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Grapevine Creek-CS 910419 Engineers and Contractors 11210 Ryti~rest 214/§57-1199 P. O. Box ~057g ........ ~- Balch Springs, Texas - 819 .. · Mr. Patrick h. Acker, P.E. Albert B. Balff Associates, Inc. 8616 Northwest Plaza Drive Dallas, Texas 75225 Ret Gateway Business Park Drainage Structure Dear Sir: Enclosed is the concrete batch design we propose to use on the above referenced project. Also enclosed is the latest test results on the rock riprap stone from TXI. If you have any questions regarding this matter, please call me. Yours very truly, GIBSON & ASSOCIATES, INC. A.J. Johnston Vice President AJJ/md encl: cc: Mr. Wayland Threadgill Catellus Development Corporation 5429 LBJ Freeway Suite 600 Dallas, Texas 75240-2609 TEXAS INDUSTRIES, INC. 7610 STEMMON$ FREEWAY · DALLAS, TEXAS 75~47 .. (2~,4~ 647-~?00 April 11, lg9i Gibson & Associates 9003 Sweetwater Dallas, Tx 75228 Attention Tony Johnston RE: Gateway Business Park Gentlemen,: The attached concrete mix design utilizing the appropriate AS'TM C-33 or ASiM C-330 aggregate is proposed for use on the above referenced project foF ready mix concrete to be furnished by TXI. To ensure tmat the correct mix is delivered to your project, please order by The mix design number which appears in the upper left hand corner of the mix design. ~exas Industries certifies that the above mix design, when ordered by specifie0 design identity, will meet or exceed the indicated design strength at a designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of the ACI 318 Building Code. )xi would like to be included on your mailing list to receive all test reports. ASTM C 94-86a Section 14.4 entitles a manufacturer to receive copies of al! test reports when strength of concrete is used as a basis for acceptance. Contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix design prior to its use. To ensure that the proper mix design is ordered, please send a copy of this letter, after approval, to the above ~'eferenced project to be used by the person ordering the concrete for this job. Sincerely, TEXAS INDUSTRIES, INC. Customer Service Representative MIX # K8274 6.00SK ADMIX/AEA 1"CS 4000 PSI e 28 Days AS REQUIRED Maximum Coarse Aggregate Size: ASTM C 33 1"- #4 Crushed Stone Maximum Water/Cement Ratio: 5.33 gal/sk ,472 lb/lb Minimum Cement Content per Cubic Yara: 6.00 sacks Maximum Placement Slump: 5.0 inches Admixture ASTM C-494: Type A or D Air Entraining Agent ASTM C-260: 3% - 6% MATERIAL QUANTITIES PER 1 CUBIC YARD AT S.S.D. 564 lbs. or 6,O0 sacks ASTM C 150 Type I Cement 1840 lbs. ASTM C 33 1"- #4 CrusheU Stone 1273 lbs. ASTM C 33 Concrete Sand 267 lbs. or 32.0 gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type A Specified Air Content: 3% - 6% Placement Slump: 4.0 + or - 1 inches PUHPING RECOMMENDATIONS I. 5" minimum diameter lines with no reduction to smaller lines. 2. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. 3. Slumps and test cylinders should be taken ~ discharge end of hose for strength guarantee to be valid. 4. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. 