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WA9302A-SP 960506 (2)SUBMITTAL PREPARED FOR: VILLAGE PARKWAY PUMP STATION COPPELL, TEXAS EQUIPMENT: CONE VALVES SPECIFICATION SC~31 ENGINEER: SHIMEK, JACOBS AND FINKLEA 8333 DOUGLAS AVENUE, SUITE 820 DALLAS, TEXAS 75225 March 26, 1996 II ' I' CONTRACTOR: "~C~RN° EXCEPTION TAKEN [] MAKE CORRECTIONS NOTED EJECTED ' ' [] REVISE AND RESUBMIT NORTH TEXAS MUNICIPAL CONSTRUCTION C~,~I~TIfSPECIFIED ITEM 5614 DRYER STRE:_'lFhecking is only for general conformance with the design iOr~ncept of the proiect and general compliance with the DALLAS, TEXAS 752 ormation given in the conti'act documents. Any action shown is subiect to the requirements of the plans and specifications. Contractor is responsible for: dimensions which shall be confirmed and correlated at the job site; MANUFACTURER: fabrication processes and techniques of construction, co- ordination of his work with that of all other trades and COM.)/~c~rming his work in a safe and satisfactory manner. RODNEY HUNT SH EK, JACOBS & FINKLEA IM 46 MILL STREET CONSULTING ENGINEERS DALLAS/TEXAS ORANGE, MASSACHUSETTS 01364 SUPPLIER: M x EpTIONSTAKEN WATER AND WASTE MANAGE E~R~~IATES E] MAKE CORRECTIONS NOTED F1 REVISE AND RESUBMIT 2550 MIDWAY ROAD, SL ITE 230 [] SUBMR SPECIFIED ITEM CARROLLTON, TEXAS 75006 (214) 250~0550 Corrections or comments made on the shop orawmgs dur- ing this review do not relieve contractor from comphance wdh requerements of the drawings and spectftcat~ons. Tins Check ,s Only for review ol general conformance w~th the design concept ot the prolect and general compliance w~th the mformahon given in the contract documents. The contractor is responsible for conhrmmg and correlating all quantthes and dimensions; se{ectmg fabrication proc- esses and techniques ol construCi~On. coordinating his work with that ot all Other trades. and performlag work in a sale and sat4slaclory manner McCREARY & ASSOCIATES. iNC. CONSULTING ENGIN| ls.~ T | r "' T ......T ......... TRANSMITTAL DRAW1NG LIST / PRINT ORDER Rodney Hunt Company SO# 53040-5 Customer: North Texas Municipal Constructors Project Engineers: Sean P. Fagan Date: 3/8/96 Notes: Sheet 2 of 2 Item#/Drawing# Cust Quan. File Quan. Imm #1 V53040 11 1 C-23520 11 1 Other Quan. 1 1 Comments/Status 8" - 125# Rotovalve Hydraulic Schematic V-130729 11 1 1 Cylinder Drw System Description Comments and Clm'ifications 11 1 1 11 1 1 Shop Test Procedure 11 1 1 Catalog Cut Sheets 11 1 1 Tech Data Sheets Amerlock 400 11 1 1 FiG. 1r FiG. :G FIG. HO,~IZnNTAL LINE & ~ORIZENTAL =LUG AXIS - ELEVATInN - CROSSHE~D HANG BRZ. 35~/-~CS6!C0 ' //~ MECHANISH HOUSING "~ F! _~~. ~ CAST B.~ACKET - 9ECLUTCH STEEL ~CT~T~R LEVER G~IDE ROD ~ ~, , STAINLESS STEEL ~ ~ ~ x ~ A~76 T~FE 30~ L TYPE ZSOC H~ZST ~EAD ~ ~ ALUM. 18' HAND~H~E: ! BUSHING ~~ IN2~CAT:R LUBRICATE~ ~RZ ~ C~ST MECHANISM COVER __ CYLINDER MOUNTING CAST ~ B~ACKET RDLLE~ STE~L ,. ALLOY STEEL i THRUST RiNG STEEL 01L SEAL RUBBER HEX HEAD BOLT STEEL GRADE 5 ~UNA N HEAD BUSHING SRZ. BSG4 CCALY 937 PLUG BUSHING -- BRZ, CUALY 903 BODY ~USHING B~Z B584 CUALY 937 ;EC. DIM~ MACHINE I CAST I )fABrICATE CHANGE BY CKD DATE HZR:ZZNTI'_ '_:NE ~. VER'!CAL -'LUG AXiS - PL"N - ST-'ND-'--:S ~P,~NGE>~ENTS "'::- ':-,E =i~ 3F ~':']. 33 FiG. 3H VEP, T!CAL LiNE S. HORIZONTAL PLy, 3 AXIS - ;LEVATiON - I BA~Tr '/AL"/E iAPPROX.I ~ ~ ~ , , , , MECHANISH !3.~! SS ~ 8..= ! 11.75i8-:.S8 75 i lO.7 i4-!.00~ iq.O! 2.75i 15,1! 6E i890f~ t Rv-!O I CYL:X;.:ER .-':ERT ~.;.iENTATir:N B LIFTER LEVER CAST STEEL A27 65-35 -- LIFT NUT HANG. BRZ. B584 CUALLY 8~ MOUNTING ARRANGEMENT 36 SHO~N ~ 35.00 iPPROX. PACKING GLAND SEE ABOVE FOR OTHER ARRANGEMENTS BRZ. B584 CUALY 865 , STUD S,'LZCON -- SQUARE PACKING FIBER AND GRAPH:TE HEAD - DUCTILE IRON A536 65-45-1~ DOVEL PIN ALLOY STEEL VALVE SHAFT - STAINLESS STEEL A5~4 TYPE 830 PLUG - DUCTILE IRnN A536 65-45-18 BODY AND PLUG SEATS MONEL - UPSTREAM & Dn~WNSTREAM BODY - DUCTILE IRON A535 PIPE PLUG STL. CHANGE BY~K: DATE~r PAINT SYSTEM~ SURFACE PREP. PER SSPC-6 <COMMERCIAL BLAST) INTERIOR - AHEmLOCK 400 HIGH SOLIDS EPOXY - ~ COATS EXTERIOR - AMERLnCK 400 HIGH SOLIDS EFOXY - 8 COATS TESTING: HYDRD TEST ~ 350 PSI FOR 10 MINUTES LEAK TEST ~ 175 PSI ~/ATER FOR 5 MINUTES ALLOVABLE LEAKAGE RATE - 3.2 DZ/MiN PERFORMANCE TEST 3 CYCLES (VES 0134) DY CKD DATE t .eLf CHANGE A mD DETACHABLE BASE ARRANGEMENT IE-1H ;CZNEY HUNT S,O. NO. 53C40-4 CUSTOMER: NORTH TEXAS MUN.rCIPAL C~NSTRUCrORS 5614 DYER STREET DALLAS, TX. 752~,5-5C,84 PR.gjECT: VILLAGE PARKSWAY PUMP STATION BID IIQI195-08 CDPPELL, TX ORDER IlEM # 1 - 8 UNIT(S) REQUIRED 8' ROTOVALVE CLASS 185 FLANGES WORKING PRESSURE 850 PSI RATED PRESSURE 850 PSI 8 SEATS IN CLOSED POSITION RV-IO MECHANISM 6° BORE CYLINDER REVISION LEVEL O0 THrS IS AN AUTOCAn GENERAT[~ BRAVING - NO MA~NUAL REVZSLgN~ ALLDVED {RflDNEY HUNT COMPANY ORANGE, HA. oI364-i~sl . t3:,,...:,,,:,,,, F BY-6 , BV-5 \,_,'/4' [ /-*,:,, ) 4S,0 CYLINDER CGNNECTIDNS AUTOMATIC OPENING BY-i, a, 3 ENERGZZED - ROTOVALVE OPENS AS ~ETERMINED BY SETTING OF FCV-a. ADJ Do-a40 SEC. SHOP SET 60 SEC. AUTOMATIC CLOSING SV-i DE-ENERGIZED, SV-a, 3 ENERGIZED ROTOVALVE CLOSES AS DETERMINED BY SETTING OF FCV-1. ADJ 20-240 SEC. SHOP SET 60 SEC. EMERGENCY CLOSING SV-I, 2, 3 DE-ENERGIZED, ROTOVALVE CLOSES AT A FASTER RATE(DETERMINED BY SETTING OF FCV-1 AND FCV-3) ADJ 10-60 SEC. SHOP SET 30 SEC. HAN HYD OPERATION DE-ENERGIZE Sv-1, POSITION MANUAL OVERRIDE LEVER DN SV-I TO OPEN OR CLOSE ROTOVALVE SY-2 & SV-3 MUST BE ENERGIZED OR CLOSE BALL VALVES BV-3 AND BV-4 NOTES~ 1. THE FOLLOW!NO ITEMS TO FIELD WIRED BY OTHERS: PRESSURE S~[TCH ITEM 31 LIMIT SWITCHES ITEMS 15, AND I6 2. CONTROL ARRANGEMENT IS SIMILAR TD AC VALVE JOB #53911. 3. CONTROL VOLTAGE - 120 VAC 4. TUBING - COPPER TYPE K, SIZES AS SHOWN 5. FITTINGS - SUEAT COPPER FITTINGS ..... -o-~,,~--q ALT CHANGE BY ~CK2' DATE ALT CHANGE BY CKDi ZATE !ALT ITE'.*ZZE2 LEGEND: Sv-L a-WAY SCLENa[? v~vE SV-2 2-WAY FAST CLZSE SELE%~ID VALVE 5'/-2 a-WAY r~ST CL2SZ SZLZ'~ED VAL'~E FCV-! CLOSE 5PEE~ ~Cv-~ OFEN S~E~ C~NT;CL FCV-3 ~AST CLOSE SPEE~ C~NT~L STR STRAINER CYL CYLINDER BV-i BALL VALVE (N.Q.) EV-~ BALL VALVE Bv-3 BALL VALVE (N, 5.) S'I-~ BALL VALVE <N. 3,) B/-5 BALL VALVE B.-e BiLL VALVE ,,N BALL VALVE <N, ~UPPLY ANn ~ETU~N CDNNECTIDNS CHANGE HCE003 SCm 533a~ iTEM#)~ TaT ASSY CLPL CLRV O0 RQTC','AL','E C;NT:LqS C ~2~2,J 'OO 2 X 0l ASSY-;V C:'.T:;L: RHC~ C 2!~20 Ol a a X 0~ A~SY-DV C:NTZ:LS ~C2 C ~3~9 oa 2 2 x 60.0 ' 3/4' . -- i PS TD ROTOVALVE CONTROLS THIS IS AN AUTOCAD GENERATED DRAWING - NO MANUAL REVISIONS ALLOWED RODNEY HUNT COMPANY ORANCE, MASSACHUSETTS 01564 ~; ~d~i,~.~.~F_,},_';",~:t RQTfiVALVE CYLINDER ~ CONTROL ASSEMELY ~:~?~'~j:/~'r}~, VILLAGE PARKVAY PUMP STATION ADDITION ~;~,~f~,~"~ i~,~~ C I T Y O F C O P P E L L, T E X A S .................................. T:::TT:';2;7' '-YT:.. 2._? '::22'2222:2'. ........ L- ..... 222. ........2 ....... Z_ .; MF1 MOUNT · UF ~ .p- APPROX. LA -- = -----F I I 'T~3F THREAD DIA. ROD /~EB' - DIA. HOLES 'V' ~ ~ LG · 4 HOLES MAX APPROX. EE NPTF 2 PLACES 't '~/'H' DIA STOP BOLT 2' STROKE ADJ. PART NO. BORE x STROKE MECH A UF E i F TF S EB LA I KK B V SIZE MM P LG MAX MAX 68330~ 2 x B RVIO 5.62 4.12 2.50 0.375 3.38 1.84 6375 6.75 ~-~5-18 1.00 1,62 0.62 10.31 12.00 683310 2.5 x 8 683311 3.25 x 8 683312 4 x B 683313 5 x B 683315 7 x 8 683316 2 x 12 683317 2.5 x 12 683318 3.25 x 18 683319 4 x 12 683320 5 x 12 683321 6 x 12 EE H 0.37 .875 0.37 .875 0.50 .875 0.50 .875 0.50 1.312 0.75 1.312 0.37 .875 0.37 ;875 0.50 .875 0.50 .875 0.50 1.312 0.75 1.312 RVIO 5,62 4.62 3,00 0.375 3.88 2.19 0.375 6.75 0.625-18 1.00 1.62 0.62 10.44 12.12 RVIO 5.G2 5.50 3.75 0.625 4.68 2.7G 0.437 6.75 0.G25-18 1.O0 1.62 0.62 10.69 12.88 RVIO 5,62 6.25 4.50 0.625' 5.44 3.32 ~562 6.75 0.625-18 1.00 1.62 0.62 10.69 12.88 RViO 5.62 7.62 5.50 0.625 G.68 4.10 05G2 ~ G.75 0.625-I8 1.00 1.62 O.G2 10.94 13.12 RVIO 5.62 B.G2 7.50 0.750 7.62 4.89 ~552 6.75 1.375 1.62 0.62 1125 14.00 ' RVSO 10.37 442 2.50 0.375 3.38 1.84 0~375 12.00 ~.125-12 1.375 4.12 0.87 14.31 I6.00 RV50 10.37 4.68 3.00 0.375' 3.38 ~.19 0.375 12.00 1.185-12 1.375 4.12 0.87 14.44 16,12' RVSO 10.37 5.50 3.75 0.6~5 4.68 2.76 0.437 12.00 I.]a5-12 1.375 4.I2 0.87 14.G9 16.88 RVSO 10.37 6.25 4.50 0.625 5.44 3.32 0.5G2 12.00 !.185-1a 1.375 4.12 0.87 14.69 16.88 RV50 10.37 7.62 5.50 0.625 6.62 4.10 0.552 12.00 1.1~5-12 1.375 4.12 0.87 14.94 17.12 RVSO 10.37 8.62 6.50 O.625 7.62 4,88 ~0.5G2 12.00 !.125-12 1.375 4.12 0.87 15.19 17.75 CYLINDER SPECIFICATIONS Cylinders shall be rated For an operating pressure oF no~ less than PS0 psi with water as the opera,;Ing Fluid. HEAD {s) - Cylinder heads and/or caps shall be cast iron or steel. Internal surfaces ;n contact with the operating Ftuld shall be provided with a protective coa~ing o? cadmium or chromium platen9. PISTON - The pzston may be Fabricated oF bronze, cast iron, or steel IF cast iron or steel piston employed, GEl surfaces shoit be protected with a coating oF cQdmlum or chromium piGtin9. The piston shall be machined to a high Finish on the O.D. and provide For wide surface contact on the cylinder barrel CYLINDER BARREL - The cylinder shall be made oF low z~nc Content (167, mgx) bronze, and ·micro-honed to at least a 16 micro-inch Finish. PISTON ROD - Shall be stasniess steel, and hard chrome pla4;ed. Piston rod shall be machined to a 4 - 8 micro-inch F;n{sh. PISTON PACKING - The piston packlng, or seals, shall be oF a type which wi!.l be seIF-compensatlng For pressure variations and wear. The packing material shall be BUNA-N For oil, or water service at the stated pressure. ROD ELAND & ROD PACKING - The pack;nO shall be a selF-compensating and selF-reUeving type w~th the materlal suitable For the specified service. ]lesiOn oF t~,e gland and packing seal shall provide For a long bronze bearing sur~ace, lubricated From w~thln the cylinder For support and guide oF the piston rod. STOP BO/T &'NUT -'Shall be cadmium or chrome plated steel. Provide dirt wiper. AU cylinders shQJl be ind;vldua||y tested under a hydrOStotic pressure oF 500 psi. ALT CHANGE ol REMOVED PART NO. 02 ADDED STOP BOLT )BY CKDI DATE ALT 683332" ' I CHANGE REVISIQN LEVEL 02- THIS IS AN AUTOCAD GENERATED DRAWING - NO MANUAL REVISIONS ALLOWED IRODNEY HUNT COMPANY ORANGE, MASSACHUSETTS 03364 ~,'~-..'~--~'s ,,~ ~c.,, ~ .0..~,, CYLINDER INDEX SYMBOL AWWA WATER SERVICE ROTOVALVE DRAVN K.E.G. IDES]GNED iDATE08/17/93 CHECKED APPRDVED ~SCALEN T S DRnER NO, ~DWG. NO. V130729 SY'STEM DESCRIPTION,:, R X,:I~} Rot{~valvcs and Panel Motini~d VHlage Park~vn.y Pum~ Rodhey Hunt Shop Ol'der The following describes the control system and sequence of operation of two Rodney Hunt Co. RV10 Rotoraires for pump check service. Rotovalve Controls The two RV10 Rotovalves are complete with water hydraulic cylinders, directional control valves, flow control valves and other necessary controls required to provide th~ specified operation. The hydraulic controls are mounted in free standing panels. The cylinders are constructed in accordance with AWWA C504, The Rotovalve panel mounted controls, one panel per Rotovalve, consist of a 4-way, 2 position solenoid valve used to direct the flow of water to the cylinder to open or close the Rotovalve. The 4-way solenoid valve is of bronze construction and is designed for water service. The 4-Way valve is furnished with manual override so that the Rotovalve may be opened or closed by operating the manual override when the solenoid coil is deenergized. Two normally open 2-way solenoid valves are provided to allow the Rotovalve to close at a faster rate during power failure. Flow control valves are furnished and are sized for an approximate 20 to 240,second normal opening and closing speed and an approximate 10 to 60 second emergency close speed. TIle three solenoid valves are wired to terminals in a junction box inside the panel. Also furnished is a bronze body strainer, and isolation ball valves. The control systems are sized for a minimum supply pressure of 80 PSI and a maximum pressure of 150 PSI water, .o The Rotovalves are each furnished with two double pole double throw limit switches, one mounted at the full open and one mounted at the full close position. An adjustable single pole System Description Rodney Hunt Shop Order 53040-5 Page 2 double throw limit switch is mounted at the 95% close position for pump shut down for each valve. A single pole double throw pressure switch is mounted in the pump side of each Rotovalve to indicate that the pump is up to a designated pressure before allowing the opening of the valve, Additional terminals are provided in the junction box in the control panel for the four switches. Not included: 1. Interconnecting piping and wiring between the Rotovalve and the control panel. 