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WA9301-SP 971230
City of Dallas Date: December 30, 1997 Submittal No. 15010-03c To: Bar Constructors, Inc. P.O. Box 10 Lancaster, Texas 75146-0010 Attention: Ms. Lucy Garcia Subject: Coppell 2 Metering Station Contract No. 94-81 Gentlemen: We are returning the following submittal data: DISPOSITION IDENTIFICATION DESCRIPTION 15010-31 24" Keystone BF Valve + ROF Valve:Operator , 9 3 X Distribution: Design Engineer - 1 Project Manager - 5 (File - 1), (Field - 2), (Coppell - 1), (Pumping - 1) Services Water Utilities Department Design Sen/ices · 320 E. Jefferson, Rm 213 · Dallas, Texas 75203 · 214 / 948-4576 · FAX 214 / 948-4599 A city utility providing regional water and wastewater services vital to public health and safety. .. .m; ,~' .' . ....,....,L. ;,'..~ 4'. .'. ?.,~ ;'.~. . .: :... ..&.,.. ,:4ND SUBMITTAL DRAWINGS PROJECT NAME: DALLAS - COPPELL METERING STATION SUPPL/ER Keystone Valves and Controls, Inc. P.O. Box ~3010 Houston, Texas Attn: Bill Wylie (713) 937-5444 MAKE CORRECTIONS NOTED [] REVISE AND RESUBMIT [] REJECTED [] FOR RECORD ONLY []' REv'IEW BY THE ENGINEER DOES NOT RELIEVE THE CONTRACTOR FROM RESPONSIBILITY FOR CONFORMANCE WITH CONTRACT REQUIREMENTS. PROJECT ~ f'" ~D '~ IV~ ~J CONTRACT ~ ~t:~'-~t'~l By, ~' batet~3Ol~7 DALLAS WATER UTILITIES DEPT. REVIEWED BAR CONSTRUCTORS, INC. DATE Tr;. ,-,., :S. BAR C" .. ~:' ': ~, ~nc, mp~sents that '~a~ d-.;; ,:.. -.~nd vedf~ all ~e~ ,;~nstr~..,":: :: m,~mb~ .... : -,., n{~;,~e ,,:~:: , . :~,: :z:,; ~ec~rements of the 'If ' I f,~ I '! 1 24" BUTTERFLY VALVE DRAWINGS 24-QTF-1 24" SERIES 30000 QTF VANESSA VALVE WITH FIGURE 77Q F400 ELECTRIC ACTUATOR ADKFGE01 BW-0732 (4 PAGES) 24" SERIES 30000 QTF VANESSA VALVE CROSS SECTION, PARTS LIST & MATERIALS OF COHSTRUCTION -SCHEMATIC & WIRING DIAGRAM, EXT. TORQUE, 1PH, ON/OFF FIGURE 77Q F400 ELECTRIC ACTUATOR DATA SHEET LOOP CONTROLLER (LC2) TECHNICAL BULLETIN FIGURE 77Q ELECTRIC ACTUATOR BROCHURE (BASE VERSION) FIGURE 77Q ELECTRIC ACTUATOR BROCHURE (INTEGRAL VERSION) 30,000 SERIES QT GENERATION 7 vanessa 3°,°°° SERIES QT GENERATION 30,000 SERIES QT GENERATION (refers to drawing: ADKFGE01) - CARBON STEEL B.O.M. - DT 301 001 REV.0 ITEM DESCRIPTION MATERIAL NOTE I BODY ASTM A216 WCB 1.1 SEAT STELLITE 2 DISC ASTM A216 gr. WCB 3 REFERENCE PIN AISI 316 · 4 SPIRAL WOUND GASKET AISI 316 + GRAPHITE · 5 SEAL RING UNS S31803 - DUPLEX + GRAPHITE 6 RETAINER FLANGE ASTM A515 gr:60 Nickel Plated 7 RETAINING SCREW 180 3506 A4 8 UNLOOSENING WASHER AISI 316 .............. .9. ........ ............................................................! ............................................................................................................. 10 TAPERED PIN ASTM A182 gr. F6a CL. III 11 THREADED PLUG AISI 316 12 BODY BEARING AISI 304 Nitrided 12.1 BEARING PROTECTOR REINFORCED GRAPHITE 13 THRUST BEARING WASHER AISI 316 Nitrided 14 THRUST BEARING AISI 316 Nitrided 15 THRUST BEARING KEY AISI 316 · 16 SPIRAL WOUND GASKET AISI 316 + GRAPHITE 17 BOTTOM FLANGE ASTM A515 gr,60 18 BOTTOM SCREW ISO 3506 A2 19 SPACER AISI 316 · 20 PACKING GRAPHITE 21 PACKING BUSHING AISI 316 22 ANTI BLOW-OUT RING AISI 304 23 GLAND FLANGE CARBON STEEL Nickel Plated 24 STUD BOLT ISO 3506 A2 170 25 NUT ISO 3506 A2 26 STEM KEY AISI 1040 27 SCREW ISO 898 8.8 Zinc coated 28 NUT ISO 898 8.8 Zinc coated 29 WASHER ALLOY STEEL Zinc coated * 30 LANTERN RING AISI 316 & 31 PLUG AISI 316 · 32 BELLEVILLE SPRING ALLOY STEEL BK BRACKET CARBON STEEL · Suggested spare pads · Optional !1 'i f---:] ~o KEYSTONE CONTROLS A CTUA TOR DATA SIIEET ACTUATOR DATA Quantity: 1 Model #: F400 Enclosure: NEMA 4,4X MOTOR DATA H.P.: .37 Voltage: 120 Freq: 60 HZ Phase: 1 LRA: 20 FLA: 9 VALVE DATA Valve Size: Valve Type: Valve Stroke Time: 24" - 30,000 SERIES BFV 50 SEC Wiring Diagrams// BW-0732 Outline Drawings 24-QTF-1 ELECTRICAL CONTROL DATA X X X X X Starter (SOLID STATE) Transformer __ (3) Pushbuttons __ (2) Light __ Selector switch (W/AUX. CONTACTS) __ Servo Amplifier (4-20) ma input) __ Retrans module (4-20 ma ouput) __ Overload Relays __ 24 VDC Power Supply Disconnect w/Aux. contacts Potentiometer Phase correction __ Interposing Relays __ Separate control station Aux. Starter Contacts ADDITIONAL COMMENTS To include LC2 loop controller per spec. section 15 114-3 m: ~sh are xm arket ~h:ads. doc : i KEYDIG LC2 Loop Controller Technical Bulletin FEATURES Full PID capabilities Local PID loop control with 3 easy-to-read digital displays Remote PID loop control with remote control of valve position, setpoint and PID values Interfaces directly with electric or pneumatic valve actuators Total Nema 4X enclosure designed for rugged environments Currenl, voltage, RTD or TC inputs Pre-tune and self-tuning PID available Position proportioning outputs Ramp-to-setpoint Custom linearization Cascade control Ratio control Communication via noise-proof KEYBUS or RS-485 Can operate as part of a Keydig system or stand alone KEYBUS* I (~ LC2 Process Electric or Variable Pneumatic · can also operate over RS-485 or stand-alone GENERAL DESCRIPTION The KEYDIG LC2 is a full function PID loop controller designed for field operation. From its surge-resistant power supply to its rugged construction, the LC2 process controller is designed for maximum reliability. The LC2 was engineered to be one of the most user-friendly process controllers in the induslry. Three large digital display areas provide information that is easy to read and understand. The bright, crisp display offers excellent readability. Keystone can provide the LC2 along with the appropriate Keystone valves and Keystone actuators as a pre-assembled, pre-tested system. One source responsibility eliminates many of the problems normally encoun- tered in controller applications. ! I CONTROL ALGORITHM PID, P with manual reset, PI, PD with manual reset, and On-Off are selectable from the front panel. Heat/cool outputs each use the same algorithm, except On-Off may be used with PID. The PID algorithm used is non-interacting. INPUT IMPEDANCE Current Input: 250 Ohm Thermocouples: 10 M Ohm Voltage Input: 1 M Ohm RTDs: 10 M Ohm TUNING PARAMETERS Proportional Band: Integral: Derivative: Manual Reset/Load Line: Cycle Time: On-Off Deadband: 0. 