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Freeport NIP(7.0)-SP03013101/30/2003 16:08 9728382299 9728382299 Ca1Hg Construction, Inc. 2138 i',alHar Drive Melis sa, TX 75454 Tel: 972-838-2888 Fax: 972-838-2299 To: Company: y: Phone. Fax: Ref Date: Pages Including this over page Comments: Thanks, 6 J1-2 FCaIHar Construction, Inc. Theresa City of Coppell Engineering Dept. 972 -304 -3684 972- 304 -3570 Followi zg is the information requested concerning the rubber joint RCP pipe as provided by Hanson Pipe Products. Please determine which specification pipe will be required for installation on the Freeport X project. Claire n C<b"k CALHAR CONSTRUCTION PAGE 01 Facsimile Transmittal From Claire K. Callaham 9728382299 01/31/2003 18:20 9728382299 CalHar Construction, Inc. 2138 CalHar Drive Melissa, TX 75454 Tel: 972- 838 -2888 Fax: 972 838 -2299 Includin• thigcpver Comments: Thanks, Claire CALHAR CalHar Construction, Inc. To: Theresa Company. City of Coppe/l Engineering Dept. Phone: 972 -304 -3681 Fax: 972 -304 -3570 Ref. Freeport X Ruby Road Freeport Prkwy Date: 1/31/03 Pages Theresa, following is a bit more detailed information for your review. Hanson's documents sent earlier were not a good representation of the difference in specifications. Also, they have asked for you to call ifyou have any questions, concerns, or need their suggestions. Our contact at Hanson is Robert Gamble at 972 260 -3609. PAGE 01 Facsimi /e Transmittal From: Claire K. Ca /aham ID P, pr. (Inches; Basic 1 Iv11`q i rt:gh1 i cr Dimensions TI r i'F z :1, ches'1 B 11 D.nn ■cle Inehc =_1 Amu,. LM1rt (Pr „Ind:) 12 6 2 19 t /8 101 15 6 2 1 /4 22 3 /8 138 18 8 2 1 /2 25 7 /8 178 21 2 3 4 29 5 /e 228 24 m 3 33 282 27 3 1 /4 36 3 4 343 30 3 1 /2 40 1 /8 406 33 co 334 43 3 4 481 36 4 47 1 2 559 c 4 1 /2 57 3 4 768 m 5 63 9 /4 948 6 1/ 69 3 4 1,292 60 8 3 14 75 5 18 1,528 66 7 t/4 ilri 81% 1,786 01/31/2003 18:23 9728382299 01/31/2003 16:43 FAX 9722603604 Reinforct Concrete Pipe 8EOT10N.PAGE DATE 10.14 -02 3.3 -No Sesta- AlT dimensions subJeor to allowable specification tolerances. NMI ME Note: Conta::t local manufacturer for availability, Conforms to current ASTM C -76 specification for reinforced concrete pipe. For other specification(s) requihements, contact manufacturer. TITLE Single Offset Joint, 12” 66" CALHAR CONSTRUCTION HANSON PIPE PRODUCTS PAGE 02 W0008/014 01/31/2003 18:23 9728382299 '111 /31 /Zl1uo 1b: 0'0 ?AX 9 /ZZ61131104 us B -1 (Radius pipe Closed JolnL1 9 -2 (Radius f ioe Pulled Joint! SIICTION.PAOE 3.13 PATE 9 -1 -02 44o Scale A11 dimensions subleot to allowable spacirioalion tolerances. RJR ■c u son Reinforced Concrete'Pipa SOME A-1 t9tralaht Pipe Closed Joint'j 1 Pad A -2 (Straight Pipe Pulled Joint Radius Note For special radius design contact manufacturer. TRLI Gasketed Radius Pipe CALHAR CONSTRUCTION H..AN5l1N 1'11'11, ,110/1)11U .I'S Maximum Pull of Johns 1/2 inch per A.S.T.M. 44 PAGE 03 J 009/0.14 Standard Radius Design Data i'llIL 'In, 'le ■I11111'. I i_,11 R, CIgt )Fell F. 1(1.,14 III F,GIII L. ■Fta.t) 12 6 200 130 