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ST0301C- CS150318SUBMITTAL (P) 817-267-3900Ferguson Waterworks 2650 S Pipeline Road Euless, TX 76040 (F) 817-267-3912 www.ferguson.com Contents: WATER: o PIPE  NORTH AMERICAN – C900 DR14 PVC AND C905 DR18 PVC  DIAMOND – C900 DR14 PVC AND C905 DR18 PVC o VALVES  MUELLER – MJ X MJ GATE VALVES, FLG X FLG GATE VALVES AND 14 & up MJ X MJ GATE VALVES  VALVE BOXES - TYLER o FIRE HYDRANT  MUELLER – SUPER CENTURION FIRE HYDRANT o FITTINGS  TYLER UNION - DOMESTIC C-110 FITTINGS  EBAA - SERIES 2000 PVC RESTRAINT  EGW - LABELED POLYWRAP o SERVICE MATERIAL  CERRO – SOFT COPPER  TAPPING SADDLE - MUELLER  SERVICE BRASS - MUELLER CORPORATION AND CURB STOPS  WATTS – BACKFLOW PREVENTER  METER BOX - BASS & HAYS SEWER: o PIPE  NORTH AMERICAN – SDR35 PVC  DIAMOND – SDR35 PVC o MANHOLE RING & COVER  BASS AND HAYS VRM30 o PRECAST  TURNER - MANHOLE DIAMETER 48’’ o FITTINGS  MULTI FITTING -- TRENCH TOUGH GASKETED o CLEANOUT  BASS & HAYS - 404 SERIES STORM: o MANHOLE RING & COVER  BASS AND HAYS - INLET RING AND COVER AND VRM30 WATER: o PIPE  NORTH AMERICAN – C900 DR14 PVC AND C905 DR18 PVC  DIAMOND – C900 DR14 PVC AND C905 DR18 PVC o VALVES  MUELLER – MJ X MJ GATE VALVES, FLG X FLG GATE VALVES AND 14 & up MJ X MJ GATE VALVES  VALVE BOXES - TYLER o FIRE HYDRANT  MUELLER – SUPER CENTURION FIRE HYDRANT o FITTINGS  TYLER UNION - DOMESTIC C-110 FITTINGS  EBAA - SERIES 2000 PVC RESTRAINT  EGW - LABELED POLYWRAP o SERVICE MATERIAL  CERRO – SOFT COPPER  TAPPING SADDLE - MUELLER  SERVICE BRASS - MUELLER CORPORATION AND CURB STOPS  WATTS – BACKFLOW PREVENTER  METER BOX - BASS & HAYS Rev: 08/2006 Product Description: AWWA C-900 Municipal Water Pipe North American Pipe's AWWA C-900 PVC product line is manufactured to meet the needs of modern municipal water distribution systems. With top quality raw materials and modern processing technology North American Pipe's C-900 pipe meets all industry standards in addition to our own rigorous quality control standards. North American Pipe’s C-900 pipe utilizes Reiber style gaskets throughout the entire product offering. North American Pipe produces a full range of CIOD pipe in DR-14, DR-18, and DR-25 classifications. Whether specifying or installing our pipe you can be assured that North American Pipe will provide the pipe “Right, On Time, All the Time”. This product is made in accordance with the following specifications: AWWA C900 ASTM D1784 ASTM D3139 ASTM F477 ANSI/NSF 14 ANSI/NSF 61 PPI TR-3 UL 1285 FM 1612 Short Form Specification for North American Pipe Corporation AWWA C-900 Municipal Water Pipe Water main distribution pipe shall be made in accordance with AWWA C900 from a compound conforming to a cell classification of 12454 as defined by ASTM D1784. Integral bells shall incorporate gaskets meeting the requirements of ASTM F477 and be locked into the bell. The assembled joint shall meet the requirements of ASTM D3139. The laying length of the pipe shall be 20 feet. The pipe and gasket must be tested and approved for contact with potable water in accordance with ANSI/NSF 61. The pipe and gasket shall be listed by Underwriters Laboratory and approved by Factory Mutual. Rev: 08/2006 AWWA C-900 Municipal Water Pipe NOMINAL PIPE SIZE OUTSIDE DIA. – NOM. (OD) *APPROX. BELL DIA. (BD) **APPROX. BELL DEPTH (C) INSERT MARK (L) 4” 4.80 6.50 6.11 3.88 6” 6.90 9.25 7.34 5.13 8” 9.05 11.75 9.08 6.13 10” 11.10 14.25 9.75 6.63 12” 13.20 16.75 11.02 7.38 NOMINAL PIPE SIZE PC 100 DR 25 (T) PC 150 DR 18 (T) PC 200 DR 14 (T) 4” .192 .267 .343 6” .276 .383 .493 8” .362 .503 .646 10” .444 .617 .793 12” .528 .733 .943 Note: These dimensions are for estimating purposes only * Dimension given for Approx. Bell Diameter (BD) is for highest pressure class ** Nominal depth, depth will vary by pressure class Rev: 11/2007 Product Description: AWWA C-905 Municipal Water Pipe North American Pipe's AWWA C-905 PVC product line is manufactured to meet the needs of modern municipal water distribution systems. With top quality raw materials and modern processing technology North American Pipe's C-905 pipe meets all industry standards in addition to our own rigorous quality control standards. North American Pipe’s C-905 pipe utilizes Reiber style gaskets throughout the entire product offering. North American Pipe produces a broad range of CIOD pipe in DR-18, DR-21, DR-25, DR-32.5 and DR-41 classifications. Whether specifying or installing our pipe you can be assured that North American Pipe will provide the pipe “Right, On Time, All the Time”. This product is made in accordance with the following specifications: AWWA C905 ASTM D1784 ASTM D3139 ASTM F477 ANSI/NSF 14 ANSI/NSF 61 PPI TR-3 UL 1285 FM 1612 Short Form Specification for North American Pipe Corporation AWWA C-905 Municipal Water Pipe Water main transmission pipe shall be made in accordance with AWWA C905 from a compound conforming to a cell classification of 12454 as defined by ASTM D1784. Integral bells shall incorporate gaskets meeting the requirements of ASTM F477 and be locked into the bell. The assembled joint shall meet the requirements of ASTM D3139. The laying length of the pipe shall be 20 feet. The pipe and gasket must be tested and approved for contact with potable water in accordance with ANSI/NSF 61. The pipe and gasket shall be listed by Underwriters Laboratory. Rev: 11/2007 AWWA C-905 Municipal Water Pipe NOMINAL PIPE SIZE OUTSIDE DIA. – NOM. (OD) *APPROX. BELL DIA. (BD) **APPROX. BELL DEPTH (C) INSERT MARK (L) 14” 15.3 18.75 12.02 8.00 16” 17.4 21.00 13.39 9.00 18” 19.5 23.50 14.27 9.38 20” 21.6 26.25 15.22 10.00 24” 25.8 31.25 16.05 10.00 30” 32.0 37.25 20.68 14.13 NOMINAL PIPE SIZE PR 100 DR 41 (T) PR 125 DR 32.5 (T) PR 165 DR 25 (T) PR 200 DR 21 (T) PR 235 DR 18 (T) 14” .612 .729 .850 16” .424 .696 .829 .967 18” .780 .929 1.083 20” .864 1.029 1.200 24” 1.032 1.229 1.433 30” .780 .985 1.280 Note: These dimensions are for estimating purposes only * Dimension given for Approx. Bell Diameter (BD) is for highest pressure class ** Nominal depth, depth will vary by pressure class page 6 six DISTRIBUTION PIPE FOR THE 21st CENTURY C900 : PVC Pressure Pipe SPECIFICATION DATA Diamond (C900) PVC Pipe (4” through 12”) is made of 12454 compound per ASTM D1784, in accordance with the dimensional, chemical, and physical requirements of AWWA C900. Diamond (C900) PVC Pipe bears the mark of NSF, International (NSF), the listing of Underwriters Laboratory, Inc. (UL), and (DR14 & DR18) bears the listing of Factory Mutual(FM). Diamond (C900) PVC Pipe utilizes a gasket, per ASTM F477, to seal the integral bell socket to the spigot of the next joint (which conforms to the requirements of ASTM D3139.) Each male end is beveled to facilitate joint assembly, and the spigot is referenced marked to ensure proper insertion depth. Diamond furnished lubricant is to be used in the joining process. Diamond C900 is supplied in 20 foot laying lengths. Physical Properties of PVC 12454: Property ASTM Minimum T e s t Specific Gravity D792 1.40 Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 IZOD Impact Strength D256 .65ft., lb./in. SHORT FORM Specification for Diamond C900 PVC Water Pipe Diamond C900 PVC Water Pipe shall be made of compounds conforming to ASTM D1784 with a cell classification of 12454. Diamond C900 shall meet all the dimensional, chemical, and physical requirements as outlined in AWWA C900 and will be supplied in 20 foot laying lengths. Joints shall meet the requirements of ASTM D3139 and shall be formed using Rieber Technology. Gaskets shall meet the requirements of ASTM F477. Potable water pipe shall be manufactured from National Sanitation Foundation (NSF) approved compounds. Factory Mutual Systems APPROVED Corporate Headquarters 1212 Johnstown Road P.O. Box 1608 Grand Island, NE 68802-1608 page 7 seven A B D C Reiber Joint Illustration “Possession of this page does not constitute an offer of sale” Nominal Pipe Size Outside Diameter A Inches (mm) Bell Diameter B Inches Approximate Bell Depth C Inches Spigot Insert Mark D Inches C900 DR-14 Minimum Wall (t) Inches (mm) 4” (100) 4.800 (121.9) 6-1/2” 6 5 0.343 (8.71) 0.267 (6.78) 0.192 (4.88) 6” (150) 6.900 (175.3) 9-1/4” 6.5 6 0.493 (12.52) 0.383 (9.73) 0.276 (7.01) 8” (200) 9.050 (229.9) 11-3/4” 7 6.5 0.646 (16.41) 0.503 (12.78) 0.362 (9.19) 10” (250) 11.100 (281.9) 14-1/4” 7.5 7 0.793 (20.14) 0.617 (15.67) 0.444 (11.28) 12” (300) 13.200 (335.3) 16-3/4” 8 7.5 0.943 (23.95) 0.733 (18.62) 0.528 (13.41) C900 DR-18 Minimum Wall (t) Inches (mm) C900 DR-25 Minimum Wall (t) Inches (mm) Tough Extreme Testing Conditions C900 PVC pressure pipe, available in pressure ratings for a wide range of water transfer applications (Available in sizes from 4" through 12") Corporate Headquarters 1212 Johnstown Road P.O. Box 1608 Grand Island, NE 68802-1608 DISTRIBUTION PIPE FOR THE 21st CENTURY AWWA C900 SPECIFICATION DATAC900TM AWWA C905 SPECIFICATION DATA Diamond C905 PVC Pipe is made of PVC compound with a cell classification 12454 as defined in ASTM D1784 and is suitable for water transmission. Diamond C905 meets the requirements of American Water Works Association (AWWA) Product Standard C905. Diamond C905 is manufactured in 14” , 16” , 18” , 20” , 24” , 30” , 36” , 42” , and 48” sizes with an integral gasket bell and spigot ”push-on”joint conforming to the requirements of ASTM D3139. “Rieber Sealing System Technology” is utilized in forming the gasket bell sockets of Diamond C905 PVC Pipe around the steel reinforced elastomeric seal meeting the requirements of ASTM F477. Diamond C905 is tested in accordance with the physical, dimensional, and performance requirements of AWWA C905,and is listed by Underwriters Laboratories. Each piece is hydrostatically proof tested before being shipped. Diamond C905 is supplied in 20 foot laying lengths. Physical Properties of PVC 12454: Property ASTM Minimum T e s t Specific Gravity D792 1.40 Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 IZOD Impact Strength, D256 .65ft., lb./in. SHORT FORM Specification for Diamond C905 PVC Water Pipe Diamond C905 PVC Water Pipe shall be made of compounds conforming to ASTM D1784 with a cell classification of 12454. Diamond C905 shall meet all the dimensional, chemical, and physical requirements as outlined in AWWA C905 and will be supplied in 20 foot laying lengths. Joints shall meet the requirements of ASTM D3139 and shall be formed using Rieber Technology. Gaskets shall meet the requirements of ASTM F477. Potable water pipe shall be manufactured from National Sanitation Foundation (NSF) approved compounds. Corporate Headquarters 1212 Johnstown Road P.O. Box 1608 Grand Island, NE 68802-1608 TRANSMISSION PIPE FOR THE 21st CENTURY page 1 one Trans-21 ™ C905 SPECIFICATION DATA TM A B D C Reiber Joint Illustration Large Diameter Dimensions 20 foot (609.6) Laying Length “Possession of this page does not constitute an offer of sale” AWWA C905 SPECIFICATION DATATRANS-21TM Nominal Pipe Size Outside Diameter A Inches (mm) Bell Diameter B Inches Approximate Bell Depth C Inches Spigot Insert Mark D Inches Minimum Wall Thickness (t) Inches (mm) 14” (350) 15.300 (388.6) 18-3/4“ 11” 6“ 0.612 (15.54) 16” (400) 17.400 (442.0) 21-1/4“ 11” 8-1/2“ 0.696 (17.68) 18” (450) 19.500 (495.3) 23-3/4“ 12” 8-1/2“ 0.780 (19.81) 20” (500) 21.600 (548.6) 26-1/4“ 13” 9-1/2” 0.864 (21.95) 24“ (600) 25.800 (655.3) 31-1/4” 15” 10-1/4” 1.032 (26.21) 30“ (750) 32.000 (812.8) 38-1/4” 17” 12-1/2“ 1.280 (32.51) 36” (900) 38.300 (972.8) 45“ 17” 12-1/2” 1.532 (38.91) 14” (350) 15.300 (388.6) 19“ 11” 6“ 0.729 (18.51) 16” (400) 17.400 (442.0) 21-1/2“ 11” 8-1/2“ 0.829 (21.05) 18” (450) 19.500 (495.3) 24“ 12” 8-1/2“ 0.929 (23.60) 20” (500) 21.600 (548.6) 26-1/2“ 13” 9-1/2“ 1.029 (26.14) 24“ (600) 25.800 (655.3) 31-1/2“ 15” 10-1/4” 1.229 (31.22) 30“ (750) 32.000 (812.8) 38-1/2“ 17” 12-1/2“ 1.524 (38.71) 14” (350) 15.300 (388.6) 19-1/4“ 11” 6“ 0.850 (21.59) 16” (400) 17.400 (442.0) 21-3/4“ 11” 8-1/2“ 0.967 (24.56) 18” (450) 19.500 (495.3) 24-1/4“ 12” 8-1/2“ 1.083 (27.51) 20” (500) 21.600 (548.6) 26-3/4“ 13” 9-1/2” 1.200 (30.48) 24“ (600) 25.800 (655.3) 31-3/4” 15” 10-1/4” 1.433 (36.40) 16” (400) 17.400 (442.0) 22“ 11” 8-1/2” 1.243 (31.57) DR-25 Pressure-Rated 165psi DR-21 Pressure-Rated 200psi DR-18 Pressure-Rated 235psi DR-14 Pressure-Rated 305psi Quality page 3 three Corporate Headquarters 1212 Johnstown Road P.O. Box 1608 Grand Island, NE 68802-1608 TM TRANSMISSION PIPE FOR THE 21st CENTURY 10.16 SEE PAGE 10.39 FOR ORDERING INSTRUCTIONS Rev. 8-04 Shaded area indicates change. ❏ Catalog number– A-2360-20 Mechanical joint ends (with mechanical joint unassembled accessories) A-2360-23 Mechanical joint ends (less mechanical joint accessories) A-2360-25 Mechanical joint ends (with transition gaskets) ❏ Sizes–-2", 3", 4", 6", 8", 10", 12" ❏ Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard and is certified to ANSI/NSF 61 ❏ Standard mechanical joint ends comply with ANSI/AWWA C111 ❏ Iron body with nominal 10 mils MUELLER® Pro-Gard™ Fusion Epoxy Coated interior and exterior surfaces ❏ Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 ❏ Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron ❏ Non-rising stem (NRS) ❏ Triple O-ring seal stuffing box (2 upper & 1 lower O-rings) ❏ 2" square wrench nut (optional handwheel available)–-open left or open right ❏ 2"-12" sizes–-250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure ❏ UL Listed, FM Approved: 200 psig (1379 kPa) – 3"-12" sizes 2"-12" MUELLER® A-2360 RESILIENT WEDGE GATE VALVES - M.J. x M.J. A-2360-20 * Fully encapsulated in molded rubber with no iron exposed ** Previous to 1999 these parts on 4"-12" valves were designed with a gasket instead of an O-ring and with additional bolt holes (2"-3" sizes retain neoprene gasket design affecting these parts). Confirm the type of seal when ordering a replacement gasket or O-ring. Options See pages 10.34 and 10.35 for more information on Resilient Wedge Gate Valve options ❏ Position indicators ❏ Stainless steel fasteners: Type 304, Type 316 ❏ ASTM B98-C66100/H02 stem ❏ Handwheel M.J. accessories shipped unassembled Resilient wedge gate valve parts CatalogPartNo. Description Material Material standard G-16 Bonnet Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G-41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G-49 Stem O -rings (3) Rubber ASTM D2000 G-200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B, Zinc Plated G-201 Stuffing Box Seal Rubber ASTM D2000 G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stem Bronze ASTM B138 G-204 Hand Wheel (not shown) Cast Iron ASTM A126 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Celcon G-207 Stuffing Box Cast iron ASTM A126 CL.B G-208 Anti-friction Washers (2) Celcon G-209 Wedge, Rubber Encapsulated Cast Iron* ASTM A126 CL.B G-210** Bonnet Cast Iron ASTM A126 CL.B G-211** Bonnet O-ring Nitrile ASTM D2000 G-212** Body Cast Iron ASTM A126 CL.B 10.12 SEE PAGE 10.39 FOR ORDERING INSTRUCTIONS Rev. 8-04 Shaded area indicates change. 2"-12" MUELLER® A-2360 RESILIENT WEDGE GATE VALVE - FL. x FL. A-2360-6 Options See pages 10.34 and 10.35 for more information on Resilient Wedge Gate Valve options ❏ Position indicators ❏ Stainless steel fasteners: Type 304, Type 316 ❏ PN 10/16 Drilling ❏ ASTM B98-C66100/H02 stem ❏ 2" square wrench nut * Fully encapsulated in molded rubber with no iron exposed ** Previous to 1999 these parts on 4"-12" valves were designed with a gasket instead of an O-ring and with additional bolts (2"-3" sizes retain gasket design affecting these parts). Confirm the type of seal when ordering a replacement gasket or O-ring. ❏ Catalog number – A-2360-6 flanged ends ❏ Sizes – 2", 2-1/2", 3", 4", 6", 8", 10", 12" ❏ Meets or exceeds all applicable requirements of ANSI/AWWA C509 Standard and is certified to ANSI/NSF 61* ❏ Flanged end dimensions and drilling comply with ANSI B16.1, class 125 ❏ Iron body with nominal 10 mils MUELLER® Pro-Gard™ Fusion ❏ Epoxy Coated interior and exterior surfaces ❏ Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Standard and is certified to ANSI/NSF 61 ❏ Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron ❏ Non-rising stem (NRS) ❏ Triple O-ring seal stuffing box (2 upper & 1 lower O-rings) ❏ Handwheel (2" square wrench nut optional)–-open left or open right ❏ 2"-12" sizes–-250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure ❏ UL Listed, FM Approved: 200 psig (1379 kPa) – 2-1/2"-12" sizes * Approved for backflow prevention devices by USC (for 2-1/2" - 10" sizes) Resilient wedge gate valve parts Catalog Part No. Description Material Material standard G-16 Bonnet Bolts &Nuts Carbon Steel ASTM A307 Grade B,Zinc Plated G-41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B,Zinc Plated G-49 Stem O -rings (3)Rubber ASTM D2000 G-200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B,Zinc Plated G-201 Stuffing Box Seal Rubber ASTM D2000 G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stem Bronze ASTM B138 G-204 Hand Wheel (not shown)Cast Iron ASTM A126 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Celcon G-207 Stuffing Box Cast iron ASTM A126 CL.B G-208 Anti-friction Washers (2)Celcon G-209 Wedge, Rubber Encapsulated Cast Iron*ASTM A126 CL.B G-210**Bonnet Cast Iron ASTM A126 CL.B G-211**Bonnet O-ring Nitrite ASTM D2000 G-212**Body Cast Iron ASTM A126 CL.B 10.13 Rev. 8-04 2"-12" MUELLER® A-2360 RESILIENT WEDGE GATE VALVE - FL. x FL. *All dimensions are in inches. All weights are in pounds and are approximate. UU FF R A E B Q Dimension*Nominal size 2"2-1/2"3 4" 6" 8"10"12" A 9.88 12.38 12.38 14.19 18.00 21.50 25.50 28.62 E 6.00 6.00 8.00 11.00 13.00 14.00 16.00 16.00 R 6.00 7.00 7.50 9.00 11.00 13.50 16.00 19.00 FF 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00 Q (bore)2.30 2.80 3.30 4.30 6.30 8.30 10.30 12.30 UU (bolt circle diameter)4.75 5.50 6.00 7.50 9.50 11.75 14.25 17.00 B (number and size of holes)4–3/4"4--3/4"4--3/4"8--3/4"8--7/8"8--7/8"12--1"12--1" Turns to open 8 11 11 14 20.5 26.5 33 38.5 Weight*37 71 73 96 154 250 400 500 Dimensions www.trumbull-mfg.com Phone: 330.799.3333 Toll Free: 800.677.1799 Fax: 330.797.3215 Trumbull Industries, Inc. 1040 N. Meridian Rd. P.O. Box 1556 Youngstown, Ohio 44501 D-3100111 Zinc Anode Caps SACRIFICIAL ZINC ANODES Trumbull Zinc Anode Caps are made from high grade Zinc that conforms to the chemical requirements of both ASTM B418-88, “Galvanic Zinc Anodes”, and, U.S. Navy Speciﬁ cation Mil-18001 H. TRUMBULL ANODE CAPS are designed for ﬁ ghting corrosion of underground bolts and nuts, and iron pipe and ﬁ ttings. These threaded, hex head caps, when secured to a bolt or stud, become the sacriﬁ cial anode, corroding, while the remaining metal parts are protected. This corrosion protection continues until the Zinc is consumed. See reverse side for drawing. Please inquire about Anode Caps with different weights or shapes. Description Trumbull Item No. Trumbull Item No. 5/8″-11, N.C.364-1004 364-9004 3/4″-10, N.C.364-1006 364-9006 Made in U.S.A. Made Outside U.S.A. 2.5 oz. Small Zinc Anode Caps Description Trumbull Item No. Trumbull Item No. 5/8″-11, N.C.364-1008 364-9008 3/4″-10, N.C.364-1010 364-9010 7/8″-9, N.C. spec/order 364-1011 1″-8, N.C.364-1012 spec/order Made in U.S.A. Made Outside U.S.A. 6 oz. Large Zinc Anode Caps Corrosion is an electro- chemical process in which metal parts form a galvanic cell when they are in contact with dissimilar moisture. Using the common battery as an example, moisture becomes the electrolyte while the different metals in the system (such as bolts, nuts, ﬁ ttings etc.) become the positive and negative ends of the battery. The “more negative” component loses material thru corrosion while protecting the “positive” component, which becomes shielded. Zinc being much more negative than most other materials, the protected component is essentially immune to corrosion as long as there is Zinc remaining to consume. Zinc Anode Caps offer protection for other system components made of steel, cast iron, ductile iron, brass and copper (as shown in the Galvanic Series Chart on the reverse side). The quantity of Zinc Anode Caps used determines the service life of the protected component. Typical Installation How Zinc Caps Work 2.5 oz. 6 oz. D-4100111 10.30 Rev. 2-05 Shaded area indicates change. 