1 to 999% of input range 1 to 3600 seconds/repeat 0 to 600 seconds 0-100% output 0.3 to 120 seconds up to 15% of input range (in eng. units) Up to eight sets on PID values may be stored in memory and selected automatically, based on set point value, process variable value, or the corresponding local setpoint (SP1-SPS). SELF TUNING OF PID VALUES On-demand "pretune": This is an open loop algorithm that may used on its own to calculate PID variables, or it can be used to provide preliminary PID values, as well as process identification to be used by the adaptive tune. Adaptive tune: Our exclusive, heuristic adaptive tuning algorithm that automatically adjusts the PID values whenever a process upset occurs. Preliminary information may be input manually or automatically calculated by our pretune algorithm. PROCESS VARIABLE INPUTS Universal input type. Any input may be selected in the field. Selection of input type (thermocouple, RTD, voltage or current) via jumper, Selection of particular sensor or range is via front panel. A. Transmitter Signals Milllamps DC Voltage DC Millivolts DC B. RTDS C, Thermocouples Input Range 4 to 20, 0 to 20 1 to5,0to5 0 to 10, 0 to 30, 0 to 60, 0 tO 100, -25 tO 25 100 Ohm Pt. DIN 100 Ohm Pt. (JIS) 100 Ohm Pt. (SAMA) B, E, J, K, N, R, S, T, W, W5, Platinel II UPDATE RATE Input is sampled and output updat- ed 10 times per second. Display is updated five times per second. INPUT SIGNAL FAILURE- PROTECTION When input is lost, output is commanded to a predetermined output (-5 to 105%). Thermocouple burnout is selectable for upscale or downscale. INPUT FILTER Single pole lowpass digital filter with selectable time constant from 0 to 20 seconds. OUTPUT MODULES Analog module: Either 0-20 mA or 4-20 mA (front panel selectable) into load up to 1000 Ohm. Mechanical relay module: SPDT electromechanical relay. Resistive load rated at 5 amps at 120/240 VAC. Normally open or normally closed selection is made by jumper. Solid state relay (triac) module: Resistive load rated at I amp at 120/240 VAC. Normally open or normally closed selection is made by jumper. LiNEARIZATION Thermocouple and RTD inputs are automatically linearized. Transmitter inputs may be linearized using a square root function or a custom user- definable 15-point straight line linearization function. CONTROL OUTPUTS Up to two output modules may be designated for control. Any combination of output modules, with the exception ot the loop power supply modules, may be used. Heat/cool conlrol is available if output modules are installed in the first and second output sockets. Position proportioning control with feedback is available by installing mechanical or solid state relay modules in the first two output sockets, and the slidewire feedback option is installed. The feedback option may be added in the field. Slidewire feedback range is 0 to 1050 Ohm. "Velocity" position proportioning control is available by installing mechanical or solid state relay modules in the the first two output sockets. A special algorithm controls an electric actuator without the slidewire feed- back signal. Staged (split range) outputs are available if analog modules are installed in the first and second output sockets. This algorithm will allow the output range to be split between the two outputs. RETRANSMISSION OUTPUT A retransmission output is available is an analog output module is installed In any output socket not used for control. The precise, 16-bit retransmission output may be scaled for any range. The transmitted signal can be configured for process variable, the target setpoint value, or the ramping setpoint value. ALARMS One alarm is standard. The alarm may be configured for type (process vari- able, deviation from setpoint, band around setpoint, rate-of-change, and manual mode); latching sequence (including a standard limit controller sequence); deadband; and nine-character custom alarm message. SETPOINT SELECTION A remote setpoint input is available. Signal is 0-20/4-20 mADC or 0-5/1-5 VDC (jumper selectable). Signal may be rattoed and biased. Eight local set- points may be stored in memory. Setpoint selection is made via SET PT key or digital contact(s). SERIAL COMMUNICATIONS Serial communications is available using a KEYBUS interface. Specific setpoint or output if desired. Outputs 2-4 and digital inputs can act as "host-controlled" I/O independent of the controllers function. May be installed in the field. DIGITAL DISPLAYS Upper display: Five-digit, seven- segment. Used exclusively for dis-. playing the process variable value. Height is 15ram (0.6 in.). 2nd display: Nine-character, 14-segment alphanumeric. Used for displaying setpoint, deviation, output value, and configuration information. Height is 6mm (0.25 in.). 3rd display: Nine-character, 14-segment alphanumeric, Used for displaying alarm messages and cOn- figuration information. Height is 6mm (0.25 in.). STATUS INDICATORS There are two types or indicators - icons and illuminated keys. ALM 1 and ALM 2 icons: alarm 1 and alarm 2 status OUT 1 and OUT 2 Icons: control output 1 and control output 2 status MAN key illuminated: controller is in manual control mode ACK key illuminated: alarm may be acknowledged SET PT key is illuminated: setpoint other than the primary local setpoint is active MENU key is illuminated: controller is in the configuration mode POWER CONSUMPTION 15 VA at 120 VAC, 60 Hz (typical). AMBIENT TEMPERATURE Operative Limils: -20° to 50°C (32° to 122°F) Storage Limits: -40° to 70°C (-40° to 158°F) RELATIVE HUMIDITY 10 to 90% non-condensing. NOISE IMMUNITY Common mode rejection (process input): >120 dB Normal mode rejection (process input): >80 dB AC line is double filtered and transient protected. Snubbers are provided for each relay output. MEMORY RETENTION Lithium battery maintains all programming for approximately ten years. SECURITY There are two levels of access: restricted and full, A configurable code is used to enter the full access level. Functions not available in the restricted level are configurable. KEYSTONE C O N T R O L S. I N C. 7231 North Gessner Houslon, Texas 77040 Tel. (713) 937-5477 WATS (800) 338-9396 Fax, (713) 937-5449 KLC2 FIgure 77Q Electric .Actuator KEYSTONE C O N T R O L S Top-Mount Quarter-Turn Electric Actuator- Base Version Models F50 to F8OO Features and Benefits . TO, t) mCup'. e,e:::f;c :ic',ba:cr 'c,r :lbarler-lbrr' 8l:C,,~Cal;OnS TOO n'~OUllt COnfigural!Cn reduces overall valve. ac~ualor rJ~r:er~s~ors and thus ~owers 'nslallahor~ ccst e F~eld adiuslab~e ;orque OrOlecliOn :n DOlt~ direeliOPS Oi '.ravel OrOtee[$ T~e valve/actuator assembly 'n ~lne e,/enl ol a n'ecnaplcai o,,e~oad e O,I tubr~ca:ecJ gearUOx wslll three On filling DO~I',IS OrO'l~deS COnStan[ hJbr~Cat,On. Pern~ilS mounling in any pesmon. ;l'bS eliminating lhe need for elaborate q~oupTiPgs and dHficuIt conduit c,r cable entries , Double enwronmenlally sealed lermmal enclosure prevents regress of moislure and dust into olher actuator during wiring and start-up. reducing Ihe potential for actuator damage and/or lailure. Separate terminal enclosure will~ 3 NPT condull entries allow for separate entry of power and control wiring. The enclosure can be rolated 90: x 90:. facili~aling easy ~nstallahon of conduit or cables· , Easdy adjustable travel limit swdcl~es reduce ~nstaqalion and slartuo time and mamlen~nce opel. · O-rn~g seals proled ele(;It~cal cOrr;parhnenlS ancI gear housing ;rell'~ F~gre.ss of "r:oislure and other conlan'm'~antS and allows ac|ualc, r lo be mounted in ar~y posilior~ General Applications Actua',son of ball. ptbg ::r Outterfi:/.,al'.,es and rOlary damDerS Flea',.'/ClUly aPD!icahons ,=.ucrl as od and gas. pelrochern~cal po',','er. mduslnai. water and wastewater treah'nent. Technieal Data Slandard suDply voltages' 230/460 VAC 3 ohase. 60 Hz 575 VAC. 3 phase. 60 Hz 380 VAC. 3 ohase. 50 Nz d15 VAC 3 chase. 50 Nz 120 VAC ~ PI'~as,E,. 