85 15 6 235 130 90 18 8 375 175 125 21 8 430 175 130 24 8 490 175 130 27 8 540 175 135 3o 8 600 175 140 33 8 650 175 140 36 8 710 175 1;45 39 8 770 175 145 42 ¢r71 s. 825 175 150 45 8 870 175 150 48 't'li. 940 175 150 51 8 990 175 150 54 8 1070 175 1.55 60 ,r&rk 1180 175 155 66 8 1295 175 160 72 8 1405 175 160 78 8 1520 175 1,60 84 8 1630 175 160 90 8 1740 175 165 96 8 1855 175 165 102 8 1965 175 165 108 8 2086 175 1,65 114 8 2190 175 165 120 8 3005 175 165 01/31/2003 18:23 9728382299 '111 /31 /Zl1uo 1b: 0'0 ?AX 9 /ZZ61131104 us B -1 (Radius pipe Closed JolnL1 9 -2 (Radius f ioe Pulled Joint! SIICTION.PAOE 3.13 PATE 9 -1 -02 44o Scale A11 dimensions subleot to allowable spacirioalion tolerances. RJR ■c u son Reinforced Concrete'Pipa SOME A-1 t9tralaht Pipe Closed Joint'j 1 Pad A -2 (Straight Pipe Pulled Joint Radius Note For special radius design contact manufacturer. TRLI Gasketed Radius Pipe CALHAR CONSTRUCTION H..AN5l1N 1'11'11, ,110/1)11U .I'S Maximum Pull of Johns 1/2 inch per A.S.T.M. 44 PAGE 03 J 009/0.14 01/31/2003 18:09 9728382299 CLIJS TOM RUBBER EXTRUSIONS C 012 Single Offset Joining System Applications Concrote Pipe Reinforced low head pressure or sewertculvert pipe using a sin- gle offset joint design. Plpe Joint Design The CR 012 has been d asigned for use on a single off set join as shown below. f=inal joint de- signs should be obtained from the equip- ment manufacturer. Installlation Handli: fg Avoid chipping of the spigot end anhi bell. Clean the spigot including the step w4 are the gasket is seated. Placement Put the gasket on the spigot end making sure that the gasket is firmly againsl the shoulder of the offset. Equali:,ation Run a screwdriver or rod under the gasket to insure that the de- signed .stretch of the gasket is equalized around the circumference of the pipe. CALHAR CONSTRUCTION nAJJiN rift YKUUUC:CS CUSTOM RUBBER EXTRUSIONS P. 0. Box 1079 100 Romito Street Ravenna, OH 44266 (330) 297-1014 Fax (330) 297.1235 Joining Lubricate the leading taper of the bell along with the entire bell surface with Custom Gasket Lubricant. Apply a small amount of the lubricant to the lead- ing edge of the gasket. Align the spigot with the bell and push the pipe carefully until the spigot is all the way home. Material Specifications CR 012 gaskets are fabricated from com- pound meeting, or exceeding the physical requirements of ASTM C361. Certified test results available upon re- quest. Marking All gaskets are identified with the cross section number, pipe manufacturers' name, specification and the year and month of manufacture. PAGE 04 4013/014 01/31/2003 18:23 9728382299 01/31/2003 1.5:52 FAX A722605604 CALHAR CONSTRUCTION HANSON PIPE PRODUCTS PAGE 05 4011/014 01/31/2003 18:23 9728382299 CALHAR CONSTRUCTION 01/31/2003 16:512 FAX 9722603604 HANSON FIFE FRODUC I:S CUSTOM RUBBER EXTRUSIONS A Division of Bldco, Inc. P. O. Box 1079 100 Romito Street Ravenna, OH 44288 (330) 297 -1014 Fax (330) 297 -1235 MATERIAL CERTIFICATION All !Gaskets fabricated frvrn Custom Rubber Extrusions die CR 012 meet or