14"-36" MUELLER® A-2361 D.I. RESILIENT WEDGE GATE VALVE - M.J. x M.J. ENDS Resilient wedge gate valve parts CatalogPart No. Description Material Material standard G-16 Bonnet Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G-41 Stuffing Box Bolts & Nuts Carbon Steel ASTM A307 Grade B, Zinc Plated G-49 Stem O-rings (3) Rubber ASTM D2000 G-200 Wrench Nut Cap Screw Carbon Steel ASTM A307 Grade B, Zinc Plated G-201 Stuffing Box Seal Rubber ASTM D2000 G-202 Wrench Nut Cast Iron ASTM A126 CL.B G-203 Stem Bronze ASTM B138** G-204 Hand Wheel (not shown) Cast Iron ASTM A126 CL.B G-205 Stem Nut Bronze ASTM B62 G-206 Guide Cap Bearings Celcon G-207 Stuffing Box Ductile Iron ASTM A536 G-208 Anti-friction Washers (2) Brass G-209 Wedge, Rubber Encapsulated Ductile Iron* ASTM A536 G-210 Bonnet Ductile Iron ASTM A536 G-211 Bonnet O-ring Rubber ASTM D2000 G-212 Body Ductile Iron ASTM A536 G-202 G-200 G-207 G-41 G-201 G-208 G-49 G-203 G-210 G-16 G-211 G-205 G-209 G-206 G-212 * Fully encapsulated in molded rubber with no iron exposed ** 18" - 36" ASTM B584 Options See pages 10.34 and 10.35 for more information on Resilient Wedge Gate Valve ❏ Position indicators ❏ Stainless steel fasteners: Type 304, Type 316 ❏ Handwheel ❏ ASTM B98-C66100/H02 stem; 14"-16" ❏ Bypass 18"-36" (2" on 18" & 20"; 2.5 on 24") ❏ Spur or Bevel Geared actuator ASTM B763-C99500; 18"-36" (3" on 30" &36") A-2361-23 SEE PAGE 10.39 FOR ORDERING INSTRUCTIONS ❏ Catalog number– A-2361-20 Mechanical joint ends (with mechanical joint unassembled accessories) A-2361-23 Mechanical joint ends (less mechanical joint accessories) ❏ Size – 14", 16", 18", 20", 24", 30" & 36" ❏ Meets or exceeds all requirements of ANSI/AWWA C515 Standard and is certified to ANSI/NSF 61 ❏ Mechanical joint end complies with ANSI/AWWA C111 Standard ❏ Ductile Iron body and bonnet with nominal 10 mils MUELLER® Pro-Gard™ Fusion Epoxy Coated interior and exterior surfaces ❏ Epoxy coating meets or exceeds all applicable requirements of ANSI/AWWA C550 Stand- ard and is certified to ANSI/NSF 61 ❏ Ductile Iron wedge, symmetrical & fully encapsulated with molded rubber; no exposed iron ❏ Non-rising stem (NRS) ❏ Triple O-ring seal stuffing box (2 upper & 1 lower O-ring) ❏ 2" square wrench nut (optional bevel or spur gearing) –-open left or open right ❏ 30" & 36" require a Spur Gear or Beval Gear ❏ 14"-20", 30" & 36" 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure; 24" 200 psig (1379 kPa) maximum working pressure, 400 psig (2758 kPa) static test pressure ❏ UL Listed: 14" - 200 psig (1379 kPa); 16" - 175 psig (1207 kPa) FM Approved: 14" & 16 " - 200 psig (1379 kPa) July 29, 2014 Re: Mueller 3” - 8”A2360 Resilient Wedge Gate Valves MUELLER A2360 Series Resilient Wedge Gate Valves are manufactured and tested at the Mueller ISO 9001 registered facility in Chattanooga, Tennessee. Mueller A2360 valves are UL listed, FM approved, certified to ANSI/NSF 61, and meet or exceed all applicable requirements of ANSI/AWWA C509. Valves are built and tested in accordance with the requirements of the standards listed below. Product Engineering at Chattanooga develop a highly modified version of a “bond peel test” that is performed on actual RWGV discs by our quality department. Size Model No. AWWA C509 (PSI) UL 262 (PSI) FM 1120/1130 (PSI) Hydro Shell (PSI) Hydro Seat Test (PSI) 3”-8” A2360 250 200 200 500 300 MUELLER CO. 7/29/14 _______________________________ _______________ Amanda Owens Date Applications Engineer Mueller Company 1401 Mueller Ave. Chattanooga, TN 37406 aowens@muellercompany.com (423) 495-1260 SUBMITTAL (Current Revisions for All Standards Apply) SIZES: ............................ Adjustable Slip and Screw type with standard assembled lengths ranging from 15” to 72”, not including risers and extensions. Note: See catalog or website for complete listing of components STANDARDS: ................. Produced in accordance with and meet all applicable terms and provisions of ASTM A-48 and are cast with 35B class cast iron. When properly installed will meet American Association of State Highway and Transportation Officials (AASHTO) H2O wheel load rating. INSTALLATION: ............. Per AWWA M44, Manual of Water Supply Practices COATING: ...................... The bituminous coating is applied by the dipping method to a mil thickness of approxi- mately 1.0 to 1.5 mils. Tyler Pipe Company • 11910 CR 492 • Tyler, Texas 75706 • (800) 527-8478 Union Foundry Company • 1501 W. 17th Street • Anniston, Alabama 36202 • (800) 226-7601 www.tylerunion.com 29U-Domestic Cast Iron Curb, Service & Valve Boxes Plus Components Revised 01/10 6500 SCREW TYPE CURB / SERVICE BOX Extension Componets In Inches 18T & 27B 30-42 18T & 33B 36-48 24T & 33B 36-54 24T & 39B 42-60 30T & 39B 41-64 *Enlarged Base Available 6850 SCREW TYPE VALVE BOX Cast Iron - 2 piece Extension Components Height 10T + 15B 19-22 10T + 24B 27-32 16T + 24B 27-37 16T + 30B 33-43 16T + 36B 39-50 26T + 30B 36-52 26T + 36B 39-60 26T + 24B + #60 Ext 51-71 26T + 36B + #60 Ext 62-82 6855 SLIP TYPE VALVE BOX Cast Iron - 2 piece Extension Components Height 10T + 15B 19-22 10T + 24B 27-32 16T + 24B 27-37 16T + 30B 33-43 16T + 36B 39-50 26T + 30B 36-52 26T + 36B 39-60 26T + 24B + #60 Ext 51-71 26T + 36B + #60 Ext 62-82 6860 SCREW TYPE VALVE BOX Cast Iron - 3 piece Extension Components) Height 10T + 12B 27-37 10T + 18B 33-42 16T + 24B 39-49 16T + 30B 45-54 16T + 36B 51-60 26T + 30B 45-66 26T + 36B 51-72 NOTE: Base Required, Order Separately 7126 SLIP TYPE VALVE BOX Extension Components Height 26T + 24B 28-48 26T + 30B 34-54 26T + 36B 40-60 26T + 24B + #60 Ext 52-72 26T + 36B + #60 Ext 60-80 NOTE: Use the 6855 Bottoms with these Tops For 4” to 12” Valves 5¼” Shaft, Screw Type For 3” to 20” Valves 5¼” Shaft, Screw Type For 4” to 12” Valves 5¼” Shaft, Slip Type For ½” to 2” Curbstops For 4” to 12” Valves 5¼” Shaft, Slip Type T = Top B = Bottom EXT = Extension 9.8 Rev. 8-04 Shaded area indicates changes MUELLER® SUPER CENTURION® FIRE HYDRANT ❏ Super Centurion 250™ 3-way catalog numbers (approved to UL 246, FM 1510, ANSI/AWWA C502 Standards) - A-421 4-1/2" main valve opening three way (two hose nozzles and one pumper nozzle) A-423 5-1/4" main valve opening three way (two hose nozzles and one pumper nozzle) Super Centurion 200™ 2-way catalog numbers (approved to ANSI/AWWA C502 Standards) - A-420 4-1/2" main valve opening two way (two hose nozzles) A-422 5-1/4" main valve opening two way (two hose nozzles) A-425 5-1/4" main valve opening two way (two pumper nozzles) Super Centurion 200™ 1-way catalog number (approved to ANSI/AWWA C502 Standards)- A-424 4-1/2" main valve opening one way (one pumper nozzle) ❏ 10 year limited warranty on material and workmanship ❏ Meets all applicable parts of ANSI/AWWA C502 Standard ❏ Post type dry barrel design ❏ Dry top design with O-ring sealed oil reservoir ❏ Traffic feature with stainless steel safety stem coupling ❏ Compression-type main valve closes with pressure for positive seal; it is made of rubber and is conveniently reversible providing a spare for long service life ❏ Operating nut available in wide variety of shapes and sizes-open left or right ❏ Field replaceable hose and pumper nozzles ❏ Hose and pumper nozzles have large radius, full flow openings for low friction loss ❏ Contoured shoe is designed for full flow ❏ Dual bronze drain valves provide effective barrel drainage ❏ 250 psig (1723 kPa) maximum working pressure, 500 psig (3447 kPa) static test pressure for 3-way hydrants; 200 psig (1379 kPa) maximum working pressure, 400 psig (2758 kPa) static test pressure for 2-way and 1-way hydrants Dimensions Non-rotating bolt design: cast-in pads elimi- nate need for anti-rotation bolts. Front view detail of Mechanical joint (Standard only) Vertical Flange* Mechanical joint standard and D-150 Flange ANSI 125/150 or PN 10/16 Drilling Slip-on * 4" Vertical shoe available for A-420 and A-421 hydrants. SEE PAGE 9.28 FOR ORDERING INSTRUCTIONS SUBMITTAL (Current Revisions for All Standards Apply) SIZES: ............................ 