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Fountain Park 1-LR 931006October 06, 1993 TEXAS INDUSTRIES, INC. 7610 STEMMONS FREEWAY · DALLAS, TEXAS 75247 · (214) 647-6700 Austin Bridge & Road 11143 Goodnight Lane Dallas, Tx 75229 Attention Mr. Mike Ducote' RE: Fountain Park - Coppell 8272 8273 7696 Gentlemen: The attached concrete mix designs utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate are proposed for use on the above referenced project for ready mix concrete to be furnished by TXI. To ensure that the correct mix is delivered to your project, please order by the mix design number which appears in the upper left hand corner of the mix design. Texas Industries certifies that the above mix designs, when ordered by specified design identity, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of ACI Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94-86a Section 14.4 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Please contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix designs prior to their use. To ensure that the proper mix designs are ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincerely, TEXAS INDUSTRIES, INC. Dana L. Link Customer Service Representative MIX # 8272 5.OOSK ADMIX/AEA 1"CS 3000 PSI @ 28 Days PAVING Maximum Coarse Aggregate Size: ASTM C 33 1"- #4 Crushed Stone Maximum Water/Cement Ratio: 6.40 gal/sk .567 lb/lb Minimum Cement Content per Cubic Yard: 5.00 sacks Maximum Placement Slump: 4.0 inches Admixture ASTM C-494: Type A or D Air Entraining Agent ASTM C-260: 3% - 6% MATERIAL QUANTITIES PER i CUBIC YARD AT S.S.D. 470 lbs. or 5.00 sacks ASTM C 150 Type I Cement 1840 lbs. ASTM C 33 1"- #4 Crushed Stone 1352 lbs. ASTM C 33 Concrete Sand 267 lbs. or 32.0 gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3% - 6% Placement Slump: 3.0 + or - i inches MIX # 8273 5.50SK ADMIX/AEA 1"CS 3600 PSI @ 28 Days HAND PLACEMENTS Maximum Coarse Aggregate Size: ASTM C 33 1''- #4 Crushed Stone Maximum Water/Cement Ratio: 5.82 gal/sk .515 lb/lb Minimum Cement Content per Cubic Yard: 5.50 sacks Maximum Placement Slump: 5.0 inches Admixture ASTM C-494: Type A or D Air Entraining Agent ASTM C-260: 3% - 6% MATERIAL QUANTITIES PER i CUBIC YARD AT S.S.D. 517 lbs. or 5.50 sacks ASTM C 150 Type I Cement 1840 lbs. ASTM ~ 33 1"- #4 Crushed Stone 1313 lbs. ASTM C 33 Concrete Sand 267 lbs. or 32.0 gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3% - 6% Placement Slump: 4.0 + or - 1 inches *MIX # 7696 5.00SK PG OVER ROCKY ADMIX/AEA EXPOSED CONCRETE Maximum Coarse Aggregate Size: ASTM C 33 3/8''- #8 Pea Gravel Maximum Water/Cement Ratio: 7.04 gal/sk .623 lb/lb Minimum Cement Content per Cubic Yard: 5.00 sacks Maximum Placement Slump: 5.0 inches Admixture ASTM C-¢94: Type A or D Air Entraining Agent ASTM C-260: 3% - 6% MATERIAL QUANTITIES PER i CUBIC YARD AT S.S.D. 470 lbs. or 5.00 sacks ASTM C 150 Type I Cement 2100 lbs. ASTM C 33 3/8"- #8 Pea Gravel 1088 lbs. ASTM C 33 Concrete Sand 293 lbs. or 35.2 gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3% - 6% Placement Slump: 4.0 + or - I inches Texas Industries, Inc. does not guarantee the color uniformity of ready mix concrete due to: normal color variation in cement and aggregates, normal slump variation, or other conditions such as weather, placement, consolidation, curing, leakage or variations in form texture, or surface treatments. The aggregates native to this region may also contain trace amounts of iron which, while not visable to the naked eye, may become noticeable in concrete through oxidation. We also recommend that a sample panel be made and finished to proper texture, on the job site, prior to production to assure proper color and uniformity. PUMPING RECOMMENDATIONS 1. 