5. Pump mixes are based on minimum cement content pumpeO at grcunU level, As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. we are enclosing all available back up data for the above referenced mix design. If the strength information is not available or is not sufficient, conformation cylinders may have to be made by your testing laboratory. TEXAS INDUSTRIES, iNC. CONCREIE DESIGN EVALUATION Date- 04/i7/91 *' Statistics Compiled Fr:m lnUependent Laborator~ Test Ipecimens ** Page' ~ix No. K8274 Strength 4000 psi @ 28 Days 28 Day lest Data Test Plant Temperature Placement Percent ....... 28 Day ....... Cum Moving N~ Date No Amb Con Slump of Air PSi 1 PS! 2 PS! Aeg ArB Ay9 of 3 Range I 09/26/90 18 93 BO 3.0 4.7 5850 5830 5840 5840 5840 20 2 09/28/90 18 89 87 3.7 3.7 5300 54iO 5355 5598 5598 110 3 09/28/90 3! N/A 90 6.0 4.0 4550 4760 4655 5283 5283 2t0 4 IO/O2/90 18 28 83 3,D 4.3 5140 5110 5125 5244 5045 30 5 10/16/90 18 82 80 Z.5 4.5 5010 4920 4965 5188 4915 go 6 10/18/90 16 65 75 2.5 4.0 5420 5410 5415 5226 5168 10 7 !0/18/90 18 53 72 4,0 N/A 5400 5330 5365 5246 5248 70 8 10/24/90 18 69 72 3.7 3.7 5240 5!70 5205 5241 5328 70 9 10/24/g0 18 72 72 3,0 4,5 4980 4860 4920 5205 5163 120 10 10/31/90 18 E3 84 4.0 5.2 5180 5130 5155 5200 5093 50 ti I1/02/go i8 7g 84 2,7 4.O 5430 5350 5390 5217 5!55 80 12 !1/ID/g0 18 68 70 4.5 3.5 5700 5640 5670 5255 5405 60 13 11/10/90 18 68 68 3.0 3.7 5650 5720 5685 5288 5582 70 14 11/10/90 18 58 68 3.2 6.5 4820 5110 4965 5265 5440 220 15 11/13/90 i~ 80 78 5.2 5.g 5380 5390 5385 5273 5345 10 16 11/16/90 12 70 75 4.0 2.3 5570 5560 5565 5291 5305 10 ]? 11/20/90 18 70 77 4.0 4.2 5280 5310 5295 5291 5415 30 )8 11/20/90 !8 75 78 4.0 3.O 5210 5170 5190 5286 5350 40 19 11/30/90 18 54 64 3.7 3.2 5850 6000 5925 5319 5470 150 26 11/3o/90 IS 62 70 2.2 2.5 6570 6620 6645 5386 5920 50 21 !l/30/90 12 54 63 4.5 N/A 5210 5210 5210 5377 5927 22 12/O8/90 18 62 67 4.0 4.2 5740 58~O 5810 5397 5888 140 23 12/O8/90 !8 52 62 3.0 4.1 5850 6020 5935 5420 5652 170 24 12/12/90 18 60 69 3.5 4.8 5390 5410 5400 5420 5715 20 25 i2/12/90 18 64 69 3.7 5.3 5530 5570 5550 5425 5628 40 26 !2/14/90 lB 57 65 3.5 5.1 5340 5280 53!O 5420 5420 $O 27 12/lg/go lB 58 60 3.7 5.3 5800 5670 5835 5436 5565 70 28 ~/19/90 lB 69 66 4.5 5.2 5470 5410 5440 5436 5528 60 29 12/19/90 18 45 63 3.7 8.$ 5960 5630 5795 5448 5690 330 30 12/19/90 18 61 63 4.D 5 5 5870 ~930 5900 5463 57!2 60 **~ Averages *** 68 73 3.7 4.4 COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Hix NO. K8274 Strength 4000 psi @ 28 Days Paragraph 4.6 of ACI 318-83 provides that as data becomes available during construction, the amount by which (f'cr) must exceed the specified value of (f') may be reduced, provided: (al 30 or more test results are available and average of test results exceeds that required by Section 4.3.2.1, using a standard deviation calculated in accordance with Section 4.3.1.1, or (b) 15 to 2g test results are available and average of test results exceeds that required by Section 4.3.2.1, using a standard deviation calculated in accordance with Section 4.3.1.2. The required average compressive strength has been calculated, using a standard deviation calculated in accordance witl~ AC1 318-83 Section 4.3.1.1 or Section 4.3,1.2 and is the larger value of these calculations f, cr + 1.34(SD) - 4000 + I. 34(OO3gB) - 4533 = fm cr + 2.33(SD) 5OD C = 4000 + 2.33(00398) 500 = 4427 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of lestS .......................... 