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SS9901-SP040616 (3) MASTEC NORTH AMERICA- DALLAS DEFOREST FORCE MAIN COPPELL, TEXAS timer Inc Engineers No except:ci: (foci-actions noted 13 HFjected and nosubmit tr,f,f.ers.::specified !terns :ifia the design coacfacff pi . . Any actor C ., of the p:aris for:dimension:: whica ShEH ,1]1.'.-H 0'7 ‹L',-4 at the job site; ii-alpricafion pi of constructior. coordinat:oa f,2 !i other trades;and tbe sat!o actnc,„, wory TABLE OF CONTENTS I. GATE VALVES II. COMBINATION SEWAGE AIR RELEASE VALVE III. PRECAST MANHOLES IV. MANHOLE RINGS & COVERS V. MISC.-FLANGE BOLT & GASKET SETS, MEGALUGS 2 I. GATE VALVES 3 1 ELLER° 2360 SERIEST I RESILIENT WEDGE GATE VALVE �: MUELLER" 2-112"-12" Resilient'Wedge Gate Valve Features ❑ TWO ANTI-FRICTION ❑ TRIPLE 0-RING SEALS--- 1x'ASHERS--polymer washers _ ❑ 250 PS 1G MAXIMUM WORKING two above the trust collar;one below. Up,e_,,, (one above and one below the serves as dirt seal.Retain lubrication on thrust collar at5 00 s�ES Surpasses tested thrust collar)further reduce p rds by 25% (TiL/ M ANSI/AA 0 operating torque in both the and isolate it from waterway and outside contamira- 0509 - ra opening to closing oth th directions. don.Top two can be,replaced with valve fully Cogs standards pressure,2% 00 psig 200 nd under pressure. illy oven prig working pssure)e,400 psig hydrostatic pressure). ❑ STEM--, [ E - nac machined from forged =.: EXTENDED WEDGE GUIDES--- manganese bronze bar stock for strength molded as pan of the wedge,fit into where i*.is needed most,at the thrust collar, r guide channels in the valve body and maintain optimum wedge alignment ❑ WEDGE---cast iron,fully encapsulated in E with the stem throughout the wedge's molded rubber complying with ASTM 0 000. travel,preventing the disc from tilt- 0 ing downstream during operation. ❑ MUELLER'PRO-GARD''M FUSION ❑ GUIDE CAP BEARINGS-- EPDXY COATING--of nominal 6 trails iw��,t 't protective guide cap beaten made protects all interior and exterior exposed iron of a polymer bearing material snap protects and complies fully with AWWA over each rubber pr viding a bearing guide on the wedge,providing a genus ec 0 and is settified to NSF 61. - interface between the wedge guides and the body's interior guide ❑ MANUFACTURED AND TESTED---in r, channels,pudic drag both from wear, compliance with ANSI/AWWA C509 even after sure ands of e cles under Standard and is certified to ANSI/NSF 61. , sev.re pressure and flow conditions. Manufactured at facility with ISO 9001 � certification and UL 262,FM 1120J]130, ❑ SMOOTH,OVERSIZED FLOW ' WAY---all Mueller 2360 series RW Valves have a full,round,unobstructed ❑ El-DIRECTIONAL FLOW •flow way which accommodates full- sized shell cutters without interference -- _ and which provides superior flow characteristics.FLAT BOTTOM SURFACES allow all 2360 series valves to stand upright for east of handling and storage. ❑ TEN YEAR LIMITED WARRANTY—(see separate Mueller Warranty document for terms). MUELLER® 14"-24" Resilient Wedge Gate Valve Features ' ❑ DUCTILE IRON BODY&BONNET-- : with all interior and exterior exposed ❑ DOUBLE 0-RING SEALS-- surfaces protected by fusion epoxy coating. �� above thrust collar area. '' I Y ❑ EYEBOLTS--for greater FUSION EPDXY COATING--- convenience during handling_ protects s all interior and exterior exposed = ii iron surfaces. =� t! ❑ 250 PSIG MAXTZvIUM WORKING Complies fully with_AWWA C550. q+ Y{- ' PRESSURE--500 si '{4a static test ressure. p g t` 7} 3 4 F ❑ NON-RISING STEM--- _ ,, A ,;; made of stainless steel. _ TEN 1 YEAR LIMITED WARRANTY--(sec separate - i l Mueller Warranty document for ❑ SOFT SEATED WEDGE--made of ;1 11 • terms). Ductile Iron with EPDM elastomer seal. - -- ,gq,j ,, y= ❑ SMOOTH.OVERSEED rLOW ❑ FLAT BOTTOM SURFACES--- ° _ • WAY— all Mueller 2360 series RW allow all:2360 series valves to stand upright - Valves have a fvll,round,smooth, for ease of handling and storage. V-.-:' whichiattco accommodates L flow way m• .44 which accommodates lull-sized shalt "nb _ cutters without interference and �` _ which provides superior flow '= characteristics. 1 ■ (Mueller co.) 211`1211 MUELLER® A-2360 RESILIENT WEDGE REV.4-9S GATE VALVE WITH FL. x FL. ENDS =n_ ' / .log number - 0' ' / f 3a: .3-.4360-6 flanged ends � j/ ; 7, ❑ Sizes---2",2-1/2",3",4", 6", 8", 10", 12" % . ❑ Meets or exceeds all applicable requirements of ANSI/AWWA �Ri % C509 Standard and is certified to ANSI/NSF 61* ❑ Flanged end dimensions and drilling comply with ANSI B16.1, 0 x /%� ' class 125 �%' �/� � � arr/% /// ❑ Iron body with nominal 10 mils MUELLER®Pro-Gard Fusion /4 %/ ��P Epoxy Coated interior and exterior surfaces 4,M divr/� ////,�/,�� / 4fr ❑ Epoxy coating meets or exceeds all applicable requirements of X4444 / ", PP q G 444 j04 j��./ ,/ ANS-iAw WA C550 Standard and is certified to ANSliNSF 61 '/i/// ,� %.1 �4 4 El Iron wedge, symmetrical &fully encapsulated with molded rubber; //:;,.'4w, ` no exposed iron i / ' ' % ` $ f K ❑ Non-rising stem(NRS) ,g7 ❑ Triple O-ring seal stuffing box(2 upper& 1 lower 0-rings) '����� ❑ Handwheel(2" square wrench nut optional)---open left or open right ❑ 2"-12" sizes---250 psig (1723 kPa)maximum working pressure, ' _:._ 500 psig (3447 kPa)static test pressure A-2360-6 ❑ UL Listed,FM Approved:200 psig(1379 kPa)--2-1/2"-12" sizes *Approved for backflow prevention devices by USC(for 2-1/2"-10"sizes) Options See pages 10.68 and 10.69 for more information on Resilient Wedge Gate Valve options ❑ Position indicators ❑ Stainless steel fasteners:Type 304,Type 316 ❑ ASTM B98-C66100/H04 stem ❑ 2"square wrench nut Resilient wedge gate valve parts G200 i G-2°4 G-2°7 Catalog Description Material Material standard G-49 /0-21 Part No. / 0-201 —it ✓✓✓ G-16 c-2oa Bonnet Bolts&Nuts I Carbon Steel ASTM A307 Grade B,Zinc Plated =�1 G-41 1 Stuffng Box Bolts&Nuts Carbon Steel ASTM A307 Grade B,Zinc Plated "..-4,--.-e, ■& G-2°a 0-20 I Wr n c -rings ap Rubber n ASTM A3000 `�c-tm° =gm 0-200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B,Zinc Plated G-201 Stuffing Box Seal Rubber ASTM D2000 s c-ie _✓ 0-202 I Wrench Nut Cast Iron ASTM A126 CL.B 0-203 Stem Bronze ASTM B138 ��\\� c-ztr G-204 I Hand Wheel(not shown) Cast Iron ASTM A126 CL.B °__' c-205 G-205 Stem Nut �� Bronze I ASTM Bbl � /f-- � c-2t2•• G-206 1 Guide Cap Bearings 1 Celcon //% r"----- /� `� 0-207 !Stuffing Box I Cast iron ASTM A126 CL.B I e I i/% y G-208 Anti-friction Washers(2) (Celcon G-p9 0.209 Wedge, Cast Iron* ASTM A126 CL.B ^ f c-20e Rubber Encapsulated II 0-210** Bonnet I Cast Iron ASTM A126 CL.B lr ' **I Bonnet 0-ring I Rubber 1 A STM 02000 I III I II i ,2"*j Body 1 Cast Iron 1 ASTM A126 CL.B ti ■ - II I t *Fully encapsulated in molded rubber with no iron exposed - `*Previous to 1999 these parts on 4"-12"valves were designed with a gasket instead of an 0-ring and with additional bolts(2"-3"sizes retain gasket design affecimg these parts)- Confirm the ty of seal when ordering a replacement gasket or 0-ring. Sh.P, F4(i-1 1fl '7 WID (—ID T\t'D TNT n TAT CmraY r.mT .- -n __,___.„_. 2"--12 MUELLER® A-2360 RESILIENT WEDGE t Mueller cm. . GATE VALVE DIMENSIONS - FL. x FL. ENDS Rev.s-oo .. _. :mo . - - i • E s - `i' . /1 aiiimimminip ga !,( M1, .ef is'. n Inc. P,.ers * Pig 1ne _C!i,4,-“;j•..- i _ ■ No o ccpt on i i.on Y\ n 0)DIT)7.,c,jc,ris noted IJ Iffini:,�.M- t`'�ej t�E'd t_ E 5111.i:3SUb-n;t U _.i_,,....o;-:'Bird items tJ (_'h-ck!ri cJ i "1 t:le .hJ n i; 4. .0 .ird \,\ r �: s<rs iF ia „ .. q,. . of c,, struction• coorc inati-Ci ct i;s v:',',-;67. . 'if1, of a;!other trades;and the sail ctcry ei iormai is'c!h work -.'7- 4° JaVOL)1 • R \ _ l luu /` � Y �J Dimensions ,..,iii Dimension* Nominal size I2" 12-1/2" 13 4" 16" 18" 110" • 112" rA 19.88 112.38 112.38 114.19 118.00 121.50 125.50 128.62 E 6.00 16.00 18.00 111.00 113.00 114.00 116.00 116.00 R 6.00 1 7.00 17.50 19.00 111.00 1 13.50 116.00 119.00 17.00 17.50 8.00 19.00 1 10.50 111.50 113.00 114.00 FP' 12.30 12.80 13.30 1 4.30 16.30 18.30 1 10.30 112.30 W(bolt circle diameter). 