2” through 48” STANDARDS: ................. ANSI/AWWA C110/A21.10-08 and 3”-12” UL Listed (EX2111) Note: Cast with tested and traceable ASTM A536 Ductile Iron PRESSURE RATING: 2”- 24” rated @ 350 PSI; 30”- 48” & all fittings with flanged branches rated @ 250 psi Note: With use of special flange gasket 2”-24” flanged fittings can be rated @ 350 psi For 350 psi flange joint applications, we recommend the use of annular ring type gasket or comparable. DEFLECTION: ................. Upon completion of installation, mechanical joint fittings 2" - 12" are rated for a maximum of 5° deflection and 14" - 48", a maximum of 3° deflection. NSF-61: ......................... Meets all requirements, UL Registered BITUMINOUS COATING: ...................... ANSI/AWWA C104/A21.4-08 CEMENT LINING: .......... ANSI/AWWA C104.A21.4-08, Double cement lining available EPOXY COATING:.......... ANSI/AWWA C116/A21.16-09 Note: Epoxy coated fittings are available to the specification(s) required for your application(s) BARE: ............................. Available BOLTS: ........................... ANSI/AWWA C111/A21.11-7 INSTALLATION: ............. AWWA C600-99 using pipe conforming to ANSI/AWWA C151/A21.51-02 JOINT DIMENSIONS IN INCHES Size A B C D F Ø X J K1 K2 L M N O P S 2 2.50 2.50 3.39 3.50 2.61 28° ¾ 4.75 6.25 6.25 .75 .62 ----- .31 .63 .44 3 3.96 2.50 4.84 4.94 4.06 28° ¾ 6.19 7.69 7.69 .94 .62 1.37 .31 .63 .52 4 4.80 2.50 5.92 6.02 4.90 28° Â 7.50 9.12 9.12 1.00 .75 1.50 .31 .75 .65 6 6.90 2.50 8.02 8.12 7.00 28° Â 9.50 11.12 11.12 1.06 .88 1.63 .31 .75 .70 8 9.05 2.50 10.17 10.27 9.15 28° Â 11.75 13.37 13.37 1.12 1.00 1.75 .31 .75 .75 10 11.10 2.50 12.22 12.34 11.20 28° Â 14.00 15.69 15.62 1.19 1.00 1.75 .31 .75 .80 12 13.20 2.50 14.32 14.44 13.30 28° Â 16.25 17.94 17.88 1.25 1.00 1.75 .31 .75 .85 14 15.30 3.50 16.40 16.54 15.44 28° Â 18.75 20.31 20.25 1.31 1.25 2.00 .31 .75 .89 16 17.40 3.50 18.50 18.64 17.54 28° Â 21.00 22.56 22.50 1.38 1.31 2.06 .31 .75 .97 18 19.50 3.50 20.60 20.74 19.64 28° Â 23.25 24.83 24.75 1.44 1.38 2.13 .31 .75 1.05 20 21.60 3.50 22.70 22.84 21.74 28° Â 25.50 27.08 27.00 1.50 1.44 2.19 .31 .75 1.12 24 25.80 3.50 26.90 27.04 25.94 28° Â 30.00 31.58 31.50 1.62 1.56 2.31 .31 .75 1.22 30 32.00 4.00 33.29 33.46 32.17 20° 1¿ 36.88 39.12 39.12 1.81 2.00 2.75 .38 1.00 1.50 36 38.30 4.00 39.59 39.76 38.47 20° 1¿ 43.75 46.00 46.80 2.00 2.00 2.75 .38 1.00 1.80 42 44.50 4.00 45.79 45.96 44.67 20° 1À 50.62 53.12 53.12 2.00 2.00 2.75 .38 1.00 1.95 48 50.80 4.00 52.09 52.26 50.97 20° 1À 57.50 60.00 60.00 2.00 2.00 2.75 .38 1.00 2.20 Tyler Pipe Company • 11910 CR 492 • Tyler, Texas 75706 • (800) 527-8478 Union Foundry Company • 1501 W. 17th Street • Anniston, Alabama 36202 • (800) 226-7601 www.tylerunion.com 22U - Mechanical Joint C110/A21.10 Full Body Revised 01/10 Domestic EBAA IRON EBAA IRON Made in USA SECTION A-A SECTION B-B Note:Dimensionsareininchesandaresubjecttochangewithoutnotice.Pressure Ratings Series 2000PV Submittal Reference Drawing Nominal PipeSize3468101214161820243036 SeriesNumber2003200420062008201020122014201620182020202420302036 C 4.845.928.0210.1712.2214.3216.4018.5020.6022.7026.9033.2939.59 D 1.551.681.681.682.102.102.252.252.252.252.752.702.70 F 3.604.907.009.1511.2013.3015.4917.5819.6821.7925.9932.2238.52 M 0.500.500.500.620.620.750.880.881.131.251.421.501.50 P(withnutsOff)8.69.512.113.616.018.120.923.025.127.231.537.744.0 X 3/47/87/87/87/87/87/87/87/87/87/811/811/8 J 6.197.509.5011.7514.0016.2518.7521.0023.2525.5030.0036.8843.75 K2 7.699.1311.1313.3815.6317.8820.3822.6324.8827.1331.6339.1246.00 WedgeQty 44668810121214162024 BoltQty 44668810121214162024 WeightLBS 7.08.812.116.326.031.447.652.861.870.992.9128.5161.3 P 9.810.513.014.517.019.021.723.825.928.032.338.544.8 K2 J CF F C P 0.75 X M D 0.125 0.125 C F J B B A A SPACER Nominal PipeSize3468101214161820243036 SeriesNumber2003200420062008201020122014201620182020202420302036 DR-14200200200200200200------- DR-18150150150150150150------- DR-25100100100100100100------- SDR-17250250250250250250------- SDR-21200200200200200200------- SDR-26160160160160160160------- DR-14200200200200200200------- DR-18150150150150150150------- DR-25100100100100100100------- DR-18------235235235235235-- DR-25------165165165165165165- DR-32.5------------125 SDR-17200200200200200200------- SDR-21160160160160160160------- SDR-26120120120120120120------- C905PVCPipeRatingsforOrdinaryWaterWorksw/TransientSurgesOnly RatingsforPeakPressuresusedinSewageForceMainsandOtherInstallationsDesignedforCyclicSurgesof1-Mill.Cycles Note:Forapplicationsorpressuresotherthanthoseshown,pleasecontactEBAAforassistance. Mechanical Joint Restraint Sample Specification (The text of the specifications below can be copied and pasted from www.ebaa.com/download/2000spec.doc) Restraint devices for mechanical joint fittings and appurtenances conforming to either ANSI/AWWA C111/A21.11 or ANSI/AWWA C153/A21.53, shall conform to the following: Design Installation Traceability Approvals Restraint devices for nominal pipe sizes 3 inch through 36 inch shall consist of multiple gripping wedges incorporated into a follower gland meeting the applicable requirements of ANSI/AWWA C111/A21.11. The devices shall have a working pressure rating equal to that of the pipe on which it is used. Ratings are for water pressure and must include a minimum safety factor of 2:1 in all sizes. Mechanical joint restraint shall require conventional tools and installation procedures per AWWA C600, while retaining full mechanical joint deflection during assembly as well as allowing joint deflection after assembly. Proper actuation of the gripping wedges shall be ensured with torque limiting twist off nuts. Material Gland body, wedges and wedge actuating components shall be cast from grade 65-45-12 ductile iron material in accordance with ASTM A536. Three (3) test bars shall be incrementally poured per production shift as per Underwriter's Laboratory (U.L.) specifications and ASTM A536. Testing for tensile, yield and elongation shall be done in accordance with ASTM E8. Chemical and nodularity tests shall be performed as recommended by the Ductile Iron Society, on a per ladle basis. All physical and chemical test results shall be recorded such that they can be accessed via the identification number on the casting. These Material Traceability Records (MTR's) are to be made available, in hard copy, to the purchaser that requests such documentation and submits his gland body identification number. Production pieces that are too small to accommodate individual numbering, such as fasteners and wedges, shall be controlled in segregate inventory until such time as all quality control tests are passed. These component parts may then be released to a general inventory for final assembly and packaging. All components shall be manufactured and assembled in the United States. The purchaser shall, with reasonable notice, have the right to plant visitation at his/her expense. An identification number consisting of year, day, plant and shift (YYDDD)(plant designation)(Shift number), shall be cast into each gland body. Mechanical Joint Restraints shall be Listed by Underwriters Laboratories in the 4 inch through 12 inch sizes. Mechanical Joint Restraints shall be Factory Mutual Approved in the 4 inch through 12 inch sizes. Mechanical Joint Restraints, 4 inch through 24 inch, shall meet or exceed the requirements of ASTM F1674 of the latest revision. Mechanical joint restraint shall be Series 2000PV produced by EBAA Iron Inc. or approved equal. Series 2200 MEGALUG Restraint for C905 PVC Pipe at Mechanical Joint Fittings (Sizes 42 and 48 inches) Series 2000SV Split 2000PV Restraint for Existing Mechanical Joints Series 2500 Restraint for C900 and C905 PVC pipe at PVC fittings (Now Available in Sizes 42 and 48 inch) Series 2800 Bell Restraint Harness for C905 PVC Pipe (Now Available in Sizes 42 and 48 inch) Support Products for more information concerning these products please consult the catalog or www.ebaa.com MEGA-BOND™Restraint Coating System All wedge assemblies and related parts shall be processed through a phosphate wash, rinse and drying operation prior to coating application. The coating shall consist of a minimum of two coats of liquid Xylan® fluoropolymer coating with heat cure to follow each coat. All casting bodies shall be surface pretreated with a phosphate wash, rinse and sealer before drying. The coating shall be electrostatically applied and heat cured. The coating shall be a polyester based powder to provide corrosion, impact and UV resistance. The coating system shall be MEGA- BOND by EBAA Iron, Inc. or approved equal. Requests for approved equal must submit coating material and process details for review prior to bid. For more information regarding MEGA-BOND, refer to the MEGA-BOND brochure or visit www.ebaa.com. EBAA Iron started manufacturing joint restraint products for PVC pipe in the early 1980s. The testing of early prototypes of various configurations of restraints on large diameter PVC pipe indicated that a restraint device must be capable of consistently and reliably gripping the pipe. If not, the restraint can slip under pressure, resulting in sudden impact, and cause the pipe to burst. Armed with this background knowledge and an appreciation for the capabilities of PVC pipe, EBAA purposefully deviated from what many in the industry once considered to be the "only" way to grip PVC pipe. This led to the development of the Series 2000PV restraint. The design of the 2000PV incorporates the gripping mechanism into the design of the mechanical joint gland and utilizes a simple two part assembly process. The first step involves assembling the joint the same as any standard mechanical joint. The assembly procedure we recommend is that established in AWWA C600. The second is the actuation of the restraint. The 2000PV Concept The 2000PV mechanical joint restraint is the fastest and most economical method of restraining PVC pipe to mechanical joints. Now the need for costly concrete thrust blocks and corrodible steel tie rods is eliminated. It can be used in straight alignment or at the preset deflection recommended for the mechanical joint. The 2000PV was the first PVC joint restraint to be tested to UNI-B-13, Underwriters Laboratories, and Factory Mutual. Tested to and meets the requirements of ASTM F 1674-96 "Standard" Test Method for Joint Restraint Products for Use with PVC Pipe" through 24 inch size. UL-listed in the four through twelve inch sizes for joining UL- listed ductile iron fittings to UL-listed, Class 150 PVC pressure pipe. The maximum allowable joint deflection is five degrees. Factory Mutual approved for use on DR18 PVC pipe in four through twelve inch sizes. Series 2000PV: Mechanical Joint Restraint Gland for use with C900 or IPS OD PVC Pipe FM APPROVED U L® ASTMF1674 Series 2000PV Takes the Load On April 11, 1997 EBAA Iron performed a remarkable force demonstration of their Series 2000PV joint restraint. With the use of EBAA's Series 2000PV using a standard mechanical joint installation on 12 inch PVC Pipe, and a 80 Ton motor crane, EBAA Iron lifted a D7 Caterpillar Track Type Tractor weighing in at 50,350 lbs. Along with this, the Series 2000PV has been tested to over 700 PSI. Concluding that EBAA's Series 2000PV can take the load. �� EBAA IRON Sales, Inc.P.O. Box 857, Eastland, TX 76448Tel: (254) 629-1731 Fax: (254) 629-8931(800) 433-1716 within US and Canadacont act@ebaa.comwww.ebaa.com Identify the pipe. The 2000PV is for use with PVC pipe. The 4" through 12" size may be used on both C900 and IPS PVC pipe. Check to see if the spacers under the screws are in place. If the pipe is C900, proceed with spacers in place. If the pipe is IPS OD, remove the spacers. Since the 3" and the 14" through 24" restraints are only used with one pipe diameter, no spacers are used. Clean the socket and the plain end. Lubrication and additional cleaning should be provided by brushing both the gasket and the plain end with soapy water or approved pipe lubrication meeting the requirements of ANSI/AWWA C111/A21.11, just prior to slipping the gasket onto the plain end for joint assembly. Place the gland on the plain end with the lip extension toward the plain end, followed by the gasket. Tighten the bolts to the normal range of bolt torque (45-60 ft-lbs for 3", 75-90 ft-lbs for 4" through 24", 100-120 ft-lbs for 30" and 36", and 120-150 ft-lbs for 42" and 48") while at all times maintaining approximately the same distances between the gland and the face of the flange at all points around the socket. This can be accomplished by partially tightening the bottom bolt first, then the top bolt, next the bolts at either side, finally the Insert the pipe into the socket and press the gasket firmly and evenly into the gasket recess. Keep the joint straight during assembly. Push the gland toward the socket and center it around the pipe with the gland lip against the gasket. Insert bolts and hand tighten nuts. Make deflection after joint assembly but before tightening bolts. remaining bolts. Repeat the process until all bolts are within the appropriate range of torque. The use of a torque indicating wrench will facilitate this procedure. Tighten the torque limiting twist off nuts in a clockwise direction (direction indicated by arrow on top of nut) until all wedges are in firm contact with the pipe surface. Continue tightening in an alternating manner until all of the nuts have been twisted off. If removal is necessary, utilize the 5/8" hex heads provided. If reassembly is required, assemble the joint in the same manner as above, tighten the screws to 60 to 80 ft- lbs. If the Series 2000PV restraint is removed from the pipe, be sure that all of the screws, spacers (if required), and wedges are in place before the restraint is reassembled. * These steps are requirements of AWWA. AWWA Standards, C600, Sec. 3.4.2 1.* 2.* 3. * 4. * 5 . 6 . 7 . Spacer Instructions For installation on ASTM 2241 sized pipe, remove spacers and replace screws. Install per instructions. ASTM 2241 PVC Pipe (IPS O.D.)C900 PVC Pipe Installation Instructions 2. 4(cont.)5.6. 3.4. Leave Spacer Remove Spacer For installation on C900 PVC pipe, use as received and install per instructions. SERIES 2000PV M e c h a n i c a l J o i n t R e s t r a i n t F o r P VC P i p e Features and Application: • Sizes 3 inch through 36 inch Sizes 42 inch and 48 inch Accommodated by Series 2200 •MEGA-BOND™ Restraint Coating System For more information on MEGA-BOND, refer to www.ebaa.com/products/mega-bond • Constructed of ASTM, 65-45-12 Ductile Iron. • The Mechanical Joint follower gland is incorporated into the restraint. • Heavy Duty thick wall design • Support Products Available: • All 2000PV and related restraint products can be furnished as packaged accessories complete with appropriate restraint, gasket, lubrication and bolting hardware. • For use on water or wastewater pipelines subject to hydrostatic pressure and tested in accordance with either AWWA C600 or ASTM D2774. Copyright 2003 © EBAA IRON, Inc.0605-5-H �� NominalPipeSize3468101214161820243036 SeriesNumber2003200420062008201020122014201620182020202420302036 ShippingWeights7.08.812.116.326.031.447.652.861.870.992.9128.5161.3 U . S . P a t e n t N o . 4 6 27774 , 4 8 9 6 9 0 3 , 5 071 17 5 . Split MJ repair style available for 3 inch through 12 inch. EBAA Series 2000SV Solid restraint harness available for C905 PVC pipe bells. EBAA Series 2800 Split restraint harness available for C900 and C905 pipe bells and PVC fittings. EBAA Series 1500, 1600 and 2500 �� EBAA IRON EBAA IRON Made in USA SECTION A-A SECTION B-B Note:Dimensionsareininchesandaresubjecttochangewithoutnotice.Pressure Ratings Series 2000PV Submittal Reference Drawing Nominal PipeSize3468101214161820243036 SeriesNumber2003200420062008201020122014201620182020202420302036 C 4.845.928.0210.1712.2214.3216.4018.5020.6022.7026.9033.2939.59 D 1.551.681.681.682.102.102.252.252.252.252.752.702.70 F 3.604.907.009.1511.2013.3015.4917.5819.6821.7925.9932.2238.52 M 0.500.500.500.620.620.750.880.881.131.251.421.501.50 P(withnutsOff)8.69.512.113.616.018.120.923.025.127.231.537.744.0 X 3/47/87/87/87/87/87/87/87/87/87/811/811/8 J 6.197.509.5011.7514.0016.2518.7521.0023.2525.5030.0036.8843.75 K2 7.699.1311.1313.3815.6317.8820.3822.6324.8827.1331.6339.1246.00 WedgeQty 44668810121214162024 BoltQty 44668810121214162024 WeightLBS 7.08.812.116.326.031.447.652.861.870.992.9128.5161.3 P 9.810.513.014.517.019.021.723.825.928.032.338.544.8 K2 J CF F C P 0.75 X M D 0.125 0.125 C F J B B A A SPACER Nominal PipeSize3468101214161820243036 SeriesNumber2003200420062008201020122014201620182020202420302036 DR-14200200200200200200------- DR-18150150150150150150------- DR-25100100100100100100------- SDR-17250250250250250250------- SDR-21200200200200200200------- SDR-26160160160160160160------- DR-14200200200200200200------- DR-18150150150150150150------- DR-25100100100100100100------- DR-18------235235235235235-- DR-25------165165165165165165- DR-32.5------------125 SDR-17200200200200200200------- SDR-21160160160160160160------- SDR-26120120120120120120------- C905PVCPipeRatingsforOrdinaryWaterWorksw/TransientSurgesOnly RatingsforPeakPressuresusedinSewageForceMainsandOtherInstallationsDesignedforCyclicSurgesof1-Mill.Cycles Note:Forapplicationsorpressuresotherthanthoseshown,pleasecontactEBAAforassistance. Mechanical Joint Restraint Sample Specification (The text of the specifications below can be copied and pasted fromwww.ebaa.com/download/2000spec.doc) Restraint devices for mechanical joint fittings and appurtenances conforming to either ANSI/AWWA C111/A21.11 or ANSI/AWWA C153/A21.53, shall conform to the following: Design Installation Traceability Approvals Restraint devices for nominal pipe sizes 3 inch through 36 inch shall consist of multiple gripping wedges incorporated into a follower gland meeting the applicable requirements of ANSI/AWWA C111/A21.11. The devices shall have a working pressure rating equal to that of the pipe on which it is used. Ratings are for water pressure and must include a minimum safety factor of 2:1 in all sizes. Mechanical joint restraint shall require conventional tools and installation procedures per AWWA C600, while retaining full mechanical joint deflection during assembly as well as allowing joint deflection after assembly. Proper actuation of the gripping wedges shall be ensured with torque limiting twist off nuts. Material Gland body, wedges and wedge actuating components shall be cast from grade 65-45-12 ductile iron material in accordance with ASTM A536. Three (3) test bars shall be incrementally poured per production shift as per Underwriter's Laboratory (U.L.) specifications and ASTM A536. Testing for tensile, yield and elongation shall be done in accordance with ASTM E8. Chemical and nodularity tests shall be performed as recommended by the Ductile Iron Society, on a per ladle basis. All physical and chemical test results shall be recorded such that they can be accessed via the identification number on the casting. These Material Traceability Records (MTR's) are to be made available, in hard copy, to the purchaser that requests such documentation and submits his gland body identification number. Production pieces that are too small to accommodate individual numbering, such as fasteners and wedges, shall be controlled in segregate inventory until such time as all quality control tests are passed. These component parts may then be released to a general inventory for final assembly and packaging. All components shall be manufactured and assembled in the United States. The purchaser shall, with reasonable notice, have the right to plant visitation at his/her expense. An identification number consisting of year, day, plant and shift (YYDDD)(plant designation)(Shift number), shall be cast into each gland body. Mechanical Joint Restraints shall be Listed by Underwriters Laboratories in the 4 inch through 12 inch sizes. Mechanical Joint Restraints shall be Factory Mutual Approved in the 4 inch through 12 inch sizes. Mechanical Joint Restraints, 4 inch through 24 inch, shall meet or exceed the requirements of ASTM F1674 of the latest revision. Mechanical joint restraint shall be Series 2000PV produced by EBAA Iron Inc. or approved equal. Series 2200 MEGALUG Restraint for C905 PVC Pipe at Mechanical Joint Fittings (Sizes 42 and 48 inches) Series 2000SV Split 2000PV Restraint for Existing Mechanical Joints Series 2500 Restraint for C900 and C905 PVC pipe at PVC fittings (Now Available in Sizes 42 and 48 inch) Series 2800 Bell Restraint Harness for C905 PVC Pipe (Now Available in Sizes 42 and 48 inch) Support Products for more information concerning these products please consult the catalog orwww.ebaa.com MEGA-BOND™Restraint Coating System All wedge assemblies and related parts shall be processed through a phosphate wash, rinse and drying operation prior to coating application. The coating shall consist of a minimum of two coats of liquid Xylan® fluoropolymer coating with heat cure to follow each coat. All casting bodies shall be surface pretreated with a phosphate wash, rinse and sealer before drying. The coating shall be electrostatically applied and heat cured. The coating shall be a polyester based powder to provide corrosion, impact