow ContraIs 14"-30" •Allows passage of pigging devices, • No pocket In bottom of valve to col- Series 2500 Ductile Iron Resilient • Internal parts can be serviced with- tact sediment or trap debris. Wedge Gate Valves are suitable for out cutting valve out of pipeline. • Lower torque requirements to oper- use in potable water,sewage and fire • 250 p.s.i.g. rating provides for future ate valve, protection systems.These valves have pressure increases over the 150 p.s.i.g. • 250 p.s.i.g. pressure rating corn- a rated working pressure of 250 p.s.i.g. pressure rating fourid on most butterfly pared to the 150 p.s.i.g. rating found The valves seal 100% leak tight The valves, on double disc gate valves. waterway is clear, unobstructed and ADVANTAGES OVER DOUBLE DISC • Epoxy coated inside and out, free from pockets. GATE VALVES • Lighter total valve weight. ADVANTAGES OVER BUTTERFLY VALVES • 100%bottle tight seal.No more time • No disc in waterway to restrict flow or consuming testing to determine allow- The 14"-30"Series 2500 Resilient Wedge Gate Valves have these standard features: • 250 p.s.l.g.rating • Thrust washers • Flats on valve body s0 valve • Ductile iron body, bonnet • Fusion bonded epoxy coating stands upright for storage or and wedge • 100%bottle tight closure during Installation • Triple 0-ring stem seals • Optional gearing • Low operating tourques elimi- • NSF Approved • Rubber encapsulated wedge notes need for by-pass valve BENEFITS other types of vowing. The upper 0- died without having to lift the valve by Ductile iron Construction ring acts as a shield by sealing the the operating nut which could cause S The ductile Iron body and bonnet stem from dirt and grit that might oth- damage to the valve stem, provide superior strength and allow a erwtse enter the stuffing box in buried pressure rating of 250 p.s.l.g. The and sewage service applications. Thrust Washers strength of ductile Iron doubles that Thrust washers are located above provided by cast Pon. This added Fusion Bonded Epoxy Coaling and below the stem collar which strength and higher pressure rating Is The 14"-30`Series 2500 valves are assure trouble-free operation of the provided in a compact,lighter design. epoxy coated both on the interior as valve, well as the exterior of the valve, The Triple 0-Ring Stem Seals fusion bonded coating is applied after No Flat Gaskets This valve features triple 0-ring stem The valve body Is shot blasted clean. The stuffing box gasket and throat seals. Two 0-rings are located above The coating is applied to at ferrous sur- flange gasket are pressure energized the thrust collar and one 0-ring Is faces so that even the bolt holes and rubber 0-rings.This assures bottle tight located below the thrust collar.The 0- body-to-bonnet flange surfaces are seals without the need for excessive ring directly above and below the fully epoxy coated. bolt loading as is required of flat gas- stem collar provide a permanently kets. The 0-rings are reusable which sealed lubrication chamber. This fee- Ductile Iron Lifting Lugs*14"-24" eliminates the need for time consum- lure assures ease of operation for long Stuffing box is constructed of high ing cleaning, scrapping, and cutting periods of time without the need for strength ductile Pon with Integral lifting of new gaskets, constant maintenance required of lugs. This allows the valve to be han- • • 2 Pi RTS LIST AMERICAN FLOW CONTROL 14"-30" SERrEs 2500 RESIL[I NIT WEDGE VALVE iik NRS 1 2 9 It 3 ,L f 5 T:.. 21 dk2O fi I . 18 �l'illi 12 • rflo .... f w13-" , 14 O I1 15 11 1 0 18 61,2 o NM Hex Hd Bolt -1:.: L: ©t! _IIIII�11 if1171111 ' l!I_4�C 0 •d.: 111171w.y .r•=�: 4: rl EM Stuff! •B. D u•ale Iron :T`trl.;!. .11111111111 EMI Bonn, IMF .e �•,i 1-1L, :•.: 9 Hex Hd Bolt Steel,zinc plated 10 Throat Flange Gasket Rubber 11 Valve Body Ductile Iron ASTM A536 13 Wedge Nut Manganese bronze 14 Resilient Wedge Rubber 15 W:•!e Cover Deirin 19 Hex Nut Steel,zinc plated 20 Pipe Ng Brass 21 Lower Thrust Washer Dekin Note:Valves rated for 250 p.s.i.g. PARTS I.,A S~ AMERICAN FLOW CONTROL 14"-30" SERIFS 2500 RESILIENT WEDGE VALVE t. NRS Ref Description Material with Spur Gearing 1 Driv-Lok pin Stainless Steel 2 , Operating Nut 2"Sq Ductile Iron . 3 0-ring Rubber 4 tllfp 1 �� 4 Upper Thrust Washer _ Deirin 2 _Jib -.Z∎ 24 5 Stuffing Box Gasket Rubber 0-rin_g 22 25 6 O-ring Rubber 23 9 7 ' Stuffing Box ' Ductile Iron,ASTM A536 �'r 3 5 B Bonnet Ductile Iron,ASTM A536 1�_.- 7 9 Hex Hd Bolt Steel,zinc�leted 19 10 Throat Flange Gasket Rubber iii Y0 11 Valve Body Ductile Iron,ASTM A536 �l 6 B r 12 Stem Manganese bronze _ „I,. 10 14 RReeei�nt4Wedge Ductile Iron encapsulated 11 ir wI h rubber 12 15 Wedge Cover Delrin t3 16 Wedge Cover Pin Delrin o 17 Hex lid Bolt Steel,zinc plated 14 0 20 Pe Plug Brass IF.I18 A — 15 21 Lower Thrust Washer Delrin o 22 Stud Steel,zinc plated 1® 23 Hex Nut Steel,zinc plated 0 24 Spur Gear 4:1 Operator 14',16”&18"ALECTO ICR-5 to — 20"&24'ALECTO ICR-10 Spur Gear 6:1 Operator 30"EXEECO IS8 25 Key 416 Stainless Steel -f. 'NOTE PART NUMBER CHANGE FOR N"' . ...1 BEVEL GEARING NRS Ref Description Material with Bevel Gearing 27 Bevel Gear 4:1 Operator 14",16"&18"ALECTO CR-5 20"&24'ALECTO CR-10 Bevel Gear 61 Operator 30"EXEECO IB8 •.rr"r.w■wwrw **IT IS RECOMMENDED THAT VALVES 18"AND iiiiimilii Inommi,i ; , I �4 LARGER BE FURNISHED WITH GEARING 11�\�;, ir E. i 30*JCH 20&24 NCH 18 17 5 21 4 3 23 22 2` 3" 3' n ' 24 2 29 1 II 11 8 7 2 1 li ��! :& 2 11 _rr 29 iiiiimmagi 5 3 i� 22 �`� 7 `6.'.23 �-.-.23 • 22 23 3 2 t.. , a1 , 2, { 3 2 L\ I., aximmiramtremmaximossa in i OFV:01111‘ ,, 15 15 14 13 12 10 20 19 5 9 25 24 31 6 5 7 28 29 25 27 25 6 28 2 77 29 Z7 4 SECTIONAL DRAWINGS AMERICAN FLOW CONTROL SPECir'IC ATIONS 14"-30" SERIES 2500 RESILIENT WEDGE VALVE – NRS TAPPING NAG VALVE 14" 16" - 18' 20" 24' 30" P — 70 A 33-1/4 36-3/4 39-5/8 43-1/4 51-1/4 N/A �'='~ !! B 39-13/16 43-3/8 47-3/16 47-3/4 55-7/8 71 -' �`' =� • C 8-5/8 8-5/8 10-13/16 10-13/16 10-13/16 13-1/8 A is. E 37.5/86 785/8 8-7/8 8-7/8 8-7/8 321/16 -ill�� F 26 28-1/4 32 34-1/2 39 49 aiiHiri 1 1' 7� G 14-15/16 16-15/16 18-15/16 20-15/16 24-15/16 30-15/16 H 14-3/16 16-3/16 18-1/8 20-1/8 24.1/8 30-7/32 w J 7-5/8 7-9/16 8-7116 8-9/16 9 13-3/8 1 L l G + "' • 4. K 85/16 8.3/16 9.1/8 9-114 10-1/8 14-1/8 I J L 10-1/4 10-7/16 11.7/16 11-11/16 12.3/4 16-7/8 — r__:^�-- M 17-3/4 18-7/16 19-15/16 20-11/16 22-3/4 29-7/8 us ,— 414,for 3• 0" .516"for 30" K-- N 14 16 18 20 24 30 K `� P 20 20 20 28 28 20 . r--c—1 Q 12 12 12 20 20 20 1 FM B D D F I 4/ ; • i _I.r..---1—. All ' . .. r-f l` NRS with Bevel Gearing NRS with Spur Gearing SPECIFICATIONS of ductile Iron and shall hove four flats located with (1) above and (1)below • Valves shall be resilient wedge type at stem connection to assure even the thrust collar to assure trouble-free rated for 250 p.s,i.g.cold water work- input torque to the stem, operation of The valve. Ing pressure. Valve body, bonnet Al gaskets shall be pressure ener- All Internal and external surfaces of wedge, and operating nut shall be gized 0-rings. the valve body and bonnet shall have constructed of ductile Iron,The exterior Stem shall be sealed by three 0- a fusion bonded epoxy coating,corn- of the ductile iron wedge shall be fully rings. The top two 0-rings shall be plying with ANSVAWWA C550, app lied encapsulated with rubber. replaceable with valve fully open and electrostatically prior to assembly, The wedge shall be symmetrical while sublect to full rated workkhg ores- Valves shall be American Flow and seal equally well with flow In either sure.0-rings set in a cartridge shall not Controls Series 2500 Ductile Iron direction. be allowed. Resilient Wedge Gate Valve. Operating nut shall be constructed Valve shall hove thrust washers S SECTIONAL DRAWING/ AMERICAN FLOW CONTROL 14"-30" SERIES 2500 RESILIENT WEDGE VALVE , SUBMITTAL DATA HANDWHEEL VALVE SIZE 14' 16" 18" 20" 24" 30" 2"SQ QUANTIT`! NRS_W/SPUR GEARS_W/BEVEL GEARS (7-4/ s \r� • OPERATING NUT NANDWHEEL ^ t1 DIRECTION OF OPENING LEFT RIGHT [ I END CONNECTION_ OTHER REQUIREMENTS •NOTE:VALVES 18"AND LARDER ARE RECOMMENDED TO BE FURNISHED WITH GEARS( r :=1=liM A CLASS 125 FLANGE(FL) in.! iri me mmirn - --, / S MECHANICAL JOINT(MJ) i i .____ _ i -----------F--1 r R [ W I I..MJ MJ- TAPPING FLANGE(FL) 0.250 0.516 for 30" MEIrk LST . IJ 4 END TO END -{ PUSH-ON(PO) OPTIONAL END CONNECTIONS DIMENSION VALVE SIZE 14" 16" 18" 20" 24" 30" END TO END-FL x FL 15 16 17 18 20 26 LAY LENGTH-MJ x MJ 13-1/4 13-5/8 15-314 16-1/4 18.114 251/2 LAY LENGTH-PO x PO 10-7/8 13-3/8 WA N/A N/A _ N/A LAY LENGTH-FL x MJ 14-1/8 14-13/16 16-3/8 17-1/8 19-1/8 25 3/4 LAY LENGTH-FL x MJ Tapping 14-1/8 14-13/16 16-3/8 17-1/8 19-1/8 25 3/4 A 33-1/4 36-3/4 39-5/8 43-1/4 51-1/4 N/A R 1-3/8 1-7/16 1-9/16 1-11/16 1-7/8 21/8 S 3-5/8 3-5/8 3-5/8 3-5/3 3,5/8 413/32 Y 5-5/8 5-5/8 N/A N/A N/A N/A k W 14-15/16 16.15/16 18-15/16 20-15/16 , 24-15/16 r 3015/16 HANDWHEEL DIAMETER 20 _ 20 20 28 28 20 No.Turns to Open(no gears) 44 50 56 62 73 N/A WEIGHT(MJ x MJ) 670# 820# 1100# 1520# 2300# 4100# 6 STAR • CAST IRON STANDARD VALVE BOXES, TWO-PIECE Accomodates 4"through 12"Valves 5%"Shafts,Screw Type Box Complete Top Section Bottom Complete Item Extension WUd&Base Code In Inches Length Length eight VB481S 19-21 10 15 44 VB462S 27-32 10 24 57 '4 V135628 27-37 16 24 67 VB564S 39.50 16 36 88 VB6648 39-60 26 36 94 "WATER LIDS"v.1 f., st,int,..,-.j. WATER) r►7►1.♦ -r---Tim? NI ,411 1 --54— 7 6 1/4 DROP LID lr--551--,I 1 w I � I I I J ' `'; N t 2 ij Q I t a� I 4,1 BOX COMPLETE �1 s �� 1-�'__ BOTTOM TOP A -ECN-0277 '2-1404 IX MAR Al ' -RELEASE SPP-0007 12-600 .1K MAR SM NOTE: -tom REVISIONS DATE BY APPR REL 1. MATERIAL — CAST IRON PER ASTM A45 CLASS 90B. STAR PIPE PRODUCTS 40111 R PH.( Ow r000.EAY,HOl/STON.TX,770112 AR �.ml?SSi-3000-FAx(lilp38.9080 PART Nap STANDARD VI1.-IIECR DATE 2-11.00 IDLOA )K I SCREW TYPE SUIMITTAL wo.ra.A-19;I A FORM E-I4 Rev,B Compact MJ Fittings ST PIPE PRODUC S ANSI/AWWA C153/A21.53 3" - 48" DUCTILE IRON MECHANICAL JOINT COMPACT FITTINGS GENERAL SPECIFICATIONS MATERIAL: DUCTILE IRON PER ASTMA 53 6 PRESSURE: 350 PSI RATING FOR 3"-24"SIZES AND 250 PSI RATING FOR 30'-48" TESTING: IN ACCORDANCE WITH AN SI/AWWA C 153/A21.53 AND UL REQUIREMENTS LAYINGIENGTH: IN ACCORDANCE WITH ANSI/AW WAC153/A21.53.FITTINGS NOT LISIE`ll IN ANSI/AWWA HAVE DIMENSIONS PER STAR DESIGNAS NOTED IN CATALOG WEIGHTS: DO NOT INCLUDEACCESSORIES,CEMENT LINING AND COATINGS FLANGES: FLANGED ENDS ON FITTINGS MATCH ANSI/AWWA C 115/A21.15 ANDANSIB16.1 CLASS 125 FLANGES IN ACCORDANCE WITHANSI/AWWAC104/A21.4 COATING: ASPHALTIC SEAL COAT INSIDE AND OUT IN ACCORDANCE WITH ANSI/AWWA C104/A21.4 GASKETS: SBR IN ACCORDANCE WITH ANSI/AWWA C111/A21.11(SEE PAGE 9) T BOLTS/NUTS: LOW ALLOY STEEL IN ACCORDANCE WITH ANSI/AW WA C111/A21.11(SEE PAGE 9) APPROVALS: 4"-12"UNDERWRITERS LABORATORIES LISTED.UL/NSF 61 �., M qq mart A, rr //O %/i/% me --1 l z �rA CO K1 K2 411y 0.161n. D C wr•-, 0,17 In. 2'.24"•0.31 In. F A 30"•48'$. 0.38 h. 8 •Mechanical joint dimensions-In. Bolts I SIZE A Die. B C Dia. D Dia. F Dia. J Dia. K1 Dia. K2 Dia. L M 8 0 X Dia. Size No.I 3 3.96 2.50 4.84 4.94 4.06 6.19 7.62 7.69 0.58 0.62 0.39 28° 3/4 5/84 4 4 4.80 2.50 5.92 6.02 4.90 7.50 9.06 9.12 0.60 0.75 0.39 28° 7/8 3/4412 4 6 6.90 240 8.02 8.12 7.00 9.50 11.06 11.12 0.63 0.88 0.43 28° 7/8 3/4343 1/2 6 8 9.05 2.50 10.17 10.27 9.15 11.75 13.31 13.37 0.88 1.00 0.45 28° 7/8 3/4x312 8 10 11.10 2.50 1222 12.34 1120 14.00 15.62 15.62 0.70 1.00 0.47 28° 7/8 3/4x4 8 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 0.73 1.00 0.49 28° 718 3/4x4 8 14 15.30 3.50 16.40 16.54 15.44 18.75 20.25 2025 0.79 1.25 0.55 28° 7/8 3/4x4 1/2 10 16 17.40 3.50 18.50 18.64 17.54 21.00 22.50 22.50 0.85 1.31 0.58 28° 7/8 3/4x4 1/2 12 18 19.50 3.50 20.60 20.74 19.64 23.25 24.75 24.83 1.00 1.38 0.68 28° 7/8 3/4x412 12 20 21.60 3.50 22.70 22.84 21.74 25.50 27.00 27.08 1.02 1.44 0.69 28° 7/8 3/4x412 14 24 25.80 3.50 26.90 27.04 25.94 30.00 31.50 31.58 1.02 1.56 0.75 28° 7/8 3/4x5 16 30 32.00 4.00 33.29 33.46 32.17 38.88 39.12 39.12 1.31 2.00 0.82 20° 11/8 1x6 20 36 38.30 4.00 39.59 39.76 38.47 43.75 46.00 46.00 1.45 2,00 1.00 20° 11/8 1x6 24 42 44.50 4.00 45.79 45.96 44.87 50.62 53.12 53.12 1.45 2.00 1.25 20° 13/8 11/4x612 28 48 50.80 4.00 52.09 52.26 50.97 57.50 60.00 60.00 1.45 2.00 1.35 20° 1 3/8 1 1/4)6 1/2 32 Tel:(800)999-3009,(281)558-3000,Fax:(281)558-9000 Page 1 Compact MJ Fittings ST PIPE PRODUCTS ANSIIAWWA C153/A21.53 • A • ,,,,,, T / A / ti 1 •"°°°.