WA9301-SP 980602City of Dallas
Date: June 2, 1998
To:
Bar Constructors, Inc.
P.O. Box 10
Lancaster, Texas 75146-0010
Attention: Ms. Lucy Garcia
Subject: Coppell 2 Metering Station
Contract No. 94-81
Gentlemen:
We are retuming the following submittal data:
Submittal No. 09900-01
DISPOSITION
'Z ~ t~
IDENTIFICATION
DESCRIPTION
Tech. Data Sheets CARBOLINE 890, 13 3 HB, 250, 150 & 139 Finish Paint 9 3 X
Distribution:
Design Engineer - 1
Project Manager - 5
(File - 1 ), (Field - 2), (Coppell - 1 ), (Pumping - 1 )
Water Utilities Department
Design Services · 320 E. Jefferson, Rm 213 · Dallas, Texas 75203· 214 / 948-4576· FAX 214 / 948-4599
A city utility providing regional water and wast·water services vital to public health and safety.
II 'I tl I I ! [
Carboline Company
2528 San Gabriel Drive · PIano, TX 75074 · 972-424-7512 · FAX: 972-424-7515
[carbollne.1
A To~al Quality Com~Y~y
COPPEI,I, 2 METERING STATION
Carboline Product List
Carboline 890
(Hi-build Epoxoline Series 66)
Carboline 133 HB
(Eudura-Shield Series 71 semi-gloss)
Carboline's Snnitile 250 Finish
(Theme-Crete Series 55-smooth finish)
Carboline's Sanitile 250 Block Filler
(Epoxy-Polyamide Masonry Filler Series 54-660)
Carbolinds Multi-bond 150
(Undercoater series 36-603
Carboline's Rustarmor 139
('Enduratone Series 23)
' NO EXCEPTION TAKEN
MAKE CORRECTIONS NOTED
REVISE AND RESUBMIT
REJECTED
FOR RECORD ONLY
REVIEW BY THE ENGINEER DOES NOT
RELIEVE THE CONTRACTOR FROM
RESPONSIBILITY FOR CONFORMANCE
WITH CONTRACT REQUIREMENT?-
PROJECT C.~ g:) b ~ Z- M ~j
CONTRACT ~
4-'~1 · .
DALLAS WATER UTILITIES DEPT.~
~,,BPm~ ~.,~
REVIEWED
BAR CONSTRUCTORS, INC.
BY
TRANS, # Oc~c~0d -d t
BAR Constructo~, tnc. represents ~at we
have determined aRd vedf~ all field
dimensions and measurements, field
~nstm~n criteria, materials, catalog
numbe~, an~ ~im~l~:: data, and that we
have choked ~: :~ the requiTereacts of the
Wo~ and t~.'~ Centfact Oocuments.
"I :tit I ....l ......i''1'
Carboline Company
2528 San Gabriel Drive · PIano, 'IX 75074 · 972-424-7512 · FAX: 972-424-7515
[carbollne,]
^ To~ oua~y Company
April 27, 1998
DonL. Owen, Inc.
704 W. Simonds Road
Seagoville, Texas 75159
Reference: Coppell 2 Metering Station
Dear Don,
Thank you for the opportunity to be of service on the above referenced project. We are
pleased that Carboline has been chosen to continue to provide high performance products to the
Coppell 2 Metering Station.
.The information that follows includes product data sheets along with accompanying
material safety data sheets.
Also each product recommended is listed along with the Tnemec counterpart or
equivalent. No exceptions are being taken with the number of coats or total film thickness of
each specified system as listed.
We look forward to working with you on this project as we have on others providing
what we believe to be the best high performance coating products in the industry.
Carboline is a certified ISO 9000 company and we continue to strive to improve our
products and service.
Should you have any questions concerning the above please call us at our office at
972-424-75 12.
Sincerely,
Gerald L. Buchta
'[',
I carbolin
prod aC.t data sheet
CARBOLINE® 890
SELECTION DATA
GENERIC TYPE: Cross-linked epoxy.
GENERAL PROPERTIES: A self priming, high solids, high
gloss, high build epoxy mastic. It can be applied by spray, brush,
or roller over hand or power tool cleaned steel and is compatible
with most existing coatings and tightly adhered rust. The cured
film provides a tough, cleanable surface and is available in a wide
variety of colors.
· Single coat corrosion protection.
· Excellent chemical resistance.
· Good flexibility and lower stress upon curing than most
epoxy coatings.
· Very good abrasion resistance.
· Acceptable for use in incidental food contact areas in
federally inspected meat and poultry facilities.
RECOMMENDED USES: Where a high performance,
chemically resistant epoxy coating is desired. Offers outstanding
protection for interior floors, walls, piping, equipment and
structural steel or as an exterior coating for railcars in various
corrosive environments. Industrial environments include
Chemical Processing, Offshore Oil and Gas, Food Processing,
Pharmaceutical, Water and Waste Water Treatment, Pulp and
Paper and Power Generation among others. May be used as a
two coat system direct to metal or concrete for Water and
Municipal Waste Water immersion.
NOT RECOMMENDED FOR: Strong acid or solvent exposures,
immersion service other than water, or over chlorinated rubber
and latex coatings.
TYPICAL CHEMICAL RESISTANCE:
Splash &
Exposure Immersion Spillaqe Fumes
Acids NR Very Good Very Good
Alkalies NR Excellent Excellent
Solvents NR Very Good Excellent
Salt Solutions Excellent Excellent Excellent
Water Excellent Excellent Excellent
TEMPERATURE RESISTANCE: (Non-Immersion)
Continuous: 250°F (121 °C)
Non-continuous: 300°F (149°C)
At temperatures above 225°F, coating discoloration and loss of
gloss can be observed, without loss of film integrity.
SUBSTRATES: Apply over properly prepared metal, concrete, or
other surfaces as recommended.
COMPATIBLE COATINGS: May be applied directly over
inorganic zincs, weathered galvanizing, epoxies. phenolics or
other coatings as recommended. A test patch is recommended
before use over existing coatings. A mist coat is required when
applied over inorganic zincs to minimize bubbling. May be
topcoated with polyurethanes or acrylics to upgrade weathering
resistance. Not recommended over chlorinated rubber or latex
coatings.
Aug 97 Replaces June 97
SPECIFICATION DATA
THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:
By Volume
CARBOLINE 890 75% +_ 2% '
VOLATILE ORGANIC CONTENT:
The following are nominal values and may vary with color:
As Supplied: 1.78 Ibs/gal (214 g/I)
Thinned:
Thinner oz/qal Ibs/qal ~/I
2 13 2.26 271
33 16 2.38 285
RECOMMENDED DRY FILM THICKNESS PER COAT:
4-6 mils (100-150 microns).
6-8 mils (150-200 microns) for a more uniform gloss over
inorganic zincs or for use over light rust.
In more severe environments a second coat of 4-6 mils (100-150
microns) is recommended,
Dry film thickness in excess of 10 mils (250 microns) per coat is
not recommended. Excessive film thickness over inorganic zinc
may increase damage during shipping or erection. ·
THEORETICAL COVERAGE PER MIXED GALLON:
1203 mil ff2 (30 m2/I at 25 microns)
241 ft2 at 5 mils (6.0 m2/l at 125 microns)
Mixing and application losses will vary and must be taken into
consideration when estimating job requirements.