and UV resistance. The coating system shall be MEGA- BOND by EBAA Iron, Inc. or approved equal. Requests for approved equal must submit coating material and process details for review prior to bid. For more information regarding MEGA-BOND, refer to the MEGA-BOND brochure or visit www.ebaa.com. EBAA Iron started manufacturing joint restraint products for PVC pipe in the early 1980s. The testing of early prototypes of various configurations of restraints on large diameter PVC pipe indicated that a restraint device must be capable of consistently and reliably gripping the pipe. If not, the restraint can slip under pressure, resulting in sudden impact, and cause the pipe to burst. Armed with this background knowledge and an appreciation for the capabilities of PVC pipe, EBAA purposefully deviated from what many in the industry once considered to be the "only" way to grip PVC pipe. This led to the development of the Series 2000PV restraint. The design of the 2000PV incorporates the gripping mechanism into the design of the mechanical joint gland and utilizes a simple two part assembly process. The first step involves assembling the joint the same as any standard mechanical joint. The assembly procedure we recommend is that established in AWWA C600. The second is the actuation of the restraint. The 2000PV Concept The 2000PV mechanical joint restraint is the fastest and most economical method of restraining PVC pipe to mechanical joints. Now the need for costly concrete thrust blocks and corrodible steel tie rods is eliminated. It can be used in straight alignment or at the preset deflection recommended for the mechanical joint. The 2000PV was the first PVC joint restraint to be tested to UNI-B-13, Underwriters Laboratories, and Factory Mutual. Tested to and meets the requirements of ASTM F 1674-96 "Standard" Test Method for Joint Restraint Products for Use with PVC Pipe" through 24 inch size. UL-listed in the four through twelve inch sizes for joining UL- listed ductile iron fittings to UL-listed, Class 150 PVC pressure pipe. The maximum allowable joint deflection is five degrees. Factory Mutual approved for use on DR18 PVC pipe in four through twelve inch sizes. Series 2000PV: Mechanical Joint Restraint Gland for use with C900 or IPS OD PVC Pipe FM APPROVED UL® ASTMF1674 Series 2000PVTakes the LoadOn April 11, 1997 EBAA Ironperformed a remarkable force demonstration oftheir Series 2000PV joint restraint. With the use of EBAA's Series 2000PVusing a standard mechanical joint installation on 12 inch PVC Pipe, and a 80 Ton motorcrane, EBAA Iron lifted a D7 Caterpillar Track Type Tractor weighing in at 50,350 lbs.Along with this, the Series 2000PV has been tested to over 700 PSI. Concluding thatEBAA's Series 2000PV can take the load.�� EBAA IRON Sales, Inc.P.O. Box 857, Eastland, TX 76448Tel: (254) 629-1731 Fax: (254) 629-8931(800) 433-1716 within US and Canadacont act@ebaa.comwww.ebaa.comIdentify the pipe. The 2000PV is for usewith PVC pipe. The 4" through 12" size maybe used on both C900 and IPS PVC pipe.Check to see if the spacers under thescrews are in place. If the pipe is C900,proceed with spacers in place. If the pipeis IPS OD, remove the spacers. Since the3" and the 14" through 24" restraints areonly used with one pipe diameter, nospacers are used.Clean the socket and the plain end.Lubrication and additional cleaning shouldbe provided by brushing both the gasketand the plain end with soapy water orapproved pipe lubrication meeting therequirements of ANSI/AWWAC111/A21.11, just prior to slipping thegasket onto the plain end for jointassembly. Place the gland on the plain endwith the lip extension toward the plain end,followed by the gasket.Tighten the bolts to the normal range ofbolt torque (45-60 ft-lbs for 3", 75-90 ft-lbsfor 4" through 24", 100-120 ft-lbs for 30"and 36", and 120-150 ft-lbs for 42" and48") while at all times maintainingapproximately the same distancesbetween the gland and the face of theflange at all points around the socket. Thiscan be accomplished by partially tighteningthe bottom bolt first, then the top bolt, nextthe bolts at either side, finally theInsert the pipe into the socket and pressthe gasket firmly and evenly into thegasket recess. Keep the joint straightduring assembly.Push the gland toward the socket andcenter it around the pipe with the gland lipagainst the gasket. Insert bolts and handtighten nuts. Make deflection after jointassembly but before tightening bolts.remaining bolts. Repeat the process untilall bolts are within the appropriate range oftorque. The use of a torque indicatingwrench will facilitate this procedure.Tighten the torque limiting twist off nuts ina clockwise direction (direction indicatedby arrow on top of nut) until all wedges arein firm contact with the pipe surface.Continue tightening in an alternatingmanner until all of the nuts have beentwisted off.If removal is necessary, utilize the 5/8" hexheads provided. If reassembly is required,assemble the joint in the same manner asabove, tighten the screws to 60 to 80 ft-lbs. If the Series 2000PV restraint isremoved from the pipe, be sure that all ofthe screws, spacers (if required), andwedges are in place before the restraint isreassembled.* These steps are requirements of AWWA.AWWA Standards, C600, Sec. 3.4.21.* 2.* 3.* 4.* 5 .6 .7 .Spacer InstructionsFor installation onASTM 2241sized pipe, removespacers and replacescrews. Install perinstructions.ASTM 2241 PVC Pipe (IPS O.D.)C900 PVC PipeInstallation Instructions2.4(cont.)5.6.3.4.LeaveSpacerRemoveSpacerFor installation onC900 PVCpipe, useas received andinstall perinstructions.SERIES 2000PVM e c h a n i c a l J o i n t R e s t r a i n tF o r P VC P i p eFeatures and Application:• Sizes3inch through36inchSizes42inch and48inchAccommodated by Series 2200•MEGA-BOND™ Restraint Coating SystemFor more information on MEGA-BOND, referto www.ebaa.com/products/mega-bond• Constructed of ASTM,65-45-12 Ductile Iron.• The Mechanical Joint followergland is incorporated into therestraint.• Heavy Duty thick wall design• Support Products Available:• All 2000PV and related restraintproducts can be furnished aspackaged accessories completewith appropriate restraint, gasket,lubrication and bolting hardware.• For use on water or wastewaterpipelines subject to hydrostaticpressure and tested in accordancewith either AWWA C600 orASTM D2774.Copyright 2003 © EBAA IRON, Inc.0605-5-H�� NominalPipeSize3468101214161820243036SeriesNumber2003200420062008201020122014201620182020202420302036ShippingWeights7.08.812.116.326.031.447.652.861.870.992.9128.5161.3U . S . P a t e n t N o .4 6 27774 , 4 8 9 6 9 0 3 , 5 071 17 5 .Split MJ repair style available for3 inch through 12 inch.EBAA Series 2000SVSolid restraint harness availablefor C905 PVC pipe bells.EBAA Series 2800Split restraint harness availablefor C900 and C905 pipe bells andPVC fittings.EBAA Series 1500, 1600 and 2500�� tube COPPER TUBE FOR CONSTRUCTION APPLICATIONS Technical Data: 7-04 Corporate Headquarters PO Box 66800 • St.Louis,MO 63166-6800 888-237-7611 |618-337-6000 • f.618-337-6958 www.cerroflow.com Copper UNS No. C12200 Types K, L, and M ASTM B88 Color marking is not applicable to tube furnished in annealed straight lengths or coils. Typical uses include: • Type M - above ground residential and light commercial uses. (Sizes range from 3/8" - 8" diameter) • Type L - residential and commercial uses. (Sizes range from 1/4" - 8" diameter) • Type K - underground residential, commercial and industrial uses. (Sizes range from 1/4" - 8" diameter) • Type DWV - ASTM B306: used for drainage, waste and vents Cerro tube is the original copper tube for plumbing, air conditioning and refrigeration applications in residential, commercial and institutional installations. We provide a complete range of sizes and types, engineered to exact specifications to meet the highest standards of performance. Product Copper Water Tube, Type K (heavy wall) Copper Water Tube, Type L (medium wall) Copper Water Tube, Type M (light wall) Copper Drainage Tube, Type DWV Temper Hard Soft Hard Soft Hard Hard Lengths 10 ft. straight 20 ft. straight 20 ft. straight 40 ft. coils 60 ft. coils 100 ft. coils 10 ft. straight 20 ft. straight 20 ft. straight 30 ft. coils 40 ft. coils 60 ft. coils 100 ft. coils 10 ft. straight 20 ft. straight 10 ft. straight 20 ft. straight Uses Domestic water service and distribution, fire protection, solar, fuel/fuel oil, HVAC, snow melting, compressed air, natural gas, liquefied petroleum (LP) gas, vacuum Domestic water service and distribution, fire protection, solar, fuel/fuel oil, HVAC, snow melting, compressed air, natural gas, liquefied petroleum (LP) gas, vacuum General plumbing and heating purposes; drainage waste, vent and other light pressure uses. Drainage waste, vents, soil and other non-pressure applications Specifications ASTM B88 ASTM B88 ASTM B88 ASTM B306 Code Green Blue Red Yellow 4.5 Shaded area indicates change Rev. 8-04 MUELLER® BR2B & BR2S SERIES BRONZE SERVICE SADDLES - DOUBLE STRAP MUELLER® Service Saddles for use on A-C, cast iron, ductile iron, and AWWA C900 PVC plastic pipe Pipe O.D. range Kind and size of pipe* Bronze double strapwith AWWA taper thread (C.C.)Optional stainless steel double strapwith AWWA taper thread (C.C.) Inch Base Catalog Base Catalog mm A-C Number Size of tapping (add to “Base”to complete catalog number) Number Size of tapping (add to “Base”to complete catalog number) 3/4" 1" 1-1/4" 1-1/2" 2"5/8"3/4" 1"1-1/4"1-1/2"2" 4.74"-5.32" 121.0-135.0 4"BR 2 B 0474 CC 075 100 125 150 200 BR 2 S 0474 CC 062 075 100 125 150 200 6.84"-7.45" 174.0-189.0 6"BR 2 B 0684 CC 075 100 125 150 200 BR 2 S 0684 CC 062 075 100 125 150 200 8.99"-9.67" 229.0-245.0 8"BR 2 B 0899 CC 075 100 125 150 200 BR 2 S 0899 CC 062 075 100 125 150 200 11.04"-12.12" 281.0-307.0 10" BR 2 B 1104 CC 075 100 125 150 200 BR 2 S 1104 CC 062 075 100 125 150 200 13.14"-14.58"334.0-370.0 12"BR 2 B 1314 CC 