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SS9901-SP050119NIC VALVE &P EQUIPMENT CO. 4100 Spring Valley Road a Suite 209 •Dallas, TX. 75244 (972) 934 -1261 • Fax(972)934-1264 SUBMITTAL DATA Project Name: Deforest & Sandy Lake Wastewater Lift Station Improvements Location: Coppell, Texas Contractor: CAN -FER Construction Engineer: Turner Collie & Braden Inc. Date: January 5, 2005 Product Type: Gate Valves Specification Section: 15107 �purltZh /I /1 Size Description 1291 Manufacturer: Model: Class: Connection: Operator: 16" Manufacturer: Model: Class: Connection: Operator: 20" Manufacturer: Model: Class: Connection: Operator: 24" Manufacturer: Model: Class: Connection: Operator: M &H Valve Co. C -509 Resilient Wedge NRS ANSI 125 Mechanical Joint 2" Nut M &H Valve Co. C -509 Resilient Wedge NRS ANSI 125 Mechanical Joint 2" Nut M &H Valve Co. C -509 Resilient Wedge NRS ANSI 125 Mechanical Joint 2" Nut w/ Bevel Gear. 7 �i RC J f V iR M &H Valve Co. &6-*k C -509 Resilient Wedge NRS ANSI 125 Mechanical Joint 2" Nut w/ Bevel Gear} *�P -9ca ' Nt &4K 1 30" Manufacturer: Model: Class: Connection: Operator: M &H Valve Co. C -509 Resilient Wedge NRS ANSI 125 Flanged 2" Nut w/ Spur Gear OAoWA-,427-ff; FOk +BN6 &Mbui� 3Ekvu.E * Engineer & Contractor to verify end connections and gear orientations prior to release of the valves. �Brac`enlnc Inc. Engineers • Planners • Project Managers No exception taken U Make corrections noted Rejected U Revise and resubmit Submit specified Items 0 Q Checking is only' or general conformance with the design concept of the project and a laraE compliance with the information given in the ceniract documents. Any action shown is subject to the roquirenionts of the plans and specifications. Contractor is rE?rponsib!e for: dimensions which shall be confirmed and corralated at the job site; fabrication procc.;ses and techniques of construction- coordination of his work with that of all other trades; and the s ry p once of his work. DATE: _/--' %dG A. Approved e.s noted for Architectural Review 13. Revise & Resubmit C. Rejected A Y This review is for general confamiance with Pians and Specitrcatlons only. Any deviations front sarne nct clearly Wed nu the Preparer have not been roftw8d Review shall nut ccr,,wtitute a complete c` .wk or detalied drr eiwons or rotrnt or se�vc to relieve .he Preparer of ^cntrectual respo mobility fnr any error or dmat- n !rt -t rxmtrect regUir6�y rents. , CAN -FER CONST UC- *4 ,INlr R1r-57FRENrE NO.t21. _Vr`.3c) /1- . Local Representative for Service: Municipal Valve & Equipment Co. (MVE) Upon receipt of contractor's signed approval of this submittal, MVE, and or its affiliates, will order the equipment listed in this submittal as approved by the contractor. Contractor is responsible for any costs associated with any change made by the contractor after the equipment has been ordered by MVE, and or its affiliates. Contractor is hereby made aware that any delay in approving this submittal will delay the ordering of this equipment by MVE, and or its affiliates, and could cause delivery delays beyond the original estimated delivery dates. Any costs associated with contractor's delay in approving this submittal will not be born by MVE, and or its affiliates, in whole or in part. During the decade of the 1980's, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principle that is dominant in preference for use in distribution systems. M &H Valve Company was at the forefront in this industry -wide movement by introducing the Style 4067, our AWWA 0509 Resilient Seated Gate Valve. With the end user in mind, M &H introduced a redesign of the 4067 in 2001. The goal of the redesign was to eliminate the customer need for any anti - rotational bolts. M &H did this by designing a machined elliptical bolthole in place of an as -cast opening. This elliptical design allows valve installers to slide a standard sized bolt into the slot, therefore eliminating the need to have two different types of bolts on the installation. RECOMMENDED SPECIFICATIONS FOR C -509 CAST IRON RESILIENT WEDGE GATE VALVES M &H VALVE COMPANY Valves shall conform to the latest revision of AWWA Standard C -509 covering resilient seated gate valves for all water supply service. The valves shall have a cast iron body, bonnet, and o -ring plate. The wedge shall be totally encapsulated with rubber. The sealing rubber shall be permanently bonded to the wedge per ASTM D429. Valves shall be supplied with o -ring seals at all pressure retaining joints. No flat gaskets shall be allowed. Blind bolts shall not be allowed. The valves shall be either non - rising stem or rising stem; opening by turning left or right, and provided with 2" square operating nut or a handwheel with the word "Open" and an arrow to indicate the direction to open. Stems for NRS assemblies shall be cast bronze with integral collars in full compliance with AWWA. OS &Y (rising stems) shall be bronze. All stems shalt operate with bronze stem nuts independent of wedge and of stem (in NRS valves). Stainless steel stems or stem nuts are not allowed. NRS stems shall have two o -rings located above thrust collar and one o -ring below. Stem o -rings shall be replaceable with valve fully opened and subjected to full pressure. The NRS stems on 2 " -12" shall also have two low torque thrust bearings located above and below the stem collar to reduce friction during operation. Waterway shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. Tapping valves 4" and larger shall accept a full size tapping cutter. The body, bonnet, and o -ring plate shall be fusion -bond epoxy coated, both interior and exterior on body and bonnet. Epoxy coating shall be NSF 61 approved and applied in accordance with AWWA 0550. Each valve shall have manufacturers name, pressure rating, and year in which it was manu- factured cast in the body. Prior to shipment from the factory, each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA C-509 (and UL /FM where applicable). Valves shall have all component