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ST9302-SP010821 (2)TO: Kimley-Horn and Associate& Inc. 801 Cherry Street, Suite 1100 Fort Worth, Texas 76102 LETTER OF TRANSMITTAL Date: August 14, 2001 I Job #: 939 Attn: Michael G. DeMotte Re: Sandy Lake Road Reconstruction City of Coppell, Texas THE FOLLOWING ITEMS ARE ATTACHED: Copies Spec Section Submittal No. Description 6 NCTCOG 21 TXI 6 sack concrete batch design. Intended Item 7.4, for utilization on miscellancous concrete Spccial paving hand work. Design is submitted Specification specifically for thc stamped/colored 02514, and concrete pavement at thc MacArthur/Sandy TxDOT Lakc intersection. Standard Specification 421 THESE ARE BEING TRANSMITTED: Information fbr Record O&M Data ~ Information for Engineer's Approval 1~. Return 2 Copies CERTIFICATION: This intbrmation has been reviewed and determincd to be in compliance with the contract documents including plans and specifications as modified by addcnda, change orders, and field orders. Any exceptions to the contract documents arc noted below. EXCEPTIONS/REMARKS: Signcd: Robert D. Weber Project Manager 19 1 2001 June27,2001 North Texas Bomanite 11107 Morrison Lane Dallas, TX 75229-5608 Attn: Mr. Don Bmener RE: Shady Lake Road City of C0ppell 8274 \ \~.~ The attached concrete mix design utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate is proposed for use on the above referenced project for ready-mixed concrete to be furnished by TXI. To ensure that the correct mix is delivered to your project, please order by the mix design number which appears in the upper left hand comer of the mix design. TXI certifies that the above mix design, when ordered by specified design identity, and delivered by TXI, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of the ACI 318 Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix design prior to its use. Failure to notify us prior to first placement shall constitute acceptance. To ensure that the proper mix design is ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincerely~ //// ~~.;Villarrea Manager - Q.A./Q.C. Shady Lake Road City of Coppell Mix #: Description: Strength: 555 psi ~ 28 Days HAND PLACED PAVING Maximum Size Coarse Aggregate: Maximum Water/Cement Ratio: Cement/Cementitious Content: Maximum Placement Slump: Air Entraining Agent: Admixture: 8274 6.00SK ADMIX~AEA I"CS (ASTM C293) 1" - #4 CRUSHED STONE 0.457 lbs/lb 6.00 sacks (per cubic yard) 4.00 inches ASTM C-260 ASTM C-494 Type A or D MATERIAL QUANTITIES PER 1.0 CUBIC YARD AT S.S.D 564 lbs. ASTM C 150 TYPE I CEMENT 1840 lbs. 1" - #4 CRUSHED STONE 1273 lbs. CONCRETE SAND 258 lbs. or 31.0 Gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type A Specified Air Content: 3.0% - 6.0% Placement Slump: 3.00 + or - 1.00 inches PUMPING NOTES: 1. 5" minimum diameter lines with no reduction to smaller lines. 2. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. 3. Samples for slump and strength tests should be taken ~ discharge end of hose for strength guarantee to be valid. 4. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. 5. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, mix design modifications may be required to assure strength and pumpability at additional cost to the contractor. 