Explorer Pipeline-SP 870801 EXPLORER PIPELINE COMPANY
STANDARD WELDING PROCEDURE SPECIFICATION BA 22:
WELDING PROCE~SS: Shield, ed Metal Arc Welding - Manual (SMAW~
MATERIAL: API 5L Gr.X-46 & X-52: ASTM A234 WPB Y52.: A.qTM A694
DIAMETER GROUP: 2-3/8" - 12-3/4" O.D.
WALL THICKRESS GROUP: ·I88" - .750" FILLER ME'
PREHEAT: Preheat if ambient temp. is below 50°F. For .344" W.
250°F min. to 400°F max.; for over .344" W.T. use 300c
STRESS RELIEF: N/A
SHIELDING GAS & FLUX:
POSITION: X FIXED
NOTE: NUMBER AND SKETCH
N/A
ROLL X HORIZONTAL
+5°
THEwELDLOCATIONBEAD OFf'EACH ~. 30° -0e-~l
Number of Beads Will Vary ~
With Wall Thickness
\
· 188" - .750"
F52
gAL GROUP: 1
' and under use
F min. to 400°F max.
1/16- ± 1/32'. --~ 1/16" ·
E6010 Electrode Shall Have Minimum Mechanical Properties Equal to Linc in
5P+ Electrode.
VERTICAL
1/32" to 1/16"
~i Otherwise-5 Minutes
~fore Weld Reaches Min.
· 14 Hrs.
~EAD 100 % COMPLETE
~EAD ~O % COMPLETE
'1/8" electrode for small diameter thin wall pipe or if root gap is ~oo narrow for 5/32"
electrode.
MAXIMUM ROOT TO HOT PASS: If Preheat Req'd-3 Minute
TIME LAPSE HOT PASS TO OTHER BEADS: If Preheat Req'd-B~
Preheat; Otherwise-
LINE Up10-3/4" - 12-3/4" X INTERNAL REMOV~ AFTER ROOT
O,~D.
· cLx: 2-3/8" - 12-3 4. . x EXTERNAL TER ROO
CLEANING: Power Stainless Steel Brush and Power Grinder
APPROVED BY: DATE ~
' PREPARED BY: DATE:
SPEED OF
AWS POUai snnz
ELECTRODE VOL~AOE ~EBUE D~E~3 ~8E
Root '5/32" E6010 24-28 125-165 X X~-- {}-18
~ p~ 5/32" E7010G 28-32 160-185 X ~ ~n~
Fill 5/32" ET~10G 27-31 160-190 X X ~ Weld{hr
Cap 3/16'~ E7010G 27-31 150-180 X X ~ Practice
Electric Fleetweld
EXPLORER PIPELINE COMPANY
STANDARD WELDING PROCEDURE SPECIFICATION
BA 223
WELDING PRocEss: Shielded Metal Arc Welding - Manual (SNAW)
MATERIAL: API 5L Gr.X-46 & X-52: ASTM A234 WPB Y52:. ASTM A6q4
'DIAMETER ~ROUP: 2-3/8" - 12-3/4" 0,D,
WALL THICKNESS GROUP: · 188" - .750" FILLER ME]
PREHEAT: 'Preheat if ambient temp. is belpw 50°F, Fpr ~344" W.T
250°F min. to 400°F max. i for over .344" W.T. use 300°
STRESS RELIEF: N/A
SHIELDING GAS & FLUX:
POSITION: X FIXED
¸-2
?52
~L GROUP: ~
and under use
F min. to 400°F max.
N/A
ROLL
X HORIZONTAL
+5°
VERTICAL
NOTE: NUMBER AND SKETCH IN
THEwELDLOCATIONBEAD OF EACH k~' 30° -0~-I
''
Number of Beads Will Vary
With Wall Thickness
· 188" i '750"
1/16"__+ 1/32''~ --e.I J~ 1/16"
E6010 Electrode Shall Have Minimum Mechanical Properties Equal to Lincc
1/32" to 1/16"
AWS CURRENT POLARITY LDING TRAVEL
ELECTRODE VOLTAGE AMPERAGE D~EC,T~N RANGE
BEAD .SIZE CLASS RANGE RANGE AC DC SRT REV un IPM
Root '5/~2" E6010 24-28 125-165 X X~[- 15-18
Hot Pass 5/32" E7OIOG 28-32 160-185 X ~ Good
Fill' 5/32" E7010G 27-31 160-190 X X X Weldin~
Cap 3/16" E7010G 27-31 150-180 X XX Practice
in'Electric Fleetweld
5P+ Electrode, -.-
fore Weld Reaches Min.
*lfB" electrode for small diameter thin wall pipe or if root gap is oo narrow for 5/32"
electroae.
MAXIMUM ROOT TO HOT PASS: If Preheat Req'd-3 Minutes 0therwise-5 Minutes
TIME LAPSE HOT PASS TO OTHER BEADS: If Preheat Req'd-Be
Preheat; 0therwise-14 Hrs.