5" minimum diameter lines with no reduction to smaller lines. 2. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. 3. Slumps and test cylinders should be taken @ discharge end of hose for strength guarantee to be valid. 4. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if th~ grout remains in the placement. 5. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. We are enclosing all available back up data for the above referenced mix design. If the strength information is not available or is not sufficient, conformation cylinders may have to be made by your testing laboratory. Date: 10/06/93 TEXAS INDUSTRIES, INC. CONCRETE DESIGN EVALUATION ** Statistics Compiled From Independent Laboratory Test Specimens ** Mix No. E8272 Strength 3000 psi ~ 28 Days 28 Day Test Data Page: 1 Test No. Date Plant Temperature Placement Percent No. Amb Con Slump of Air 1 04/12/93 2 04/15/93 3 04/20/93 4 04/20/93 5 04/20/93 6 04/20/93 7 04/20/93 8 04/20/93 9 04/21/93 10 04/21/93 11 04/22/93 12 04/23/93 13 04/28/93 14 05/12/93 15 05/13/93 16 05/13/93 17 05/13/93 18 05/17/93 19 05/19/93 20 05/21/93 21 06/08/93 22 06/14/93 23 06/22/93 24 06/30/93 25 06/30/93 26 06/30/93 27 07/07/93 28 07/08/93 29 07/09/93 30 07/09/93 12 81 82 4.5 4.0 12 76 72 4.5 3.g 12 76 81 5.5 N/A 12 73 78 6.2 N/A 12 78 84 6.5 N/A 12 78 83 5,7 N/A 12 78 84 5.5 N/A 12 80 83 6.0 N/A 12 61 N/A 6.0 N/A 12 N/A 72 4.0 3.6 12 N/A 68 3.0 4.4 12 N/A N/A 7.0 4.8 12 73 79 4.0 4.5 12 68 72 5.0 N/A 12 71 76 4.7 5.1 12 76 72 5.0. 4.3 12 77 81 5.2 4.5 12 75 85 5,5 N/A 12 75 79 4.7 N/A 12 70 75 5.0 N/A 31 N/A 88 4.5 5.6 12 90 89 5.2 N/A 12 74 84 4.5 N/A 12 80 82 5.0 N/A 12 82 86 5.0 N/A 12 88 89 5.2 N/A 18 95 89 3.5 N/A 12 92 91 4.0 N/A 12 go 93 5.0 N/A 12 95 93 5.0 N/A ....... 28 Day ....... Cum Moving PSI I PSI 2 PSI Avg Avg Avg of 3 Range 4350 4500 4425 4425 4425 150 4330 4280 4305 4365 4365 50 49D0 4880 4890 4540 4540 20 4590 4610 4600 4555 4598 20 4060 4080 4070 4458 4520 20 4320 427D 4295 4431 4322 50 4300 4230 4265 4407 4210 70 3860 3850 3855 4338 4138 10 4040 4D10 4025 4303 4048 30 4360 4530 4445 4318 4108 170 4540 4440 4490 4333 4320 100 4020 4220 4120 4315 4352 200 4410 4380 4395 4322 4335 30 4160 4130 4145 4309 4220 30 4430 4530 4480 4320 4340 100 4160 4110 4135 4309 4253 50 4DO0 4160 4080 4295 4232 160 4010 3890 3950 4276 4055 120 4640 4750 4695 4298 4242 110 4300 4170 4235 4295 4293 130 5110 5030 5070 4332 4667 80 4360 4270 4315 4331 4540 90 4960 5040 5000 4360 4795 80 4650 4770 4710 4375 4675 120 4630 4700 4665 4386 4792 70 4490 4540 4515 4391 4630 50 4880 4440 4660 4401 4613 440 4180 4220 4200 4394 4458 40 4110 4220 4165 4386 4342 110 4600 4520 4560 4392 4308 80 *** Averages *** 79 82 5.0 4.5 COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix No. E8272 Strength 3000 psi @ 28 Days Paragraph 5.5 of ACI 318-89 provides that as data becomes available during construction, the amount by which (f'cr) must exceed the specified value of (f'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1,.using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressive strength has been calculated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations = f' + 1.34(SD) cr c = 3000 + 1.34(00305) = 3409 CK f' + 2.33(SD) - 500 C 3000 + 2.33(00305) - 500 3211 SUMMARY OF ~STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 5070 psi Minimum Value ............................ 3855 psi Range .................................... 