2. Electrical controls or devices not specifically mentioned above. 3. Pressure gauge. Sequence of Operation 1. Pressurized water is used to actuate the Rotovalve. The Rotovalve is factory supplied with pressure supply piping connections to the upstream and downstream waterways of the Rotovalve. The Rotovalve control system is equipped with a 4-way directional control valve, which directs water to the Rotovalve cylinder for normal opening or closing of the Rotovalve. Adjustable flow control valves are supplied to provide independent control of the opening and closing speeds. Flow control settings are made prior to shipment, but may require adjustment under actual service conditions. Normal opening and closing times are adjustable between 60 and' 240 seconds and are factory set for approximately 60 seconds. Two 2-Way directional valves.. are supplied to provide additional flow paths for emergency fast closure of the Rotovalve during a power failure. Emergency fast close speed is adjustable between 10 and 60 seconds and is factory set at approtimately 30 seconds. 2. The Rotovalve is opened by energizing the 4-way solenoid directional valve SV- l, and closed by deenergizing SV~i. With SV-1 solchoir energized pressurized water flows from SV-1 pressure port P to SV-1 port B, pressu~zing the rod end of the cylinder to open the Ro. tovalve. Water in the cap end of the cylinder flows from SV-1 port A to exhaust port E. Opening speed is determined by setting of flow control valve FCV-2. With SV-1 solenoid deenergized pressurized water flows from SV-1 pressure port P to SV-1 port A, pressudzing the cap end of the cylinder to close the Rotovalve. Water in the rod end of the cylinder flows from SV-i port B to exhaust port E. Closing speed is determined by setting of flow control valve FCV-1 .. In the event of an elecU'ical power outage the Rotovalve will automatically close at the speed detirmined by the setting of FCV-3 in conjunction with the setting of FCV-i. During normal operation the 2-Way solenoid dh'ectional valves SV-2 and SV-3 are energized and closed. During emergency fast close operation SV-1, SV-2 and SV-3 are deenergized. Pressurized water flows through SV-I pressure System Description Rodney Hunt Shop Order 53040-5 Page 3 port P to SV-1 port A and SV-2 to the cap end of the cylinder to close the Rotovalve. Exhaust from the rod end of the cylinder flows through SV-1 port B to exhaust port E and SV-3. H:XUSERS~E~IF~WP~530405W~30405.SYS 'l RVI0 Rotoraires and Panel Mo~d Controls city or coppell~. .Village Park~v3y Pump Slation. Additlofi Rodhey Hunt Shop Order .g The following comments refer to the hydraulic controls for the Rotovalve for the Village Parkway Pump Addition. 1) The supply and/or installation of interconnecting hydraulic piping, tubing, hosing, ball valves, etc., between system equipment (supplied by others) and Rotovalve hydraulic controls is not included in our scope of supply. ~ 2) The supply and/or installation of interconnecting power and control wh'ing between system equipment (supplied by others) and Rotovalve electrical controls is not included in our scope of supply. 3) The interconnecting wiring and piping between the Rotovalve and the free standing panel for the controls are not included in our scope of supply. 4) The layout of the panel will be similar, where it is possible, to the panels suftpHed by AC Valve for Order #53911. The panel will not include the three manual overl.~ide switches or the emergency stop pushbutton supplied by others on the previous job. 5) Electrical and/or logic controls for pump operation are located in the motor control center and are not supplied by RHCo. except for one pressure switch and three lhuit switches per the specification on page 5-11. 6) All Rodney Hunt supplied hydraulic components are cleaned, flushed, capped(or plugged) and internally free of dirt and/or contamination. We request that Rodney Hunt Co. be contacted for flushing and cleaning instructions after installation of interconnecting lines but prior to start up to insure the integrity of the cleanliness level "as recei'ved". 7) Flow control settings are made prior to shipment, but may requh'e adjustment under actual service conditions. Adjustable flow control valves are supplied to provide independent control of the opening, closing and emergency closing speed of the Rotovalve. Normal opening and closing times are adjustable between 20 and 240 seconds and are factory set Submittal Comments Rodney Hunt Shop Order 53040-5 Page 2 for approximately 60 seconds. Emergency fast close speed is adjustable between 10 and 60 seconds and is factory set at approximately 30 seconds. 8) ,.: Tubing on Rotovalve controls will be copper Type K. 9) Cylinder and control panel exterior shah be painted with Rodney Hunt Co. standard Amerlock 400 polyamide epoxy, 5 mils minimum DFT.(Medium Grey) 10) Cylinder shall be constructed in accordance with AWWA C540-87. ll) The hydraulic controls and cylinder are sized to operate the RoWvalve with a minimum supply pressure of 80 PSI and maximum supply pressure of 150 PSI. The 80 PSI supply pressure is an exception to the initial specifications but is in accordance with our scope of supply. 12) Control voltage for the hydraulic valves, pressure switch, and limit switches shall be 120 VAC. 13) Wiring in the control panel will be brought to terminal in a junction box located inside the control panel and terminals for the limit switches and pressure switch will be provided per the specification on page 5-11. : H:\I. JSI~S~F, ANF~WP~530405W~530405.EXC HYDRAULIC EQUIPMENT & CONTROLS DIVISION Shop Test Procedure S.O.#53040-5 Customer: Release: Description: Ref. Dwgs.: North Texas Municipal Constructors 4FFF Rotovalve controls/Panel mounted Hyd: C-23520 Elec: N/A Test Material: Fluid: Water , *************FUNC~ONALTEST************* *Use Ink Only Note: Functional test to be completed with cylinder and controls in hydraulic shop. Use fluid specified in test material section. Rotovalve and Cylinder/Control assembly to be cycle tested in Valve assembly area per the functional test. Use shop water as operating medium. Limit switch test to be completed in Valve assembly area. Hyd Valve Temporary connections: Connect controllable 120 VAC signal to SV1. Connect controllable 120 VAC signal to SV2 & SV3. Solenoids energize & deenergize with application and removal of power. Connect water pressure source to Strainer (STR) - 150 PSI max. With SV2 & SV3 energized, open BV1 & BV2. Normal Operation Verify operation of manual oven'ide causes solenoid valve to shift and operate rotovalve open & close. SV1 deenergized, SV2 & SV3 energized or close BV1 & BV2. Verify energizing SV1 causes cylinder rod to retract; rotovalve opens. Verify deenergizing SV1 cause cylinder to extend; rotovalve closes. Verify retraction speed is adjustable (20 to 240 sec) using FCV2. Set for 60 seconds. Verify extension speed is adjustable (20 to 240 see) using FCV1. Set for 60 seconds. Verify deenergizing SV1, SV2 & SV3 causes Rotovalve to close at a faster rate and is adjustable (10 to 60 sec) using FCV3. Set for 30 seconds. Leak checks Verify there m'e no detectable leaks with SV1, SV2, SV3 energized SV1 aleenergized, SV2, SV3 energized SV1 deenergized, SV2, SV3 aleenergized, BV2 closed SV1 energized, SV2, SV3 deenergized, BV1, BV2 closed Functional Test completed by: Hydraulic: Date: Witness: Valve: Date: Witness: Limit Switch Test Verify open limit switch trips at full open position. Verify close limit switch trips at full close position. Verify adjustable limit switch trips at approximately 95% closed. Limit Switch Test completed by: Hydraulic: Date: Witness: Notes: .... II ! I!I ~' [ !; .... 7'7 *************HNALINSPEC~ON************* Painting complete, finish acceptable Paint used: Identification labels & tags installed Field connections identified Record solenoid valve nameplate data Serial #: Model #: Size: Voltage: Photos taken O&M Manu',d Attached? (Y/N) Final inspection completed by: Date: Notes: Test ~esults reviewed and accepted; issued Green Tag. Quality Assurance Representative: Date: H:\USERS~SEANFXWPX530405WX530405.TST Colorflow® Needle Valves Series N and NS These valves provide excellent speed control and shutoff for hydraulic and pneumatic applications where a reverse-flow check valve is not required. They also take minimum space for installation, conserving space. The two-step needle valve allows fine tuning at low flow with the first three turns of the adjusting knob, with full-open flow plus conventional precision throttling with the final three turns of the knob. Exclusive "Colorflow" color bands permit fast, accurate setting and time-saving return to a previous setting. Available in brass and steel. Brass types are suitable for both air and oil. Quick Reference Data Chart Valve Model N200 N400 NS400 N620 Ne00 NSe00 N820 N800 NSB00 N1020 N1200 NS 1200 N1220 N1600 NS1600 N1620 N2000 N2020 Needle. Valves series N and NS Left: Series NS for subplate mounting Right: Series N for inline mounting Maximum working pressures: Steel: Inline 200-820 Sizes: 5000 PSI Inline 1020-2020 Sizes: 3000 PSI Subplate All Sizes: 3000 PSI Brass: 2000 PSi (140) Bar), except 500 PSI (34 Bar) for N1600 Brass Needles: Standard Needle on all models. Fine 'needle optional on Models N400, 600, 620, 820. Effective Flow, max. Orifice Area Effective GPM (L/M) Control Flow Control Flow (Sq. In.) Cv 3 (11) 0.0102 0.230 5 (19) .0194 .443 8 (30) .0344 .787 15 (57) .0427 .976 25 (95) .1080 2.470 40 (151 ) .2300 5.250 40 (151 ) .3070 7.000 7O (264) .2300 5.25O 70 (264) .3710 8.470 Port Size, Inches 1/8 NPTF 1/4 NPTF 1/4, 9/16-18 UNF (SAE 6) 3/8 NPTF 3/8 3/4-16 UNF (SAE 8) 1/2 NPTF 1/2 7/8-14 UNF (SAE 1'0) 3/4 NPTF 3/4 1-1/16-12 UNF (SAE 12) 1 NPTF 1 1-5/46-12 UN (SAE 16) 1-1/4 NPTF 1-5/8-12 UN (SAE 20) Hydraulic Valve Division Elyria, Ohio 44035 Motion & Control 23 Performance "N" Series 200 thru 1020 "NS" Series 400 thru 800 ~ , ~ Controlled Flow vs. Pressure Drop ~ Needle Full Open 37.9 10 j ~ 820 30,3 8 ~ ~ J 22.7 6 ; 400 15.1 4 ' ~ ___ 620 200 7.6 .2 . -- ' 20 40 60 80 100 120 140 160 PSI 1.4 2.8 4.1 5,5 6.9 8.3 9.6 11.0 BAR Knob Options Pressure Drop 606 160 530 140 . 454 120 379 100 o 303 80 227 60 151 40 76 20 0 Needle Valves series N and NS Pin ~ Tamperproof ;'~'~ Option (Code "T") ·" permanently locks ' ' knob at desired flow setting by installing a pin edniled hole "N" Series 1200 thru 2020 S "N "Series 1200 thru 1600 'S. Pressur · ~ ._ ~ 1~0 1220 20 40 60 80 100 1 ~ 140 160 PSI 0 1.4 2,8 4,1 5,5 6,9 8.3 9.6 11.0 BAR Pressure Drop Finger screw option (Code "F") provides this thumbscrew in place of set screw. 24 For additional information - call your local Parker Fluidpower Motion & Control Distributor. I NS Ordering Information Needle Valves Series N and NS Example: "N600BV" means Inline needle valve, 318% brass, Viton seal, Standard needle. MOIJNTING SIZE MATERIAL I I N Inline B Brass NS* Subplate S Steel *Steel only. 200t - 118" 820t - SAE 8 1600 - 1" 400 - 114" 1020f -SAE 10 1620t (SAE 16) 600 - 3/8" 1200 - 3/4" 2000t - 1-1/4' 620t - SAE 6 1220t - SAE 12 2020t (SAE 20) 800-1'/2" ~Not Available in Subplate Mounting Note: Brass valves available only in N200, 400, 600, 800, 1200 and 1600 sizes. NEEDLE OPTION I Omit Standard 4 Fine* *Sizes 200, 400, 600, 620, 820 Needle Valves series N and NS KNOB OPTION I Omit Standard T Tamperproof F Finger Screw SEAL MATERIAL I Omit Nitrile V Viton Accessories Subplates Valve Subplate Pods Location NS400 001229:2 114" NPTF Bottom N S600 004170-2 318" N PTF Bottom NS800 007111-2 112" NPTF Bottom NS1200 01065-2 314" NPTF Bottom N S1600 025075-2 1" N PTF Bottom Bolt Kits Valve Bolt Kit NS400 BK01 NS600 BK02 NSB00 BK02 N S 1200 B K05 NS1600 BK08 Bolt Specification* 1/4-20 x 1-114~ 114-20 x 1-112" 114-20 x 1-112" 5/16-18 x 1-3/4" 5116-18 x 2-114" · Use SAE Grade 8 or Better. Hydraulic Valve Division C_~ _'~'7-,~.