LINE UP10-3/4" - 12-3/4" X INTERNAL REMOVE AFTER ROOT ~EAD 100 % COMPLETE
O-D-
CLEANING: Power Stainless Steel Brush and Power Grinder
DATE. ·
APPROVED BY:
PREPARED BY: DATE:
EXPLORER PIPELINE COMPANY
STANDARD WELDING PROCEDURE SPECIFICATION BA 22]
WELDING PROCESS: Shielded Metal Arc Welding - Manual (SMAW)
MATERIAL: AP1 5L Gr.X-46 & Gr.X-52..' A.qT~ A23& ~rPR Y~?- ARTM A~
DIAMETER GROUP: 2-3/8" - 12-3/4" O.D.
WALL THICKNESS GROUP: .188"- .750" FILLER ME~
PREHEAT: Preheat if ~mhient re_mn, is below 50°F. For .q&4" W.'
250°F min. to 400"F max. { for over .344" W.T. use 300
STRESS RELIEF: N/A
SHIELDING GAS & FLUX: N/A
POSITION: X FIXED ROLL X HORIZONTAL
NOTE: NUMBER AND SKETCH IN . +5° .
THEwELDLOCATIONBEAD OF EACH ~0 L ..~3'U-A° -0° "~|
Number of Beads Will Vary I J~-~'~' t
With Wall ThickneSs %//~--~~1
· 188" .750"
1/16__+1/32" -...~.1 I..,{--1/16"
4-3
~AL GROUP: 1
F min. 40 400"~ max.
VERTICAL
1/32" to 1/16"
1/8'
electrode.
M2OfIMUM ROOT TO HOT PASS: If Preheat Req'd-3 Minutes 0therwise-5 Minutes
TIME LAPSE HOT PASS TO OTHER BEADS: If Preheat Req'd-Be
Preheat; Otherwise-
LINE UP10-3/4" - 12-3/4" X INTERNAL REMOVE AFTER ROOT
O.D.
CLAMP: 2-3/8 - 12-3/4" X EXTERNAL REMOVE AFTER ROOT
O.D.
CLEANING: Power Stainless Steel Brush and Power Grinder
SPEED OF
AWS CURRENT POL~ITY LDING TRAVEL
ELECTRODEVOLTAGEAMPERAGE' D~~N RANGE
BEAD ~I.~E CLASS RANGE RANGE iAC~ SRT REV IPM
Root *5/32" ~701Oa 24-28 125-165 X X 15-18
Hot Pa~ 5/32" E7010G 28-32 160-185 X X Good
Fill' 5/32' ~?010G 27-31 160-190 X X % Weldin~
Cap 3/16' E7010G 27-31 150-180 X X~ Practice
'1/8" electrode for ~a .1 diameter thin Wall DiDe or if root zap is o narrow for 5/32"
:fore Weld Reaches Min.
APPROVED BY:
· 14 Hrs.
}EAD 100 % COMPLETE
}EAD 50 % COMPLETE
DATE:
PREPARED BY: DATE:
EXPLORER PIPELINE COMPANY
STANDARD WELDING PROCEDURE SPECIFICATION BA223
WELDING PROCESS: Shielded Metal Arc Welding - Manual (SMAW)
MATERIAL: AP1 5L Gr.X-46'& X-52; ASTM A234 WPB Y52; ~STM A694
DIAMETER GROUP: 2-3/8" -~ 12-3/4" O.D.
WALL THICKNESS GROUP: .188" - .750" FILLER ME]
PREHEAT: Preheat if ambient temp. is below 50°F. For .344" W.T
2~0°F min. to 400°F max.~ for over .344" W.T. use 300°
STRESS RELIEF: N/A
SHIELDING GAS & FLUX:
POSITION: ~ FIXED
ROLL X HORIZONTAL
+5 o
NOTE: NUMBER AND SKETCH iN ~ -0°'"~'1
THE LOCATION OF EACH
WELD BEAD ~- 30°
Number of Beads Will Vary ~
With Wall Thickness
· 188" .750"
1/16" __+ 1/32''/~ ~1 I~--1/16"
F-52
!AL GROUP:
· and under
F min. to 400°F max.
VERTICAL
1/32" to 1/16"
SPEED OF
AWS CURRENT POLARITY DING TRAVEL
ELECTRODE VOLTAGE AHPERAGE~N RANGE
BEAD SIZE CLASS RANGE RANGE AC DC SRT REV IPM
Root '5/32"~7010A1 24-28 125-165 X X 15-18
Hot Pass 5/32"~7010A1 28-32 160-185 X X Good
Fill' 3/16"~70%0A1 27-31 160-190 ' X X Weldin~
Cap 3/16"~7010G 27-31 150-180 X X Practice
ode for small diameter thin wall pipe or if root gap is ~oo narrow for 5/32
'MAXIMUM - ROOT TO HOT PASS: If Preheat Req'd-3 Minutes; Otherwise-5 Minutes
TIME LAPSE HOT PASS TO OTHER BEADS: If Preheat Req'd-B~fore Wel4 Reaches Min.
Preheat; 0therwise414 Hrs.
LINE UP10-3/4" - 12-3/4" X INTERNAL
CLAMP:2-3/8" - 12-3/~'~D' X EXTERNAL
O.D.
REMOVE AFTER ROOT
REMOVE AFTER ROOT
DATE:
~EAD 100 % COMPLETE
~EAD 50 % COMPLETE
CLEANING: Power Stainless Steel Brush and Power Grinder
APPROVED BY:
PREPARED BY: * DATE: