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ST9302-SP010814TO: Kimle¥-Horn and Associates, Inc. 801 Cherry Street, Suite 1100 Fort Worth, Texas 76102 LETTER OFTRANSMITTAL Date: August 14, 2001 I Job #: 939 Attn: Michael G. DeMotte Re: Sandy Lake Road Reconstruction City of Coppcll, Texas THE FOLLOWING ITEMS ARE ATTACHED: Copies Spec Section Submittal No. Description -- 6 NCTCOG 20 CL K (Mod) concrete batch design with Item 7.4, accelerator. Intended for utilization on Special concrete paving work at the Specification MacArthur/Sandy Lake intersection. 02514, and Concrete will be manufactured at EBCC's TxDOT batch plant. Standard Specification 361 THESE ARE BEING TRANSMITTED: Information for Record __ O&M Data ~K Information for Engineer's Approval ~:~ Return 2 Copies CERTIFICATION: This information has been reviewed and determined to be in compliance xvith the contract documents including plans and specifications as modified by addenda, change orders, and field orders. Any cxceptions to the contract documents arc noted below. EXCEPTIONS/REMARKS: Robert D. Weber Project Manager Aggregate Characteristics: Fine Aggregate(FA) Cse Aggregate (CA) Water Cement Fly As h DESIGN FACTORS: Cement Factor (CF) Coarse Agg. Factor (CAF) Water Cement Ratio (WCR) Air Factor (AF) Percent Fly Ash Ed Bell Construction, Co. Concrete Design Work Sheet (Natural Aggregates) SSD Unit Wt. SP. GR Lbs,/Cu. Ft. % So~ids F.M. 2.70 111.50 66.1% 2.84 2.72 104.40 60.9% 1.00 62.50 3.10 95.00 2.68 75.00 7.50 sacks per cubic yard of concrete 0.73 3.5 gal. Per sack of cement 6.5% 0.0% Sp. Gr. (Fly Ash) 2.68 ** County: Dallas Project: Sandy Lake Date: 8/13/2001 Design No: Class K Mod. SOURCE FA Trinity CA Meridian Water Potable Water Cement Holnam TY 1-2 Fly Ash None Admix #1 ASTM C-260 Grace Admix #2 ASTM C-494 Grace BATCH FACTOR: Size of Batch (CF) 7.5 Yield for 1 Sk. Batch VOLUME 1- Sk. Full Size BATCH DESIGN (ONE SACK) 1-SK. BATCH Vol. to Wt. (lb,) Batch Batch (CU. FT.) Vol. X 62.5 X Sp. Gr. Wts. Factor Wts. Concrete Yield = Cu. Ft per Cu. Yd 3.600 CF 2. Volume CA = Yield X CAF X Solids 1.600 1.600 X 62.5 X 2.72 272.08 7.50 204'i 3. Volume Mortar = Yield - Vol. CA 2.000 4. Volume of Water = WCR 0.467 0.467 X 62.5 X 1.00 29.17 7.50 219 Gal. Water Per Ft3 5, Volume Fly Ash = .485 X % Fly Ash 0000 0.000 X 62.5 X 2,68 0.0C 7,56 0 6. Volume Cement = .485 - Vol. Fly Ash 0.485 0,485 X 62,5 X 3.10 93.97 7.5C 705 7. Volume Entrained Air = Yield X AF 0.234 8. Volume Paste = Water + Fly Ash + Vol, Cern. + Air 1.186 9. Volume FA = Vol Mortar- Paste 0.814 0.814 X 62.5 X 2.70 13734 7.50 1030 10. Yield (Sum of 2,4,5,6,7 & 9 to Check No. 1 Abov, 3600 3994 Correct For Free Moisture or Absorption. (Italic) Specific Gravity of Fly Ash from Source to be Used. The Contractor may elect to add 141 CZ of Grace accelerator Unit Wt. 147. Client: Ed Bet Construction Co. AtlJl: Mt. ~'ay Simml 10605 lqmry Hines Dall~ IX 75220 l lelGH ENG IN'r:;/~ ING ~]002 (~4) ~0-9~, ~ (tax) REPORT OF AGGREGATE TESTING Report No.: 115493 Project No.: 003380 Date of Servie~: 10/3132000 Report Da~e: 11A~/'2000 Project: Mix Designs Service_s: A~cg:~e Tasung for thc Hou_tron Stre=t Cits, of dalla~ Project Report of Test Houston Stree¢ - City of Dallas Coarse Aggregate: Grade 2 Specific gravity: 2.72 Unit weigkc lb. cu. f~.: 104.4 Sieve size % Passing Specification 2" 100% 100% i 1/2" 100% 95-100 3!4" 54.4 40-70 3/8' 