~-'2 r.~ Elyria, Ohio 44035 ...... ~ ,.! ' !~ [ ! " Bolt Torque 9 Ft.-Lbs. 9 Ft.-Lbs. 9 Ft,-Lbs. 19 Ft.-Lbs. 19 Ft.-Lbs. Motion & Control 27 Flow Control Valves Series F and FS Colorflow Series F and FS Flow Control Valves These valves provide precise control of flow and shutoff in one direction, and automatically permit full flow in the opposite direction. A two-step needle allows fine adjustment at low flow by using the first three turns of the adjusting knob; the n~xt three turns open the valve to full flow, and also provide standard throttling adjustments. The exclusive "Colorflow" color-band reference scale on the valve stem is a great convenience and time-saver in setting the valve originally and in returning it to any previous setting. Available in brass for air and oil applications. Maximum operating pressure: Brass: Models F, inline only: 2000 PSI (140 Bar), max. except Model F1600 only: 500 PSI (35 Bar) max. Steel: Inline 200-820 Sizes: 5000 PSI Inline 1020-3220 Sizes: 3000 PSI Subplate All Sizes: 3000 PSI Quick Reference Data Chad · 3(11) 5 (19) 8 (30) 15 (57) 25 (95) Series FS for subplate Cracking Pressure, for return check poppet: 5 PSI (0.4 Bar) Model Number F200 F400 FS400 F620 F600 FS600 F820 F800 FSB00 F 1020 F1200 FS1200 F1220 F1600 FS1600 F 1620 F2000 F2020 F2400 F2420 F3200 F3220 150 (568) *Coast Guard Acceptance-Steel. Poppet mater a :. Brass F200 through F800 Soft seal. All others: Solid metal poppet. Needles: Standard needle on all models: Fine needle optional on Models F400, 600, 620, 820 Orifice Area, · Free Flow Free Flow Effective Effective Rate, Max. Orifice Area Free Flow Control Flow, Control Flow GPM (L/M) in2 Cv in2 Cv 0.023 0.53 0.0102 0.230 0.068 1.56 .0194 .433 0.099 2.27 .0344 .787 0.224 5.11 .0427 .976 0.348 7.95 .1080 2.470 40 (151) 0.453 10.35 .2300 5.250 · 40(151) 0.453 10.35 .3070 7.000 70 (265) 0.855 19.52 .2300 5.250 70 (265) 0.855 19.52 .3710 8.470· 100(379) 0.955 21.82 .2300 5.250 100 (379) 0.955 21.82 .3710 8.470 150 (568) 1.046 23.90 .2300' 5.250 1.046 23.90 .6010 13.410 C--z S 5'Z c3Z' -emIZ.- Port Size (in.) And Threads 118 NPTF 1/4 NPTF 1/4 9/16-18 UNF (SAE 6) 3/8 NPTF 318 3/4-16 UNF (SAE 8) 1/2 NPTF 112 7/8-14 UNF (SAE 10) 3/4 NPTF 3/4 1-1/16-12 UN (SAE 12) I NPTF 1 1-5116-12 UN (SAE 16) ' 1-1/4 NPTF 1-518-12 UN (SAE 20) i 1-1/2 NPTF .1-718-12 UN (SAE 24) 2 NPTF 2-1/2-12 UN (SAE 32) For additional information - call your local Darker Fluidpower Motion & Control Distributor. Flow Control Valves Series F and FS performance 1 1 · 45.4 37.9 30.3 22.7 15,1 "F" Series 200 thin 1020 ~~11 Open 53.0 1, ' ,, 800 ~ ; 200 7.6,2 ~ 0 ' 20 40 60 80 100 120 140 160 PSI 1.4 2.8 4.1 5.5 6.9 8.3 9.6 11,0 BAR Pressure Drop F Series 200 thru 1020 FS Series 400 thru 800 60.6 16 53 14 ~48.4 12 37.9 10 30,3 8 22.7 6 15.1 4 7.6 2 5 10 15 20 25 30 35 40 Psi .3 .7 1.0 1.4 1.7 2.1 2,4 2.8 BAR Pressure Drop 379 100 303 80 227 60 151 40 78 20 0 "F" Series 1200 thru 3220 "FS" Series 1200 thru 1600 ~ Controlled Flow vs. Pressure Drop ~ e Needle Full Open 3220 606 160 L/~ I 530 140 .=0.86 454 120 / ~ /2020 -- ! 2420 .- , .,---"" . .~2oo ; ' : 1220 20 40 60 80 100 120 140 160 PSI 1.4 ' 2.8 4.1 5.5 6.9 8.3 9,6 11,0' BAR PresSure Drop F Series 1200 thru 3220 'FS Series 1200 thru 1600 · :~ Free Flow vs. Pressure Drop = ' ~ Needle Full Closed 3200 3220 606 160 IIII ~{ I' J ' ..... 2400 530 '/"'~~/2020 454 I 0._ ..... _ , / 20~. 227 60 '0 5 '10 15 20 25 20 35 40 PSI .3 .7 1.0 1.4 1.7 2.1 2,4 2.8 BAR Pressure Drop ~ ~ t 'Z- Hydraulic Valve Division Elyria, Ohio 44035 ;Ill " r '! "' Molion & Contrd 39 F Urdering Information Example: "FS4OOSV" means Series F valve, 114" size, Steel, Viton seal. Flow Control Valves Series F and FS MOUNTING SIZE MATERIAL I I F Inline B Brass FS' Subplate S Steel · Steel only (Series FSavailable only in steel.) 200t- 118" 1020f-SAE 10 2000t- 1-114" 400 - 114" 1200 - 314" 2020t-SAE 20 620t-SAE 6 1220t-SAE 12 2400t- 1-1/2" 600 - 3/8' 2420t-SAE 24 820t-SAE 8 1600-1" 3200t-2" 800-112" 1620t-SAE 16 3220t-SAE 32 tNot Available in Subplate Mounting Note: Brass valves available only in F200, 400, 600, 800, 1200 and 1600 sizes. NEEDLE OPTION Omit T .F Omit Standard 4 Fine* *Models 200, 400, 600, 620, 820 KNOB OPTION i Standard Tamperproof Finger Screw I Omit V SEAL MATERIAL Standard nitrile VitonTM Subplates To order subplates,specify subplate number for proper valve. Va lye Subpl ate Ports Location FS400S 001229-2 114" NPTF Bottom FS600S 004170- 2 3~8" N PTF Bottom FS800S 007111-2 112" NPTF Bottom FS 1200S 010165-2 314" N PT F Bottom FS1600S 025075-2 1" NPTF Bottom Bolt Kits To order bolt kits, specify bolt kit number Valve Bolt Kit Bolt Specification* FS400S BK01 114-20 x 1-114" FS600S BK02 114-20 x 1-112" FS800S BK04 114-20 x 1-3/4" %~ FS1200S BK08 5116-18x2-1i4" I FS1600S BK10 5/16-18 x 2-112" For additional information - call your local Parker Fluidpower Motion & Control Distributor. ' Bolt Torque 13 Ft.-Lbs. 13 Ft .- Lbs. 13 Ft.-Lbs. 27 Ft.-Lbs. 27 Ft.-Lbs. Flanged Y Strainer. Y Type Pipeline and Basket Strainers Type Standard Max. Screen Saturated Size Steam Perf. or Model Size Connections Body Material Pressure Mesh IT 1/4' to 3~ Screwed Cast Iron 250 psi 20 MESH 2"- 3" 20 Mesh C1-125 2" to 8" 125 psi 4'- 6' ~'~" Steam 10" to 16" Flanged-125 100 psi Y'8" Water F-125 18" Cast iron 8"-16" */s" Water CI-250 2" to 4" Flanged-250 2-12' 250 psi 1/18" Steam F-250 5"lo 18" 14-18'200psi 18' ~'Steam Y4'Water 1/2., 3/.-, 1" Screwed Ductile Iron 400 psi 20 Mesh 1/4" to 3" Screwed 1/~. to 3" Swe~t Bronze 250 psi 20 Mesh ~/~" to 2' Screwed, Socket Welded Cast Sleel 984 psi 20 Mesh V2" to 14" 203 psi ~".-4" ~" to 2" Flanged-150 Cast Steel 603 psi 2V=" to 8" Flanged-300 463 psi 5"-14 10" to 14" 603 psi Flanged-600 1/~. to 8" and Cast Steel 913 psi Flanged-900 %" to 2" Screwed, Socket Weld Stainless Steel 697 psi ~,~" to 2" Flanged-150 Stainless Steel 197 psi ~/.~, Flanged-300 491 psi 2V2" to 14" Flanged-150 Stainless Steel 197 psi 2V;"-8" 3/~. Flanged-300 491 psi 10"-14" 2"-12" Flanged-125 Cast Iron 125 psi %" Perf 2" to 12' 147 psi 14" to 20" Flanged-125 Cast Iron 102 psi 2" to 12" Flanged-250 280 psi 2"- 3" 14" to 20" 205 psi 4"- 6" ~/s~" Steam " ~/~" Water 2" to 10" Flanged-150 Cast Steel 203 psi 8"-20" ~/=" Steam Flanged-300 603 psi Y." Water 2" to 10" Flanged-150 Stainless Steel 197 psi Flanged-300 491 psi DT TBT Screwed and CT Flanged Y Type Fig. 34 1738 Fig. 16 Fig. 36 CSS Multi V STM 5288 Bolted Cover 529 527 Flanged Simplex Basket 528C Cast 2~ Clamped 2"-16" Flanged 125 Iron 3 Cover 4 5 6 80 Liquid, Oil, or Gas Only Non Shock at 150'F Max. Pressure 300 psi 200 psi 150 psi 2V=--4" 500 ~si 5-12" 400 psi 14-18" 300 psi 600 psi 400 psi 1480 psi 270'psi 705 psi 580 psi 705 psi 1450 psi 800 psi 255 psi 670 psi 255 psi 67.0 psi 175 psi 200 psi 150 psi 500 psi 300 psi 285 psill00 740 psi/100 275 psill00°F 720 psill00°F Max. Allowable Pressure PSI 75 8 ~ 15 75 10 10 50 12 9 50 14 6 35 16 5 30 2"-3" ~/H" 4"- 6" ~/e4" Steam Ys" Water 8"-16" V~s" Steam Y." Water ! ! SPECIAL SCREENS--Available on Request t Sizes Minimum Quantities Required on Some Ma erlals and Screen mm .14 .17 .25 .401' .80 1.2 1.6 3.2 6.4 in. .0055 .007 .010 .016 .032 .046 .062 .125 .250 GROUP "g"--ALL TYPE IT, BT, TBT, CT, D'i~ CH25 TO 6" SIZE, STM (PERF ONLY) GROUP "F'-C1-125, 8" UP, ALL TYPE g Fig. 34, *'1738, Fig. 16, 36, CSS, BASKET STR. 527, 528,529 , Yes Perforated .... '/u' Perf. actual opening is .027" SIn. SIL, .020" br~s and moneL .69mm ~lmm For Microns multiply mm by 1000 Materials Available Stn. Stl. Monel ~ Brass Yes ~ No Yes Yes Yes Yes I Yes [ Yes Yes Yes '*Type 1738 100m only. 527, 528, 529 BASKET STRAINERS CAPACITY CHART LIQUID FLOW (Llter".!/MIn) · ,// UQUID FLOW (G,P.M,) Water pressure drop formula for Strainer not shown on charts Press, Drop = (GPM)2 (Cv)2 Consult factory for liquid, steam, air or other gases. OPTIONS: Consult Factory for availability. Magnetic inserts on some sizes. Plug for blowoff. Oxygen clean- ing on some types. %" thru 3" IT conforms to MIL-S-16293G Type I when equipped with optional bronze plug in the blowolf connection. C1-125, 2" through 8" conforms to MIL-S-16293F, Type II when equipped (at extra cost) with a bronze plug in the blowoff connection. PIPELINE STRAINERS Cv FACTOR TABLE* Fig. 36 CI, ~ I~ BT, Fig. 34 #1738 CSS, CT, DT, Fig, Flanged Flanged VRS, SRS Basket Size Strainera 16 Straine~ Strainers Strainers Strainera STM % 3.5 ..... 1/2 6.5 4.2 5.4 6.0 6.3 -- -- 3/4 11.5 13.2 9.6 11 11 -- -- I 20 18.0 15,6 19 19 -- -- 11~ 28 30 25 32 -- -- -- 1~ 38 48 3~ 44 38 -- -- 2 70 79 54 63 70 45 130 2~ 100 84 107 110 90 150 3 160 120 162 165 130 200 4 180 252 280 290 350 5 276 360 450 500 670 6 396 540 650 800 1280 8 684 1020 1100 1500 2400 10 1650 1650 3200 5000 12 2400 2400 5000 6200 14 3500 3500 8000 16 5000 10000 18 5500 12000 20 15500 *These CV's are rot perf. opening of .045" or larger or mesh opening of ,O15' or larger. Consult factory for CV's on smaller perl's, mesh or mesh lined, STRAINER TYPES IT, BT, CT, DT, CI LIQUID FLOW (Llter~/MIn) :::'- .....~.:'" / ' / / /I///Y t//// ,o- ;',~,'.E~.~- ............ .' ' ' ::i_c,:,,,,, ..................z ,, , /' 3 3 4' · UQUIO FLOW (G.P.M.} CLEAN WATER---STANDARO SCREENS · Note: CV Fietot Is flow In G.P.M, it I p.s.i. pressure drop 81 BULLI~TIN 50 CLAMP STYLE J.I.C. ENCLOSURES / McKIN [,R.,,,YJ AppLICATION Designed for indoor use to protect the enclosed equipment from dust, dirt, oil, and water. CONSTRUCTION · 14 or 16 gauge steel · Seams are continuously welded and ground smooth · External screw clamps · Lift-off cover · Chain holds cover to box when cover is removed · Oil-resistant gasket and adhesive · Weldnuts for mounting optional panels in sizes 6' x 4" and larger · External mounting feet FINISH Interior and exleriBr are ASA 61 gray enamel over phosphatized surfaces. ACCESSORIES (order separately) · Panels 14 gauge steel painted white enamel · Terminal kit · Cylinder lock kit · Louver kits · Window kit MODIFICATION McKinstry can supply with holes, cut-outs, Iouvers, special sizes, materials, and finishes. For.more information on these and other modifications consult factory. INDUSTRY STANDARDS · NEMA Type 12 and Type 13 · UL Listed (see table) · JIC standard EGP 1-1967 ENCLOSURE ENCLOSURE "PANEL PANEL CATALOG SIZE CATALOG SIZE NUMBER H x W x D NUMBER A x B 50-443 4.00 x 4.00 x 3.00 NOT DESIGNED FOR PANEL 50-444 4.00 x 4.00 x 4.00 NOT DESIGNED FOR PANEL , , 50-643 6.00 x 4.00 x 3.00 42-64 4.88 x 2.88 .3i .. 