60 Hz 220 VAC 1 Ohase 60 Hz Torques: UD IO 70.8C0 ,n.lbs. Time for 90: slroke' 10 Io 162 seccr, a? Ambient TemperaTure: Slandard: -20"F !o + 150~F t-29'C Io 66'C) Opl;onal' -67'F ~o 185 'P 1-55'C :o 85:C~ The Flow Control Company Keystone Controls Is a division of Keystone International, Inc. FiG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models FS0 to Fa00 9 10 11 23 "7' 16 Pad Material Material Standards 1 Control group cover Aluminum 2 Environmenlatly sealed terminal enclosure Aluminum 3 Oil plug Carhen steel AISI SAE 1040 4 Torque hansm~ss,on device Brass ASTM B121-B6 alloy C35000 5 Elechic motor 6 Meier pinion Alloy sleel AISI SAE 98-10 7 Worm shall gear Alloy sleel AISI SAE 9840 8 1St planelary sl~1e g Manual drive worm gear Carbon sleel AISI SAE 1040 10 2nd planetary stage 1 t Mounling base Casl ductile ~ron ASTM A536-84 Gr. 60-40-18 12 Mechanical dial position indicator 13 Control group 114 Position control transmission shaft Brass ASTM B I21-86 alloy C35000 15 Worm shaJl group 16 Worm gear Aluminum-bronZe ASTM BI48-88 alloy C95410 17 lsl planetary stage p~n~on Alloy steel AISI SAE 9840 18 Manual drive wheel Carbon steel AISI SAE 1040 1 g Handwheel 20 Mechanical stops Carbon sleel AISI SAE I0,10 21 Bushing Call:on steel AISI SAE t0J0 22 Torque spring 23 3rd plnnetary slage IFB00 onlyt 11] 'i ]111l [ '] FIG 77Q Top-Mount QUarter-Turn Electric Actuator Base Version - Models FS0 to Fa01:) General Introduction 1.5-- 0 I I I I) 3° 45° 90° Travel Figure 1. Ball valve 0 I I I I II) 30° 45° 60° 90° Travel Figure 2. Buttedly valve Actuators and motorized valves An actuator's basic function is to open or close a valve. Figures 1 and 2 represent typical torque characteristics for quarter-turn valves. These types of valves normally use a limit switch to position the valve at lhe end ol its stroke. For some types of valves. the torque switch is used to torque seat Ihe valve in the closed position. The seating torque is a function of valve construction and ol the maximum differential pressure acting on the valve. The unseating torque necessary to open the valve may be higher than the torque to close the valve. thus requiring more effort. Additional torque may also be caused by jamming or sticking after long idle periods or from a buildup of dirt and corrosion. To overcome this resistance, a high instant unseating torque is required to start the valve disk or gate moving. This torque, typically called the rated torque of Ihe actuator, is the torque the actualor will produce betore the torque switch trips, when set at 100 percent. Even more torque is sometimes required. which can be accomplished by bypassing the actuator torque switch during the initial unseating stage of the valve stroke. This momentarily allows the actuator to produce torque greater From Control Room O ..-7-:---k t--- Z 0 c3 Field Torque and position control, end o! stroke ,;"", IAuxiliafi/s,w!tches I Motor with inherent thermal -- prolective device Figure 3. Base construction than its raled torque. bul less than the stall torque rating of the actuator. Stall torque is the point at which the torque of the valve exceeds the acluator's capacity Io move the valve. Raled torque for the majority of valves is required for only a short lime, as Figures 1 and 2 illustrate. After the valve unseats and the loads drop. Ihe aclualor moves Ihe valve using its constant, or running torque, In typical on/oil service this is approxi- mately 40 percent of rated torque. Base Construction Base construclion defines an electric actuator constructed such that the motor controls (open/slop/close push- buttons, indicating lights, reversing contactor, etc.) are remotely located: generally in a control room or motor control center. The actuator contains only the elecIric motor with its thermal protective device. position and torque switches. anti- condensation heater and reduction gearing, Base construction results in a low purchase cost Ior the actuator. but a higher installation cost (Figure 3). Control and signaling can be repeated locally, paralleling devices located in a · control room, by adding a local control station equipped with push buttons. pilot lights and selector switch. Environmental protection The actuator enclosure is approved by Factory Mutual lot the following classifications: · NEMA 4 weatherproof · NEMA 6 submersible · Hazardous locations: Class I. Division 1. Groups C & D Class II, Division 1. Groups E, F, & G Class III, Division 1 · Complies wilh the requirements ot NEMA 4X. corrosion resistance. The actuator enclosure is approved by '$ CSA for the following classes: · NEMA 4/4X/6 · Hazardous locations: Class I. Division 1. Groups C & D Class II. Division 1. Groups E. F. & G Class III. Division 1 I '1" I FIG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models F50 to Fa00 Construction Principles Gear box Overall gearing reduction ~s achieved through four gear stages (models F50 through F.~00) or five gear slages (model F800) All geanng is ~mrnersed in o~1 Iubricabon and sealed in lhe gear case· The first stage geanng is a single sel of machined helical spurs Coupled Io the motor shaft. Second stage gearing is composed ol a machined steel worm gear and a machined bronze worm gear that transmit power to the last Iwo (or Three) gear stages These final stages are composed of machined. planetary type gearing that Iransmlls power direclly to the valve Shall tsee Figure 4) Motor Slandard r'rlolors are three-phase or Single-phase. lotally enclosed non- ventilated (TENV). asynchronous. Squirrel cage. induction type. Designed specifically for valve actuator service. these motors are bi-directional with low inertia. balanced rotors supported by permanently lubricaled. sealed ball bearings. This lotally enclosed consIruclion allows for explosion-proof ratings for hazardous locations. Firsl stage Second slage First planetary set Second planetary set [. :.-. Figure 4. Power gearing Star!olaf,r.! =nsulal~on :s C,;ass F Oass H as an StanOa~d mClOr~ al!C',~ ~or Dr',olf ~er,'Ce wdh 15- Or 30-minute duty ral~ng tr~rollliPg applica0ons. slandard toolorS are acteDlabia for 40 percenl duly ,,nth a ma:<lrnurr, cI 200 starts per hour Special motors are available for aco,I- caliphs reaumng extended motor All motors are equipped wdh a therfnal switch embedded in Ihe motor ,,,,~na~ngs. Each switch has a spat;tic thermal tnp poinl Io protecl the raplOt frorn accidenlal overr~eating beyone1 thermal capacity of Ihe motor winding insulaUorL as well as Io ensure ihe low external surface temperature required in hazardous areas. Overheahng can reSull Iron1 appfical~cns in wrficl-~ ( 1 ) service conditions exceed the molor's duly rating. (2) a phase-loss on a 3-phase supply. or (3) ambienl temperatures increase subslanlially Tile thermal swilch has a normally closed c~rcud. When lhe temperature in Ihe windings rises to the thermal Irip point. the circuit opens. interrupting the motor control circuil. The switch automatically resels when the temperature drops below Ihe thermal trip point. Splined couplings These couplings simplify the mounting on any type ol quarter-turn valve. Their two-piece design provides flexibilily. eliminating the need to machine addi- tional keyways for mulliple orientations. Flanges Deslgr~ert per ISO 5211 sDecfficahOns to match most valve types· When required. Keystone