14.75 15.50 16.00 17.50 19.50 111.75 114.25 117.00 FM-,(number and size of holes) 4-3/4" 14-3/4" 14-3/4" 18-3/4" 18-7/8" 18-7/8" -112-1" 112-1" Turns to open 8 11 111 114 120.5 126.5 133 138.5 [Weight* 137 171 173 196 1 154 1 250 1400 1500 *All dimensions are in inches.All weights are in approximate pounds. --^yam^ .v_.,._. . _.__ _ II. COMBINATION SEWAGE AIR RELEASE VALVE 4 D-025 COMBINATION AIR VALVE FOR SEWAGE ® "SAAR" SHORT VERSION Guarantees complete separation of the liquid from the sealing mechanism by creating an air gap at the top of the valve. w The air gap is guaranteed even under extreme conditions,this is achieved by a conical body shape that maintains maximum distance between the liquid and the Sealing Mechanism;with minimum body length. OE Spring loaded joint between the stem and the upper float,to ensure that vibrations of the lower float will not unseal the automatic valve. Release of air will occur only after the accumulation of enough air. ® Funnel-shaped lower body ensures that the residue sewage matter will sink to the system and be carried away. it Self cleaning mechanism. includes A.R.! patent:Rolling Seal Mechanism Reliable operation reduces water hammer incidents. Dynamic design allows high velocity air discharge,exceeding 12 psi differential pressure;preventing premature closing. Lightweight,small dimensions,simple and reliable structure. All inner metal parts made of stainless steel SAE 316. The drainage outlet enables removal of excess fluids. Body made of Stainless Steel SAE 316 or Reinforced Nylon. Working pressure range:0.2- 10 bar.(3-150 psi) Available in 2"(50mm) ,3"(80mm),4°(100mm)-Threaded or Flanged. r _ Ordering 3I Upon ordering,please specify:model,size,working pressure, Pic threads/flanges standard and type of liquid. t%e ; G rE cn (�JJf r coorciiiir,:t0f1 of i tl the sa ufd;;io ry V :'i.7 r� f SY: 7 L' 1/oq litqzfjle A.R.' Flow Control Accessories PARTS LIST AND SPECIFICATION No. Part Material 1. Drainage Elbow Polypropylene 2. Seal Plug Assembly Reinforced Nylon+ E.P.D.M. • 3. Clamping Stem Reinforced Nylon 4. Float Foamed polypropyle 5. Body • Reinforced Nylon of 6. 0-Ring BUNA-N • i 7. Crown nut Stainless Steel SAE 316 B ;. 8. Stopper Acetal 9. Spring Stainless Steel SAE 316 10. Washer Stainless Steel SAE 316 11. Stem Stainless Steel SAE 316 12. Body Reinforced Nylon/Stainless St • 13. 0-Ring BUNA-N c 'i - ; 14. Clamp Stainless Steel SAE 316 /� rj q� i �"� - _ ! 15. Float Foamed polypropyle 1. A,,•:',./, • 16. Seal Fiber �,U � 17. Valve Brass ASTM A124 1 18 Base Reinforced Nylon/Stainless St( A DIMENSIONS AND WEIGHTS KINETIC AIR DISCHARGE CHART OUTFLOW INFLOW Weight Kg. Flow Nominal Size A B Nylon St.St. 2" -250 -150 -5 2"(50mm) 369 455 3.7 14 0.8 MIEN 3"(80mm) 369 455 3.8 15 •11111111 4"(100mm) 369 455 3.9 16 EEEE 0.4 MEN `m 1511111111 m 2.. E.2 o w o_ 0 50 150 250 350 Flow m3/h ORIFICE SIZE AREA mm2 AUTOMATIC AIR DISCHARGE CHART Automatic Orifice 12 Kinetic Orifice 804 -20 111111.11111111111 i 10 Threades:BSPT/NPT. :h■ Flanges are available in BS/ISO/ANSI standards. ° ��- 50 100 150 200 L- Flow m3/h D-020 COMBINATION AIR VALVE FOR SEWAGE - "SAAR" Guarantees complete separation of the liquid from the sealing mechanism by creating as air gap at the oo of the valve. II The air gas,guaranteed even under extreme conditions,is achived by a conical body shape that maintains maximum distance between the liquid and the Sealing Mechanism: while obtaining minimum body length. ▪ Spring loaded joint between the stem and the upper float,to ensure that s , vibrations of the lower float will not unseal the automatic valve. Release of air+.till occur only after the accumulation of enough air. E Funnel-shaped lower btrdy ensures tnat the residue sewage matter will sink to the system and be carried away. : ! Self cieaning mechanism. r Includes A.R.I paten:: Rolling Seal Mechanism. The v ve may be flushed through a:bale valve at the valve's lower part. Reliable operation reduces water harnnier.incidents: Dynamic;design allov:s nigh velocity air discharge,exceeding 0:8 bar differential pressure;preventing premature closing. Lightweight,small dimensions,simple;and reliable structure. All inrrer metal parts mad:of stainless steel; : The drainage outlet enables rerrova•l of excess.flJids. Standard metal body-baked polyester coating. 'available witn a Stainless Steel body or rilsan and enamel coatings.: Woria ,re sure range: 0.2-16 bar. (3-230 psi). : AVailabie in 2"(50rim)-E"(200mm). Ordering Upon ordering,please.specify:model,size;workin g pressure.:: threads/flanges standard and type of liquid... Flow Control Accessories PARTS LIST AND SPECIFICATION I / 1 : N g I No. Part Material E ,-.7L.:_7" . .)z7 1. Drainage Elbow Polypropylene a Q 2. Seal Plug Assembly Reinforced Nylon til• I �,_� 0 3. Float Foamed Polypropylene – 8 I 4. Clamping Stem Reinforced Nylon 0 5. Body Reinforced Nylon \ 10 6. Cover Steel DIN ST.37 7. 0-Ring BUNA-N B e 8. 0-Ring 13 BUNA-N e I 9. Crown Nut Stainless Steel SAE 316 j 10. Plastic Base Reinforced Nylon * 0 11. Stopper Acetal ' 12. Spring Stainless Steel SAE 316 ripoolool, 13. Washer Stainless Steel SAE 316 �N— 2 14. Bolt and Nut Galvanized Steel Chromate Plated " . 15. Stem Stainless Steel SAE 316 J ////��a 18 16. Float Stainless Steel SAE 316 ' 17. Ball Valve Brass ASTM A124/Polypropylene ,, 18. Body Steel DIN ST.37 A DIMENSIONS AND WEIGHTS KINETIC AIR DISCHARGE CHART OUTFLOW INFLOW Nominal Size A B Weight Kg. Flow 2" -250 -150 -5 0.8 MN 2"(50mm)Threaded 422 644 16.5 2"(50mm)Flanged 422 605 17.5 :� 3"(80mm) 422 605 18.5 MEM 0.4 M ■ 4"(100mm) 422 605 19.5 rt m 2„ 6".(150mm) 422 610 21.0 2 N N 8"(200mm) 422 610 24.0 D_ 0 50 150 250 350 Flow m3/h ORIFICE SIZE AREA mm2 AUTOMATIC AIR DISCHARGE CHART Automatic Orifice 12 Kinetic Orifice 804 20 I 1 I m 2 10 ' Threades:BSPT/NPT. 2 I I Flanges are available in BS/ISO/ANSI standards. 50 100 150 200 L Flow m,,3/h 4 III. PRECAST MANHOLE 5 r 'A' - REDUCING CONESI 24',32' & 48' �p� 'B' - RISER SECTIONS] 12',16',24',32',36' & 48' C i� DIE:, Openings Q M c DiskidE f�tilz,n p CJIIU.��1L5 'C' - BASES AS SPECIFIED 8' 2'-0' 8' (TIP.) 3 1/2' •ta• •. • CONCENTRIC CONE ILLUSTRATED -.� 11 ECCENTRIC CONE AVAILABLE Y r� JPS�^ k C ° I J I e ��,..,oll Y'.."`,Sal'?peR•�'A C 4'+arc Engineers a Planners .Project is No exception taken ..1 Make cc•....„tions noted 0 Rejected K. F e .,rid resubmit 0 A ° ;, 5 ',AR FOR AV VAL\) Submit .'oci.'ied;terns 'J Checking <,y,_, ir c nner>i cc ssno ,th the design • PROFILE GASKETS AT (41)11Cept1iOTS"c <:r;i ;_,, iih the • fnfJ! 11 _ _ Pi i;O . c y spec i,G r .t.�,;. s ns °. d TYPICAL LIFTING INS wTic. b - ai the job site; IN ALL RISER ANDr-&v` u s o. construction' �. CONE SECTIONS f ooi'di ,i i 101 i -� .1:---i, r i all Grier trades;and — tllv'sa:St_ ZC;?;f i;.;,.Jz`vi work jy• 2'-0" 'B' e a' (TIP.) a V.. Q a. e °hi a: J.4 • A INVERT CHANNEL - SHALL BE 'U'-SHAPEDI MIN. DEPTH e Q• - 3/4'PIPE DIA. & SLOPED e A °. MIN. OF 1' PER 1'-0'. • - WATER-TIGHT • v .° GASKETS 2 ALL ° e - ti La • • PIPE CONNECTIONS °e • 'C' ' v ti a a .°' :01 5' S' 4'-0' 4'-U' D,LTT® 011USTRAM©aq 4'-10' POP Shallow o C° la MANCl@1N . ®MLAR BASE Ma Rcreh,einq ®L LI ICRAL HOTESo p P.O. BOX 688 HOLES AS SPECIFIED - MAX, DIA. = 32' HEWRT, Tx. 76634 AVG. WEIGHT OF 24' DEPTH BASE V/B' INVERT PRODUCT: ❑ 0 — CONCRETE PRODUCTS INC. (254) 622-4000 = 4500# 1"' 4' I;I1; MANHI II — R7rl II A{� BASE EST. WEIGHT OF RISER AND CONE SECTIONS = 870#/VT, FT, CONCRETE 4.000 - 4.500 PSI - 28 DAY STRENGTH REINFORCEMENT: AVAILABLE WITH T-LOCK OR PVC MEETS OR EXCEEDS ASTM C-478-95 REQUIREMENTS STUDLINERS, SIZE DATE: DWG NO. REV JUNE 2001 4' rDMH 01 DWG. BY: DN ESHEET: 1 OF 1 IDWG. SAVED AS: I 4'TDMHPA inc,Engineers ' Planners ° Pct Maii:f'rs No exception taken t' ,715 Make i:Qrii;;,:,JYTS noted 0 I e ec ou: ,,•.a _., ?o r' u, mit • cir .,: :ipeciffed items 17 'A' - TYPICAL 4' LD,M.H. COMPONENTS '`" , ,- �_. with the design 'B' - 18',24'.36'.48',60' & 66' e •`'ith thee 'C' - TYPICAL BASES AS SPECIFIED °v; -,,�a in:;r ni r action ° ) D_t a a':, d j, rivy.rif- fabricao., } St uct:on' coOre,. _ o <' Gt:ie trades;and 4. the sat,'ac on,i „_r.. a, i:: _. .vork. .