STORAGE CONDITIONS: Store indoors.
Temperature: 40-110°F (4-43°C) Humidity: 0-100%
SHELF LIFE: 36 months when stored indoors at 75°F (24°C).
COLORS: Available in Carboline Color Chart colors, Some
colors may require two coats for adequate hiding and may
noticeably change when exposed to sunlight, even for a short
time. ~
GLOSS: High gloss. (Epoxies lose gloss, discolor and
eventually chalk in sunlight exposure.)
ORDERING INFORMATION
Prices may be obtained from your Carboline
Representative or Carboline Customer Service.
APPROXIMATE SHIPPING WEIGHT:
2 Gal Kit 10 Gal Kit
CARBOLINE 890 ' 29 Ibs (13 kg) 145 Ibs (66 kg)
l_s 5..~s
Thinner 2 8 Ibs (4 kg) 39 Ibs (18 kg)
Thinner 33 9 Ibs (4 kg) 45 Ibs (20 kg)
FLASH POINT: (Setaflash)
CARBOLINE 890 Part A 89°F (32°C)
CARBOLINE 890 Part B 71 °F (22°C)
Thinner 2 24°F (-5°C)
Thinner 33 89°F (32°C)
Sales
To the best of our knowledge the technical data contained herein are true and accurate at the date of issuance and are subject to change without prior notice. User must contact Carboline
Company to verify correcthess before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume
no responsibility for coverage. performance or injuries resulting from use. Liability, if any, is limited to replacement of products. Prices and cost data, if shown, are subject to change
wetbout prior notice. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, OR
OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
(D
CO
0
These instructions are not intended to show product recommendations for specific service. They are issued as an aid in determining correct surface preparation,
mixing instructions and application procedure, It is assumed that the proper product recommendations have been made. These instructions should be followed
closely to obtain the maximum service from the materials.
SURFACE PREPARATION: Remove all oil or grease from the surface to
be coated with Thinner 2 or Carboline Surface Cleaner 3 (refer to Surface
Cleaner 3 instructions) in accordance with SSPC-SP 1.
Steel: For mild environments Hand Tool or Power Tool Clean in
accordance with SSPC-SP 2, SSPC-SP 3 or SSPC-SP 11 to produce a
rust-scale free surface.
For more severe environments, abrasive blast to a Commemial Finish in
accordance with SSPC-SP 6 and obtain a 11/2 - 3 mil (40-75 micron) blast
profile.
For immersion service, abrasive blast to a Near White Metal Finish in
accordance with SSPC-SP 10 and obtain a 11/2 - 3 rail (40-75 micron) blast
profile.
Concrete: Must be cured at least 28 days at 70°F (21°C) and 50°/° R.H. or
equivalent time. Remove fins and other protrusions by stoning, sanding or
grinding. Abrasive blast to open all surface voids and remove all form oils.
incompatible cudrig agents, hardenera, laitance and other foreign matter
and produce a surface texture similar to that of a medium grit sandpaper.
Voids in the concrete may require surfacing. Blow or vacuum off sand and
dust.
MIXING: Power mix each component separately, then combine and power
mix in the following proportions:
2 Gal Kit 10 Gal Kit
CARBOLINE 890 Part A 1 gallon 5 gallons
CARBOLINE 890 Part B 1 gallon 5 gallons
THINNING: For spray applications, may be thinned up to 13 oz/gal with
Thinner 2. For hot and windy conditions, or for brush and roller application,
may be thinned up to 16 oz/gal with Thinner 33.
For application on concrete floors may be thinned up to 38 oz/gal with
Thinner 2.
Use of thinners other than those supplied or approved by Carboline may
adversely affect product performance and void product warranty, whether
express or implied.
POT LIFE: Three hours at 75°F (24°C) and less at higher temperatures.
Pot life ends when material loses film build.
APPLICATION CONDITIONS:
Material Surface Ambient Humidity
Normal 60-85°F 60-85°F 60-90°F 0-80%
(16-29°C) (16-29°C) (16-32°C)
Minimum 50°F (10°C) 50°F (10°C) 50°F (10°C) 0%
Maximum 90°F (32°C) 125°F (52°C) 110°F (43°C) 80%
Do not apply or cure the material when the surface temperature is below 50°F
(10°C) or less than 5°For3~C above the dew point.
Special thinning and application techniques may be required above or below
normal conditions.
SPRAY: This is a high solids coating and may require slight adjustments in
spray techniques. Wet film thickness is easily and quickly achieved. The
following spray equipment has been found suitable and is available from
manufacturers such as Binks, DeVilbiss and Graco.
Conventional: Pressure pot equipped with dual regulators, 3/8" I.D.
minimum material hose, .070" I.D. fluid tip and appropriate air cap.
Airless:
Pump Ratio: 30:1 (min.)* Tip Size: .017-.021"
GPM Output: 3.0 (min.) Output psi: 2100-2300
Material Hose: 3/8' I.D. (min.) Filter Size: 60 mesh
*Teflon packings are recommended and are available from the pump
manufacturer.
BRUSH OR ROLLER: Use medium bristle brush, or good quality short nap
roller. Avoid excessive rebrushing and rerolling. Two coats may be required
to obtain desired appearance, hiding and recommended dry film thickness.
For best results, tie-in within 10 minutes at 75°F (24°C).
DRYING TIMES: These times are based on a 4-8 mil (100-200 micron) dry
film thickness. Higher film thickness. insufficient ventilation or cooler
temperatures will require longer cure times and could result in solvent
entrapment and premature failure.
Dry to Touch: 2~ hours at 75°F (24°C)
Dry to Handle: 6~ hours at 75°F (24°C)
Surface Recoating Between Final
Temperature with Itself Coats Cure
50°F (10°C) 12 hours 24 hours 3 days
60°F (16°C) 8 hours 16 hours 2 days
75°F (24~;) 4 hours 8 hours 1 day
90°F (32°(2;) 2 hours 4 hours 16 hours
Excessive humidity or condensation on the surface during curing can
interfere with the cure, can cause discoloration and may result in a surface
haze or blush. Any haze or blush rnU~t be removed by water washing
before recoating. During high humidity conditions, it is recommended that
the application be done while temperatures are increasing.
MAXIMUM RECOAT OR TOPCOAT TIMES:
Surface Temperature With EDoxiea With Polvurethane
50°F (10°C) 30 days 90 days
75°F (24°C) 30 days 90 days
90°F (32°C) 30 days 60 days
If the maximum recoat time has been exceeded, the surface must be
abraded by sweep blasting prior to the application of any additional coats.
Minimum cure time before immersion service is 5 days at 75°F (24°C)
surface temperature. Cure at temperatures below 60°F (16°C) is not
recommended for immersion service.
