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ST9801-LR000612JUN 15 2000 13'4~r'West Mockingbird Lane · Dallas, Texas 75247 · 972.647.6700 · www. txi.com June 12, 2000 Ed Bell Construction Company P.O. Box 540787 Dallas, TX 75354-0787 Attn: Rob Weber RE: Coppell Road 8274 The attached concrete mix design utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate is proposed for use on the above referenced project for ready-mixed concrete to be furnished by TXI. To ensure that the correct mix is delivered to your project, please order by the mix design number which appears in the upper left hand corner of the mix design. Texas Industries certifies that the above mix design, when ordered by specified design identity, and delivered by TXI, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of the ACI 318 Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Contact us if you have any questions or require any additional information. Please notify TXI of approval 'of the proposed mix design prior to its use. Failure to notify us prior to first placement shall constitute acceptance. To ensure that the proper mix design is ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincerely, T X~~~ PUMPING NOTES / RECOMMENDATIONS 2. 3. 4. 5" minimum diameter lines with no reduction to smaller lines. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. Samples for slump and strength tests should be taken @ discharge end of hose for strength guarantee to be valid. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. TXI cannot control, and is therefore not responsible for excessive loss of entrained air content when loss occurs as a result of boom configuration or free fall discharge from hose. To ensure minimum air loss when pumping, maintain a continuous flow of concrete through the entire length of pipe and do not subject concrete to free fall. The term "pumpable concrete" refers to concrete which is capable of being transported through an apparatus which forces concrete to the placing position through a pipeline or hose as long as the recommendations indicated above are followed. The term "pumpable concrete" does not relate to concrete proportioned in a particular manner or containing a specific type of product. Unless otherwise indicated, when the concrete temperature at point of placement exceeds 90 degrees Fahrenheit, TXI will guarantee the strength performance of the mix design(s) herein submitted up to a maximum placement temperature of 100 degrees Fahrenheit using an ASTM C 494 Type D retarding water-reducer, as long as the concrete is placed within 75 minutes from batch time. Unless otherwise indicated, strength of plain concrete guaranteed up to a maximum placement temperature of 85 degrees Fahrenheit. We are enclosing all available back up data for the referenced mix design(s). If the strength information is not available, or is insufficient, confirmation tests may have to be conducted by your laboratory. Strength of lightweight mix designs valid provided strength specimens are cured in accordance with ASTM Test Method C 567, as referenced in section 8.1 of ASTM Specification C 330. Mix #: 8274 Description: 6.00SKADMIX/AEA Strength: 4000 psi @ 28 Days 1 "CS HANDWORK Maximum Coarse Aggregate: 1" - #4 CRUSHED STONE Maximum Water/Cement Ratio: 5.17 gal/sack or 0.457 lbs/lb Cement/Cementitious Content: 6.00 sacks (per cubic yard) Maximum Placement Slump: 5.00 inches Air Entraining Agent: ASTM C-260 Admixture: ASTM C-494 Type A or D MATERIAL QUANTITIES PER 1.0 CUBIC YARD AT S.S.D 564 lbs. ASTM C 150 TYPE I CEMENT 1840 lbs. 1" - #4 CRUSHED STONE 1273 lbs. CONCRETE SAND 258 lbs. or 31.0 Gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3.0% - 6.0% Placement Slump: 4.00 + or - 1.00 inches ~ate: 06/12/00 TXXAS INDUSTRIES CONCRETE DESIGN BVALUATION Statistics Compiled From IndeA~endent Laboratory Test Specimens Mix Number: 8274 4000 ~Si · 28 DaFS 28 Day Test Data Temperature Test Plant (Fahrenheit) Placement Percent ......... 28 Day ........ Cumulative Moving Number Date Number Ambient Concrete Slump{in) of Air PSI i PSI 2 PSI Avg Average Avg of 3 Range 1 09/30/99 77 82 7.25 4.5% 5440 9260 5350 5350 180 2 09/30/99 89 86 3.25 4.5% 5350 9410 5380 5365 60 3 09/30/99 44 68 85 2.00 4.1% 6790 6880 6839 5855 5895 90 4 10/01/99 89 86 5.00 3.6% 4850 4790 4820 5596 5678 60 5 10/01/99 80 80 5.00 4.2% 4840 4690 4765 9430 5473 190 6 10/04/99 74 78 3.75 5.0% 4540 4400 4470 5270 4685 140 7 10/04/99 43 55 72 6.25 5.4% 4520 4500 4510 5161 4582 20 8 10/04/99 43 55 71 5.50 4.6% 4890 5180 5035 9146 4672 290 9 10/04/99 43 53 72 5.25 5.2% 4670 4720 4699 5096 4747 50 10 10/04/99 43 53 75 5.50 5.2% 4130 4240 4185 5005 4638 110 11 10/04/99 43 56 74 S.75 5.0% 4590 4190 4390 4949 4423 400 12 10/04/99 43 54 74 5.75 4.8% 4910 4820 4865 4942 4480 90 13 10/05/99 81 76 4.90 4.7% 4590 4470 4530 4910 4995 120 14 10/06/99 83 87 3.75 4.6% 3590 3490 3540 4812 4312 100 15 10/06/99 82 85 2°75 4.6% 4610 4820 4715 4806 4262 210 16 10/07/99 87 82 9.90 9.7% 4190 4180 4185 4767 4147 10 17 10/08/99 74 84 3.00 3.3% 4670 4840 4759 4766 4592 170 18 10/14/99 75 88 5.00 3.0% 4460 4530 4495 4751 4478 70 19 10/18/99 31 50 67 4.75 N/A 4460 3990 4225 4723 4492 470 20 10/20/99 44 68 70 4.00 N/A 5480 9130 5305 4753 4675 390 21 12/03/99 50 65 62 6.25 N/A 4640 4540 4590 4745 4707 100 22 12/10/99 12 59 56 6.00 6.0% 5020 4980 5000 4756 4965 40 23 12/10/99 12 59 60 5.00 5.0% 4940 5370 5155 4774 4915 430 24 12/10/99 12 61 60 3.00 5.0% 5460 5360 5410 4800 5188 100 25 01/07/00 47 52 97 5.50 N/A 5080 5110 5095 4812 5220 30 26 01/14/00 47 52 66 5.00 4.7% 4810 5030 4920 4816 5142 220 27 01/14/00 38 41 68 6.00 N/A 4730 4820 4775 4815 4930 90 28 01/17/00 31 63 5.50 3.9% 4780 4670 4725 4811 4807 110 29 02/09/00 40 70 68 2.50 N/A 5420 9210 5315 4829 4938 210 30 02/10/00 38 71 83 3,75 3.2% 5490 5440 5465 4850 5168 50 Averages 66 74 4.73 4.6% COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix Num: 8274 Strength: 4000 psi @ 28 Days Paragraph 5.5 of ACI 318-95 prpvides that as data becomes available during construction, the amount by which (F'cr) must exceed the specified value of (F'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressire strength has been calculated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations: F'cr = F'c = 4000 = 4773 F'cr = F'c = 4000 = 4843 + 1.34 (SD) + 1.34 (576.6) + 2.33 (SD) - 500 + 2.33 (576.6) - 500 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 6835 psi Minimum Value ............................ 3540 psi Range .................................... 3295 psi Average Strength ......................... 4850 psi Standard Deviation ....................... 577 psi Required Average Strength to satisfy minimum probability conditions of ACI 318-89 Section 5.3.2.1 ............... 4843 psi Design excess beyond code requirements... 7 psi MIDLOTHIAN CEMENT PLANT · 245 Ward Road · Midlothian, Texas 76065 · www. txi.com Bin Number Car Number Tons Date of Sampling February 2000 Monthly Average ASTM SPECIFICATION CHEMICAL REQUIREMENTS Silica Oxide, Minimum Percent Alumina Oxide, Maximum Percent Iron Oxide, Maximum Percent Magnesia Oxide, Maximum Percent SO3 (C3A less than 8%), Maximum Percent Loss on Ignition, Maximum Percent Insoluble Resfdue, Maximum Percent Tricalcium Aluminate, Maximum Percent OPTIONAL CHEMICAL REQUIREMENTS · Total Alkalies, Max. % (Na20 equiv.) PHYSICAL REQUIREMENTS mz/k .Specific surface, Blaine blinimum ( g) Gillmore, Initial Set, Minimum (Minutes) Gillmore, Final Set, Maximum (Minutes) Vicat, i Minimum (Minutes) initial Set .. Maximum (Minutes) Air Content, Volume, Maximum Percent Autoclave Expansion, Maximum Percent 3 Day Minimum Compresslye Strength, MPa (psi) 7 Day Minimum Compressive Strength, MPa (psi) STATE OF TEXAS 20.0 6.0 6.0 6.0 3.0 0.75 8.0 ? :.:.:.. 0.60 280 60 600 45 375 12 0.80 12.0 (1740) 19.0 (2760) SPECIFICATIONS Portland Cement Type I/ll (Low Alkali) A.S.T.M. C150-98 TEST RESULTS I I 20.4 4.5 3.8 1.3 3.3 0.9 0.18 6.0 0.45 346 157 277 92 5 0 24.6 (3572) 30.3 (4400) ELLIS COUNTY Jeff Wendel , being duly sworn deposes and says: that he is Quality Services Manager of TXI Midlothian Cement Plant, who prepared the above report of tests and that the same is true and correct. Subscribed and sworn to before me this 8th day of March, 2000. Q'~'q~es IVlanager * See ASTM C150 Table 1, Footnote D. ! ~~"~! "'I J~."