The URL can be used to link to this page

SS9901-SP050103 ITT Flygt Corporation 2400 Tarpley Rd ITT Industries Carrollton, TX 75006 Tel:(972)418-2400 Fax:(972)416-9570 TO: MR. TODD HOFF DATE: December 2, 2004 FROM JOHN SCHRANK, P.E. FILE: COPPELL,TX-DEFOREST LIFT STATION SUBJECT: SUBMITTAL UPDATE, CORRECTIONS, AND CONFIRMATION Todd, Flygt is in receipt of the submittal information review comments for the DeForest Lift Station for the City of Coppell, TX as noted by Erika K. Cooper, P.E. dated November 24, 2004. This letter and attachments will serve to provide an update of, corrections of, and certification and confirmation of the submittal information for the Flygt submersible pumps and accessories for this project. Please see the comments below. • As required by the Contract Documents and noted by the submittal review comments, Flygt will provide 316 stainless steel anchor bolts for the discharge connections on this project. • Regarding submittal on controls for this project, the DeForest Lift Station requires a new MCC, which Flygt is not providing. However, as submitted in the original submittal, Flygt is providing CAS (control and status)units for each pump to the Contractor for inclusion/installation into the MCC as required. • See the attached, updated drawing for the Flygt supplied 316 stainless steel 3 inch by 18 inch intermediate guide bar bracket. As submitted previously, the centerline to centerline dimension from the 3 inch guide bars to the 18 inch ductile iron piping was incorrect(20.75 inches). The correct dimension is 20— 1/8 inches as shown on the attached,updated drawing. This represents what Flygt will provide to the Contractor for installation at the DeForest Lift Station. Please note. • Certified Reports, by submittal of this letter: o Flygt certifies that the running amperes of the Flygt supplied motor will not exceed the nameplate rating of the motor under all expected operating conditions. o Flygt certifies that spare parts, seals,bearings, 0-rings, and power cable will be available locally at the Southwest Regional Headquarters of ITT Flygt Corporation in Carrollton, TX for the Flygt supplied CP 3356, 715 Drive, 150 HP pumps for the DeForest Lift Station in Coppell, TX. o Flygt certifies that, as specified by the Contract Documents for this project, FM (explosion proof) approved motors suitable for NEC Class 1, Division 1, Group C and D environments are being provided as required. See attached information on Flygt Explosion-Proof Pumps. FLYGT 0 ., . . ,•••- . „... , , j,• I . •.••• •, ,,,.. . - • . : ' ..;-..' . . ., . s , ' &..--e- _ ,•.„-;.,- __L- 5 -9T--- . . . . , . . , . , 7 r_- • s).i= 1-)-• -• .,_• .-• ,---,. 0-1 -7: • • .,-0 ,..,V -,.. ....., ");?•-.; .7.,., 1)1 . ...... .,-i .-- ...— T I ,..•-• -) ,-11 '?. ',.,-,',' .•,. ;•.'0'..; .-i-: •— ,-.., ,,, 4 :;. .• ,--- 'I` .-1.: '-- L. 8 -.,- • -- - - .... . _ .. LL., 3 cz. - •-•'? T.; ---,.---- t,... ::::a: ■-. ,:.‘ - r'-- 11 4 01.: 'Ci-1 -'3 .... .,.. ,-., L., ..■ ..k...i. ,'. ,-,•..!. -- i•-• , 4; .. '.- ,• - ,..., J. r 7 -:-. ?A . -- -,'i ' ' 1 - '" "4:1t ::. i ,.....- Ai- .;'' , '-' S ',;; ..:,: : ' '. '.- '-? --7; f ':','. !', \\......., . ; -! - 0- :;--.. .-.' 1...:: '...; T=-• ,,)- ;.... '-'• -'. )' 9-.' ,v;•,-'!.-,,.....V.:.:4•ElVITA4-412:L .4:-n2ftl; ,'IV.t..Nif-,7,71.%1;'N'"-;),"; 02,O I��tI •-- '—) - _ 019 ' O,D, (DUCTILE IRON PIPE) IIIIIIIIINj !!VIII (d 21' 3/4' STAINLESS STEEL -- f NOTES! (!:71,) U-BOLT & NUTS SHALL BE STAINLESS STEEL, P� ,) STAINLESS STEEL UNITS .SHALL BE GRADE 304 OR GRADE 316 STAINLESS STEEL, PER NOTE 6, Od" 44' ±1/16' 22' (1\ 3,) FOR PAINTED AND GALVANIZED UNITS, ALL OTHER MATERIAL SHALL BE HOT ROLLED STEEL CONFORMING TO A,S,T,M, A-36, 03• :--= '././.41 4.) GALVANIZED UNITS SHALL BE HOT DIP GALVANIZED 03 PER A,S,T,M, 123, 1/4'I/ f YP. 5.) PAINTED UNITS SHALL BE PAINTED WITH ONE COAT BLACK PAINT, 6,) PLEASE SPECIFY REQUIRED MATERIAL! IIIIIIIIINI 111----- GALVANIZED .(F-IGRB-GALV-3x18-DIP) I_- 2" PAINTED (F-IGRB-PTD-3x18-DIP) I 304 STAINLESS STEEL (F-IGRB-3045S-3x18-DIP) 3 '__ _—� i• 7/8' HOLE 316 STAINLESS STEEL (F-IG - • j 1, RA 316SS--3x18--DIP)__ J - ([ T c____� Iilllluilliul�@@,,I��,�� i- ;� fl____------- ' ' ITT FLYGT CORPORATION, TRUMBULL, CONNECTICUT 06611 �;)' _�1/E3' — THU II 1EHT 1 THE PROPRIETARY PWPEHTY IF In FLYGT Ddip,Ir `� 3' PIPE - SCHEDULE 40 NAS HELH FWNISHEI UPOIi TIE CGNDIrIW TIIAT IT 114LL W1r ec \ REL[ASED,DiDLICATED,USED.pR DISCLnsFp IH V41n.E tli Di PIHF TUBING 3' O,D, x 2 1/2' T.D. x 7' DRAWN ST 07 gig ANY PURPOSE VITITT TIE EXPRESS WFHTTEN PER"''',, GF _ ARG 02/19/2002 ITT FLYGT AND SFNLL HE CONSIDERED CONFIDENTIAL INFIYWATINi CHKR. ° mat 3' x 113' eU ° MT, INTERMEDIATE GIJIDERAIL BRACKET A CORRECTED NOTES ('3X1D' FROM '3,I16') ARO 06/26/02 n' >Hrz �r PART # FIG�B-3x18—DIP —. APVD, NLWHER -- �' REVISION F1 B-2X18-DIP IiEV. BY DATE APVD, DATE ACAII. R14 'C'H-EPLOT TO FIT l � Introduction Section 8 FIYGT Explosion-proof Pumps Issued: 2/03 Supersedes: 5/00 Explosion-proof Pumps for Hazardous Locations Special Features Flygt Electric Submersible Explosion-proof Wastewater The construction of an Explosion Proof pump is similar Pumps are examined,tested,and approved by Factory in most respects to the standard wastewater pump,but Mutual Research(FM)as Explosion-proof.Theyconform differs in the following details: to the latest edition of the National Electrical Code (NEC),Articles 500,501,502,and 503 requirements as 1. Hydrostatically pressure tested high strength, cast explosion proof and suitable for use in Class I, Division iron housings are designed to withstand an internal 1,Groups C and D,and dust ignition proof and suitable explosion and have long tight flame paths to reduce exit for use in Class II,Division 1,Groups E and G hazardous temperature of any exploding gases to a value below the locations, and suitable for use in Class III, Division 1 ignition temperature of the surrounding environment. hazardous locations. FM approval also meets OSHA (Occupational Safety and Health Administration) 2. All pumps have required pilot thermal sensors requirements. embedded in stator windings, to guarantee that the pump surface temperature never exceeds safe limits, Definition of Hazardous Locations by NEC avoiding possible environmental ignition. Class I locations are those in which flammable gases 3. Externally mounted leakage sensors may not be or vapors are or may be present in the air in quantities used unless explosion proof or intrinsically safe(consult sufficient to produce explosion or ignitable mixtures. factory for details). Class I, Division 1 location is a location: (1)in which 4. Special approved power cables required: Flygt ignitable concentrations of flammable gases or vapors SUBCAB. exist under normal operating conditions;or(2)in which ignitable concentrations of such gases or vapors may 5. All pumps,except 3045(X),3057(X),3085(X),3102(X) exist frequently because of repair or maintenance and 3127(X),have a special stator inspection plug.The operations or because of leakage; or (3) in which 3085(X), 3102(X) and 3127(X) stator housings are breakdown orfaultyoperation ofequipmentor processes inspected for leakage through the cable entry. Here, might release ignitable concentrations of flammable penetration of oil from the oil chamber below, or water gases or vapors, and might also cause simultaneous from the junction chamber above can be detected. failure of electric equipment. 6. Flygtcontrolssuppliedwiththesepumpsincorporate Class II locations arethosethatare hazardous because the following required circuits: of the presence of combustible dust. A. Motor pilot thermal sensors(connection is approval Class II, Division 1 location is a location: (1)in which mandatory). combustible dust is in the air under normal operating conditions in quantities sufficient to produce explosive B. Intrinsically safe relays for ENM-10 level sensors(or or ignitable mixtures;or(2)where mechanical failure or equal)-usage is mandatory. abnormal operation of machinery or equipment might cause such explosive or ignitable mixtures to be CAUTION: All controls,used with these pumps but not produced, and might also provide a source of ignition supplied by Flygt, must be designed according to the through simultaneous failure of electric equipment, latest applicable standards. See Controls Section for operation of protection devices,or from other causes;or additional details and requirements. (3) in which combustible dusts of an electrically conductive nature may be present. Environmental Limits The maximum temperature of exposed(external)pump Class III locations arethosethatarehazardousbecause surfaces is self controlled by the motor pilot thermal of the presence of easily ig nitablefibers orflyings but not switches. Maximum allowed ambient (environmental) likely in air suspension in quantities sufficient to produce temperature is 115°F (46°C). ignitable mixtures. Application of Explosion-proof Pumps Class III, Division 1 location is one in which easily These pumps maybe used in sewage wet wells that are ignitable fibers or materials producing combustible classified as Class I,Division 1,Groups Cand D hazardous flyings are handled, manufactured, or used. locations(gases and vapors).They can also be used in 1 Introduction Section 8 F=Yr'T Explosion-proof Pumps Issued: 5/00 Supersedes: 3/96 applications that are classified as Class II, Division 1, This Authority is not always easily determined.Care and Groups E and G hazardous locations(typified by grain diligence must be exercised to make sure, once a or coal storage); also, Class III, Division 1 locations preliminary identification has been made, that there is (fibers and flyings). not some other superseding Authority. Other areas,which may be classified hazardous under Depending on the type and geographical position of the normal conditions andwheretheuseofExplosion-proof "location", the Authority may range the gamut from a pumpsforhandling contaminated wastewaterisrequired federal agency to state, regional, local agencies or the are: refineries, petrochemical industry locations, tank consulting or plant engineer. Often the best source of farms, gas utility vaults, etc., always taking into information is the state Administrative Code or a state consideration that these pumps are not designed or agency such as a Department of Environmental approved as process pumps deliberately and Protection (DEP), Environmental Protection Agency protractedly handling high concentrations of (EPA), Department of Health,etc. hazardous liquids, e.g.: gasoline, etc. Approval Requirements (NEC/Factory Mutual) Limitations Class I,Division 1:suitable equipment must be explosion 1. CP/CS, DP/DS and FP/FS 3085(X) does not proof. It must also contain pilot motor thermal sensors optionally have a terminal board as does the standard (which must be connected in the motor control). version. Class II, Division 1: suitable equipment must be "dust 2. CP/CT/CS and HP/HS 3201(X)for 230 volt service ignition proof" and use motor pilot surface temperature requires two (2) 6/3-2-1 power cables. limiting thermal switches as in Class I. 3. None ofthese Explosion-proof pumps is available in Class III, Division 1: suitable equipment need only be the Warm Liquid (WL)variant. totally enclosed, non ventilated. Division 2, All Classes: For Class I or II locations, a Current Approvals for hazardous location pumps Division 2 designation means that the ignitable or previously noted are by FM(Factory Mutual Research). combustible materials will not normally be present in FM is officially listed by OSHA(Occupational Safety& hazardous concentrations except by accident or Health Administration) in the Federal Register as a malfunctions of containing or protective systems. In Nationally recognized testing laboratory(NRTL). It is in Class III locations,Division 1 and 2 are almost the same all regards equivalent to UL(Underwriters Laboratory). (check NEC Article 503). Restrictions:The listed(X)pumps are not approved for Equipment approved as suitable for use in Division 1 "process pumping"where high concentrationsofliquids locations is automatically suitable for use in Division 2 (other than wastewater)are handled for process work, locations. However,if the Authority Having Jurisdiction transfer,or recovery.The acceptable usage is for hand ling has definitely defined the area as Division 2, standard wastewater(contaminated water, sewage, etc.)for the submersible pumps (motors) may be used so long as purposes of treatment, transfer,storage, or disposal. they do not contain any open(non-hermetically sealed) ignition sources(See NEC Article 501-8 and 502-8)and No accessory eq uipment may be attached to an approved use motor pilot thermal switches to limit surface pump unless it is specifically approved for the location temperatures.Standard Flygt submersible pumps meet or"intrinsically safe" (See NEC 500-2 for Intrinsic Safe these requirements. requirements). Classification WARNING: All NEC and local code requirements must A sewage wet well (or any other wastewater collection be scrupulously observed when making an installation. location)is not automatically a hazardous location.The Be certain that glands and conduits where pump(s)or nature and classification of any location must be control wiring/cable passes from a hazardous location determined and indicated by whoever is considered to (wet pit, etc.) to electrical service, controls, or be the Authority Having Jurisdiction. nonclassified area are suitably sealed against passage of gases or liquids. . Introduction Section 8 iTYGT Explosion-proof Pumps Issued: 6/94 Supersedes: 4/86 Aggressive Liquids: Depending on temperature, pH, The means for guaranteeing that a pump will always concentration, and their intrinsic reactivity, certain remain submerged during operation vary from one part contaminant chemicals (acids, alkalies, solvents, etc.) of the country to another. Consult Flygt for appropriate may have a deteriorating effect on the equipment and configurations. pose a safety hazard to the installation. Be careful to fully examine these circumstances with the end user or his Declassification: An examination of local/state representative and consult with Flygt. administrative codes, NEC Chapter 5, and NFPA Standard 70C and 496,shows that a hazardous location A number of alternative configurations or approaches may be reduced in classification from Division 1 to are available which may make the equipment suitable in Division 2 or even to a nonhazardous condition through the presence of these materials: alternate elastomers, the use of suitable air purging and use of monitoring cable sheathing, special cable entries, etc. safeguards. This would then allow the installation of standard pumping equipment. Accessories: Non-sparking bronze "Safe-Slide®" installation/removal guide accessories are available for This is a common practice in many parts of the country all approved pumps. While not required by the Approval when the installation makes it practical. The approach Authority they may be desired by local authorities and has additional benefits: purging not only removes any do provide an extra margin of safety for particularly explosive/flammable gases, but also removes hazardous classified locations. smothering or poisonous gases thus improving the personnel safety aspects of the location. Cable: Flexible cords or cables used in hazardous locations must be of the NEC type "extra-hard usage" Mine Safety and Health Administration (MSHA) and be specifically approved/tested for the approved Equipment approved by MSHA (Permissible-suitable equipment(motor/pumps)which they will be used with. for use in gassy mines)may not be used in any hazardous No unapproved substitutions may be made without location covered by the NEC categories(Class I,II,or Ill) loss of official approval.Cables supplied by Flygt and without written permission of the authority having used with Flygt electric submersible pumps are FM jurisdiction. tested and approved for the hazardous locations listed for the pumps in the beginning of this Explosion-proof Nor may equipment approved/listed by FM or UL be pumps section. used in a gassy mine without the written approval of MSHA. To protect against the damaging and unsafe effects of very agg ressive contaminants(liquids,dissolved solids) in the wastewater, special cable entries are available which will allow pipe or stainless steel flex hose sheathing to be attached to protect the cable. Special Exceptions for Hazardous Locations: It is possible in some circumstances to use standard pumps in what would normally be declared as hazardous locations. These approaches are supported by various codes but may not be used if specifically disallowed by an Authority Having Jurisdiction. Guaranteed Pump Submersion(GPS): lfthe equipment is so controlled that the liquid level never falls below a point 4-6 inches above the topmost point of the pump, then standard non-approved pumps may be used.This is because the volume below a liquid surface is not considered hazardous. PLYGT Supplier Submittal Submersible Pumps Project: SANDY LAKE LS COPPELL TX Contractor: CAN FER 11150 MORRISON LN DALLAS TX 75229 Engineer: TC & B Supplier: ITT Flygt Corporation 2400 Tarpley Rd. Carrollton, TX 75006-2407 972-418-2400 (voice) 972-416-9570 (fax) o N 0 General Information 1 t � I Pump Information Specs and Data 2 Pump Accessories 3 Control Panel 4 Date: 11/4/2004 iTT FLYGT CORPORATION 2400 Tarp ley Road Carrollton, TX 75006-2407 972.418.2400 (voice) 972.416.9570 (fax) BILL OF MATERIALS SANDY LAKE LS PROJECT: COPPELL TX CUSTOMER: BIDDING CONTRACTORS qty Description 2 ITT Flygt Model NT3201.091.641 /35HP/460V/3PH FM/FLS/65' Power Cable 3 MiniCAS II -120(UL APPROVED) 2 CF3045.180.252/460V/3PH/Sump Pumps 2" Discharge/65' Power Cable 6 10 " Check Valve 2 Hydraulic Testing 1 Control Panel W/Alarms incl Flygt Certified Startup incl Freight P4' 4'Ô SJr e POW Wpo trA(IA•tS e g,ovutd q-Puml)Ac-rivulter02- , Cos)P A4-411424)sterok FL 3 pomp 44-7u-toA,,,,o. 1-11i+ puolp is r...1(44-. irrrr 2. ?RANA Nr: r4 Pvotoot 91Ag-7"- VIICO-4.4)fr t4-M ( 11I' 5 feve. $11.g, 4 5 -t. 3. stanP PL,Ait's sa8 Md.—Stay") 5b.rr -Z. licx-1 A--51AX.t.49" p1-14474.- OL MOT.'L **Tat M9?05 4J-Aft 4.14.1A1Cm FabtlitiA4- - touries 4A4 VALL.es. Date: 11/4/2004 General Information Pump Specifications/ Information 2 Pump Accessories 3 Control Panel 4 FLYGT Start-Up Checklist An ITT Industries company (Must be Completed Prior to Start-Up) 2400 Tarpley Road Carrollton,TX 75006 Project: Customer: Contact Name&Phone: To Whom it May Concern: The following pre-start-up checklist must be completed and returned to Mandie Dawson at ITT Flygt prior to the actual start-up date. Under no circumstances will this requirement be waived. 1. Pump installed and cable wired into control panel ❑ Yes ❑ No 2. Floats installed and wired into the control panel ❑ Yes ❑ No 3. Power supply available and wired into the control panel ❑ Yes ❑ No Lifting equipment available it pumps are not accessible with our truck or pumps ❑ Yes ❑ No 4. are too heavy 5. Water supply available to run each pump for Y hour ❑ Yes ❑ No If control panel is not supplied by Flygt,will a representative from the control 6' ❑ Yes ❑ No manufacturer be present for start-up? Will a representative of the owner be present at start-up for training of the ❑ Yes El No 7' operation of the pumps? Date: Name: Signature: If you have any questions,please feel free to contact the Flygt Branch Office at 972/418-2400 Fax 972/416-9570. Notes: Please include directions to the jobsite and pump location. Also, it isimperative that you provide 5 working days notice prior to the requested start-up date. Our field service calls require advance notice for every start-up. There are no exceptions to this requirement. • Flygt Regional & Branch Offices Midwest Branch Office I Northeast ITT FLYGT CORPORATION ITT FLYGT CORPORATION Branch Offices b AK 6733 West 73 RD Street 7 Marway Drive I Bedford Park,IL 60638 Rochester,New York 14624-2351 _ Tel.(708)594-5181 Tel.(585)426-0280 -' .0 ,1 Fax(708)594-5190 Fax(585)426-3947 wr.....�- B B Western Region Midwest Region ITT FLYGT CORPORATION ITT FLYGT CORPORATION ITT FLYGT CORPORATION 790-A Chadbourne Road N27 W23291 Roundy Drive 78K Olympia Avenue Fairfield,Ca.94534-9643 Pewaukee,Wisconsin 53072 B Woburn,Massachusetts 01801 Tel.(707)422-9894 Tel.(262)544-5875 Tel.(781)935-6516 Fax(707)422-9808 Fax(262)544-1399 Fax(781)938-0364 E-mail: E-mail: Flygt_Western @fluids.ittind.com Flygt_Midwest @fluids.ittind.com R, B R Corporate Office/ d International Sales i ITT FLYGT CORPORATION 35 P.O.Box 1 4 OR .�l�, .Box 1004 lD SD Trumbull,Connecticut 06611-0943 Tel.(203)380-4700 r, ,.f� Fax(203)380-4705 OH E-mail: Flygt_Info@fluids.ittind.com CO MO R Northeast Region ITT FLYGT CORPORATION Aiiiiiii'Lif a o 11111110111111mt�� 2330 Yellow Springs Road Ihill'ob Malvern,Pennsylvania 19355 Tel.(610)647-6620 " Fax(610)647-5563 E-mail: 1)1111 Will.111k. Flygt_Northeast @fluids.ittind.com•/, s , 14k4 -' Southeast Region R,B ITT FLYGT CORPORATION Western Branch Office 90 Horizon Drive T Suwanee,Georgia 30024 ITT FLYGT CORPORATION oo Tel.(770) 932-4320 2630 North Marine Drive Fax E-mail: 932-4321 Portland,Oregon 97217 - il: ` Tel.(503)240-1980 ek Flygt_Southeast @fluids.ittind.com Fax(503)240-3445 Southwest Region R,B ITT FLYGT CORPORATION 2400 Tarpley Road Carrollton,Texas 75006-2407 Tel.(972)418-2400 Fax(972)416-9570 Flygt Corporate Flygt_Catalog @fluids.ittind.com E-mail: Flygt_Southwest@fluids.ittind.com Flygt Corporate(Marketing)Flygt_Marketing@fluids.ittind.com Flygt Corporate(Technical Support) Flygt_Techsupport@fluids.ittind.com Flygt Corporate(Systems Engineering)Flygt_SysEng @fluids.ittind.com ((*Requests for additional catalogs or CDs must be directed to R - REGIONAL OFFICE Flygt Regional Offices. / B - BRANCH OFFICE "Catalogs/CDs stocked at Regional Offices only P/S/T/Z/ Pump Arrangements Section 2 —•YGT Flygt Pumps Issued: 6/94 Supersedes: 4/86 SLIDING BRACKET (014), GUIDE BARS The "P" Arrangement I 1 ■Pump Type P: Permanent Installation in awet pit with guide bar ''��' • Iiii, from the stationary dcchargeontoandremoval �II� from the stationary discharge connection. A DISCHARGE CONNECTION ill). (Bolted to Station Floor) OUTLET i I i A 1 OUTLET y t i l I' t ' --- MOUNTING STAND ,_I with Integral �� SUCTION ELBOW INLET 'v; > LIII ' i INLET — ' The "T " Vertical Arrangement The "Z" Horizontal Arrangement Pump Type T: Pump Type Z: Dry pit installation, permanently connected to inlet Dry pit installation,permanently connected to inlet and and outlet pipes. As all Flygt pumps are of outlet pipes. As all Flygt pumps are of submersible submersible construction,the Type CT will continue construction, the Type CZ will continue to operate to operate satisfactorily should the dry pit be satisfactorily should the dry pit be subjected to flooding. subjected to flooding. (011)- The "S" Arrangement ;--"1.1 I 1s Pump Type S: Ii i Portable pump model with hose - or pipe connection. iv MOUNTING HOSE V■'ll STAND CONNECTION ,Q` 1 Operating Guidelines Section 2 FrYr`T Flygt Pumps Issued: 6/94 Supersedes: 12/91 YourFlygtPump is designed to provide long and dependable clogging. The higher the pumping rate, the higher the service under adverse conditions. Observation of the friction wear. following rules and guidelines will further improve performance,reduce maintenance costs and extend useful Viscosity service life.This is a brief description of the most important Viscosity, or internal resistance of the liquid to flow, is an factors to be taken into consideration. For more detailed inherent characteristic of a liquid which may change as a information or if in doubt, consult your local Flygt resultofforeignmaterialinsuspension.Eitherway,viscosities representative. higher than that of water adversely affect performance (head and flow) and may increase power requirement(kW These guidelines generally apply to standard cast iron input) beyond the capacity of the motor. wastewater pumps(CP,CT,CS)only.Stainless Steel,Warm Liquid, etc. versions require special consideration. Submergence In general, a Flygt Wastewater Pump will operate with a Environmental Temperature Limits minimum of submergence (flooded impeller). Deeper The upper limit for both the pumped liquid and the general submergence will improve motor cooling for non-jacketed surroundings of the pump is 115°F except for Warm Liquid motors and reduce aeration.Depth limitation(submergence) Pumps. For more information contact Flygt Application is 65 ft.Deeper submergence is possible,depending on the Engineering. pump model involved but must have approval of Flygt Application Engineering in order to protect warranty.Avoid Volatile Liquids submerging pumps in heavy concentrations of sludges. Volatile liquids vaporize rapidly even at normal (ambient) temperatures and pressures,causing the impellerto become Voltage "vapor bound".To prevent vaporizing (flashing), either the Voltage at the pump terminal board must be within the inlet pressure (submergence) has to be increased or the following ranges: temperature reduced.Pumping of volatile liquids which are corrosive or hazardous is neither recommended nor covered 200 volt motor = 180 to 220 volts by warranty. 230 volt motor = 207 to 253 volts 460 volt motor = 414 to 506 volts Corrosion and Chemical Attack 575 volt motor = 518 to 633 volts A Flygt Sewage Pump, while not specifically a chemical pump, can provide reasonable service in mildly corrosive Watch for undersized wiring systems or overlong cables liquids within an approximate pH range of 6.0 to 9.0 (cast which may cause excessive voltage drops. Measurement iron parts,stainless steel fasteners and synthetic rubber 0- at the control box under full load is satisfactory if voltage rings).It must be noted that although the pH value is a useful drop in the pump cable is taken into consideration. guide,it is non-conclusive. If the standard cast iron version does not meet your requirements, refer to Section 8. Voltage Balance Proper balance among the three supply-voltage phases Excessive operation or large underwater steel structures applied to the pump motor is vital.A voltage imbalance of nearby (galvanic action) may also accelerate corrosion. only 1%between phases may result in a 6-10%amperage Special consideration must be given to industrial imbalance.This can be in the form of circulating currents contaminants, for example, moderate or localized internally in the stator which may not appear as line-current concentrations of some hydrocarbons,oxidizers,chlorinated differences but will cause excessive stator temperature rise compounds, and solvents (aromatics, aliphatics, etc.) will thus substantially shortening motor life or causing a dry damage cable (oil resistant chloroprene), grommets burnout. These high temperatures can also affect rotor, (neoprene), and 0-rings (nitrile rubber). For more bearing and shaft seals. information, contact Flygt's Application Engineering department. Motor The combined effect of voltage, frequency and specific Abrasion gravity variation may equal(but not exceed)1.10. To obtain When pumping liquids containing abrasive particles,inspect maximum efficiency and avoid undue heat-rise in the motor the pump (liquid end and seal) more often. Low pumping and consequent reduction of stator, seals and bearing life, rates may result in sedimentation and accumulation of the pump should not be subjected to more than 12 to 15 particles in the volute, causing abnormal wear or even starts per hour,evenly spaced, on a continuous basis.The J I Operating Guidelines Section 2 F=YGT Flygt Pumps Issued: 6/90 Supersedes: 2/88 limitation is based on a nominal in-rush current at peak concentrations(clay,bentonite,paper stock)while others power input, nominal ambient temperature, depth of can be pumped with considerable ease at much higher submergence,impeller loading,viscosity and specific gravity. concentrations(coal,silt,sand,dust).In general,maintain The Flygt Engineering Department must be consulted if a a minimum flow velocity necessary to keep the solids in greater number of starts per hour is required. suspension. Solids Content Specific Gravity A liquid(usuallywater)when containing suspended solids in The power requirement(kW input) of a centrifugal pump various quantities becomes a"slurry".There are no definite increases proportionally with the specific gravity(S.G.)of rules governing the pumping of slurries,some combinations the liquid. The S.G. may be increased also by the solids are to stiff or viscous to be pumped at relatively low content. Installation Procedures Section 2 Flygt Pumps Issued: 6/90 Supersedes: 2/88 The faultless functioning of a Flygt Pumping Station will D. Top Slab with Access Cover: depend upon the correct selection of the pump to suit Diameter of Top Slab shall be at least two feet larger than system requirements and properinstallation.Agreatmajority O.D. of ring sections.The Access Cover must be installed of Flygt Electric Submersible Wastewater Pumps are and properly oriented in the Top Slab. installed in underground wet pits with Automatic Discharge Connections,Guide Bars and Access Covers as shown in 1. See Station Drawings for Pump Model and the station drawings. Wet Pits constructed of precast Access Cover location in relation to the centerline concrete rings offer significant savings in labor costs over of the station. poured-in-place concrete, masonry or brick and are universally accepted for use in sanitary or storm sewer 2. Positioning of the Hinge Side of the Cover systems. Precast concrete sections are available up to 120 (See Accessories Section). inch inside diameter (sometimes up to 144 inch inside diameter) throughout the U.S. and are generally 3. The Top Slab and Access Cover must be level. manufactured in accordance with the provisions of ASTM Specification C478. 