°.4. A A T �2 A MJ X MJ BENDS 90°MJxMJ Bends(1/4) 45°MJxMJ Bends(1/8) 221/4°MJxMJ Bends(1/16)111/4°MJxMJ Bends(1132) Size T A Wt A Wt A Wt A Wt 3 0.34 3.50 23 1.50 21 1.00 16 1.00 14 4 0.35 4.00 27 2.00 23 1.50 18 125 16 6 0.37 5.00 39 3.00 32 2.00 32 1.50 30 8 0.39 6.50 57 3.50 46 2.50 46 1.75 42 10 0.41 7.50 89 4.50 70 3.00 64 2.00 58 12 0.43 9.00 108 5.50 86 3.50 84 2.25 74 14 0.51 11.50 180 5.00 145 3.75 140 2.50 128 16 0.52 12.50 264 5.50 202 3.75 178 2.50 148 18 0.59 14.00 335 6.00 250 4.50 255 3.00 205 20 0.60 15.50 400 7.00 305 4.50 262 3.00 245 24 0.62 18.50 565 7.50 405 4.50 412 3.00 315 30 0.66 21.50 1005 11.50 798 6.75 665 4.75 606 36 0.76 24.50 1562 11.50 1164 7.75 960 5.00 840 42 0.82 29.25 2506 14.00 1792 9.00 1350 6.00 1319 48 0.90 33.25 3045 15.00 2390 10.00 1886 6.50 1700 B B T B B A 1 A T A T A EMEM l== MOM T MOM MJXPEBENDS 90°MJxPEBends(114) 45°MJxPEBends(1/8) 22WMJxPEBends(VW 1136°MJxPEBends(1/32) Sae T A B Wt A B Wt A B Wt A B _ Wt 3 0.34 3.50 8.50 16 1.50 7.00 13 1.00 6.50 12 1.00 6.50 12 4 0.35 4.00 9.50 22 2.00 7.50 19 1.50 7.00 18 1.25 6.25 17 6 0.37 5.00 12.00 40 3.00 8.50 31 2.00 7.50 29 1.50 7.00 27 8 0.39 6.50 12.50 61 3.50 9.00 46 2.50 8.00 43 . 1,75 7.25 39 10 0.411 7.50 13.00 83 4.50 10.00 68 3.00 8.50 61 2.00 7.50 52 12 0,43 9.00 14.50 114 5.50 11.00 95 3.50 9.00 81 2.25 7.75 70 14 0.51 11.50 19,50 197 5.00 13.00 148 3.75 11.25 133 2,50 10.50 122 16 0.52 12.50 20.50 248 5.50 13.50 184 3.75 11.75 166 2.50 10.50 148 18 0.54 14.00 21.00 325 6.00 13.00 235 6.00 13.00 235 6.00 13.00 235 20 0.57 15.00 22.50 390 7.00 14.00 300 7.00 14.00 300 7.00 14.00 300 24 0.62 17.00 25.00 575 7.50 14.50 390 7.50 14.50 395 7.50 14.50 400 30 0.66 22.75 31.75 865 10.50 19.50 715 6.75 15.75 600 4.75 13.75 535 *NOT INCLUDED IN AIWA C153 Paget Tel:(800)999-3009,(281)558-3000,Fax:(281)558-9000 ST PIPE PRODUCTS B Compact MJ Fittings E--- B ANSXIAWWA C153/A21.53 I • B T • r B A . 4•1 T • ...es MOM Ai IMIIII =UM-T. * MJ X FE BENDS I 90°MJxFE Bends(1/4) 45°MJxFE Bends(1/8) 22'x°MJxFE Bends(1116) 11 Y,°MJxFE Bends(1/32)_ Size T A B Wt A B Wt A B Wt A B Wt 3 0.34 3.50 5.50 20 1.50 3.00 17 1.00 3.00 17 1.00 3.00 15 - 4 0.35 4.00 6.50 26 2.00 4.00 24 1.50 4.00 26 125 4.00 19 8 0.37 5.00 8.00 47 3.50 5.00 40 2.00 5.00 36 1.50 5.00 30 8 0.39 6.50 9.00 68 3.50 5,50 57 2.50 5.50 53 1.75 5.50 50 10 0.41 7.50 11.00 102 4.50 6.50 83 3.00 6.50 102 2.00 6.50 75 12 0.43 9.00 12.00 134 5.50 7,50 110 3.50 7.50 134 2.25 7.50 88 14 0.51 11.50 14.00 227 5.00 7.50 207 - -- -- - - -- 16 0.52 12.50 15.00 306 5,50 8.00 239 -- -- - - - -- * MJ X FLANGE ADAPTER . * SWIVEL X SOLID HYDRANT Dimensions ADAPTERS W/SWIVEL GLAND Size T L Wt Dimensions 3 '0.34 3.50 13 Size T L Wt 4 0.35 3.50 22 6x13 0.37 11.50 47 6 0.37 3.50 32 L I 6x18 0.37 18.00 56 L 8 0.39 3.50 46 • I 6124 0.37 24.00 60 • . I 10 0.41 3.50 63 6x36 0.37 36.00 75 IIII 12 0.43 3.50 100 6x48 0.37 48.00 94 14 0.51 5.00 141 8x13 0.39 13.00 54 r', 16 0.52 5.00 170 1 8x18 0.39 18.00 67 I� 18 0.54 5.00 221 !!!!■ T 1 844 0.39 24.00 82 • T • 20 0.60 5.00 252 8x48 0.39 48.00 143 24 0.61 5.00 324 12x13 0.42 13.00 87 30 0.66 7.00 557 36 0.74 8.50 798 42 0.82 12.00 1214 * SWIVEL X SWIVEL HYDRANT ADAPTERS B WITH 2 SWIVEL GLANDS L T Dimensions C II Size T L Wt I I 6x12 0.37 12.00 28 6x18 0.37 18.00 49 ,* ,_,, II 6x24 0.37 24.00 52 ■ , A • e T 1 �■ r° * SWIVEL GLANDS _ o * SWIVEL X SWIVEL HYDRANT ELL Size Weight WITH 2 SWIVEL GLANDS 4 7 o�o„ Dimensions 6 8 -, Size T A B Wt 8 10 0��0 6 0.37 10.50 16.00 50 ' 12 24 o *NOT INCLUDED INAVWVAC153 Tel:(800)999-3009,(281)558-3000,Fax: (281)558-9000 Page 3 Compact MJ Fittings STAR PIPE PRODUCTS "mil r " MIME Ti•■ ANSUAWWA C153/A21.53 •I •MJ X MJ TEES "'~ " MJ X MJ_TEES (CON'.) Dimensions Dimensions Size T T1 H J Wt Size T T1 H J Wt 3X3 0.34 0.34 3.00 3.00 1 28 20x16 0.60 0.57 12.00 14.00 465 4X3 0.35 0.34 3.50 4.00 30 20x18 0.60 0.59 13.00 14.00 505 4x4 035 0.35 4.00 4.00 32 20x20 0.60 0.60 14.00 14.00 535 6x3 0.37 0.34 3.50 5.00 42 24)6 0.62 0.44 7.00 16.00 415 6x4 0.37 0.35 4.00 5.00 46 24)6 0.82 0.45 8.00 16.00 445 * 6x4x6 0.37 0.36 5.00 5.00 45 24x10 0.62 0.47 9.00 16.00 470 6)6 0.37 0.37 5.00 5.00 56 24x12 0.62 0.49 10.00 16.00 500 * 64)6 0.37 0.38 6.50 6.50 62 24x14 0.82 0.56 11.00 16.00 550 * 6X3 0.39 0.34 4.00 6.50 52 24x16 0.62 0.57 12.00 16.00 580 8x4 0.39 0.35 4.00 6.50 60 24x18 0.62 0.59 13.00 16.00 625 8x8 0.39 0.37 5.00 6.50 72 24x20 0.62 0.60 14.00 16.00 660 * 8x6x6 0.39 0.38 5.00 6.50 82 24x24 0.62 0.62 16.00 16.00 720 * 8x6x8 0.39 0.38 6.00 6.50 85 *- 30)6 0.66 0.37 8.00 20.00 686 8)6 0.39 0.39 6.50 6.50 86 30x8 0.66 0.38 8.50 20.00 739 * 10X3 0.41 0.34 4.00 7.50 75 30x12 0.66 0.43 10,00 20.00 830 10x4 0.41 0.35 4.00 7.50 78 30x16 0.66 0.52 12.50 20.00 959 10)6 0.41 0.37 5.00 7.50 90 * 30x18 0.66 0.54 14.00 20.00 1085 10)6 0.41 0.39 6.50 7.50 105 30X24 0.66 0.61 21.00 22.00 1389 10x10 0.41 0.41 7.50 7.50 120 3040 0.66 0.66 20.00 20.00 1323 * 12x3 0.43 0.34 4.00 8.75 90 * 36x8 0.76 0.38 9.00 23.50 1287 12x4 0.43 0.35 4.00 8.75 94 * 36x16 0.76 0.52 12.50 23.50 1452 12)6 0.43 0.37 5.00 8.75 110 36x24 0.76 0.61 18.00 23.50 1550 12)6 0.43 0.39 6.50 8.75 125 3640 0.76 0.66 26.00 26.00 2381 12x10 0.43 0.41 7.50 8.75 140 36x36 0.76 0.76 23.50 23.50 2072 12x12 0.43 0.43 8.75 8.75 160 * 42x18 0.82 0.54 16.00 27.50 2195 14)6 0.51 0.44 6.50 10.50 182 42x24 0.82 0.61 20.00 27.50 2270 14x8 0.51 0.45 7.50 10.50 190 42x30 0.82 0.66 22.00 29.50 2608 14x10 0.51 0.46 8.50 10.50 206 4246 0.82 0.74 30.00 30.00 3000 14x12 0.51 0.47 9.50 10.50 221 42x42 0.82 0.82 30.00 30.00 3175 14x14 0.51 0.51 10.50 10.50 251 * 48)6 0.90 0.36 10.00 32.00 2155 16)6 0.52 0.45 6.50 11.50 218 * 48x16 0.90 0.50 13.00 32.00 2405 16)6 0.52 0.46 7.50 11.50 223 48)34 0.90 0.61 23.00 32.00 2870 16x10 0.52 0.47 8.50 11.50 264 48X30 0.90 0.66 23.00 32.00 3050 16x12 0.52 0.48 9.50 11.50 280 48x36 0.90 0.74 33.50 32.25 3900 18x14 0.52 0.51 10.50 11.50 316 48x02 0.90 0.82 33.50 33.50 4100 16x18 0.52 0.52 11.50 11.50 322 48x48 0.90 0.90 33.50 33.50 4250 18x6 0.59 0.44 6.50 12.50 275 18)6 0.59 0.45 7.50 12.50 295 18x10 0.59 0.47 8.50 12.50 315 * MJ X MJ TAPPED TEES c2"TAP) 18x12 0.59 0.49 9.50 12.50 335 Dimensions 18x14 0.59 0.58 10.50 12.50 380 L • Size T L Max.Tap Wt 18x16 0.59 0.57 11.50 12.50 405 3 0.34 6.00 21/2" 18 18x18 0.59 0.59 12.50 12.50 435 II 4 0.35 6.00 3" 25 20)6 0.60 0.44 6.50 14.00 315 6 0.37 6.00 3" 35 20x8 0.60 0.45 8.00 14.00 345 II 8 0.39 6.00 3" 55 20x10 0.60 0.47 9.00 14.00 370 •T • 10 0.41 6.00 3" 70 20x12 0,60 0.49 10.00 14.00 395 12 0.43 6,00 3" 85 20x14 0.60 0.56 11.00 14.00 440 16 0.52 6.00 3" 164 *NOT INCLUDED INAWWAC153 Page 4 Tel:(800)999-3009,(281)558-3000,Fax:(281)558-9000 Compact MJ Fittings ST PIPE PRODUCTS jh- ANSI/AWWAC153/A21.53 TS* * MJXFETEES • H T" - III " " Ai Dimensions Size T Ti H J Wt . 3x3 0.34 0.34 3.00 5.50 30 MJ CROSSES 4x3 0.35 0.34 3.50 6.50 34 Dimensions 4x4 0.35 0.35 4.00 6.50 40 Size T Ti H J Wt 6x3 0.37 0.34 3.50 8.00 50 4x3 0.35 0.34 3.00 3.00 35 * 4x3 0.35 0.34 3.50 4.00 38 6x4 0.37 0.35 4.00 8.00 65 4x4 0.35 0.35 4.00 4.00 40 6x8 0.37 0.37 5.00 8.00 82 * 6x4 0.37 0,35 4.00 5.00 68 8x4 0.39 0.35 4.50 9.00 75 6x6 0.37 0.37 5.00 5.00 80 8x6 0.39 0.37 5.50 9.00 78 * 8x4 0.39 0.35 4.00 6.00 99 8x8 0.39 0.39 6.50 9.00 88 * 8x6 0.39 0.37 5.00 6.00 100 10x4 0.41 0.35 4.00 11.00 90 8x8 0.39 0.39 6.00 6.00 106 10x6 0.41 0.37 5.00 11.00 106 * 10x4 0.41 0.35 4.00 7.00 12D 10x8 0.41 0.39 6.50 11.00 114 * 10x8 0.41 0.37 5.00 7.00 125 10x10 0.41 0.41 7.50 11.00 126 * 10x8 0.41 0.39 6.50 7.00 130 12X4 0.43 0.35 4.50 12.00 118 10x10 0.41 0.41 7.00 7.00 145 12x6 0.43 0.37 5.50 12.00 133 * 12x4 0.43 0.35 4.00 8.50 123 12x8 0.43 0.39 6.50 12.00 134 * 12x6 0.43 0.37 5.00 8.50 142 12x10 0.43 0.41 7.50 12.00 145 * 12x8 0.43 0.39 6.00 8.50 157 12x12 0.43 0.43 8.75 12.00 170 * 12X10 0.43 0.41 7.50 8.50 189 14x6 0.51 0.44 8.50 14.00 185 12x12 0.43 0.43 8.50 8.50 200 14x10 0.51 0.46 8.50 14.00 244 * 14x6 0.51 0.44 6.50 10.50 210 14x12 0.51 0.47 9.50 14.00 284 * 14x8 0.51 0.45 7.50 10.50 231 14x14 0.51 0.51 10.50 14.00 305 * 14x10 0.51 0.46 8.50 10.50 255 16x6 0.52 0.45 6.50 15.00 207 * 14x12 0.51 0.47 9.50 10.50 269 16 0.52 0.46 7.50 15.00 260 , 14x14 0.51 0.51 10.50 10.50 335 16x10 * 16x8 0.52 0.45 6.50 11.50 250 6x10 0.52 0.47 8.50 15.00 287 16x12 * 16x8 0.52 0.46 7.50 11.50 264 6x12 0.52 0.48 9.50 15.00 312 * 18x10 0.52 0.47 8.50 11.50 286 16x14 0.52 0.51 10.50 15.00 348 * 16x12 0.52 0.48 9.50 11.50 310 16x16 0.52 0.52 11.50 15.00 374 16x18 0.52 0.52 11.50 11.50 385 18x6 0.59 0.44 6.50 15.50 325 * 18x12 0.59 0.49 9.50 12.50 348 18x8 0.59 0.45 7.50 15.50 351 18x18 0.59 0.59 12.50 12.50 478 18x12 0.59 0.49 9.50 15.50 358 * 20x8 0.60 0.45 8.00 14.00 379 20x6 0.60 0.44 6.50 17.00 360 * 20x12 0.60 0.49 10.00 14.00 413 20x8 0.60 0.45 8.00 17.00 339 * 20x18 0.60 0.59 13.00 14.00 554 24x6 0.62 0.44 7.00 19.00 406 20x20 0.60 0.60 14.00 14.00 590 24x12 0.62 0.49 10.00 19.00 580 * 24x8 0.62 0.45 8.00 16.00 481 24x16 0.62 0.57 12.00 19.00 744 24x12 0.62 0.49 10.00 16.00 529 30x6 0.86 0.44 8.00 23.00 675 * 24x16 0.62 0.57 12.00 16.00 576 36x6 0.74 0.44 8.00 26.00 1175 24X24 0.62 0.62 16.00 16.00 881 * 30x24 0.66 0.61 16.00 20.00 1333 30x30 0.66 0.66 22.00 22.00 1691 * MJ X SWIVEL HYDRANT TEES WITH SWIVEL GLAND 3646 , 0.74 0.74 26.00 26.00 2811 Dimensions Size T T1 H J Wt •_ sr. 8x6 0.37 0.37 5.00 10.25 65 ' jii ■ ; .• 8x6 0.39 0.37 5.00 11.25 85 • Mr T 8x8 039 0.39 6.50 11.50 100 10x6 0.41 0.37 5.00 12.75 105 f 10x8 0.41 0.39 6.50 12.75 118 . " " . 12x6 0.43 0.37 5.00 13.75 126 * X PE X MI TEES H z 12x8 0.43 0.39 6.50 13.75 128 , 14x6 0.51 0.44 6.50 15.00 211i0n6 16x6 0.52 0.45 6.50 16.00 279 Slav T H J Z Wt 18x6 0.59 0.44 6.50 18.00 278 6 0.37 '5,00 5.00 12.00 57 20x8 0.60 0.44 6.50 18.50 358 8 , 0.39 6.50 6.50 12.50 77 24x6 0.62 0.44 7.00 19.00 460 - - *NOT INCLUDED INAWWAC153 Tel:(800)999-3009,(281)558-3000,Fax: (281)558-9000 Page 5 Compact MJ Fittings STAR PIPE PRODUCTS ANSUAWWA C153/A21.53 1---- L1 -----I I-. u -----I /. I [imil Il 'III oT • s T 1 SLEEVES I T ■ Short Sleeves Long Sleeves * 4.5 DEGREE MJ LATERALS r A Size T L1 Wt U Wt I Dimensions . 3 0.34 7.50 13 12.00 18 Size T T1 A Y Wt 4 0.35 7.50 17 12.00 20 3x3 0.34 0.34 2.50 8.50 36 - 6 0.37 7.50 28 12.00 36 4X3 0.35 0.34 2.50 8.50 40 8 0.39 7,50 38 12.00 46 4x4 0.35 0.35 2.50 8.50 41 10 0.41 7.50 49 12.00 62 6x4 0.37 0.35 1.50 11.00 53 12 0.43 7.50 56 12.00 76 6x6 0.37 0.37 3.00 12.50 85 14 0.56 9.50 93 15.00 125 8x4 0.39 0.35 0.50 13.00 73 16 0.57 9.50 108 15.00 172 8x6 0.39 0.37 2.00 14.50 90 18 0.68 9.00 160 15.00 225 8x8 0.39 0.39 3.50 16.00 102 20 0.69 9.00 195 15.00 255 10x4 0.41 0.35 0.00 15.00 150 1048 0.41 0.37 1.00 16.00 158 24 0.75 9.00 255 15.00 335 10x8 0.41 0.39 2.50 17.00 172 30 0.75 15.00 500 24.00 670 10x10 0.41 0.41 3.50 19.00 210 36 0.76 15.00 725 24.00 1091 12x4 0.43 0.35 0.00 16.50 184 42 0.82 15.00 877 24.00 1390 12x6 0.43 0.37 1.50 18.50 186 48 0.90 15.00 1406 24.00 1740 12x8 0.43 0.39 1.50 18.50 188 12x10 0.43 0.41 3.00 20.00 250 7 • T T1 12x12 0.43 0.43 4.50 22.50 272 `TD�� 14x14 0.51 0.51 6.00 25.00 474 16x6 0.52 0.45 0.00 21.00 300 --- A 16x8 0.52 0.46 0.50 22.50 349 ill 16x12 0.52 0.48 3.50 25.00 453 16x16 0.52 0.52 6.50 28.00 575 • k-4- 18x18 0.54 0.54 7.00 29.00 636 I•"----- L id 24x12 0.81 0.42 0.00 30.00 829 * MJ X PE CUTTING IN SLEEVE WITH OVER SIZE GLAND 24x14 0.61 0.47 3.00 34.50 24x18 0.61 0.54 4.00 35.00 10404 7 Dimensions 24x24 0.61 0.61 8.00 38.50 1186 Size ID T T1 A L L1 Wt 30x24 0.66 0.61 8.00 47.00 1575 4 5.10 0.36 0.35 4.80 20.00 9.00 50 30x30 0.66 0.66 8.00 47.00 1800 6 7.20 0.38 0.37 6.90 20.00 9.00 62 36x8 0.74 0.38 1.00 46.00 1430 8 9.40 0.40 0.39 9.05 20.00 9.00 90 3840 0.74 0.57 8.00 50.00 2032 10 11.50 0.42 0.41 11.10 20.00 9.00 105 36x36 0.89 _ 0.89 17.50 58.00 2280 - 12 13.60 0.47 0.43 13.20 20.00 9.00 128 16 17.90 0.54 0.50 17.40 20.00 9.00 275 SOLID&TAPPED -CAPS &PLUGS Dimensions Weight Size T Max.Tap Plugs Cis 3 0.46 2" 9 8 4 0.46 2" 12 9 6 0.46 2" 21 15 T T 8 0.46 2" 32 22 cirtE7i=rici 10 0.56 2" 40 32 12 0.56 2" 54 42 3„-24" 3„-24" 14 0.62 2" 77 86 18 0.62 2" 101 94 T 1 T 18 0.65 2" 126 116 20 0.66 2" 139 129 I 24 0.68 2" 181 171 30"-48" 30"-48" 30 0.82 2 1,2" 434 395 CAPS PLUGS 36 1.00 2 1/2" 688 628 42 1.00 212" 1200 893 *NOT INCLUDED INAVWVAC153 