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WA9601-SP 980521 SItlMEK, JACOBS & FINKLE .L.P. CONSULTING ENGINEERS DALLAS, TEXAS Date: May 21, 1998 Landmark Structures, I . 1665 Harmon Ro Ft. Worth, T s 76177 : . ' nea Re: City of Coppell Wagonwheel Ranch Elevated Storage Tank We are transmitting herewith three copies of the submittal data furnished by Landmark Structures, Inc. These copies have been reviewed and marked as follows: Explanation No Make Revise Submit No. Exceptions Corrections and Specified Dwg. No. Sheets Dwg. Description Taken Rejected Noted Resubmit ltems 6A Design Calculations XX Remarks: By copy of this letter we are returning one copy of the submittal to Mr. Larry Davis, City of C~~L~,~ By: · Paul A. Carl~e, E.I.T. Checking of shop drawings by Shimek, Jacobs & Finklea, L.L.P. is only for general conformance with the design concept of the project and general compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications. Contractor is responsible for: dimensions which shall be confirmed and correlated at the job site; fabrication processes and techniques of construction; coordination of his work with that of all other trades; and performing his work in a safe and satisfactory manner. " T LANDMARK STRUCTURES, INC. LETTER OF TRANSMITTAL 1665 Harmon Road Fort Worth, Texas 76177 (817) 439-8888 Date }Job. No. Fax (81 7) 439-9001 5/21/98 9802 Attn: TO: Shirnek, Jacobs & Finklea Mr. Gary C. Hendricks, P.E. Re: 8333 Douglas Avenue, Suite 820 Wagon Wheel Ranch 2.0 MG Elevated Storage Tank Dallas, Texas 75225 Bid No. Q 0198-03 City of Coppall, Texas WE ARE SENDING YOU THE A'I'T'ACHED ITEMS: Copies Spec Section Submittal No. Description 5 SC 8, A 6A Design Calculations THESE ARE BEING TRANSMITTED: Information for Record Q&M Data X Information for Engineer's Approval X Return 2 Copies CERTIFICATION: This information has been reviewed and determined to be in compliance with the contract documents including plans and specifications as modified by addenda, change orders and field orders. Any exceptions to the contract documents are noted below. EXCEPTIONS / REMARKS: Signed~ / Joe Swinnea COPPELL ELEVATED TANK 5/20/98 DESIGN DATA Volume 2,000,000 HWL (High Water Level) 672.50 LWL (Low Water Level) 632.50 Range 40.00 HWL to Overflow 0.00 GL (Finished Grade Level) 524.00 Service Load Soil Beadng Capacity Pile Found. Underside of Pile Cap 520.00 Pile Cap Thickness 3.50 s.ow Load Wind ~ O0 Es~hqu~ke Zone 0 Corrosion Allowance-Lower Cone No -Shell No -Roof No I pc Single Door w/Conc Opening ~dth 3.38 Storage Floor Yes PRINCIPAL DIMENSIONS Tank Diameter 97.41 Tank Radius 48.71 Shaft Diameter 54.00 Shaft Radius 27.00 Freeboard to HWL 1.00 ft Sideshell Height 26.22 ft Top Platform Radius 8.00 ft Access Tube Diameter 4.00 Tank Dome Slab Thickness 12.00 in Shaft