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SS9901-SP050428 -31 PERI 144 Tie Systems DW 15, 20, 26 The right solution for all wall formwork: waterproof gas-proof fire resistant soundproof 764-4-.■..z----,,,Y 1., 4,,,. ;,,,1..,;:,7,... ,,--4---(<,.?,),..,4,... r-*Jr 1;:,1-.4•11:,,'P'Z',V-11 it'll e■'4'mi$,....,...' ., ,, .7.,,,,,l-...,,.;- radiation-proof ,,,..<- --,'-`4‹4": -'''-',° '.°,-° 1.- -: z, ,,-:...,..;.-1,;,.udll-,...1,,r--',4f,-,,..°-4.zi,o,lie.A...,',Ity,o3f.•iv.--,,,,..0.,. ,- ,, ....,, „. , :.:7°`-,'.4,-,4,,;°10,-.. „x°,..... 4 r,11-4,'.4 0,v,i,4 S4*:;',W"te!'17'■"1„r,,,C.,:lakNalt,,t414iti4„.-.`"1'1** - *1°.,.,1.41%,*1'..t1 1* 0 14 tro',,',,,,c ''T';'? ,',;'tv r■S 41.it li J.:4041Vvili,,V..,41.g.4.4.0!114,1,4All,,k;ft,,,,,,,ik,,,,,..* y.,,,i,,,,,,y,,.,..,,,,,,,-,47,,,,J. -G.; ,, -0-,..(*ix: -',' • -.1 01.V v..4-04.-.;41 0...11-:=:,-.X.xtr 13.0.„)°,i,..°).,...kiii41, ,liplip,,...) .y.„<,C6.4*,'• , "-.01}4,:o1F121414 f,:?p,..;:: 441P41‘f i'i,"-',i l'x'0,'I■i•-----v-v-7-1-4- ‘1)7 414°.:Lv-c.'"i'F444-.Vriiiiirx:efil-e%%rff,e V.v,00-00,4m0Atz.lx,1-;.1.i.° .;..q.°.-„„. . - 'ilttlit':-.'k,'E.;--34,Prirjr-44-ifl'*!iiii-Isib,44.47:1*Ift,gli'''4111141104ttilfiatP.1e,41.14,:,7,„2.z.-,,,, ,, --40•••••010; '4''4'1 '' 1,.,4■44;titii,,i'i 44144tVEAri.-., `.4 4*Sgtr.:%. .iw,;;:i4-4-i„,..:444,, p,-,4,,, ,,,,,,,,, , , - __-, 1 0. r7 ,--- 1 - . . ' I 41 v-00 11, 1 i 10,. f ,..,,,, a I.', I 4 4 °°#°P,, I ' / 1 fr, ' 110 4 Et'. I 0 li 1 -'.1,te.'":1 It,', .''',„.i•It. %,- = , ,=,..'= , , s. ' -X,s-vx,c1x0,°-'''-0'1[,, 4'‘'i''''''. ' t,.::,'`J.: , ' Vt.■•■;," . j'''..,21,7, tlyt.,i1111.trS...,ftl.,,,.1-4,AAVavAW ". - ...7 s,', .'''''i. ?"V .t.," Z.... il,. -. . ',,,• ^...... ...E., ,, • etiff,6) + ,.- , .... . . With DK Seali TCy. .r . '1,r,•?5, LI ' oir04-11' °A. With SK Tie Co i':,.- ''''''.' '""L";14,,,'C . • , '". '',:, ••• .,'"'‘' -.'•"•,:;.-E• :',., ,. •. , --, .••••-• X ri( o:',ri--., i -- ' : - „, ,.. , _ • .„ :N . , S.lict.-_- ,- ° iiq :,-,-. ,-,..- •.: :): . a) tm CA' :::E..R ,;',1,',7'.-_,,. • I C .. ) co ,.. 4,4 ,------ I l ti 'CI --,.•,,,,-: el--i 9- C)514,4 ,ti... , ' ,,,,„-,,,,,.,,,,,ac„,,11,71 kt 44. ..#' .trrtlAra---A3-•■• •:P`'''' 'Cc21.1 ,,tr.,,:=%.,,,;, 'A S. .-.441,43,ek fR44,746,1441,416,11,....., ^ ■L• ■ ...-4 s. Edition 05/2003 Contents ,Pa9� PERI GmbH The Problem "I P.Q.Box 12 64 D-89259 Weissenhorn Tel.:0 73 09/9 50-0 The Solution a 2 Fax:0 73 09/951-0 info @peri.de www.peri.de The System 3 �' The successful solution 5 Removing and fixing the cones ▪6.7 Special application features8 9f Order form for DK Sealing Cones 1fl 11 Order form for SK Tie Cones n41▪2,433 Range 14.19 PERI International 25 . e Important notes: Our products are to be used in accordance with the relevant national and european safety regulations. �,£ The illustrations in this brochure are photographs of real site situations.Safety or formwork anchor ' r: details are therefore not to be taken as a definitive guide to the way the equipment is to be used.Safety precautions and allowable loads are to be strictly observed.Separate structural calculations are required for any deviations from the standard as design data. The information contained herein is subject to technical change in the interests of progress. rtlf 0 sip ©Copyright by PERI GmbH ,�„„$ i a g a $ A �! it wr 1 711� .fiagi ce _t s a�l7���,if`uN i Fi gs a a�i_�, ��� :�, �.� �:� �.� .,.,�, ..� � :s��..�-.3�aa....,�'� :: iii:.,�.�.�.�nP..®»:a�e�.a..,.�±..a,.�$��:'�,a, .