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SS9901-SP050201 (3) • COPPELL LIFT STATIONS COPPELL, TX f. 1�' ih&. RCA! ) Sic-PA`tfail t>✓ M TO2 ST r-+1 0 tA&ZAM Rub MAu wtInv-es 1?,6 oh storL14 f rJ61lchr ((C, DISTRIBUTOR 2 _ >• O E- tLb.k) w 'PAC_ Bc,APhS CRAWFORD 3 . �>«�Tt�,� �i fucs it Ni6e-vC`f SEigur(c, voL:r4.6 /><t7P1-(1✓01 ut, CONTRACTOR to/ :0m.1. i TPC ELECTRIC C".11�"c1° Lo-'611( 1 l'6�r6-" 1 ) MMCT1.4EQ > ;0 3.14 t7TFb ChAE1S 10 COPIES OF DRAWINGS FOR APPROVAL Li tit 6yconok,, w/ ii2Ausr6o6I - $Ak;'t`-i 'co"ereN6S 6. Ufa( y ROTOR. /it' l=oi2 µANwtt DATE SUBMITTED t.o/ ActuAl. avul0 01/05/2005 xw:+ii�e 1, is p$�j { _ l _ _ , _ ..� .; noted for Arcrt!ie�t,✓,•al Review Engineers e N r.ie. >�et qyg Resubmit ❑ No exception taken LA J r, Rejected Rejected This rc r v: ;s for general conformance with Plans and unii. Any deviations from same not clearly Checking V only Tx t' a r3C h ,..r.Prepay"'have not been reviewed. Review shall •:• concept of tilt' poj ;t 3 Information given in t' �. t s titdte a complete r.*•6 ( or detailed dimensions or ru or ,,en a to relieve the Pre parer of contractual Shown is subject to e requi r I eni i :3 p specifications. Contractor is's'.S4 r .t7 for: 3.. i., .,10 ,y eIrs, r`.tii. ' for any error or deviation from o ntrar,t which shall be confirmed and correlated at the job site; rer4 tren,crnis. ' fabrication processes and techniques of construction. coordination of his work with that of all other trades;and CAN-FER CONSTRUCT'' ,• , ih��ory e rmance of his work. B1 l/c Date i -)) r � DATE: 2--/-0S-- ;i 4C! L)i:AWING REFERENCE NO C 41-41/-035-4 BILL OF MATERIAL SQUARE in Schneider Electric PAGE 1 OF 7 SQUARE D COMPANY 204 AIRLINE DRIVE #300 COPPELL, TX 75019 TEL: 972-471 -6140 FAX: 1-859-372-1015 BILL OF MATERIAL Q2C Number: 19693481 Quote Number: 1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Project Sub-Name: Project Location: COPPELL, TX Quote Name: Through Addenda Number:0 Bid Date: 09/02/2004 Consultant/Specifier: TPC ELECTRIC COMPANY INC Contractor/Installer:TPC ELECTRIC COMPANY INC Sales Representative:WILL FERSON Terms & Conditions This Quotation is subject to Square D's published Terms and Conditions Payment Terms: STANDARD Billing Type(s): Currency: US DOLLARS Quote Markings CALL 972-414-7028 241iRS B4 DLY. ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:32 PM PAGE 2 OF 7 Q2C Number:19693481 Quote Number:1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Quote Name: Item No. Qty. Catalog Number/Details 001-00 1 Designation:POWER CO.MAIN BREAKER POWER CO.MAIN SQUARE D STANDARD QED SWITCHBOARD BREAKER POWER STYLE QED SWITCHBOARD DESIGNED AND TESTED IN ACCORDANCE WITH: UL 891/NATIONAL ELECTRIC CODE/NEMA PB-2 1200A 480Y/277 VAC 3PH 4W 60HZ SUITABLE FOR USE AS SERVICE ENTRANCE EQUIPMEN SHORT CKT CURRENT RTNG:65 KA RMS SYM. ACCESSIBILITY:FRONT ONLY INCOMING:BOTTOM LEFT/CABLE FED BUSSING:PLATED AL 8✓or CU BUS/UL891 HEAT RISE SINGLE SECTION WITHOUT THRU-BUS MAIN OVERCURRENT PROTECTION SM: FIXED MOUNTED MICROLOGIC POWERPACT 80%C/B 1200A/3P RJ1200 LONG,SHORT,I NSTANTANEOUS,G FP TRIP UNIT AMMETER-LSIG TRUE RMS SENSING LONG TIME SHORT TIME INSTANTANEOUS ADJUSTABLE RATING PLUG LED-LONG TIME PICKUP LED-TRIP INDICATION DIGITAL AMMETER PHASE LOADING BAR GRAPH THERMAL IMAGING SPECIAL FEATURES SQUARE D SECONDARY SURGE ARRESTER STANDARD-ANSI 49 TYPE 1 DIMENSIONS 3' 0'W 24.01D 1 0 36"W Ship Id:01 Estimated On-site Dt: 03/04/2005 002-00 1 Designation:GENERATOR MAIN BREAKER GENERATOR SQUARE D CUSTOM QED SWITCHBOARD MAIN BREAKER POWER STYLE QED SWITCHBOARD DESIGNED AND TESTED IN ACCORDANCE WITH: UL 891/NATIONAL ELECTRIC CODE/NEMA PB-2 400A 480Y/277 VAC 3PH 4W 60HZ SUITABLE FOR USE AS SERVICE ENTRANCE EQUIPMEN SHORT CKT CURRENT RTNG:65 KA RMS SYM. ACCESSIBILITY:FRONT ONLY INCOMING:BOTTOM LEFT/CABLE FED BUSSING:PLATED AL&/or CU BUS/UL891 HEAT RISE SINGLE SECTION WITHOUT THRU-BUS MAIN OVERCURRENT PROTECTION SM: FIXED MOUNTED 80%C/B ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:32 PM PAGE 3 OF 7 Q2C Number:19693481 Quote Number: 1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Quote Name: Item No. Qty. Catalog Number/Details 400A/3P MX400 EQUIPPED WITH: LONG,SHORT,INSTANTANEOUS,GFP LOCAL CURRENT AMMETER TRIP INDICATOR CONTROL POWER FOR GF PUSH-TO-TEST SUPPLIED IN SWITCHBOARD SPECIAL FEATURES STANDARD-ANSI 49 TYPE 1 DIMENSIONS 2' 6'W 24.0'D 1 @ 30'W Ship Id:01 Estimated On-site Dt: 03/04/2005 003-00 1 TVS4EBA16A SURGE EBA TVSS,480Y/277V,3 ph,4 wire,160kA PROTECTION 004-00 1 Designation:MCC MCC MCC MODEL 6S MODEL 6 MOTOR CONTROL CENTER CONSISTING OF 480 VOLT 3-PHASE 3 WIRE 60 HERTZ 65K AMPS AVAILABLE FAULT CURRENT 1200 AMPS HORIZONTAL BUS,SILVER PLATED COPPER 300 AMPS VERTICAL BUS,SILVER PLATED COPPER 300 AMPS GROUND BUS,COPPER 120 VOLT CONTROL NEMA 1 ENCLOSURE TYPE NEMA 2B WIRING 65KA BUS BRACING CU VERTICAL GROUND BUS MANUAL BUS SHUTTERS MASTER NAMEPLATE STRIP HEATER THERMOSTAT FOR STRIP HEATERS 1 -20'W STD SECTION 1 -25'W STD SECTION 3-30'W AUXILIARY SECTIONS OVERALL DIMENSIONS: 135.0'W X 20.0'D X 94.5'H INCOMING MAIN CONSISTING OF MAIN LUG COMPARTMENT,1200 AMPS BOTTOM ENTRY POWER METER PM-600 INSTRUMENTATION UNIT NAMEPLATE COMMON BRANCH FEEDER ACCESSORIES: UNIT NAMEPLATE BRANCH FEEDERS: 1 - 15A/3P CIRCUIT BREAKER BRANCH FEEDER EXTRA-HIGH INTERRUPTING CAPACITY ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:32 PM PAGE 4 OF 7 Q2C Number: 19693481 Quote Number:1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Quote Name: Item No. Qty. Catalog Number/Details 6 INCH UNIT EXTENDER 1 -MP PHASE FAILURE RELAY 1-XO 6 POLE CONT REL 1-50 VA FUSED CPT 6-CONTROL WIRES TO STARTERS 1 - 30A/3P CIRCUIT BREAKER COMPACT SIX INCH UNIT BRANCH FEEDER 1 - 50A/3P CIRCUIT BREAKER COMPACT SIX INCH UNIT BRANCH FEEDER 1 - 60A/3P CIRCUIT BREAKER COMPACT SIX INCH UNIT BRANCH FEEDER COMMON SOLID STATE REDUCED VOLT STARTER COMPONENTS: ALTISTART 48 STARTER STANDARD DUTY: 10-KU12P CONT REL 1 -XTRA CONT.ON HOA SW 24-WIRES TO CONTROL SECT 1 -WIRING FOR FLYGT MINICAS EMERGENCY OFF PUSHBUTTON 22MM PILOT DEVICES 6 ADDL UNWIRED CONTROL TERMINALS ELAPSED TIME METER UNIT NAMEPLATE SHORTING CONTACTOR FULL VOLTAGE BYPASS W/INPUT CONTACTOR HAND-OFF-AUTO SEL.SWITCH RED ON PUSH TO TEST PILOT LIGHT GREEN OFF PUSH TO TEST PILOT LIGHT SHUNT TRIP SOLID STATE REDUCED VOLTAGE STARTERS: 3-150HP ALTISTART 48 C21 STANDARD DUTY SSR W/THERMAL-MAG CIRCUIT BREAKER CONTROL XFMR W/EXTRA 150 VA 1800 RPM MOTOR SPEED ASSUMED MOTOR DATA: 180 FULL LOAD AMPS NEMA DESIGN B MOTOR NEMA MOTOR CODE F MISCELLANEOUS UNITS: 1 - 3'EQUIPPED SPACE 1 - 6'SPECIAL UNIT UNIT NAMEPLATE 1-1000VA FUSED CPT 1 - 6'EQUIPPED SPACE UNIT NAMEPLATE 1 -12"EQUIPPED SPACE UNIT NAMEPLATE 1 -36'EMPTY MOUNTING UNIT UNIT NAMEPLATE 1 -150 VA 120-24V FUSED CPT 11 -KU13P CONT REL 1 -XO 5 POLE CONT REL 36-WIRED TERM POINTS ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:32 PM PAGE 5 OF 7 Q2C Number:19693481 Quote Number:1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Quote Name: Item No. Qty. Catalog Number/Details 17-UNWIRED TERM POINTS 3-PTT LIGHTS 4-JCK TIMING RELAYS 1 -PHASE FAIL REL 4-SINGLE FUNCT.PB 1 -3 POSIT SEL SW Ship Id:01 Estimated On-site Dt: 04/18/2005 005-00 1 15S40F TRANSFORMERS TRANSFORMER DRY 1 PH 15KVA 480V-120/240V 006-00 1 Designation:PANEL APA APA NQOD MB PANELBOARD(INTERIOR) NQOD PANELBOARD CONSISTING OF 120/240 VAC 1PH 3W 60 HZ SCCR:10K MAIN:80A QOB CIRCUIT BREAKER INCOMING CONDUCTOR(S):(1)#4-#2/0 Al/Cu BUS:COPPER SILVER/TIN PLATING CU GROUND BAR TYPE 3R/12 26'H X 20"W X 6.25'D INCOMING:BOTTOM BOX CAT#:MH26WP FRONT CAT#:TRIM W/BOX REF.DRAWING:PBA 503A BRANCHES: (2) 30A/2P QO (3) 60A/1 P QO (11) 20A/1 P QO SPECIAL:COPPER SOLID NEUTRAL, WHT FACEBLCK LET NAMEPLATE Estimated Ship Days(ARO): 15 Working Days 008-00 1 Designation:PANEL APA MH26WP (BOX) STANDARD TYPE 3R ENCLOSURE HGT 26 Estimated Ship Days(ARO):4 Working Days 007-00 1 2510FR1 SAFETY MANUAL STARTER 277VAC F+OPTIONS SWITCHES 009-00 1 A1.02 THERMAL UNIT ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:32 PM PAGE 6 OF 7 Q2C Number: 19693481 Quote Number: 1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Quote Name: Item No. Qty. Catalog Number/Details 010-00 1 IK250DS ENCLOSED ENCLOSURE FOR CIRCUIT BREAKER NEMA 4,4X,5,3,3R CIRCUIT BREAKERS 011-00 1 SN400LA NEUTRAL ASSEMBLY INSULATED GROUNDABLE 012-00 1 KCL34250 MOLDED CASE CIRCUIT BREAKER 480V 250A 013-00 1 SDSA3650 SURGE LOAD CENTER 3PH SECONDARY SURGE ARRESTOR PROTECTION 014-00 1 IK250DS ENCLOSED ENCLOSURE FOR CIRCUIT BREAKER NEMA 4,4X,5,3,3R CIRCUIT BREAKERS 015-00 1 SN225KA NEUTRAL ASSEMBLY INSULATED GROUNDABLE 016-00 1 KCL34200 MOLDED CASE CIRCUIT BREAKER 480V 200A 017-00 1 Designation:PANEL TP TP NF MLO PANELBOARD(INTERIOR) NF PANELBOARD CONSISTING OF 480Y/277 VAC 3PH 4W 60 HZ SCCR:42K MAIN:125A MAIN LUG SERIES RATED W/EJB INCOMING CONDUCTOR(S):(1)#6-250 kcmil BUS:COPPER SILVER/TIN PLATING CU GROUND BAR TYPE 3R/12 32'H X 20'W X 6.25'D INCOMING:BOTTOM BOX CAT#:MH32WP FRONT CAT#:TRIM W/BOX REF.DRAWING:PBA 555 BRANCHES: (1) 30A/3P EDB (6) 20A/3P EDB (1) 30A/2P EDB (1) 20A/1P-PS EDB SPECIAL:COPPER SOLID NEUTRAL Estimated Ship Days(ARO):15 Working Days 018-00 1 Designation:PANEL TP MH32WP (BOX) STANDARD TYPE 3R ENCLOSURE HGT 32 Estimated Ship Days(ARO):4 Working Days ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:59 PM PAGE 7 OF 7 Q2C Number:19693481 Quote Number: 1 Revision Number:0 Project Name: COPPELL LIFT STATIONS Quote Name: Item No. Qty. Catalog Number/Details 019-00 1 Designation:PANEL AP AP NQOD MB PANELBOARD(INTERIOR) NQOD PANELBOARD CONSISTING OF 208Y/120 VAC 3PH 4W 60 HZ SCCR:10K MAIN:50A QOB CIRCUIT BREAKER INCOMING CONDUCTOR(S):(1)#8-#2 Al/Cu BUS:COPPER SILVER/TIN PLATING CU GROUND BAR TYPE 3R/12 29"H X 20"W X 6.25"D INCOMING:BOTTOM BOX CAT#:MH29WP FRONT CAT#:TRIM W/BOX REF.DRAWING:PBA 503A BRANCHES: (1) 30A/2PQO (4) 30A/1 P QO (24) 20A11 P QO SPECIAL:COPPER SOLID NEUTRAL Estimated Ship Days(ARO): 15 Working Days 020-00 1 Designation:PANEL AP MH29WP (BOX) STANDARD TYPE 3R ENCLOSURE HGT 29 Estimated Ship Days(ARO):4 Working Days 021-00 1 1 OS4OF TRANSFORMERS TRANSFORMER DRY 1PH 10KVA 480V-120/240V 022-00 6 H6OXFA SAFETY SWITCH NOT FUSIBLE HD 600V 60A 3P NEMA7,9 SWITCHES 023-00 9 2510FR1 MANUAL STARTER 277VAC F+OPTIONS 024-00 9 A1.02 THERMAL UNIT ORDER,FOR INTERNAL USE ONLY PRINTED 11/22/2004 3:32 PM SWITCHBOARDS ( , :§ -- §}II a/ � 2 z z - ! Kis& a- 4 k2? | § |/- k ! 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S f f,4 ti0 0 Xq pX 1T N.- n O. n o IMO b z 11 Z r 11 1 11 1 I E 1 s3 , . 1 b I < 1 1 9 0 0 O O e3 O 00 © 9 O O o E O O, 0 _�© s E. N r o 0 r r, 0 1 b z 0 48049-243-04 R-frame and NS1600b-NS3200 Circuit Breakers 02/2004 Accessory Control Wiring Diagrams NOTE:All diagrams show circuit breaker in tripped position. Figure 15: Accessory Control Wiring Diagrams = Power Trip Unit' Remote Operation Alarm Contacts -t (;� Upstream :Downstream .o V m Iw J N A B C y i i: N 8 A.m • s' NNNN N O. o . a 8 1::?) ,V ;»> ;N N NiN;N o c r 0 W i 1 1 i ,1 l 1 Trip Unit \ / s 0F3 0;210 F1 SDE SD sv F r, or��1/:2•r• •LL: N• 1.6 ( . J ,~ V , • 124V_I (7 N r ao Of F P12 H t • • V Trip Unit Type a• El E2 E3 E4 E5 E6 M6C Vext MN/PAX A P H Connector Description • 0 00 0 0 0 0 03 0 1/1 0 D1/C1 – • • • Corn:El-E6 Circuit breaker communication module 21 Z2RIRiiiM®EF2 002 0 V2 0 D2/C2 El=+24 Vdc 000000000000 001 0 V3 E2=Common —T— E3=Out- VN E4=Out+ E5=In- 000 00 D 000 oF1 0 0 0 E6=1n+ 11 12 14 – • • • Z Zone-selective Interlocking(ZSI) 9' 1 o I I l I . I ICJ 0F2 0 0 0 z1=ZSI OUT signal l� 21 22 24 0 22=ZSI OUT OF3 0 0 0 23=ZSI IN signal 31 32 34 E e a c -----1;,,,,,a aY•^X •" SD 0 0 0 Z4=ZSI IN short-time delay _ n n 91 92 94 . 