16.0 10-30 ~4 2.9 0-5 Fine aggregate: Trxnity Materials Specific gravi2y: 2.70 Unit weigh= lb. ca. f~: 111.5 FM: 2.84 Sieve size % Passing ~p. ecificat£on 3/8 100 100 ~4 99 95-100 ~8 8~ 80-100 ~18 69 50-85 g30 49 25-65 950 11.5 10-30 ~100 1.8 0-10 ~200 i-0 0-3 Technician: Jay Canafax. C.E.T. Report Distribution: R~'~gineers, Inc. ,// CMT Sul:~rvlsor 972 723 9Oil; Nov-8-O0 5:04P~; Page MATERIAl, CERTIFICATION REPORT Material: Hydraulic Cement 'rest Pcr[od: 0 [-Sep~2000 Type: i,GU 'to: 30-Scp-2000 GRADE October 16. 1998 Ed Bell Construction Gentlemen: This is to certify/ that DARATARD-17, a water-reducing set-retarding admixture, supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Spec~cations for Chemical Admixtures for Concrete, ASTM Designation: C-494. as a Type B & D .admixture; and ~e S~aqd:ard SpeciF;cat[c,;s of the Texas Highway Depar"cnent. No chlorides or halogens are added to OAFLATARD-17 as functional ingredients during manufacture. ' Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and approved by the State of Texas, Dept. of Transportation. The above is in addition to and not in substitution for our standard Conditions cf Sale printed on the reverse side hereof. Tom C. Henscn District Manager Subscribed and s,c,cm to, before me, this 16th day of October, 1998 A.D. /cc Lorene B. Raso. Notary Public In and For the State of Texas GRACE October 16. 1998 Ed Bell Construction Gentlemen: This is to certify that Daravair 1000, an air-entraining admixture, as manufactured and supplied by the Construction Products Division, W.R. Grace & Co.-Conn., is formulated to comply with Specification for Air- Entraining Admixtures for Concrete, ASTM Oesiqnation: C260 (AASHTO fyi 154). " Oaravair 1000 does not contain calcium chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. Material supplied for the above referenced project is identical in all respects, including concentration, to the one originally submitted to and aporoved by the State of Texas, Dept. of TransF. ortafion. ' The above is in addition to and not in substitution for our standard Conditions of Sale printed on ~e reverse side hereof. Sincerely. District Manager Subscribed and s,,*.~rn to, before me, this 16th day of October, 1998 A.D. ..- ilk · · Lcrene B Raso, Notary Public In and For the State of Texas · Material Producer List Lim'~atone-Dolomites Producer Code Location RSLA RSS~ RSSN FA- Comment RSAI ~mo ~., Illso~81[ev.ns Ro. II- II- II- I~ ' ~o,~ ~ [[~1~o~.o~ ~ ll4 ]1~ II- II°~ ~o,o~ ~, ~s~,21~o~. o~ 1126 Iix4 1[9 II- II°~ Hanson ~ ~ 4027oi gum~ H~o~ A~ II°~'~llChi~° II~° I~ I1' I~ II ~on~ tl°~l~ II~* IIX7 lit0 "1~ I~'~ Hanson Aggr. (Glffo~-Hilgll0~4O01llPe~ Hill 1127 1) 11~ I~ Ilo~,o~ ~.,~o~ 11°~*~11~ I~* I1* Il' II- II~ ~.,mo~ 11~011~°'~ 1123 IiX3 ~1~ I1- i,~,~ I1'~0=11"~'""11~' I1~0 II4 lit · o~,~. ][°~'~l[~o~ II~ IIo I~ lit II ~ul~n '111501~141[Hel~os 1[33 lin I1~ I~ II~, ~,~s [~°~°'ll~ II~ II'= I~ 112 II ~'~ l~°~ll~'~ II~ II~ II~ It- ~u,~.