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ST9302-SP 990216FAX (214) 35~;-ai~" ED BELL CONSTRUCTION COMPANY POST OFFICE BOX 540787 10605 HARRY HINES DALLAS. TEXAS 75354-0787 DALLAS, TEXAS 75220 TO: KimleV-Horn and Associates, Inc. 801 Cherry Street, Suite 1100 Fort Worth, Texas 76102 LETTER OF TRANSMITTAL Date: February 16, 1999 I lob #: 939 Attn: Michael G. DeMotte Re: Sandy Lake Road Reconstruction City of Coppell, Texas THE FOLLOWING ITEMS ARE ATTACHED: Copies Spec Section Submittal No. 6 NCTCOG 15 Item 2.13.1 Description Resilient seat gate valves (16" and smaller gate valves) NCTCOG Item 2.14 M&H Company fire hydrant THESE ARE BEING TRANSMITTED: Information for Record O&M Data Information for Engineer's Approval 'F,,. Retum 2 Copies CERTIFICATION: This information has been reviewed and determined to be in compliance with the contract documents including plans and specifications as modified by addenda, change orders, and field orders. Any exceptions to the contract documents are noted below. ,- EXCEPTIONS/REMARKS: Kennedy and M&H valves are identical and are manufactured by the same company. The Kennedy valves were submitted and approved on submittal #3. The M&H fire hydrant is being submitted for approval as an approved equal. Signed: ' Robert D. Weber Project Engineer AN EQUALOPPORTUNITY EMPLOYER 'I 'T T a 7 M&H AWWA C509 Resilient Seated Gate Valve · Unprecedented Protection Against Corrosion and Abrasion · Wedge Completely Encapsulated with Rubber · Body and Bonnet Coated Inside and Out with Fusion Bonded Epoxy M&H Resilient Seat Gate Valves combine the benefits of proprietary technology and quality workmanship, backed by over 100 years of waterworks valvi ng experience. The M&H RSGV offers the best of both the traditional IBBM gate valve and the time-proven M&H "450" butterfly valve--the full-port advantage of the gate and the bottle-tight shut-off and throttling capability of the butterfly. · Low torque operation. · Positive shut-off. · Extra assurance of dual body-gate seating. · O-Ring seals above and below stem thrust collar. · Unobstructed thru-port to maximize flow. · Specially compounded M&H elastomer. · Meets all requirements of AWWA C-509. · Ten year limited warranty against defective materials or workmanship. And importantly, the entire valve body and bonnet, inside and out, are fully coated with a proprietary fusion bonded epoxy coating that offers unprecedented protection against corrosion and abrasion, at no added cost, and fully meets AWWA C-550. The wedge is fully encapsulated with a vulcanized SBR rubber, specially compounded for long memory life, durability, and protection against corrosion. This durable coating protects against external corrosion and prevents tuberculation and scale build-up in the waterway tha! can inhibit the passage of flowing media and eventually drive up pumping costs. All in all, the combination of strength, durability, and corrosion and abrasion resistance of this coating far exceeds all comparable coatings for waterworks products on the market today. Available in NRS and OS&Y, the M&H RSGV is especially suited for potable water systems and water and wastewater treatment applications. POSITIVE SEALING A dual rubber seal is formed between the rubber encapsulated resilient wedge and the valve body to guarantee drop-tight shut-off everytime. The combination of true compression and dynamic wedging of the gate is created without harmful sliding, shearing or other wear-inducing action. The massive vulcanized rubber seating edges on the gate self-absorb normal wear and tear, assuring a positive seal, even after years of service. The M&H RSGV will seal bubble- tight to 250 psi working pressure, with the flow in either direction. and the valve in any position. J · .:-. ..,_,..:, -;- , COMPLETELY RUBBER EN~PSU~TED WEDGE BODY & BONNET COATED INSIDE AND OUT RSGV COMPONENTS M&H AWWA C509 Resilient Seated Gate Valve · Style 4067 NRS · Style 4068 OS&Y EASE OF OPERATION The (E~) RSGV has only two moving internal parts--the gate and the stem. The gate is fully supported throughout travel by an integrally cast tongue and groove fit between it and the valve body. Lugs on the gate fully engage the