25=ZSI IN ground fault .( f T External neutral sensor 0 81 – • • • M Modified differential ground fault(MDGF) 000 000 000 - 0 82 - F 24 Vdc external power supply 0 84 – – • • Vn External neutral voltage takeoff SDE – – M6C Six programmable contacts (01,02,03) (24 Vdc power supply required) – – • • V1,V2,V3 External phase voltage sensing Function Connector Description OF Open/Closed circuit breaker or switch position contacts Auxiliary Contacts SD Bell alarm SDE Electrical fault alarm contact Remote Operation MN Undervoltage trip device MX Shunt trip Remove factory jumpers between Z3,Z4 and Z5 if ZSI is connected.Remove factory jumper between T1 and T2 if neutral CT is connected. 0 2001-2004 Schneider Electric All Rights Reserved 7 . R-frame and NS1600b-NS3200 Circuit Breakers 48049-243-04 02/2004 IIGround-fault Protection for Equipment Figure 16: Neutral Current Transformers If circuit breaker does not have integral ground s°° tsoo A 2°°o A 2500 A fault tripping or alarm,skip this subsection. A three-phase,four-wire circuit requires an +� ` " external neutral current transformer(CT). 4‘ a �� Connect neutral CT to circuit breaker according ' o to wiring diagrams in Figure 17. )..>00 , 1. Connect the primary: ' ' ° ° o lb i .- / — If load is connected to lower end of circuit breaker,connect load neutral to H1 terminal of neutral CT. — If supply power is connected to lower end Figure 17: Wiring for Ground-fault Sensing PPyP of circuit breaker,connect supply neutral NOTE:If load is connected to the off to H1 terminal of neutral CT. Source end of the circuit breaker,then Vc of the neutral current transformer(CT)is NOTE: The equipment grounding connection N connected to the load neutral. must be upstream(line side)of the neutral CT H2 Vc and a neutral connection must exist from the • n supply transformer to the equipment. •" • 2. For circuit breakers using MICROLOGIC T1 • 5.0P,6.0P,5.0H or 6.0H trip units,connect the F- T • 0 O Vn voltage measurement connector plug(A) @ • • into Vn connector shipped with the circuit = T3 T3 Trip Unit a z • • a %: breaker(B).Connect this wire to the Vn a T4 terminal of the neutral current transformer. • • (This is necessary to allow the trip unit to GND make voltage measurements.)Terminals Vc • "Earth Ground' and Vn are internally connected. Shield __ 3. Connect T1,T2,T3 and T4,as shown,to the H1 • control wiring terminals as described in the a d accessory wiring sections which follow. *Check NEC requirements. 4. Ground terminal GND of the neutral current transformers only if no other ground exists in the control system.(Check NEC requirements and connect ground to equipment ground bus.) NOTE:The following terminals are internally connected: • Vc and Vn • T4 and GND NOTE:Modified differential ground-fault circuitry and ground-source return ground-fault circuitry require the use of a modified differential ground- fault module(MDGF)and special current transformers.For wiring of those systems,see the instructions with the MDGF. 8 © 2001-2004 Schneider Electric All Rights Reserved 48049-243-04 . R-frame and NS1600b—NS3200 Circuit Breakers 02/2004 Replace Accessory Cover Figure 18: Accessory Cover Replacement u) CAUTION r na HAZARD OF EQUIPMENT DAMAGE I i w Accessory cover must be secured with all I ' 1 i seven screws tightened to stated torque. Do ;07 I, not overtorque screws.Do not use power , ' ' I'► , equipment to torque screws. ,/i��= Failure to follow this instruction can result in �/ C� equipment damage. 4 A��`� Replace accessory cover.Replace all seven s�,�� r� V accessory cover screws.Hand tighten screws to 11-13 lb-in(1.2-1.5 N•m).Do not exceed torque • ': .�t !41 specification of screws. o/, ,si _� �� jtill OPERATION Press push-to-trip button(A)at installation to Figure 19: Push-to-trip Button check operation and then once a year to exercise circuit breaker. NOTE:Push-to-trip button will not trip circuit 0 %b breaker if it is in the off(0)position. it • '.4tA,t,.0.1/1,0_, ,.. kb, 1,10A, si%or CIRCUIT BREAKER REMOVAL Turn off all power supplying this equipment A DANGER before working on or inside equipment. HAZARD OF ELECTRIC SHOCK,EXPLOSION OR ARC FLASH Remove circuit breaker in reverse order of • Apply appropriate personal protective equipment(PPE)and follow safe installation. electrical work practices.See NFPA 70E. • This equipment must be installed and serviced only by qualified electrical personnel. • Turn off all power supplying this equipment before working on or inside equipment. • Always use a properly rated voltage sensing device to confirm power is off. • Replace all devices,doors and covers before turning on power to this equipment. Failure to follow this instruction will result in death or serious injury. © 2001-2004 Schneider Electric All Rights Reserved 9 . R-frame and NS1600b–NS3200 Circuit Breakers 48049-243-04 • 02/2004 TRIP UNIT ADJUSTMENT Figure 20: Instantaneous Trip Switch Adjustment For ET1.0I Electronic Trip Units:Adjust C7 instantaneous trip(Ii)by adjusting switch(A). g LIP For MICROLOGIC®Trip Units:See instruction 0 itl` bulletin shipped with the circuit ktikiliej gr.,,,z7W ,',= `..... Atif A10:1A -', il.11.04P> to. VII 0 NEUTRAL PROTECTION ADJUSTMENT Figure 21: Adjust Circuit Breaker System Type Switch (on Four-pole Circuit Breaker) NOTE:Applies to four-pole circuit breakers only Circuit Breaker Neutral A. For ET electronic trip units and Switch Setting Protection MICROLOGIC 2.0,3.0,5.0,2.0A,3.0A and i 5.0A electronic trip units: i No neutral p 4P 3D protection — Remove fourth pole lens cover. 3P N/2 1/2 neutral — Use a slotted screwdriver to adjust - protection neutral setting on circuit breaker(A). l'1 Full neutral O �� protection — Replace fourth pole lens cover.Torque 41D 4D (Factory screw to 5.3 in-lb(0.6 m). l N• default B. For MICROLOGIC®5.0P,6.0P,5.0H and setting) 6.0H electronic trip units:See instruction manual shipped with the trip unit. TESTING Circuit breaker trip unit operation can be tested using the Hand-held Test Kit or the Full-function Test Kit. TROUBLESHOOTING If problems occur during installation,refer to information below. If trouble persists,contact the field office. A DANGER Condition Possible Causes Solution HAZARD OF ELECTRIC SHOCK, 1. Trip adjustment set too low. 1. Adjust trip setting. EXPLOSION OR ARC FLASH 2. Undervoltage trip not 2. Energize undervoltage trip. Circuit breaker fails to stay energized. • Apply appropriate personal protective closed. 3. Shunt trip energized. 3. De-energize shunt trip. equipment(PPE)and follow safe electrical 4. Short circuit or overload on 4. Check system for short work practices.See NFPA 70E, system. circuit or overload. Circuit breaker trips,but no 1. Trip adjustment set too low. 1. Adjust trip setting. • This equipment must be installed and serviced short circuit or overload is 2. Voltage is below undervottage 2. Check system for low only by qualified electrical personnel. evident trip setting. voltage. • Troubleshooting require Push-to-trip button will not Circuit breaker already tripped or Move circuit breaker handle to g ma y re q energizing g g trip circuit breaker. off(0). reset,then to on(I). auxiliary devices with a test power supply. Circuit breaker cannot be Make sure that the power supply is off before opened manually. Damage to current path. Contact local field office. connecting or disconnecting it to the auxiliary device. • Do not touch the terminals of the device during the test. Failure to follow this instruction will result in death or serious injury. 10 ® 2001-2004 Schneider Electric All Rights Reserved Bulletin 48049-028-02 ME and MX Circuit Breakers 02/01 Section 3—Trip Unit Operation Section 3—Trip Unit MX circuit breakers are equipped with the MICROLOGIC®Standard Trip System(A,Fig.28).ME circuit breakers are equipped with the Operation MICROLOGIC®Full-function Trip System(B).Both trip systems provide adjustable tripping functions and characteristics using true root-mean-square (rms)current sensing. Adjustable rotary switches(C)on the trip unit allow the user to set the proper overcurrent or ground current protection required in the electrical system. If trip currents and time delays exceed set values,the trip system trips the circuit breaker. NOTE: The fiber optic communications port(D)will occasionally flicker. This is not an indication of circuit breaker pertormance. 0 Standard Trip Unit 0 © O O Full—function Trip Unit 0 Figure 28: Standard and Full-function Trip Units CURRENT RATING Determine current rating by multiplying the circuit breaker sensor size by the rating plug multiplier and the trip unit long-time pickup switch setting.For example: ,- CAUTION HAZARD OF EQUIPMENT DAMAGE Sensor x Rating x Long–time Pickup = Current Size Plug Switch Setting Rating Rating plug and ammeter/trip indicator are Multiplier subject to damage from static charge.Do not 800 x 0.75 x 0.5 = 300 handle these devices by their contacts.If either device is removed,hold it against the metal Rating plugs(E)are available with multipliers ranging from 0.40 to 1.00.If the circuit breaker enclosure at least two seconds rating plug is not installed,the circuit breaker will operate safely,but the rating before reinstalling. plug multiplier will default to 0.40. Failure to follow these instructions can The label on the circuit breaker marked"Configuration as Shipped"gives the result in equipment damage. circuit breaker configuration as it left the factory.See Appendix A for available ` field-installable rating plug kits. NOTE:Ground-fault values are based on the sensor size of the circuit breaker and are not affected by changing the rating plug. 20 ©1998-2001 Schneider Electric All Rights Reserved ME and MX Circuit Breakers Bulletin 48049-028-02 Section 3—Trip Unit Operation 02/01 AMMETER/TRIP INDICATOR The ammeter/trip indicator(A,Fig.29)is standard on the ME circuit breaker and is available as an accessory on the MX circuit breaker. It monitors current in phases A,B and C and ground-fault current. Each value can be viewed one at a time using the phase select/indicator reset button(B). (Phase values are displayed in true rms.Ground-fault current values are displayed in calculated rms based on measured peak current.)A bar graph is provided indicating the level of operating current as a function of the programmed ampere rating of the circuit breaker. The ammeter/trip indicator window displays"OVERLOAD,""SHORT CIRCUIT,"or"GROUND FAULT"when the circuit breaker trips.The indicator must be manually reset by pushing the phase select/indicator reset button(B). The phase select/indicator reset button can be pressed at any time to test that the ammeter/trip indicator is functioning.The window will display a battery symbol(C).If this does not occur,contact Square D for a replacement ammeter/trip indicator.The ammeter/trip indicator must be installed for the test function to work. A 0 0 - OBIS 0 Figure 29: Ammeter/Trip Indicator MEMORY FEATURE MICROLOGIC trip systems feature a memory circuit for intermittent overload or ground-fault conditions.This allows the circuit breaker to respond to a series of on and off overload conditions which could cause conductor overheating,but go undetected in a conventional electronic trip device. If the circuit breaker trips due to an overload condition,wait at least one minute before resetting the circuit breaker.This allows the memory to