~,~ i[°~°q~'~ II~s Itv 112 II, II°~ vumn m~s ~ ~5~: :~ ~o~ 33 16 7 3 CA not on AQ~, 385 Vu~n MtHs 50~ 507 quebner Rd. 34 (20) 6 ~ ;CA not on A'~MP, 085 08/14/01 12:58 FAX 214 630 7070 I~C ~NGINEERING ~004/q~? CONCRETE COMPRESSIVE STRENGTH TEST Report Number: 94001211.0413 Service Date: June 19, 2001 Client: Hillwood Development Corp Attn: Nancy E. Phillips, P.E. 1845 Woodall Rodgers Fwy #1700 Dallas TX 75201 Dallas, Texas 75247 (214) 63O. lOlO Report Date: July 24, 2001 Project: Street Improvements & Utilities, Arena Orange Road Dallas, Texas Project Number: 94001211 Material Information Specified Strength: 4500 psi @ 28 Days Batch Time: N/A Supplier: Ed Bell Truck No: N/A Mix I.D. No.: Type K Plant: On-site batch plant Ticket No: N/A Field Test Data Test Slump, inches: Air Content, %: Concrete Temperature, o F: Ambient Temperature, e F: Plastic Unit Weight, pcf: Laboratory Test Data Set Specimen Diameter No. Sample Information Sample Time: N/A Date Cast:June 19, 2001 Technician: Contractor Made Weather Conditions: N/A Area ID (inches,(sq. inches) 1 6.00 28.27 1 2 6.00 28.27 1 3 6,00 28.27 1 4 6.00 28.27 I 5 6.00 28.27 1 6 6.00 28.27 Placement Method: Sample Locations: See placement location Placement Location: 28' Leaveout, McKinney Street at comer of McKinney and Lamar Result Specification Test Method ASTM C-143 ASTM C-172 ASTM C-39 Age at Maximum Compressive Date Test Load Strength Tested (days) (lbs) (psi) 06/19/2001 53,150 1,880 06/20/2001 1 83,240 2,940 06/26/2001 7 118,320 4,180 06/26/2001 7 121,640 4,300 Average 4,240 07/17/2001 28 143,830 5,090 07/17/2001 28 139,250 4,920 Average 5,010 Comments: NOTE: Specimen ID #1 was to be tested at 12 hours of age. T~e te~s were ~edom~ed in ge~ecal accord~'~'e ~ ~i~le ~, ~HTO, ar DOT ~st me~ds. T~ re~d is ex~uslvely for ~e ~e of ~e d~t m ~e a~ s~pl~ t~d at ~e I~t~{s) ~er~ a~ are not n~sa~ Indl~e ~ ~e ~o~ ~ o~er ~fly sim~ar of ~e~ 08/14/01 12:58 FAX 214 630 7070 IIBC ENGINEERING [~005/007 CONCRETE COMPRESSIVE STRENGTH TEST Client: Hillwood Development Corp project Num bec 94001211 Report Number: 94001211 _(1413 Services - Pick up test cylinders cast by othem and return them to the laborato~ for curing and testing. Technician: Cor~tractor Made Report Distribution: (1) Hlllwood Developme~t Corp (1) Paragon Project Resources, Inc. (1) Halff ASSOCiates, Inc. (1) City Of Dallas, public Works/Trarlsp (1) Ed Bell Reviewed HBC Engineering. Inc. Edt J. Cleveland, P.E. Senior Project Engineer T~e ~ were per~om~ed in general accordance with api~icable ASTM. AASHTO, or DOT test metflods. This report is exclusively for the use of the client indicated above and shaJI not be reproduced exeter In full without the wflt~ approval of Terra,on. Test results transmitted herein are only applicable to the actual samples tested at the Ioc~t/on(s) re~ere~ced and are not necess&ri~y Ir~[cadve of the properties of o~her apparently similar or iden~cal 08/14/01 12:58 FAX 214 630 7070 HBC F-~GINEERING ~006/007 CONCRETE COMPRESSIVE STRENGTH TEST Report Number: 94001211.0423 Service Date: June 27, 2001 Client: Hil[wood Development Corp Attn: Nancy E. Phillips, P.E. 1845 Woodall RodgerS Fwy #1700 Dallas TX 75201 89ol Carpenter Frwy., Suite #t00 Dallas, Tex~s 75247 (214) 830-1010 Report Date: July26, 2001 Proje=t: Street Improvements & Utilities, Arena Orange Road Dallas, Texas Project Number: 94001211 Material Information Specified Strength: 4500 psi @ 28 Days Batch Time: 3:1 Opm Plant: On-Site Supplier: On-Site Truck No: 6 Ticket No: Mix I.D. No.: Class K Sample Information Sample Time: 3:30pm Date Cast: June 27, 2001 Technician: Terry L. Smith Weather Conditions: Misty Accumulative Yards: 20 Placement Method: Sample Locations: See placement location Placement Location: East McKinney Field Test Data Test Result Specification Test Method Slump, inches: 