SS9901A-SP020628S S 5901 l~-
~UGHES
MCKINNEY TEXAS WATER S[ SEWER
416 INTERCHANGE STREET
MCKINNEY, TEXAS 75071
PHONE: (972) 529-6758 • FAx: (972} 548-1804
SUBMITTAL INFORMATION
ST. JOSEPH VILLAGE
30" FORCE MAIN
LINE ~~C" PIPE & FITTINGS
CITY OF COPPELL
TEXAS TumerCollie~Bradeninc
Engineers • Planners • Project Managers
No exception taken 0~ Make corrections noted i]
Rejected 0 Revises and resubmit U
Submit specified Items U
C-CON SERVIC
Cheddng is only for general conformance with the design
concept of the project and generdi compliance with the
information given in the contract documents. Any action
shown is subject to the requirements of the plans and
ificati o tra r is responsible for: dimensions
shall t and correlated at the job site;
Ef on dd techniques of construction;
~~~afron of is wo wt'fh that of all other trades; and
the satlrfactory performance of his work.
BY• DATE G ~~~"01
AMERICAN CAST IRON PIPE COMPANY
QUALIFICATION REPORT
DATE May 22, 2002
ACIPCO
CUSTOMER Hughes Supply
4161nterchange Street
McKinney, TX 7507'1
i~~~~~I~~ii
QTY
St. Joseph's Village
Coppell, TX
MATERIALS
CUSTOMER PO
COATING-LINING-TEST
1980 ft. 30" FBStite Pipe (Special
Thickness Class 501
3 Pieces 30" Fastite Pipe (Special
Thickness Class 53) w/ 12"
Welded on Flange outlet 3'-0"
from spigot
HYDROSTATICALLY TESTED TO
500 PSI MINIMUM
LINING - Protecto 401 (40 Mil Min.
Specification attached
COATING -ASPHALTIC
T1lIS I8 TQ CERTIFY TNT T11aSS NJITERIAL9 COMPLY, FXERE APPLICA9LR, WZTA TlGt
POIA.OifI1Qa BitECIFICIITIOAB. SOa~ I1>1TSRI1IL M>•S Ala >?LiitCSlJ19ED AND F:A-SOLD ig7f
A1mtIC711P, 8UT 1PILL M66T TlIR 7-AWB DESCRIi~TIOAS 11T 11LL TI1~S.
FAKrIl'BPIP>£: AlV6UAN'WAt'16gJA21.S0AINUANSYAN'WA('1E11AI1,61
LININI:o -Yt7rF;CTp q9l (Dfh1aN SPalOeatbn dgtlN)
OOw'r)M:~ A.SPNALTICPBRANNbAKWAt~151/ASI,SI
Standard Specification For
Lining Ductile Iron Pipe
For Sewer Service
I. Condition of lluctile Iron Prior to Surface Preparation
All ductile pipe and fittings shall be delivered to the application facility without asphalt,
cement lining, or any other lining on the interior surface. Because removal of old linings may
not be possible, the intent of this specification is that the entire interior of the ductile iron pipe
and fittings shall not have been lined with any substance prior to the application of the speci-
fied lining material and no coating shall have been applied to the first six inches of the exterior
of the spigot ends.
ll. Lining Ii4aterial
The standard of quality is Protecto 401 Ceramic Epoxy. The material shall be an amine cured
novalac epoxy containing at least 2096 by volume of ceramic quartz pigt»ent. Any request for
substitution must be accompanied by a successful history of lining pipe and fittings for sewer
service, a test report verifying the following properties, and a certification of the test results.
A. A permeability rating of 0.00 when tested according to Method A of ASTM E-96-66,
Procedure A with a test duration of 30 days.
B. The following test must be run on coupons from factory lined ductile iron pipe:
1. ASTM B-117 Salt Spray (scribed panel) -Results to equal 0.0 undercutting after two
years. ,
2. ASTM G-95 Cathodic Disbondment 1.5 volts a 77°F. Results to equal no more than
O.Smm undercutting after 30 days.
3. Immersion Testing rated using ASTM D-714-87.
a. 2096 Sulfuric Acid-No effect after two years.
b. 140°F 259io Sodium Hydroxide-No effect after two years.
c. 160°F Distilled Water-No effect after two years.
d. 1 ZU°F Tap Water (scribed panel)-0.0 undercutting after two years with no effect.
