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Park West CC(17)-CS180420 1.1111.1111.111111111066 • Central Texas North Texas South Texas South Central Texas 4011110 7015 Fairbanks 1200 1-45 South 20943 U.S.77 8491 Highway 87 loopHouston,TX 77040 Dallas,TX 75125 Harlingen,TX 78550 San Antonio,TX 78263 1 e u Tel 713-937-7602 Tel 972-263-0222 Tel 956-428-2079 Tel 210-227-7275 Fax 713-937-4254 Fax 972-842-8871 Fax 956-440-1834 Fax 210-566-7270 Submittal Package for Astra Coppell, TX PRODUCTS Water Meter / Backflow Preventer Assembly CUSTOMER Ferguson Waterworks 1650 S. Pipeline Rd. Euless,TX 76040 817-267-3900 MANUFACTURER ParkUSA 7015 Fairbanks N Houston Houston,TX 77040 713-937-7602 April 20, 2018 Copy No Job#: 17-04463 PM:Vanessa Munoz SUB.POP Expect the Best... Who would expect any less than the Table of Contents best when specifying or purchasing equipment for their construction projects. Engineers and contractors Subject Section know ParkUSA Company for its Water Meter / Backflow SECTION 1 quality products and services in the construction industry. Feel free to Preventer Assembly contact our office for engineering and sales assistance. Limited Warranty All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of one year from the date of purchase. We will replace at no cost goods that prove defective provided we are notified in writing of such defect and evidence that the product has been properly maintained and used in accordance with manufacturer's intended purpose. We will not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for its intended use and the purchaser assumes all risk and liability whatever in connection there with. %PARK-ig% ` Vault has a long lead time o w w _ S 7Isi5 xa LW' c,� ( z m a, o o �� w NAMEPLATE INDICATING: G' N -m ; > rn W MFG: PARK EQUIP. CO. I v,k' w k' 3-WE y _,6 W cv CD MODEL' DMCBP-CP6 z z< i s " §g i s m g E g 4 DATE MANUFACTURED � � 4 zc� zc� G' c�3��� zc� om CI \ \ 1 METER SIZE BY-PASS - / L. 7-0' �� / p� A.1 �, 4 1 .,GALVANIZED ALl- •1 r 1 - .. rl,.i l--+1—, '. .THREAD RETAN ER .1 1 1 ,� 1 1 I .. RDD(TYP)i —,:.L � _pa_ 1111111111_ _' ,► 1. ,�.:�,, F, n �/ ,. 0 1. :0 to••.41 .. •. • a 110000 ••,•i 12'x12'x3' DEEP • .•:. 1 11 SUMP PIT W/GRATE • 1111 2 I J PLAN VIEW 6' PRECAST CONCRI:TE 36.X36. STEELBILCO/ HEAVY DUTY UD HATCHWAY w/SPECIAL LOCK \ GRADE p_ -A A_ .-.,. DUCTILE IRON 6'-0' PIPE SNB-TUT ... fr A „ ... ..1‘__,I , _ . ,... ... , , ,-, - _ .. _ ,_, _ . ...... " E \---fil -› , ,... „Low _ ›, .:: .,� „,,,,,,)_, J_� gyp• kTii . _ GALV. STEEL 20' SUPPORT, TT �• ,• _ •6' GRAVEL BED (BY OTHERS ..N • 12'x12',c3. DEEP ............... SUMP PIT W/GRATE 13'-0' Specifications ELEVATION PROJECT : ASTRA CUSTOMER : FERGUSON CONCRETE: Class 1/11 concrete with design strength of 4500 PSI at 28 days. Unit is of monolithic ARCHITECT : construction at floor and first stage of wall B88.611.PARK with sectional riser to required depth. Gross www park-uaa.com empty weight of approximately 15,000 pounds. PARI{ REINFORCEMENT: Grade 60 reinforced. Steel rebar conforming to DESIGN FOR WATER ASTM A615 on required centers or equal. The City of ACCESS COVER: 1/4" Aluminum skid-resistant floor plate welded - - to angle frame with drop handles and open door = " supports. Engineering Data Field excavation and preparation shall be completed prior to delivery of assembly. Use dimensional data as shown. Pipe, 6" COMPOUND METER w/ 6" BY PASS valves and fittings of the assembly are approved by one or more AND BACKFLOW VAULT ASSEMBLY of the following associations: d„ SCALE NONE DWG. NO. REV. �L NDATE DMCBP-GP6 ES-774 For Non-Health Hazard Applications Job Name Contractor Job Location Approval Engineer Contractor's P.O. No. Approval Representative LEAD FREE* Y _ Series 774 l 774 OSY MI Double Check Valve Assemblies . Sizes: 21/2" - 12" (65 - 300mm) L, Series 774 Double Check Valve Assemblies are designed to prevent the reverse flow of polluted water from entering into the potable water ,m *�340m b '14 system.This series can be applied,where approved by the local au thority having jurisdiction,on non-health hazard installations. Features short end-to-end dimensions, light weight stainless steel body,and the Testcocks lowest head loss available. Features Grooved Stainless Steel I Coupling • Patented torsion spring check valve provides low head loss cover I:i Q •Short lay length is ideally suited for retrofit installations ■ 'I�.;` Resilient • •Stainless steel body is half the weight of competitive designs Captured Torsion Disc .1 Spring 1 i reducing installation and shipping cost i — •Stainless steel construction provides long term corrosion protection ', :\ and maximum strength Replaceable \ •Single top access cover with two-bolt grooved style coupling Seat for ease of maintenance ...., Lli ' j%;.' •Thermoplastic and stainless steel check valves for �tLaser Cut/Poished trouble-free operation Cam Arm • No special tools required for servicing •Compact construction allows for smaller vaults and enclosures Available Models •May be installed in horizontal or vertical"flow up"position Suffix: NRS- non-rising stem resilient seated gate valves Materials OSY- UL/FM resilient seated outside stem&yoke gate valves All internal metal parts:300 Series stainless steel LF- without shutoff valves Main valve body:300 Series stainless steel S- cast iron strainer Check assembly: Noryl® **OSY FxG- Flanged inlet gate connection and grooved outlet Flange dimension in accordance with AWWA Class D gate connection Pressure -Tem Temperature **OSY GxF- Grooved inlet gate connection and flanged outlet P gate connection Temperature Range:33 F-110 F(0.5 C-43 C)continuous **OSY GxG-Grooved inlet gate connection and grooved outlet Maximum Working Pressure: 175psi(12.1 bar) gate connection Specifications Available with grooved NRS gate valves-consult factory** A Double Check Valve Assembly shall be installed at each noted location Post indicator plate and operating nut available consult factory** to prevent the unwanted reversal of polluted water into the potable water **Consult factory for dimensions supply.The main valve body shall be manufactured from 300 series stain- less steel to provide corrosion resistance.The check valves shall be of Now Available thermoplastic construction with stainless steel hinge pins,cam arm,and cam beating.The check valves shall utilize a single torsion spring design WattsBox Insulated Enclosures. to minimize pressure drop through the assembly.The check valves shall For more information,send for literature ES-WB. be modular and shall seal to the main valve body by the use of an 0-ring. There shall be no brass or bronze parts used within the check valve as- IMPORTANT:INQUIRE WITH GOVERNING AUTHORITIES sembly.The valve cover shall be held in place through the use of a single FOR LOCAL INSTALLATION REQUIREMENTS grooved style two-bolt coupling.The main assembly shall consist of two independently operating torsion spring check assemblies,two resilient *The wetted surface of this product contacted by consumable water con- seated isolation valves,and