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ST9604-SP 9807211341 West Mockingbird Lane · Dallas, Texas 75247 · 972.647.6700 · www.txi.com July 21, 1998 Rebcon, Inc. 1868 W. Northwest Highway Dallas, TX 75220 Attn: Mr. Robert Bibby RE: Fairway Drive & Beltline Road Coppell, Texas 8272 8275 The attached concrete mix designs utilizing the appropriate ASTM C-33 or ASTM C-330 aggregate are proposed for use on the above referenced project for ready-mixed concrete to be furnished by TXI. To ensure that the correct mix is delivered to your project, please order by the mix design number which appears in the upper left hand corner of the mix design. Texas Industries certifies that the above mix designs, when ordered by specified design identity, and delivered by TXI, will meet or exceed the indicated design strength at the designated age when tested in accordance with the applicable and current ASTM Standards C 31, C 39, C 78, C 172, C 293, applicable provisions of C 94, and evaluated in accordance with applicable provisions of ACI Building Code. TXI would like to be included on your mailing list to receive all test reports. ASTM C 94 entitles a manufacturer to receive copies of all test reports when strength of concrete is used as a basis for acceptance. Please contact us if you have any questions or require any additional information. Please notify TXI of approval of the proposed mix designs prior to their use. Failure to notify us prior to first placement shall constitute acceptance. To ensure that the proper mix designs are ordered, please send a copy of this letter, after approval, to the above referenced project to be used by the person ordering the concrete for this job. Sincerely, Texas Industries Michael A. Caldarone, P.E. Manager - Q.A. / Q.C. Mix #: Description: Strength: 8272 5.00SK ADMIX/AEA 3000 psi @ 28 Days i"CS MISCELLANEOUS CONCRETE Maximum Coarse Aggregate: Maximum Water/Cement Ratio: Cement/Cementitious Content: Maximum Placement Slump: Air Entraining Agent: Admixture: 1" - #4 CRUSHED STONE 6.20 gal/sack or 0.549 lbs/lb 5.00 sacks (per cubic yard) 4.00 inches ASTM C-260 ASTM C-494 Type A or D MATERIAL QUANTITIES PER 1.0 CUBIC YARD AT S.S.D 470 lbs. ASTM C 150 TYPE I CEMENT 1840 lbs. 1" - #4 CRUSHED STONE 1329 lbs. CONCRETE SAND 258 lbs. or 31.0 Gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 4.0% - 6.0% Placement Slump: 3.00 + or - 1.00 inches Mix #: Description: Strength: 8275 6.50SK ADMIX/AEA 650 psi @ 7 Days i"CS PAVING (ASTM C-293) Maximum Coarse Aggregate: Maximum Water/Cement Ratio: Cement/Cementitious Content: Maximum Placement Slump: Air Entraining Agent: Admixture: 1" - #4 CRUSHED STONE 4.77 gal/sack or 0.422 lbs/lb 6.50 sacks (per cubic yard) 4.00 inches ASTM C-260 ASTM C-494 Type A or D MATERIAL QUANTITIES PER 1.0 CUBIC YARD AT S.S.D 611 lbs. ASTM C 150 TYPE I CEMENT 1840 lbs. 1" - #4 CRUSHED STONE 1211 lbs. CONCRETE SAND 258 lbs. or 31.0 Gallons of Water 2.0 to 4.0 oz/cwt of ASTM C-494 Type D Specified Air Content: 4.0% - 6.0% Placement Slump: 3.00 + or - 1.00 inches PUMPING NOTES / RECOMMENDATIONS 2. 3. 4. 5 o 6 o 5" minimum diameter lines with no reduction to smaller lines. Keep rubber hose to absolute minimum length and plan pipe with as few 90 degree angles as possible. Samples for slump and strength tests should be taken @ discharge end of hose for strength guarantee to be valid. To prime pump lines, a minimum of 8.0 sack grout should be used for lubrication. In the case of strength concrete, equivalent strength grout should be used if the grout remains in the placement. Pump mixes are based on minimum cement content pumped at ground level. As pump line increases in length or height and/or layout configuration changes, additional cement may be required to assure strength and pumpability at additional cost to the contractor. TXI cannot control, and is therefore not responsible for excessive loss of entrained air content when loss occurs as a result of boom configuration or free fall discharge from hose. To ensure minimum air loss when pumping, maintain