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CF-Allen Rd Park-BD040217 The City of Coppell Allen Road Park Lake Masonry Wall Repairs TABLE OFCONTENTS COVERPAGE TITLE PAGE TABLE OFCONTENTS INDEX OF DRAWINGS DIVISION 0 - BIDDING AND CONTRACT REQUIREMENTS 00100 00200 00300 INSTRUCTIONS TO BIDDERS INFORMATION AVAILABLE TO BIDDERS BID PROPOSAL FORM DIVISION ONE - GENERAL REQUIREMENTS 01010 01040 01070 01090 01200 01310 01340 01370 01400 01510 01563 01640 01700 01710 01720 01740 SUMMARY OF WORK PROJECT COORDINATION CUTTING AND PATCHING ALTERATIONS PROJECT MEETINGS CONSTRUCTION SCHEDULES SHOP DRAWINGS, PRODUCT DATA AND SAMPLES SCHEDULE OF VALUES TESTING LABORATORY SERVICES TEMPORARY FACILITIES TEMPORARY EROSION AND SEDIMENT CONTROL SUBSTITUTIONS AND PRODUCT OPTIONS CONTRACT CLOSE-OUT CLEANING PROJECT RECORD DOCUMENTS WARRANTIES AND BONDS DIVISION TWO - SITEWORK 02200 EARTHWORK DIVISION THREE - CONCRETE 03010 03200 03390 CONCRETE CONCRETE REINFORCEMENT CONCRETE CURING DIVISION FOUR - MASONRY 04100 MORTAR AND GROUT 00100-1 thru 4 00200-1 00300-1 thru 4 01010-1 thru 2 01040-1 thru4 01070-1 thru2 01090-1 thru 4 01200-1 thru 3 01310-1 thru 2 01340-1 thru4 01370-I 01400-1 tlm~ 2 01510-I thru2 01563-1 thru4 01640-1 thru 2 01700-1 thru 3 01710-1 thru 2 01720-1 thru 2 01740-1 thru 2 02200-1 thru 3 03010-1 thru 4 03200-1 thru4 03390-1 thru 2 04100-1 thru4 Page 1 PROJECT: LOCATION: OWNER: OWNER CONTACT: ENGINEER: SECTION 00100 INSTRUCTIONS TO BIDDERS ALLEN ROAD PARK LAKE - Masonry Wall Repairs Allen Road at Macarthur Blvd. The City of Coppell John Elias Park Operation Manager 816 S. Coppell Road P.O. Box 9478 Coppeil, Texas 75019 Tel: 972-462-5115 Fax: 972-462-5149 Brian Campbell, P.E. Glenn W. Campbell Engineering 4201 Spring Valley Road Suite 1120 Dallas, TX 75244 Tel: 469-374-0810 Fax: 469-374-0811 o Receipt and Opening of Bids The Owner invites bids on the form indicated in Section 00300 for the above referenced project. The Owner may consider informal any bid not prepared and submitted in accordance with the provisions hereof and may waive any informalities or reject any and ail bids. Any bid may be withdrawn prior to the scheduled time for the opening of bids or authorized postponement thereof. Any bid received after the time and date specified may not be considered. No bidder may withdraw a bid within thirty (30) days after the actual date of the opening thereof. Preparation of Bid Each bid must be submitted on the prescribed form. All blank spaces for bid prices must be filled in, in ink or typewritten, in both words and figures. Bid forms will be as furnished in section 00300 of these Specifications. Copies should be made of these forms for submittal. Each bid must be submitted in a sealed envelope addressed to the Property Manager and designated "Bid Proposal," bearing the name of the bidder, his address, the name of the project for which the bid is submitted, and the date and hour of the opening on the 00100-1 SECTION 00100 INSTRUCTIONS TO BIDDERS (Continued) outside of the envelope. If forwarded by mail, the sealed envelope containing the bid must be enclosed in another envelope addressed to the Property Manager at the designated location for opening of the bids. o Go Telegraphic or FAX Modification Any bidder may modify his bid by telegraphic or FAX communication at any time prior to the scheduled closing time for receipt of bids, provided such communication is received by the Owner's representative prior to the closing time, and, provided further, the Owner is satisfied that a written confirmation of the telegraphic or FAX modification over the signature of the bidder was mailed prior to the closing time. The telegraphic or FAX communication should not reveal the bid price, but should provide the addition or subtraction or other modification so that the final prices or terms will not be known by the Owner until the sealed bid is opened. If written confirmation is not received within two (2) days of the closing time, no consideration will be given to the modification. Method of bidding The Owner invites the following bid(s): BASE PROPOSAL: Ail work for the repairs and remediation of the rock masonry faCade and related work Qualifications of Bidder The owner may make such investigations as he deems necessary to determine the ability of the bidder to perform the work, and the bidder shall furnish to the Owner all such information and data for this purpose as the Owner may request. The Owner reserves the right to reject any bids if the evidence submitted by, or investigation of, such bidder fails to satisfy the Owner that such bidder is qualified to carry out the obligations of the Contract and to complete the work contemplated therein. Time of Completion Time of completion of this Contract is of extreme importance to the Owner and may be considered in the award of the Contract. Payments on the Contract will be made as provided by the contract. No payment will be made on the Contract after thirty (30) days prior to the completion date set by the Contractor until final completion and acceptance by the Engineer and Owner. The contractor shall include in his bid proposal a time to complete the base proposal (stated in calendar days) that includes his best anticipation of the number of working days that construction may be unable to take place due to inclement weather and muddy ground. This anticipated number of lost working days shall be included on the bid proposal form in the space designated for the total number of calendar days required to complete each of the bid items. Extensions to the completion date will be granted only if, in the opinion of the Engineer, climatological conditions that impede the progress of construction significantly exceed average conditions for the local area. A guide for 00100~2 SECTION 00100 INSTRUCTIONS TO BIDDERS (Continued) average climatological conditions is the bulletin "Local Climatological Data," published by the Department of Commerce. Conditions of Work Each bidder must inform himself fully of the conditions relating to the construction of the project and the employment of labor thereon. Failure to do so will not relieve a successful bidder of his obligation to furnish all material and labor necessary to carry out the provisions of this contract. Bidder should be advised that other contracts will be awarded and work will be done concurrently with or contiguous with this Contract. The bidder shall familiarize himself with the associated conditions and agree to coordinate fully with the Owner and other contractors from both a security and work flow basis. 8o 10. Addenda and Interpretations No interpretation of the meaning of the plans, specifications, or other pre-bid documents will be made to any bidder orally. Every request for such interpretation should be addressed to the Engineer in writing, and must be received at least three (3) days prior to the date fixed for the opening of the bids to be given consideration. Any and all such interpretations and any supplemental instruction will be in the form of written addenda to the specifications which, if issued, will be mailed or transmitted by facsimile to all prospective bidders not later than two (2) days prior to the date fixed for the opening of bids. Failure of any bidder to receive any such addendum or interpretation shall not relieve such bidder from any obligation under his bid as submitted. All addenda so issued shall become part of the Contract Documents. Laws and Regulations The bidder's attention is directed to the fact that all applicable Federal Laws, State Laws, Municipal Ordinances, and the rules and regulations of all authorities have jurisdiction over construction of the project and shall apply to the Contract throughout, and they will be deemed to be included in the Contract the same as though herein written out in full. Method of Evaluation The monetary basis used for evaluating the bids will be the lowest total, including the consideration of the unit prices, additional correction of Work period, and time of completion, which the Owner might elect to consider. 11. Obligation of the Bidder At the time of the opening of bids, each bidder will be presumed to have inspected the site and have read and to be thoroughly familiar with the Contract Documents (including 00100-3 12. 13. SECTION 00100 INSTRUCTIONS TO BIDDERS (Continued) all addenda). The failure or omission of any bidder to examine any form, instrument, or document shall in no way relieve the bidder from any obligation in respect of his bid. Failure of Timely Order The Contractor is responsible for assuring the timely order of all materials specified. Ifa specified material can not be delivered by the Contract Completion Date, due to failure to order the material in a timely manner, the Contractor will be responsible for supplying an equal or better material. The Engineer will be the sole determiner of the approved substitute material. The word "material," as used in this section, includes all items specified in the Specifications or shown on the drawings. Contractor's Limitation of Liability The Bidder attests and affirms that he and his sub-contractors are skilled and experienced in the use and interpretation of plans, specifications, addenda, and related bid documents and that he has carefully reviewed the plans, specifications, addenda, and related bid documents for this project and has found them to be free of conflicts and/or ambiguities and sufficient for bidding and construction purposes. Further, he attests that he has carefully examined the site of the work, and through his own personal observation, has satisfied himself as to the nature, location, and requirements of the work: the character, quality, and quantity of materials required; the difficulties likely to be encountered; and the other items and/or conditions which may affect the satisfactory performance of his work. He has based his bid solely on these documents and personal observations and has not relied in any way on any explanation or interpretation, oral or written, from any source other than those written and issued by the Engineer. END OF SECTION 00100-4 PART1 1.1 1.2 SECTION 00200 