C. An abasion resistance of no more than 3 mils (.075mm) loss after one million cycles using
European Standard EN 598: 1994 section 7.8 Abrasion resistance.
III. APPLICATION
A. Applicator
The lining shall be applied by a competent firm with a successful history of applying lin-
ings to the interior of ductile iron pipe and fittings.
B. Surface Preparation
Prior to abrasive blasting, the entire area to receive the protective compound shall be
inspected for oil, grease. etc. Any areas with oil, grease, or any substance which can be
removed by solvent, shall be solvent cleaned to remove those substances. After the surface
has been made free of grease, oil or other substances, all areas to receive the protective
compounds shall be abrasive blasted using sand or grit abrasive media. TFte entire surface
to be lined shall be struck with the blast media so that all rust, loose oxides, etc., are
retnoved from the surface. Only slight stains and tightly adhering oxide may be left on the
surface. Any area where rust reappears before lining must be reblasted.
Standard Specifications Continued
C. Lining
After the surface preparatiat and within 8 hours of surface preparation, the interivr of the pipe
shall receive 40 tnils nvminal dry film thickness of Protecto 401. No lining shall take place
when the substrate yr ambient temperature is below 40 degrees Fahrenheit. The surface also
must be dry and dust free. !f tlange pipe or fittings are included in the project the lining shall
not be used on the face of the flange.
D. Coating of Bell Sockets and Spigvt Ends
Due to the tolerances involved, the gasket area and spigot end up to G inches back tiom the
end of the Spigvt end must be coated with 6 mils nominal, 10 mils maximum using
Protecto Joint Cvmpouad. The Joint Compound shall be applied by brush to ensure cover-
age. Care should be taken that the Joint Compound is smooth without excess buildup in the
gasket seat or on the spigot ends. Coating of the gasket seat and spigot ends shall be done
after the application of the lining.
E. Number of Cvats
The number of coats of lining material applied shall be as recommended by the lining man-
ufacturer. However, in no case shall this material be applied above the dry thickness per
coat recommended by the lining manufacturer in printed literature. The maximum or mini-
mum time between coats shall be that time recommended by the lining material manufac-
turer. 1'u prevent delatnination hetweeu coals, nu utaterial shall he used for lining
which is not fndeGuilely recoatahle with itself without roughening of the surface.
F. Touch-Up & Repair
Protecto Joint Compound shat( be used for touch-up or repair in accordance with manufactur-
er's recommendations.
IV. Ltspectiun and certification
A. inspection
1. All ductile iron pipe and fitting linings shall be checked for thickness using a magnetic
film Qticlutess gauge. The thickness testing shall be done using the method outlined in
SSPC-PA-2 Film Thickness Rating.
2. The interior lining of all pipe and fittings shall be tested for pinholes with a nondestruc-
tive 2,500 volt test. Any defects found shall be repaired prior to sltiptnent.
3. Each pipe joint and fitting shall be marked with the date of application of the lining sys-
tem along with its numerical seyuence of application on that date and records main-
tained by the applicator of his work.
B. Certification
The pipe or Fitting manufacturer must supply a certificate attesting to the fact that the appli-
cator met the requirements of this specification, and that the utaterial used was as specified.
V. I luudliug
Protecto 401 lined pipe and fittings nwst be handled only from the outside of the pipe and fit-
tings. No Turks, chains, straps, hooks, etc. shall be placed inside the pipe and fittings for lift-
ing, positioning, or laying.
Procedures for sealing cut ends and repairing field damaged
areas of PROTECTO 4011ined pipe and fittings.
Procedures for sling cut ends and re ag irin~
fi td amaged areas of PROTGCTO 401 tined
pipe and fitllnY,~,
PKOTECTO 4U1.lO1NT _nn1PO -Nn
TECIINICAL DATA
1. Rentove.butrs caused by field cutting of ends or
handling damage and smooth out the edge of the
lining if rough.
DESCRIPTION: A brushable nvvalac epoxy
designed fur sealing cut ends attd repairs when pipes
are lined with Protecto 401 Ceramic Epoxy.
2. Remove all traces of oil, grease, asphalt, dust,
dirt, etc.