exceed the following physical properties: Tensile strength, minimum psi Elongation at break, miniumum Shore durometer,hardness, nominal Compression set, Maximum, of original deflection Accelerated aging, maximum of original Decrease in tensile strength Decrease in elongation Liquid Immersion, maximum weight increase Water absorption Ozone resistance Allowable variation 15 from s ecified nominal hardness 2300 425 40 (1) All gaskets with these minimum physical properties meet and exceed the physical requirements of AVM 0361 and ASTM 0443 20 15 20 5 no visible cracking in accordance with Test Method D1149 PAGE 06 141 U12/1114 IL f',,:r 1 ',Invu'a1 Standard Radius Lc .1:i r [1 .I Design Data Ti 1 1 L Y cell iii rli 12 6 200 130 85 15 6 235 130 90 18 8 375 175 125 21 8 430 175 130 24 B 490 175 130 27 8 540 175 135 30 8 600 175 140 33 8 650 .175 140 36 8 710 175 145 39 8 770 175 145 42 r m..' 825 175 150 45 8 870 175 150 48 ....&111. 940 175 150 51 8 990 175 150 54 8 1070 175 155 60 t3r% 1180 175 155 66 8 1295 175 160 72 8 1405 175 180 78 8 1520 .175 160 84 8 1630 175 160 90. 8 1740 175 185 96 8 1855 175 165 102 8 1965 175 165 108 8 2080 175 165 114 8 2190 175 165 120 8 3005 175 185 01/31/2003 18:09 9728382299 _•vl.i oxi eV v o •I3.' PHA N(ZZDU6tlV4 &ECTIdI.PAO! DATE 3.13 9 -1 -02 -No Boats All dimensions subject to allowable specfticallon tolerances. ut nson Reinforced Concrete'Plpe A -1 (Straight Pine Closed Joint) A-2 (Straloht Pine Pulled Joint) Radius Note; For sp eclat radius design contact manufacturer. TtTLt Gasketed Radius Pipe CALHAR CONSTRUCTION IIAN1UN Yin PRUDUC'1'S Aa Maximum Pull of Joint is 1/2 inch per A.S.T.M. 443 s ows -2 (Radius Pine Pulled Joint) PAGE 07 I- J 003/ 014 Pipe Diemeier Cross Section Volume, Cc Nominal CTL Nom. Pct. Stretch Deformation Percent Maximum- Minimum Nom. P. Fill 18" CR 058 432 51 -5/8" 29.95 45.7 23.0 93.2 21" CR 0503 498 59 -1/2" 29.91 45.7 23,0 93.1 24" CR 058 585 87 -1/2' 29.99 51.0 28.4 99.0 27" CR 056 827 74 -7/8 29,91 45.7 23.0 92.3 30" CR 058 890 82 -7/18" 29.98 48.0 23.3 92.7 33" CR.056 754 90" 29.96 45.7 23.0 92.8 36° CR 058 820 97 -7/8' 29.97 44.8 22.1 88.7 39' CR 055 934 111 -9/16" 29.97 44.8 22.1 88.7 42" CR 058 994 118 -7/8" 29.99 47.3 24.7 92,1 45" CR 056 1058 128- 1 /8" 29.99 47.2 28.0 92.9 48" CR 056 1120 133 -3/4" 29.99 47.3 24.7 92.0 51" CR 056 1178 140 -5/8" 29.98 47.3 24.8 91.9 54" CR 058 1237 147.3/4" 29.99 47.2 18.8 86.8 1. 80" CR 058 1359 152 -5/18" 29.98 47.3 17.0 86.5 86° CR 058 1481 176- 13/18' 29.98 47.3 17.0 88.8 72" CR 058 1598 190 -3/4" 19.00 47.1 15.0 81.2 78" CR 056 1730 206 -9/18' 29.99 47.2 18.8 88.0 84" CR 058 1898 226 -3/8" 27.99 45.2 15.1 84.4 90" CR 058 2034 242 -7/8" 28.01 45.2 15.1 84.4 96" CR 058 2147 258 -3/8" 28.01 45.1 15.0 84.3 102" CR 058 2262 270 -118" 29.98 45.2 15.1 86.1 102" E. P CR 058 2262 270 -1/8" 29.98 45.2 15.1 861 108" CR 058 2427 289 -7/8° 27.99 45.1 15.0 84.3 120' CR 058 2819 312- 11/16" 29.99 47.3 21.8 89.5 01/31/2003 18:09 9728382299 __•vir LI c"•' !A.HV 1 11A 1/!GL0V001.14 Drawing: GH 30- 9000 -01 CALHAR