4. For Heavy Duty Covers (See Accessories Section). Because of this, Flygt Corporation's official engineering documentation is based on stations designed in precast E. Automatic Discharge Connection: concrete circular man-holes. Each individual station drawing The Automatic Discharge Connection must be attached to shows a suggested Simplex and a suggested Duplex the Bottom Slab at the exact location required relativeto the Pumping Station built of precast concrete sections installed Access Cover. between a Bottom Slab and a Top Slab (the Top Slab, usually at ground level,contains the cast-in Access Cover). The configurations and dimensions shown on these SUGGESTED PROCEDURES: Proposed Layouts are suggested minimum requirements only, all details, including sizing of pit, type, size, location 1. Attach the Upper Guide Bar Bracket(s)to the Access and arrangement of valves and piping, etc. are to be Frame (See Accessories Section).Also,the centerline specified by the Consulting Engineer and are subject to his of the Bracket(s)will determine the centerline of the approval. installed pump(s). The following is a partial list of useful suggestions for 2. PlacethepumpDischargeConnection(s)ontheBottom construction and installation. (Please always observe local Slab and line up as shown in the Accessories Section. regulations applicable). 3. Cut to length and install the Guide Bars between the A. Excavation: Upper Guide Bar Bracket(s) and Discharge Excavate a large enough hole to provide sufficient working Connection(s). room around the station. The outside diameter of the Bottom Slab should be at least one foot larger than that of 4. Before securing anchor bolt nuts, check across the the concrete sections used. Discharge Connection(s) Outlet Flange(s) face with level and shim if necessary. Guide Bars should be B. Connecting Pipes: Parallel and Vertical. Provide connecting holes for the Influent Pipe, Effluent Pipe(s)and Cable Thrulets in accordancewith the Engineer's F. Internal Piping and Manifold: specification. Flexible joints outside of concrete wall will Use proper gaskets,tighten bolts gradually and evenly. In reduce the danger of dislocation due to settlement. deep stations, install Discharge pipe Brackets to relieve Discharge Connections from overload and intermediate C. Backfill: Guide Bar Brackets to prevent Guide Bars from bending. Backfill gradually and evenly around station after concrete and joints have hardened. Compact backfill to minimize post-installation settlement. J � 1 Installation Procedures Section 2 Flygt Pumps Issued: 6/90 Supersedes: 2/88 G. Installation of Pump Units: J. Storage of Pump Units Prior to Start-Up: Lower Pump Units into place along guide bars. Check It is not good practice to store the Pump Units in the wet visually metal-to-metal contact between Volute Flange pit,especially when long periods between installation and and Discharge Connection.lf necessary,re-check and re- start-up are anticipated.If this practice cannot be avoided, align Discharge Connection(s)and Guide Bars with pumps rather than leaving them on their Discharge Connections, in place. secure them and their power cable at some point above any anticipated liquid level. Pay special attention to H. Grouting: unprotected open cable ends; seal them off and make After proper alignment of all components,including metal- sure that they are not submerged or exposed to moisture. to-metal connection of pump flange is established, grout Penetration of moisture thru the cable may cause Access Cover,Discharge Connection(s)and PipeThrulets. breakdown of the insulation, arcing at the pump terminal Build up and shape slopes at bottom of the station as board, destruction of the Junction Chamber and serious shown in Station Drawings. This will help in preventing damage to the pump. If in doubt, before start-up, re- build-up of solids at the bottom where side walls meet the check the cable, Cable Entry and Junction Chamber floor. following instructions in the Maintenance Manual under "Electrical Checks". If possible, connect Pumps power I. Surface Protection: cables to Control Panel and during longer periods until the An epoxy-coal tar system is suggested for all internal official start-up, start and run the units manually for 30 surfaces, concrete or metallic, if possible, follow the seconds at least once every two weeks. (see"Storage"in recommendations in WPCF Manual of Practice No. 17 this section.) "Paints and Protective Coatings for Wastewater Treatment Facilities"or the instructions of a reputable manufacturer of protective coating systems,such as Carboline,Koppers, Inertol,Perry-Austen,etc. Proper surface preparation and careful application will pay off in reduced maintenance costs and longer life. 1 � 1 Storage Section 2 ri Flygt Pumps Issued: 2/96 Supersedes: 6/90 Each Flygt pump leaves the factory properly assembled CONTROLS: and prepaired to perform even after a reasonable idle time in storage. However, as prolonged idle time can be It is most important to make sure that Electrical Controls, detrimental to any rotating machinery, the procedures when subjected to extended storage,be stored in a protected outlined below should be followed in order to insure that dry environment free from any corrosive atmosphere. the equipment is in top condition to operate when finally Moisture in any form, including condensation, can cause installed.Whenever possible,store pumping units in a dry serious corrosion problems to the contact point surfaces as environment free of extreme temperatures and strong well as terminal connections. direct sunlight. Even though all terminal connections have been made tight NEW pumps: on initial assembly at the factory,they may not remain 100% tight over an extended storage period due to the Storage 6 to 12 months: compressibility of the copper wire and possible movement In general,rotating machinery left idle for extended periods due to variations in ambient temperature.The problem will of time,tends to establish a"set"position due to inaction vary in degree depending on wire size and whether the of the moving parts.Some of these areas maybe damaged terminal connection is of solid or stranded wire.To insure (especially seals) from the sudden fast breakaway of proper operation, recheck all terminal connection screws start-up after a prolonged idle time. To insure that all for tightness prior to placing the control on line. rotating parts are free for final installation and start-up, it is good practice to rotate the impeller by hand once a month. It is also good practice to relieve the tension on the cable entry sealing grommet by backing off the cable entry compression screws slightly. If this is done,it is most important that a clear note be attached as a reminder to: Re-Tighten Cable Entry Compression Screws Before Installation. Storage 12 to 24 months: In addition to the above, apply a protective spray coating of silicone or rust inhibiting oil to the impeller and inside of the volute by spraying in through the volute outlet and up through the volute inlet. Also coat the volute outlet flange face. USED pumps: Before storing a used pump for an extended period of time, the unit should be dismantled, checked for any defects, repaired where necessary and reassembled.At reassembly, follow instructions in the Service Manual, especially regarding seal assemblies.Protect the impeller and volute as mentioned in the paragraph above. In all cases,it is good practice to check all external bolts, nuts and screws for tightness before final installation after extended storage. I General Information i Pump Specifications / 2 Information Pump Accessories 3 Control Panel 4 PRODUCT TYPE FLYGT PERFORMANCE CURVE NT3201 .091 � MTV DATE PROJECT CURVE NO i ISSUE 2003-11-18 Coppell, Texas - Sandy Lake 63-641-00-6830 1 ill-LOAD 3/4-LOAD 1/2-LOAD RATED IMPELLER DIAMETER POWER 35 hp 352 mm POWER FACTOR 0.79 0.73 0.61 STARTING EFFICIENCY 87.0% 86.0% 83.0% CURRENT... 335 A MOTOR# STATOR REV RATED MOTOR DATA — — — CURRENT... 48 A 27-26-6AA 34Y 11 COMMENTS INLET/OUTLET RATED SPEED 1170 rpm FRED. PHASES VOLTAGE POLES 200/200 mm TOT.MOM.OF 60 Hz 3 460 V 6 IMP.THROUGHLET INERTIA... 0.44 kgm2 GEARTYPE RATIO N0.OF -- BLADES 2 -- [hp] ,r Ir 0 3 40 _ a ii ,. a I- it D Q 35 z= co O W 30 _____------ 25 LL EL LL W LL. 20 LL w n W n co a DUTY-POINT FLOW[uSgpmi HEADER] POWER[hp] EFF.[%] IPSHre(ft) 0 ic 1 1557 59.6 34.9 ( 30.3) 67.3 (77.7)-- 16.0 B.E.P. 2003 51.8 37.7 ( 32.7) 69.6 (80.3) 17.4 rill NPSHre Z [f{] a LL 90 90 — ., W m co 80 80 — IT EFF. 70 70 — [%] • 0 60 60 — = 50 50 — 40 X 1111 40 —80 `P: r-=36 fi —70 30 =� 30 —60 50 20 20 —40 /, — 30 co- 10 / 10 — 20 0 CD I I — 10 0 0 0 I- 0 500 1000 1500 2000 2500 3000 3500 [USgpm] N r a. FLOW J LL NPSHre=NPSH3%+min.operational margin I,YGT CURVE Performance with clear water and ambient temp 40°C l 1 N-3201 Section 3 YGT Im•eller/Motor/Nominal Sizes Issued: 6/04 Supersedes: 2/02 • PUMP IMPELLER HP RATING MODEL CODE NP NS NT NZ VAC D1 D2 D3 D4 640 MT 40.0 40.0 40.0 40.0 641 MT 200 30 642 MT 35.0 35.0 35.0 35.0 230/460 8" 8" 8" 10" 643 MT 575 10" 644 MT 0 iFtV r4 �w 2 " D3 D2 _ III- °4 4 i: ii1�r im D °2 2 NP NS NT NZ I CT/NT-3201 Section 4 FLYGT Outline Dimensions Issued: 11/00 Supersedes: 3/96 W 45 X ) Y R THD (Tx) 2" TIP 1 1 (INLET) ,ate XLNii - ralM1 I M jr■tft.i V r1 rrin Car Al t J OM jp M16 THD (4x) 'It-2 7 DIA } Z (STAND) HOLE (6x) p DIA. S DIA. VIEW 0—la —B 1"--I POWER CABLE • ' = Oil! K DIA �I J H STD CLASS 125 C.I. FLANGE .�. (NOM. SIZE) �� 4 ANCHOR BOLT (6x) Jill e G � 2" PROJECTION i�_ } .m_� p IYIt ..-.. p F i _ _ Iii mi MIN low hugill L DIA STD CLASS 125 -<.'U NMP a oa C.I. LSNZE) E _<~ — td v NOM SIZE WEIGHT(LBS.) (K x L) MODEL VERSION TOTAL W/STAND CI/SST PUMP CAN BE ROTATED ABOUT ITS VERTICAL 4'X 6' CT SH 1125/N/A CENTERLINE TO (4x) POSITIONS RELATIVE TO•* 6"'° 8" CT HT 1280/1390 THE INLET ELBOW. INCREMENTS ARE 90°. * x " CT/NT MT 1485/1500 ALL DIMENSIONS IN INCHES * ALSO AVAILABLE IN STAINLESS STEEL NOM SIZE DIMENSIONAL CHART (K x L) MODEL VERSION A B C D E F G H J K L M N P R S T U V W X Y Z 4"x 6" CT SH 182 178 158 74 128 12 54 50 571- 4 6 10 111 101- M16 154 4 118 224 234 221-°98 81 a. Oa. * 61, 8" CT HT 18 - 174 18 131-174 154 6 50 572 6 8 101 11 101- M20154 8 134 224 234 222° 9a 9a * k)<2,_" CT/NT MT ),194 214141-154 174 8 504 57 8 10 124 161 144 M20154 8 11341224 23i 22?9i 11i C/N-3201 Section 6 Electrical Data Issued: 5/04 Supersedes: 1/04 Motor Data RATED RATED OUTPUT FULL LOCKED LOCKED LOCKED ROTOR INPUT POWER VOLTS LOAD ROTOR ROTOR CODE LETTER POWER HP (kW) 0 NOM. AMPS AMPS KVA KVA/HP kW POLES/RPM 200 84 535 230 72 466 30 (22) 3 460 36 233 185 G 26 4/1755 575 29 186 200 94 396 230 82 44 30 (22) 3 460 41 372 137 E 26 8/860 575 33 137 200 100 630 230 87 495 illa 35 (26) 3 460 44 249 198 G 30 6/1170 575 38 259 200 100 630 230 99 495 40 (30) 3 460 50 249 198 E 35 6/1165 575 41 249 200 130 870 230 750 47 (35) 3 460 113 57 375 298 H 40 4/1760 575 46 315 PUMP EFFICIENCY POWER FACTOR MOTOR HP 100%LOAD 75%LOAD 50%LOAD 100%LOAD 75%LOAD 50%LOAD 30(4-pole) 86.5 86.5 85.5 0.90 0.88 0.81 30(e pole) 86.0 86.5 85.5 0.79 0.74 0.63 35 86.5 87.0 85.5 0.87 0.83 0.75 40 86.0 87.0 86.0 0.88 0.85 0.78 47 87.5 87.5 86.0 0.89 0.86 0.80 Cable Data HP VOLTS MAX.LENGTH FT. CABLE SIZE/ CONDUCTORS PART NOMINAL DIA. (IN ONE CABLE) NUMBER **200 165 30(4 pole) **230 220 460 450 575 700 **200 170 30(8 pole) **230 230 460 450 (3) 6 AWG(PWR) 575 700 6/3-2-1-GC (2) 10 AWG(CTRL) 94 21 09 **200 145 31.0(1.22") (1) 8 AWG(GND) **230 170 (1) 10 AWG(GC) 35&40 460 335 575 510 **200 110 **230 145 47 460 290 575 455 **Requires 2 cables / 1 C/N-3201 Section 7 FLYGT Performance Specifications Issued: 7/03 Supersedes: 4/03 REQUIREMENTS Rectangular cross sectioned gaskets requiring specific Furnish and install_submersible non-clog wastewater torque limits to achieve compression shall not be pump(s).Each pump shall be equipped with an HP considered as adequate or equal.No secondary sealing submersible electric motor connected for operation compounds,elliptical 0-rings,grease or other devices on volts,_phase,60 hertz, wire service,with shall be used. feet of submersible cable (SUBCAB) suitable for submersible pump applications.The power cable shall COOLING SYSTEM be sized according to N.E.C. and ICEA standards Each unit shall be provided with an adequately designed and also meet with P-MSHA Approval. For 230 volt cooling system. The water jacket shall encircle the service, two power cables shall be used to share the stator housing;thus,providing heat dissipation for the load and thus keep power cables to a manageable motor regardless of the type of installation. Impeller size. The pump shall be supplied with a mating cast back vanes shall provide the necessary circulation of iron inch discharge connection and be capable of the cooling liquid through the water jacket.The cooling delivering GPM at TDH.An additional media channels and ports shall be non-clogging by point on the same curve shall be GPM at virtue oftheir dimensions.Provisionsfor external cooling feet total head.Shut off head shall be feet and seal flushing shall also be provided.The cooling (minimum).Each pump shall be fitted with feet system shall provide for continuous pump operation in of lifting chain or stainless steel cable. The liquid temperature of up to 104°F. Restrictions below working load of the lifting system shall be 50%greater this temperature are not acceptable. than the pump unit weight. CABLE ENTRY SEAL PUMP DESIGN The cable entry seal design shall preclude specific The pump(s) shall be automatically and firmly torque requirements to insure a watertight and connected to the discharge connection,guided by no submersible seal. The cable entry shall consist of a less than two guide bars extending from the top of the single cylindrical elastomer grommet, flanked by station to the discharge connection.There shall be no washers, all having a close tolerance fit against the need for personnel to enter the wet-well.Sealing of the cable outside diameter and the entry inside diameter pumping unit to the discharge connection shall be and compressed by the body containing a strain relief accomplished by a machined metal to metal watertight function, separate from the function of sealing the contact. Sealing of the discharge interface with a cable. The assembly shall provide ease of changing diaphragm, 0-ring or profile gasket will not be the cable when necessary using the same entry seal. acceptable.No portion of the pump shall bear directly The cable entry junction chamber and motor shall on the sump floor. be separated by terminal board,which shall isolate the interior from foreign material gaining access PUMP CONSTRUCTION through the pump top. Epoxies,silicones, or other Major pump components shall be of grey cast iron, secondary sealing systems shall not be considered ASTM A-48,Class 35B,with smooth surfaces devoid of acceptable. blow holes or other irregularities.All exposed nuts or bolts shall be AISI type 304 stainless steel construction. MOTOR All metal surfaces coming into contact with the The pump motor shall be a NEMA B design,induction pumpage,other than stainless steel or brass,shall be type with a squirrel cage rotor, shell type design, protected by a factory applied spray coating of acrylic housed in an air filled,watertight chamber.The stator dispersion zinc phosphate primer with a polyester windings shall be insulated with moisture resistant resin paint finish on the exterior of the pump. Class H insulation rated for 180°C (356°F).The stator shall be insulated by the trickle impregnation method Sealing design shall incorporate metal-to-metal using Class H monomer-free polyester resin resulting contact between machined surfaces. Critical mating in a winding fill factor of at least 95%.The motor shall surfaces where watertight sealing is required shall be be inverter duty rated in accordance with NEMA MG1, machined and fitted with Nitrile orViton rubber 0-rings. Part 31. The stator shall be heat-shrink fitted into the Fittings will be the result of controlled compression of cast iron stator housing.The use of multiple step dip rubber O-ringsin two planes and O-ring contact of four and bake-type stator insulation process is not sides without the requirement of a specific torque limit. acceptable. The use of bolts, pins or other fastening C/N-3201 Section 7 FLT Performance Specifications Issued: 7/03 Supersedes: 4/03 devices requiring penetration of the stator housing is seal assemblies.The seals shall operate in an lubricant not acceptable. The motor shall be designed for reservoir that hydrodynamically lubricates the lapped continuous duty handling pumped media of 40°C seal faces at a constant rate. The lower, primary seal (104°F) and capable of up to 15 evenly spaced starts unit, located between the pump and the lubricant per hour.The rotor bars and short circuit rings shall be chamber,shall contain one stationary and one positively made of cast aluminum.Thermal switches set to open driven rotating, corrosion resistant tungsten-carbide at 125°C(260°F)shall be embedded in the stator lead ring.The upper,secondary seal unit,located between coils to monitorthe temperature of each phase winding. the lubricant chamber and the motor housing, shall These thermal switches shall be used in conjunction contain one stationary and one positively driven rotating, with and supplemental to external motor overload corrosion resistant tungsten-carbide seal ring. Each protection and shall be connected to the control panel. seal interface shall be held in contact by its own spring The junction chamber shall be sealed off from the system. The seals shall require neither maintenance stator housing and shall contain a terminal board for nor adjustment nor depend on direction of rotation connection of power and pilot sensor cables using for sealing. For special applications, other seal face threaded compression type terminals.The use of wire materials shall be available. nuts or crimp-type connectors is not acceptable.The motor and the pump shall be produced by the same The following seal types shall not be considered manufacturer. acceptable nor equal to the dual independent seal specified: shaft seals without positively driven rotating The combined service factor (combined effect of members, or conventional double mechanical seals voltage, frequency and specific gravity) shall be a containing either a common single or double spring minimum of 1.15. The motor shall have a voltage acting between the upper and lower seal faces. No tolerance of plus or minus 10%. The motor shall be system requiring a pressure differentialto offset pressure designed for operation upto40°C(104°F)ambient and and to effect sealing shall be used. with a temperature rise not to exceed 80°C. A performance chart shall be provided upon request Each pump shall be provided with an lubricant chamber showing curves for torque,current,powerfactor,input/ for the shaft sealing system. The lubricant chamber output kW and efficiency.This chart shall also include shall be designed to prevent overfilling and to provide data on starting current and torque. lubricant expansion capacity.The drain and inspection plug, with positive anti-leak seal shall be easily The power cable shall be sized according to the NEC accessible from the outside.The seal system shall not and ICEA standards and shall be of sufficient length to rely upon the pumped mediafor lubrication.The motor reach the junction box without the need of any splices. shall be able to operate dry without damage while The outer jacket of the cable shall be oil resistant pumping under load. chloroprene rubber. The motor and cable shall be capable of continuous submergence underwater Seal lubricant shall be FDA Approved, nontoxic. without loss of watertight integrity to a depth of 65 feet. PUMP SHAFT The motor horsepower shall be adequate so that the Pump and motor shaft shall be the same unit. The pump is non-overloading throughout the entire pump pump shaft is an extension ofthe motorshaft. Couplings performance curve from shut-off through run-out. shall not be acceptable. The pump shaft shall be of carbon steel ASTM A 572 and shall be completely BEARINGS isolated from the pumped liquid. The pump shaft shall rotate on two bearings. Motor bearings shall be permanently grease lubricated.The IMPELLER (for C- pumps) upper bearing shall be a single roller bearing. The The impeller(s) shall be of gray cast iron, Class 35B, lower bearing shall be a two row angular contact dynamically balanced,double shrouded non-clogging bearingtocompensateforaxialthrustandradialforces. design having a long throughlet without acute turns. Single row lower bearings are not acceptable. The impeller(s) shall be capable of handling solids, fibrous materials,heavy sludge and other matter found MECHANICAL SEAL in wastewater. Whenever possible, a full vaned, not Each pump shall be provided with atandem mechanical vortex, impeller shall be used for maximum hydraulic shaft seal system consisting of two totally independent efficiency;thus, reducing operating costs. Impeller(s) J • C/N-3201 Section 7 FLYGT Performance Specifications Issued: 7/03 Supersedes: 4/03 shall be keyed to the shaft,retained with an Allen head PROTECTION bolt and shall be capable of passing a minimum All stators shall incorporate thermal switches in series inch diameter solid.All impellers shall be coated with to monitor the temperature of each phase winding.The an acrylic dispersion zinc phosphate primer. thermal switches shall open at 125°C(260°F),stop the motor and activate an alarm. WEAR RINGS (for C- pumps) A wear ring system shall be used to provide efficient A leakage sensor shall be available as an option to sealing between the volute and suction inlet of the detect water in the stator chamber.The Float Leakage impeller.Each pump shall be equipped with a brass,or Sensor(FLS) is a small float switch used to detect the nitrile rubber coated steel ring insert that is drive fitted presence of water in the stator chamber.When activated, to the volute inlet. the FLS will stop the motor and send an alarm both local and/or remote. USE OF VOLTAGE SENSITIVE This pump shall also have a stainless steel impeller SOLID STATE SENSORS AND TRIP TEMPERATURE wear ring heat-shrink fitted onto the suction inlet of the ABOVE 125°C (260°F) SHALL NOT BE ALLOWED. impeller. The thermal switches and FLS shall be connected to a VOLUTE (for C- pumps) Mini CAS(Control and Status)monitoring unit.The Mini Pump volute(s) shall be single-piece grey cast iron, CAS shall be designed to be mounted in any control Class 35B, non-concentric design with smooth panel. passages large enough to pass any solids that may enter the impeller. Minimum inlet and discharge size Note: FLS not available in CZ/NZ Configuration. shall be as specified. MODIFICATIONS IMPELLER (for N - pumps) The impeller(s) shall be of gray cast iron, Class 35B, 1. Explosion-proof Pumps (X). dynamically balanced, semi-open, multi-vane, back- 2. Warm Liquid Applications (WL). swept, non-clog design. The impeller vane leading 3. Dry Pit Installations (CT). edges shall be mechanically self-cleaned upon each 4. Stainless Steel Pumps (SS). rotation as they pass across a spiral groove located on the volute suction which shall keep them clear of RefertotheGeneralGuideSpecificationsforadditional debris, maintaining an unobstructed leading edge. information. The impeller(s)vanes shall have screw-shaped leading edges that are hardened to Rc 45 and shall be capable of handling solids,fibrous materials,heavy sludge and C-3201 other matter found in waste water.The screw shape of the impeller inlet shall provide an inducing effectforthe handlin ofslud eandra -laden wastewater. Im Impellers TOO 9 9 9 P i J ,� shall be locked to the shaft,held by an impeller bolt and '� I- T r��, treated with a corrosion inhibitor. 111:11-711■-!1 • VOLUTE BOTTOM/INSERT RING (for N pumps) The pump volute shall be of A48 Class 35B gray cast iron and shall have (an) integral spiral shaped cast groove(s) at the suction of the volute. The internal volute bottom or insert ring shall provide effective ; -,r sealing between the pump volute and the multi-vane, 41:11 %glib semi-open impeller. The sharp spiral groove(s) shall .... , „ I ' ' provide the shearing edge(s) across which each = 1• impellervane leading edge shall cross during its rotation in order to remain unobstructed.The clearance between the internal volute bottom and the impeller leading edges shall be adjustable. 1111-1=1 r` General Guide Specifications Section 7 Issued: 4/04 Supersedes: 5/97 GENERAL c. Station Drawing for Accessories. The general guide specifications is intended to cover d. Electrical Motor Data. the items applying to all Flygt pumps for this project. e. Control Drawing and Data. Pump specifications follow the general section.Thus; f. Access Frame Drawing. Quality, Technical Support, Testing, and Experience g. Typical Installation Guides. apply to all Flygt pumps for this project. h. Technical Manuals. Parts List. SCOPE j. Printed Warranty. The specifications shall govern all work necessary to k. Manufacturer's Equipment Storage furnish, install and place into operation the electrical Recommendations. submersible pump(s)required to complete this project. I. Manufacturer's Standard This section includes electric submersible pump(s)to Recommended Start-Up Report be supplied with motor,close coupled volute,cast iron Form. discharge elbow,guide bar brackets,power cable and accessories. The pumps are available for wet pit (CP Lack of the above requested submittal data is cause or NP),dry pit(CT, CZ, NT or NZ) and portable(CS or for rejection. NS) installations. TESTING QUALITY ASSURANCE Testing performed upon each pump shall include the The pump(s)shall be heavy duty,electric submersible, following inspections: centrifugal non-clog units designed for handling raw, unscreened sewage and wastewater and shall be fully a. Impeller, motor rating and electrical connec guaranteed for this use.The pumps provided shall be tions shall be checked for compliance with capable of operating in an ambient liquid temperature of this specification. 