parts cast and assembled in the USA and shall be manufactured by the M &H Valve Company. DELRIN THRUST BEARINGS ABOVE AND BELOW THE THRUST COLLAR REDUCE FRICTION AND MINIMIZE OPERATING TORQUES LONG. TROUBLE FREE LIFE WITH HIGH STRENGTH, NONCORRO- SIVE BRONZE STEM AND STEM NUT. ELECTRO- PLATED NUTS AND BOLTS PROVIDE LONG -LIFE CORROSION PROTECTION. STAINLESS STEEL BOLTS AND NUTS ARE AVAILABLE WHEN REQUESTED. \ 100% COATED WEDGE WITH TWIN SEAL DESIGN ENSURES BUBBLE -TIGHT SEAL UP TO 250 PSI EVERY TIME. \ ELLIPTICAL BOLT HOLE DESIGN ELIMINATES THE NEED FOR ANTI - ROTATION BOLTS SMOOTH, UNOBSTRUCTED FULL SIZE WATERWAY IS FREE OF POCKETS, CAVI- TIES, AND DEPRESSIONS ALLOWING FOR MINIMAL FLOW LOSS AND LOWER PUMPING COSTS, ALL TAPPING VALVES ACCEPT FULL SIZE TAPPING CUTTER. THE OPERATING MECHANISM IS TRIPLE O -RING SEALED TO COMPLETELY SEAL AGAINST LEAKAGE PAST THE STEM. TWO O -RINGS ARE PROVIDED ABOVE THE THRUST COLLAR AND ONE BELOW. UPPER O -RINGS CAN BE REPLACED UNDER PRESSURE WITHOUT REMOVING THE STEM WHEN THE VALVE IS FULLY OPENED. ALL VALVES ARE RATED AT 250 PSI FOR AWWA SERVICE AND 200 PSI FOR ULFM SERVICE. ALL VALVES ARE HYDROSTATICALLY TESTED TO 500 PSI. O -RING SEALS AT STUFFING BOX AND BONNET TO BODY FLANGES TO ENSURE THE BEST POSSIBLE SEAL NO FLAT GASKETS. M &H CORROSION RESISTANT FUSION - BONDED EPDXY COATING, CONFORMING TO AWWA C -550 AND NSF61 APPROVED, PROTECTS BOTH INSIDE AND OUTSIDE OF VALVE. PADS ON THE BOTTOM OF ALL VALVES KEEP VALVE IN UPRIGHT POSITION FOR EASIER STORAGE AND PROTECTION FROM THE ELEMENTS. 10 YEAR LIMITED WARRANTY 1 r E - i I 4067 4067 -02 MECHANICAL JOINT ENDS FLANGED ENDS 2" - 12" 2" - 12" f ri��II I r I� E L p� 4067 -03 PUSH -ON ;OR PVC 2., 8" J I it, E I' 4067 -07 4067 -13 THREADED ENDS FLANGED X MJ 2" , 3" E JII E I I rte' Oa 4570-01 4067.222 MECHANICAL 7YTON ENDS CUTiINGIN JOINT PUSH -ON FOR (D.i. & C900) 4" - 12!' 4" • 3 2" kE I i T 4� � iCOSEM L U � �A� 4067` -23 4753 -01 4067.01 P 4068 -02 FLANGED & TYTON JOINT TAPPING- X ivlJ MECHANICAL JOINT FLANGED ENDS PUSH -ON FOR (D.I. & 0900) TAPPING VALVE POST INDICATOR VALVE (MV) OS &Y CONSTRUCTION 4" - 12" 4" - 12 2" - 12" 2 1 /21' - 12" � Lt E A DIVISION OF MCWANE, INC. Sales Office & Manufacturing Facility www.mh- valve.com P.O. Box 2088 Anniston, .Alabama 36202 Phone (256) 237 -3521 Fax 1- 888 - 549 -5309 G ",.. t :7 No C` Turns Futi 0pe, 2" 7 3 114 — 5114 10 7/8 — — 3 — — 7 11/4 — — 4314 2 1/2" 7 1/2 — — 711 3/8 — — 3 1/4 16 3/8 13 7/8 7 1/4 — — 5 1/2 3" 8 3 1/2 — 7 1/8 12 3/8 — 5 3/4 3 1/2 18 7/8 15 5/8 10 — — 10 4" 9 4 1/2 63/4 — 14 314 4 1/2 6 314 4 1/2 22 3/4 18 114 10 63/4 93/4 13 1/2 6" 10 112 5 7 718 — 19 5 114 7 3/4 5 30 1/8 23 3/4 12 7 5/8 11 3/16 19 1/2 8" 11 1/2 5 1/2 -81/2 /2 — 22 1 /2 5 5/8 8 1/2 5 1/2 373/4 29 114 14 8 1 /2 11 3/4 25 1/2 10" 13 7 10 — 26 11/2 7 10 — 4531/4 35 3/8 18 1 10 13 1/2 31 1/2 12" 14 6 314 11 114 — 30 - 8 1/2 10 7/8 — 53 1/8 40 5/8 18 '1 11 14314 37 314 � Lt E A DIVISION OF MCWANE, INC. Sales Office & Manufacturing Facility www.mh- valve.com P.O. Box 2088 Anniston, .Alabama 36202 Phone (256) 237 -3521 Fax 1- 888 - 549 -5309 G M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) During the decade of the 1980's, the waterworks industry was introduced to the Resilient Seated Gate Valve, a design principal that now dominates in preference for use in distribution systems. M &H Valve Company was at the forefront in this industry -wide movement by introducing the Style 4067, our version of the best European and domestic designs. The combination of evolving technology and changing market influences presents the unique opportunity once again for M &H to be at the forefront as a leader in modem valve design. The Style 4067 RS gate valve embodies all of the latest valve technology for simplicity, durability and superior performance; It is available in size range 2" thru 12" and meets AW WA standards C -509 and C -550 in all sizes. Additionally, 2" thru 12" are listed by Underwriters Laboratories and are approved by Factory Mutual Association. Designed to control... built to perform. ..here's the valve that sets the standard. The M &H valve was engineered on the belief that bottle -tight closure is the primary function of any valve. That's why the totally encapsulated wedge was designed to provide dual seating. A whistle -clean waterway provides maximum flow without the loss of head experienced in other valves. A durable fusion bonded epoxy coating both inside and out, providing unexcelled abrasion and corrosion protection is standard. Absolutely no compromise in materials or workmanship and it carries a 10 year limited warranty... it's the clear choice of those who demand the best. EASE OF OPERATION The M &H RSGV has only two moving internal parts —the gate and the stem. The gate is fully supported throughout travel by an integrally cast tongue and groove fit between it and the valve body. Lugs on the gate fully engage the coated guides cast into the valve body so the gate closes smoothly, without "chatter ", every time. This positive gate alignment, plus positioning and engagement of the stem nut, virtually eliminate stem binding, and provide balanced loads and low operating torques. The M &H RSGV is among the lowest in operating torques of all available competitive type valves POSITIVE SEALING A dual rubber seal is formed between the rubber encapsulated resilient wedge and the valve body to guarantee drop -tight shut -off every time. The combination of true compression and dynamic wedging of the gate is created without harmful sliding, shearing or other wear - inducing action. The massive vulcanized rubber seating edges on the gate self - absorb normal wear and tear, assuring a positive seal, even after years of service. The M &H RSGV will seal bubble -tight to 250 psi working pressure, with the flow in either direction and the valve in any position. FULL FLOW CAPACITY / DUAL SEATING The M &H RSGV features an unobstructed, thru- conduit flow path for full flow capacity. Closed, the RSGV provides bottle- tight, zero