• 9Y:__ _ LATE: C=Iii TYPJ ';\ CONCENTRIC NE ILLUSTRATED ♦ ECCENTRIC CONE AVAILABLE • i'i.i' • 4A.i' ji i1:. -. d. t ii i ,A. Ai •. PROFILE GASKETS AT ALL 4'4 JOINTS va ♦II' ,. TYPICAL LIFTING INSERTS i' ' Ji• t IN ALL 4'I.D, RISER SECTIONS :n :�„ ,:d ° •/ AND CONES ♦ °• REFER TO ADAPTER SECTION i; .. d; ♦ FOR DETAILS ° - . d 'd •A i- 4'-O' TTOp p LLL1,lUt STRA4pOO G�J ,I, (TYP,)� • ` Bitsmga063 0-RING GASKETS AT ALL 6'0 JOINTS i] INVERT CHANNEL - SHALL 4 ` TYPICAL LIFTING ANCHORS BE 'U'-SHAPED} MIN. DEPTH $•\ IN ALL 6' I,D. RISER SECTIONS - 3/4-PIPE DIA. & SLOPE A BENCHES A MIN. OF 1' PER i 1'-0'. SEE ra 7'_2' 'i GENERAL 'C• NOTES ' • • 12' 7' 6'-0' GR, 60, #5 BAR, 8' D.C.EA, WAY 7'-2, GR. 60, #5 BAR, 12' O.C.EA, WAY GR, 60, #5 BAR, CONTINUOUS AROUND egr 0.D o MANGAOIN = G2 ©MLAR BASE OPENING e D APTER @LaLi�QH evoaD Rect Li einy ® p1JERAL HoTES° (. J P.O. BOX 6aa HEWRT,TX. 76634 WATFR-TIGHT GASKETS AT ALL PIPE ❑ ❑ _ ❑ CONCRETE PRODUCTS INC. (254) 666-400C CONNECTIONS, PRODUCT: �,/4, T T1 MAN-Inl — R�rl II BR R4,C� HOLES AS SPECIFIED - MAX. DIA. = 54'DIA, CONCRETE: 4.000 - 4.500 PSI - 28 DAY STRENGTH AVG. WEIGHT OF 24' DEPTH BASE W/8' INVERT = 10,600# - RISER WEIGHT = 1800#/VT.FT, REINFORCEMENT: MEETS OR EXCEEDS ASTM-C-478-95 REQUIREMENTS AVAILABLE WITH T-LOCK DR PVC STUDLINERS. SIZE DATE: DWG ND. REV JUNE 2001 ' 6'/4'-IDMH-05 DWG. BY: DN ISHEET: 1 OF 1 !DWG. SAVED AS: Hi-16-4 'A' - TYPICAL 4' LD,M.H. COMPONENTS 'B' - 18`,24',36',48',60' & 66' 'C' - TYPICAL BASES AS SPECIFIED *IhIO P ad]. Openinzyt Innt _Q6®@ccag DV Ira gibwAl ff 8' 2'-0' 8' (TYP.) .4. . : t . e (TYP.) \,. CONCENTRIC CONE ILLUSTRATED ECCENTRIC CONE AVAILABLE as a 1- •. bra a.- a •r PROFILE GASKETS AT ALL .4 1 a 4'6 JOINTS • !.n • a TYPICAL LIFTING INSERTS '1 • Ja• IN ALL 4'I,D, RISER SECTIONS ^ 4 AND CONES 'd ,•'. .:d o ° REFER TO ADAPTER SECTION _'1; `' /, L.�.: ; _ , .' `. 'YI; e a•. FOR DETAILS ° b P a. 4'—O' °TTO? �L�LMSTRAVD@Gr] • iz' + Ma Thole a. (TYP.) 'B' .4.4 GASKETS AT ALL °' 6'0 JOINTS INVERT CHANNEL - SHALL `- TYPICAL LIFTING ANCHORS a a BE 'U'-SHAPED MIN. DEPTH $.7 IN ALL 6' I.D. RISER SECTIONS ' ' — 3/4'PIPE DIA, E. SLOPE A BENCHES A MIN. OF I' PER •• . 1'-0'. SEE 7.i. 7'-2' ,a GENERAL 'C' NOTES '•. � 4,-0' ,.. ` '"e ,4,d d.d � ••'; ``: _ : 8'(TYP.) { i-, ..• ,„•;. .r.. I _17 .1 III _. ., 7 J 6'-0` GR, 60, #5 BAR, 8' D.C.EA, WAY 7'-2. GR. 60, #5 BAR, 12' D.C.EA. WAY ��pp////77 GR. 60, #5 BAR, CONTINUOUS AROUND VP E❑D❑ MANDa©IN . f E X BAS OPENING d WM Reciueiny D APTER �3Xgi 1101A — ( ][ RAL �`1 TES° P P.O. BOX 634 HEWffT,TX. 76634 WATER-TIGHT GASKETS AT ALL PIPE ❑ ..J ❑ — ❑ CONCRETE PRODUCTS INC. (254) 666-4000 -- 1,4.. 1PRODUCT: ,r. I . .... .I II II F — F X I F [V�F� RAC CONNECTIONS, I I WATER-TIGHT 1 HOLES AS SPECIFIED - MAX, DIA, = 54'DIA, CONCRETE AVG, WEIGHT OF 24' DEPTH BASE W/8' 4.000 4.500 PSI - 28 DAY STRENGTH INVERT = 10,600# - RISER WEIGHT = 1800#/VT,FT, REINFORCEMENT: MEETS DR EXCEEDS ASTM-C-478-55 REQUIREMENTS AVAILABLE WITH T-LOCK DR PVC STUDLINERS, SIZE DATE: DWG No. JUNE 2001 ' 6'/4'-IDMH-05A DWG. BY: DN ISHtE : 1 OF 1 IDWG. SAVED AS: MH6-4EB REV 1 d G d' d • • a •4 - .. • • a „ a . e e • d e• a 4 a .• A PLAN M �-- 24'I,D, 35'I,D, •d p. :a p. • D A 24' 35' e 36' 47' C 6' 6' • D 2',3',4' 4'&6' @Orl G; ©R A D 120HI® ❑ P.O. BOX 688 HEWITT,TX. 76634 �3GJC RAL 1 l®TESo ❑ ❑ _ ❑ CONCRETE PRODUCTS INC. (254) 666-4000 PRODUCT: LDNICKh i r iGRAIIF PINE; ROUGH—FORMED FINISH FOR MAX. QUALITY MORTAR ADHESION, CONCRETE: REINFORCEMENT IS 6 GAUGE WIRE ROLLED & REINFORCE CRET RAENT:4,000 — CENTERED FOR 24'0 RING, #4 BAR FOR (SEE GENERAL NOTES) JUNE 2001 35'0 RING, SIZE DATE: DWG NO. CGR-01 (REV DWG. BY: DN 4,500 PSI - 28 DAY STRENGTH 'SHEET: 1 OF 1 !DWG. SAVED AS: CORING . . P X . ., .. . _ . . , Our original PSX:POSITIVE SEAL pipe to manhole flexible connector system. PSX is available for 8" and larger holes to seal the most commonly used pipe types and sizes. PSX Advantages: • In Most Cases Fully Removable • For Use With Our Form & Flow Manhole Invert System • For Use With Our Existing Fiberglass Hole • Meets And Or Exceeds Material Formers Specifications of ASTM C-923 TEST ASTY METHOD TEST REQUIREMENTS' � TEST RESULTS CHEMICAL RESISTANCE: D 534,AT 22'C FOR 48 HRS. NO WEIGHT LOSS 1N SULFURIC ACID NO WEIGHT LOSS 1N HYDROCHLORIC ACID NO WEIGHT LOSS NO WEIGHT LOSS TENSILE STRENGTH D 412 1200 PSI,MIN. 2600 PSI ELONGATION AT BREAK D412 350%,MIN. 679% HARDNESS D 2240(SHORE A DUROMI I ER) ±5 FROM THE MANUFACTURER'S SPECIFIED 45 HARDNESS ACCELERATED OVEN-AGING D 573,70+1'C FOR 7 DAYS. DECREASE OF 15%,MAX,OF ORIGINAL -13%TENSILE CHANGE,-14% TENSILE STRENGTH,DECREASE OF 20%, ELONGATION CHANGE MAX.OF ELONGATION COMPRESSION TEST D 395,METHOD B,AT 70'C FOR 22 HRS. DECREASE OF 25%,MAX,OF ORIGINAL 1320P!, ■ DEFLECTION ._ WATER ABSORPTION 0 471 IMMERSE 0.75 BY 2-IN.SPECIMEN IN INCREASE OF 10%,MAX,OF ORIGINAL BY 350°0 DISTILLED WATER AT 70'C FOR 48 HRS. WEIGHT OZONE RESISTANCE 0 1171 RATING 0 PASS LOW-TEMP.BRITTLE POINT D 746 NO FRACTURE AT-40'C PASS !TEAR RESISTANCE D 624,METHOD 8 200LBFAN.(MIN.) 318 LBF/IN. GASKET INSTALLATION. PIPE INSTALLATION 1. Place PSX gasket into hole with holes in power sleeve at the 6 o'clock 1. After manhole has been set to grade,inspect and clean out inside position. connector. Clean surface of pipe barrel to be installed. 2. Insert studs of hydraulic tool into holes of power sleeve and pump 2. Insert pipe into connector,until end of pipe breaks inside plane of hydraulic unit until gasket stays p p Pe ll 9 y positioned in hole without assistance. manhole wall. Position pipe in center of connector. Install take-up 3. Gasket must be aligned square in the hole. clamp(s)in groove(s)at pipe receiving end of 4. Pump hydraulic unit toe and 9 gasket. Check again expand power sleeve while making sure sleeve to make sure interior of connector and pipe barTel surfaces are ends stay aligned on top of each other. clean. 5. After sleeve ends snap into place,face to face,check gauge to make 3. Tighten take-up clamp(s)with ratchet or torque wrench,to sure minimum installation pressure has been achieved. 60 in/lbs.torque. Adjust pipe to line and grade. Use proper 6. Relax power sleeve slightly to interlock the ends securely for a positive bedding,ba•dill materials and techniques. 4. Any pipe stubs installed in the manhole must be restrained from movement. Before using the PSX:POSITIVE SEAL system for any custom applications,contact our Customer Service Department for more tfiormafian. Copyright 1994 by Pl ss-Sea!Gasket Corp. (11111) Dra= CM A E GASKET rk ii,r®` = I Ligarmaseak 6935 LINCOLN PARKWAY - FORT WAYNE, INDIANA 46604 ,,,... .,,... . _..... .,... r..: _..._.. Phone (219) 0 a6 r FA43X (21951) 43 -1908(800) 348-7325 fUrilef+ $.:; c P s „1 ._ -_ t:•_'. Engineers 6 f ' Hner n Pio,cci _ _ TYIH3EG /yGa.� (M` I,l^`l _�,^Cl C. e{j�.cj�`r.,JU�Jr({gipj:fs; j{1/'. r: •.. _ i_,. :3110,/,'i i Sp h • i .,-• •::• @1:1BEIDGLOGv]C;t TOp LQ NNE3dDIE@ fabr WVDLDEQ l(S in, 'OH �0LN®L�E cat LJ LSLr�1C a l Jty fiG (g® @R MAN[ oOdCE 9Y. I��v 0,N.-1:-:: _ ��/ /0 a C 3 DIAMTGI G 41EaD 5° ‘A%/7-- V<--or?”- ti- '3E.-AL .. • . • 4 RA rnNGA,-) 515,AL.,_ 1, THE MANHOLE SHOULD BE HANDLED WITH EXTREME CAUTION TO AVOID CHIPPING OF THE SPIGOTS OR BELL GROOVES, 2. INSPECT GASKET SEATING AREA FOR ANY VOIDS DR ROUGH EDGES THAT MAY d.