104°F.Since the high temperature of 104°F is specified by the National Electrical Manufacturers Association b. Prior to submergence, each pump shall be (NEMA) and Factory Mutual (FM), motors with a run dry to establish correct rotation. maximum ambient temperature rating below 104°F shall not be acceptable. c. Each pump shall be run submerged in water. The pump and motor unit shall be suitable for continuous operation at full nameplate load while the d. Motor and cable insulation shall be tested motor is completely submerged, partially submerged for moisture content or insulation defects. or totally non-submerged.The use of shower systems, secondary pumps or cooling fans to cool the motor Upon request, a written quality assurance record shall not be acceptable. confirming the above testing/inspections shall be supplied with each pump at the time of shipment. The pump,mechanical seals and motor units provided under this specification shall be from the same Each pump (when specified) shall be tested in manufacturer in order to achieve standardization of accordance with the latest test code of the Hydraulic operation, maintenance, spare parts, manufacturer's Institute (HI) at the manufacturer to determine head service and warranty. vs.capacity and kilowatt draw required.Witness tests shall be available at the factory upon request. SUBMITTALS Submittal data shall be provided to show compliance The pump(s)shall be rejected ifthe above requirements with these specifications,plans or other specifications are not satisfied. that will influence the proper operation of the pump(s). START-UP SERVICE The equipment manufacturer shall furnish the services Standard submittal data for approval must consist of a qualified factory trained field service engineer of: for 8-hour working day(s) at the site to inspect a. Pump Performance Curves. the installation and instruct the owner's personnel on b. Pump Outline Drawing. the operation and maintenance of the pumping units. J General Guide Specifications Section 7 FLYGT Issued: 4/04 Supersedes: 5/97 After the pumps have been completely installed and required by Factory Mutual (FM) the motor shall wired, the contractor shall have the manufacturer do be capable of operating in pumped media up to the following: 104°F. Motor thermal switches shall monitor and a. Megger stator and power cables. protect the motor from excessive temperature. b. Check seal lubrication. An internal Float Switch shall be available, as an c. Check for proper rotation. option,in the motor chamber.Service of explosion- d. Check power supply voltage. proof submersible units shall be performed by e. Measure motor operating load and no load qualified FM experienced personnel. The pump current. manufacturer must provide training schools f. Check level control operation and to qualify personnel in the proper service and sequence. repair of explosion-proof pumps. During this initial inspection,the manufacturer's service b. DRY PIT INSTALLATION representative shall review recommended operation (CT, CZ, NT or NZ): and maintenance procedures with the owner's Motor cooling shall be sufficient for continuous personnel. operation under full nameplate load in a dry environment. The pump(s) shall be capable of FACTORY SERVICE handling pumped media up to 104°F. Factory-Approved service facilities with qualified factory-trained mechanics shallbeavailableforprompt OIL FILLED MOTORS - Since the complete emergency and routine service. motor requires total oil immersion for adequate heat dissipation, oil filled motors shall not be GUARANTEE considered for dry pit installations. See individual market sector Warranty Policies as presented in section 1 of this catalog. DRY TYPE- EXTERNAL FAN COOLED MOTORS-When external fan cooling is required, The warranty shall be in printed form and previously two Separate motors are required one for the published as the manufacturer's standard warranty for pump and one for the fan. This results in higher all similar units manufactured. input power, increased operating costs and possible fan motor failure. A submersible pump EXPERIENCE is used for dry pit installation because of the high The pump manufacturer shall have a minimum of possibility of flooding.If the fan motor is operating 10,000 heavy-duty submersible wastewater pumps when submerged,the down thrust developed will installed and operating for no less than 5 years in the damage the fan motor. A pump motor of about United States. 200 HP Depends on the performance of a 3 HP fan motor. Thus, air cooled fans shall not be MANUFACTURERS considered for dry pit installations. a. The pump, mechanical seals and motor shall be c. WARM LIQUID APPLICATIONS (WL): from the same manufacturer. Higher temperature units shall be available for pumped media temperatures of 140°F, 160°F and b. The pump, mechanical seals and motor 195°F. Alternative cable, 0-rings, seal materials, manufacturer shall be Flygt. etc. may be used for the higher temperature applications. On certain pump models and for MODIFICATIONS: some higher temperatures, an external source of cooling water may be required. a EXPLOSION-PROOF PUMPS (X): The pump system including the pump,motor and d. STAINLESS STEEL PUMPS (SS): power cable shall be approved for use in areas Complete pump models shall be available in classified as hazardous locations in accordance stainless steel.In addition,pump portions including with the NEC Class I, Div. 1, Group C and D impeller,volute, hydraulic end and motor shall be service as determined and approved by a U.S. available in stainless steel. The pump models nationally recognized testing laboratory(U.L.,FM, shall be capable of handling pumped media up CSA)at the time of the bidding of the project.As to 104°F. l 1 Warranty FLYGT General Information Issued: 4/01 Supersedes: 6/94 ITT FLYGT 5 YEAR (10,000 HOUR) PUMP WARRANTY MUNICIPAL: PERMANENT INSTALLATIONS For the period defined below. ITT FLYGT offers a Commercial Warranty to the original End Purchaser against defects in workmanship and material covering Parts and Labor on its pumps when used in permanent installations, in compliance with the requirements of the ITT FLYGT Catalog and Technical Manual specifications,for use in Sewage Collection Systems or for intermittent (40% duty cycle or less) pumping of Raw Sewage, Municipal Wastewater, Potable or Raw Water, Storm Water or similar, abrasive free non-corrosive liquids ("Qualified Liquids"). ITT FLYGT Pumps used with Qualified Liquids in Sewage Lift Stations are Warranted for 5 years. ITT FLYGT pumps used for Sewage Treatment Processing or for more continuous (41%duty cycle or more) pumping of Qualified Liquids are Warranted for 10,000 hours of operation. Warranty begins on the date of shipment from ITT FLYGT. ITT FLYGT will pay the following share of the cost of replacement parts and labor provided the Pump, with Cable attached, is returned prepaid to an Authorized ITT FLYGT Service Facility for repairs. Cutting Plates and Impellers for FP Pumps are not included in this warranty. TIME AFTER SHIPMENT Months: 0-18 19-39 40-60 Hours: 0-3000 3000-6500 6500-10,000 Warranty: 100% 50% 25% Unless otherwise specified by ITT FLYGT Corporate Headquarters, time after shipment shall be determined from shipping date,to date of receipt of defective product(or Warranty Claim)by ITT FLYGT or any of ITT FLYGT's Authorized Service Facilities. Start-up report and electrical System Schematics(including Bills of Material)will be required to support any Warranty Claims.This Warranty shall not apply to any Product or Part of Product which has been subjected to misuse,accident, negligence,used in a manner contraryto ITT FLYGT's printed instructions or damaged due to a defective power supply, improper electrical protection or faulty installation or repair.The 5 year(or 10,000 hour)Warranty applies to the following Accessories if originally purchased with the pumps: Discharge Connection, Access Cover, HDL Valve, Guide Bar Bracket(s) and Pump Power Cable(s). IMPORTANT: For warranty purposes, Monitoring devices supplied with specific pumps for protection must be connected and utilized. Failure to do so will invalidate the warranty. ITT FLYGT's sole obligation under this Warranty shall be to Repair, Replace or Grant a Credit Reimbursement at its discretion, through its Warranty Processing Procedures for defective products when returned prepaid to ITT FLYGT and upon ITT FLYGT's exclusive examination found to be defective.Products repaired or replaced under this warranty will be returned freight prepaid. ITT FLYGT neither assumes,nor authorizes any person or company to assume for it,any other obligation in connection with the sale of its equipment. Any enlargement or modification of this Warranty by a Representative,or other Selling Agent shall become his exclusive responsibility. ITT Flygt will not be held responsible for travel expenses, rented equipment, outside contractor's fees, unautho- rized repair shop expenses,or for pumps purchased or used without ITT Flygt supplied cable or controls unless suitable for the purpose and equal to ITT Flygt cables or controls.The warranties made herein by ITT Flygt are in lieu of any and all other warranties,expressed or implied and the implied warranties of merchantability and fitness for a particular purpose are hereby expressly disclaimed. ITT Flygt assumes no liability for loss of use or for any direct, indirect or consequential damages of any kind in respect to the use or operation of ITT Flygt products, or any equipment or accessories in connection therewith. THE ITT FLYGT CORPORATION FUS 4-2001 J Ge nera l Information 1 i Pump Specifications / Information 2 Pump Accessories 3 Control Panel 4 l 1 C/D-3045 ... Impeller/Motor/Nominal Sizes Issued: 8/00 Supersedes: PUMP IMPELLER HP RATING MODEL CODE VAC D1 D2 D3 CP/CF/CS DP/DF/DS 234 MT -- 1.8 3045 236 MT -- 1.2,1.8 200 230/460 2" 2" 2" imimilow 30 252 HT 1.8 575 254 HT 1.2,1.8 -- 3045 236 MT -- 1.1 115 2" 2" 2" 10 230 HT 1.1 -- 230 HT= High Head MT=Standard (1) (I� 111111 at .L. D, I tT,1 aims" 111.111 1=111 fa" ii LIB mio D2 CP/DP CF/DF CS/DS C CF/DF-3045 Section 4 FLYGT I Outline Dimensions Issued: 11/00 Supersedes: /ice;\ M Y /rr►_1. MIN. C�,:=tea: !'.11 DIA ��wwKe \.``, � N 1 -- P L B —A ÷--h____1 I P OWER CABLE �L NOM. SIZE NPT Mt( H .1 lialialiMi t MINI 30° r 0 i K THD (3x) C DIA SHOWN WITHOUT BASE NOM. VERSION WEIGH T(LBS) SIZE TOTAL W/STAND 2" MT/HT 62 ALL DIMENSIONS IN INCHES NOM. VERSION DIMENSIONAL CHART SIZE A B C F H J K L M N P Y 2" MT/HT 54 78 78 6 164 182 M6 112 44 42 42 12 I l • C/D-3045 � R Electrical Data Issued: 9/04 Supersedes: 4/00 Motor Data RATED RATED OUTPUT FULL LOCKED LOCKED LOCKED ROTOR INPUT POWER VOLTS LOAD ROTOR ROTOR CODE LETTER POWER HP (kW) 0 NOM. AMPS AMPS KVA KVA/HP kW POLES/RPM 115 9.5 36.0 1.1 (0.85) 1 230 4.8 13.0 3.0 A 1.1 2/3355 200 3.7 30.0 230 .7 1.2 (0.9) 3 460 3.8 16.0 12.7 M 1.1 2/3480 575 1.3 11.0 200 5.2 30.0 230 4.8 32.0 MIN* 1.8 (1.3) 3 460 2.4 16.0 12.7 H 1.6 2/3415 575 1.8 11.0 PUMP EFFICIENCY POWER FACTOR MOTOR HP 100%LOAD 75%LOAD 50%LOAD 100%LOAD 75%LOAD 50%LOAD 1.1 78.0 78.5 78.5 0.99 0.99 0.99 1.2 79.5 77.5 72.5 0.77 0.70 0.57 1.8 79.5 80.0 77.5 0.86 0.80 0.69 Cable Data HP VOLTS MAX.LENGTH FT. CABLE SIZE/ CONDUCTORS PART NOMINAL DIA. (IN ONE CABLE) NUMBER 115 65 1.1 230 255 14/4 (3) 14 AWG (PWR) 94 21 01 (1) 14 AWG (GND) 200 370 1.2 230 420 460 1740 575 3010 For FM version: (3) 14 AWG (PWR) 14/7 (2) 14 AWG (CTRL) 200 235 19.0mm (0.75") (1) 14 AWG (GND) 94 21 02 1.8 230 290 (1) 14 AWG (GC) 460 1170 575 1955 i 1 C/D-3045 33-2-� Performance Specifications Issued: 9/04 Supersedes: 1/03 REQUIREMENTS when necessary using the same entry seal. Furnish and install submersible non-clog AJUNCTIONBOXSHALLBECOMPLETELYSEALED wastewater pump(s). Each pump shall be equipped OFF FROM THE PUMPED MEDIA. Epoxies,silicones, with HP, submersible electric motor connected or other secondary sealing systems shall not be for operation on volts, phase, 60 hertz, considered acceptable. _wire service, with feet of submersible cable (SUBCAB)suitable for submersible pump applications. MOTOR The power cable shall be sized according to NEC and The pump motor shall be induction type with a squirrel ICEA standards. The pump shall be supplied with a cage rotor, shell type design, housed in an air filled, mating cast iron inch discharge connection and watertight chamber,NEMA B type.The stator windings be capable of delivering GPM at TDH.An and leads shall be insulated with moisture resistant Class additional point on the same curve shall be GPM F insulation rated for 155°C(311°F).The stator shall be at feet total head. Shut off head shall be dipped and baked three times in Class F varnish and feet (minimum). Each pump shall be fitted with shall be heat-shrink fitted into the stator housing.The feet of lifting chain or stainless steel cable.The use of bolts, pins or other fastening devices requiring working load of the lifting system shall be 50%greater penetration ofthe stator housing is not acceptable.The than the pump unit weight. motor shall be designed for continuous duty handling pumped media of 40°C (104°F) and capable of up to PUMP DESIGN 15 evenly spaced starts per hour. The rotor bars and The pump(s)shall be automatically and firmly connected short circuit rings shall be made of cast aluminum.The to the discharge connection, guided by no less than motor and pump shall be designed and assembled by two guide bars extending from the top of the station the same manufacturer. to the discharge connection. There shall be no need for personnel to enter the wet-well. Thermal switches set to open at 125°C (260°F) shall be embedded in the stator lead coils to monitor the PUMP CONSTRUCTION temperature of motor windings for the FM approved Major pump components shall be of gray cast iron, (explosion-proof)variant.Thermal switches shall also ASTM A-48, Class 30B, with smooth surfaces devoid be available in the pump's standard configuration. of blow holes or other irregularities.All exposed nuts or These thermal switches shall be used in conjunction bolts shall be AISI type 304 stainless steel construction. with and supplemental to the external motor overload All exterior metal surfaces coming into contact with the protection. pumpage,other than stainless steel or brass,shall be protected by a factory applied spray coating of alkyd The combined service factor (combined effect of primer and a synthetic resin enamel finish. voltage, frequency and specific gravity) shall be a minimum of 1.10. The motor shall have a voltage All 0-rings shall be of Nitrile Rubber.The lifting handle tolerance of plus or minus 10%. The motor shall be shall be stainless steel. designed for operation up to 40°C (104°F) ambient and with a temperature rise not to exceed 80°C. A COOLING SYSTEM performance chart shall be provided showing curves Motors are sufficiently cooled by the surrounding for torque,current, power factor, input/output kW and environment or pumped media.A water cooling jacket efficiency.This chart shall also include data on starting is not required. and no-load characteristics. CABLE ENTRY SEAL The power cable shall be sized according to the The cable entry seal design shall preclude specific NEC and ICEA standards and shall be of sufficient torque requirements to insure a watertight and length to reach the junction box without the need of submersible seal. The cable entry shall consist of any splices. The outer jacket of the cable shall be oil a single cylindrical elastomer grommet, flanked by resistant chloroprene rubber.The motor and cable shall washers, all having a close tolerance fit against the be capable of continuous submergence underwater cable outside diameter and the entry inside diameter without loss of watertight integrity to a depth of 65 and compressed by the body containing a strain relief feet. function,separate from the function of sealing the cable. The assembly shall provide ease of changing the cable 1 1 C/D-3045 �� Performance Specifications Issued: 9/04 Supersedes: 1/03 The motor horsepower shall be adequate so that the MODIFICATIONS pump is non-overloading throughout the entire pump performance curve from shut-off through run-out. 1. Explosion-proof Pumps (X). BEARINGS Referto the General Guide Specificationsfor additional The pump shaft shall rotate on two single row ball information. bearings.Motor bearings shall be permanently grease lubricated. MECHANICAL SEAL Each pump shall be provided with atandem mechanical shaft seal system consisting of two totally independent seal assemblies. The seals shall operate in an lubricant reservoir that hydrodynamically lubricates the lapped �j �` seal faces at a constant rate. The lower, primary seal shall be silicon carbide silicon carbide. The upper ■ .� c seal shall be carbon/ceramic. The seals shall require neither maintenance nor adjustment nor DEPEND ON DIRECTION OF ROTATION FOR SEALING. le. Al lubricant shall be FDA Approved, nontoxic. ` 1 fir\ _ - PUMP SHAFT F a—i.: !jrf'•ANEL Pump and motor shaft shall be the same unit. The \ �\\\ C motor shaft shall be composed of carbon steel under zr4 meal; the rotor laminations and the pump shaft shall be of { ° ` stainless steel. � _ '! The pump shaft is an extension of the motor shaft; I_-° couplings shall not be acceptable. - -� IMPELLER �I C-3045: The Impeller(s) shall be of Polyamid, dynamically balanced,closed two-vane non-clogging design having a long throughlet without acute turns. D-3045: The Impeller(s) shall be of Polyamid, dynamically balanced, open vortex design. VOLUTE Pump volute(s)shall be single-piecegraycastiron,Class 30B, non-concentric design with smooth passages large enough to pass any solids that may enter the impeller. Wear rings shall not be required. Minimum inlet and discharge size shall be as specified. 1 / General Guide Specifications FLYGT Issued: 5/97 Supersedes: 5/96 GENERAL e. Control Drawing and Data. The general guide specifications is intended to cover f. Access Frame Drawing. the items applying to all Flygt pumps for this project. g. Typical Installation Guides. Pump specifications follow the general section.Thus; h. Technical Manuals. Quality, Technical Support, Testing, and Experience i. Parts List. apply to all Flygt pumps for this project. j. Printed Warranty. k. Manufacturer's Equipment Storage SCOPE Recommendations. The specifications shall govern all work necessary to I. Manufacturer's Standard furnish, install and place into operation the electrical Recommended Start-Up Report submersible pump(s)required to complete this project. Form. This section includes electric submersible pump(s)to be supplied with motor,close coupled volute,cast iron Lack of the above requested submittal data is cause for discharge elbow,guide bar brackets,power cable and rejection. accessories.The pumps are available for wet pit(CP), dry pit (CT)and portable (CS) installations. TESTING Testing performed upon each pump shall include the QUALITY ASSURANCE following inspections: The pump(s)shall be heavy duty,electric submersible, centrifugal non-clog units designed for handling raw, a. Impeller, motor rating and electrical connec unscreened sewage and wastewater and shall be fully tions shall be checked for compliance with this guaranteed for this use.The pumps provided shall be specification. capable of operating in an ambient liquid temperature of 104°F. Since the high temperature of 104°F is b. Priortosubmergence,eachpumpshallberun specified by the National Electrical Manufacturers dry to establish correct rotation. Association(NEMA)and Factory Mutual (FM),motors with a maximum ambient temperature rating below c. Each pump shall be run submerged in water. 104°F shall not be acceptable. d. Motor and cable insulation shall be tested for The pump and motor unit shall be suitable for continuous moisture content or insulation defects. operation at full nameplate load while the motor is completely submerged,partially submerged or totally Upon request, a written quality assurance record non-submerged.The use of showersystems,secondary confirming the above testing/inspections shall be pumps or cooling fans to cool the motor shall not be supplied with each pump at the time of shipment. acceptable. Each pump (when specified) shall be tested in The pump,mechanical seals and motor units provided accordance with the latest test code of the Hydraulic under this specification shall be from the same Institute(HI)at the manufacturerto determine head vs. manufacturer in order to achieve standardization of capacity and kilowatt draw required. Witness tests operation, maintenance, spare parts, manufacturer's shall be available at the factory upon request. service and warranty. The pump(s)shall be rejected if the above requirements SUBMITTALS are not satisfied. Submittal data shall be provided to show compliance with these specifications,plans or other specifications START-UP SERVICE that will influence the proper operation of the pump(s). The equipment manufacturer shall furnish the services of a qualified factory trained field service engineer for Standard submittal data for approval must consist of: 8-hour working day(s)atthesiteto inspectthe installation and instruct the owner's personnel on the operation a. Pump Performance Curves. and maintenance ofthe pumping units.Afterthe pumps b. Pump Outline Drawing. have been completely installed and wired,the contractor c. Station Drawing for Accessories. shall have the manufacturer do the following: d. Electrical Motor Data. 1 � 1 General Guide Specifications FLYGT Issued: 5/97 Supersedes: 5/96 a. Megger stator and power cables. thermal switches shall monitor and protect the b. Check seal lubrication. motor from excessive temperature. An internal c. Check for proper rotation. Float Switch shall be available,as an option,in the d. Check power supply voltage. motor chamber. Service of explosion-proof e. Measure motor operating load and no load submersible units shall be performed by qualified current. FM experienced personnel. The pump f. Check level control operation and sequence. manufacturer must provide training schools to qualify personnel in the proper service and During this initial inspection,the manufacturer's service repair of explosion-proof pumps. representative shall review recommended operation and maintenance procedures with the owner's b. DRY PIT INSTALLATION (CT): personnel. Motor cooling shall be sufficient for continuous operation under full nameplate load in a dry FACTORY SERVICE environment. The pump(s) shall be capable of Factory-Approved servicefacilities with qualified factory- handling pumped media up to 104°F. trained mechanics shall be available for prompt emergency and routine service. OIL FILLED MOTORS-Since the complete motor requires total oil immersion for adequate heat GUARANTEE dissipation, oil filled motors shall not be See individual market sector Warranty Policies as considered for dry pit installations. presented in section 1 of this catalog. DRY TYPE- EXTERNAL FAN COOLED The warranty shall be in printed form and previously MOTORS-When external fan cooling is required, published as the manufacturer's standard warranty for two Separate motors are required one for the all similar units manufactured. pump and one for the fan. This results in higher input power, increased operating costs and EXPERIENCE possible fan motor failure.A submersible pump is The pump manufacturer shall have a minimum of used for dry pit installation because of the high 10,000 heavy-duty submersible wastewater pumps possibility of flooding.If the fan motor is operating installed and operating for no less than 5 years in the when submerged,the down thrust developed will United States. damage the fan motor. A pump motor of about 200 HP Depends on the performance of a 3 HP MANUFACTURERS fan motor. Thus, air cooled fans shall not be considered for dry pit installations. a. The pump, mechanical seals and motor shall be from the same manufacturer. C. WARM LIQUID APPLICATIONS (WL): Higher temperature units shall be available for b. The pump, mechanical seals and motor pumped media temperatures of 140°F,160°F and manufacturer shall be Flygt. 195°F.Alternative cable, 0-rings, seal materials, etc. may be used for the higher temperature MODIFICATIONS: applications. On certain pump models and for some higher temperatures,an external source of a. EXPLOSION-PROOF PUMPS (X): cooling water may be required. The pump system including the pump, motor and power cable shall be approved for use in areas classified as hazardous locations in accordance d. STAINLESS STEEL PUMPS (SS): with the NEC Class I,Div.1,Group C and D service Complete pump models shall be available in as determined and approved by a U.S. nationally stainless steel.In addition,pump portions including recognized testing laboratory(U.L., FM, CSA) at impeller,volute,hydraulic end and motor shall be the time of the bidding of the project.As required available in stainless steel. The pump models by Factory Mutual(FM)the motor shall be capable shall be capable of handling pumped media up to of operating in pumped media up to 104°F.Motor 104°F. Flygt Monitoring Devices Leakage Sensors FI' T Controls Issued: 6/94 Supersedes: 6/90 Select Flygt pumps are available with leakage sensors allowable to flow from both the temperature switches for sensing the presence of water in the oil and/or and FLS sensor. On the front of the MiniCAS there are stator housing.A plate in the junction box indicates two indication lamps, one for supply and temperature that the pump is equipped with sensors. and one for leakage. Only two wires are needed between the pump and the MiniCAS. The FLS sensor is a miniature float switch for the detection of water and/or oil in the stator housing. Due The CLS-30 is a capacitive type leakage sensor for the to its design, it is meant to be used for pumps that will detection of water in the oil casing. This sensor be oriented in the standard vertical position. The FLS actuates an alarm when the oil contains 30%water. sensor is mounted in the bottom of the stator housing. The CLS-30 sensor is mounted in the bearing cage The FLS is the only sensor that can be used for and sticks into the oil casing. The FLS and CLS intrinsically safe designs which is required for sensors can be used together in the same pump, explosion-proof installations. connected in parallel.The parallel connected sensors are then connected in series with the thermal switches The FLS is connected to the MiniCAS (Control and and finally connected to the MiniCAS unit. Status) monitoring unit. The FLS is wired in series with the thermal switches, thus, eliminating additional A typical connection of FLS and CLS sensors to a control leads. The MiniCAS unit monitors the current MiniCAS is shown below. MiniCAS CLS 1 FLS Ilan'1 �1� ,. , ---- = �. 1 FLS (it'%11 tiCLS - _ J---t..