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SS9901-SP040707 JUL. 7. 2004 8:56AM NAT'L WATERWORKS DALLAS NO. 4032 P. 1 .4111,MOR . 011, PROTECTO 401 STANDARD SPECIFICATIONS Protecto 401 was developed 21-years ago. The first lining was installed in 1981. Since then, hundreds of miles of ductile iron sewer systems have been lined with Protecto 401 with no lining failure. Designed and used as protection for ductile iron sanitary sewer systems, it provides the reliability of cement mortar lining with the excellent corrosion protection of novalac epoxy. Protecto 401 is applied to the interior of ductile fittings with specialized application equipment, to a nominal 40 mils thickness. Nondestructive pinhole detection and thickness tests are performed to ensure a sound, chemically resistant protective lining. Note: Protecto 401 is intended for use in domestic sanitary sewage lines. Chemical injection for odor control may damage pipe, gaskets and/or protective linings and should be undertaken with extreme caution. STANDARD SPECIFICATION FOR LINING DUCTILE IRON FITTINGS FOR SEWER SERVICE 1. Lining Material The lining material shall be an amine cured novalac epoxy containing at least 20% by volume of ceramic quartz pigment, and shall demonstrate the following properties: a. ASTM E 96-66, Method A Procedure A (Permeability)- Permeability rating of 0.0 after 30 days. b. ASTM B 117 (Salt Spray)- 0.0 undercutting after two years. c. ASTM G 95 (Cathodic Disbandment) 1.5 volts @ 77degrees F- Results to equal no more than 0.5 mm undercutting after 30 days. d. ASTM D 714-87 (immersion Testing): 20% sulfuric acid- No effect after two years. 140 degrees F 25% sodium hydroxide- No effect after two years. 160 degrees F distilled water- No effect after two years. 120 degrees F tap water- 0.0 undercutting after two years. e. European Standard EN 598:1994 Section 7.8 (Abrasion Resistance)- No more than three mils (.075mm) loss after one million cycles. 2. Certification Each fitting shall be marked with the date of application of the lining system along with its numerical sequence of application on that date. Records shall be maintained by the applicator of his work. 3. Handling Protecto 401 lined fittings must be handled only from the outside of the fittings. No forks, chains, straps, hooks, etc. shall be placed inside the fittings for lifting, positioning or laying. Cam' ©Tyler Pipe 2000 Tyler Pipe/Utilities Division•P.O.Box 2027•Tyler,Texas 75710*1903)882-5511 9-29-2000 06/22/2004 14:44 8176362670 GAJESKE PAGE 01 4b/k4r2t11,4 L:,i7..., .,.733$661871: GAJESKE•�_,; i y� �,Y : INC PAGE 01• • •••••••;:,..:.•:;:::. •:••.''. '••••••.;••,,•8 2':•),;:174!4 i:y:.i5••':•4;' .. •• • .. t• ! '• iT4y . .44, l.iit':.i'i'i:'' �• . • ,'I;� T'; i 11 yt; .•.�r:..'>tl I�, ,��L'ti EO 'lillaD, .,s, ,.; • 1 • • • • • • • • • . Li`�:: :::"'j: �;•i:� '•Aj c ifs: .. • • • .i=ce„ •-(" ,:�:11 ,.]::' 1ti�• . A^ • •••,••••"•;!, 'L:, • . . .•• • • • • • • I . .. .... r:Cn▪ .:i...• '1 r•:F •• JUN, 21. 2004 8:55AM J1NAT'L WATERWORKS DALLASntal Products, Inc. Na 3924 P. 2 NovoCoatTM SP-2000 ` r r Ceramic Filled Ductile Iron Pipe Lining - • ,1- Suggested Specifications for NovoCoatn'SP-2000 Ceramic Frilled Ductile Iron Pipe Lining C. Lining All Ductile Iron Pipe and Fittings shall be ddirreed to the Within 8 hours of surface preparation,die inrc►iarof the Application pipe shall receive 4o mils nominal dry film chi iaeo of emu!without caw'nt liug oravy other of �°'� Because removal ofold lining NovoCoatTM SP-2000. No lining shall be applied when may not be pnss►We,the intent of this spexifiea►tioa is that the to substrate or ambient temperature is below at;degrees (a entire interior*Me Ductile Lon Pipe and Finings shall not ltttaretteit The surface also must be dry and d fine If have beat Hood with any w�arvr prior to the application of flew pipe or finings arc included in the pmje�the specified luting otaletial and no coming shall have been not he used on the face of the flange the specified applied to the rust six inches of the captor of the spigot D. Crating of fielt Sockets and Spigot Ends 11. lining Material Due to the tolerant involved•the gasket area=4 spigot Superior Environmental Products,bro.