leakage in either direction at full rated differential pressure with dual body gate seating. July 2003 / C509 GATE VAVE PRODUCT ANALYSIS / FEATURES & BENEFITS / PERFORMANCE INFORMATION M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) FEATURES BENEFIT Bubble Tight Closure at 250 psi (AWWA) • No Leakage — No loss of water 2" — 12" at 250 psi (AWWA) Dual Rubber Seal • Assures drop -tight shut -off in either direction. Smooth, unobstructed waterway to maximize flow. • High flow characteristics • 100% smooth passage without turbulent flow • No sediment build up • Will not impede travel of line cleaning tools Only Three Internal Parts • Virtually maintenance free Only Two Moving Parts, the gate & the stem • Less friction, less torque, longer life. Integral Cast Tongue and Groove between wedge • Positive gate alignment every time and valve body. No Seat Rings • Nothing to be damaged by scoring Delrin* Anti- Friction Thrust Bearing • Operating torque to close and open held to absolute minimum Solid, Bronze Stem Nut and High Strength Bronze e No corrosion Stem • Trouble free service Stem Nut is Self Centering • Eliminates possible stress on stem and wedge Two O -Ring Seals Above Stem Thrust Collar and • Two O -Rings can be replaced with valve in One Below service High Strength Iron Wedge Fully Encapsulated • Trouble free service with minimum maintenance with rubber Permanently Bonded to Metal. • No leaks — no wear No Lubrication Required • Trouble free service American Cast and Assembled • American Jobs • American backed product for more than 100 years • American quality 10 year limited warranty against defective • Customer assurance that M &H believes in the materials or workmanship strong product they produce. Body / Bonnet Epoxy Coating Inside & Only • Unprecedented Protection Against Corrosion and abrasion * DuPont Trademark PERFORMANCE INFORMATION * 27- 6" valves sizes have been hydrostatically shell tested at five (5) times UL rated pressure (I 1000 psi). • 8 ",10 ", and 12" have been hydrostatically shell tested at four (4) times UL rated pressure (800 psi). • Valve is capable of bubble -right seal at pressures up to (400psi) for short periods of time. • Valve has been subjected to torques 150 percent of the designated minimum required torques. • Valve has been cycle tested 5,000 times without loss of bubble -tight seal. • For complete data on the tests Underwriters Laboratories performed, reference UL File EX 783 July 2003 / C509 GATE VAVE END CONNECTIONS (2 " -12 ") M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) Shown at right are the principal ends available on M &H Gate valves. Other type ends are available upon request. Mechanical Joint end valves are furnished for use with mechanical joint cast iron pipe. Mechanical joint bolts, glands and gaskets are finnished unless otherwise specified in order Mechanical joint for AWWA Cl 11. PVC Plastic end valves are fuuished for use with PVC water pipe. Gaskets are furnished with valves for installation on pipe. Push on ends for C900 plastic and ductile and cast iron pipe fiurnished with stab rubber gaskets to AWWA Cl 11. Flanged end valves are furnished with flanges made to ANSI B 16.1 dimensions. Flanged end valves are most commonly used for filtration plants, sewage disposal plants and pump stations. Flanged valves have the advantage of quick and easy removal for repairs or replacement without disrupting the pipe line. 125 pound flanges are per ANSI B16.1. Flanged by mechanical joint end valves frequently are used as auxiliary gate valves with flanged end fire hydrants, also to connect flanged pipe to mechanical joint pipe lines. Screwed end valves are fiunished for smaller pipelines for general service with iron pipe threads. NI e chanv_ ai joint End FV1-- End Fush- tin -ad i I I Flanged End July 2003 / C509 GATE VALVE M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) SPECIFICATIONS / AVAILABLE CONFIGURATIONS & STYLE NUMBERS (2 " -12 ") Size Range Water Working Bubble Tight Seat Hydrostatic Shell Mechanical Joint (except 2 ''/2 ") (NRS) 2 " -12" Pressure psi Test psi Test psi AWWA 2" — 12" 250 Water Works 250 Both Sides 500 Note: 4067A -02 is Tapped & Plugged in the "A" Position 2" — 4" = '/2 " Tap 400 One Side Flanged End X Mechanical Joint (NRS) 3 " -12" ULFM 4" — 12" 200 Fire Protection 250 Both Sides 500 4067 -03 4067 -03 -HW 400 One Side Threaded (NRS) 2 " -3" Size Available End Connections Range Style No. With 2" Nut Style No. With Hand wheel Style No. With Post Plate Mechanical Joint (except 2 ''/2 ") (NRS) 2 " -12" 4067 -01 4067 -01 -HW (3" -12 ") 4067 -OIP Flanged Ends (NRS) 2 " -12" 4067 -02 4067 -02 -HW (3 " -12 ") 4067 -02P Note: 4067A -02 is Tapped & Plugged in the "A" Position 2" — 4" = '/2 " Tap 6" — 12" = 3/4" Tap Flanged End X Mechanical Joint (NRS) 3 " -12" 4067 -13 4067 -13 -HW 4067 -13P Push -on (For PVC / SDR) (NRS) 2" -8" 4067 -03 4067 -03 -HW (3" -8 ") 4067 -03P Threaded (NRS) 2 " -3" 4067 -07 4067 -07 -HW (3" only) 4067 -07P Push -on (For D.I. / C900) (NRS) 4 " -12" 4067 -22 4067 -22 -HW 4067 -22P Push -on X Flange (For D.I. / C900)(NRS) 4 " -12" 4067 -23 4067 -23 -HW 4067 -23P Flanged Ends (OS &Y) 2 " -12" 4068 -02 N/A N/A Note: 4068A -02 is Tapped & Plugged in the "A" Position 2" — 4" = '/2 " Tap 6" — 12" = 3/4" Tap Tapping Valve (NRS) 4 " -12" 4751 -01 4751 -OIHW 4751 -OIP Note: Each size accommodates a full size diameter tapping cutter. M.J. Cutting -in valve (NRS) 4 " -12" 4576 -01 4576 -01 -HW 4576 -OIP VALVE ACCESSORIES Mechanical operational accessories are used for valves having special operational needs such as; 1. Location with limited access 2. Hazardous locations 3. Revision of operational position 4. High Torque Operation 5. Indication of Valve Position Accessory selection must be evaluated for its capability to transmit the required torque requirements to the valve. To assure long -term trouble free operation, its materials of construction should take into account factors relating to corrosion and maintenance. Accessories used on