1215 psi Average Strength ......................... 4392 psi Standard Deviation ....................... 305 psi Required Average Strength to satisfy minimum probability conditions of AC1 318-89 Section 5.3.2.1 ............... 3409 psi Design excess beyond code requirements.. 983 psi Date: 10/06/93 TEXAS INDUSTRIES, INC. CONCRETE DESIGN EVALUATION ** Statistics Compiled From Independent Laboratory Test Specimens Mix No. H8273 Strength 3600 psi @ 28 Days 28 Day Test Data Page: i Test Plant No. Date No. I 08~04~93 2 08/04/93 3 08/04/93 4 08/04/93 5 08/04/93 6 08/04/93 7 08/06/93 8 08/06/93 9 08/06/93 10 08/06/93 11 08/09/93 12 08/10/93 13 08/10/93 14 08/10/93 15 08/11/93 16 08/11/93 17 08/11/93 18 08/13/93 19 08/16/93 20 08/16/93 21 08/16/93 22 08/16/93 23 08/16/93 24 08/16/93 25 08/17/93 26 08/18/93 27 08/18/93 28 08/lg/93 29 08/19/93 30 08/20/93 31 31 31 31 31 31 31 18 18 18 31 18 18 18 18 18 18 18 18 18 18 18 18 18 31 18 18 18 18 31 Temperature Placement Amb Con Slump Percent ....... 28 Day ....... Cum of Air PSI i PSI 2 PSI Avg Avg N/A 92 4.5 4.1 4900 4990 4945 4945 N/A 95 5.0 N/A 4240 4400 4320 4633 N/A 95 5.0 N/A 4240 4500 4370 4545 N/A 95 5.0 N/A 4630 4470 4550 4546 80 92 4.0 4.5 4780 4920 4850 4607 84 92 4.5 5.0 4780 4600 4690 4621 82 88 5.0 4.0 4990 4880 4935 4666 77 88 5.2 4.6 4880 4040 4460 4640 81 89 5.0 4.4 4610 4650 4630 4639 80 89 5.0 4.5 4680 4980 4830 4658 N/A 92 4.7 5.0 4630 4590 4610 4654 83 91 6.0 4.3 4660 4570 4615 4650 82 92 5.5 5.0 4820 4990 4905 4670 82 92 5.5 N/A 4690 4700 4695 4672 81 91 5.D 4.4 4130 4150 4140 4636 81 90 5.0 4.3 4040 3810 3925 4592 81 91 5.2 4.4 3890 3990 3940 4554 85 93 4.7 5.0 4350 4250 4300 4539 100 96 4.2 N/A 4670 4600 4635 4544 81 94 4.2 3.9 3930 4130 4030 4519 84 92 5.0 4.4 3570 4200 3885 4489 89 93 5.0 4.3 3ggo 3900 3945 4464 86 93 5.0 4.2 4170 4250 4210 4453 81 93 4.5 4.1 3880 3940 3910 4430 N/A 98 5.0 3.4 5020 4970 4995 4453 81 92 5.0 4.4 4840 4720 4780 4465 82 93 5.0 4.3 4800 4750 4775 4477 81 gO 5.0 4.4 4570 4500 4535 4479 82 go 4.7 4.3 4430 4520 4475 4479 N/A 96 5.0 4.8 4550 4480 4515 4480 Moving Avg of 3 4945 4633 4545 4413 4590 4697 4825 4695 4675 4640 4690 4685 4710 4738 4580 4253 4002 4055 4292 4322 4183 3953 4013 4022 4372 4562 4850 4697 4595 4508 Range 90 160 260 160 140 180 110 840 40 300 40 90 170 10 20 230 100 100 7O 2O0 630 go 8O 6O 5O 120 5O 7O 90 7O *** Averages *** 83 92 4.9 4.4 COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix NO. H8273 Strength 3600 psi @ 28 Days Paragraph 5.5 of ACI 318-89 provides that as data becomes available during construction, the amount by which (f'cr) must exceed the specified value of (f'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressive strength has been calCulated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations : f' + 1.34(SD) cr c : 3600 + 1.34(00348) : 4066 cr f' + 2.33(SD) - 500 C 3600 + 2.33(00348) - 500 3911 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 4995 psi Minimum Value ............................ 3885 psi Range .................................... 1110 psi Average Strength ......................... 4480 psi Standard Deviation ....................... 348 psi Required Average Strength to satisfy minimum probability conditions of ACI 318-89 Section 5.3.2.1 ............... 4066 psi Design excess beyond code requirements.. 