`s n'ovoCoatTM SP-2000 end up ht h lathers back from the end of the spies end is an anathema!hybrid novolac The be coated with 6 mils bcciee.1,10 mils nrananu is ycoaling,which the coating.SP-2400, shall boa contains at left 20%by volume ofecramic filler/pigmcm. ppliod by brush to astete lrbvo[al SP,2000 mods the following criteria: coverage. Care should be taken that the coating smooth A. A pe nrabi(ity rating 01 0.00 what tested according in the without a t itsa buildup inn s gasket see or an to i spigot procedure described in Method A of ASTM E 96-9$, dad.. Gate of application(t scat and spigot ends ssall be Procedure A with a test duration of 30 days. dune alter tlx application nl the lining. B. The following tests mum be run on coupons 1:. :',umber:if Coals lined Ductile bon pipe pons from factory The number ol'euaes of lining IfluI cal applied s-.' be as 1_ AST)4 8 117-85 Salt Spray(scribed reconkill ilcd by the lining neanulaeturer, dw.ec,in no panel)- ease shall this material be applied above the dr. kness Rcwlis to equal 0.0 undercutting slier two per cm rv'Gtmmatded by the lining manufacture in. 2. ASTItO 95-87 Cathodic Dittondment(1.5 primed liter uure- llne Maximum or minimum tir-e WALT 77°17-Ranter to opal no more than between aura shall he that bole recommended I.ere 0.5 mm undare-zing las t 30 days lining mtnutitcwn-r. NO ma►cria)shall be used:ixlining 3. 0 mgr tin 7 which is nut indefinitely recallable with itselfwitou Testing rated using ASTM D 71447 roughening of the surface. a. 20°4 sulfuric acid-no etTect after F. Touch Up and Repair twoyrtes_ NuvoCnatt•"SP-2000 Field Cut R b. 140°F-25'.6 Sodium Hydroxide- Repair Kit shall be used No etrec►after Iwo 3t�rs. for touch-up or repair in xcordana with mateuG,ler's ro;ommend;nions.c. 160°F Distilled Water-no effect I v Inspection And CertificaCertification alter two years. d. 120°F Tap V►'at.r(scribed panel)- A. brnpe.ti.at 0.0 undercutting alief two years I. All 1)uoik Iron Pipe and Finings shall:e with no efTtxt checked for thickness using a magnetic:,at 4. A IN 134060-90 Abrasion Resistance..Teate l d►iekn.ere gauge. The lhlckgws testis,3 11 be uSingCS-17 woods with a 1.000 gram bad for ate ruing the.trtdlfod outlined in SSPC A•3 1.000 cries. Weight loss is less than.33 grams. film Thickness Hating, 2_ The interior lining ofall pipe and&arms than he tested for pinholes with&noodestra—r.e I1. Application 7.500 volt test_ Any defies found shall be repaired prior to shipusent. The « 3. Each pipe joint and fntingshall be marked with lining shall be applied bya competent firm with a the date of application of the lining along history applying linings to the interior of 8 SYst�ab with its numrYir-�1 sequence ofapplicatirt on Ductile iron Pipe and Finings_ that dale and records maintained by the 0_ Surface applicator of his work_ Prior to abrasive blasting.the entice men to receiver the ft. Certification protective compound shall be inspected for oil,geese.,etc. The pipe or fining rtattufaauner mast supply a arrlYatc Any ants where oil or prase is ptesatl or any substance guesting to the fact that the applicator met the which cae be=moved by solves shall be solvate cleaned tequitwnattt of this specification and that the martial using the guidelines outlined in DIPRA-1 Solvent used was bs specified. Cleaning. Alter