M &H valves can include the following: Electric Motor Operators Indicator Posts "T" Handles Floor Boxes Floor stands (Non- rising stem) Miter Box Gearing Stem Guides Hand wheels Extension Stems Chain Wheels Position Indicators Electronic Switches July 2003 / C509 GATE VALVE M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) SUGGESTED SPECIFICATIONS (2 " -12 ")(Styles 4067 NRS• 4068 OS &Y) General: Gate valves shall be of the resilient seated wedge type, fusion bonded epoxy coated to AWWA C550, cast iron body design. They shall comply with the American Water Works Association Gate Valve Standard C- 509 as latest revised. Approvals: Gate Valve to Meet or Exceed the Requirements of AWWA C509 Gate Valve to Meet or Exceed the Requirements of UL262 Gate Valve to Meet or Exceed FM — 1120 / 1130 Gate Valve to Meet or Exceed ULC — Underwriters' of Canada Gate Valve to Meet NSF 61 Gate Valve Wedge to Meet or Exceed ASTM D429 Testing: Each valve shall be hydrostatically tested to the requirements of both AWWA and UL /FM and be rated for 250 psi AWWA service. Valves shall be rated for zero leakage at 250psi water working pressure and have a 500psi hydrostatic test for structural soundness for 2" through 12 ". All testing shall be conducted in accordance with AWWA C -509 Pressure Ratings: Size Range Water Working Pressure psi Bubble -tight Test psi Hydrostatic Shell Test psi 2 " -12 "AWWA 250psi 250psi 500psi 4 " -12" ULFM 200psi 200psi 400psi Materials: All cast iron shall conform to ASTM -A -126 Class B. Castings shall be clean and sound without defects that will impair their service. No plugging or welding of such defects will be allowed. Stems shall be manganese bronze having a minimum tensile strength of 60,000 psi, a minimum yield of 20,000psi. Bolts shall be electro -zinc plated steel with hex heads and hex nuts in accordance with ASTM A -307, and A -563 respectively. Coating 5 -8 mill inside and out. Thickness Wedge / Gate: The wedge shall be of cast iron and completely encapsulated with a resilient elastomer material permanently bonded to the wedge and have a rubber tearing bond that meets ASTM D429. Markings: Markings in accordance with AWWA C -509 standard. Includes name of manufacturer, the year of manufacture, maximum working pressure and size of valve. In addition, country of origin to be clearly cast into body & cover castings. End Mechanical joint end valves to match ANSI STD. Drilling A -21.11 Connections: Flanged end valves to match 125 LBS. ANSI STD. Drilling B -16.1 Tapping valves through 12" shall mate all sleeves through 12" outlet regardless of manufacturer. Valves shall be furnished with tapping sleeve side to ANSI B16.1 flanged end with centering ring. Outlet side of valve shall be mechanical joint with (without) accessories to AWWA C -111. Push -on ends suitable for stab joints with ductile or cast iron and C900 / SDR plastic pipe. July 2003 / C509 GATE VALVE Laying Lengths Valves not listed in ANSI, AWWA, UL, or FM have dimensions per M &H design as noted in catalog. / Configurations Design: Resilient Seated valves shall conform to the latest revision of AWWA Standard C -509. 2"42" shall be UL listed and FM approved. All internal parts shall be accessible for repair or maintenance without removing the body from the line. NRS and OS &Y stems shall be of cast bronze. NRS stems shall have integral thrust collar with Delrin thrust bearing above and below the collar. NRS stems shall have two machined grooves above the thrust collar and one groove below for O -ring seals. The upper two O -rings shall be field removable with the valve under pressure. Valves shall be supplied with O -ring seals at all joints. No flat gaskets allowed. Blind bolts threaded into tapped holes in bonnet or body shall not be acceptable. The stem nut shall be of cast bronze and independent of the stem and wedge for NRS valves. Stem nuts for OS &Y valves shall be securely fastened to the stem. Tapping valve shall pass a full size cutter 4 " -12" Tapping valves through 12 "shall be furnished with tapping sleeve side to ANSI B 16.1 flanged end with centering ring. The waterway in the seat area shall be smooth, unobstructed, free of cavities and for valves 4" and larger at least 0.19" greater in diameter than the nominal valve size. Powder Coating: A high performance, one -part, heat - curable, thermosetting coating which provides superior corrosion resistance protection for metal parts. M &H Powder Coating material is a stable, non -toxic resin consisting of 100% solids. It is impervious to and imparts no taste to potable water. M &H Powder Coating is formulated from materials deemed acceptable in the Food and Drug Administration Document Title 21 of the Federal Regulations on food additives; Section 175.3000 entitled "Resinous and Polymeric Coatings ". M &H Powder Coating is applied using a heat application, fusion - bonding process which secures the coating material to the metal valve components. This process provides a visibly void -free coating 5 -8 mils thick with excellent adhesion qualities. The durable M &H Powder Coating has a hard finish and exhibits excellent corrosion resistance in most aqueous solutions. It will not sag or cold flow or become soft during long -term storage. In addition to excellent corrosion resistance to aqueous solutions, the coating has excellent stability and resistance to acidic soil conditions. M &H Powder Coating meets both the application and performance requirements of the American Water Works Association standard C -550 entitled "Protective Interior Coatings for Valves and Hydrants ". Warranty: Resilient seated gate valves shall be covered by a ten -year limited warranty against defective materials or workmanship. July 2003 / C509 GATE VALVE MATERIAL SPECIFICATIONS (2 " -12 ") M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) CAST IRON SPECIFICATION ASTM A126 CLASS B Physical Properties Minimum tensile strength 31,000 psi Minimum transverse strength 3,300 lbs. Minimum deflection (12" Centers) .12 in