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ST9801-CS000616* FAX'(~';4) 352-3201 TELEPHONE (214) 358-6581 ED BELL CONSTRUCTION COMPANY POST OFFICE BOX 540787 10605 HARRY HINES DALLAS, TEXAS 75354-0787 DALLAS. TEXAS 75220 June 16, 2000 Mr. Mike Martin, P.E. Engineering and Public Works City of Coppell 255 Parkway Blvd. Coppell, Texas 75019-4409 Re: Coppell Road Reconstruction SH 121 to Sandy Lake Road Coppell Project #: ST 98-01 Dear Mr. Martin: Enclosed for your review and approval is a concrete batch design from Texas Industries, Inc. for 4000 psi (6 sack) concrete. It is our intent to utilize this concrete for miscellaneous hand work concrete paving. Please inform us of your decision regarding this design. Sincerely, E~C~s~~n Company Robert D. Weber Project Engineer Xc: Mr. Kevin C. Young, E.I.T., Freese and Nich61s, Inc., 1701 N. Market Street Suite 500 LB51, Dallas, Texas 75202 '~ 5 ) i"~ AN EQUAL OPPORTUNITY EMPLOYER 1341 West Mockingbird Lane · Dallas, Texas 75247 · 972.647.6700 · www.txi.corn June 12, 2000 Ed Bell Construction Company P.O. Box 540787 Dallas, TX 75354-0787 JUN 15 ZOO0 Attn: Rob Weber RE: Coppell Road 8274 The attached concrete mix design utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate is proposed for use on the above referenced project for ready-mixed concrete to be furnished by TXI. To ensure that the correct mix is delivered to your project, please order by the mix design number which appears in the upper left hand corner of the mix design. Texas Industries certifies that the above mix design, when ordered by specified design identity, and delivered by TXI, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of the ACI 318 Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix design prior to its use. Failure to notify us prior to first placement shall constitute acceptance. To ensure that the proper mix design is ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincere ly, TXy/~ Mix #: 8274 Description: 6.00SKADMIX/AEA Strength: 4000 psi @ 28 Days 1" CS HANDWORK Maximum Coarse Aggregate: 1" - #4 CRUSHED STONE Maximum Water/Cement Ratio: 5.17 gal/sack or 0.457 lbs/lb Cement/Cementitious Content: 6.00 sacks (per cubic yard) Maximum Placement Slump: 5.00 inches Air Entraining Agent: ASTM C-260 Admixture: ASTM C-494 Type A or D MATERIAL QUANTITIES PER 1.0 CUBIC YARD AT S.S.D 564 lbs. ASTM C 150 TYPE I CEMENT 1840 lbs. 1" - #4 CRUSHED STONE 1273 lbs. CONCRETE SAND 258 lbs. or 31.0 Gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 3.0% - 6.0% Placement Slump: 4.00 + or - 1.00 inches PUMPING NOTES / RECOMMENDATIONS 2. 3. 4. 5" minimum diameter lines with no reduction to smaller lines. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. Samples for slump and strength tests should be taken @ discharge end of hose for strength guarantee to be valid. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. TXI cannot control, and is therefore not responsible for excessive loss of entrained air content when loss occurs as a result of boom configuration or free fall discharge from hose. To ensure minimum air loss when pumping, maintain a continuous flow of concrete through the entire length of pipe and do not subject concrete to free fall. The term "pumpable concrete" refers to concrete which is capable of being transported through an apparatus which forces concrete to the placing position through a pipeline or hose as long as the recommendations indicated above are followed. The term "pumpable concrete" does not relate to concrete proportioned in a particular manner or containing a specific type of product. Unless otherwise indicated, when the concrete temperature at point of placement exceeds 90 degrees Fahrenheit, TXI will guarantee the strength performance of the mix design(s) herein submitted up to a maximum placement temperature of 100 degrees Fahrenheit using an ASTM C 494 Type D retarding water-reducer, as long as the concrete is placed within 75 minutes from batch time. Unless otherwise indicated, strength of plain concrete guaranteed up to a maximum placement temperature of 85 degrees Fahrenheit. We are enclosing all available back up data for the referenced mix design(s). If the strength information is not available, or is insufficient, confirmation tests may have to be conducted by your laboratory. Strength of lightweight mix designs valid