a continuous flow of concrete through the entire length of pipe and do not subject concrete to free fall. We are enclosing all available back up data for the referenced mix design(s). If the strength information is not available, or is insufficient, confirmation tests may have to be conducted by your laboratory. Cement, aggregate, and admixture certification have already been submitted. Unless otherwise indicated, when the concrete temperature at point of placement exceeds 90 degrees, TXI will guarantee the strength performance of the mix design(s) herein submitted up to a maximum placement temperature of 100 degrees using an ASTM C 494 Type D retarding water-reducer as long as the concrete is placed within 75 minutes from batch time. Test Plant (Fahrenheit) Placement Percent ......... 28 Day ........ Cumulative Moving Number Date Number Ambient Concrete Slump (in) of Air PSI 1 PSI 2 PSI Ay9 Average Av~ of 3 Range 1 04/08/98 12 69 80 5.50 4.4% 3830 3660 3745 3745 170 2 04/08/98 12 62 70 5.50 4.3% 4580 4440 4510 4128 140 3 04/13/98 43 75 78 4.50 N/A 3490 3520 3505 3920 3920 30 4 04/13/98 39 67 70 5.50 N/A 4120 4370 4245 4001 4087 250 5 04/13/98 39 66 68 5.75 N/A 3930 3870 3900 3981 3883 60 6 04/13/98 39 62 68 5.25 N/A 3900 3820 3860 3961 4002 80 7 04/13/98 31 68 78 5.00 4.2% 4180 3910 4045 3973 3935 270 8 04/13/98 31 68 75 4.50 3.6% 4350 4210 4280 4011 4062 140 9 04/14/98 70 79 4.00 4.5% 4090 3980 4035 4014 4120 110 10 04/14/98 67 75 5.00 4.2% 3550 3570 3560 3969 3958 20 11 04/14/98 42 72 79 4.50 N/A 4680 4210 4445 4012 4013 470 12 04/14/98 12 66 78 5.50 4.4% 3840 3920 3880 4001 3962 80 13 04/14/98 12 65 73 5.75 4.2% 4090 4110 4100 4008 4142 20 14 04/15/98 42 75 79 4.50 N/A 4550 4360 4455 4040 4145 190 15 04/16/98 61 70 4.75 4.4% 3560 3580 3570 4009 4042 20 16 04/16/98 58 63 5.00 4.6% 3920 4010 3965 4006 3997 90 17 04/16/98 54 60 5.00 4.4% 3490 3510 3500 3976 3678 20 18 04/16/98 43 70 72 5.00 N/A 3750 3620 3685 3960 3717 130 19 04/17/98 49 60 5.25 4.3% 3690 3740 3715 3947 3633 50 20 04/17/98 42 68 71 4.50 N/A 4660 4420 4540 3977 3980 240 21 04/21/98 52 68 5.25 4.2% 4140 3990 4065 3981 4107 150 22 04/22/98 31 53 67 5.50 N/A 4690 4720 4705 4014 4437 30 23 04/23/98 43 73 78 5.00 N/A 3500 3560 3530 3993 4100 60 24 04/27/98 43 68 73 4.50 N/A 4470 4640 4555 4016 4263 170 25 04/27/98 43 70 78 5.00 N/A 5120 4860 4990 4055 4358 260 26 04/30/98 41 49 58 5.50 N/A 3000 3000 3000 4015 4182 0 27 05/01/98 42 N/A 4540 4840 4690 4040 4227 300 28 05/05/98 38 84 76 5.00 N/A 3910 3880 3895 4035 3862 30 29 05/05/98 38 83 78 5.00 N/A 4250 4360 4305 4044 4297 110 30 05/19/98 76 84 4.50 4.4% 4150 4130 4140 4047 4113 20 66 73 5.02 4.3% COMMENTARY OF STATISTICAL EVALUATION OF CONCRETE DESIGN RESULTS Mix Num: 8272 Strength: 3000 psi ~ 28 Days Paragraph 5.5 of ACI 318-89 provides that as data becomes available during construction, the amount by which (F'cr) must exceed the specified value of (F'c) may be reduced, provided: (a) 30 or more test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.1, or (b) 15 to 29 test results are available and average of test results exceeds that required by Section 5.3.2.1, using a standard deviation calculated in accordance with Section 5.3.1.2. The required average compressive strength has been calculated using a standard deviation calculated in accordance with ACI 318-89 Section 5.3.1.1 or Section 5.3.1.2 and is the larger value of these calculations: F'cr = F'c + 1.34(SD) = 3000 + 1.34( 447.8) = 3600 F'cr = F'c + 2.33(SD) - 500 = 3000 + 2.33( 447.8) - 500 = 3543 SUMMARY OF STATISTICAL ANALYSIS 28 Day Test Data Number of Tests .......................... 30 Maximum Value ............................ 4990 psi Minimum Value ............................ 3000 psi Range .................................... 1990 psi Average Strength ......................... 4047 psi Standard Deviation ....................... 448 psi Required Average Strength to satisfy minimum probability conditions of ACI 318-89 Section 5.3.2.1 ............... 3600 psi Design excess beyond code requirements... 447 psi