Chemical Analysis (percent) Phosphorus (maximum) .75 Sulfur (maximum) .15 STANDARD CAST BRONZE —ASTM B584 CDA844 (Stem Nut) – To AWWA GRADE A Physical Properties Minimum tensile strength 29,000psi Minimum yield strength 14,000psi Minimum elongation (in 2 inches) 18% Chemical Analyisi *Copper 78.0-82.0 Lead 6.0-8.0 Tin 2.3-3.5 Nickel (maximum) 1.0 Zinc 7.0— 10.0 * = CU + NI = 79% Min 1.0-3.5 CAST BRONZE – ASTM B584 CDA867 (NRS Stem) – To AWWA Grade C Physical Properties Minimum tensile strength 80,000 psi Minimum yield strength 32,000 psi Minimum elongation (in 2 inches) 15% Chemical Analysis Copper 55.0 — 60.0 Lead (maximum) .50— 1.5 Aluminum 1.0-3.0 Iron 1.0-3.0 Nickel (maximum) 1.0 Zinc 30.0-38.0 Manganese 1.0-3.5 Tin (maximum) 2 STYRENE BUTADINE RUBBER – ASTM D -5000 Hardness 78 ±5 100% Modulus (PSI) 800 ALTENATE CAST BRONZE – NDZ-S CA> No. 995 (NRS Stem) To AWWA GRADE E Physical Properties Minimum tensile strength 70,000 psi Minimum yield strength 40,000 psi Minimum elongation (in 2 inches) 12% Chemical Analysis Copper 82.8 Lead (maximum) .25 Aluminum (maximum) 2.0 Iron (maximum) 5.5 Nickel (maximum) 5.5 Zinc (maximum) 2.0 Silicon (maximum) 2.0 July 2003 / C509 GATE VALVE M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) FLOW COEFFICIENTS (2 " -1299) VALVE Cv K SIZE (FULL OPEN) (FULL OPEN) 2" 300 0.15 21/2" 500 0.130 3" 800 0.115 4" 1500 0.105 6" 3600 0.090 8" 6700 0.080 10" 10,500 0.080 12" 15,000 0.080 Q CV K =f L D Values given are calculated, based on hydraulic lab test on 6" R/W valve. NEW VALVE ORDERING INFORMATION Be sure to give correct style number along with an end connection description when ordering All valves furnished open left unless specified otherwise. If product application requires materials other than standard, give specification of component parts material to be used. All mechanical joint valves are furnished with accessories unless specified otherwise. A 2 -inch square - operating nut on underground valves is standard unless specified otherwise. Handwheel on OS &Y and flanged end valves are standard unless specified otherwise. ORDERING PARTS FOR VALVES When ordering parts indicate the following: Part number and descriptions Size of valve Direction to open Year of manufacture End configuration NRS or OS &Y Pressure Rating July 2003 / C509 GATE VALVE LIMITED WARRANTY (2 " -12 ") M &H AWWA C509 RESILIENT WEDGE GATE VALVES (1993) M &H VALVE CO. RESILIENT SEAT GATE VALVE TEN YEAR LIMITED WARRANTY M &H Valve Company warrants that its R/S valves will be free from defects in material and workmanship under normal and customary use and maintenance for a period of ten (10) years from the date of purchase, provided the valve is installed and maintained according to M &H instruction, and applicable codes. The foregoing warranty does not cover failure of any part or parts from external forces, including but not limited to earthquake, vandalism, vehicular or other impact, and application of excessive torque to the operating mechanism or frost heave. Should any M &H Valve Company part or parts fail to conform to the foregoing warranty, Clow shall, upon prompt written notice thereof, repair or replace, F.O.B. point of manufacture, such defective part or parts. Purchaser shall, if requested, return the part or parts to M &H, transportation prepaid. Purchaser shall bear all responsibility and expense incurred for removal, reinstallation and shipping in connection with any part supplied under the foregoing warranty. THE FOREGOING WARRANTY IS IN LIEU OF AN EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN, WHETHER EXPRESS OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OF MERCHANT ABILITY OR FITNESS. IN NO EVENT SHALL M &H VALVE COMPANY BE RESPONSIBLE OR LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL LOSSES. DAMAGES OR EXPENSES. July 2003 / C509 GATE VALVE ITEM R -1 R -2 R -3 R -4 R -5 R -6 DESCRIPTION HOLD DOWN HEX BOLT HOLD DOWN BOLT WASHER OPERATING NUT OR HAND WHEEL BOLTS —k NUTS STUFFING BOX STUFFING BOX 2 -8 SEAL PLATE 10 -12 0 -RING STEM QTY =3 MATERIAL ZINC PLATED ZINC PLATED CAST IRON ZINC PLATED CAST IRON STEEL STEEL STEEL ASTM ASTM ASTM ASTM ASTM ASTM SP EC. A307 A307 A126 A307 A126 GRADE B GRADE B CLASS B GRADE B CLASS B DUCTILE IRON NBR ASTM A536 70 -50 -05 --- - - - - -- R-7 0 -RING STUFFING BOX NBR --- - - - - -- R-8 THRUST WASHER DELRIN --- - - - - -- R-9 R -10 R -11 R -12 R -13 STEM AWWA GRADE C HEX HEAD BOLTS & NUTS COVER BONNET STEM NUT AWWA GRADE A WEDGE DISC GATE BRONZE ZINC PLATED STEEL CAST IRON BONZE CAST IRON & SBR COATED ASTM ASTM ASTM ASTM ASTM 8584 A307 A126 A584 A126 CDA 867 GRADE B CLASS B CDA 844 CLASS B -14 0 -RING COVER NBR _________ R -15 R -16 rR BODY - ALL TYPES POST PLATE CAST IRON CAST IRON JASTM ASTM A126 A126 CLASS CLASS B B — 7. PIPE PLUG (ORTIONAL) GALVAN17ED IRON, I --------- M &H VALVE COMPANY DWN: TRIJ 2" THRU 12" 0 A DIVISION OF Mcftne. Inc. DATE: 6/2/03 RESILIENT SEAT GATE P.O. BOX 2088 DWG. No. VALVE ASSEMBLY /MATERIAL LIST ANNISTON,ALABAMA 36202 4067 0509 —NRS —STYLE 4067 TH 8 DRMMM AND ALL NFORMiTION 13 OUR PROPERTY AM 9/MLL NOT BE USED, CONEA OR RFPROpUCED M@IOUr W nER CONSENT MMCN AND NVDMON MGM RE9ERVE0. 