Thickness 12.00 in GL to Top of Footing 0.50 ft Liner to LWL 5.00 ft Cone Radius @ LWL 33.91 ft Check Operating Head 40.00 ft /, COPPELL ELEVATED TANK 5/20/98 COMPUTED VOLUMES Cylinder less Access Tube. 187,640 ft^3 Gross Lower Cone less Access Tube 95,513 ft^3 Less Total Floor Dome -6,408 ft^3 Net Lower Cone to Liner 89,105 ft^3 Lower Cone to LWL less Access Tube 79,982 ft^3 Less Floor Dome above LWL -257 ft^3 Net Lower Cone to LWL 79,725 ft^3 Useable Capacity 267,365 ft^3 Useable Capacity 2,000.000 US Gals Total Capacity to Overflow 2,070,200 US Gals Total Head to Overflow 45.01 ft WEIGHTS Tank Roof 120 kips Shell stiffener 6 kips Wall Shell 118 kips Floor Cone 241 kips Floor Liner 26 kips Access Tube+Platform 15 kips Ring Beam (Steel) 13 kips Miscellaneous Iron 7 ki ~s Concrete Dome Floor+Ring Beam 521 kips Floor Grout 31 kips Ring Beam Fill Concrete 52 kips Concrete Shaft to GL 2,657 kips Concrete Shaft below GL - Gross 13 kips - Net 4 kips Pile cap 312 ki ~s Storage Floor on Shaft 138 kips ........... DL to Top of Footing 3,951 kips ..... Total Water Load 17,269 kips i~ .~.:..~../:~..;:, ."' ~... ~:-..._ DL to Top of Footing + Water 21,220 kips Storage LL on Shaft 276 kips Snow Load 112 kips DL+AII Loads to Top of Footing 21,607 kips Page 2 COPPELL ELEVATED TANK 5/20/98 TANK ROOF DESIGN P1 of 2 Tank Radius 48.71 ft Outer Roof Radius 48.71 Circumfrence 306.02 ft No. of roof plates 32 pcs Roof beams per plate 2 pcs Plate Outer Arc Length 9.56 ft Inner Roof Radius 8.00 ft Plate Inner Arc Length 1.57 ft Span 40.71 ft Roof Sector Comprises Two Shapes Rectangle + Triangle. Area of Rectangle 63.94 ft^2 Area of Triangle 162.67 ft^2 Area of Sector 226.60 ft^2 Radius of Centroid of Rectangle 28.35 ff Radius of Centroid of Triangle 35.14 ft Radius of Centroid of Sector 33.22 ft Weight of Roof Plate 2,365 Ib Weight of Joists + Knife Bars 1,392 Ib Weight of Sector 3,757 Ib Snow Load 15 psf Snow Load on Sector 3,399 Ib Total Load on Sector 7.16 kip Load on Outer Knife Bar 2.22 kip Load on Inner Knife Bar 1.36 kip Page 3 COPPELL ELEVATED TANK 5/20/98 TANK ROOF DESIGN P2 of 2 Roof Segment Supported by Outboard Knife Bar Comprises Two Shapes. Width of Rectangle 3.26 ft Base of Triangle 1.52 ft Area of Rectangle 50.50 ft^2 Area of Triangle 11.77 if^2 Moment of Knife Bar about CG Sector 34.33 k.f~ Moment of Rectangle 12.35 k.ft Moment of Triangle 3.84 k.ft Moment / Roof Joist 218 k.in Yield Strength-Roof Plate 36 ksi Yield Strength-Joist 44 ksi Thickness of Roof Plate 0.2500 in Effective Width -(253/vFy)*t+joist 11.04 in Effective Area 2.76 in^2 Joist Size - Thick(1/16ths) x Height(in) 8 x 10 Joist I 41.67 in^4 Joist Width 0.5000 ~n Joist Depth 10.00 Joist Area 5.00 in^2 Total Area 7.76 in^2 Totall 88.40 in^4 yt 3.43 yb 6.82 In St 25.79 in^3 Sb 12.96 in^3 Plate Compressive Stress 8.44 ksi