coated guides cast into the valve body so the gate closes smoothly, without "chatter", everytime. This positive gate alignment, plus positioning and engagement of the stem nut, virtually eliminate stem/. binding, and provide balanced loads and low operating torques. The (E~) RSGV is among the lowest in operating torques of all available competitive type valves. The operating mechanism is triple O-Ring sealed to completely seal against leakage past the stem. Two O-Rings are provided above the thrust collar and one below. Upper O-Rings can be replaced without removing the stem. . Wedge design is one-piece cast iron with integral lugs. Vulcanized rubber coating completely (,,-encapsulates wedge, lugs and ~tem bore. Coated, internal body grooves provide smooth travel path and assures positive gate alignment. FULL FLOW CAPACITY/DUAL SEATING Dual seal between gate and body r""""'he (~ RSGV features an unobstructed, thru- conduit flow path for full flow capacity. Closed, the RSGV provides bottle-tight, zero leakage in either direction at full rated differential pressure with dual body-gate seating. Low operating torque Two O-rings above thrust collar and one below Thrust collar with SIS bearing Requires no ~lubrication Body and Bonnet Fully coated ID and OD to AWWA C-550 Available in 2" through 12" sizes; Non-rising Stem (NRS) and Rising Stem (OS&Y) with standard end configurations NRS: Mechanical Joint. Asbestos Cement. Push-On (C900). PVC. Flanged. Flanged by Mechanical Joint. Flanged by Asbestos Cement. Flanged by Push-On (C900) OS&Y: Flanged is standard. Other ends above avafiable Tapping Valves: Flanged by Mechanical. Flanged by Asbestos Cement M&H RESILIENT WEDGE VALVES (1993) M&H VALVE CO. M&H VALVE Resilient Wedge Gate Valves Meet or Exceed the Requirements of AWWA Standard C509 UL-262/FM-1120/1130 Water Working Bubble-Tight Hydrostatic Shell Size Range Pressure psi Test psi Test psi 2"-12" 250 250 500 14"-24" 200 200 400 ULFM 4" - 12" 200 200 400 Available in either non-rising stem or outside screw & yoke. Available End Connections & Size Range Figure No. (STD) FIg. End (NRS) 2" - 24" 4067-02 M.J. 2" - 24" (except 2 1/2 4067-01 Flg.& M.J. 3" - 24" 4067-13 Push-on for PVC (SDR) 2" - 8" 4067-03 Fig. End (OS&Y) 2 1/2" - 12" 4068-02 M.J. for Tapping 4" - 24" 4751-01 Push-on for D.I. & C900 PVC 4" - 12" 4067-22 M.J. Cutting-in 4" - 8 ..... Push-on D.I. x FIg. 4" - 12" 4067-23 Threaded 2" - 3" 4067-07 Figure No. with Post Plate (3" - 12") 4067-02P (3" - 12") 4067-01P 4067-13P (3" - 8") 4067-03P N/A 4751-01P 4067-22P (Consult K.V.) 4067-23P (3" only) 4067-07P Accessories Indicator Posts "T" Handles Stem Guides 2" Sq. Operating Nuts Floorstands (non-rising stem) Handwheels Extesion Stems Floor Boxes Chain Wheels Rol R-2 R-3 R-5 R - 16 _ .. R-1 I R-10 R-12 I R-10 R-13 ;: ~,.~~ R-15 RESILIENT SEAT GATE VALVE N.R.S. ASSEMBLY M & H VALVE CO. STYLE 4067 R-4 R-9 R-1 DET. R-1 R-2 R-3 R-4 R-5 R-6 R-7 R-8 B-9 R-10 R-11 R-12 R-13 R-14 R-15 R-16 NAME OF PART Hex Head Bolt Flat Washer Operating Nut Handwheel Hex. Bolt & Nut Stuffing Box ] 2" thru 8" 10" and 12" O-Ring (Stem) O-Ring (Stuffing Box) Thrust Washer Stem (AWWA Grade C) Hex. Head Cover Bolts & Nuts Cover Stem Nut (AWWA Grade A) Wedge Disc O-Ring (Cover) Body (All Types) Plate MATERIAL Zinc Plated Steel Zinc Plated Steel Cast Iron Cast Iron Zinc Plated Steel Cast Iron Ductile Iron Buna - N Buna - N Delrin Manganeze Bronze Zinc Plated Steel Cast Iron Bronze (Low Zinc) Cast Iron/Rubber Coated Buna - N Cast Iron Cast Iron ASTM SPEC. ASTM A307 ASTM A307 ASTM A126 Class B ASTM A126 Class B ASTM A307/A563 ASTM A126 Class B ASTM A536 Gr. 65-45-10 ASTM B584 CDA 867 ASTM A307/A563 ASTM A126 Class B ASTM B584 CDA 844 A126 CL B/D2000 ASTM A126 Class B ASTM A126 Class B DET. OTY. DESCRIPTION R-1 1 Hold Down Hex Bolt R-2 1 Hold Down Bolt Washer R-3 1 Sq. Operating Nut OR Handwheel (Not Shown) R-4 2 Bolt & Nut (Stuffing Box) R-5 .1 Stuffing Box R-6 2 O-Ring (Stem) 'R-7 1 O-Ring (Stuffing Box) R-8 1 Thrust Washer (Sizes 2" - 2 1/2") 2 Thrust Washer (Sizes 3" thru 12") R-9 1 Stem R-10 4 Cover Bolts & Nuts (Sizes 2" thru 6") 8 Cover Bolts & Nuts (Sizes 8" thru 12") R- 11 1 Cover R-12 1 Stem Nut R-13 1 Wedge Disc R-14 1 