` INTERFERE WITH SEAL, 3, PLACE THE 4-G GASKET IN THE STEP OF THE SPIGOT (MAKING SURE THAT THE POINTED END OF THE GASKET IS TOWARD THE END OF THE PIPE AS SHOWN IN FIG, A). wxIMPORTANTE* 3. EQUALIZE THE STRETCH ON THE GASKET BY PULLING THE SEALING LOBE AWAY FROM THE SPIGOT AT LEAST ONE INCH AND THEN RELEASING THE FIG. A GASKET. REPEAT THIS EVERY THREE OR FOUR INCHES AROUND THE CIRCUMFERENCE OF THE PIPE, EQUALIZATION OF STRETCH MAKES SURE THAT THE GASKET HAS THE SAME STRETCHED CROSS-SECTION AND TENSION THROUGHOUT. DO NOT LUBE THE GASKET DR SPIGOT END OF THE PIPE. w*DO NOT APPLY LUBE ON BACK SIDE OF GASKET OR ON SPIGOT END OF PIPEww 4, REMOVE ALL DIRT AND OTHER FOREIGN MATTER FROM THE INSIDE SURFACE OF THE BELL, APPLY LUBE TO THE INNER SURFACE OF THE BELL INCLUDING THE LEAD-IN TAPER SURFACE ON THE OUTER EDGE OF THE BELL. ALIGN SPIGOT WITH BELL. GASKET SHOULD TOUCH LEAD-IN TAPER AROUND THE ENTIRE ' CIRCUMFERENCE BEFORE PUSHING THE PIPE HOME. 5. PUSH THE MANHOLE SECTION CAREFULLY, UNTIL THE SPIGOT IS ALL n:• • THE WAY HOME, (FIG. B). DO NOT FORCE SECTIONS TOGETHER, IF SECTIONS DO NOT SEAT PROPERLY, UN-STACK AND CONTACT YOUR SALES REPRESENTATIVE. ..• a 6, EVERY MANHOLE WILL NOT CONE HOME EXACTLY THE SAME. FIG, B DIFFERENCES IN APPLICATION, CONSISTENCY OF LUBRICANTS, DIMENSIONS IN THE SPIGOT AND GROOVE WILL CAUSE VARIATIONS IN INSTALLATION. IF JOINTING PROBLEMS ARISE, PLEASE CONTACT THE MANHOLE MANUFACTURER IMMEDIATELY RATHER THAN FORCING MANHOLE SECTIONS TOGETHER WITH SUBSEQUENT DAMAGE TO THE MANHOLE. 7, ALL TESTING SHOULD BE PERFORMED PRIOR TO BACKFILL OF THE MANHOLE. PROBLEMS CAN NOT BE DETECTED AFTER MANHOLE IS BACKFILLED. D P.O. BOX 681 f1T 316667- 640630 ❑ ❑ _ ❑ CONCRETE PRODUCTS INC. HEW(254) - i n ramr� O nrV©4 ln'.1i- 6935 LINCOLN PARKWAY - FORT WAYNE, ID. 46804 PHONE (219) 436-0521 or (800) 348-7325 FAX (219) 436-1908 DWG. SAVED A TYeEGSTIl.DYG 0 CAREFULLY CLEAN ALL DIRT & FOREIGN OBJECTS FROM THE JOINTING SURFACE OF THE BELL Oo _stl_00 QIOV `! ` OR GROOVE END OF PIPE, =[ ,OLLLA4=O0 ` J f-� CAREFULLY CLEAN SPIGOT OR CD G9 MANGJ DI rLU° O�I [rg TONGUE END OF PIPE, INCLUDING la © DIAM Q h n�12�� THE GASKET RECESS IMPROPERLY PREPARED BELL & SPIGOT SURFACES MAY PREVENT HOMING OF THE PIPE OR KEEP THE GASKET FROM SEALING. ® 0 LUBRICATE BELL JOINT SURFACE 1 LUBRICATE THE GASKET LIBERALLY, COVER ENTIRE THOROUGHLY BEFORE IT INSIDE SURFACE, USING 1 IS PLACED ON THE SPIGOT �, PRESS-SEAL PIPE GASKET ❑R TONGUE, �-1.-r••" LUBRICANT, 4L l JE 3 " EXCESSIVE FORCE WILL BE NEEDED TO PUSH THE PIPE HOME IF THE GASKET IS NOT WELL LUBRICATED. BELL & GASKET NOT LUBRICATED OR IMPROPERLY LUBRICATED MAY CAUSE THE GASKET TO ROLL & ■ LEAK OR POSSIBLY DAMAGE THE BELL, 0 0 w IMPORTANT ���'-,. FIT THE GASKET CAREFULLY, EQUALIZE THE RUBBER ALIGN THE BELL & �� GASKET STRETCH BY RUNNING A SMOOTH, ROUND SPIGOT H HOMING JOINTED, OBJECT (INSERTED BETWEEN GASKET & SPIGOT), BEFORE HOMING ATE �} I lit AROUND THE ENTIRE CIRCUMFERENCE SEVERAL TIMES. JOINT IS THAT THE GASKET IS IN CONTACT WITH THE BELL END ENTRANCE TAPER AROUND I THE ENTIRE CIRCUMFER- ( I ENCE, ,V pIMPROPER ALIGNMENT CAN DISLODGE GASKET CAUSING LEAKS OR �� POSSIBLY BREAKING � THE BELL, P.O. BOX 68E HEWITT,TX. 7663E CONCRETE PRODUCTS INC. (254) 666-400 UNEQUAL STRETCH COULD CAUSE BUNCHING OF THE ❑ — ❑ If k GASKET & MAY CAUSE LEAKS IN THE JOINT OR CRACK THE BELL, [� «° ° o ° 2^"^o t 6935 LINCOLN PARKWAY - FORT WAYNE, ID. 46804 x ALL TESTING SHOULD BE PERFORMED PRIOR TO PHONE (219) 436-0521 or (800) 348-7325 BACKFILL OF THE MANHOLE, PROBLEMS CAN NOT FAX (2I9) 436-1908 BE DETECTED AFTER MANHOLE IS BACKFILLED, IDWG. SAVED A. f pTNGSTit Thin CONTRACTOR PSX and PRESS-BOOT P PIPE INSTALLATION GUID GUIDE 1. Clean pipe and boot to ensure no dirt or foreign materials are present. PRESS-SEAL GASKET 2. Clamping surface on pipe must be clean and smooth. CORPORATION 3. Center pipe in opening and insert until pipe breaks the inside plane of manhole. 4. Attach take-up clamp(s) and stagger screw(s) of clamp(s) around the groove of the gasket so that take-up pressure will be equalized.Make sure each clamp is completely in the correct groove. �: •: 5. Using a torque ratchet or torque wrench, gradually tighten all screw(s) of .mumm�"�,`a`� clamp(s) in an alternating pattern to 60lbs/in torque. 6. After reaching 60Ibs/in torque on final screw, check all screws again to ensure equal compression of all clamps. 7. If system is to be tested, testing shall be completed prior to backfilling, 110 = following all recommendations and requirements of the test system manufacturer.Vacuum testing shall be conducted in actor '' accordance with ,:, '; = ASTM C-1244. j l 8. Adjust pipe to line and grade. Use proper bedding, backfill materials and 'I1!11,:$1i techniques so that pipe deflection and deformation is minimized. I;IIi'11!,/ g Any pipe stubs installed in the manhole must be positively restrained from •• = movement. -`' •• 10. Vacuum testing after backfill voids warranty. • •e FOR MORE INFORMATION CONTACT PRESS-SEAL GASKET @ 219-436-0521 or 800-348-7325 or visit us on the web @ www.press-seal.corn TORQUE STEP ONE srea TWO----- STEP TIM CLAMP BOLT TORQUE TORQUE RE-TORQUE ALL TO 60 lb/in ALL OUTER ALL INNER CLAMP BOLTS CLAMP BOLTS CLAMP BOLTS TO 60 IbTn TO 60 lb!in TO 60 Ibr� �..0,0:' SINGLE CLAMP MULTIPI E C.�Pri.I PS . Apr 16 03 02: 18p CONCRETE PRODUCTS INC. (254) 668-3262 p. 2 PSX: POS ITI i EFFECTIVE JUNE,19 SE�L SYSTEM SELECTION GUIDE The purpose of this selection guide is to provide the manhole producer a tool to determine what hole size corn- bin ation will best service his market area. The charts below list a variety of pipes commonly used to construct sanitary collection systems. For each pipe type shown, we've listed every possible PSX connector that could accommodate that given pipe's outside diameter. The pipe dimensions listed are accurate to industry standards, however we strongly recommend that the pipe barrel's outside diameter be verified for each size and type of pipe on every project. This exercise will prevent infield installation problems. Not listed in the charts below are pipe types that are regional in useage. ** *** ** *** NOMINAL PSX:POSITIVE * NOMINAL PSX:POSITIVE PIPE PIPE HOLE SEAL SIZE PIPE PIPE HOLE SEAL SIZE O.O_/IN. DESCRIPTION SIZE/IN. DESIGNATION O.D./IN. DESCRIPTION SIZE/IN. DESIGNATION 1.90 1.5"P.V.C. 8.00 8QRS"STEP S"PSX 10.00 10B PSX 2.38 2"P.V.C. 8.00 8QRS"STEP S"PSX 8.40 8"P.V.C.03034 11.00 11M PSX OR 11A PSX 2.50 2"C.[-/D_I. 8.00 i 8QRS"STEP S"PSX 12.00 12M PSX 2.75 2.25"C.I./0.1. 8.00 8QRS"STEP R"PSX 8.625 8"P.V.C.02241 11.00 11M OR 11A OR 116 PSX 3.50 3"PVC. 12.00 12M PSX OR 12A PSX 8.00 8QRS"STEP R"PSX C.I 3.96 3"C.I./D.L. JD.L 11.00 11M PSX OR 11B PSX 8.00 8QRS"STEP Q"PSX B" 9.05 12.00 •12M PSX OR 12A PSX 4.21 4"P.V.C.D3033 OR 8"C900 P_V.C. 03034 8.00 8QRS"STEP Q"PSX 13.00 13L PSX 4.30 4"TRUSS 8.00 BORS"STEP Q"PSX 11.00 11B PSX 9.40 8"TRUSS 12.00 124 PSX OR 125 PSX 4.80 14 C.1./0.1 8QRS"STEP Q"PSX OR 4"C900 P.V.C. 8'00 8A PSX 13.00 13L PSX 8.00 8B PSX 12.00 126 PSX 6-275 6"PVC. 03033 OR 9-00 9A PSX 10.20 10"P.Y.C.D3033 13.00 134 PSX 1)3034 14.00 141 PSX 11.00 11Y PSX 12.00 12y PSX 16.00 16Y PSX 8.00 88 PSX 13.00 13A PSX OR 13B PSX 10.50 10"PAC.D3034 14.00 14L PSX OR 14A PSX 6.30 6"TRUSS 9.00 9A PSX 11.00 itY PSX 16.00 16Y PSX 12.00 12Y PSX 13.00 134 PSX OR 13B PSX 10.75 10"P.V.C.02241 14.00 141 PSX OR 14A PSX 9.00 9A PSX OR 9B PSX 6.625 6"PC-02241 10.00 10A PSX V 16.00 16Y PSX 11.00 11YPSX 10"C[/D.i 13.00 136 PSX 12.00 12Y PSX 11'10 14.00 14L PSX OR 14A PSX 10"C900 PAC. 9.00 9A PSX OR 9B PSX 16-00 16Y PSX 6"C.I./D.I. - = 6.90 10.00 10A PSX 11.80 10"TRUSS 14 14B PSX 6"C900 P.V.C. 11.00 i 1 Y PSX 16.00 16L PSX 12.00 12Y PSX , 12.24 12"PVC.D3033 14.00 148 PSX 10.00 108 PSX 16.00 16L PSX OR 16A PSX ::. 