3D Maximum Value ............................ 6645 psi Minimum Value ............................ 4655 psi Range .................................... lggo psi Average Strength ......................... 5463 psi Standard Deviation ....................... 398 psi Required Average Strength to satisfy minimum probability conditions of ACI 31B-B3 Section 4.3.2.1 ............... 4533 psi Design excess beyond code requirements.. 930 psi e800-366-2894 TEXAS INDUSTRIES, INC. CEMENT D/VISION, 245 Ward Road Mk]lothl~n, TIxll 78065 ~0£ SPECI F1 CATIONS Portlamd Cement Type I A.S.T.M. C150-89 _ A.A.S.~,T,O. N 85-88I Car Mumber ~oni ~ate or saapl~na December 1990 Monthly Average ] AASflTO RISULTS SO3 {Cll more than 8~), maximum ~ercen~ 3.5 [ 3,s 2.75 Loom on l~nition. Hmximum Percent 3.00 3,00 ~ 1.~7 Hax~iua [B 21[l) '.----: .................... 400 v~ca~, ln~al Se~, ~iniaua (Htnu~ee) 45 45 101 Yield, r~nal Set. ~iX~lUI (flinutml) 37S 3~6 237 Autoclave Ix~m~atom, Haxlsum Percent ~. 8 O. ~ 0.005 3 ~a~ aAnimum Compressive atrenfth) PSI 1800 2800 3351 ? Day fllnlmuu Compressive Streni~h, ~SI 2800 2800 ~ 420~ False Set - r~n&l. H~G~Dvu ~trcent S0 STATE OF TE~S ELLIS J.R. ~ens , bein~ dul~ swo~ de~ses ~d sa~s; tha~ he is Chief Chemist of Tex~ Induskries, Inc., ~ment Diwision, who prepped %be above that the ~e is true ~d correct. S~s~i~ ~d swor~t~ef~ me ~his 30th da~ of January Construction Products Division ~ W.R. Grace & Co.- Conn. 11052 Shady Trai~ Suite 208 Dallas, TX 75229 February 26, lg91 (214)35~3500 Texas Industries 7610 Ste~ons Freeway Dallas, TX 75247 ATTN: Dana Link Gentlemen: This is to certify that WRDA with Hycol, a water reducing admixture supplied by the Construction Products Division, W.R. Grace & Co., is formulated to meet the requirements of Specifications for Chemica! Admixtures for Concrete, ASTM Designation C-494 as a Type A Admixture and the Standard Specifications of the Texas Highway Department. No chlorides or halogens are added to WRDA with Hycol as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The foregoing is in addition to and not in substitution for our standard conditions of sale as printed on the reverse side hereof. Very truly yours, District Manager Concrete Admixtures Authorized Signature ~/jk Sworn to and.subscribed~e~ore me the undersigned, on the ~ day ' ' Construction Products Division ~ W.R. Grace & Co.-Conn. 11052 Shoddy Trail Suite 208 Do,las, TX 75229 t~ebruar~ 26, 1991 {214)35~3500 Texas Industries 7610 Stemmons Freeway Dallas, TX 75247 ATTN: Dana Link ~en[lemen: This is to certify that Daratard-17, · water reducing, set retarding admixture, supplied by the Construction Products Division, W.R. Grace & Co., is formulated to meet the requirements of Specifications for Chemica! Admixtures for Concrete, ASTM Designation C-494 as a Type B & D admixture; and the Standard Specifications of the Texas Highway Department. No ch[orides or halogens are added to Daratard-17 as functiona! ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The foregoing is in addition to and not in substitution for our standard conditions of sale as printed on the reverse side hereof. Very truly yours, District Nanager Concrete Admixtures Authorized Signature KM/jk Sworn to and. subscribed ~e~re me the undersigned, ary Pub~)'c / ¢onstfuctlon Products Division ~ W.R. Grace & Co.- Conn. 11052 Shady Trail Suite 208 Dallas, TX 75229 February 26, 1991 [214)3f~3500 Texas Industries, Inc. 7610 Stemmons Freeway Dallas, TX 75247 ATTN: Dana Link Gentlemen: This is to certify that Daravair M, an air entraining admixture, supplied by the Construction Products Division, W.R. ~race & Co., is formulated to comply with the requirements of Specifications for Air Entraining Admixtures for Concrete, ASTM Designation ¢-260 and Section 437 of the Standard Specifications of the Texas Highway Department. Material supplied for the above referenced project is identical in all respects~ including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The foregoing is in addition to and not in substitution for our standard conditions of sale as printed on the reverse side hereof. Very truly yours, Kurt Melby District Manager Concrete Admixtures Authorized Signature Sworn to and subscribe~ m~~, the un dersigned, on the ~L day of , /ff~, A.D. y Publ~c~ TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 03/14/91 # 25 Tests Production Facility: BR!DGEPORT Size #: 57 Grading Designation: ASTM C-33 1" - ~4 Project: ***** ALL JOB5 ***** 5ample Location: Steve J Cumulative Cumulative Cumulative Required Specification SizeI Wt. Retatned % Retatned % Passing , % Retatned % Passing 1.5" I 1.0" 1.15 98.85 0 - 5 95 - 100 3/4' ' 14.67 85 ._33 1/2" 56.19 43.81 { 40 - 75 25 - 60 3/8': 80.75 19.gS ~4 97.21 2.7g 90 - 100 0 - 10 f8 98.58 1.42 g5 - 100 0 - ~0 d30 f40 - ~50 ItO0 *gO0 100% of 25 tests: Size 57'Plant: BRIDGEPORT Job: ***** ALL JOBS I IIIII I I I IIII TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 03/14/91 // 25 Tests Production Facility: FERRIS Size //: 33 Grading Designation= ASTM C-33 FINE AGG. Project: ***** ALL JOBS ***** Sample Location: Sieve Cumulative I Cumulative Cumulative Required Specification Size Wt. RetainedI % Retained % Passino % Retained % Passtn(i 1.5' 1 3/4' 1/2' 3/8' //4 2.41 g?.Sg 0- //8 1).80 82.20 0- 20 80- 100 //10 //16 31.22 68.?8 15 - 50 50 - 85 #30 42.50 57.50 40 - 15 25 - 60 ~40 ~50 74.42 ~100 96.45 3.55 gO - 9B 2 - 10 ~200 gg. 34 0.66 Pan Wt. 2.65 Fineness Modulus S amp leU By: 100% of 25 tests: Size 33 Plant: FERRIS Job: ***** ALL JOBS ***** Summary of Ratin IvILNIMAL HAZ,ad~ No siEnif:icant risk to health 0 ML'NL%LAL Materials thai are normally stable, even HAZARD under fire conditions, and will nol react SIJGHT HAZARD Irrital~on or minor ~.ersible with water injury possible I SUGHT Materials the! are normally stable but MOD£1L~T'E HAZARD Temporary or minor in}ury I'LAZ. ARD can become unstable at high may occur temperatures and pressures, These materials may react with water but they SERIOUS HAZARD Major injmy likety unless will not release ener~.' violently i prompt acdon is taken and I medical meat~nent is given 2 MODERATE Materials that. in themselve.