6. TXI cannot control, and is therefore not responsible for excessive loss of entrained air content when loss occurs as a result of boom configuration or free fall discharge from hose. To ensure minimum air loss when pumping, maintain a continuous flow of concrete through the entire length of pipe and do not subject concrete to free fall. 7. The term "pumpable concrete" refers to concrete which is capable of being transported through an apparatus which forces concrete to the placing position through a pipeline or hose as long as the recommendations indicated above are followed. The term "pumpable concrete" does not relate to concrete proportioned in a particular manner or containing a specific type of product. Strength of lightweight mix designs valid provided strength specimens are air cured in accordance with ASTM Test Method C 567-01, as referenced in section 8.1 of ASTM Specification C 330. Unless otherwise indicated, when the concrete temperature at point of placement exceeds 90 degrees Fahrenheit, TXI will guarantee the strength performance of the mix design(s) herein submitted up to a maximum placement temperature of 100 degrees Fahrenheit using an ASTM C 494 Type D retarding water-reducer, as long as the concrete is placed within 75 minutes from batch time. Unless otherwise indicated, strength of plain concrete guaranteed up to a maximum placement temperature of 85 degrees Fahrenheit. We are enclosing all available back up data for the referenced mix design(s). If the strength information is not available, or is insufficient, confirmation tests may have to be conducted by your laboratory. SPECIFICATIONS Portland Cement Type 1/11 (Low Alkali) A.S.T.M C150-98 Bin Number Car Number Tons March-2001 Monthly Average Date of Sampling ASTM TEST SPECIFICATION RESULTS CHEMICAL REQUIREMENTS Silica Oxide, Minimum Percent 20.0 20.7 Alumina Oxide, Maximum Percent 6.0 4.1 Iron Oxide, Maximum Percent 6.0 3.7 Magnesia Oxide, Maximum Percent 6.0 1.2 SO3 (C:~A less than 8%), Maximum Percent 3.2 3.0 1.0 Loss on ignition, Maximum Percent Insoluble Residue, Maximum Percent 0.75 0.17 TricaJcium Alum[nate, Maximum Percent 8.0 5 OPTIONAL CHEMICAL REQUIREMENTS Total Alkalies, Max. % (Na20 equiv.) I 0.60 I 0.42 PHYSICAL REQUIREMENTS 280 348 Specific surface, Blaine Minimum (m2/kg) Gillmore, Initial Set, Minimum (Minutes) 60 167 Gillmore, Final Set, Maximum (Minutes) 600 272 45 Vicat, Initial Set Minimum (Minutes) Maximum M nutes) Air Content, Volume, Maximum Percent Autoclave Expansion, Maximum Percent Minimum Compressive Strengths Day 7 Day 375 90 12.0 12 6 0.80 0.02 MPa psi MPa psi 1740 3690 2760 25.4 32.0 19.0 4640 ;TATE OF TEXAS Jeff Wendel , being duly sworn deposes and says: that he is Quality Services Manager of TXI Midlothian Cement Plant, who prepared the above report of tests Subscnbed~d sworn to before me on this date: Notary Public 04/12/01 Quality ,?:¢~:~a n a g e r See ASTM C150 Table 1, Footnote D May 30,2000 W.R. Grace & Co. - Conn. 4323 Crites Sfreet P.O. Box 2585-77252 Houston, TX 77003 TXI 1341 West Mockingbird Lane Dallas, TX 75247 Gentlemen: This is to certify that DARATARD~ 17, a water-reducing & retarding admixture, as manufactured and supplied by Grace Construction Products, W. R. Grace & Co.-Conn., is formulated to comply with Specification for Chemical Admixtures for Concrete, ASTM Designation: C 494, Type D (AASHTO M 194, Type D). DARATARD® 17 does not contain calcium chlodde or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufactUring process. The above is in addition to and not in substitution for our standard Conditions of Sale,printed on the reverse side hereof. Fred Hightower Technical Services S~bscribed and sworn to, before me, this Notary Public My commission e~(,oires: W.R. Grace & Co. - Conn. 4323 Criles Street P.O. Box 2585-77252 Houston, ~X 77003 May 30, 2000 TXI 1341 West Mock ngbird Lane Dallas, TX 75247 Gentlemen: This is to cedify WRDA® with HYCOL®, a water-reducing admixture, as manufactured and supplied by Grace Construction Products, W. R. Grace & Co.