CONSTRUCTION ttM UI rich ruuvLC'1'S CUSTOM RUBBER EXTRUSIONS P, 0. Box 1079 100 Romito Street Ravenna, OH 44288 (330) 297 -1014 Fax (330) 297 -1235 HANSON CONCRETE PRODUCTS Profile Gasket Submittal for Confined Pipe Joints March 28, 1999 All gaskets shown on this table meet the design requ'rements ASTM C381 and the Bureau of Reclama- tion anc also meet, or exceed, the physical properties described under Section 8.9.1, ASTM C381 and the Bur )au of Reclamation. PAGE 08 IQ 004/014 I 5 P1; 1 111_. i'SI Basic I,:r I i•.5 Dimensions Thr Hr 1 r,CI1C`51 O D PJ_^ Illlj_leS) Ap,cx 1,1 /I'Vt (PO,11l:I'_1 42 8 514 52 819 48* 8 5 3 /4 59 1,012 54 8 6 1 /4 66 1 /2 1,256 60 »r'(.- 6 73 1 /2 1,470 66 8 7'/4 80'12 1,735 72 8 7 3 /4 87 1 /2 2,063 78 B 94'/2 2,391 84 8 e CO m 101 1 /2 2,727 90 8 106'/2 3,084 96 00 03 0000 9 3 /4 115'/2 3,464 102 11 124'/ 4,279 106 10 3 4 129 '/2 4,289 120 11 143 5,201 01/31/2003 18:23 9728382299 01/31/2001 1.5:41! FAX 9722603604 9ECTION•MAGE 3.2 .DATE 10-14-02 -No Scele- All dimensions subject to ellowebtn specification tolerances. •E1• Reinforced Clmcrete Pipe Note; Check tar availability h your market area. Conforms to current ASTM C -76 specification for reinforced concrete pipe. For other specification(s) requirements, contact manufacturer. Mix Confined Groove Joint, 42" -120" CALHAR CONSTRUCTION RANSON PTPE PRODUCTS VI( 5 le PAGE 09 Lej uuz,Ui4 01/31/2003 18: 9728382 42 b N O 6 2 m C') Ol A C S CALHAR CONSTRUCTION n, PAGE 10 4 008 /01.4 Profile Gasket Co i 1 ir A V1 Wei I me No I sri 1_968 1 no 90 ••rqf '.1.!■!!! 1 ro _94 1 Keno -rola von!e' FTPa 1 I E I L 1 1 1 rsi IJ rem 6 leo Imo Ello.l1 r_ II H ['so•i 1 Kvsi I *;st, (MA J nab 1 Ian law 3)01. Fe 1 L %2 1 'brae 1 96 L'St 1 ‘Y.,1 1 1 teoeo t law num J lea 1E1 [66011. %all 1 9efii 1 se I MVO 1 IMMO E WO 11 1 Ng= 11%e ZIEZ 1 AISOTZ 661_ LK I Noe r 196e•at lifto'LL 1 host 1 1 1 1 %VII 11 1 Noll 1 I 990210 I leo Tort 1 Nutt 1_96c§* I 96019 reov %ESP [v.itt **sr 1649•1 V' a %SIP 16E'Lir Z" %Cle Immo 1%6 9Z mit PAttt 1 [55Z9Z 1%6 9t 1.46vsz lust I 1969'9Z %A Yonz 1 96L 61. II Isssi jiiscrsi. I %Ca 1 160 1 I Asst. I %WIZ 991LIO 1%1:191 'vast 19K %•W/ %0 J96ost 1%0'90 1%n" %•W %VW j 5691W 19W et 17.9 1 st Im se 1 1969 1 1699* 1569 Nay 1 see 1 In OW 0 1 10220•0 o l[otao o 0/.9 rr(T Pomp Wawa lorso Way° 110000• 1101 loteYO L_L eAcKMO L J Iso•o 1 alinulat 640.11. 1 JOisvo Jtkcik IssLvo (amp 16st• [o•° Joes 969IO Siete° SWIP 0 Faraivo rovo lassi•o Isiateo ragat rater° 1 rsawo [Gyw [Neva Foliet Faswo Iowa I 1629 OZSIr I no _I 'realm I viaiea 1 azarz•o I rciwo 1%00• 61. 1 nem s I I a a I a 1 Lio lill D 1 o A I klu 9•4S 1 I l000ro 1%p0' X 1 .1•6 .g ri .se Ig Iv L .ts LL.ts FosI 7 „z 1_406 1 r [__o'1 .ozir 1 E9901 Llee los 1 NOPH I mot o 1 L. _71 L 000e hop os 1 I 1_ 1 01/31/2003 18: 9728382 42 b N O 6 2 m C') Ol A C S CALHAR CONSTRUCTION n, PAGE 10 4 008 /01.4 Profile Gasket Co Pipe Dtameler Cross Section Volume, CC Nominal CTL Nom. Pd. Stretch Deformation Percent Maxiawm Minimum Nom. Pd. FM 18" CR 058 432 51 -5/6" 21195 45.7 23.0 93.2 21" oeo 2 ooao