clear itself sufficiently for circuit breaker to be turned on. NOTE:If checking trip times,wait 15 minutes after circuit breaker trips before resetting to allow memory to reset completely to zero. GROUND—FAULT DETECTION Circuit breakers with integral ground-fault detection provide ground-fault protection or alarm on grounded neutral systems.They can be applied on three-phase four-wire circuits,on three-phase three-wire circuits where the neutral is grounded but not carried throughout the system,or on grounded delta systems.These circuit breakers utilize a residual sensing scheme for ground-fault detection. Circuit breakers with integral ground-fault protection provide equipment ground-fault protection. ®1998-2001 Schneider Electric All Rights Reserved 21 Bulletin 48049-028-02 ME and MX Circuit Breakers 02!01 Section 3—Trip Unit Operation Circuit breakers with integral ground-fault alarm provide ground-fault monitoring and alarm through the POWERLOGIC®system.This feature meets NEC Sections 700-7(d)and 700-26 for emergency systems.To provide ground-fault alarm without the POWERLOGIC system,the ground- fault restraint signal must be processed by a RIM32 restraint interface module and delivered to a special AROMAT®relay,which provides contacts for ground-fault annunciation. In either case,the restraint signal exists until the ground fault is removed.Ground-fault alarm is available on ME circuit breakers only and may be implemented with or without tripping the circuit breaker.See Square D Bulletin No.0602PD9701 for full details. NOTE:Circuit breakers with ground-fault alarms DO NOT provide ground- fault protection. Circuit breakers with either ground-fault feature are equipped with an internal ground-fault test feature.The ground-fault test system is built into the circuit breaker and eliminates the need for any additional test equipment,such as monitor panels.See Appendix C for wiring diagrams. TRIP CHARACTERISTICS Trip settings are used to obtain a coordinated system in which a downstream circuit breaker will trip before an upstream circuit breaker.Figure 30 shows the various parts of the trip curve affected by the trip settings for MX (standard trip unit)circuit breakers and for ME(full-function trip unit)circuit breakers.Properly adjusting the MICROLOGIC®trip settings will result in a characteristic trip curve that falls above and to the right of the branch circuit breaker characteristic curve.Under overload or short-circuit conditions,the branch circuit breaker will trip first. For more information on a system coordination study,contact the local Square D Field Office. Standard Trip Unit Full-function Trip Unit Trip Curve Trip Curve Long-time Long-time 1000- Pickup 1000 - -ow Pickup Long-time Long-time Delay 100- Delay 100 - m c Short-time v $ 10- Pickup 8 Short-time 10 m m - -• Pickup co Short-time Delay Short-time 1.0 - \� (Pt IN) E Delay(Pt IN) it F 1.0 - L L Instantaneous Short- i l Instantaneous 0.1 - 0.1 -time Delay (R t OUT) 0.01- 0.01 - I I I I I I I I 1 5 10 100 1 5 10 100 Multiples of Ampere Rating Multiples of Ampere Rating Figure 30: Trip Curves 22 ®1998-2001 Schneider Electric All Rights Reserved ME and MX Circuit Breakers Bulletin 48049-028-02 Section 3—Trip Unit Operation 02/01 STANDARD TRIP UNIT FUNCTIONS NOTE:Turn circuit breaker off before adjusting trip unit switches. Long-time Trip Function LONG-TIME PICKUP Switch—sets maximum .75 .8 current level(based on circuit breaker ampere 9 rating)which circuit breaker will carry .6 .95 continuously.If current exceeds this value,circuit .51111111,1.0 breaker will trip after the preset delay time. PICKUP x P LONG-TIME DELAY Switch—sets length of time LONGTIME that circuit breaker will carry a sustained 7 11 overcurrent below the SHORT-TIME PICKUP 4• ® 18 current level before tripping.Delay bands are 3 20 labeled in seconds of overcurrent at six times the" 2 '24 ampere rating.For maximum coordination,there DELAY are eight delay bands. SEC.AT 6xP FIAsHyo% Indicator—the trip unit includes an indicator(A) ON.OVERLOAD that will flash at 90%of the LONG-TIME PICKUP 0 level and will be lit continuously above 100%of the pickup level. Figure 31: Long-time Trip Switches Short-time Trip Function SHORT-TIME PICKUP Switch—sets current 4 5 level(based on circuit breaker ampere rating) 3 6 between the LONG-TIME PICKUP level and the 2.5 8 INSTANT PICKUP level at which circuit breaker 2 10 will trip after the preset short-time delay. PICKUP x P SHORT-TIME DELAY Switch—sets length of SHORT TIME time circuit breaker will carry an overcurrent 121 IN .s which exceeds the SHORT-TIME PICKUP level ear but is less than the INSTANT PICKUP level.The Ak .2 delay can be set to four positions of 12t ramp .5 .1 function(I2t IN). DELAY SEC.AT Figure 32: Short-time Trip Switches ©1998-2001 Schneider Electric All Rights Reserved 23 Bulletin 48049-028-02 ME and MX Circuit Breakers 02/01 Section 3—Trip Unit Operation Instantaneous Trip Function INSTANT PICKUP Switch—sets current level 6 8 (based on circuit breaker ampere rating)at O DANGER 5.°12 which circuit breaker will trip with no intentional 4 time delay. HAZARD OF ELECTRIC SHOCK,BURN,OR 3 OFF EXPLOSION PICKUP The instantaneous trip will override the short- Turning the instantaneous trip to off can cause INSTANT time function if INSTANT PICKUP is adjusted at the electrical system to carry overcurrents for the same or lower setting than SHORT-TIME longer than design capabilities allow.Turning PICKUP. instantaneous trip to off must be done only by qualified personnel. Failure to follow this instruction will result in death or serious injury. Figure 33: Instantaneous Trip Switch Ground-fault Trip Function GROUND-FAULT PICKUP Switch—sets current .35 .45 level(based on circuit breaker sensor size)at .3 55 which circuit breaker will trip after the preset .25 .65 ground-fault delay. .2 PICKUP .75 GROUND-FAULT DELAY Switch—sets length of GROl11DFAtAT time circuit breaker will carry a ground-fault current which exceeds the GROUND-FAULT 121 OUT PICKUP level before tripping.Delay can be •5.., adjusted with four positions of fixed time delays 2 (12t OUT). .1 .5 NOTE:Ground-fault values are based on circuit SEC.DELAY breaker sensor size only,not rating plug x s multiplier.Changing the rating plug multiplier has no effect on ground-fault values. Figure 34: Ground-fault Trip Switches 24 ®1998-2001 Schneider Electric All Rights Reserved ME and MX Circuit Breakers Bulletin 48049-028-02 Section 3—Trip Unit Operation 02/01 FULL-FUNCTION TRIP UNIT NOTE:Turn circuit breaker off before adjusting trip unit switches. FUNCTIONS Long-time Trip Function LONG-TIME PICKUP Switch—sets maximum 75 .8 current level(based on circuit breaker ampere rating)which circuit breaker will carry .a .95 continuously.If current exceeds this value,circuit •5 PICKUP 1.0 breaker will trip after the preset delay time. x LONGTIME LONG-TIME DELAY Switch—sets length of time that circuit breaker will carry a sustained 7 11 overcurrent below the SHORT-TIME PICKUP a.s 1s current level before tripping.Delay bands are 3 20 labeled in seconds of overcurrent at six times the 2 24 ampere rating.For maximum coordination,there SECC..AT are eight delay bands. BxP D Indicator—the trip unit includes an indicator(A) ON:OVERLOA that will flash at 90%of the LONG-TIME PICKUP Q level and will be lit continuously above 100%of the pickup level. Figure 35: Long-time Trip Switches Short-time Trip Function SHORT-TIME PICKUP Switch—sets current a 5 level(based on circuit breaker ampere rating) 36 between the LONG-TIME PICKUP level and the 2.5 8 INSTANT PICKUP level at which circuit breaker 2 10 will trip after the preset short-time delay. PICKUP x P SHORT-TIME DELAY Switch—sets length of SHORTTIME time circuit breaker will carry an overcurrent 12t our 12t IN which exceeds the SHORT-TIME PICKUP level .32 5 5 32 but is less than the INSTANT PICKUP level.The .2 .2 delay can be set to four positions of 12t ramp 1 1 function(12t IN)or four positions of fixed time DELAY delays(l2t OUT). SEC.AT 12 x P Figure 36: Short-time Trip Switches O 1998-2001 Schneider Electric All Rights Reserved 25 Bulletin 48049-028-02 02/01 ME and MX Circuit Breakers. Section 3—Trip Unit Operation Instantaneous Trip Function INSTANT PICKUP Switch—sets current level 6 s (based on circuit breaker ampere rating)at which ©DANGER s 10 circuit breaker will trip with no intentional time 4 12 delay. HAZARD OF ELECTRIC SHOCK,BURN,OR 3 OFF EXPLOSION PICKUP In circuit breakers with both short-time and Turning the instantaneous trip to off can cause INSTANT instantaneous trip,the instantaneous trip will override the short-time function if the INSTANT the electrical system to carry overcurrents for PICKUP is adjusted at the same or lower setting longer than design capabilities allow.Turning than the SHORT-TIME PICKUP. instantaneous trip to off must be done only by qualified personnel. In circuit breakers with both short-time and Failure to follow this instruction will result instantaneous trip,the adjustable instantaneous in death or serious injury. trip can be disabled by setting INSTANT. PICKUP to OFF.A high-level instantaneous override remains in effect. Figure 37: Instantaneous Trip Switch Ground-fault Trip Function GROUND-FAULT PICKUP Switch—sets 3 .35 .45 current level(based on circuit breaker sensor s65size)at which circuit breaker will trip after the 2 75 preset ground-fault delay. PIC KU P GROUND-FAULT DELAY Switch—sets length G OU DFAULT of time circuit breaker will carry ground-fault I2tour 1211N current which exceeds GROUND-FAULT .s s 32 PICKUP level before tripping.Delay can be .2 .2 adjusted with four positions of l2t ramp function 1 .1 (I2t IN)or four positions of fixed time delays(I2t DELAY OUT) SEC.AT t,S NOTE:Ground-fault pickup values are based on circuit breaker sensor size only,not rating plug multiplier. Changing rating plug multiplier has no effect on ground-fault pickup values. Figure 38: Ground-fault Trip Function Ground—fault Alarm Function GROUND-FAULT ALARM Switch—sets current 3 .35 45 level(based on circuit breaker sensor size)at which circuit breaker will signal that a ground .2 .75 fault is present.The signal exists until the PICKUP ground fault is removed and the reset button is s pressed. GROUND FAULT ALARM NOTE::Ground-fault pickup values are based on circuit breaker sensor size only,not rating plug multiplier. Changing the rating plug multiplier has no affect on ground-fault pickup values. Figure 39: Ground-fault Alarm Switch 26 ©1998-2001 Schneider Electric All Rights Reserved ME and MX Circuit Breakers Bulletin 48049-028-02 Section 4—Trip Unit Adjustments and Control Wiring 02/01 Section 4—Trip Unit Adjustments and Control Wiring TRIP UNIT ADJUSTMENT Circuit breakers are shipped with trip unit adjustments set at their lowest settings,except for the long-time pickup switch,which is set at 1.0.Actual settings for a specific application must be determined by a qualified consultant or plant engineer to provide proper coordination with other circuit breakers in the distribuiton system.For a detailed description of trip unit operation and available trip functions,refer to Section 3 of this manual. NOTE:Turn circuit breaker OFF before adjusting switches. 1. Remove clear plastic cover by placing small straight-blade screwdriver in slot in cover(A)and exerting pressure upward and outward. 