the surface has been made free ofgrease. V. Handling -. • oil or other substances.all areas to receive the protective _ compounds shall be abrasive blasted using compressed air Superior Enviroipe a cal Products,Inc. hand a atTM wades with sand or grit abrasive media.The entire SP-2000 lined Pipe and Fittings must be htmd ad surface to be lined shall be struck with the blast media so only from the outside of the pipe and fittings No that all ma,loose oxides,etc.are removed from the fork,chain snaps,hooks,etc.shall be placed inside surface. Only slight stains and tightly adhering annealing the pipe and fittings for lifting„positioning,or oxides may be lei on the surface. Any area where the rust laying. reappears before:J ping must he mitigated. ._., • • tr-,-,vi$. :•te . p r46•7fi.'lk,•a :1&ll."4"4"":avw#.+.sw►t fifix9atre• 99 39Vd 9b4 1Sdd 99T8LL9908 13T:0T p00Z/tZ/913 '.JUN. 21. 2004'° 8;56ANF-----NAT'l WATERWORKS DALLAS__ _______,___ __ _____ NO. 3924 • P. 3 • )V� 1'R1OR y,. . ..... Environmental Products, Inc. r" 4104 Lindbergh Drive Addison.TX 75001 Phone:972-490-0566 Fax:972-490-0561 Effective Date:June 1997 Jl4aterial Safey Data Sheet SP-x0008 1. PRODUCT IDENTIFICATION Trade Name: SP 2000R Chemical Family: Epoxy Intended Use or Product Type: Epoxy Coating 2. ,COMPOSITIQN/INFORMATioN ON INGREDIEM•S OSHA Hazardous Ingredients: NA Resin: Novolac Resin:CA Sm 28064-14-,4, 10-50% Sisphenol A: CAS#25085-99-8, 10-50% Hardener: Poyamide:CASE 68410-23-1,50%or less Polyamido Amine:CAS 647-754-99-0, 50%or less Modified Polyarnine:CAS#(Trade Secret),no established limit;irritant -s. 3. HAZARDS IDENTIFI� TION Emergency Overview:Toxic fumes are released in fire situation. Harmful if swallowed, May cause allergic skin and eye reaction. 4_ FIRST AID MEASURgS Ingestion: R in-If large amounts are ingested,induce vomiting if Conscious. Hardener-Call physician immediately. Give generous amounts of water if conscious. Do not induce vomiting, Skin: Resin-Promptly wash with mild soap and water. Hardener-Promptly wash with mild soap and water. Inhalatinn: Resin-Remove to fresh air. Give oxygen If breathing is difficult. Hardener-dam-Remove to fresh air. Give oxygen if breathing is difficult Eyes: Resin-Immediately flush eyes with water for 15 minutes. Cali physician. Hardener-Immediately flush eyes with water for 15 minutes. Call physician. . overexposure Effects:Overexposure to this material can cause chemical burns to the skin and eyes and inhalation of vapors can Cause severe respiratory irritation. Can cause allergic skin and respiratory reactions. Can have effects on the nervous system evidenced by central nervous system depression,tremors,paralysis,diarrhea and vasodilation. May also cause headache, nausea and dizziness. Medical Conditions Aggravated by Exposure: Allergy,eczema or skin aonditions. Additional Information: Promptly remove wet contaminated non-imperious doming,wash before reuse.Destroy contaminated leather and absorbent shoes. . -_ a Page 1of4 •�I••.,. .-.I 4.*--.-::•r._;.ihn. ."..••rlla•r-l..as•-r.✓.i�whlavv...w..�,..y.v�•siw.rr..i..,,. .. _ . Z0 9bd avJ 15dA 96T8LL9008 9T-0T 000F4.2/99 JUN. 21. 2004 2 8: 56AM"�NAT•L WATERWORKS DALLAS NO. 3924ioe., 4 S. FIRE FIGHTING MEASURES Flash Point: Resin de at Flash Point Method Used: >300°F(149°C) >200°F(93°C) Fire Fighting Extinguishing Closed app 9 n9 nguishing Media: Carbon Dioxide,foam,dry themit;al Fire Fighting Equipment Use a self-contained breathing apparatus Fire and Explosion Hazards` Decomposition and combustion products may be toxic. NOTE:decomposition and combustion products may be toxic 6. ACCIDENTAL RELEASE MEASURES Accidental Release Measures:Steps to be taken if material Is spilled; Resin-Shovel into closeable container for disposal. Hardener-Absorb into sand or other absorbent material. Shovel into closeable container and dispose of in professional manner, 7. HANDLING AND STORAGE Precautions:Do not get in eyes,on skin,on clothing_ Do not breathe vapor,mist or spray. Use only with adequate ventilation. Individuals should wash thoroughly atter handling. For industrial use only. Storage Information: Keep away Morn heat,sparks and open flame. Ground and bond metal containers for kti id transfer to avoid static sparks. Store at temperatures between 2°C and 40°C in tighvy closed containers in dry area to prevent Moisture and carbon dioxide contamination. 8. �XEOSURE G ROLS/PERSONA� PROTEC IoN Personal Protective Equipment Wear protective equipment to prevent exposure and personal contactSkin Protection: Respiratory Protection: Impervious gloves Organic chemical cartridge respirator if needed in non-vented area Eye Protection: Splash-proof chemical goggles Engineering Controls: Good general mechanic ventilation and local exhaust 9. PHYSICAL AND CHEMICAL PROPERTIES Resin Appearance: Hardener Odor; Olive Brown Brown Physical State: None Slight sweet odor Solubility in Liquid liquid . riY Water(%by weight): Negligible Meiling Point: (<0°F(-18°C) Negligible Density: 1.41 ) <0°F(--184 C) pH: ca 5 0.97 at 10 • 4 Page 2 of 4 CO 3E1Cld aV. ISbd,.... 9ST8LL9008 GtT a0I POOZ/IS/90 ' ' JUN. 21. 2004 8:57AM NAT'L WATERWORKS DALLAS NO. 3924 P. 7 SP-2000 • POT LIFE _ Ambient Temperature Time SP•2000W SP-2000R 40°F(4°C) y 8 hours.30 minutes 9 hours 75°F(24°C) 2 hours,30 minutes 2 hours,30 minutes 92°F(33°C) 55 minutes 1 hour Note: Do not keep the h nded coating in the original container unless immediate use is planned. OAi. iwise exothemr heat created during the curing proesib_wi4l considerably shorten the pot life. Pour the coating into a main,: tray or large aluminum basting pan. Try to keep the depth of the coating in the tray below VB-. PUMP SPECIFICATIONS SP-2000W • SP•2000R Pump Ratio 56:1 or greater 56:1 or greater Minimum Output 5600 psi 5600 psi Product Hose; Min.-Optimum I.D. 0.375-0.5 inch 0.375-0.5 inch Max. Length 60 feet 60 feet MULTIPLE Second and subsequent coats must be applied before the previous coat has completely cross-linked. COATS Apply additional coats while the previous coat Is still tacky. if only slight tack remains,allow the product to harden.then brush blast before applying the next Coat. Small areas my be abraded by sanding or wire- brushing. The same requirement applies when overlapping the seams of adjacent coating sections to create e -- continuous protective film. If the coating surface to be overlapped at the seam cannot be brush blasted. use a non-impact means Such as power-brushing or sanding to create a mechanical profile. CURE TIME (at 70°F or 21°C) Re-coat Window 24 Hours Light Loading 2 Days Immersion(Aqueous)Service 3 Days •Full or Chemical Service Immersion •f pays ORDERING For additional information,prices or to place an order.contact your Superior Environmental Products INFORMATION sales representative. If you do not know the name of your sales representative,call(972)490-0586. Data Sheet Revised Se.tember 2000 - .w.r.r ...c:ri...:,..°pup wr°v.�ww.rr«w°raa°.. w„f.Mr.soma a�rl.0 twMrt ar.,rn./a�ah rr ' Yaw..p�..•nesoll Wawa a mg and�—w.rgY.wy ,...i,r� ." �'M Os .`mado..MumGawp+M1eMY+rNrw°+.eral r°wrrr,nalaawwrummasal :r.gal arart ,."41".00.0,0"..41'..."tort°..r a rn..:..,.'ryr r w M M�.bl.O.Ir"•lM M.am wr,�..r 4.40.14, u.Feral M I°a tots°°.°wr..°..r.rarr..�am•11t d i°ip rws.r.K in wcwwwn..:...°a tw,W..0 h. 'Milked. tome.i.ro.err le as .err ° Medan s°alr w .r. • • .'r'.•.s•..••••.. •p;,a./:'.:•.'ti,. ..O Algetr tRaA!Nyirl-�+ruli'J.NwfInJ?i31 6 • • •. .•w, -'J71:as-..Tyfit+. . •':Xsw.�nslr L0 39Vd tad 1SVd 9518LL90 8 Ui:at POOL/TZ/90