O-Ring (Cover) R-15 1 Body RESILIENT SEAT GATE VALVE ASSEMBLY --- EXPLOSION (1993) M & H VALVE CO. STYLE 4067 MATERIALS Zinc Plated Steel Zinc Rated Steel Cast Iron Zinc Rated Cash Iron NBR NBR R-1 R-2 R-3 R-4 Deldn (~ Bronze Zinc Rated ~ Zinc Rated Cast Iron Bronze R-6 0 Cast Iron/Rubber Coated "~ (~}) R-? NBR · -i~ Cast Iron R-8 _~ o-~= R-9 R-12 j R-5 R-14 R!15 __ R-IO M&H AWWA C502 Fire Hydrants · Style129 · Traffic model · 250 PSI Working Pressure - 500 PSI Hydrostatic Test ULFM Approved · Tinrio ,~c?sic:x~ · Pro'vc:n SeF~ICO Type: Compression type, opening against line pressure. Main valve on Traffic Model will remain closed should hydrant be broken off by traffic accident. Classification and Size: Hydrants are classified by the main valve size, number and size of hose and pumper nozzles. Hydrant sizes are designated as 4'/2 and 51/~ inches, size being the inside diameter of the main valve seat opening. Length: Hydrant lengths are determined by depth of trench below ground level. Lengths are in multiples of six inches Barrel: Upper section of barrel (nozzle section) contains the hose and pumper nozzles. The water way is uniform in diameter for entire length of barrel. Hydrant Inlet: Hydrant shoe or elbow is provided with flange or mechanical joint connection to fit connecting pipe. All type shoes except ~anged are provided with lugs for strapping. The two drain openings in the hydrant shoe are bronze bushed. All shoes are protected from corrosion with fusion bonded epoxy coating. Hose and Pumper Nozzles: Threaded with fine thread and screwed (not Leaded) into tapped openings in nozzle section of hydrant. Hose and pumper nozzle caps are provided with robber gaskets and chained to nozzle section Operating Mechanism and Working Parts: Main valve rod is made of steel and is bronze sheathed where it passes through the one piece bonnet. Bronze retainer ring bushing is permanently affixed into shoe. Main valve seat ring is threaded into seat retainer ring providing bronze to bronze assembly. Main valve seat material is rubber. All working parts, including main valve assembly, are removable through the top of hydrant without excavating. Two positive acting non-corrodible drain valves are integral parts of main valve assembly. All parts of hydrants of same size and type are interchangeable with out any special fittings Integral operating nut and weathershield provide tamper resistant top works and protects the operating mechanism from the elements. Also operating hold down is O-ring sealed for added protection. Dry Top: Operating threads are isolated from the waterway by a seal plate having double O-rings. Operating nut has lubricating hole in top for lubrication of operating threads and thrust bearing. Dry Barrel: When the valve of the hydrant is closed, two drain valves in the hydrant shoe automatically open and allow rapid and complete drainage of the hydrant barrel. this dry barrel eliminates danger of damage to the hydrant by freezing. Materials of Construction: All iron parts are made of high strength gray iron conforming to specification A-126, Class B of the American Society for Testing Materials or ductile iron. All non-corrodible metal parts are made of copper alloys conforming to AWWA Standard C502 requirements. Other materials are also of high quality for their respective uses. Shop Tests: Tested to 500 pounds hydrostatic pressure supplied from the inlet side, first with main valve closed for testing of valve seat; second, with main valve open for testing of drain valves and entire hydrant. r '~T "r I" T THE M&H 129 Yesterday, Today & Tomorrow For over 60 years the M&H 129 hydrant has been produced to protect property and lives. Hydrants Produced in the 1930's are still able to be retrofitted with production pads built today. Now, every modern hydrant feature is available on the 129 and we still can retrofit to 60 years old hydrants. M&H has kept the user in mind-continuously upgrading, while maintaining pads interchangeability, minimizing inventory and maximizing service life. For the integrity of your system, specify M&H 129 fire hydrants with the assurance that our past reliability will continue into the future...all compatible. Further