Joist Tensile Stress 16.81 ksi 1" wide Inner Knife Bar Depth - Required 1.77 in 1" wide Outer Knife Bar Depth - Require 2.15 in ~, 1" Wide Inner Knife Bar Depth -Use 2.00 in 1" Wide Outer Knife Bar Depth -Use 2.50 in : "': '*" , ..... .._.._ · .... ~'.. Page 4 COPPELL ELEVATED TANK 5/20/98 TOP PLATFORM Top Platform Diameter 16.00 ft. Inner Knife Reaction 1.36 kip No. of Knives 64 pcs Load on Circumfrence 87.11 kip Area of Platform less Access Tube 188.50 ft^2 OW+Snow 40 psf Load on Interior 7.54 kip Total Load on Platform 94.65 kip Top Cone Slope 1.0 in 10 Bottom Cone Slope 5.9 in 10 Load on Lower Cone 80.93 kip Cone Angle 1.04 fads Checking at 3.00 ft. radius Weight/in. 0.36 k/in Thrust/in. at R=2.75 0.70 k/in Thickness 0.25 in t/R 0.00385 Table 8 Stress 6.71 ksi Allowable Thrust 1.68 k/in Compression on Access Tube 20.01 kip Area of Band (@15ksi) 1.33 in^2 Width of 1/2in Band e.o.5/16 Tube 1.65 in. Check on tube compression: Total head 45.01 ft. Head to top of dome 38.79 ft. Access Tube radius 24.00 in. Access Tube Thickness 0.3125 in. Max. depth of stiffener ring from 40.50 ft. U/S Top Platform Cone No Stiffening Ring Required t1" Page 5 COPPELL ELEVATED TANK 5/20/98 TANK FLOOR CONE Tank Outer Radius 48.71 ft Shaft Radius 27.00 ft Shaft Thickness 12.00 in Springing Radius 28.75 ft Maximum Hoop Force/in. 10.05 kip/in Radius of Maximum Hoop Tension 36 ft Thickness for Hoop Tension 0.79 in Use Base Plate Thickness 1.00 in. INNER CONE PLATE Chosen Inner Cone Thickness 1.025 in Lower Transition Zone Radius (RL) 31.68 ft Height-Cone Top to O'flow 25.22 ft Vol/Radian-Cyl.- Outboard RL 17,254 ft"3 Vol/Radian-Cone - Outboard RL 5,411 ft^3 Total Vol/Radian - Outboard RL 22,666 ft^3 Weight/Radian @ RL (inc. Steel + LL) 1,488 kip Hoop stress @ RL 9.60 ksi Axial Force/in. @ RL 5.54 kip/in Axial Stress 5.40 ksi Maximum Allowable Axial Stress 6.61 ksi OUTER CONE PLATE Chosen Break Radius 35.75 ft Chosen Outer Cone Thickness 0.7900 in Upper Transition Zone Radius (RU) 37.17 ft Vol/Radian-Cyl. - Outboard RU 12,491 ft^3 Vol/Radian - Cone - Outboard RU 2,729 ft^3 Total Vol/Radian - Outboard RU 15,220 ft^3 ~ Weight/Radian @ RU (inc. Steel+LL) 1,015 kip /~ ~.F. Hoop stress @ RU 12.72 ksi - Axial Force/in. @ RU 3.22 kip/in ~ -~ ~ ' * tt Axial Stress 4.07 ksi ........ ."8 .... ....:"' ,,, : .......... ..~ .... Maximum Allowable 8tress 4.25 ksi ~' ~'.YGijT' P,' Page 6 COPPELL ELEVATED TANK 5/20/98 TANK WALL PLATE THICKNESSES Wall Radius 48.71 ft HWL to Top of Floor Cone 25.22 Hoop Tension per ff at Bottom 76.65 kips Plate Thickness at bottom 0,501 in Corrosion allowance 0.0000 in 1st Ring Height 8.92 ft Thickness 0.500 in Maximum Stress 12.78 ksi 2nd Ring Height 9.39 ft Thickness 0.324 in Maximum Stress 12.74 ksi 3rd Ring Height 7.92 ft Thickness 0.250 ksi Maximum Stress 7.00 ksi Page 7 