50-644 6.00 x 4.00 x 4.00 42-64 4.88 x 2,88. .31 t 50-664 6.00 x 6,00 x 4,00 42-68 4.88 x 4,88 .31 f 50-863 8.00 x 6.00 x 3.50 42-86' 6.75 x 4,88 .25 t 50-1084 10.00 x 8.00 x 4.00 42-108 8,75 x 6,88 .25 ~50-12105 12.00 x10.00x5.00 42-1210 10.75x8.88 .25 ' t 50-14126 14.00 x 12.00 x 6.00 42-1412 12.75 x 10.88 .25 ~ 50-16146 16.00 x 14.00 x 6.00 42-1614 14.75 x 12.88 .25 T ,56 .56 .56 .63 ,63 .63 .63 .63 R ,25 ,25 .25 ,56 .56 1,00 1.00 1.00 1.00 *PANELS MUST BE ORDERED SEPARATELY IN STANDARD PACKAGE QUANTITIES. ~UL Listed 9 McKINSTRY INCORPORATED · 285 McKINSTRY AVE. · CHICOPEE, MA 01013 · TEL. 413-592-7716 FAX 413-594-9595 T-413-B T-413~Y F.S.RS. to RS.RS. I, c· . S-413-W Copper to Copper y-pattern check valve horizontal swing Fed. Spec, WW-V-51 Class II, Type IV T-413 threaded NIBCO check valves may be in- stalled in both horizontal and vertical lines with upward flow or in any intermediate position. They will operate satisfactorily in a. de-, clining plane (no more than t5°); WARNING -- Do not use for Reciprocating Air Compressor Service. Dimensions Nominal Size A B '14 2'/8 I sis 3/a 21/8 15/8 '/2 27h6 111/16 3/4 215/16 17/a 1 39/16 25/16 11/4 43/16 211/1S 11/2 4V2 215/16 2 5114 313116 21/2 8 5V16 ' 3 9t/4 5314 200# WOG i25# SWP Approx. Net Wt. Master Carton C T-413 S413 Quantity 1 114 .5 .5 50 15116 .5 .5 50 11/2 .6 .5 50 17/a 1.0 ,8 50 21/4 1.5 1.2- 30 23/4 2.2 1.8 20 31/s 2.9 2.5 10 33/4 5.0 4.2 10 55ha 12.0 10.5 5 61/4 18.2 15.5 4 ORDERING: T-413 and S-413 normally furnished with Bronze Disc (T-413oB) or (S-413-B). Both available with Teflon Steam Disc (T*413-Y), (S-413-Y], or W.O.G. Disc (T-413-WL (S-413-W}. T-480 -Y ES.RS. to ES,RS. S-480 Copper to Copper WARNING -- Do not use for Reciprocating Air Compressor Service, Ring Check® ValVe Spring Loaded In-Line Check Valve T-480 threaded 250# W0G 125# SWP Features · For general purpose plumbing and heating applications. · Resilient Sealing--Both seat and disc are non- .metallic material. Seat is Teflon, disc can be either Buna-N rubber or Teflon. · Body and end piece are of Red BrOnze. · Beryllium spring is corrosion resistant. Opens with approx. ~ Ib. line pressure. (3/s" & 1/z"--1 ~ Ibs.) · Rated at 250 Ibs. WOG (non shock) for Buna~N disc. 250 Ibs. WOG (non-shock).125 Ibs. SWP for Teflon disc (T-480-Y). · Available threaded by Solder (T-480-G) or Solder by threaded (S-480-F) at factory option. · For horizontal or vertical installation. Nominal Sales Master Size Ctn. Ctn, 31." 5 50 i/2 , 5 50 ) 314" 5 50 1' 5 40 1V4" 1 25 1 112" 1 25 2" 1 10 Approx. Net Wt, Dim. Dim. Dim, ' T-480 S-480 A B C .4 .4 21/32 13/8 lzA6 .4 .4 23~2 13/8 13/I 6 .5 .5 21/, ls/8 1 V4 .8 .8 25/8" 2 1~/2 1.2 1.3 215h6 23/8 111/~6 1.6 1.9 35/16 23J4 2 2.3 2.7 33/4 33/8 2s/16 C Page 18 NIBCO INC., ELKHART, INDIANA " [ " ! .... ball valves 250 psi Steam Valves Bronze, Carbon and Stainless Steel ~A"- 3" - NPT Ends B 6400 SS 04 OPTIONS-' Suffix LL - 304 stainless steel latch-lok handle XH - Extended handles OH, OL - High or low rise oval handles · - Socket weld or butt weld ends For Additional In formation, The Watts 250 psi steam valve line - specifically designed for process steam line service and equipped with special seals that will survive at 250 psi, 406°F operating conditions. Bronze, carbon steel and stainless steel body materials are offered in 2-piece or 3-piece maintenance design, all equip- , .~:.,..- ped with AISI 316 stainless steel vented ball and stem and our exclusive "Oat'' trim for steam service. Our patented 304- stainless steel latch-lok handle can be fit- ted to any Watts steam valve for an extra margin of safety. Next time a high pressure steam valving problem occurs, let us solve it with a Watts 250 psi steam valve. FEATURES · Available in 2-piece or 3-piece maintenance styles · Available in bronze, carbon or stainless steel body construction · Available in a full size range, 1/4"- 3" sizes · Available in reduced port or full port orifice sizes · Standard AISI 316 stainless steel ball and stem · Vented ball construction prevents seat damage due to Iluctualing steam pressures · Standardly equipped with "04" mineral-filled PTFE seats · Specifically designed for high pressure process steam lines B-6400 B-6800 Size CV Rating Torque (In.-Lbs.) CV Rating Torque (In.-LbsJ 1/4" 6.3 60 6.0 60 3/8" 6.3 60 6.0 60 1/2" 15.0 60 '" 15.0 60 3/4" 25.0 90 30.0 150 1" 40.0 150 60.0 200 11/4" 50.0 200 110.0 250 11/2" 75.0 250 130.0 320 2" 110.0 320 360.0 500 21/2" 260.0 500 - - 3" 400.0 600 - - send for Folder F-250 psL C: I O. B-6OOO Bronze, 2-Piece 1/4"- 2" 600 WOG -- 21/=''- 4" 400 WOG NPT Ends The B-6000 series has been the standard in tlqe bronze Dall valve market since its introduction. Offered in a complete size range, standard Durafil111/4''- 3"), Virgin PTFE 14"} seats and hard chrome plated ball provide highest possible operating pressure/temperature limits, with a steam rating of 150 W'SP. FEATURES · Standard Durafill (1~4"- 3"), Virgin PTFE (4") seats and hard chrome plated ball · Large orifice sizes · AISI 316 slainless steel ball and stem available · Bottom loaded stem and packing nut threaded to body · 150 psi saturated steam .· Suitable for temperature from 0° to +450°F. Note: 4" size - virgin tellon seats, max. temp 350·F. OPTIONS: Suffix GS - Ground washer TH - Tee handle 1/4"- 2" RH - Round handle 1/4"- 2" SS - Stainless steel ball and stem SH - Stainless steel handle and nut XH - Extended handle CL - Chain lever kit 3A"- 1" t/,,,,~ - Balancing stop - Rough chrome 1/4"- 2" 01 - Virgin teflon seat material 04 - Mineral filled PTFE seat and seals (available in all 316SS ball and stem option valves 0L, OH - High or low profile oval handles Z15- Less lever and nut C-z'3,:.:. SPECIFICATIONS 'S.EAT RATING cv Operating Torque 600 ,/,'~L2" Size Rating (tn.-Lhs.} · 500' V4" 6.3 60 3/e" 6.3 60 400 · 2~"- .~1" V2" 15.0 60 ~ 300 3/4" 25.0 90 ,,. 1" 40.0 150 200 11/4'' 50.0 200 100 11/2" 75.0 250 2" 110.0 320 50: 2'~/2" 260.0 500 o ':, 3" 400.0 600 0 1,00 200 300 400 450 °F 4" 450.0 800 TEMPERATURE For Additional Information, send for Folder 8-60'00. BAF1 High capacity enclosed switches The elastomer boot on sealed actuator ver- sions protects' the actuating mechanism and the internal basic switch from contaminants. There is a seal gasket between trle cover plate and the enclosures on all versions. The cover plate is removed for ease of widng and switch replacement without demounting the switch. The actuator position is designated "right'" or "left," when looking at the nameplate. FEATURES · Up to 20 ampere capacity · Cast aluminum housing with 3-hole mounting · Right or left-hand (sealed or unsealed) actuators ELECTRICAL RATING Circuitry Double-pole Double-throw High Capacity SPDT B · Cover seal, captive cover screws · Momentary or maintained contact · UL Recognized, file #E12252 · CSA Certified, file #LR41372 · Grounding screw · NEMA 1, 3', 4', and 13' (* except BAFt-2RQ9 listings) .: Electrical Rating UL/CSA Rating: 10 amps, 125 or 250 VAC; 0.3 amp, 125 VDC; 0.15 amp, 250 VDC. UL/CSA Rating: 20 amps, 125, 250 or 480 VAC; 1 Hp, 125 VAC; 2 Hp, 250 VAC; ~ amp, 125 VDC; 1A amp, 250 VDC; Lamp Load -- 10 amps, 125 VAC. STRAIGHT PLUNGER ACTUATED SWITCHES ORDER GUIDE With seal boot, left-hand actuator ROLLER PLUNGER ACTUATED SWITCHES Elec. Description Rating With D seal SPDT boot. B DPDT ORDER GUIDE Description L'~~ seal SPDT boot. Has LeZL~,~:..~._.~"~ Field O-ring adjust- actuator Without seal boot, able seal right-hand actuator 360" SPDT horizon- FLEXIBLE ROD ACTUATED SWITCHES tally. ORDER GUIDE With seal boot, left*hand actuator ):ii:,~2!i2~,'~ii:'i::~:!:~'¢:~"';;O.P.max. max. min. max. ~!~ mm Actuator !!~%!!Tdatalog: ~ N mm mm mm Positiont !%!~?~'Listing :~i~!~i/!i in. Ibs. In. in. In. Right BAF1-2RN-RH 53,19+0,76 11,2 2,39 5,56 0,26 Left BAF1,2RN-LH' 2.094--+.030 2.5 .094 ,219 .010 Right DTF2~2RN-RH 52.07 -+ 1,0 11,2 3,59 3,96 1,53 Left DTF2;2RN-LH'i 2.050-+.040 2.5 .141 .156 .060 86 MICRO SWITCH, a Honeywell division Actuator "' ':'~": ' O.P. max. max. min. max. Elec. Posi- ::. Catalog .' mm N mm mm mm Rating tiont ~ Listing "' In. Ibs. In. in. in. D Right BAF1-2RQ9-RH 64,69 11,1 2.39 3,96 0,25 Left BAF1-2RQ9-LH 2.547 2.5 .094 .156 .010 D Right BAFI~.2RQNB-RH 64,69 35,6 3,18 4,75 0,19 Left ;BAF!~2RQN~LH 2.547 8 .125.187.0075 Elec. Description Rating With seal boot. Operates from D any direction, except direct pull. SPDT. N = Newtons tWhen looking at nameplale. Actuator :~::%!.i: Catalog ?~,~!i:!~ P.T. Positiont ~T ;:?: :!~ LiSting !~i~!:~i !i; :~max. Right BAF1-2RN18;RHi;;:; 15' Left '.::BAF~1-2RN18-f.H~. Characteristics: O.F. -- Operating Force; P.T. -- Pretravel; O.T. '-- OveRravel; D.T. -- Differential Travel; O.P. -- Operating Position For rapid response - off the shelf service, all bold face listings are normally stocked items. C -z t5'2.o IS" : T. ~x. ~m ~1. .25 )075 nax. 15° ce; P,T. ,,%tier High capacity enclosed switches BAF'i ROLLER LEVER ACTUATED SWITCHES With seal boot, right-hand actuator ORDER GUIDE · !:::,;i,=:4!i,%~::;~:~i',:,, ~,:" ";:,: max. max. mln. max. Elec. Actuator ::;;,i~!:~Ca;;10g:=i;:i~TM :5 ~i mm mm mm DeScription Rating Positlont {::'!:i!~i!!5 Listing ;!!~:~:.:2=c:~'N Ibs. In. in, in. With seal D Right ':BAFI:.2RN2:.RH:': 8,90 5,56 6,35 0,51 boot. Field SPDT Left !BAFi:2RN2-LH 2 .219 .250 .020 adjustable 360' a night ::'~2-2RN2-RH ;i,:: ~ U 7,93 S,Se 3,05 horizontally DPDT Left :-(:.DZ,~2~2RN2~I~!~-~- i' 2.5o312 .219 .120 and 225' vertically. . ONE-WAY ROLLER LEVER ACTUATED SWITCHES With seal boot left-hand actuator ORDER GUIDE Description With seal boot. Field adjustable 360° horizontally and 180° vertically. SPDT. Elec. Actuator Rating Positlonf D Right Left ~ ~ N mm mm mm !~:~i!i~!?!Llsting?'~!!~!'Ibs. 'in. in. in. ~!:BAF1-2RN28-RH 8,90 5.56 6.35 0.51 %BAF1.2RN28-LH 2 .219 .250 .020 MANUALLY ACTUATED SWITCHES With seal boot, left hand actuator ORDER GUIDE Has 1.5 inch (38,1 mm) diameter button. Elec. Description Rating With seal boot. Field D adjustable 360' horizontally and 180° vertically. SPDT. Actuator Posltlont Right Left . , j" ,'.': '.~ O.R ........ , ...... ~_ max. Catalog 'i: '~,:: N · ' UsUng,'::~;.:~ Ibs. BAF1-2RN4-RH" 8,90 MAINTAINED CONTACT (RESET) PLUNGER ACTUATED SWITCHES With seal boots, right-hand actuator ORDER GUIDE Contact transfer is maintained after either plunger is operated. ('Fop plunger provides more accurate and uniform characteristics.) Description With seal boot on both top and bottom (reset) plungers. SPDT. N = Newtons tWhen looking at nameplate. '. ':.'O.R P.T. O.T. max. max. min. Elec. Actuator Catalog N mm mm Rating Position~ Ustjng Ibs. In. in. D Right BAF1-3RNX1 ' 7.79 2.39 4,45 1.75 .094 .219 Characteristics: O.F, --(::)~x, fating Force; P.T. -- Pretravel: O.T. -- OverraYel; D.T. -- Differential Travel MICRO SWITCH. a I..Icrey,,~. c, ff6aon 87 .... IT ........[ I I I .... T r ....... Specifications Solehold Enclosures: Valves listed in this series have either Red-Itat metal snlenoid ench)sures or Red-Hat II molded epoxy soleholds. Rcd-H:tt I/valves are identified by the change letter "G" in their cat:dog nt, mbers, e.g., 8210(.;4, and arc shown in red. Standard Enclosures: Rcd-llat- Type 1 General Purpose Rcd-lh~t if--Types 1, 2, 3, 3S, 4 and 4X Combination General Purpose and Watertight. Optional Enclosures: Red-Hat- Types 3, 7 and 9 Combination Exph~sionproof and P, aintight. To order, acid prefix "EF" to catalog number. (Except Catalog Numbers 8210B57, 8210B58 and 8210B59)® Red-Hat I/- Types 3, 3S, 4, 4X, 6, 6P, 7 and 9 Coinbination Explosionproof and Watertight. To order, add prefix "EF" to catalog number. -, .<. Additional constructions are available. .. '!~he Optional Electrical Features Section, ,, SPECIFICATIONS page i l, contains descriptions and ordering information for: Open Frame Soleholds · Junction Box Enclosures · Panel Mount Constructions. Electrical: Standard Voltages: 24, 120, 2,tO, 480 volts, AC, 60 Hz (or 110, 220 volts, AC, 50 Hz) 6, 12, 24, 120, 240 volts, DC Other voltages are available when required. Coil: Continuous duty molded Class F or H, as listed. Nominal Anxbient Temperature Ranges: Red-Hat and Red-Hat II Valves/AC Construction: 32°E to 125°E Red-Hat Valves/DC Construction: 32°E to 77°E ( 104°E occasionally). Red-Hat II Valves/DC Construction:32°E to 1040E Refer to Engineering Section for details. Valve Parts in Contact with Fluids: Body -- Brass or Stainless Steel, as listed Seals and Discs -- Buna "N" or Teflon*, as listed Operating Pressure Differential (psi) Max. Fluid Max. AC Max. DC Temp.oF. Pipe Orifice Cv Size Size Flow Air-Inert Light Oil Air-Inert Light Oil (ins.) (ins.) Factor Min. Gas Water @ 300 SSU Gas Water @ 300 SSU AC NORMALLY CLOSED (Closed when de-energized), Buna "N" or Teflon© 3Is 3/8 1.5 '~ 150 125 3/8 s/e 3 0 150 150 3/8 s/e 3 5 200 150 3/, s/e 3 5 300 300 V~ % 2.2 © 150 125 'h s/a 4 0 150 150 '/~ h 4 0 150 150 , '/a s/a 4 5 200 150 V2 s/a 4 5 300 300 3/4 5/a 5 0 150 150 3/4 3/4 5 5 125 125 3/4 3/4 5 0 150 150 3/4 3/4 6.5 5 250 150 3/4 3/4 6 0 350 300 1 1 13 0 150 125 1 1 13 5 150 150 1 1 13,5 0 300 225 1% 1% 15 0 150 125 1V4 1% 15 5 150 150 1% 1V4 22.5 0 150 125 1% 1% 22.5 5 150 150 2 13/4 43 5 150 125 aV2 13/4 45 5 150 125 -- 40 40 '-- 180 -- 40 40 -- 180 135 125 100 100 180 300 -- -- -- 175 -- 40 40 -- 180 -- 40 40 -- 180 125 40 40 -- 175 135 125 . 