5) ITEM N0. NO. QTY. DESCRIP11ON MATERIAL R -1 1 HOLD DOWN HEX BOLT ZINC PLATED STEEL R -2 1 HOLD DOWN BOLT WASHER ZINC PLATED STEEL R -3 1 SO. OPERATING NUT OR HANDWHEEL NOT SHOWN CAST IRON R -4 2 BOLTS do NUTS(MFFING BOX) ZINC PLATED R -5 1 1 STUFFING BOX CAST IRON R -5 3 O —RING STEM 1 BELOW COLLAR /2 ABOVE NBR R -7 1 O —RING STUFFING BOX NBR R -8 1 2 THRUST- WASHER (SIZES 2 " -2.5') THRUST WASHER SIZES 3 -12" DELRIN R -9 1 STEM AWWA GRADE C BRONZE R -10 4 8 COVER BOL75&NUTS (SIZES 2" THRU 6' COVER BOLTS&NUTS (SIZES 8' THRU 12 °) ZINC PLATED ZINC PLATED R -11 1 COVER BONNET CAST IRON R -12 1 STEM NUT (AWWA GRADE A) BRONZE R -13 1 WEDGE DISK CAST IRON do SBR COATED R -14 1 0 —RING (COVER) NBR R -15 1 BODY CAST IRON R -12 R -13 R -14 0 4 -5 -7 IE -6 R -10 R -11 2 -10 M VALVE COMPANY owN: TRIJ RESILIENT SEAT GATE VALVE A DIVISION OF McWane. Inc. DATE: 6/2/03 P.O. BOX 2088 DWG. No. ASSEMBLY EXPLOSION / MATERIAL LIST ANNISTON,ALABAMA 36202 4057EV C509 -NRS -STYLE 4067 THE DFPIMM MO ALL NFOR*TION IS OUR PROPERTY AM SWL NOT BE USIOL, COPIED. OR RIFRODUCED \BIHOUT WIR91 1 OONSEWL DESIM AND NMMW RIWTS RE3MWE4 LISTED 4067 -01 4067 -01HW U L M NSF AW.W.A Standard C509 4067 -01 P ® BBBH F APPROVED WITH 2" SQUARE NUT WITH HANDWHEEL WITH POST PLATE (3 " -12 ") NAL PLATE 2 ") ANSI STD. DRILLING A-21.11 ELLIPTICAL BOLT HOLE DESIGN ALLEVIATES THE NEED FOR ANTI — ROTATIONAL BOLTS "SSE A B C D E F G H WEIGHT 2' NUT 2 B 1/4 4 1/8 2 1/2 4 1/2 10 7/B 2 5/8 7 1/4 2 38 2 1/2 — 3 B 1/2 4 1/4 2 1/2 7 3/4 12 310 4 5/8 10 3 63 4 9 1/2 4 3/4 2 1/2 9 1/8 14 3/4 4 3/4 10 4 1/4 85 B 10 5 2 1/2 11 1/6 19 6 3/4 12 B 1/4 128 6 10 1/2 5 1/4 2 1/2 13 3/4 22 1/2 8 3/4 14 8 1/4 200 10 12 6 2 1/2 15 3/4 26 1/2 B 3/4 18 j 10 1/4 309 12 13 6 1/2 Z 5/8 16 30 B 3/4 18 12 1/4 471 - nnlTVT►nLCL- -f%LAJ if kz - Z 1/4 ), DATES lJ -4 ), /Ctl), lvjKts-), 16jj(10" & 12 ") *INDICATOR POST PLATE ADD 16f (3' -12') ONLY *PALLET QUANTITIES 2" NUT: 46(2 1/2'). 30(3 "), 40(4). 21(6 "). B(B) ", 6(10', 4(12') "PALLET QUANTITIES HANDWHEEL: 36(2" & 2 1/2'), 30(3 "), 40(4'), 21(6'), 8(8"), 6(10'j, 4(12') *TURNS TO OPEN: 7 3/+(Z). 8(2 1/2'), 10(3 "), 13 1/2(4', 19 1/2(6 "), 25 1/2(8-), 31 1/2(10'), 37 3/4(12 ") THE ONTINO AND ALL NRMWON 12 OUR PROPERLY AND SHALL NDr BE USED. COPRA OR NFROOUDED WNDUr MffgN CONTENT. OESCN AND WENIION ROM RESERVED. M &H VALVE COMPANY A DIVISION OF McWane. Inc. P.O. BOX 2088 "" N I . TRIJ 2'R THRU 12" RESILIENT SEAT GATE VALVE 0509 -STYLE 4067 -01 DATE: 6/2/03 DWG. NO. ANNISTON,ALABAMA 36202 SD-11 MJ X MJ THE ONTINO AND ALL NRMWON 12 OUR PROPERLY AND SHALL NDr BE USED. COPRA OR NFROOUDED WNDUr MffgN CONTENT. OESCN AND WENIION ROM RESERVED. RESILIENT WEDGE VALV! M &H AWWA LARGE RESILIENT WEDGE GATE VALVES SPECIFICATIONS / AVAIL,ABLE CONFIGURATIONS & STYLE NUMBERS (14 " -24 ") Size Range Water Working Pressure psi Bubble Tight Seat Test psi Hydrostatic Shell Test psi AWWA 14" — 24" 200 200 400 SIZE RANGE / STYLE NUMBER / STANDARD - -Non Geared SIZE RANGE WITH SPUR GEAR OPERATOR Mechanic al Joint (With Spur Gears) 14 " -24" Flanged Ends (With Spur Gears) 14 " -24" Mechanical Joint X Flange (With Spur Gears) 14 " -24" Tapping Valve (With Spur Gears) 14 " -24" SIZE RANGE WITH BEVEL GEAR OPERATOR Mechanical Joint X Flange (With Bevel Gears) 14 " -24" Flanged Ends (With Bevel Gears) 14 " -24" Tapping Valve (With Bevel Gears) 14 " -24" Mechanical Joint (With Bevel Gears) 14 " -24" Push On (For Ductile Iron / C900) 16" NOTES: 14" size and larger are not UL Listed / FM Approved 18 ", 20 ", 24" valves require either spur gears or bevel gears. BY -Pass valve not required on 14" — 24" RW Valves VALVE ACCESSORIES Mechanical operational accessories are used for valves having special operational needs such as; 1. Location with limited access 2. Hazardous locations 3. Revision of operational position 4. High Torque Operation 5. Indication of Valve Position Accessory selection must be evaluated for its capability to transmit the required torque requirements to the valve. To assure long -term trouble free operation, its materials of construction should take into account factors relating to corrosion and maintenance. Accessories used on M &H valves can include the following: Electric Motor Operators Stem Guides Indicator Posts Hand wheels "T" Handles Extension Stems Floor Boxes Chain Wheels Floor stands (Non -rising stem) Position Indicators Miter Box Gearing Electronic Switches JULY 2003 / LARGE RW GATES Style No. Style No. Style No. Size With With With Range 2" Nut Hand wheel Post Plate Mechanical Joint 14 " -16" 4067 -01 4067 -01HW 4067 -01P Flanged Ends 14 " -16" 4067 -02 4067 -02HW 4067 -02P Mechanical Joint X Flange 14" -16" 4067 -13 4067 -13HW 4067 -13P Tapping Valve 14 " -16" 4751 -01 4751 -01HW 4751 -01P Push On (For Ductile Iron / C900) 16" 4067 -22 4067 -22HW 4067 -22P OS &Y 14 " -16" - - - - -- 4068 - - - - -- SIZE RANGE WITH SPUR GEAR OPERATOR Mechanic al Joint (With Spur Gears) 14 " -24" Flanged Ends (With Spur Gears) 14 " -24" Mechanical Joint X Flange (With Spur Gears) 14 " -24" Tapping Valve (With Spur Gears) 14 " -24" SIZE RANGE WITH BEVEL GEAR OPERATOR Mechanical Joint X Flange (With Bevel Gears) 14 " -24" Flanged Ends (With Bevel Gears) 14 " -24" Tapping Valve (With Bevel Gears) 14 " -24" Mechanical Joint (With Bevel Gears) 14 " -24" Push On (For Ductile Iron / C900) 16" NOTES: 14" size and larger are not UL Listed / FM Approved 18 ", 20 ", 24" valves require either spur gears or bevel gears. BY -Pass valve not required on 14" — 24" RW Valves VALVE ACCESSORIES Mechanical operational accessories are used for valves having special operational needs such as; 1. Location with limited access 2. Hazardous locations 3. Revision of operational position 4. High Torque Operation 5. Indication of Valve Position Accessory selection must be evaluated for its capability to transmit the required torque requirements to the valve. To assure long -term trouble free operation, its materials of construction should take into account factors relating to corrosion and maintenance. Accessories used on M &H valves can include the following: Electric Motor Operators Stem Guides Indicator Posts Hand wheels "T" Handles Extension Stems Floor Boxes Chain Wheels Floor stands (Non -rising stem) Position Indicators Miter Box Gearing Electronic Switches JULY 2003 / LARGE RW GATES ITEM DESCRIPTION MATERIAL ASTIVI SPEC. 1 HOLD DOWN HEX HEAD BOLT ZINC PLATED STEEL ASTM A307 GRADE 8 2 HOLD DOWN BOLT WASHER ZINC PLATED STEEL ASTM A307 GRADE 8 3 OPERATING NUT OR HAND WHEEL GRAY IRON ASTM A126 Cl B 4 BOLTS NUTS STUFFING BOX ZINC PLATED STEEL ASTM A307 GRADE B 5 STUFFING BOX SEAL PLATE DUCTILE IRON ASTM A536 70 -50 -05 6 STEM 0 -RING BUNA N --- - - - - -- 7 0 -RING STUFFING BOX BONA N --- - - - - -- 8 COVER BONNET BUSHING BRONZE ASTM 8584 CDA 844 9 STEM BRONZE ASTM 8584 CDA 867 10 HEX HEAD BOLTS & NUTS ZINC PLATED STEEL ASTM A307 GRADE B 11 COVER 4 BONNET