COPPELL ELEVATED TANK 5/20/98 FLOOR DOME DIMENSIONS Centerline Radius 54.00 ft Horizontal Radius to CL Shaft 27.00 ft Slope at Wall (CL Dome to CL Wall) 30 deg Dome Rise - CL Wall to Crown 7.23 ft Dome/Wall Intersection to WP#2 1.42 ft WP#2 to Liner Surface 0.24 ft Radius of Liner 54.66 ft Total Rise of Liner 6.23 ft FLOOR DOME STRESS Mean Head 41 ~82 ft Mean Pressure (including Slab Weight) 2,781 psf Dome Compressive Force 75.10 k/ft Thickness 12.00 in Stress 522 psi Use #5 @ 12 in T & B over Dome Concrete Strength 4000 psi Page 8 COPPELL ELEVATED TANK 5/20/98 CONCRETE RING BEAM Volume of Shell Inside Shaft 57.445 ft^3 Volume of Shell Outside Shaft 130,196 ft^3 Volume of Floor Cone Inside Shaft 38,754 ft^3 Volume of Floor Cone Outside Shaft 50,352 ft^3 Weight of Steel Outside Shaft 437 kip Weight of Dome Inside Shaft incl. Steel 479 kip Thrust balance - tank full: Outer Weight per ft. 68.99 k/ft Inner Weight per ft 38.21 k/ft Force In per ft 68.99 k/ft Force Out per ft 66.18 kJft Nett Force Out per ft -2,81 kJft Thrust balance - lower cone filled only: Outer Weight per ft. 21.10 k/ft Inner Weight per ft 17.08 k/ft Force In perft 21.10 Idft Force Out per ft 29.58 k/ft Nett Force Out per ft 8.48 k/ft Horizontal reinforcement Governing Tension - Lower Cone Filled Only 228.93 kip Use- 10 -#10 in Ring Beam 12.70 in^2 Use 4 - #10 (+wwf) in Top Lift 5.08 in^2 Effective Steel Plate 16.25 in^2 Mean Hoop Tensile Stress in Total Steel 6.73 ksi Vertical reinforcement, top lift Interior Face Bar Size #8 Area/bar 0.79 in^2 No. of Bars 176 Spacing of Bars 11.57 in 0.57 % Exterior Face Bar Size #7 " Area/bar 0.60 in^2 No. of Bars 176 .......... Spacing of Bars 11.57 in 0.43 % WWF - Outer face only 4x4 / W5xW4 0.08 % Total reinforcement in Top Lift 1.08 % Concrete strength - Ring beam 4000 psi Concrete strength - Top lift 4000 psi Page 9 COPPELL ELEVATED TANK 5/20/98 WIND LOADS Wind Pressure Rule AWWA Wind Speed or Pressure 100 mph Design Pressure - Cones 15.00 psf Design pressure - Cylinders 18.00 psf Roof Cone Area 237 ft^2 Pressure 15 psf Arm 151 ft Shear at GL 4 kip Moment at GL 538 k.ft Side Wall Area 2,554 ft^2 Pressure 18 psf Arm 136 ft Shear at GL 46 kip Moment at GL 6,271 k.ft Floor Cone Area 1,546 ft^2 Pressure 15 psf Arm 115 Shear at GL 23 kip Moment at GL 2,666 k.ft Shaft Area 5,689 ft^2 Pressure 18 psf Arm 52 ft ,,,~, .~ Shear at GL 102 kip --~ p,l. OF ~, Moment at GL 5,286 k.ft ~,~ ..'