- Conn., is formulated to comply with Specification for Chemical Admixtures for Concrete, ASTM Designation: C 494, Types A & D (AASHTO M 194, Types A & D). WRDA® with HYCOL® does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The foregoing is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Fred Hightower Technical Services Subscribed and sworn to, before me, this _.71 day of ,~2000. ~ ~ My commission e~.pire,: //~,/'~4/~,~.~ ................. We hope the informelion given here will be helpful. II is based on our best knowledge, and we believe it to be true and accurate. P{eose read all slatemenls, re¢ornmendalions or suggestions herein in conjunction wilh orr conditions of so{~ which apply Io oll goods supplied by us. We assume no responslbili~ for the use of lhese slatemenls, recommendations, or suggesI~ons, nor ~o we intend them as a recommendation fo~ any use which would infringe any p<31en~ or copyright. May 30,2000 W.R. Grace & Co.- Conn. 4323 Crt?es Street P.O. Box 2585-77252 Houston, ~X 77003 TXI 1341 West Mockingbird Lane Dallas, TX 75247 This is to certify that DARAVAIR® 1000, an air-entraining admixture, as manufactured and supplied by Grace Construction Products, W. R. Grace & Co.-Conn., is formulated to comply with Specification for Air-Entraining Admixtures for Concrete, ASTM Designation: C 260 (AASHTO M 154). DAR~4VAIR® 1000 does not contain calcium chloride or chloride containing compounds as a functional ingredient. Chloride ions may be present in trace amounts contributed from the domestic water supply used during the manufacturing process. The foregoing is in addition to and not in substitution for our standard Conditions of Sale printed on the reverse side hereof. Fred Hightower Technical Se,wices Subscribed and sworn to, before me, this NOT.~Y PUBLIC.. My commission expires: ,/~ //c~'/~c~''7 / / ,2000. TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 6/10/01 Size: 5'7 Production Facility: Grading Designation: TXI - BRIDGEPORT, TEXAS ASTM C-33 1" - #-4. Project: ..... ALL TESTS ..... Sample Location: SIEVE CUMULATIVE CUMULATIVE CUMULATIVE REQUIRED SPECIFICATION SIZE w-r. RETAINED % RETAINED % PASSING % RETAINED % PASSING 2.0" 1.5" 0 100 0 100 1.0" 1.72 98.28 0 - 5 95 - 100 %" 17.46 82.54 ¼" 55.43 44.57 40 - 75 25 - 60 3/8" 79.30 20.70 #-4 97.20 2.80 90 - 100 0 - 10 #8 98.83 1.17 95- 100 0- 5 #10 #16 #30 #4O #5O #100 #200 99.13 0.87 PAN WT. Decant .89% 100% of tests: 151 Size: 57 PLANT: BRIDGEPORT Job: ....... ALL JOBS ....... TEXAS INDUSTRIES QUALITY CONTROL DEPT. AGGREGATE SIEVE ANALYSIS Date: 6/01/01 Size: 3~3 Project: ..... ALL TESTS ..... Production Facility: Grading Designation: Sample Location: RED RIVER SAND ASTM C-33 FINE AGG. SIEVE CUMULATIVE CUMULATIVE CUMULATIVE REQUIRED SPECIFICATION SIZE VVT. RETAINED % RETAINED % PASSING % RETAINED % PASSING 1.5" 1.0" 3?4" 3/8" 0.06 99.94 #4 2.65 97.35 0 - 5 95 - 100 #8 10.63 89.37 0 - 20 80 - 100 #10 #16 20.08 79.92 15 - 50 50 - 85 #30 39.66 60.34 40 - 75 25 - 60 CfA0 #50 75.67 24.33 70 - 90 10 - 30 #100 96.88 3.12 90 - 98 2 - 10 #200 99.68 0.32 PAN WT. Fineness Modulus 2.56 M.C. 9.9% Decant .61% S.E. 91.05 100% of tests: 29 Size: 33 PLANT: RED RIVER SAND Job: ....... ALL JOBS .......