8.16 8"PVC.03033 12.50 12"P.V.C.03034 16.00 16L PSX OR 16A PSX 11.00 11M PSX OR 114 PSX 12.00 12M PSX 12.75 12"P.V.C.02241 16.00 164 PSX � l i * Footnotes on reverse side. 12"C.1./D.1. 16.00 164 PSX OR 168 PSX 13.20 12"C900 P_V.E. 18.00 181 PSX-2 Apr 16 03 02: 18p CONCRETE PRODUCTS INC. (254) 666-3262 p. 3 ** *** ** *** * NOMINAL PSX:POSITIVE * NOMINAL PSX;POSITIVE PIPE PIPE HOLE SEAL SIZE PIPE PIPE HOLE SEAL SIZE 1,11/IN. DESCRIPTION SIZE IN. DESIGNATION O.D./IN. DESCRIPTION SIZE/IN. DESIGNATION 16.00 16B PSX 28.00 28B PSX-2 14.10 12'TRUSS 25.80 24"C.1./D.I. 18.00 18L PSX-2 30.00 30L PSX-2 75"P.V.C. 03033 OR 18.00 18A PSX-2 26.50 21"R.C.P.WALL B 30.00 30L PSX-2 OR 30A PSX-2 15.30 03034 ` 14"C.I./D.I. 20.00 20L PSX-2 27.95 27"P.V.C.F679 30.00 30B PSX-2 18.00 18B PSX-2 32.00 32L PSX-2 16.00 12"R.C.P WALL B 32.00 i 32B PSX-2 20.00 20L PSX-2 OR 20A PSX-2 30.00 24"R.C.P WALL B - 20.00 205 PSX-2 34.00 [34L PSX-2 17.40 16"C.I./D.I. 22.00 22L PSX-2 31.50 24"R.C.P.WALL C 34.00 34A PSX-2 OR 34B PSX-2 17.70 15"TRUSS 20.00 20B PSX-2 36.00 36L PSX-2 22.00 22L PSX-2 32.00 30"C.l-ID.I 34.00 346 PSX-2 36.00 36A PSX-2 18.701 18"P.V.C.F679 22.00 22A PSX-2 18"C.I./D.I. 22.00 22A PSX-2 OR 22B PSX-2 33.50 27"R.C.P.WALL B. 36.00 368 PSX-2 19.50 38.00 38A PSX-2 15"R.C.P.WALL B 24.00 24L PSX-2 35.00 27"R.C.P.WALL C 24'00 24A PSX-2 OR 245 PSX-2 40.00 40L PSX-2 38.00 38B PSX-2 21.60 20"C,1./D.1. 26.00 26L PSX-2 - 37.00 30"R.C.P.WALL B 40.00 40A PSX-2 22.047 21"P.V.C.F679 24.00 24A PSX-2 OR 24B PSX-2 26.00 26L PSX-2 38.30 36"C.I./D.1, 40.00 40B PSX-2 42.00 42A PSX-2 23.00 18"R.C.P.WALL B 26.00 26A PSX-2 - 38.50 30"R.C.P.WALL C 42.00 42A PSX-2 . 24.803 24"P.V.C.F679 28.00 28A PSX-2 PE TYPE DESCRIPTION KEY *PIPE TYPE/DESCRIPTION COLUMN: Pipe G.I./D-i. = Cast Iron and Ductile Iron pipes produced to identification used in this chart is explained in the "key" AWWA C 151 specification standards. of this selection guide. For information on sizes and P.V.C. 03034 = PVC pipes produced to ASTM D 3034 types of pipes not listed, please contact our customer specification standards up through 15" PD. service department. size. P.V.C. F679 = PVC pipe produced to ASTM F 679 **NOMINAL HOLE SIZE/IN. COLUMN:These charts have specification standards for pipe I.D.'s from been prepared based on even hole sizes. Any oversizing 18" through 27". or undersizing of the receptacle hole will effect the P.V.C. D3033 = PVC pipes produced to ASTM D 3033 maximum pipes that can be accommodated in any PSX specification standards_ size with a "B" size designation. P.V.C. D 2241 = PVC pipes produced to ASTM D 2241 specification standards. ***PSX: POSITIVE SEAL SIZE DESIGNATION COLUMN: C 900 P.V.C. = Pipes produced to AWWA C 900 standard This column shows the different PSX assemblies that specification for Polyvinyl Chloride (PVC) will accommodate each pipe. If more than one size is pressure pipe standards_ listed for the same receptacle hole size, consult PSX TRUSS = Pipes produced to ASTM D 2680 specification Connector Cross-Reference to determine which size standards, connector is best suited for each pipe size. R.C.P. = Reinforced Concrete Pipes produced to ASTM C 76 specification standards. PSX:POSITIVE SEAL Connectors are designed to meet and/or exceed the requirements of ASTM C 923 Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures and pipes. Press-Seal believes the information in this publication is accurate as of its Copyright 1990 by Press-Seal Gasket Corp. publication date;such information is subject to change without notice. Press-Seal is not responsible for any inadvertent errors. U.S.Patent Nos.4215868 and 4478437 g3 PRESS-SEAL GASKET CORPORATION ' n‘k:■!!!!111 6935 LINCOLN PARKWAY-FORT WAYNE,INDIANA 46504 I Phone (219)436-0521 or(800)348-7325 FAX (219)436-1908 Rpr 18 03 02: 19p CONCRETE PRODUCTS INC. (254) 688-3282 p . 4 PSX : POSITIVE SEAL EFFECTIVE JANUARY 1995 CONNECTOR CROSS-REFERENCE - The PSX:POSITIVE SEAL Gasket System was introduced in 1981, and has grown to be a favorite of manhole producers, installation contractors, and engineers. This system is being used to provide watertight flexible connections by hundreds of 1 manhole producers across North America. We have made some improvements to the PSX:POSITIVE SEAL System that are reflected in the cross-reference chart on the reverse side of this page. If you have any questions about our products, please contact our Customer Service Department. The chart on the reverse side is composed of eight columns. An explanation of each column is listed below: Column 1: "NOMINAL HOLE SIZE": This column reflects the hole diameter to the nearest inch. This chart is based on "Even" hole sizes. Variation from the nominal or"Even" hole size may affect the maximum pipe diameter accommodated in column 5. Column 2: "PSX SIZE DESIGNATION": Self-explanatory. Column 3: "PSX GASKET C.L./CM.": This is the gasket component cut-length in centimeters. Each gasket is marked with this information, which should be used to identify old assemblies from new assemblies with the same designations. All molded gaskets are listed as N/A for not applicable. Column 4: "PSX GASKET I.D./IN.": This is the inside diameter of the pipe receiving end of the gasket in inches. This column will be helpful in determining how much the installer will have to "Neck-Down"the gasket to seal any particular pipe's . outside diameter. Column 5: "PSX PIPE O.DJIN., ACCOMMODATION RANGE": This column indicates the range of pipe outside diameters each gasket will seal. Any pipe O.D. larger than the gasket ID_ (Column 4), but still within the accommodation range (Column 5); will require the infield installer to stretch the gasket slightly to insert the pipe. Column 6: "PSX TAKE-UP CLAMP STD (QTY) PART#": This column shows our standard Take-Up Clamp quantity and part numbers included with each PSX Assembly. Each stainless steel Take-Up Clamp is imprinted with a part number. Column 7: 'APPROX. SHIP WGHT. EA./LB": This column will be helpful in estimating shipping weights and freight costs. Column 8: "STANDARD PKG. QUANTITIES UPS PALLET": This column will be helpful ordering and planning efficient inventory and freight costs systems. MANHOLE STANDARD STANDARD HOLE STANDARD MAXIMUM MANHOLE 1.D. B-WALL THICKNESS SIZE RANGE RECOMMENDED PIPE O.D. INCHES MM INCHES MM INCHES MM INCHES MM 36" 900 4.0" 100 8"-20" 200-500 16.0" 400 42" 1050 4.5" 113 8"-24" 200-600 19.9" 500 48" 1200 5.0" 125 8"-28" 200-710 26.3" 670 60" 1500 633" 150 .`8"-34" 200-860 32.0" 810 72" 1800 7.0" 175 6"-42" •200-1060 40.0" 1020 NOTE: MM Denotes millimeters (rounded to ASTM designation C 76M-86) For other precast manhole sizes and structures, please contact our Customer Service Department. GASKET INSTALLATION PIPE INSTALLATION 1. Place PSX gasket into hole with holes in power sleeve at the 6 o'clock 1. After manhole has been set to grade,inspect and clean out inside of position. connector. Clean surface of pipe barrel to be installed_ 2. Insert studs of hydraulic tool into holes of power sleeve and pump 2. Insert pipe into connector,until end of pipe breaks inside plane of hydraulic unit until gasket stays positioned in hole without assistance. manhole wall. Position pipe in center of connector. 3. Gasket must be aligned square in the hole. 3. Install take-up clamps)in groove(s)at pipe receiving end of gasket. Check 4. Pump hydraulic unit to expand power sleeve while making sure sleeve surfaces gare c ean.ke sure interior of connector and pipe barrel ends stay aligned on top of each other. 5. After sleeve ends snap into place,lace to face,check gauge to make 4 torque take-up clamp(s)with ratchet or torque wrench,to 60 in/105. sure minimum installation pressure has been achieved. 