48 1.00 21/2" 1550 1076 Page 6 Tel:(800)999-3009,(281)558-3000,Fax:(281)558-9000 Compact MJ Fittings ST PIPE PRODUCIS ANSIIAWWAC153/A21.53 Ll 1--- L , r L ,_..., 1 . EII " _ iii ili ,II T1 T T1 mi • T T1 T T1 T • T REDUCERS T1 MJ x MJ SJM LM PEx PE MJ x FE Sin T 71 L Wt L Wt L Wt L Wt L Wt 4X1 0.35 0.34 3.00 18 8.50 17 8.50 18 14.00 14 - -- 13X3 0.37 0.34 5.00 22 10.50 24 10.50 19 - - - - 6N4 0.37 0.35 4.00 24 9.50 23 9.50 23 15.00 22 - - 8x4 0.39 0.35 5.00 32 10.50 30 10.50 34 - -» - - 8x6 0.39 0.37 4.00 36 9.50 35 9.50 32 16.00 33 -- - 10x4 0.41 0.35 7.00 46 12.50 44 12.50 43 - - - - 10 6 0.41 0.37 5.00 47 10.50 46 10.50 48 - - - - 10x8 0.41 0.39 4,00 50 9.50 49 9.50 50 - -- - -- 12x4 0.43 0.35 9.00 58 14.50 60 14,50 57 - - - - 12)6 0.43 0.37 7.00 60 12.50 53 12.50 57 - - - - 12x8 0.43 0.39 5.00 60 10.50 61 10.50 59 - - 7.00 82 12x10 0.43 0.41 4.00 64 9.50 53 9.50 58 - - - - 14x6 0.51 0.44 9.00 110 17.00 100 - - - - - -- 14x6 0.51 0.45 7.00 122 15.00 99 - - - - - -- 14X10 0.51 0.48 5.00 120 13.00 98 - -- - - - - 14x12 0.51 0.47 4.00 132 12.00 90 - - - - - -- 16x8 0.52 0.45 11.00 148 21.00 125 16.50 96 - - - - 16x8 0.52 0.48 9.00 155 18.00 124 - - - - - - 16x10 0.52 0.47 10.00 180 15.00 124 - - -- - - - 16x12 0.52 0.48 5.00 161 13.00 122 10.50 - - - - - 16x14 0.52 0.51 4.00 173 12.00 133 - - - - - - 18x8 0.59 0.45 18.00 201 21.50 170 - - - - 16.00 190 18.40 0.59 0.47 13.00 196 18.00 165 - - - - - - 18x12 0.59 0.49 7.00 180 15.50 150 - - - -- 12.00 198 18x14 0.59 0.56 7.00 200 15.00 175 - - - - - -- 18x18 0.59 0.57 5.00 196 12.50 170 - - - - - - 20x10 0.60 0.47 16.00 220 22.00 200 12.00 215 - - - - 20x12 0.80 0.49 13.00 227 17.50 170 - - - - - -- 20X14 0.60 0.56 10.00 200 18.00 190 - - - - - - 20x16 0.60 0.57 7.00 231 15.00 185 - - - - - - 20x18 0.80 0.59 4.00 225 12.00 200 - - - - - - 24xt2 0.62 0.49 19.00 263 24.00 275 - - - -- 18.00 318 24x14 0.62 0.58 16.00 310 24.00 310 - - - - - - 24x16 0.62 0.57 13.00 279 21.00 285 - - - - - - 24x18 0.62 0.59 10.00 284 18.00 300 -- - - - - - 24)20 0.62 0.60 7.00 328 15.00 276 --- - - - -- - 30x18 0.86 0.57 30.00 633 39.00 565 - - 48.00 690 - - 30x18 0.66 0,59 37.00 858 37.00 654 - - - - - - 30x24 0.66 0.61 10.00 478 24.50 536 --- - - - - - * 38x16 0.76 0.57 40.00 1078 27.00 700 - - - - -- - * 38x18 0.76 0.69 38.00 1329 37.00 800 - - - - - - 364Q4 0.76 0.81 19.00 822 33.00 748 - - - - - - 36)90 0.76 0.88 15.50 650 24.50 788 - - - - -- - 42)24 0.82 0.61 40.00 1356 49.00 1204 - - - - - - 42X30 0.82 0.61 20.00 1083 29.00 931 29.00 1015 - - -- -- 4246 0.82 0.74 15.50 1114 24.50 982 24.50 1013 - - -- - * 48x24 0.90 0.61 40.00 1700 - - - -- - - - -- 48X30 0.90 0.66 40.00 1779 49.00 1594 - - - - - - 48x06 0.90 0.74 28.00 1641 37.00 1456 - - - - -- -- . 48x42 0.90 0.82 15.50 1426 24.50 1241 - - - - - .- *NOT INCLUDED INAWWAC153 Tel:(800)999-3009,(281)558-3000,Fax:(281)558-9000 Page 7 ) ffPRODUC7S Compact MJ Fittings ANS1/AWWA C153/AZ 1.53 MECHANICAL-JOINT GASKET DIMENSIONS Size Pipe A B C D E F G 0 11°1 'a In. CO 10.01 in. ±1 percent 0.011n.±0.02 In. 2 2.50 0.48 0.62 0.31 2.48 0.12 0.15 1.05 3 3.96 0.48 0.62 0.31 3.86 0.12 0.15 1.05 i ■ 4 4.80 0.62 0.75 0.31 4.68 0.16 0.22 1.22 _ 6 6.90 0.62 0,75 0.31 6.73 0.16 0.22 1.22 8 9.05 0.62 0.75 0.31 8.85 0.16 0.22 1.22 , - e r,r, 10 11.10 0.62 0.75 0.31 10.87 0.16 0.22 1.22 1/8 x1/32 D-Inside Dimeter of Gasket 11% 12 1320 0.62 0.75 0.31 12.95 D.16 0.22 122 -in.Letters } 1 A 14 15.30 0.62 0.75 0.31 14.99 0.16 0.22 1.22 E 16 17,40 0.62 0.75 0.31 17.07 0.16 0.22 122 18 19.50 0.62 0.75 0,31 19.13 0.16 022 122 C I p I 1,0 20 21.60 0.62 0.75 0.31 21.20 0.16 0.22 1.22 B 24 25.80 0.62 0.75 0.31 25.34 0.16 0.22 1.22 II I F 28°fo sizes 3-24 in.�/ 30 32.00 0.73 1.00 0.38 31.47 0.16 0.37 1.54 '1 20°for sizes 30-48 in. 7�.... 38 38.30 0.73 1.00 0.38 37.67 0.16 0.37 1.54 42 44.50 0.73 1.00 0.38 43.78 0.16 0.37 1.54 48 50.80 0.73 1.00 0.38 49.98 0.16 0.37 1.54 118-in.Radius Maximum } B � H ri Illlf r1� /�1 R A C Steel Bolts Shall Have D I Minimum 1116-in.x 45°Chamfer. Nei �I1ffV11� Eliu B/2 T-HEAD(LOW ALLOY STEEL)BOLT&NW DIMENSIONS Size A B C D Threads F H J R In. 10.05 +0.030 +0.25 per Inch +0.15 Maximum -0.074 -0.06 -0.03 5/8 x3 1.50 0.625 3.00 2.00 11 0.62510.04 1.082+0.00 0.625 0.312 -0.04 3/4 x 3 1/2 1.75 0.750 3.50 2.50 10 0.75010.06 1.250+0.00 0.750 0.375 -0.06 3/4x4 1.75 0.750 4.00 3.00 10 0.75010.06 1.250+0.00 0.750 0.375 -0.06 3/4 x4 1/2 1.75 0.750 4.50 3.00 10 0.7500.06 1.250+0.00 0.750 0.375 -0.06 3/4 x 5 1.75 0,750 5.00 3.00 10 0.75010.06 1.250+0.00 0.750 0.375 -0.06 1 x6 2.25 1.000 6.00 3.00 8 1.00010.08 1.625+0.00 1.000 0.500 -0.08 1 1/4 x 6 1/2 2.50 1.250 6.50 3.50 7 1.250 0.08 2.000+0.00 1,250 0.625 -0.08 Tel:(800)999-3009,(281)558-3000,Fax:(28I)558-9000 Page 9 TyI e r/U n o n M CDUCTILE HANICALOJOINT DIMENSIONS SAMPLE SPECIFICATION Mechanical Joint watermain fittings with accessories,2"through 48°shall be produced of Ductile Iron in accordance with and meet all applicable terms and provisions of standards ANSI/AWWA Cl 10/A21.10 ANSI/AWWA Cl 11/A21.11 (current revisions). Ductile Iron Mechanical Joint Fittings 3'through 24"shall be rated for 350 PSI working pressure.All Ductile Iron Mechanical Joint Fittings 30"through 48"shall be rated for 250 PSI working pressure. NOTE-EXCEPTIONS:Mechanical Joint Fittings with flanged branches and 14"and larger caps and plugs are rated for water pressure of 250 PSI. NOTE: Fittings are CEMENT-UNED and seal coated in accordance with ANSI/AWWA C104/A21.4;also available double cement-lined,bare or epoxy coated.All coated fittings meet requirements of NSF-61. JOINT DIMENSIONS IN INCHES FOR MECHANICAL JOINT FITTINGS DIMENSIONS IN INCHES Size A B C 0 F '/a X J K' K' L M NO P S *2 2.50 2.50 3.39 3.50 2.61 28° 3 4.75 6.25 6.25 .75 .62 ... .31 .63 .44 3 3.96 2.50 4.84 4.94 4.06 28° 3/4 6.19 7.69 7.69 .94 .62 1.37 .31 .63 .52 4 4.80 2.50 5.92 6.02 4.90 28° 'A 7.50 9.12 9.12 1.00 .75 1.50 .31 .75 .65 6 6.90 2.50 8.02 8.12 7.00 28° ''s 9.50 11.12 11.12 1.06 .88 1.63 .31 .75 .70 8 9.05 2.50 10.17 10.27 9.15 28° '/e 11.75 13.37 13.37 1.12 1.00 1.75 .31 .75 .75 10 11.10 2.50 12.22 12.34 11.20 28° '4 14.00 15.69 15,62 1.19 1.00 1.75 .31 .75 .80 12 13.20 2.50 14.32 14.44 13.30 28° '4 16.25 17.94 17.88 1.25 1.00 1.75 .31 .75 .85 14 15.30 3.50 16.40 16.54 15.44 28° %6 18.75 ' 20.31 20.25 1.31 1.25 2.00 .31 .75 .89 16 17.40 3.50 18.50 18.64 17.54 28° 4 21.00 22.56 22.50 1.38 1.31 2.06 .31 .75 .97 18 19.50 3.50 20.60 20.74 19.64 28° % 23.25 24.83 24.75 1.44 1.38 2.13 .31 .75 1.05 20 21.60 3.50 22.70 22.84 21.74 28° 3'. 25.50 27.08 27.00 1.50 1.44 2.19 .31 .75 1.12 24 25.80 3.50 26.90 27.04 25.94 28° % 30.00 31.58 31.50 1.62 1.56 2.31 .31 .75 1.22 30 32.00 4.00 33.29 33.46 32.17 20° 1 Ye 36.88 39.12 39.12 1.81 2.00 2.75 .38 1.00 1.50 36 38.30 4.00 39.59 39.76 38.47 20° 1% 43.75 46.00 46.80 2.00 2.00 2.75 .38 1.00 1.80 42 44.50 4.00 45.79 45.96 44.67 20° 1% 50.62 53.12 53.12 2.00 2.00 2.75 .38 1.00 1.95 48 50.80 4.00 52.09 52.26 50.97 20° 1% 57.50 60.00 60.00 2.00 2.00 2.75 .38 1.00 2.20 •Not included in AWWA C110. ACCESSORIES AND WEIGHTS 14'THRU 4e• ANDS Wt.of Gland, Pipe BE TAPERED Y Bolt Bolt Bolt Torque Bolts and Barrel Size No. Size Length Ft/Lbs. Gasket,Lbs. 0.0. °2 2 % 3 45-60 5 2.50 M ""- 3 4 % 3 45-60 7 3.96 -� L 4 4 s/, 3% 75-90 10 4.80 -t 0 6 6 3 4 75-90 16 6.90 0.19 8 6 3/4 4 75-90 25 9.05 10 8 3/4 4 75-90 30 11.10 12 8 3/4 4 75-90 40 13.20 14 10 3/4 4'/z 75-90 ■45 15.30 ��\�tQ ` 16 12 3/4 4' 75-90 55 17.40 \\\\ ,,\ \\\ 18 12 3/4 41h 75-90 65 19.50 A An/r��\\� 20 14 3/4 4% 75-90 85 21.60 24 16 3/4 5 75-90 105 25.80 012 30 20 1 6 100-120 220 32.00 36 24 1 6 100-120 301 38.30 K2 J D C A N F K' 42 28 T'/4 6' 120-150 389 44.50 48 32 11/4 6% 120-150 477 50.80 •Not included in AWWA C110. ANSI/AWWA CI 10/A21.10,ANSI/AWWA C111/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710• (800)527-8478 02/01/07 Union Foundry Company• Box 309•Anniston,Alabama 36202 • (BOO)226-7601 11 • Tyler/Union DUCTILE IRON C110 FULL BODY MECHANICAL JOINT FITTINGS rx.Muewuawy e• ANemw asgrk+N ,tee AINNAcfTOIM1.io er,�au ii ., lip" .42.s• L MJ x FIPT ECCENTRIC REDUCER Dimensions Size L Weights 6x2 13 51 • 8x2 15 71 BENDS 90°Bends(1/4) ,M� %p, :a; , • ,p Dimensions Weights r 1�� i Size R Y Z MJxMI M1xPE MJxFE Y �1 R 1 R *4362 2.25 3.25 16 ... ... 1 - ,-�i1 - Y .. < 4.0 5.5 13.5 26 36 4.5 6.5 14.5 52818666 6 53 51 6.0 8.0 111436..:055.• 6.0 88 80 75 t ._',-4 L,_.' 8 7.0 9.0 17.0 123 119 118 Y Y ---� 10 9.0 11.0 19.0 189 181 168 90°MJ x MJ(1/4) 90°Mix FE(1/4) 12 10.0 12.0 20.0 268 252 288 14 11.5 14.0 22.0 380 ... ... 16 12.5 15.0 23.0 552 470 465 "'.`Or"W7"' 18 14.0 16.5 24.5 625 600 577 '5 " 20 15.5 18.0 26.0 862 775 ... Y 's s, R 24 18.5 22.0 30.0 1423 1301 1150 I` 30 21.5 25.0 33.0 1942 1920 ... I'' -�*- ' 36 24.5 28.0 36.0 2629 2310 . 90°MJ x PE(1/4) 42 27.5 31.0 3410 ..' I----•----Z ••• • -' 48 30.5 34.0 4595 ... ... • Mechanical Joint weights do not include Glands, F°' ;i<.es not found in this .,-_.:-ion d,ec!k NUJ-858 D1 Nuts, Bolts and Gaskets. Fitting,, Faces I iiuu 3. See Joint Accessories. ANSI/AWWA CI 10/A21.10,ANSI/AWWA C111/.421.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710• (800)527.8478 12 Union Foundry Company• Box 309•Anniston,Alabama 36202•(800)226-7601 02/01/07 Tyi��/� � '�� DUCTILE IRON c1,d FULL BODY MECHANICAL JOINT FITTINGS 45°Bends(1/8) BENDS Dimensions Weights Size R Y Z MJ MIxFE• MJxPE 4 Y .( '2 1.96 1,8 ... 16 ... Z 3 3.62 3.0 11.0 30 4 4.81 4.0 12.0 53 48 45 �4/ R %/ VP/''R ... 8 8.44 5.5 13.5 110 107 111 :* 10 10.88 6.5 14.5 172 168 167 45°MJ(1/8) 45°MJ x PE(1/8) 12 13.25 7.5 15.5 222 215 218 14 12.06 7.5 15.5 311 ... .., 16 13.25 8.0 16.0 364 360 360 1--1-1 Y 18 14.50 8.5 16.5 531 430 455 20 16.88 9.5 17.5 655 543 664 H•'/ / 24 18.12 11.0 19.0 865 1099 825 30 27,75 15.0 23.0 1447 1510 1 36 35.00 18.0 26.0 2435 ... 1930 42 42.25 21.0 2955 ... ... 45°MJ x FE(1/8) 48 49.50 24.0 4080 ... ,.. •Not included in AWWA C110. 22W Bends(1/16) Y r-Y- Y i .I, = z Dimensions Weights l Size R Y Z MJ MJxFE• MixPE 1112/f v' ` 3 7.56 3.0 11.0 52 ... ... R 11`j'R"-----..._._- 4 10.06 4.0 12.0 52 6 15.06 5.0 13.0 77 71 70 22W MJ(1/16) 221/2°MJ x PE(1/16) 8 17.62 5.5 13.5 110 107 109 10 22.62 6.5 14.5 156 155 163 12 27.62 7.5 15.5 221 215 224 Y Y 14 25.12 7.5 15.5 300 ... ... i 16 27.62 8.0 16.0 391 315 365 ' '- 4/ 18 30.19 8.5 16.5 527 422 455 20 35.19 9.5 17.5 611 575 24 37.69 11.0 19.0 986 800 930 1? 30 57.81 15.0 23.0 1898 ... 1540 221/s°Mix FE(1/16) 36 72.88 18.0 26.0 2372 ... 1970 42 88.00 21.0 3020 ... ... 48 103.06 24.0 4170 ... ... Y Y 11'/4°Bends(1/32) Y Z-----_y - Dimensions Weights......................1 _Size R Y Z Ml MJxFE MIxPE 3 15.25 3.0 11.0 30 ... ... lyr'_.....,,..,��f R1�r 4 20.31 4.0 12.0 52 R s 6 30.50 5.0 13.0 65 71 ... 111/i MJ(1/32) 111/4° x PE(1/32) 8 35.50 5.5 13.5 104 105 ... 10 45.69 6.5 14.5 171 ...• 12 55.81 7.5 15.5 221 215 ... 14 50.75 7.5 15.5 305 ... Y Y 16 55.81 8.0 16.0 391 367 ... s" 18 60.94 8.5 16.5 525 422 ... {l, i 20 71.06 9.5 17.5 605 1 24 76.12 11.0 19.0 996 800 972 V 30 116.75 15.0 23.0 1410 ... 1305 ' R 36 147.25 18.0 26.0 2397 ... 2185 111/+°MJ x FE(1/32) 42 177.69 21.0 3035 ... 48 208.12 24.0 4190 ... ... ANS1/AWWA C110/A21.10,ANSI/AWWA Cl 11/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710• (800)527-8478 02/01/07 Union Foundry Company•Box 309 •Anniston,Alabama 36202 • (800)226-7601 13 Tyler/Union DUCTILE IRON C110 FULL BODY MECHANICAL JOINT FITTINGS MJ TAPPED TEE MJ Tapped Tee(2"Tap) Dimensions L size L Max.rap Weights I'iii,,i.,./. _ :.,./,'I 3 8 2 40 ii �, 4 8 2 51 ror s es not foami in this �� 6 8 2 73 section tilec!<All-SSB DI 8 8 2 104 f till,ci; pay,; ] taro 8. /i//'..,.,.,,,... i� 10 8 2 130 '� s 12 8 2 180 TEES Size Dimensions Weights • _-war.• Run Run Branch X Y Z M1 "MJxPExMJ ••MJxMJxFE mmo, _ -1 '2 2 2 3.25 3.25 ... 21 ... •3 3 2 3.25 3.25 45 l' "�,.... "Iii"---1 3 3 3 5.5 5.5 13.5 58 . �ll,, Ill__^_1 84 4 2 4.8 4.8 14.5 68 49 x x 4 4 3 6.5 6.5 14.5 77 ... ... Straight Tees and 4 4 4 6.5 6.5 14.5 78 75 76 Reducing on Branch Tees 4 4 6 8.0 8.0 112 •6 6 2 8.0 8.0 ... 78 ... .. 6 6 3 8.0 8.0 16.0 112 ... ... 6 6 4 8.0 8.0 16.0 110 ... 109 6 6 6 8.0 8.0 16.0 119 120 141 s 6 6 8 9.0 9.0 ... 158 8 8 3 9.0 9.0 17.0 155 ... ... y • - 8 8 4 9.0 9.0 17.0 157 ... 150 8 8 6 9.0 9.0 17.0 175 170 182 8 8 8 9.0 9.0 17.0 199 180 194 ,. 1 4kat 10 10 4 11.0 11.0 19.0 ... ... 