INFORMATION AVAILABLE TO BIDDERS Photographic Documentation Investigation Photographic documentation of the wall was obtained with the lake water level lowered to the toe of the wall. This information is included herein for the convenience of the Contractor. B. Bidders are urged to examine the photographs and to make their own investigation of the site before bidding. Interpretation Photographs are provided only for the information and convenience of the bidders. The Owner and engineer disclaim any responsibility for the accuracy, true location, and extent of the photographic documentation investigation that has been prepared. B. Photographic documentation investigation data is not a part of the Contract Documents. END OF SECTION 00200-1 SECTION 00300 BID PROPOSAL FORM PROJECT: ALLEN ROAD PARK LAKE - Masonry Wall Repairs DATE: Send bids to the address below on or before TO: John Elias - Park Operation Manager 816 S. Coppell Road P.O. Box 9478 Coppell, Texas 75019 Pursuant to and in compliance with the Invitation to Bid and the proposed Contract Documents dated February 17, 2004, prepared by Glenn W. Campbell, P.E., and relating to the above reference project, the undersigned hereby proposes and agrees to fully perform the work within the time stated and in strict accordance with the proposed Contract Drawings and addenda thereto for the following sums of money: A. Base Bid All labor, materials, services, and equipment necessary for completion of the work shown on the Drawings and in the Specifications. Dollars($ The Contractor shall correct defective work for a period of one year according to Article 17 of the Contract. If awarded this Contract, the undersigned will execute a satisfactory Construction Contract, Performance Bond, Labor and Material Payment Bond, and proof of insurance per Article 16 of the Contract, with the Owner for the entire work per the Construction Drawings and Specifications within three (3) days after notice of award. It is agreed that this proposal is subjected to the Owner's acceptance for a period of thirty (30) days from the above date. The undersigned agrees to the following: A. To furnish all labor and materials as shown and specified. To complete the Base Proposal including anticipated delay days due to inclement weather or muddy ground condition, in calendar days. C. To work working days per week. D. To start work days after notice of award of Contract. Receipt is acknowledged of the following addenda: 00300-1 SECTION 00300 BID PROPOSAL FORM (Continued) No. Dated No. Dated No. Dated No. Dated The Bidder attests and affirms that he and his subcontractors are skilled and experienced in the use and interpretation of plans, specifications, addenda, and related bid documents and that he has carefully reviewed the plans, specifications, addenda, and related bid documents for this project; and has found them to be free of conflicts an/or ambiguities, and sufficient for bidding and construction purposes. Further, he has carefully examined the soils reports and the site of the work, and through his own personal observations, has satisfied himself as to the nature, location, and requirements of the work; the character, quality, and quantity of materials required; the difficulties likely to be encountered; and the other items and/or conditions which may affect the satisfactory performance of the work. He has based his bid solely on these documents and personal observations and has not relied in any way on any explanation or interpretation, oral or written, from any source other than those written and issued by the Engineer. Bidder agrees that the Owner has the right to accept or reject any and all bids, and to waive all informalities. Respectfully submitted, By: (Signature) (Title) (Seal if Bidder is a Corporation) (Company) 00300-2 PART 1. 1.1 SECTION 01010 SUMMARY OF WORK GENERAL Work covered by Contract Documents The work covered by these contract documents consists of repairing and remediating the rock masonry facade perimeter wall forming the Allen Road Park Lake in The City of Coppell, Texas. Figure 1 shows a aerial photo plan view ofthe lake and adjoining residential subdivisions and streets. Figure 2 shows the lake and retaining wail stationed in 100 foot stations. Station 0+00 occurs at a temporary dike in the channel and the stationing increases clockwise around the lake to the end of the project at Station 13+40. The height of the wall measured from the top to the toe of the wall is shown at each 100 foot station. The normal pool water level is shown on the figure, and is approximately 3 feet below the top of the wall. Hence, the submerged portion of the wall is the difference between the wall height measurements and the nominal 3 foot water level. In several places the rock faqade has broken along horizontal mortar joints and displaced vertically caused by deterioration of the shale foundation. The rock above the mortar joint remains intact. Locations where this has occurred are shown on Figure 2; i) 85 feet at Sta 0+25 to Sta 1+10 (approximate), ii) 24 feet at Sta 7+80, iii) 21 feet at Sta 11+00, and iv) 137 feet at Sta 11+30 to 12+67. Figure 3 shows the repair for this condition, which consists of removing the broken rock, constructing a new concrete foundation, and rebuilding thc mortared stone facade. Over the remainder of the wall, remediation of the rock facade consists of constructing a continuous concrete foundation to prevent the occurrence of future failures. Figure 4 shows the requirements for constructing the new concrete foundation. Both repairs and remediation require lowering the water level in the lake to expose the toe of the rock fafade. Lowering and maintaining the water level will be the responsibility of the contractor performing this work. There currently exists a dike in the channel on the south end of the lake which was installed in December to lower the water level to investigate the faCade failures. The material used to construct the dike is the property of the contractor who provided the services to lower the water level It shall be the contractor's responsibility to negotiate with the previous contractor for the use of this material. Additional miscellaneous repairs shall also include i) backfilling two voids located behind the retaining wall (Stations 0+62 and l+58with flowable fill and ii) removing silt and debris from the lake bottom directly in front of three small diameter storm drain pipes located below the water line (Stations 1+58, 74-70, 10+92). Access to the lake and wall will be permitted from four locations identified on Figure 2: a) 50 foot wide construction easement from Allen Road; b) 50 foot wide construction easement from Andover Lane; c) 20 foot wide construction easement from Aberdeen Court; d) 50 foot wide construction easement from the alley behind Woodlake Drive. The contractor will not be permitted to park vehicles or store 01010-1 SECTION 01010 SUMMARY OF WORK (Continued) materials in the streets or alleys. All parking, material storage, and staging must be accomplished within the designated construction easements, or other areas if prior approval is obtained. The contractor will be responsible for restoring the vegetation to original condition (full sodding with living grass) in the access easements after construction is complete. The contractor will be responsible forcorrdinating with the City of Coppell in and around City owned landscape irrigation pipes and heads. The contractor will be responsible for repairing broken landscape irrigation pipes and sprinkler heads resulting from the contractor's operations - if the irrigation line is pressurized during the construction period, the repairs must be made immediately; if the irrigation line is not in use during the construction period, the repairs must be made prior to final acceptance. A four foot high metal fence fully encloses the lake with a gate at approximate Station 1+75. The contractor will be permitted to remove single panels in the metal fence for access conditioned upon the following: a) the removed panels must not be damaged and must be safely stored and protected; b) the removed panels must be replaced when the work is complete; c) upon replacement, the panels must be seal welded where they were cut, welds ground smooth, and repainted to match the intact fence; d) the contractor must securely close the openings created by removing the fence panels with approved temporary construction fencing during the construction period and clearly post no-entry warning signs on the temporary fencing. The contractor shall be responsible for compying with all Federal (OSHA), State, and Municipal regulations and ordinances to assure safety of the general public at all times during construction. The complete scope and details of work is included in the construction drawings and specifications. Scope of work shall include protection of all existing appurtenant items not designated to be removed. Any damaged area or appurtenance shall be replaced by Contractor at no cost to the Owner. The scope shall also include adequate fencing and all other safety measures as required to allow safe operation of traffic function during the construction period. The scope shall also include complete protection of existing utilities, building foundations, sidewalks, landscaping and vegetation, trees, and all other elements on the site during the construction operation. Contractor Qualification 1. Contractors interested in bidding this work must visit the site and verify all site conditions. F. Contractor's Duties 1. Contractor is to furnish all permits, materials, construction barricades, temporary fencing, equipment, and labor necessary to complete the wall repairs as indicated on the project drawings and specifications for a finished product ready for its intended use. 2. Securing and paying for, as necessary for execution and completion of the work, any permits, licenses, and taxes. 