1 Ip Figure 40: Removing Plastic Cover 2. Set appropriate rotary switches(B)to desired level using small straight- blade screwdriver. x A FA O Figure 41: Adjusting Trip Switches 3. Replace clear plastic cover.DO NOT seal trip unit cover at this time. Figure 42: Replacing Plastic Cover ©1998-2001 Schneider Electric All Rights Reserved 27 MOTOR CONTROL CENTERS D SQUARE ID Con�Y Schneider Electric Job Name: COPPELL LIFT STATIONS Square 0 Quotation #: 19693481 Job Location; COPPELL, TX Quotation Revision #: Sales Contact: J. BRYSON Sales Contact Location; 503 Purchaser: CRAWFORD ELECTRIC SUPPLY CO INC Customer: TPC ELECTRIC COMPANY INC Purchaser PO p: 111804JD Customer PO II; User: TPC ELECTRIC COMPANY INC Architect: TPC ELECTRIC COMPANY INC User Location: Cons. Engineer; TPC ELECTRIC COMPANY INC Order Engineer: ISADORE COBB Drawing Status: APPROVAL TABLE OF CONTENTS SQUARE D FACTORY ORDER NUMBER: 19693481-004 Equ+iWg1°nt Revision Equipment Tvoe 121:111d119—1.126 inq trail MCC MODEL 6 MCC ELEVATION F19693481-004-01 1 — ELEMENTARY DIAGRAM E19693481-004-01 1 — E19693481-004-01 2 — E19693481-004-02 1 — E19693481-004-03 1 — E19693481-004-04 1 — E19693481-004-05 1 — El 9693481-004-06 1 — El 9693481-004-06 2 — E19693481-004-07 1 — El 9693481-004-08 1 — El 9693481-004-08 2 — El 9693481-004-09 1 — E19693481-004-09 2 — COMPONENT INFORMATION 119693481-004-01 1 — January 05, 2005 These products are manufactured in a facility which is quality Page 1 of 1 systems registered by Underwriters Loborotones to ISO 9000 Rev: A 982 88 te J O �%I C a°•0 0 \�� ° o o n �U 0 U n ' 'I W\`� N O 0 O r Yn °3ao n -f` VW Opp000 ,,an N �U hnMlao h _ N I nnnnn NM n .,I! ,,_ Fo"- o°1 5'5555 gaqa��' ' reg 1. `o zzgNNNNN 5W,L v21 A .G 1- 6b OOUOU�7 6zmm�1 W aWs • ©KKT,' w .. r .... .. S °e3Ezzz�S'.it �8 T,' .. Z1. �--' aa'aaa a m< �yy1 aaaaa 1.. Tc, aW N ittiwNUm ; (SS \�_ N O ° I.�IA_1 191 n n .■ III N a. R. a. L.1 U o 44 ■ N Y n d ow 35 '_° �i = Sa a. h o a8a� o � N ©i, ry .: .zz O, ma0g ng tiv 'i \ ou° \ rid zo 4w4 h h 0 O N n �S \jI \\• N Y --.! a no 2•y 2E h • ��jjjjjj N O N O N N oa 8 n iTT 8 - op C f/1 ,y�,,� V ° n l.I- �1 i/ill.no D ° o L.., amined c, c, . . . 7 j el 08 ri """...111 m I q —1 1 W NCB x� G _ • REV DESCRIPTION I BY f DATE — ————---- -- --/--/-- - ---- } -- --/--I l -- COMPONENT INFORMATION MCC DESIGNATION CONTROL (or MCC DISTRIBUTION) TRANSFORMER UNIT UNIT DISC FUSE SIZE LOC NAMEPLATE DESIGNATION TYPE SIZE HP AMPS VA PRI SEC UNIT FEATURES DRAWING NUMBER R178, 1A SYSTEM CONTROL MT.UNIT 150 1 1.6 U678,FT,(11 8175, E19693481-004-06-1 SECTION (4),A11,C,(3)P,(4)JCK 1M 3 PHASE MONITOR BR.BKR 15 50 .25 .5 U678,U341,U106, E19693481-004-02-1 Y444,R178,FT 1S SPACE U678 1W SPACE U678 T3,13572,G97,C, 2A LIFT STATION SSRV C21 150 300 500 5 6.25 U269,A17,P21,P22, E19693481-004-09-1 PUMP DFP-3 Y744,U503,N12,U923 T3,B572.G97,C, 3A LIFT STATION SSRV C21 150 300 500 5 6.25 U269,A17,P21,P22, El 9693481-004-08-1 PUMP DFP-2 _ Y744,U503,N12,U923 T3,8572,G97,C, 4A LIFT STATION SSRV C21 150 300 500 5 6.25 U269,A17,P21,P22, E1 9693481-004-01-1 PUMP DFP-1 Y744,U503,N12,U923 5A XFORMER FOR 5"BRBKR 50 U678 E19693481-004-03-1 PANEL APA . 5C ODOR CONTROL 3"BRBKR 30 U678 E19693481-004-04-1 UNIT 5E SPACE HEATER MT.UNIT U678,FT1K E19693481-004-07-1- XFORMER 5G TVSS 5"BRBKR 60 U678 E19693481-004-03-1 51 SPACE 5J POWER METER SPACE U678,G980 E19693481-004—o5-1 5M MAIN LUGS MN.LUGS 1200 U678,G980 E19693481-004-05-1 A17 EMERGENCY OFF P8 8572 TE OL C H-0—A SEL. SW. G97 RUN TIME MEILH G980 PWR MTR PM-600 N12 UNWIRED TERM PT P21 RED ON PTT PL P22 GRN OFF PTT PL T3 XCAP CTRL XFMR U106 6" DR/UNIT EXT. U269 P22mm DEVICES U341 EXTRA HI IC C/B U503 FULL VOLT BYP U678 UNIT NP GREY U923 300 AMP DISC Y744 SHUNT TRIP FT1K 1000VA XFMR JOB NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: MCC JOB LOCATION: COPPELL TX EQUIPMENT TYPE: MODEL 6 MOTOR CONTROL CENTER DRAWN BY: J.SPLAWN DRAWING TYPE: COMPONENT INFORMATION ENGR: ISADORE COBS SGIUAE DATE: JANUARY 05, 2005 D R D Schneider Electric ►'_, _ APPROVAL D 119693481 I1 —11 PG 1 OF 1 REV — I 1R2;PACIOIfY'UMW bR PIRMIE1 R SERMOR B - 1. p1 RI MI:IMAM RELAY BC SC MR/0 e L/X f ,RE M EN NR1 MOR O YCipRY-S1 PAR6.81 M I 920718-41 NM 81881181 886 MC ON1VL MR Ley 1 E75,J,COMM MD POWER COMMONS. s. ' X.412 I EARP11ON Cr MRMEM NC Cm2Z CAN E R11 N LYy NE"RO0-el S SECION bE RISINIC,ON N1121E1 'A I 10072150-6,SIPPED 1R111 RE comma. 9AS SSW 82 gg5 saw Og NC SfAE E2 JIIB q Thrim C.L 10 \2 I fLI Pallet POE il —. H 5U I n il 11.1 MAR CUL BR ® 1 4 W�C JHD 2 r 3 rpp A01 3 7: 1 80 2 INSO B ' BC PUMP RUN 3 • 5311. oc { • I®2 1!UIO�,. MR Mit 5 RUN CIO B9C 1�WfA0R PROIECIIVE 2 7 WMI Y O BM( e0 11MD OF NM 1 166 R KR 77/' 6 1 1A 3 . ■ x • , 1 •3 13014 • M-19 d� IRBE MUTE MR SCAM 7 °R1 m STS7EY gis /CO ail po!1 P00O60 m 10�RCR05 ...• A© R 4 Zs ' - 73 .7{ p • A 0 E • 6 ECO21 M1 ;tiy n MR A B MS 11., 10 RIA- CPS: r .;r ,0 X0. oa ,, ss 1-^ 66 WASS MIRY. NOR Q „ 1°1°2 1 11{ R on Yn = MI R SR we 4.1 12R--3-11 9 2 Nip t°1J 502 ' 2J° al z•CpigCRIR Ae ilie 1110 BB 15 o0 13 _r*t 1�=�7 MWs 14 �,Lp2A �R�OypypyN�A�1�q- END 5 1 1�4 PLOT RELAY m•. 5 1lClt NB ° t5-"HI,1 —rill j2 mac s OCR �B� B6 g1pA� �o y= /6�i 1 9 3° - A1t9■2 u°{ CONfACR1R(7 DPA 1 17.--i-32 II At.a 4 1L El 1Y E j rn r_6ESEr _L_ M Sf ,j 19 i 3) 94 9®9 - I. F ; 20 eic �` IIIPIMP 61 6 62 -. in:Q.. 21 • 15. • ae A, o I I I CO ® 1 . 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A M' s all p as II ---- 1-- I --I- -- II - ---- I -- :=T-----/I------ REV DESCRIPTION BY DATE — ---- BB5 CB —1</, N`•' i • 2 A TO �i1 PHASE SOURCE �� ' • 4 8 RELAY EM 6 Et 1 ii ii F.0 2 H1 H4 BAB TRANS X1 X2 • GND 1 1 I' U BSF FU 2 BPM BPFRX PM PFRX 1 2 C1 0 C2 BPFRX BPFRX BPFRX• _ PFRX PFRX PFRX 1 2 3 4 5 6 PF FTB PF2 FHB PF3 FTB PF4 FEI PF5 FlE PF6 FTB TO TO TO PUMP 1 PUMP 2 PUMP 3 JOB NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: MCC 'OB LOCATION: COPPELL TX - EQUIPMENT 'TYPE: MODEL 6 MOTOR CONTROL CENTER iRAWN BY: J.SPLAWN DRAWING TYPE: ELEMENTARY DIAGRAM ENGR: ISADORE COBS � IARE n DATE: JANUARY 05, 2005 D Schneider Electric 1 .l. 1_ • APPROVAL D ; E19693481-004-02 PG 1 OF 1 REV — ■ REV I---- DESCRIPTION I BY I --/DATE — — --- I -- --/--�-- Lt HORIZONTAL BUS • L2 • 1.3 • ASB SIB A B C 1 3 5 >0) 0) jB TO LOAD JOB NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: MCC JOB LOCATION: COPPELL TX EQUIPMENT TYPE: MODEL 6 MOTOR CONTROL CENTER DRAWN BY: J.SPLAWN DRAWING TYPE: ELEMENTARY DIAGRAM ENGR: ISADORE COBS SQUARE D DATE: JANUARY 05, 2005 D Schneider Electric DRAWING STATUS: APPROVAL DWG# E19693481-004-03 1 PG 1 OF 1 1 REV — REV ---- DESCRIPTION I — I --/DATE — II — ---- -- — — -- Lt HORIZONTAL BUS • 12 • L3 • ASB STB A B C 1 3 5 ON ON O) CB 4 6 TO LOAD JOB NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: MCC 'OB LOCATION: COPPELL TX EQUIPMENT TYPE: MODEL 6 MOTOR CONTROL CENTER .AWN BY: J.SPLAWN DRAWING TYPE: ELEMENTARY DIAGRAM ENGR: ISADORE COBB SCLJA.RE D DATE: JANUARY 05, 2005 D Schneider Electric 'Z.1.1 '1.1 • APPROVAL DWG El 9693481-004-04 PG 1 OF 1 REV — I BY REV ---- DESCRIPTION I - --/DATE — _---- i-- --�--�-- • HORIZONTAL BUS JHB L7 • 1 L2 • 2 13 • 3 BDS DISC SW Ll T1 2 Bm 4 CTT HI, C3 1 3 5 HL C1 Briik L1 L2 L3 9 110 111112 1 Va Vb Vc Vn VOLTAGE FACTORY SETUP Q MLC SYSTEM SETUP — 30 CT RATIO — 1200:5 • VOLTAGE RANGE — 480V AGD L1 L2 L3 .1 2 8 G 7 L2 J 6 L1 • BPM PM • POWERLOGIC • POWER METER • 5 IN+ 13 14 15 1 AGD 4 IN- 3 UT+ la— lb— lc- 2 CURRENT 1 SHIELD la+ lb+ Ic+ 16 17 18 L1 L2 L3 INCOMING UNES UNIT 5J J UNIT 5M JOB NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: MCC JOB LOCATION: COPPELL TX EQUIPMENT TYPE: MODEL 6 MOTOR CONTROL CENTER DRAWN BY: J.SPLAWN DRAWING TYPE: ELEMENTARY DIAGRAM ENGR: ISADORE COBS SRE D DATE: JANUARY 05, 2005 SQUARE► Schneider Electric DRAWIN A APPROVAL DWG# E19693481-004-05 I PC I OF 1 IREV 1 X? xz a 1 120 VAC FROM APA-7 1 a EV 1®2 1®2 NI N4 JAAA. nx air FU xl-mil.INNS , 24 VAC REMOTE REAM FIB F3102 F1B 0102 • 1 a a -ate-. 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COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: MCC 'oB LOCATION: COPPELL TX EQUIPMENT TYPE: MODEL 6 MOTOR CONTROL CENTER ZAWN BY: J.SPLAWN DRAWING TYPE: ELEMENTARY DIAGRAM ENGR: ISADORE COBS SQUARE D DATE: JANUARY 05, 2005 D Schneider Electric tz_k■ik 111 : APPROVAL DWG; El 9693481-004-07 PG 1 OF 1 REV - .YOC FACTOR/ALTIAAR(44 FAR41EhR sums sic t.Amiga RI Rll:somas REIM I I I�.EC Molt J LJy- 1 USE MOON IRO L1WIf31C f.C1oR1'-SET FYANEIBB. 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K ENS SSel6 Elk sa1M NC 1c S LE C2 -l—c° z - I 11.1 111 POBmMPOLE hill SOIIXff��4 17l1 12 1C Pr • as A ° R Cll Q orkc it Y9R _ qZ �-{8 BR R1A sax= •3 ° • O_ Ek 3 jfTf sl m,-111 us Rx��J6 I 4 R I:J AO.CON MBIE R 1.11 (� ®— CM 0.CONTACT RI w a I- i11;4 'M • PIC2 1 2 ■1 I g eft C6A 3 I 571133 M°7 1 M k I 1 — B11 4, WI 1-31-- 4 1OD2 I 1 I I MR RUN C S sic cis MOT PROTECTIVE 2 © 7 COMWO A RELAY) .0 .'---��.pQ a NW WNW 1 1 KA ° I "'I— 1 I N 7 - /-T 3 13©/4 I A 7 I E ; a PROM 9Gb,smill fife i CR104.CR106 _ POSTIpN) ; r --C' 3- A ©6 p1 9 BC11., OM B6��qq A © B • 10 55813 1M7 IIAt. .14 1© Etr7g1/ T § g BMM4`11011111/ 1198 I[�: 11 n2 d 4 A 1 I 3./1 BC II 1 I2--II . 2x10 Ip1 - A(..1 • 2JQ2 Al mem BR 7`.112 9' � l 13 - - �— I I as �qS 1 1 „ E/O STARTU I 2 4 1 1 M� 61 �/I TS Bic T : E �L, �. C• le�1 Y 89 Bee 5 ' � 41B6 N A• 3°31 A�, • 3 4 701 `P •n B/1T q17 e1 V e2 a `'Cy' y I _ 1B g'I it I• R.N.T RESET 14 19 �_ 0�3f 1 B,f ` alp �4 A ©B 7 20 BI` AB • C PR IV 61 a�— 21 4 2 iQ 4 © a I I 9 •a the 1012 aT INCAS ° � n Z Bdn 10 4 E --o7B/I A ©B o a.1 p- Q Irq • a a Q el I 5I IB n � satin A©B B oilx a124 A© B I m 0▪025 IRBBIID A B TEMP W{URE IM A©B Fn I 1 1 I 0 C >gq'°mm ZZ I D n : Z;t 8 8 N g 0 y 1 y I 1 I I I 1 1 I I FQg itt, Ez o 8 1 1 1 • � 1 I 1 1 I I I Altistart 48® Soft Start Units in Motor Control Cente 1-600 hp, 600 V; 1-500 hp, 480 V; 1-250 hp, 240 V; or 1-200 hp 208V Class 8998 kat tad 4 abmndn C ee cr I] SQUARE D • Altistart 48 Soft Starts Overview and General Information Overview ATS48 electronic soft start motor controllers are available in either stand-alone enclosures (Class 8638 or 8639)or motor control center(Class 8998)construction.These devices provide a pre- engineered,integrated design consisting of a combination disconnect and soft start controller for reduced voltage starting and soft stopping of standard three-phase asynchronous induction(squirrel cage)motors.Packaged ATS48 soft start units integrate the latest ATS48 soft start technology into a combination package for application requirements up to 600 hp. General Information The ATS48 soft start is a digital controller that provides the benefits of reduced current inrush(and resulting voltage drop)and reduced mechanical shocks that can result from starting a motor across the line.A six thyristor(SCR)solid state power configuration provides smooth acceleration and deceleration control of three-phase squirrel cage motors.The ATS48 soft start uses a patented Torque Control System(TCS)technology to control motor performance with motor torque rather than with simple voltage or current based control(see the figures below).Advanced control algorithms are incorporated to ensure smooth rotation throughout the starting ramp without mechanical instability at the end of • starting.The torque control provides accurate and repeatable acceleration and deceleration.This feature allows for linear speed ramp without tachometer feedback and reduces the temperature rise of the motor. Speed Current Torque Ramp Current Limit r Current Limit , / • / Torque Ramp i i i Tine _ Time Torque Ramp vs.Current Limit Starting 4/04 3 SQUAFF.n ®2004 Schneider Electric All Rights Reserved Altistart 48 Soft