100 100 180 300 -- -- -- 175 125 40 40 -- 175 125 100 90 75 180 -- 40 40 -- 180 100 125 125 125 180 200 200 180 180 200 125 100 100 80 180 100 125 125 125 180 115 -- -- -- 200 125 100 100 80 180 100 125 125 125 180 125 100 100 80 180 100 125 125 125 180 90 50 50 50 180 90 50 50 50 180 Brass Body Constr. ReL Catalog No. DC Number ® Seating 150 8210G73® 1P 150 8210G93 5D 150 8210G1 6D -- 8210G6 5D 150 8210G15© 2P 150 8210G94 5D. 150 -- 150 8210G2 6D -- 8210G7 5D 150 -- 150 8210G9 90 150 8210G95 8D 150 8210G3 11D 77 8210826(~ 10P 77 8210854 31D 150 8210G4 12D -- 8210827 14P 77 8210855 32D 150 8210G8 16D 77 8210856 33D 150 8210G22 18D 150 8210G100 20P 150 8210G101 21P Disc Holder- Nyh}n, as listed' Core Tube ~ 305 s.s. Core and Plugnut- 430F s.s. Springs -- 302 s.s. Shading Coil- Copper (brass body); Silver (stainless steel body) Approvals: CSA certified. UL listed as indicated. Refer to Engineering Section for details. Ordering Inform:ttion: Important.. We must have catalog number, voltage and Hertz, operating pressure and fluid handled. Use strainers with solenoid valves. *DuPont Co. tradcnlark Standard Solehold Enclosures Red-Hat-Type 1 Watt Rating/ Red-Hal II-Types 1,2,3,3S,4 and 4X Class of Coil Insulation S.8. Body Constr. Ref, UL Catalog No. UL Listing Number ®' LIsting AC DC · 8210G36© 1P · 6.1/F 11.6/F o -- -- -- 10.1/F 11.6/F o .... 6.1/F 11.6/F o -- -- -- 17.1/F -- · 8210G37© 2P · 6.1/F 11.6/F o -- -- -- 10.1/F 11.6/F 8210G87 7D · 17.1/F 11.6IF o ~ -- -- 6.1/F 11.6/F o ~ -- -- 17.1/F -- 8210Gl~8 7D · 17.1/F 11.6/F o -- -- -- 6.1/F 11.6/F o '-r -- -- 10.1/F 11.6IF o -- -- -- 6.1/F 11.6/F © '-- -- -~- 15.4/F 30.6/H (i)' 8240D89 15D © 15.4/F 30.6/H o -- -- -- 6.1/F 11.6/F · ,. -- -- -- 20IF -- © .. -- -- -- 15.4/F 30.6/H o -- -- -- 6.1/F 11.6/F ® -- -- -- 15.4/F 30.6/H · --: -- -- 6.1/F 11.6/F -- -- 6.1/F 11.6/F ' ' I ' ~ -- 6.11F 11.6/F 29 i; T 8210 SERIES (continued) · SPECIFICATIONS (continued) Operating Pressure DIfferential (psi) Max. Fluid Max. AC Max. DC Temp.°F. hp,; I Orifice Cv Light Oil Light Oil Size SIze Flow Air-Inert @ 300 Air-lnerl @ 300 (Ins.) (ins.) Factor Min. Gas Water SSU Gas Water SSU AC DC S!andard Sol·hold Enclosures ": :' · Red-Hat-Type 1 Watt Rating/ Red-Hat ,-Types 1, 2, 3, 3S, 4 and 4X Class of Coil Brass Body S.S. Body Insulation Consir . Constr. -; .- . .. Rel. : Rel. Catalog No. UL Catalog No. UL ~: Number ® Listing Number ® LIsting ' AC ' DC NORMALLY OPEN (Open when de-energized), Buna "N" Seating (Nylon Disc Holder, except as noted) ~/~ V~ 3/e sis 3 0 sis 3 5 sis 4 0 sis 3 0 5/e 4 5 3/4 5.5 0 3/4 5/8 3 ' 0 3/4 3/4 6.5 5 1 1 "J_3-' .0 1 1 13 5 1V4 1Ve 15 0 lV4 1Va 15 5 150 150 125 250 200 200 150 i50 125 150 150 100 250 200 200 150 150 125 150 150 100 250 200 200 125 125 125 150 150 125 125 125 125 150 150 125 l~h 11~ 22.5 0 125 125 125 1~ 1~ 22.5 5 150 150 125 2 13/4 43 5 125 125 125 21h 13/4 45 5 125 125 125 Notes: · 5 psion Air;1 psion Water. 125 125 80 180 150 8210033 230 · -- 250 200 200 180 180 8210011®® 390 · -- 125 125 80 180 150 8210034 230 * -- 125 125 80 180 150 -- -- -- 8210030 250 200 200 180 180 8210012®® 390 * -- 125 125 80 180 150 8210035 250 · -- 125 125 80 180 150 -- -- -- 8210638 250 200 200 180 180 8210C13 240 · -- -- -- ~" 180 -- 8210B57®~ 340 · -- 125 125 125 180 180 8210014 260 · -- -- -- -- 180 -- 8210B58®d) 350 · -- 125 125 125 180 180 8210D18 280 -- -- -- -- "'-j .....180 -- 8210B59®G 360 · -- 125 125 125 180 180 8210032 290 -- -- 125 125 125 180' 150 8210103 30P -- -- 125 125 125 180 150 8210104 27P -- -- ®valves notavailable with Explosionproofenclosures. -- -- 10.1/F 11,6IF -- -- 10,11F 11.6IF __ z __ 10,1/F 11.6IF 370 · 10.1/F 11.6/F -- -- 10.1/F 11.6/F -- -- 10.1/F 11.6/F / 380 · 10.1/F 11.6IF T' -- 15.4/F 16.8/F 20IF -- -- -- 15.4/F 16.8/F -- --' ' 20IF -- -- -- 15.4/F 16,8/F :-- -- - 20/F -- 15.4/F 16.8/F -- -- 15.4/F 16.8/F -- -- 15.4/F 16.8/F ® Valve provided with Teflon main seat. © Valve includes Ultem (G.E. trademark) piston. ® Letter "D" denotes diaphragm construction; "P" denotes piston construction. ® UL listed as General Purpose Valve on AC voltage only. ELECTRICAL INFORMATION Wall Rating and /~""'~qard and uiaSS Of Insulation F F F F F H On 50 Hertz service, the watt rating lor the 6.1/F solonDid is 8.1 watts. AC Construction also has ny[on seating. No disc holder. Stainless Steel disc holder Spare Coil Part No. General Purpose Explosionproof PowerConsumption AC DC VA VA Watts Walls Holding Inrush AC DC AC DC -- 6.1 16 40 238210 -- 238214 -- 11.6 10.1 25 70 238610 238710 238614 238714 16.8' 15.4 27 160 99257 97617 99257 97617 -- 17.1 40 93 238610 -- 238614 -- -- 20 43 240 99257 -- 99257 -- 30.6 .... 74073 -- 74073 DIMENSIONS (in inches) Consir. Ref. 5, 6, 7, 8, 9, 11, 12, 16, 18, 20, 21, 23, 25, 37, 38 Consir. Ref. 1, 2 rE' "I' r li !"' I' 7 ......... ~' ""' " dc.scril~tioxt,~ ;u'td <}r{icrin~ · IMPORTANT: A minimum operat- 5" inforulation lot; ()l.~cn i'r~'mlc : mg r:ressure differential must be ': 5 )k noi ~ luncli n I~ox , n~ r:a ned between the pressure · ? ' 's '-. "tl~p " ; aria exhaust ports. Su ply and ex- . I~nch~stu'es · Pilltel ~h)tlllt , hR,:st piping must be ~11 area, un- ('on~l rucl ion ' I msl'K:ted. ASCO flow controls and Specifications Solenoid Enclosures: Valves listed in this series have Red-Hat II molded epoxy solenoids, are identified by the change letter "G" in their catalog numbers, e.g., 8344G70, and are shown in red. Standard Enclosures: Red-Hat II--Types 1, 2, 3, 3S, 4 and 4X Combination General ~,Oose and Watertight. bptional Enclosures: Red-Hat II- Types 3, 3S, 4, 4X, 6R 7 and 9 'Combination Ex osionproof and Watertight. To or r, add prefix "EF" to catalog n ber. Ex6l/o oro;~tructions are available. The Optional Electrical solenoid valves is 0.3 second on air service and 1.0 second on liquids. Caution: Do not energize both solenoids simultaneously. Electrical: Standard Voltages: 24, 120, 240, 480 volts, AC, 60 Hz (or 110, 220 volts, AC, 50 Hz) 6, 12, 24, 120, 240 volts, DC) Other voltages are available when required. Coil: Continuous duty molded Class E Nominal Ambient Temperature Ranges: AC Construction: 32°E to 125°E DC Construction: 32°E to 104°E Refer to Engineering Section for details. Valve Parts in Contact with Fluid: Body- Bra..ss Seals and 'Discs -- Buna "N' Core Tube- 305 s.s. Core and Plugnut- 430F s.s. Springs--302 s.s. and 17-7PH s.s. Shading Coil -- Copper Pilot Seat Cartridge and Disc Holder--Acetal Shaft Gasket -- Lead/Copper · Approvals:' CSA certified. Refer to Engineering Section for details. Ordering Information: Important: Wo must have catalog number, voltage and Hertz, operating pressure and fluid handled. Use strainers with solenoid valves. SPECIFICATIONS Cv ' Pipe Orifice Flow Size Size Factor G) Air-Inert (ins.} (ins.) Press. I Exh. MIn. Gas SINGLE SOLENOID 1/'4 1/4 .80 1.0 10 150 125 1/4 t/4 .BO 1,0 10 250© 250© 3/8 3/; 1,4 2.2 10 150 125 a/a % .80 1.0 10 250® 250© , 3/~ 1,4 2.2 10 250® 250© ~/4 3/~ 5.2 5.6 10 150 125 3/4 3/4 5.2 5.6 10 250© 250© 1 3/~ 5.2 5.6 10 150 125 1 3/4 5.2 5.6 10 250© 250© Operating Pressure Differential (psi) Max, AC Max. DC ,,,.,,,,, 0 S Water @ 300 SSU Gas Water L~ U Max, Fluid Temp. °F. AC [ OC 125 125 125 125 180 150 250© 250© 250© 250© 180 180 125 125 125 125 180 150 250© 250© 250© 250© 180 180 125 125 125 125 180 150 250© 250© 250© 250® 180 180 125 125 125 125 180 150 250© 250® 250© 250© 180 180 125 125 125 125 180 150 250© 250© 250© 250® 180 180 Standard S01en01d :~,,r': ::-, :;'.:.. .< Enclosures ': . Red-Hat II-.Tltpes ' ! :'-: 1,2,3,3S,4 and 4X .::~f,; ~::,': : :..,.:..- : Brass Body .'.;,'Watt Rating/ Consir. ':::;~! Class of Coil Catalog I RN~f: Insulation Number · AC [ DC 8344G70 1 10.1/F 11.6IF 8344G0 1 17.1/F 22.6/F 8344G72 2 10.1/F 11.6/F 8344G1 1 17.1/F 22.6/I: 8344G74 2 10.1/F 11.6/F 8344G27 2 17.1/F 22.6/F 8344G76 ~ 10.1/F 11,6IF 8344G29 3 17.1/F 22.6/F 8:~44G78 3 10.1/F 11.6/F 8344G31 3 17.11F 22.6/F C-zs6-zo 74 ..8344 SERIES (continued) SPECIFICATIONS ":'i' "" Pipe OriFice Flow 0perallng Pressure DIIferentlal {psi) ' ',.. :!:".' Max, Max. AC Max. DC :"' ' "' ! "',',: Fluid Temp. (ins.) (ins.) Press. I Exh. MI.. Gas. Water @ 309 SSU Gas Water @ 300 SSU AC J DC DUAL SOLENOD ~ ~ .80 1.0 10 250 200 125 125 3/a 3/8 1.4 2.2 10 250 200 125 125 318 3/a 1.4 2.2 10 300 300 200 -- 1/2 % 1.4 2.2 10 250 200 125 125 314 "/4 5.2 5.6 10 300 300 200 125 1 3/4 5.2 5.6 10 300 300 200 125 Notes: (~ 25 psi minimum on Light Oil Service. (~ For best results, do not use valve rated 250 psi on mainline p.ressure of less than 125 psi. ELECTRICAL INFORMATION Watt Rating and Power Consumption Standard Cell and AC Class of DC VA VA Insulation Watts Watls Holding Inrush F F F Spare CollPartNo. GeneralPurpose Explosionproof AC OC AC DC 10.6 6.1 16 30 238210 238310 238214 238314 11.6 10.1 25 50 238610 238710 238614 238714 22.6 17.1 40 70 238610 238710 238614 238714 DIMENSIONS (in inches) Constr. Refs. 1- 8 L CYL. S '/" -Z -- -- N X E 2 MTG. HOLES, DIA. 'D' ~_ F ' ~~~ C~~'L.'A '. " G --y ) -. W SlanUa,d Sole.old .;V-7.!~.!; Enclosures Red-Hat II-Types ;/::!"!7'~i~" ' 1,2,3.3S,4 and 4X !' ' ' ,- Wet, RAN../'~;: Brass Body j', Class of Coil )ConsRN;!r'4./.; Insulation .::!= - ' Catalog "' '; ~ ' ' ' ' Number ~ · AC J ',: 0C '. 125 ': '100 180 120 8344G44 4 ' 6.1/F 10.6/F 125 100 180 120 8344G80 6. . 6.1/F 10.6/F -- ': -- 180 ,-- 8344G50 7 10.11F -- 125 100 180 120 8344G82 6 "'6.11F 10.6/F 125 100 180 1'20 8344G54 8 10.1/F 10.6/F 125 '. :' 100 '180 120 8344G56 8 ' 10.1/F 10.6IF ~) On 50 Hertz service, the watt rating for the 6.1/F solenoid is 8.1 watts. Constr. Rels. 1-3 ,, · -: ~' ~.?/I/2NpT. /.}' . PRESS.' EXH. Consir. Rels. 4-6 -.] PRESS,- . H const. Ref, Din. No. D E F G H J L N P W X Y Z I 9/32 9/16 2~3/32 11/3 43/32 11/32 3'/, 23/x 3Vm 43/4 113/32 19/16 13/15 2 '/3~ 3/4 3I/8 2sin 4V16 1V2 33/16 27/32 2~5/16 6;/is 17/8 129/32 ~7/32 3 '/32 1'/3~ 3~3/~s 3r/e 4~/e 23/3~ 4shs le/is 3s/Is 8V4- 21/a 2s/a 13/3~ 4 9/32 9/16 213/32 1118 4n/32 1V32 3Va r3/32 33/e 4t3hs 113/32 19h6 ~3/:6 6 11/32 3/4 3Va 2sis 4V2 11/2 33/~6 27/32 33/s 6V~s lz/a la/32 3~hz 7 1|/32 3/4 3Va 2s/e 4n/16 1112 33h6 27131. 3~hs 6Vs FIe 129/32 2~/3~ 8 n/32 11:/33 313/~6 3~/a 5gl~s 23/32 49/16 lWs6 4 81/4 2'13 2"/3 15/33 I,'dPORTANT: Valves can be mounted in any position. 'H Exhaust Pipe Size 3/e ~/~ ... .3/~ 1 C-- 75 BULLETIN 55-LP / McKINS,,T_R,,YJ SINGLE DOOR NEMA TYPE 12 ENCLOSURES APPLICATION Designed for indoor use to protect the enclosed equipment from dust, dirt, oil, and water. CONSTRUCTION · 14 gauge steel · Seams are continuCusly welded and ground smooth · Door and body stiffeners in larger sizes for rigidity · Continuous hinge and pin · External screw clamps · Oil-resiStant gasket and adhesive , Rolled lip around door opening to increase strength and kec~p dirt, and liquids from dropping into the box · Cellar studs for mounting optional panels · Hasp and staple for padlocking · Removable print pocket FINISH Interior white enamel, exterior ASA 49 gray enamel over phosphatized and primed surface. ACCESSORIES (order separately) · Panels are 12 gauge steel, painted white enamel · Terminal kit · Cylinder lock kit · Louver kit · Window kit · Panel support kit · Floor stands · Drip shield kit · Door stop kit MODIFICATION McKinstry can supply with holes, cut-outs, Iouvers, special sizes, materials,and finishes. For more information on these and other modifications consult factory, INDUSTRY STANDARDS · NEMA Type 12 and Type 13 · UL Listed (see table) · JiG standard EGP 14967 ENCLOSURE ENCLOSURE *PANEL PANEL CENTER CATALOG SIZE CATALOG SIZE STIFFNER G NUMBER *H x W x D NUMBER AxB 1'55-12246LP 12.00 x 24,00 x'6.00 42-1224 9.00 x 21.00 not included -- t55-16,126LP 16.00 x 12.00 x 6.00 42-1612 13,00 x 9.00 not included -- T55-16!66LP 16.00 x 16.00 x 6.00 42-1616 13.00 x 13.00 not included -t55-16206LP 16.00 x 20.00 x 6,00 42-2016 17.00 x 13.00 . not included -- 1'55-20126LP 20,00 x 12.00 x 6.00 42-2012 17.00 x 9,00 not included 1'55-20166LP 20.00 x 16.00 x 6.00 42-2018 17.00 x 13.00 not included -- t55-20206LP 20.00 x 20.00 x 6.00 42-2020 17,00 x 1.7.00 not included -- 1'55-20246LP 20,00 x 24.00 x 6.00 42-2420 21.00 x 17.00 not included -- 1-55-24126LP 24,00 x 12.00 x 6.00 42-1224 9.00 x 21,00 not included .. 