6. Relax power sleeve slightly to interlock the ends securely for a positive 5 and t ch in quesne and grade. Use proper bedding,backfill materials. seal. 6_ Any pipe stubs installed in the manhole must be restrained from movement. Copyright 1994 by Ness-Seal Gasket Corp. 7. Before using the PSX:POSITIVE SEAL system for any custom U.S.Parent Nos.4215888 and 4478437 applications,contact our Customer Service Depart for more information. �' i` ?— e=!! 1 P� w E+E/�T e1�E.r-4rstlr� wree^oee = ��'�- S K : Y—O R P B I!-s et l o[ 'II WI c 111:„.. 6935 LINCOLN PARKWAY- FORT WAYNE, INDIANA 46804 Phone(219) 436-0521 or(800) 348-7325 FAX(219)436-1908 Apr 16 03 02: 19p CONCRETE PRODUCTS INC. (254) 668-3282 p. 5 PSX : POSITIVE SEAL CONNECTOR CROSS-REFERENCE EFFECTIVE JANUARY 1995 NOMINAL PSX PSX PSX PSX PSX TAKE-UP APPROX. STANDARD PKG_ HOLE SIZE GASKET GASKET PIPE O.DJIN. CLAMP STD. SHIP WGHT. QUANTITIES SIZE DESIGNATION _ C.L./CM. _ LDJIN. ACCOMMODATION RANGE (QTY) PART 4 EAJLB. UPS PALLET 8QRS STEP"S" N/A 2.20 1.70"TO 250" (1) 600-88 3.00 20 100/200 8 8ORS STEP"R" WA 3.50 2.75"TO 3.75" (1) 600-88 3.00 20 100/200 8QRS STEP"Cr WA 4.60 3.75"TO 4.80" (1) 600-88 3.00 20 100/200 8 BA PSX 48.0 5.64 4.75"TO 5.75" (1) 600-128 4.00 16 100/200 88 PSX 54.5 6.45 5.75"TO 6.30" (1) 600-128 4.50 16 100/200 9 9A PSX 57.0 6.77 6.00"TO 7.00" (1) 600-128 5.00 12 100 98 PSX 61.0 7.27 6.40"TO 7.50" (1) 600-128 5.00 12 100 10 10A PSX 61.5 7.33 6.50"TO 7.65" (1) 600-128 5.00 10 100 108 PSX 68.5 8.21 7.40"TO 8.50" (1) 600-152 6.00 10 100 11Y PSX N/A 6.50 5.70"TO 6.90" (1) 600-128 5.50 10 75 11 11M PSX N/A 8.63 8.00"TO 9.10" (1) 600-152 5.50 10 - 75 11A PSX 705 8.46 7.65"TO 8.75" (1) 600-152 6.00 10 80 11B PSX 77.5 9.34 8.50"TO 9.50" (1) 600-188 6.00 10 80 12Y PSX N/A 6.50 5.70"TO 6.90" (1) 600-128 6.00 10 75 12 12M PSX • N/A 8.63 8.00"TO 9.10" 12A PSX 785 9.46 (1) 600-152 6.00 10 75 8.60"TO 9.75" (1) 600-188 6.00 10 80 12B PSX H5.0 10.28 9.40"TO 10.50" (1) 600-188 6.50 9 80 13L PSX 80.0 9.65 8.80"TO 9.90" (1) 600-188 6.25 9 80 13 13A PSX 86.0 10:40 '9.50"TO 10.75" 138 PSX 91.0 11.03 10.25"TO 11.35" (1) 600-132 6.75 9 80 1- 14L PSX 88.4 10.70 9.80"TO 11.10" (1) 600-188 7.25 8 60 (1) 600-232 7.10 9 80 14 I 14A PSX 91.5 11.10 10.25"TO 1130" ( 148 PSX 99.0 12.03 11.25"TO 12.25" (1) 600-232 7.50 8 60 16Y PSX N/A 10.75 ' 10.00"TO 11.10" (1) 600 288 8.00 8 60 16 16L PSX 101.0 12.28 1150"TO 12.50" (1) 600-188 8.00 8 50 (1) 600-232 8.00 7 50 162 PSX 107.5 13.10 12.20"T0•13.20" (1) 600-232 8.50 7 50 16B PSX 115.5 14.10 13.50"TO 14.50" (1) 600-296 9.00 7 50 18L PSX-2 115.5 14.10 13_20"TO 14.50" 18 18A PSX-2 123.7 15.13 1425"TO 15.40" (2) 600-296 1 0.(2) 600-296 0.0 6 40 188 PSX-2 134.0 16,42 15.60"TO 1630" 1 50 6 40 (2) 600-296 10.50 6 40 20L PSX-2 130.0 15.92 15.00"TO 16.25" (2) 600-296 10.50 5 30 20 20A PSX-2 138.0 16.92 16.00"TO 17.20" 208 PSX-2 148.0 18.17 1730"TO 18.50" (2) 600-296 11.00 5 30 22L PSX-2 145.0 17.80 (2) 600-376 12.00 5 30 17.00"TO 1 H.15" (2) 600-376 11.75 4 20 22 22A PSX-2 155.6 19.12 13-20"TO 19.50" (2) 600-376 12.00 4 20 22B PSX-2 163.0 20.05 19.15"TO 20.40" (2) 600-376 13.25 4 20 24L PSX-2 159.0 19.55 18.60'TO 19_75" (2) 600-376 1425 4 20 24 24A PSX-2 178.0 21.93 21.00"TO 22.10" (2) 600-376 14.25 4 20 248 PSX-2 182.0 22.43 21.50"TO 22.50" 26L PSX-2 180.0 22.18 (2) 60-376 14.50 4 20 26 26A PSX-2 187.5 23.12 22.25"TO 23.40"TO 23.40" (2) 600-376 14.50 3 15 268 PSX-2 197.0 24.31 23.40"TO 24.50" (2) 600- 56 16.25 3 15 28L PSX-2 197.0 24.31 (2) 600-456 16.25 3 15 28 28A PSX-2 203.5 25.13 2425"TO 24.60" (2) 600-456 16.25 3 15 24.25"TO 25.50" (2) 600-456 16.50 3 15 28B PSX-2 213.0 26.32 25.50"TO 2650" 30L PSX-2 213.0 26.32 25.40"TO 26.60" (2) 600-456 17.00 3 15 30 30A PSX-2 219.4 27.12 26..25"TO 27:40" (2) 600-456 17.00 3 12 (2) 600-456 17.75 3 12 30B PSX-2 229.0 28.32 27.40"TO 28.40". (2) 600-456 18.50 3 12 32L PSX-2 229.0 28.32 27.40"TO 28.60" ` (4) 600-296 - 18.50 3 32 32A PSX-2 235.4 29.13 28.25"TO 29.40" 7 (4) 32B PSX-2 241.0 29.83 600-296 19.00 3 7 28.90"TO 30.20" (4) 600-296 19.50 3 7 34L PSX-2 245.0 30.33 29.50"TO 30.70" 34 34A PSX-2 255.0 •' 31.58 (4) 600-296 22.75 2 7 30.75"TO 31.75" (4) 600-296 23.51 � 2 7 348 PSX-2 259.0 32.08 31.20"TO 32.30" (4) 600-296 24.00 2 7 36 1 36A PSX-2 36B PSX-2 } 271.0 33.59 l 32.60"TO 33 80" (4) 600-296 24.00 2(4) 600-296 25.00 2 N/A 38 38A PSX-2 1 271.0 33.59 1 32.70"TO 33.80" (4) 600-296 25.00 38B PSX-2 283.3 35.15 34.25'TO 35.50" N/A N/A 40L PSX-2 283.3 (4) 600-296 26.25 WA. WA 35.13 34.25"TO 35.50" ! (4) 600-376 { 26.25 N/A 40 40A PSX-2 300.0 37.22 36.25"TO 3750" E (4) 6p 37 I N/A I I 4OP PSX-2 1 303 0 I 5 0-376 8.55 N/A N/A � �_ L 38.3., � 37.45"TO 36x`0" �� � 42 I 42A PSX-2 l 309.0 I 38.35 I (4) 600-376 28.50 N/A N/A 428 PSX-2 L 225.0 40.35 I 39.45�TO 38.65" (4) 600-376 28.50 WA WA 39.45"TO 40.50" (4) 600-376 30.00 N/A N/A Specifications subject to change without prior notice_ Rpr 16 03 02: 20p CONCRETE PRODUCTS INC. (254 ) 666-3262 p. 6 PSX : POSITIVE SEAL COMPLETE SYSTEM USE CHART EFFECTIVE JULY 1990 PIPE `PIPE TYPE DESCRIPTION SIZE C.1./D.I.AND PY.C.03034 TRUSS R.C.P.-B WALL R.C.R-C WALL C900 P.V.C. 4" 4.21 8QRS 4.80 8QRS 4.30 0.D. 8QRS O.D. 8A 0_D- 86 9A 8B - - 6" 6.275 9A 6.90 10A 6.30 9A O.D. 11Y O.D. 11Y O.D. 11Y 12Y 12Y 12Y 1 8.40 10B 11MOR11B 11B 8" 11MOR11A 9.05 12MOR12A 9.40 O.D. 0,0_ O.D. 12A OR 128 12M 13L 13L 10.50 13A OR 13B 138 14B 10" 14L OR 14A 11.10 14L OR 14A 11.80 O.D. O.D. O.D. 16L 16Y 16Y 12.50 13.20 16A OR 168` 14.10 168 - 16.00 I 188 12" 16L OR 16A .D- If + 0.0. O 1 BL 0.0. 18L O.D. 20L OR 20A 14" N/A 15.30 18A O.O. 20L N/A 15" 15.30 18A 17.70 20B 19.50 22A OR 22B I N/A O.D. 20L 4 O.D. 22L O.D. 24L 16" N/A 17.40 208 O.D. 22L N/A 18" 18.701 224 19.50 22A OR 228 23.00 ` O.O. y 0.D. 241 0.0 26A 20" N/A 21.60 24A OR 24B r 0.0. 26L N/A 1 21" 22.0471 24A OR 24B J f N/A 26.50 30L OR 30A O_D. 26L 0.0. 24" 24.803 25.80 288 28A 30.00 32B 31.50 34A OR 34B - O.D. O.D. 30L O_D_ 34L O.D. 36L 27" 27.95 308 O.D. 301_ N/A 33.50 36B 35.00 38B 4. O_D. 38A O_D. 40L 30" N/A 32.00 34B 37.00 1 38.50 0-0 0 40A 42A 364 0 O.D. 36" l N/A 38.30 408 O.D. 424 1 I I PIPE TYPE DESCRIPTIONS:Pipe identifications used in this chart are explained in the"key"on the reverse side of this use chart.ff more or size is listed for the same receptacle hole size,consult the PSX Connector Cross-Reference to determine which size connector is best sthan uited f, each pipe size.For information on sizes and types of pipe not listed,please contact our customer service department.. .,_ PRESS-SEAL GASKET CORPORATION I 4.,CONCRETE PRODUCTS SUPPLY COMPANY �? 1-800-3487325 (219) 436-0521 Fax No. (219) 436-1908 I L R MAIL I O: P.O. 80X 10482 • FORT WAYNE, INDIANA 46852 I 1, �� SHIP TO: 6935 LINCOLN PARKWAY • FORT WAYNE, INDIANA 46804 v/ Rpr 16 03 02: 20p CONCRETE PRODUCTS INC. (254) 866-3282 p . 7 PIPE TYPE DESCRIPTION KEY E C.1./D.I. = Cast Iron and Ductile iron pipes produced to ; C 900 P.V.C. = Pipes produced to AWWA C 900 standard t AWWA C 151 specification standards. specification for Polyvinyl Chloride(PVC) P.V.C. D3034 = PVC pipes produced to ASTM D 3034 i. pressure pipe standards. specification standards up through 15" La size. I TRUSS = Pipes produced to ASTM D 2680 specification i' P.V.C. F679 = PVC pipe produced to ASTM F 679 specification [ standards. r standards for pipe LD.'s from 18"through 27". I R.C.P. = Reinforced Concrete Pipes produced to ASTM C 76 specification standards. is MANHOLE STANDARD STANDARD HOLE STANDARD MAXIMUM A MANHOLE LD. B-WALL THICKNESS SIZE RANGE RECOMMENDED PIPE O.D. f. INCHES MM INCHES MM INCHES MM INCHES MM t 36" 900 4.0" 100 8"-20" 200-500 16.0" 400 F 42" 1050 4.5" 113 8"-24" 200-600 19.9" 500 r 48" 1200 5.0" 125 8"-28" 200-710 26.3" 670 60" 1500 6.0" 150 8"-34" 200-860 32.0" 810 72" 1800 7.0" 175 8"-42" 200-1060 40.0" 1020 I NOTE:MM Denotes millimeters (rounded to ASTM designation C 76M-86) I For other precast manhole sizes and structures, please contact our customer service department. PSX: POSITIVE SEAL Connectors are designed to meet and/or exceed the requirements of ASTM C 923 Standard Specification for Resilient Connectors Between Reinforced Concrete Manhole Structures and Pipes. • GASKET INSTALLATION PIPE INSTALLATION 1. Place PSX gasket into hole with holes in power sleeve at the 6 o'clock 1. After manhole has been set to grade, inspect and clean out inside of position. connector.Clean surface of pipe barrel to be installed. 