Controls will supply valve adaptation. Manual operation A hated,,% heel ~s provided for emergency operation in the event of a loss of electrical power. The handwheel directly couples to a worm shall that mates with the lemale worm gear of the first planetary reduction stage. Due to lh~s sell-locking arrangement. the handwheel cannot rolale during motor operalion. No clutch mechanism is rerJu~red. An optional locking device is available to prevent uPauthonzed operation. Mounting position The actuator carl be rr, o~nted ,n any position wdhout affecting performance. Control Group Torque control system The toraue control system serves purposes: · Stop the acutator in the event of a mechanical overload · For torque seated apDlicahor~s. slot: Ihe actualor al the end ol travel alter it has produced lerque adeaL,ate ~o seal the valve. The lorque conlrol syslem permits the valve to operate wilh a orecis~ tcra,..e Setting and also prevents structural damage to the valve ~n the event of a mechanical overload. The oulout torque of lhe actuator is adjustable in both opening and closing directions. The Iorque conlrol device's calibralea. adjustable dial allows actuator OutDul Iorque to be selected between 25 and 100 percent of the actuators rated Iorque value. Having been accurately calibrated on a factory dynamometer. the torque settings are direclly proportional Io the output torque of the actuator. The torque Control syslem (Figure 5t functions as follows' Torque applied to the actuator drive sleeve is transmitted to the aclualor worm shaft via Ihe worm gear sel. This force is then transm~lte~q axially along the worn'~ Shall IO toe brated torque springs. The resulbng -).< .a. movement. _~s. Causes the lofrjue control device to rolate. Jp. ,,,la a rack and pinion. operating the mechar, lsm that trips the appropriate opening or CloSing torque SwitcheS. Once a predelermined selling Is reached. switches ~nterrupt the Cower ~,uOOly tO lhe motor control c~rcud. Position control system The actuator ~s eqUiPPed with a posdicr, control system (Figure 6) that stops the actuator fadjustable. max. 90':' +-5-'). The mechanism is driven direclly from the drive s~eev6 allo',v~ng for precise position control of the valve. lIT I' 1111l I 'l =,= FIG 77Q Top-Mount QUarter-Turn Electric Actuator Base Version - Models F50 to FBO0 Mechanical dial position Indicator The mechanical dial position indicator gives a continuous. local. mechanical indication of the position of the valve. Driven by the control group. the position indicator is visible through a clear window in the control group cover. Options Available options include a potenti- ometer or position transmitter (Retrans- mission Module) to provide continuous remote electrical signaling of valve position and auxiliary travel limit switches to provide electrical signaling of intermediate valve position. Terminal block The terminal block is located in a separate and environmentally sealed enclosure (Figure 7). This enables on- site wiring termination to be performed without accessing the actuator's control compartments, thus eliminating one of the most common sources ot moisture and dust ingress. The sealed terminal enclosure also prevents ingress of moisture from the conduits. Both power and control wiring are termi- nated in this enclosure. All terminals and wiring within the actualor are numbered to facilitate wiring, mounting, inspection, and troubleshooting. Line power terminals are appropriately sized !or any application. _ +.-- Mechanical position ~' indicator : ~' ~ ! : · Auxiliary Switches ~ ! Potentiometer · I .. i" ..- Torque/posi~rt switch , ; .'.~._.~ ~ . } End of travel switches · Position control shalt Drive sleeve Valve shaft Figure 6. Position control system - Motor Actuator drive sleeve - ., - Worm gear - Worm shaft . / Figure 5. Torque control system Torque control shaft --/ Torque control spring ~~ Open and close torque switches Ap Conduit entries All conduit entries are located on the terminal enclosure housing. The terminal housing can rotate in 90° increments. providing flexibility when connecting external conduits or cables. These entries allow for passage of power and control wiring into the terminal enclosure for termination to the terminal board. Three standard entries. one 1 ~/2-inch and two 1-inch. are threaded NPT female. but three optional thread types can be supplied: · ISO711 (one 1 ;,~-inch and two 1-inch) · Metric threaded (one M40 and two M32) * PG threaded (one PG29 and two PG21) Ground connections Two connection points. consisting of brass stud bolts and brass nuts, are clearly identified with a tag. One ground connection is located inside the terminal enclosure and the other is external. Mechanical lock Terminal block Terminals for control wiring termination Second&.y watertight O-ring seal Ground lug Barrier (line power connections beneath) Primary watertight O-ring seal NPT conduit entries Cover Figure 7. Terminal enclosure Keystone reserves the right to change product designs and specifications without notice. COpyright ~ j994 by Keystone rhterfla~tonat, [hc. . Publ;catZerr K77Q-202-2-g4 FIG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models F50 to Fa0O [dt.t, li~m#d[,l-'iNlil.l~]iF.I, ] I Actuator Model 90' Stroke TIme (sec) Max. Stem AccepllnCe (In.) O 60 Hz O 50 Hz Sq Key Rect Key Sq Shaft F50-008/3097-10 10 12 1 57 165 1.41 F50-008/4425-12 12 15 1,57 165 1.41 F50-008/5310-18 18 22 1 57 1.65 1.41 F50-008/6195-25 25 30 1.57 1.65 1,41 F100-030/11063-25 21 25 1 77 196 t .65 F1OO-016/13276-50 50 60 1,77 196 1.65 F400-06013 1860-25 25 30 2.36 2,55 2.00 F400-060/35403-50 50 60 2.36 2.55 2.00 F400-059/35403-100 100 120 2.36 2.55 2.00 F800-060/70806-67 67 80 2.95 3.14 2,55 F800-030/66380-116 116 140 2.95 3.14 2.55 F800-030/70806-162 162 195 2.95 3,14 2.55 · E: 2301480 VAC. 3 Ph, 60 Hz 380 VAC. 3 Ph, 50 HZ 415 VAC. 3 Ph, 50 575 VAC, 3 Ph, 60 HZ F: 120 or 240 VAC. I Ph, 60 Hz 220 VAC. 1 Ph, 50 HZ 110 VAC. 1 Ph, 50 HZ Torque (In.lbs.) Rated Run Stall 3097 1239 4645 4425 1770 6637 5310 2124 7965 6195 2478 8673 11036 4414 16554 13276 5310 19914 31860 12744 47790 35403 14161 53105 35403 14161 53105 70806 28322 106209 66380 26552 99570 70806 28322 106209 Bolt CIrcle Availebb Handwheel Dim (In) leo Voltages' Turns for g0' 551 F14 E,F 98 5.51 F14 E.F 98 5.51 F14 E,F 98 5.51 F14 E.F 98 6.49 Ft6 E.F 98 6.49 FI6 E.F 98 6.49i10.00 F16/F25 E. F 98 6.49/10.00 F16/F25 E.F 98 6.49110.00 FI6/F25 E,F 98 10.00 F25 E.F 320 10.00 F25 E. F 320 10.00 F25 E. F 320 1. These characteristics refer to actuators with 3 phase and 1 phase motors. 2. Rated torque is the maximum torque produced by the actuator when the torque switch trips at the 100 percent setting. 3. Stall torque is approximately 1.4 to 2 times the rated torque. 4, The time for 90° rotation is based on the running torque of the actuator. 5, Running torque is 0.4 times Ihe rated torque, 6, The running torques shown are the 15-minute continuous torques ol the actuator. For applications where the running torques exceed these figures or for stroke times that exceed 15 minutes. consult Keystone Controls. 