��'"a�. Requirements Pitfalls Consequences PERI's two alternatives are exactly The conventional methods of Example: what are needed. tying formwork are far from Circular tank with about 600 reliable in practice. tie points Tie points must always be Curing shrinkage produces cracks sealed carefully,whatever the running right along the tie point. Cost of all tie points with method used. PERI has de- Difficulties also arise during waterstop centrepieces veloped a new way of doing striking.Construction sequences Materials + labour this after construction. often make it necessary to strike about€ 7,500 There is a much better chance just one day after concreting. of achieving sound walls with The wing nut counterplate is then When the tank is filled for the first PERI's system rather than loosened with several hammer time about 20 of the tie points leak. conventional solutions. blows that can jar tie rods and Sealing allows you to influ- lost components. And when one Remedial measures: ence the end result,whereas half of the formwork is released - Drain tank lost sealing components are the tie rod's tension force be- - Attempt to remedy using con- no longer accessible. And the comes unidirectional. This pro- tractor's own resources experienced operator knows duces hair-cracks around the - Refill tank just how many uncertainties lost components. The inevitable - Remedial measures are involved in concreting sudden release of the normal unsuccessful;even more tie and curing. extension of the tie rod produced points are leaking by concreting leads to cracks - Drain tank for the second time between rod and concrete. - Remedial work carried out by specialist waterproofing PERI tie systems for wall formwork Mistakes in fixing waterstop subcontractor are: centrepiece - Fill tank for the third time Waterproof(DIN 1045) One very common error is wor- - Inspect king with spacer tubes on the two - Empty for the third time -gas-proof tie rods either side of the lost - Winter protection as appropriate -Fire resistant(F 90 to DIN 4102) component.These permeable - Possible penalty payments tubes allow the water to penetrate - Soundproof(DIN 4109) right into the middle of the wall- Total cost making the expensive waterstop Settlement tank about€ 25,000 - Radiation-proof(DIN 6812, centrepiece ineffective. Water tank about€ 50,000 DIN 54113) Mistake in fixing fibre And follow the recommendations reinforced concrete spacer of the German association for tube testing vault and strongroom The biggest disadvantage is that facilities one hammer blow too many, or slight overtightening of the nuts, cracks these tubes. 0 a •s •a' � ''� ,�x rte" '� ^• Formation of shrinkage cracks makes tie rods... and cast-in waterstop centrepieces likely to leak. A waterproof tie point is the most effective one! 1 Wif511 4'' .a ik f.,1P��,,. a.a:,.lift-a as v,.ur: s..ar,ama�, : ear t : � 'as.�_ �w ate. ,m re. a.� ac��„ ,a ��._.:�_.., ...�� qc Solution 1 Solution 2 DK sealing cone system SK tie cone system 1 S}g r Consists of 2 reusable DK sealing cones and a lost Consists of 2 reusable SK tie cones and 3 tie rods, spacer tube. The through tie rod is advantageous the middle one of which can be lost(eg for vaults when shuttering. A seal between cone and formwork and strongrooms and buildings providing radiation compensates for unevenness,and prevents laitance protection). For all other applications a spacer tube trickling in. is used to enable the middle tie rod to be recovered. The seal is used