4.00 Air Content, %: 4.9 Concrete Temperature, O F: 99 Ambient Temperature, o F; 97 Plastic Unit Weight, pcf: 142.5 Laboratory Test Data Age at Maximum Compressive Set Specimen Diameter Area Date Test Load Strength NO. ID (inches) (sq. inches) Tested (days) (lbs) (psO 4.0 Max ASTM C-143 4-6 ASTM C-172 ASTM C-39 1 I 6.00 28.27 06/28/2001 1 85,330 3,020 1 2 6.00 28.27 06/28/2001 I 79,190 2,800 Average 2,910 I 3 6.00 28.27 07/04/2001 7 100,640 3,560 1 4 6.00 28.27 07/04/2001 7 99,100 3,500 Average 3,530 1 5 6.00 28.27 07/25/2001 28 129,600 4,580 1 6 6_00 28.27 07/25/2001 28 125,010 4,420 Average 4,500 Services - Obtain samples of fresh concrete at the placement locations, perform required field tests and cast compressive strength samples. ASTM C-31, C-39, C.172, C-1231 Technician: Terry L. Smith Report Distribution: (1) H]llwood Developmen~ Corp (1) Paragon Project Resources, Inc. (1) Halff Associates. Inc. (1) City of Dallas, Public Wo~v-s/'rransp (1) Ed Bell Construction Reviewed b~ HBC Engineering, Inc. Eric J. Cleveland, Senior Project Engineer 08/14/01 12:59 FA.~ 214 630 7070 ~IBC ENGINEERING ~007/007 CONCRETE COMPRESSIVE STRENGTH TEST Report Number: 94001211.0427 Service Date: July 1,2001 Client: Hillwood Development Coq3 Attn: Nancy E. Phillips, P.E. 1845 Woodall Rodgers Fwy #1700 Dallas TX 75201 DaJlas, Tey.~s 7~247 (214) 630-1010 Report Date: July 24, 2001 Proiect: Street Improvements & Utilities, Arena Orange Road Dallas, Texas Project Number: 94001211 Material Information Specified Strange: 4500 psi @ 28 Days Batch Time: 9:00am Plant: On-Site Supplier: On-Site Truck No: 10 Ticket No: Mix I.D. No.; Field Test Data Test Result Slump, inches: 4.00 Air Content, %: 5.5 Concrete Temperature, e F: 91 Ambient Temperature, o F: 93 Plastic Unit Weight, pcf: 148.2 Laboratory Test Data Sample Information Sample Time; 9:10am Date Cast: Jury 1, 2001 Technician: Terry L. Smith Weather Conditions: Clear Accumulative Yards: 40 Placement Method: Hand Sample Locations: Sta. 18+50 Placement Location: Continental Street, E bound Specification Test Method 4 Max. ASTM C-143 4-6 ASTM C-231 ASTM C-1064 ASTM C-1064 ASTM C-138 Age at Maximum Compressive Set Specimen Diameter Area Date Test Load Strength No. ID (inches) (sq. inches) Tested (days) (lbs) (ps0 I I 6.00 28.27 07/08/2001 7 128,420 4,540 1 Z 6.00 28.27 07/08/2001 7 131,680 4,660 Average 4,600 I 3 6.00 28.27 07/29/2001 28 152,120 5,380 1 4 6.00 28.27 07/29/2001 28 155,340 5,490 Average 5,440 Services - Obt~[,~ samples of fresh concrete at the placement locations, perform required field tests and cast compressive strength samples. ASTM C-31, C-39. C-172, C-1231 Technician: Terry L. Smith Report Distribution: (1) HillwoOd Devele~oment Corp (1) Paragon Project Resources, Inc. (1) Halff AeSOCletas, Inc. (1) City of Duties, Public WonV. s~-ransp (1) Ed Bell ConstruCtion Reviewed by: HBC Engineering, Inc. Edc J, Creveland, P.E. Senior Project Engineer The tests were pedo~rned ;n general accordance wi~ applicable ASTM, AASHTO. or DOT test methods. This rel~3rt ia exclusively [or the use of the client Indicated above a~d shall not be reproduced excep! in full without the w~il~en approvaJ of Terra(on. Test reeul($ transm~ed herein are only applicable ~3 the actuaJ s,~mples tested at the location(s) reterencad and are not necessarily indicative of zhe prepares of other appare~llly s~'nllar or IdentJcaJ matefla~s.