1'55~24166LP ~4.00 x 16.00 x 6.00 42-2416 21.00 x 13.00 not included -- 1'55-24206LP 24.00 x 20.00 x 6.00 42-2420 21,00 x 17,00 not included -- 1-55-24246LP 24.00 x 24.00 x 6.00 42-2424 21,00 x 21.00 not included -- /,,,,-%, 1'55-30166LP 30.00 x 16.00 x 6.00 42-3016 27.00 x 13.00 not included -- 1'55-30206LP 30.00 x 20.00 x 6.00 42-3020 27,00 x 17.00 not included -- 1'55-30246LP 30.00 x 24.00 x 6.00 42-3024 27.00 x 21,00 not included -~55-36246LP 36.00 x 24,00 x 6.00 42-3624 33.00 x 21.00 not included -- 55-36306LP 36.00 x 30,00 x 6.00 42-3630 33.00 x 27.00 not included 10.50 1' UL Listed Z 3 i'.~ -i: ,~ :::TRY INCORPORATED · 285 McKINSTRY AVE. · CHICOPEE, MA 01013 · TEL. 413-592:7716 FAX 4:3-594-9595 "! [ I .... ~y-.~. 1991 1 ENCLOSUF(E . · ENCLOSURE PANEL PANEL ;-. CENTER CATALOG SIZE CATALOG SIZE NUMBE{~ H x W x D NUMBER AxB 1.55-12248LP 12,00 x 24.00 x 8,00 42-1224 920 x 21,00 1'55-16128LP 16,00 x 12,00 x 8,00 42-1612 13,00 x 9,00 1.55-16168LP 16.00 x 16.00 x 8,00 42-1616 13,00 x 13,00 1'55-16208LP 16.00 x 20.60 x 8.00 42-2016 17.00 x 13.00 1.55-20128LP 20.00 x 12.00 x 8.00 42-2012 17,00 x 9.00 1'55-20168LP 20.00 x 16;00 x 8.00 42-2016 17.00 x 13.00 1'55-20208LP 20.00 x 20.00 x 8,00 42-2020 17.00 x 17.00 1-55-20248LP 20.00 x 24.00 x 8.00 42-2420 21.00 x 17.00 1'55-24128LP 24,00 x 12,00 x 8,00 42-1224 9,00 x 21,00 1'55-24168LP 24,80 x 16,00 x 8,00 42-2416 21,00 x 13,00 1-55-24208LP 2;~,00 x 20.00 x 8,00 42-2420 21,00 x 17,00 1.55-24248LP 24,00 x 24,00 x 8.00 42-2424 21,00 x 21,00 1'55-24308/,,P 24,00 x 30.00 x 8,00 42-3024 27,00 x 21,00 1'55-30208LP 30.00 x 20.00 x 8,00 42-3020 27,00 x 17,00 1.55-30248LP 30,00 x 24,00 x 8.00 42-3024 27.00 x 21,00 55-30308LP 30,00 x 30,00 x 8,00 42-3030 27,00 x 27,00 55-30368LP 30,00 x 36,00 x 8.00 42-3630 33,00 x 27,00 55-36248LP 36,00 x 24,00 x 8,00 42-3624 33,00 x 21,00 55-36308LP 36.00 x 30.00 x 8,00 42-3630 33,00 x 27,00. 55-36368LP 36.00 x 36,00 x 8,00 42-3636 33,00 x 33,00 1'55-42248LP 42,00 x 24.00 x 8.00 42-4224 39,00 x 21,00 55-42306LP 42,00 x 30,00 x 8,00 42-4230 39,00 x 27,00 55-42368LP 42.00 x 36,00 x 8.00 42-4236 39,00 x 33,00 55-48248LP 48,00 x 24.00 x 8,00 42-4824 45,00 x 21,00 55-48308LP 48,00 x 30.00 x 8,00 42-4830 45,00 x 27,00 >' 55-48368LP 48,00 x 36,00 x 8,00 42-4836 45,00 x 33.00 55-60368LP 60.00 x 36,00 x 8,00 42-6036 57,00 x 33,00 1'55-161210LP 16.00 x 12.00 x 10.00 42-1612 13,00 x 9,00 .~_.f..5_.5_-_2_01610~.P 20,00 x 16.00 x 10.00 42-2016 17,00 x 13,00 1'55-202010LP 20,00 x 20.00 x 10.00 42-2020 17,00 x 17,00 1'55-241210LP 24,00 x 12,00 x 10,00 42-1224 9,00 x 21,00 1'55-242010LP . 24.00 x 20,00 x 10,00 42-2420 21,00 x 17,00 1'55-242410LP 24,00 x 24,00 x 10.00 42-2424 21,00 x 21,00 1'55-302010LP 3020 x 20,00 x 10,00 42-3020 27,00 x 17,00 1'55-302410LP 30,00 x 24,00 x 10,00 42-3024 27,00 x 21,00 1'55-362410LP 36,00 x 24.00 x 10,00 42-3624 33,00 x 2120 55-363010LP 36,00 x 30,00 x 10,00 42-3630 33,00 x 27,00 55-423010LP 4220 x 30,00 x 10.00 42-4230 39,00 x 27,00 55-423610LP 42,00 x 36,00 x 10.00 42-4236 39,00 x 33,00 55-483010LP 48,00 x 30,00 x 10,00 42-4830 45,00 x 27,00 55-483610LP 48,00 x 36,00 x 10,00 42-4836 45,00 x 33,00 55-603610LP 60,00 x 36,00 x 10,00 42-6036 57,00 x 33,00 1'55-201612LP 20.00 x 16.00 x 12,00 42-2016 17,00 x 13,00 1'55-242012LP 24,00 x 20.00 x 12,00 42-2420 21,00 x 17,00 1'55-242412LP 24.00 x 24,00 x 12,00 42-2424 21,00 x 21,00 1'55-302412LF 30,00 x 24,00 x 12,00 . 42-3024 27,00 x 21,00 .55-303012LP 30,00 x 30.00 x 12.00 42-3030 27,00 x 27,00 1'55-3624i 2LP 36,00 x 24,00 x 12,00 42-3624 33,00 x 21,00 55-363012LP 36,00 x 30.00 x 12,00 42-3630 33.00 x 27,00 55-363612LP 36,00 x 36,00 x 12.00 42-3636 33.00 x 33,00 55-423012LP 42.00 x 30.00 x 12,00 42-4230 39,00 x 27,00 BULLETIN 55-LP McKINSTRY INC(J~PORATED · 285 McKINSTRY AVE. · CHiCOPEE, MA 01013 o' TEL:. 41-3-592-7716 FAX 413-594-9595 ...... Ta .... · ~ lIT r I ..... not included not included not included not included not included not included net included hot included net included not included not included not included not'in~lGded not included 'not included not included not included not included not included not ir~cluded not included included included not included ir~cluded included included not included not included not included nobincluded not included not included not included not included not included 'not included · included included . included included included not included not included not included not included not inclpded not included not included not included included 8,50 8,50 10,50 9,00 9,00 10.50 10.50 13,50 10,50 9,00 9.00 10,50 10.50 13,50 8.50 10.50 9.00 60 STIFFNER G 1/,~;~1,. FLOOR ST,AND KITS FOR NEM,A TYPE 4 ,AND NEM,A TYPE 12 ENCLOSURES APPLICATION The Floor Stands are used to convert NEMA Type 4 and Type 12 enclosures from wall mounted units, to free standing enclosures. The Floor Stand Kit consist of 2 stands, 10 or 12 gauge steel, with holes provided for mounting the enclosure. The Floor Stands are available in heights and depth from 6.00 to 24.00 inches. FINISH The Floor Stands are ASA 49 gray enamel over a phosphatized surface. i CATALOG FLOOR STAND HEIGHT FITS ENCLOSURE SIZE NUMBER H D GAUGE 96-68FS 6.00 8.00 12 96-610FS 6.00 10.00 12 96-612FS 6.00 12.00 12 96-618FS 6.00 18.00 10 96-126FS 12.00 6.00 12 96-128FS 12.00 8.00 12 96-1210FS 12.00 10.00 12 96-1212FS 12.00 12.00 12 96-1216FS 12.00 16.00 12 96-1218FS 12.00 18.00 10 96-1220FS 12.00 20.00 10 96-1224FS 12.00 24.00 10 96-186FS 18.00 6.00 12 96-188FS 18.00 8.00 12 96-1810FS 18.00 10.00 12 96-1812FS 18.00 12.00 12 96-1816FS 18.00 16.00 12 96-246FS 24,00 6.00 12 96-248FS 24.00 8.00 12 96-2410FS 24.00 10.00 12 96-2412FS 24.00 12.00 12 96-2416FS 24.00 16.00 12 177 McKINSTRY reserves the right to limit the order quantities of the accessories listed in this section. McKINSTRY INCORPOR&TED · 285 McKINSTRY AVE, · CHICOPEE, MA 01013 o TEL. 413-592-7716 FAX 413-594-9595 ~"" O ADJUSTABLE .~.,, t~ - .,. ,~ · SNUBBERS, GAGE PORT ADAPTORS, AND GAGE LINE FUSES SUN adjustable gage snubbers are throttling and shut-off devices used to isolate and protect hydraulic gages from line pressure and gage pointer pulsations. Adjustable Snubbers ,. Male to Female Male FenTale Part Number Price SAE 4 .250 NPTF NSAB-KXV-AS .250 NPTF .250 NPTF NSAB~KXV-BA SAE 4 SAE 4 NSAB-KXV-HS .250 NPTF .250 BSPP NSAB-KXV-TA Female to Female Female Female Part Number Price .250NPTF ,250 NPTF NSAB-KXV-AA M,qnul~tcturod by Marshall MFG, Corp. under U.S.Patenl ~15-~1 Ir~ e~ PrOs ~. N~ H~en, IN 1.0o Maximtim Extension .8~ 2.08 .__;,_ Position Adjustment NSAB KXV** 1.06 I~l IJUJ) Maximum --+ ' Ion 7 H .5 ex .75 - NSABKXV AA SUN gage adaptors offer system flexibility by allowing the mounting of gages with different pod configurations than those in a body or manifold. Gage Port Adaplors Male Female Part Number Price SAE 4 ,250 BSPP NSAC-XAV-TH SAE 6 .250 BSPP NSAC-XAV-TI ,250 NPTF .250 BSPP NSAC-XAX-TA NSAC XA*** Gage Line Fuses Male Female Part Number SAE 6 .250 NPTF NQAA-XAN-AI .~50 NPTF .250 NPTF NQAA-XAX-AA SUN gage line fuses protect systems from loss of oil if a gage or signal line breaks. If hex breaks off the line fuse will continue to perform its function because working parts are located inside the port when in use. · 1.0 GPM actuation flow. ,75 Hex ,--~b..~ ~ 1.38 · ~ I ~ F ,,,,' C' '- .7.,. 5 5'2o ~j' .F~,~ ~ 3 0 NQAAXA*** 10.17 7gl "! ;' !IT I ! "' ' '.. Open Type NEMA Type 7, 9 NEMA~pel Differential Switch Pressure Switches Machine Tool & Industrial General Information Class 9012 ,.,~.,,_;,.:!=!. ;; 0 NEMA Type 4, 4X, 13 · .':.,.. , .. ' ',1. ,. Dual Stage Switch nar~ General Application Data Class 9012 single stage pressure switches are control circuit rated devices used in pneumatic or hydraulic systems on a wide variety of machine and process applications to protect the equipment and. control or monitor the system pressure.. Pressure Ranges Type G switches are either diaphragm or piston actuated. Diaphragm switches range from 0.2-675 psi falling pressure while piston switches range from 20-9,000 psi falling pressure. All Type G piston switches have sealed pistons and can be used on air, water, oil, or any media compatible with the actuator material (see listing). When switches are required to be factory set and only one setting is identified, specify whether this setting is on increasing or decreasing pressure. Enclosures Open type, NEMA Type 1, NEMA Type 4, 4X, 13 (IEC IP66), and NEMA Type 7 & 9 enclosures are available on Class 9012 devices. Type G industrial switches are available as open type or in NEMA Type 1 enclosures. They are UL Listed and CSA Certified as industrial control equipment. Open type devices in pressure ranges up to 250 psi are available with internal and external threaded Pressure connectors making them ideally suited for panel mounting. Type G machine tool switches have NEMA Type 4, 4X, 13 (IEC IP66) enclosures. These devices'are UL Listed and CSA Certified as . industrial control equipment. They are UL Listed for use in Class li, Division 2, Group G and Class II1 hazardous locations. They are also UL Marine Listed for use on vessels greater than 65 feet long where ignition protection is not required. Type G machine tool switches are also available in NEMA Type 7 & 9 enclosures. These are UL Listed for use in Class I, Divisions I and 2, Groups C and D, and Class II, Divisions 1 and 2, Groups E, F, G hazardous locations. Enclosure Materials: NEMA Type 7 & 9: .............................................................Cast iron Open Type & NEMA Type 1: ......... Backplate is steel, Cover is plastic All others: .................................................................Cast aluminum Repeatability To ensure repeatability and minimize setting drift, pressure settings should fall within the middle 80 percent of the pressure range. 0-2-' SZo .......... 18-3 "'! ..........F"ilt"":' "" ....';' ' Ii ....i"' T ......[ .... 'Pressure Switches Machine Tool & Industrial General !nformation Class 9012 Bellows vs. Diaphragm The three factors that affect bellows lile are the compatibility of the pressure medium with the bellows and bellows housing material, the amount of pressure change during each operating cycle, and the speed of operation. On wide pressure change applications. the bellows is flexed over a wide portion of the range on each operating cycle causing the metal to fatigue faster than if it flexes over a small portion such as between the operating points only. This will reduce life. The Type G is offered with either diaphragm or piston actuators only - for maximum versatility, speed of operation, and life. Diaphragm life. like bellows life, is alfected by pressure medium compatibility. Standard diaphragms on Class 9012 Type G devices are nitrile (Buna-N) in zinc plated steel llanges. Fluorocarbon (VITON~) and ethylene propylene diaphragms as well as Type 316 stainless steel flanges are aiso available. The elastomer diaphragms used on Class 9012 switches are capable of withstanding high speed cycling and wide pressure changes. Operating speeds up to 200 cycles per minute are not detrimental to the life of the diaphragm.. Surges which exceed the maximum range value may occasionally occur, especially on start-up of the machine (see section on surges). The switch will withstand these occasional surges if they are within the maximum allowable pressure rating ot the switch. However. frequently applying this higher pressure will greatly reduce the life of the switch. Although the diaphragm will withstand wide pressure changes on each operating cycle, the pressure applied to the diaphragm during the normal operating cycle should never exceed the maximum value listed in the "Range" column in the catalog listing. Life will be considerably reduced if regularly cycled above this pressure. If significant surges are common or if pressures are higher than listed in the 'Range' column, consider the use of a piston device. Surges One of the most destructive elements to a pressure switch is hydraulic surges. A surge is a high rate of rise in pressure, normally of short duration, caused by starting a pump or opening and dosing a valve. Extremely high rates of rise in pressure can be damaging even though it is within the limits of the maximum allowable pressure. To limit the effect of surges, the switch should be mounted as close to an accumulator and as lar from the pump or quick acting valve as possible. Type G piston actuated switches are supplied with a .020" pressure orifice to help reduce the effects of minor surges. Type G diaphrEigm actuated switches are supplied with a 0.60~ pressure orifice. A restrictor with a small orifice placed in the line between the switch and pump or valve will further help to protect the switch. Using a surge .