7. Rated torques are based on +10%, -15% percent ol ol Ihe rated voltage. For voltage requirements outside this range. consult Keystone Controls, I1 '1 11111 FIG 770 Top-Mount Quarter-Turn Electric Actuator Base Version - Models FbO to Fe00 Definitions FLA is the nominal current of the motor according IEC 34-1. This corresponds to approximately 40 percent of the rated torque of the actuator. T max is the current which corresponds to Ihe rated torque of the actuator. LR is the locked rotor current. Motof KW RPM FLA T max LR PF EFF. M05C-008 0.06 3420 0,37 1.00 1.60 0.45 0,44 MOSC-018 0.08 1720 0.50 1.00 ! .60 0.48 0,40 M05C-029 0.10 1152 0.77 1.50 2.80 0.40 0,39 M05C-030 0.12 1740 0.72 1.40 2.60 0.40 0,50 M050-O45 0.48 3400 1.20 2.50 6.50 0.72 0.67 M05C-059 0.15 864 120 1.30 2.50 0.40 0.38 M050-060 0.28 1 ~ 1.20 2,30 5.00 0.48 0,60 M05C-075 0.82 3330 1.70 4.30 11.00 0.76 0,76 1. Motor duty iS per IEC 34-1 · For ambient temperatures up to 120°F (50°C). motors are suitable for: 60 starts max per hour at 40 percent run with Class F insulation, 200 starts max per hour at 20 percent run with Class H insulation. ,, For ambient temperatures up to 155°F (70°C), motors are suilable for: 60 starts max per hour at 40 percent run with Class H insulation. 2. Tolerances Nominal frequency tolerance: ~2% Maximum momentary permissible voltage variation: + 10%. - 15% All other tolerances are per IEC 34-'/ Motor M05C-016 M05C-030 M05C-i~5 M05C-059 M05C-075 KW 0.06 0.08 0.10 0.12 0.48 0.15 0.28 0.82 RPM FLA T max LR PF EFF. 3420 0.31 0.85 1.40 0.45 0,44 1720 0.42 0.90 1.50 0.48 0.40 1152 0.65 1.50 2.40 0.40 O,3g 1740 0.50 1,20 2,20 0,40 0,50 3400 1.00 2.00 5.50 0.72 0,67 864 1.00 1.10 2,00 0.40 0.38 1730 1.00 1.90 420 0.48 0,50 3330 1.50 3.50 9.50 0.76 0,76 Motof KW RPM FLA T max LFI PF EFF, ~:.:;, :':'. :.': : 0;00 - :.':, ,:..!' :' .~m :.' ::' 0,3i..; !,:.~'~;~0..":'.1.500.470.44 M05C-016 0,07 1420 0,52 1.00 1,50 0.51 0,40 ~.:.'3'~'~'~:!~:'~' :>-":.":~.'-~ ." ..':.-:-,'-..o..o :' :7!~::::~)..eo'.::;.~- .' 2....0.40o-3s M05C-030 O. I 0 1450 0.70 1.40 2.30 0.42 0,52 M05C,,059 0.12 720 1.20 1-30 2,50 0,42 0,40 ~.~'~i.:.!:~:~.~:"-::;: .'-~' :~4,,0..,:', ~.:, ::-. 2.so :.. · 5.000.480.50 M05C-075 0.68 2880 1.70 4.30 10,20 0.80 0.76 FIgure 770 Motor Data for 415V, 50Hz, 3 Ph Motof KW RPM FLA. T max LR PF EFF. M05C-008 ' ~ 0,05 2010 0,35 1,10 1,70 0.45 0,44 M05C...016 0.07 1435 0.50 1,20 1.70 0.40 0,40 M05C-O2~ ', O.08 ' 960 0.34 1.50 3.00 0,35 0.35 M05C-O30 0.10 1460 0.65 1,80 3.30 0-39 0.42 .Id05C,,~O45..: . 0.40 2800 1,30 * ~,00 7.00 0.71 O.61 M0SC-0S9 0.12 720 1.20 1.30 2.50 0.40 0.38 M05C-060 ' ' 0.23 1435 1.40 2.50 6.00 0.41 0.55 M05C-075 0.68 2890 1.50 4.50 11.00 0.72 0.72 r-, i Keystone reserves the right to change product designs and specifications without notice. 4::opyrlgh~ ~D 19~1 by Kenterie }r;~rnatlona~, Inc. Publication KT'TQ-202-2-g4 pl FIG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models F50 to Fa00 Rgure 77Q Motor Data for 115V, 60Hz, 1 Ph Motor KW RPM FLA 'r max LR PF EFF. Cap M05C-008 0.06 3480 2.40 3.20 6.00 0.97 0.22 50 MOSC-016 0.08 t 730 3.50 4.40 6.80 0.99 0.20 65 M05C-029 0.10 I ! 50 3.40 5.00 9.80 0.94 027 80 M05C*030 0.12 1780 3,90 5.20 10.00 0.99 0.27 80 M05C-O45 0.48 3480 8.70 12.00 26,00 0.96 0.50 150 M05C -059 0.15 860 5.70 6.80 12.00 0.96 0.24 160 M05C-060 0.28 1680 9,00 12.40 20.00 0.96 0.28 100 Rgure 77Q Motor Data for 240V, ~ll~rJli l..J, Molu~ KW RPM FLA '1' max LR PF EFF. Cap M05C-008 0.06 3480 1.20 1.60 3.00 0.98 0.21 12.5 M05C-016 0.08 1730 1.80 2.40 3.10 0.98 0.19 16.0 M05C-4)29 0.10 1 $50 1.80 2.50 5.50 0.94 0.25 20.0 M05C-030 0.12 1780 2.00 2.50 5.20 0.97 0.26 20.0 M05C.O,15 0.48 3480 4.50 7.50 15.00 0.97 0.48 32.5 M05C-059 0.15 860 2.90 3.40 6.00 0.98 0.22 40.0 M05C-060 0.28 1680 4.50 6.00 10,00 0.96 027 25,0 Figure 77Q Motor KW RPM M05C-008 0.05 2900 M05C-016 0.07 1440 M05C-029. 0.08 996 M05C-030 0. 10 1480 M05C-059 0.12 720 M05C-060 0.23 "1400 Motor Data for 110V, 50Hz, 1 'J~ FLA T max LR PF EFF, Cap 2.40 3.20 6,50 0.97 0.20 60 3.60 4.40 6.80 0.99 0,18 80 3.40 5.50 9.50 0.94 0.22 105 3.80 5.20 10.00 0.99 0.24 100 8.60 12,50 26.50 0.96 0.42 160 5.70 6.80 12.00 0.96 0.20 200 .:9,00 ,12.40 20.50 O.ge 0,24 ' 120 "' Figure T/l:] Motor Data for 220V, 50Hz, 1 Ph Motor KW RPM FLA 1' max LR PF EFF. Cap M05C-008 0.05 2900 1.20 1.60 3.05 0.91 0.20 16 M05C-016 0.07 1440 1.80 2.40 3.10 0.99 0.18 20 M05C-029 0.08 960 1.80 2.50 5.00 0.94 0.22 25 M05C-030 0.10 1480 1.90 2.50 5.20 0.99 0.24 25 M05C-045 0,40 2900 4.50 7.50 15.00 0.96 0.42 40 M05C-059 0.12 720 2.90 3.40 6.00 0.96 0.20 50 M05C-O60 0.23 1400 4.50 6.00 10.00 0.96 0,24 30 M05C-075 0.50 2650 8.50 12.00 30.00 0.99 0.37 65 FLA iS the nominal current of the motor according IEC 34-1. This corresponds. to approximately 40 percent of the rated torque of the actuator. T max is the current which corresponds to the rated torque of the actuator. LR is the locked rotor current. 'Cap' is the capacitor value measured in microfarads-rated voltage 250V. 1. Motor duty is per IEC 34-1 · For ambient temperatures up to 120°F (50°C), motors are suitable for: 60 starts max per hour at 40 percent run with Class F insulation. ,, 200 starts max per hour at 20 percent run with Class H insulation. · For ambient temperatures up to 155°F (70°C), motors are suitable for: 60 starts max per hour at 40 percent run with Class H insulation. 2, Tolerances Nominal frequency tolerance: +2% Maximum momentary permissible voltage variation: + 10%. - 15% All other tolerances are per IEC 34-1 1T '! t1111 : I I" Base Verseart - Moctcls FS0 to 'Notes T( 1 ) = Required allowance for cover removal (wilh base control group) T(2) = Required allowance Ior cover removal (with base and auxiliary control group) H( 1 ) = Heighl with base control group H(2) = Heighl with base and auxiliary control group All dimensions are in inches unless otherwise noted. Non-certified drawing: certified dimensions will be supplied on request. ............... 21.34' 10.91 · 10.43' --.-- 2.36' f 1' NPT ~,"T"'--',, ~~/~'~' ' I ";'i; | ....|' , -,--: ....... _J .... 1' NPT " i . ::. 3.03, 2.36' i ~ ~i A max .. ~' Bmax NPT cable entry :: ,- · ,; I; t ~1 l__1. 'l ~ ~ ~ Required dowance !or motor removal '.L_ .55' ~ 8.39' . I 1 , , 2.76' T(1) or T(2) 3.86' - -""3 / 1 OF H(1) or H(2) O i ! Actuator A · c o g mr H(1) H(2) 1'(t) T(2) wt. sin, max max teal FSO,4X)6 20.47 17 3.47 5.75 7.68 6.30 16.o6 1925 4.80 6.97 91 F100-016 20.94 t7 3.94 6.85 8.78 6.30 17.17 20.35 4.80 6.97 95 F100..030 21.14 17 4.14 6.85 8./8 6.30 17.17 20.35 4.80 6,97 102 F200-.029 21,14 17 4.14 6.85 8.78 9.94 17.17 20.35 4.80 6.97 104 F200-030 21.14 17 4.14 6.85 8,78 9.04 17.17 20.35 4.80 6.97 104 F2004)60 21,14 17 4.14 6.85 8.78 9.84 17.17 20.35 4.80 6.97 104 F400-0S9 22.91 17 5.91 7.56 9,49 9.84 17.87 21.56 4.80 6.97 152 F400-060 22.91 17 5.91 7,56 9.49 9.84 17.87 21,56 4.80 6.97 152 F800-030 22.91 17 5.91 11.22 13.15 9.84 21.54 24,72 4.80 6.97 176 F800,-060 22,91 17 5.91 11.22 13.15 9.84 21.54 24.72 4.80 6.97 176 Ccpynghl i~, 199,1 by Keystone lnlcrnat~on;n ~r:c Fubm:,,,!lc,~ K 77Q-202 2 94 p9 FIG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models F50 to FS00 | L3 L4 !. H2 .I I I H4 Square or fiat shaft GD7 ~ GO3 O01 NxD4 FLOW - N (number of threaded hole straddle centedine) I III Actuator Range Dimensions (1) Slem Acceptance (1) Rect. Square S Size ........... Key Key (Max) ISO 5211 01 D3 D4~3) '~ ....... t,T3 ...... L~. ....... ~ "~1~" oTmax OTmin (Max) (Mex) IE'~O ..........