four ball valve type test cocks.The assembly tains less than one quarter of one percent(O.25%)of lead by weight. shall be a Watts Series 774. Watts product tac specificationsain U.S.customary eser and metricr are eior te and areprovidedutsi for rconstruction, only.Forprecse measurements,materials ,II�„ O please contact Watts Technical Service.Watts reserves the right to change or modify product design,construction,specifications,or materials with- out prior notice and without incurring any obligation to make such changes and modifications on Watts products previously or subsequently sold. , standards Approvals AWWA C510-92,CSA 864.5e>SSIF/FO c .2 US Approved Capacity 1015 (4"-10" (OSY only) Rated working pressure 175psi(12.1 bar) *Rated flow,**UL Tested OSY only) 21/2"(65mm) 8"(200mm) kPa psi * ** kPa psi * ** 83 12 103 15 69 10 83 12 55 862 9 41 6 41 6 ��"'�"'� 28 4 21 3 14 2 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 gpm 0 25 50 100 150 200 250 300 350 400 450 500 525 gpm 950 1900 2850 3800 4750 5700 6650 7600 8550 9500 Ipm 95 190 380 570 760 950 1140 1330 1520 1710 1900 1995 Ipm 15 fps 15 fps 4.6 mps 4.6 mps kPa psi 10"(250 mm) * ** kPa psi 3"(80mm)* ** 103 15 83 12 1 83 12 - ' 69 10 62 9 55 8 41 6 41 6 .� - 28 4� 21 3 14 2 - 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 3250 3500 gpm 950 1900 2850 3800 4750 5700 6650 7600 8550 9500 10450 11400 12350 13300 Ipm 0 25 50 100 150 200 250 300 350 400 450 500 550 600 gpm 95 190 380 570 760 950 1140 1330 1520 1710 1900 20902280 Ipm mPs 15 fps kPa psi 12"(300mm) 4.6 mps 110 16 4"(100mm) 97 14 kPa psi * ** 83 12 103 15 83 12 69 10 55 8 62 9 41 6 41 647",\ -..- - --.. "---/ 28 4 21 3 \ — 14 2 0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 gpm 171 380 570 760 950 1140 1330 1520 1170 1900 2090 2280 2470 2660 2850 Ipm 0 500 1000 1500 2000 2500 3000 3500 4000 4500 gpm 5 10 15 fps 1900 3800 5700 7600 9500 11400 13000 15200 17100 ipm ,.S 3 .i.e mpa 5 10 Ips 1.5 3 no 6"(150 mm) kPa psi * ** e i 103 15 83 12 C(Open) 62 9 �1.. II 41 6 G — • ) '1/ 21 3 it��'� I. 1 I:: ®Io!ao 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 gpm ° 380 760 1140 1520 1900 2280 2660 3040 3420 3800 4180 4560 4940 5320 5700 Ipm N i° 5 7.5 3 Ips 1, L 1.5 2.3 3 4.6 mps ♦ / �S Dimensions - Weight M A SIZE(DN) DIMENSIONS WEIGHT A C(open) D G L M N S w/Gates w/o Gates OSY NRS Screen Removal in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lbs. kgs. lbs. kgs. 21/2 65 38 965 163/8 416 93/8 238 31/2 89 10 254 22 559 10 254 6V2 165 7 178 140 64 53 24 3 80 38 965 108 479 101/4 260 33/4 95 15 381 22 559 101/8 257 7 178 71/2 191 215 98 55 25 4 100 40 1018 773/, 876 1231,, 310 41h 114 10 794 79 599 191/, 3116 R1/,. 710 Q 779 715 102 , SA 76 I 6 , 150 481/2 1232 301/a 765 16 406 51/2 140 15 381 271/2 699 181/2 470 131/2 343 11 779 375 170 105 48 8 200 521/2 1334 373/4 959 1915/,s 506 63/4 171 15 381 291/2 749 215/8 549 151/2 394 131/2 343 561 254 169 77 10 250 551/2 1410 453/4 1162 2373/16 605 8 200 15 381 291/2 749 26 660 181/2 470 16 406 763 346 179 81 12 300 571/2 1461 531/8 1349 263/4 679 91/2 241 15 381 291/2 749 29'/8 759 213/4 552 19 483 1033 469 209 95 Noryl®is a registered trademark of General Electric Company _ �a 615603kk o WWATIS 9001-2000 'tem se' CERTIFIED A Watts Water Technologies Company USA: 815 Chestnut St.,No.Andover,MA 01845-6098;www.watts.com Canada: 5435 North Service Rd.,Burlington,ONT.L7L 5H7;www.wattscanada.ca ES-774 0936 ©2009 Watts u 8, u r u g O `• s aR -.1'-' §R $t8_ i LL 11 2s t f, g LL s i i l e7ogF olio 3 W 8 2 .