3. Remove any damaged lining caused by field cut-
ting operations or handling and clean any
exposed metal by sanding or scraping.
Sandblasting ar Ix,wcr lcx~l cleaning roughening
is also acceptable. It is recomrnended that any
loose lining be removed by chiseling, cutting, or
scraping into well adhered lined area before
patching. Be sure to overlap at least 1" of lining
in the area to be repaired.
4. With the azea to be sealed or repaired absolutely
clean and suitably roughened, apply a coat of
Protecto Joint Compound using the following
procedure:
LI1411TATIONS: This material should be used on
spigots and in bell sockets only after Ute pipe or fit-
ting is lined with Protecto 40l Ceramic Epoxy.
Protecto Joint Cvmpound can be used over Protecto
~IU1 ur uu bate subsl~utc. Naler Uo nut uppty
Protecto 4U1 over Protecto Joint Compound.
SURFACE PItEPAItATION: The surface prepara-
tion shall be equal to Ute specifications for Ute pro-
ject or as outlined in the touch-up procedure. Do not
apply Protecto Joint Compound over wet or frozen
surfaces.
a. Mixing Procedure-The repair kit for Protecto
401 contains two small cans of Protecto Joint
Compound. Protecto Joint Compound is a two
component epoxy and the contents of the
small container shall be mixed with the
contents of the large container. If less than the
full contents of each can is to be -nixetl, the
material [nay be mixed using the mixing ratio
printed on the labels. After Part B is added to
Part A, the mixture shall be thoroughly
agitated. All activated material must be used
within one hour of mixing.
b. Application of Material-After the material
has been thoroughly mixed, it can be applied
to the prepared surface by brush. Brushing is
usually best due to the fact that the areas to be
repaired are usually small. Practices con-
ducive to a good coating are contained in the
technical data sheet for Protecto Joint
Compound.
5. It is important to coat the entire freshly cut
exposed metal surface of the cut pipe end. To
ensure proper sealing, overlap at least one inch of
Ute lining with this repair material.
UKI' F1LNI THICKNESS: As outlined in specifi-
cations.
APPLICATION DATA
APPLICATION: Brush, roll, or airless spray.
THINNING: Thin or clean up with Methyl Ethyl
Ketone.
PHYSICAL DATA:
VOLATILE ORGANIC CONTENTS:
< 1.40 lbs. per gat. [nixed unthin»ed
SAFETY DATA: See individual produce label for
safety and health data information. Individual
Material Safety Data Sheets are available upon
request.
~~
~~~
~wa..re..u.uxv
PROTECTO 401 STANDARD SPECIFICATIONS
Protecto 401 was developed 21-years ago. The first lining was installed in 1981. Since then, hundreds
of miles of ductile iron sewer systems have been lined with Protecro 401 with no lining Failure.
Designed and used as protection for ductile iron sanitary sewer systems, it provides the reliability of
cement mortar lining with the excellent corrosion protection of novalac epoxy.
Protecto 401 is applied ro the interior of ductile fittings with specialized application equipment, to a
nominal 40 mils thickness. Nondestructive pinhole detection and thickness tests are performed ro
ensure a sound, chemically resistant protective lining.
Noil+e: Protecro 401 is intended fnr use in domestic sanitary sewage lines. Chemical injection for odor
control may damage pipe, gaskets and/or protective linings and should be undertaken will extreme
caution.
STANDARD SPECIFICATION FOR LINING DUCTILE IRON FITTINGS FOR SEWER SERVICE
1. Lining Material
The lining material shall be an amine cured novalac epoxy containing at least 20% by volume
of ceramic quartz pigment, and shall demonstrate the Following properties:
a. ASTM E 96-66, Method A Procedure A (Permeability)- Permeability rating of 0.0 after 30
days.
' b. ASTM B 117 (Sa{t Spray)- 0.0 undercutting after two years.
c. ASTM G 95 (Cathodic Disbondment) 1.5 volts ~ 77degrees F- Results to equal no more
than 0.5 mm undercutting after 30 days.
d. ASTM D 714-87 (immersion Testing):
20% sulfuric acid- No effect after two years.
140 degrees F 25% sodium hydroxide- No effect after two years.
160 degrees F distilled water- Na effect aFter two years.
120 degrees F tap water- 0.0 undercutting after iwo years,
e. European Standard EN 598:1994 Section 7.8 (Abrasion Resistance)- No more than three
mils (.075mm) loss after one million rydes.
2. Certification
Each fitting shall be marked with the date of application of the lining system along with its
numerical sequence of application on that date. Records shall be maintained by the applicator
of his work.
3. Handling
Protecto 401 lined fittings must be handled only From the outside of the fittings. No Forks,
chains, straps, hooks, etc. shall be placed inside the Fittings For lifting, positioning or laying.
® Tyler Pipe 2000 Tyler Pipe/UliliKes Division • P.O. Box 2027 • Tyler, Texas 75710 • (9031882-5511 9-29-2000
Tyler/Union
PROTECTO TEES
PROTECTO 401 CERAMIC EPOXY LINED
C110 DUCTILE IRON FLANGED FITTINGS
UK ~ Shiyy Sh:u Diwun~knt
670610 Codi Run Run Rronchw H 1 WuiRhr
38430< S 3 3 3 5.5 5.5 40
387169 N 4 4 3 6.5 6.5 60
384311 S 4 4 a 6.5 6.5 60
384328 5 6 6 4 8.0 8.0 90
384410 S 6 6 6 8.0 8.0 112
387176 N 8 8 4 9.0 9.0 150
387183 N 8 $ 6 9.0 9.0 183
384427 S 8 8 8 9.0 9.0 179
386971 N 10 10 6 11.0 11.0 215
386988 N 10 10 8 11.0 11.0 254
384434 S 10 10 10 11.0 11.0 291
386995 N 12 12 6 12.0 12.0 293
387008 N 12 12 8 12.0 12.0 346
387015 N 12 12 10 12.0 12.0 394
364182 S 12 12 12 12.0 12.0 408
387404 N 14 14 14 14.0 14.0 500
387411 N 16 16 6 15.0 15.0 540
387428 N ib ib 8 15.0 15.0 555
387435 N I6 16 10 15.0 15.0 565
387442 N 16 ib 12 15.0 15.0 590
387459 N 16 16 16 I5.0 15.0 635
387466 N 18 18 18 16.5 16.5 870
387473 N 20 20 20 18.0 18.0 1005
387480 N 24 24 24 22.0 22.0 1385
PROTECTO STRAIGHT 3 REDUCING CROSSES
UPC i S Sku Diwun•hin•
670610 C Run Run Srondu• x J w.ght
387022 N 3 3 3 5.5 5.5 50
387039 N 4 4 3 6.5 6.5 78
384199 S 4 4 4 6.5 6.5 92
387046 N 6 6 4 8.0 8.0 110
384205 S 6 6 6 8.0 8.0 141
387053 N 8 8 4 9.0 9.0 155
387060 N 8 8 6 9.0 9.0 191
387077 N 8 8 8 9.0 9.0 191
386865 N 10 10 6 11.0 11.0 240
386872 N 10 10 8 11.0 11.0 292
386889 N 10 10 10 11.0 I1.0 330
386896 N 12 12 6 12.0 12.0 355
386902 N 12 12 8 12.0 12.0 383
386919 N 12 12 10 12.0 12.0 415
386926 N 12 12 12 12.0 12.0 494
387497 N 14 14 14 14.0 14.0 595
387503 N 16 16 6 15.0 15.0 565
387510 N 16 ib 8 15.0 15.0 590
387527 N 16 16 10 15.0 15.0 620
387534 N 16 16 12 15.0 15.0 665
387541 N 16 16 16 15.0 15.0 755
387538 N 18 18 18 ib.i 16.5 915
387565 N 20 20 12 14.0 17.0 820
387572 N 20 20 16 18.0 18.0 1065
387589 N 20 20 20 18.0 18.0 1175
387596 N 24 24 24 22.0 22.0 1850
42 Unu~i w~i~dry Comlwery~O.Plwc 309 •0Mn'wle~Alobama 362021256) 236.7601 11-29.2001
Tyler/Union
PROTECTO 401 CERAMIC EPOXY LINED
C110 DUCTILE IRON FLANGED FITTINGS
SAMPLE SPKDICATION FOR LINED
DUCiIUE IRON FITTINGS FOR SEWER SERVKE
3" through 24" Flanged Ductib Iron Fittings shall be manuFaelunsd in the USA in acwrdance with applicabb terms
and provisions of standards ANSI/AW WA C 110/A21.10, currant r~isiorl. Flange surFaces shall be Faced and drilbd in
accordance with ANSI CFass 125 816.1 All Ductile Iron Flanged Finings shall bs rated For water preuure of 250 psi.