~:~. .... ~7.8~""~:~1 M16 4 2.56 2.48 0.87 0.28 el.65 ~0,71 1.65 1.57 1.41 F10O F16 8,27 6.5 M2O 4 3.15 2.8 1,1 0.28 O1,97 Q1,18 1,96 1.77 1.65 F400 F25/F16 11.81 t0/6,5 M16/M20 8/4 4,33 4.13 0.87 0.28 02,58 O1,38 2,55 2.36 2.00 FB00 F25 11.81 10 M16 8 4.53 4.37 0.87 0.31 ~}3.54 {~I,57 3.14 2.95 2.56 Notes 1. All dimensions are in inches unless otherwise noted. 2. Insert splined bushing supplied by KCI with unmachined bore. 3. Mounting hardware supplied by KCI only on request. ' Keystone reserves the right to change product designs and specifications without notice. Copyrighl I;) 1994 by Keystone International, Inc. Publication K77Q-202-2-o~4 plO FIG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models FS0 to F800 Schematic Diagram for Standard 480V, 3 Ph, 60 Hz Actuator (Reversing contactor furnished by others) 3*PHASE M-TB POWER SUPPLY - T2 ' {~ FROM M-I'B s,..,ER :. ........ [] . M-TB _E----[~-m -"G LAMP SUPPLY ....... OPEN INDICATION LIMIT SWITCH r'2 PS-2/7 M-TB ~ ---: UMIT SWTTCH COMP, HEATER M-TB M-TB PS..4/4 T.P. PS.-4/3 M-TB M.TB P$-2/10 ; - - -~ PS-2/6 OPEN LIMIT/ M-T8 PS-I/1 TORO UE SWITCH PS-2/2 M-TB ('~'~*'~4---,-(1-,..,24j J.tI' P~-2/5 4 24 __.< 4-- 2 OPEN LIMIT SWITCH ,4 {OPTIO~I.~ '-"'II"-- OPEN UMIT SWITCH 13 (OPT1ONN_) {~''}''32''(~J32' 'f' '~ ' M-T9 L~'F---.-~."',~.-I~'I OPEN UMIT SWITCH 11 M-TB PS-I/5 EXT. POT. (OPTIONAL) r----'~"--'~ ',if ~V '~V pS*3/e v PS-3/2v pS-3/7v CLOSE LIMIT/ M-T9 PS-1/4 TORQUE SWITCH PS-Wt M-TB ~ Jr. 4 14 c~.os~ UM,T swn'CH. ,, ""-IF"" CLOSEUMrrSWrrCHe3 (m) ',- CLOSE UMIT SWITCH ll M.I'B NOTES DE~CRIFTION ~TIONHEATEIt MAIIrlISRMINAI. BUCliFOII(~USTI)Me~~ ~()1:1. PIJLJG ,.. ~0CIr~Er. 8-VVAY {::X:)IIIEC/Q~ ~ + 8OCI(ET. 10-WAY CONNECTOR. Pt. U6 ,. SOCI(ET. 12-WAY K)PT1QNALI ~ R.U6 + 8OCI(ET. &WAY 3-pHASEVQt.TAO~eUP!q.YTQMOTQtl CUST{:IrdqTEFImNN. CI3ee4ECTIONIOESIGNATIONINSlO~ INTERNAL~GONNECTIQN M-T8 42. (NeutrM must n~be mmilched.) 4. Ft~20erZ3ll~4OV. 31..IR60Hz~.cef, ne~molmleadsl"'6.2-4.3"'S- 8WITCH lard:. TERII. (M-T11 01~ENUMIT~SWrrCH ()I:,ENUMII'S~I'TClt#I O!:,~NLIMrTSWITCI4q OP~NUMITSWITCHO~ 01~NLIMffSWITCHN(OIq'KNAL) ~41~ ~ UIIITRI ~ 113-,111..(1,1-,131 CI.~ LIMrr ~ l! ~UMII'SW~TCH~ CLOSEt. IITSWITCHI3((~) 118H171 CLOSE t.14rr SWTrCH H K)PTIONAL) (SfH34i CONTACTCU3SED VALVE POSnlON INTERME01ATE CI.0~E Keystone reserves the right to change product designs and speciflcatJons without notice. ' ~opyrigh~ ~ t_~94 By Keystone [n~ernationnt Inc Put,,IEcalion K77C]-2r]2-2.94 pl 1 FIG 77Q Top-Mount Quarter-Turn Electric Actuator Base Version - Models F50 to Fe00 KEYSTONE C O N T R O L S 9600 West Gulf hrf4 Road 1001 Cef~u~f One P O Box 40010 euelexJlon. OnlanO HouSlOa. Texas 77240 Canada L71. 5J8 TeleTYx2ne. (713) 466-1176 Telei2tlone (416)GeI-IIGO Fax 1113}937.5449 Fax' (41G)634-.q606 The data presented in Ihis bulletin is for general irdonnation o~ly. Manutaclurer is nol responsible for accef)labilily of these Woducts in relation to syslem requirements. PatenIs and Patents Pending in U.S. and tore~gn counties. All rights reserved. Prinled in U.S,A. Keyslo~e reserves the fight to change product designs and specifications wilhoul riolice. O Copyright 1994 by KeystoPe International. Inc. Keystone reserves the right to change product designs and specifications without natice, Copyright {D 1994 by Keystone International. Inc. Publication KTTQ-202-2-~S p12 Keystone 770 Top-mount Quarter-turn Electric Actuator US20OG Integral Control Option - Models F50 to KEYSTONE Electric Actuator- ntegra I I Version c o N T R 0 L S Output Torquesto 70,8001b. in. Features and Benefits The US2000 Integral Control Option can be incorporated into any 770 actuator without affecting the enclosure rating of the base actuator. This combination provides all the features of the Figure 770 Base version, plus the following: · UL/CSA/IEC approved internal component parts are readily available from local sources. · FM/CSA approved enclosure meets common specification and safety requirements, allowing actuator to be applied in hazardous or severe environments. · Three-phase and single-phase versions available to meet wide variety of application/installation conditions. Standard Controls · High intensity, LED-type pilot lights provide high visibility, long life and low maintenance. · 120 VAC control voltage transformer provides a control power source integral to actuator. · Open/stop/close push buttons provide local electrical operation. · Three-position selector switch allows control of the actuator to be switched between local and remote locations. Connections for remote indication of switch position allow remote monitoring of switch position. · Electrically and mechanically interlocked reversing contactor provides bi-directional motor control. General Applications Actuation of ball, plug or butterfly valves and rotary dampers. Heavy duty applications such as oil and gas, petrochemical, power, water and wastewater treatment. Technical Data Standard supply voltages: 230/480 VAC, 3 phase, 60 Hz 575 VAC, 3 phase, 60 Hz 380 VAC, 3 phase, 50 Hz 415 VAC, 3 phase, 50 Hz 120 VAC, 1 phase, 60 Hz 220. VAC, 1 phase, 60 Hz Torques: Up to 70,800 Ib.in. Time for 90 degree rotation: 10 to 162 seconds Ambient temperature: Standard: -20°F to 155°F (-29°C to 66°C) Optional: -67°F to 185°F (-55'C to 850C) The Flow Control Company lIT "!" IIIsl Keystone Controls, Inc. is a division of Keystone International, Inc. 1 7 Keystone 77Q Top-mount Quarter-turn Electric Actuator US2000 Integral Control Option - Models F50 to FB00 ,/ 9 10 11 12 8 10 11 12 Pert I Reversing contactor 2 Transformer 3 Terminals 4 Ground lug 5 Barrier 6 Conduit entrances 7 Cover Push button station Seal Terminal enclosure O-dng Construction Electrically end mechanically interlocked Secondan/fused Field control wiring termination Ground termination Safety cover for line power connections NPT threads, 2-1-inch, 1-1V2-inch Sc.rew type, O-Hng sealed Push buttons, pilot lights and selector switch Terminal block retainer Secondary Q-ring seal Separate, double sealed Pdmary watertight seal Keyslane reserves the right tG change product designs and: specifications without notice_ 'Tr '!' I1~i ....T I rt ~"' Keystone 77Q Top-mount Quarter-turn Electric Actuator LIS2O00 Integral Control Option - Medals F50 to FB00 Characteristics General Description Integral controls may be supplied for any Series 77Q electric actuator with the addition of the US2000 Integral Control Option. The US2000 is a modular, heavy-duty unit designed for long life and ease of maintenance and is available for both 3-phase and 1-phase applications. The addition of the US2000 does not affect the enclosure rating of the base actuator. Parts are readily available from local sources or from Keystone Controls. Integral Construction 'Integral' is a term used to describe an electric actuator with all electric controls supplied within the actuator enclosure. These can include a reversing contactor, its associated control components and any additional electrical accessories. Providing all the components necessary for control raises the cost of the actuator. Installation costs are reduced, however. Additional control and signaling devices may be added in a remote location. 