." ' .... "'..'q Total Ground Level Shear 175 kip '.... "' i Total Ground Level Moment 14,760 k.ft // L.G. ~ Page 10 COPPELL ELEVATED TANK 5/20/98 SHAFT DESIGN Design Criteria: 1. Design shaft for 1.4D+ 1.7(Water + L) 2. Design shaft for 0.75{1.4D +1.7Water+l .7(Wind or 1.1 Eq)} 3. Design shaft for 0.9D~1.3Wind or 0.9(D+Water)-1.3'1.1 Eq 4. Assume a min. eccentricity of 4" for D+L 5. Assume a local bow of 0.5" 6. Assume Ic = 0 Interior WVVF Reinforcement 4x4-W5NV4 Exterior VWVF Reinforcement 4x4-W5NV4 Shaft Perimeter (Linear A) 169,65 ft Shaft Modulus (Linear S) 2,290 ft^2 Service Dead Load 3,951 kip Service Water Load 17,269 kip Service snow load+Storage LL 388 kip Out of Plumb Moment 7,073 k.ft. Service Wind Moment 14,760 k.ft. (1.4D+1.7(Water+Snow+LL))/Linear A 210 klf 1.4 Out of Plumb/Linear S 4 klf Total 214 klf 0.75(1.4D+1.7(Water+LL))/Linear A 156 klf 0.75{1.40.o.P+1.7Q}/Linear S 11 klf Total 166 klf Max down force/ft. 214 klf Shaft Thickness 12 in. Nominal concrete strength 4,000 psi Allowable Shaft Capacity 29~i klf Uplift 0.9(D+Water-OoP) - 1,3xl. 1Eq Nil klf 0.9(D- O.o.P) -1.3W 12 klf Maximum uplift No uplift at top of footing No added tension steel required - ..; , Maximum Eccentricity: For 0.90(D+Water+OoP)-1.3xl .1Eq 1% Shaft Rad E ;"' For 0.90(D - OoP) - 1.3W 21%Shaft Rad , ~ ""- ..... Overturning does not govern foundation " Page 12 COPPELL ELEVATED TANK 5/20/98 AT TRUCK DOOR: Door Width 12.00 ft Buttress Width 4.50 ft buttress Concentration Factor Beside Door 2,33 Max. down force on wall 214 klf Total Down Force in Buttress 2,246 kip Nominal concrete strength 4,000 psi Thickness of Buttress 18.00 in Total Capacity of Buttress Concrete 1,851 kip Load to be Carried by Reinforcement 395 kip Computed Steel Area per ft 2.77 in^2/ft % of Concrete Area 1.28 % Total Steel Area in Buttress 12.46 in^2 Area Provided by VWVF ~ 4x4AN5-W4 0.54 in^2 Area Provided by Bars 11.92 in^2 Vertical Steel - Ea. Side of Door Use 10 #10 @ 12" Ties Required (All bars) #3 @ 18" Tension over Door 367 kips Steel Area Required 6.79 in^2 Horizontal Steel over Door 6 #10 @ 5" Horizontal Steel under Door See pile cap design AT SINGLE DOOR 1.69 ft effective Door Width 3.38 ft Column Zone Load 723 kip Wall Thickness 12 in. Total Capacity of Column Zone Concrete 463 kip Load on Reinforcement 259 klf Steel Area for this Load 8.19 in^2 Min 1% steel area 2.43 in^2 Governing steel area 8.19 in^2 ~.~.~. Area Provided by WWF - 4 x 4 / W5-W4 0.41 in^2 Area Provided by Bars 7.78 in^2 Vertical Steel - Ea. Side of Door 8 #9 (~ 7 ~, : .......... ~;... ~', Ties Required (AIt. Bars) #3 (~ 12" Tension Over Door 103 kip tl,~ ".~'~, ?, ..Ec~,, Steel Area Required 1.91 in^2 Horz. SteeI - Top of Door 2 #9 @ 5" It ~,~.., ST . ~-" Page 13 COPPELL ELEVATED TANK 5/20/98 FOUNDATION DESIGN PILE CAP Part '1: Pile Cap Pressures Radius - Exterior 28.75 ft - Interior 25.25 ft Area 594 ft^2 Depth of pile cap 3.50 ft Radius of CG 27.04 ft Max reaction from shaft (from p.12) 214 klf Pile cap weight - Gross 312 kip 1.4Cap weight/ft 2.6 klf Max. factored load on pile cap 216 klf Shaft dia. 54.00 ft. Circumfrence 169.65 ft. No. of piers 22 c/c piers 7.71 ft. Pier diameter 30 in. Design span 5.71 ft. Shear span 