„.....q__j110b 1 „or Flygt Monitoring Devices MiniCAS FLYGT Controls Issued: 6/96 Supersedes: Description: MiniCAS II-Technical Data: The MiniCAS modules are relays especially designed by Operation Principle: Current sensing Flygt to simultaneously supervise pump motor thermal switches and Flygt pump leakage detectors FLS(Stator Environment: 0-50°C (32-123°F) max 90% RH housing)and/or CLS(Water-in-oil)installed in each small to medium Flygt pump (Models 3085 through 3300) or Supply Voltage: 20-30 VAC 50-60 Hz mixer (Series 4600). Relay Contact Rating: 8 Amps @ 250 VAC The MiniCAS is using only two wires for two or more sensors connected in series and actually includes two Voltage to Sensor: 12 VDC ±5% current sensitive mini-relays. The principle of operation is:a 12 VDC voltage is sent to the pump sensors and the Values of Operation: 3 mA<I<22 mA = OK condi- current through the input circuit is fed through the current tions. mini-relays. One mini-relay is an overcurrent relay, the I<3 mA= High temp. (or other is an undercurrent relay. broken wire). I>22 mA= Leakage(or short • If a normally closed thermal switch, installed into the circuit). stator winding, opens due to overheating, or one of the (I = DC current measured by connecting leads is broken, the undercurrent relay will the MiniCAS II). de-energize,changing its contacts status.The MiniCAS will shut down the pump. LED Indicators: Yellow LED: for Supply Voltage presence indication. • If the leakage sensor (FLS or CLS) is activated, the Red LED: for Overtemperature current through the sensor will increase and the indication. overcurrent relay will be energized,changing the status Red LED: for Leakage of its contacts.The MiniCAS will send a"Leakage"signal indication. or shut down the pump, depending on the MiniCAS external connections. Reset: Manual -for Overtemperature by interrupting power supply or Flygt offers MiniCAS relays in two interchangeable pushing external push-button variants: (NO), connected between terminals 6 and 2 (not supplied • MiniCAS II with external manual reset after an with the unit). overtemperature tripping. Automatic-for Leakage • MiniCAS II/FUS with a"Manual/Auto Reset" selector switch,which allows the pump to restart in"Auto Reset" Physical Size: Width: 33mm (1.33") position after the stator cools down and the thermal Height: 79mm (3.11") switches re-close. (See Technical Data next page) Depth: 75mm (2.95") Part Number: 83 58 57 (MiniCAS II) 14-40 70 97 (Socket)-optional Flygt Monitoring Devices MiniCAS FrYGT Controls Issued: 6/96 Supersedes: MiniCAS H/FUS -Technical Data: Operation Principle: Current sensing Environment: 0-50°C (32-123°F), max 90% RH Supply Voltage: 24 VAC 50-60 Hz ±15% Relay Contact Rating: 16 Amps @ 277 VAC Voltage to Sensor: 12 VDC ±10% Values of Operation: 7.0 mA<I<30 mA = OK conditions. I<7.0 mA = High temp. (or interrupt). I>30.0 mA = Leakage (or short circuit). (I = current measured by the MiniCAS II/FUS). Leakage Contact: Form"C" 16 A @ 277 VAC (N.C. contact for interlocking) Reset: Automatic (N.O. contact for alarm) LED Indicators: Red LED On = Leakage indicated Red LED Off = No leakage indicated Temperature Contact: Form"C" 16 A @ 277 VAC (N.C. contact for interlocking, N.O. contact for alarm) Reset: Manual- by interrupting the supply for 1 sec. or by setting the toggle switch in the "Manual" mode. Automatic-by setting the toggle switch in the"Auto Reset" mode. LED Indicators: Green LED On = Supply Voltage is'On'and no Over- temperature present. Green LED Off = Overtemperature is present or no Supply Voltage indicated. Physical Size: Width: 1.75" Height: 2.36" Depth: 3.575" Part Number: 14-40 71 13 (MiniCAS II/FUS) 14-40 70 97 (Socket, 11-pin) -optional Approvals: UL- File E132545 I Ffygt Monitoring Devices MiniCAS FS.YGT Controls Issued: 6/96 Supersedes: Wiring Diagram (MiniCAS H and MiniCAS II/FUS) MiniCAS II GC YEL PUMP HOUSING CONTROL -1;1GND TRANSFORMER Fl RESET BLU TH.SWITCH 120 VAC 24 VAC RESET ❑ (OPTIONAL) (0) 12 VDC ORN LK. SENS. 120 VAC STARTER Z INTERLOCKING CIRCUIT N OVER ATIO TEMPERATURE N INDIC NOTE IF PUMP SHUTDOWN IS DESIRED FOR A LEAKAGE SITUATION, CONNECT MiniCAS II CONTACTS 1-3 & 11 8 SEE NOTE 11-8 IN SERIES. I I 9 0 1=1 -0 _ LEAKAGE ll INDICATION Mode of Operation In normal conditions, when the MiniCAS II is powered,the yellow LED is ON'and the relay contact status is as follows: • Overtemperature relay contacts: 1-3 closed, 1-4 open; • Leakage relay contacts: 11-8 closed, 11-9 open. If an overtemperature condition occurs,the unit will turn the pump off and lock it out. Relay contact status: • Overtemperature relay contacts: 1-3 open, 1-4 closed; • Leakage relay contacts: 11-8 closed, 11-9 open. The power to the pump can be restored after the stator temperature has decreased to a point of safe operation and the thermal switches are closed.The MiniCAS II has to be manually reset.The MiniCAS II/FUS can be reset either manually or automatically. Note: When selecting the"Automatic Reset"mode, (MiniCAS II/FUS)the control panel should include a latching type circuit for overtemperature alarm display.This circuit will retain the information that an overtemperature situation has occurred and the operator should check the possible cause for motor overtemperature. If a leakage is detected,after a 5 sec.delay an alarm will be activated or the pump will be shut down. Relay contact status: • Overtemperature relay contacts: 1-3 closed, 1-4 open; • Leakage relay contacts: 11-8 open, 11-9 closed. Once the leakage condition is removed, power is restored to the pump automatically. / l Flygt Monitoring Devices MiniCAS Specifications FT'YGZ` Controls Issued: 3/04 Supersedes: 6/96 Furnish and install one Flygt MiniCAS (Mini Control and The dry contacts shall change status upon occurrence Status)module to monitor the temperature and leakage of an over temperature or leakage condition so as to detectors installed in each Flygt pump or mixer. The indicate that condition to other control components in MiniCAS shall be capable of monitoring the thermal the pump control panel. In the case of an switches embedded in the stator end coils,the FLS(float overtemperature, and in keeping with Flygt's warranty switch type) water-in-stator-housing sensor, and the policy,the overtemperature dry contacts shall be used CLS (capacitive type)water-in-oil sensor. The MiniCAS to trip the pump off line.The MiniCAS shall be designed shall monitor both the series connected thermal switches to be plugged into a standard 11-pin circular socket. and leakage sensor(s)by outputting 12 VDC on a single Detailed technical data and wiring connections shall be two wire circuit. When both CLS and FLS leakage found in the MiniCAS Manual. sensors are specified they shall be connected in parallel with each other and then in series with the thermal switches. The MiniCAS circuitry shall operate on the currentsensing principle whereby a change in temperature or leakage condition shall change the resistance of the associated sensor and thus alter the current in the sensing circuit. The MiniCAS shall contain two sets of form C dry contacts,one for overtemperature and one for leakage. I Flygt Ball Check Valves Section 10 Accessories Issued: 6/96 Supersedes: 2/88 The basic purpose of a check valve is to permit flow in The ball is hollow metal with an exterior coating of nitrile one direction,prevent flow in the opposite direction and rubber, which is resistant to grease, petroleum prod- perform this function automatically and with minimum ucts,animal and vegetable fats,dilute concentrations of maintenance. In pumping applications, the head loss acids and alkalies(PH 4-10),tearing and abrasion;has (pressure drop)across valves is also an important factor a high load bearing capability and low compression set. to be considered. The ball rotates and thus seats on a different portion of its surface each time.These features prevent excessive The Flygt ball check valve meets all these requirements wear and deterioration,therefore,assures a long useful by providing a positive back flow prevention, minimum life without costly maintenance and down time. maintenance and low friction losses. Flygt ball check valves offer great operational reliability because of their Since the ball is only slightly heavier than water, the construction and working principle. Its construction energy needed to move the ball to full open position is consists of just three components:body,cover and ball, small compared to that necessary to lift a clapper,lever, the check ball is the only moving part. weight (or spring) plus bearing and packing friction of a swing check valve. Net result is less head loss (pres- The underlying principle of the ball check valve is just as sure drop) through an Flygt check valve. simple as it is effective. The valve housing has three openings:one for the inflow of fluids,one for the outflow The following advantages make Flygt ball check valves of fluid and another for positioning the ball inside the extremely suitable for use in sewage and storm water valve housing which is closed off by a bolted cover. systems: Normally, the rubber-coated ball closes off the inflow opening.The ball is released from its seating when the • Reliable operation without the danger of slightest difference in pressure occurs.As soon as the clogging. fluid flows through the valve, the ball slides away from • Efficient operation even with small pressure the flow of fluid along both guide rails.The inlet is then differences. completely free.If the fluid pressure drops,the ball then • No wear under normal conditions. slides back into the valve seating again and closes off • Maintenance-free and long life. the opening completely.This stops the backflow of fluid and prevents any unnecessary damage to pumps. Standard sizes are rated for: The Flygt check valve keeps solids, stringy material, • Working pressures of up to 145 psi (10 bar). grit, rags, etc. moving without the need for back flush- • Working temperatures of up to 176°F(80°C). ing.The ball rolls clear of the water way providing "full flow" equal to the nominal size. There is no place for Special version for higher pressures and temperatures stringy material to wrap around; no pockets for sedi- available on request. When necessary, valves can be ment to collect; it is basically a non-clog check valve. supplied to meet special requirements such as materials, There are no outside levers,weights,springs,dash pots coatings, special balls, etc. or other accessories needed to correct the deficiencies of the swing (clapper) check valve. If valve installation in the collection basin(wet well)is not permissible, it can be directly buried in the ground-no vault necessary. Normal -- Back Flow ♦ (. Flow Prevention f I Flygt Ball Check Valves Section 10 --- Accessories Issued: 6/96 Supersedes: 12/91 Typical installations with an Flygt submersible pump. .. n r poll" &II I MI tri When the Flygt non-return valve is used in conjunction with an Flygt submersible pump,the resulting pump/valve system provides a degree of dependability that is second to none.Illustrated here are only some of the possible installation combina- tions. Ail MO lirl. .. It is very important to install a ball check valve properly and following these few minor checks will insure a trouble free system operation: 1. Make sure that the valve is sized in moo the correct way.Rule of thumb:Valve size should be the same as the pipeline size.If size of the valve is bigger or smaller there must be a specific reason,check with the design engineers. 2. Pressure rating of the valve should be PUMP ON PUMP OFF-no backflow the same as that of the system. --1+ 1111.' 3. Before installing the valve,perform a visual inspection for defects of body,cover or ball. 4. Check the movement of the ball.The ball should move freely through the valve housing. 5. Install the check valve with the arrow pointing in the flow direction.(away from the discharge side of the pump). Operates in any position. The Flygt check valve 6. In cases of horizontal application comes equipped with either minimum required head behind the valve a sinking or floating ball. is 10 ft.If 10 ft.is not available,please contact Flygt. The unit can operate clog- Floating Ball free in any of the positions Y P 7. In cases of vertical application there 4‘( ' shown by using the are no head requirements. 1hl appropriate ball. Up to 30° angularity from these Note:To meet conditions of low static positions is permissible. head,balls of various specific gravity can Sinking Ball be obtained.Consult nearest Flygt regional applications engineer when static head on valve is less than 10 feet. Flygt Ball Check Valves Specifications Section 10 Accessories Issued: 6/96 Supersedes: 2/88 Ball check valves shall be designed to be non-clog, and cover shall be nodular cast iron type GGG 40/ASTM fully automatic, maintenance free and specifically 65-45-12/SAE4512.Ball check valves are designed to be suited for operation in sewage and storm water where maintenance-free and suited for installation in the solids, fibers, grit or highly viscous materials are horizontal or vertical position. The valve shall be so encountered. constructed that by unbolting and lifting off the cover,the ball may be removed and replaced without removing the Ball check valves will have one moving part,the ball, valve from the line. which automatically rolls out of the path of flow,thus providing an unobstructed and "full flow" equal to Ball check valves will be available with either afloating or nominal size. Upon discontinuation of flow the ball sinking ball. automatically rolls back to the closed position,thus providing a positive seal against back pressure or The valve shall be equal in all respects to model 5087 as backflow. manufactured by the ITT Flygt Corporation. The ball shall have an exterior coating of vulcanized nitrile rubber resistant to grease,petroleum products, animal and vegetable fats, dilute concentrations of acids and alkalies, tearing and abrasion. The body Flygt Ball Check Valves Type 5087 .....T.T Accessories Issued: 8/03 Supersedes: 7/03 All dimensions(inches) Nominal Part Weight Size Number A C D H L lbs. ,:;',./ *2" 839170 6.0 2.5 4.0 4.5 8.0 20 - *2-1/7' 839171 7.1 3.1 4.5 5.3 8.5 25 ,,,//,' 3" 839172 7.5 3.8 5.5 6.3 9.5 29 \r 4" 839173 9.0 4.9 6.7 7.9 11.5 44 H{ \\_.„,,, 6" 839174 11.0 7.1 9.1 10.2 14.0 92 8" 839175 13.5 9.8 12.4 13.2 19.4 163 10' 839176 16.0 12.6 15.6 16.1 24.5 320 12" 839177 19.0 14.6 18.1 19.3 27.5 440 14" 839178 21.0 17.3 21.5 23.3 31.0 683 - -------- A 16" 14-450003 23.5 19.7 24.0 29.7 36.0 937 20" 14-450030 27.5 24.4 29.7 36.6 43.3 1570 24" ** 32.0 29.5 35.8 39.8 51.0 2646 ',__________--------- Notes: Flanges drilled to Class 125 Cast Iron Standard. Dimensions for stainless steel valves may vary,consult Factory. *Contact Flygt for 2"&2-1/2"valve performance information. L **Contact Factory for part numbers and delivery information. I15o �' �"(k G Friction Loss Valve performance (with sinking ball) Design Features: upr) ('" - ,�yhPf(n) 13 12" V' I 10„ Body: Nodular Cast Iron-- 12 14"- Type GGG40/ASTM 65-45-12/SAE D4512 11 10 A Flange Drilling: ANSI B16.1 Class 125 Flat Faced 9 8" Bolt holes straddle centerline. 6" 8 4' 1111...W.�� Ball: Metal core with vulcanized Nitrite 7 3" MENIVA■`-■,- rubber covering. 6 INMIII,...�,�� Sinking Type: Specific Gravity 5 II„VA.PA.,E.■_ greater than 1.0 4 u/.,,NEIN.M■ •,•�M•, Floating T yp e: Specific Gravity Ty 2 ,;�,■�■les than 1.0 1 _ Working Pressure: 145 psi max. 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 x 1000(GPM) Working Temperature: 176°F max. Friction Loss (212°F max.with optional EPDM-coated ball). (ft) 45 I 1 Application: 40 24"- 20" 35 - Generally used for sewage and storm water. For other flowing media,various types of coatings and 30 ball elastomers are available. Details are required 16" for proper evaluation. 25 20 15 10 5 0 II 0 10 20 30 40 50 60 70 80 x 1000(GPM) General information 1 Pump Specifications / Information 2 Pump Accessories 3 Control Panel FLYGT An ITT Industries company ENGINEERING SUBMITTALS FILE JOB NAME- COPPELL,TX-SANDY LAKE US QUOTE NO - 45329AA Rev: DATE- 12/8/2004 CUSTOMER FLYGT,TX-MARK SHAW ELECTRICAL SERVICE VOLTAGE- 480V PHASE- 3 WIRES - 4 CONTROL SYSTEM TYPE OF CONTROL PANEL- TRIPLEX SENSING DEVICE- REMOTE LEVEL CONTROLLER NUMBER OF MOTORS - 3(NT 3201) MOTOR H.P.- 35(47 FLA) ENCLOSURE: MATERIAL- STAINLESS STEEL NEMA RATING - 4X DERATED TO 3R SIZE- 60X36X12 MODIFICATIONS- DEAD FRONT MOUNTING STYLE- WALL PRODUCTION REQUIREMENT [ ] APPROVAL WAIVED [ ] APPROVED AS SUBMITTED [ ] DRAWINGS APPROVED AS NOTED, "PROVIDE CLEAR AND PRECISE COMMENTS" APPROVAL SIGNATURE: FLYGT An ITT Industries company BILL OF MATERIAL BY: JBM QUOTE NO. 45329AA Date: 12/8/2004 Rev: JOB NAME COPPELL, TX-SANDY LAKE L/S SN: 05- CUSTOMER FLYGT, TX PO: QTY LEGEND DESCRIPTION MFG. PART # Check Off 1 ENCLOSURE HOFFMAN * A60H3612SSLP [ ] 1 SUB PANEL HOFFMAN * A60P36 [ ] 1 N ISOLATED NEUTRAL BLOCK 335 A. MARATHON 1431553 [ ] Line[400 to 6]—Load [2 to 14] 2 G GROUND BUSS (#8-1) SQD PK7GTA [ ] 1 MCB MAIN CIRCUIT BREAKER SQD KAL36225 [ ] 1 MULTI-LUG KITS (6-#14-#4) SQD PDC6KA4 [ ] 3 MB MOTOR BREAKER SQD FAL34100 [ ] 1 CCB CONTROL BREAKER SQD FAL12015 [ ] 1 DRB DUP RECEPTACLE BREAKER SQD FAL12015 [ ] 1 OP M OPERATOR MECHANISM (KAL) SQD 9421-LP3 [ ] 3 MS MOTOR STARTER(SIZE 3, 30-90A) SQD 8536-SE01VO2H2OS [ ] 1 CPT CONTROL POWER TRANSFORMER SQD 9070-TF750D1 [ ] 1 FL FLASHER (UR) FLYGT 14-40 50 82 [ ] 1 AL ALARM LIGHT (TYPE 4X) INGRAM LRX-40 [ ] 1 AH ALARM HORN WHEELOCK 31T-115R [ ] 1 HORN BACK BOX WHEELOCK WBB-R [ ] 55 TS TERMINAL STRIP SQD 9080-GK6 [ ] 1 * DR DUPLEX RECEPTACLE PASS & SEY. 2091-I [ ] 1 WALL PLATES LEVITON 84401-40 [ ] 1 F1 FUSE LITTELFUSE BLF—5/250V [ ] 2 F3-4 FUSE (2KVA) (TIME DELAY AC-DC) LITTELFUSE KLDR—6/600V [ ] 3 FUSE HOLDER LITTELFUSE L60030M1PQ [ ] 3 HOA HAND-OFF-AUTO SELECTOR SQD 9001SKS43B [ ] 3 (NO, NC) CONTACT SQD 9001-KA1 [ ] 3 RL RUN LIGHT LITTELLITE 930-407X [ ] 3 LENS LITTELLITE 730-(ARG)N [ ] 3 ETM ELAPSED TIME METER REDINGTON 710-0016 [ ] 1 P/B PUSH BUTTON SQD 9001-SKR1U [ ] 1 (NO) CONTACT SQD 9001-KA2 [ ] 8 R CONTROL RELAY(120VAC) SQD 8501 KP13P14V20 [ ] 8 11 PIN SOCKET IDEC SR3P-05 [ ] 1 ALT TRIPLEX ALTERNATOR FLYGT 14-40 32 20 [ ] 12 PIN SOCKET CUSTOM CONN SD12-PC [ ] 3 TD TIME DELAY (120V 60 SECONDS) FLYGT 14-40 31 91 [ ] 3 8 PIN SOCKET IDEC SR2P-06 [ ] 1 PMD PHASE MONITOR DISCONNECT SQD GV2ME03 (MANUAL MS) (.25-.4 amps) 1 PM PHASE MONITOR (480V 12 PIN) FLYGT 14-40 32 14 [ ] 2 MC MINI-CAS (120V OR 24V) FLYGT 14-40 71 29 [ ] (ADD .1 Uf 1000V CAPACITOR TO ILLINOIS CAP 104MSR102K MINI-CAS PINS 5-7) 11 PIN SOCKET (REVERSE) OMRON P3GA-11 [ ] 1 TH/HT HEATER UNIT HOFFMAN D-AH1001A [ ] 1 LA LIGHTNING ARRESTOR SQD 6671 SDSA3650 [ ] 1 VC VAPOR CAPSULE ZERUST VCC-1 [ ] NOTES: *OR EQUAL + INDICATES LINE ITEM CHANGE SPECIAL ITEMS IN BOLD TYPE @ PROVIDED BY PUMP REP PACKING LIST Quote#: 45329AA Date: 12/8/2004 Rev: SPARE PARTS QTY LEGEND DESCRIPTION MFG PART # 1 F FUSE LITTELFUSE BLF-5/250V [ ] 1 F FUSE LITTELFUSE KLDR-6/600V [ ] 1 LIGHT BULB (120V) SYLVANIA MB 120 [ ] • SHOP CHECK SHEET Quote#: 45329AA Date: 12/8/2004 Rev: P.O.# Ship Date H.P.'s 35 # PUMPS 3 VOLTAGE 480V PHASE 3 FUS. # DRIPSHIELD NO SERIAL # 05- DEADFRONT ALUM. ENCLOSURE TYPE 3R MATL. 304 STAINLESS STEEL SPECIAL INSTRUCTIONS Check OFF CORROSION INHIBITOR [ Wire size from MCB to MB [wire size- ] [ Wire size from MB to MS [wire size- J [ Wire Numbers —Type [ Legends and Legend Sheet [ Ground Lugs [ Overload Heater Chart [ Pump Data Sheet [ Drawings on Door [ J Picture of Panel [ UL Serial No. [ Service Entrance [ Spare Parts [ ] In Panel See Packing List [ ] [ ] In Separate Box See Packing List [ ] Wired by: subpanel door/deadfront Tester Inspector Comments z CD 36 ED rt. 19 W ''t"4 o 6 5 °c.../® ® <4co� q A -) 7 8 9 z�i '--4 0 0 0 <4 10 11 12 O cm w 13 4 15 0 VD � C P1, .��C 2 3 4 m'IrD 60 El 0 m 16 16 16 ?:F m • 17 i>.5 ri / GL 20 4 VIII OUTER DOOR HAS BEEN REMOVED FOR CLARITY 2iNNM LnJ ® ® ® W k3o ki 1 - MCB MAIN CIRCUIT BREAKER 2 - MB1 MOTOR BREAKER 1 � 3 - MB2 MOTOR BREAKER 2 E <�� 4 - MB3 MOTOR BREAKER 3 CIRCUIT BREAKER iFIS":. 6 - DRB DUPLEX LRECEPTACLE BREAKER 2i6 7 - RL1 PUMP 1 RUN 'lei.. 8 - RL2 PUMP 2 RUN 9 - RL3 PUMP 3 RUNS 10 - ETM1 ELAPSED TIME METER 1 y " 11 - ETM2 ELAPSED TIME METER 2 FAA 12 - ETM3 ELAPSED TIME METER 3 1--0 13 - HOA1 HAND OFF AUTO 1 (PUMP 1) 14 - HOA2 HAND OFF AUTO 2 (PUMP 2) 15 - HOA3 HAND OFF AUTO 3 (PUMP 3) 16 - MC1-3 MINI NCAS 1-3 17 - DR DUPLEX RECEPTACLE 18 - AL ALARM LIGHT 19 - AH ALARM HORN 20 - ASB ALARM SILENCE BUTTON PAGE1 OF2 z 0 In U1 `s' rx 33 r4 ft; ■ o O E-+ Wg ; ®®® 17 16 a g W 0 0© i a+ �� F c.2 P_IP_I - OQA co 4 ®®eel uZ c.2 =15 MULTI LUGS Cl) Z OD III 1 1 P E G\2 0 CrD LCD �2 3 4 m' � 23 57 o 11311 14 I I 11D� 0 !°1 I°J I°J o Z m 240 ° • • 1U 12 0 • . . . . � • io•10 11 7 ' 8 9 • . • • . r I- w I 10 10 MIKA ICE IBS " I 20 22 21 V.ilg 0 0 a o a ® 41111- ® o + e-n LAYOUT MAY VARY f Ebg f6 1 - MCB MAIN CIRCUIT BREAKER 9143 1 2 - MB1 MOTOR BREAKER 1 g 3 - MB2 MOTOR BREAKER 2 'Mh13 4 - MB3 MOTOR BREAKER 3 i 5 - CCB CONTROL CIRCUIT BREAKER 6 - DRB DUPLEX RECEPTACLE BREAKER Ebr 7 - MS1 MOTOR STARTER 1 2!!iA 8 - MS2 MOTOR STARTER 2 '8"" 9 - MS3 MOTOR STARTER 3g # 11 - TRIPLEX LALTERNATING RELAY 0 12 - TD1-3 TIME DELAYS 1-3 2 -in 13 - PM PHASE MONITOR 14 - PHASE MONITOR DISCONNECT 15 - CPT CONTROL POWER TRANSFORMER 16 - SA SURGE ARRESTOR 17 - NEUTRAL BLOCK 18 - FL FLASHER 19 - TSA TERMINAL STRIP S 20 - TSB TERMINAL STRIP B 21 - TSC TERMINAL STRIP C 22 - TSD TERMINAL STRIP D 23 - FUSE BLOCK 24 - HT HEATER PAGE2 0F2 LA SOLID Z MCB MB1 1151 STATE OL'S 480V —� o o IF o-- Xib PUMP 1 3 0 o ' ♦ ♦ i °A.o o-I o�-}�XXrrf-° HP 35 W 4 W --b 0 0 IF FLA 47A SOLID Cl) p4 1 L4B2 MS2 STATE DL'S \ 0 o 1 P W o I HP PUM 2 35 1� r 2 • 0 o I FLA 47A SOLID a /�"� MB3 MS3 STATE DL'S w 3 ,o o I P P 5 3 • A • e� o N • .o o I FLA 47A p 4 6A --17- w 1-� d" F3 3 CPT 2KVA 2 f/ ^(11 pT4 p0 5 480V III 120V -1 4A 1' Qi pp PM 8 PMD F4 O Q A 6 . o- I I 6A 5 Z C� 5A <11 7 1 Fl 3 CC., DRB 4 DR Z o • o o I I RL1 • W c. e PM • 11 ❑ \O PUMP 1 RUN El 9 H A 19 MSl 2 ETM�= in 9 TRIPLEX LEVEL ALTERNATOR f8 X❑O R3 YOL'S Y MS1 10 CONTROLLER ^T�D1 —f3 7--oo 3 I 1 9,51 m -0--o-o-DA T 4 :1 SCADA 1 TO LINE RL2 #51 11 .1A O 12 /❑� se' PUMP 2 RUN V cFi B2 �y��JA P4 �52 28 ETM, ` � 9 7' 12 23 ki LEVEL X❑❑ RS YS OL'S Y7 MS2 12,54 Fj 13 CONTROLLER TD2 1S 5 T 00 3 1 • SCADA 4 3 1'1- TO LINE RL3 START #54 14 . �F° of4 ❑ sO PUMP 3 RUN )f4 28 H A 111 �� 29 MS3 3f E� T!♦ a 15 XOO R7 DL'S 1153 fir.;LEVEL , o o I 30 3Y 15,57 r CONTROLLER ^T�D2 f7 r DO 3 1 � 16 • .0-11-0 S� 6 TO LINE ~ SCADA 6 1 *57 17 START 6 —2 1 • 04 le F� o 19 • • TD1 PUMP 1 DELAY g� 20 R2 TD2 PUMP 2 DELAY •--o�I o o •13 �G 3 1 7 R3 T 3 PUMP 3 DELAY & P 21 • 5 y{ 6 • 2 7 16 � 22 R5 gs FL 81 Al .f.-..ALA A2 511.E • 0 7{,o •• 0 O •ALARM LIGHT 5 6 . R7 RI 85 A3 BAH bi5 23 5 1L 6 • 5 1�6 O L ALARM HORN AO R4 � ASB R1 �"��" 24 0--0-11 0 • -o o---• ss ,�� • 25 7 6 2 �) 10 R6 R1 25 1 0--7-11 a • 3 1 1 a 26 0--0-11 o 7 6 27 UL LISTED 508 STANDARD HIGH SERIAL NO. LEVEL R2 HIGH LEVEL 28 ♦.p_...-11-0--0 37 0 X20,60 SERVICE ENT B13 B14 2 10 SERIAL NO. 29 r I TH HT I 30 • 1 10- ._ J Y•HEATER 100V I { I L J A N PAGE1 OF3 z A N C) 31 1 2 W 32 When power Is applied, the overtemp contacts will change state If the motor's temperature sensor(s) do not indicate �I a high temp, ✓Y fti 33 OVERTEMP W CO 34 • �I i CI ?� MOISTURE 38 2°-0-10 •1021,51 a A 35 174C-1-1 RR44 _ a • r-4-,,m. 39 Halo _.10 •24,51 w !-1 d" f O MINICAB 1 CMC1) E 36 c 10r- •34,35 F+1 /� Q Co 5FT` 40 0C1 THERMALS 0 A 37 • 4 6[120] 7D V 41 0C2 SEAL FAIL . �--+ 38 OVERTEMP Z I C22n 42 o R5 w C\2 39 • l=liJ MOISTURE 2 0 10 •13,22.54 E--1 VD I .1C1 R6 LCD 40 • 43 *25,54 or 11 11 2 l0 MINICAS 2 CMC2) 41 c 10 D •39,40 m m 5 }-44❑C3 THERMALS O 42 • 6 C120] 7D U 4S 0 F, ❑C4 SEAL FAIL F 43 OVERTEMP ri y I I MCa I 4B R7 44 • o I •16,?3.57 1.1 MOISTURE 2 l0 I MC:�U I R8 45 • �-o--I 47 �� •26,57 I y 11 2 O/ 10 MINICAS 3 (MC3) a 46 c 10 D 1E4 1 S 4E 005 THERMALS 47 6 C120] 7 0 48 006 SEAL FAIL 48 G� 49 LIST AIRS #77 d-gxv rg Xli 50 HOA 1 PUMP 1 gg ..a AUTO RUN OVERTEMP 1 MOISTURE 1 SB 51 50 -I- 51 62 MS1 53 54 R3 55 66 R4 67 hEl 8 D L1 o D 14 11 6 W g` � s2@i: 53 114g- HOA 2 PUMP 2 Y.' AUTO RUN OVERTEMP 2 MOISTURE 2 54 58 0-I-0 59I 160 0 MS2o 611 62 R5 63 164 o R6 0 65 N ?� 55 D9 D10 J 1 D12 D 3 8 11 D 4 D15 9 11 ➢16 M 56 HOA 3 PUMP 3 AUTO RUN OVERTEMP 3 MOISTURE 3 57 66 p o 67 —o Ib68 o MS3 69 70 R7 71 I��72-2 coot'---R8 73 58 D97 Di8 Dig 0 D 1 8 it ➢ 2 D it ➢4 508 LISTED S N 508 STANDARD SERIAL NO. 59 POWER/PHASE HIGH SERVICE ENT FAIL LEVEL 60 74 PM 75 76 R2 77 SERLlL NO. 10 11 Fill-17.1 61D 6 D B PAGE2 OF3 z 0 55 62 TERMINAL STRIP B (TS-B) 5" 1 2 3 4 5 6 7 8 9 10 11 12 13 14 �p4 63 64 1 I 1 1 >< 14 P; LEVEL SCADA LEVEL SCADA LEVEL SCADA HIGH [7] a m CONTROLLER START CONTROLLER START CONTROLLER START LEVEL w 65 4-20riA ANALOG LOW VOLTAGE 1-1 A 66 SIGNALS SHOULD DISCREAT SIGNALS W a 0 BE IN SEPARATE SHOULD BE IN ^^ 67 METALIC CONDUIT SEPARATE CONDUIT w ^� 68 TERMINAL STRIP C CTS-C) 0 A ©©© 4 © 6 69 MC MC MC C Z SF.T SFBT WILT CZ 70 mu mm N • D O Cn 1.C7 71 ... 1+ 72 Dry contacts leaving panel powered by other source id- REMOTE ALARMS mo 73 HOA 1 PUMP 1 HOA 2 PUMP 2 m V AUTO RUN OVERTEMP 1 MOISTURE 1 AUTO RUN OVERTEMP 2 MOISTURE 2 _J_ MSIo- fl R4 MS24 R6r 141411 � r n fl ,...3, h. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 76 TERMINAL STRIP D CTS-D) 0 77 HOA 3 PUMP 3 POWER/PHASE HIGH AUTO RUN OVERTEMP 3 MOISTURE 3 FAIL LEVEL hi-1 78 r I S� rl 0 rR1 + 79 17 18 19 20 21 22 23 24 25 26 27 28 0,14 ell- 80 TERMINAL STRIP D (TS-D) bA 8 81 ' Sk J A B C SERVICE 225 AMP EXREV 82 :13 ° ° ° MCB WIRE 4/0 AWG TABLE D REG e i GROUND WIRE 2 AWG TABLE C dd4. g TERMINAL 1 4/0 AWG TABLE D 83 = TERMINAL 2 4/0 AWG TABLE D � .PANEL TERMINAL 3 2 AWG TABLE C 2I4i.T. 84 LOADS TERMINAL 4 2 AWG TABLE C iii TERMINAL 5 2 AWG TABLE C likgi 85 JOE; F..yE1u 86 CUSTOMER FLYGT, TX JOB NAME COPPELL, TX-SANDY LAKE L/S 87 VOLTAGE 480V PHASE 3 HZ 60 H.P. #1 35 #2 35 #3 35 #4 X 88 F,L.A, 47A 47A 47A X TOTAL F.L.A. 147A SERIAL # 05- DATE. 12/8/2004 UL LISTED 89 508 STANDARD SERIAL NO. 90 Black - Supply Voltage ungrounded SERVICE ENT Red - AC control circuits Blue - DC positive SERIAL NO. 91 Yellow - powered by other source White or Gray - Grounded AC White w/blue stripe - DC negative grounded 92 White w/yellow stripe - powered by other source, grounded PAGE3 OF3 Wsc `' Stainless Steel Type 4X Enclosures A Pentair Comprry glitalanfitg mg-tmog 44,44%1. tea^ . ..,., 1 k f e9' nam k�y Application Construction Accessories Provides unmatched protection for housing • 14 gauge Type 304 or Type 316L stainless See Cnapce 72,General Accessories. electrical components in highly corrosive steel bodies and doors Electrical Interlocks environments. This enclosure is used in indoor • Seams continuously welded and ground Fast Operating Clamp Assembly and outdoor settings that are frequently wet smooth,no holes or knockouts Lighting Packages or have constant exposure to water,other Panel Support Kit liquids,or contaminants. •Seamless foam-in-place gasket assures Panels(see order number table) watertight and dust-tight seal Rack Mounting Angle Kit A wide variety of Type 316L stainless steel • Rolled lip around three sides of door and all Swing-Out Panel Kit enclosures are available for applications sides of enclosure opening excludes liquids Terminal Block Kit Assembly requiring the additional protection of Type and contaminants Thermal Accessories 31 6L material. •Stainless steel door clamp assembly assures Window Kit watertight seal • Hasp and staple for padlocking See Chapter I I,EMC Enclosures,for • Door removed by pulling stainless steel information on a related EMC-shielded continuous hinge pin Modification Services Program product. • Data pocket is high-impact thermoplastic You can customize this product to your • Collar studs provided for mounting unique requirements by specifying from these optional panels options: • Exterior hardware on Type 31 6L stainless • Enclosure height,width,depth steel enclosures matches enclosure material • Holes and cutouts in body,doors,subpanels •Tapped holes in subpanels Finish • Fasteners,mounting channel in enclosure Enclosures are unpainted.Door,sides,top,and and subpanel bottom have smooth#4 brushed finish. • Mounting(adds and deletes) • Doors Industry Standards • subpanels • Thermal management(louvers,fans,filters) UL 508A,508,File No.E61 997:Type 3R, •Windows Type 4,Type 4X,and Type 12 • Standard accessories NEMA/EEMAC Type 3,Type 3R,Type 4,Type • Drip shield 4X,Type 12,and Type 13 JIC standard EGP-1-1967 CSA File No.LR42I86:Type 4,Type 4X,and For details,see Modification Services at Type 12 hoffmanonline.com. IEC 60529,IP66 To order,contact your local Hoffman Meets Type 3RX requirements sales representative. NOTE: For information about modifications outside the scope of the Modification Services program,contact your Hoffman sales representative. 