„_ yoao/ v c I h°`fin - L el j 0�_uu E a E X E E E U' 1 igp s i a ¥ fp .' p :4,A A ce A 0 A %i'i. N 2 - - - - r - - ^ - - - - - - r r r } 4 :� '. / a` 'Il11 ...7.N.47 / w , � �g � � . k / ag 5. p U f R E n b F y d N_ X _ U-. F 1 u e, S } 4 A w P :Anj)1 0 �� a III 0 © 0 A A il .--STL- u fA )4,.4,-,-.:7 10 ' - W. / .0 2 Lt. , of I/l�jl I. in II OW i 1�1, iii iN� 2P, IIII:i�i1��/ I IE VIII =� I` ` ISI it wail Z o vLw ., . ,1 I+e i I!1,iv,�ktiptii � 1 II 'r�i Sin ==� w N - w �� ,„, 1 1=1 1�_ C, L !ul�In;1 u!L g o N ■ xoo5 a p min', uw 'F 1`a5 Wb ml oz ce vg 00 7 3 2 R z� 3LL 0 s W V 6 S Ir_I 1'r 7. :1 ��� 1 !-l d 8 8 < / ir i:_,, 1 1_., t_ lel ilio 41 - 1,0 'site t 9 I� ^►/� I '0' —,' m ? aF 388 1, 1 i i i m I� -- ! 1I. I� ,�w� ��!1w 0 _ - rim. ■li.0 •ems i.l_.y�.el� gF g C ;' ` R B2R u_ rob Al u =�3 xy mw e g 8 R 4 02 mp 9 'p, a vw 535? ' r '''6' �u a 1 0 1 C0 .... .`.4,..Ut = 33 322 P. \ \ 1,1 Q ��A .III Inr‘ Ofill .� ea - - ' 1.1,-*Ilik II EILV /frwi 1 1 < iik > °ili u 8 � s; 8 y ,,,,, ,,, ! „, 0 \ i. .'\�/ 4 m' 1..........................................__.._ A A e A ® a _ _ = 8 3 2 2 2 , JCM INDUSTRIES P. 0. Box 1220, Nash, TX 75569-1220 Phone 800-527-8482 or 903-832-2581 Fax 800-874-9524 or 903-838-6260 www.jcmindustries.com Typical Specification JCM 301 Ductile Iron Flanged Coupling Adapters Flanged Coupling Adapters 3" - 12" shall be of a design which utilizes separate flange and coupling end gaskets, same number of bolts on coupling end as flange end. FCA flange shall be ductile iron with ANSI Class 125 & 150 bolt pattern, suitable for use with the standard and wafer type valves. Flanged Coupling Adapter shall be of ductile iron construction. Flanged Coupling Adapter shall be JCM 301 or approved equal. JCM 300 Series Flange Coupling Adapters (FCA) are ANSI/NSF Standard 61 Certified. JCM 300 Series Flanged Coupling Adapters meet or exceed the ANSI/AWWA C-219 Standard as applicable. Note: For applications with High Density Polyethylene Pipe, refer to the JCM HDPE Fittings Manual or contact JCM Industries. . T — JCM 301 Flanged Coupling Adapter i aa, This typical specification, provided by JCM Industries, is a proposed guideline for use by specifying agencies to ensure significant design and material features of this product are included within the agencies'individual specifications. (NS Effective 06.14.10 cgNAte.° Ntif"ANN3 61 JCM INDUSTRIES P. O. Box 1220, Nash, TX 75569-1220 Phone 800-527-8482 or 903-832-2581 Fax 800-874-9524 or 903-838-6260 www.icmindustries.com Material Specification JCM 300 Series Flanged Coupling Adapters — 301 Sleeve & Flanges: Sleeve - Ductile Iron Per ASTM A536 80-55-06. Flange - Ductile Iron with ANSI Class 125 & 150 bolt pattern Gaskets: Styrene-Butadiene Rubber (SBR) has good physical properties. Compounded for use with water, salt solutions, mild acids and bases; has excellent abrasion resistance. Per ASTM D-2000. Standard temperature range from -40° to 150°F (-40° to 65° C) constant, maximum intermittent 180° F (82 ° C). For applications on high temperatures or chemical pipelines, contact JCM Industries Technical Services. The material is not recommended for use on oil, ozone or weather resistant applications. Bolts: 5/8" Corrosion resistant, high strength low alloy oval neck track head bolts per ASTM A242/ANSI 21.11/AWWA C111 and heavy hex nuts per A563 or equal. Optional Hardware: Stainless Steel 18-8 Type 304 or 316 Epoxy Coated Alloy Hardware, Powercron 590-534 black cationic electrocoat. Coating: Corrosion resistant shop coat paint