..'---%,,",E C COKER [: .....~\ ,br:4r~v PLrI3LIc ~ ~-~.~ 6~:ob~ 22, 200: Grace Construc~on Products W.R. Grace & Co.- Corm. 4323 Crites Street P.O. Box 2585-77252 Houston, TX 77003 May 3062000 TXI 1341 West Mockingbird Lane Dallas, TX 75247 Gentlemen: This is to certify that DARATARD® 17, a water-reducing & retarding admixture, as manufactured and supplied by Grace Construction Products, W. R. Grace & Co.-Conn., is formulated to comply with Specification for Chemical Admixtures for Concrete, ASTM Designation: C 494, Type D (AASHTO M 194, Type D). DARATARD® 17 does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The above is in addition to and not in substitution for our standard Conditions of reverse side hereof. Fred Hightower Technical Services Subscribed and sworn to, before me, this Notary Public My commission e,x'pires: We hope the information given here will be helpful. If is based on our best knowledge, and we believe it to be true and accurate. Please read oil statements, recommendations or suggestions heroin in conjunction with our conditions of sale which apply to all goods supplied by us. We assume no responsibilil7 for the use of these statements. recommendations, or suggestions, nor do we intend them as a recommendation far any use which would infringe any palenl or copyright. I 'ITI]! Elr gl "' !' [ I May 30,2000 Gr~:e Construction Products W.R. Grace & Co.- Conn. 4323 Crites Street P.O. Box 2585-77252 Houston. TX 77003 TXI ~ 1341 West Mockingbird Lane Dallas, TX 75247 This is to certify. that DAIL-~.VAIR® 1000, an air-entraining admixture, as manufactured and supplied by Grace Construction Products, W. R. Grace & Co.-Corm., is formulated to comply with Specification for Air-Entraining Admixtures for Concrete, ASTM Designation: C 260 (AASHTO M 154). ' DARAVAIR® 1000 does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be pcesent in trace amounts contributed from the domestic water supply used during the manufacturing process. The foregoing is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Fred Hightower Technical Se,'wices Subscribe/andsworn to, before me, this ' NOT.41~YP~BLIC ll{y commission expires: / / day of }~ A- ,~ ,2000. We hope the information given here will be helpful. It is based on our best knowledge, and we believe it to be true and occurate. Please read all statements, recommendations or suggest,ons herein in conjunction with our conditions of sole which apply Io all goods supplied by us. We assume no responsibilily for Ihe use of lhese statements. recommendations, or suggestions. nor do we intend them as o recommendation for any use which would infringe any potent or copyright. ~ I ' "! I'TE rT !" '1" T" i' Date: Size: Project: SIEVE SIZE 2.0" 1.5" 1.0" ~,, 3/8" #8 #10 #16 #30 #-40 #50 #100 #200 PAN W'F. 01/27/00 ,' 57 ..... ALL TESTS ..... CUMULATIVE I CUMULATIVE W-r'. RETAINED % RETAINED TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Production Facility: Grading Designation: Sample Location: CUMULATIVE % PASSING 0 1.72 17.46 55.43 79.30 97.20 98.83 100 98.28 82.54 44.57 20.70 2.80 1.17 t 1 99.13 ~ 0.87 TXI - BRIDGEPORT. TEXAS ASTM C-33 1" - #:4. REQUIRED % RETAINED SPECIFICATION % PASSING :; 0 100 0-5 95-100 40-75 25-60 90-100 0-10 95-100 0- 5 Decant .89% 100% of tests: 151 Size: 57 PLANT: BRIDGEPORT Job: ....... ALL JOBS ....... Date: Size: Project:. SIEVE SIZE 1.0" 3/8" #8 #10 #16 #30 #40 #50 #100 #200 PAN WT. M,C, Decant S.E. 100% of TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS 03/15/00 3_~3 *****ALL TESTS****' CUMULATIVE WT. RETAINED Production Facility: Grading Designation: Sample Location: CUMULATIVE CUMULATIVE % RETAINED % PASSING .47 99.53 3.13 96.87 13.32 86.68 RED RIVER SAND ASTM C-33 FINE AGG. 9.9% .61% 91.05 tests: 29 Size: 33 REQUIRED % RETAINED SPECIFICATION % PASSING 0 - 5 95 - 100 0 - 20 80 - 100 24.84 75.16 15 - 50 50 - 85 43.05 56.95 40 -75 25 - 60 75.92 24.08 95.66 4.34 99.43 .57 Fineness Modulus 2.56 PLANT: RED RIVER SAND 70 - 90 10 - 30 90 -98 2 - 10 Job: ...... *ALL JOBS i "' !' T'