6.26 Data subject to change without notice 4 763 422 2211 FAX 763 422 2600 ©2003 Hoffman Enclosures Inc. .......... Stainless Steel Type 4X Enclosures A Pentair Compere Standard Sizes Stainless Steel Type 4X Enclosures(Cont.) *Steel Panel *Stainless Steel Catalog Number Catalog Number Enclosure Size Catalog Panel Catalog Panel Size Clamps Data Type 304 Type 316L Ax B x C Number Number D x E F qty Pocket A36H2408SSLP A36H2408SS6LP 36.00 x 24.00 x 8.00 A36P24 A36P24SS6 33.00 x 21.00 3.00 5 Large (914 x 610 x 203) (838 x 533) (76) A36H3008SSLP A36H3008SS6LP 36.00 x 30.00 x 8.00 A36P30 A36P30SS6 33.00 x 27.00 3.00 7 Large (914 x 762 x 203) (838 x 686) (76) A42H3608SSLP A42H3608SS6LP ' 42.00 x 36.00 x 8.00 A42P36 A42P36SS6 3900 x 33.00 3.00 8 Large (1067 x 914 x 203) (991 x 838) (76) A48H3608SSLP A48H3608SS6LP 48.00 x 36.00 x 8.00 A48P36 A48P36SS6 45.00 x 33.00 3.00 8 Large (1219 x 914 x 203) (1143 x 838) (76) A20H1610SSLP A20H1610SS6LP_ 2000 x 16.00 x 10.00 A20P16 A20P16SS6 17.00 x 13.00 3.00` 4 Small (508 x 406 x 254) (432 x 330); (76) A24H2O10SSLP A24H2O10SS6LP 24.00 x 20.00 x 10.00 A24P20 A24P20SS6 21.00 x 17.00 3.00 5 Small (610 x 508 x 254) (533 x 432) (76) A30H2410SSLP A30H2410SS6LP i 30.00 x 24.00 x 10.00 A30P24 A30P24SS6 2700 x 21.00 300' 5 Large (762 x 610 x 254) (686 x 533) (76) A36H2410SSLP A36H2410SS6LP 36.00 x 24.00 x 10.00 A36P24 A36P24SS6 33.00 x 21.00 3.00 5 Large (914 x 610 x 254) (838 x 533) (76) A36H3010SSLP A36H3010SS6LP " 36.00 x 30.00 x 10.00 A36P30 A36P30SS6 33.00 x 27.00 3.00 7 Large (914 x 762 x 254) (838 x 686) (76) A42H3010SSLP A42H3010SS6LP 42.00 x 30.00 x 10.00 A42P30 A42P30SS6 39.00 x 27.00 3.00 8 Large (1067 x 762 x 254) (991 x 686) (76) A48H3610SSLP A48H3610SS6LP 48.00 x 36.00 x 10.00 A48P36 A48P36SS6 45.00 x 33.00 300 f 8 Large (12192914x254) (1143x838);` (76) A24H2412SSLP A24H2412SS6LP 24.00 x 24.00 x 12.00 A24P24 A24P24SS6 21.00 x 21.00 3.00 5 Small (610 x 610 x 305) (533 x 533) (76) A30H2412SSLP A30H2412SS6LP 30.00 x 2400 x 12.00 A30P24 A30P24SS6 2700 x 21.00 3.00 5 Large (762 x 610 x 305) (686 x 533) (76) A36H3012SSLP A36H3012SS6LP 36.00 x 30.00 x 12.00 A36P30 A36P3OSS6 33.00 x 27.00 3.00 7 Large (914 x 762 x 305) (838 x 686) (76) A36H3612SSLP A36H3612SS6LP 36.00 x 36.00 x 12.00 A36P36 A36P36SS6 33.00 x 33.00 3.00 7 Large (914 x 914 x 305) 'i (838 x 838) (76) A48H3612SSLP A48H3612SS6LP 48.00 x 36.00 x 12.00 A48P36 A48P36SS6 45.00 x 33.00 3.00 8 Large (1219 x 914 x 305) (1143 x 838) (76) A60H3612SSLP A60H3612SS6LP 60.00 x 36.00 x 12.00 A60P36 A60P36SS6 57.00 x 33.00 3.00 9 Large (1524 x 914 x 305) (1448 x 838) (76) A30H2416SSLP A30H2416SS6LP 30.00 x 24.00 x 16.00 A30P24 A30P24SS6 27.00 x 21.00 3.00 5 Large (762 x 610 x 406) (686 x 533) (76) A36H3016SSLP A36H3016SS6LP 36.00 x 30.00 x 16.00 A36P30 A36P30SS6 33.00 x 27.00 3.00 7 Large (914 x 762 x 406) (838 x 686) (76) A48H3616SSLP A48H3616SS6LP 48.00 x 36.00 x 16.00 A48P36 A48P36SS6 45.00 x 33.00 3.00 8 Large (1219 x 914 x 406) (1143 x 838) (76) A60H3616SSLP A60H3616SS6LP 60.00 x 36.00 x 16.00 A60P36 A60P36SS6 57.00 x 33.00 300 9 Large (1524 x914 x 406) '' (1448 x 838) (76) Millimeter dimensions 0)are for reference only;do not convert metric dimensions to inch. Panels must be ordered separately.Optional aluminum and composite panels are available for many sizes.See General Accessories. NOTE: Panels have a formed flange along any side that is longer than 21.00 in.(564mm).Panel A24P20 has a flange on all four sides. 6.28 Data subject to change without notice 4 763 422 221 I FAX 763 422 2600 ©2003 Hoffman Enclosures Inc. I I ® SAO Bulletin A4S Rev.A June 2003 n B z F 1.25 2 00 0.44 I`C 1.50 OMIT TWO MIDDLE N B2 32 mm 51 mm r 11 Y 38 mm & STUDS IF B < 16 mm 31.00 (787mm) GJ 88 Q Q a,•��y 8 ,j �I 22 mm r ,.7 PANEL (ORDER '— 86 mn i n SEPARATELY) u,al H B 1'84 DOOR 88 N' x , 47 mm I X CLAMP C 22 mm D j 7 I• OMIT TWO rt. I PADLOCKING I MIDDLE STUDS LA ' A-1.81 i HASP & IF IF A < 31.00 m A ' 46mm IG STAPLE ,' „'., 787mm• ' DATA POCKET Ii ,' I (SEE NOTE 1) LA ' r • 1j I1 1.50 1.50 ito ' L — J _ 38 mm E 38 mm,.:, _,_.. , ■ r� ■ . BONDING G 1 PROVISION S ON 3.38 `,,I 86 1.50 C2542 .62 16 mm .44 "'I F"II —1 312.25 Y 38 mm mm 11 mm TWO CLAMPS 30(762mm) L BODY OR LARGER MOUNTING BRACKETS GROUNDING STUD SECTION Y-Y NOTES: I. Removable data pocket included(see table for size).Large data pocket 12.00 x 12.00 in. (305 x 305mm);small data pocket 6.00 x 6.00 in.(152 x 152mm). 6 2. Maximum spacing between door clamps is 15.00 in.(382mm). H rF .94 GASKET CI 24 mm 14 GA. 23gmn 1.16 356 mm t 29 mml CD in i r 1.38 I. I ■ 'F ; 1.38 C BD 35 mm ' 35 mm CONTINUOUS HINGE (SEE TABLE) C 3/8-16 COLLAR STUD y .94 12 GA. .75 C 24 mm um 305 mm nu u� 19 mm = j� ��i_a I I rF _.._ _:. 19 5 mm PANEL (ORDER MOUNTING SEPARATELY) BRACKETS SECTION X-X Data subject to change without notice 4 763 422 221 I FAX 763 422 2600 ©2003 Hoffman Enclosures Inc. 6.29 Power Distribution Blocks 600 Volt S la pecifications: z Connector,High Conductive Aluminum,Tin Plated Amp Rating Based on NEC Table 310-16 Using 75°C,Copper Wire. UL Recognized File No.E62806 CSA Certified File No.LR19766 CE . • *Wire Connector Rated 90°C Line Load Connector Wire Openings Connector Wire Openings Catalog# Poles Amps Configuration Range Per Pole Configuraiton Range Per Pole 1411403 1 #2-#14AWG 1 #10-#18AWG 2 1412403 2 60 i j #2-#14AWG 1 t t #10-#18AWG 2 1413403 3 * t #2-#14AWG 1 #10-#18AWG 2 1414403 4 #2-#14AWG 1 #10-#18AWG 2 1411400 1 #2-#14AWG 1 #10-#16AWG 4 1412400 2 115 * ® #2-#14AWG 1 ®® #10-#16AWG 4 1413400 3 #2-#14AWG 1 ®® #10-#16AWG 4 1414400 4 #2-#14AWG 1 #10-#16AWG 4 1421570 1 2/0-#14AWG 1 - #4-#14AWG 4 1422570 2 175 *5 2/0-#14AWG 1 e 0- #4-#14AWG 4 1423570 3 2/0-#14AWG 1 #4-#14AWG 4 1402402 2 2/0-#14AWG 1 ®® #4-#14AWG 4 1403402 3 175 *5 2/0-#14AWG 1 e e #4-#14AWG 4 1402401 2 2/0-#14AWG 1 ®®e #4-#14AWG 6 1403401 3 175 2/0-#14AWG 1 eee #4-#14AWG 6 1402404 2 310 .*=*. 350MCM-#6AWG 1 ®®® #4-#14AWG 6 1403404 3 ®- 350MCM#6AWG 1 'ea #4-#14AWG 6 1441401 1 400MCM-#6AWG 1 #2-#14AWG 6 1442401 2 335 ® 400MCM-#6AWG 1 #2-#14AWG 6 1443401 3 400MCM-#6AWG 1 #2-#14AWG 6 1431552 1 400MCM-#6AWG 1 #2-#14AWG 4 1432552 2 335 ® 400MCM-#6AWG 1 e e #2-#14AWG 4 1433552 3 400MCM-#6AWG 1 #2-#14AWG 4 1431553 1 *— 400MCM-#6AWG 1 #2-#14AWG 6 1432553 2 335 ® 400MCM-#6AWG 1 ®®® #2-#14AWG 6 1433553 3 400MCM-#6AWG 1 #2-#14AWG 6 1441560 1 400MCM-#6AWG 1 ,=, _ #2-#14AWG 8 Ja=tL 1442560 2 335 ® 400MCM-#6AWG 1 A ® ® ® e ® ® #2-#14AWG 8 1443560 3 400MCM-#6AWG 1 #2-#14AWG 8 1431555 1 __ 2/0-#14AWG 2 #4-#14AWG 6 1432555 2 350 ®® 2/0-#14AWG 2 ®®® #4-#14AWG 6 1433555 3 2/0-#14AWG 2 #4-#14AWG 6 1441551 1 500MCM-#4AWG 1 #2-#14AWG 6 1442551 2 380 ®_ 500MCM-#4AWG 1 ®®® #2-#14AWG 6 1443551 3 500MCM-#4AWG 1 #2-#14AWG 6 © SPECIAL PRODUCTS 38 QO® Load Centers N Square D Indoor-Single Phase, Main Lug www.squared.com Class 736, 1 130 FOR CURRENT INFORMATION Single Phase Three Wire-120/240 Vac-UL Listed Main Lugs(Order 00,GOT,00-EPD,00-GFI and 00-PL Branch Circuit Breakers From Pages 1-2 and 1-3) Max. Max. Total Indoor Cover with Door Main Equipment Load Center Box No. Mains Number Number Price (Order Separately) Wire Size Ground Bar Kit Box and Interior See Rating Spaces Single of Tandem (Interior, AWG/kcmil (Order Separately) Amps Pole Circuit Box& Flush Surface Price 1-1-1 6 CircuitsA Breakers Cover) Catalog Number Price Catalog No. Catalog No. Al Cu Catalog No. Price Fixed Mains--Factory Installed Main Lugs-10,000 RMS Sym.Amperes Short Circuit Current Rating■ 30 2 2 0 S 26.50 Q02L305+* S 26.50 #12-10 #14-10 PK3GTA-1 5 7.20 1 70 2 4 2 43.50 QO24L70F/S•6 43.50 Cover Included-Without Door #12-3 #14-4 PK4GTA 6.90 2 55.00 Q0612L100F/Sy❑ 55.00 #8-1 PK7GTA 7.40 4 6 12 6 57.00 Q0612L100DF/Svo 0 57.00 Cover Included-With Door #8-1 PK7GTA 7.40 4 100 83.00 Q0816L100F/SvE 83.00 Cover Included-Without Door 8 16 8 #8-1 PK7GTA 7.40 4 90.00 Q0816L100DF/SyDO 90.00 Cover Included-With Door 6 12 6 70.00 Q0612L100DFCU/SCUvo O* 70.00 Cover Included-With Door #8-1 PK7GTA 7.40 4 100 8 16 8 110.00 Q0816L100DFCU/SCU♦E O* 110.00 Cover Included-With Door #8-1 PK7GTA 7.40 4 125 4 8 4 59.00 Q0148L125GF/SyV 59.00 Cover Included-Without Door #4-2/0 PK7GTA Factory Incl. 21 Convertible Mains-Factory Installed Main Lugs-65,000 RMS Sym.Amperes Short Circuit Current Rating■a QOM1 Main Frame Size-Convertible to Main Circuit Breaker--Copper Bus 12 12 0 $ 126.10 Q0112L125G $101.00 QOC16UF QOC16US $25.10 PK9GTA Factory Incl. 6 I 12 24 12 151.10 Q011224L125G 126.00 QOC16UF QOC16US 25.10 PK15GTA Factory Incl. 6 N 16 16 0 163.10 00116L125G 138.00 QOC24UF QOC24US 25.10 PK12GTA Factory Incl. 7 D 125 16 24 8 192.10 Q011624L125G - 167.00 QOC24UF QOC24US 25.10 #4-2/0 PK15GTA Factory Incl. 7 o 20 20 0 181.10 Q0120L125G 156.00 QOC24UF QOC24US 25.10 PK15GTA Factory Incl. 7 20 24 4 236.10 Q012024L125G 211.00 QOC24UF QOC24US 25.10 PK15GTA Factory Incl. 7 o 24 24 0 243.10 Q0124L125G 218.00 QOC24UF QOC24US 25.10 PK15GTA Factory Inc!. 7 R Convertible Mains-Factory Installed Main Lugs-65,000 RMS Sym.Amperes Short Circuit Current Rating■a 00M2 Main Frame Size-Convertible To Main Circuit Breaker-Copper Bus 20 30 10 $268.00 Q012030L150G $210.00 QOC3OUF QOC3OUS $58.00 PK18GTA Factory Incl. 9 150 24 24 0 276.00 Q0124L150G 218.00 QOC3OUF QOC3OUS 58.00 #4-250 PK15GTA Factory Incl. 9 30 30 0 280.00 QO13OL150G 222.00 QOC3OUF QOC3OUS 58.00 PK18GTA Factory Incl. 9 12 12 0 227.00 Q0112L200G 169.00 QOC3OUF QOC3OUS 58.00 PK15GTA Factory Incl. 9 200 30 30 0 316.00 QO130120OG 258.00 QOC3OUF QOC3OUS 58.00 #4-250 PK18GTA Factory Incl. 9 30 40 10 354.00 Q013040L200G 296.00 QOC3OUF QOC3OUS 58.00 PK23GTA Factory Incl. 9 225 42 42 0 525.00 001421.225G 455.00 QOC42UF QOC42US 70.00 #4-300 PK23GTA Factory Incl. 11 Fixed Mains-Factory Installed Main Lugs-65,000 RMS Sym.Amperes Short Circuit Current Rating•a 400 12 12 0 $1398.00 M050128 00(Int)* $x.00 MHC5OVF MHC5OVS $402.4 °(1)41/0-750/--500 PK27GTA0 $21.40 15 (Box) (2) 400 30 30 0 1473.00 QON30L5400(Int)s 1000.00 MHC5OVF MHC5OVS 402.4 (1)#1/D-750 or 15 MH50(Box) 71.4 or(2)#1/0-300 400 42 42 0 1562.00 QON42LS400(Int)* 1071.00 MHC53VF MHC53VS 420.4 (1)#1/0-750 PK15GTA-6 33.80 17 „53 pox) 71.4 or(2)#1/0-300 Above listings thru 200 A mains rating meet Federal Specification W-P-115c as Main Circuit Breaker Kits Type 1,Class 2. •Maximum number of single pole branch circuits utilizing QO and/or QOT circuit breakers. ■UL short circuit current rating depends on lowest interrupting rating of circuit breaker installed. ,.ice.. 0 Will not accept QO-EPD or QWIK-GARD®QO-GFI circuit breakers. *Mains rated 25 A when Al wire is used. •Order F for flush device or S for surface device. Use#10 maximum size wire for GFI circuit breaker. E 70 A Max.branch circuit breaker and 70 A Max.back fed main circuit breaker. ti„>: 0 No provisions for lock kits. *CU indicates copper bus. v V Copper bus. a UL Usted 5000 A short circuit current rating for corner grounded Delta systems. 00M2 Frame Size QOM1 Frame Size Use Q0...H circuit breakers only. 100-225 Amperes 50-125 Amperes *Interior only,order box separately. 0 PK27GTA includes a#6-2/0 AVCu lug. Field Installable Main Circuit Breaker(Convertible Load Centers Only) o Use With 22,000 AIRo Lug Wire Size iii Main Circuit Convertible -- Lug cmil a Breaker Amp Load Center Main Circuit Price Rating Mains Rating Breaker Al or Cu QOM1 Frame Size 50 100-125 QOM5OVH $89.00 60 100-125 QOM7OVH 89.00 r 70 100-125 QOM70VH 89.00 , 80 100-125 QOM8OVH 128.00 90 100-125 QOM9OVH 128.00 #12-2/0 c e 0 100 100-125 QOM100VH 128.00 110 125 Q0M110V1-1 297.00 ' 125 125 QOM125VH 297.00 cxc ' 00M2 Frame Size 0 100 150-225 QOM2100VH 297.00 125 150-225 Q0M2125VH 297.00 150 150-225 00M2150VH 297.00 #4-300 175 200-225 QOM2175VH 297.00 00816L100F or S 00120L125G 200 200-225 QOM2200VH 297.00 without cover 225 225 00M2225VH 297.00 o Do not exceed the load center mains rating. o 22,000 AIR main circuit breaker UL Usted for use ahead of QO,QOT and QO-PL 10,000 AIR For additional information,reference branch breakers to permit their application on systems with up to 22,000 amperes available fault current. Catalog#1 100CT9901. o Wire range listed for QOM circuit breaker kits is the wire range of that circuit breaker.To find out maximum wire size permitted in a particular load center per UL,see pages 1-4 thru 1-10 under Main W re Size. 0 Add suffix 1021 for 240 Vac shunt trip.Add$120.00. ©2001 Schneider Electric DE3A *PE1 A Discount T1 1-4 all rights reserved Schedule 4/01 1J Square D Thermal-Magnetic Molded Case www.squared.com 250 Ampere Frame FOR CURRENT INFORMATION Class 655, 825 Catalog Numbering System for Thermal-Magnetic Molded Case Circuit Breakers FA L 3 6 100 2100 Circuit Breaker FA,FH,FC,Fl Note:"A"is replaced by letter"H"for high interrupting circuit Family A,LH,KC, LA,LH,LC,LI breaker."A"is replaced by letter"C"for extra high interrupting FY L circuit breaker."A"is replaced by the letter 1"for current-limiting EH MA,MH circuit breakers. 04 NA,NC No Letter-I-LINE F-Terminal pads only(No lugs) L-Lugs on both ends P-Lugs OFF end only 1-1-pole 2-2-pole 3-3-pole 2-240 Vac 4-480 Vac 6-600 Vac 015-1200-Ampere rating 000M-0000M-Molded case switch(automatic) Special Features A,B,C-I-LINE phase connections XXXX-Factory-installed accessories K Frame-250 A,Thermal-Magnetic(600 Vac) Continuous AC Magnetic Standard High Current current Trip Settings. Interrupting Interrupting Limiting Terminal Wire Z. gr r @40°Rating Low High Catalog Price Catalog Price Catalog Price Range s Number Number Number u) "' 2-Pole,600 Vac,250 Vdc S LIJ '-' 70 350 700 KAL26070 $1315. KHL26070 $3072. ... ... % 80 400 800 KAL26080 1315. KH126080 3072. ... ... ct 90 450 900 KAL26090 1315. KHL26090 3072. ... ... W i 100 500 1000 KAL26100 1315. KHL26100 3072. G 110 550 1100 KAL26110 1315. KHL26110 3072 KIL26110 63922 m 125 625 1250 KAL26125 1315. KHL26125 3072 KIL26125 3922. AL250KA I- 150 750 1500 KAL26150 1316 KHL26150 3072 KIL26150 3922. 144 AWG-350 kcmil 175 875 1750 KAL26175 1315 KHL26175 3072. KIL26175 3922. C) ( - 200 1000 2000 KAL26200 1315. KH126200 3072. ... ... C 225 1125 2250 KAL26225 1315. KH126225 3072. ... ... u 250 1250 2500 KAL26250 2286. KHL260 4039. ... ... KAL/KHL 200 1000 2000 ... ... KIL26200 3922. AL250KI (0 2-and 3-pole 250 1250 2500 ... ... ... ... KIL26 0 4586. 141/0 AWG-350 kcmil 70-250 Amperes 3-Pole,600 Vac,250 Vdc 70 350 700 KAL36070 $1650. KHL36070 $3713. ... ... 80 400 800 KAL36080 1650. KHL36080 3713. ... ... 90 450 900 KAL36090 1650. KHL36090 3713. ... ... 100 500 1000 KAL36100 1650. KHL36100 3713. 110 550 1100 KAL36110 1650. KHL36110 3713. KIL36110 $4923. 125 625 1250 KAL36125 1650. KHL36125 3713. K1L36125 4923. 1-#4A AL250KA kcmil 150 750 1500 KAL36150 1650. KHL36150 3713. K1L36150 4923. `-, - 175 875 1750 KAL36175 1650. KHL36175 3713. KIL36175 4923. 200 1000 2000 KAL36200 1650. KHL36200 3713. ... ... 225 1125 2250 KAL36225 1650. KHL36225 3713. ... ... zautaz�a 250 1250 2500 KAL36250 2751. KHL36250 4824. ... ... ,m,r; ^c 200 1000 2000 ... ... ... ... KIL36200 4923. AL250KI - 225 1125 2250 ... ... ... ... KIL36225 4923. 250 1250 2500 ... ... ... ... KIL36250 5766. 1-#1x0 AWG-350 kcmil K Frame-250 A,Thermal-Magnetic(480 Vac) Continuous AC Magnetic Extra High Interrupting Terminal tti Current Rating Trip Sengs& Wire 0 40°C Low I High Catalog Number I Price Range 2-Pole,480 Vac 110 550 1100 KCL24110 $3465. 125 625 1250 KCL24125 3465. AL250KA 150 750 1500 KCL24150 3465. 144 AWG-350 kcmil KIL36250 175 875 1750 KCL24175 3465. 200 1000 2000 KCL24200 3465. AL250KI 225 1125 2250 KCL24225 3465. 141/0 AWG-350 kcmil 250 1250 2500 KCL24250 4248. 3-Pole,480 Vac 110 550 1100 KCL34110 4331. 125 625 1250 KCL34125 4331. AL250KA 150 750 1500 KCL34150 4331. 144 AWG-350 kcmil 175 875 1750 KCL34175 4331. 200 1000 2000 KCL34200 4331. AL250KI 225 1125 2250 KCL34225 4331. 141/OAWG-35Okcmil 250 1250 2500 KCL34250 5314. •UL magnetic trip setting tolerances are=25%(low)and x20%(high)from nominal values shown. Interrupting Ratings(kA) KAL KHL KCL KIL Accessories Pages 6-37-6-39 240V 42 65 100 200 Optional Lugs Pages 6-40,6-41 480 V 25 35 65 200 Dimensions Page 645,646 600 V 22 25 ... 100 Enclosures Pages 6-47-6-50 I-LINE is a Registered Trademark of Square D Company or related companies. D DE2 Discount ©2000 Square D 3/00 _ _ Schedule All.Rights Reserved 6-23 W Square D Molded Case - Lugs www.squared.com Class 690 FOR CURRENT INFORMATION UL Listed Field-installable VERSAtileTM Lug Kits Crimp lug or power distribution connectors Circuit Breaker VERSAtile Dimension VERSA- Lutes Kit Lug Price extension past Type System Ranged A CRIMP* Per Catalog Qty. Per end of (In) Tool Type Terminal Number Per Kit Kit circuit breaker iv "Aluminum Compression Lug Kits A"See Table EDB,EGB,EJB, #8-#1/0 AWG 1.375 VC-6 Series 1 VC100FD 3 $65. • ■ ■ FD,FG,FJ FA,FH,FC,Fl #841/0 AWG 1.3 VC-6 Series 1 VC100FA 3 65. KA,KH,KC,KI #4 AWG-300 kcmil 1.5 VC-6 Series 1 VC250KA3 3 123. Extremity KA,KH,KC,KI 250-350 kcmil 1.5 VC-6 Series 1 VC250KA35 3 123. of LA,LH,04 250-350 kcmil 1.25 VC-6 Series 2 VC400LA35 2 123. Molded Case ■` w/Mechanical LA,LH,04 #4 AWG-300 kcmil 1.0 VC-6 Series 2 VC400LA3 2 123. Lugs LA,LH,04 #2/0 AWG-500 kcmil 2.2 VC-6 Series 1 VC400LA5 1 60. LA LH 500-750 kcmil Al or 500 25 VC-6 FT or 1 VC400LA7 1 82. 1 kcmil Cu VC-8 LC,LI,LE,LX,LXI* #4 AWG-300 kcmil 1.05 VC-6 Series 2 VC600L13 2 83. 1.1 • El LC,LI,LE,LX,LXI* #2/0 AWG-500 kcmil 320 VC-6 Series 2 VC600LI5 2 85. 1 "A"See Table LC,LI,LE,LX,LXI* 500-750 kcmil 3.45 VC-6FT or 1 VC6001,I7 1 85. VC-8C ME2,MX2 #4 AWG-300 kcmil 1.5 VC-6 Series 1 VC25OME3 3 123. ME2,MX2 250-350 kcmil 1.5 VC-6 Series 1 VC250ME35 3 123. ME4,MX4 #2/0 AWG-500 kcmil 2.2 VC-6 Series 1 VC400ME5 1 60. ME4,MX4 500-750 kcmil Al or 500 VC-6 FT or - 2.5 1 VC400ME7 1 82. N kcmil Cu VC-8 , MA,MH,ME,MX #2/0 AWG-500 kcmil 1.9 VC-6 Series 2 VC600MA5 2 186. '' W 500-750 kcmil Al or 500 VC-6 FT or CVC100FA VC250KA3 CVC400LA5 VC400LA7 MA,MH,ME,MX kcmil Cu 2.1 VC-8 2 VC800MA7 2 198. KQ LI NA,NC,NE,NX #2/0 AWG-500 kcmil 3.3 VC-6 Series 4 VC1200NE5 4 598. CO m NA,NC,NE,NX 500-750 kcmil Al or 500 3 6 VC-6 FT or 4 VC1200NE7 4 598. F kcmil Cu VC-8 5I.,,, 7 PAF,PHF,PXF,PEF• #210 AWG-500 kcmil • VC-6 Series 6-8 VC2000PA5 1 61. o PAF,PHF,PCF• 500-750 kcmil Al VC-6 FT or • 5 6-8 VC2500PA7 2 61 PXF,PEF or 500 kcmil Cu • VC-8 > a V Copper Compression Lug Kits , EDB,EGB,EJB, #6-#1/0 AWG 1.375 VC-6 Series 1 CVC100FD 3 $65. T� FD,FG,FJ FA,FH,FC,Fl #641/0 AWG Cu 1.4 VC-6 Series 1 CVC100FA 3 65. KA,KH,KC,KI #2/0 AWG-300 kcmil Cu 1.5 VC-6 Series 1 CVC250KA3 3 124. VC1200NE5 LA,LH,04 #2/0 AWG-300 kcmil Cu 1.3 VC-6 Series 2 CVC400LA3 2 124. CVC600MA5 LA,LH,Q4 250-500 kcmil Cu 2.3 VC-6 Series 1 CVC400LA5 1 60. LC,LI,LE,LX,LXI* 250-500 kcmil 3.20 VC-6 Series 1 CVC600LI5 1 85. ME4,MX4 250-500 kcmil Cu 2.6 VC-6 Series 1 CVC400ME5 1 60. MA,MH,ME,MX 250-500 kcmil Cu 2.4 VC-6 Series 2 CVC600MA5 2 186. NA,NC,NE,NX 250-500 kcmil Cu 3.3 VC-6 Series 4 CVC1200NE5 4 599. NA,NC,NE,NX 500-750 kcmil Cu 3.6 VC-6 Series 4 CVC1200NE7 4 599. ` •Unless otherwise specified,wire sizes apply to both aluminum and copper conductors. •All P-frame circuit breakers require terminal pads for mounting lugs of any type.See Page 6-40. *These lug kits cannot be used on I-LINE®circuit breakers. • Power Distribution Connectors for Circuit Breakers-for Field Replacement of Mechanical Lugs , Can be used for multiple load connections on one circuit breaker.Use in place of %r standard distribution blocks to save space and time. " Field-installable kits,including tin plated aluminum connectors and all necessary PDC6FA6 mounting hardware are available for Square D FA,KA,LA,Q4,MA,ME and MX molded case circuit breakers. 3. Connectors are UL Listed: • For use on OFF end of circuit breaker when the OFF end is the load end. ,.. FAL Circuit Breaker • For use in UL508 Industrial Control applications only. With Three PDC6FA6 Installed. • For copper wire onl y 417 . Cieuit %. Use Number of Wires Lug Dimension Price . ;:-+ With Breaker Per Terminal Catalog Quantity A Per ' . Circuit Breaker• Ampere &Wire Range* Number Per Kit (In.) Kit PDC6KA4 a 15-100 6-#14-#6 AWG Cu PDC6FA6 3 1.0 $58. _ FAL,FHL,FCL 15-100 341442 AWG Cu PDC3FA2 3 12 58. ' "',� 70-250 6-#1444 AWG Cu PDC6KA4 3 1.0 109. KAL,KHL 241441 AWG Cu 70-250 PDC3KA20 3 1.5 109. . , ° )� 1-#12-tt2/0 AWG Cu ° '# ({1t`•°'• 641242/0 AWG Cu PDC6LA20 1 2.25 AS* t, itS4 125-400 12-ff14-#4 AWG Cu PDC12LA4 1 1.25 82. ,,,,}T , .� 411. 5 4.*r LAL,LHL,Q4L f °� j - 3-#14-#2 AWG Cu• l . 125-400 PDC4LA250 1 2.0 62. y (( 142-250 kcmil Cu = 4 �.. 4-22,,... • MAL,MI-IL, 125-1000 641242/0 AWG Cu PDC6MA20 1 0.0 62 MEL,MXL 12414-#4 AWG Cu PDC12MA4 1 0.0 PDC12LA4 MAL Circuit Breaker •Not for use with I-LINE mounted circuit breakers. With Three PDC6MA20 Installed *When using fine stranded wire,increased cross sectional area may cause maximum wire size to be reduced. VERSA-CRIMP and I-LINE are Registered Trademarks of Square D Company. VERSAtile is a Trademark of Square D Company. D DE2 Discount ©2000 Square D 300 Schedule All Rights Reserved 6-41 El Square D Thermal-Magnetic Molded Case www.squared.com 100 Ampere Frame FOR CURRENT INFORMATION Class 650 Thermal-magnetic molded case circuit breakers F Frame-100 A,Thermal-Magnetic(240 Vac) shown on Pages 6-21 thru 6-25 are permanent trip UL Continuous AC Magnetic Terminal Listed,CSA certified,IEC rated,and also meet the Current Rating Trip Settings Stantlartllnterrupting Wire requirements of Federal Specification W-C-3758/GEN ct 40°C Hold 1 Trip Catalog Number i Price Range as indicated on Pages 6-4 thru 6-8.For I-LINE®molded 1-Pole,120 Vac case circuit breakers,see listings on Pages 8-24-8-34. 20 275 6000 FAAL12o2o 5726, ALOFA 25 275 600 FAL12025 126. #1444 AWG Cu or 30 275 600 FAL12030 126. #1244 AWG Al 35 400 850 FAL12035 126. 40 400 850 FAL12040 126. "V. 45 400 850 FAL72045 126. 50 400 850 FAL12050 126. AL100FA 60 800 1450 FAL12060 126. #1441/0 AWG Cu L. 70 800 1450 FAL12070 166. or#12-#1/O AWG AI 90 900 1700 FAL12090 166. 100 900 1700 FAL12100 166. 2-Pole,240 Vac 15 275 600 FAL22015 $211. ALOFA 20 275 600 FAL22020 211. #1444 AWG Cu or 25 275 600 FAL22025 211. #1244 AWG Al 30 275 600 FAL22030 211. 35 400 850 FAL22035 211. 40 400 850 FAL22040 211. FAL 45 400 850 FAL22045 211. 1-pole 50 400 850 FAL22050 211. AL100FA 15-100 Amperes 60 800 1450 FAL22060 211. #14-#1/0 AWG Cu pe 70 800 1450 FAL22070 345. or#12-#1/0 AWG AI N 80 800 1450 FAL22080 345. CC 90 900 1700 FAL22090 345. w 100 900 1700 FAL22100 345. Y 3-Pole,240 Vac CI W + =�_ 15 275 600 FAL32015 5314. ALSOFA iz 20 275 600 FAL32020 314. #1444 AWG Cu or m -�' 25 275 600 FAL32025 314. #12 44 AWG Al F 30 275 600 FAL32030 314. 5 35 400 850 FAL32035 314. V 45 40 400 850 FAL32040 314. 400 850 FAL32045 314. G 50 400 850 FAL32050 314. AL100FA C1 60 800 1450 . FAL32060 314. #14-#1/O AWG Cu 70 800 1450 FAL32070 447. or#1241/0 AWG Al CD 80 800 1450 FAL32080 447. i 'y„ 90 900 1700 FAL32090 447. 100 900 1700 FAL32100 447. F Frame-100 A,Thermal-Magnetic(480 Vac) FAL/FHL Continuous AC Magnetic Standard Extra High Terminal 2-pole Current Trip Settings Interrupting Interrupting Wire FC Lugs 15-100 Amperes 6D 40°Rating Hold Trip Catalog Price Catalog Price Range g Number Number 1-Pole,277 Vac,125 Vdc 15 275 600 FAL14015 $159. ... ALSOFA 20 275 600 FAL14020 159. .. #1444 AWG Cu or 25 275 600 FAL14025 159. ... 30 275 600 FAL14030 159. ... ... #1244 AWG Al w°,d; .7 ;.�,;_ 35 400 850 FAL14035 159. ... ... 40 400 850 FAL14040 159. ... ... 45 400 850 FAL14045 159 ... ... 50 400 850 FAL14050 159 ... ... AL100FA 60 800 1450 FAL14060 159. #1441/0 AWG Cu or 70 800 1450 FAL14080 198. ... ._. #1241/0 AWG Al 90 900 1700 FAL14090 198. ... ... 100 900 1700 FAL14100 198. ... ... 2-Pole,480 Vac,250 VdetA 15 275 600 FAL24015 $387. FCL24015 $919. AL50FA CU30FA4 20 275 600 FAL24020 387. FCL24020 919. #14-#4 AWG Cu or 1414 410 AWG 25 275 600 FAL24025 387. FCL24025 919. #1244 AWG Al CU only 30 275 600 FAL24030 387. FCL24030 919. 35 400 850 FAL24035 387. FCL24035 919. FAL/FHL/FCL 40 400 850 FAL24040 387. FCL24040 919. 45 400 850 FAL24045 387. FCL24045 919. AL100FA4 3-pole 50 400 850 FAL24050 387. FCL24050 919. AL100FA 1-#14-#3 AWG CU 15-100 Amperes 60 800 1450 FAL24060 387. FCL24060 919. #14-#1/0 AWG Cu or or 70 800 1450 FAL24070 500. FCL24070 1131. #12 41/0 AWG Al 141241 AWG AL 80 800 1450 FAL24080 500. FCL24080 1131. 90 900 1700 FAL24090 500. FCL24090 1131. 100 900 1700 FAL24100 500. FCL24100 1131. Interrupting Ratings(kA) 3-Pole,48o Vac,25ovdct FAL240 FAL480 FCL 15 275 600 FAL34015 $496. FCL34015 $1149. AL50FA CU30FA4 20 275 600 FAL34020 496. FCL34020 1149. #14-#4 AWG Cu or 1-#14410 AWG 240 V 10 18(1P),25(2,3P) 100 25 275 600 FAL34025 496. FCL34025 1149. #12-#4 AWG Al CU only 30 275 600 FAL34030 496. FCL34030 1149. y 480 V ... 18 65 35 400 850 FAL34035 496. FCL34035 1149. 600 V ... ... ... 40 400 850 FAL34040 496. FCL34040 1149. 45 400 850 FAL34045 496. FCL34045 1149. gL700FA4 50 400 850 FAL34050 496. FCL34050 1149. AL100FA 141443 AWG CU 60 800 1450 FAL34060 496. FCL34060 1149. #1441/0 AWG Cu or or 70 800 1450 FAL34070 587. FCL34070 1413. #1241/0 AWG Al 141241 AWG AL Accessories Pages 6-37-6-39 80 800 1450 FAL34080 587. FCL34080 1413. Optional Lugs Pages 6-40,6-41 90 900 1700 FAL34090 587. FCL34090 1413. Dimensions Page 6-45,6-46 100 900 1700 FAL34100 587. FCL34100 1413. Enclosures Pages 6.47-6-50 A FCL 2-pole circuit breaker built using 3-pole module. Catalog Numbering System Page 6-23 t FCL circuit breakers are not rated for 250 Vdc. I-LINE is a Registered Trademark of Square D Company or related companies. Ti DE2 Discount ©2000 Square D 300 Schedule All Rights Reserved 6-21 Square D Door-Mounted Operating Mechanisms www.squared.com for Square D Circuit Breakers FOR CURRENT INFORMATION Class 9421 Type L Circuit Breaker Mechanisms Type L door mounted,variable depth operating mechanisms feature heavy duty,all metal construction with trip indication.All can be padlocked in the "OFF"position when the enclosure door is open.Further,the handle assemblies can be locked"OFF'with up to three padlocks,which also locks the door closed.(The 3"handle accepts one padlock.) Complete Kits Complete kits are rated for NEMA Type 1,3R and 12 enclosures,and a door-drilling template is supplied to ease installation.They include a handle assembly,operating mechanism,and shaft assembly. Complete Kit Includes: Includes: Includes: Does Not Include Circuit Breaker. Operating Mechanism Operating Mechanism Operating Mechanism Standard 6"Handle Standard 6"Handle Short 3"Handle Use With Standard Shaft Kit Long Shaft Kit Long Shaft Kit Circuit Breaker Number Frame Mounting Mounting Mounting or Interrupter of Size Type Price Depth. Type Price Depth. Type Price Type Poles (Amps) min.-max. Min Max. Min.-Max. GJL 3 75,100 LG1 $62.00 51/2-101/4 LG4 $70.00 51/2-207/8 LG3 $88.00 51/2-207/8 FAL,FCL,FHL 2-3 100 LN1 62.00 51/2-107/16 LN4 70.00 51/2-21 LN3 88.00 51/2-21 KAL,KCL,KHL 2-3 250 LP1 76.00 61/4-113/16 LP4 84.00 61/4-213/4 LP3 102.00 61/4-213/4 LAL,LHL,Q4L 2-3 400 LR1 107.00 65/16-10/8 LR4 113.00 65/16-211/2 MEL,MXL 2-3 800 LT1t 107.00 73/16-115/8 LT4t 113.00 73/16-221/4 3'handles are not recommended MAL,MI-IL 2-3 1000 LT1t 107.00 73/16-115/8 LT4t 113.00 73/16221/4 for use with these circuit breakers. NAL,NCL,NEL,NXL 2-3 1200 LX1t 107.00 81/4--123/4 LX4t 113.00 81/4-233/8 Mounting depth measured from circuit breaker mounting surface(control panel)to outside of enclosure door in inches. t Types LT1,LT4, LX1,and LX4 include an 8"handle rather than a 6'handle. Component Parts Component parts kits are rated for NEMA Type 1,3,3R,4,4X,and 12 enclosures.All handle assemblies are painted(the handle is flat black and the base ring is silver). 3"Handle Standard Handle Operating Standard Shaft Lon Shaft Use With Assemblies Assemblies Mechanism 9 Type 1,3R,12 Type 1,3R,12 Includes Lockout (Support Bracket Not Required) (Support Bracket Included) Circuit Breaker No. Frame Mounting Mounting of Size Type Price Type Price Type Price MDepth. Type Price Min.