~ are I SEVERE HAZARD Life-threatenin& major or HAZARD normally unstable and will readily undergo violent chemical change bi. ii will permanent damage may detonate. These. materials may result Imm single or repeated react violendy with water lexposures 3 SERIOUS Materials tha~ are capable of detonation Nk~e- Lbe of an a~en~ f'~ or o~her d~nbaon/ndr,.azes ~t Ii, em m,~y be ]'[AZA]~ or ex'plosive reaction but require a cra'on,, he~,'~ eaa.-'u pe. ee.m .~e s~kr.,. ~ on me pax~ rdmn8 inidatin8 souw. e or must be. heated und0r con§nement before 11. ~I]JTY ~ initiation: or materials thai react R~'FI~G explosively ~th water ~ Materials thai am normally stabl~ and 4 SEVERE Materials that are readily capable of HAZARD will not bum unless heated HAZARD detonation or explosive decomlx~sidon at normai temperardres and pressures SLIGHT Materials that must be preheated before HAZARD ignition will occur. Flammable liquids in this categor, v will have flash points {the IV. CH]~OI~IC lowest te.w. perature at which ignition will occur) at or above 200~ F (NFPA Class mR) Chronic health effecL~ are not rated because of the complex issues involved and ~he lack ol standaa:lized classificatioas and tesc~ MODERATE Material that must be moderately However, ba~d on information provided on the MSD$. HAZARD heated before igrJtion wi|l occur, presence of chronic eft'ecL,~ mai,. be indicatt;d by (I} use of an including flammable liquids with flash asterisk (*) or other de~i~p~atio~ after the health hazard points at or above 100 F and below correspondmato other information tha~ may be availablu: oft2) use 200 F (NFPA Class I] & Class ~IA) of wri~n waminas in the white ac. cdon of the It}diS label. SERIOUS Materials capable of i~idon under HAZARD almost all normal temperalum V. PERSON~ PR~ condil~ons, including flammable liquids with flash points below 73 F end boiling points above 100 F as well as liquids The 'X' in the pe~onai prolm:tion bkx:k illdit:alt:s thai the type with I]a~h points between 73 F -,nd pensona] ppotect~on, required when wmLin8 with this material, will 100 F (NFPA Class lB and 1C) be the decision o[ Um customer/supervisor. SEVERE Very flammable Bases or very volatile HAZARD flammable liquids with flash points be]ow 73 F and boilinB points below ~00 F (NFPA Class lA) ,'"' CONCRETE WARNINGS CAUSES iRRITATION -- " lIE&DY.MI," Ave'id GontBct with eyes, skin, end r / ~Mmam, m, I) hlndllflo. Expolure may reiult In ! SHEET V~ Folllsnd cement. ~ TEXAS INDUSTRIES, INC. - SECTION I --IDENTI~ INAME Texas Industries, Inc. .I 81~ Oirpenter Freeway, Dillml, Taxis 75247 ~214) ~7-31~ I Environ&shill Man~ger I November, 1~5 ~MMON NAME iUSED ON LABELI J FO~Mu~ ~ldy.MIx Concrete ~Mixture of Po~llnd cement, wiser, aggregate lnG/or SenD. D~e not apply ~* not ~pply I to control letllnO properties. T~DE NAME ~ 5YN~NYM$ R~ady-Mix, concrete mix. concrll., wit concrete SECTION 2 I HAZAR[)OU$ COMPONENT CA~ I ",, ('rYPlCAL) TLV (UNITE) Pl~L (UNIT~,I Aggtegatels&nd: Ouarlz 14~08-60.7 ' See below See below Cristobailte 14464-46-1 ' See below See ~elow Portland cement 65997-16-1 · 10 mo/m= 15 mo/m' "Varies depending on product 10 mglm~ TLV(quartz) m - PEL (quartz) % resplrablo quartz + 2 TLV (crlatobaltte) - one-half of TLV for quartz m PEL (criitoballte) TLV: Threihoicl Limit Value established by the American Conference of Governmental Induatr~&l Hygianliti, lg85.55. ,O,~,N.'