2. Insert studs of hydraulic tool into holes of power sleeve and pump 2. Insert pipe into connector, until end of pipe breaks inside plane of hydraulic unit until gasket stays positioned in hole without assistance. manhole wall. Position pipe in center of connector. 3. Gasket must be aligned square in the hole. 3. Install take-up clamp(s)in groove(s) at pipe receiving end of asket. 4. Pump hydraulic unit to expand power sleeve white making sure sleeve Check again to make sure interior of connector and pipe barrel surfaces ends stay aligned on top of each other. are clean. 5. After sleeve ends snap into place,(ace to face,check gauge to make 4. Tighten take-up clamp(s)with ratchet or torque wrench,to 60 in/lbs. sure minimum installation pressure has been achieved. torque. • 6. Relax power sleeve slightly to interlock the ends securely for a positive 5.Adjust pipe to line and grade.Use proper bedding and backfill materials seat. and'techniques. 6. Any pipe stubs installed in the manhole must be restrained from movement. 7. Before using the PSX: POSITIVE SEAL system for any custom ap- plications,contact our Customer Service Dept.,for more information. For more specific information about PSX: Positive Seal Connectors please refer to the PSX:Positive Seal Connector Cross- ' Reference. For more information about PSX: Positive Seal or any other of our seals and accessories for Collection System Construction, Contact your Local Reinforced Concrete Precast Manhole Producer or our Customer Service Department. Press-Seal believes the information in this publication is accurate as of its publication date;such information is subject to change without notice. Copyright 1990 by Press-Seal Gasket Corp. Press-Seal is not responsible for any inadvertent errors. U.S.Patent Nos.4215868 and 4478437 r PRESS-SEAL GASKET CORPORATION! p CONCRETE PRODUCTS SUPPLY COMPANY 1-800-348-7325 (219) 436-0521 Fax No. (219) _ ( 9) 436-1908 A ® MAIL TO: P.O. BOX 10482 • FORT WAYNE, INDIANA 46852 II L. SHIP TO: 6935 LINCOLN PARKWAY • FORT WAYNE, INDIANA 46804 I I 1 i `O® � 4 PSX Installation cces r �c Products "T" HANDLE TORQUE WRENCH 60 IN. LBS. RIAM Mtai ■ Press Seal is adding the "T" Handle Torque Wrench into its full line of installation accessories. The "T"-Handle is specifically designed to tighten down the stainless steel take-up clamps used throughout our PSX line of flexible connectors. With its ratcheting effect, the "T"-Handle makes installation of take-up clamps quick and easy. It torques to 60 in/lbs. simplifying "necking down" gaskets on the pipe to proper compression specifications. Call our Customer Service Department for more information. PRESS-SEAL. GASKET CORPORATION 11111W \ CONCRETE PRODUCTS SUPPLY COMPANY I UrIL, I 1-300-348-7325 (219) 436-0521 MAIL TO: P.O. BOX 10482 • FORT WAYNE, INDIANA 46852 SHIP TO: 6935 LINCOLN PARKWAY • FORT WAYNE, INDIANA 46804 AS SEEN IN THE PICTURES BELOW, THE SYSTEM IS EASY TO USE. ............................ , _ I .. . .,.,._.-. ..•-•••• ..„ . .. - _ .•41 '-'i-''T''N.t5 -",;r.- 4="7&-.'. , . .. . . -;,..--. .p. - .1-- -, . .N.,'.—...4: -.1.SA•,2" 7:II"''.. . 1 .4*iff4 a k.:.0 , alli ' t'.. • . •:, ;.. - i latli" - : %%,, _.i. - • • . .,*, - _ . r r,-:-....-,7' It..;-- .. „, .c_t--i-'.• 7`'Jr. _ • ,..;„ • ,... \ _.../..... 414 ../IP '.4:5; ''4.'•■'' .. ' ,*..t., ‘ 4". .' • . ' .:.'" , -,,,—.."-^, ."-1 ,1114S.,s '.',1,-;.' \ ,• =74 1_±..,...,: ;.:Z.: '.--:„.::-.1...1,1•Yr--':`I i. THE PLASTIC INSERT - SHOWN AT LEFT IN PHOTOS - IS EASILY SLID OVER THE ASSEMBLY FIXTURE & LOCKED IN PLACE. THE FIXTURE & INSERT ARE NOW READY TO BE INSTALLED IN THE CASTING FORM. THE RESIUENT GASKET PREVENTS CONCRETE SEEPAGE INTO THE INSERT. NOTE THE FINISHED APPEARANCE OF THE CAST-IN HOLE (FAR RIGHT). - . .. . .,.. - --m... ,.•;;TF.;-..:s.c..t. ...._.— . . ----'----■—........„ ... :. Iti.:•;•-.... .. -,..........,_ . • F4r1-'',,,._ -1-1140,4" ,..._ . . . .. • .. . . . ., !-:-.....‘,.1...:.--: - -.'• :. if -sr..4 • . r -11N . 1.: ,:+<, • 7-_._.;•'---, _7 , j . Ai--",....0•3,..7.,,-,r, '4111116i.--.._ 7. --- ----.- :. ...• • ...';.• :,•.. -..-. _:-..., . ....., ,•...•.,, ..1.,..., - li,*7:04:'':;=:: -.1•4,1,V,S.4.,;.-i:..,...,..,'-_--,...,,,,,...'_ ., , . , -- ‘_ , .., -,' JI....g . 1, ',.-...; 2..74i•L';;-.,n1.'AY:.#Z4:-.- - •'' ---:-'''W, ' • - -1,. • .. -—- :,'' ,:"^ -;,-,:f.4-4 4 77%.1,,75".';';,:k.";,,' ''.;.:.;,'-'.-.k :'Afkt.. .-;•••_.,.,,,,4-. -,. . ' ..---4. II" • ' '-l'R-.*.:'4.;; -l'1114:= '', ::- '.... ''Z''.4.4.4*;',..„;-4•• '. ,,, ... . L.,:i,.: ,,,,:-:,,,tt .,?. `,4..‘:...:.:':' ,...• ':. :',.--,--:.I`i:5,-'''...2,-F-'.=.'.:; ..? • . • . . . _ - • _ . _ IMPORTANT DIMENSIONS +.000 21/2" DR. 2.750 DIA.-.005 PILL . .._ GASKET 1/2" LOIN . : .....-,. - , ..-. lie - - ------—-- /44tirrifir12-- -'' . •. „ 411 , -4-....''.:41.7.:';:-.:,,,,,-,'., .• .,.,,v. '• '-;..'04. .,-- _ ' .■.f-:• A.. ' . '!.....c.,4' -" `,.. L... - - ,.- ... .;•-..5:7. . .. ,._ . . :.s*,::'.1,'Sr;: --....-i' ..1',.P;■5.:.,..f.,.:','?" UFT EYE • '--"S-tt,:k.,.. ...L 21/2" '''''4•-•=. k. ' DIA. ex' ' - CAST STEEL 4.:"- ‘111V \\411/. 11/27 FIXTURE- xTuRE DIA. 4349 „ ALL STEEL& INSERT ALUMINUM .. (1:kr -'ED IMPACT STYRENE) COMPONENTS .. -. -: n irF& PRESS-SEAL GASKET CORPORATION . ., eim CONCRETE PRODUCTS SUPPLY COMPANY. . :''. 1-800-348-7325 (219) 435-0521 Fax No (219)'43 64 908... .-- -,,. --,:.:At-:, , -, - , , ,-,,,._ MAIL TO: P.O. BOX 10482 • FORT WAYNE. INDIA.NA 4685...,_,;.-....,:-.-_,- . ...= _ - STARGON ANCHORS I SC-1 STARCON LIFTING BODY WITH EYE LINK SC-3 STARCON LIFTING BODY WITH CHAIN LINK D Meadow Burke's SC-1 Starcon Pill Lifting Body is specially u designed with a "T" shaped slot CHAIN I that hooks under the anchor D LINK head. The eye link is a solid I steel plate with a large round I CU hole to attach a cable clevis. ri LINK I '1, The eye link rotates from front = to back about a pin in the lift- If) _ P ing body. This action is an fijil�. Cp.. advantage over other existing U `a systems as rigging does not _I] LT L E F need to be reversed when s SC-1 SC-3 rotating a panel up and down. 76 Figure 5.1 Safety Nate: All Starcon Lifting Bodies with Eyelinks or chains are nroof loaded to 2.5x SWL and clearly stamped with a 'CE" indicating proof test was performed. All Starcon Lifting lies have approximately a 5:1 safety factor based on Meadow Burke's stated safe work loads. WMeadow Burke recommends user to have a regular inspection schedule to determine excess wear, dam- age, overloading, misuse, modified units or other factors which may affect a lifting unit's performance. Under no circumstances should user modify, apply heat, weld or grind any part of the lifting unit. If eye link should bend for any reason, do not attempt to straighten. Replace with a new eye link by remov- ing pivot pin and install new eye link and new pivot pin. All necessary parts are in stock and available on a next day basis. The SC-3 Lifting Body with Chain Link is perhaps the most versatile lifting unit available. Allows loading in any direction and reduces the load center-of-gravity to the minimum. Standard SC-3 has three links of chain and one large eye ring. SC4 LIFTING BODY WITH VINK--;SC4 LiFTING BODY WITH CHAIN LINK Lifting Body Safe Work Load W D C L E H S T Mark Tons lbs. kN in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm 1-1.3 T 1 2000 8.9 2.500 63.50 1.625 41.E 1.750 44.45 2.125 53.98 1,125 28.58 5.375 136.53 .438 11.13 1.344 34.14 1.5-2.5T 2 4000 17.8 3.500 ::.90 2.375 60.33 1.875 47.63 2.500 63.50 1.438 30.53 6.N: 169.:4 .688 17.48 1.563 39.70 1 3.0-5.0T 4 M10 35.6 3.938 100.00 2.438 61.93 2.563 65.10 3.