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Round Oak-LR 940715July 15, 1994 TEXAS INDUSTRIES, INC. 7610 STEMMONS FREEWAY · DALLAS, TEXAS 75247 · (214)647-6700 Austin Bridge & Road 11143 Goodnight Lane Dallas, Tx 75229 Attention Mr. Mike Ducote' RE: Round Oak Estates - Coppell 8272 8274 Gentlemen: The attached concrete mix designs utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate are proposed for use on the above referenced project for ready mix concrete to be furnished by TXI. To ensure that the correct mix is delivered to your project, please order by the mix design number which appears in the upper left hand corner of the mix design. Texas Industries certifies that the above mix designs, when ordered by specified design identity, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of ACI Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94-86a Section 14.4 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Please contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix designs prior to their use. To ensure that the proper mix designs are ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincerely, TEXAS INDUSTRIES, INC.~ Dana L. Link Customer Service Representative MIX # 8272 5.00SK ADMIX/AEA 1"CS 3000 PSI @ 28 Days SLIP FORMED PAVING Maximum Coarse Aggregate Size: ASTM C 33 1''- #4 Crushed Stone Maximum Water/Cement Ratio: 6.40 gal/sk .567 lb/lb Minimum Cement Content per Cubic Yard: 5.00 sacks Maximum Placement Slump: 4.0 inches Admixture ASTM C-494: Type A or D Air Entraining Agent ASTM C-260: 3% - 6% MATERIAL QUANTITIES PER i CUBIC YARD AT S.S.D. 470 lbs. or 5.00 sacks ASTM C 150 Type I Cement 1840 lbs. ASTM C 33 1''- #4 Crushed Stone 1352 lbs. ASTM C 33 Concrete Sand 267 lbs. or 32.0 gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3% - 6% Placement Slump: 3.0 + or - i inches MIX # 8274 6.00SK ADMIX/AEA 1"CS HAND PLACEMENTS Maximum Coarse Aggregate Size: ASTM C 33 1"- #4 Crushed Stone Maximum Water/Cement Ratio: 5.33 gal/sk .472 lb/lb Minimum Cement Content per Cubic Yard: 6.00 sacks Maximum Placement Slump: 5.0 inches Admixture ASTM C-494: Type A or D Air Entraining Agent ASTM C-260: 3% 6% MATERIAL QUANTITIES PER i CUBIC YARD AT S.S.D. 564 lbs. or 6.00 sacks ASTM C 150 Type I Cement 1840 lbs. ASTM C 33 1'' #4 Crushed Stone 1273 lbs. ASTM C 33 Concrete Sand 267 lbs. or 32.0 gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3% - 6% Placement Slump: 4.0 + or - i inches PUMPING RECOMMENDATIONS 1. 5" minimum diameter lines with no reduction to smaller lines. 2. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. 3. Slumps and test cylinders should be taken @ discharge end of hose for strength guarantee to be valid. 4. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. 5. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. We are enclosing all available back up data for the above referenced mix design. If the strength information iS not available or is not sufficient, conformation cylinders may have to be made by your testing laboratory. Oate: 07/15/94 TEXAS INDUSTRIES, INC. CONCRETE DESIGN EVALUATION Statistics Compiled From Independent Laboratory Test Specimens Mix No. E8272 Strength 3000 psi @ 28 Days 28 Day Test Data Page: 1 Tess Plant No. Date No. i 11/19/93 46 2 11/22/93 46 3 11/22/93 46 ~ 11/22/93 46 5 11/23/93 46 6 11/23/93 46 7 1t/30/93 46 8 12/01/93 46 9 12/08/93 46 i0 12/08/93 31 !1 12/08/93 31 12 12/08/93 31 i3 12/08/93 31 14 12/08/93 31 15 12/08/93 31 16 12/10/93 12 !7 12/!0/93 18 !8 12/i4/93 12 19 12/17/93 12 20 12/20/93 12 2! 