primer. Optional fusion applied epoxy coating per ANSI/AWWA C-213. Other coatings available upon request. Working Pressure: Fittings are rated for 150 PSI working pressure when installed per manufacturer's instructions. Inspection of pipe integrity is the responsibility of the end user. For higher working pressure applications, contact JCM Industries. JCM 300 Series Flange Coupling Adapters (FCA) are ANSI/NSF Standard 61 Certified. JCM 300 Series Flanged Coupling Adapters meet or exceed the ANSI/AWWA C-219 Standard as applicable. /'r�+s 3F Effective 06.14.10 [W0400161 JCM INDUSTRIES P. 0. Box 1220, Nash, TX 75569-1220 Phone 800-527-8482 or 903-832-2581 Fax 800-874-9524 or 903-838-6260 www.icmindustries.com JCM 301 Flanged Coupling Adapter Design Specifications D Aft. ,4778 is III A B 1 :l mit 4! Nominal Pipe A B C D j Size (IN) (IN) (IN) (IN) 3 8-1/8 4-1/4 3 5-1/2 4 9-1/8 5-1/4 3 5-1/2 6 11-1/8 7-5/16 3-1/2 5-1/2 8 13-1/2 9-9/16 3-1/2 5-1/2 10 16-1/4 11-9/16 4 7 12 19 13-5/8 4 7 Note: Applications in which the pipe may move out of the coupling, proper anchorage of the pipe must bee out of t(iii Effective 06.14.10 ja QESIGNATM- Service - Commitment - D livered. ----A 4 I Ar Al tai fir I �, t T S IA T i `FL., i_. 1 . \--A-1 r-A-7 TA BENDS. 1/4 (90 DEG) BENDS, 1/8 (45 DEG) Size Wt. A R T DUCTILE Size Wt. A R T DUCTILE IRONIRON 2 16 4.50 3.00 0.31 DFB290 2 12 2.50 2.41 .31 DFB245 3 25 5.50 4.00 0.48 DFB390 3 20 3.00 3.62 .48 DFB345 4 45 6.50 4.50 0.52 DFB490 4 40 4.00 4.81 .52 DFB445 F c2 7 Fn F cn n F9 nFPcgn 5 45 4.50 6.04 .52 DFB545 6 65 8.00 6.00 0.55 DFB690 6 55 5.00 7.25 .55 DFB645 8 105 9.00 7.00 0.60 DFB890 8 90 5.50 8.44 .60 DFB845 10 165 11.00 9.00 0.68 DFB1090 10 130 6.50 10.88 .68 DFB1045 12 235 12.00 10.00 0.75 DFB1290 12 195 7.50 13.25 .75 DFB1245 14 290 14.00 11.50 0.66 DFB1490 14 220 7.50 12.06 .66 DFB1445 16 370 15.00 12.50 0.70 DFB1690 16 280 8.00 13.25 .70 DFB1645 18 450 16.50 14.00 0.75 DFB1890 18 325 8.50 14.50 .75 DFB1845 20 580 18.00 15.50 0.80 DFB2090 20 430 9.50 16.88 .80 DFB2045 24 900 22.00 18.50 0.89 DFB2490 24 630 11.00 18.12 .89 DFB2445 30 1430 25.00 21.50 1.03 DFB3090 30 1120 15.00 27.75 1.03 DFB3045 36 2135 28.00 24.50 1.15 DFB3690 36 1755 18.00 35.00 1.15 DFB3645 42 3055 31.00 27.50 1.28 DFB4290 42 2600 21.00 42.25 1.28 DFB4245 48 4095 34.00 30.50 1.42 DFB4890 48 3580 24.00 49.50 1.42 DFB4845 54 3740 39.00 34.50 0.90 DFB5490 54 2735 20.50 42.32 0.90 DFB5445 BENDS. 1/16 (22-1/2 DEG`, BENDS. 1132 (11-1/4 DEG) Size Wt. A R T DUCTILE Size Wt. A R T DUCTILE IRON IRON 2 12 2.50 6.04 0.31 DFB222 2 12 2.50 12.69 0.31 DFB211 3 20 3.00 7.56 0.48 DFB322 3 20 3.00 15.25 0.48 DFB311 4 40 4.00 10.06 0.52 DFB422 4 40 4.00 20.31 0.52 DFB411 5 45 4.50 10.86 0.52 DFB522 5 45 4.50 22.85 0.52 DFB511 6 55 5.00 15.06 0.55 DFB622 6 55 5.00 30.50 0.55 DFB611 8 90 5.50 17.62 0.60 DFB822 8 90 5.50 35.50 0.60 DFB811 10 135 6.50 22.62 0.68 DFB1022 10 135 6.50 45.69 0.68 DFB1011 12 205 7.50 27.62 0.75 DFB1222 12 205 7.50 55.81 0.75 DFB1211 14 225 7.50 25.12 0.66 DFB1422 14 225 7.50 50.75 0.66 DFB1411 16 285 8.00 27.62 0.70 DFB1622 16 285 8.00 55.81 0.70 DFB1611 18 335 8.50 30.19 0.75 DFB1822 18 335 8.50 60.94 0.75 DFB1811 20 435 9.50 35.19 0.80 DFB2022 20 435 9.50 71.06 0.80 DFB2011 24 640 11.00 37.69 0.89 DFB2422 24 645 11.00 76.12 0.89 DFB2411 30 1135 15.00 57.81 1.03 DFB3022 30 1150 15.00 116.75 1.03 DFB3011 36 1790 18.00 72.88 1.15 DFB3622 36 1805 18.00 147.25 1.15 DFB3611 42 2665 21.00 88.00 1.28 DFB4222 42 2680 21.00 177.69 1.28 DFB4211 48 3665 24.00 103.06 1.42 DFB4822 48 3695 24.00 208.12 1.42 DFB4811 CAST IRON Flanged Fittings are available upon request. Manufactured in accordance with AWWA/ANSI C1101A21.10. 