229 •• x x - mi 10 10 6 11,0 11.0 19.0 258 ... 264 Bullhead 10 10 8 11.0 11.0 19.0 268 ... 245 10 10 10 11.0 11.0 19.0 300 250 ... 12 12 4 12.0 12.0 20.0 318 315 323 12 12 6 12.0 12.0 20.0 325 325 335 12 12 8 12.0 12.0 20.0 335 335 372 y 12 12 10 12.0 12.0 20.0 392 390 ... I III, _ iii 12 12 12 12.0 12.0 20.0 396 396 476 ..111 816 16 4 15.0 15.0 ... 600 ... 575 x X 16 16 6 15.0 15.0 ... 656 ... 605 16 16 8 15.0 15.0 ... 625 ... 615 MJ dklUxFE 16 16 10 15.0 15.0 ... 645 ... ... 16 16 12 15.0 15.0 ... 715 ... 651 16 16 16 15.0 15,0 ... 780 ... 730 • Not included in AWWA C110 •• Mode to order only.Not Returnable NOTICE:Weights published in this catalog are for shipping purposes only.Actual weights may vary because some fittings are produced in both foundries.All fittings meet the AWWA standards to which they are designed. For weights of specific fittings, please contact Tyler Pipe or Union Foundry Company. ANSI/AWWA Cl 10/A21.10,ANSI/AWWA C111/A21.11 Tyler Pipe/Utilities Division •Box 2027•Tyler,Texas 75710• (800)527-8478 14 Union Foundry Company•Box 309•Anniston,Alabama 36202• (800)226-7601 02/01/07 TyI e r/Union DUCTILE 1RON 0110 FULL BODY MECHANICAL JOINT FITTINGS TEES (Con't) Size Dimensions Weights Run Run Branch X Y Z MI "MJxPE'xMJ •'MJxMJxFE "��"• 18 18 6 13.0 15.5 ... 710 ... 707 - 1 18 18 8 13.0 15.5 ... 674 ... 675 Y 18 18 12 13,0 15.5 749 733 Ni..�; ��` -� 18 18 18 16.5 16,5 ... 945 ... 953 ill . .''''.,__,; 20 20 6 14.0 17.0 ... 849 x • X 20 20 8 14.0 17.0 ... 892 ... 859 Straight Tees and 20 20 12 14.0 17.0 ... 896 ... Reducing on Branch Tees 20 20 16 18.0 18.0 ... 1095 ... ,.. 20 20 20 18.0 18.0 ... 1258 ... 1168 24 24 6 15.0 19.0 ... 1233 ... 1228 24 24 8 15.0 19.0 ... 1234 .., 1242 24 24 12 15.0 19.0 ... 1256 ... 1165 y' 24 24 14 15.0 19.0 ... 1220 ,.. ... Y 24 24 16 15.0 19.0 ... 1245 ... ... 24 24 18 . 22.0 22.0 ... 1735 L.a . _. 24 24 20 22.0 22.0 ... 1720 ... ... 24 24 24 22.0 22.0 ... 1947 ... 1795 L.- x- .; x - 30 30 6 18.0 23.0 .,. 2050 ... ... Bullhead 30 30 8 18.0 23.0 ... 2060 ... ... 30 30 10 18.0 23.0 ... 2075 .., 30 30 12 18.0 23.0 ... 2090 .... .., 30 30 16 18.0 23.0 ... 2145 ... i �,� 30 30 18 18.0 23.0 ... 2170 ... .., 30 30 20 18.0 23.0 ... 2205 ... 30 30 24 25.0 25.0 ... 2880 1 VIl,,.., ' 30 30 30 25.0 25.0 2275 3080 I�,,.. _,. ,, ... ,_. II 36 36 6 20.0 26.0 2439 ... 2430 X X 36 36 8 20.0 26.0 ... 2444 ,.. MJx/MJxFE 36 36 10 20,0 26.0 ... 2535 ... 36 36 12 20.0 26.0 ... 2541 ,.. 2550 36 36 14 20.0 26.0 ... 2570 ... ... 36 36 16 20.0 26.0 ... 2585 ... 2450 36 36 18 20.0 26.0 ... 2610 ... ... 36 36 20 20.0 26.0 ... 2635 ... ... 36 36 24 20.0 26.0 ... 2792 ... 2660 36 36 30 28.0 28.0 ,,, 3545 ... ... 36 36 36 28.0 28.0 ... 3450 ,,, ,. 42 24 42 23.0 30.0 ... 3690 ... 42 30 42 31.0 31.0 ... 4650 ... ... 42 36 42 31.0 31.0 ... 4880 ... ... 42 42 42 31.0 31.0 ... 6320 ... 48 24 48 26.0 34.0 ... 4995 ... ,.. 48 30 48 26.0 34.0 ... 5140 ... 48 36 48 34.0 34.0 ... 6280 ... ... 48 42 48 34.0 34.0 ... 8130 ... ... 48 48 48 34.0 34.0 ... 8420 ... ... •Not included in AWWA C110 "Made to order only.Not Returnable ANSI/AWWA C110/A21.10,ANSI/AWWA C111/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710• (800)527-8478 02/01/07 Union Foundry Company• Box 309•Anniston,Alabama 36202 • (800)226-7601 15 Tyler/Union DUCTILE IRON C110 FULL BODY MECHANICAL JOINT FITTINGS WYES CROSSES (Not included in AWWA C110.) 1---. __; -- Alf. ..IrOr ,••••ice•.+X\. II'i. ,.Ill .... .. • Z al All I ,Imo; PI !,,Me./ .iii J L X X j X X 1 Z x 1 ALL MJ •MJ x MJ x FE x FE Size Dimensions Weights Size Dimensions Run Branch X Y Ml •MixFE Run Branch X Z Weights 3 3 10.0 3.0 60 6 6 8.0 8.0 160 141 4 4 12.0 3.0 90 8 4 9.0 9.0 185 ... 6 4 14.5 3.5 130 8 6 9.0 9.0 205 182 6 6 14.5 3.5 145 8 8 9.0 9.0 255 245 8 4 17.5 4.5 190 10 6 11.0 11.0 285 ... 8 6 17.5 4.5 205 10 8 11.0 11.0 310 10 10 11.0 11.0 380 360 8 8 17.5 4.5 230 12 6 12.0 12.0 361 367 10 6 20.5 5.0 330 12 8 12.0 12.0 371 373 10 8 20.5 5.0 310 12 12 12.0 12.0 486 487 10 10 20.5 5.5 435 14 8 14.0 14.0 550 ... 12 8 24.5 5.5 505 14 14 1.4.0 14.0 779 12 12 24.5 5.5 490 16 6 15.0 15.0 650 ... 14 6 27.0 6.0 626 16 8 15.0 15.0 675 655 16 16 30.0 6.5 1079 16 16 15.0 15.0 895 875 18 8 32.0 7.0 1073 18 8 13.0 15.5 775 ... 18 10 32.0 7.0 975 18 10 13.0 15.5 760 ... 18 12 32.0 7.0 1015 18 12 13.0 15.5 860 ... 18 16 32.0 7.0 1135 18 18 16.5 16.5 1140 •.• 18 18 32.0 7.0 1130 20 8 14.0 17.0 951 ... 20 10 35.0 8.0 1220 20 12 14.0 17.0 977 . 20 12 35.0 8.0 1260 20 16 18.0 18.0 1245 ... 20 16 35.0 8.0 1375 20 20 18.0 18.0 1448 20 20 35.0 8.0 1525 24 8 15.0 19.0 1244 ... 24 24 40.5 9.0 2372 24 12 15.0 19.0 1326 ... 30 30 49.0 10.0 3670 24 16 15.0 19.0 1479 ... 24 20 22.0 22.0 1965 ... 24 24 22.0 22.0 2192 ... 30 6 18.0 23.0 2085 ... 30 12 18.0 23.0 2165 ... For sizes not found in this 30 24 25.0 25.0 3180 section.check MJ-SSB DI 30 30 25.0 25.0 3640 ... ttings: pu;c> 1 ihr u 8. 36 36 28.0 28.0 4370 ... fi • Not included in AWWA C110. ANSI/AWWA C110/A21.10,ANSI/AWWA C111/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710• (800)527-8478 16 Union Foundry Company•Box 309•Anniston,Alabama 36202•(800)226-7601 02/01/07 Tyi�'�/� �I D M DUCTILE IRON C1,0 FULL BODY MECHANICAL JOINT FITTINGS REDUCERS Laying Lengths(L) Weights L Size MJ MJ-SE8 MJ-LEB PExE FEKINU MJxFE MI MJ-SEB NU-LEO PExPE FEXM MFE ea *3x2 6 14 14 ... ... 24 24 24 ... •4x2 7 15 15 ... ... ... 31 30 31 ... ... ... 4x3 7 15 15 23 7 7 37 38 37 34 34 35 *6x2 9 17 17 ... ... ... 46 43 47 ... ... .. /'" 6x3 9 17 17 ... ... 9 55 50 55 ... 50 6x4 9 17 17 25 9 9 56 60 59 57 53 62 MJ Reducer 8x3 11 19 19 ... ... 84 77 70 ... 8x4 11 19 19 ... 11 11 84 82 84 ... 73 75 I{ 8x6 11 19 19 27 11 11 94 90 93 96 84 80 —_ ,,, �� 10x6 12 20 20 12 12 115 116 117 100 105 10x8 12 20 20 28 12 12 142 135 130 135 130 130 12x4 14 22 22 ... ... .., 139 131 ,.. ... I 12x6 14 22 22 ,.. 14 12 148 150 153 .. 145 130 12x8 T4 22 22 30 14 12 173 168 165 168 170 175 MJ Small End Bell Reducer 12x10 14 22 22 30 14 12 194 190 178 185 188 190 L 14x6 ... ... 16 195 14x8 16 215 t„„,,,, * 14x12 16 ... ... ... ... ... 270 III . 16x6 lia 18 250 16x8 T8 26 288 248 Ill-- 16x12 18 26 26 ... 18 18 330 304 325 ... 305 325 a 16x14 18 ... ... ... ... ... 370 ... ... MJ Large End Bell Reducer 18x8 19 ... ... 19 320 ... ... ... ... 300 18x10 19 ... ... ... ... ... 388 ... L 18x12 19 27 ... ... ... 19 380 355 ... ... ... 405 18x16 19 ... ... ... ... 19 476 ... ... ... .., 445 - 20x10 20 .. ... ... ... ... 410 ... ... 20x12 20 28 ... ... ... ... 515 420 ... ... ... .,. 20x16 20 28 28 ... ... 20 578 525 510 ... ... 510 20x18 20 575 Plain End-Plain End Reducer 24x12 24 32 ... ... ... 24 610 570 ... ... ... 455 24x16 24 32 32 ,.. ... ... 705 665 753 ... ... ... 24x18 24 32 ... ... ... ... 789 720 ... ... ... ... L 24x20 24 32 32 ... ... 815 775 804 ... ;j •30x16 30 38 ... 46 ... ... 1150 1040 ... 1015 ... ... MNLill 30x18 0x 18 30 0 38 8 ... 46 6 ... ... 1160 1050 ... 1025 5 ��11 30x20 30 38 ... 46 ... ... 1225 1120 ... 1090 ... ..• Lill 30x24 30 38 38 46 .., ... 1360 1255 1320 1215 ... ... 7. 36x20 36 ... 44 .. ... ... 1495 ... 1466 36x24 36 ... 44 52. ... ... 1580 ... 1535 1389 ... ... FExMJ Reducer 36x30 36 44 ... 52 ... 1919 1721 ... 1585 42x24 42 ... ... ... 2060 L 42x30 42 2370 s II,II .._-2 48x30 48 .. 3005 1111 48x36 48 ... 3370 48x42 48 3750 ,7--- ---,,., • Not included in AWWA C110 - MJxFE Reducer ANSI/AWWA C110/A21.10,ANSI/AWWA C111/A21.11 Tyler Pipo/UtiTrties Division• Box 2027•Tyler,Texas 75710•(800)527-8478 02/01/07 Union Foundry Company•Box 309•Anniston,Alabama 36202 • (800)226-7601 17 Tyl��/� DUCTILE IRON C110 FULL BODY n ,o n MECHANICAL JOINT FITTINGS SOLID SLEEVES LL ----- t,1_ `` � i 111 'ft iii 1 .' d Standard * Dual Purpose t Pipe Short Long Pipe Short Long Size O.D. L Weight L Weight Size O.D. I. Weight L Weight *2 2.50 8.0 13 12 18 4 4.80/5.00 7.5 33 12 44 3 3.96 7.5 ... 12 36 6 6.90/7.10 7.5 46 12 63 4 4.80 7.5 35 12 47 8 9.05/9.30 7.5 65 12 88 6 6.90 7.5 45 12 65 10 11.10/11.40 ... ... 12 111 8 9.05 7.5 65 12 90 X12 13.20/13.50 ... ... 12 221 10 11.10 7.5 85 12 115 t16 17.40/17.80 ... ... 15 385 12 13.20 7.5 120 12 136 All Sizes Use MI Dual Purpose Gland 16 17.40 9.5 206 15 281 • Not included in AWWA C110 18 19.50 9.5 246 15 362 $ 12"&16"are sold assembled 20 21.60 9.5 275 15 404 NOTE:Sizes 4-10"use standard MJ Gaskets; 12"and 16'require special duo gaskets. 24 25.80 9.5 360 15 540 30 32.00 15.0 745 24 1085 36 38.30 15.0 1047 24 1502 42 44.50 ;.. ... 24 1550 48 50.8 ... ... 24 1940 * Not included in AWWA C110 "` MJ x PE DUAL-PURPOSE CUTTING-1N SLEEVE With Dual-Purpose Accessories (NOTES: Gland with cup-joint set screws available at extra cost ADAPTERS when specified. NOT FOR RESTRAINT.) Currently,Tyler and Union Dual Purpose Glands are NOT MJ x FE interchangeable. l" Dimensions ,Iiir-----5 Size L Weights 3 8 30 Cutting-In (' "�I ll, 4 8 42 Sleeve&Gland 0 M� 6 8 62 L .,.��I 8 8 88 LL,_ I _L 10 8 120 _- 12 8 150 Weight 16 8 257 For Use Gland Gland 18 8 324 Size On Pipe O.D. L LI 0 Only &Sleeve 20 8 365 4 4.80-5.00 12 8 4.80 6.0 72' 24 8 528 6 6.90-7.10 12 8 6.90 10.0 94 30 10 760 8 9.05-9.30 12 8 9.05 16.0 122 36 10 1070 10 11.10- 11.40 12 8 11.10 25.0 175 12 13.20- 13.50 12 8 13.20 30.0 235 •Not included in AWWA C110. ANSI/AWWA CI 10/A21.10,ANSI/AWWA Cl 11/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 7571D• (800)527-8478 18 Union Foundry Company• Box 309•Anniston,Alabama 36202•(800)226-7601 02/01/07 Tyl�� '�� DUCTILE IRON 0110 FULL BODY MECHANICAL JOINT FITTINGS PLUGS CAPS OFFSETS : Solid or Tapped •; II J F. Weight �� Solid or Tapped Size Tap Solid Tapped - Weight •2 2 6 ... MJ x MJ MJ x PE Size Tap Solid Tapped 3 2 10 10 Dimensions Weights 4 2 18 13 Size D L' L MJxMJ MJxPE •2 2 5 5 6 2 34 30 4 6 19 27 ... 82 3 2 9 9 4 2 13 14 8 2 46 45 4 12 22 30 85 80 6 2 15 15 10 2 58 54 4 18 30 38 105 ... 8 2 45 45 12 2 86 80 • 4 24 26 34 126 125 10 2 66 66 16 2 178 175 6 6 20 28 114 105 12 2 79 79 VI8 2 215 215 6 12 26 34 148 143 1.20 2 250 249 6 18 33 41 188 176 14 2 120 120 t24 2 370 370 • 6 24 24 32 182 160 16 2 147 147 t30 2 680 680 8 6 21 29 177 155 t18 2 192 190 8 12 28 36 231 195 t20 2 220 219 t36 2 850 850 t24 2 338 338 42 .. 1180 ... 8 18 35 43 287 282 130 2 660 660 48 .. 1595 ... • 8 24 36 44 280 285 10 12 30 38 347 280 t36 2 838 838 j•Dished-Not flat as shown. 10 18 38 46 340 340 42 .. 1180 ... • Not included in 10 24 38 46 420 ... 48 .. 1455 ... AWWA C110. 12 12 37 45 420 420 t Dished-Not flat as shown. 12 18 48 56 520 520 Not included in •12 24 48 56 649 630 AWWAC110. 16 12 40 48 715 ... 16 18 50 58 850 830 no 12 40 48 1025 ... •20 18 48 60 1362 ... ` .*Nx' .. "1 f .Not included in AWWA C110. 01-,,,. \ un / rri Erl ,willb ir-.. , el VW ... 6 „, 0 TTTON°Plug** Solid Tapped Solid or Tapped Push-In Plug with Ears Size Tap I Weight' (To be used with all push-in 4 2 .60 18 pipe and fittings) 6 2 .65 25 Size Tap Weight 8 2 .70 46 14 2.0 101 10 2 .75 70 16 2.0 137 12 2 .75 95 18 2.0 177 * Weights do not include accessories 1-20 2.0 239 `•Not included in AWWA C110. t24 2.0 311 ON is a registured trademark t Dished-Not flat as shown of U.S.Pipe and Foundry Company. NOTE:Blocking still required- ears for assembly only. ANSI/AWWA C110/A21.10,ANSI/AWWA Cl 11/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710• (800)527-8478 02/01/07 Union Foundry Company•Box 309•Anniston,Alabama 36202 • (800)226-7601 19 Tyler/U n i o n DUCTILE IRON C110 FULL BODY MECHANICAL JOINT FITTINGS 'RETAINER GLAND ASSEMBLY Pipe Wall Thickness: Sizes 3"-12'are recommended for ductile iron pipe class 50 thru 56. Sizes 14'thru 24"are recommended for ductile iron pipe ' 'r'` class 53 thru 56. u. 1-- DUCTILE IRON RETAINER g \ GLANDS '��\��\��1`\\„"� Mechanical Joint Retainer Glands ore designed to provide a method for restrain- ' ing mechanical joint pipe and fittings See Installations Instructions Page 50 and other standardized mechanical joints against possible joint separation,rupture Pressure Gland Pipe O.D. D.I.Pipe No of Size of or blow-out caused by internal water pres- Rating, O.D. O.D. Wall Set Set Gland Weight sure. Size psi B A Class Screws Screws Weight w/Axes. The set screws are square-headed 3 350 7.69 3.96 50-56 4 %x2 4 8 with Type C knurled cup points,and are 4 350 9.12 4.80 50-56 4 %x2 5 11 shipped already assembled in the Glands. 