provided strength specimens are cured in accordance with ASTM Test Method C 567, as referenced in section 8.1 of ASTM Specification C 330. Datez 06/12/00 TIXAB C(~B~TB DBSI~ IVALUATI~ ** Statistics Ccs~iled Frc~ Independent Laboratcx~ Test Specimens Mix Number: 8274 Stren[th: 4000 psi · 28 Days 28 Day Test Data Test Number Date 1 09/30/99 77 2 09/30/99 89 3 09/30/99 44 68 4 10/01/99 89 5 10/01/99 80 6 10/04/99 74 7 10/04/99 43 55 8 10/04/99 43 55 9 10/04/99 43 53 10 10/04/99 43 53 11 10/04/99 43 56 12 10/04/99 43 54 13 10/05/99 81 14 lo/o6/99 s3 15 10/06/99 82 16 10/07/99 87 17 10/08/99 74 18 10/14/99 75 19 10/18/99 31 50 20 10/20/99 44 68 21 12/03/99 50 65 22 12/10/99 12 55 23 12/10/99 12 59 24 12/10/99 12 61 25 01/07/00 47 52 26 01/14/00 47 52 27 01/14/00 38 41 28 01/17/00 31 63 29 02/09/00 40 70 30 02/10/00 38 71 *** Averages *** Temperature Plant (Fahrenheit) Placement Number Ambient Concrete Slump(in) Percent ......... 28 Day ........ Cumulative Moving of Air PSI I PSI 2 PSI Avg Average Avg of 3 Range 82 7.25 4.5% 5440 5260 5350 5350 180 86 3.25 4.5% 5350 5410 5380 5365 60 85 2.00 4.1% 6790 6880 6835 5855 5855 90 86 5.00 3.6% 4850 4790 4820 5596 5678 60 80 5.00 4.2% 4840 4690 4765 5430 5473 150 78 3.75 5.0% 4540 4400 4470 5270 4685 140 72 6.25 5.4% 4520 4500 4510 5161 4582 20 71 5.50 4.6% 4890 5180 5035 5146 4672 290 72 5.25 5.2% 4670 4720 4695 5096 4747 50 75 5.50 5.2% 4130 4240 4185 5005 4638 110 74 5.75 5.0% 4590 4190 4390 4949 4423 400 74 5.75 4.8% 4910 4820 4865 4942 4480 90 76 4.50 4.7% 4590 4470 4530 4910 4595 120 87 3.75 4.6% 3590 3490 3540 4812 4312 100 85 2.75 4.6% 4610 4820 4715 4806 4262 210 82 5.50 5.7% 4190 4180 4185 4767 4147 10 84 3.00 3.3% 4670 4840 4755 4766 4552 170 88 5.00 3.0% 4460 4530 4495 4751 4478 70 67 4.75 N/A 4460 3990 4225 4723 4492 470 70 4.00 N/A 5480 5130 5305 4753 4675 350 62 6.25 N/A 4640 4540 4590 4745 4707 100 56 6.00 6.0% 5020 4980 5000 4756 4965 40 60 5.00 5.0% 4940 5370 5155 4774 4915 430 60 3.00 5.0% 5460 5360 5410 4800 5188 100 57 5.50 N/A 5080 5110 5095 4812 5220 30 66 5.00 4.7% 4810 5030 4920 4816 5142 220 68 6.00 N/A 4730 4820 4775 4815 4930 90 5.50 3.9% 4780 4670 4725 4811 4807 110 68 2.50 N/A 5420 5210 5315 4829 4938 210 83 3.75 3.2% 5490 5440 5465 4850 5168 50 66 74 4.73 4.6% r 'T" rl SSSmS I" [' 'T '! 1!' COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix Num: 8274 Strength: 4000 psi @ 28 Days Paragraph 5.5 of ACI 318-95 provides that as data becomes available during construction, the amount by which (F'cr) must exceed the specified value of (F'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressive strength has been calculated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations: F'cr = F'c + 1.34(SD) = 4000 + 1.34( 576.6) = 4773 F'cr = F'c + 2.33(SD) - 500 = 4000 + 2.33( 576.6) - 500 = 4843 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 6835 psi Minimum Value ............................ 3540 psi Range .................................... 3295 psi Average Strength ......................... 4850 psi Standard Deviation ....................... 577 psi Required Average Strength to satisfy minimum probability conditions of ACI 318-89 Section 5.3.2.1 ............... 4843 psi Design excess beyond code requirements... 7 psi Bin Number Car Number Tons Date of Sampling MIDLOTHIAN CEMENT PLANT · 245 Ward Road · Mid[othian, Texas 76065 · www. txi,com SPECIFICATIONS Portland Cement Type 1/11 (Low Alkali) A.S.T.M. C150-98 February 2000 Monthly Average f ASTM TEST SPECIFICATION RESULTS 20.0 6.0 6.0 6.0 :: .. :. :'.;:: ' CHEMICAL REQUIREMENTS :' Silica Oxide, Minimum Percent Alumina Oxide, Maximum Percent Iron Oxide, Maximum Percent Magnesia Oxide, Maximum Percent SO3 (C3A less than 8%), Maximum Percent Loss on Ignition, Maximum Percent Insoluble Residue, Maximum Percent Tricalcium Aluminate, Maximum Percent 3.0 0.75 8.0 .... OPTIONAL CHEMICAL REQUIREMENTS . .." :, :.:: : ': ; ::':.:.-.::: :' Total Alkalies, Max. % (Na20 equiv.) 