VENTILATION & SAFETY: WARNING: VAPORS MAY CAUSE
EXPLOSION. When used as a tank lining or in enclosed areas, thorough air
circulation must be used dudng and after application until the coating is
cured. The ventilation system should be capable of preventing the solvent
vapor concentration from reaching the lower explosion limit for the solvents
used. In addition to ensuring proper ventilation, fresh air respirators or fresh
air hoods must be used by all application personnel. Where flammable
solvents exist, explosion-proof lighting must be used. Hypersensitive
persons should wear clean, protective clothing, gloves and/or protective
cream on face, hands and all exposed areas.
CLEANUP: Use Thinner 2.
CAUTION: READ AND FOLLOW ALL CAUTION STATEMENTS ON
THIS PRODUCT DATA SHEET AND ON THE MATERIAL SAFETY DATA
SHEET FOR THIS PRODUCT.
Aug 97 Replaces June 97
CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED AREAS, WORKMEN MUST WEAR
FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRIC EQUIPMENT
AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS WHERE EXPLOSION
HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE AND NONSPARKING SHOES.
: :::~;:i: ~ ;: ;:; i:: :~::: !~:: i: :; ~:; ;~ i~;~ ......product :data sheet
'[carboline ,
CARBOLINE® 133 HB
SELECTION DATA
GENERIC TYPE: Aliphatic polyurethane, Part A and Part
B mixed just prior to application.
GENERAL PROPERTIES: CARBOLINE 133 HB is a high
build, attractive, satin finish topcoat with very good resis-
tance to splash and spillage of acids, alkali°s, solvents,
salts and water. It is easily applied by airless or conven-
tional spray. Features include:
· Excellent flexibility
· Excellent abrasion resistance
· Excellent flow characteristics
· May be applied in a single coat directly over inorganic
zinc primers
· Available in Carboline's Rapid Tint System
RECOMMENDED USES: Recommended as a topcoat for
properly primed steel structures in chemical processing,
pulp, paper, petro-chemical, offshore and similar industries.
CARBOLINE 133 HB also has many applications in the
heavy marine, institutional and waste water markets where
a high build, attractive finish coat is desired.
NOT RECOMMENDED FOR; Immersion service.
TYPICAL CHEMICAL RESISTANCE
Exposure Splash & Spilla~le Fumes
Acids Very Good Excellent
Alkalies Very Good Excellent
Solvents Very Good Excellent
Salt Excellent Excellent
Water Excellent Excellent
TEMPERATURE RESISTANCE: (Non-immersion)
Continuous: 200°F (93°C)
Non-Continuous: 250°F (121°C)
FLEXIBILITY: Excellent
WEATHERING: Excellent
ABRASION RESISTANCE: Excellent
PRIMER REQUIRED: Can be used over properly primed
surfaces. Normally applied over Carbo Zinc primers,
epoxies or others as recommended. A mist coat of
CARBOLINE 133 HB is required when applying material
over inorganic zinc primers.
TOPCOAT REQUIRED: Normally none.
SPECIFICATION DATA
THEORETICAL SOLIDS CONTENT OF MIXED
MATERIAL: By Volume
CARBOLINE 133 HB 57 +_ 2%
VOLATILE ORGANIC CONTENT:*
The following are nominal values:
As supplied: 3.2 Ibs./gal. (383 grams/liter)
Thinning utilizing Thinnet #25
Fluid Grams/
% Thinned Oz./Gal. Lbs./Gal. Liter
9% 11.5 3.5 420
* Varies with co or
RECOMMENDED DRY FILM THICKNESS PER COAT:
3-5 mils (75-125 microns)
(3 mils minimurr required for hiding)
THEORETICAL COVERAGE PER MIXED GALLON:*
946 mil sq. ft. (23.6 sq. m/I at 25 microns)
236 sq. ft. st 4 mils (5.9 sq. m/I at 100 microns)
*NOTE: Material losses during mixing and application will
vary and must be taken into consideration when estimating
job requirements. Coverage will be lower over rough
surfaces and at higher dnJ film thicknesses. Heavy
applications over organic coatings may result in softening
and/or solvent entrapment.
STORAGE COI~,DITIONS: Store indoors.
Temperature: 40-110°F (4-43°C)
Humidity: 0-90%
SHELF LIFE: When stored at 75°F (24°C)
Part A: 36 Months
Part B: 24 Months
COLORS: Avai able in a vadety of colors, Contact your
local Carboline Sales Representative or Carboline Customer
Service Departrrent for availability. This product is avail-
able in Carboline's Rapid Tint System. Variance with Rapid
Tint colors may be greater than with standard production
batches. Check color suitability before use.
GLOSS: Satin
ORI: ERING INFORMATION
Prices may be obtained from your local Carboline Sales
Representative or Main Office.
APPROXIMATE SHIPPING WEIGHT:
.88 Gal. Kit 5.0 Gal. Kit
CARBOLINE 133 HB 10.4 Ibs. (4.7 kg) 64 Ibs. (29 kg)
Thinnet f/25 9 Ibs. (4 kg) 41 Ibs. (19 kg)
in 1 's in 5's
FLASH POINT: (Sataflash)
CARBOLINE 133 HB Part A
Urethane Converter 133
Thinnet #25
95oF (35°C)
89°F (32'C)
90°F (32~c)
May 94 Replaces April 93
To the best of our knowledge the technical data contained herein are true ancl accurate at the date of issuance and ~e subject to change wlt~out prior notice. User must contact
CNboline Company to verify correcthess before specifying or ordering. No guarantee of ~ccur~cy is given or implied. We guNante° our products to conform to P_,lrbdtn· quldlty conbol.
We assume no responsibility for coverage, performance or injuries rasulting from use. Uabi|ity, if any, is limited to replacement of products. Prices and cost data, if shown, are subject
to change without prior notice. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPUED, STATUTORY, BY OPERATION OF LAW, OR
OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
AI iLICATION INSTRUCTI_?. S
CARBOLINE® 133
These instructions are not intended to show product recommendations fo~ specific service. They me issued as an aid in determining correct surface prepatMio~, mixing In~mJctJone and
application procedure. It is assumed that the proper product recommendations have been made. These instructions should be followed closely to obtain the maxfmum service from the
materials.
SURFACE PREPARATION: Remove any oil or grease SPRAY: The following spray equipment has been found
from surface to be coated with clean rags soaked in suitable and is available from manufacturers such as Binks,
Thinner #2 in accordance with SSPC-SP 1-82. DeVilbiss and Graco.
Steel: Apply over clean, dry recommended primers.
MIXING: Mix Part A separately, then add Part B in the
following proportions and mix thoroughly: Do Not Mix
Partial Kits.
.88 Gal. Kit 5.0 Gal. Kit
CARBOLINE 133 Part A Partial filled Partial filled
1 gallon can 5 gallon can
Urethane Converter 133 1 pint Partial filled
1 gallon can
THINNING: May be thinned up to 9% by volume with
Thinnor #25.
Use of thinners other than those supplied or approved by
Carboline may adversely affect product performance and
void product warranty, whether express or implied.
Conventional: Use a 3/8" minimum I.D. material hose,
0.043" I.D. fluid tip and appropriate air cap. Hold approxi-
mately 12-14 inches from surface and at a right angle to
the surface.