Starts . - Overview and General Information Benefits of ATS48 Soft Starts • Reduced torque during start: — Prevents damage to material in process — Can increase the life of machines and reduce down time • Reduced current peaks on the supply during starting: — Reduces plant capacity requirements — Reduces voltage sag on installations with limited capacity — Eliminates side effects on other equipment driven from a weak supply • Smooth acceleration and deceleration independent of fluctuations in motor load: — Ideally suited for most fans,centrifugal pumps,or other variable torque loads — Can eliminate water hammer even on difficult pumping applications • Advanced protection for the motor and the installation, including: — Selectable overload protection class — Overload pre-alarm — Phase loss and reversal protection — Stall protection during start — Protection from material jams while running — Underload detection Starting and Stopping Four types of starting are available: • Torque Control System(TCS)soft start—adjustable from 1 to 60 seconds • TCS with boost—adjustable from 50 to 100%of mains voltage • Current limit—adjustable from 150 to 500%of controller rating • Voltage ramping Three types of stopping are available: • Freewheel or coast to stop • TCS soft stop—adjustable from 1 to 60 seconds • InTele'"Braking—adjustable from 50 to 100% 4 ©2004 Schneider Electric All Rights Reserved ®SOUAFE D 4/04 Altistart 48 Soft Starts Overview and General Information Protective Features • Motor thermal overload protection—choice of Class 2, 10, 10A, 15,20,25,or 30 • Soft Start thermal protection • Motor phase loss protection • Line supply failure • Overcurrent fault • Locked rotor fault • Line frequency outside limits of±5%or±20%—EGSA compliance with Class 3 application(droop operation)generators • Selectable protection,including: — Phase reversal — Stall and jam — Thermal overload pre-alarm — Current threshold alarm — Underload fault Monitoring and Indication Door mounted keypad • Displays setup parameters and fault codes for the previous five faults • Factory preset for the most common application requirements • Security to avoid accidental parameter modifications is provided by dip switches on the back of the keypad,which must be adjusted to provide access to 3 programming levels. Real-time indication via the digital keypad of: • Motor current • Load torque • Motor thermal state • Power factor • Fault status Three logic outputs: • Motor thermal overload or indication of motor current present • Current threshold alarm • Motor underload alarm One analog output for 4 to 20 or 0 to 20 mA indication of motor current torque,thermal state,active power,or power factor. Two logic inputs,which are configurable for force to freewheel,thermal overload reset,or indication of external fault. 5 4/04 SQUARE D ©2004 Schneider Electric All Rights Reserved Class 3020 POWERLOGIC® Power Meter The POWERLOGIC Power Meter is capable of r 0 # * *'x replacing a full complement of basic analog '41-r, i j,i f .®. meters. This cost effective,high performance meter can operate as a stand-alone device or as ' .," " part of a POWERLOGIC Power Monitoring . ` , 4 --. System to help reduce energy and maintenance _ _ costs by providing valuable power information. , €C I C Power Meter Features •True rms metering to the 31st harmonic - � ; •Certified ANSI C12.16 revenue accuracy • �'`' �, _ 'p T;" •UL Listed,CSA Approved,CE Marking,NOM Approved •0.25%accuracy on current and voltage Reduce Costs and Maintain Power System Reliability •All readings are scaled to their actual values without the need for a multipler The POWERLOGIC Power Meter is designed for use in basic power •THD readings for each metered phase of current and metering applications.It can replace conventional metering devices such as voltage ammeters,voltmeters,and watt-hour meters while providing powerful •Onboard data and event logging capabilities not offered by analog metering.The power meter's true rms •Simultaneous display of phase A B,C quantities readings(31st harmonic response)accurately reflect non-linear circuit loading more than conventional analog metering devices.The power meter •Flexible mounting with separate meter and display calculates the neutral current,which can assist in identifying overloaded •Optional display mounts in standard 1%meter cutout neutrals due to either unbalanced single phase loads or triplen harmonics. •Easy retrofit into existing power equipment Circuits can be closely monitored for available capacity by keeping track of •No PTs or separate control power required up to 600V the peak average demand current.Accurate circuit loading information is •Flexible communication options including Modbus®RTU essential to get the most out of existing power equipment while maintaining and POWERLOGIC protocols power system reliability. •KYZ pulse initiator for communication to energy management systems The power meter provides a full complement of accurate true rms metering Economical Metering Solution values through the optional display,or via the standard RS-485 communica- tion port to a POWERLOGIC Power Monitoring and Control System.A •Neutral current monitoring to detect overloaded neutrals model PM-600 power meter module replaces a full complement of basic •Individual machine load monitoring analog meters including a watt-hour meter.The model PM-620 power meter •Available feeder capacity monitoring(peak demand module extends the metering capabilities to report demand readings for current) power and current including the date and time of peak demand.The model •Load monitoring for predictive maintenance/ PM-620 also provides neutral current and per phase THD for each metered troubleshooting current and voltage.The model PM-650 extends the metering capabilities •Departmental kWH cost allocation further to provide min/max readings and basic onboard alarming and •Remote meter reading and data logging from a personal logging.Refer to the tables for information about the metering values computer using POWERLOGIC System Manager"' reported by each model.Each model also includes a KYZ output to software and RS-485 communications communicate energy and demand information to third party systems. ni sE OUPE CHNEIDER POWERLOGIC Power Meter Power Meter Power Meter Mounting and Connection Flexibility Display Module (PMD-32) (PM-600 or PM-620) The power meter's small size and variety of mounting configurations allow it to be readily installed in new equipment or retrofit into existing equipment. The power meter module can be mounted onto a 35mm DIN rail,or it can be mounted on any flat surface using its four mounting feet.For added r` simplicity in retrofit installations,the panel mounting hole patterns for both P = ..4,01 the power meter module and the optional power meter display match the conventional 4-inch ammeter/voltmeter spacing so the meter and the display ' O can be mounted back-to-back on opposite sides of a panel surface.In metering installations of 600 V and below,the power meter provides —© additional savings in both cost and mounting space by eliminating the need for PTs and control power transformers. Power Meter Module and Display Features The power meter accepts inputs from standard 5 A CTs and has full scale input of 10 A.The voltage inputs can be directly connected to 3 phase Q 2-line x 16 character LCD display circuits of 600V and below without the need for PTs.For higher voltage Qz Tactile function keys circuits,the power meter accepts a full range of PT primary values with ® Multi-conductor communication cable control power derived from the PTs or from a separate source of ac or dc (up to 50 feet) control power. ® Control power,metering KYZ and communications connections Versatile Display ® Panel or DIN rail mounting © Removable terminal shield The optional power meter display mounts in the same space as a conven- tional 4-inch ammeter and is connected to the power meter module with a communication cable.With the 2-line by 16-character LCD display,the user can view metering data,and access the password protected meter setup and resets menus.Since the power meter display can be mounted up to 50 feet away from the power meter module,power metering can now be installed in tight equipment spaces without sacrificing convenient and affordable local display.The power meter display cable connects to the meter using a standard RJ-11 connector which provides both communications and control power to the display.If local display is not required on every meter,one display can be used to setup any number of power meters to communicate with POWERLOGIC application software.The communications port on the power meter display is optically isolated from the 600 V metering connec- tions. Setup and resets are password protected and are easily done through the power meter display or via the network using System ManagerTM 3000 software.From the optional display,POWERLOGIC or Modbus RTU protocols can be selected.No DIP switches or other hardware adjustments are required for setup.All readings are scaled to their actual values without the need for a multipler. Advanced Functionality In addition to the basic metering functions,the power meter increases its value to you with advanced functionality features. • Power Quality Readings–Total Harmonic Distortion(THD)for current and voltage readings indicate potential power quality problems, which unchecked,could disrupt critical processes or damage equipment. • Min/Max Readings–Min/max readings provide measurements of extreme meter values needed for maintenance purposes.These readings can be viewed and reset from the display.Min/max resets are password protected. • Alarm/Relay Functions–The PM-650 has onboard alarms.Alarm functions include over/under conditions for voltage,current,frequency, and phase unbalances.In addition,these alarms can be assigned to operate the solid-state output. • Event Logging—When an alarm condition occurs,the PM-650 power POWERLOGIC Power Meter Feature meter logs the event in nonvolatile memory.These events can be viewed Comparison from the display or POWERLOGIC software. Meter Feature Values Model Model Model • Data Logging—As part of a comprehensive power monitoring system, p14-600 pM-ezo PM-650 the PM-650 expands metering capabilities with data logging.Values are Current,per phase A,B,C • • • stored in nonvolatile memory,preserving critical data for the interval current neutral N • • between logging updates via communications with the system computer. Vo L{ A B,C B,C A • • • All metered values are available for recording at user defined intervals, vats,L-N A-N.B-N,C-N • • • offering total flexibility.A typical to co Real power(kW) A,B,C.total • • • g nfiguration is recording demand Reactive power(kVAR) A,B,C,total • • • readings for KW,kVAR,and kVA,at hourly intervals,storing 3 days of information.The meter is pre-configured from the factory to log the Apparent power(kVA) A B.C,total • • • following values: Power factor(true) A.B,C.total • • • Frequency • • • -Line-to-Line Voltages for Phases A-B,B-C,C-A Real energy(kWh) 3 phase total • • • -True Power Factor Reactive energy (kVARh) 3 phase total • • • -Present Current Demand for Phases A,B,C,and neutral Apparent energy -kW Demand-3 Phase Total lkVAh) 3 phase total • • • Energy accumulation Signed,absolute, -kVAR Power Demand-3 Phase Total modes energy in, • • • -kVA Power Demand-3 Phase Total energy out KYZ output • • • POWERLOGIC application software is used to