similarly to the . �� . , F"'", a a ;:"..04....,,i s g ,.c>t ;34 l_,a - � }� The DK system is: The SK system is: - waterproof - gas proof At version 1 At version 2 - fire resistant - waterproof - waterproof - soundproof - gas-proof - gas-proof - fire resistant - fire resistant - soundproof - soundproof - radiation-proof - suitable for vaults and strongrooms Reusable tie rod Lost tie rod o . z o ® z , z WM —41. '111•11•IMEMSION1111 Spacer Tube Rough{xt) ®Reusable tie rod(x1) Lost tie rod(x1) C DK Sealing Cone(x2) T SK Tie Cone(x2) SK Tie Cone(x2) 0 DK Concrete Cone(x2) C SK Concrete Cone(x2) C)SK Concrete Cone(x2) Spacer Tube Rough(x1) 2 . , S4 $ .. d a .9.k&a A3 ` K'r dz - d " ' J£5` fa ffi a ' t f i �`§ ` � ffiR 5 d :w a�® a' �R � § sad ���. a ' ama m .`.,,. . �,sR _ . €e ma � � .�:x a t � S :. „� `... :;* �x s r * :�s. a y �..„ , Tie systems Concrete cones Sealing compound - 1 Advantages of DK sealing - Smooth nonporous surface - Two componemund cones - Grey concrete colour mixed in easily nt remembered - Concrete grade corresponding ratio of 1:1 - Through tie rod does not have to B100 - Grey concrete colour to be threaded into the tie holes - Imperviousness tested on - Long pot life of 1.5 to 2 hours when erecting large wall panels. the basis of DIN 1048 Part 50 at 18°C - The DK sealing cones can be (corresponds to 50m head f - In line with German KT and unscrewed effortlessly with the water) DVGW recommendations W the cone spanner compound is suitable for: - DK cones can be reused many •water tanks times. -grain or flour silos - All DW 15/20/26 DK sealing •other food storage structures cones are the same shape to fit - Salt water resistant all pockets. - Heat and cold resistant - Particularly appropriate for - Acid resistant to limited extent waterproof concrete designed - Suitable for timber drying to withstand percolating water, facilities soundproof and fire resistant �*•,•,�; walls up to 60cm thick. •+++.... ***14,,,,. •+• Advantages of SK tie cones ++ `•I - Meet the requirements of waterproof concrete through ` y to radiation protection. y z 1,5 mm - SK tie cones have a long life. Concrete done Plastic tubes can be replaced M if necessary. . ;.. Joint formed with — SK tie cones can be simply 1, `om lar ad wite to ,. +. granular additive unscrewed for ease of striking. - Particularly appropriate for •++ :• radiation protection walls, and +v.14. :�•+ walls in vaults and strong- ''+•....<. ...�••' rooms with lost tie rod. A granular material with particles of a - Can also be used as a stable suitable size for the gap filled is added spacer with tube for walls thicker to the compound.It centres the than 60cm-tie rod recoverable concrete cone in the pocket and prevents it settling.(Diagram shows DW 15 concrete cone full size). ;,.6.. ' sye -�" LGA's PERT tie materials stems testing are certified laboratoryby th. Bavarian 3 The successful solution Sewage works In Valach,Austria. v4 > A4t 4-; 1 E u ^s; I rrr a 9 a' t; ka "4-41:`2,w'P" r ;,,.„.1,,m..01.21,..:::,. 1R.L r't-"`t "�1 q ..-_,.;t,-,-,..-3Yir' v„ #. �.J T :,, ""� f it - Ewa ";sk y .:•*5'i.j.: t4 f�'7„J; .»�' V ' � a+.i1i�, � 3 +�.';�:.:3'".`��'.�: �'• mot,:' '.. #1 4,. + i.t'.t�z I . ,>;. nth' - # — 11,—.s ..H.......,..-40-. . ww�a ti 'rr ■ _ __ate . . .. .•w. ..+r. b '. :` - , M _ q L � t" ,®J .}' '�y^`, ° �1-b': ... a.. _ :ra.. e• * ", # A NC I !, ,fi+W .":.4:11•41 `yl A "' *arm ' .. _ ... --kim. < '-'=.