Airless:
Pump Ratio: 30:1 (min.)*
GPM Output: 3.0 (min,)
Material Hose: 3/8" I.D. (min.)
Tip Size: 0.013-0.015"
Output psi: 2100-2300
Filter Size: 60 mesh
BRUSH: Recommended for touch-up only. Use natural
bristle brush applying with full strokes. Avoid robrushing.
Two coats may be required for uniform hiding and film
thickness.
Refer to Specification Data for VOC information.
POTLIFE: Four hours minimum at 75°F (240C) and less st
higher temperatures. Pot life ends when coating becomes
too viscous to use. MOISTURE CONTAMINATION WILL
SHORTEN POT LIFE AND CAUSE GELLATION.
APPLICATION TEMPERATURES/CONDITIONS:
Material Surfaces Ambient Humidity
Normal 65-85°F 65-85°F 60-85°F 35-85%
(18-29°C) (18-29°C) (16-29°C)
Minimum 40°F (4°C) 40°F (4°C) 40°F (4°C) 0%
Maximum 100°F (38°C) 110°F (43°C) 110°F (43°C) 85%
Do not apply when the surface temperature is less than
5°F, or 3°C above the dew point.
This product is moisture sensitive in the liquid stage and
until fully cured. Protect from heavy humidity, dew and
direct moisture contact until fully cured.
Special thinning and application techniques may be
required above or below normal conditions.
ROLLER: Use medium to long nap-roller depending on
surface. Thin up to 25% by volume with Carboline Thinner
#25 for proper flow-out. Two coats may be required for
uniform hiding and film thickness.
mended dry film thickness per -
nesses will lengthen cure times.
Surface To Handle
Temperature or Recoat
40°F (4°C) 20 hours
500F (10°C) 12 hours
75°F (24°C) 5 hours
90°F (320C) 1 hour
*May fade when exposed to sunlight. Particularly notice-
able in dark colors.
CLEAN UP: Use Thinner #2.
CAUTION: READ AND FOLLOW ALL CAUTION STATE-
MENTS ON THIS PRODUCT DATA SHEET AND ON THE
MATERIAL SAFETY DATA SHEET FOR THIS PRODUCT.
May 94 Replaces April 93
CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED AREAS
WORKMEN MUST WEAR FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE
PROTECTIVE CREAM. ALL ELECTRIC EQUIPMENT AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE
WITH THE NATIONAL ELECTRIC CODE. IN AREAS WHERE EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO
USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE AND NONSPARKING SHOES.
[carboline,]
35O Hanley lndustrialCt. · St. Louis. MO6314-4-1599
an ~ company · 314-644-1000
SANITILE/Yo , ,
CARBOLINE COMPANY
produ
information
SANITILE® 250 WB FINISH
PRODUCT DESCRIPTION
TECHNICALDATA
COMPOSITION: Water-bome epoxy-acrylic.
BASIC USE: As a chemical and stain resistant topcoat for
properly prepared interior or exterior surfaces of concrete
block, poured or precast concrete, drywall and steel.
· Low odor
· VOC (Volatile Organic Content) compliant
· Excellent weatherability
· Quick, easy clean-up
· Acceptable for incidental food contact surfaces in
federally inspected meat and poultry facilities
RECOMMENDED ENVIRONMENTS: Food, beverage
pharmaceutical and, correctional facilities, power plants,
schools and water and waste water treatment plants.
LIMITATIONS: Do not apply to surfaces that will exceed
235°F (113°C) in service. Do not use in immersion service.
At 200°F (93°C) material will experience slight loss of gloss.
Final surface appearance is dependent upon the degree of
substrate texture. Do not use on floors.
FINISH: Semi-Gloss
SIZES: 1~/2 gallon and 7Y2 gallon kits.
PHYSICAL DATA (TYPICAL PROPERTIES):
Total solids by volume (%) 43 -+ 2
Volatile Organic Content:
The following are nominal values and may vary with color:
As supplied: (Ibs/gal)
(gn)
Thinned 6 oz/gal
with potable
water: (Ibs/gal)
(g~)
Actual Calculated per
Per Gallon EPA Method 24
0.67 1.29
80 155
0.64 1.29
76 155
Recommended Dry Film Thickness per coat:
2-6 mils
(50-150 microns)
Some colors may require multiple coats for adequate hiding.
Additional thickness may be required over rough surfaces for
appearance.
Shelf Life: 12 months when stored indoors at 75°F (24°C)
TYPICAL CHEMICAL RESISTANCE:
Exposure Splash & SDilla~3e Fumes
Acids Good Very Good
Alkalies Very Good Excellent
Salt Excellent Excellent
Water Excellent Excellent
Solvents Good Very Good
COLORS: Available in Carboline color chart colors.
Custom colors available upon request. All colors are lead
and chromate free.
STORAGE CONDITIONS: Store Indoors.
Keep from freezing.
Temperature: 45-110°F (7-43°C)
Humidity:0-95%
COMPATIBLE COATINGS: May be applied over most
genedc types of coatings which are tightly adhering and
properly prepared.
THEORETICAL COVERAGE PER MIXED GALLON:
690 mil ~ (16.9 m2/I at 25 microns)
276 ft2 at 2.5 mils (6.8 m2/I at 62.5 microns)
138 ~ at 5 mils (3.9 m2/I at 125 microns)
Mixing and application losses must be taken into
consideration when estimating job requirements.
August 97 Replaces August 96
ORDERING INFORMATION
Prices may be obtained from your Carboline Sales
Representative or Carboline Customer Service.
APPROXIMATE SHIPPING WEIGHT:
SANITILE 250 WB FINISH
11/2 Gal Kit 71/= Gel Kit
18 Ibs (8 kg) 70 Ibs (32 kg)
FLASH POINT (Setaflash):
SANITILE 250 WB FINISH PART A:
SANITILE 250 WB FINISH PART B:
> 200°F (93°C)
> 200°F (93°C)
To the best of our knowledge the technical data contained herein are true and accurate at the date of issuance and are subject to change without prior notice. User must contact Carboline
Company to ver fy correctness before specifying or ordering. No uarantee of accuracy s given or implied. We guarantee our products to conform to Carboline quality control. We assume
no responsibility for covera e, performance or injuries resultin ?;ore use. Liability, if an , is limited to replacement of roducts. Prices and cost data, if shown, are subject to chan e
without prior notice. NO ~'HER WARRANTY OR GUARANTEE OF ANY KIND IS M~bE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY, BY OPERATION OF LAW, ~
OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
AP ICATION INSTRUCTI( MS
SANITILE® 250 WB FINISH
These instructions are not intended to show product recommendations for specific service. They are issued as an aid in determining correct surface preparation,
mixing instructions and application procedure. It is assumed that the proper product recommendations have been made. These instructions should be followed
closely to obtain the maximum service from the materials.
SURFACE PREPARATION: Remove all oil or grease from
the surface to be coated with CARBOLINE SURFACE
CLEANER 3 in accordance with SSPC-SP 1. Consult
CARBOLINE SURFACE CLEANER 3 Product Data Sheet
for specific application instructions.