075 100 125 150 200 BR 2 S 1314 CC 062 075 100 125 150 200 15.22"-16.88"386.6-428.7 14"BR 2 B 1522 CC 075 100 150 200-BR 2 S 1522 CC 075 100 150 200 - -- 17.32"-19.19"439.9-487.4 16"BR 2 B 1732 CC 075 100 150 200 BR 2 S 1732 CC 075 100 150 200-- 5/8" 062 062 062 062 062 - - Cast or ductile iron, C900 PVC plastic pipe Pipe O.D. range Kind and size of pipe*Bronze double strapwith AWWA I.P. thread (F.I. P.T.)Optional stainless steel double strapwith AWWA I.P. thread (F.I. P.T.) Inch Cast or ductile iron, C900 PVC pipe Base Catalog Base Catalog mm A-C Number Size of tapping (add to “Base”to complete catalog number) Number Size of tapping (add to “Base”to complete catalog number) 3/4" 1" 1-1/4" 1-1/2" 2"3/4" 1"1-1/4"1-1/2"2" 4.74"-5.32" 121.0-135.0 4"BR 2 B 0474 IP 075 100 125 150 200 BR 2 S 0474 IP 075 100 125 150 200 6.84"-7.45" 174.0-189.0 6"BR 2 B 0684 IP 075 100 125 150 200 BR 2 S 0684 IP 075 100 125 150 200 8.99"-9.67" 229.0-245.0 8"BR 2 B 0899 IP 075 100 125 150 200 BR 2 S 0899 IP 075 100 125 150 200 11.04"-12.12" 281.0-307.0 10"BR 2 B 1104 IP 075 100 125 150 200 BR 2 S 1104 IP 075 100 125 150 200 13.14"-14.58"334.0-370.0 12"BR 2 B 1314 IP 075 100 125 150 200 BR 2 S 1314 IP 075 100 125 150 200 15.22"-16.88"386.6-428.7 14"BR 2 B 1522 IP 075 100 150 200-BR 2 S 1522 IP 075 100 150 200 - - 17.32"-19.19"439.9-487.4 16"BR 2 B 1732 IP 075 100 150 200 BR 2 S 1732 IP 075 100 150 200- ** These machines may be used with the service saddles illustrated on this page Machine Service saddle tap size 3/4"1" E-5TM X X D-5TM X X TRU-CUTTM X X MEGA-CUTTM X X PL-2TM X X 5/8" X - - X - BR 2 B Series BR 2 S Series MUELLER® Service Saddles with AWWA taper thread TO ORDER SPECIFY QUANTITY, OUTLET TAPPING SIZE AND CATALOG NUMBER *A-C pipe, classes 150-200 per ASTM C295 and AWWA C400 – actual O.D. of pipe being used must fall within the pipe O.D. range listed in the preceeding charts. Centrifugally cast pipe, classes 50-250 per ANSI/ AWWA C102/A21.2; ANSI/AWWA C106/A21.6; ANSI/AWWA C108/A21.8, and Federal specification WW-P-421. Ductile iron pipe, classes 50-56 per ANSI/AWWA C151/A21.51; Cast iron O.D. PVC plastic pipe per AWWA C900. ** The outside diameter of A-C pipe varies from manufacturer to manufacturer., to make certain you select the proper clamp: 1) Determine the O.D. of the pipe at the point of saddle installation; 2) From the pipe O.D. range column of the above chart, choose a saddle that has a pipe O.D. range that includes the determined pipe diameter. MUELLER® Service Saddles with AWWA iron pipe thread ❏ Outlet tapped with either AWWA taper (C.C.) or AWWA I.P. thread (F.I.P.T.) ❏ For use on A-C pipe, cast iron or ductile iron pipe and cast iron O.D. PVC pipe ❏ 200 psig (1379 kPa) maximum working pressure ❏ Available in double strap designs ❏ Brass body ❏ Flattened silicon bronze straps (standard) ❏ Optional 304L stainless steel straps ❏ Rolled strap threads ❏ O-ring sealed outlet ❏ 3/4" thru 2" tap sizes (5/8" some styles) ❏ Meets all applicable parts of ANSI/AWWA C800 ❏ NSF 61 certified Shaded area indicates changes Rev. 7-13 5.91/2" - 2" GROUND KEY DESIGN CORPORATION VALVES Ground Key Corporation Valve Inlet: AWWA taper (MUELLER “CC”) thread Outlet: Copper flare straight connection Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: Copper flare straight connection Ground Key Corporation Valve Inlet: AWWA taper (MUELLER “CC”) thread Outlet: Copper flare eighth bend connection Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: Copper flare eighth bend connection Ground Key Corporation Valve Inlet: AWWA taper (MUELLER “CC”) thread Outlet: Copper flare quarter bend connection Ground Key Corporation Valve *See charts on pages 5.12-5.16 for tubing and pipe that may be used on these connections. ‡ Requires minimum ordering quantity. Contact MUELLER Customer Service Center for minimum order requirements and availability. NOTE: Sizes shown above represent nominal size of inlet and outlet connections. When two sizes are given, the first is size of inlet and the second is size of outlet. 3/4"1"1-1/2"2" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" Inlet: AWWA I.P. thread Outlet: Copper flare quarter bend connection Ground Key Corporation Valve H-15000N H-15025N H-15035NH-15010N H-15020N H-15045N Ground Key Corporation Valve Inlet: AWWA taper (MUELLER “CC”) thread Outlet: MUELLER® INSTA-TITE® Connection for CTS PE tubing* Ground Key Corporation Valve Inlet: AWWA taper (MUELLER “CC”) thread Outlet: MUELLER INSTA-TITE Connection for IPS PE pipe* Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: MUELLER® INSTA-TITE ® Connection for CTS PE tubing* Ground Key Corporation Valve Inlet: AWWA I.P. thread Outlet: MUELLER INSTA-TITE Connection for IPS PE pipe* 3/4"3/4" x1"‡1" 3/4"3/4" x1"‡1"3/4"1" 3/4"1" H-15024NH-15006N H-15005N H-15026N 5/8" 1/2"‡ 5/8" x 3/4" 3/4" 3/4" x 1" 1" 1-1/4" 1-1/2" 1-1/2"x2"2" 5/8"x3/4" 3/4" 3/4"x1" 1" 1-1/2" 2" 3/4"‡1"‡1-1/2"2" 3/4"‡1"1-1/2"2" MUELLER Corporation Valves are manufactured and tested in accordance with ANSI/AWWA C800. Components in con-tact with potable water will also comply with latest requirements of the Federal Safe Drinking Water Act. 8D.11 8D - V A L V E S / C H E C K S Shaded area indicates change Rev. 8-13 GROUND KEY ANGLE METER VALVES 3/4" & 1" Ground key angle meter stop MUELLER 110® Conductive Compression Connection for CTS O.D.* tubing x meter swivel nut** 180° turn check - lock wing Catalog size 5/8x3/4 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Pipe size 3/4 3/4 11 H-14258N Ground key angle meter stop MUELLER 110 Compression Connection for IPS PE* plastic pipe x meter swivel nut** 180° turn check - lock wing H-14259N Catalog size 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Pipe size 3/4 11 Ground key angle meter stop MUELLER INSTA-TITE® Connection for CTS O.D.* PE plastic tubing x meter swivel nut** 180° turn check - lock wing Catalog size 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Pipe size 3/4 11 H-14267N Ground key angle meter stop F.I.P. x meter swivel nut** 180° turn check - lock wing H-14265N Catalog size 5/8x3/4 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Pipe size 3/4 3/4 11 Ground key angle meter stop MUELLER® Pack Joint Connection for CTS O.D.* tubing x meter swivel nut** 180° turn check - lock wing Catalog size 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Tubing size 3/4 11 P-14258N Catalog size 5/8x3/4 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Tubing size 3/4 3/4 11 H-14266 Catalog size 5/8x3/4x3/4 5/8x3/4x1 1 Meter size 5/8x3/4, 3/4 5/8x3/4, 3/4 1 Pipe size 3/4 11 Ground key angle meter stop MUELLER INSTA-TITE® Connection for IPS PE* plastic pipe x meter swivel nut** 180° turn check - lock wing Ground key angle meter stop Copper flare nut x meter swivel nut** 180° turn check - lock wing H-14255N * See charts on pages 8D.17 and 8D.18 for tubing and pipe that can be used with this connection. ** Meter swivel nuts are regularly furnished with a saddle feature to aid in meter installation and removal. A plain swivel nut is available as an option by adding a suffix of -1 to the catalog number. MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI/AWWA C800. Compo- nents in contact with potable water will also comply with latest requirements of the Federal Safe Drinking Water Act. H-14266N 8D.12 8 D - V A L V E S / C H E C K S Rev. 8-13 Shaded area indicates change GROUND KEY ANGLE METER VALVES & SERVICE VALVES - 3/4"-2" Ground Key Angle Meter Valve MUELLER 110® Conductive Compression Connection for CTS O.D.* tubing x meter flange 180° turn check - lock wing Catalog size 1-1/2 2††Meter size 1-1/2 1-1/2, 2Pipe size 1-1/2 2 H-14277N Ground Key Angle Meter Valve Copper flare nut x meter flange 180° turn check - lock wing Ground Key Angle Meter Valve H-14276N Catalog size 1-1/2 2††Meter size 1-1/2 1-1/2, 2Pipe size 1-1/2 2 F.I.P. x F.I.P. 180° turn check - lock wing Ground Key Angle Meter Valve Catalog size 3/4 H-14285N MUELLER® Pack Joint Connection for CTS O.D.* tubing x meter flange 180° turn check - lock wing Ground Key Angle Meter Valve P-14277N Catalog size 1-1/2 2††Meter size 1-1/2 1-1/2, 2Pipe size 1-1/2 2 F.I.P. x meter flange 180° turn check - lock wing MUELLER Solid Tee Head Catalog size 1-1/2 2††Meter size 1-1/2 1-1/2, 2Pipe size 1-1/2 2 H-14286N Roundway Meter Stop F.I.P. x F.I.P. 360° turn - lock wing H-10281N * See charts on pages 8D.17 and 8D.18 for tubing that may be used with these connections. ††These valves have meter flanges double drilled to fit either 1-1/2" or 2" meters. MUELLER Valves and Couplings are manufactured and tested in accordance with ANSI/AWWA C800. Compo- nents in contact with potable water will also comply with latest requirements of the Federal Safe Drinking Water Act. Catalog size 1/2 800-258-2278 972-263-1360 238 S. Bagdad Rd. Grand Prairie, Texas 75050 Pattern Number: BH® 3LIDP Cover Weight- 4 Lbs Description: Plastic HDPE Locking Meter Box Lid “Water Meter” Drawn By: MEH Drawing Date: 7-21-2014 Copyright © Bass & Hays Foundry, Inc. 2014, All Rights Reserved. All B&H Products Are Made In USA SEWER: o PIPE  NORTH AMERICAN – SDR35 PVC  DIAMOND – SDR35 PVC o MANHOLE RING & COVER  BASS AND HAYS VRM30 o PRECAST  TURNER - MANHOLE DIAMETER 48’’ o FITTINGS  MULTI FITTING -- TRENCH TOUGH GASKETED o CLEANOUT  BASS & HAYS - 404 SERIES Rev: 01/2006 Product Description: ASTM D3034 Gravity Sewer Pipe North American Pipe's ASTM D3034 Gravity Sewer PVC product line is manufactured to meet the needs of modern municipal waste water systems, residential waste water control and other non- pressure applications. With top quality raw materials and modern processing technology North American Pipe's ASTM D3034 Gravity Sewer pipe meets all industry standards in addition to our own rigorous quality control standards. North American Pipe’s ASTM D3034 Gravity Sewer pipe utilizes Reiber style gaskets throughout the entire product offering. North American