MA1006-CS110125 (5)Portable Traffic Signal Specification
General
Portable Traffic Signals (PTS) shall be trailer mounted units. Each unit shall be self
contained and consist of two signal heads per trailer. One signal head shall be mounted
on an over head mast arm capable of extending over the travel lane. The other signal shall
be mounted on a vertical upright.
Signal Trailer
General:. Empty Weight: 1,610 lbs. per signal trailer not including batteries, controller parts,
solar panels or lights
Completed Weight: PTS trailer shall have a minimum weight of 2,900lbs. in the
completed deployment ready form
Overall Dimensions: 291”L x 85”W x 89”H
Hitch: 2-5/16” ball coupler, adjustable, galvanized (3” pintle eye available)
Safety Chains: (2) 5/16” with positive latch hooks
Notes: Hitch and safety chains comply with SAEJ684
Running
Gear: Axles: 3,500 lb Torflex Suspension w/EZ Lube spindles
Brakes: Electric system
Tires: Size: ST205/75R15 Ply: Load Range C
Wheels: Size: 15” x 5” Bolt Circle: 5 on 5 1/2” Type: Black OEM
Structural: Frame Rails: Mat’l: 3/16” formed and tubular steel frame
Mast Support Post Mat’l: Tubular steel
Mast Mat’l: Combined formed and tubular steel structure
Boom Mat’l: Tubular steel structure with galvanized extension
Fenders: Mat’l: Galvannealed, weld on style
Battery Box Mat’l: Formed with positive hold open
Control Box Mat’l: Formed with positive hold open
Solar panel frames: Descrip: Removable and lockable, able to accommodate
multiple size panels, designed to overlap for compact
s h i p p i n g
Solar panel frame brkts: Note: Include UHMW polyurethane linings for easier
deployment
Hardware: Note: 1/2” and under diameter are stainless steel
Finish: Preparation: Iron Phosphate wash
Paint: Primer: Epoxy Primer
Top Coat: Acrylic Enamel, Horizon Safety Orange
Electrical: Lighting & Reflectors: To Federal DOT Requirements
Wire Harness: Type GPT jacketed harness w/ color coded wires and molded
p l u g s
Electrical Connection: 7-Prong Plug
Rear Lights: To meet FDOT on all trailers, located in upper position on rear
solar panel supports, removable style
Accessories: Removable ‘pinned’ tongue
(4) 7,000 lb stabilizer jacks with 2-1/2” square pin positioned telescoping galvanized
drop leg with zinc plated 6” x 8” steel foot plate. Vertically installed on 84” front to rear
dimension and 79” side to side dimension. Lifting ring to facilitate lifting and placing the
PTS trailer as required.
Signal Head The portable traffic signal (PTS) trailer shall be capable of accommodating a vertical
upright and a horizontal mast arm. The overhead signal shall provide a minimum
clearance of 17ft.-6in. measured from the bottom of the signal head to the road surface.
Wind Load The trailer and all mounted equipment shall conform to the wind load requirements (90
mph minimum) as described in AASHTO Standard Specifications for Highway Signs,
Luminaries and Traffic Signals 4th edition. Conformance to the AASHTO Standard
Specification shall be verified by a reputable independent source. A certificate of
compliance endorsed by a Registered Professional Engineer with the supporting
Engineering Study shall be made available upon request. No additional ballast shall be
used to meet the requirements of the AASHTO Standard Specification. Additional
ballast includes but is not limited to, sand bags, concrete/cement blocks and steel, cast,
or iron weights.
Transport PTS trailers shall be manufactured to accommodate the option of transporting two signal
trailers with one vehicle. The PTS trailer shall be equipped in such a manner as to
provide legal transport on the public highway system. Each signal trailer shall be
equipped with four stabilizing/leveling jacks, one on each corner of the trailer.