54"fittings are manufactured in accordance with manufacturer's standards in gen- eral guidance of AWWA/ANSI C153/A21.53 Dimensions in inches Flanges are drilled and faced in accordance with ANSI B16.1 CLASS 125 Weights in pounds SIGMA Corporation www.sigmacc corn 13 , E ESIGMATM 0,,,„,,, , ,,,,,,,,, , _ (,„,..,,,,,, ,, T 1 ' 11Verc i - H H---4_1_ '-----H H - .d111" J J + + � 111141A J i TEES & CROSSES t _ TEES CROSSES Size DUCTILE Wt. H J T DUCTILE Wt. IRON IRON 2 DFT22 20 4.50 4.50 0.31 DFC22 30 3 DFT33 40 5.50 5.50 0.48 DFC33 50 4 DFT44 65 6.50 6.50 0.52 DFC44 80 5 -PTI-55 d6 7.50 T50 0.59 DFC55 106 6 DFT66 95 8.00 8.00 0.55 DFC66 120 8 DFT88 155 9.00 9.00 0.60 DFC88 195 10 DFT1010 270 11.00 11.00 0.80 DFC1010 330 12 DFT1212 385 12.00 12.00 0.87 DFC1212 460 14 DFT1414 435 14.00 14.00 0.66 DFC1414 530 16 DFT1616 550 15.00 15.00 0.70 DFC1616 665 18 DFT1818 665 16.50 16.50 0.75 DFC1818 795 20 DFT2020 855 18.00 18.00 0.80 DFC2020 1015 24 DFT2424 1330 22.00 22.00 0.89 DFC2424 1570 30 DFT3030 2150 25.00 25.00 1.03 DFC3030 2500 36 DFT3636 3160 28.00 28.00 1.15 DFC3636 3620 42 DFT4242 5580 31.00 31.00 1.78 DFC4242 6155 48 DFT4848 7385 34.00 34.00 1.96 DFC4848 8005 54 DFT5454 6025 39.00 39.00 1.05 REDUCING ON RUN TEES 1H--H---H Size Wt. H J T T1 DUCTILE IRON isi7TTiijH 6 x 4 x 4 85 8.00 8.00 .55 .52 DRT644 6 x 4 x 6 90 8.00 8.00 .55 .52 DRT646 8 x 6 x 4 125 9.00 9.00 .60 .55 DRT864 -411111411+111111 1 8 x 6 x 6 135 9.00 9.00 .60 .55 DRT866 8 x 6 x 8 145 9.00 9.00 .60 .65 DRT868 T � H H BULLHEAD TEES ii i DUCTILE T Size Wt. H J T T1 IRON 4 x 4 x6 90 8.00 8.00 .52 .55 DBT446 6 x 6 x 8 140 9.00 9.00 .55 .60 DBT668 8 x 8 x 10 260 11.00 11.00 .60 .67 DBT810 10 x 10 x 12 355 12.00 12.00 .80 .87 DBT1012 TI CAST IRON Flanged Fittings are available upon request. Manufactured in accordance with AWWA/ANSI C110/A21.10. 54"fittings are manufactured in accordance with manufacturer's standards in gen- eral guidance of AWWA/ANSI C153/A21.53 Dimensions in inches Flanges are drilled and faced in accordance with ANSI B16.1 CLASS 125 Weights in pounds SIGMA Corporation www.sigrnaco.corn 15 METRO-TEX FABRICATORS, INC. MEMBER NATIONAL ASSOCIATION OF PIPE FABRICATORS ANSI AWWA C115 I A21.15 FLANGED DUCTILE IRON PIPE AWWA C606 GROOVED DUCTILE IRON PIPE SUBMITTAL DATA FLANGED DUCTILE IRON PIPE NAPF 300-01 ANSI/AWWA C115/A21.5 SEE DI PIPE SUBMITTAL FOR CLASS AND LINING 5107 BROOKGLEN HOUSTON, TX 77017 713-473-3900 FX - 713-473-1597 .• 300-01 (Rev.4-1-91) FLANGED DUCTILE IRON PIPE Ductile iron pipe is commonly fabricated for use as interior process piping in water and sewage treatment facilities and has been covered by ANSI standards since 1926. Under direction of Committee.A121 of.AW-Vv-A, this standard is subjectto periodic review and is updated to include fabricator practices reflecting current usagein the industry. Flanged ductile iron pipe is fabricated,by means of threading the pipe and attaching threaded companion flanges in accordance with A.NSPAWWA C115/A21.15. ,. .., Avippl 111 141 , , Taper pipe threads in accordance , •f-_-- 'ff,. 1 ,,,,,. with ANSI B2.1 table 15.1 and ii1444thillVi #1, .."---'- i-i- 152 of above standard. I I t 4=',' P.7,*,,,, i , - -....,_. ----, ''7::: Machine tightened flanges and . ? ..,0—:-'t-.---` ' - pipe ends shall be faced after . , ,., I ,,, ----4,- fabrication --•"01114\ '1 .0%-z,:v--- 2,;.,• <:-;iltgp... -: *OP ....- VA-4-v2,..,..