Steel: Apply over clean, dry primers.
Concrete: Apply over properly prepared concrete or
concrete block. Do not apply coating unless concrete has
cured at least 28 days at 70°F (21°C) and 50% relative
humidity, or equivalent time.
MIXING: Power mix each component separately, then
combine and power mix in the following proportions. Do not
mix partial kits.
11/= Gal Kit 7~/2 Gal Kit
SANITILE 250 WB FINISH PARTA 1.0 gal 5.0 gals
SANITILE 250 WB FINISH PART B 0.5 gal 2.5 gals
Allow a 30-minute induction (sweat-in) period before use.
THINNING: May be thinned up to 6 oz/gal (5%) with
potable water for spray application. For brush or roller
application, may be thinned up to 13 oz/gal (10%) with
potable water.
Use of thinners other than those approved by Carboline
may adversely affect product performance and will void
product warranty, whether express or implied.
POT LIFE: 6 hours at 75°F (24°C) and less at higher
temperatures. Do not use after 8 hours, even if material
remains fluid.
APPLICATION CONDITIONS:
Material Surface .Ambient Humidity
Normal 60-90°F 65-85°F 65-90°F 10-80%
(16-32°C) (18-29°C) (18-32°C)
Minimum 45°F 50°F 50°F 0%
(7oc) (~ooc) (~ooc)
Maximum 105°F 105°F 105°F 85%
(41 °C) (41 °C) (41 °C)
Do not apply or cure material when the surface temperature
is below 50°F (10°C) or is less than 5°F or 3°C above the
dew point, or if the temperature is expected to drop below
50°F (10°C) within 24 hours of application.
Water based products are sensitive to moisture during cure.
Protect from rain for 72 hours at 75°F (24°C).
Special thinning and application techniques may be
required above or below normal conditions.
SPRAY: For best results, pre-flush spray equipment with
CARBOLINE SURFACE CLEANER 3 followed by a potable
water flush to remove any solvent-based materials from the
lines and the equipment.
The following spray equipment has been found suitable and
is available from manufacturers such as Binks, DeVilbiss
and Graco.
Conventional: Pressure pot equipped with dual regulators,
3/8" I.D. minimum material hose, 0.086" I.D. fluid tip and
appropriate air cap.
Airless:
Pump Ratio:
GPM Output:
Material Hose:
Tip Size:
Output psh
Filter Size:
30:1 (min.)*
3.0 (min.)
3/8" I.D. (min.)
0.017" - 0.019"
1800-2200
60 mesh
*Teflon packings are recommended and are available from
the pump manufacturer.
ROLLER: Use good quality synthetic roller with phenolic
core. Roller nap will depend on the texture of the substrate
to be coated. Use short nap synthetic roller over smooth
wall surfaces and concrete. For rough surfaces, cinder
block or very porous surfaces, use a 3/8" nap synthetic
roller. Multiple coats may be required over rough surfaces.
For best results, tie-in within 10 minutes at 75°F (24°C).
BRUSH: Use a good quality synthetic bristle brush. Two or
more coats will be required to achieve desired dry film
thickness and acceptable hiding characteristics.
DRYING TIMES: Based on the dry film thickness shown.
Excessive film thickness, inadequate ventilation and/or high
humidity will extend dry'times.
Surface Temperature Dry-to-Recoat
& 50% RH 2-3 mils 4-6 mils
50°F (10°C) 5 hrs 6 hrs
75°F (24°C) 21/2 hrs 4 hrs
90°F (32°C) 11/2 hrs 3 hrs
CLEANUP: Use CARBOLINE SURFACE CLEANER 3
followed by a potable water rinse.
CAUTION: READ AND FOLLOW ALL CAUTION
STATEMENTS ON THIS PRODUCT DATA SHEET AND
ON THE MATERIAL SAFETY DATA SHEET FOR THIS
PRODUCT.
August 97 Replaces August 96
CAUTION: WATER-BASED PRODUCT. KEEP FROM FREEZING. ALKALINE SOLUTION. CONTAINS A MINOR AMOUNT OF COMBUSTIBLE SOLVENTS. IN
CONFINED AREAS WORKMEN MUST WEAR FRESH AIRLiNE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE
PROTECTIVE CREAM.
SANiTiLE .
CARBOLINE COMPANY
prod! ,t
inforffiation
FLEXXIDEeMASONRY BLOCK FILLER
PRODUCT DESCRIPTION
TECHNICAL DATA
GENERIC TYPE: Water based vinyl acrylic.
BASIC USE: As a base coat for bare, porous masonry
block surfaces. Features include:
· Low odor
· Fills voids and porosities
· Improves uniformity of masonry block surfaces
RECOMMENDED ENVIRONMENTS:
· Power Plants
· Water & Waste Water Treatment Facilities
· Institutional Facilities
· Food, Beverage & Pharmaceutical Facilities
LIMITATIONS: Do not apply at temperatures below 45°F
(7°C) or under conditions where temperatures may drop
below 45°F (7°C) within 24 hours after application. Do not
apply in direct hot sunlight, Do not use on floors or in
immersion service. Do not apply to wet or previously
coated surfaces.
TEMPERATURE RESISTANCE: (Dry)
Continuous: 170°F (76°C)
Non-Continuous: 200°F (93°C)
SIZES: Five gallon pails only.
COLORS: Cream
GLOSS: Matte
COMPATIBLE PRODUCTS: A topcoat is always required.
FLEXXIDE MASONRY BLOCK FILLER is formulated as a
base coat for the FLEXXIDE ELASTOMERIC COATING
SYSTEM and other recommended Carboline coatings.
PHYSICAL DATA (TYPICAL PROPERTIES)
Solids by volume (%) 52 + 2
Volatile Organic Content (VOC)
The following are nominal values:
As supplied Ibs/gal 0.4
g/I 47.9
Recommended Dry Film Thickness
First Coat - 12 mils (300 microns) average
Second Coat - 6 mils (150 microns) average
Shelf Life: 24 months when stored indoors at 75°F (24°C)
Wind Driven Rain Test:
Federal Standard TT-C-555B
Pass
THEORETICAL COVERAGE PER COAT: Mixing and
application losses must be taken into consideration when
estimating job requirements.
First Coat:
Second Coat:
70 ftz/gal at 12 mils dry film thickness
(1.7m2/I at 300 microns)
140 ft2/gal at 6 mils dry film thickness
(3.4m2/I at 150 microns)
Coverage rates will depend upon the substrate. Rough or
porous surfaces may reduce coverage rates.
STORAGE CONDITIONS: Store indoors.
DO NOT FREEZE
Temperature: 40-110°F (4-43°C) Humidity: 0-90%
ORDERING INFORMATION
Prices may be obtained from your Carboline Sales
Representative or Carboline Customer Service.