customize data log RS-485 POWERLOGIC and Moddus RTU • • • configurations. communications THD,voltage 8 current A,B,C • • POWERLOGIC System Compatibility Current demand A,B.C.N, The power meter supports standard POWERLOGIC RS-485 communica- present&peal` • • lions up to 19,200 Baud with communications links up to 10,000 feet.A Read power demand 3 phase total, (loud) presets&peak • • meter can quickly be installed into any existing POWERLOGIC system.The Reactive power 3 phase total, power meter is fully integrated into the latest POWERLOGIC application demand(kVARd) present&peak • • software,System Manager 3000.SMS-3000 software enables users to Apparent power 3 phase total, manage their electrical distributions stems by demand(kVAd) present&peak • • g y y providing tabular and Date/time stamping Peak demands, graphical data displays,alarms,real time and historical time trend tables and power up/restart, • • graphs,and reports.Power meter setup,reset operations,and wiring resets diagnostics can also be performed from a remote personal computer using de ar,+ed power demand kW,kVAR,kVA • System Manager 3000 software. onboard alarms Under/over conditions.phase POWERLOGIC power monitoring devices and systems assist in equipment unbalance • conditions monitoring for cost allocation,troubleshooting,predictive maintenance, Min/max readings Frequency, planning,and more.The lower installed cost of the power meter makes it current,voltage, possible for facilities to monitor many smaller,less critical feeder circuits power,power • factor.THD enabling whole facility power monitoring. Data and event logs • Advanced demand Synch to comma, options slicing block • calculation fn tirawwrkeerreralerte. Peacoat{anepuMri ia+trtt ActiarrN Anna TJrktlEigarwrr�l• } #kew7 mstkakapp 11Brd,bY� i iloupaa<r�ureuttyruaq — . vies ak •fie g c Pic e 1 MMS a etstai into Adalkonsi P H4 tsrkr9 Ra�mrrt Example of a POWERLOGIC Power Monitoring and Control System POWERLOGIC Power Meter Technical Specifications Typical Wiring Diagramt Metering Specifications Current Inputs "• —.�_ Current Range 0-10A ac ea Nominal Current 5 A ac ` � LOAD Overcurrent Withstand 500 A,1 second Burden 0.15 VA N T Voltage Inputs - Voltage Range 20-600V ac Nominal Voltage 208/120,480/277 NOTE WNTROLPOSERCAN > FUSES BE DfUVM FROM LASED 600/347 V rms VOLTAGE INPUTS L1 OR L-N OR AN EXTERNAL Input Impedance >2 Megohms SOURCE L,-L2 160-360VDC Frequency Range - e0-600VAc (50/60 Hz) 45-65 Hz,a, Accuracy TOP Current 0.25%63 O O O Ot Voltage 0.25%* A e N L,��z Power 0.50%* .. i I ETA 12 0 ,e Energy 0.50%3 A I r a) 21 Demand 0.50%3 L, 6, Power Factor 1.00% _ Frequency 50/60 Hz 0.02 Hz 0 no 4c 22 Control Power Input Specifications COMF"s� ,3 ,s 15 Input Range,ac 90-600 V ac 4161 i m ill"-76 asPLAr JACK Frequency Range 45-65 Hz z e ]O I'O 0,{ Input Range,dc 100-300 V dc 5NLD fill Burden 90 Vac-264 Vac 10 VA 265 Vac-600 Vac 30 VA Temperature Specifications Meter Module(operating).0 to 60°C t 3-Phase,4-Wire WYE.(3-Wire Delta and other system types supported.) Meter Display(operating) 0 to 55°C t For readings less than 20%nominal add±0.05%full scale. Power Meter Dimensions &tl t-J 'emit^} 1I' Iso iIo±I on Ordering Informati� f . 0 INCHES 3020 PM600 Power Meter Module,Basic Instrumentation MIUJMETENS -., 3020 PM620 Power Meter Module,Basic Instrumentation,plus Demand,THD,DTT Stamping,Neutral Current E■I 3020 PM650 Power Meter Module,Min/Max,Alarms,Event and 1,00 DO Data Storage,plus PM-620 Features 1 3020 PMD32 Power Meter Display with 1 Foot Cable 4.. ,� 3020 SC104 Optional 4 Foot Cable ni ---b r 3020 SC112 Optional 12 Foot Cable POWERLOGIC,Square D,and®are registered 3020 SC130 Optional 30 Foot Cable trademarks of Square D Company.System Manager is a - trademark of Square D Company.Modbus is a registered trademark of Schneider Automation,Inc. E ,IJ Bulletin No.3020H09601 A10/98 October 1998 GROUPE SCHNEIDER C 1998 Square D All Rights Reserved Time meter MCC ELAPSED TIME METER Ccubler P/N: 26403-12030 Type series H 57 •7-resp.8-digit hour meter Applications - - •High shock resistance general counting, •Without reset service interval for •Small dimension measurement systems 1 •Magnified figures (respiratory ventilators,oxygen 2 5 , i t •Protection IP 52 - machines,dialysis machines), •Data retention when breaking of power small appliances,UV lamps, .? supply display panels in cars. •Long service life •Optional mounting position •UL-approvals o9Un Technical data: Electricalcimnectiop: -,Screw terminal.00,-entry fleet rear Operating indicatorofthexunnngti iemeter Power consumption: 10...30VDC: appr.500 mW AC Fast 70iatangwheelwtthr4ddashes- 10...50 V DC: appr.900 mW D.0 11lO011 displayturns Continuouslyby 1_digrti136s 100...130 V DC: appr.750 mW Test voltage: 2000 V AC,50 Hz for AC counters 20...30 V AC,50 Hz appr.0,3 VA Options:. , Furihervotrages on7;etluesrt, 42...48 V AC,50 Hz appr.0.25 VA Counter with wire entry from below,screw fixing from rear. 100...130 V AC,50 Hz apps 0.6 VA Art-No.3228.401.X)0( 187_.264 V AC,50 Hz appr.1.2 VA 'Colour of housing:, grey:A rt-No 3.22X.400 USX 360 .440 V AC,50 Hz appr.1.65 VA Rat pin 0.8 x 63 mm Rated voltages: 2b.30142�48Wt00..:13Wl87_.264f360 440 VAC. Art-No.3128.401.XXX 59 or 60 Hz,10.30l18.507100..130'V,DC Gapwrappeo iP$`5from front)) ' On time: 100% IP 65 version: Order code:33XX.X)O(JO(X422 Display: 7 rase.8 Necessary sea**betweetn counter#nd betel: 99999:89 at ACresp,999999,99 at DC ',14.5i:, (45113118* Count mode: adding }157,55; N511.018tN.5t1.017:. Height of figures: 4 mm `, ff 51.7'Z N511 018 t N.511.016 Colour of figures: white and red on black (atlP65 rsiondefiveey,includesseaing), Ambient temperature' -15.',40.0T Approvals: UL for USA and Canada E128604 Mounting position: any Executions:? Protection: up to IP 52,DIN 40 050 front side -Housing: Plastic -a, Weight H 57:48 g;AH 57:84 g 4<` Base mount socket No.48 36 g `"?- Slip-on bezel 55 8 g ' Slip-on bezel 72 13 g 11 57 EllI / rnrrn. 7 ■ ,17 a al �' .L6 I .0 o45 „I L. oL6 -f t I. 23 U max.9 Voltage , Art No.(A( ,50 Hz AWN*,.:AC),60 Hz i Art-No(tf f!C) 10...30 3.220.401351 10_00 3.2244901.371 20...30 3.220.401.071 3220A01.081 36...JO 3220A01353 42...48 3.220.401.072 3220.401.082 100._.130 3.220401.074 3.220401084 3220:401.381 187..264 3.220.401.075 3220.401.085 360...440 3120.401.079 3226-41489 www.kueb1ercorrr 141 c� Square Phase Failure Relays Inc www.SquareD.com 84304'(PD V2 9 Class 8430—Type MP QLJ FOR CURRENT INFORMATION The Class 8430 phase failure relays offer the reliability and accuracy of solid state circuitry with the isolation of hard output contacts. Phase Abnormality Definitions Phase Loss:This condition occurs when one line of a 3 phase system is completely lost tn W Phase Unbalance:This condition occurs when the voltage in one line of a 3 phase system drops below the voltage in the remaining two lines. F '1, Phase Reversal:This condition occurs when two of three lines in a 3 phase system are switched.This incorrect connection will cause a motor to rotate Z yW in the reverse direction. 4 'C U) y. Undervoltage:This condition occurs when the voltage in all three lines of a 3 phase system drops simultaneously. 4 .I w Protects Against r Contact Class/Type Phase Phase Phase Under n Arrange. voltage" Type P� N Loss Unbalance Reversal Voltage mend Phase Failure and Undervoltage Relay 240-50/60 MPSV24 1.1 Thelype MPS is a socket mounted,voltage sensing phase failure relay.The V Yes Yes Yes Yes a wMt a socket(see socket seledi on voltage.The a SPOT $146. page 21-36).The 240 V rated,SPOT output contacts dtarr�e state upon phase failure,u�,phase reversal or phase unbalance of 10%or' greater.Response time ay is 3 seconds. 480-50/60 MPSV29 8430 MPS , 12050'60 MPDV20 Phase Failure and Undervoltage Relay The Type MPD otters the same protection as the Type MPS plus the 24050'60 MPDV24 Yes Yes Yes Yes following features:DPDT 600V rated output ooniads.bdkkg potentiometer DPDT 325- �� rsdervdlage acustrnent and an LED inctcatkg'relay 'Can be `„ mounted tiredly to a panel or to 8501 XM tradc(see page 1-25). 48050'60 MPDV29 e� .)) 8430 MPD 600-50/60 MPCN32 Operating Data Power Consumption Type MPS: 5.5 VA Contact Ratings AC Type MPD: MIA Ambient Temperature: Ratings+23°F to 122°F i�Maximum Inductive Resistive Control 5°C to 50°C Type Contacts Ciranit Make Break Make&Break C Thrdo Devices are auto reset,so 3 wire control should be voltage Break VA VA Amperes s used to acconpish safe operation of equipment. Cumant General MPS SPOT 120 1800 18800 5 5 MPS: Fie E42240 CCN NLDX provided the proper socket is used. 120 3400 340 5 5 0 8430MPSV24-8501 NR51 or NR52 socket(see page 21-36). MPD DPDT 240 3600 360 5 5 8430MPSV29.8501 NR82 socket(see page 2136). 600 3600 360 2.5 5 NI File E42240 CCN NLDX2 without using the sockets fisted above. SP• File LR60905.174 MPD: OFile E42240 CCN NLDX k .99 r h 4.37 111 r r 56 r 3.39 r 1.75 3.77 1.75 1 r r 44 I 4.55 .19��1 --r Z-J 5 T �� 179 ,_ 20 In,_ 2.380 3-1� I 1. L1 r, �, r, 89 2.75 r I 3.49 1 70 II r 85 4.09 for (2) Mtg.Screws Type MPS 240 V Type MPS 480 V Type MPD How to Order: To Order Specify: Catalog Number For Mounting Track for the 8430 MPS relays page 22-14 •T9e Class Number Class Type Voltage ••Voltpa NuC die Code 8430 MPS V24 For additional information,reference Catalog#8430CT9701. 13 CP1 Discount ©2002 Schneider Electric 8/02 Schedule all rights reserved 21-15 N Square D General Purpose Plug-In Timers www.SquareD.com • Type JCK-Class 9050 FOR CURRENT INFORMATION 90 0 TC,< //-%44j N// R� , Class 9050 Type JCK timing relays are designed to provide low cost timing in a pl ug-in housing. he 416440* ' Types JCK11 thru 59 provide t1%Repeat Accuracy.The Types JCK60 and 70 offer X0.1%Repeat Accuracy These timers are directly interchangeable with many other 8 and 11 pin tube base timers. • Up to*0.1%Repeat Accuracy • Transient Protected k 1p- . • Timing from.05 seconds to 16.65 hours • Restraining Strap Available 0‘ . 3.v... a • Available in 5 timing modes • Variable or Fixed time delay • DPDT Contacts(2 N.O. • and 2 N.C.) • Horsepower Rated • 10 A Contact Rating Type JCK12 9050 JCK52/8501 N117 Variable Time Delay Knob Prix f Price Interval Price One Prix ct Price Deby 0.1-10 Seconds JCK11* $50.00 J0K21* $63.00 J0(31* 950.00 J0k41* $63.00 JCK51* $90.00 0.3-30 Seconds JCK12* 50.00 JCK22* 63.00 JCK32* 50.00 JCK42* 63.00 JCK52* 90.00 0.6-60 Seconds J0(13* 50.00 JCK23* 63.00 JCK33* 50.00 JCK43* 63.00 JCK53* 90.00 12-120 Seconds JCK14* 50.00 JCK24* 63.00 JCK34* 50.00 JCK44* 63.00 J0K54* 90.00 1.8-180 Seconds JCK15* 50.00 JCK25* 63.00 JCK35* 50.00 JCK45* 63.00 JCK55* 90.00 0.1-10 Minutes JCK16* 56.00 JCK26* 69.00 J0K36* 56.00 JCK46* 69.00 J0(56* 95.00 0.3-30 Minutes JCK17* 56.00 JCK27* 69.00 J0K37* 56.00 JCK47* 69.00 JCK57* 95.00 0.6-60 Minutes JCK18* 56.00 J0K28* 69.00 JCK38* 56.00 JCK48* 69.00 JCK58* 95.00 1.2-120 Minutes J0(19* 56.00 JCK29* 69.00 JCK39* 56.00 JCK49* 69.00 J0K59* 95.00 •Two dials are provided for independently adjustable repeat cycle timing ranges. Fixed Time Delay Contact Ratings Timing Mode Type Timing Range(Seconds) Price AC Amperes DC Amperes On JCK1F ■* .1 to 180 550.00 Inductive 35%P.F. c Inductive x re �� 181 to 3600 56.x1 AC r l'-'r DC m 3 Volts ii Z i; HP Volts •f Off Delay JCK2F(X(XX)r* .1 to 180 63.00 Make Break c n co c Make Break e o `/ 181 to 3600 69.00 Ti m 2 0 "C Interval JCK3F(xxXx)e* .1 to 180 50.00 C c2O ¢A U181 to 3600 56.00 120 30 3 10 10 1/3 240 15 1.5 10 10 1/2 30 3 3 10 one Shot JakaF(xtocx).