3. Complying with all applicable laws, codes, ordinances, rules, regulations, orders, and/or other requirements of public authorities in connection with performance of the work. 01010-2 SECTION 01010 SUMMARY OF WORK (Continued) 1.2 4. Properly submitting written notice to the Engineer or Owner's representative of any observed variances in the Contract documents from known requirements of any public authority. a. It is not the Contractor's responsibility to make certain that the Contract documents comply with codes and regulations. b. Appropriate modifications to the Contract documents will be made to reflect any changes necessary because of such variances. 5. Assuming responsibility for the work known to be contrary to such requirements, without notice. 6. Enforcing strict discipline and good order among employees and not employing on the work unfit persons or persons not skilled in the task to be performed. 7. Checking Dimensions at the Site a. Verify all measurements before ordering any materials or doing any b. Report any discrepancies to Engineer or Owner's representative before proceeding. c. No extras will be allowed for variations from drawings in existing conditions. 8. Approval of Working Surface a. Notify the Engineer or Owner's representative of any unsatisfactory condition before performing work over work of other contractors. b. Beginning of work by any Contractor shall constitute his acceptance of previous work. Contractor's Use of Premises A. Confine operations at site to areas permitted by law, ordinance, permits, and as shown on Contract documents. B. Do not unreasonably encumber site with materials or equipment. C. Assume full responsibility for protection and safekeeping of products stored on premises. D. Obtain and pay for use of additional storage or work areas needed for operations. END OF SECTION 01010-3 PART 1. 1.1 SECTION 01040 PROJECT COORDINATION GENERAL REQUIREMENTS INCLUDED: A. Coordination of Work. B. Coordination meetings. 1.2 1.3 RELATED REQUIREMENTS A. SECTION- 01070: Cutting and Patching. B. SECTION- 01200: Project Meetings. C. SECTION 01340: Submittal Procedures. D. SECTION 01510: Temporary Facilities and Controls. E. SECTION 01640: Substitutions and Product Options. F. SECTION 01700: Contract Closeout. DESCRIPTION: General: 1. Contractor shall prepare and submit for Owner's approval a complete Work Plan of the entire construction process. The plan shall include complete coordination with the Owner for site operations, noise control, and all other aspects of the construction operations. Upon receipt from Owner, Work Plan shaI1 include specific steps to be taken by the Contractor in the event unforeseen or emergency conditions are encountered during the work. 2. Coordinate scheduling, submittals, and work of various sections of Specifications to assure efficient and orderly sequence of installation of construction elements, with provisions for accommodating items to be installed later. 3. Coordinate sequence of Work to accommodate Owner's functions of the premises. 4. Conduct pre-installation conferences of each unit of Work which requires coordination with Owner's work. Coordinate construction operations included under different Sections of the Specifications that are dependent upon each other for proper installation, connection, and operation. 1. Where installation of one part of the Work is dependent on installation of other components, either before or after its own installation, schedule construction activities in the sequence required to obtain the best results. 01040-1 1.4 1.5 1.6 SECTION 01040 PROJECT COORDINATION (Continued) 2. Where availability of space is limited, coordinate installation of different components to assure maximum accessibility for required maintenance, service and repair. 3. Make adequate provisions to accommodate items scheduled for later installation. MEETINGS Hold coordination meetings and pre-installation conferences with personnel and subcontractors to assure coordination of Work. Generally conduct meetings in accordance with Section 01200. Coordination Meetings 1. Conduct coordination meetings among subcontractors, suppliers and other concerned entities as necessary to establish and maintain coordination and schedules, and to resolve conflicts, interferences and other matters in dispute. 2. Conduct coordination meetings among subcontractors prior to production of coordination drawings to resolve major interferences of systems. 3. Conduct coordination meetings among subcontractors to review, revise, correct and approve coordination drawings. Pre-Installation Construction Conferences: 1. Conduct a pre-installation conference at project site prior to installation of each unit of work which requires coordination with other work. Installer and representatives of manufacturers and fabricators who are involved in or affected by that unit of work, and with its coordination or integration with other work that had preceded or will follow, shall attend this meeting. Notify Owner and Engineer of scheduled meeting dates at least 48 hours in advance. 2. At each meeting, review progress of other work and preparations for particular work under construction. 3. Record minutes of each conference, including resolutions, unresolved problems, and final plans of action. Distribute meeting minutes promptly to everyone concerned, including Owner and Engineer. 4. Do not proceed with affected work if pre installation conference cannot be successfully concluded. Initiate actions necessary to resolve problems that prevent progress of the Work. Reconvene pre-installation conference at earliest possible date to resolve problems and prevent delays in the Work. COORDINATION OF SUBMITTALS: A. Schedule and coordinate submittals of work shown on coordination drawings. B. Coordinate work of various sections having interdependent responsibilities for installing, connecting to, and placing in services, such equipment. Review Shop Drawings of elements for coordination with other work and with existing structure, systems, and materials. 1. Verify dimensions and locations of new work with relation to existing structure, systems, and materials. 2. Verify dimensions and locations of block-outs, openings and sleeves for mechanical and electrical work penetrating new work. COORDINATION OF WORK AREA: 01040-2 SECTION 01040 PROJECT COORDINATION (Continued) Coordinate use of Project area and sequence of installation of all work which is indicated diagrammatically on Drawings. Utilize space efficiently to maximize accessibility for other installations, fbr maintenance, and for repairs. 1.7 COORDINATION OF CONTRACT CLOSEOUT: A. Coordinate completion and cleanup of work of separate sections in preparation for Pre-Final Inspection. B. Coordinate access to site for correction of defective work and work not in accordance with Contract Documents, to minimize disruption of Owner's activities. C. Coordinate closeout submittals, starting of systems and instructions to Owner's personnel. 1.8 SUBMITTALS A. Submit one copy each of approved coordination drawings to Engineer and Owner for information only, prior to start of work, in accordance with Section 01340. PART 2 PRODUCTS - NOT USED PART 3 - EXECUTION NOT USED END OF SECTION 01040-3 SECTION 01070 CUTTING AND PATCHING PART 1 1.1 PART 2 2.1 PART 3 3.1 3.2 3.3 GENERAL Description Execute cutting (including excavating), fitting, or patching of work required to: 1. Make several parts fit properly 2. Uncover work to provide for installation of ill-timed work 3. Remove and replace defective work 4. Remove and replace work not conforming to requirements of contract documents 5. Ren~ove sample of installed work as specified for testing 6. Replace any portion of any element or site area damaged by construction operations to condition and finish present prior to construction B. Do not endanger any work by cutting or altering work or any part of it. C. Do not cut or alter work of another contractor without written consent of Engineer. D. Do not cut structural members without written consent of Engineer. PRODUCTS Materials For replacement of work removed, comply with specifications for type of work to be done or to specifications provided by Engineer. If such specifications are not included, match existing as nearly as possible in all respects. EXECUTION Inspection Inspect existing conditions of work, including elements subject to movement or damage during: 1. Cutting and patching 2. Excavating and backfilling B. After uncovering of work, inspect conditions affecting installation of new product. Preparation Prior to Cutting A. Provide shoring, bracing, and support as required to maintain structural integrity of project. B. Provide protection for other portions of project. C. Provide protection from elements. Performance 01070-1 SECTION 01070 CUTTING AND PATCHING (Continued) B. C. D. Execute fitting and adjustment of products to provide finished installations to comply with specified tolerances, finished. Execute cutting and demolition by methods which will prevent damage to other work and will provide proper surfaces to receive installation of repair and new work. Restore work which has been cut or removed, and install new products to provide completed work. Refinish entire surfaces as necessary to provide an even fimsh matching adjoining work or site area. 1. Continuous surfaces: To nearest mtersechons 2. Assembly: Entire refinishing END OF SECTION 01070-2 PART 1. 