APPROXIMATE SHIPPING WEIGHT:
FLEXXIDE MASONRY BLOCK FILLER
5__s
57 lbs
(26 kg)
May 97 Replaces May 96
FLASH POINT: (Setaflash)
FLEXXIDE MASONRY BLOCK FILLER
200°F (93°C)
Caroline warrants this product against manufacturing defects for a period of One (1) year from the date of purchase from Caroline. Carboline assumes no responsibility for coverage,
perfomlance of injuries from use. Liability, if any, is limited to replacement of products. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY THE SELLER, EXPRESS
OR IMPLIED, STATUTORY, BY OPERATION OR LAW, OR OTHERWISE, INCLUDING MERCHANTABIUTY AND FITNESS FOR A PARTICULAR PURPOSE
A I LICATION INSTRUCT, J.pNS
FLEXXIDE® MASONRY BLOCK FILLER
These instructions are not intended to show product recommendations for specific Service. They are issued as an aid in determining correct surface preparation, mixing instructions and
application procedure. It is assumed that the proper product recommendations have been made, these instructions should be followed closely to obtain the maximum Service from the
matedats.
SURFACE PREPARATION:
New/Uncoated Masonry:
All concrete and mortar joints should be thoroughly cured
pdor to any coating work. FLEXXIDE MASONRY BLOCK
FILLER may be applied to any porous masonry surface
that is uncoated, dry and free of all foreign matter such as
oil, grease, dust, dirt, mold and efflorescence. Do not
aDDl_v to previously coated surfaces.
MIXING: Power mix to a uniform consistency prior to use.
THINNING: Thinning is not normally required. Matedal is
ready to apply for most applications.
Use of thinners other than those supplied or approved by
Carboline may adversely affect product performance and
void product warranty, whether express or implied.
APPLICATION CONDITIONS:
Material SurfaCe Ambient Humidity
Normal 50-90°F 50-90°F 55-90°F 40-60%
(10-32°C) (10-32°C) (13-320C)
Minimum 45°F (7°C) 450F (7°C) 45°F (7°C) 0%
Maximum 10OoF 10Q°F 100°F 90%
(38°C) (380C) (38°C)
Do not apply below 45°F (7°C) surface temperature or
when the surface temperature might drop below 45°F
(7°C) in the next 24 hours.
Do not apply to frozen block or any masonry surface that
has not completely thawed and/or dded.
Do not apply when the surface temperature is less than
5°F or 3°C above the dew point. Water based products
are sensitive to moisture during cure.
SPRAY: The following spray equipment has been found
suitable and is available from manufacturers such as
Binks, DeVilbiss and Graco.
Back rolling is rqauired for all spray applications to ensure
adequate filling of surface irregularities,
'Pressure Pot: Bottom outlet with dual regulators
Materfal Hose: 25' of 3/4" ID min.
Air Hose: 25' of 1Y2" ID min.
Spray Gun: Heavy duty mastic type
Fluid Tip: 0.125"
Air Cap: 0.125" Round
Low Pressure Pneumatic:*
Pump: 10:1 min. with evenflo regulator
Material Hose: 50' of 1" ID rain.
Air Hose: 50' of 1/2" ID min.
Spray Gun: Heavy duty mastic type
Fluid Tip: O. 125"
Air Cap: 0.125" Round
'Teflon packings are recommended and are available
from the manufacturer,
ROLLER: Use a 9-12" roller with a phenolic core. The
roller nap will depend on the texture of the substrata to be
coated. Apply with full strokes and avoid rerolling.
BRUSH: Not recommended.
DRY TIMES: These times are based on a 12 rail (300
micron) dry film thickness and 50% RH.
Surface Recoat with
Temperature Touch Water Base Solvent Base
50°F (10°C) 2 Hours 36 Hours 96 Hours
70°F (21°C) I Hour 18 Hours 48 Hours
90°F (32°C) ~/2 Hour 12 Hours 36 Hours
High humidity, poor ventilation and excessive thickness
will lengthen cure times due to slower water evaporation
rates.
CLEAN UP: Use clean potable water, followed with a
solvent flush to dry equipment.
May 97 Replaces May 96
CAUTION: READ AND FOLLOW ALL CAUTION
STATEMENTS ON THIS PRODUCT DATA SHEET AND
ON THE MATERIAL SAFETY DATA SHEET FOR THIS
PRODUCT.
WATER-BASED PRODUCT, KEEP ABOVE 32°F (0°C). EMPLOY NORMAL WORKMANUKE SAFETY PRECAUTIONS. USE WITH ADEQUATE
VENTILATION AND WEAR GLOVES OR USE PROTECTWE CREAM ON FACE AND HANDS IF HYPERSENSITIVE. KEEP CONTAINER CLOSED WHEN
NOT IN USE. IN CASE OF SPILLAGE, ABSORB AND DISPOSE OF IN ACCORDANCE WITH LOCAL APPLICABLE REGULATIONS.
b li
MUL 1'I-BOND 150
(Replaces Rustarmor 29)
SELECTION DATA
GENERIC TYPE: Alkyd.
GENERAL PROPERTIES: A single package, rust
inhibitive, universal primer/finish coat that will bond to and
protect a variety of substrates. Normally a single coat will
provide a uniform color and improve light reflectonce
when a light color is selected.
· Bonds to bare steel, aluminum, primed or previously
coated surfaces, and wood.
· Meets proposed VOC standard of 2.94 Ibs/gal
maximum for field painting.
· Self priming.
· Provides corrosion resistance over bare and rusty
steel.
· Suitable for shop or field application.
RECOMMENDED USES: An excellent choice as a single
uniform color coat for interior structures including primed
structural steel and bar joists, factory pdmed deck panels,
bare steel piping and steel supports, aluminum duct work,
and wood. May also be used as a self priming finish coat
for structural steel and other steel surfaces.
NOT RECOMMENDED FOR: Immersion service or
splash and Spillage of most acids, alkalis and solvents.
TYPICAL CHEMICAL RESISTANCE:
Exposure Splash & SpillaGe Fumes
Acids Poor Fair/Poor
Alkalies N/R Poor
Solvents Poor Fair/Poor
Salt Very Good Very Good
Water Excellent Excellent
N/R - Not recommended.
TEMPERATURE RESISTANCE: (Non-immersion)
Continuous: 200°F (93°C)
Non-Continuous: 250°F (121°C)
SUBSTRATES: Designed for application over a wide
variety of substrates including but not limited to bare steel,
primed steel, aluminum, and wood.
COMPATIBLE COATINGS: Topcoat not required but
may be topcoated with alkyds, acrylics, silicone alkyds,
polyester, some epoxies and polyurethanes or others as
recommended.
October 97 Replaces Aug 96
SPECIFICATION DATA
THEORETICAL SOLIDS CONTENT OF MIXED MATERIAL:
By Volume
MULTI-BOND 150 60% + 2%
VOLATILE ORGANIC CONTENT (VOC):
The following are nominal values and can vary with color:
As supplied: 2.65 Ibs/gal (318 g/I)
Thinner oz/qal Ibs/qal oJI
45 9 2.90 348
85 32 3.41 409
RECOMMENDED DRY FILM THICKNESS PER COAT:
2-3 mils (50-88 microns)
THEORETICAL COVERAGE PER MIXED GALLON:
962 mil ft2 (23.6 m2/I at 25 microns)
481 ft2 at 2 mils (11.8 m2/I at 50 microns)
Mixing and application losses will vary and must be taken
into consideration when estimating job requirements.