Signal Heads / Display Requirements
The PTS shall meet the physical display and operational requirements of conventional
traffic signals as specified in Part IV of the Manual on Uniform Traffic Control Devices
(MUTCD). Signal Heads shall be cast aluminum and have three 12 inch LED indications,
conforming to ITE Specification “Vehicle Traffic Control Signal Heads” and NEMA
Standards TS1 and TS2. Signal heads shall be equipped with visors which extend beyond
the signal head a minimum of 10 inches. The signal heads shall have the ability to
accommodate back plates and rotate horizontally 180º. The overhead signal shall have a
minimum clearance height of 17 ft. measured from the bottom of the green indication to
the road surface. The lower signal head shall be mounted to a vertical upright at a
minimum height of 8 ft. measured from the bottom of the green indication to the road
surface.
Power Requirements
Each PTS Trailer shall be equipped with batteries sufficient to operate the signal for a
minimum of 30 days @ 72º without charging. The charging system shall include 440
watts (minimum) of solar collection capability and an onboard battery charger capable of
being used with a 120V AC power source. The system shall also include an onboard
monitoring system capable of regulating and providing a visual display of the battery
voltage and solar input.
Lift System
Each PTS Trailer shall be equipped with a hydraulic lift system sufficient to raise and
lower the vertical upright and horizontal mast arm to and from the operating position.
The Lift System shall not utilize cables in any manner to raise or lower the vertical
upright and horizontal mast arm.
Operational Requirements
Each PTS shall be equipped with an operating system having the following capabilities:
All PTS trailers shall be equipped with a conflict monitoring system conforming to
NEMA performance standards, a controller capable of operating the PTS system in a
fixed time, traffic actuated or manual control mode. Fixed time mode operation option
must include the ability to provide a minimum of five automatic signal timing changes
within a 24-hour period. The operating system shall have the ability to control a
minimum of 7 traffic phases. Programmable green times from 1 second to 999 seconds
and red times from 1 second to 999 seconds in 1 second increments shall be a required.
The ability to facilitate minimum / maximum green time programming in the traffic
actuation mode in a manner that will extend the green times in predetermined
programmable segments as required. The operating system shall have the capability of
facilitating standby modes of red, red flash and yellow flash mode. The operating system
shall be capable of facilitating traffic actuation with true presence capability. The
operating system shall have the capability of interfacing with a remote monitoring system
capable of reporting signal location, battery voltage and system default. The monitoring
system shall include a password protected web site providing battery voltage and default
history. The operating system shall have an integrated mechanism capable of recording
system malfunction including date and time of system failure. This information shall be
available in a printable format. The operating system shall be capable of accommodating
a pre-emption system with optical activation which provides a priority green phase in the
direction of appropriately equipped approaching emergency vehicles. The operating
system shall have the capability to allow the PTS to be connected to and controlled by a
standard NEMA controller. The operating system shall be equipped with diagnostic
capabilities in the event of a system default. The system shall have the capability of
identifying the default in a manner that will expedite the return to full operational mode.
Actuation Requirements
The PTS systems shall be available with traffic actuation capabilities. Acceptable traffic
actuation systems include microwave motion sensors, video detection and in pavement
loops. Acceptable PTS systems shall have the capability of being operated with both a
motion and true presence actuation system.
Communication Requirements
PTS systems operated in the fixed time mode may be operated independently free of
hardwire or radio communication. However the PTS must conform to the default
requirements. PTS systems operated in the actuation or manual mode shall communicate
via hardwire connection or wireless radio link communication. If the hardwire
communication is utilized the communication cable shall be deployed in a manner that
will not intrude in the direct work area of the project or obstruct vehicular and pedestrian
traffic. If the radio link communication option is utilized clear line of sight must be
maintained between PTS units and the radio system shall conform to the applicable
Federal Communication Commission requirements and all applicable state and local
requirements.
Default Requirements
PTS systems shall have the capability of reverting to a red, red flash or yellow flash mode
upon system default. The default setting shall be red flash unless otherwise stated in the
project specifications or dictated by the project engineer. Upon default the PTS system
shall immediately contact a minimum of three responsible individuals via the remote
monitoring system described in the Operational Requirement section. The PTS system
repairs shall be the responsibility of the contactor and shall be rendered in a manner that
will return to PTS to full operation condition in the most expeditious manner.
Basis of Payment
This work shall be paid for at the contact price unless otherwise specified in the project
specifications.