1.1 1.2 SECTION 01090 ALTERATIONS GENERAL Description mo Summary: The procedures and administrative requirements of this Section apply to all of the following Sections of the Specifications which are involved in alterations to the existing office building. Extent Notes: Cut into or partially remove portions of the landscaping features around the office building as necessary to make way for new construction. Include such work as: a. Cutting, moving, or removal of items or work shown to be cut, moved, or removed. b. Cutting, moving, or removal of items not shown to be cut, moved, or removed, but which must be cut, moved, or removed to allow new work to proceed. Work or items which are to remain in the finished work shall be patched or reinstalled after their cutting, moving, or removal, and their joints and finishes made to match adjacent or similar work. c. Removal of existing surface finishes as needed to install new work and finishes. d. Removal of abandoned items and removal of items serving no useful purpose, such as abandoned piping or wiring. e. Repair or removal of dangerous or unsanitary conditions. f. Removal of unsuitable or extraneous materials not marked for salvage, such as abandoned furnishings, debris, and rotted wood. Alterations, Cutting, and Protection: Extent: 1. Excavation and removal work shall be performed so as not to damage adjacent Responsibility and Assignment to Trades: 1. Contractor shall assign the work of excavating, moving, removal, and backfilling to trades under his supervision so as to cause the least damage to each type of work encountered, and so as to return the office building as much as possible to the appearance of new work. Protection: 1. Protect remaining finishes, equipment, and adjacent work from damage caused by excavating, moving, removal, and backfilling operations. Protect surfaces which will remain a part of the finished work. Discoveries: 1. Construction, furnishings, and articles ora historic or private nature, which are encountered during excavation, removal, and new construction shall be turned over to the Owner, or the Owner's desires for their disposition shall be sought and followed. 01090-1 1.3 SECTION 01090 ALTERATIONS (Continued) E. Salvage: 1. Salvage sufficient quantities of cut or removed material to replace damaged work or patch new work, where the material cannot be readily obtained in today's market. 2. In addition to items specified above or indicated on the drawings to be salvaged, items marked or listed for salvage shall remain the property of the Owner and shall be carefully removed and stored in a dry, secure place. 3. Do not incorporate salvaged or used material in new construction, except for small quantities of finish material which are difficult to match. F. Debris: 1. Remove debris promptly from the site each day. Removed material becomes property of the Contractor. Load removed material directly on trucks for removal from site. Dispose of removed material legally. Do not burn on site. Do not allow debris to enter sewers. Patching, Extending, and Matching Skill: 1. Patch and extend existing work using skilled personnel who are capable of matching the existing quality of workmanship. The quality of patched or extended work shall not be less than that specified in the Sections of the product and execution specifications which follow these General Requirements Patching: 1. In areas where any portion of an existing finished surface is damaged, lifted, stained, or otherwise made imperfect by work of this Contract, patch or replace the imperfect portion of the surface with matching material. 2. Provide adequate support or substrate for patching of finishes. 3. If the imperfect surface was a painted or coated one, repaint or recoat the patched portion in such a way that uniform color and texture over the entire surface results. If the surrounding surface cannot be matched, repair the entire surface to be uniformly matching. Quality: 1. In the Sections of the product and execution specifications which follow these General Requirements, no concerted attempt has been made to describe each of the various existing products that must be used to patch, match, extend, or replace existing work. Obtain all such products in time to complete the Work on schedule. Such products shall be provided in quality which is in no way inferior to the existing products. 2. The quality of the products that exist in the office building, as apparent during pre-bid site visits, shall serve as the Specification requirement for strength, appearance, and other characteristics. Transitions: 1. Where new work abuts or finishes flush with existing work, make the transition as smooth and workmanlike as possible. Patched work shall match existing adjacent work in texture and appearance so as to make the patch or transition invisible to the eye at a distance of three (3) feet. Matching: 01090-2 SECTION 01090 ALTERATIONS (Continued) 1.4 1.5 1. Restore existing work that is damaged during construction to a condition equal to its condition at the time of the start of the Work. Overall Requirement that the Work be Completed: 1. Where a product or type of construction occurs in the existing office building, and it is not specified as a part of the new work, provide such products or types of construction as needed to patch, extend or match the existing work. 2. These specifications will generally not describe existing products or standards of execution, nor will they enumerate products which are not a part of the new construction. The existing product is its own specification. 3. The presence of any product or type of construction in the old work shall cause its patching, extending, or matching to be performed, as necessary to make the work complete and consistent, to identical standards of quality. Repair - Not Applicable Cleaning Each Successive Trade: 1. As each trade finishes its work on each part of the alterations work and related new work, it shall clean up its work area and make work surfaces ready for the work of the succeeding trades. 2. Spillage, overspray, collections of dust or debris, and damage to Owner-occupied spaces shall be cleaned or remedied immediately by the responsible trade. Each Area as It Is Completed: 1. Clean up all surfaces, remove equipment, salvage and debris, and return in condition suitable for use by the Owner as quickly as possible. END OF SECTION 01090-3 PART 1. 1.1 1.2 SECTION 01200 PROJECT MEETINGS GENERAL DESCRIPTION: A. Project meetings include pre-construetion meeting and specially called meetings throughout the progress of the work. B. Engineer will schedule and administer pre-construction meeting and specially called meetings. C. Entity responsible for scheduling and administering meeting is responsible for following: 1. Prepare agenda for meetings. 2. Distribute written notice of each meeting 1 day in advance of meeting date. 3. Make physical arrangements for meetings. 4. Preside at mectmgs 5. Record the minutes: include significant proceedings and decisions. 6. Reproduce and distribute copies of minutes within 3 days at, er each meeting. a. To participants in meeting. b. To parties affected by decisions made at meeting. c. Furnish 2 copies of minutes to Engineer/Owner. D. Representatives of subcontractors and suppliers attending meetings shall be qualified and authorized to act on behalf of entity each represents. E. Engineer and Owner will attend meetings to ascertain that Work is expedited consistent with Contract documents and the construction schedules. PRE-CONSTRUCTION CONFERENCE: A. A pre-construction conference will be held at the site at a time to be designated by the Owner. B. Representatives of the Owner and Engineer will be present. C. Representatives of the Contractor, including Quality Control manager, project superintendent and major subcontractors, shall be present. D. As a mimmum, the following items will be on meeting agenda: 1. Review of proposed subcontractors, shall be present. 2. Designation of key personnel. 3. Communications. 4. Coordination of trades 5. Schedule of Values. 6. Construction Schedule. 7. Critical work sequencing. 8. Submittals. 9. Procedures for maintaining Project Record Documents. 10. Processmg field decisions and Change Orders. 01200-1 1.3 1.4 SECTION 01200 PROJECT MEETINGS (Continued) 11. Submitting and processing monthly Applications for Payment. 12. Security. 13. Office, Work and storage areas. 14. Use of logs and forms. 15. Housekeeping of office area and maintenance of site. MONTHLY PROJECT REVIEW MEETINGS: - NOT APPLICABLE SPECIALLY CALLED MEETINGS: A. Conduct specially called meetings as progress of work dictates. Attendance as required by Owner. B. Agenda as applicable to subject of meeting. pART 2 - NOT APPLICABLE PART 3 - NOT APPLICABLE END OF SECTION 01200-2 SECTION 01310 CONSTRUCTION SCHEDULES PART 1 1.1 1.2 1.3 1.4 GENERAL Summary Related Requirements Specified Elsewhere: 1. Summary of Work 2. Shop Drawings, Product Data, and Samples Section 01010 Section 01340 Provide projected constraction schedules for entire work, and revise periodically. Coordination: 1. Coordinate schedules with reviewed schedules of subcontractors and other prime contractors. 2. General Contractor will resolve conflicts among schedules of various subcontractors and other prime contractors. Form of Schedules A. Prepare in form of Horizontal Bar Chart or Network Analysis System. Contents of Schedule Provide complete sequence of construction by activity. 1. Shop drawings, product data, and samples: a. Submittal dates b. Dates reviewed, copies will be required 2. Decision dates for: a. Products specified by allowances, if any 3. Product procurement and delivery dates 4. Dates for beginning and completion of each element of construction Show projected percentage of completion for each item of work as of first day of each month. Provide separate sub-schedule showing submittals, review times, procurement schedules, and delivery dates. Provide sub-schedules to define critical portions of entire schedule. Updating A. Show all changes occurring since previous submission. B. Indicate progress of each activity, and show completion dates. Include: 1. Major changes in scope 2. Activities modified since previous updating 3. Revised projections due to changes 01310-1 1.5 SECTION 01310 CONSTRUCTION SCHEDULES (Continued) 4. Other identifiable changes Provide narrative report, including: 1. Discussion of problem areas and proposed corrective action 2. Effect of changes on schedule and on other contractors 3. Description of revisions Submittals A. Submit initial schedules within fifteen (15) days after date of notice to proceed. B. Submit updated schedules depicting progress to Owner and Engineer on the first day of each month. C. Submit two (2) copies for Engineer's information. END OF SECTION 01310-2 SECTION 01340 SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES PART 1 1.1 1.2 1.3 1.4 GENERAL Summary A. Submit shop drawings, product data, and samples required by specification sections to Engineer. Related Requirements Specified Elsewhere 1. Construction Schedule 2. Testing Laboratory Services 3. Project Record Documents Section 0 ! 