- Type Price or Interrupter Type Poles (Amps) GJL 3 75,100 LH3 $40.10 LH6 §2220 LG7 $31.70 51/2-101/16 LS8 $9.50 51/2-21 LS13 $15.80 FAL,FCL,FHL 2-3 100 LH3 40.10 LH6 22.20 LF1 31.70 51/2-10/16 LS8 9.50 512-21 LS12 15.80 KAL,KCL,KHL 2-3 250 LH3 40.10 LH6 22.20 LK1 46.40 61/4-113/16 LS8 9.50 61/4-213/4 LS12 15.80 LAL,LHL,Q4L 2-3 400 LH6 22.20 LL1 75.00 65/16-10/8 LS8 9.50 66/16-211/3 LS10 15.80 MEL,MXL 2-3 800 3"handles are not LH8 22.20 LM1 75.00 73/ 115/ LS8 9.50 73/16-2211 LS10 15.80 C recommendedfor use 1s- e k Z MAL,MHL 2-3 1000 with these circuit LH8 22.20 LM1 75.00 73/16415/2 LS8 9.50 73/16-221/4 LS10 15.80 4 breakers. m NAL,NCL,NEL,NXL 2-3 1200 LH8 22.20 LX7 75.00 81/4-123/4 LS8 9.50 81/4-233/8 LS10 15.80 2 y NW •Mounting depth measured from circuit breaker mounting surface(control panel)to outside of enclosure door in inches. Z= F NEMA Type 3 and 4 Handle Assemblies* IEC Style Operating Mechanisms v3 Use With Standard Special 3"Version Circuit Operating Extension Shafts 2 F Handle Assemblies Breaker Type Mechanism NEMA Type or 1,4,4X,12 includes Mounting t7 V Circuit NEMA 3 4 Type NEMA NEMA Type 3, Inter- lockout Depth Type Price Z Z la Breaker No. Frame Type 3,4 Type 3,4 rupter I- Interrupter Poles (Amps) (Painted) (C tom (Painted) (Chrome Type Color Type Price Type Price Min. Max. 440 Ped) Type Type Price Type Price Type Price Type Price GJL Yelw NW3 $40.10 LOB $31.70 61/8 103/4 NS16 $12.70 .en GJL 3 75 LH46 $40.10 LC46 $66.00 LH43 $73.00 LC43 $103.00 7 Black NW3B 40.10 61/B 17/2 N5336• 15.80 FAL,FCL,FHL 2-3 100 LH46 40.10 LC46 66.00 LH43 73.00 LC43 103.00 •Contains support bracket. KAL,KCL,KHL 2-3 250 LH46 40.10 LC46 66.00 LH43 73.00 LC43 103.00 Electrical Interlock Kits-Class 9999 LAL,LHL,04L 2-3 400 LH46 40.10 LC46 66.00 (optional accessory for use with 9421 L operating mechanisms) MEL,MXL 2-3 800 LH48 40.10 LC48 66.00 3'handles are not MAL,MHL 2-3 1000 LH48 40.10 LC48 66.00 recommended for use Description Class Type Price with these circuit breakers. Single Pole Double Throw 9999 R47 $58.00 NAL,NCL, 2-3 1200 LH48 40.10 LC48 66.00 NEL,NXL Double Pole Double Throw 9999 R48 98.00 * Due to gasketing,NEMA Type 3&4 handle assemblies are NOT trip indicating. NOTE:Not used with GJL,NAL,NCL,NEL,or NXL;use field-installable circuit breaker inter- locks instead. Zit w. 3"Handle Standard Handle Operating Mechanism IEC-Style Handle Extension Shaft Assembly Assembly (includes lockout) For additional information,reference Catalog#9420CT9701 or D-FAXim#1500. D CP1 Discount ©2000 Square D 3/00 Schedule All Rights Reserved 7-13 Square D Full Voltage Starters - NEMA Rated www.squared.com Class 8536 FOR CURRENT INFORMATION f f P General Information W '.8.m� Type S magnetic starters are used for full-voltage starting and stopping of AC squirrel cage motors.Motor overload t W protection is provided via melting alloy type thermal overload relays.Type S starters are available in NEMA sizes 00 _i : ° through 7,and are designed for operation at 600 Vac,50 to 60 Hz. o¢ :i' Solid State Overload Relay Protection(MOTOR LOGICTM) 4 a These ambient insensitive overload relays are available on sizes 00 through 6 and standard on size 7.They provide l i a phase loss,phase unbalance protection and a power LED indication.To order,add Form H10(for Class 10),1120(for t rn Class 20),or 1130(for selectable trip class protection).For more information about Motor LogicTM,see page 13-97 and n 0 r page 13-111. W f o 3-Pole Polyphase-600 Vac Maximum-50-60 Hz W cittE o Type SCO3 Note that prices shown do not include thermal units.Devices require 3 thermal units(Sizes 00-6).Standard trip thermal =v Size 1,3-Pole Starter P CO units are$9.50 each.See page 13-129 for selection information. r NEMA Type 1 NEMA Type 4&4X NEMA Type 4X Continuous Watertight,Dustti ht Watertight,Dustti h NEMA Motor Max Open Type General Purpose 9 9 Dusttight, Size Current s Volts Hp Enclosure Brushed Stainless Steel Corrosion-Resistant Ratings Enclosure(Size 0-5)4 Glass-Polyester Enclosure Type Price Type Price Type I Price Type Price Separate Controlt 00 9 230 11/2 SA012* $ 171. SAG12* $ 186. Use Size 0 Use Size 0 460 2 575 2 Separate Controlt 200 3 0 18 230 3 SB02* 215. SBG2* 230. SBW12* $452 SBW22* $452. 460 5 575 5 Separate Controlt 1 27 200 71/2 230 71/2 SCO3* 247. SCG3* 262. SCW13* 490. SCW23* 490. 460 10 575 10 Separate Controlt 2 45 230 10 SD01* 449. SDG1* 515. SDW11* 971. SDW21* 971. 460 25 575 25 Separate Controlt 3 90 200 25 230 30 SEO1* 728. SEG1* 857. SEW11* 1502. SEW21* 1878. 460 50 575 50 Separate Controlt 4 200 40 135 230 50 SFO1* 1665. SFG1* 1933. SFW11* 3034. SFW21* 3793. 460 100 575 100 Separate Controlt 200 75 5 270 230 100 SGO1* 4067. SGG1* 4557. SGW11* 5949. ..... 460 200 575 200 Separate Controlt 6 540 200 2000 SHO2* - 9669. SHG2* 12836. SHW2* 16001. 460 400 575 400 Separate Controlt 7 810 230 0 230 300 SJO2* 13891. SJG2* 17058. SJW2* 20223. 460 600 575 600 #Size 6 and 7 are rated NEMA Type 4 only. t 120 Volt Polyphase starters are wired for separate control. Coil Voltage Codes *Coil voltage code must be specified to order this product.Refer to standard coil voltage codes shown at right Voltage Code Price Adder 60 Hz 50 Hz 24A VOt N.C. 120t 110 V02 N.C. Factory Modifications(Forms) Page 13-109 208 V08 N.C. Dimensions Page 13-21 240 220 V03 N.C. 480 440 V06 N.C. Separate Enclosures(Class 9991) Page 13-102 600 550 V07 N.C. Replacement Parts(Class 9998) Page 13-118 Specify Specify V99 $15.80 Type S Accessories(Class 9999) Page 13-121 ♦24 V coils are not available on Sizes 4-7.On sizes 00-3,where 24 V coils are available, Form S(separate control)must be specified. MOTOR LOGIC is aTrademark of Square D Company or related companies. t 120 Volt Polyphase contactors are wired for separate control. Note:Voltage codes for use with control transformers.See Page 13-110 For additional information,reference Catalog#8502CT9701 or D-FAXTM#1504. D CP1 Discount ©2000 Square D 3/00 Schedule All Rights Reserved 13-15 N Square D Thermal Overload Relays - NEMA Rated www.squared.com Solid State Overload Relay, MOTOR LOGICTM and Motor Logic Plus FOR CURRENT INFORMATION Class 9065 r MOTOR LOGIC Feature Unit: Replacement SSOLR for to Base Unit relays feature: 3 to 1 adjustment for trip Retrofit of Square D Type S Starter D. current; phase loss and unbalance protection; direct Solid State Overload Relay-600 Vac w F replacement for Type S melting alloy;and LED power indi- co cc cation.They are ambient insensitive and self-powered. Maximum 0.1- Electrical remote reset is also available. ¢rn Locate 8536 Starter in this column Order Class th s CO Omnrloatl from 2 a. Base Unit:For Separate Mounting Solid Full Load Open Type 10 a p g NEMA Size Current Range Price N State Overload Relay (Amperes) Trip Class 10/20 Z Z MOTOR LOGIC y OOe. 1.5-4.5 SFB20 $98.00 LLF 600 Vac Maximum 00cy 3-9 SFC20 98.00 00 Ov 6-18 SF020 98.00 C 4 Full Load Open Type 1v 9-27 SF120 98.00 Size Current 2 15-45 ST220 128.00 W O (3-Pole) Range Trip Class 10 Trip Class 20 Price 3 30-90 ST320 156.00 Z V (Amperes) 4 45-135 ST420 229.00 5* 90-270 ST520 98.00 CO 00c• 3-9 SSC10 SSC20 $85.00 5+ 90-270 SF520 477.00 O• 6-18 SS010 SS020 85.00 6* 180-540 ST620 98.00 T l• 9-27 SS110 SS120 85.00 7* 270-810 ST720 98.00 2 15-45 S5210 SS220 120.00 •�*. 3 30-90 55310 SS320 146.00 v Size OOe,00c,0,and 1 are supplied without lugs.Lower amperage loads A,. 4 45-135 SS410 SS420 212.00 can be protected by looping of power wires. - „- *Size 5,6 and 7 Replacement Overloads are only for existing NEMA Type •Size 00c,0,and 1 are supplied without lugs.Lower amperage loads can "S"starters with Motor LogicT".External CTs and additional components * " be protected by looping of power wires. are not included. Lugs are available,see page 13-124. •Size 5 is a complete drop-in replacement for Square D NEMA Type"S" melting alloy,bimetallic,and Y500 overload relays only. MOTOR LOGIC PLUS . Base Unit: Replacement SSOLR for Motor Logic Plus Retrofit of Square D Type S Starter Motor Logic Plus solid state overload relay is separately Solid State Overload Relay-600 Vac powered,fully programmable,and has one Form C relay Maximum output.It is designed to protect 200-480 Vac or 600 Vac, 3-phase AC motor applications. Locate 8536 Starter in this Order Class 9065 Overload from this _ column column Class 9065 SP•Solid State Full Load Open Type Overload Relay Current Relay Size - NEMA Size Ran a Price (3-Pole) Product Price 9 Trip Class 10 Trip Class 20 200 to 480 V 600 V Description (Amperes) Current Range OOc• 3-9 SSC10 SSC20 $85.00 00 SPB4 SPB6 0.5-2.3 A Ov 6-18 SS010 SS020 85.00 0 SPC4 SPC6 2.0-9.0 A 1v 9-27 SS110 SS120 85.00 1 SP14 SP16 6.0-27.OA 2 15-45 SR21 O SR220 111.00 2 SP24 SP26 10.0-45.0 A 31- 30-90 SR310 SR320 136.00 3 SP34 SP36 20.0-90.0 A $425. 41i 45-135 SR410 SR420 199.00 4A SP44 SP46 60.0-135.0 A 5* 90-270 SR510 SR520 85.00 5• SP54 SP56 120.0-270.0 A 5• 90-270 SS510 SS520 464.00 64 SP64 SP66 240.0-540.0 A •Lug-Bar Kits are available for Size 00c,0 and 1.Lower amperage loads can be protected by looping of power wires.See page 13-124. A Size 4 with 150:5 external current transformers. *Size 5 Replacement Overload is only for existing NEMA Type"S"starters •Size 5 with 300:5 external current transformers. with Motor LogicT".External CTs and additional components are not •Size 6 with 600:5 extemal current transformers. included. •Size 5 is a complete drop-in replacement for Square D NEMA Type"S" Alpha Character melting alloy,bimetallic,and Y500 overload relays only. t Need 9999ER4 for reset bar. B Motor Logic Plus Overload Relay First Digit Current Ranges Feature Unit relays include all of the features found on 2 0.5-2.3 A the Base Unit relays plus: switch selectable trip class; 3 2.0-9.0 A Class II ground fault detection;and direct replacement for 4 10.0-45.0 Type S melting alloy.These relays will also accept the 6 20.0-90.0 A Analog Output Module. Electrical remote reset is also 7 120.0-270.0 available. 9 240.0-540.0 A Second Digit Modifications Separate Mounting Solid 0 No Modification for 200-480 V Feature Unit:For Se p 9 1 Add Filter,No Communication module for 200-480 V State Overload Rela 2 No Filter,Add Communication Module for 200-480 V y 3 Add Alter,Add Communication Module for200-480 V 600 Vac Maximum 4 No Modification for 600 V 5 Add Filter,No Communication Module for 600 V 6 No Alter,Add Communication Module for 600 V Size Full Load Open Type 7 Add Filter,Add Communication Module for 600 V Current Range (3-Pole) (Amperes) Trip Class 10/20 Price 00e 1.5-4.5• SFB20 $98.00 Example OOc 3-9• SFC20 98.00 0 6-18■ SF020 98.00 Form B 4 3 1 9-27• SF120 98.00 2 15-45 SF220 137.00 Motor Logic Plus overload relay with a current range of 3 30-90 SF320 168.00 4 45-135 SF420 242.00 6-27 amps and modifications to add filter and •Size OOe,00c,0,and 1 are supplied without lugs.Lower amperage loads communication module for an open style starter package. can be protected by looping of power wires. Lugs are available.See page 13-124. Accessories located on page 13-124. See page 13-100-13-101 for dimensions. MOTOR LOGIC•is a Trademark of Square D Company or related companies. For additional information,reference Catalog#9065CT9701 or D-FAXTM#1523. Discount 3/00 CP1 Schedule ©2000 Square D All Rights Reserved 13-97 Industrial Control Transformers II Square D Class 9070 www.squared.com FOR CURRENT INFORMATION Square D manufactures a wide variety of voltage combinations for control transformers. The voltage combinations are expressed as'Voltage Codes"and these codes are embedded within the catalog number of the transformer. Standard codes are listed,if the voltage combination you require is not listed,call your Square D Distributor for assistance. Key to Price Column Headings TypeT Voltage Code UUCSA/ D1* 031* 05* 1337* D24* 055* D3 D4 051 060 Primary Voltages 240 x 480 240x 480 600 600 120 120 x 240 208 277 208/277 277 Secondary Voltages NAM CE VA Type 120 120/240 120 120/240 120 120/240 120 120 120 120/240 Key for Dimensions&Accessory I I I I I I I I I I 25 25 T25 $33.50 n/a n/a n/a n/a n/a n/a n/a Na n/a 50 50 T50 35.30 $57.00 $41.00 $142.00 $142.00 $142.00 $41.00 $41.00 $142.00 $142.00 75 75 775 41.80 60.00 49.70 148.00 148.00 148.00 49.70 49/0 148.00 148.00 100 100 T100 46.90 63.00 55.00 149.00 149.00 149.00 55.00 55.00 149.00 149.00 150 150 T150 50.00 83.00 70.00 158.00 158.00 158.00 70.00 70.00 158.00 158.00 200 200 7200 62.00 107.00 89.00 216.00 216.00 216.00 89.00 89.00 216.00 216.00 250 160 T250 72.00 113.00 110.00 217.00 217.00 217.00 110.00 110.00 217.00 217.00 300 200 1300 80.00 132.00 113.00 219.00 219.00 219.00 113.00 113.00 219.00 219.00 350 250 T350 85.00 138.00 131.00 220.00 220.00 220.00 131.00 131.00 220.00 220.00 500 300 T500 106.00 155.00 143.00 227.00 227.00 227.00 143.00 143.00 227.00 227.00 750 500 1750 147.00 215.00 202.00 255.00 255.00 255.00 202.00 202.00 255.00 255.00 1000 630 T1000 178.00 254.00 254.00 271.00 271.00 271.00 254.00 254.00 271.00 271.00 1500 1000 71500 254.00 372.00 356.00 390.00 390.00 390.00 356.00 356.00 390.00 390.00 2000 1500 12000 309.00 413.00 413.00 423.00 423.00 423.00 413.00 413.00 423.00 423.00 3000 2000 T3000 429.00 677.00 582.00 724.00 724.00 724.00 582.00 582.00 724.00 724.00 5000 3000 15000 721.00 916.00 916.00 916.00 916.00 916.00 916.00 916.00 916.00 916.00 Type T UUCSA/ D2 059 013 D23 D54 D14 D25 D36 NOM CE VA Type 240x 480 240 x480 120 120/240 120/240 208 277 600 VA 24 12/24 12/24 24 12/24 24 24 12/24 I I I I I I I I 50 50 T50 $41.00 $142.00 $41.00 $41.00 $142.00 $41.00 $142.00 $142.00 75 75 T75 49.70 148.00 49.70 49.70 148.00 49.70 148.00 148.00 100 100 T100 55.00 149.00 55.00 55.00 149.00 55.00 149.00 149.00 150 150 7150 70.00 158.00 70.00 70.00 158.00 70.00 158.00 158.00 200 200 1200 89.00 216.00 89.00 89.00 216.00 89.00 216.00 216.00 250 160 7250 110.00 217.00 110.00 110.00 217.00 110.00 217.00 217.00 300 200 T300 113.00 219.00 113.00 113.00 219.00 113.00 219.00 219.00 350 250 T350 131.00 220.00 131.00 131.00 220.00 131.00 220.00 220.00 500 300 7500 143.00 227.00 143.00 143.00 227.00 143.00 227.00 227.00 750 500 1750• 202.00 255.00 202.00 202.00 255.00 202.00 255.00 255.00 1000 630 71000A 254.00 271.00 254.00 254.00 271.00 254.00 271.00 271.00 A See Control Transformer Catalog 9070CT9901 for Dimensions different than digest Type T D15 D12* D22 D62* UUCSA/NOM CE VA Type 240 x 480 480 480 600 VA 24/120 240 277 240 I I I I 50 50 750 $41.00 $41.00 $142.00 $142.00 75 75 T75 49.70 49.70 148.00 148.00 100 100 T100 63.00 55.00 149.00 149.00 150 150 1150 70.00 70.00 158.00 158.00 200 200 7200 89.00 89.00 216.00 216.00 250 160 1250 113.00 110.00 217.00 217.00 300 200 1300 132.00 113.00 219.00 219.00 350 250 7350 138.00 131.00 220.00 220.00 500 300 1500 155.00 143.00 227.00 227.00 750 500 7750 215.00 202.00 255.00 255.00 1000 630 T1000 254.00 254.00 271.00 271.00 1500 1000 T1500 372.00 356.00 390.00 390.00 2000 1500 12000 413.00 413.00 423.00 423.00 3000 2000 73000 677.00 582.00 724.00 724.00 5000 3000 15000 916.00 916.00 916.00 916.00 *See Page 12-13 for triple ratings on this voltage code. How to Order: To Order Specify: Catalog Number •Class Number Class Type Voltage Code •Type Number •Voltage Code 9070 1500 D1 FINGERSAFE is a Registered Trademark of Square D Company or related companies. ©2000 Square D CP8 Discount T 12-14 All Rights Reserved Schedule 3/00 El a FLASHER FEATURES Full 4 Amp Resistive Load • UL Recognized Component — • Solid State Circuitry • Highly Reliable • Fast, Easy Installation • Quick Disconnect Terminals - • Economical TYPICAL APPLICATIONS • AC Alarm Systems • Retrofit Control Panels • Remote Alarm Systems • Signal Systems OPERATION: The Flasher provides a fast, easy 120 VAC flashing alarm system without the high cost of strobe lights. Its most common use is with an industrial grade 100 W incandescent light bulb wired in series, and mounted in an appropriate enclosure. The flash rate is approximately 30 flashes per minute. The flasher can be used with an external power resistor connected in parallel with its terminals to extend the life of the incandescent bulb. SPECIFICATIONS Supply Voltage: 120 VAC Load Type: Incandescent or Resistive Load Current: 4 Amps resistive Operating Temperature: -20 to +60 Deg C Flash Rate: 30 Flashes Per Minute Storage Temperature: -45 to +85 Deg C Duty Cycle: Approximately 50% Enclosure: Valox Operation: Continuous Encapsulation: RTV Silicone Part Number: 14-40 5082 Submersib1 Mesleatrr Pump Association FLYGT CORPORATION SWF° A SUBSIDIARY OF ITT Trumbull,Connecticut 06611 .1„.t:/M• Phone(203)380-4700 Fax(203)380-4705 4949 Sunbeam Rd.Building 12 Jacksonville,FL 32257 PRODUCTS, INC. (904)733-2221 ph (904)733-2230 fax PANEL ALARM LIGHT LRX-40 RED, LAX-40 AMBER, LGX-40 GREEN, LBX-40 BLUE 4 3/8" '' 3 5/8" 0 was 1,m '22 TOUGH SHATTER RESISTANT a, 3 1/4" G.E.LEXAN LENS GASKET ear-es sus ENCLOSURE WALL 1 1/8" MOUNTING BRACKET .=� ONE PIECE HEAVY DUTY PORCELAIN LAMP HOLDER—f * ENVIRONMENTAL RATINGS * TYPE 3R, 4, 4X, 12, 13 • Low profile, top mounted gives 380°visibility • Supplied with 40 Watt clear rough service • Easy to install appliance bulb to withstand temperature changes. • Weather proof gasket • Universial mounting with hardware & instructions • Shatter resistant globe & U.V. Stabilized • Globe height is 3 114" & a Dirnaeter of 0 4 3l8" • Colors: Red, Amber, Green or Blue • Flame Retardant� The entire assembly has Underwriters Laboratories, Inc. recognition. (E121431) email:ingramproducts@msn.com ■ tJR.L.:www.ingramproducts.thomasregister.com a tuhrtrabfit L army.M - aA 1 11 _ _ _� �.. __ FIRE ALARM SYSTEMS Helping People Take ActionTM SERIES 31T AC HORNS Description Wheelock's 31T-115R,AC Horns are high performance horns.They are ideal alarm signals for life safety applications where high sound output,low current draw and dependable operation are of critical concern. The 31T AC Horn offers rugged,vandal resistant construction with die case metal housings for the horn mechanism. All models include screw terminal inputs for in-out field wiring. Features •Approvals include: Underwriters Laboratories(UL 464), b o New York(MEA)and California State Fire Marshal(CSFM). Laboratories of Canada(ULC)and Canadian Standards Assoc.(CSA)on selected models. •Resonant grille design for high sound output with low current draw. 31T •Each 31T is fully factory assembled to save installation time. •Screw terminal inputs for fast and secure in-outfield wiring. •Indoor or outdoor mounting options for semi-flush,or surface mounting. •Attractive red textured finish enhances appearance and durability. •Vandal Resistant Copyright 2000 Wheelock,Inc.All rights reserved. Architects and Engineers Specifications The AC horns shall be Wheelock Series 31T-115-R, or approved equal. Models shall be UL 464 Listed for Fire Protective Service and shall include a die cast metal housing to protect the horn mechanism.Sound output shall be 95 dBA minimum at 10 feet. Mounting options shall include surface mounting in indoor or outdoor applications and semi-flush in indoor applications.All models shall have screw terminal inputs for in-out field wiring.The finish shall be textured red enamel. Ordering Information Model Number Order Input Rated Rated dBA Mounting Code Voltage Current @ 10 Feet Options 31T-115-R 2805 115 VAC 0.160 95 D,E,J,K,O,R,S,Z, 31T-115-R-ULC/CSA 3828 115 VAC 0.160 95 1. Typical dBA at 10 feet is measured in an anechoic chamber with nominal voltage. 2. Refer to Data Sheet#S7000 for mounting options. 3. Refer to the most current"Installation Instructions"(P10010)and"General Information"(P82380)sheets on these products. Wiring AC HORN I I Itil FROM Et �� 1 PRECEDING NEXT APPLIANCE OR HORN FACP NOTE: Due to continuous development of our products, specifications and offerings are subject to change without notice in accordance with Wheelock Inc. standard terms and conditions. AWARNING: PLEASE READ THESE SPECIFICATIONS AND INSTALLATION INSTRUCTIONS CAREFULLY BEFORE USING, SPECIFYING OR APPLYING THIS PRODUCT. FAILURE TO COMPLY WITH ANY OF THESE INSTRUCTIONS, CAUTIONS AND WARNINGS COULD RESULT IN IMPROPER APPLICATION,INSTALLATION AND/OR OPERATION OF THESE PRODUCTS IN AN EMERGENCY SITUATION,WHICH COULD RESULT IN PROPERTY DAMAGE,AND SERIOUS INJURY OR DEATH TO YOU AND/OR OTHERS. WE SUPPORT AND ENCOURAGE NICET CERTIFICATION 3 YEAR WARRANTY Distributed By: NATIONAL SALES OFFICE MADE IN THE USA 800-631-2148 Canada 800-397-5777 f _ E-Mail: Info @wheelockinc.com member http://www.wheelockinc.com 273 BRANCHPORT AVENUE• LONG BRANCH, NJ 07740•TEL: 732-222-6880• FAX: 732-222-2588 S0500 11/00 t1Pt1G + '� xn r-z—ma z �'3y-i i s` "C /WI Gib ,.- , FIRE ALARM SYSTEMS MOUNTING ACCESSORIES Helping People Take Action- (A)UNIVERSALMOUNTING PLATE (B)SINGLE-GANG,FLUSH(BC) (C)SINGLEGAN SURFACE(BO) (D)4"SQUARE,FLUSH(BO) (E)4"SQUARE,DEER FLUSH(BO) ,-W.y� O O� • o a ti � Do o 0 ' L� C °°O f �� O"pJ' O �{ 0 Y. J R Y. 1 e D �,�� O `� ( See Note 9, � ilk- a • 1-1/2 Deep'-'4.--7'># nei L W. D. I GANG x 2-1/8"Deep -_.. -' See Note 3 4-5/8" z Tre' 1.3/4" t See Nate 4 IssAtz,I id MAXIMUM NUMBER OF,,, .ORS MAXIMUM NUMBER OF CONDUCTORS MAXIMUM NUMBER OF CONDUCTORS S.V,�?d¢.v „SG?'•'e' AWG#1a AWO.#,6 #,2 AWG.416 AWG-x14 AWG.F12 "AS"Mounting Awc#te AM.,.xls AwG.x14 Awcxlz 4 awe ext e 4 (F)DOUBLE-GANG,FLUSH(BO) (5)DOUBIE-GANG SURFACE(80) (H)NATP (I)WPBB(Order Code:9014) (J)BB BACKBOX(Order Code:2830).:.., For surface mounting AS outdoor products. Standard steel ba kboxwIth knockouts for AO o U _�'/'�1—W�.---"4 U6(RDF C D CI 4) intedor surface mounting.concealedconduit .-". mounting or semi-flush applications.It's 00�; T�� yw - """ ,,. -.� painted to match the signal. „ �- 1 57S O o x.� _�/ e•� oC O O�` °^ ° L W. D. WS k ., - `' Q ''A� O O Y See Notes 1&9 4-3/4" 4-3/4. 1-L4' 2 ..• ,.•. ...o .' pl,%FS s MAXIMUM NUMBER OF CONDUCTORS See Note 6 525 1 See Note 10 row�w` our AWG.#18 AWG.x16 AWG.#14 AWG.#12 MAXIMUM NUMBER OF CONDUCTORS %*,'H,,,,,,""i'wa+'.A0's,AR. P,' MAXIMUM NUMBER OF CONDUCTORS 4 4 4 4 Awe.x18 Awe F16 Awn#14 AWG.#12 AW6.#1B AWG 416 G.x12 (L)ISPSURFACEADAPTER (K)WBBWEATHER RESISTANT BACKBOX (M)IOBBACKBOX(OrderCode:5046)For (N)DBBBACIBOX(Order Code:2955) (0)RP-R RETROFIT PLATE (OrderCode:53C6) (0rderCode:2959) surface mounting MT products Standard steel backbox provided wilh (OrderCode:5042) h lsa Sturdy cke oast housing,threaded condui knockouts for interior surface mounting, so hole and kn ckosforoutdoorapplications. corcealedconduitmountingorsenr-flush — 1------s14 It is painted to match the sgnal. applrations.Itspamtedto match the signal. S ; r---,_, .-4 r-2 all �'3/ '"1302 li 3 °; r -8,s2 q O O 1 14 - 4 O 6 _-__Ael I ;� ,arl° o °O I t - 26�2- I. ; �' _L1 3 /01 -6--- �' MAXIMUM NUMBER OF CONDUCTORS i RIHOtFS 1?AV1 CONDUIT (Q)4"SQUARE DEEP W/ AWG.818 AWG.#16 Awe.#14 AWG#2 L...,,,s,,,,,, ^««r`wi MAXIMUM NUMBER OF CONDUCTORS E(TENSIONRING,FLUSH(BO) 4 4 4 AWG.#18 AWG.#1fi aWG.#14 AWG.#12 13/1. 8 8 B (P)SBBBACKBOX(OrderCode.3204) (R)SFP SEMI-FLUSH PLATE(Order Code:2957) (S)AP ADAPTER PLATE(Order Code:2961) fir.,°,.,, -t`'"I For surface mounting speakers,chimes Starred aluminum surface wall plate which mounts behind the Stamped aluminum adapterplate designed for applications where sem- 1J,. r I,,= and electronicapplicatiorw. basic unit and servesto cover recessed backboxes in semi-flush flush installations cannot be used.The plate can be mounted to standard ia } I° mounting plications.Itis painted to match the signal. octagon or round backboxes,single or double gang boxes orplaster —6 ,I rings.The backbox and basic ulit are then tstenedto the plate.This "� -- 3-S,a 5/16-41-- type mounting is referred II s1611I1 4 °w 1 to as a concealed conduit 3are installation.It is painted to � r �� b match the signal. 1, (17300 t1", �T 3-318 #&32 O f y 6 TAX °O# 3-3/8 TAP See Nate 12 "R ROLE- O CE 6 (2)Ro A AA MAXIMUM NUMBER OF CONpy1CTORS Y -j O O Alai-zee °•"• '5:➢' AWG.1618 AWG.1416 AWG.x14 AWG.012 c°..4a s4.c:/...TB' 8 8 8 8 .__ •-. .f Q'' ;,. (W)411/,6"SQUARE,DEEP- (X)SHIM SQUARE,SURFACEBACKBOX (Y)4"SQUAREBACKBOXW/EXTENSION (L)SBL-2BACKBOX SURFACE(BO) (Order Code:7254) RING,FLUSH(BO) (Order Code:6988) t (V)SSB4 CEILING SUPPORTBRIDGE �. , ) I (OrderCode:3380) I `-' Provisions for(4)J-nuts#8-32 on 3-3/8'square C-• 4 • I ) Material Steel rl•G `-' -v €€ € EDI `%E' fi 1 wim • 2-1/8•Deep w i f e See NUMBER 1 .> i R 1 r € r�1( ,fl--1 MAXIMUM NUMBER OF CONDUCTORS '� 3 1 f! ca} 3/I ' AwG.#18 AWG#16 AWG.#14 AWG.#12 •'%pLy�r" :f s 10 10 10 10 'A¥ General Notes: 1. FIGURE B IS TYPICAL OF A STEEL CITY LXM-WOW BOX OR EQUAL FIGURE B 5. FIGURE F IS TYPICAL OF iWO STEEL CITY LXM-WOW BOXES OR EQUAL. SHOULD BEA3.5'DEEP BACIBOX FOR CONDUIT INSTALLATIONS AND IS 6. FIGURE G IS TYPICAL OF A WIREMOLD 5748-2 BOX OR EQUAL. TYPICAL OFA STEEL CITY CY-12 BOX OR EQUAL 7. FIGURE 0 IS TYPICAL OF A STEEL CITY 52171 BOX WITH A STEEL CITY 2 FIGUREC IS TYPICAL OF A WIREMOLD 5748 BOX OR EQUAL 53151 EXTENSION RING OR EQUAL 3 FIGURED IS TYPICAL OF AS I EEL CITY 52151 BOX OR EQUAL 8. FIGURE W IS TYPICAL OF A STEEL CITY 72171-1 BOX OR EQUAL. 4 FIGURE EISTYPICALOFASTEELCITY52171 BOX OR EQUAL -See cont. notes(9 to 13)on back of this page. SOMEOFTHEABOVEMOUN11NGACCESSORESAREUSED WITHWHEELOCKFIREPRODUCTS. (BO)=BYOTHERS (WSr=WHEaOO(PRODUCT Copyright 2000 Wheelock,Inc.All rights reserved. Genera l t o es continued: 9. USE 3.5"DEEP BACKBOX ON ALL MIZ PRODUCTS WHEN c . w EMT CONDUIT IS USED. wo . J 0 1.WHEN USED WITH AC HORN(J),"BB"MUST BE USED FOR ¢ o= J ° o in g SURFACE MOUNT. c ,n -§ " . w oa Ig ` °— ' o ,.MTORMT WITH WM(117 CD)STROBE ARE FOR OUTDOOR 0 c °a °1 m ° > ezva - o 2 MOUNTING. z e) T �o S' z co w = §3 2 12.ONLY E-70,E70,ET-1070,ET70,ET-1080,CH-C&CH70 J N ¢ �d � o o m o o o mw; min oc PRODUCTS WILL MOUNT TOTHESBBBACKBOX. t¢—, N �Z .„ a ,- m R 7° � a° N 13. USE WITH SERIES RSSP. * K 'Ew 'a a wE ' "" E ,n11 NOTES: (BO) =BY OTHERS w `" N Wm ww . Cl) w Cl) NY Cl) w NN~NmNN Cl) w w O w w w ,n w ww,w0 wp w (WSI) =WHEELOCKPRODUCT 41 w c1- EE w w w w wa w w4)�u1w� w V) V) V) Vl V) N V) VI V) V) V)V) N V) VI V7 SN NN ea N (A) UNIVERSAL MOUNTING PLATE (WSI) X (B) 1-GANG X 2"DEEP- FLUSH (BO)NOTE 1 &9 X X X (C) 1-GANG X 1.75"DEEP-SURFACE (BO) NOTE 2 X (D) 4"X 4"X 1.5"DEEP-FLUSH (BO)NOTE 3 X X X X X X X X X X (E) 4"X 4"X 2.125"DEEP-FLUSH(BO)NOTE 4 X X X X X X X X X X (F) 2-GANG X 3.5"DEEP- FLUSH (BO)NOTE 5&9 X X X (G) 2-GANG X 1.75"DEEP-SURFACE (130)NOTE 6 X X X (H) NATP TRIM PLATE X X (I) WPBB-R WEATHERPROOF BACKBOX FOR ASWP X X (J) BB SURFACE(WSI) NOTE 10 X X X X X X X X (K) WBB WEATHER-PROOF (WSI) X X X X X X (L) ISP ADAPTER(WSI) FOR SQUARE PRODUCTS X X (M) 10B SURFACE&WEATHER-PROOF(WSI) NOTE 11 X (N) DBB SURFACE (WSI) X X (0) RP-R RETROFIT PLATE (WSI) X X X X X X X (P) SBB SURFACE (WSI) NOTE 12 X (Q) 4"X 4"X 2125"BOX W/1.5"EXTENSION RING-FLUSH(BO)NOTE 7 X X (R) SFP SEMI-FLUSH PLATE(WSI) X X X X X X X X X (5) AP ADAPTER PLATE(WSI) NOTE 10 X X X X X (V) SSB-4 CEILING (WSI) SUPPORT BRIDGE X X (W)4.6875"X 4.6875"X 2.125"DEEP-SURFACE(BO) X X (X) SHBB(WSI) SHALLOW SURFACE X X (Y) 4"X 4"X 1.5"BOX W/1.5"EXTENSION RING PLATE (BO) X (Z) SBL-2 SURFACE (WSI) NOTE 13 X X X X X X DATA SHEET NUMBER(S) bg g, ig 18 g i ig i M EIMOS M MOUNTING NOTES Caution:The mounting options figures show the maximum number of field wires(conductors)that can enter the backbox used with each mounting option.If these limits are exceeded,there may be insufficient space in the backbox to accommodate the field wires and stresses from the wires could damage the product. Although the limits shown for each mounting option comply with the National Electrical code(NEC),Wheelock recommends use of the largest backbox option and the use of approved stranded field wires whenever possible,to provide additional wiring room for easy installation and minimum stress on the product from wiring. Caution:Check that the installed product will have sufficient clearance and wiring room prior to installing backboxes and conduit,especially if sheathed multiconductor cable or 3/4"conduit fittings are used. 1. Mounting hardware for each mounting option is supplied. 2. Conduit entrances to the backbox should be selected to provide sufficient wiring clearance for the installed product.When extension rings are required,conduit should enter through the backbox,not the extension ring.Use Steel City#53151 (1-1/2"deep)or#53171 (2-1/8"deep) extension rings(as noted in the mounting options)or equal with the same cut-out area. 3. When terminating field wires,do not use more lead length than required.Excess lead length could result in insufficient wiring space for the appliance. 4. Use care and proper techniques to position the field wires in the backbox so that they use minimum space and produce minimum stress on the product.This is especially important for stiff,heavy gauge wires and wires with thick insulation or sheathing. 