4.00 ft. Mu over pier 7,060 k.in. Effective depth of cap 39 in. As req'd (top) 3.94 in^2 Use 4 - #9 As req'd (bott) 2.37 in"2 Use 4 - #8 Total shear 433 k. Concrete strength 4000 psi Shear carried by concrete 176 k. Asv 0.22 in^2in. Use 2 prs. #6 @ 8" Shear carried by stirrups 101 k. Ash 0.27 in^2/in. Use 4 ~ #7 @ 9" vert. Shear carried by hot. steel 409 k. Total capacity 685 k. ";'*' · Page 14 5~20~98 COPPELL ELEVATED TANK PIER DESIGN Working stress design using UBC 1808.2 From p. 12: Shaft: Perimeter (Linear A) 170 ft Shaft Modulus (Linear S) 2,290 ft^2 Service Dead Load 3,951 kip Service Water Load 17,269 kip Service snow load+Storage LL 388 kip Out of Plumb Moment 7,073 k.f~. Service Wind Moment 14,760 k.ft. D+Water+OoPlumb+storage 130 klf Governs 0.75(D=Water+OoP+Wind+Storage 103 klf Wt, of pile cap 312 k. Total design load 22, 131 k. No. of piers 22 Service load/pier 1006 k. Concrete strength 4200 psi % rebar 0.51 Pier dia. 30 in. Ac gross 707 in^2 Capacity of concrete 975 k. As 3.6 in^2 Use 6 - #7 Capacity of rebar 73 k. Total capacity 1,048 k./pier Uplift on pier 1500 psf for 12 ft. Total uplift/pier 141 k. DL/pier 194 k. No uplift on pier El. U/S pier cap 520.00 ft. Top od sandstone (approx) 473 ft. Side friction 4.00 ksf End bearing 13.00 ksf Capacity - end bearing 64 k. Capacity-side friction 31.42 klf Min. penetration into rock 31,99 ft, inc/udes 2 ft. into rock not computed as/oad bearing Min length of pier 79 ft. To be verified on site Add 2 ft. to piers Door I and Door 3 and 4 ft. to piers Door 2 to allow for closer spacing I"' . ....... :.* t y, "'/ t Page 15 5/20/98 COPPELL ELEVATED TANK PILE LAYOUT AT TRUCK DOOR Span at door 13.06 ft. 13.85 degrees offset from CL door 2nd span 6.25 ft. 13.26 degrees offset from Pier#1 3rd span 6.50 13.79 degrees offset from Pie~2 Typ span 7.71 ft. 16.36 degrees offset - typical If load in typ span 100 units/ft Typ FEM 496 unit.ft 3rd FEM 352 unit.ft 2nd FEM 326 unit.ft e.o. 2nd 2 pt~ Loads 300 units each Location 1 0.60 from cl PierS1 Location 2 2.85 from cl Pie~l e.o FEM Pier #1 400 unit.ft e.o FEM Pier#2 227 unit.ft 1L 1C 1R 2L 2C 2R 3L 3C 3R Stiffness 0.077 0.05 0,16 0.16 0.051 0.15 0.15 0.05 0.13 Distribution 0.266 0.18 0.556 0.44 0.14 0.42 0.46 0.15 0.39 FEM 0 0 725-553 0 352-352 0 496 Distribution - 193 - 129 -403 88 28 85 -66 -22 -56 Carry 96.48 -44 202 22 -85 0 Distribution 12 8 24 -98 -31 -94 39 13 33 Carry -6 49 - 12 -13 94 0 Distribution -13 -9 -27 11 4 11 -43 -14 -36 Carry 7 -6 14 14 -11 0 Distribution 1 1 3 -12 -4 -12 5 2 4 Total -95 -129 322 -361 -3 365 -418 -22 441 All moments less than typical FEM - Use typical rebar throughout Load on PierS1 800 units 1044 k Load on PierS2 803 units 1047 k Load on Pier #3 711 units 927 k Sum 2,313 units Available: 1048 k. Total 2,382 units Typical 771 units 1006 k Page 16