NOTE: Dudib Iron Flamed Fillings sholl include a Facrory applied amine cured novalac epoxy lining of nominal 40
mils fhicknesa, containing at bast 20% by volume of ceramic quartz pigment.
Exterior shall be seal-coated in accordance with ANSI/AWWA C104/A21.4, current revision.
90° BENDS
SAIy Dl~nu•km
670610 CoM Sis. R A WtOhe
384243 S 3 4.0 5.5 25
384267 S 4 4.5 6.5 48
384281 5 6 6.0 8.0 74
384342 S 8 7.0 9.0 118
384359 S 10 9.0 11.0 190
384366 S 12 10.0 12.0 275
387190 N 14 11.5 14.0 330
387206 N 16 12.5 15.0 430
387213 N 18 14.0 16.5 530
387220 N 20 15.5 18.0 685
387237 N 24 1 B.5 22.0 1085
PROTECTO 90° REDUCING BENDS (1/41
UK ! 31~(~ Dison•knz
670610 Cello 58o A WdlY
384250 S 4x3 6.5 35
384274 S 6x4 8.0 65
386643 N 8x4 9.0 75
384335 S 8x6 9.0 105
386650 N 10x6 11.0 125
386667 N 10x8 11.0 150
PROTECTO IS° BENDS (l/8)
UK ! Ship Dlsanieez
670610 Cody Sizo R A WdlAf
386674 N 3 3.62 3.0 20
384298 S 4 4.81 4.0 42
384373 S 6 7.25 5.0 bb
384380 S 8 8.44 5.5 105
384397 S 10 10.88 6.5 154
384403 5 12 13.23 7.3 195
387244 N 14 12.06 7.5 245
387251 N 16 13.25 8.0 315
387268 N 18 14.50 B.5 375
387275 N 20 16.88 9.5 595
387282 N 24 18.12 11.0 730
11-29-2001 Unio~F un~dryMC~ompony •~P.O Plwt 309 • M7nisb~i~,'Alobama 3620213256! 236-7601 41
Tyler/Union
PROTECTO WYE
PROTECTO 401 CERAMIC EPOXY LINED
C110 DUCTILE IRON FLANGED FITTINGS
UK i
670610 sAiyy
Cedn Sis•
bn
Brancbns Dixnrokns
H J
W~iyhr
386681 N 3 3 10.0 3.0 45
386698 N 4 3 12.0 3.0 65
386704 N 4 4 12.0 3.0 75
386711 N 6 4 14.5 3.S 105
386728 N 6 6 14.5 3.5 131
386735 N 8 4 17.5 4.5 163
386742 N 8 6 17.5 4.5 175
387084 N 8 8 17.3 4.3 200
387091 N 10 6 20.5 5.0 302
387107 N 10 8 20.5 5.0 330
387114 N 10 10 20.5 5.0 300
387121 N 12 6 24.5 5.5 370
387138 N 12 6 24.5 5.5 395
387145 N 12 10 24.5 5.5 420
387152 N 12 12 24.5 5.5 460
387299 N 14 14 27.0 6.0 640
387305 N 16 6 30.0 6.5 655
387312 N 16 8 30.0 6.5 680
387329 N 16 10 30.0 6.5 715
387336 N ib 12 30.0 6.5 755
387343 N 1 b 16 30.0 6.5 850
387350 N 18 18 32.0 7.0 1035
387367 N 20 12 35.0 8.0 1130
387374 N 20 ib 35.0 8.0 1220
387381 N 20 20 35.0 8.0 1345
387398 N 24 24 40.5 9.0 2020
PROTECTO CONCENTRIC REDUCER
~bip Sis~ Di~~mion
670610 sd~ D D' L Wniphr
386797 N 4 3 7 32
384236 S 6 4 9 45
386803 N 8 4 11 77
384212 S 8 6 it 75
386810 N 10 6 12 107
386827 N 10 8 12 110
386834 N 12 6 14 130
386841 N 12 8 11 173
386858 N 12 10 14 170
PROTECTO ECCENTRIC REDUCER
b p Size Di~•nskn
670610 C
eM o o' t w.ybr
386933 N 4 3 7 30
384229 S 6 4 9 54
386940 N 8 4 11 65
386957 N 8 6 11 84