evidence of the 129 unquestionable superiority is attested by its 5 year limited warranty protection on materials and workmanship. Features and Benefits BONNET DESIGN is a single unit component with integral lubrication chamber completely isolating stem threads from any did or moisture. The one-piece operating nut/weathershield discourages tampering and repels outside weather elements that cause operating problems. A nylon thrust bearing maintains low operating torques effectively throughout hydrant life. DUAL LUBRICATION is a user option afforded by the 129 for selection of either grease or oil as operating mechanism lubricant. Standard fac- tory procedure is to lubricate with grease. Oil is easily substituted in field by removing operating nut/weathershield bolt and add oil through bolt hole into reservoir. Either lubricant is contained in the chamber by two O-ring seals and water cannot enter when hydrant is operating under pressure. VEHICLE IMPACT protection is afforded by a split safety flange connection at ground line. In the event of a traffic accident, the safety flange breaks and the stem safety coupling separates allowing the above ground hydrant assembly to fall away cleanly from the standpipe flange without any damage to operating components. The 129 can also be rotated 360 for more desirable curb alignment of the nozzle outlets by simply loos- ening the safety flange bolts and turning the nozzle section. The 4-1/2" or 5-114" main valve opening assures high flow capacity. The compression type main valve opens against water pressure and is held shut by this pressure during repair or maintenance. Two drain valves provide quick drainage of the hydrant standpipe following closure of the hydrant. Those drains are self-flushing with each cycle of the main valve. A bronze-to-bronze seat retainer insures easy removal of the main valve should maintenance or repair be required. This is accomplished with a shod disassembly wrench. M&H Style 129 Hydrant Use and Care After installing the hydrant, remove hose cap and fully open hydrant, allowing the water to nm until it becomes clear. This removes gravel, dirt or any other foreign matter which might become. embedded in the valve and cause leakage. If water remaining in the hydrant does not drain out quickly and completely after closing the main valve, it is evident that the drain outlets have become blocked. This can be easily corrected by opening the main valve two full turns with the hose caps screwed on tight. When the main valve How to Increase Length The material required to increase the length is one extension piece, one hydrant md extension, one breakable wd coupling with 2 clevis pins, 2 t,-',O-ring gaskets, one 2-piece solid flange and 8 stand bolts and nuts. Disassemble the hydrant down to the ground flange and remove the upper section of the hydrant wd, leaving the breakable coupling bolted to lower section of hydrant rod. Assemble new breakable coupling to top end of hydrant rod extension and bolt extension piece to standpipe. Connect top section of hydrant rod into top of new breakable coupling and reassemble. is in this position, the drain valves are only partially closed and the water pressure will flush the drain outlets. We recommend that hydrants be flushed at least once a year to clear the shoe of any foreign matter. At the same time the hydrants can be lubricated by means of lubricating hole in the top of the operating nut, to insure easy and perfect working order at all times. Refer to AWWA Manual M-17 - "Installation, Field Testing and Maintenance of Fire Hydrants" for procedure. EXTENSION KITS When ordering give following: 1. Size of valve opening 4%" or 5¼". r--2. Length of extension section, in multiples of 6", such as 6", 12", etc.. TRAFFIC REPAIR KIT M&H Repair Kit is most economical consisting of: (1) Traffic Rod Coupling ( 1 ) O-ring Gasket (1) 2-piece Break Flange (8) Stand Bolts & Nuts With this kit, repairs to a broken hydrant are quickly made. r "x IT, T T' M&H Fire Hydrants · AWWA Compression Type · How to Order 1. Mode: Style 129 2. Size of Hydrant Valve Opening: 4'/2", 5%" 3. Number and size of Hose Nozzles: Two. Usually 2'A" 4. Hose Nozzle Threading: If other than National Standard, specify standard by name or send male coupling from discarded section of hose so that hose connections can be accurately measured. Do not send hydrant cap as this is not an accurate gauge. 