- ~~, ~ee not apply I Approximately 2.4 J ~es n~ apply ~RCENT VOLATILE BY VOLUME 4"~} I VA~ DENSITY (AiR. 1) I EVA~T~ RATE ( IUWL AC~AT~ · Il Elsentiltly 0 ~ ~e, not Ippty ] Does not ~pply ~LUBI.ITY IN WATER ~ REA~IVITY IN WATER SIIGM (0.1 ' 1.0%) ~ WIl~ not tvolvl fl~mmible or toxic geee~ A~ARANCE AND O~R Gray, mud-Ii,e, vllGOUl lubst~nce. No odor J SECTION 4 -- FIRE AND EXPLOSION DATA -! Fi_AS*I POINT I F&.AMMABLE LIMITB IN AIR i% SY VOLUMEI Will not ignite t cOWEn. Does not apply uPpeR Does not apD!y EXT!NGUIENING ME(3~A Does not apply ~ImEOmAL FIRE FKiHTIHG I)t~CEDU~'~ None UNUEUAL FiRE AND EXPLOSION HAZARD6 i AUTO I~NITION TEMPERATURE ] Does not apply None II ~. I II IIII1! .11 ....... I SECTION 5 -- HEALTH INFORMATION $1GN~ AND SYMPTOMS O~ EAPOSiJRE .. ACUTE OVE~X~SURE-- Contact with the akln or eyes may result in trrltaiton and/or alkali burns. OVEREXPOSURE-- None determined MED,CAL CONDITIONS GENERALLY AGGRAVATED BY Exg)O',',',',',',',',',~JI~E Dermatitis or other akin clisorder$ may be aggravated by exposure. CH'~M~CALNone On COMPONENT LI~¥EC A~ CARClN~EN OR ~TE~TI~L CA~IN~EN ,I N=~ Yes ~NO]~ ~D Yes ~No jlOS"~O Yes ~No OTHER EX~S~RE ~IMiT~ None EME~ENCY AN~ FIRST AiD ~E~& . EYE CONTACT: Immediately flush eye~ with large ~u~ntlfles o~ water for ~l lea~t 15 mtnute~. Con~ult a p~y~lcian. SKIN CONTACT: Immediately w~sn skin thoroughly with 8gap and warm. I SECTION 6 -- REACTIVITY DATA STAB;L~TY ICONDiTION$ TO AVOI~ Unstable Stab!e V* J Does not app!y INGOMR'A'f ASlLII¥ IMATER~At, S TO AvOiD} Mater,al Is highly alkaline. Conlact with strong adds may produce a violsnl, exothermlc reacllon Ind may evolve toxic gists or ~R~ DEC~SJTION ~T6 vipors. ~epending upon the icld Involved. D~s not apply HAZARDOUS PO~,¥MERIZAT~ON m l COND~TION$ TO AVOID May Occur _ Will ~ol Occo~ ~[Does not apply STEP~ TO BE TAKEN IN CASE MATERIAL IS LEAKED OR BPlLLEO Ciasa-up of ~pllts may require personal protective e~ulpment to prevent dust ex~Bure~ and protect Igllnlt alk~ll burns or irritation. See 8~tion 8 WASTE ~S~SAL METHOD tf this material, aa provided by the man~faclure~, become~ a waste, It ~oe~ not meet the Criteria of a hazaraous ~etln~ by the Environmental Protection Agency under the authortly of the Relource Con.emltlon and Recove~ Act (40 CFR 261). Dispose of In accordance with Federal, Slate and Icca! r~utatlon,. SECTION 8 -- PERSONAL PROTECTION INFORMATION E~R~TORY RROTECT~ Not necessary un,er condltion~ of normal u~e. ~ENTILATI~ Not necesna~ MaSer condltona of no~al uae. ~ROTE:YIVE GL~ES IEYE P~TECTi~ Rub~r, PVC, Neoprene, or other Imperious mitertBl ] Goggle8 OTHER P~TECTIVE ~LOTfllNG ~ EQUi~ENT Rubber high top b~t~, ira ~leev~ ~nd Ipron, when necessity lo prevent ~kln con~ict SECTION "-- SPECIAL PRECAUTIONS ~ECAUT~N~ 10 BE TAKEN IN HANDLING A Shoul~ ~ ~andled In n manner to prevent contact with strong acids, None