386964 N 10 6 12 90
386759 N 10 8 12 137
386766 N 12 6 14 130
386773 N 12 B 14 145
386780 N 12 10 14 170
Tyler Pip~/U1iBlia Dmsion • P.O. Box 2027 • Tybr, Ams 75710. 1903) 882-5511
11.29-2001 Union Foundry Company • P.O. Box 309 • Annisbn, Alabama 36202.1256) 236-7601 43
Tyler/Union ~ 10TDUCTI! E RON FLAN EQI ~ F~RTUINGS
PROTKTO BLIND FLANGES
UK s 56i~ Oiwwstons
Q 670610 Ced• Slw 0 0 Z WdyM
1~ Z ~ 387602 N 3 7.5 .75 6.00 8
383963 S 4 9.0 .94 7.50 14
384144 S 6 11.0 1.00 9.50 28
~' 384151 S 8 13.5 1.12 11.75 43
384168 S 10 16.0 1.19 14.25 62
384175 S 12 19.0 1.25 ; :: 87
387619 N 14 21.0 1.38 110
387626 N 16 23.5 1.44 ... 165
Q I~ 387633 N 18 25.0 1.56 ... 190.
-•I 387640 N 20 27.5 1.69 ... 250
387657 N 24 32.0 1.88 ... 370
NOTE: All Aangss conform to ANSI/AWWA C110/A21.10 Standards and ASME/
ANSI 816.1.
PROTECTO TAPPED BLIND FLANGES
Q UK I
670610 561vy
Cod•
Siz•
0 Dhn•usions
0
Z
WyM
Q ~ Z ~ 387664 N 3x2 7.5 .75 6.00 B
I 387671 N 4x2 9.0 .94 7.50 14
387688 N 6x2 11.0 1.00 9.50 25
387695 N 8x2 13.5 1.12 11.75 40
Q 387701 N IOx2 16.0 1.19 14.25 60
387718 N 12x2 19.0 1.25 ... 80
387725 N 14x2 21.0 1.38 ... 110
~ 387732 N 16x2 23.5 1.44 ... 165
~_ Q _~ 387749 N 18x2 25.0 1.56 ... 190
387756 N 20x2 27.5 1.69 ... 250
387763 N 24x2 32.0 1.88 ... 370
u
Tyler trips/U1Jiliss Division • P.O. Box 2027 • Tyler, Texas 75710 • (9031882-5311
Union Foundry Compote • P.O. Box 309 • Annisbn, Alo6ama 36202.12561236-7601 11.29-2001
CONSTRUCTION AMERICAN FLOW CONTROL A
14"-36" SERIES 2500 RESILIENT WEDGE VALVE
Fusion bonded epoxy
coating inside and out
ensures maximum corrosion Lifting Lugs 14"-24"
resistance for long cast lifting lugs on
Ductile iron construction service life. stuffing box for lifting,
greater strength, durability,
and lighter weight than cast
iron construction, 250 p.s.i.g, rating.
\ ,. '
Ductile iron operating nut
provides strength and
A
! durability.
• Bevel gear
• %
. ra I
)• ` r1 1
I i
r
,
• Q®
t:
II i
High strength
•4® bronze stem and stem nut
I resists corrosion and abuse.
Smooth,
Integral feet Rubber encapsulated ductile waterway construction
cast flats on valve ends iron wedge design 100%full port diameter
allow the valve to ensures drop tight seal every waterway. No recesses to
stand upright during time with low stem torque, trap debris or obstruct flow.
storage or at installation. Reduces pumping costs.
J
1
FEATURES/BENEFTI'S AMERICAN FLOW CONTROL A
14"-36" SERIES 2500 RESILIENT WEDGE VALVE
(--) FEATURES to increase pumping costs, able leakage rate.