5. Number and Size of Steamer Nozzles: One. Usually 4 V=" 6. Steamer Nozzle Threading: Same instructions as No. 4. 7. Size of Shoe Connection: 4¼' Hydrants; 4" or 6" Shoe. 5%" Hydrants; 6". 8. Type of Shoe Connection: Mechanical Joint, Flanged. 9. Size and Shape of Operating Nut: If other than National Standard pentagon measuring 1 i/;, Point to Flat, give dimension measuring Point to Flat for pentagon and across center from fiat to fiat for square and hexagon nuts. PENTAGON NUT FIGU RE 1 FIGURE 2 I~"~"/' FIGURE3 FIGURE4 10. Direction of Opening: Whether to left (counter- clockwise) or to right (clockwise. Open left supplied if not specified. (COUN'I'ER-CLOCKWISE) OPEN LEFT (CLOCKWISE) OPEN RIGHT 11. Depth of Trench: Distance from ground line to bottom of connecting pipe. "Trench" and "Ditch" are the same as "Bury". "Cover" is the distance from the ground line to top of connecting pipe. 12. Color: Unless otherwise specified, final paint coat will be Fire Hydrant Red. 13. Bronze to bronze seat is standard. The nut for opening hydrant and nut on nozzle caps will always be made pentagon (five-sided), unless otherwise ordered. When an established wrench nut is in use, send template of same or nozzle cap. Samples are unnecessary when National Standard (figure 3) operating nuts are used. State whether to turn left or right to open. Unless otherwise ordered, all hydrants will be made to turn Left in opening. Operating and spanher wrench furnished in one tool. A wrench to remove nozzle caps and to operate the main hydrant valve, and a wrench to fit hold-down nut when disassembling hydrant. State size and shape of operating nut and size of vane opening of hydrant when ordering extra wrenches. Main valve disassembly wrenches are for removing main valve subassembly intact with lower rod, traffic coupling and upper rod. Using the wrench, the main valve seat is released by turning counter- clockwise to unscrew it from the permanent bronze seat retainer ring in the shoe. Once the threaded connection is free, lift the entire main valve seat and rod vertically through the nozzle section. The short disassembly wrench is designed to engage the square shape of the traffic coupling on all Style 129 hydrants manufactured since 1988. The long, direct drive disassembly wrench can be used on Style 129 hydrants manufactured prior to 1988. NATIONAL STANDARD SPECIFICATIONS (As adopted by National Board of Fire Underwriters) Hose Nozzle: 2½: I.D.; 3 */~6" O.D.; 71A threads per inch. Steamer Nozzle: 4V=" I.D.; 5'/," O.D.; 4 threads per inch. Operating Nut: Pentagon - 1¼" point to fiat Direction of Opening: Left (counter-clockwise). · UL & FM Approved HOW TO REPAIR 129 HYDRANT 1. Shut off water at line at auxiliary valve. Release pressure through hose nozzle ou~et. 2. Remove weathershield bolt and lift off shield. 3. Using hold downwrench, unscrew hold down nut by turning opposite direction of opening on hydrant. 4. Remove operating nut by unscrewing. 5. Remove bolts and nuts from bonnet, and remove O-ring gasket. 6. Using main valve short disassembly wrench, slip the wrench over stem and engaging in square end of coupling. Carefully unscrew main valve assembly by turning counter clockwise. 7. When seat ring is free, remove main valve assembly wrench and lift complete assembly from hydrant. 8. Disassemble main valve from stem by removing one piece bottom plate. 9. While disassembled, check all O-rings and drain valve facings. (See parts list) 10. Replace main valve robber and re-assemble main valve unit. 11. Before inserting main valve assembly, generously lubricate drain-valve facing and all O-rings and thread with a food grade grease. 12. Replace main valve assembly in the hydrant following the above steps in reverse, making sure all parts are clean and greased, 13. Open and close the hydrant to verify hydrant is working properly. 14. When repairs are completed, restore pressure and check for leaks and that the hydrant is draining properly. IIl.. ~ T