trwrxixce 00000 498 59 -1 /2" 29.91 46.7 210 93.1 24' t`l`" 67-1 29.99 51.0 28.4 99.0 27 827 74-7/8 29.91 45.7 230 92.3 30' 690 82 -7/18' 29.98 48.0 23.3 92.7 33' 754 90" 29.96 45.7 23.0 92.6 36" CR 056 820 97 -7/8" 29.97 44.8 22.1 88.7 39' CR 056 934 111 -9116' 29.97 44.6 22.1 66.7 42' CR 058 994 118- 7 /8' 29.99 47.3 24.7 92.1 45' CR 056 1058 1 28 -11 29.99 47.2 28.0 92.9 48" CR 056 1120 133 -3/4" 29.99 47.3 24.7 92.0 51" CR 056 1178 140 -5/8" 29.96 47.3 24.6 91.9 54" CR 058 1237 147 -3/4' 29.99 47.2 18.8 88.8 SC 00" ecizocrear 00000 1359 162 -5/16" fVrt ntN 47.3 17.0 86.5 68n 1481 178- 13/18" 47.3 17.0 86.6 72' 1598 190 -3/4' 47.1 15,0 81.2 78" 1730 208416" 47.2 162 88.0 84" 1896 226 -3/8" 45.2 15.1 84.4 90" CR 056 2034 242 -7/8" 28.01 45.2 15.1 84.4 98' CR 056 2147 256 -3/8" 28.01 45.1 15.0 84.3 102" C CR 056 2282 270.1 29.98 45.2 15.1 86.1 102" 3P CR 056 2262 270 -1 /6" 29.96 45.2 15.9 88.1 106" CR 058 2427 289 -7 /5' 27.99 45.1 15.0 84.3 120" CR 056 2619 312 11/16' 29.99 47.3 21.8 69.5 01/31/2003 18:23 9728382299 CALHAR CONSTRUCTION DI/31/2003 15:411 FAX 9722603604 HANSON PIPE PRODUCTS Drawinr,I: OH 30- 9000 -01 CUSTOM RUBBER EXTRUSIONS P. 0. Box 1079 100 Romito Street Ravenna, Oil 44268 (330) 297 -1014 Fax (330) 297 1235 HANSON CRETE PRODUCTS Profile Ga.,..... „_..,..ittal for Confined Pipe Joints March 26, 1909 All gas Icets shown on this table meet the design requirements ASTM 0381 and the Bureau of Reclama- tion and also meet, or exceed, the physical properties described under Section 6.9.1, ASTM C361 and the Bureau of Reclamation. PAGE 11 41/(301/111 4 01/31/2003 18:23 9728382299 01/31/2003 15:411 FAX 9722603604 CALHAR CONSTRUCTION RANSON PIPE PRODUCTS o N O 8 co cc V ggg Ed ti E P1 Vo PAGE 12 4/006/014 Lil W 0 W 2 O r 01/31/2003 18:23 9728382299 CALHAR CONSTRUCTION *01/31/2003 15:47 FAX 9722503804 HANSUN P1PN; PKUI)vUI g d d Ci d gt c o mm A 0 E k gR ee AA av Eft m* 03 CO m ti CV d 5 4 M1 d N 4 r AA g g r- r r 0 LI t r 44 4 (gnm A 144 G qggt 4444 d doo NYM V CD e Q r 11 1 g a x 0 0 1 PAGE 13 IQJ 000ro14 01431/2003 18:23 9728382299 91/.1.1./2003 15: 4ILPAX 9722603604 CALHAR CONSTRUCTION PAGE 14 AANSON PIPid PRODUCTS lEvur,v14 CUSTOM RUBBER EXTRUSIONS A Division of Bidoo, Inc. 100 Romito Street P. Q. Box 1079 Ravenna, OH 44288 (330) 297 -1014 Fax (330) 297 -1235 MATERIAL CERTIFICATION All ga: >kets fabricated from Custom Rubber Extrusions CR 056 cross section meet or excee.i the following physical properties: Tensile strength, minimum psi 2300 Elongation at break, minimum 425 Shore Durometer hardness, nominal 40 Compression set, maximum of original deflection 20 Accelerated aging, maximum or original Decrease in tensile tensile strength 15 Decrease in elongation 20 Liquid immersion, maximum weight increase Water absorption 5 Ozone resistance no visible cracking in accordance with TeSt Method D1149 (1)A+lowable variation of 5 from nominal hardness .r, Alt ga skets with these minimum physical properties meet and exceed the physical requirements of section 6.9.1, ASTM C361 and section 6.1.1, ASTM 0443