American Flow Control's 14"-36" • Allows passage of pigging devices. • No pocket in bottom of valve to col-
Series 2500 Ductile Iron Resilient • Internal parts can be serviced with- lect sediment or trap debris.
Wedge Gate Valves are suitable for out cutting valve out of pipeline. • Lower torque requirements to oper-
use in potable water, sewage and fire • 250 p.s.i.g, rating provides for future ate valve.
protection systems. These valves have pressure increases over the 150 p.s.i.g. • 250 p.s.i.g. pressure rating com-
a rated working pressure of 250 p.s.i.g. pressure rating found on most butterfly pared to the 150 p.s.i.g. rating found
The valves seal 100% leak tight. The valves. on double disc gate valves.
waterway is clear, unobstructed and ADVANTAGES OVER DOUBLE DISC • Epoxy coated inside and out.
free from pockets. GATE VALVES • Lighter total valve weight.
ADVANTAGES OVER BUTTERFLY VALVES • 100%bottle tight seal, No more time
• No disc in waterway to restrict flow or consuming testing to determine allow-
The 14"-36" Series 2500 Resilient Wedge Gate Valves have these standard features:
• 250 p.s.i.g. rating • Thrust washers • Flats on valve body so valve
• Ductile iron body, bonnet • Fusion bonded epoxy coating stands upright for storage or
and wedge • 100%bottle tight closure during installation
• Triple 0-ring stem seals • Optional gearing • Low operating tourques elimi-
• NSF Approved coating • Rubber encapsulated wedge nate need for by-pass valve
BENEFITS other types of valving. The upper 0- died without having to lift the valve by
Ductile Iron Construction ring acts as a shield by sealing the the operating nut which could cause
, D The ductile iron body and bonnet stem from dirt and grit that might oth- damage to the valve stem. 30" 36"
provide superior strength and allow a erwise enter the stuffing box in buried have eyebolts for lifting.
pressure rating of 250 p.s.i.g. The and sewage service applications.
strength of ductile iron doubles that Thrust Washers
provided by cast iron. This added Fusion Bonded Epoxy Coating Thrust washers are located above
strength and higher pressure rating are The 14"-36" Series 2500 valves are and below the stem collar, which
provided in a compact, lighter design. epoxy coated both on the interior as assures trouble-free operation of the
well as the exterior of the valve. The valve,
Triple 0-Ring Stem Seals fusion bonded coating is applied after
This valve features triple 0-ring stem the valve body is shot blasted clean. No Flat Gaskets
seals. Two 0-rings are located above The coating is applied to all ferrous sur- The stuffing box gasket and throat
the thrust collar, and one 0-ring is faces so that even the bolt holes and flange gasket are pressure energized
located below the thrust collar. The 0- body-to-bonnet flange surfaces are rubber 0-rings. This assures bottle tight
rings directly above and below the fully epoxy coated. seals without the need for excessive
stem collar provide a permanently bolt loading as is required of flat gas-
sealed lubrication chamber. This fea- Ductile Iron Lifting Lugs 14"-24" kets. The 0-rings are reusable, which
ture assures ease of operation for long Stuffing box is constructed of high eliminates the need for time consum-
periods of time without the need for strength ductile iron with integral lifting ing cleaning, scraping, and cutting of
constant maintenance required by lugs. This allows the valve to be han- new gaskets.
.�
2
•
PARTS LIST AMERICAN FLOW CONTROL A
14"-36" SERIES 2500 RESILIENT WEDGE VALVE
NRS
- 1
2 9
If, 11
.M 3 7 --- -��• 5
_ate 4 ��
um .i -21 m _ n 19
_�# 20 L 17 _- 711. 10 •
1 f 8
11 'IISI �.� �.. ... ..� �.�
18 H 12
o 1714 13 14,
0
o 15
�� ,s
o� � o
Ref Description Material
1 Hex Hd Bolt Steel,zinc plated
2 Operating Nut 2"Sq Ductile Iron,ASTM A536
3 0-ring Rubber
4 Upper Thrust Washer Delrin
5 Stuffing Box Gasket Rubber 0-ring
6 0-ring Rubber
7 Stuffing Box Ductile Iron,ASTM A536
8 Bonnet Ductile Iron,ASTM A536
9 Hex Hd Bolt Steel,zinc plated
10 Throat Flange Gasket Rubber
11 Valve Body Ductile Iron,ASTM A536
12 Stem Manganese bronze
13 Wedge Nut Manganese bronze
14 Resilient Wedge Rubber
15 Wedge Cover Delrin
16 Wedge Cover Pin Delrin
17 Hex Hd Bolt Steel,zinc plated
18 Hex Nut Steel,zinc plated
19 Hex Nut Steel,zinc plated
20 Pipe Plug Brass
21 Lower Thrust Washer Delrin
Note:Valves rated for 250 p.s.i.g.