6 350 11.12 6.90 50-56 6 %x2 9 16 They are manufactured of 4140 grade 8 250 13.37 9.05 50-56 9 %x2 13 21 alloy steel,and are heat treated to a Rock- 10 250 15.62 11.10 50-56 12 %x2 17 26 wall"C"45/53 case hardness.Tee-hood 12 150 17.88 13.20 50-56 16 s/ex2 20 28 bolts and gaskets ore not included,but 14 250 20.25 15.30 53-56 20 %x2' 44 55 may be ordered separately.Recommend- 16 200 22.50 17.40 53-56 24 %x2' 54 64 ed torque for set screws is 75 foot pounds, 18 200 24.75 19.50 53-56 24 %x2'fi 62 72 and set screws on opposite sides of the glands should be tightened alternately. 20 200 27.00 21.60 53-56 28 %x3 76 91 Tee-head bolt hole size and spot- 24 150 31.50 25.80 53-56 32 %x3 103 118 ing are equal to MJ Glands as shown in •Not included in AWWA C110 AWWA C-111. Standard mechanical Joint gaskets as shown in C-111 should be used. TEES MJ GLAND Y a j Gland Weight ��`:.,... �� Size Wt.Pack Gland Only ��,,..,,_,.... if 2 5 3 3 7 4 x x 4 10 6 MJxMJxSwivel 6 16 10 Dimensions 8 25 16 Size X Y Weight 10 30 19 6 8.0 10.5 150 12 40 26 8x6 9.0 11.5 199 14 45 34 8 9.0 11.5 210 16 55 54 10x6 11.0 13.5 267 18 65 52 12x6 12.0 14.5 346 20 85 73 16x6 15.0 17.5 619 24 105 91 16x8 15.0 17.5 649 30 220 90 30x6 18.0 24.5 2070 36 301 127 All weights shown include the Swivel Gland ANSI/AWWA C110/A21.10,ANSI/AWWA C111/A21.11 Tyler Pipe/Utilities Division•Box 2027•Tyler,Texas 75710•(800)527-8478 20 Union Foundry Company•Box 309•Anniston,Alabama 36202 •(800)226-7601 02/01/07 DUCTILE IRON FULL BODY n 'O f MECHANICAL JOINT ELL S, ADAPTERS AND GLANDS For Valve and Hydrant Connections ADAPTERS Swivel x Solid Adapter VARIABLE Size by Wall Laying Length Thickness Weight' O ner 5:wr'i l ivcirc�nt Fist,nc_, Par,cr. ,4 and 5 4x13 .52 52 ;, 6x12 .55 84 6x18 .55 91 ,\_ I I lc. 6x24 .55 105 6x36 .55 156 8x13 .60 126 12x13 .75 186 `Weights with Gland. ELLS MI // a F •90°Swivel x Swivel Ell / It (Not Included In AWWA C110) / Wall A % 1/ E Dimensions i , Size Thickness A B C D E F R *Weight Nt�>�'ate�flNl1 6 .55 10.5 15.5 7.10 11.12 6.90 8.02 6.0 106 + s�tlttt�s 8 .60 11.5 16.5 9.20 13.37 9.05 10.17 7.0 156 4010o 'With 2 Swivel Glands SWIVEL GLAND ASSEMBLY Used with swivel fittings,the TYLER Swivel Gland,with its rotating feature,permits the installer to meet any grade require- ments regardless of bolt-hole alignment.In addition,the system permits stiff connections without braces,blocking or stropping. Swivel Glands" Q Size Weight 0 Q 12 30 NOTE:When ordering glands t " Not included in separately, # AWWA C110. (1)Specify TYLER UPCode Q Q t Number, (2)Description,and Q (3)Size of fitting to be pined. ANSI/AWWA C110/A21.10,ANSI/AWWA Cl 11/A21.11 Tyler Pipe/Utilities Division •Box 2027•Tyler,Texas 75710• (800)527-8478 02/01/07 Union Foundry Company•Box 309 •Anniston,Alabama 36202 •(800)226-7601 21 r r •.4 -.: k.- TM i ,Yy"""aW�` i �R �`"i '''''V'' � � SERIES 20o0PV 0. '------1 ...;. ' :_-a.. . . Mechanical Joint Restraint Your Connec ion to the Future TM For PVC Pipe Features and Application: 4 • Sizes 3"through 36" • Constructed of ASTM, •i 65-45-12 Ductile Iron. • The Mechanical Joint follower 4 4 and is incorporated into the restraint. 3 • Heavy Duty thick wall design • Support Products Available: I •Split MJ repair style available for Apt 3 inch through 12 inch. EBAA Series 20005V • Solid restraint harness available for 0905 PVC pipe bells. <� ; EBAA Series 2800 M, ,r t , Series 2012PY,for 12"Mechanical Joint Pipe or Fittings • Split restraint harness available for C900 and C905 pipe bells and PVC fittings. EBAA Series 2500 Naminal Seiiee Siipp'ai; • All 2000PV and related restraint Pipe Site Gumbet t7et itts 3 2003 i;l products can be furnished as 1: .':1Y -..» :R3 nw's;, t.i iatt:: . ta 3 packaged accessories complete 6 2006 12.1 with appropriate restraint,gasket, ffiiiiMPIET j- ''T m z` ' lubrication and bolting hardware. 10 2010 26.0 I �rw rt,« t ss ,..6-:),�' � �.. ' ,.= • For use on water or wastewater � °+ � Y �� _ V6 : pipelines subject to hydrostatic �� .� `�'"" �" "'L k 618 pressure and tested in accordance 11' . , ,' ih lRI T. ; C7 7 ;wa with either AWWA C600 or 24 2124 92.9 ASTM D2774. s . ..'::::27:;',1"7, 9} .x ,....,., i3. w 2036 16L3 • 1T U.S. Patent No. 4627774, 4896903, 5071175. 6-2.9-03 2000PV wedge impression on PVC pipe, Copyright 2003 0 EBAA IRON.Inc. • E , 1 4 d y$'f,. .° A:4' k ,.. , „,„,. „.w ,,,,, , , ... . , ,•..,... .,A 4'f A i;e,1- '4...' 4-• '4, --'"-.. .; ' ''.-- '' " -, "1"-" ' t:4" ,'•• Series 2000PV: Mechanical Joint Restraint Gland for use with C900 or IPS OD PVC Pipe The 2000PV mechanical joint restraint is the fastest and Tested to and meets the requirements of ASTM F 1674-96 most economical method of restraining PVC pipe to mechanical "Standard"Test Method for Joint Restraint Products for Use with joints.Now the need for costly concrete thrust blocks and PVC Pipe"through 24 inch size. corrodible steel tie rods is eliminated.it can be used in straight UL-listed in the four through twelve inch sizes for joining UL- alignment or at the preset deflection recommended for the listed ductile Iron fittings to UL-listed,Class 150 PVC pressure mechanical joint pipe.The maximum allowable joint deflection is five degrees. The 2000PV was the first PVC Joint restraint to be tested to UNI-B-13,Underwriters Laboratories,and Factory Mutual. Factory Mutual approved for use on DRIB PVC pipe in four through twelve Inch sizes. g.. ---- ' )P i w Y . c s :r X 4 F "s1 f t3 *u y,„ C� vK tS„rc,, °n * tt ” c e aw " } + z X r ? ---v 4 � ifoq k i f \ ar ! Td � i , 'S p';•414 4,;i'. * t y'.4.i iV-,0 y . itt i'5 �ek '4"t ,', 9 ' � r ; i+'h�r r 4 4 o t om• , , '0: 3 c , FOIL„, ,1" N« -1 0 o,, ., w„ f a "% f !M1i xi1t ir .,A ,- -,1 � F r c 04 i i ` N\ 4 f .1, VIII Tom)4 uuN rl a " ' a s w .S y } „ ; r , ..: , ,' . "...r np s 7 ci ,) . a v .."k,.r, a ,* ^ r x v 4 $a .1.:,Z, � Mr s_:r i °:i . s` iii 0.- to rx` x r' 0 A p 4 w� 3 sd '650 '0,7,+i, r @v 1` Y 4 t" -E ., *` } ,41,0,it ifAve 'k "ti a 5 ,f x xyv e , X 'I e,'`A 4"x � `+',y# r "Y{ k l 0 < t A 9ilt 1 i x r 5va et' tJ" v i#:' i s , �k a : s,a . k $saw a A : V7 >�hr z 4r4 E � 410 r r0d : $g ti$ ; The 2000PV Concept • EBAA Iron started manufacturing joint restraint products for PVC pipe in The design of the 2000PV incorporates the early 1980s.The testing of early prototypes of various configurations of the gripping mechanism into the design of restraints on large diameter PVC pipe indicated that a restraint device must the mechanical joint gland and utilizes a be capable of consistently and reliably gripping the pipe.If not,the restraint simple two part assembly process.The first can slip under pressure,resulting in sudden Impact,and cause the pipe to step involves assembling the joint the same burst.Armed with this background knowledge and an appreciation for the as any standard mechanical joint.The capabilities of PVC pipe, EBAA purposefully deviated from what many In the assembly procedure we recommend is that industry once considered to be the"only"way to grip PVC pipe.This led to established in AWWA C600.The second Is the development of the Series 2000PV restraint. the actuation of the restraint. Mechanical Joint Restraint Sample Specification (The text of the specifications below can be copied and pasted from www.a�taa.com/download/2000snec.doc) Restraint devices for mechanical Joint fittings and appurtenances conforming to either ANSI/AWWA C111/A21.11 or ANSI/AWWA C153/A21.53,shall conform to the following: Design Traceability Installation Restraint devices for nominal pipe An identification number consisting of Mechanical Joint restraint shall require sizes 3 inch through 36 inch shall year,day,plant and shift conventional tools and installation consist of multiple gripping wedges (YVDDD)(plant designatlon)(Shift procedures per AWWA C600,while incorporated into a follower gland number),shall be cast Into each gland retaining full mechanical Joint meeting the applicable requirements body. deflection during assembly as well as of ANSVAWWA C111/A21.11. All physical and chemical test results allowing Joint deflection after The devices shall have a working shall be recorded such that they can assembly. pressure rating equal to that of the be accessed via the identification or tuatif pipe on which it is used. Ratings are number on the casting. These wedges pe ac shall be on ensured othe gripping with torque for water pressure and must include a Material Traceability Records(MTR's) limiting twist off nuts. minimum safety factor of 2:1 in all are to be made available,In hard copy, Approvals sizes. to the purchaser that requests such documentation and submits his gland Mechanical Joint Restraints shall be Material body Identification number. Listed by Underwriters Laboratories in Gland body,wedges and wedge Production pieces that are too small to the 4 inch through 12 inch sizes. actuating components shall be cast accommodate individual numbering, Mechanical Joint Restraints shall be from grade 65-45-12 ductile iron such as fasteners and wedges,shall Factory Mutual Approved in the 4 Inch material in accordance with ASTM be controlled in segregate inventory through 12 inch sizes. A536. until such time as all quality control Mechanical Joint Restraints,4 inch Three(3)test bars shall be tests are passed. These component through 24 inch,shall meet or exceed incrementally poured per production parts may then be released to a the requirements of ASTM F1674 of shift as per Underwriter's Laboratory general inventory for final assembly the latest revision. (U.L.)specifications and ASTM A536. and packaging. All components shall Testing for tensile,yield and elongation be manufactured and assembled in Mechanical Joint restraint shall be shall be done in accordance with the United States. The purchaser Series 2000PV produced by EBAA Iron ASTM E8. Chemical and nodularity shall,with reasonable notice,have the Inc,or approved equal. tests shall be performed as right to plant visitation at his/her recommended by the Ductile Iron expense. Society,on a per ladle basis. { r f mo oe..i Ja- , r * }i ', d ; .. k, 't 44 r" w w,x P l f C a r y �_. s 1 r t , - *e� Y r r az v i S . 1 „. , J ,.r 3 y .. �b ' �. i�n �' $ i s 4+ t r? � u�x ,�. 7 ,}*.3$ '''''.'N''''' s `' xs �e,�•!:'1, 4 r ea:=f ^•@ri u . t .f ,c j 3 i. ' ,, s ;. y - • t +e , % 03 . V � � t o & a t .,� 1 ,- g h -�s ' a i g m. 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F4 y :',:.ii tt i.."�.a..... `;';ekL.LX"14 it'x' l ii kl - f F""eggi ikir,0 -. .ro.ii.lgim..fFr + .". .1.2:5:, .._ Note:For applications or pressures other than those shmn,please contact[6,1r1 fer assistance, TAPPING SLEEVES .... . _ ,..„ , , ,:r , ,s, ., , . ,..., 1 NV„t' F R r ,---".":+,,,- ,..,'. .1, i'.'. :, * n4. � , M C.„ I l 01•7 a . 1 I { + '4* 4 JCM 412 JCM 422 JCM 432 ' • it,1,..,„.,//' ' -ci 1 -tk ''';71 s,'''''' ' - vC ,, ,,„ Iii 4C' ' ref JCM 414 JCM 415 JCM 416 ' JCM 417 JCM fabricates tapping sleeves for all types of pipe and applications including ductile iron, cast iron, C-900 PVC, IPS PVC,steel,asbestos cement and many others. Designed for performance,JCM tapping sleeves are fabricated to accommodate pipe's critical characteristics. Large tapping sleeves and outlets are readily availa- ble including special sizes and sleeves with heavy flanges. Applications with special criteria for tapping fittings including concrete steel cylinder pipe, reinforced concrete pipe and installations of size on size taps, are specially designed for the individual application to insure exact fit and the highest safety factor possible. ....ml'' JCM INDUSTRIES, INC.' JCM 412 Fabricated Carbon Steel Tapping Sleeves Built-In benefits make these heavy fabricated steel sleeves increasingly popular for making larger taps on all types of pipe. By placing the design emphasis on eliminating problems inherent with older pipe and field installations,JCM 412 Tapping Sleeves have taken the complexity out of tapping larger pipe. Built in range assures proper fit on more than one Alignment recess for aligning Corrosion resistant, high class of pipe-reducing inventory requirements and sleeve and tapping valve, strength low alloy bolts and the chance of not having the right size sleeve. nuts. Optional Stainless Steel. Ease of assembly eliminates extra equipment,time Test Plug 3/4'NPT(stainless and specially trained personnel. steel in the Epoxy Coated tapping sleeve). Ready availability means taps can be made without long delays- even taps on special sizes of pipe-or services requiring high pressure flanges. Direct reinforcement of the pipe by the sleeve eliminates flexing or deflection of pipe opposite the tap. Less weight than heavy cast iron sleeves reduces the load on the pipe. Most important,JCM 412 Tapping Sleeves assure Broad cross section gasket set Heavy steel sleeve a safe dependable tap. A large gasket cross In retaining cavity. with built-in range section provides a positive initial seal which reinforces pipe- increases with increases in line pressure. eliminates deflection possibility. MATERIAL SPECIFICATIONS-JCM 412 FABRICATED TAPPING SLEEVE BODY: ASTM 283 Grade C or ASTM A-38 Steel BOLTS: Corrosion Resistant, high strength low alloy(AWWA C-111,ANSi A21.11). Optional Stainless Steel 18-8 Type 304. FLANGE; AWWA C207 Class D, ANSI 150ib. Drilling, recessed for tapping valve MSS-SP60. Other flanges and outlets available upon request. GASKET; Compounded for use with water,salt solutions,mild ands and bases. FINISH: Heavy coat of corrosion resistant metal primer.Optional Fusion Epoxy Coating available. SERVICE RATING: 4'to 12'Outlets:175 PSI.Higher service rating available for specific applications and sizes. JCM Industries Tapping Sleeves meet or exceed the ANSUAWWA C-223 and the MSS-SP 124 Standards as applicable. 