�0 62.55 2.000 50.80 7.9381201.63 .875 22.23 230 57.15 >5-4-(..0.75 :.0-10.01- 1 . 8 l ioui 71.1 15.88131147.6513.933116011131'130'76.20 4.120 104.7812.500'63.50 10.8131274.65'1.1651 29.59'2.875� 73.03��<;O 12.0-20.01 16 32000 142.2 7.313 185.75 4.750 120.65 4.438 112.73 5.50011 139.70 2.398 60.91 14.125 258.78 1.625 41.28 4.500 114.33 a) Safety Factor is approximately 5:1. Table 5.1 r` .=,J 3 _I CONCRETE PRODUCTS INC_ c t.c. nn s r .t BOX 688. HEWITT, TEXAS 76643 (254) 666-4000 Amor .� .. k-iy <-i aria i 1 far" �� r. SIJnS V ∎I at t'1P ti o job Slte; IV. MANHOLE RINGS & COVERS 6 . A .riO :�• .J Ems,.' plea 1l.t a 1 o z m00 20 aT N 4,4 0 III VM 21 \ 22g--s 11• 24 11 (/ i t v--1 I 6 f I r 31 >I 2 # 400-24 LID 183 lbs . # VM 21 LID 165 lbs. RING 214 lbs. RING 215 lbs . ' Manhole Ring & Cover SET 397 lbs . Manhole Ring & Cover SET 380 lbs. 1 /'7"-r O li7"."'"\ MN CD%........ .. 12 M3� ® C S-ja) , n 0 0 0 31 C 24 '11-22 I t 244 ' ,.ry ` u-� • 5 33 v4. r 224 �I I 28g # 380-24 LID 183 lbs. # 380-24 P LID 175 lbs. RING 190 lbs. RING 205 lbs. Top Flange Manhole SET 373 lbs. Water-tight Manhole SET 380 lbs. 2 V. MISC.-FLANGE BOLT & GASKET SETS,MEGALUGS 7 i rt _ 7.3-The ro!er' FIE;.. .c 2 3 reauornit BOlt,e?5 • ie ns J Buil Strong Tough Produos for Touch Jobs ,he design 3320 Stuart Dr ti;th the FL Worth, TX 76110 action cans and 817-921-6501 n•-.;signs 817 921-2782 fax �e job site; 01 .;C) ruGtiC;n' i er:rades;and ' I (7//9/0y BOLTING SPECIFICATIONS — PLAIN FINISH • Standard Bolt and Nut Sets, Capscrew Sets and Flange Paks contain Hex Head Machine Bolts and Hex Head Capscrews l/ANV ASTM A307 Gr. A. Their dimensional specifications are 1/AMI ASTM A563 Gr. A. Alt Bolts, Screws and Nuts have National Coarse threads, C 1.2A frt. BOLTING SPECIFICATIONS — STAINLESS STEEL : Boit and Nut Sets contain Hex Head Machine Bolts 1/A VV ASTM F593 Gr. 18-8_ Their dimensional specifications are I/A/W ANSI/ASME B18.2.1. Finished Hex Pattern Nuts are 1/A/W ASTM F594 Gr. 18-8. All Bolts and Nuts have National - Coarse threads, C 1 .2A fit BOLTING SPECIFICATIONS — B7 Alloy Stud Boit-and Heavy Hex Head Bolt material is 1/A \I ASTM A193 Gr. B7. Threading is ASME B1.1 class 2A National Coarse threads for bolts up to 1 inch and 8 thread series for bolts above 1 inch. Nut material is 1/A/W ASTM A194 Gr. - 2H. Heavy Nuts .l-/A/VV ASME B18.2.2 have C1_29 course series threads for nuts up to 1 inch and 8 thread series for nuts above 1 inch. Standard Bolting Material provided will generally be of an import manufacturer. Domestic material available on request_ GASKET SPECIFICATIONS Flange Gaskets dimensional requirements are 1/A/W ANSI/ASME B16_21_ For physical characteristics please reference the attachment. MEGALUG- SERIES 1 1echanjc € oint Res aint s >r _e-- le Iran Pi e: SAMPLE SPECIT-IICATTON Mechanical joint restraint shall be incorporated h110 the design,of the / ,I follower gland.The restraining mechanism shall consist of individually .,P`� � uated wedges that increase their resistance to pull-out as pressure or (� ernal forces increase.The device shall be capable of fall mechanical 1 joint deflection during assembly and the ilexioiiity of the joint shall be X maintained after burial.The joint restraint ring and its wedging components JI shall be made of grade 60-42-10 ductile iron conforming to ASTM A536-84. ' The wedges shall be ductile iron heat treated to a minimum hardness of ' 370 BIN.Dimensions of the gland shall be such that it can be used with the U standardized mechanical joint bell conforming to ANSI/AWWA 0111/A21.11 and ANSI/AWWA C153/A21.53 of the latest revision.Torque limiting twist-off nuts shall be used to insure proper actuation of the restraining wedges.The C mechanical joint restraint shall be available in the three through forty-eight inch 16i sizes.They shall have a rated working pressures of 350 psi in sizes sixteen F inch and smaller and 250 psi in sizes eighteen inch through forty-eight inch. A / - A The devices shall be Listed by Underwriters Laboratories up through the twenty-four inch size and Approved by Factory Mutual up through the twelve \K2 inch size.The restraint shall be the Series 1100 MEGALUG5 restraint as produced by EBAA Iron,Inc.or approved equal. B BRI F SPECIFICATIONS FOR 1100 SP IFS I* `1 NOMINAL SERIES APPROX RATED .'., SIZE NUMBER SHIPPING PRESSURE:1 �^` B SIZE WT.II-BS.) 2:1 \� 3 1103 6.1 350 v 4 1104 7.2 350 6 1106 12.0 350 8 1108 16.0 350 REAR VIEW FRONT VIEW 10 1110 24.9 350 12 1112 32.7 350 M 1 ' 14 1114 49.7 350 .I D 16 1116 58.2 350 18 1118 62.2 250 ` 20 1120 74.8 250 ; 0 36 24 1124 138.8 250 0.75 0 P 1130 195.4 250 �T 0.75 36 1136 256.5 250 • 42 1142 510.2 250 48 1148 7120 250 K a G ` j C •For test pressures above the rated pressures shown consult the engineering I 0.12 C 4 n, department of EBAA Iron,Inc.,for recommendations.EBAA Seal gaskets I F SECTION A-A SECTION B-B - - ~ 1 are provided with the 30"through 48"MEGALUG restraints.Also provided 1 With the 42"and 48"sizes are extra length T-bolts.The gaskets and bolts 0.12 are provided to facilitate easier assembly of the mechanical joint and are required on the above referenced sizes to obtain the pressure ratings and ® NUT 3O SPACER safety factors shown. •For projects using large diameter restraints,please contact this office for SHOULDER BOLT ®WEDGE our design recommendations. SERIES C D F J M X No.OF NO.OF P P W/NUTS K •All of the Megalug components are made of ductile iron.The wedges WEDGES BOLTS TWISTED ' OFF are heat treated to a hardness range of 370 to 470 BHN.The product is 1103 4.84 2.27 4.06 6.19 0.62 '/, 2 4 9.36 9.06 7.69 coated with the same asphaltic coating specified for the pipe and fittings. - 1104 5.92 2.27 4.90 7.50 0.75 '1, z 4 15.20 9.90 9.12 1106 8.02 2.27 7.00 9.50 0.88 1 3 6 12.30 12.00 11.12 •The 1100 Series is intended for use on ductile iron pipe.The restraint 1108 10.17 2.31 9.13 11.75 1.00 '/, 4 6 14.45 14.15 13.37 can be used on re iron 1110 12.22 2.37 11.20 14.00 1.00 '1, 6 8 16.50 16.20 15.62 grey pipe if the pipe is not severely corroded and is 1112 14.32 2.37 13.30 16.25 1.25 'l, 8 8 18.60 18.30 17.88 in sound condition and has an outside diameter that can be accommodated.For 1114 16.40 2.69 15.44 18.75 1.50 'l, 10 10 20.64 22.94 20.25 more information on the use of the MEGALUG restraint on grey iron pipe 1116 18.50 2.69 17.54 21.00 1.56 '1, 12 12 22.60 22.90 22.50 1118 20.60 2.69 19.64 2.9-2.5 1.63 , 12. 12. 24.70 25.00 24.00 ask for ConnecronsTM Bulletin number DI-1. 1' 1120 22.70 2.69 21.74 25.50 1.69 '1, 14 14 26.80 27.10 27.00 •The 1100 series should not be used on plain end fittin S. 1124 26.90 3.20 25.94 30.00 1.81 '1, 16 16 32.94 32.64 31.50 g 1130 33.29 3.20 32.17 36.88 2.25 1'I, 20 20 39.17 38.87 39.12 •If you experience the need to install the 1100 series in an unconventional 1136 39.59 5.20 38.47 40.75 215 1'l, 24 24 45.47 45.17 46.00 manner please consult EBAA Iron for recommendations. 1142 46.78 4.56 44.67 50.62 3.88 y/, 28 28 55.7 55.57 53.48 1148 52.09 4.56 50.97 57.50 3.88 131, 32 32 62.17 61.87 60-36 36 •LISTINGS AND APPROVALS FOR SERIES 1100 MEGALUG Sizes 3"through 24"are listed by Underwriters Laboratories,Inc.,category HJKF"Fittings,Retainer Type,"with a deflection angle of five degrees(3" through 12")and two and a half degrees(14"through 24").The listing file number is EX2836.Sizes 3"through 12"are Factory Mutual approved. FO Bax1157 ' Eastland,Texas 76448 USA ., E _ ..,_,.;„ ,,,,, 7„ IR... -.. , - ._..., ..- _ , . CALtTOLLFREE 800-433-1716 = Phone:;254/629-173.1 - 1,, - 1: . -X29-8931