~r~ubber such as the Class 9049 Types A26 or A26S will also protect the switch. Vibration Among other things, excessive vibration can cause contact bounce, chatter or premature contact transfer especially when system pressure is near the ope.r_a'~ing point of the switch. Remote mounting of the switch is the best way to avoid problems. Use On Steam Switches should not be applied directly on steam exceeding 15 psig. However. with the installation of a Class 9049 Type A7A steam capillary tubing kit between the pressure and the switch, steam pressure up to 250 psig may be applied provided this does not exceed the maximum allowable pressure rating of the switch or the maximum temperature rating at the actuator. Piston vs. Diaphragm Selecting between piston and diaphragm devices depends on several criteria: 1 ) maximum allowable pressure, 2) range and differential, 3) surges and 4) media, whether hydraulic or pneumatic. Maximum allowable pressures for piston devices are much higher than for diaphragm devices. Most diaphragm devices have a maximum allowable pressure of 850 psi or less. where all piston devices have a maximum allowable pressure of 10,000 psi or more. Range and differential for diaphragm devices are lower than for piston devices. Many applications call for a low differential, ie: 20 psi, which may exclude piston devices which have a minimum differential of 60 psi or more. Surges are a part of every hydraulic system, and while many are small and have only a small effect on the switch. some are significant and can potentially destroy a pressure switch. Diapl ~ragm devices are the most sensitive to surges and will be damaged most easily. Piston devices are more tolerant of surges and will last longer in the same application. Hydraulic systems, which typically use oil ba';ed media. are more demanding on a system because they are usually at higher pressures, have wider pressure variations and produce more surges since the media does not compress. Pneumatic systems, which are typically air, are less demanding on a system since they are usually at lower pressures and the medium can compress itself to cushion the effects of surges. , As a guide, follow these basic steps: High maximum allowable pressures: ........................................piston Lower maximum allowable pressures: ..............................diaphragm Low differentials or pressureS: .........................................diaphragm High pressures: ......................................................................piston Minimal surges: .........: ......................................diaphragm or piston Constant surges: .......................................................................piston Hydraulic systems: ....................................................................piston Pneumatic systems: ........................................................diaphragm Piston Life For long piston life, the pressure medium should be filtered to keep foreign matter such as dirt and chips out of the piston assembly. Type G sealed piston devices are not recommended for use on dry gas media since there could be some leakage past the seal. The amount ol leakage will depend on the gas, media pressure and rate ol operation. I! is possible the switch would be inoperative. Dual Stage Pressure Switches The Type G is available with dual sta~e switches and provide two distinct levels of control from one device. These switches are most commonly used where dual functions are required or in sequencing applications such as alarm-shutdowns. Differential Pressure Switches ' The Type G is also avai labia as a differe,ntial switch. These devices are used to monitor the change in the difference between two pressures- They are unidirectional devices and used in applications to signal that a predetermined pressure difference has been reached as a result of a widening or increasing difference between the pressures. They can also be used in applications to signal that a predetermined difference has been reached as a result of a narrowing or decreasing pressure difference between the two pressures. Summary While a pressure switch may perform satisfactoril! it may prove to be unsatisfactory in a different apl: the deciding factor in the selection of a pressure switch should i based on the requirements of the application being considered. TEFLON and VITON are Registered Trademarks ol DuPont. 18-4 ...... ~t .... ! i lIT I .... :-. ~ Nonadiu~table Differential ~ ,::~: NEMA Type 4, 4X, 13 Enclosure ... , :~ UL LIsted And CSA Certified As Industrial Control Equlpmentf Pressure Switches Machine Tool Selection Information Class 9012 Adiustable Differential NEMA Type 4, 4X, 13 Enclosure UL Usted And CSA Certified As Industrial Control Equlpmenlt Decreasing ~,Approxirnale t h Double Throw Double Throw Differential At A lowable Double T row Double Throw Decreasing Di farant a Allowable Pressure Mid Range - PSIG Pressure Pressure Approximate Pressure j ' PsiG PSlG T~,a I P.,ce T~a I Pr~e Pale et Mid Range PSIG Type P.. Type I Diaphragm Actuated -- Nitrile (BunG-N) D~aphragm Zinc DIaphragm Actuated - Nitdie (BunG-N} Diaphragm, Zinc Rated Steal Housin .2-10 .6 + .1 100 GDW-1 .2 - 10 ,6 - 2 100 GAW.1 GAW-21 1-40 1,6 -l- .4 100 GDW-2 1 - 40 1.6 - 8 100 GAW-2- 1.5-75 3.0 + .5 240 GDW-4 1.5 - 75 3.5 - 15 240 GAW-4 5-250 10.0 + t.5 750 GDW-6 ' q~FFato ' 4 ;130t 2000 GBVI' ~ 13-425 16 ± 3.5 850 GEW-1 13 - 425 16 - 90 850 GISlW-t ' 20' 675 20-675 27 ± 5 2000 GEW-2 . - . Piston Actuated -- #440 Stainless Steel Piston. 1t303 Slalnless Steel Hous'ng, n Actuated -- t 40 Stain ass Steel Piston. #303 Stalnle;s Steel HouSing, Fluorocarbon (VlTON~) DIaphragm and goring, TEFLON,k Fluorocarbon (VlTON~) Oiaphragre and O*dng, TEFLONI Retaining Ring I~ Retaining Ring 20-1000 59 + 9 10000 GFW-t GF:W'-21 20 - 1000 59 - 200 10000 GCW-1 GCWo21 90-2900 170 + 15 15000 GFW-2 GFW-22 90 - 2900 170 - 560 15000 GCW,2 GCW-22 170-5600 289+ 55 20000 GFW-3 GFW-23 170 - 5600 289 - 1260 20000 GCW,3 270-9000 495 + 7g 25000 GFW-4 - 270 o 9000 495 - 1900 25000 GCW4 Nonadjustabie Differential NEMA Type 7 & 9 EncloSure Class [ & [i, Division I & 2~ Groups C~ D, E, F, G UL Listed As Industrial Control Equipment# ~reasihg Dil~renllal At A ~wable le · w Pressure Pressure PSIG Mid Range - P~IG PSIG ce . DIaphragm Actuated -- Nitdie (~na-N) Oiaphragm. ~: Pated Steer .2-10 1.0~ .1 . GDRd GDR-21 . 1 - 40 2.4 t .8 100 1.5 - 75 4,5 ~ 1 240 GDR-4 GDR.24 3-15o g ~ 1.5 4?5 GOR-5 GDR,25 - GDR-6 5 250 15t3 7~ 13 - 425 25 t 7 850 GER-I 20 - 675 41 t 10 2~0 GER-2 Piston Actuated -- ~440 Stabclass Steel Piston. ~303 Stainlee Housing, · Fluorocar~ (VITONt) D~p~agm and O-ring. TEFLON~ Retaining Ring ~ ~ 20-tO00 89 ± ~8 10000 GFR-1 GFR-21 ' 90-2900 255 t 30 15000 GFR-2 ~/_ GFR-22 110-5600 578 ± 110 20000 GFR-3 270-9000 788 + 140 25000 GFR-4 270 - 9000 1' 'UL Marine Listed Ior use on vessels greater than 65 feet long where ignition protection is not II, (:tivisicn 2, Group G ~,~ Class Ill hazardous locations. # UL Marine Lieled Ior use on vessels greater than 65 feet long where ignition protection is required. Oilierenlist adds Io range setting and determines operating point on rising pressure. TEFLON and VITON are Registered Trademarks of DuPent. Adjustable Differential NEMA Type 7 & 9 Enclosure Class I & D, Division 1 & 2, Groups C, Ds E, F, G UL Listed Ae Industrial Control Equipment# Decreasing DifferentjaJ Allowable ~ele rp;e Double Throw Pressure Approximate Pressure M PSIG M idRange PSlO , Type DlsphreSre Actuated ~ Nitrile (BunG-N) Die.phraSe, Zinc P. leted Steel HouSing 1 * 40 . 1.4- 8 100 f3AR-2 . %6. ?B 4,e · 11 340 GARj/, ,. 2. ts. 4, 750 ~.-e ." Iml 13 - 425 25 - 90 850 GBR-1 , 20 - 675 41 - 130 2000 GBR-2 '. Piston Actuated * #440 Stainisss Steel Piston. #303 Stainless ~tael Housin , Fluorocar'oon (VJTON~) Diaphragm N~d O-ring TEFLO~?~ · ' Retaining Ring · ' 20 -1000 89 - 200 10000 GCR-t 90 - 2900 255 - 560 15000 GCR-2 170 - 5600 578 - 1260 200GO GCR-3 788 - 1900 25000 GCR-4 required. Also UL Listed for usa in Class Note: When switches are required to be factory set and only one setting is identilied. specHy whether this setting is on increasing or decreasing pressure. File E12442 Guide NeWT G'W, G'R File E12158 Guide NKPZ G'O, G'G File E12443 Guide NTHT (marine use) File LR25490 Class 3211-03 G'W, G'O. G'G File LR25817 Class 3218-02 G'R lur . · ,' I,/I [ Acceptable Wire Sizes ............................ 12-22 AWG Recommended Terminal Cramp Torque ................... 7 in.lbs. Electrical Ratings ................................ Page 18-10 Dimensions ............................... Pages 18-10-18~11 Temperature Ratings ............................... Page 18-10 Modifications .................................... Page 18-8 Accessories ................................... Page 18-44 Replacement Pads Kits ...................... Pages 20-7 - 20°9 Discount Schedule 18-5 Gold ';~,."-:f492~E:lGt~51,~ 50 1.65 ~:!-:1492-~F2GE~-a~ 50B Red .;~,~1'492;E1RE!~~ 50 1.65 ~-u~,-17492r-F2RE~-'~J 50El Blue ~'~:':1492~.E1B~',7~: 50 1.65 ~J.~1:~92:F. 2B~:~ 50B Black ~,~,1.492~'.!BL;~.~,~:~, 50 1.65 -*.'~;1'.492,"~2B~,,~ 5011 Green L~i~492~F, fG~.;,i;~?~ 50 1,65 :~.*..1~t92:~E2G~".,,~'~y;50B Yellow ~l)~92-'E,1Y~*~>,~' 50 1.65 '.~,l~492~F2~.:,z~'~ 50El Brown ~:%.1492:F1BB~;~'50 1,55 'E;}~':r4925F2BRr~,~ 50B Violet :~.1:4927F,1V:T~:~.~7 50 1.65 ~149~F2V~,~ 50El Gray !~,',~1492~EJGY:~;.~,.', 50 1.65 ~:~1:492:.~F,2GY~L~R 50B Orange .!'%~.1492.-'.~1OR~.T.~! 50 1,65 :~'~1'492:.F2OR'.~%'~ 50B 1,60 '~.*':~.~'~2~F'~.(~'~. 50B 1,55 ' ; ';, ' ' · ',: "~'~ .....' ' .f "' "' ,' · · · ,t ~" ' '. ~', I" · . · ." . · j i , · . .. ~,.~{. . ~: .. ,'. .} ~P , ~ ;.: I , ., ";"' :':" ".."'~ ':'7 ......T' "= ....:.S~; ....' .......... ;' ', ""~":T' T;-.~;';'- 7 ....::. :-; ...... · ...:'::~j: :.~';.~,~ :. 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' I]Prepared conductors utilize ring. spade, or hook connectors EIMinimum order el 500 pcs. required llAIso available in colors: Catal Nu nber 1/';2-NM16GL (gold), .... ..... ... .,. ,.,... , .,:. .... .=-, .....; ...... ..~."" ....... ~"~'. ~:'~' ',';;i~'~' '~ · · ! .......... .... l. [ t t-'~. -. pressure plate pressure plate #6 screw Approvals UL/CSA UL/CSA UL/CSA Voltage Rating 300V 300V ,' 300V Maximum Current 25A 25A 25A Wire Range (Rated Cross Section) #22-#14 AWG (0.5-2.5 mm~) #22-#14 AWG (0.5-2.5 mm~) #22-#14 AWG (0.5-2.5 mm~) Wire Strip Length 0.38' (9.7 ram) 0.38' (9.7 mm) Prepared Conductors Onlyll Recommended Screw Tightening Torque 4-14 Ib-in (0.5-1.6 N,m) 6-14 Ib-in (0.7-1.6 N,m) 6-14 Ib-in (0.7-1..6 N,m) Density 35 pcs/ft (115/m) 35 pcs/ft (115/m) 30 pcs/ft (98/m) Insulation Temperature Range -4O°C to +85°C -40~'C to +85°C -40°C to +85"C Tarmi.a, .,oak., Co,or., :;,~.'~.'~?,;.,~,.'~ Pca.,Pkg. P.;';~';ce ~,.?~:'~ Po..,Pkg. P.;'~;ce ~'~'~.!'~ .c..,Pk.. P.;~;c. White :'~:N.~t92~.F:l:~;~'~ 50 $ 1,55 ?~1492~F2:~ 50 $ 1,50 ',:~:l~tg2:~E3~'~'~:"~ 50 $ 1,45 }~49~F~ . 362,00 ' ' ' c, 309.00 White :~(2i01bl6~i)'.;~ Block Description: Terminal block, tubular screw with Terminal block, tubular screw without Terminal block, screw lerminal wilh Bulkhead Fittings 750-4 -- BULKHEAD FITTING:-'C x M 750 -- BULKHEAD FITTING C x C ' ~ Thread A ' Nominal Box Approx. Dim. Dia. Size Qty. Net Wt. A '1' % ............ 