412 TAPPING SLEEVE DIMENSIONS (2) rommeal � ... f ; ---B--1 3 12 5 4-1/32 3-1/2 0EM - 4 12 5 5-1/32 4-1/2 WIC' . B ® 5 7-1/32 '6-1/2 p� �� ►,�,..,.. >;,. 8 18 5-1/8 9-1/32 8-1/8 �m ¶WTI! will 10 20 5-1/2 11-1/18 10-1/4 10 12 5-3/4 13-1/16 12-1/4 12 Ea pit.- For outlets 14'and larger the manufacturer of the tapping valve must be specified to assure proper alignment recess dimension. Size on size tapping sleeve requires 1/2'undersize cutter to assure I. DOM proper cutter clearance and complete severance of the coupon. 0 9T1f E `On nominal pipe size 7.45 and smaller dimension D Is 8-1/8'. S F 64 JCM 412 Fabricated Carbon Steel Tapping Sleeves Built-in benefits make these heavy fabricated steel sleeves increasingly popular for making larger taps on all types of pipe. By placing the design emphasis on eliminating problems inherent with older pipe and field installations, JCM 412 Tapping Sleeves have taken the complexity out of tapping larger pipe. Built In range assures proper fit on more than one Alignment recess for aligning Corrosion resistant, high class of pipe-reducing inventory requirements and sleeve and tapping valve. strength low alloy bolts and the chance of not having the rght size sleeve. nuts. Optional Stainless Steel. Ease of assembly eliminates extra equipment,time Test Plug 3/4"NPT(stainless and specially trained personnel. steel In the Epoxy Coated tapping sleeve). Ready availability means taps can be made without long delays - even taps on special sizes of pipe-or services requiring high pressure flanges. Direct reinforcement of the pipe by the sleeve eliminates flexing or deflection of pipe opposite the tap. Less weight than heavy cast Iron sleeves reduces the load on the pipe. Most important, JCM 412 Tapping Sleeves assure Broad cross section gasket set Heavy steel sleeve a safe dependable tap. A large gasket cross In retaining cavity with built-in range section provides a positive initial seal which reinforces pipe- Increases with increases In line pressure. eliminates deflection possibility. MATERIAL SPECIFICATIONS-JCM 412 FABRICATED TAPPING SLEEVE BODY: ASTM 283 Grade C or ASTM A-36 Steel BOLTS: Corrosion Resistant, high strength low alloy(AWWA C-111,ANSI A21.11). Optional Stainless Steel 18-8 Type 304. FLANGE: AWWA C207 Class D, ANSI 150Ib. Drilling, recessed for tapping valve MSS-SP60. Other flanges and outlets available upon request. GASKET: Compounded for use with water,salt solutions,mild acids and bases. FINISH: Heavy coat of corrosion resistant metal primer.Optional Fusion Epoxy Coating available. SERVICE RATING: 4"to 12"Outlets: 175 PSI.Higher service rating available for specific applications and sizes. JCM Industries Tapping Sleeves meet or exceed the ANSI/AWWA C-223 and the MSS-SP 124 Standards as applicable. 412 TAPPING SLEEVE DIMENSIONS NSF. - � arnwsei. 3 ® 5 4-1/32 3-1/2 poi a ®© 5-1/32 4-1/2 Eon r 8 ®1011 5 7-1/32 `6-1/2 pin 8 5-1/8 9-1/32 8-1/8 0� E t 9 t � I.• 10 20 5-1/2 11-1/18 10-1/4 10 � °It .ii ill. 12 5-3/4 EMI 12-1/4 ®m 11 Nom For outlets 14'and larger the manufacturer of the tapping valve must be specified to assure proper alignment recess dimension. Size on size tapping sleeve requires 1/7 undersize cutter to assure A -I B[LT$ proper cutter clearance and complete severance of the coupon, BTf.'E 'On nominal pipe size 7.45 and smaller dimension D Is 6-1/8'. 64 JCIVII JCM 412 Fabricated Tapping Sleeve Material Specifications JCM 412 Fabricated Tapping Sleeve BODY: ASTM 283 Grade C or ASTM A-36 Steel BOLTS: Corrosion resistant, high strength low alloy(AWWA C-111, ANSI 21.11). Optional stainless steel 18-8 Type 304. FLANGE: AWWA C207 Class D, ANSI 150 lb. Drilling, recessed for tapping valve MSS-SP60. Optional flanges available upon request. GASKET: Compounded for use with water, salt solutions, mild acids and bases. FINISH: Heavy coat of corrosion resistant metal primer. Optional fusion epoxy coat- ing available per AWWA C-213. SERVICE RATING: 4"to 12"Outlets: 175 PSI. Higher service rating available for specific appli- cations and sizes. JCM Industries, Inc./P. O. Box 1220/Nash,TX 75569-1220 JC JCM 412 Fabricated Tapping Sleeve Typical Specifications JCM 412 Fabricated Tapping Sleeve Tapping Sleeves shall be the high strength type having a wide body, made of a minimum of ASTM 283 Grade C Steel, which conforms to and reinforces the pipe. The sleeves shall have as a minimum 7/8" wide recessed Buna-N gasket around the outlet, 3/4" corrosion resistant alloy bolts (per AWWA C-111, ANSI 21.11), a 3/4" forged steel test outlet and hydrostatic test pres- sure capability of 300 PSI in 12" and smaller outlet sizes. Flanged outlet shall be indexed per MSS-SP60. Tapping Sleeve shall be furnished with corrosion resistant shop coat paint primer. Epoxy Coated sleeves shall be furnished with a 3/4"stainless steel type 304 plug in the test out- let and optional stainless steel 18-8 type 304 bolls. Tapping Sleeve for pipe sizes 36"and larger shall be of the heavy duty type with a body width of 4" wider than smaller sizes and integral strengthening of the outlet half to provide additional gasket sealing and pressure holding capability. Tapping Sleeves shall be JCM 412 or approved equal. JCM 400 Series Tapping Sleeves are ANSI/NSF Standard 61 Certified. JCM Industries, Inc./P. 0. Box 1220/Nash, TX 75569-1220 • JCM 412 Fabricated Carbon Steel Tapping Sleeves Ta- 6.63(SEE 422) 6 6.83-7.16 412-0690 X 3 74 7.05-7.40 412-0720 X 4 78 7.40-7.73 412-0745 X 8 82 8.83(SEE 422) X 3 83 8 8.98-9.37 412-0905 X 4 85 9.27-9.69 412-0940 X 6 88 X 8 118 9.83-10.25* 412-1000 X 3 90 10.64.10.86 412-1075 X 4 92 10 11.03-11.47 412-1110 X 6 96 11.36-11.80 412-1140 X 8 125 11.76-12.24 412-1200 X 10 168 X3 98 12.62-12.88 412-1275 X 4 100 12 13.13-13.60 412-1320 X 6 104 13.60-14.09 412-1392 X 8 140 14.08-14.56 412-1.420 X 10 176 X 12 216 X3 113 14.59-15.08 412-1475 X 4 115 14 15.23-15.80 412-1530 X 8 116 15.73-16.22 412-1600 X 8 150 16.30-16.73 412-1650 X 10 190 X 12 220 X 3 113 16.74-17.26 412-1684 X 4 116 16 17.33-17.87 412-1740 X 6 120 17.88-18.43 412-1800 X 8 162 18.62-19.19 412-1875 X 10 210 X 12 230 18.87-19.45 412-1920 X 3 120 19.41-20.01 412-1950 X 4 122 18 20.00-20.60 412-2000 X 6 126 2029-20.94 412-2050 X 8 180 20.93-21.57 412-2130 X 10 240 X 12 245 21.51-22.15 412-2160 X 3 131 22.16-22.81 412-2254 X 4 133 22.78-23.45 412-2294 X 6 140 20 23.48-24.16 412-2400 X 8 185 24.15-24.85 412-2450 X 10 245 24.82-25.52 412-2502 X 12 255 X 3 143 25.71-26.41 412-2580 X 4 143 24 26.55-27.25 412-2715 X 6 180 27.26-27.96 412-2748 X 8 215 28.14-28.84 412-2834 X 10 280 X 12 312 X 3 163 29.78-30.48 412-3000 X 4 165 30 30.48-31.18 412-3075 X 6 175 31.52-32.22 412-3200 X 8 228 X10 295 X 12 310 'These sizes not available wTh size on size outlets. For size on size outlets a 1/2"undersize shell cutter is required. Larger Sizes: For outlets 14"and larger,the tapping valve to be used must be specified to assure proper alignment recess dimension. r• JCM 412 Tapping Sleeves furnished wNh test pugs unless otherwise specified. 65 JCM JCM 412 Tapping Sleeve Fabricated Steel Tapping Sleeve INSTALLATION INSTRUCTIONS Thoroughly clean pipe surface. Check the size and range of the tapping sleeve to verify correct size product. Check pipe surface where gasket will seat to make certain pipe is free of flaws, gouges and extreme irregularities. Lubricate pipe and face of gasket with soap-water or gasket lubricating solution. Do not use grease or pipe lubricant. Position outlet half of body on pipe, making sure outlet is aligned with branch line to be connected. Never position so that rotation is required. Position back half of body and Install bolts. (For fittings provided with stainless steel hardware, see reverse side.) Tighten outside bolts first, working toward the center. Tighten bolts evenly. Alternate from one side of sleeve to the other.Tighten bolts to the following toque levels: Pipe sizes 6" -12" 100 ft. lbs.of torque Pipe sizes 14"&larger 125 ft. lbs. of torque NOTE: For test and working pressure above 250 PSI bolts must be tightened to 150-170 ft.lbs.of torque.(Contact JCM for proper application.) On Thin Wall, PVC (SDR21,26),and Flexible Pipe 50-55 ft. lbs.minimum HDPE SDR11,SDR17 - 6" -12" 60 ft. lbs. minimum HDPE SDR11,SDR17 - 14"and Larger 90 ft. lbs. minimum Check inside of sleeve neck to make certain gasket is properly seated and not protruding where tapping cutter may damage it. Install tapping valve. JCM recommends adherence to the AWWA M-44 Manual for proper valve installation, support and trenching. Test assembly seals with water (per AWWA C-223) using test plug provided on sleeve or test connection on tapping machine. Test assembly seals using test plug provided on sleeve or test connection on tapping machine. Note: No more than 10% above line pressure on HDPE or maximum pipe working pressure rating. When assured that all seals are tight and test is completed, re-check bolt torques after 15 minutes and proceed with tapping operation. Note: Size on size tapping cutter must not be larger than recommended by pipe manufacturer.Also,tapping operation must not force the pipe away from the gasket seal. INT412-1205 JCM Industries, Inc./ P. 0. Box 1220/ Nash,TX 75569-1220 JCM Recommendations For installation Of Fittings With Stainless Steel Bolts And Nuts This JCM Quality Fitting is equipped with 18-8 stainless steel bolts and nuts for superior corrosion resistance. It is the nature of stainless steel fasteners to gall and freeze if not properly handled. This undesirable characteristic is due to the inherent properties of the stainless material.The galling and freezing action is often triggered by the presence of metal chips, burrs and grains of sand on the threads of the bolts and nuts. Extra care has been taken by JCM prior to assembly and packing of this fitting to assure a trouble-free installation. 1. The nuts and bolts are made from material of different hardness so that they have different strengths. 2. The nuts are coated with a special (antiseize)coating. 3. Each nut is assembled by hand to be sure that it went on the bolt freely. 4. The bolts and nuts are handled carefully to avoid damage to the threads. 