DUCTILE IRON ASTM A536 70 -50 -05 12 COVER BONNET 0 -RING BUNA N --- - - - - -- 13 STEM NUT BRONZE ASTM A584 CDA 844 14 WEDGE DISC GATE CAST IRON & SBR COATED ASTM A126 CL B 15 BODY - ALL TYPES DUCTILE IRON IASTM A536 70 -50 -05 16 POST PLATE 16 ONLY DUCTILE IRON ASTM A536 70 -50 -05 C M & H VALVE COMPANY DWN: TRIJ 14" & 16" O A DIVISION OF McWone. Inc. DATE: 6/2/03 NRS RESILIENT SEAT GATE VALVE P.O. BOX 2088 DWG. No. VALVE ASSEMBLY / MATERIAL LIST ANNISTON,ALABAMA 36202 LR -A1 THS DRI MINS AND ALL NF13"TIONS OUR FR13PERTY AND 94ALL NCR E LMA EMIED, OR REPRDDUMD wDNart VATr:N CONSEW. DESM AND INVENTION RKN15 RCSMMM_ Complies with AWWA C515 4067 -01 WITH 2" SQUARE NUT 4067 -01 HW WITH HANDWHEEL 4067 -01 P WITH POST PLATE (16" ONLY) OPTIONAL HANDWHEEL OPTIONAL POST F- NUMBER & SIZE OF BOLTS A -21.11 VALVE SIZE A B C D E F G H WEIGHT 14 17 8.5 3.5 20.25 37.75 10 3/4 26.00 14.25 625 16 17 8.5 3.5 22.5 37.75 112 3/4 26.00 16.25 701 IUKIVJ IU OF LN: 14- & 16-- =50 OPTIONAL 24` DIAMETER HANDWHEEL M & H VALVE COMPANY DWN: TRIJ O A DIVISION OF Mcwane_ Inc. DATE: 6/2/03 P.O. BOX 2088 DWG. N0. ANNISTON,ALABAMA 36202 LR —A2 14" & 16" NRS RESILIENT SEAT GATE VALVE MJ x MJ THIS DMMNO AND ALL NFORMMTON IS OUR PROPERTY AND SWLLL NOT BE USED, COPIED, OR REPRODUCED WTKOUf SMITTEN CONSENT, DESON AND INVENTION TWITS RESERVE0. ITEM NO. DESCRIPTION MATERIAL MATERIAL SPECIFICATION 1 Body Ductile Iron ASTN A536 65 -45 -12 2 Cover Ductile Iron ASTM A536 65 -45 -12 3 Wed a Ductile Iron Rubber ASTM A536 65 -45 -12 SBR 4 Wed a Ca (18'-24' onl Delrin Delrin 5 Orina Rubber NBR 6 Stem Bronze ASTM 8584 C86700 7 Stem Nut Bronze ASTM 8584 C86700 9 Oring Rubber NBR 10 Hex Head Bolt Zinc Chromate Plated Steel ASTM A307 Or B 11 Hex Nut Zinc Chromate Plated Steel ASTM A307 Or B 12 Extension Ductlle Iron ASTM A536 65 -45 -12 13 Oring Rubber NBR 14 Hex Head Bolt Zinc Chromate Plated Steel ASTM A307 Or B 15 Actuator -3:1 18 -24 2:1 14 -16 16 Adaptor Plate Ductile Iron ASTM A536 65 -45 -12 17 Actuator Gasket Rubber NBR 18 Socket Head Bolt Alloy Steel Alloy Steel 19 Orting Rubber NBR 20 Hex Bolt Zinc Chromate Plated Steel ASTM A307 Gr B 21 Hex Nut Zinc Chromate Plated Steel ASTM A307 Gr B 22 Key Steel ---- - - - - -- 23 Op Nut Ductile Iron ASTM A536 65 -45 -12 24 Pie Plua Steel Steel 25 Drive Sleeve Steel AISI 1023 26 IThrust Bearing Delrin ---- - - - - -- 27 IThrust Bearing 18" -24" only) Delrin ---- - - - - -- M &H VALVE COMPANY DWN: TRIJ 14" THRU 24" A DIVISION OF McWane, Inc. DATE: 6/2/03 NRS— RESILIENT SEAT GATE VALVE P.O. BOX 2088 DWG. No. ANNISTON,ALABAMA 36202 LR —C1A MATERIAL LIST 7N0 OMIMNC AND ALL NFORA4TON 12 OUR PROPERTY AND NRMLL NOT 8E LIN D, COPIMX OR RPROOUCRD WIHDUr NR MN DOMENT. McN AND NVFNUON gOH19 REISMIL Complies with AWWA C515 VALVE SIZE A 8 C D E F G H J WEIGHT 14 9 1/8 26 11/16 48 5/8 59 20 1/4 8 1/2 17 10 -3/4 46 5/8 900 16 9 1/5 26 11/15 47 5/8 59 22 1/2 8 1/2 17 12 -3/4 45 5/8 1200 18 10 1/8 32 1/4 55 3/4 68 1/4 24 3/4 9 5/32 18 3/4 12 -3/4 53 3/4 2000 20 10 1/8 32 1/4 54 3/4 68 1/4 27 9 5/32 18 14 -3/4 52 3/4 2130 24 10 1/8 36 1/2 59 7/8 75 1/8 31 1/2 9 1/2 19 16 -3/4 57 3/8 3030 1 WMIQ 1W Uruv: i-+ ac iO =IUU IO & YU ='I 8'J- / 24--=22b OPTIONAL 24' DIAMETER HANDWHEEL E) M8,11 VALVE COMPANY DWN: TRIJ 14" THRU 24" A DIVISION OF McWane. Inc. DATE: 6/2/03 NRS— RESILIENT SEAT GATE VALVE P.O. BOX 2088 DWG. NO. (WITH BEVEL GEAR OPERATOR) ANNISTON,ALABAMA 36202 LR —D2 MJ X MJ THE 13 M MNC MO ALL NPORAMTEIN 19 CUR PROPERTY AND 9 %LL NDT BE U9ID, CORE X DR RPRDOUCED WNOUf WRIEN CONSENT. DESCN AND NVEWnDN RCHT9 RESERVED. 301E & 36" RESIUEW WEDGE GATE VALVE c xj d F i ~\ Rf d 1 5 � f In America today, systems are.increasing their demand for larger -sfzed water lines With these growing demands M & H has triads the commitment to meet, and surpass, previous large resilient seated_ gate valve requirements with a new concept. Since water,valves.were.created, the issue of sediment buildup in valves has always been a costly proposition. Systerns�wiith sediment -laden vaives1h years past faced time consuming, and costly, valve removal or repair. .Advanced "farrae double disc technology of decades past would use various methods in an attempt to clear the fine of debris.prior to closing. M & H's 30" & 36" gate valves have taken the best of this century old double disc design experience and integrated it with the best of the latest resilient seated gate valve design and technology; to now provide you with valves featuring CleanTradc' technology, Engineering developed GfeanTrack, which uses a unique roller- scraper system that automatically cleans.the track in the valve body when the valve is closing. Less ' sediment buildup makes for improved performance which means reduced maintenance and lower potential replacement costs to you. FEATURES AND BENEFITS 1 Derh.­, thrust '­aarricis aiDove aro, be o%,, -he mr,;sl col.a, reavice 17;-ticc, and ,­)Inw-nize ve. �or, ues. 2 S,, ain 1 e s s steed nuts a [x_')i*s, ,iov:d I ­,;'g-I;ffL7, corrosion rotectior, 3 Lord, t roj b I e- f r e e e t, i g I-, sire'" fit, no-n-corrosive oror­i"a 4 1001,'o ,owed vvedge ei-.sLi-es, olubble-tight -zeal evei'y time jp ,(3 250 'PSi. 5 Al' valves a-,'ueut Jl-size lar 6 i",Vu' G-':!t.`1Q Seals arC, rep k'-ce�::)ie_ wlih the valve d' Jib cc To 7 (f [)ox F,1'j =riet 'c at-, g e e i ire e ea I lo tiFl '9 enoxy PFCI and NSF6', pr,,­Te­s ii -sirl,, >n,a o; 9 5'corze sc,. ,-)er ?ff"�xed to resilient, v\!e(-j.ge ✓v;ng J C7 t 0 tij dTe -.e,-TO?'mance. 10 Ruder s n-�,eur-teu iiJ sr ")e., urotec', w-ve body rom C1,3mage, 11 E;rorze sedm-'ei-," fron- _s-,:a,n!ess, steel 72 Stainless -.