77Q US2000 dimensions are slightly larger than the base version. Environmental Protection Actuator enclosure is approved by Factory Mutual for the following classifications: · NEMA 4 weatherproof · NEMA 6 submersible · Hazardous locations: Class I, Division 1, Groups C & D Class II, Division 1, Groups E, F, & G Class III, Division 1 · Complies with the requirements of NEMA 4X, corrosion resistance. The actuator enclosure is approved by d~ CSA for the following classifications: · Type 4/4)(/6 · Hazardous locations: Class I, Division 1, Groups C & D Class II, Division 1, Groups E, F, & G Class III, Division I Integral push button Pote~tiometer or assernOly: of~ft/sto;/ctose Retransmi,ss~ lekxlule, push buttons, pilot lamps, intermediate I)o6~jon locaVremote selector sw~tclq limit sw~ches Reversing contactor and associated controls " Torque and position controt, end of ~ signaling switches mechanical dial pssilion indicator Integral construction · ~' -,,: :~; ....._ -.; ,, :~,~:~, ,,, ~' Optional acce~ories include (le~ to right): Re~ansmission Module, S~d Con~ol, Se~o Amp, and Potentiomet~. Available Options · Potentiometer or 4-20 mA Retransmission Module These devices provide a continuous. remote electrical signal of the valve's position, Both are installed on the control group. The retransmission module requires a separate 24 VDC power supply. It can be powered via the loop or with an optional 24 VDC power supply module mounted in the US2000 enclosure. · Servo Amp A servo amp is used when the application requires the actuator to position the valve using an analog command signal, · Speed Control Module The speed control module is a solid-state device that can extend the stroke time of an electric actuator by three times the normal duration. Independent adjustments to control both opening and closing stroke times are provided. · Interposing Relays interposing relays provide remote actuator control us~g 12, 24, 48 VDC or other control voltages. Relays are available to allow the actuator to interface with control systems that supply various types of voltage com.mands. K'ey~ bL, ~e, reserve-~ the ricjht toc char~ tjm u,/dct ~i gT'r~ 3~ .'q3ecificatf Qns without r,otfce: Col:n/right Q 1995 by Keystone International. In(:. Publication K'~"'Q-203--1-95 p3 I" 1' "!' 1 .... ir 'T' ' Keystone 77Q Top-mount Quarter-turn Electric Actuator US2800 Integral Control Option - Models F50 to Fa00 · Phase Discriminator or Auto-phase Correction These devices may be added to prevent damage to the valve or actuator due to incorrect motor rotation (caused by incorrect phasing of the line power supply). Phase correction automatically senses and corrects this condition. Phase detection senses a mis-phased con- dition and prevents the motor from starting until the condition is corrected. · Monitor Relay A relay can be provided to monitor the control power of the actuator, Upon loss of line power or a fuse on the transformer, contacts on the relay can either signal the condition or prevent the actuator from running. · Special Wire Insulation or Identification Alternative types of wire or insulation types are available if required by the application. When requested, special wiring identification can be supplied. · Three-wire ValvBusTM Controls ValvBusTM modules are easily incor- porated into the US2000 enclosure. allowing a group of actuators to be linked together in a common communications loop. valvBus'" is a trademark of Keystone International Holdings CorD. ..:,~, Feedback Potentiota.tar and Retransmission Module installed in the Figure 77Q actuator. Actuator Model 90° Stroke Time (see) Max, Stem Acceptance (In.) Torque 0b.ln,) Bolt Circle Available Handwheel O 60 Hz @ 50 Hz Sq Key Rect Key Sq Shaft Rate Run Stall Dim (in) leo Voltages' Turns for 50° F50-008/3097-10 10 12 1.57 1.65 1.41 3097 1239 4645 5.51 F14 E. F 98 F50-008/4425-12 12 15 1.57 1.65 1.41 4425 1770 6637 5.51 F14 E, F 98 F50-008/5310-18 18 22 1.57 1.65 1.41 5310 2124 7965 5.51 F14 E, F 98 F50-008/6195-25 25 30 1.57 1.65 1.41 6195 2478 8673 5.51 F14 E, F 98 F100-030/11063-21 21 25 1.77 1.96 1.65 11036 4414 16554 6.49 F16 E, F 98 F100-016/13276-50 50 60 1.77 1.96 1.65 13276 5310 19914 6.49 F16 E. F 98 F400-OeQ/31860-25 25 30 2.36 2.55 2.00 31860 12744 47790 6.49/10.00 F19/F25 E. F 98 F400-060/3544:)3-50 50 60 2.36 2.55 2.00 35403 14161 53105 6.49t10.00 F16/F25 E. F 98 F400-059/35403-100 100 120 2.36 2.55 2.00 35403 14151 53105 6.49/10.05 F19/F25 E, F 98 F800-060/70806-67 67 80 2.95 3.14 2.55 70806 26322 106209 10.00 F26 E, F 320 F500-030/66380-116 116 140 2.95 3.14 2.55 66380 26552 99570 10.00 F25 E, F 320 F800-030/70806-162 162 195 2.95 3.14 2.55 70806 28322 106209 10.00 F25 E. F 320 * E: 230/480 VAC, 3 Ph, 60 Hz F: 120 Qr 240 VAC, 1 Ph, 60 Hz Model number example: F50-008/3097-10 380 VAC, 3 Ph, 50 Hz 220 VAC, I Ph, 50 Hz Frame size - motor size/rated torque in 415 VAC, 3 Ph, 50 HZ 110 VAC, 1 Ph, 50 Hz pound inches - 90' stroke time in seconds 575 VAC, 3 Ph, 60 Hz 1. These characteristics refer to actuators with both 3-phase and 1-phase motors. 2. Rated torque is the maximum torque produced by the actuator when the torque switch trips at the 100 percent setting. 3. Stall torque is approximately 1.4 to 2 times the rated torque. The time for 90 degree rotation is based on the running torque of the actuator. Running torque is 0.4 times the rated torque. The running torques shown are the 15-minute continuous torques of the actuator, For applications where the running torques exceed these values or for stroke times that exceed 15 minutes, consult Keystone Controls. 7. Rated torques are based on +10%, -15% of the rated voltage. For voltage requirements outside this range, COnSUlt Keystone Controls. Keystone ~ the right to chamje ptoduc't de"3igns and specifications without riotic:e-. Copyright(~ 1995 by Keystone International, lnc. Publication K?'TQ-203-4-95p,$ '11' .... I' Illt"' ~' l .................. ~"""'T .... Keystone 77Q Top-mount Quarter-turn Electric Actuator US2QQ0 Integral Control Option - Models F50 to FaG0 ']lr:~th,,;t,,,~ 'FLA' iS the nominal current of the motor according to IEC 34-1. This corresponds to approximately 40 percent of the rated torque of the actuator. '1 maximum' is the current that corre- sponds to the rated torque of the actuator. 'LR' is the locked rotor current. 1. Motor duty is per IEC 34-1. · For ambient temperatures up to 120°F (50°C), motors are suitable for: 60 starts maximum per hour at 40 percent run with Class F insulation. 200 starts maximum per hour at 20 percent run with Class H insulation. · For ambient temperatures up to 155°F (70°C). motors are suitable for: 60 starts maximum per hour at 40 percent run with Class H insulation. 