414 psi r TEXAS INDUSTRIES, INC. CEMENT D/V/SION, 245 Ward Road Midlothian, Texas 76065 SPECIFICATIONS Portland Cement Typel A.S.T.M. C150-92 A.A.S.H.T.O. M 8.5-911 Bin Number Car Number Tons Daze of Sampling July 1993 Monthly Average ISPECIFICATIONS I TEST : ASTM I AASHTO RESULTS 'CHEMICAL REQUIREMENTS Magnesia Oxi0e, Maximum Percent 6.0 6.0 0.9 SO3 (C3A less than 8%), Maximum Percent ' ' 3.6 r Loss on Ignition, Maximum Percent 3.0 3.0 2.1 Insoluble residue, Maximum Percent 0.75 0.75 0.15 · . . PHYSICAL REQUIREMENTS : .. : Specific surface, Minimum (M*2/KI~) 160 160 Wagner , Maximum (M*2/K~) -: 220 194 Specific surface, Minimum (M~2/K~) 280 280 Blaine Maximum (M*2/Kg) .... 400 362 Gillmore, Initial Set, Minimum (Minutes) 60 60 177 Gillmore, Final Set, Maximum (Minutes) 600 600 299 Vicar, IMinimum (Minutes) 45 45 Initial Set IMaximum (Minutes) 375 375 115 Air Content, Volume Maximum Percent 12 12 4 Autoclave Expansion, Maximum Percent 0.80 0.80 --0.01 3 Day Minimum Compressive Strength, PSi 1800 1800 3475 7 Day Minimum Compressive Strength, PSI 2800 2800 4470 STATE OF TEXAS ELLIS COUNTY J.R. Owens , being duly sworn deposes and says; that he is Chief Chemist of Texas Industries, Inc., Cement Division, who prepared the above report of tests Ind that the same is true and correct. . . Su d and swom to before me this 13th day of August, 1993. blic ' [~"" · 'Se~ ASTM C150 Table September 24, 1993 Construction Products Division W.R. Grace & Co.- Conn. P.O. Box 2585 Houston, TX 77252 (713) 223-8353 Mr. Dana Link TXI 7610 Stemmons Freeway Dallas, TX 7524.7 Gentlemen: This is to certify that Daratard-17, a water reducing, set retarding admixture, supplied by the Construction Products Division, W.R. Grace & Co., is formulated to meet the requirements of Specifications for Chemical Admixtures for Concrete, ASTM Designation C-494 as a Type B & D admixture; and the Standard Specifications of the Texas Highway Department. No chlorides or halogens are added to Daratard-17 as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The foregoing is in addition to and not in substitution for our standard conditions of sale as printed on the reverse side hereof. Tom C. Henson District Manager Concrete Admixtures Authorized Signature TCH/mb 'Sworn and subscribed to before me the undersigned, this 24th day of September, 1993 A.D. DOLLY J. WAOHEL j~ Nola,'y Public° 8~,e oi Texas~ ey Commission ~pires ~ _._ We hope the informbfion given here will be helpful. I! is hosed on our besf knowledge, ond we believe it ta be I~uo and occurote. Please rood all statements, recommendotion$ or suggestions herein in conjunction with our coqditions of I-,lo which ot:~ly ta oil gooc~ supplied by us. We a~ume no rl, q3onsibilily fo~ the ue~ of these statements, recommendofions, or suggestions, nor do we intend them os o recommendotion fro' ony use which would infringe ony potent o~ copyrighl. March 17, 1993 Construction Products Division P, O. Box 2585 Houston. ~ 77252 (713) 223-8353 Mr. Dana Link TXI 10610 Spangler Road" Dallas, TX 77252 Gentlemen= This is to certify that WRDA with Hycol, e water reducing admixture supplied by the Construction Products Division, W.R. Grace & Co., is formulated to meet the requirements of Specifications for Chemical Admixtures for Concrete, ASTM Designation C-494 as a Type A Admixture and the Standard Specifications of the Texas Highway Department. No chlorides or halogens are added to WRDA with Hycol as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The foregoing is in addition to and not in substitution for our standard conditions of sale as printed on the reverse side hereof. Very truly yours, Tom C. Henson District Manager Concrete Admixtures Authorized Signature TCH/mb Sworn and subscribed to before me the undersigned, this 17th day of March, 1993 A.D. Notary