310 Section 01400 Section 01720 Prepare a separate schedule listing dates for submission and review of shop drawings, and submit with construction schedule. Product data and samples will be required for each product. Shop Drawings Original drawings prepared by Contractor, subcontractor, supplier, or distributor, which illustrate some portion of the work, shall show fabrication, layout, setting, and/or erection details. No portion of the Contract documents shall be reproduced for use as a part of the shop drawings. B. Shall be prepared by a qualified detailer. C. Shall identify details by reference to sheet and detail numbers shown on Contract drawings. D. Reproductions for submittals: Reproducible transparency with one (1) opaque Diazo print Product Data A. Provide manufacturer's standard schematic drawings 1. Drawings shall be modified to delete information not applicable to project. Provide manufacturer's catalog sheets, brochures, diagrams, schedules, performance charts, illustrations, and other descriptive data 1. Clearly mark each copy to identify pertinent materials, products, or models 2. Show required dimensions and clearances 3. Show performance characteristics and capacities 4. Show wiring diagrams and controls Samples A. Provide physical examples to illustrate materials, equipment, or workmanship; and to establish standards by which completed work is judged. B. Provide office samples of sufficient size and quantity to clearly illustrate: 01340-1 1.5 1.6 SECTION 01340 SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES (Continued) 1. Functional characteristics of product or material 2. Full range of color samples Field samples and mock-ups: 1. Provide at project site at location acceptable to Engineer, as required. 2. Construct each completely, including work of all required trades in finished work. Contractors Responsibilities A. Review and approve shop drawings, product data, and samples prior to submission, and indicate approval with signature. Verify 1. Field measurements 2. Field construction criteria 3. Catalog numbers and similar data C. Coordinate submittals with requirements of work and Contract documents. D. Contractor's responsibility for errors and omissions in submittals shall not be relieved by Engineer's review of submittal. Contractor's responsibility for deviations in submittals from requirements of Contract documents shall not be relieved by Engineer's review of submittals, unless Engineer gives written acceptance of specific deviations. F. Notify Engineer of deviations in submittals from requirements of Contract documents in writing at time of submission. G. Begin no work which requires submittals until submittals are returned with Engineer's stamp and initials or signature indicating review. H. After Engineer's review, distribute copies. Submission Requirements A. Schedule submissions at least ten (10) days before the dates reviewed submittals will be needed. Shop Drawings 1. Submit one (1) reproducible transparency and one (1) opaque print to shop drawings. Product Data l. Submit number of copies of product data which Contractor requires for distribution plus two (2) copies which will be retained by Engineer. D. Samples 1. Submit number of samples specified in each specification section. E. Submittals shall include the following (in duplicate): 1. Transmittal letter indicating: 01340-2 1.7 1.8 SECTION 01340 SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES (Continned) a. Date b. Project title and number c. Contractor's name and address The number of' each shop drawing, product data, and sample submitted Notification of deviations from Contract documents Other pertinent data F. For work designed by consultants, make submission to Engineer. Submittals shall include: 1. Date and revision dates 2. Project title and number 3. The names of: a. Engineer b. Contractor c. Subcontractor d. Supplier e. Manufacturer f. Separate detailer when pertinent Identification of product or material Relation to adjacent structure or materials Field dimensions, clearly identified as such Specification section number Applicable standards, such as ASTM or Federal Specification A blank space 3"x3" for the Engineer's stamp Identification of deviations from Contract documents Contractor's stamp, initialed or signed, certifying review of submittal, verification of field measurements, and compliance with Contract documents 5. 6. 7. 8. 9. 10. 11. If shop drawings which have been previously submitted for review are re-submitted, they shall clearly note any changes or additions that have been made to the previous submittal. Re-submission Requirements Shop Drawings 1. Revise initial drawings as required and re-submit as specified for initial submittal. 2. Indicate any changes on drawings which have been made other than those requested by Engineer. B. Product data and samples t. Submit new data and samples as required for initial submittal. Distribution of Submittals After Review Distribute copies of shop drawings and product data which carry Engineer's/Consultant's stamp to: 1. Contractor's file 2. Job-site file 3. Record documents file 4. Other prime contractors 5. Subcontractors 01340-3 1.9 SECTION 01340 SHOP DRAWINGS, PRODUCT DATA, AND SAMPLES (Continued) 6. Supplier 7. Fabricator B. Distribute samples as directed. Engineer's Duties A. Review submittals with reasonable promptness. B. Review for: 1. Design concept 2. Information given in Contract documents C. Review of separate item does not constitute review of an assembly in which item functions. D. Affix stamp and initials or signature certifying review of submittal. E. Return submittals to Contractor for distribution. END OF SECTION 01340-4 SECTION 01370 SCHEDULE OF VALUES PART 1 1.1 1.2 1.3 1.4 GENERAL Submittals A. Submit to the Engineer a Schedule of Values at least ten (10) days prior to submitting first Application for Payment. B. Upon request by Engineer, support values given with data that will substantiate their correctness, C. Use Schedule of Valnes only as basis for Contractor's Application for Payment. Form or Submittal · 2" 11" white paper. A. Submit typewritten Schedule of Valnes on 8-1/ x B. Use Table of Contents of this Specification as basis for format for listing costs of work for sections under Divisions 2-16. C. Identify each line item with number and title as listed in Table of Contents of this Specification. Preparing Schedule of Values A. Itemize separate line item cost for work required by each section of this Specification except as specifically authorized otherwise. 1. For example, the following is suggested: a. Set up charges (Include temporary facilities) b. Insurance Bonds c. Excavation d. Filling and Grading e. Excavation, etc. 2.Show overhead and profit as separate line item 3.Show each allowance as a separate line item B. Make sum of cost items listed in schedule equal to Contract sum. Review by Engineer A. Engineer will review schedule. B. Any objection will be transmitted to Contractor for revision and re-submittal. C. Schedule will become the basis for Progress Payments. END OF SECTION 01370-1 SECTION 01400 TESTING LABORATORY SERVICES PART1 1.1 1.2 1.3 GENERAL Description Work included: 1. During progress of work, the Owner shall require testing to be performed to determine that materials provided meet specified requirements. Such testing includes, but is not necessarily limited to: a. Normal Weight Concrete b. Mortar. Related Work Described Elsewhere: 1. Requirements for testing may be described in various specification sections. Where no testing requirements are described, but Owner decides it is required, testing shall be performed under current pertinent testing standards. Testing Laboratory: 1. The Testing Laboratory will be selected by the Contractor, and approved by the Engineer and the Owner. Quality Assurance Qualifications of Testing Laboratory: 1. The Laboratory will be qualified in accordance with ASTM E-329-70 "Recommended Practice for Inspection and Testing Agencies for Concrete and Steel Used in Construction." Codes and Standards: 1. Testing: In accordance with pertinent codes and regulations and with selected standards of the American Society for Testing and Materials. Product Handling Promptly process and distribute test reports and related instructions to assure necessary re-testing and/or replacement of materials with least possible delay in work. Verbal results shall be given to Project Superintendent prior to Laboratory Representative leaving site, where applicable. PART2 2.1 PRODUCTS Payment for Testing Services A. Initial Services: I. Paid for by the Contractor. B. Re-testing: 01400-1 2.2 2.3 PART 3 3.1 3.2 3.3 SECTION 01400 TESTING LABORATORY SERVICES (Continued) When initial tests indicate non-compliance with Contract Documents, subsequent re-testing shall be performed by the same laboratory and costs thereof be paid for by the Contractor. Code Compliance Testing Inspections and tests required by codes or ordinances, or by plan approval authority, and made by a legally constituted authority shall be the responsibility of and shall be paid for by the Contractor. Contractor's Convenience Testing A. Inspection or testing performed exclusively for the Contractor's convenience shall be the sole responsibility of the Contractor. EXECUTION Cooperation with Testing Laboratory Representatives of Testing Laboratory shall have access to Work at all times. Facilities for such access shall be provided in order that Laboratory may properly perform its functions. Schedules for Testing Establishing Schedule: 1. Determine with Laboratory time required to perform tests and issue findings 2. Provide required time in construction schedule Revising Schedule: I. Coordinate changes of schedule with Laboratory as required. Testing Laboratory shall provide a 24 hour phone number to enable the Contractor to revise the schedule at times other than regular business hours. Adherence to Schedule: I. When Laboratory is prevented from testing or taking specimens according to the determined schedule due to incompleteness of work, extra costs attributable to delay shall be paid for by the Contractor. Taking Specimens Testing Laboratory shall Perform the Following Services: 1. Take samples and specimens as directed 2. Furnish sampling equipment and personnel 3. Deliver specimens and samples to laboratory END OF SECTION 01400-2 PART1 1.1 1.2 1.3 1.4 1.5 SECTION 01510 TEMPORARY FACILITIES GENERAL Storage Sheds A. Provide where required. Coordinate location with Owner. B. Construction: 1. Suitable, substantial, waterproof, and of appearance acceptable to Owner. C. Maintain in good order and remove at completion of construction. D. Store therein all materials needing protection from elements. Offices A. Provide where directed. Construction office may not be located inside the existing building. B. Construction: 1. Suitable, substantial, weather-tight, and of appearance acceptable to the Owner. C. Maintain in good order and remove at completion of project. Toilets A. Provide in approved location. B. Provide one toilet for every thirty (30) employees. C. Maintain in clean, sanitary condition and remove from site at completion of construction. Water Service A. If necessary, arrange for temporary connection. B. Run necessary temporary piping and hydrants. C. Pay for all additional service used during construction. Electrical Service A. Arrange for temporary connection, if required. B. Run necessary lines and weather protected outlets. C. Pay for ail service used during construction. 