10 .32 129/32 Thread 1/2 ............ 1 O .40 13%2 1 Nominal Box Approx. Dim. Dia. 3/4 5 .79 25/32 11/4 Size Qty. Net Wt, A B ............ I .............. 5 1.36 21/2 V2 ........... 10 .48 11/4 I 'H 1/4 ............. 1.80 215/32 '1 3/4 ........... 5 .77 19/32 11/4 '~11/2 ............ -- 2.84 29,46 23~ 1 ............. 5 1.30 11/2 1% 1'2 .............. -- 4.11 .32%2 25/~ 1'11/4 ........... -- 1.82 11/2 1% 1-11/2 ........... -- 2,87 11/2 2% 1-2 ............. -- 3.82 21/32 25/~ Bushings 618 -- FLUSH BUSHING Ftg. x C 750-3- BULKHEAD FITTING C x F Thread Nominal Box Approx. Dim, Dla. Size Qty. Net Wt. A B · % ........... 10 .22 11/2 7~ 1/2 ........... 10 .48 l~sA6 1 ,~3/4 ........... 5 .79 2%6 11/4 I ............. 5 1.43 21%2 1% 1'11/4 ........... -- 1.90 27,46 17/~ 1-11/2 ........... -- 3.12 27,46 23~ 1' · 2 ............. -- 4.78 321/32 2% · Lock nut on opposite end. Nominal Box Ctn. Approx. Dim. Size Qty. Qty, Net Wt. C 1/4 X ~/e ......... 50 -- .01 % X 1/4 ......... 50 -- .01 1/2 X % ......... 50 500 .02 3/32 1/2 x 1/4 ........ 100 -- .04 1/4 % x 1/2 ......... 50 -- .03 1A6 3/4 x % ......... 100 -- .04 3/4 x 1/2 ........ 50 500 .08 3/32 3/4 X 3j~ ......... 50 -- .11 7A6 I x 3/4 .......... 25 500 .12 I x ~/2 .......... 50 -- .22 11/4 x I ......... 10 100 .17 3/~2 11/2 Xll/4 ........ 10 100 .22 5/32 2 x 11/2 ......... 5 50 .66 tFactory option--Consult faclory for minimum order quantities. 600 Series--Wrot, 700 Series--Cast, NIBCO INC./ELKHART, INDIANA, U.S.A. 9 ..... ~ ......i ....~ : 111 ~' I I .... i"' T' i "l '" ProduCt Data · VOC compliant · High-perforrnan, ce .general maintenance coating for new or old steel .-,' · Cures through wide temperature range · Sel~-pdming topcoat over most existing coatings '° Can be overcoated with wide range of topcoats · Compatible with prepared damp .~uffaces · Compatible with adherent rust remainingon prepared Surfaces · 5 mils or more in a single coat · Resists Mgh humidity and moisture Amerlock's low solvent levelmeets M0C requirements, reduces the chances for ~ pinh0[~ng an~:.solvent entrapment at the substrate-coating interface; 0f~.en'.a~ major cause of coating failure v~th convenSonal 'epox~es and lower solids systems, Amerlock 400 Ls ava~kble Ln a -~a~ety of colors, including aluminum, and therefore does not require a topcoat. For extended weather~b~ty or special uses, a topcoat may be desLred. : Typical Uses Amerlock 400 is used in those areas where blasting is b~npracfical or Lrnposs~ble. As a maintenance coating, Anneflock 400 protects steel structures in industrial facilities, bridges, tank exteriors, marble weathering, offshore, oil tanks, piping, roofs, water towers and other exposures. Amerlock 400 has good chemical resistance to splash/spRlage, fumes and immersion in neutral,' fresh and salt water (see resistance table). Contact your Arneron representative for spedtic Information. Typical Properties Physical · Abrasion resistance (ASTM D4060) .: :' 1 kg load/1000 cycles weight loss · .:-...~ '~-7~.~-~:,:..CS-17 wheel 102 mg : . .' ~ --.- . Impact resistance (ASTM D2794)' : Direct 24 Ln, lb Reverse 6 in. Moisture vapor transrndssion {ASTM D1653} 6.04 g/m~ Adhesion (ASTlv[ D4541) 900 psi Performance Salt spray (ASTM B1:17) 3000 hours Face bIistering .None Humidity (ASTM D2247) 750 hours Face corrosion, bljstedng. -. None Immersion (NACE TM-01-69) fresh water I year bl~stedng None Amerlock® 400 High-Solids epoxy co ting Physical Data ' ' Finish SemigloSs Color Standard, Rapid Response, custom colors and aluminum White and light colors may show yellowing on aging. Do not use Amercoat 861 with white or light colors or with 400FD cure. I4~th white and light colors, 400FD cure will cause yellowing. .Components 2 Curing mechanism Solvent release and chemical · ' reaction between components. Volume solids (ASTM D2697 modified) 400 400AL Dry film thickness (per coat) Coats Theoretical coverage " 1 mil (25 microns) : 400 400AL 5 mils (125 microns) 400 400AL VOC 400 mixed mixed/thinned (~/2 pt/gal) 400AL mixed mixed/thinned (1 z/2 pt/gal) 400FD mixed mixed/thinned e/~ pt/gal) Temperature resistance, dry contilluolls intermittent Flash point (SETA) 400 resin -' 400 cure 400FD cure 400AL resin 400AL cure Amercoat" 8 Amercoat 65 Amercoat 12 Qualifications USDA- Incidental food contact NFPA - Class A 266 282 lb/gal 1.4 1.7 1.0. 2.0 1.2 1.6 °F 200 350 0F 131 , - 85 87 110 116 67 78 0 83% + 3% 88% + 3% 5-8 mils (125-200 microns) 1 or2 ftVgal mVL 1331 32.6 1412 34.7 6.5 6.9 168 204 120 240 144 192 °C 93 177 55 29 30 43 4.7.: ~.'~-' 19: :: 25 -18 NSF Standard 61 ' For use in drinking water: Amerlock 400 and 400FD - White, Ivory and RT-1805 Blue, Certain restrictions do apply. Chemical Resistance Guide Environment Immersion 400 400AL /~"'~' Acidic * * Alkaline * * Solvents * * Salt water E E Water E E Splash and Fumes and Spillage Weather 400 400AL 400 400AL F F G G E G E E G G E E E E E E E E E E F-Fair G-Good E-Excellent *Contact your Ameron representative. This table is only a guide to show typical resistances of Amerlock 400 and 400AL. For specific recommendations, contact your Ameron representa tire representative for your particular corrosion protection needs. Systems using AmerloCk 400 or 400AL 1 st coat COat*** 400 400 400** Dimetcote® EZ-II, 9, 9FT or 12 Dimetcote EZ-II, 9, 9FT or 12 **Water immersion. 2nd Coat*** 3 None None 450HS None Amershield' None 234 None 400 None 400 None 400 450HS ***For color contrast when 2 coats of 4OOAL are used, 400AL red can be used astirst coat. Reeoat/Topcoat time minimum (hours) 400 400 with I pt 861 4 /,'-N 400FD 2 400AL 3 400AL with 1/z pt 861 3 Recoat/Topcoat time @ 70°F (21 °C) System 400/400 400 with 861/400 400FD/400FD 400 or 400FD/234 400 with 861/234 400/Amershield or 450HS 400FD/Amershield or 450HS oF/oC 90/32 70/21 50/10 8 16 30 7 16 31/z 10 12 48 5 12 Maximum time 3 months 1 month 2 weeks 1 day 1 d. ay 1 month 7 days 400with 861/Amershield or 450HS 2 weeks Note: If maxiraum time is exceeded, roughen surface. For topcoats (finish coats) not listed, see Product Dam sheet for specific topcoat time limitations. Application Data Summary See Application Instructions for complete information on surface preparation, environmental conditions, application procedures and equipment. To obtain maximum performance. apply as recommended. Adhere to all safety precautions during storage, handling, application and drying periods. Surface Preparation Coating performance is, in general, proportional to the degree of surface preparation. Abrasive blasting is usually the most effective and economical method. When tbjs is impossible or impractical, Arnerlock 400 can be applied over mechanically cleaned surfaces. All surfaces must be clean, dry and free of all /~"ontaminants, including salt deposits. Application Data Applied over Surface preparation Steel Concrete Aluminum Galvanizing - Method Steel, concrete, aluminum, galvanizing SSPC-SP2, 3, 7 or 10 ASTM D4259 or 4260 Adodine*, Adumiprep' or light abrasive blast Galvaprep* or light abrasive blast Airless or conventional spray. Brush or roller may require additional coats. I part resin to I part cure oF/oC 90/32 70/21 50/10 32/0 Mixing ratio (by volume) Pot life (hours) 861 Accelerator Amerlock Amount /mixed 5 None 400' l~/z 21/2 4 7 400AL 3 t/z 5 lt2 10 15 : 400FD 1 ll/z 21/z 4 1/2 pt 400 1 1 l/z 21/z 4 400AL 1 - ll/z 21/2 4 1 pt 400 3/2 1 l~/z 2 Pot life is the period of time after mixing that afire-gallon unit of material is sprayable when thinned as recommended. Mixture may appear fluid beyond this time, but spraying and film build character- istics may be impaired Environmental conditions Product Air and Surface Temperature Amerlock4000k'400AL 40°to122°F( 4°to50°C~ Amerlock with 861 20° to 122°F (-6° to 50°C) Amerlock 400FD cure 20° to 122°F (-6° to 50°C) · Surface temperatures must be at least 5°F (3°C) above dew point to prevent condensation. At freezing temperatures, surface must be free of ice. Do not use Amerlock 400AL on water damp surfaces. Do not use 400FD cure with 400AL resin. Drying time (ASTM D1640) (hours) touch 861 Amerlock °F/°C Amt /mixed 5 gal 120/49 90/32 70/21 50/10 32/0 20/-6 None 400 lx/a 411z 9 28 96 NR 400AL 1 4 12 36 96 NR 400FD cure 1/a 1 2 8 24 48 1/z pt 400 ll/z 3 5 24 72 120 400AL I ll/z 21/a 5 10 24 I pt 400 1 2 4 15 48 96 through None 400 6 12 20 40 140 NR 400AL 11/2 71/z 24 72 216 NR 400FD cure l~/z 2~/z 4~/z 13 38 96 ~/zpt 400 3 6 '10 30 96 180 400AL 2 4 9 24 48 120 1 pt 400 2~/z 5 9 24 72 160 Cure for immersion (days) None 400 2 4 7 21 NR NR 400AL 2 4 7 21 NR NR 400FD cure 1 2 3 7 21 NR l/z pt 400AL 1 2 3 7 21 NR 1 pt 400 1 2 3 7 21 NR Amercoat 861 Accelerator will slightly discolor Amerlock 400 white and other Amerlock light colors. Do not use 861 Accelerator with 400FD cure. NR = Not recommended I"' I 7 Safety Precautions Read each component's material safety data sheet before use. Mixed material has hazards of both components. Safety precautions must be strictly followed during storage, handling, and use. This product is for industrial use only. Not for residential use in California, Warranty Ameron warrants its products to be free from defects in material and workmanship. Ameron's sole obligation and Buyer's exclusive remedy in connection with the products shah be limited, at Ameron's option, to either replacement of products not conforming to this Warranty or credit to Buyer's account in the invoiced amount of the nonconforming products. Any claim under this Warranty must be made by Buyer to Ameron in writing within five (5) days of Buyer's discovery of the claimed defect, but in no event later than the expiration of the applicable shelflii~, or one year from the delivery date, whichever is earlier. Buyer's failure to notify Ameron of such nonconformance as required herein shah bar Buyer from recovery under this Warranty. Ameron makes no other warranties concerning the product. No other warranties, whether express, implied, or stat~utory, such as warranties of merchantability or fitness for a particular purpose, shall apply. in no event shall Ameron be liable for consequential or incidental damages. Any recommendation or suggestion relating to the use of the products made by Ameron, whether in its technical literature, or in response to specific inquiry, or otherwise, is based on data believed to be reliable; however, the products and information are intended for use by Buyers having requisite skill and know-how in the industry, and therefore it is for Buyer to satisfy itself of the suitability of the products for its own particular use and it shall be deemed that Buyer has done so, at its sole discretion and risk. Variation in environment, changes in procedures of use, or extrapolation of data may cause unsat- isfactory results. Thinner Amercoat 8 or 65 Equipment cleaner Thinnor or Arnercoat 12 Shipping Data Packaging unit 2 gal 5 gal cure 1-gal can 2.5-gal can resin 1-gal can 2.5-gal can Shipping weight (approx) lbs kg 2-gal unit 400 cure 12.5 5.7 400FD cure 12.2 5.5 400 resin 13.7 6.2 400AL cure' 12.1 5.5 400AL resin 11.0 5.0 5-galunit ~ 400 cure 31.8 14.4 400FD cure 31.2 14.2 400 resin 35.0 15.9 400AL cure 30.9 14.0 400AL resin 28.3 12.8 Shelf life when stored indoors at 40° to 100°F (4° to 38°C) resin and cure I year from shipment date. Numerical values are subject to normal manufacturing Wlerances, color and testing variances. Allow for application losses and surface irregularities. This mixed product is photochemically reactive as defined by the South Coast Air Quality Management District's Rule 102 or equivalent regulations. Limitation of Liability Ameron's liability on any claim of any kind, including claims based upon Ameron's negligence or strict liability, for any loss or damage arising out of, connected with, or resulting from the use of the products, shall in no case exceed the purchase price allocable to the products or part thereof which give rise to the claim. In no event shall Ameron be liable for consequential or incidental damages. .