-4,,,,,e, --- Length, weight and fabrication . - - mark, (if other than flange ,,, manufacturer) must appear on -,--- .._, each piece of fabricated pipe. : . . — 0 NATIONAL ASS CATION OF PIPE FABRICATORS 300-02 (Rev. 4-1-91) FLANGES Class 125 Flanges Standard flanges are plain-faced without projection or raised faces and are furnished smooth or with shallow serrations (re: Table A and Table B). Either ductile-iron or _ • flanges may be used unless otherwise specified by the owner. (re: ANSI,'ANVIVA C115/A21.15). 0 0 Flanges shall have a taper pipe thread (NPT) in accordance with ANSI B1.20.1 adapted to ductile iron pipe outside diameters. (re: Table C). Pressure Ratings Ductile Iron emoiseekismab Flanges, 3"-54". shall be rated at 250 psi working pressure. Bolt circle and bolt holes can be joined with class 125 ANSI B16.1 or class 150 ANSI B16.5 flanges. However these flanges cannot be joined with class 250 ANSI B16.1 flanges. General Requirements All flanges shall be capable of withstanding a hydrostatic test of 1.5 times the rated water working pressure,without fracture. Axial beam loads shall be sufficient for their intended use. For all flanges, load values shall be no less than those of cast iron flanges. Flanges shall conform to the dimensions shown in tables A and B. unless otherwise agreed upon at the time of purchase. Flanges of other variations shall be allowed provided they meet the performance requirements of this standard and.other applicable standards. NATIONAL ASSOCIATION OF PIPE FABRICATORS 300-04 (Rev. 41-91) • TABLE A ' T • Pi 1 ___18621 0 -011- 0 0 0.D. _ - . - -e__ _ c_-) 0 -V o01- . DUCTILE IRON FLANGE DETAIL NOMINAL WGT. BOLT BOLT ' NUMBER ' PIPE O.D. B.C. T one HOLE DIA.& of A SIZE I flange only DIA, LENGTH BOLTS ; (Min.) t . : 3' 750 6.00 .75+012 7 % %x 2Y 4 1.25 4* 9.00 7.50 .94+0,12 13 % %x 3 8 1,38 6" 11.00 9.50 Loo+a12 17 1/2 3,4 x3½ 8 1.55 6" 13.50 11,75 1.12-0,12 27 711 34 x 31/2 8 10' 1600 14.25 1./9+012 38 1 7/4*4 12 2.90 12' 19.00 17.00 1.25+0.12 58 1 1/2 x 4 12 225 14" 21.00 16.75 1.38+0.19 72 11/2 1 x41/2 12 2.50 16' 23.50 2125 1.44+0.19 90 1'/ 1 x4½ 15 2.75 18" 25.00 1 22.75 1.56+0.19 90 11/4 1 x 5 16 3.00 20' 27.50 25.00 1.69+0.19 115 11/2 "1/2 x 5 20 325 24' 3200 29.50 1.88+0.19 160 1% 11/4*51/2 20 3.50 30' 38.75 36.00 2.12+0.25 240 ' 1% 11/4 x 6t2 28 3.36 36" 46.00 42.75 238+025 350 1% 11/2 x 7 32 4.00 42' 53.00 49.50 2.52 4 025 500 14e 1' x7' 35 4.50 45 59.50 56.00 2.75+025 625 1% 1 x 8 44 512 i 54' 66.25 62.75 3,00-0.25 760 2 10/4 x 81/2 44 5.75 , I . BACK FACING:Flanges may be back-faced or spot-faced for compliance with the flange thickness tolerances. "T" Dimensions are finished dimensions.Sufficient additional thickness must be provided to aliow for compliance of facing reouirements. NATIONAL ASSOCIATION OF PIPE FABRICATORS . . ' 300-06 (Rev.4-1-91) TABLE C BASIC DIMENSIONS of STANDARD TAPER PIPE THREAD for DUCTILE IRON PIPES I • / / / / ---i-L4 L2 V ---,-NOTE 1 A i„, LI / L3 r / 1 I +16 '1 -V ±is (14." 4L (0 10825' REF. .0 -1--:.-----.