20.4 4.5 3.8 1.3 3.3 0.9 0.18 6.0 0.45 Specific surface, Blaine Minimum (m2/kg) Gillmore, Initial Set, Minimum (Minutes) Gillmore, Final Set, Maximum (Minutes) Vicat, I Minimum (Minutes) Initial Set.. Maximum (Minutes) Air Content, Volume, Maximum Percent Autoclave Expansion, Maximum Percent 3 Day Minimum Compressive Strength, MPa (psi) 7 Day Minimum Compressive Strength, MPa (psi) STATE OF TEXAS 280 346 60 157 600 277 45 375 92 12 5 0.80 0 12.0 (1740) 24.6 (3572) 19.0 (2760) 30.3 (4400) ELLIS COUNTY Jeff Wendel , being duly sworn deposes and says: that he is Quality Services Manager of TXI Midlothian Cement Plant, who prepared the above report of tests and that the same is true and correct. Subscribed and sworn to before me this 8th day of March, 2000. Q * See ASTM C150 Table 1, Footnote D. "' .............. W.R. Grace & Co.- Conn. 4323 Crites Street P.O. Box 2585-77252 Houston, TX 77003 May 30.2000 TXI 1341 West Mockingbird Lane Dallas, TX 75247 Gentlemen: This is to certify that DARATARD® 17, a water-reducing & retarding admixture, as manufactured and supplied by GraceConstruction Products, W. R. Grace & Co.-Conn., is formulated to comply with Specification for Chemical Admixtures for Concrete, ASTM Designation: C 494, Type D (AASHTO M 194, Type D). DARATARD® 17 does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The above is in addition to and not in substitution for our standard Conditions of ~p~on~,e reverse side hereof. Fred Hightower Technical Services Subscribed and sworn to, before me, this Notary Public My commission expires: J / day of OLIVER E. MONTEITH Nots~ Publ.c, S~za 0fTeoms MyC0mml 0 F.~lms10-12-200~ e We hope the information given here will be helpful. It is based on our best knowledge, ond we believe it to be true ond occurore. Pleose reod oli stotemenls, recommendotions or suggestions heroin in conjunction with our conditions of sale which opply to oil goods supplied by us. We ouume no responsibility for the usa of these statements, recommendotions, or suggestions, nor do we intend thein os a recommendorion for ony use which would infringe ony potent or copyright. ]ti [l~ll~l~l~mml/l/ll ...... l .....[' I '! May 30,2000 W.R. Grace & Co. -Conn. 4323 Crites Street P.O. Box 2585-77252 Houston, 'D( 77003 TXI 1341 West Mockingbird Lane Dallas, TX 75247 This is to certify that DARAVAIR® 1000, an air-entraining admixture, as manufactured and supplied by Grace Construction Products, W. R. Grace & Co.-Conn., is formulated to comply with Specification for Air-Entraining Admixtures for Concrete, ASTM Designation: C 260 (AASHTO M 154). DARAVAIR® 1000 does not contain calcimm chloride or chloride containing compounds as a. functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The foregoing is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Fred Hightower Technical Services Subscribed and sworn to, before me, this NOT/~Y PbI1LIc My commission expires: day of ,200O. We hope the information given here will be helpful. It is based on our best knowledge, and we believe it to be true and occurate. Please read oil slolemenls, recommendations or suggestions herein in conjunction with our conditions of sole which apply Io oll goods supplied by us. We assume na responsibility for Ihe use of these stalements, recommendations, or suggestions, nor do we inlend them as o recommendation for any use which would infringe any potenl or copyright. '11 Date: Size: Project: SIEVE SIZE 2.0" 1.5" 1.0" 3/8" #8 #10 #16 #30 #50 #100 #200 PAN WT. 01/27/00 TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS 57 Production Facility: Grading Designation: .... *ALL TESTS ..... Sample Location: CUMULATIVE WT. RETAINED Decant .89% 100% of tests: 151 Size: 57 CUMULATIVE % RETAINED CUMULATIVE % PASSING TXI - BRIDGEPORT, TEXAS ASTM C-33 1" - #4. REQUIRED % RETAINED SPECIFICATION % PASSING 0 100 "0 100 1.72 98.28 0 - 5 95 - 100 17.46 82.54 55.43 44.57 40 - 75 25 - 60 79.30 20.70 97.20 2.80 90 - 100 0 - 10 98.83 1.17 95 - 100 0 - 5 99.13 0.87 PLANT: BRIDGEPORT Job: * ...... ALL JOBS ..... ** Date: Size: Project: SIEVE SIZE 2.0" 1.5" 1.0" 3/8" #8 #10 #16 #30 ~40 #50 #100 #200 PAN WT. Decant S.E. 100% of 9.9% .61% 91.05 tests: 29 TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS 03/15/00 33 "***ALL TESTS***** CUMULATIVE WT. RETAINED Production Facility: Grading Designation: Sample Location: CUMULATIVE CUMULATIVE % RETAINED % PASSING .47 99.53 3.13 96.87 13.32 86.68 RED RIVER SAND ASTM C-33 FINE AGG. REQUIRED SPECIFICATION % RETAINED % PASSING 0 - 5 95 - 100 0 - 20 80 - 100 24.84 75.16 15- 50 50 - 85 43.05 56.95 40-75 25 --60 75.92 24.08 95.66 4.34 99.43 .57 Fineness Modulus 2.56 Size: 33 PLANT: RED RIVER SAND 70- 90 10 - 30 90 - 98 2 - 10 Job: *******ALL JOBS****"* 'r ns' Ts' r I' ! ..... I' "i' I "! ....