12/27/93 12 22 12/27/93 18 23 12/29/93 12 24 12/30/93 12 25 0t/10/94 12 26 01/11/94 12 27 01/12/94 12 28 01/27/94 12 29 01/28/94 46 30 01/28/94 12 Temperature Placement Percent Amb Con Slump of Air ....... 28 Day ....... Cum Moving PSI I PSI 2 PSI Avg Avg Avg of 3 Range Averages *** 60 63 5.0 4.9 N/A 68 6.0 4.7 4500 4670 4585 4585 4585' 170 N/A 63 5.7 5.2 4070 4180 4125 4355 4355 110 N/A 63 5.5 5.1 4370 4420 4395 4368 4368 50 N/A 63 5.5 6.0 4670 4580 4625 4433 4382 90 N/A 65 4.5 4.5 4920 4830 4875 4521 4632 90 N/A 72 5.0 4.4 4460 4340 4400 4501 4633 120 N/A 62 4.5 4.5 3650 3880 3765 4396 4347 230 N/A 70 4.7 4.7 4330 4240 4285 4382 4150 90 N/A 66 5.2 4.5 4160 3920 4040 4344 4030 240 54 54 5.5 5.8 5230 5390 5310 4441 4545 160 57 57 5.5 4.8 4530 4650 4590 4454 4647 120 63 65 5.2 4.8 4470 4690 4580 4465 4827 220 59 63 5.7 4.6 4370 4390 4380 4458 4517 20 62 64 5.0 4.8 4880 4900 4890 4489 4617 20 65 60 5.0 4.6 5520 5550 5535 4559 4935 30 63 71 5.0 N/A 4330 4210 4270 4541 4898 120 N/A 73 4.0 5.3 3740 3510 3625 4487 4477 230 70 72 5.5 N/A 3630 3700 3665 4441 3853 70 62 65 4.2 N/A 4160 4130 4145 4426 3812 30 N/A 63 3.7 N/A 4860 5010 4935 4451 4248 150 68 65 5.0 N/A 3800 3760 3780 4419 4287 40 56 64 5.2 N/A 4100 4100 4100 4405 4272 42 47 5.0 N/A 3820 3870 3845 4380 3908 50 52 58 3.2 N/~ 5620 5770 5695 4435 4547 150 57 60 4.5 N/A 4090 4180 4135 4423 4558 90 65 71 4.7 N/A 4170 4230 4200 4414 4677 60 60 65 5.0 N/A 4090 3960 4025 4400 4120 130 N/A 55 5.5 4.8 4020 4140 4080 4389 4102 120 N/A 50 5.0 5.6 4600 4580 4590 4396 4232 20 N/A 48 6.2 5.3 3810 4260 4035 4384 4235 450 COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix No. E8272 Strength 3000 psi @ 28 Days Paragraph 5.5 of ACI 318-89 provides that as data becomes available during construction, the amount by which (f'_r) must exceed the specified value of (f'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressive strength has been calculated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations f' = f' + 1.34(SD) cr c = 3000 + 1.34(00520) : 3697 cr = f' + 2.33(SD) - 500 C = 3000 + 2.33(00520) - 500 = 3712 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 5695 psi Minimum Value ............................ 3625 psi Range .................................... 2070 psi Average Strength ......................... 4384 psi Standard Deviation ....................... 520 psi Required Average Strength to satisfy minimum probability conditions of ACI 318-89 Section 5.3.2.1 ............... 3712 psi Design excess beyond code requirements.. 672 psi ~D TEXAS INDUSTRIES, INC.. CEMENT DIVISION, 245 Ward Road Midlothian, Texas 76065 SPECIFICATIONS Portland Cement Type 1/11 (Low Alkali) A.S.T.M. C150-92 A.A.S.H.T.O. M 85-911 Bin Number Car Number Tons Date of Sampling May 1994 Monthly Average I SPECIFICATIONS I TEST ASTM I AA, SHTO RESULTS . - ::: ..... ~..'..-:.i:...:~I.. ::::::-.::..~-.:..:.- :-(-.::~.;:::::::. .:. :CHEM!-C-AIz:REQUIREMENTS . · -.:. ::-;:.: .;'. :':: Silica Oxide, Minimum Percent 20.0 20.0 20.6 Alumina Oxide, Maximum Percent 6.0 6.0 4.4 Iron Oxide, Maximum Percent 6.0 6.0 3.9 Magnesia Oxide, Maximum Percent 6.0 6.0 0.9 SO3 (C3A less than 8%), Maximum Percent * * 3.6 Loss on Ignition, Maximum Percent 3.0 3.0 1.8 Insoluble residue, Maximum Percent 0.75 0.75 0.25 Tricalcium Aiuminate, Maximum Percent 8 8 6 Tricalcium Silicate, Maximum Percent.:.."