01510-1 1,6 1.7 1.8 1.9 SECTION 01510 TEMPORARY FACILITIES (Continued) Telephone Service A. Contractor will provide for use of all employees or others involved in construction. B. Contractor shall pay for installation, maintenance, removal, and any additional telephone service required and for ail local and long distance charges. Temporary Heating A. Arrange for temporary heat supply where required by various specification sections. B. Provide necessary heat as required. C. Pay for all installation and operating costs for heating during construction. Signs A. Display no signs or advertisements without approval of Engineer. B. Erect on site appropriate painted signs, 2'-0" x 2'-0", to warn and re-direct traffic on the site in accordance with instructions by Owner and Engineer. Temporary Fencing: A. Contractor shall provide and install in accordance with manufacturer's recommendations temporary fencing with a minimum height of six (6) feet around designated required areas of fencing and at any other areas deemed by the Contractor or Owner to be necessary for safe construction operations and adequate for visual screening. Fencing shall be ora design approved by the Owner and Engineer. END OF SECTION 01510-2 SECTION 01563 TEMPORARY EROSION AND SEDIMENT CONTROL DURING CONSTRUCTION PART 1 1.1 1.2 1.3 GENERAL SECTION INCLUDES: A. Temporary measures required to control erosion and sediment during construction. This includes measures to meet the requirements of the National Pollution Discharge Elimination System (NPDES) admimstercd by the Environmental Protection Agency (EPA), if required~ B. Temporary hay bale dike. C. Silt fence or other type of containment system placed around soil stockpiles to prevent soil runoff into parking lot or nearby public streets and storm sewer systems. RELATED SECTIONS: A. Earthwork - Section 02200. REFERENCES: A. ASTM A116 - Zinc Coated (Galvamzed) Steel Woven Wire Fence Fabric. B. ASTM D698 - Laboratory Compaction Characteristics of Soil Using Standard Effort (12,400 lbf/ft3). ASTM D1388 - Stiffness of Fabrics. D. ASTM D 1777 - Measuring Thickness of Textile Materials. E. ASTM D3776 - Mass per Unit Area (weight) of Woven Fabrics. F. ASTM D3786 - Hydraulic Bursting Strength of Knitted Goods and Non-woven Fabrics. G. ASTM D3787 - Bursting Strength of Knitted Goods; Constant Rate of Traverse (CRT) Ball Burst Test. H. ASTM D4355 - Deterioration of Geotextiles From Exposure to Ultraviolet Light and Water (Xenon-Arc Type Apparatus). 1. ASTM D4497 - Water Permeability of Geotextiles by Pennittivity. J. ASTM D4533 - Trapezoid Tearing Strength of Geotextiles. K. ASTM D4632 - Grab Breaking Load and Elongation of Geotextiles~ L. ASTM D4751 - Determining Apparent Opening Size ofa Geotextile. M. ASTM D5034 - Breaking Force and Elongation of Textile Fabrics (Grab Test). 01563-1 SECTION 01563 TEMPORARY EROSION AND SEDIMENT CONTROL DURING CONSTRUCTION (Continued) N. ASTM D5035 - Breaking Force and Elongation of Textile Fabrics (Strip Force). 1.4 SUBMITTALS: A. Procedures for Submittals: Section 01340. Product Data: 1. Silt fencing 2. Non-woven filter fabric. 1.5 MAINTENANCE: Maintain erosion control devices as necessary to comply with local ordimances. This includes any revisions or modifications to the plan. Any work required for modifications, revisions and maintenance shall be included in the work and shall not be a basis for additional compensation. PART 2 - PRODUCTS 2.1 MATERIALS Hay bales, if used, shall weigh a minimum of fifty (50) pounds and shall be at least thirty (30) inches in length. Bales shall be composed entirely of vegetable matter and be free of seeds. Binding shall be either wire or nylon string, jute or cotton binding is unacceptable. Bales shall be used for not more than two months before replaced. However, if weather conditions cause biological degradation of the hay bales, they shall be replaced sooner than the two month time Period to prevent a loss of structural integrity of the hay bale dike. Geotextile Fabrics shall be a non woven polypropylene fabric designed specifically for use as a soil filtration media. Fabric shah have an approximate weight of 8.8 oz/yd2, and shall conform to the following: Designation Topic Value 1 Value 2 ASTM D4632 Grab Strength (lbs.) 200 150 ASTM D4632 Grab Elongation (%) 50 50 ASTM D4533 Trapezoid Tearing Strength (lbs.) 75 50 ASTM D3786 Burst Strength (psi) 400 300 ASTM D3787 Puncture Strength (lbs.) 125 80 ASTM D4751 Apparent Opening Sizr (AOS) For Soils in Which: AOS: 50% or less passes a/t 20 mesh sieve Greater than a/330 sieve More than 50% passes a #200 mesh sieve Greater than a #50 sieve ASTM D4491 Permeability (k): For Soils Which: Critical/Severe: Normal Applications: AOS: k (fabric) > 10k (soil) k (fabric) > k (soil) 01563-2 SECTION 01563 TEMPORARY EROSION AND SEDIMENT CONTROL DURING CONSTRUCTION (Continued) Representative Manufacturer: Value 1 to be used for fabric underlying rock rip-rap, Value 2 to be used in trench drain only. Value 1: Marafi, Inc. (1100N), Amoco (4553) or Owner approved equal. Value 2: Mirafi, Inc. (160N), Amoco (4551) or Owner approved equal. Gcotextile Silt Fabric shall be a nylon reinforced polypropylene woven fabric having a reinforcing cord running the entire length to the top edge of the fabric. The fabric must meet or exceed the following criteria: Test Designation Topic Value ASTM D4632 ASTM D4632 ASTM D4533 ASTM D3783 ASTM D4751 ASTM D4491 ASTM D4355 Grab Strength (lbs.) 100 Grab Elongation 20 Trapezoid Tearing Strength 60 Burst Strength 210 Apparent Opening Size (AOS) U.S. Sieve No. 20-50 Permittivity 0.2 sec. U.V. Resistance (500 hours exposure) 80% Mm. Representative Manufacturer: Mirafi, Inc. silt fence, Amoco (2130) or Owner approved equal. D. Fence Posts for Silt Fence shall be galvanized steel "T" posts of sufficient length to support the silt fence system. E. Woven Wire Support for Silt Fence: Wl.4 x W1.4, 4" x 4", zinc coated (galvanized) steel woven wire fabric conforming to ASTM A116. PART 3 - EXECUTION 3.1 EXAMINATION AND PREPARATION: A. Prepare the erosion and sediment control plan and modify as required for the Contractor's construction sequence. Modifications shall maintain conformance with the storm water pollution prevention plan. Work and materials required for installation, modification and maintenance of the Erosion Control System shall be incidental to the contract. 3.2 TEMPORARY HAY BALE DIKE: A. Install as needed for erosion control. B. Hay bales shall be embedded a minimum of four (4) inches and securely anchored using 3/8-tach diameter steel stakes or 2" x 2"' wood stakes driven through the bales into the ground a minimum of six (6) roches. Hay bales are to be placed end to end directly adjacent to one another leaving no gap between them. C. Hay bale dikes are to be used in locations receiving overland sheet flow only. 01563-3 SECTION 01563 TEMPORARY EROSION AND SEDIMENT CONTROL DURING CONSTRUCTION (Continued) 3.3 MAINTENANCE OF EROSION AND SEDIMENT CONTROL SYSTEMS: Maintain erosion and sedimentation control systems located within the project site under this contract until acceptance of the project or until directed by the Owner to remove and discard the existing systems. Inspect and repair or replace components of all erosion and sedimentation control systems as specified for each type of system. Unless otherwise directed, maintain the erosion and sedimentation control systems until the project is accepted by the Owner. Remove erosion and sedimentation control systems promptly when directed by the Owner. Discard removed materials offsite. C. Remove and dispose sediment deposits at a legal location, not in a stream or flood plain. Offsite disposal will be done in complete compliance with all local, state, and federal regulations. Sediment shall not be allowed to flush into stream or drainage way. If sediment has been contaminated, it shall be disposed of in accordance with existing federal, state, and local regulations. D. Damages caused by construction traffic to erosion and sedimentation control systems shall be repaired immediately. E. Inspect sediment control systems after each rainfall, daily during periods of prolonged rainfall, and a minimum of once a week. Repair and replace damaged components of the basin. END OF SECTION 01563-4 PART 1 1.1 1.2 1.3 SECTION 01640 SUBSTITUTIONS AND PRODUCT OPTIONS GENERAL Products List Within five (5) days after date of Contract, submit to Engineer five (5) copies of complete list of all products which are proposed for installation. Request for substitutions shall be made in accordance with Paragraph 1.3. B. Tabulate list by each specification section. For products specified under Reference Standards, product: 1. Name and Address of