-,,lee! tr1_'("".. „B., i U. - ANSI 816.1 Class 123 Drilling for "F” # & "G" Size Bolts Valve Size "A" "B" "C" "D" "E" " F" "G" NO.TURNS 30" 77 -3/4 54 -3/4 38 -3/4 26-1/2 80 -1/2 28 1 -1/4 587 36" 83 -7/16 58 -7/8 46 30 -3/4 90 -3/16 32 1 -112 705 RECOMMENDED SPECIFICATIONS FOR M &H STYLE 4067 30" & 36" C -515 RESILIENT SEAT GATE VALVES Valves shall confirm to the latest revision of AWWA Standard C- 515 -99 covering Resilient Seated Gate Valves for Water Supply Service. Valves shall be resilient wedge type rated for 250 psig maximum cold water working pressure, 500 psig static test pressure. Valve body and bonnet shall be ASTM A536 ductile iron, with wedge made of same material. DI or Ductile Iron shall be cast on the valve body. Valve wedge shall be fully encapsulated rubber meeting ASTM tests for rubber metal bond ASTM D429, and shall seal 100% leak tite. The wedge shall be symmetrical seat equally well with flow in either direction. Seating rubber shall be either SBR or EPDM elastomer as specified. Valves shall have extended wedge cap bearing made of urethanes which snap over each rubber encapsulated guide on wedge. Theses guides provide a bearing interface between wedge guides and valve body interior guide channel resulting in lower torque requirements to operate valve. Valves shall be supplied with o -rings at all joints, no flat gaskets shall be allowed. Valves shall be non-rising stem, opening by turning left or right, and be provided with 2 -inch ductile iron operator nut or hand -wheel with the word "Open" and a arrow cast in the metal to indicate direction of opening. Operators shall have 4 (four) flats at stem connection to assure even distribution of torque at stem. Valve stem and wedge nut shall be cast bronze meeting AWWA B584 alloy 836 brass specifications. All stems shall operate with stem nuts independent of stem. Stainless steel stems or stem nuts are not allowed. Valve stem shall have 2 (two) o -rings located above thrust collar and 2 (two) o -rings located below. All stem o -rings shall be fully replaceable with the valve fully opened and subjected to full pressure. 0-rings set in a cartridge shall not be allowed. Valve stems shall have 1 (one) low torque Nylatron thrust bearings located above and 1 (one) located below stem collar to reduce friction and assure trouble free operation. Valve waterways shall be smooth, unobstructed and free of all pockets, cavities and depressions in the seat area. All internal and external surfaces shall be coated with fusion bonded epoxy coating applied in accordance with AWWA C550 and be NSF 61 approved. Epoxy shall be electro statically applied prior to assembly of valve. Nuts and bolts for connecting bonnet and body shall be ANSI 304 stainless steel or meet ASTM A307 requirements. Bolts may be regular square or hexagonal heads confirming to ANSI B18.2.1. Metric size socket head cap screws are not allowed. Valves shall have manufactures name, pressure rating, and year manufactured cast on body. Each valve shall be tested by hydrostatic pressure equal to the requirements of AWWA. Valves shall have all components cast and assembled in the USA and shall be M &H Valve Company 30 &36 -inch Model 4067. L EL iB p !J2 o ard �;)Pcl,�, IT I t - I f ' I Y Aor j r j 1 jr( ;j jr), 'Ilk'(1 to ISO, fjffi—, U! fl,' ji u If va WFUS WX LX 5 1600 NM 3WOMS T b"WROUT inow Ndw no to 3342 Pq. MOMS, t),fll he':iripg" UK Standard USA Standard 7 Z : D G, AST Y Al 104'1 fj' AISI �A� i�lft t i t s 1110 AF? %,7" Item Qty Descrl tlon Material 1 1 Body - Mechanical Joint ASTM A536 Ductile Iron Body - Flange ASTM A536 Ductile iron Body - MJ x Flange ASTM A536 Ductile iron Body - Fastlte ASTM A536 Ductile iron 2 22 Bolt - 7/8 -9NC hex hd x 5 -1/2 lg AISI 304 Stalnless Steel 3 22 Nut - 7/8 -9NC hex AISI 304 Stainless Steel 4 1 Wedge Casting ASTM A536 Ductlle Iron 5 1 Molded Wedge EPDM 6 1 Stem Nut ASTM B584 alloy 836 Brass 7 1 Extension - actuator ASTM A536 Ductlle Iron 8 8 Bolt - 3 /4 -IONC x 3' lg hex hd AISI 304 Stainless Steel 9 8 3 /4 -IONC hex nut AISI 304 Stalnless Steel 10 1 Key - 5/8 square x 4 lg 5/8 sq steel ke stock 11 1 Actuator - spur gear 12 1 0-ring #369 Duna N rubber 13 8 Bolt - 3/4 -10NC x 2 -1/2 lg hex hd AISI 304 Stainless Steel 14 1 Bushing - stem guide ASTM B584 atLoy 836 Brass 15 1 0-ring #371 Duna N rubber 16 2 Thrust Bearing Nylatron 17 1 0-ring #352 Bunn N rubber 18 1 Cover Bushing ASTM B584 alloy 636 Brass 19 4 0-ring #236 Duna N rubber 20 1 Cover ASTM A536 Ductile iron 21 1 0-ring - cover outer Duna N rubber 22 1 Stem ASTM B584 alloy 867 Brass 23 2 Pipe Plug - 3/4 NPT w/ square hd AISI 304 Stainless Steel 24 1 Actuator Drive Bushing Bronze 25 1 0-ring #348 Buna -N rubber 26 1 Wedge Protector Urethane 27 1 Scraper ASTM B148 C954 Al Bronze 28 1 Track AISI 316 Stainless Steel 29 2 Roller ASTM B148 C954 Al Bronze 30 2 Pin - roller AISI 316 Stainless Steel 31 1 ❑ -ring - cover Inner Bunn N rubber M &H VALVE COMPANY DWN: TRIJ 30" & 36" A DIVISION OF McWone. Inc. DATE: 6/2/03 RESILIENT SEAT GAVE VALVE P.O. BOX 2088 DWG. NO. NRS - 4067 ANNISTON,ALABAMA 36202 LRW59 SPUR GEAR -- MATERIAL LIST THE DPWMNO IND ALL NPOPAMTGN 12 OUR PROPERLY AND 9K%LL NOT BE USED, COPIED, OR FOPROOLCED W OUr NRInEN DON9ENT. OBCN AND NVEN71ON RIGHTS RESERVED_ M &H VALVE COMPANY DWN: TRIJ 30" & 36" A DIVISION OF Mcwane. Inc. DATE: 6/2/03 RESILIENT SEAT GATE VALVE P.O. BOX 2088 DWG. No, NRS — 4067 ANNISTON,ALABAMA 36202 LRW57 SPUR GEAR -- ASSEMBLY I THO DRMtlNC MID ALL NFOMWION 12 OUR PROPERTY AND 8N1LL NOT 8E U88D, COPIED. OR REPRODUCED MRNOUr WIR TEN CONSEM. OnICN AND KvWnDN RIGHTS RE88iVE0. 6 7 20 23 3 2 26 29 30 27 5 28 1 M &H VALVE COMPANY DWN: TRIJ 30" & 36" O A DIVISION OF McWone. Inc. DATE: 6/2/03 RESILIENT SEAT GATE VALVE P.O. BOX 2088 DWG. No. NRS - STYLE 4067 ANNISTON, ALABAMA 36202 LRW58 SPUR GEAR -- ASSEMBLY it TNEI ORtAINC ANO -1 NFORAMTCN IS - PPON]TIY - - NOT BE U9FD, CONED, 00 IMPAMUCED \11MOUT VMffWN CON9OR_ 00CN AND WDMON NCNI! NE MMI). for T' # & 'G' Size Bolts Valve Size 'A' 'B' 'C' 'D' 'E' 'F' 'G' 30' 38 -3/4 2,12 26 -1/2 80 -1/2 54 -3/4 28 1 -1/4 36' 46 2.38 30 -3/4 90 -3/16 58 -7/8 32 1 -1/2 M VALVE COMPANY DWN: TRIJ 30" & 36" A DNISION OF McWcne. Inc. DATE: 6/2/03 RESILIENT SEAT GATE VALVE P.O. BOX 2088 DWG. No. NRS — STYLE 4067 ANNISTON,ALABAMA 36202 LRW50 SPUR GEAR -- FLANGED ENDS THE DRNMNC AND ALL NFORIA ON 13 OUR PROPOM AND 9NN.1 NDP BE U9m, CORRa OR REPRODUCED W IMOUf RUIN OONROiT. DMIGN AND NVEWRON RCi19 RE90MEL