5. Do not pass additional wires(used for other than the appliance)through the backbox.Such additional wires could result in insufficient wiring space for the appliance. NOTE: Due to continuous development of our products, specifications and offerings are subject to change without notice in accordance with Wheelock Inc. standard terms and conditions. MADE IN THE USA Distributed By: NATIONAL SALES OFFICE 800-631-2148 3 YEAR WARRANTY Canada 800-397-5777 E-Mail: Info@wheelockinc.com http://www.wheelockinc.com 273 BRANCHPORT AVENUE•LONG BRANCH,NJ 07740•TEL:732-222-6880•FAX:732-222-2588 S7000 09/00 NEMA Type Terminal Blocks NI Square D Class 9080-Type G www.squared.com FOR CURRENT INFORMATION Blocks End Barrierst Max.Wire Description Maximum Maximum Blocks Combinations Voltage Current# Color T Price Std. Price Std. per Ft. copper Wire ype Each Pack* Type Each Packs (stranded or solid) Natural GR6 GM6B Soltledess Box Lug GRB6 GMB6B for#22 to#8 AWG wire. Blue GRL6 GML6B _ 75 Will mount on standard 9080 GH Green GRL6 GMG6B t`, track or 35mm DIN 3 track. v FINGERSAFE®per DIN 57470 600V 60A Grey GREG S1.50 50 GME6B $.50 10 gip; Orange GRS6 GMS6B ;.. ;' CE Red GRR6 GMR6B 1 #6 1-4 #16 1 #10 1-5 #18 Yellow GRY6 GMY6B 1-3#12 1-8 #20 1-4#14 1-104(22 Brown GRN6 GMN6B Similar to a 9080 GR6 except with Ne e a 9080GH91 banana test plug adapter installed. s- 4 FINGERSAFEC!per DIN 57470 600V 60A Natural GR6T 1.80 50 GM6B .50 10 CE Natural 01(6 Solderless Box Lug Black GKB6 for#22 to#10 AWG wire. Blue GKL6 .,, £ Can be mounted directly 1-4 #16 to a panel or can be Green GKL6 . mounted on 9080tH track. 600V 40A 1.50 50 GK6B .60 50 34 1 #10 1-5 #18 Grey GKE6 1-2#12 1-8 #20 " 1-2#14 1-10#22 ' `� Orange GKS6 E Red GKB6 Yellow GKY6 Natural GM6 GM6B High Density Black GMB6 GMB6B Soldedess Box Lug for#22 to#10 AWG wire. Blue GML6 GML6B, Will mount on standard Green GMG6 GMG6B 1 #10 1-2 #18 9080 GH track or 1 #12 1-5 #20 35mm DIN 3 track 600V 30A Grey GME6 1.20 50 GME6B .50 10 51 ,sw 1 #14 1-8 #22 FINGERSAFC{b per DIN 57470 Orange GMS6 GMS6B 1-2#16 , Red GMB6 GMR6B C E Yellow GMY6 GMY6B Brown GMN6 GMN6B ,� Solderless Box Lug g for#18 to#4 AWG wire. -$ Will mount on standard 9080 GH 1 #4 1-5 #12 track or 35mm DIN 3 track. 600V 85A Natural GC6 3.20 50 GC6B .82 10 28 1 #6 1-6 #14 1-2#8 1-6 #16 1-4#10 1-8 #18 :� _ CE Solderless Box Lug for#12 to#1/0 AWG wire. Will mount on standard 9080 GH 1 1/0 1-3 #6 track or 35mm DIN 3 track. 1 #1 1-5 #8 600V 170A Natural GD6 6.50 10 GD6B 1.10 10 17 1 #2 1-6 #10 1-2#4 1-7 #12 C E Solderless Box Lug for#6 AWG to 250 kcmil wire.A 1 250 kcmil A Will mount on standard 9080 GH 1 4/0 1 #1 track or 35mm DIN 3 track. 600V 255A Natural GE6 17.40 10 None Required 10 1 3/0 1 #2 1 2/0 1 #4 1 1/0 1 #6 CE •Orders must specify standard package quantity or multiples of that quantity. •These maximum current values assume the use of insulated copper conductors with 75°C temperature rating,and are calculated based on NEC Article 310,Table 310-16.In most cases this value is the maximum ampacty of that wire or combination of wires(as listed in the above table)which has the greatest current carrying capacity The actual allowable current for a particular applicafion is dependent upon the number,size,insulation class and other characteristics of the wires used.The lower of the UL and CSA ratings are shown. t One end barrier required for each assembly of like blocks. ■Terminals are tin plated,making them suitable for use with either copper or aluminum wire. For Standard or Custom Assemblies Page 22-4 MIFile 660616 ^ File LR62144 For Accessories Page 22-5 CON XCFR2 SP• Class 6228 01 For DIN3 track and end clamps Page 22-14 For additional information,reference the NEMA Type Terminal Block Catalog#9080CT9601 or D-FAXTM#1284. ©2000 Square ID CP5 Discount T1 22-2 All Rights Reserved Schedule 3/00 1J I*;: 1$s6&Seymotw GFCIs 0 al grand TradeMaster® GFCI Receptacles 2 Pole, 3 Wire Grounded 15 & 2OA, 125VAC Features •Side or screw pressure plate back wire with#14 •2 back wire holes per terminal. 1.175" or#12 AWG solid or stranded copper wire. •Ultrasonic welding of face to back body. ' •Extra-long strap. •Mis-wire label applied to load terminals. •High-impact resistant thermoplastic construction. •Class A rated GFCI. •Combination-head ground screw with a wire •1 1/2 HP rating on Motor Control GFCI switch 4 guide channel. (2081 series). •Dual-direction test&reset buttons. •Button colors match the device face. 2.709° •Line&load terminations supplied backed out, •Supplied with matching wall plate. and ready to wire. 4.2° Specifications •Supply Voltage: 125VAC,60 Hz •Trip Time:0.025 sec.,nominal per UL Standard. •Supply Voltage Range:102-132VAC •20 Amp Feed-Thru capacity. *Trip Threshold:5±1 mA I—1.248 1.696" 1591-1 3rd Party Compliance Catalog Rating Color NEMA Number A. VAC Config. ® Oi OO 0 Sp FSUL No. UL943 UL498 UL508 C22.2 42M C22.2 144 WC596-G -1.696"- I-1.248"—j Duplex GFCI 1591-I 15 125 Ivory 5-15R • • • 1591-W 15 125 White 5-15R • • • 3 1591 15 125 Brown 5-15R • • • 4.20" 1591-GRY 15 125 Gray 5-15R • • • s 1591-BK 15 125 Black 5-15R • • • 2.709" 1591-LA 15 125 Lt.Almond 5-15R • • • + 1591-ICN 15 125 Ivory 5-15R • • • • • +1591-WCN 15 125 White 5-15R • • • • • 4 1591-CN 15 125 Brown 5-15R • • • • • 4:-MTnit—' .., +1591-GRYCN 15 125 Gray 5-15R • • • • • 0 +1591-BKCN 15 125 Black 5-15R • +4.1591-LACN 15 125 Lt.Almond 5-15R • • • • • 1.175" , 1591-IL 2091-I 20 125 Ivory 5-20R • • • 2091-W 20 125 White 5-20R • • • 2091 20 125 Brown 5-20R • • • 1.696" 2091-GRY 20 125 Gray 5-20R • • • 1.248"-I 2091-BK 20 125 Black 5-20R • • • - ' 2091-LA 20 125 Lt.Almond 5-20R • • — Indicator Light Duplex GFCI 420" (1) 1591-IL 15 125 Ivory 5-15R • • • • 1591-WL 15 125 White 5-15R • • • • F g,, 2.709" GFCI Motor Control Switch–1 1/2 HP rating i 2081-I 20 125 Ivory • • 2081-W 20 125 White • • 2081-LA 20 125 Lt.Almond • • +2081-ICN 20 125 Ivory • • • 1175" - +x'2081-WCN 20 125 White • • • ', +Denotes Canadian catalog number.All Canadian products have Combination Slotted/Robertson 20814 Head Brass Screws.Canadian GFCI5 also have English/French Operating Instructions. s._?e iiiiu6 Q6 0 11w D 1 NEMA NEMA 1 5-15R 5-20R F-2 All devices listed on this page conform to NEMA WD-1. Td1 Al ' Ka ,e,. ° ,. ter`✓ - y�� s5 y n �' 9/ " /°•"v 'y �� , 4 481F,1 fnu/1 GRADE '-'3..70,-,--w f r n e Waliplates .: E! „.0.: !,,,s, ',!:,": - _ --....-, ..'-itt I i.„„. ,, , _,,,..7.",t , _ - ,,,;,;,...,-- 7 Features and Benefits of All Leviton Wallpiates ■UL Listed •All screws individually wrapped together in an envelope to ■Noncombustible protect plate from scratches ■Easy to clean ■For industrial,commercial and residential use ■Conform to NEMA and ANSI Standards ■Available in single-gang to multi-gang varieties •CSA Certified a Includes metal mounting screws that match plate color I [ -6 - ---- , , .; i , . ee s R s A Diverse Selection of Wallpiates to Meet a Variety of Needs Decora Plus Decora Style High Abuse Nylon Standard Size Plastic r Contemporary Sleek and smooth Smooth face resists Developed to t architectural styling, with rounded edges, dust accumulation meet the needs snap-on design, they're available in a and stands up to of individual combined with wide variety of colors ' cleaning solutions. roomloffice decor. impact-resistant and materials.Fits all thermoplastic, GFCI receptacles - enhances fine decor. and Decora devices. _ � Cat.No.80301-W ._ Cat.No.804014 Cat.No.80701-R ' Cat.No.88003 Standard Size Chrome, Stainless Steel Midway and Jumbo Louvre t Aluminum&Brass n ', Built to withstand Durable metal All larger-size wallplates arel/4"deep t Combined with box- abuse in virtually any construction for a clean fit;extra long mounting „ ' mounted lamphold- I room/office/industry. withstands abuse. screws accommodate greater depth and ers,Louvre wallplates i cover wall damage. provide soft illumina- lion for hallways, �, T stairways,theater aisles and pathways. Cat.No.83401 n _ Cat.No.84401-40 Cat.No.860801 t Cat.No.PJ264-I 0 To learn more about Leviton's outstanding offering of devices visit our Website at:www.leviton.com....Building a Connected World Midget Fuses Supplementary Overcurrent Protection E-s. BLN Fuses Ampere Ratings: FAST ACTING•250 VAC 1 5 10 25 2 6 12 25 Fiber tube,250 volt BLN fuses provide low- 3 8 15 30 cost protection for military applications and 4 control circuits. Approvals:UL Listed per UL 248(formerly . Voltage Rating:250 Volts AC 198G)(File No.E10480). CSA Certified to Spec 59.2(File No.LR29862).Versions ' Interrupting Rating: 10,000 amperes rms available to meet MIL Spec MIL-F-15160/9, symmetrical QPL F09A: Contact factory. Dimensions: 13/32"x 1-1/2" 1UIIWGET& Example part number(series&amperage):BLN 30 ;.Et.ECTRONIG` .FAMES BLF Fuses Ampere Ratings: FAST-ACTING• 125/250 VAC x 3 7 15 1 4 8 20 Laminated tube BLF fuses are the lowest 1% 5 9 25 price midget fuse. They are suitable for 2 6 10 30 control circuit and instrument protection in 2% 6% 12 dry locations. ,1,..'4# Voltage Ratings:250 Volts AC:1/2—15 1198G)(File No.E10480).r 10 80)r CSA Certified(formerly to amperes; 125 Volts AC:20—30 amperes Spec 59.2(File No.LR29862). Interrupting Rating: 10,000 amperes rms Dimensions:13/32"x 1-1/2" symmetrical Example part number(series&amperage):BLF 5 BLS Fuses Ampere Ratings: FAST-ACTING •250/600 VAC %0 1 2 6 i0 1% 3 7 BLS fuses are 1-3/8"long in contrast to % 1%0 4 8 other midget fuses which are 1-1/2". They / 1X0 5 10 provide space-saving,low-cost,protection 8A0 to street lighting,metering,control and electronic circuits. Approvals:UL Listed per UL 248(formerly Y. Voltage Rating:600 Volts AC:2/10—5 198G)(File No.E10480): 1/2—5 amps. amperes; 250 Volts AC:6—10 amperes CSA Certified to Spec 59.2(File No. LR29862): 1/2—5 amps. Interrupting Rating: 10,000 amperes rms Dimensions: 13/32"x 1-3/8" symmetrical Example part number(series&amperage):BLS 10 FLA Fuses Ampere Ratings: TIME-DELAY• 125 VAC is 11/4 2'k s/ ,. 'tia 1'/a 3 7 FLA fuses are 125 volt,pin-indicating time- %i0 13/40 340 8 delay fuses for protection of control circuit % 1% 3% 10 ,;.tea transformers,solenoids,and other circuits %0 1%0 4 12* -4 with high inrush currents. Metal indicating pin %0 1%0 4/ 15 '' - ,,w "pops-out'when fuse opens. Pin gives visual % 2 5 20 ` indication of open fuse. Use FLA fuses in s�o 2'/. 5%0 25 `, conjunction with special fuseblocks to operate %0 214 6 30* mechanical signal switches or energize alarm 1 circuits. Fuses rated 12 amperes and above Approvals:UL Listed per UL 248(formerly have dual-tube construction. 198G)(File No.E10480).CSA Certification Voltage Rating:125 Volts AC pending. Dimensions: 13/32"x 1-1/2" i, Interrupting Rating: 10,000 amperes rms * Note:Dual tube construction symmetrical Example part number(series&amperage):FLA 15 , a f °'- RECOMMENDED FUSE BLOCKS , � ; m,, L60030M series.Refer to Fuse Block section of this catalog for additional information. 49 Class CC Fuses FitA 600 VAC • 1/10 — 60 Amperes PC*TAPr SPECIFICATIONS Voltage ratings:AC: 600 Volts DC: 250—500 Volts (CCMR)t 300 Volts(KLDR) 300 Volts(KLKR) 'GENERAL Interrupting ratings:AC: 200,000 amperes P.,URPFlSE rms symmetrical USES '4 DC: 20,000 amperes �. Iii Ampere range:CCMR: 2/10—60 amperes i° KLDR: 1/10—30 amperes KLKR: 1/10—30 amperes Approvals:CCMR:2/10—30A: UL Listed Time-Delay Class CC fuses per UL 248 � •d (formerly UL 198C) � (File No.E81895). CSA Certified HRCI-MISC (File No.LR29862). 35—60A: UL Listed Class CD fuses (File No.E71611). CSA Certified (File No.LR29862). Compared to other UL Listed fuses,Class CC fuses are the KLDR: UL Listed Time-Delay Class CC fuses most current limiting, rating for rating. Because they are per UL 198C(File No.E81895) physically compact,they provide this superior protection in a CSA Certified HRCI-MISC fraction of the space required by other fuse classes. For (File No.LR29862) example,when 600V three-pole, 30 ampere Class R fuse KLKR: UL Listed Fast-Acting Class CC fuses blocks are replaced by Littelfuse Class CC fuse blocks,panel per UL 198C (File No.E81895) mounting space is reduced approximately 70%. This is CSA Certified HRCI-MISC especially important when a panel contains many fuses to (File No.LR29862) protect multiple circuit components. APPLICATIONS RECOMMENDED FUSE BLOCKS Three Types of Class CC Fuses,Specifically Designed L60030C series to Protect Different Types of Components L60060C series(for CCMR 35-60A) 1)Motor protection—CCMR series;dual-element,time- Refer to Fuse Block section of this catalog for additional delay fuses specifically designed to protect motor circuits information. up to 40 HP**. 2)Small transformer protection(control power fRefer to the POWR-PRO°section for additional information. transformers)—KLDR series,time-delay fuses designed to withstand the high magnetizing inrush of transformers. 3)General purpose protection of equipment requiring .25" fast overload protection—KLKR series,fast-acting I� 1.50" � (6.4 mm) (38.1 mm) ) fuses used for protection of equipment containing solid- �� state devices or other electronic components requiring fast 0 30A l T .41 response on overloads. ii (10.3 mm) - SAFETY • 200,000 A.I.R.—Reliable interruption of all overcurrents up I�—.50"y (3.2 mm) to 200,000 amperes. (12.7 mm) • Extremely current limiting—Reduces damage caused by heating and magnetic effects of short-circuit currents. . . stops damaging short-circuit currents faster than any mechanical protective device. �- SPACE SAVING 35-60A .8so*020 • Class CC fuses are the smallest 600V,200,000 A.I.R.fuses approved for branch circuit protection. ECONOMICAL • Current limiting design often permits use of readily avail- 1.880 REF. able, less costly equipment. "Consult the Motor Protection Tables in the Fuseology section for specific motor sizing information 43 Class CC Fuses -"I Utteltis0 600 VAC • 1/10 — 60 Amperes FELT-ELM Pnaigts CCMR Series For space-saving protection of motor cir- For more information on CCMR series cults up to 40 HP`",we recommend Class CC fuses, see the CCMR series Littelfuse POWR-PRO°CCMR series pages in the POWR-PRO°section of Vitt e'TA 6n1E3A fuses.These fuses are the only true this catalog. P�AP�lS dual-element time-delay CC fuses 1/10—30A:UL Listed Time-Delay 11ll5 specifically engineered for motor branch Class CC per UL 198C circuit protection.They provide Type II 35—60A: UL Listed Class CD protection (no damage)to both NEMA °" -®, f rated and the more sensitive IEC AMPERE RATINGS M1 (International Electromechanical Corn- -4 • ( /0 1% 2% 5 9 30 *ter - mission)type motor circuit components. x 1%. 2%0 5%0 10 35 CCMR series fuses are now available in /0 1% 3 6 12 40 '; i�;. : larger sizes—from 35 to 60 amperes! X 1%. 32A0 6% 15 45 No other 600V fuse is available with V. 18/. 3% 7 17% 50 a this current carrying capacity in a 8/0 2 4 7% 20 60 package this small 1 2'/. 41A 8 25 'Consult the Motor Protection Tables in the Fuse- Example part number(series& ology section for specific motor sizing information amperage):CCMR 30 KLDR Series KLDR fuses are time-delay fuses specif- AMPERE RATINGS ically designed for the protection of con- trol transformers, solenoids and similar X. 'A 1%0 2%0 56/0 10 Til inductive components with high magne- 6/0 1 f 3 6 12 tizing currents during the first half cycle. �� 3/4 1%0 3%0 6'/< 15 They closely match most control power 2A6 %0 18/0 3f 7 17;% transformer characteristics,which per- 310 1 2 4 7;% 20 mits the fuses to be sized in accordance 1% 1% 2''% 4X 8 25 with the latest revisions of UL 508 3/0 1X 2% 5 9 30 Zna u UL 845 `X.Control(Ind Centersstrial Control)W). hen and the time(Motor delay r, of KLDR fuses is adequate to carry Example part number(series& motor starting current,they provide ex- amperage): KLDR 5%0 cellent protection of motor branch cir- cuits containing IEC or NEMA rated motor controllers or contactors. KLKR Series KLKR series Class CC fuses are fast- AMPERE RATINGS acting fuses intended for general pur- pose branch circuit protection.Their X. % 2 4 8 15 compact size,fast-acting overload % % 2% 5 9 20 response,and their highly current limit- 20 1 3 6 10 25 ing design make them ideal for use in i f 3� 7 12 30 iiiio OEM equipment and control panels. %. t Solid-state devices such as SCRs and other electronic equipment generally Example part number(series& - require fast-acting protection. amperage):KLKR 25 T._ .,. 1 44 For 11/2" LONG MIDGET FUSES 600 Volt Molded Base Type %1 G. °L Space-saving, 600 volt, molded base fuse blocks with side barriers for isolation.For use with 13/32"x 11/2" midget fuses.By sliding and locking blocks together, any number of poles can be achieved.Class CC fuses have a rejection feature on one end cap which mates with the rejection fea- / ture of Littelfuse Class CC fuse blocks and fuseholders to ` prevent the installation of fuses with lower voltage ratings or interrupting ratings. �� AGENCY APPROVALS: � � �, .� ' z Midget Blocks:Recognized under the Components 1 .; Program of Underwriters Laboratories.Certified by CSA. ` Class CC Blocks:UL Listed.Certified by CSA. I SPECIFICATIONS: Electrical:Screw terminal, pressure plate terminal, and box _ " lug terminals rated for 30 amperes.Q.C.terminals rated for " 'l ;" 20 amperes. ;"' Dielectric Strength:1200V Minimum. CliplTerminals:Tin-Plated Copper Alloy. w Box Lug:Copper. Screws and Captive Pressure Plate:Zinc-Plated Steel. Reinforcing Spring:Stainless Steel.Contact factory for n availability. Base:Thermoplastic.UL 94V0 flammability rating. Ambient Temperature: 105°C Maximum. PATENTED DIMENSIONS: Class CC 340" it f Rejection Feature REF. Fuse Clip REF. 7 -' 7 Guide Spring I ,_ REF. U �l a 650' 42°F:-_ -- REF. -'®�REF. I .172"REF. \�►� \ \ �O �rr\ 1.490' ® OU\ .\\\U 750"f—+ REF. REF. .172"REF. ntIr. FREE •REF!. �_, 1 ` ` 8770' •H125°'— I1 ` ' ` 1 _. 1 REF. REF. H576 r REF. / \ REF.y 1.670"+ / ' /r ��\—/�� '� = 1.360" REF. ,\I �! ki_ _. -4-I /% REF. Installation of#FBDIN1 DIN Rail Screw Screw Box t, ", 1 Adapter to fuse block permits with (S) Lug Gang 111 assemblies to be snapped to 32mm Pressure (C) Mountable i asymmetrical or 35mm symmetrical Plate Fuse blocks ■ ("hat"type)DIN rails. (P) interlock to , l i - form desired number of poles — ORDERING INFORMATION: Catalog Number Number of Maximum Midget j Class CC ! Poles Connector Type Wire Size T L60030M-1C E L60030C-1C 1 Copper Box Lug L60030M-2C L60030C-2C 2 Copper Box Lug #6 CU L60030M-3C L60030C-3C 3 i Copper Box Lug - L60030M-1SQ L60030C-1SQ 1 Screw/Q.C.Terminal L60030M-2SQ L60030C-2SQ 2 Screw/Q.C.Terminal #10 CU L60030M-3SQ L60030C-3SQ 3 Screw/Q.C.Terminal L60030M- PQ L60030C-1 PQ [ 1 Pressure Plate/Q.C.Terminal L60030M-2PQ L60030C-2PQ 2 Pressure Plate/Q.C.Terminal #10 CU L60030M-3PQ L60030C-3PQ 3 : Pressure Plate/Q.C.Terminal DIN Rail Adapter:Part No.FBDIN1. 114 Push Buttons - Corrosion Resistant Selector Switches Square D Type SK- 30.5 mm www.squared.com Class 9001 FOR CURRENT INFORMATION Non-Illuminated 3 Position Selector Switch Operators—UL Types 4,4X,13/NEMA Types 4,4X,13 For use in hazardous locations—See Page 16-78. Legend plate and contact block not included unless noted. CONTACT BLOCK REQUIRED 1—Contact Closed 0—Contact Open Center Center Center Center Center Center Center Center Center Contact Quantity Mount ITT Ti �TJ/ �Ta �T, ITT T,Y �T11 1T, Block and on Position Type Side Left Right Lett Right Left Right Left Right Left Right Left Right Left Right Left Right Left Right KA3 7 KA1 KA3 1 0 0 1 0 0 0 0 1 1 0 0 1 0 0 1 0 0 1 0 0 0 1 0 1 1 0 I��1� o t o 41Q KA7 4i 1 •® OR y OR 0 1 1 0 0 1 0 1 0 0 1 0 0 0 1 0 1 1 0 1 1 1 0 D 0 0 1 Q `' ��4 KA o Operator Locating KM KA3 0 0 1 1 0 0 0 0 1 1 0 0 0 1 0 0 0 1 1 0 1 0 0 1 0 1 1 Notch Q,p KA1 #1 Top View O 1 Q #1 OR KA2 OR KA2 y #1 1 1 0 0 0 1 0 1 0 0 1 0 0 0 1 1 0 0 0 1 0 0 1 0 1 0 0 0 0 CAM B C D E F G J L M Non-Illuminated Operators Type Type Type Type Type Type Type Type Type Price Manual Return Operator Only• Wthout Knob SKS42 SKS43 SKS44 SKS45 SKS46 SKS47 SKS49 SKS401 SKS402 $19.00 Wth Standard Black Knob SKS42B SKS43B SKS44B SKS45B SKS45B SKS47B SKS49B SKS401B SKS402B 23.40 With Other Color Knob(See Table)A SKS42A SKS43A SKS44A SKS45A SKS46A SKS47A SKS49A SKS401• SKS402• 23.40 Wth Contact Block(s) With Standard Black Knob(See Table for Other Colors, Replace B in Type No.with Color Code) With 1 KA1 on side#2(H13) SKS42BH13 SKS43BH13 SKS44BH13 SKS45BH13 SKS46BH13 SKS47BH13 SKS49BH13 SKS401BH13 SKS402BH13 42.40 With 1 KA1 on side#1(H1) SKS42BH1 SKS43BH1 SKS44BH1 SKS45BH1 SKS46BH1 SKS47BH1 SKS49BH1 SKS401BH1 SKS402BH1 42.40 With 1 KA1 on side#1 and 1 KA1 on side#2(H2)- SKS42BH2 SKS43BH2 SKS44BH2 SKS45BH2 SKS46BH2 SKS47BH2 SKS49BH2 SKS401 BH2 SKS402BH2 61.00 Spring Return from Left to Center Operator Only• Without Knob SKS62 SKS63 SKS64 SKS65 SKS66 SKS67 SKS69 SKS601 SKS602 31.70 With Standard Black Knob SKS62B SKS63B SKS64B SKS65B SKS66B SKS67B SKS69B SKS601 B SKS602B 36.10 With Other Color Knob(See Table)• SKS62A SKS63A SKS64, SKS65A SKS66A SKS67A SKS69A SKS601A SKS602• 36.10 Spring Return From Right to Center Operator Only• Wthout Knob SKS72 SKS73 SKS74 SKS75 SKS76 SKS77 SKS79 SKS701 SK5702 31.70 Wth Standard Black Knob SKS72B SKS73B SKS74B SKS75B SKS76B SKS77B SKS79B SKS701B SKS702B 36.10 With Other Color Knob(See Table)• SKS72A SKS73A SKS74A SKS75A SKS76A SKS77A SKS79A SKS701 A SKS702• 36.10 Spring Return Both Sides to Center Operator Only• Without Knob SKS52 SKS53 SKS54 SKS55 SKS56 SKS57 SKS59 SKS501 SKS502 31.70 With Standard Black Knob SKS52B SKS53B SKS54B SKS55B SKS56B SKS57B SKS59B SKS501B SKS502B 36.10 With Other Color Knob(See Table)• SKS52A SKS53A SKS54• SKS55A SKS56A SKS57, SKS59A SKS501• SKS502• 36.10 • These operators can be ordered complete with contact blocks–for maximum block usage–see Page 16-84.Add the"H"number chosen from Page 16-79 to the end of the operator type number and add the cost of the"H"number to the operator cost. EXAMPLE:SKS43FB(23.40)+H13(KA1-POS 2)(19.00)=SKS43FBH13(42.40). •Add the color code as chosen from knob color table below. EXAMPLE:SKS43•with a green gloved hand knob=SKS43FG. Selector Switch Knobs 0 9 Standard Gloved Coin Knob Hand Knob Operated W • • • O G Color Knob Type Knob Type Knob Type Price 2 Liii Code Code Code yW Black B B11 FB B25 TB B18 2 I– Red R R8 FR R24 TR R16 0Z Green G G8 FG G24 TG G16 I– Yellow Y Y8 FY Y24 TY Y16 I–G Orange S S11 FS S25 – – $4.40 0 0 Blue L L8 FL L24 TL L16 92 3 White W W8 FW W24 – – I 0 Amber A A8 FA A24 – – te W Clear C C8 FC C24 TC C16 Ma a0 Alf For additional information,reference:Catalog Number 9001 CT9701 or D-Fax'"#1548 and#1549. ©2000 Square D CP1 Discount D 16-72 All Rights Reserved Schedule aioo Square D Push Buttons - Electrical Components www.squared.com Type K, SK and KX-30 mm FOR CURRENT INFORMATION Class 9001 The Class 9001 Type KA contact blocks have been improved.The most noticeable change is that the terminals are FINGERSAFE®contact blocks Contact Blocks Gold Flashed Contacts (meeting VDE 0106 Part 100).They also have one screw mounting and With Binder Head Screws With Standard captive backed out plus/minus terminal screws.These contact blocks are Symbol (not Fingersafe) Price Pressure Wire Terminals double break direct acting contacts.Because of the wiping action of these Type Quantity Type Price contacts,they are suitable for use with programmable controllers.All o • o KA21 25-up• 519. KA31 $31.70 contact blocks listed below will accept up to 2#12-#24 AWG solid or 0 0 stranded wires.Recommended tightening torque for screw terminals is - KA22 25-Up• 9.50 KA32 15.80 7 inch-lbs. 0 0 Standard Contact Blocks ° - ° KA23 25-Up• 9.50 KA33 15.80 Description Symbol Type Price n o Q'° Qj9 KA24 25-Up A 19. KA34 31.70 N.O.Early Closing 1. ,._ direct acting KA1 $19.00 J . ' o . o .Contact KA25 25-Up• 9.50 KA35 15.80 (Clear Cover) N.0 Late Opening • Minimum order quantity is 25.The price represents one individual contact block. O KA2 9.50 (Green Cover) Contact Blocks Listed Below Are Not FINGERSAFE®, e r o But Provide: 3 �n�1, direct acting KA3 9.50 • Terminals that accept ring tongue/fork tongue r _ connectors - (Red Cover) - • Short single circuit contact blocks(.75"deep vs. j r _ 00 97 deep on the FINGERSAFE®) - I , ,per . S.Y9 KA4 19.00 • Same as old style Series G product available prior " /" F ate, N.O.contact to March, 1989. Early Closing v ;",,. (Clear Cover) • Use form Y238(add to catalog#as suffix- '.- Example:9001 KRU 1 H 13Y238) o . o KA5 950 Symbol Type Price Symbol Type Price 1..._ • N.C.Contact i, . 0 Late Opening ere KA1G $19.00 q...19 KA4G $19.00 (Red Cover) O O N.O.Contact 1,- Early Closing i� 0 0 KA2G 9.50 �� KA5G 9.50 N.C.Contac N.O.Co tact KA6 9.50 O O Late Opening Early Closing y (Green Cover) 010 KA3G 9.50 `ZY9 KA6G 9.50 Additional Circuit Arrangements Available N.O.Contact Early Closing Sequencing• KA4 loosesbebefore ojy Type KA4 and $38.00 Contact Blocks Listed Below Are Not FINGERSAFE®, N.O.Contact on KA4 KM One Type KA1 KA1 But Have"Quick Connect"Terminals. Overlapping• N.O.Contact of o o o . Order One Symbol Type Price KA4 closes o Type KA4 and 28.50 Cbefore act of KA5 �K.44 KA5 One Type KA5 O KAl2 $15.80 Opens W V • For push buttons or two position selector switches(Types K or SKS11,K or SKS12,K 0.1-Cl KM3 15.80 Z or SKS25,K or SKS34,K or SK11 J,K or SK12J,K or SK25J and K or SK34J)only.For sequencing or overlapping contacts on other operators-consult local Square D Dimensions Catalog 9001 CT9701 :Lc Sales Office. e. 0? I-ix Maximum Current Ratings For Control Circuit Contacts-Types KA1-KA6,KA21-25,KA31-35,KA1 G-KA6G I o AC DC m =G Inductive Power(NEMA Factor A600) Resistive 75% Inductive and Resistive(NEMAType P600) 6 O 49 ILI 35%Power Factor Power Factor Volts Volts Make Break Continuous Make,Break Make and Break Continuous carrying and Continuous KA2 KA5 Carrying No Amperes VA Amperes VA Ampre Amperes KA1 KA3 KA4 KA6 Amperes r 120 60 7200 6.0 720 10 10 125 11 11 1.1 1,1 10 240 30 7200 3.0 720 10 10 250 0.55 0.55 - 0.55 10 480 15 7200 1.5 720 10 10 600 0.2 0.2 - 02 10 --- --- --- 600 12 7200 1.2 720 10 10 For additional information,reference:Catalog Number 9001CT9701 or D-Fax'"#1548,#1549,and#1550. D Discount ©2000 Square D All 3/00 CP1 Schedule Rights Reserved 16-77 (1'f'iip) 930 SERIES MINIATURE LITTELITES® AlighlingCnmponenis and Design Piodnd Line Lighting Components and Design,Inc. BAYONET LAMPHOLDERS Overview The 930 Series relampable miniature bayonet lampholders accommodate T-3 1/4 and T-2 incandescent 4,:, lamps and T-3 1/4 neon lamps. This robust lampholder -,, ' assembly may be ordered with many decorative lens Yom . " styles, plating options and unique termination and mounting features: �, st Approvals , UL Listed and CSA Certified. For MIL Spec Lampholders, ., ` contact the factory. .,. �. Specification Housing: Brass. Black nickel, bright nickel, polished 11/16 660..003 OPTIONAL MOUNTING FLAT M 3/16 chrome, or satin chrome finishes. 1-25/32 MAX.�{ 1/2 MIN 11/16-27UNS-2A Body: High dielectric phenolic. I �* 1,,,2�— 5g II==��i Lockwasher: Phosphor bronze. Nickel-plated. �\ � J� I jti1 'Il - 1 • iiill�II�1� Hex Nut: Brass. Nickel-plated. 69,..003 __n CONVEX Terminals: Solder Lug: Brass,tin-plated. Screw Type: 4- OPTIONALO summon ` 5/6 +{ 40 brass, nickel-plated binding head screws. MOON ING HOLE/16 BY 13/16 FLATS HEX NUT T-T -3/16 Wire Leads: 6" leads,#22 AWG, black&white, stranded O.D.FLANGE LoCMASfiff2 5/8 �IIIII copper, PVC insulated, UUCSA rated 105°C, stripped fiM0 SERIES-SCREW TERMINALS CE HOLE III pp FRONT MOUNTING'11/'16"CLEARANCE HOLE + 1/2". Custom wire options are also available. FLUTED STOVEPIPE Lens: Heat resistant, high strength polycarbonate. Retainer: Brass. Black nickel, bright nickel, polished chrome or satin chrome finishes available. 930 Series Maximum Rating:3 Watts,250 Volts. ORDERING INFORMATION: Lampholders and lens caps may be ordered separately or as complete assemblies as shown in the example EXAMPLE: 9 3 0 4 0 4 X 71 0 RN below: I I I 1 I I I I I I Sold Ir Lug No Features Black Nickel I Stovepipe Standard Red Non- Terminals Standard Finish Lens Diffusing Lens Series ii Lampholders : Lens Cap Assembly Lens Style Retainer Lens Color Number Termination Features Finish Resistor = t1/ 930 4 0 None ,4 Black Nickel X 'm 72 Flat' 4 Nondiffusing None ; 82 Fla Black Nickel AN Amber S'oiderLug Standard , ' BN Blues 5 Bright Nickel (No resistor 86 Flat Drip Proof' 5 CN Colodess 6 DHole required with 87 Flat Drip Proof Bright Nickel GN Greer>s Screvt Type Mounting : 5 111`'Chrome incandescent , 78 Convex' RN Red (Special lamps) 88 Convex" 6 WN White W 24 Drip t'roof Orders Only) R 271 OHM 79 Convex Drip Proof' Satin Chrome YN Yellow Wire t earls ,1",....,-,,,' 89 Convex Drip Proof' (special) Translucent' a 31 Hole 7 polished 33K OHM^ 7 AT Amber Mounting& Chrome C 56K OHM Polished BT Blue GT Green Dnp Proof .F 68KOHM Chrome RT Red E'100KOHMi_> No Retainer Required WT White YT Yellow �, E Diffusing' ,=.a" - 71 Stovepipe' 0 AD Amber 1 These styles supplied with rubber washers for body and lens. 73 Cylindrical' Standard AD Blue 2 For proper resistor/neon lamp compatibility,table on back page. 74 Fluted Stovepipes - 8 CD Colorless 3 Nondiffusing&translucent colors only. 75 Semi-Fluted , Green ripproo Stovepipes RD Red 6 Nondiffusing colors only. YD Yellow 6 Not recommended for neon lamps. Lighting Components&Design,Inc.