Manufacturer/Supplier 2. Trade Name 3. Manufacturer's Data 4. Model or Catalog Designation include with listing of each Contractor's Options A. For products specified only by Reference Standards, select any product meeting standards by any manufacturer. B. For products specified by naming several products or manufacturers, select any product and manufacturer named. For products specified by naming one or more products, but indicating the option of selecting equivalent products e.g., by stating "or approved equal" aRer specified product, Contractor must submit request as required for substitution for any product not specifically named. D. For products specified by naming only one product and manufacturer, there is no option, and substitution will be allowed by approval prior to bidding only. Substitutions A. During bidding, Engineerwill consider wfi~en requests frompfime bidders for substitutions Submit five (5) copies of request for substitution, including in request: 1. Complete data substantiating compliance of proposed substitution with Contract Documents 2. For products: a. Product identification, including manufacturer's name and address. b. Manufacturer's literature: I. Product Description 2. Performance and Test Data 01640-1 SECTION 01640 SUBSTITUTIONS AND PRODUCT OPTIONS (Continued) 3. Reference Standards c. Samples d. Name and address of similar projects on which products were used, and date of installation 3. For construction methods: a. Detmled description of proposed method b. Drawings illustrating methods 4. Itemized comparison of proposed substitution with product or method specified 5. Data relating to changes in construction schedule 6. Relation to sq~arate contracts 7. Accurate cost data on proposed substitution in comparison with product or method specified, including presenting credits to the Owner, where applicable In making request for substitution, Bidder/Contractor represents: 1. He has personally investigated proposed product or method, and determined that it is equal or superior in all respects to that specified. 2. He will provide the same guarantee for substitution as for product or method specified. 3. He will coordinate installation of accepted substitution in work, making such changes as may be required for work to be complete in all respects. 4. He waives all claims for additional costs which consequently becomes apparent. 5. Cost data is complete and includes all related costs under this Contract or other contracts which may be affected by the substitution. 6. He will reimburse the Owner for any redesign costs by the Engineer for accommodation of the substitution. Substitutions will not be considered it~ 1. They are indicated or implied on Shop Drawings or Project Data Submittals without formal request submitted in accordance with Paragraph 1.3. 2. Acceptance will require substantial revision of Contract Documents. END OF SECTION 01640-2 PART 1 1.1 1.2 1.3 SECTION 01700 CONTRACT CLOSE-OUT GENERAL Summary A. Comply with requirements stated in the General Conditions of the Contract and in these Specifications for administrative procedures in closing out the work. B. Related Requirements in the General Conditions of the Contract: 1. Fiscal provision, legal submittals, and additional administrative requirements Related requirements specified in other sections 1. Cleaning 2. Record Documents 3. Close-out Submittals Required of Trades Section 01710 Section 01720 Respective sections of Specifications Substantial Completion When Contractor considers the work as substantially complete, he shall submit to Engineer: 1. A written notice that the work, or designatexl portion thereof, is substantially complete 2. A list of items to be completed or corrected B. Within a reasonable time alter receipt of such notice, Engineer and Owner's Representative will make an inspection to determine the status of completion. Should Engineer and Owner's Representative determine that the work is not substantially complete: 1. Engineer will promptly notify the Contractor in writing, giving the reasons therefore. 2. Contractor shall remedy the deficiencies in the work, and send a second written notice of substantial completion to the Engineer. 3. Engineer and Owner's Representative will re-inspect the work. When Engineer and Owner's Representative concur that the work is substantially complete, the Engineer will: 1. Prepare a Certificate of Substantial Completion on AIA Form G704, accompanied by Contractor's list of items to be completed or corrected as verified and amended by the Engineer. 2. Submit the Certificate to Owner and Contractor for their written acceptance of the responsibility assigned to them in the Certificate. Final Inspection When Contractor considers the work is complete, he shall submit written certification that: 1. Contract documents have been reviewed. 2. Work has been inspected m compliance with Contract documents. 3. Work has been completed m accordance with Contract documents. 4. Equipment and systems have been tested in the presence of the Owner's representative, and are operational. 5. Work is completed and ready for final inspection. 01700-1 1.4 1.5 1.6 SECTION 01700 CONTRACT CLOSE-OUT (Continued) B. Engineer and Owner's Representative will make an inspection to veri~ the status of completion with reasonable prompmess after receipt of such certification. Should Engineer and Owner's Representative consider that work is incomplete or defective: 1. Engineer will promptly notify the Contractor in writing, indicating the incomplete or defective work. 2. Contxactor shall take immediate steps to remedy the stated deficiencies, and send a second written certification to Engineer that thc work is complete. 3. Should the Engineer and Owner's Representative find that the work is acceptable under the Contract documents, the Engineer shall request that the Contractor make close-out submittals. Re-inspection Fees Should Engineer perform re-inspections due to failure of thc work to comply with the claims of status of completion made by thc Comractor: 1. Owner will compensate Engineer for such additional services. Owner will deduct the amount of such compensation from the final payment to the Contractor. Contractor's Close-out Submittals to Engineer A. Evidence of compliance with requirements of governing authorities 1. Certificates of Inspection B. Project Record Documents 1. Shall conform to requirements of Section 01720. C. Evidence of Payment and Release of Liens 1. Shall conform to requirements of General Conditions. D. Certificate oflnsurance for Products and Complemented Operations Final Adjustment of Accounts A. Submit a final statement of accounting to Engineer. Statement shall reflect all adjustments to thc Contract sum: 1. The original Contract sum 2. Additions and deductions resulting from: a. Previous change orders b. Allowances c. Unit prices d. Deductions for uncorrected work e. Deductions for re-inspection payments f. Other adjustments 3. Total Contract sum, as adjusted 4. Previous payments 5. Sum outstanding C. Engineer will prepare a final Change Order, reflecting approved adjustments to Contract sum which were not previously made by change orders. 01700-2 1.7 SECTION 01700 CONTRACT CLOSE-OUT (Continued) Final Application for Payment Contractor shall submit thc fin,~l Application for Payment in accordance with procedures and requirements stated in the Conditions of the Contract. END OF SECTION 01700-3 PART1 1.1 1.2 PART2 2.1 PART3 3.1 SECTION 01710 CLEANING GENERAL Description Related Requirements Specified Elsewhere 1. Cutting and Patching 2. Cleaning for Specific Products or Work Section 01070 Specification Section for work B. Maintain premises and public properties, preventing the accumulation of waste, debris, and rubbish caused by operations. At completion of work, remove waste materials, rubbish, tools, equipment, machinery, and surplus materials; and clean all sight exposed surfaces. Leave project clean and ready for occupancy, or further finish work. Safety Requirements A. Standards 1. Maintain project in accord with applicable safety and insurance standards. Hazard Control 1. Store volatile wastes in covered metal containers, and remove from premises daily. 2. Prevent accumulation of wastes which create hazardous conditions. 3. Provide adequate ventilation during use of volatile or noxious substances. Conduct cleaning and disposal operations to comply with local ordinances and anti- pollution laws. I. Do not burn or bury rubbish and waste materials on project site. 2. Do not dispose of volatile wastes such as mineral spirits, oil, or paint thinner in storm or sanitary drains. 3. Do not dispose of wastes into lake, streams, or waterways. PRODUCTS Materials A. Use only cleaning materials recommended by manufacturer of surface to be cleaned. B. Use cleaning materials only on surfaces recommended by cleaning material manufacturer. EXECUTION During Construction A. Execute cleaning to ensure grounds and public properties are maintained and kept free from accumulations of waste materials and rubbish. B. Wet down dry materials and rubbish to lay dust and prevent blowing dust. 01710-1 3.2 SECTION 01710 CLEANING (Continued) C. At reasonable intervals (at least once per week) during progress of work, clean site and public properties and dispose of waste materials, debris, and rubbish. D. Provide on-site containers for collection of waste materials, debris, and rubbish. E. Remove waste materials, debris, and rubbish from site and legally dispose of them at public or private dumping areas off of the Owner's property. F. Handle materials in a controlled manner with as little handling as possible. Do not drop or throw materials from heights. Final Cleaning A. Employ experienced workmen or professional cleaners for final cleaning. B. In preparation for substantial completion or occupancy, conduct final inspection of sight-exposed interior ~nd exterior surfaces, and of concealed spaces. C. Remove grease, dust, dirt, stains, and other foreign materials from sight-exposed interior and exterior finished surfaces. D. Repair, patch, and touch-up marred surfaces to specified finish to match adjacent surfaces. E. Broom clean paved surfaces. Rake clean other surfaces of grounds. F. Owner will assume responsibility for cleaning as of time designated on Certificate of Substantial Completion for Owner's acceptance of project or portion thereof. END OF SECTION 01710-2 PART 1 1.1 1.2 1.3 SECTION 01720 PROJECT RECORD DOCUMENTS GENERAL Related Requirements Specified Elsewhere A. Shop Drawings, Product Data, and Samples Section 01340 Maintenance of Documents A. Maintain at Job Site, one copy ot 1. Contract Drawings 2. Specifications 3. Addenda 4. Reviewed Shop Drawings, with Engineer's corrections 5. Cbange Orders 6. Other Modifications to Contract 7. Field Test Records B. Store documents in tempora~ Field Office, apart from documents used for constmcton. Provide files and rocks for storage of documents. D. Maintain documents in clean, dry, and legible condition. E. Do not use Record Documents for construction purposes. F. Make documents available at all times for inspection by Engineer and Owner. G. Maintain records even though no changes are made from original documents. Project Records Documents A. Label each document P ojec Record" in 2" high printed letters. B. Keep Record Documents current. C. Do not permanemly conceal any work until required information has been recorded. D. Contract drawings: Legibly mark to record actual construction: l. Depths of various elements of beams. 