~:-~ ....::..'. *:-~:.. ...... .....~. 55 57 :: -...:-" : '~:::i';:?~ !::il,i,i:i:~:~ii::: :!i~:ii~ i; :: !::i::~:.~:~i ~:~i:;i!:~:::~::i!::~ihii::iiii::i ::i:'::-'i~P~ONAI2i CHEMIC~:.REQUtREMEI~I~S: :'-~:: · · '. ':::.-:: :-:~.:?!:~:. ;~;-';i~::::':::!::'::~.-: Total Alkalies, Max. % (Na20 equiv.) I 0.60 I 0.60 I 0.5 . ..~ ~ ~.:.~ :::::::::::?::::::: ::::::::::::::::::::::: :.::::~.::!::.::i'!~::~i:~:::i:;-:~:i(i~!?:!~!i::i;.~i?:'::: iPH¥S!C~::REQ~IREMEN:~S:'i.i~-' ...:..:...::.~;i~::.~i.: .. ~:...~.- Specific surface, Minimum (M^2/Kg) 160 160 Wagner Maximum (M^2/Kg) "- - ::~ 220 193 Specific surface, Minimum (M^2/Kg) 280 280 Blaine Maximum (M*2/Kg) ,. ::.. :':: ~..:: ;.i~:: 400 347 Gillmore, Initial Set, Minimum (Minutes) 60 60 175 Gillmore, Final Set, Maximum (Minutes) 600 600 295 Vicat, IMinimum (Minutes) 45 45 Initial Set IMaximum (Minutes) 375 375 ~ 114 Air Content, Volume Maximum Percent 12 12 I 5 Autoclave Expansion, Maximum Percent 0.80 0.80I 0 3 Day Minimum Compressive Strength, PSi 1800 1800 i 3636 7 Day Minimum Compressive Strength, PSI I 2800 2800 ! 4526 STATE OF TEXAS J.R. Owens , being duly sworn deposes and says; that he is Chief Chemist of Texas Industries, Inc., Cement Division, who prepared the above report of tests and that the same is true and correct. me this 14th day of.June, 1994. ///Notary~blic Ch'~homis~tt'(~j~ 'See ASTM C150 Table 1, Footnote B. June 16, 1994 Construction Products Division W. R. Grace & Co.- Conn. P.O. Box 2585 Houston, TX 77252 (713) 223-8353 Mr. Dana Link TXI 7610 Stemmons Freeway Dallas, TX 75247 Gentlemen: This is to certify that DARATARD-17, a water-reducing set- retarding admixture, supplied bythe Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specifications for Chemical Admixtures for Concrete, ASTM Designation: C-494, as a Type B & D admixture; and the Standard Specifications of the Texas Highway Department. No chlorides or halogens are added to DARATARD-17 as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The above is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Tom C. Henson District Manager Subscribed and sworn'to, before me, this 16th day of June, 1994 A.D. We hope the information given here will be helpful. It is based on our best knowledge, and we believe it to be true and occuroSe. Please reocl all statemenls, recommer'a:Jations or suggestions herein in conjunction with our conditions of sale which apply to all goods supplied by us. We assume no resf>onsibility for the use of these statements, recommendations, or suggestions, nor do we intend the,~n as a recommendation for any use which would infringe any patent or copyright. June 16, 1994 Construction Products Division W. R. Grace & Co.- Conn. P.O. Box 2585 Houston, TX 77252 (713) 223-8353 Mr. Dana Link TXI 7610 Stemmons Freeway Dallas, TX 75247 Gentlemen-. This is to certify that WRDA with HYCOL, a water-reducing admixture, as manufactured and supplied bythe Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specifications for Chemical Admixtures for Concrete, ASTM Designation: C-494, Type A (AASHTO M194, Type A). No chlorides or halogens are added to WRDA with HYCOL as functional ingredients during manufacture. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The above is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. rely, / Tom C. Henson District Manager Subscribed and sworn to, before me, this 16th day of June, 1994 A.D. Notary J Notary Public, State of Texas ~[ My Commission Expires We hope the information given here will be helpful. It is based on our best knowledge, and we believe it to be true and accurate. Please reocl oil statemenfs, recomcnendotlons or suggestions herein in conjunction with our conditions of sale which apply to oll goods supplied by us. We assume mo responsibility for the use of these stoternents, recommendations, or suggestions, nor do we intend the,'n os a recommendation for any use which would infringe any potent or copyright. June 16, 1994 Construction Products Division W. R. Grace & Co.- Conn. P.O. Box 258.5 Houston, TX 77252 (713) 223-8353 Mr. Dana Link TXI 7610 Stemmons Freeway Dallas, TX 75247 Gentlemen: This is to certify that DAREX II AEA, an air-entraining admixture, supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specification for Air-Entraining Admixtures for Concrete, ASTM Designation: C-260 (AASHTO M 154). DAREX II AEA does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The above is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Tom C. Henson District Manager Subscribed and sworn to, before me, this 16th day of June, 1994 A.D. We hope the information given here will be helpful. It is based on ou~ best knowledge, and we believe it to be ~'ue and accurate. Please read oil statements, re¢omme~tions or suggestions herein in conjunction with our conditions of sale which apply to oil goods sul:~lied by us. We os.sume no responsibility for the use of these statements, recommendations, or suggestions, nor do we intend them os o recommendation fat' any use which would infringe any potent or copyright. TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 06/27/94 #ALL Tests Size #: 57 Project: ***** ALL JOBS ***** Production Facility: BRIDGEPORT Grading Designation: ASTM C-33 1'' - #4 Sample Location: Sieve I Cumulative Size I Wt. Retained 2.0' 1.5I I I Cumulative % Retained Cumulative % Passing 1.0' 1.65 98.35 I m 3/4' I I 17.31 I 82.69 I I 1/2' I I 55.48 I 44.52 I 3/8' I 79.41 I 20.59 l #4 I 97.27 J 2.73 I 90 - 100 0 - 10 I #8 ] 98.80 I 1.20 I 95 - 100 0 - 5 I #1o I I I I ~16 I I #30 I I #40 I I #5o I I #100 I I #zoo I I Pan Wt. I Required Specification % Retained % Passing I I o - 51 95 - loo I 40 - 75[ 25 - 60 Sampled By: Tested By: 100% of 146 tests: Size 57 Plant: BRIDGEPORT Job: ***** ALL JOBS ***~ TEXAS INDUSTRIES, INC. QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 06/28/94 #ALL Tests Size #: 33 Project: ***** ALL JOBS ***** Production Facility: PARADISE Grading Designation: ASTM C-33 FINE AGG. Sample Location: Sieve I Cumulative Size 2.0' 1.5' 1.0I 3/4' 1/2' 3/8' #4 #10 I I #16 I I #30 I I ~,~o I I I I ~1oo I I ~2oo Pan Wt. I Wt. Retained Cumulative % Retained 1.98 19.00 35.14 49.79 72.42 95.10 98.86 Cumulative I Required Specification %. Passing I % Retained I % Passin9 I I I I 1 I I I I I I I I I I I I I I I I I I 98.02 I o- sl 95 - 100 I I 81.00 I 0 - 201 80 - 100 I I I I I I 64.86 I 15 - 50] 50 - 85 50.21 I 40 - 75I 25 - 60 I 27.58 I 70 - 90t lO - 30 I I 4.90 I 90- 981 2 - 10 I 2.73 Fineness Modulus M.C. 6.1% Decant 1.05% S.E. 84.93 Tested By: _~z~)4~ (2~ .//_~f V 100% of 141 tests: Size 33 Plant: PARADISE Job: ***** ALL JOBS ***~