— • 4, 't Tunnel for B 311 Bypass, 'V Ertingen,Germany. i o VI-' ' y Other projects completed with PERI's tie il { ;, systems: 1- w - Kappala 2001 Sewage Works, Sweden ▪ - Izmit Sewage Works,Turkey \ , - Weilheim Reservoir, Germany - Gaggenau Groundwater Reservoir,Germany - Seitschen Bridge,Germany - Spremberg Housing Development, Germany Water treatment plant in lzmit,Turkey. 4 The successful solution �; n may, ' � ,....._a F }r r 'f :. iic� ,._ Vie' :,. y Tunnel from Denmark . to Sweden in Oeresund. a Tunnel in Haggsviksleden, i- - Sweden. x _ Sewage works in Hameln,Germany. _ - --- - - x .. .. .x .' :. ..- .. R+, ,. **,..4...-• am :E f • n: 5 Removal of the positioning cones Careful fixing of the spacers produces clean pockets Removing DK Sealing Cone Important: After striking,remove the DK The surface of the pocket must be sealing cone with the aid of the dry and free from ice,grease and UNI cone spanner. Simply insert dust.The outside temperature the spanner,turn slightly and must be at least+5°C. withdraw together with the cone. Collect the cones ready for reuse. Open the tub in which the concrete cones are supplied immediately to allow them to dry. . 4• Removing SK Tie Cone Removing the sealing cone DK with the DK Cone Spanner UNI. -.--" _rte /fl/' The followin g tools are needed I.: . . to remove SK tie cones: Cone Tool j ; SK Tie Cone Socket 27mm / DW 15 for 1/2"drive Item no 029650 SK Tie Cone Socket spanner DW 20 36mm Item no 031330 � 1 SK Tie Cone Socket 46mm DW 26 for 1"drive Item no 029630 6 Fixing the concrete cones PERI® Good practice guarantees waterproof tie points Fixing Concrete Cone Hold the concrete cone with a pair Insert the concrete cone into the Coat cleaned pocket sparingly with of cone pliers,and coat its tapered pocket,and turn slightly several the sealing compound. surface and end evenly with times to distribute the compound compound. evenly. dr.- ,:.%,., i.. f~ f- ?. ( 1.:1,44-, ... . t ,:e , , (4 5 16 r Tap the concrete cone flush with Scrap the surplus compound off Note: the cone gauge. with a filling knife. It is important to ensure all of the SK and DK systems' spacers are of equal length. L r 7 L 4 Unequal spacers will prevent the formwork being closed cleanly, and therefore allow laitance to run behind some of the positioning cones.These cones can only be removed with great difficulty, leaving ragged pockets. - A completed wall with °" _,. _- _- - - - - „ concrete cones glued in. 7 Special application features In waterproof concrete This means that: In gas-proof concrete "Waterproof" does not With sealing cones,which are less .Gas proof does not mean mean completely impervious than 50mm in length,there is a completely gastight The adjective "impervious" is danger of water penetrating in the The PERI tie system does not used to describe materials and vicinity of the tie point, getting affect the diffusion resistance of members into which water round the cone and passing along concrete Walls. cannotpenetrate -With water the shrinkage crack around the proof" members more water -i spacer tube. evaporates from the side facing For this reason the DW 15/55 DK away than penetrates the side sealing cones or DW 15 SK tie in contact with the water cones should always be used for waterproof concrete. In soundproofing Airborne sound: Structure borne sound: Depending on the thickness of the wall,the use of Interrupt the spacers in cavity wall insulation. DK and SK tie systems does not measurably impair The recommendations for preventing transmission the reduction of airborne sound