® • 692 S.Military Trail,Deerfield Bch.,FL 33442 • TEL: (954)-425-0123 FAX:: (954)-425-0110 Littelites LL-1 I II Square D Push Buttons - Corrosion Resistant Non-Illuminated Operators www.squared.com Type SK-30.5 mm FOR CURRENT INFORMATION Class 9001 Non-Illuminated Momentary Push Button Operators-UL Types 4,4X,13/NEMA Types 4,4X,13 For use in hazardous locations-See Page 16-78. Contact blocks and legend plate not included unless otherwise noted. Operator With 1 Operator With 1 Operator Only Description Color 1 N.O.Contact Price Ope(aKto�r With N.C.Contact Price With No Contacts Price (KA1) (�3) • Black SKR1BH13 $36.10 SKR1BH5 SKR1BH6 $26.60 SKR1B $17.10 Red SKR1RH13 36.10 SKR1RH5 SKR1RH6 26.60 SKR1R 17.10 Green SKR1GH13 3610 SKR1GH5 SKR1GH6 26.60 SKR1G 17.10 Universal• SKR1UH13 36.10 SKR1UH5 SKR1UH6 26.60 SKR1U 17.10 9001 SKR1B Full Guard Other• SKR1•H13 36.10 SKR1•H5 SKR1•H6 26.60 SKR1A 17.10 Black SKR3BH13 36.10 SKR3BH5 SKR3BH6 26.60 SKR3B 17.10 Red SKR3RH13 36.10 SKR3RH5 SKR3RH6 26.60 SKR3R 17.10 I' Green SKR3GH13 36.10 SKR3GH5 SKR3GH6 26.60 SKR3G 1710 Universal• SKR3UH13 36.10 SKR3UH5 SKR3UH6 26.60 SKR3U 17.10 9001 SKR3B No Guard Other• SKR3•H13 36.10 SKR3•H5 SKR3•H6 26.60 SKR3• 17.10 :..... _ Black SKR2BH13 36.10 SKR2BH5 SKR2BH6 26.60 SKR2B 17.10 Red SKR2RH13 36.10 SKR2RH5 SKR2RH6 26.60 SKR2R 17.10 at Green SKR2GH13 36.10 SKR2GH5 SKR2GH6 26.60 SKR2G 17.10 Universal• SKR2UH13 36.10 SKR2UH5 SKR2UH6 26.60 SKR2U 17.10 9001 SKR2B Extended Guard Other• SKR2• 36.10 SKR2•H5 SKR2•H6 26.60 SKR2A 17.10 • The universal push button operators include one each of the following color inserts:black,red,green,yellow,orange,blue and white. • See table below. Operator With 1 Operator With 1 Operator Only Description Color 1 N.C.Contact Price Ope(atorWith N.C.KCAo3ntact Price With No Contacts Price (KA1) • Snap In Mushroom Button Black SKR4BH13 $55.00 SKR4BH5 SKR4BH6 $45.60 SKR4B $36.10 Red SKR4RH13 55.00 SKR4RH5 SKR4RH6 45.60 SKR4R 36.10 Red• SKR4R05H13 57.10 SKR4R05H5 SKR4R05H6 47.70 SKR4R05 38.20 Green SKR4GH13 55.00 SKR4GH5 SKR4GH6 45.60 SKR4G 36.10 Other* SKR4•H13 55.00 SKR4•H5 SKR4•H6 45.60 SKR4• 36.10 Screw-On Mushroom Button With Set Screw Security 9001SKR4B Black SKR24BH13 55.00 SKR24BH5 SKR24BH6 45.60 SKR24B 36.10 13/s Mushroom Button Red SKR24RH13 55.00 SKR24RH5 SKR24RH6 45.60 SKR24R 36.10 Green SKR24GH13 55.00 SKR24GH5 SKR24GH6 45.60 SKR24G 36.10 Other• SKR244H13 55.00 SKR24•H5 SKR24•H6 45.60 SKR24• 36.10 Snap-In Mushroom Button Black SKR5BH13 55.00 SKR5BH5 SKR5BH6 45.60 SKR5B 36.10 Red SKR5RH13 55.00 SKR5RH5 SKR5RH6 45.60 SKR5R 36.10 Red• SKR5R05H13 57.10 SKR5R05H5 SKR5R05H6 47.70 SKR5R05 38.20 Green SKR5GH13 55.00 SKR5GH5 SKR5GH6 45.60 SKR5G 36.10 Other• SKR5•H13 55.00 SKR5•H5 SKR5•H6 45.60 SKR5• 36.10 Screw-On Mushroom Button With Set Screw Security 9001SKR5B Black SKR25BH13 55.00 SKR25BH5 SKR25BH6 45.60 SKR25B 36.10 2r/ Mushroom Button Red SKR25RH13 55.00 SKR25RH5 SKR25RH6 45.60 SKR25B 36.10 Green SKR25GH13 55.00 SKR25GH5 SKR25GH6 45.60 SKR25G 36.10 W Other* SKR25•H13 55.00 SKR25•H5 SKR25•H6 45.60 SKR25• 36.10 O Q Ztr • Knob has the words"Emergency Stop'in raised letters highlighted in white for readability. Q G • These W •TThe operators can be ordered complete with contact blocks-for maximum block usage-see Page 16-84.Add the"H"number chosen from Page 16-79 to the end of the operator type number z F and add the cost of the"H"number to the operator cost.EXAMPLE:SKR24B(36.10)+H2(2-KA1)(38.00)=SKR24BH2(74.00) o I- 0 0 •For SKR1,2,3 •For SKR4,5,24,25 ID C II- Color Choose Color and Place Color Choose Color and Place Color =a Code in Type Number Code in Type Number y 41 Blue L L 6 a. Yellow Y Y v'Inite W Light Modules Page 16-76 Orange E S Gray E Contact Blocks Page 16-77 H Contact Block Assembly Codes Page 16-79 T Legend Plates Page 16-80 Accessories Page 16-82 Replacement Parts Page 16-83 For additional information,reference:Catalog Number 9001 CT9701 or D-Fax"#1548 and#1549. D 3/00 CP1 Discount ©2000 Square D Schedule All Rights Reserved 16-67 D SQUARE n Plug-in Relay www.SquareD.com Class 8501-Type K For the most up-to-date information 8501K relays are designed for multipole switching applications at Type KP-Tubular Terminals 240 volts or lower.These relays have industry standard wiring and pin arrangements which allows for their use as replacements for many Input Contact Options Type Price g P y Voltage Arrangement N similar relays without wiring or hardware modifications. DPDT None KP12■ $26.00 w • 10 or 15 A versions •Horsepower rated so/so DPDT Pilot Light KP12P14• 30.00 F as Hz 3PDT None KP13■ 31.50 0 • DPDT or 3PDT •DPDT latching relay ,y '. 3PDT Pilot Light KP13P74• 35.50 e4 • Manual operator/ •AC or DC operation DPDT None KPD12■ 26.00 y red pilot light options Y DPDT Pilot KPD72P14■ 30.00 C DC 3PDT None KPD13• 31.50 J Type KF•-Flange Mounted-Spade Terminals W cc 3PDT Pilot Light KPD13P14• 35.50 Input Contact Voltage Arrangement Options Type Price N DPDT KF12• $16.40 Type KU-Spade Terminals - 50/0 Hz None Available Input Contact ' 3PDT KF13• 17.80 p Options Type Price Voltage Arrangement E. DPDT KFD12• 16.40 DPDT None KU12. $15.10 , : DPDT Operator KU12M1■ 17.80 DC None Available � 3PDT KFD13• 17.80 DPDT Pilot Light KU12P14• 19.10 Manual DPDT •Socket is riot required with Type KF relays. Piloot t Operator Light KU12M1P14■ 20.50 OPil AC 3 50/60 Hz 3PDT None KU13• 16.40 Type KL-Latching Relay-Spade Terminals SPOT Manual KU13M1■ 19.10 Input Contact Options Type Price Operator Voltage Arrangement 3PDT Pilot Light KU13P14• 20.50 "7 - r Manual ..-- r .., " 50/60 Hz DPDT None Available KL12• $30- 3PDT Operator and KU13M1P14• 23.30 ",;',''''s Pilot Light 14 DPDT None KUD12• 15.10 DPDT Operator KUD12M1■ 17.80 DC DPDT None Available KLD12• 30. DPDT Pilot Light KUD12P14• 19.10 Manual DPDT Operator and KUD12M1P141i 20.50 Pilot Light Stocked Relays DC 3PDT None KUD13• 16.40 Manual Type AC Voltage 50/60 Hz Type DC Voltage 3PDT Operator KUD13M1■ 19.10 6 12 24 120 240 6 12 24 48 110 125 3PDT Pilot Light KU013P14• 20.50 Codes V35 V36 V14 V20 V24 Voltage V50 V51 V53 V56 V60 V63 Manual 3PDT Operator and KUD13M1P14• 23.30 KP12 S S S S S KPD12 S S S S S S Pilot Light KP12P14 S S S S KPD12P14 S S 5 5 Pilot Light Option-Available on Types KP and KU.Internal pilot lights are available in both AC and DC versions for positive indication of power to the coil.The pilot light is a red bidirectional KP13 S S S S KPD13 S S S S S LED. KP13P14 S S S KPD13P14 S S Manual Operator Option-Available on Type KU only.To speed circuit testing,a manual operator can be provided.With this feature the relay can be manually switched to simulate KU12 S S S S KUD12 S S normal operation. KU12M1 KUD12M1 S KU12P14 S S KUD12P14 KU12M1P14 S S S KUD12M1P14 S KU13 S S S S KUD13 S S S S KU13M1 KUD13M1 S KU13P14 S S KUD13P14 KU13M1P14 S S S KUD13M1P14 S S S KF12 S S S KFD12 S S KF13 S S KFD13 S KL12 S S S KLD12 S S S-Stocked Factory Order items require a minimum order quantity of 25 and have a lead time of 12 weeks. •Voltage code must be specified to order this product.Refer to standard voltage codes listed in the Stocked Relays table above and insert as shown in How To Order. How to Order: To Order Specify: Catalog Number •Class Number Class Type Voltage Code •Type Number 8501 J KP12 V20 •Voltage Code (See Stocked Relay Table above) For additional information,reference Catalog#8501 CT0301. C 2003 Schneider Electric Discount All hts Reserved CP2 9/8/03 Schedule 21-15 Sockets h oc Relay Socket Selection Guide Relay Sockets Mounting Series Page Part No. No.of Receptacle Terminal Compatible Poles IDEC Relay and Timer DIN Rail Snap-Mount ' • SR2P-05 RR2P,RAPP,RBPP,GT5P, SR2P-05C 2 8-Pin RTE-P1,GT3(8-pin) • SR2P-06 SR I F-5 SR3P-05 i i M3.5 Screw i RR3PA,RR2KP,RTE-P2 SR3P- 3 11-Pin • SR3P-06 GT3(11-pin) • SR3B-05 ! 3 11-Blade 1 i RR1BA,RR2BA,RR3B,RTE-B • • SH1B-05 I ' M3.5 Screw • 1 5-Blade ' RH1B,RABB,RBHB • SH1 B-05C ` Coil Terminal:M3 • SH2B-05 1 2 8-Blade RH2B,RAMB,RBMB SH SH2B-05C SH3B-05 3 F-8 0 • -r 11-Blade . M3,5 Screw ' RH3B,RH2LB SH3B-O5C Ems ' •• SH4B-05 4 14-Blade RH4B , SH4B-05C d BwFk SY2S OS SY2S-05C 2 8-Blade I RY2S,RY22S • SY F-12 ! M3 Screw • SY4S-05 4 14-Blade RY4S,RY42S,RY2KS,RY2LS, • •Ell • SY4S OSC RM2S,GTSY Panel Mount SR2P-51 2 8-Pin RR2P,RAPP,RBPP,GT5P, RTE-P1,GT3(8-pin)• SR i F-14 SR3P-51 i 3 11-Pin i RR3PA,RR2KP,RTE-P2, 414ge . • • GT3(11-pin) SR3B-51 3 11-Blade RR1BA,RR2BA,RR3B ` ` SH1 B-51 I 1 5-Blade RH1B,RAHB,RBHB SH2B-51 2 8-Blade Solder RH2B,RAMB,RBMB •SH i F-15 SH3B-51 13 11-Blade 1 1 RH3B,RH2LB • • SH4B-51 14 14-Blade i I RH4B • L SY2S-51 2 8-Blade ; RY2S,RY22S SY I F-17 SY4S-51 4 14-Blade RY4S,RY42S,RY2KS,RY2LS, RM2S,GTSY • Surface Mount I SH I F-18 SH2B-02 1 2 8-Blade I M3.5 Screw I RH2B,RAMB,RBMB PCB Mount SH1B-62 1 5-Blade RH1B,RAHB,RBHB SH2B-62 i 2 8-Blade 1 I RH2B,RAMB,RBMB •SH ' F3-19 SH3B-62 I 3 11-Blade I I RH3B,RH2LB • SH4B-62 i 4 14-Blade I I RH4B 0111 SY2S-61 2 8-Blade PC Board RY2S,RY22S • SY4S-61 4 14-Blade RY4S,RY42S,RY2KS,RY2LS, 4011 SY F3-20 1 RM2S,GTSY SY4S-62 4 14-Blade RY4S,RY42S,RY2KS,RY2LS, • RM25,GT5Y • IIFor relay mounting accessories,see page F-22. • /sue , v TRIPLEXOR - FEATURES • • Plug In or Surface Mount • 2 or 3 Pump Operation mo"""w g ;$41`,4 • 10 Amp Rated Output • Transient Protection zpb � • Programmed Eprom 4tet� ,�e • Factory Repairable 't - • Power On Indicator rg APPLICATIONS & OPERATON The Triplexor is designed for use in two or three pump control systems for automatic operation of motors. Design allows for selection from 3 pump to 2 pump operation without interfering with alternation sequence. Unit requires 120 VAC supply voltage. Alternation occurs with removal of control voltage from input number 1. SPECIFICATIONS Supply Voltage: 120 VAC Release Time: 8 m. sec Power Dissipation: 1 Watt (approx) Input-Output Isolation: 3500 V Control Current: 1.5 ma Operating Temperature: -20 Deg C to +65 Deg C Relay Output: 10 Amps (S.P.S.T.) Duty Cycle: Continuous Contact Rating: 10 A @ 240 VAC Indicators: LED's Pick Up Time: 15 m. sec Enclosure: Blue Lexan Part No. 14 40 32 20— Plug In Submersible Wastewater Pump Association YGTTT CORPORATION SUJ A S A SUBSIDIARY Y OF FITT Trumbull,Connecticut 06611 O MEMBER Phone(203)380-4700 Fax(203)380-4705 r i � Delay On Operate Time Delay Relay q ' FEATURES #, • DPDT Relay °tj t 10 Amp Output Rating • 24 or 120 Volt Models • 8 Pin Round plug • Plug In �g � • Red LED able Indicator AdjSpeciustable Time Delay fit Time Ranges APPLICATIONS: Waste Water and treatment Systems, Irrigation Pumps, Elevator Drives, Water Pump Systems, Lift Station Pumps, Commercial/Industrial Air Conditioners OPERATION: Time delay begins upon application of power. When the set time has lapsed, the internal relay will energize applying power to the loads. Reset is accomplished by removal and re-application of input power. SPECIFICATIONS Indicator Lights: Red LED Operating Temperature: 20 Deg to+60 Deg C Supply Voltage: 24 V or 120 VAC, 50 Hz/60 Hz Storage Temperature: 45 Deg to+85 Deg C Time Tolerance: Repeatability: +/- 1% max. Relay Output Rating: 10 Amps—240 VAC (D.P.D.T.) Reset Times: 50 milliseconds Power Disspation: Less than 2 Watts Time Delayi 10 seconds or 60 seconds Part Number Operating Voltage Delay Time In Seconds 14 40 3205 24 10 14-40 3198 24 60 14 120 10 14 40 40 3193190 1 120 60 A SUBSIDIARY CORPORATION OF i Submers ble Was ester MEMBER A SUBSIDIARY OF ITT pump AssociaLioa Trumbull,Connecticut 06611 SLU Phone(203)380-4700 Listed Fax(203)380-4705 Telemecanique GV2 and GV3 www.SquareD.com Manual Starter and Protector FOR CURRENT INFORMATION The GV2 and GV3 devices are 3-pole,horsepower-rated manual starters.They include a manual disconnect,Class 10 ° ambient-compensated,bi-metallic thermal overload relay,and an instantaneous magnetic trip mechanism in one compact unit. Either starter can be used alone for local,manual control of a single motor or can be wired in front of a contactor to provide a complete,remotely operated motor control circuit. The GV2 and GV3 are particularly effective when multiple motor circuits are to be housed in one panel. The GV2 and GV3 are UL Listed for group installations for motors with individual full-load currents up to 63 A. If each motor in a grouping is controlled by a GV2 or GV3 device,only one branch circuit protective device(circuit breaker or fusing)is necessary for the entire group.The table below specifies the maximum allowable size of the branch protector for each manual starter,in accordance with National Electrical Code Article 430-53. The interrupting rating for group installations is 10 kA at 480 V for the GV2M and 50 kA at 480 V for both the GV2P and tip** GV3M devices. The instantaneous trip is set at 13 times the thermal trip setting and is not adjustable. r_ The GV2M and the GV3M manual starters feature pushbutton control to indicate the ON or OFF state of the device.The f = GV2P features a rotary handle which indicates the ON or OFF state and also whether the unit has been tripped by - i" overload,short-circuit,undervoltage,or shunt trip.All devices are now available with spring terminal clamps.Add"3"to the end of the catalog number. GV2M w/D-Line contactor How to Order To order the basic motor starter,select the model number(GV2ME..,GV2Pee,or GV3ME..)with the appropriate thermal setting from the table below.The thermal trip range and setting should be determined from the motor nameplate full-load current. Maximum Horsepower Ratings Group Motor GV2/3M pushbutton GV2P rotary handle - Thermal 70 39 Applications Setting (A) 115 V HpV 200V 2H V 460 V Hp Circuit Breaker Number Price Number Price 't. 0.11-0.16 ... ... ... ... ... _. 1200 A GV2ME01A $102.00 GV2P01 $136.00 0.16-0.25 ... ... ... ... ... ... 1200 A GV2MEO2A 102.00 GV2P02 136.00 0.25-0.40 .-. ... ... ... ... ... 1200 A GV2MEO3A 102.00 GV2P03 136.00 ti:W ,1 0.40-0.63 ... ... ... ... 1200 A GV2MEO4A 116.00 GV2PO4 150.00 0.63-1 ,., V2 '/2 1200 A GV2MEO5A 116.00 GV2P05 150.00 09i410 1-1.6 ••• 1/,0 .. . 3/4 1 1200A GV2MEO6A 116.00 GV2P06 150.00 3 .--..�,..x 1.6-2.5 ... Ys 3/z �/z 1 1'/2 1200A GV2MEO7A 116.00 GV2P07 150.00 ..x,+ 44 2.5-4 Va '/a 3/4 1 2 3 1200A GV2MEO8A 116.00 GV2P08 150.00 4-6.3 V4 V2 11/2 11/2 3 5 1200 A GV2ME10A 116.00 GV2P10 150.00 6-10 1/2 1V2 2 3 5 71/2 1200 A GV2ME14A 116.00 GV2P14 150.00 9-14 3/4 2 3 3 10 10 1200 A GV2ME16A 144.00 GV2P16 179.00 13-18 1 3 5 5 10 15 1200A GV2ME20A 144.00 GV2P20 179.00 17-23 1V2 3 5 71/2 15 20 1200A GV2ME21♦ 144.00 GV2P21 179.00 GV2ME 20-25 2 3 5 71/2 15 20 1200A GV2ME22A 144.00 GV2P22 179.00 24-32 2 5 10 10 20 30 1200 A GV2ME32A 144.00 ... ... G 1-1.6 ... V10 ... 3/ 1 500 A GV3ME06 260.00 ... ... O 1.6-2.5 Via V2 1/2 1 1V2 500A GV3ME07 260.00 ... ••• 1- 2.5-4 Va '/a 3/4 1 2 3 500A GV3ME08 260.00 ... ... <) 4-6 '/4 '/2 11/2 11/2 3 .. 500A GV3ME10 260.00 ... ... f d . 6-10 V3 1Vs 2 3 5 71/2 500A GV3ME14 260.00 ... ... F- _ - 10-16 1 2 3 5 10 10 500 A GV3ME20 289.00 ... ... O ,; 16-25 2 3 5 7V2 15 20 500 A GV3ME25 289.00. ... ... U F 25-40 3 7'/ 10 10 25 30 500 A GV3ME40 325.00 ... ... ... -, 40-63 5 10 20 20 40 60 500 A GV3ME63 325.00 .. -i ill F .1 ♦For spring terminals add 3 to the catalog number:Ex GV2ME013. H C OZ Specifications :a m z,�"° Operating Positions: File 5164864 UL CNN NLRV U') 3/ r-f- T-- 90° /'► File LR81630/ SA® Class 321105 C E GV2PO4 lB \\ Shock resistance 30 g(conforming to IEC 68-2-27) 000 Vibration resistance-5 g(5 to 150 Hz)(IEC 68-2-26) Rated voltage-600 V -40 to 176°F temperature: for storage Ambient -4 to 140°F(-20 to 4-60°C)open operation Rated thermal current-25 A(GV2),63 A(GV3) -4 to 104°F(-20 to 440'C)enclosed operation � Ambient temperature compensation: y .� ' Interrupting current at 480 V: -4 to 140'F(-20 to*60 C)open operation 40 0� 12 kA(GV2M),50 kA(GV2P and GV3M) -4 to 104'F(-20 to a40 C)enclosed operation 1-� ' � + Mechanical life: Maximum operating life-25 operations per hour GV2: 100,000 operations GV3M06 to M25: 100,000 operations Operating current of magnetic trip is approximately '.. 63,000 operations 13 times maximum thermal trip(non-adjustable setting) , GV3M40 to M63: Pe For additional information,reference Catalog#2520CT9501 R6/97 or D-FAX'"#1620,2411,2439. GV3M06 I11 Discount ©2002 Schneider Electric D 2/02 Schedule all rights reserved 15-53 , ,-,,,,....ws-4,1:4-,: ,..,„0,-4,11,-,,f,17: PHASE MONITOR , � � � FEATURES ,, • Over Voltage I -- I -"� • Under Voltage ♦ Phase Loss ♦ Phase Sequence • Load Cycling • Plug In Design i 0 L OPERATION When connected in proper sequence with proper 3 phase voltages the phase monitor energizes, the indicator lamp glows and control circuits are enabled. With a power failure, phase loss, low voltage, high voltage or improper phase sequence, the relay will de-energize shutting off the system until normal conditions return. This unit can be used on Delta or Wye Systems. Neutral wires are not required. The unit will detect phase regeneration and de-energize. SPECIFICATIONS Indicator Light: Glows when all conditions are normal Power Supply Voltage: 50 Hz/60 Hz, 3 Phase Dissipation: Less than 2 Watts Drop Out Voltage: 15% above or below knob setting Temperature: Operate: 20° to+60°C 3% hysteresis is provided to prevent load Storage: 45° to+ 85° C cycling Enclosure: Lexan Opera Response Times: te: Less than 1 second Relay Contacts: Release: Less than 2 seconds Contact Rating: 10 AmDPDT ps @ 240 VAC Part Number Operating Voltage Relay Type Socket pins 14-40 3187 230 SPDT 8 14-40 3212 230 DPDT 12 14-40 3188 8 440 SPDT 14-40 3213 440 DPDT 12 14-40 3214 500 DPDT 12 These devices FLYGT CORPORATION are UL Listed Submersible Wastewater A SUBSIDIARY OF ITT only when Pump Association qq Trumbull,Connecticut 06611 used with sw`1• Phone(203)380-4700 J ® RB08 or SD12 `^■ Fax(203)3804705 Socket. 1„ I' H Listed Q n Q 1 PART NO. 14-407129 0 vsaLgtz,I. mow 1 a� Features: • Plug in replacement for existing MiniCAS /FUS unit • 120 VAC, 24 VAC, or 24 VDC powered • Durable plastic enclosure with flange for mounting on door of pump control enclosure • Highly visible red LEDs for indication of Leakage and Temperature alarms • Green LED for indication power is applied • Temperature alarm reset mode select switch, for selection of Manual or Auto reset modes • Temperature alarm reset push-button on front of unit • Input power transient protected • Sensor input circuit transient protected • Sensor input circuit short circuit protected • Noise Filter on Sensor Input • Sensor circuit supply voltage regulated to 12 VDC • Detailed connection diagram on side of unit ITT FLYGT CORPORATION 35 Nutmeg Drive Trunbull, Connecticut 06611 Phone (203) 380-4700 , ,, ', k .: FAX (203) 380-4705 3/11: [I H li°C @@ II 2,, PART NO. 14-407129 3.610 - 2.125 . I 2.970 - 0 0 Mir CAS 120 p.,-,, ,,_ 14-507129 Cus LEAKAGE - �, 6 10 AC NEUTRAL p {D0 C"6j OVERTEMP 24V ACOC 2 CLOPS WHEN — OUT?UT TO T1 T. F'VA'ER IS APP,..E:O SENSOR I('AR 5 AUTO RESET 12 VDC rz - 3 TEMPERATURE . INTERLOCK ) NOTE: .0 ' • MANUAL RESET 4 250 2.900 TI A TEA6>ERA.1URE T2 ® - ALARM(V3m0) S LEAKAGE ALARM Y d (L-2zms? OVERTEMP w P,'� RESET 11.1.07.11747.7,ARE 8 LEAKAGE �ee ELECTRICAL RATINGS INTERLOCK _ IYIII3I 54PUr• CONTRA 120VAC 24*ACC S`l0TO Au SPLASHING sr,, POWER ❑. 2 055'S 6.MR INDIGTES .0A @120 VAC ' . SIeN50R WRIT SHORTED \120 Ali 1.- 0,500 WI 011/64 Specifications: • Input Power: 120 VAC +10%, 7.0 VA max 24 VAC ±10%, 3.5 VA max 24 VDC ±10%, 125 mA max • Input Power Transient Protection: Metal Oxide Varistor • Sensor Input Transient Protection: Metal Oxide Varistor • Relay Contact Rating: 10A @ 250 VAC • Relay Contact Material: Silver Cadmium Oxide (AgCdO) • Ambient Operating Temperature: —20°C to +65°C (-4°F to +149°F) • Agency Approvals: UL 508, CAN/CSA(Pending) • Alarm Indicators: Super Bright Red LED • Power On Indicator:Green LED • Enclosure: Blue Lexan (141R) or Noryl (PX9406) • Faceplate Overlay: Silver Lexan with Black Text • Side Label: Silver Lexan with Black Text • Sensor Circuit Supply Voltage: Regulated 12 VDC ±10%, • Weight 11.75 oz (334 grams) • Temperature Alain]. Trip Point: Sensor Current<3 mA±5% 1 • Leak Alarm Trip Point: Sensor Current>22 mA±5% H3CR-H Omr on H3CR-H Back-Mounting Socket P3G-08 Terminal Arrangement/ 27 dia Internal Connections I (Bottom View) ( as - 1 (1"` r\s, I — I L 1 8 5 4.9-1 17 (177) (0.67) P3GA-11 27 dia. �".✓ ✓ 45 Ii. ID(1.77) F/%'� I 25.6 4 20II 10 45 4 "MI 6.2 (1.77) 16.3 (0.64) ■PROTECTIVE COVERS Finger-Safe Terminal Cover for P3G(A) Conforming to VDE0106/P100 Twelve,6.4 dia.holes Y92A-48G — — — + 4 i- I 011 11 34 0 *lip 0 1 47.7 0 frill�.� {' rn *UP x4.47 48x48 16.5 27.6 [ J 1 I---47.4--I Y92A-48B Protective Cover The hard plastic protective cover prevents accidental reset- ting.It also shields the front panel from dirt and water.The T cover is intended for use in areas where unusual service 50.5 •�r/ ` conditions do not exist.The Y92A-48B cover cannot be used (1.99) 1 with the Y92P Panel Covers. �� z----___ 50.5 .4. 16(0.63) (1.99) r overall depth 9 Weigateui, Electric Heaters A Pentair Company Installation Construction •Attractive and durable housing is anodized aluminum A CAUTION •Thermostat,standard on all units,is adjustable from 0°F to 100°F(-18°C to 38°C) •Fan draws cool air from the bottom of the These electric heaters are not designed for enclosure and passes this air across the use in dusty,dirty,corrosive,or hazardous thermostat and heating elements before locations. being released into enclosure cavity Portions of the heater can get hot.Adequate •Heated air is discharged through the top of protection must be taken to protect people the heater unit from potential burns,and to protect other yc components from this heat. •Four 10-32 x self-tapping screws are included with each heater This heater can only be installed in a totally •Ball bearing fan runs continuously for even enclosed metal enclosure. temperature distribution •Terminal strip with clamp connector that Hoffman electric heaters should be centered as accepts both solid and stranded wire low as possible on an interior enclosure panel. This permits the unit to heat the cool air Finish located at the bottom of the enclosure.For maximum efficiency and longevity,the heater Application Anodized aluminum. should be mounted in a vertical position with Designed to protect sensitive mechanical, the terminal block to the bottom and the air Industry Standards outlet openings at the top in a sealed electrical,and electronic equipment from the enclosure free from dust or debris.However, harmful effects of condensation,corrosion,and UL Component Recognized the unit will also effectively distribute heat if low temperatures.Thermostatically controlled CSA Listed turned 90 degrees with the terminal block out fan-driven heater units maintain a stable CE the bottom and the air outlet at the side. temperature within enclosures so critical Although enclosure panels are preferable, components can perform more reliably over heaters may be installed on any flat sheet metal a longer period of time. surface.Do not install heaters on wood panels. Heat sensitive components should not be placed near the heater discharge area since this air can be quite warm.The clearance range defines the space that must be kept free of these components for proper and safe operation of the heater. Standard Sizes Electric Heaters Catalog Weight Number Watts Voltage Hz Amps lb. (kg.) DAH1001A 100 115 50/60 0.9 4.00 (1.81) DAH1002A 100 230 50/60 0.6 4.00 (1.81) DAH2O01A 200 115 50/60 1.7 4.00 (1.81) DAH2002A 200 230 50/60 0.9 4.00 (1.81) DAH4001B 400 115 50/60 3.3 6.00 (2.72) DAH4002B 400 230 50/60 1.7 6.00 (2.72) DAH8001B 800 115 50/60 6.5 6.00 (2.72) DAH8002B 800 230 50/60 3.3 6.00 (2.72) 9.46 Data subject to change without notice a 763 422 2211 FAX 763 422 2600 ©2003 Hoffman Enclosures Inc. SRp Bulletin QVQ5 i Dimensions and Clearance Range for DAHI001A,-2A and DAH200IA,-2A 4.00 fD 102 mm r�'r .38 _ (,,_ 3.25 4.00 tD 10 mm 83 mm� ` { 102 mm �1 y 4.38 HE 1 111 mm 5.00 4.OD W..�.V�.rs.w 127 mm 102 mm 5.50 / } - 140 mm - L - -------- � '�1 - - -�� 0.25)+ ----� --� 1 6 TERMINAL WITH wtn4. .b m / TA 132-4 (4X) CLAMP CONNECTOR 5.00 TAP #10-32 OR 127 mm USE SELF-TAPPING SCREWS PROVIDED. ?4) 1.00 25 mm AO 1.00 3.25 1.00 _ 4.80 m fp 25 mm 83 mm 25 mm 122 mm n j rt. .81 16 n 21 mm CD ■ Dimensions and Clearance Range for p DAH400IB,-2B and DAH800IB,-2B 4.25 CCD 108 mm co .38 , 3.50 4.38 10 mm 89 mm ___L 111 mm .25 11.1 6 mm 6.38 7.00 162 mm 178 mm I 7.50 74I 6.00 190 mm 152 mm :::;),:)- l ` � 14 OR 0625 TERMINAL STRIP WITH 87541412 9 7.00 / 178 mm USE SELF-TAPPING SCREWS PROVIDED. i ® 1.00 A 25 mm //%/�� ///��% 5.18 liU-_ 132 mm 1.00 3.50 1.00 25 mm 89 mm 25 mm i .81 21 1---mm Data subject to change without notice a 763 4222211 FAX 763 422 2600 ©2003 Hoffman Enclosures Inc. 9.47 Surge Protective Devices D SQUARE a TVSS and Surge Arresters www.SquareD.com Class 6671 For the most up-to-date information SURGEBREAKER®PLUS � Transient Voltage Surge Suppressor > 2-1. Suitable for use in service entrance locations;meets O requirements of NEC'Article 280,UL Listed 1449,2nd Lil —NIP. Edition,and meets ANSI/IEEE C62.41-1991. • F • AC line protection U W w- • Four line telephone(Digital/Analog POTS)protection O a. • Two line coaxial protection m , .. • Suitable for indoor applications only 0 002175S6 • Flush or surface mounting x h ca • LED status indicator ", • Modular design r___- Single Phase Three Wire-120/240 Vac ' Description Catalog Price Number �� '. .._. _ SURGEBREAKER PLUS SDSB1175C $420. t �r SURGEBREAKER Secondary Surge Arrester A Suitable for use in service entrance locations;meets SDSB1175C HOM2175SB requirements of NEC Article 280. • cULus Listed secondary surge arresters; Q02175SB also CSA Certified stard ,i, • Meet ANSI/IEEE C62.11-1993 t. • Q02175SB for QO®load centers and combination ,q `" .-.- devices,NQOD panelboards _ • HOM2175SB for HOMELINE®load centers and SDSA1175 combination devices SDSA3650 • Plug-on design requires two pole spaces • LED indicates operational status NOM Description Catalog Pnce MORN = Black Number 00 SURGEBREAKER Black ilifir cULus Listed Secondary Surge Arrester 002175SB $106. Vac line-to-ground maximum. 1111 HOMELINE SURGEBREAKER cULus Listed Secondary Surge Arrester HOM2175SB 106. 150 Vac line-to-ground maximum. One SDSA1175 on = 120/240 Vac Circuit 304W 208Y/120 Vac ill 480Y/277 Vac 600Y/347 Vac Hard-Wired Secondary Surge Arrester Suitable for use in service entrance locations;meets requirements of NEC Article 280. Black • cULus Listed and CSA Certified secondary surge arresters �ir O . • Meet ANSI/IEEE C62.11-1993 Black.,Black 111111-Black a • Suitable for indoor and outdoor applications ' = White� • LED indicates operational status IN 304W ■ Two SDSA1175 on 240/120 Vac Description catalog Price 208Y/120 Vac Circuit Number SECONDARY SURGE ARRESTER For 103W systems. SDSA1175 A $61. 150 Vac phase-to-ground maximum. SECONDARY SURGE ARRESTER Black For s ph SDSA3650 165. 600 0 Vac Vac phase-tase-t o-ground maximum.■ �� A See page 1-11 for DOSAMK mounting kit for installation in 00 load centers. •Do not use on ungrounded systems.Systems must be solidly grounded. White WWI 3e3 B/ I Grounded B Phase) 240 Vac For additional information,reference Catalog#6671 CT9701 R2/02. Discount 2003 Schneider Electric 5-4 DEi B Schedule All Rights Reserved Zerust® Capsules add Zerust protection inside metal enclosures such as electrical or electronic housings ze gt �t,iT9 The ZERUST components present on the surface of the metal suppresses corrosion in three ways: -, r •Passivates the electron flow between the anodic and cathodic areas on the surface of the metal. -Forming a physical,hydrophobic layer preventing water and moisture directly contacting with the metal and forming an electrolyte. ' "' •Regulating the PH value of the electrolyte. MODEL NO RADIUS OF LIFE SPAN SIZE WEIGHT NO. UNITS PROTECTION PER CASE VC-1-1 1 ft 1 yr 2 gms 50 VC-2-1 2 ft 1 yr 12 gms 25 VC-2-2 2 ft 2 yr 24gms 10 VC-6-2 6ft 2 yr 392 gms 4