STORAGE CONDITIONS: Store indoors.
Temperature: 35-110°F (2-43°C) Humidity: 0-100%
SHELF LIFE: 24 months when stored indoors at 75°F (24°C).
COLORS: Red 0500. Colors available through rapid tint
include 0832, 0800, 0700, 0600, 1898, C703 and 6731.
Other colors may be available on special order,
depending on quantity.
GLOSS: Flat.
ORDERING INFORMATION
Prices may be obtained from your Carboline Sales
Representative or Carboline Customer Service.
APPROXIMATE SHIPPING WEIGHT:
l__s
MULTI-BOND 150 14 Ibs (6.4 kg)
Thinner 45 8 Ibs (4 kg)
Thinner 85 8 Ibs (4 kg)
5__s
66 Ibs (30 kg)
36 Ibs (16 kg)
36 Ibs (16 kg)
FLASH POINT: (Setaflash)
MULTI-BOND 150 83°F (28°C)
Thinner 45 105°F (41 °C)
Thinner 85 40°F (4°C)
To the beet of our knowledge the technical date contained herein ere true and eccurate at the date of issuance end ere subject to change without prior notice, User muet contact
Carboljne Company to verify correctnoes before specifying or ordering. No guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality
control, We me no responsibility for coverage, performance or injuriee reeulting from tee, Liebility, if any, is limited to replacement of products. Prim end ccet data, if
shown, ere subject to chan~e without prior notice, NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR IMPLIED, STATUTORY,
BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND RTNESS FOR A PARTICULAR PURPOSE,
0
0
0
0
o
0
AYt1 LICATION INSTRUCTIO -.' ,
MULTI-BOND 150
(Replaces Rustarmor 29)
These instructions are not intended to show product recommendations for specific service. They are issued as an aid in determining COrrect surface preparation, mixing instructions and t~
application procedure. It is assumed that the proper product recommendations have been made. These instructions should be followed closely to obtain the maximum service from the
materials.
SURFACE PREPARATION: Remove all dirt, oil, grease
and contaminants from the surface to be coated with
Thinner 2 or Carboline Surface Cleaner 3 (refer to Surface
Cleaner 3 instructions) in accordance with SSPC-SP 1.
STEEL: Minimum surface preparation is Hand Tool or
Power Tool cleaning in accordance with SSPC-SP 2 or
SSPC-SP 3. For optimum performance, apply over an
SSPC-SP 6 Commercial Blast with a 1-2 mil blast profile.
Previously Painted Surfaces: Must be sanded to
degloss and visibly roughen.
Wood: Lightly sand and remove dust.
MIXING: Power mix to a uniform consistency.
THINNING: Thinning is normally not required, but may be
thinned up to 32 oz/gal with Thinner 85 for spray or may
be thinned up to 9 oz/gal with Thinner 45 for brush or
roller.
Use of thinners other than those supplied or approved by
Carboline may adversely affect product performance and
will void product warranty, whether express or implied,
APPLICATION CONDITIONS:
Material Surface Ambient Humidity
Normal 50-95°F 55-90°F 55-100°F 30-70%
(10-32°C) (13-32°C) (13-38°C)
Minimum 35°F 35°F 35°F 0%
(2°C) (2°C) (2°C)
Maximum 120°F 120°F 120°F 90%
(49°C) (49°C) (49°C)
Do not apply when the surface temperature is less than
5°F or 3°C above the dew point.
Special thinning and application techniques may be
required above or below normal conditions.
SPRAY: The following spray equipment has been found
suitable and is available from manufacturers such as
Binks, DeVilbiss and Graco.
October 97 Replaces Aug 96
Conventional: Pressure pot equipped with dual
regulators, 3/8" I.D. minimum material hose, .052" I.D.
fluid tip and appropriate air cap.
Airless:
Pump Ratio: 30:1 (min)*
GPM Output: 3.0 (min)
Material Hose: 3/8" I.D. (min)
Tip Size: .013"-.017"
Output psi: 2000-2300
Filter Size: 60 mesh
*Teflon packings are recommended and are available
from the pump manufacturer.
BRUSH OR ROLLER: Use medium bristle brush or short
nap roller cover. Avoid rebrushing or rerolling.
Two coats may be required to obtain desired appearance,
hiding, and recommended dry film thickness when applied
by brush or roller.
DRYING-TIMES: These times are based on a 2 mil (50
micron) dry film thickness. Excessive film thickness,
insufficient ventilation or cooler temperatures will require
longer cure times and could result in solvent entrapment
and premature failure.
Dry to Touch at 75°F (24°C) - I hour
Dry to Handle at 75°F (24°C) - 4 hours
Dry to Recoat Dry to Recoat
Surface with Alkyds- with Epoxies- Final
Temperature Acrylics Polvurethanes Cure
40°F (4°C) 48 hours 4 days 5 days
50°F (10°C) 36 hours 3 days 4 days
60°F (16°C) 24 hours 48 hours 3 Y2 days
75°F (24°C) 12 hours 36 hours 3 days
90°F (32°C) 8 hours 24 hours 2 days
Adhesion develops over a period of time. Wait 30 days
before doing adhesion testing.
CLEAN UP: Use Thinner 2 or mineral spirits.
CAUTION: READ AND FOLLOW ALL CAUTION
STATEMENTS ON THIS PRODUCT DATA SHEET AND
ON THE MATERIAL SAFETY DATA SHEET FOR THIS
PRODUCT.
CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED AREAS WORKMEN MUST WEAR
FRESH AIRLINE RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. ALL ELECTRIC EQUIPMENT
AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE. IN AREAS WHERE EXPLOSION
HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE AND NONSPARKING SHOES.
carboline
prod, l ct
RUSTARMOR® 139
(Formerly Carboline 139)
SELECTION DATA
SPECIFICATION DATA
GENERIC TYPE: Polyurethane alkyd copolymer.
GENERAL PROPERTIES: An easy to apply high gloss,
single component, industrial enamel topcoat with excellent
brush, roller and spray characteristics, fast dry times and a
quick final cure.
· Excellent Weathering
· Excellent Flexibility
· Good Abrasion Resistance
· Quick Handling
RECOMMENDED USES: As a new construction or
maintenance finish coat for properly primed structural steel,
tanks, pumps, motors, machinery, equipment, piping,
handrails and other similar uses. It may be applied over a
wide variety of primed surfaces including ferrous or non-
ferrous metal, concrete, wood, plastic, insulation and
aluminum. Rustarmor 139 is excellent when quick handling
and ease of application properties am required.
NOT RECOMMENDED FOR: Immersion service or
exposure to strong acid or caustic fumes or spillage.
CHEMICAL RESISTANCE GUIDE:
Exposure Splash & SpillaQe FUmes
Acids N/R Very Good*
Alkalies N/R Good
Solvents Poor Very Good
Salt Fair Excellent
Water Good Very Good
NR- Not Recommended
*Certain colors may discolor.