* .1 to 180 63.00 181 to 3600 69.00 Type JCK60 ® Repeat Cycle JCKSF(XXXX)e•* .1 to 180 90.00 Ls 181 to 3600 95.00 This On Delay timer uses a 5 position rotary switch to select the timing •Q0O09 denotes desired timing period in seconds.Example:Class 9050 Type JCK$F60 is an range.The three pushbutton thumbwheels are used to select the time O On Delay hirer reed at 60 seconds. value. S •Fixed repeat cycle timers are supplied with the same On-Time and Ott-Time Class 8501 Sockets ,� 1 (For additional sockets,see page rte;for additional DIN�,see page 22-14) Ram Type Price For all 905OJCK timers: For 9050JCK1 thru 59: 0J to 9 `a .1 to 99.9 sec. On With appropriate 8501 NR `w wMY .1 to mn. JCK60* $98.00 ® File E42240 \1•• File 3211 090 1 to 999 min. j Class 312549 For 9050JCK60 and 70: Without scat Type JCK70 File E42240 File 1833434 CCN N1DX2 ° « 3211 Two 5 position rotary switches are used to select the timing mode and timing range.The three pushbutton thumbwheels are used to select the *Voltage code must be specified to order this product Refer to standard voltage codes listed time value. below and insert as shown in How To Order. Voltage Codes Type JCK11-59 Code Type JCK60 and 70 Range Time Price •oltS S On Delay 2e Va�d�c yjq 24-50/60 V14 •°6l Same as JCK70* $111m 1' ft 120-50/60 V20 MOO 120 Val 0 Vdc V20 240-5060 V24 Repeat Cyder ?" How to Order: The Oast Cycle mode utilizes the same On.lime To Order Specify: Catalog Number Class 8501 Retaining Strap •Class Number Class Type Voltage Code •Type Number I I For use on Class 9050 Type JCK Timers Class Type Price •Voltage Code 9050 JCK11 V20 (See esb�o. i N strap holds timer in socket during heavy vibration. 8501 NH7 $5.30 photo at the top of this page.) For additional information,reference Catalog#9050CT9601. Discount 8/02 CP2 Schedule ® all rights reserve ed 21-39 IF Square D NEMA Type Industrial Control Relays www.SquareD.com 850/ XO ��)C�ss 8501-TYPE X® FOR CURRENT INFORMATION q _; AC Control Relays Normally Open Convertible Control Relay• • Straight-through wiring Instantaneous Contacts Type Pries • Plug-in contact cartridges for easy contact 0 X000* $51. Z conversion and replacement 2 X020* 76. a x 3 X030* 89. W • Contact conversion without repaving terminal 4 X040* 2 ffi screws or wires 6 X060* 127. F 8 X080* 152.h „ • Self-lifting pressure wire connectors 10 XO1000* 177. Z n a; €- • Replaceable cal 12 X01200* 203. 4 k i €, •- •A maximum of 8 N.C.contacts is Mowed on 9-12 pole relays. Cl) Type XM040 AC Master Relays Control Relay • 20 Ampere Contact Rating due to use of Mas- Number of N.0 Amperen 1YPe• cc ter Contact Cartridges.• Convertible Contacts Type Price 11'•' • Provisions for Standard Cartridges to be used 4 XMM040* 177. N in contact cavities not occupied by Master Car- ' fridges In 2-8 pole AC relay. 6 XM060* 241. y s •Attachments not permitted on this relay. AC Timing Relays Timing erig4tt: • essay convertible on Delay o oft Delay Timing Convertible kns�an- �C0 t 02-So sec. 5-180 sec. Prke • Two ustable ti Mode ype Type• Repeat accuracy wet above*10% arneorls0 N.O. N.C. X000XTE1* X000XTF2* $228. • Convertible 1 N.O.and 1 N.C.timed contacts On Delay 2 1 1 X02OXTE1* XO20XTE2* 253. Type R040 • Large easy aiustrnent of 4 1 1 XO40XTE1* Xo4OXTF2* 279. !mob for ea delay • Off Delay mode tines out even after loss of 0 1 1 XODOXTDI* X000XTD2* 228. Delay 2 1 1 XO20XTD1* X020XTD2* 253. Po✓e% 4 1 1 X040XTD1* X040XTD2* 279. AC Latching Relays cal Latch holds at contacts switched NonnaOy Open Convertible latching Relay• Mechanical d Instantaneous Contacts Type Price °' *• even after removal of power from replaceable # Latching Coil. 2 XO20XL* $165. ,y` • Pro ides sequence memory in the event of 3 X030XL* 177. O ,. power loss.kleal for press control,process 4 X040XL* 190. 6 215. -el control and punch presses. 8 XOBOXL* 241. • Replaceable unlatch ova to swish contacts Type X04oXTE1 bade to original state. Average Operating Times(Milliseconds) Timing Relay • Continuously rated unlatch col(no coil dealing contacts required). Device Pick Up Dro16 AC Contact Ratings AC 15 13 g AC Latching Relay 15 13 tO InducBve �e T d 35%Pourer Factor Factor - Voltage Codes: VPe AC Voltages-Hz Code Cartridge Volts NEMA Make Break Conlin- Make,Break Rating Amps VA Amps VA Amps and Condit- VA 12-60 VOl Amps uous Amps 24-60 V12 Standard 120 60 6 24-50 V12 15 48 6(1 V18 240 A600 30 7200 3 720 10 10 48-50 V02 Overlapping 600 On 12 12 120-60/110-50 206--60 VO8 Type X040XL Master* - A600 Same as standard cartridge above except substitute 240-GOf220-FA V03 Latching Relay 20 Ampere far the continuous Ampere rating 277-60 VO4 Logic Reed - - 150 Vac,150 ark,8 W Maximum 6480-60/440-50,55 050 V07 •Maximum of six 8501 Type XC4 Master Cartridges may be used on only 7 and8 pole AC Devices AC Control Relay AC Latching Relay AC Timing Relay ,4 223 A _ a 664 S.Y! 19 1 57 I 19 57 t% 9 sr Wile , RiFbiLT. ii i 10 3 �-2i 3 1.1z rt 3.50 �Y1II�YIYI� 'i',-�roc �.� 3.12 y.50 B9 W � � i is ,Li ii 79 99 ICIC_-Ylrl Mi_r_1y; , dI r 7 noose-160 Prow.tor B30050.W.A 830050-064 Wee/110 prey,let Mtg.Screws (2)re''°Mg.Stews (2)ranto NN sawn .A. No. shipping No. Dim . w gh 9 For Replacement Cells page 21-25 a Weight Poles IN mm Lbs. How to Order: Poles IN nun Lbs. 2-4 6.54 166 2.8 *Voltage Code must be specified to order these products.Refer to standard 0-4 3.95 100 2.0 Voltage Code table and insert code as shown below. 6-8 774 197 3.1 To Order Catalog Number 6-8 5.16 131 2.3 Specify: O9 10-12 6.36 162 2.7 •Class Number Class Type Voltage Code •Type Number •Voltage Code 8501 X040 V02 D CP1 Discount C 2002 Schneider Electric 8/02 all rights reserved 21-23 PANELBOARDS REV DESCRIPTION BY DATE — ---- -- --/--/-- -- — — --� -- — — -- -- --/--/-- • 1 ACCESSORIES �'E P%P J� � AMP/P ACCESSORIES NO 3 00 30/2 7 ' a— 30/2 00 ? 4 5 00 60/1 0 0 60/1 00 6 7 00 60/1— ^ 0 20/1 00 8 9 GO 20/1 0 0 20/1 00 10 11 00 20/1 o 0 20/1 QO 12 13 00 20/1- ' r o 20/1 00 14 15 00 20/1 0 0 20/1 00 16 17 00 20/1 0 0 20/1 00 18 19 BLANK BLANK 20 1A B /N A Q0B PHYSICAL DATA ELECTRICAL DATA o ENCLOSURE: TYPE 3R/12 o SYSTEM: 120/240 VAC 1PH 3W 60 HZ 10,000 AMPS SYMS. SCCR FRONT CAT#: TRIM W/BOX BOX CAT#: MH26WP o MAIN: MAIN BREAKER: QOB 80A DIMENSIONS: 26"H X 20"W X 6.25"D BOTTOM FEED WIRE BENDING SPACE: 10K AIC TOP 3.0" INCOMING CONDUCTOR(S) PER PHASE: BOTTOM 5.5" (1)#4—#2/0 Al/Cu (PER NEC) SIDE 6.1" _ PBA 503A o BRANCH MOUNTING TYPE: PLUG—ON o BUSSING: COPPER BUS BRANCH SUMMATION STANDARD PLATING 2-30A/2P Q0 3-60A/1P Q0 o SPECIAL: 11-20A/1P 00 COPPER SOLID NEUTRAL COPPER GROUND BAR WHT FACE/BLCK LET NAMEPLATE .,,B NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: PANEL APA JOB LOCATION: COPPELL TX EQUIPMENT TYPE: NQOD DRAWN BY: (Q2C) DRAWING TYPE: ONE LINE DIAGRAM ENGR: --- SQUARE D DATE: JANUARY 6 2005 D Schneider Electric DRAWING STATUS: QUOTE NOT FOR CONSTRUCTION DWG# 019693481 I PG 1 OF 1 I REV 00( REV DESCRIPTION BY DATE - ---- -- --/--/-- - ---- - --/--/-- - -- -- --/--/-- I^� ACCESSORIES TYPE µ�jp%P RATIN REV DESCRIPTION BY DATE _ - ---- -- --/--/-- -- --I--I-- I 0 ACCESSORIES TYPE A�j,1P%P %P �E ACCESSORIES NO 1 --� r 0 30/1 QO 2 3 00 30/2 — 0 30/1 00 4 5 QO 30/1 �� 0— 30/1 Q0 6 7 00 20/1—' ' .� a 20/1 Q0 8 9 00 20/1 ^ a a ^ 20/1 00 10 11 00 20/1 0 �- •'0 20/1 00 12 13 00 20/1 0 MI •0 20/1 00 14 15 QO 20/1---C-N- LIE (---N0 20/1 00 16 17 00 20/1 ml mF ^ 20/1 00 18 19 QO 20/1—^• el le � 20/1 00 20 21 00 20/1 M.1 ^ 20/1 00 22 23 00 20/1 a L 1 o- 20/1 QO 24 25 QO 20/1--'' • 20/1 00 26 27 00 20/1— •• 0 0 ^ 20/1 QO 28 29 00 20/1--' M. 20/1 00 30 ue �N 8 E,0 • C,050A QOB PHYSICAL DATA ELECTRICAL DATA o ENCLOSURE: TYPE 3R/12 o SYSTEM: 208Y/120 VAC 3PH 4W 60 HZ 10,000 AMPS SYMS. SCCR FRONT CAT#: TRIM W/BOX BOX CAT#: MH29WP o MAIN: MAIN BREAKER: QOB 50A DIMENSIONS: 29"H X 20"W X 6.25"D BOTTOM FEED WIRE BENDING SPACE: 10K AIC TOP 3.0" INCOMING CONDUCTOR(S) PER PHASE: BOTTOM 5.5" (1)#8—#2 Al/Cu (PER NEC) SIDE 6.1" _ PBA 503A o BRANCH MOUNTING TYPE: PLUG—ON o BUSSING: COPPER BUS BRANCH SUMMATION STANDARD PLATING 1-30A/2P 00 4-30A/1P QO o SPECIAL: 24-20A/1P QO COPPER SOLID NEUTRAL COPPER GROUND BAR .iB NAME: COPPELL LIFT STATIONS EQUIPMENT DESIGNATION: PANEL AP JOB LOCATION: COPPELL TX EQUIPMENT TYPE: NQOD DRAWN BY: (02C) DRAWING TYPE: ONE LINE DIAGRAM ENGR: --- in DATE: JANUARY 6 2005 D JA L7 Schneider Electric DRAWING STATUS: QUOTE NOT FOR CONSTRUCTION DWG# 019693481 I PG 1 OF 1 I REV 000 TRANSFORMERS W } r OF F J m au CC V� YY A 0 W ZO S 2 2 0 S S S su 2g mm� m� m- ' a O U~ ZSSJ §j O O C z us cc ULLI N> > =U'fIIJ < P Y i U. 5 s= .�2 SJ v v V. �� 0 G s F-g0 CC 6> Z 0 U U O a Z < O Y Y f II JNN 2 O Z O (n $ 1�l1 n W .cr en C W W Z p up'i O oP to liw ._Z 2 Z < O p o a Z P �n r o 11111 °CD ry U Y<- O N U H o d (/�� ‘r i 1 iii ....J m J m F . LL U- . LL W 0 J U J U U X in cn _ LL H _ in 2 . uX N ry AM O p 2 N X a. Z N r O\ O\} 21 —_ no N U W N IN S 2 O O 2 1 O O 2 I Q NU 0 (00 ry8100O Z Z N X y I N X W P V< W IA II 11 2' N <H K la_ _ W O W <C CC OO9 S X 0.O ~ cu �gN O<> x O �YN c o O RI U CO a_N --I N X Z LU x < LUCC fA Q P U N W J ry W CJ O S x = o N LU cc p N 1n W S X LA Is-In y o • J <01 In in 1 I 0 A LA OD 0 W NM B 1-sn-F. v24, I .. LU a I ^ I S o_� I °m LO W Y U .b 0 N K • O w!!101 LO LA r mm 01 0 1 -. rm n 4. ^ ar No. V z IL • en r I E Y 5 N o Z U a . o = O N > i > W O.- W W ICJ<2 o N< In O W Z V O W Z t-- N 2 J Z Z Y11� J 3 Z W Q Z020m W2 G S SAFETY SWITCHES Manual Starters DE Type F-Fractional Horsepower w Class 2510, 2512 25/eF. .1 -NI« w Fractional Horsepower Manual Starters with Melting Alloy Type Thermal Overload Relay FC Single-Unit Types-Class 2510 4 o a rm Thermal Units-Prices shown do not include thermal units.Standard trip thermal units are$9.50 each.See page 13-129 for sele CCCC N General Purpose General Purpose Flush NEM, - 0 C Enclosure (Without Pull Box) NFJNA Hazardous O. 9 0.Z surface Mounting 4� Locations 1W-C $° No. Watertight rtight Div 1&2 z C ei Poles Features Gray Stainless Stainless Dus�ttidghl CJa55 I&G s Flush W 1,,, 0 Standard Oversized P Steel Steel Enclosure Gass N Rush G C Flush Plate Groups Q F- Enclosure W Z - Type I Price - Type I Price _ Type I Price Type I Price Type I Price Type I Price - Type I Price 7 Z 0 Basic Starter-Class 2510 3, Standard FG1 $38.00 FGJ1 $44.30 FF1 $34.80 FS1 $36.90 CO Toggle 1 With Red Pilot Light FG1P 57.00 FGJ1P 63.00 FF1P 54.00 FS1P 57.00 FSJ1P $66.00 ... ._ FC 2 Standard FG2 44.30 FGJ2 51.00 FF2 41.10 FS2 44.30 ... ... - FC With Red Pilot Light FG2P 63.00 FGJ2P 70.00 FF2P 60.00 FS2P 63.00 FSJ2P 73.00 ..... ... ._ FC 1 Standard FG3 51.00 FGJ3 57.00 FF3 47.50 FS3 51.00 ... ._ K With Red Pilot Light FG3P 70.00 FGJ3P 76.00 FF3P 66.00 FS3P 70.00 FSJ3P 79.00 ... ... FC Key 2 Standard FG4 57.00 FGJ4 63.00 FF4 54.00 FS4 57.00 ... ... Wdh Red Pilot Light FG4P 76.00 FGJ4P 82.00 FF4P 73.00 FS4P 76.00 FS14P 85.00 ... ... K Starter with Handle GuardALodc-Off-Class 2510 1 Standard FG5 44.30 FGJ5 51.00 FW1 3142.010D$155.00 Toggle With Red Piot Light FG5P 63.00 FGJ5P 70.00 Order basic starter plus F W1 P 193.00 ._ 2 Standard FG6 51.00 FGJ6 57.00 Separate handle guard Idt FW2 149.00 FR2 161.00 With Red Pilot Light FG6P 70.00 FGJ6P 76.00 FW2P 199.00 ..... ... •Furnished with one 3/4'pipe tap in bottom(reversible for top feed).To obtain 3/1 pipe tap top and bottom,add suffix letter lr to type number and add$12.70 top: • For replacement starter,order open type above.For NEMA Type 4 with pilot light,retain pilot Rght mounting bracket from original device. Duplex Units-Class 2510 NEMAType 1 General Purpose Flush Mounting(Without Pull Sr Type No General Purpose Gray Hush Stainless Steel Plate for Wall Flush Plate for Replace o Start f of Features Enclosure Surface WatiMounting� Class 2 Type Operator Poles Mounting I Price Type l Price Type 1 Price Type 1 One Starter in Duplex Enclosure-Class 2510 Toggle 2 Pilot Light FGO2P $ 0 ... . ... .... �. .. Key 2 With Red Pilot Light FGO4P 89.00 .... _. .... ... ... Two Starters in One Enclosure-Class 2510 Toggle 2 Standard FG22 108.00 FF22 $101.00 .... Each Sic With Red Pilot Light on Each FG22P 177.00 FF22P 171.00 FS22P $177.00 .... Key 2 Ea.Str. With Red Pilot Light on Each FG44P 203.00 FF44P 196.00 FS44P 203.00 .... Starter and"AUTO-OFF-HAND"SPDT Selector Switch(AC Only)-Class 2510 1 Standard FG71 98.00 FF71 92.00 .... Toggle With Red Piot light FG71 P 117.00 FF71P 111.00 FS71 P 117.00 .... 