5. The bolts and nuts are made to exacting specifications to assure that the correct material is used and that the thread form is correct. However, it must be pointed out that during field installation, the threads MUST BE KEPT CLEAN AND FREE FROM NICKS. When a mild steel or bronze bolt Is used, the low ultimate strength of the material allows the nut to tear itself free. Not so with 18-8 Stainless Steel. The ultimate strength of the material is so great, that it increases rapidly with cold work. However,once foreign matter such as a grain of sand wedges the threads,or the thread form is altered by over-torquing,the nuts cannot be removed. The specially coated nuts supplied by JCM help to eliminate the galling caused by overtorquing, but the bolts must be kept clean and not pitched or thrown Into the tool bucket during installation. Should additional lubrication be required,a Molybdenum-Base lubricant Is recommended. NOTE: Installation of this fitting with a pneumatic wrench may cause seizure of the nut.A JCM 901 Master Wrench or JCM 905 Torque Wrench with Deep Socket Is recommended. INTSSB-011306 JCM industries, Inc./P. O. Box 1220/Nash, TX 75569-1220 JCM 412 Fabricated Steel Tapping Sleeves Built-in benefits make these heavy fabricated steel sleeves increasingly popular for making larger taps on all types of pipe. By placing the design emphasis on eliminating problems inherent with older pipe and field installations, JCM 412 Tapping Sleeves have taken the complexity out of tapping larger pipe. Built In range assures proper fit on more than one Alignment recess for aligning Corrosion resistant, high class of pipe-reducing inventory requirements and sleeve and tapping v hie. strength low alloy bolts and the chance of not having the right size sleeve. nuts. Optional Stainless Steel. Ease of assembly eliminates extra equipment,time Test Plug 3/4'NPT(stainless and specially trained personnel. steel in the Epoxy Coated x; tapping sleeve). Ready availability means taps can be made with- out long delays-even taps on special sizes of pipe- -, or services requiring high pressure flanges. ,u., Direct reinforcement of the pipe by the sleeve eliminates flexing or deflection of pipe opposite the �, tap. Less weight than heavy cast iron sleeves , ,, reduces the load on the pipe. `$ Most Important,JCM 412 Tapping Sleeves assure Broad cross section gasket set Heavy steel sleeve a safe dependable tap. A large gasket cross sec- in retaining cavity. with built-in range rein- tion provides a positive initial seal which increases forcespipe-eliminates with increases in line pressure. deflection possibility. MATERIAL SPECIFICATIONS-JCM 412 FABRICATED TAPPING SLEEVE BODY: ASTM 283 Grade C or ASTM A-36 Steel. BOLTS: Corrosion Resistant,high strength low alloy(AWWA C-111,ANSI A21.11). Optional Stainless Steel 18-8 Type 304. FLANGE: AVWVA C207 Class D,ANSI 150Ib.Drilling, recessed for tapping valve MSS-SP60.Other flanges and out- lets available upon request. GASKET: Compounded for use with water,salt solutions,mild acids and bases. FINISH: Heavy coat of corrosion resistant metal primer.Optional Fusion Epoxy Coating available. SERVICE RATING: 4'to 12'Outlets: 175 PSI. Higher service rating available for specific applications and sizes. 412 TAPPING SLEEVE DIMENSIONS li C 3 12 5 4-1/32 3-1/2 0® y_, 4 12 5 5-1/32 4-1/2 1101m GASKET 6 12 5 7-1132 '6-1/2 KEEN 8 16 5-1/8 9-1/32 8-1/8 pin 2„....._ ..a. 10 20 5-1/2 11-1/16 10-1/4 10 r E I tl!! i i I / 1 ® 12 24 5-3/4 13-1/16 12-1/4 main '11�; s}I' For outlets 14'and larger the manufacturer of the tapping valve must be 111111 .^i J!, specified to assure proper alignment recess dimension. l Size on size tapping sleeve requires 112'undersize cutter to assure proper cutter clearance and complete severance of the coupon. I 'On nominal pipe size 7.45 and smaNer dimension D Is 6-1/8'. F- A I HOI TS+ For AN Stainless Steel,see JCM 432 and 452 All Stainless Steel Tapping �-F Sleeve. JCM 405 Coated Specifications JCM 405 Coated Wide Body Service Saddle Service Saddles for pipe sizes 2" through 12" shall have a wrap around design with a ductile iron body, fusion plastic coated. The coating thickness shall be a minimum of 12 mils with a dielectric strength of over 12,000 volts. The gasket shall be a broad pressure activated design, molded of virgin rubber and bonded into a cavity in the saddle body, which provides internal as well as external gasket retention. The strap, bolts, nuts and washers shall be 18-8 stainless steel with all welds passivated for resistance to corrosion. The strap width shall be 2"to provide a wide stance on the pipe. Service saddles shall be JCM 405 or approved equal. JCM 400 Series Service Saddles are ANSI/NSF Standard 61 Certified. JCM Industries, Inc./P. 0. Box 1220/Nash, TX 75569-1220 JCM 405 Coated d Wide Body fications Service Saddle lilIC JCM 405 Coated Wide Body Service Saddle JCM Coated Saddles are constructed of ductile iron with a high density fusion plastic coating and have 18-8 Type 304 Stainless Steel straps, nuts and washers for high corrosion resistance. These saddles meet or exceed AWWA C-800 standards for service line fittings. BODY CASTING: Wrap around design of Ductile Iron, ASTM A-536. Body has a gasket cav- ity, which provides internal as well as external gasket retention. GASKET: Molded virgin rubber with a pressure activated hydro mechanical design. Gasket is bonded into a cavity for internal and external retention. Gasket suitable for water, salt solutions, mild acids, bases, and sewage. STRAP: Stainless steel, 18-8 Type 304, the strap is equal to or greater than the internal diameter of the gasket to provide for proper pipe support and gas- ket loading. Strap is 14 gauge stainless steel. Strap is passivated for corro- sion resistance. BOLTS, NUTS WASHERS: Stainless steel, 18-8 Type 304, passivated for corrosion resistance. Coated with antiseize compound to reduce friction and galling. COATING: Casting is coated with fusion bonded high density blue plastic, 12 mils min- imum thickness, with a dielectric strength of over 12,000 volts. Water absorption less than .20% (less than nylon) prevents undercutting and blis- tering. PRESSURE RATING: Working pressure is 250 PSI hydrostatic. Contact factory if higher working pressure is required. SIZES: See catalog. JCM Industries, Inc./P. 0. Box 1220/Nash, TX 75569-1220 1s .a a a zM # 7a g f a jgr v r�r, nO t i s I —�� • p: ?. a„01:w2 7.W 14: 3 i .tA i li i r4. , , :so : S . . 4 , ,. Ii ii l ll '”Corporation Stops - (F600-x style) AWWA/CC TAPER THREAD INLET BY FLARE COPPER OUTLET AWWA/CC Threads Solid one piece tee-head and key Flare Copper Nut — "S .' ,.' A93010q f, ., - Inlet fiEll — Outlet 9„„.7,40,4,45070.rorproffigr.,,,........ 09,004V 1 4 Length > VALVE SIZE INLET siza OUTLET SIZE VALVE BODY OUTLET APPROX. PART d SUBMITTED LENGTH THREADS 1Mr.LBS NUMaER Fra(s) 1/2• 1/2" 1/2' 3-1/8" 1/2"Flare Copper .8 F600-1 58' 5/8' 5/8" 3-9/16" 5/8"Flare Copper 1.3 F600-2 . 5/8" 5/8" 3/4" 3-9/16" 3/4"Flare Copper 1.5 F600-23 314" 3/4" 314" 3-15116" 3/4"Flare Copper 1.8 F600.3 3/4" 3/4" 1" 4" 1"Flare Copper 2.0 F600-34 1" 1" 1" 4-9/16" 1"Flare Copper 2.9 F600-4 1" 1" 1-1/4" 4-5/8" 1-1/4"Flare Copper 3.5 F600-45 FEATURES • All brass conforms to AWWA Standard C800 (ASTM B-62, UNS NO C83600 -85-5-5-5) • Body design provides larger, more rugged wrench flats for proper installation. • Meets 100 PSI working pressure requirement of AWWA Standard C800. The Ford Meter Box Company considers the Information In this submittal form to be correct at the time of publication. Item and option availability, including specifications,are subject to change without notice. Please verify that your product Information is current. The Ford Meter Box Company, Inc. Submitted By: F OR 0 P.O. Box 443,Wabash, Indiana 16S.A 46992-0443 1' Phone:260-583-3171 / Fax:800-826-3487 Overseas Fax:260-563-0167 http://www.fordmeterbox.com 06/05/00 I .y "^t'' +.r a: .v. r ,� . 3++y nab i n w rk . . -. Pit:41#511V-Nri:1A-4-tiik ;',I.F.41:t Ian Flare Copper Ell Coupling - (L28-xx style) == FLARE COPPER TO MALE IRON PIPE THREAD Flare Copper Nut v r r•rYd �.t 4rNei '/ 'lips I-. �6 Flare Copper I A. A f-• �,$ 111 0 Height e 0 !A, f IF 13 2, Male Iron ke. M!P Pipe Thread Size At Length > DESCRIPTION LENGTH HEIGHT APPROX. PART ✓Sueirrrao FLARE COPPER MALE IRON PIPE WT.Las NUMBER Frogs) 1/2" 1/2" 1-3/4" 2-3/8" .6 L28-11 3/4" 3/4" 1-1/2" 2" .9 L28-33 3/4" 1" 1-1/2" 2.5/16" 1.0 •L28-34-AWT 1" 3/4" 1-3/4" 1-13/16" 1.2 128-43 --- 1' 1" 1-7/8" 2-1/2" 1.4 L28-44 1-1/2" 1-1/2" 2-112" 2-1/2" 3.2 L28-66 2" 2" 3-3/8" 2-7/8" 5.8 L28-77 •Note:This Item is manufactured from two castings assembled watertight. FEATURES • All brass conforms to AWWA Standard C800 (ASTM B-62, UNS NO C83600- 85-5-5-5) The Ford Meter Box Company considers the information In this submittal form to be correct at the time of publication. Item and option availability, Including specifications,are subject to change without notice. Please verify that your product information is current. The Ford Meter Box Company, Inc. Submitted By: P.O.Box 2 60-56W3-a3b17s1 h,/InFaxian:a 8 00U.-S8.26.-43469892-0443 Overseas Fax:280-563-0187 httpJ/wwwfordmeterbox.com 08/14/00 Ball Valve Curb Stop - (B11 xxx style) 1111 FEMALE IRON PIPE THREAD INLET BY FEMALE IRON PIPE THREAD OUTLET Solid one piece tee-head and stem Cb A restraining ring locks the stem into Sturdy stops allow 90•motion and I the body va ' are enclosed and protected. y�, Molded Buna-NI rubber ree EPDM 0-rings in the stem : . �M ' " seats support the ball. Female Iron Pipe Thread �, Female Iron Pipe Thread 1-1 11111M1111►rM, Inlet ',�— Outlet �/ ��lil■r Optional Padlock Wing for .¢! locking valve in dosed position �� Spherical fluorocarbon-coated Length > brass bat. VALVE Size INLET SIZE OUTLET SIZE LENGTH APPROx Prom ./Suakin-me Wr.Las NUMBER 1Tnhts) 3/4" 3/4" 3/4" 3-3/8" 1.8 V BI1-333 3/4" 1" 3/4" 3-9/16" 2.0 V B11-343 3/4" 1" _ 1" 3-11/16" 2.1 V 611-344 3/4" 1" 1" 4-1/2" 2.3 •BL11-344 -4.5 ---• 1" 1" 1" 3-13/16" 2.5 V 811-444 Ut..•1" 1-1/4" 1" 4-3/16" 2.9 V 811-454 1" 1-1/4" 1-1/4" 4-7/16" 3.1 V B11-455 1-1/4" 1-1/4" 1-1/4" 4-1/4" 4.7 VV B11-555 LXl 1-1/4" 1-1/2" 1-1/2" 4-1/2" 5.3 IV 811-566 APIMOMM 1-1/2' 1-1/2" 1-1/2" 4-3/4" 7.1 VI 811-666 1-1/2' 2' 1-1/2" 5" 6.4 VV B11-676 1-1/2" 2" 2" 5-114" 8.0 IV 811-677 2" 2" 2" 5-3/8" 8.4 VI 811-777 2" 2" 2-1/2" 5-3/4" 10.5 811-778 2" 2-1/2" 2-1/2" 6-1/8" 11.1 811-788 •UL Classified to ANSI/NSF Standard 61. VI Add"K"to end of catalog number for item to be UL classified to ANSI/NSF Standard 61. FEATURES • All brass conforms to AW WA Standard C800(ASTM B-62 and ASTM B-584, UNS NO C83600-85-5-5-5) • Valve is non-directional and is watertight with flow in either direction. • Ends are integral or secured with adhesive to prevent unintentional disassembly. • Hole for attaching curb box rod or handle is provided in tee-head. • 300 PSI working pressure. "'Optional Padlock Wing for locking valve in dosed position.Add "W" to part number. ✓Optional full 360°tee-head rotation.Add "R"to part number. The Ford Meter Box Company considers the Information in this submittal form to be correct at the time of publication. Item and option availability, including specifications,are subject to change without notice. Please verify that your product information is current. - The Ford Meter Box Company, Inc. Submitted By: F O R p P.O.Box 443,Wabash, Indiana U.S.A.46992-0443 Phone:260-563-3171 / Fax:800-826-3487 Overseas Fax:260-563-0167 http://www.fordmeterbox.com 12/23/03 PMS BC SERIES B I. 1 ----- A—.1 / C % W3/8'mI /„„ wommerroor 3 J/7' E I „r--------D a J ( 1/7' ^• �y i REF NO. DIM.A DIM. B DIM.0 DIM. D DIM. E WEIGHT 1015-12 10-1/4" 15-1/2" 12" 15-1/2" 20-3/4" 14 LBS 260 mm 260 mm 305 mm 394 mm 527 mm 6kg 1015-18 10-1/4" 15-1/2" 18" 15-1/2" 20-3/4" 22 LBS 260 mm 260 mm 457 mm 394 mm 527 mm 10kg 1015-24 10-1/4" 15-1/2" 24" 15-1/2" 20-3/4" 27 LBS 260 mm 260 mm 610 mm 394 mm 527 mm 12kg 1118-12 11-1/4" 18-1/8" 12" 16-3/4" 23-1/8" 14 LBS ....� 286 mm 460 mm 305 mm 425 mm 587 mm 6kg 1118-26 11-1/4" 18-1/8" 26" 16-3(4" 23-1/8" 30 LBS 286 mm 460 mm 660 mm 425 mm 587 mm 17kg 1416-12 14-1/2" 16-1/2" 12" 17" 17-1/2" 14 LBS 368 mm 419 mm 305 mm 432 mm 445 mm 6kg 1324-12 13-3/4" 23-3/16" 12" 19" 27-5/8" 18 LBS 349 mm 589 mm 305 mm 483 mm 702 mm 8kg 58 PMS BCF SERIES ,h r _8 - _...____A I d i j . ea j 0 1 % ; i E • 1 L—D-- .j .3 5/8" iSeern m 1 :'; 5 ti ti- REF NO DIM.A DIM. B DIM. C DIM.D DIM.E WEIGHT ,3 1118-12 11-1/4" 18-1/8" 12" 10-1/8" 17-3/4" 14 LBS 286 mm 460 mm 305 mm 257 mm 451 mm 6kg 1118-18 11-1/4" 18-1/8" 18" 10-1/8" 17-3/4" 20 LBS . 286 mm 460 mm 457 mm 257 mm 451 mm 9kg $. 1324-12 13-3/4" 24-3/16" 12" 12-1/8" 24-1/2" 17 LBS 349 mm 614 mm 305 mm 308 mm 622 mm 8kg °' 1324-18 13-3/4" 24-3/16" 18" 12-118" 24-1/2" 25 LBS k:,,- 349 mm 614 mm 457 mm 308 mm 622 mm 11kg 1416-12 14-1/2" 16-1/2" 12" 13-1/2" 14-1/2" 15 LBS 369 mm 419 mm 305 mm 343 mm 368 mm 7kg 1527-12 15-3/4" 26-7/8" 12" 13-1/2" 24-7/8" 22 LBS ---4 400 mm 683 mm 305 mm 343 mm 632 mm 10kg q , 1527-18 15-3/4" 26-7/8" 18" 13-1/2" 24-7/8" 24 LBS 400 mm 683 mm 457 mm 343 mm 632 mm 11kg 1730-12 17-5/8" 30-1/2" 12" 16" 28-3/4" 22 LBS 448 mm 775 mm 305 mm 406 mm 730 mm 10kg 1730-18 17-5/8" 30-1/2" 18" 16" 28-3/4" 22 LBS 448 mm 775 mm 457 mm 406 mm 730 mm 10kg 59 of READER LID SERIES 7 1/2" [191mm >'1'1'1�l'/:1;1`I;1.1.