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Lakewood A-CS 921106 1 IISI CF:-LUNSFORD INc:. ASSO(DIATISS, OONSULTI~G ~NGINEERS .~vem~e_ 6, 1992 Ref. 515301.10 CF 15301B.C TO: .u2{. BOB REHM, PRESID~NT & BOARD OF DIRECTORS COPPELL --~D NO. 1 COPPELL, TEXAS SUBJECT: REPORT ON CONDITION OF 27" INTERCEPTOR SEWER LINE Pierce-Lunsford Associates, inc. has reviewed the video tape and TV inspecuion Report completed by Construction Laser & Supply, Inc. for the 27' Interceptor Line in the Lakes of Coppell region of the District. The camera inspecticn was performed from an existing manhole inside the Sandy Lake Road Lift Station property at Sta 66+08, to Sta 114+02, _~.~x~ma===y 430' east of the Meadows iV Subdivision. This cveral! distance is approximately 4,794 linear feet, but approximately 1,264 linear feet of sewer line was excluded because it is in the area to be abandoned via the Lakewood Estates Subdivislcn. A map is enclosed to cu~!ine the ~crtion included in ~he camera inspecticn, and areas where deficiencies were found within the existing sanita~z sewer system. C';erail, ~he 27" interceptor Sewer Line was found to be in good condition, esDecla!!y considering the line has been in service for over 15 years .... =_~ does appear to se some loss of asphalt zining, and corrosion at the "cp cf the corrugated metal pipe in some areas, but it dces nc~~e~ .... ~ corrcsicn ~ to the ~^~.~ '~ is likely ~o~ cause serious failures in the near future. The inspection did, however, point cut some sectlcns c~ the line are deficient, and reqaire replacement or repair. These sections, listed from highest to lowest priority, are as follows: 1. PARTIAL COLLAPSE OF PIPE - STA 86+20 The 27" sewer pipe has partially collapsed at Sta 86+20. Sewage flow is continuing through this section, but the collapsed pipe and debris are blocking about one-half the pipe diameter. However, this deficient area is within the portion to be abandoned within Lakewood Estates, so no remedial action is necessary. 2. DAMAGED PIPE & INFILTRATION STA 111+38 TO STA 113+37 This section of pipe is approximately 200' in length and has 7 individual leaks and/or damaged areas. The deficiencies are centered in an area where a "finger lake" or canal was excavated with the Lakes of Coppe!! project. A concrete drop structure was placed in close proximity to the 27" interceptor line in the damaged section. Because of the concrete drop structure and open channel over the pipe, external repairs or replacement of the line in this area will be significantly higher than under normal conditions. 3. DAMAGED PIPE & INFILTRATION STA 103+59 TO 104+58 This section of pipe is approximately !00' in length and contains 4 individual leaks and/or damaged pipes. The deficient sewer pipe is primarily confined to the MacArthur Boulevard ROW. Damage to the line may have been done during placement of other utilities while MacArthur Blvd. was being constructed. The most economical method to repair this section is to replace it with a parallel system by either open cut method or .~nce.g_o~..= boring of a new line. One advantage in using the boring method would be less disruption to '~:£~ '.z~.E- C~%-E= ~C..~',~FD ~U-~ ~"~ TELEPHONE :214) 741-7777 :..-_. :~ -~','AS -~£:7 :AX NC '214~ 74'-94'3 traffic and existing utilities within the MacArthur Blvd. ROW. A larger encasement pipe or carrier pipe is normally placed around the interceptor line for protection and future expansion, in the area cf a major street crossing like MacArthur Blvd. 4. DAMAGED PIPE & INFILTRATION STA 109+14 & 109+19 This area includes two deficient sections of pipe which include water infiltration and partial pipe blockage. Since the pipe is in an accssib!e area, repairs can be made by exposing the pipe and making them from the outside, by pressure grouting from the inside, or by replacing the pipe in place. 5. SEWER INFILTRATION AT STA 69+06 TO 69+71 This section of pipe is approximately 65' in length and contains 4 individual leaks. The deficient sewer is mainly within the Sandy Lake Road ROW and leaks may have been caused by placement of utilities in this area. We feel it would be most cost effective to replace this section with a parallel line, to also allow for the future widening of Sandy Lake Road. The ~ine should be placed via an ,~ndergro~und boring, large enough to allow for installation of a carrier pipe the full width of the proposed Sandy Lake Road ROW. The replacement sewer line would then be placed and the existing 27" sewer ~ne abandoned in this area. 6. ISOLATED LEAKS & DAMAGED PIPE AT STA 102+05, 102+76 & 107+31 These repair locations are in isolated locations and involve minor leaks in the pipe or at joints. In these areas, the pipe should be exposed and repaired from ~he outside, or pressure grouted ~rom the inside. 