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Uni-Flange Retainer (UFR1400-D-x siy/e)
WEDGE ACTION SERIES 1400•D RETAINER GLAND FOR DUCTILE IRON PIPE
DudNe kon wedge ac6vatMg
screw, with the Aolo-TOrla~
break-away head design. '-"
Insures proper targlra durkp
installetbn.
Bland body Is o1 Hlgh Btrongth
Ductlk Iron par ASTM A538,
Orada 8618-12. CompsBbla._
wIM ell mechenkxl lotMs con-
forming to AN81 ! AYYWA C111 /
A21.11.
JV - JV
C
30" - 38"
.w
~-D
~P~I,
3" - 24"
M
.~
3. - 24w 1
Wedges are ducWe kon and heat treated W
a heMnsas of 370 BHN minimum.
PIPE
Boa O.D. CATAt.00
Ntasarat P~~
rs N0. OF
WEOOas 1Ntaoxr
res. P1• P2'• C D F M ~ $
11sM(s)
3 3.98 UFR1400-D-3 350 2 8.0 11.04 9.06 4.84 2.65 4.08 0.88 8.19
4 4.80 UFR7400-D~4 350 2 7.5 11.9 10.0 5.92 2.85 4.90 0.88 7.50
8 8.90 UFR/400-D-8 350 3 11.0 14.0 12.1 8.02 2.85 7.00 0.86 9.50
6 9.05 UFR1400-0.6 350 4 14.5 16.2 14.3 10.17 2.85 9.15 1.10 11.76
10 11.10 UFR1400-D-10 350 8 23.0 182 16.3 12.22 2.75 11.20 1.10 14.00
12 13.20 UFR1400-0-12 350 6 28.5 20.3 10.4 14.32 2.75 13.30 1.10 18.25
14 15.30 UFR1400-0-14 350 10 48.0 22.9 20.9 16.40 3.00 15.44 1.60 18.75
18 17.40 UFR1400-0-18 350 12 52.0 25.0 23.0 18.50 3.D0 17.54 1.58 21.00
18 19.50 UFR1400-0-18 250 12 89.0 20.1 25.8 20.80 3.05 19.84 1.85 23.25
20 21.80 UFR1400-D-20 250 14 78.0 30.2 27.9 22.70 3.10 21.75 1.70 25.50
24 25.80 UFR1400-0-24 250 18 90.0 34A 32.1 28.90 3.20 25.84 1.85 30.00
30 32.00 "'UFR1400-D-30 250 20 221.0 40.8 38.8 33.29 3.5B 32.17 225 38.88
~N
' Maximum O.D. of gland on pipe before break-ewsy heads have been removed (aa received).
Maxknum O.D. of gland on pips aNer wedges have been acOva~d and break-away heads have been removed.
•" 30 end 38' sizes Mclude a UnlSesl gasket.
FEATURES
• Eliminates the need of costly and time consuming concrete thrust blocks and corrosion
susceptible steel tie rods.
"Auto-Tork•" wedge activating screws assure proper installation.
Wedges are contoured to fit the pipe.
The Ford Meter Box Company conskfers the IMormatlon in this submltlal forrrl to be correct at the Orne of pubtcatbn. Item and optbn aw9aWNty,
klcludkg specMcalbra, aro wb)set to change widlout notbs. Please verNy that your predud Inlormadon is curtent.
The Ford Meter Box Company, Inc. st,bmnted ay:
' ~ I P.O. Box 443, Wabash, indfana U.3A. 48892-0443
Phone: 280-5B3-3171 /Fax: 800-828-3487
Overeeas Fax: 280-583-0187
http:/lwww.fordmeterbox.rxlm 03/16!01