�;1:1�'1`I'1`I'1;1'1' /• V VT::""∎ imp'\ 11 '1 4 1/2" X1111 { ►.ANrna111111 X111 11 (1 14mm] X1111 �C-�11 r;m�1/11+11 I �I�1 A X04 ,0A#ACT A1� V) `111 /etelti�i�i!i!s°i!a!i!ii!i 14.04' itWi1 Ic1. -B ILLUSTRATED WITH READER LID "' AVAILABLE WITH: READER HOLE OR AS SOLID COVER REF. NO. DIM.A DIM.B DIM. C WEIGHT 1015 10-1/8" 15-1/8" 1-3/4" 17 LBS 260 mm 457 mm 45 mm 8kg 1015-R 10-1/8" 18" 1-3/4" 17 LBS _w/reader 260 mm 457 mm 45 mm 8kg 1118 11-1/8" 18" 1-3/4" 23 LBS 283 mm 457 mm 45 mm 10kg 1118-R 11-1/8" 18" 1-3/4" 22 LBS . w/reader 283 mm 457 mm 45 mm 10kg .. 1324 13-3/4" 23-11/64" 1-3/4" 37 LBS 349 mm 589 mm 45 mm 17kg 1324-R 13-3/4" 23-11/64" 1-3/4" 33 LBS w/reader 349 mm 589 mm 45 mm 15kg 1527 15-11/64" 26-3/4" 1-3/4" 43 LBS 385 mm 679 mm 45 mm 20kg 1527-R 15-11/64" 26-3/4" 1-3/4" 44 LBS w/reader 385 mm 679 mm 45 mm 20kg 1730 17-1/2" 30-3/8" 2" 68 LBS 445 mm 772 mm 51 mm 31kg — 1730-R 17-1./2" 30-3/8" 2" 58 LBS w/reader 445 mm 772 mm 51 mm 26kg . 60 } I « spoT V S-H,k-f?' —_ 14410,?Ow- 1 INlimit411 il 1110jA 41111111=011111 .1.191.. . it ji______:___ILI im_r 3: ,1 k .3121 4 # 300-24 LID 134 lbs. # VM 42 LID 130 lbs. RING 170 lbs. RING 160 lbs. Manhole Ring & Cover SET 304 lbs. Manhole Ring & Cover SET 290 lbs. 7/T-4r17---..77\'\ \ ...4 ' * * • %.• ...... •� ( • ) ; mfrs L1 A�G�4 .4�. . 4 4 \V�� /.f ® SEWER //- A ,,■■e) !4000000 .4•7.• * 000000 Allmiollr i \t1141.111.031310.4.1.,....- '01'1°1 1 I= f -30 \ :11 ... pi # 280-24 R LID 134 lbs. # 300-24 P LID 135 lbs. RING 153 lbs. RING 140 lbs. Top Flange Manhole SET 287 lbs. Water-tight Manhole SET 275 lbs. 1 ,t. . 44‹ .<017° ). <:::e: b +`►Z+.r'•f ► `+x•00:4��+��lrr •i iL.....-.,„iiii•oi-—— J I , , -,-----i l � ____L V R M Series Reversible Ring & Solid Cover Pattern Lid Ring A B Weight C 0 H I Weight Set Wt. VRM 18 19 1/4 _ 1 65 lbs 18 1/4 26 1/4 5 21 1/4 140 lbs 205 lbs VRM 20 22 1 90 lbs 20 28 5 23 3/4 145 lbs _ 235 lbs I VRM 22 23 1/8 1 110 lbs 22 28 1/2 5 1/2 25 1/4 175 lbs 285 lbs VRM 24 25 5/8 1 125 lbs 24 32 5 27 3/8 185 lbs 310 lbs * , VRM 30 32 1 1/2 210 lbs 30 3/8 40 1/4 5 33 3/4 245 lbs 455 lbs VRM 36 38 1/8 2 200 lbs 36 46 6 40 1/4 360 lbs 560 lbs VRM 48 49 7/8 2 .585 lbs 47 7/8 57 1/4 6 52 365 lbs 950 lbs V R M Series Reversible Ring & Grate Pattern Grate Ring A B Weight C D H I Weight Set Wt. VRM 18 19 1/4 1 50 lbs 18 1/4 26 1/4 5 21 1/4 140 lbs 190 lbs VRM 20 22 1 65 lbs 20 28 5 23 3/4 145 lbs 210 lbs VRM 22 23 1/8 1 120 lbs 22 28 1/2 5 1/2 25 1/4 175 lbs 295 lbs VRM 24 25 5/8 1 145 lbs 24 32 5 27 3/8 185 lbs 330 lbs VRM 30 32 1 1/2 190 lbs 1 30 3/8 40 1/4 5 33 3/4 245 lbs L 435 lbs VRM 36 38 1/2 2 365 lbs 36 46 6 40 1/4 360 lbs 725 lbs YRM 48 49 7/8 ( 2 r 585 lbs 47 7/8 57 1/4 6 52 365 lbs 950 lbs 39 PAMREX 32 Inch Ventilated Manhole Cover and Frame Manhole(Ventilated)cover and frame shall be called PAMREX or approved equal.Covers and frames shall be manufactured from Ductile Iron.Covers shall be dually hinged and incorporate and 90-degree blocking system to prevent accidental closure and come complete with hinge infiltration plugs.Covers shall be one man operable using standard tools and shall be capable of withstanding a test load of 120,000 lbs.Frames shall be circular,incorporate a seating ring and be available In a 32 inch clear opening.The frame depth shall not exceed 5 inches,and the flange shall incorporate bedding slots and bolt holes.The ventilation area shall be 18 square inches.All components shall be black coated. Frame weight: 107 lbs.Cover weight: 158 lbs.Total weight:266 lbs.PAMREX is available from Jim Cox Sales,inc. (800)838-7377 PAMREX 32" Round Frame Safety Ventilated R „ • R QpifilnaldLeekkirSYStaili � i l -1 apt L ..* a , t"L` shapea?laate GWalA:tiling*Yea MVP Ventilation Area=18 Square Inches Dimension{inohHee). � tlefer.esee 40 32 5 4th 266 158 CDPA8OFF Pamnx 32"VenIHatice Specification Sheet \��.q '` A # 1001 \ •'-'' _ \ Utility Frame & Cover COVER 200 1 bs. FRAME 150 lbs. SET 350 1 bs. 2 is ACE-3 38 44i F.---22 •23 _L { r 'i s ; 1,,30 f l k'. _,. ,. 7 yz- , • `/ �� =" ` -- 4—:4 a� �F , --. Ilit, I A } # 339 Sanitary Cleanout Boot ITBASE 92 lbs. 8 lbs. L� �_r�� rile SET 100 lbs. • "........„ T r_74._____/ `{ ,,' 1 •0 0 10 i 1s�, 28 1 k t_ z• ii # 404 (`- A. . ij Lateral Cleanout II With Gasket, two Bolts A BASE 11 lbs. • 11 LID 4 lbs. SET 15 lbs. NI 1 T il 77. 0 82 4 I W z N--9z 1 i' ::.• . :'s • 45 . .0101 101111ZaWilip ! Ale. 1�'�:4: 111.... ; wilmvx,ommm;w4g; • ,:„....,,,,„,. ....._ ............ ______ prampilim,-- ‘ • „......._ %,11.1 iiew. 1 J mi _1 Lei_ I _ !o 1 , .,4 4 # 103 LID 58 lbs. # 125-24, A LID 57 lbs. RING 18 lbs. RING 73 lbs, Inlet Ring & Cover SET 76 lbs. Inlet Ring & Cover SET 130 lbs, ?ifljtf�'��t7�;�ti?ifij�i+tt�L�}i:�;ENt�r,r jj,' 'w ;., �..d, •. j1 iv ti ztri pool-Co -... . . , . . OW .. a► %:1!!!!!!!!:"/am . 1 -rJ up 1 � I \ \Q 0 6. I „...... b I 4 • # 180-18 LID 75 lbs. #' 190-18-2 LID 67 lbs. RING 95 lbs. RING 112 lbs. Inlet Ring & Cover SET 170 lbs. Inlet Ring & Cover SET 179 lbs,. "TX DOT" Logo Available 12 Series r ,:. .. . r ..' �,. :: ,_,,,, - i,e� o t s ou I e OS Q ''\011,„ i irriNe _. ;3 Plastic Trends S supplies the SDR 35 r { r PVC Slim "' ewer Fittings • only fit1-ings with .Injection c 1� $1i 9 in es,4" - 12" Trip le Certification (Fabricated siaeslp -36 are ovallqble) listing Features • 4"-b"reducing branches on 8", 10"and 12"fittings have a minimum CI) N e). wall thickness of SDR 18: . ••Pxte ded.Pre-Alignment Entrance. ',,i'a `Piece Injection Molded. - •e-Gasket. •0 ii ata it-- -''.Ranch Intersections. ,. ,,,,",,•••,,,,' '4PrTIPtia-/.. ."'".--.. ''-- *• Hee y Put $inpp rtat eh Intersections. t • *„10titpi,ledT1?dg;es tp rt £less Points. 4 �It�t�orig 4 a . � wd 1: gs a Winded for non-pressure drainage of sewage and "`_ fig �� ' . p , x,��. y,�'h'' ,' ' 1 fads,r-',,, '� t &� `� ;+ next 3:of strength and quality in gasketed sewer �� ' 1 a combfne.:thre: . `-nch and development,optimizing the best • of n Cgy an- •non- e,4$* ' ` 9: ings in th dustry with triple certification listing_ They • are was la NS UPC and CSA to meet specifications defined �t Y in AS1r !�` and �.A 8182.2 where applicable. -'''''''I''-`''''' - '+�°FYF. r ,; A one-piece Integral b*ti,#%an clad pre alignment entrance aids in proper alignrtlent pf f , " dltion to scientifically formulated resins,square pipe stops rest while extra heavy support is provided under the Our branch intersections are reinforced against pipe atop at bra 95 added strength.1.7 stress and breakage to a degree never before r=r available in a PVC sewer fitting. This means Setting;.The Standard the weakest point of competitors'.• As the only manufacturer to ofe :eri?complete new line of innovative gasketed tooling, another strong point in Plastic„,, tic Trends sets the standarc*fotPVC fittings produced in the industry. STIT" ;� ` ' ‘ ed sewer fittings represent thee latest evolution in PTI's continuous effort to ,14.' R � � "'She moat technofo icalty advan ed fittings available. If you specify,distribute or aske#ed sewer ftttings4 C rriand the most advanced frttings available,STIT" s • .s Y , -1'-",:t..-,'4'-,-‘ ,, rations on the opposite▪side of this sheet. Form#0280 Rev,2/06 .at'�' / ,apt ,.: SDR 35 Configurations Available is PVC STITm Gasketed ' lip 1 . Sewer Fittings 3. . Injection Molded In Sizes 4"- 12" ` Fobricaled in Sizes 15"••36" TEE TEE TEE W/DWV BRANCH SANITARY TEE GxGxG GxGxG GxGxDWV H GxGxG Short Form Specifications III P r 4"through 12"injection molded gasketed SDR 35 sewer fittings shall WYE WYE VW BRANCH be manufactured in accordance with GxGxG '� GxSxG GxGx01WVH ASTM D 3034,ASTM i 1334,and CSA ' .19 8182.2.They shall be injection molded from virgin PVC compound having a IP IP cell classification of 12454 or 13343 In accordance with,and certified by the COMBO WYE&1/8 BEND DOUBLE WYE DOUBLE WYE 2-WAY CLEAN OUT National Sanitation Foundation(NSF), GxGxG GiGxGxG GxSxGxG GxGxG to meet ASTM D 1784.Gaskets shall be manufactured in accordance with ASTM F 477 or ASTM F 913.Gaskets shall be firmly seated in fitting In order 6 a to ensure proper installation and to prevent dislocation or misalignment 2-WAYCLEANour WW/) CAP SPIGOTPUJG TENWORARYPUIG during system assembly..Gasket joints GxGxDWVG G S 5 must comply with ASTM D 3212 Internal Pressure Test(exfiltration)and Vacuum Test(infiltration)at 5 degrees of gasket 0 joint deflection. Where available,reducing branches on REPAIR COUPLING STOP`t OUPLING CONCENTRIC INC.COUPUNG ECCENTRICINC.COUPUNG injection molded 8",10",and 12"tees, GxG GxG GxG GA wyes,and tee-wyes shall be minimum DR1 8 well thickness in the reducing III branch body and reducing branch hub III Ili below the gasket race. Gasketed SDR 35 sewer fittings shall CONCENTRIC INC.BUSHING ECCENTRIC.INC.BUSHING AArSAAI'ER DAN ADAPTER SLEEVE be certified by the National Sanitation . 54 SxG SWRSxDINV0 D NSxSWRG Foundation(NSF)and,in applicable configurations,by the International 410 Association Of Plumbing And Municipal 0 Officials(lAPMO)to Meet ASTM D SO . 3034,and by the Canadian Standards Association(CSA)to meet CSA 8182.2. RISERADAPTER PM/ADAPTER ADAPTER ADAPTER SxS SWRRXDVWG SWRSxSWRG SWRHxSWRG ® N x iip IS ill. a Triple Certified Listing SW ADAPTER DVWADAPTER DNNADAPTER ADAPTER 114 BEND SWRSxDWVG SWRSxDIANH SWRHx INN G SWRSitSWRH GxG p i PLASTIC TRENDS AO dB - Plastic Trends.Inc. 56400 Mound Rood Sheby 11up,MB 48316 1/4.BEND 1/4 BEND 1/4 BEND LONG 1/BBEND imam 586.781.2700•B00.232.5690 GxS Gxiti GxS GxG - Gx5 Fax:586.781.0888 www.piostictrends.com DI R n3/4 .. litif1/16 BEND t/16 BEND IN-UNE BACKWATER VALVE TERMINAL BACKWATER VALVE GxG Grow es GxG __ For additional configurations,list prices and dimensional drawings visit www.plastictrends.com Bulistrong® Detectable Warning Tapes Designed with a layer of foil encased between two layers of plastic, Bulistrong® detectable tapes consist of a nominal 5 mil (0.005") overall thickness construction with no oless than a 35 gauge 90.00035") solid aluminum foil core. The foil must be visible from both sides. No ink or printing extends to the edges of the tape. All printing is encased to avoid ink rub-off. Tape is specified and supplied in accordance with the APWA National Color Code. Test Data Property Met4 z,c 'a`atue Thickness ASTM D2103 5 m11 Tensile ASTM D882 22 lbs/in width Elongation ASTM D882 50%at break Printabilit ASTM D2578 >40 d nes/cm2 Detectable Tape Types Type Cole; Ariark -ng F Water Blue/Silver "Caution Water Line Below" y Sewer Green/Silver "Caution Sewer Line Below" Reclaimed Water Purple/Silver "Caution Reclaimed Water Line Below" Force Main Brown/Silver "Caution Force Main Below" Width/Length/Packaging Width Length Oty /Case 2" 1000' 6 per bx -� 3" 1000' 4 per bx 6" 1000' 2 per bx 12" 1000' 1 per bx 14 1%4 1`. ,',■ ,' IC: i1- :::4,7'' 1`-)- t'..:',.' 4' • x ' 7-'7'4.f.j.'" ,t.' •'4.` '..''''' - , 1.., 7,7,,-, .^,2.•.;.--..,-...-:::,(: ),-,' Vi- itc-, r,p, --r-,,-). • ", 4:C.',A, '7. 114 "jib `', ..•4 *--:... : -POLYWRAP (Polyethylene Encasement for Ductile Iron Pipe) All polywrap polywrap supplied by Standard Hardware , Inc. will meet or exceed the following specifics: AWWA C105 ASTM D1248-84 Thickness: 8 mil (tolerance +/- 10%) Material: Linear low Density, - Type I, Class C-Black, Grade E-1, Manufactured from 100% virgin resin. Colors & Clear = same specifications. Tensile Strength: 1200 PSI (8.3 MP) minimum Elongation: 300% minimum Dielectric Strength: (raw material) Volume resistivity ohm*cm=10 Dielectric Strength: (finished film) 800V/mil (31.5V/um) thickness minimum r ''''.01 .,-*Alre.r."4, •"—f• -'••=e .'•;1.-gxj(tvvarpwx r.,.., . ..-4,..w.' • .,!:1A9,94-3,92q.,IL PAR(WAY 4:6:05"4":75,ft9;., .r 7k ,.. .'‘.:..4 -' ''.7..' 11_:Zi:•i-.%.7).At. '3+4 ; i' .., . 5,1. ., '''1'4'4...- 4, 7 f: G N i' CW ITV STANDARD HARDWARE 413 PVC PIPE WRAP TAPE PHYSICAL PROPERTIES ETC. COLOR: BLACK WIDTH: 413-2", 413-4"& 413-6" LENGTH: 100FT. MIL THICKNESS: 10 MIL' TENSILE STRENGTH: 25 LBS/INCH ELONGATION AT BREAK: 200% ADHESION TO STEEL: 20 OZ/INCH ADHESION TO BACKING: 20 OZ/INCH DIELECTRIC STRENGTH: 1250 VOLTS/MIL MEETS OR EXCEEDS SPECIFICATION ASTM D-1000 ' �',�„�j y6, F pp _� `` t� F SL 4f k"r :t. .:.1. 0.V_ -n t . < ;,s. �,s��