provided by the of airborne sound in cavity walls are the same as for concrete walls.This applies to all wall thicknesses, solid walls. with or without insulating board fitted. O F 150 -1 O I 330 -I Mlw Tube with DK sealing cone Tube with rough finish,22 "Air"between two spacer tubes rough finish,22 DW 15/35 a O Fix insulation DK concrete cone , , DW 15-58/30 Single sided shuttering against sheet piling Version 1:With reusable tie rod. Version 2: With lost tie rod. DK Cone Lost tube with Weldable tie DW 15, Weldable tie DW 15, Tie rod continuous rough finish Item no 031300 SK Cone Lost tie rod Item no 031300,turned 1 \ .ice®li9 ---. 44,0, 111,03: aAatl. A/:s, �f°®%loom \ DK concrete cone UNI 58/52,Item no 031643. DK concrete cone UNI 58/52,Item no 031643. 8 PERT® ii:!; L min.150 mm Fire protection I` mm .90 mm min.30 mm �i- "'111111 Provided the requirements for the loadbearing and non-loadbearing ti reinforced concrete walls shown ins _ `, the diagram are met,tie points � system still allow German fire —Z___ resistance class F 90 to DIN 4102, p L............„_. .Concrete cone S acertube Concrete cone r ,�,- Part 4 to be achieved. A tie point formed in this way meets DIN 4102,Part 4 and hence fire resistance class F 90 requirements. In fairfaced concrete ;` �, " 40 is Several variations on the standard „w tt concrete cone are available to i cater for the different architectural A requirements. Eg: recessed or with shadow joint. . a i 3 R f z tit vita p i . Concrete cones with shadow joint glued in place. DK concrete cone DW 15-58/30, { 9 Item no 031642 M . _ t � N DK concrete cone architectural 01 DW 15-58/52, Shadow joint Item no 031641 • 1;:,::.,::-:,,:...,,I.:........ . ,.....„ F ___,,,,4. .. ..a....„ . , /::, ri,":-', - —7::, ,,,. 9 PERI DK sealing cones 0 • • DW 15/35 system Used for percolating water, soundproofing and F 90 fire resistance. Recommended wall thickness up to 60cm. b a/d c )) Length of spacer tube: =wall thickness-2 x 35mm Sealing compound coverage: 0 % about 44 cones/kg of adhesive DW 15/55 system Used for percolating water,waterproof concrete, soundproofing , e and F 90 fire resistance. !/�/ Recommended wall thickness up to 60cm. b a/d c tf -fri:4*' Length of spacer tube: =wall thickness-2 x 55mm Sealing compound coverage: Vi- about 29 cones/kg of adhesive DW 20/55 system Used for percolating water,waterproof concrete,soundproofing and F 90 fire resistance. 'WOW Recommended wall thickness up to 60cm. a/d c C, 0 0 __,-- Length of spacer tube: =wall thickness-2 x 55mm Sealing compound coverage: about 29 cones/kg of adhesive DW 26/55 system Used for percolating water,waterproof concrete, soundproofing O"" and F 90 fire resistance. Recommended wall thickness up to 60cm. a/d c ,74 , .s>.`zzitv;,:-V4.1:v,'1,4 q 4:,,ttli,10,44,1 Length of spacer tube: 44m= wall thickness-2 x 55mm : '' Sealing compound coverage: about 29 cones/kg of adhesive 10 Order form for DK sealing cones PERI 8 Part Item no Weight Name Reusable Qty Unit Total [kg] price price a 031635 0.034 DK Sealing Cone DW 15/35 b 031639 0.003 SK Sealing Ring UNI DW 15 X c 065027 0.410 Spacer Tube Rough 22,L=2.0m d 031642 0.170 DK Concrete Cone DW 15-58/30 e 031644 0.560 DK Cone pliers 58 X f 031655 0.890 DK Cone Spanner UNI X g 031554 6.130 Sealing compound,5kg pack 031555 0.420 Sealing compound KO-A 031556 0.450 Sealing compound KO-B a 031636 0.061 DK Sealing Cone DW 15/55 X b 031639 0.003 SK Sealing Ring UNI DW 15 X c 065027 0.410 Spacer Tube Rough 22,L=2.0m --> d 031643 0.270 DK Concrete Cone UNI 58/52 �. e 031644 0.560 DK Cone pliers 58 X f 031655 0.890 DK Cone Spanner UNI X g 031554 6.130 Sealing compound, 5kg pack r� 031555 0.420 Sealing compound KO-A 031556 0.450 Sealing compound KO-B a 031637 0.076 DK Sealing Cone DW 20/55 X c 031626 1.030 Spacer Tube Rough 28, L=3.0m d 031643 0.270 DK Concrete Cone UNI 58/52 e 031644 0.560 DK Cone pliers 58 X f 031655 0.890 DK Cone Spanner UNI X g 031554 6.130 Sealing compound, 5kg pack 031555 0.420 Sealing compound KO-A 031556 0.450 Sealing compound KO-B a 031638 0.073 DK Sealing Cone DW 26/55 c 031634 1.470 Spacer Tube Rough 42, L=3.0m d 031643 0.270 DK Concrete Cone UNI 58/52 e 031644 0.560 DK Cone pliers 58 X f 031655 0.890 DK Cone Spanner UNI g 031554 6.130 Sealing compound, 5kg pack 031555 0.420 Sealing compound KO-A 031556 0.450 Sealing compound KO-B 11 DK tie system DW 15 Weight kg %;Item no:' DK Sealing Cone DW 15/35(red) 0,034 :031635 '1 1 For fire resistant and soundproof tie points with Tie Rod DW 15;withstands percolating water. Use with Spacer Tube Rough 22. 1+21 ,34 . 0 T;:il-Efl-,.. Pack of 50 s DK Sealing Cone DW 15/55(red) 't0 061 031636'•For waterproof,fire resistant and sound proof tie points with Tie Rod DW 15; Use with Spacer Tube Rough 22. rZ3{. 55 ' Packof 50 ----__ s:.,.,,:,..::„.,,,.:..::.,:.,..:,:::„:„:„:.:,..:,.:,:..:.,..:,..,.,...„.:,.:........,.:.................. SK Sealing Ring UNI DW 15(red) p 003 031639 T For sealing DK Sealing Cones DW 15 and a - SK Tie Cone DW 15 against formwork. f.l' c) Wh Ien Using the SK sealing rang with Pack of 50 := SK tie cone,the tie rod must be . shortened 1mm.at,each end DK Concrete Cone DW 15-58/30 .0 17 ,.=031642, For sealing tie points with DK Sealing Cone 30 DW 15/35. i'--' Accessories:s ri T Accessories:5kg Pack s of Sealing Compound 613 031554: DK Concrete Cone UNI 58/52 p 27 031643 For sealing tie points with DK Sealing Cone DW 15/55,DW 20/55,DW 26/55 and SK Tie Cone DW 15. N 52 .i Pack of 50 :F__I n_t Accessories:5kg Pack of Sealing Compound §13, , 031554. DK concrete cone architectural 01 0 26 03164'1 .' -3- — DW 15/58-52 411 =� Pack of 50 a Accessories:5kg Pack 20 of Sealing Compound 6 13 031554, I. 52 Spacer Tube Rough 22 Plastic spacer tube for using Tie Rod DW 15 r 7 DR 22 L=2.00m 0,41 065027 ` — — — — DR 22 L=0.21m 0,04 .065030 v DR 22 L=0.27m 0;05, ;065031, 15 DK tie system DW 20 / DW 26 Weightkg 'Item no. DK Sealing Cone DW 20/55(yellow) 0,076 031637 For fire resistant and soundproof tie points with Tie Rod DW 20;withstands percolating water. Use with Spacer Tube Rough 28. [.. I 55 .1 C , T Pack of 50 DK Sealing Cone DW 26/55(white) 0,073- '031638 fire resistant and soundproof tie points with Tie Rod DW 26;withstands percolating water. Use with Spacer Tube Rough 42. 1.22! 55 T 0-- . ..._,,_ 47 T ' Pack of 50 DK Concrete Cone UNI 58/52 0,27 `031643 For sealing tie points with DK Sealing Cone DW 15/55,DW 20/55,DW 26/55 and SK Tie Cone DW 15. N 52 .F__} ,„, T .. . , ... ti Pack of 50 wi s_ Accessories: 5kg Pack of Sealing Compound 6,13 031554 .' Spacer Tube Rough 28, L.3.00m 1,03! 031626 Plastic spacer tube for using Tie Rod DW 20. �m}} L N N Spacer Tube Rough 42, L=3.00m 1,47 031634 Plastic spacer tube for using Tie Rod DW 26. H { e-T— Sealing Compound For gluing Concrete Cones in place. 5kg pack 6 13". 031554'' Component A 0,42' 031555 Q Component B 0,45-, 031556 *4V" 5kg set consisting of: 5e 0 Component A(6x),Component B(6x) \/ Mixing bowl (2x)and Mixing rod(3x). 16