TEMPERATURE RESISTANCE: (Non-immersion)
Continuous: 180°F (82°C)
Non-Continuous: 220°F (104°C)
SUBSTRATES: Properly primed steel or concrete
surfaces.
COMPATIBLE COATINGS: May be applied over most
alkyd or universal primers such as Shop Primer 1, Shop
Primer 2, Carboline GP818 or Carboline 3358. May be
applied over epoxies, acrylics or other generic types as
recommended.
March 97 Replaces June 96
THEORE~CALS(:X.!)SO3NIE~OFNIXEDMATEiN~
BV Volume
· RUSTARMOR 139 49 ± 2%
VOLATILE ORGANIC CONTENT:
The following are nominal values.
As supplied: 3.34 Ib/gal (400 gm/I)
Thinned:
Thinner oz/gal Ibs/,qal qm/I
10 16 3.75 450
45 13 3.63 435
RECOMMENDED DRY FILM THICKNESS PER COAT:
2 mils (50 microns)
THEORETICAL COVERAGE PER MIXED GALLON:
786 mil sq. ft. (19.3 sq.m/I at 25 microns)
393 sq. ft. at 2 mils (9.6 sq.m/I at 50 microns)
NOTE: Material losses during mixing and application will
vary and must be taken into consideration when estimating
job requirements.
STORAGE CONDITIONS: Store Indoors
Temperature: 40-100°F (4-43°C) Humidity: 0-100%
SHELF LIFE: 24 months when stored indoors at 75°F
(24°C).
COLORS: Gray C703, Gray C705, White S800 and White
1864 are standard.
GLOSS: High
ORDERING INFORMATION
Prices may be obtained from your Carboline Sales
Representative or Carboline Customer Service Department.
APPROXIMATE SHIPPING WEIGHT:
l'__s
RUSTARMOR 139 11 Ibs (5 kg)
Thinner 10 9 Ibs (4 kg)
Thinner 45 9 Ibs (4 kg)
1s
55 ~bs (25 kg)
45 Ibs (21 kg)
45 Ibs (21 kg)
FLASH POINT: (Setaflash)
RUSTARMOR 139 82°F (27°C)
Thinner 10 83°F (28°C)
Thinner 45 105°F (41 °C)
To the best of our knowledge the technical data contained herein are true and accurate at the date of issuance and are subject to change without prior notice. User must contact
Carboline Company to verify correctness before specifying or ordering. No guarantee of accurac is given or implied. We guarantee our products to conform to Carboline quality control.
We assume no responsibility for covera e, pedormance or injuries resultin from use. Liability, i~Yan . is limited to replacement of products. Prices and cost data. if shown, are subject to
chan· Without prior notice. NO OTHE~ WARRANTY OR GUARANTEE ~F ANY KIND IS MADE ~Y CARBOLINE, EXPRESS OR IMPLIED, STATUTORY. BY OPERATION OF LAW,
OR ~'~HERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
C)
a~
o
~0
o
A LICATION INSTRUCTI :iNS ' o .'
RUSTARMOR® 139
(Formerly Carboline 139)
These instructions are not intended to show product recommendations for specific service. They are issued as an aid in determining Correct surface preparation mixing instructions and
I
app ication procedure. It is assumed that the proper product recommendations have been made. These nstruct one should be followed closely to obtain the maximurn service from the
materials.
SURFACE PREPARATION: Remove all oil or grease from
surface to be coated with Thinner 2 or Surface Cleaner 3
(Refer to Surface Cleaner 3 instructions) in accordance with
SSPC-SP 1.
Steel or Concrete: Apply over properly primed or
previously coated surfaces.
MIXING: Power mix to a uniform consistency.
THINNING: For spray applications may be thinned up to 16
oz/gal with Thinner 10. For brush or roller application may
be thinned up to 13 oz/gal with Thinner 45.
NOTE: Use of thinners other than those supplied or
appmved by Carboline may adversely affect product
performance and will void product warranty whether express
or implied.
APPLICATION CONDITIONS:
CONVENTIONAL: Pressure pet equipped with dual regula-
tors, 3/8" I.D. minimum matedal hose, a .043" I.D. fluid tip
and appropriate air cap.
Airless:
Pump Ratio: 30:1 (min)*
GPM Ou~ut: 3.0 (min)
Matetfal Hose: 3/8" I.D. (min)
Tip Size: .013"-.017"
Ou~3ut psi: 2000-2200
Filter Size: 60 mesh
*Teflon packings are recommended and are available from
the pump manufacturers.
BRUSH: Use a natural bdstle brush, apply using full
strokes. Avoid rebrushing.
ROLLER: Use a short nap roller with a phenolic core.
Avoid rerolling.
Material SUrfaCe Ambient Humidity
Normal 60-90°F 60-90°F 60-90°F 10-50%
(16-32°C) (16-32°C) (16-32°C)
Minimum 40°F (4°C) 40°F (4°C) 40°F (4°C) 5%
Maxim um 110°F 165°F 100°F 95%
(43°C) (74°C) (38°C)
Do not apply when the surface temperature is less than 5°F
or 3°C above the dew point.
Multiple coats may be required when applied by brush or
roller to obtain desired appearance, hiding and
recommended dry film thickness.
DRYING TIMES: These times are based on a 2 mil (50
micron) dry film thickness and 50% R.H. Higher film
thickness, insufficient ventilation or cooler temperatures will
require longer cure times and could result in solvent
entrapment and premature failure.
Surface
Special thinning and application techniques may be Temperature Touch Toocoat Hard
required above or below normal conditions. 50°F (10°C) 8 hrs 8 hours 72 hours
75°F (24°C) 2 hrs 4 hours 48 hours
SPRAY: The following spray equipment has been found 90°F (32°C) I hr 1.5 hours 24 hours
suitable and is available from manufacturers such as Binks,
DeVilbiss and Graco.
March 97 Replaces June 96
CLEAN UP: Use Thinner 2 or Toluol.
CAUTION: READ AND FOLLOW ALL CAUTION STATE-
MENTS ON THIS PRODUCT DATA SHEET AND ON THE
MATERIAL SAFETY DATA SHEET FOR THIS PRODUCT.
CAUTION: CONTAINS FLAMMABLE SOLVENTS. KEEP AWAY FROM SPARKS AND OPEN FLAMES. IN CONFINED AREAS, WORKMEN MUST WEAR
FRESH AIRLINES RESPIRATORS. HYPERSENSITIVE PERSONS SHOULD WEAR GLOVES OR USE PROTECTIVE CREAM. AL ELECTRIC EQUIPMENT
AND INSTALLATIONS SHOULD BE MADE AND GROUNDED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE. IN AREAS WHE~RE
EXPLOSION HAZARDS EXIST, WORKMEN SHOULD BE REQUIRED TO USE NONFERROUS TOOLS AND TO WEAR CONDUCTIVE AND NON-SPARKING
SHOES. IN CASE OF SPILLAGE, ABSORB AND DISPOSE OF IN ACCORDANCE WITH LOCAL APPLICABLE REGULATIONS.
anllE~comperN
350Hanley lndusldelCt · StLouis, MO63144*1599
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