2 Standard FG72 104.00 FF72 98.00 With Red Not Light FG72P 123.00 FF72P 117.00 FS72P .... Key 2 With Red Pilot Light FG74P 136.00 FF74P 130.00 FS74P 136.00 .... Repl Two Speed Starters(AC Only)-Class 2512 With Mechanical Intedodc - - Standard FG11 $139.00 FF11 $133.00 .... ... FOlT 1 WM 2 Red Pilot Lights FG11P 208.00 FF11P 203.00 .... _ FO1PT With HIGH-OFF-LOW Selector Switch: Toggle With 2 Fled Pilot Lights .... _. .... ... FS101P $209.00 FO1PT With Mechanical interlock Standard FG22 152.00 FF22 146.00 .... _. FO2T 2 With 2 Red Pilot Lights FG22P 222.00 FF22P 227.00 .... _. F02P- - With HIGH-OFF-LOW Selector Switch: With 2 Red Not Lights .... -. .... - FS202P 222.00 F021 Horsepower Ratings Maximum Horsepoa s k Volts AC Single Phase ' g -, . 1-Pole 2-Pole I s > ' 115-230 1 1 If Square D Manual Starters and Switches www.squared.com Approximate Dimensions—Type F and K FOR CURRENT INFORMATION Class 2510, 2511, 2512 . AA Type 3R,7,and 9 Aluminum Enclosure for Hazardous Locations 1 37 2X 3.95 4.35 i I00 110 ® ® A ■ _. .___. � 6.36 s, Jir8 CI= ill 5.75 146 off � a ® ® ?6 PADLOCK 7 CONDUIT CENTERUNE . L I 3/4-14 PIPE TAP 2X 8 MT6. • 7.37 I .70 BOTTOM ONLY 1.19 , 35 18 30 Device Class T • Fractional Hp Starter 2510 Motor Starting Switch 2510 KR1,2 � . > . 77 - 2 min a . \ \ 0 m § ; ff , 8 §0 -0 ■ # # Q _ ` • � \ \ ■ • � o ��> a B 2 W 83 " Q .-St 0 \ k & ) o2 ~ } BK ~ 2 e8 2 k. i ■s E _ §§ 5 °§ 7 § )j j) O. CI \ ©•§ ©) - :PUf D. IIMW , , ° �© mt. - z •F. z 41 Ill m LU 0 III 00 CC CC 0 ..c \ ƒ or, , ma ci to, • §j � ' ■j �` ,/tf Km{ mm- §2 )k ! b§ § \ /§ � o G @ & II. \ ■S / } $j\ • ']|2 / )§ ,@ ;@ " � 1C:) ===• G o S » G■— 1-7 < \ \ ic} ( _ I. • / /§, , or. , .,.�. | 2. .> , „ d® s<M ,o ,0<.= a.-m k \)k §� ) e k ¢ vg 1.c.m«/ (§) m § •. 5 ! SURGE PROTECTION • Product Description EBA Series DESCRIPTION—EBA SERIES The SURGELOGICTM EBA series surge protective device is a non-modular parallel transient voltage surge suppressor.The EBA device has multi-stage — suppression circuits consisting of field-proven,fast-acting 34 mm metal oxide varistors(MOVs). A surge suppression path is provided for each mode,line-to-neutral(L—N), line-to-line(L—L),line-to-ground(L—G),and neutral-to-ground(N—G). Each surge suppression mode is individually fused and uses circuitry with thermal cutouts to isolate the TVSS and ensure shutdown in the event of MOV damage during severe overvoltages,even when operated on high-fault current power systems. a: t The suppression elements are encapsulated in a UL®Recognized potting material,another performance element that provides additional protection.A filter provides a high level of EMI/RFI noise attenuation.On-line diagnostics continuously monitor the device status,and LEDs signal a loss of a suppression circuit.An audible alarm with an inable/disable feature and dry contacts are included in the standard diagnostic package. Design Features • External mounting next to panelboards,switchboards,switchgear,or motor t control centers(MCCs) � '' 4t • Individually fused suppression modes • Thermal cutout • Solid state bi-directional —4':- • Push-to-test on-line diagnostic display r • Front panel alarm with enable/disable switch • LED indicators indicate loss of protection or fully operational circuit 0 • High-energy parallel design for category A,B,and C3 applications • AC tracking filter with EMI/RFI filtering up to-50 dB from 100 kHz to 100 MHz Performance Features Surge Capacity L-N L-G N-G 120 kA/phase 60 kA 60 kA 120 kA 160 kA/phase 80 kA 80 kA 120 kA 240 kA/phase 120 kA 120 kA 120 kA EBA Series Voltage Specifications UL Suppression Voltage Rating(SVR) Catalog Number Service Voltage L-N L-G N-G L-L MCOV A TVS1 EBA... 120/240 V,1-phase 400V 400V 400V 800V 150V TVS2EBA... 208//120 V, 400 V 400 V 400 V 800 V 150 V 3-phase,4-wire TVS3EBA... 240/120 V, 800/400 V 400 V 400 V 1500/800 V 275/150 V 3-phase,high-leg delta /v& /� 1/� A �—.'r. TVS4EBA... 480Y/277 V, 800 V 800 V 800 V 1600 V 320 V f� �J/yl ,�G//` 3-phase,4-wire TVS8EBA... 600//347 V, 1200 V 1200 V 1200 V 2000 V 420 V 3-phase,4-wire A MCOV=Maximum Continuous Operating Voltage D 3 09/02 ©2002 Schneider Electric All Rights Reserved Selection and Specifications EMA, EBA, and HWA Series SELECTION AND SPECIFICATIONS EMA Series Service Voltage Peak Surge Current Catalog Number• Rating Per Phase 120kA TVS1EMA12'_ 160kA TVS1EMA16*_ 120/240 V,1-phase,3-wire 240 kA TVS1EMA24'_ 320 kA TVSIEMA32*_ 480 kA TVS1EMA48'_ 120 kA TVS2EMA12'_ 160 kA TVS2EMA16' 208Y/120 V,3-phase,4-wire 240 kA TVS2EMA24'_ 320 kA TVS2EMA32'_ 480 kA TVS2EMA48'_ 120 kA TVS3EMA12'_ 160 kA TVS3EMA16*_ 240/120 V,3-phase,4-wire(high-leg delta) 240 kA TVS3EMA24*_ 320 kA TVS3EMA32'_ 480 kA TVS3EMA48'_ 120 kA TVS4EMA12*_ 160 kA TVS4EMA16`_ 480Y/277 V,3-phase,4-wire 240 kA TVS4EMA24*_ 320 kA TVS4EMA32'_ 480 kA TVS4EMA48'_ 120 kA TVS8EMA12*_ 160 kA TVS8EMA16`_ 600Y/347 V,3-phase,4-wire 240 kA TVS8EMA24'_ 320 kA TVS8EMA32*_ 480 kA TVS8EMA48'_ • •=enclosure option,_=any other options EBA Series Service Voltage Peak Surge Current Catalog Number• Rating Per Phase 120kA TVS1EBA12'_ 120/240 V,1-phase,3-wire 160 kA TVS1EBA16*_ 240 kA TVS1 EBA24`_ 120 kA TVS2EBA12'_ 208Y/120 V,3-phase,4-wire 160 kA TVS2EBA16'_ 240 kA TVS2EBA24'_ 120kA TVS3EBA12' 240/120 V,3-phase,4-wire(high-leg delta) 160 kA TVS3EBA16'_ 240 kA TVS3EBA24`_ 120 kA TVS4EBA12'_ 480Y/277 V,3-phase,4-wire 160 kA TVS4EBA16*_ 240 kA TVS4EBA24'_ 120 kA TVS8EBA12*_ 600Y/347 V,3-phase,4-wire 160 kA TVS8EBA16'_ 240 kA TVS8EBA24'_ • *=enclosure option,_=any other options 6 ©2002 Schneider Electric All Rights Reserved 09/02 Dimensions and Weights EMA and EBA Series 12.44 [311] 8.70 [218] ( 0 0 1 13.40 14.00 0 [350] [ [335] o 0 e < 0 o - 0 o r Front View 00.31 Inside View n. i [8] Dimensions:[ n' NEMA 1/3R/12 Enclosure .nlIll---- 16.44 [411] 12.70 r1---l [318] 1 t b fe o ] 22.00 i 21.40 [550] [535j i ° < o o o J_ "t o o I Front View Inside View Dimensions:[mml NEMA 1/3R/12 Enclosure with Integral Disconnect NEMA 4X Stainless Steel Enclosure with or without Integral Disconnect Dimensions Inches(millimeters) Weight 35 lbs(15 kg)maximum Depth 6 in.(152 mm) D 15 09/02 02002 Schneider Electric All Rights Reserved Wiring Diagrams EBA Series - (o o) 1 1 PHASE A—A ICI Tvss ■o or ' NEUTRAL N w ® ' -- m.wm.w 1 GROUND -L- -.— --�_._. �1 o am PHASE C C �\ 0 7 w 7 1 ��-� Customer Connections 1-Phase,3-Wire,Grounded Installation :..-_. 0 0 PHASE A—A —g ZnWall11111h�}�� PHASE B—B (JIiI�JN7.1 m lJil•Jlt♦IlT- TVSS "';*!'r• •ads • t NEUTRAL—N LL..... GROUND—i 7 7 ^- PHASE C—C —_ to 0 0 Customer Connections 3-Phase,4-Wire,Grounded Wye Installation 1 (0 o) I PHASE B—B 1 A (HIGH-LEG) 9 1 � PHASE C '-�y ini army.�t 1 NI PHASE A A 2 NEUTRAL N GROUND—y 1 o or Customer Connections 3-Phase,4-Wire,High-Leg Delta Installation 12 D©2002 Schneider Electric All Rights Reserved 09/02 Wiring Diagrams EBA Series ---- _.__-----_._. -- O 1- • PHASEA A • // `�. J' NSS isms __-_ 1 NEUTRAL N GROUND i r � r r le ...._„ PHASE C C I`.4 ') .�. t7 _I 1 } Customer Connections 1-Phase,3-Wire,Grounded Installation with Circuit Isolator PHASE A—A • '111..— PHASE B—B .. ,♦ ._. NSS NEUTRAL—N GROUND—. r ~ a _ I';T. alp PHASEC—C [� o l° .) Customer Connections 3-Phase,4-Wire,Grounded Wye Installation with Circuit Isolator O PHASE B B �� A (HIGH-LEG) © e.T.T .' 1 PHASEA A ri r r r NEUTRAL N :g - GROUND - % �' i; ,) M�■ to 0) Customer Connections 3-Phase,4-Wire,High-Leg Delta Installation with Circuit Isolator D 13 09/02 ©2002 Schneider Electric All Rights Reserved Hard-Wired Surge Arresters Specifications - PRODUCT DESCRIPTION The SDSA1175.and SDSA3650 are UL Listed and CSA Certified secondary surge arresters.The SDSA1175 is designed for use on 120/240 Vac,50/60 Hz electrical services.Two of these devices can be used to protect 208Y/120 Vac three-phase,four-wire services.The SDSA3650 is designed to be used where SDSA1175 maximum phase-to-ground system voltage does not exceed 650 Vac.The UL Limed 75Y0 device may also be used for surge protection of irrigation pumps,oil pumps,and Ftle 8E151562 motors operating below 650 V. CSA Certified File if LR78887 NOTE:Do not use either the SDSA 1175 or SDSA3650 on ungrounded systems. Features The SDSA1175 and the SDSA3650 secondary surge arresters offer the following distinctive features: L t- • UL Listed and CSA Certified secondary surge arresters • Meet ANSUIEEE C62.11-1987 • Suitable for use in Category B and C locations •. Metal oxide varistor(MOV)design --)No•SDSA3658 • Excellent clamping voltage performance UL useed 75r0 • Fast response, File 8E151562 time CSA Certified • Maintenance-free, long life File i LR78887 Housing The arrester housing is made of high temperature thermoplastic.The cover is permanently bonded to the housing by an ultrasonic welding process,and the wire exit is sealed using a urethane or epoxy adhesive.Because the arrester is 441611' completely sealed,it can be used for both indoor and outdoor applications. MOV Technology MOVs provide voltage surges with a low resistance path line-to-line, line-to-neutral,or line-to-ground while providing high resistance to the 50/60 Hz CIOSMAK power source.The MOV responds faster and has a lower clamping voltage Surge Arrester because it does not have a gap structure. Mounting Kit Fuse Link A non-replaceable internal fuse link opens in the event of a varistor-damaging overload. Available Mounting Kit The SDSA1175 can be installed inside a QO or HOMELINE load center using an optional QOSAMK surge arrester mounting kit,which is sold separately. Hard-Wired Surge Arresters Dimensions and Wiring Diagrams -� /`_26.7f .111111 2.00 20 = Black Allikbil White�Bladc l Black�a - imp= Btadc RIF Black 111111rBladc IIP 111 One SDSA1175 on One SDSA1175 on Two SDSA1175s on 208Y/120Vac Circuit 120/240Vac Circuit 120Vac Circus NOTE Systems shown must be solidly grounded. Do not use on ungrounded systems. SDSA1175 Black AMINI Black A il.1 I Black mai' mill ilifirl.ack . INNS= I .rj , = White = white MUM El i III 3�W 34)4W 34)3W 208Y 120Vac, 240/ 20Vac (Grounded B Phase) 480Y/277Vac 240Vac and 480Vac and 600Y/347Vac ---3 20 71 2940 t NOTE Systems shown may be solidly grounded / or anpedance grounded Do not use on ungrounded systems. --T SDSA3650 ENCLOSED CIRCUIT BREAKERS - ' « o N 4S8 ' n 0 - —O iavd K » 0 - •-0 o o< KW i Z ON >. / o O— �O - Z v • a . u i d@ NN I NN ^^ s R o 3 x z.z i- 3•Jn h<• 0 2 < n 3 e N I I I I N I I I I o V aa s Z U.7, 3 88 o O 80 05 I I• o-- � K UZ ` v 2 W N I I I�1 _ N N 5 N 0 - —0 W 0 N a<L V El G-'E i---0 Cr Oi = O N go c I I I I I W m j< ^ ` n GC g W NNO. I I I 1 1 0 N CNN U <2 O ^N <^ U 0 m N a1 „b pp wz J � Z 4 < F . < ,o 0 p Y z o cc _¢WW = N N N Lil J I� mU Y I,. 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