We hope the informofion given here will be helpful. It is based on our best knowla~dge, and we believe it to be I~ue mild occurote. Pleosa read oll stotemen~, recommendations or suggestions herein in conjunction with our conditions of sale which opply to all goods supplied by us. We oslume no respomdbilily for the u~ of these stotements, recomm®ndotions, or suggestions, nor do we intend the,n os a recommendation fm any use which would infringe any patent oc cop~'ight. September 24, 1993 C~onstruction Products Division W.R. Grace & Co.- Conn. P.O. Box 2585 Houston, TX 77252 (713) 223-8353 Mr. Dana Link TXI 7610 Stemmons Freeway Dallas, TX 75247 Gentlemen: This is to certify that DAREX II AEA, an air entraining admixture, supplied and manufactured by the Construction Products Division, W.R. Grace & Co.-Conn., complies with Standard Specification for Air Entraining Admixtures for Concrete, ASTM C260 (AASHTO M154). Darex II AEA does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The foregoing is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Tom C. Henson District Manager Concrete Admixtures Authorized Signature TCH/mb Sworn and subscribed to before me the undersigned, this 24th day of September, 1993 A.D. We hope the info, motion given here will be helpful. It is bc~ed on our best knowledge, and we believe il to be true ond ~curo~. Pl~se r~ recomme~lions or su~stiom ~rein in conju~tion with our co~itlom ~ ~le ~ich ~ly to all ~ su~lM ~ ~. of these stole~n~, recomme~lions, or su~estio~, nor ~ we inte~ t~,~ ~ o recom~tion f~ any ~ which wou~ infri~e ony ~tenl m c~ighl. Date: 09/24/93 #ALL Tests Size ~: 57 Project: ***** ALL,JOBS ***** TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Production Facility: BRIDGEPORT Grading Designation: ASTM C-33 1" - #4 Sample Location: Sieve Cumulative Cumulative Cumulative Required Specification Size Wt. Retained % Retained % Passing % Retained % Passin~ 1.5" I 1.0'' I 1.66 98.34 0 - 5 95 - 10C I 3/4" 16.81 83.19 1/2" 55.28 44.72 40 - 75 25 - I 3/8" 78.91 21.09 #4 97.20 2.80 90 - 100 0 - #B 98.78 1.22 95 - 100 0 - 5 ~10 #16 #3O #40 ~50 1oo #200 99.13 0.87 Pan Wt. I Decant .89% Sampled By: Tested By: 100% of 139 tests: Size 57 Plant: BRIDGEPORT Job: ***** ALL JOBS ** ~ TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 09/17/93 #ALL Tests Production Facility: FERRIS Size #: 8 Grading Designation: ASTM C-33 3/8" - #8 Project: ***** ALL JOBS ***** Sample Location: Sieve i Cumulative Size Wt. Retained 2.0" 1.5" 3/4" Required Specification % Retained1% Passing I Cumulative % Retained Cumulative % Passing 1/2" 3/8" 1.62 98.38 0 - 15 85 - IOn #4 76.94 23.06 70 - 90 10 - 30 #8 98.45 1.55 go - 100 0 - 10 99.55 I 0.45 #10 95 - 100[ #16 99.12 0.88 0 - 5 #30 j #40 #50 #100 #200 99.89 0.11 3.74 Fineness Modulus Pan Wt. Decant .51% Sampled By: Tested By: 100% of 26 tests: Size 8 Plant: FERRIS Job: ***** ALL JOBS ** ~ TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 09/17/93 fALL Tests Production Facility: RED RIVER'SAND Size #: 33 Grading Designation: ASTM C-33 FINE AGG. project: ***** ALL OOBS ***** Sample Location: Sieve Size 2.0' Cumulative Wt. Reta?ned Cumulative % Retained % Passing % Retained % Passinq 1.0' 3/4' 1/2' 3/8' //4 2.31 97.69 0 - 5 95 - 100 #8 16.15 #10 83.85 0 - 20 80 100 #16 27.16 72.84 15 - 50 50 - 85 #30 42.68 57.32 40 - 75 25 - 60 #4O #50 72.99 27.01 70 - gO 10 - 30 #100 96.66 3.34 90 - 98 2 - 10 #200 99.05 0.95 Pan Wt. 2.58 Fineness Modulus M.C. 4.1% S.E. 92.73 Sampled By: Tested By: 100% of 3 tests: Size 33 Plant: RED RIVER SAND Job: ***** ALL JOBS ** ~