2. Tolerances Nominal frequency tolerance: ±2% Maximum momentary permissible voltage variation: + 10%, -15% All other tolerances are per IEC 34-1. Motor IGV HP RPM FLA I max LR PF EFF. M05C-008 0.06 0.08 3420 0.37 1.00 1.60 0.45 0.44 M05C-016 0.08 0.10 1720 0.50 1.00 1.60 0.48 0.40 M05C-029 0.10 0.13 1152 0.77 1.50 2.80 0.40 0.39 M05C-030 0.12 0.16 1740 0.72 1.40 2.60 0.40 0.50 M05C-045 0.48 0.64 3400 1.2.0 2.50 6.50 0.72 0.67 M05C-059 0.15 0.20 864 1.20 1.30 2.50 0.40 0.38 M05C-060 0.28 0.37 1730 1.20 2.30 5.00 0.48 0.60 M05C-075 0.82 - 1.09 3330 1.70 4.30 11.00 0.76 0.76 Motor ION HP RPM FLA I max LR PF EFF, M05C-008 0,06 0,08 3420 0,31 0,85 1,40 0,45 0,44 M05C-016 0,08 0.10 1720 0.42 0,90 1,50 0,48 0,40 M05C-029 0,10 0,13 1152 0,08 1,30 2,40 0,40 0,39 M05C-050 0,12 0,16 1740 0,60 1,20 2.20 0.40 0,50 M05C-045 0,48 0.64 3400 1,00 2,00 5,50 0,72 0,67 M05C-059 0, 15 0.20 864 1,00 1,10 2,00 0.40 0,38 M05C-060 0,28 0,37 1730 1,00 1,90 4,20 0,48 0,60 M05C-075 0,82 1,08 3330 1,50 3,60 9.50 0,76 0,76 Motor K'N lIP RPM FLA I max LR PF EFF. M05C-008 0.08 0.08 28,30 0.37 1.00 1.60 0.47 0.44 M05C-016 0.07 0.09 1420 0.52 1.00 1.60 0.51 0.40 M05C-029 0.08 0.10 960 0.80 1.80 2.90 0.40 0.38 M05C-030 0.10 0.13 1480 0.70 1.40 2.30 0.42 0.52 M05C-045 0.40 0.53 2780 1.20 2.50 6.50 0.76 0.57 M05C-059 0.12 0.16 720 1.20 1.30 2.50 0.42 0.40 M05C-060 0.23 0.30 1440 120 2.30 5.00 0.48 0.60 M05C-075 0.68 0.91 2880 1.70 4.30 10.20 0.80 0.76 rr ~r--- '~ Motor . ION ~ RPM FLA I max LR PF EFF. M05C-008 0.05 0.08 2810 0.38 1.10 1.70 0.48 0.44 M05C-016 0.07 0.08 1430 - 0.60 1.20 1.70 0.40 0.40 M05C-029 .. ' 0,06 0,10 '.. 960: ' 0,8~' "'j'i,90 3,00 0,38 0,35 M05C-030 0.10 0.13 1460 0.85 1.80 3.30 0.39 0.42 M05C-045' 0.40 0.53 2800 1.30 ::73.00' 7.00 0.71'' 0.6'~ M05C-059 0.12 0.16 720 1.20 1.30 2.50 0.40 0.38 M05C-060 0.23 0.30 ~455 "' 1:40 '2:60 6.08 0.41 0.55 M05C-075 0.08 0.91 2890 1.80 4.60 11.00 0.72 0.72 C__,~pyrtght(_~ ]995 by Keystane International, Inc, F~Q~ca~onK?TQ-203--4--g5 p5 T. x' ' n' '}' · 'sl ~" ' Keystone 770 Top-mount Quarter-turn Electric Actuator US2000 Integral Control Option - Models F50 to Fa0O Motor KW HP RPM FLA I max LR PF EFF. Cap M05C-008 0.06 0.08 3480 2.40 3.20 6.00 0.97 0.22 50 M05C-016 0.08 0.10 1730 3.50 4.40 6.80 0.99 0.20 65 M05C-029 0. 10 0.13 1150 3.40 5.00 9.80 0.94 0.27 80 M05C-030 0.12 0.16 1780 3,90 5.20 10,00 0.99 0.27 80 M05C-045 0,48 0.64 3480 8.70 12.00 26.00 0.96 0,50 130 M05C-059 0, 15 0,20 860 5.70 6.80 12.00 0.96 0.24 160 M05C-060 0,28 0,37 1680 9.00 12.40 20.00 0.96 0.28 100 Motor KIN HP RPM FLA I max LR PF EFF. Cap M05C-008 0.06 0.08 3480 1.21) 1.60 3.00 0.98 0.21 12.5 M05C-016 0.08 0.10 1730 1.80 2.40 3.10 0.98 0.19 16.0 M05C-029 0. 10 0, 13 1150 1.80 2.50 5.00 0,94 02,5 20.0 M05C-030 0.12 0,16 1780 2.00 2.50 5.20 0.97 0.26 20.0 M05C-045 0,48 0.64 3480 4.50 7.50 15.00 0.97 0.46 32.5 M05C-059 0.15 0.20 860 2.90 3.40 6.00 0.98 0.22 40,0 M05C-060 .... 0.28 0.37 1680 "4.50 ' 6.00 10.00 0.96 0.27 25.0 Motor KiN HP M05C-00e 0.05 ....... 0.06 M05C-016 M05C-029 rme~, M05C-030 M05C-045 M05C-059 M05C-060 0.07 0.09 0.08 0.10 0.10 0.13 0.40 0.53 0.12 0.16 0.23 0,30 RPM FLA I max 2900 2.40 3.20 1440 3.60 4.40 996 3.40 5.00 1460 3.80 5.20 2900 8,60 12.00 720 5.70 6.80 1400 9.00 12.40 LR 6.00 6.80 9.80 10.00 26.00 12.00 20,00 PF EFF. Cap 0.97 0.20 50 0.99 0.18 80 0.94 0.22 100 0.99 0.24 100 0.96 0.42 150 0,96 0.20 200 0,96 0.24 120 Motor KW H!m RPM FIA. I max LR M05C-008 0.05 0.06 2900 1.20 1.60 3.00 M05C-016 0.07 0.09 1440 1.80 2.40 - 3.10 M05c-0~9.,:~"0.08 ....0. to,60 :,""'i.80':"'2.50'5.00 M05C-030 0.10 0.13 1480 1.20 2.50 5.20 M0.sC..~".::,:;9.49 -... :..o..~' ~,,joo_ .: 'E'.~.:%<:, 7.50 _":I. 16.00 M05C-059 0.12 0.16 720 2.90 3,40 6.00 M05C-075 0.68 0.91 2650 8.50 12,00 30.00 PF EFF. Cap 0.97 0.20 16 0.99 0.18 20 0.94 0.22 25 0.99 0.24 25 0.96 0.42 40 0.96 0.20 50 0.96 0.24 30 0.99 0.37 65 'FLA' is the nominal current of the motor according to IEC 34~1. This corresponds to approximately 40 percent of the rated torque of the actuator. '1 maximum' is the current that corre- sponds to the rated torque of the actuator. 'LR' is the locked rotor current. 'Cap' is the capacitor value measured in microfarads. 1. Motor duty is per IEC 34-1. · For ambient temperatures up to 120°F (50°C), motors are suitable for: 60 starts maximum per hour at 40 percent run with Class F insulation, 200 starts maximum per hour at 20 percent run with Class H insulation. · For ambient temperatures up to 155~F (700C), motors are suitable for: 60 starts maximum pei hour at 40 percent run with Class H insulation. 2. Tolerances Nominal frequency tolerance: +2% Maximum momentary permissible voltage variation: + 10%, - 15 % All other tolerances are per IEC 3,~-1. Key~tonemserve~thertgllttoc~ancjeproductdesignsan~sp~ciffcatlon~h~ .... , Copyright © 1995 by Keystone International, Inc. Publication K770-203-4-95 p6 ]IF .... !" I[: T {' '{]' "["' Keystone 77Q Top-mount Quarter-turn Electric Actuator US2000 Integral Control Option - P,~odels F50 to F800 r" 1. T( 1 ) = Required allowance for cover removal (with base control group) 2. T(2) = Required allowance for cover removal (with base and auxiliary control group) 3. H(1 ) = Height with base control group 4. H(2) = Height with base and auxiliary control group 5. Non-certified drawing: certified dimensions will be supplied on request. 0.~5 ! 2.36 ' max 1-inch NFT -- 7.36 ' 2.76 "~I"~F T(1 ) or T(2) , I ~ ~ F o~ H(2) E D Actuator A B C D Size max max F50-008 20.47 17 3.47 5.75 F100-016 20.94 17 3.94 6.85 Fl00-030 21.14 17 4.14 6.85 F400-059 22.91 17 5.91 7.56 F400-060 22.91 17 5,91 7.56 F800-030 22.91 17 5.91 11.22 F800-060 22.91 17 5.91 1122 S ~F H(1). N(2) T(l) T(21 Wt, (Ibe) 7.68 6.30 16.06 19.25 4.80 6.97 102 8.78 6.30 17.17 20.35 4.80 6.97 106 8,78 6.30 17,17 20.35 4.80 6.97 113 9.49 9.94 17.87 21.06 4.80 6.97 163 9.49 9.94 17.87 21.06 4.80 6.97 163 13.15 9.94 21.54 24.72 4.80 6.97 187 13.15 9.84 21.54 24.72 4.80 6.97 187 1. Insert splined bushing (DT) supplied by Keystone Controls with unmachined bore. 2. Mounting hardware (D4) supplied by Keystone Controls only on request. H4 7 OD3 I~D1 Square or fiat shaft (position of the shaft with the valve ck:ed) ~' Une N (number of ~maded holes straddle centedine) Actuator . , Size ISO 5211 F50 F14 6.89 5-51 F100 F16 8.27 6-5 F400 F25/F16 11.81 10/6,5 FB00 F25 11.81 10 Range Dimensions Stem Acce~ I * Rect. , Key D, N L3 I.,4 H2 H, i O/rf~r ~ i(Max) M16 4 2.68 2.48 0.87 0.28 i ~1.65 1D0.71 ~ 1.65 M20 4 3,15 2.8 1.1 0.28 ' el.96 ~)1.18 ~ 1.96 M16/M20 8/4 4.33 4.13 0,87 028 ~ ~2-55 el,38 J 2.55 M16 8 4.53 4.37 0,87 0.31 ~ (~3.54 ~1.57 I 3.14 Key (Max) 1.57 1.77 2.35 2,95 $ (Max) 1.41 1.65 2,00 2,68 g~:.~,L-~,~,h~---kla[e Top-mount US2OO0 Integral Control Option - Models F50 to FB0O KEYSTONE 9600 West C-Kdf Bank Roacl1001Cer~uryDfive P.O. Box 40010 BodinOton, Ontario Houston, Texas 77240 Canada LTL 5j8 I"CO N T R O L E~ Teleonone: (713) 466-1176 TeleOhor~: (9051681-1100 Fax: (7131937-5449 Fax: (9051634-9606 The data presented in this bulletin is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements, Patents and Patents Pending in U,S. and Ioreign countries, All fights reserved. Printed in U.S.A. Keystone msen~es the right to change product de~gns and specifications without notice, { Copyright 1995 by Keystone International, Inc, II I' B! I 1' 'r "'