Pipe produces a full range of ASTM D3034Gravity Sewer pipe in SDR-35 and SDR-26 classifications. Whether specifying or installing our pipe you can be assured that North American Pipe will provide the pipe “Right, On Time, All the Time”. This product is made in accordance with the following specifications: ASTM D3034 ASTM D1784 ASTM F477 ASTM D3212 Short Form Specification for North American Pipe Corporation ASTM D3034 Gravity Sewer Pipe PVC gravity sewer pipe shall be made from a compound conforming to a cell classification of 12454 or 12364 as defined by ASTM D1784 and in accordance with ASTM D3034 for sizes four inch through fifteen inch. The wall thickness, when tested according to ASTM D3412, shall correspond to a dimension ratio of SDR 35 with a pipe stiffness value of 46 or SDR26 with a pipe stiffness of 115 for heavy wall pipe. Integral bells shall incorporate locked in gaskets meeting the requirements of ASTM D3212 and F477. The laying length of the pipe shall be 14 feet. Rev: 01/2006 ASTM D3034 Gravity Sewer Pipe NOMINAL PIPE SIZE OUTSIDE DIA. – NOM. (OD) *APPROX. BELL DIA. (BD) **APPROX. BELL DEPTH (C) INSERT MARK (L) 4” 4.215 5.25 4.27 3.250 6” 6.275 7.50 5.40 4.125 8” 8.400 10.00 6.27 4.250 10” 10.500 12.25 7.16 5.250 12” 12.500 14.25 8.04 5.500 15” 15.300 17.25 9.61 7.500 NOMINAL PIPE SIZE SDR 35 (T) SDR 26 (T) SDR 23.5 (T) 4” .120 .162 .178 6” .180 .241 .265 8” .240 .323 10” .300 .404 12” .360 .481 15” .437 .588 Note: These dimensions are for estimating purposes only * Dimension given for Approx. Bell Diameter (BD) is for highest pressure class ** Nominal depth, depth will vary by pressure class page 13 thirteen Sani-21™: PVC Sewer Pipe SPECIFICATION DATA D3034 & F679 SEWER SPECIFICATION DATA Diamond gravity sewer pipe 4 inches through 48 inches shall be made of compounds conforming to material requirements of ASTM D3034 and ASTM F679 in accordance with ASTM D1784. Diamond PVC Sewer Pipe meets all the dimensional, chemical, and physical requirements as outlined in ASTM D3034 and ASTM F679. The pipe sizes 4 inches through 48 inches are made with an integral bell “water-tight” joint that meets the requirements of ASTM D3212 and that utilizes a Rieber gasket system for sealing that meets the requirements of ASTM F477. Each male end shall be beveled to facilitate joining and referencing marked for proper insertion depth. Diamond furnished lubricant is to be used in the joining process. Physical Properties of ASTM D3034 & F679 Pipe Materials: Pipe shall be made of PVC plastic having a minimum cell classification of 12454 or 12364 as defined in Specification D1784. Property ASTM Minimum T e s t Specific Gravity D792 1.40 Tensile Strength, psi D638 7,000 Tensile Modulus, psi D638 400,000 IZOD Impact Strength, D256 .65ft., lb./in. SHORT FORM Specification for Diamond PVC Solid-Wall Sewer Pipe SDR 26 or SDR 35 or PS 46 or PS 115 Diamond PVC Solid-Wall Sewer PIpe shall be made of compounds conforming to ASTM D1784 manufactured in accordance with the material requirements of ASTM D3034 or ASTM F679. Diamond PVC Sewer Pipe must meet all dimensional, chemical, and physical requirements as outlined in ASTM D3034 orASTM F679. Diamond PVC Sewer Pipe shall be installed according to the requirements of ASTM D2321. Joints shall meet the requirements of ASTM D3212 and shall be formed using Rieber Technology. Uni-Bell UNI-PUB 6, “and the manufacturer’s requirements.” Corporate Headquarters 1212 Johnstown Road P.O. Box 1608 Grand Island, NE 68802-1608 SANITARY SEWER PIPE FOR THE 21st CENTURY Pipe Stiffness Pipe Modulus SDR E = 400,000 E = 500,000 41 28 35 35 46 57 26 115 144 Standard laying lengths are 14 and 22 feet TM SANITARY SEWER PIPE FOR THE 21st CENTURY page 14 fourteen Sani-21™: PVC Sewer Pipe SPECIFICATION DATA SANITARY SEWER PIPE FOR THE 21st CENTURY Standard laying lengths are 14 & 22 feet “Possession of this page does not constitute an offer of sale” Prices are subject to a firm policy of “Price in effect at time of shipment on regular purchases” D3034 & F679 SEWER SPECIFICATION DATA Nominal Pipe Size Inches Outside Diameter A Inches Bell Socket Diameter B Inches Socket Depth C Inches Insert Mark D Inches Wall Thickness SDR26/PS115 (t) Inches Wall Thickness SDR35/PS46 (t) Inches 4 4.215 5-1/4 4-5/8” 4“ 0.162 0.120 6 6.275 7-1/2 4-3/4” 4“ 0.241 0.180 8 8.400 9-7/8 6-1/8” 5“ 0.323 0.240 10 10.500 12-3/8 6-3/4” 6“ 0.404 0.300 12 12.500 14-5/8 7-1/4” 6“ 0.481 0.360 15 15.300 18 6-3/4” 6” 0.588 0.437 Strength Corporate Headquarters 1212 Johnstown Road P.O. Box 1608 Grand Island, NE 68802-1608 D-3034 Pipe Dimensions F-679 Pipe Dimensions A B D C Reiber Joint Illustration Sani-21™ 18 18.701 21-3/4” 7-3/4” 7” 0.671 0.499 21 22.047 25-1/2” 7-3/4” 7” 0.791 0.588 24 24.803 28-3/4” 8-1/2” 7-1/4” 0.889 0.661 27 27.953 32-1/2” 8-1/2” 7-1/4” 1.002 0.745 30 ciod 32.000 37-1/4” 12” 10” 1.148 0.853 36 ciod 38.300 43-1/4” 12” 10” 1.373 1.021 42 ciod 44.500 53” 16” 13” 1.187 48 ciod 50.800 60” 16” 13” 1.355 Sani-21 is supplied in 14 foot and 22 foot laying lengths. TM SANITARY SEWER PIPE FOR THE 21st CENTURY SE C T I O N A - A 38 " 4" 1 3 / 8 " 32 1 / 8 " 30 " 32 1 / 8 " 1 3 / 8 " TO P F L A N G E V I E W BO T T O M F L A N G E V I E W (1 ) 7 / 8 " D I A HA N D L I N G H O L E A A 41600410®Revised By:S BB SDC3/8/2003 4/12/2012 ejco.comreserve the right to modify specifications without p rior notice. -ASTM A48 -All rights reserved.-Materials -D esign LoadGray Iron (CL35)Heavy Duty -Open Area -Coating Undipped - Designates Machined Surface Copyright © 2011 EJ Group, Inc.a nd/or know how that is the property of EJ Group, Inc.registered marks, patents, trade secret information,-Country of Origin: USA-CONFIDENTIAL: This drawing is the property o f EJ Group, Inc. and embodies confidential information, Weights (lbs/kg), dimensions (inches/mm)and drawings provided for your guidance. We 800 626 4653Designer:ContactProduct Number Design Features Certification DisclaimerDrawing Revision V1 6 0 0 - 4 F r a m e GASKETED SDR35 SEWER FITTINGS Ideal for use in wastewater, stormwater and industrial waste applications. Reinforced to SDR26 thickness at key locations such as the branches of tees and wyes for optimal long-term performance. Joint withstands 15 psi hydrostatic pressure and a -10.8 psi vacuum pressure. Leak-proof at 5o joint deflection and 5% ring deflection. LARGE DIAMETER MOLDED SDR35 SEWER FITTINGS Multi is the only manufacturer to offer 12" and 15" molded fittings. Designed to exceed all applicable standards and are built to withstand higher impact forces, higher loads and jobsite conditions. Reinforced at key intersecting locations for added strength without losing flexibility. Injection Molded 4" - 15" Fabricated 12" - 48" Injection Molded 12" - 15" PVC SEWER FITTINGS |5 HEAVY WALL SDR26 GASKETED SEWER FITTINGS Compatible with SDR26 and SDR35 sewer pipe and are used in areas where the installation conditions are more challenging, such as deep burial applications or projects in poor soils. Service fittings are manufactured with an "extra heavy wall" SDR24 thickness. Easily identifiable with its grey gaskets. Injection Molded 4" - 12" Fabricated 12" - 18" Trench Tough PlusTM Trench Tough PlusTM Trench Tough PlusTM OPTIONS SIZE RANGE REFERENCED STANDARDS Trench Tough Plus Gasketed Fittings SDR35 INJECTION MOLDED: up to 15" FABRICATED: up to 42" ASTM D3034, F679, F170 CSA B182.2 CSA B181.2 IAPMO File 2431 Trench Tough Plus Gasketed Heavy Wall SDR26 INJECTION MOLDED: up to 12" FABRICATED: up to 27" ASTM D3034, F679, F170 CIOD Sewer Fittings DR51 DR25 DR41 DR18 DR32.5 DR14 INJECTION MOLDED: 4" - 8" (DR18) FABRICATED: 10" - 48" AWWA C900 AWWA C907 AWWA C905 Solvent Weld SDR35 INJECTION MOLDED: 3" - 8" FABRICATED: 8" - 15" ASTM D2665 (6" & 8") NSF 14 (6" & 8") CSA B181.2 (6" & 8") Ultra-Rib Open Profile 8" - 24" ASTM F794 AASHTO M304 CSA B182.4 ASTM D3034 DWV Schedule 40 PVC PVC INJECTION MOLDED: 6" - 12" FABRICATED: 10" - 24" CSA, IAPMO, NSF Backwater Valves ABS PVC 3" - 6" CSA, IAPMO, NSF, SBC OPTIONS SIZE RANGE REFERENCED STANDARDS Blue Brute C900/C905/C907 CIOD DR 51 DR 41 DR 32.5 DR 25 DR 18 DR 14 INJECTION MOLDED: 4" - 8" (DR 18) FABRICATED: 10" - 48" AWWA C900 & C905 (Fabricated Fittings) AWWA C907 (Molded Fittings) CSA B137.2 (Molded Fittings) CSA B 137.3 (Fabricated Fittings) Factory Mutual (4" - 12") Underwriter's Laboratories Cycle Tough Pressure Fittings for Series 200 IPS Pipe DR 21 INJECTION MOLDED: 11/2" - 8" FABRICATED: 10" - 24" ASTM D1784,D3139,D1599, D2241,F477 CSA B137.3 NSF-61 SPECIFICATION CHART SEWER FITTINGS PRESSURE FITTINGS 10 |EASY SPECIFICATION CHART STORM: o MANHOLE RING & COVER  BASS AND HAYS - INLET RING AND COVER AND VRM30 SE C T I O N A - A 38 " 4" 1 3 / 8 " 32 1 / 8 " 30 " 32 1 / 8 " 1 3 / 8 " TO P F L A N G E V I E W BO T T O M F L A N G E V I E W (1 ) 7 / 8 " D I A HA N D L I N G H O L E A A 41600410®Revised By:S BB SDC3/8/2003 4/12/2012 ejco.comreserve the right to modify specifications without p rior notice. -ASTM A48 -All rights reserved.-Materials -D esign LoadGray Iron (CL35)Heavy Duty -Open Area -Coating Undipped - Designates Machined Surface Copyright © 2011 EJ Group, Inc.a nd/or know how that is the property of EJ Group, Inc.registered marks, patents, trade secret information,-Country of Origin: USA-CONFIDENTIAL: This drawing is the property o f EJ Group, Inc. and embodies confidential information, Weights (lbs/kg), dimensions (inches/mm)and drawings provided for your guidance. We 800 626 4653Designer:ContactProduct Number Design Features Certification DisclaimerDrawing Revision V1 6 0 0 - 4 F r a m e 800-258-2278 972-263-1360 238 S. Bagdad Rd. Grand Prairie, Texas 75050 Pattern Number: 226L Ring Weight- Cover Weight- Set Weight- 95 Lbs 80 Lbs 175 Lbs Description: 22” Cast Iron Ring & Locking Cover “Storm Drain” Drawn By: MEH Drawing Date: 7-27-2014 Copyright © Bass & Hays Foundry, Inc. 2014, All Rights Reserved. All B&H Products Are Made In USA