7. INFILTRATION AT M/tNHOLES STA 66+08 & 66+86 At these locations, there are leaks in the walls of the manholes. Repairs should be made from the inside of the structures with the use of cement grout and waterseaiing compound. 8. BUILDUP OF PIPE SLUDGE & DEBRIS The video tape indicates a buildup of sludge and debris throughout the length of the 27" interceptor line. We recommend that the entire line be cleaned out with high pressure jet/vacuum type e~aipment to r~move and dispose of the sludge buildup. Pierce-Lunsford Associates, inc. is in the process of obtaining cost estimates to correct the deficiencies outlined above. We appreciate the opportunity to be of service on this project, and will discuss this report, and the cost information we have received, at the November 9th meeting of the Coppell MUD No. 1 Board of Directors. Sincerely, PiERCE-LUNSFORD ASSOCIATES, INC. Jeffrey M. Hawkins, P.E. pc: Mr. Paul Phy, P.C. REPORT ON CONDiTICN OF 27" DIAMETER INTERCEPTOR S~ER LINE Job: 515301.10 CF 15301E.C COPPELL M.U.D. NO. I Page 1 of 2 November 6, 1992 Limits Of C~mera inspection: From: Station 66 + 08 (Inside Sandy Lake Sewage Lift Station Property) To: Station 114 + 02 (431' East of Meadows IV Subdivision) Table Of Sewer Line Deficiencies item Sewer Cicck ~;pe Of ~o. Location Posit~- ~ ~ ' ..... e_.clency i. Manhole {~-~q): infiltration 9 .MH Walls S~-~ ~6 n8 Sludge Buildup 2. ~5~ Sta 66-86 infiltration ~ MH Walls 3. Sta g9-G6 ii Small Pipe Leak 4. Sta 69+'5 Sma!' Leak ~ Joint 6. Sta 69+29 9 Small Leak .~ Joint -. Sta 6~+7i Small Leak & Continual infiltration NOTE: No Camera inspection Performed Sta 72~25 to Sta ~49, Because This Section is Proposed to Be Abandoned Via Lake Park Subdivision 30' Pipe Relccation. 27" interceptor is Proposed to be Relocated From Sta 72+42 ~,or .... a~.~ Across Lake Park Subdivision To Sta 88+29. 8 Sta 86+2C 12 Collapsed Pipe With Exposed Dirt & Vegetation 9 Sta 202+05 5 Moderate Leak Bubbling From Pipe Flowline i0 Sta iC2-?6 2 ~' Gouge in Pipe & Small Leak !i Sta 103+59 9 Moderate Hole In Pipe W/Infiltration 12 Sta 104+10 2 Small Leak In Pipe & Heavy. Debris Buildup ~ Leak 13 Sta 104+28 4 Large Hole In Pipe & Joint Is Leaking 14 Sta 104~58 8 Moderate Hole In Pipe & 15. Sta !07~31 4 Small Leak W/Infiltration 16. Sta 109+14 10-12 Heavy Infiltration Leak & Opening In Pipe W/Partial Blockage 17. Sta 109+19 12 Heavy Infiltration Leak - Heavy Debris Buildup Page 2 of 2 item Sewer Clock ~¢pe Of No. Location Position Deficiency 18. Sta i14~38 2 infiltration & Partial Blockage of Pipe 19. Sta 111+79 2 Joint Leaking With infiltration & Debris 20. Sta i12~3 2 Offset Pipe At Joint & Debris Buildup - With infiltration 21. S~a 1!2+46 2 Scme Gouge in Pipe - Light ~nfiltra~icn & Buildup Of Debris 22. Sta 112-53 3 Pipe indented But Very Lit~' i-f~ u e ,. _itraticn 23. Sta !13-2~ Mcderate Debris In Pipe 2;. Sta i13~37 12 H~a;~, Infiltration Partial Damage To Pipe E. ebr~s Buildup "--'" , '.' '".'-'-.~-i;!.~. i?~;~: :~.'-'-" '"' '"""-'"" ' "1 '(:7:.'.':z.':~ /:'.';';':~ C~':':':':':':';':':':':':':':'. ':';':':':':':':' .......~.fl. ..... ........ ~.. ...... . ...... ~.,.. - .............. ,.................. ...........,. .. .'--." '-',':-:-:-:-:.'.'.'.':~k'.i-"''-"'~'~' '' ....'.'-'-'.'.'-'.'.'.'-'.'-'.'. ' i;. -' ............ ====================== ~, :::::::::::::::::::::::::::" - ............. -' ~ ;'."~. ~.;I.'-'- . '.'." 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P.,M:L~[AL COLL&PSE OF PIPE STA. 86+20 '""'"'"':':':':'~':';~"~' ' ..:.:.:. __.'.'.'.' ..........' / ;. 2. DAMAGED PIPE&: INFIL~TION STA. 111.38 TO ST>,. 1 '3+37~It -_- · -iiiiiii!iiiiiiiiii~ .~- ..~"OO "'"- ' 3. DA~MAGED PIPE & INFILTRATION STA. 103+59 TO STA. 104+58 4. DA~MJkGED PIPE & INFILTRATION STA. 109+14 TO STA, 109+19 5. LEAKS IN PiPE STA. 69+06 TO STA, 69+71 :'."."."."."."7.".".'~.'.:[~', 6. ISOLATED PIPE LEAKS & DAMAGE PIPE ST,a_ 102+05, STA. 102+76 & STA. 102&31 7. IN'FILTRATION $~N'HOLE STA. 66+08 & STA. 66+86 .'.'.'.'.'.'.'.'.'.'.'.' " '"" .... '':' '" '"~'""":':':':':'"'""'"";':-:-:-'".t i.:-:-;.''.'.':'::":"-:':';':