--Tr ' A yy A1AL. _ i. .. .,:L-. I iAng ' loom .0078 120 .0048 .0041 FL-47 .TOLERA.NCE ON LEAD SHALL BE ±.00.3 INCH OF THREAD AXIS OF TREAD --I - ----. NOMINAL OUTSIDE FLANGE , THREADS PITCH DIA. HANDTIGHT EFFECTIVE WRENCH VANISH OVERALL PIPE I DIA.of PIPE O.D. PER at START of ENGAGENI7. THREAD MAKEUP THREAD LENGTH SIZE 1 D A I INCH EXTERNAL L1 LENGTH LENGTH V EXT.TH'D. I TH'D.F . L2 L3 I Th'ds L4 3' 3.96 7.50 6 3.800 .93 125 .25 2 .43 1,63 4 4.80 9.00 8 4.632 1.00 1.33 .25 2 43 1.76 6 6.90 11.00 8 6.719 1.15 1.54 .25 2 .43 1.97 8 9.05 13.50 B 8.855 1.37 1.76 .25 2 .43 2.19 10 11.10 1 16.00 8 10.893 1.50 1.96 .25 2 .43 2.39 12 13.201 19.00 8 12.980 1.75 2.17 .25 1 2 .43 2.60 14 15,30 21.00 8 14.987 1.87 2.37 .25 I 2 .43 2.80 15 1740 23.50 8 17,074 2.06 2.58 .25 I 2 .43 3.01 18 19.50 25.00 8 19.181 2.25 2.79 .25 I 2 .43 3.22 20 21.60 27.50 8 21248 2.44 3.00 _25 2 .43 3.43 24 25.80 3200, 8 25.422 2.75 3.42 .25 2 ' .43 3.85 30 3200 38.75 8 31.603 3.38 4.04 .25 2 .43 4.47 36 38,30 46.00 8 37.863 4.00 4.67 .25 2 .43 5.10 42 44,50 53.00 8 44.025 4.50 5.29 .25 2 .43 5.72 46 50.80 59.50 6 50.285 5.12 5.92 .25 2 .43 6.35 54 57.10 66.25 8 56.546 5.75 6.55 .25 2 .43 6.98 , . I 1 Due to chamfer on die. -L--72 All Ductile iron pipe used with threaded flanges to have a minimum thickness of Class 53. Flanges shall have a standard taper pipe thread in accordance with the dimensions shown in Tables of Flange Details. Gages shall be produced in accordance with ANSI B2.1 except for thread dimensions which shall be in accordance with Table of Thread Dimensions for Ductile Iron Pipe. The gaging notch of working gage should come flush with the bottom of the chamfer,and the maximum permissible variation is plus or minus one revolution of the gage. Threads shall be countersunk a distance not less than one-half of the pitch of the thread at an angle approximately 45° with the axis of the thread. NATIONAL ASSOCIATION OF PIPE FA.BRICATORS ,. , . a WALL COLLARS All wail pipe configurations employ wall collars which may be of cast ductile iron or 7nild steel. The -,vail collar's primary function is to control seepazeit rnay also proIfe varying degrees of thrust restraint depending upon application. Cun-ently, no ANSI/AtriVA standards exist for wall pipe and sleeves. They are routinely fabricated from component material; pipe, threaded Flangescast or thread-on mechanical joint Bells, and %velcied wall collars. They may also he static cast to size with integral '.vall collars, however they are restricted in size and availability. Fabrication provides the most versatile and consistent method of producing wall pipe and sleeves in a timely manner. Fabricated wall pipe end connections conform to the same standards of the fabricated process piping being connected to it, ANSI/AV/VA C115/A21.15 (re: Section 300). However, the critical positioning of wall pipe requires the overall length tolerance be revised to -0/ -.125. It should be further noted that although flanged ends must he aligned as per the standard above, it is unnecessary to align bolt holes on mechanical joint ends. An embedded bolt holes must he tapped for studs. Tapped holes may he provided between standard cast holes where required. . 05)=41156 ' ---S-'\-- \' , , I • ) ',-'- . , ,..." (// f' ...7„.......,- .-. .. ' a''+r_, C -.".-7•..... 1 i; • ir .! • -____ - WELDING Wail collars may be attached to fabricated pipe by means of continuous automatic arc or stick •Nelding. All other fabrication should be completed prior to the welding process. Pipe and components must be free of oil. grease and rust on surfaces to be welded. Annealing oxide and thin pipe coatings need not be removed prior to welding. Field welding is not recommended (re: Section 600 Restrained Joints). . ' EMBEDDED ITEMS Wall pipes are water tight conveyances through the walls of buildings. Wall pipes are generally placed in forms and concrete walls are poured around them. Later, process pipine- connections are made to the wall pipe ends. 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