2. Horizontal and vertical location of underground utilities and appurtenances referenced to permanent surface improvements~ 3. Location of internal utilities and appurtenances concealed in construction referenced to visible and accessible features of structure. 4. Field changes of dimension and detail. 5. Changes made by change order or written directive. 6. Details not on original Contract drawings. E. Specifications and Addenda: Legibly mark up each section to record: 01720-1 1.4 SECTION 01720 PROJECT RECORD DOCUMENTS (Continued) 1. Manufacturer, trade name, catalog number, and supplier of each product and item of equipment actually installed, if any. 2. Changes made by change order or written directive. 3. Other matters not originally specified. Shop Drawings shall be maintained as Record Documents. Legibly annotate following drawings to record changes made after review: 1. Reinforcing Steel Submittal At completion of project, transfer all Project Record Data to one complete see of mylar sepias and deliver one complete set of mylar sepias of all drawings and one see of specifications containing all changes and modifications that occurred during construction to the Engineer. The cost of printing the mylar sepias shall by paid by the Contractor. This submittal shall include the following (m duplicate): 1. Transmittal letter, indicating a. Date b. Project Title and Number c. Contraeeor's Name and Address 4. Title and number of each Record Document 5. Certification that each document submitted is complete and accurate. 6. Signature of Contractor, or his Authorized Representative. END OF SECTION 01720-2 PART 1 1.1 1.2 1.3 SECTION 01740 WARRANTIES AND BONDS GENERAL Summary A. Compile specified warranties and bonds and submit to Engineer. Warranties to commence to earlier than the date of Substan~al Completion. B. Relat~l Requirements Described Elsewhere 1. Bonds and Certificates ......................................................... Section 00600. 2. Contract Close-Out .............................................................. Section 01700. 3. General Warranty of Construction .................. General Conditions Submittals A. Assemble warranties, bonds, and service and maintenance contracts executed by each of the respective manufacturer's, suppliers, and subcontractom. B. Provide two (2) original signed copies of each submittal. C. Make submittals within ten (10) days aider date of substantial completion and prior to final request for payment. Format A. Size 1. 8 ½' x 11" Punch sheets for three-ting binder. Fold larger sheets to fit into binder. Paper shall be 20 pound minimum, white, for typed pages. Cover 1. ldcntify each packet with typed title "Warranties and Bonds." List title of project and name of Contractor on cover. Binders 1. Commercial quality, three-ring binder with durable and cleanable plastic covers. Table of Contents 1. Neatly typewritten table of cont~ts for each volume. Base table of contents for Warranties and Bonds of table of contents of these specifications. Contents l. Product of work item. 2. Film or origination or warranty with name of Principal, address, and telephone number. Scope. 4. Date of beginning of warranty, bond, or service and maintenance contract. 5. Duration of warranty, bond, or service and maintenance contract. 6. Provide information for Owner's personnel. a) Proper procedure in case of failure. b) Instances which might affect the validity of warranty or bond. 7. Contractor, name of responsible principal, address, and telephone number. END OF SECTION 01740-1 PART 1 1.1 1.2 PART 2 2.1 SECTION 02200 EARTHWORK GENERAL Description Work Included 1. Excavating, filling, and grading required for this work includes, but is not necessarily limited to: a. Excavating b. Filling and backfilling to attain indicated grades Job Conditions Existing Conditions 1. Additional test borings and other exploratory operations, if acceptable to the Engineer, may be made by the Contractor at no additional cost to the Owner. 2. Existing Utilities a. Should uncharted or incorrectly charted piping or other utilities be encountered during excavation, the Engineer shall be consulted immediately for directions for proecdum. Cooperate with the Owner and utility companies in keeping services and facilities in operation. Repair damaged utilities to the satisfaction of the utility owner. Protection 1. Protection of persons and property shall be ensured. a. Barricade open excavations and post with warning lights for the safety of persons. Operate warning lights during hours from dusk to dawn each day. b. Protect structures, utilities, sidewalks, pavements, and other facilities immediately adjacent to excavations from damages caused by settlement, lateral movement, undermining, washout, and other hazards. c. Comply completely with all federal, state, and local safety regulations. 2. Protect all objects designated to remain. Environmental Conditions 1. Use all means necessary to control dust on and near the work and on and near all off- site borrow areas, if such dust is caused by the Contractor's operations during performance of the work or if resulting from the condition in which the Contractor leaves the site. 2. Thoroughly moisten all surfaces, ns required, to prevent dust being a nuisance to thc public, neighbors, and concurrent performance of other work on the site. PRODUCTS Backfill and Fill Material - Not Applicable 2.2 Other Materials A. All other materials not specifically described but required for proper completion of thc work of the section shall be as selected by thc Contractor, subject to thc approval of thc Engineer. 02200-1 PART 3.1 3.2 SECTION 02200 EARTHWORK (Continued) EXECUTION General Ground Surface Preparation 1. Remove debris, unsatisfactory soil materials, obstructions, and deleterious materials from surface prior to placement of any required fills. Strip, or break-up sloped surfaces steeper than 1 vertical to 4 horizontal so that fill material will bond with existing surface. Excavation A. Excavate to grades shown on drawings. If grades are not shown, excavate ns required to accommodate installation. B. Excavation consists of the removal and disposal of all materials encountered to obtain the required sub-grade elevations including: ~arth, rock, etc., necessary for work. Unauthorized Excavation 1. Unauthorized excavation consists of removal of materials beyond indicated sub-grade elevations without the specific direction of the Engineer. D. Backfill and compact unauthorized excavations as specified for authorized excavations of the same classification, unless otherwise directed by the Engineer. Removal of Unsatisfactory Soil Materials 1. Excavate unsatisfactory soil materials encountered that extend below the required elevations to the additional depth directed by the Engineer. Such additional excavation, provided it is not due to the fault or negligence of the Contractor, will be measured as directed by the Engineer and paid for by the Owner as a change in the work. Where the removal of unsatisfactory soil materials is due to the fault or negligence of the Contractor in his performance of earthwork and site grading operations, the resulting unsatisfactory soil material shall be excavated and replaced with compacted satisfactory soil material as required. 3.3 Dewatering Perform caffdiwork and site grading in a manner that prevents surface water and subsurface or ground water from flowing into excavations, and to prevent water from flooding the project site and surrounding area. Do not allow water to accumulate in excavations. Immediately remove all water from excavations using dewatering methods which will prevent softening of foundation bottoms, undercutting footings, and soil changes detrimental to the stability of sub-grades and foundations. Provide and maintain pumps, sumps, suction and discharge lines, and other dewatering system components necessa~ to convey the water away from the site. Do not allow water to stand next to the foundation of any structure at any time. 3.4 Fill Operations - Not Applicable 3.5 Compaction - Not Applicable 02200-2 SECTION 0220O EARTHWORK (Continued) 3.6 3.7 Grading Uniformly grade all areas within the limits of grading under this section, including adjacent transition areas. Smooth the finished surface compact with uniform levels or slopes between points where elevations are shown, or between such points and existing grades. Fill low areas resulting from removal of unsatisfactory soil materials, obstructions, and other deleterious materials using satisfactory soil material. Shape to line, grade, and cross section as shown on the drawings. Maintenance A. Protection of Graded Areas 1. Protect newly graded areas from traffic and erosion, and keep free of trash and debris. 3.8 3.9 Cleaning and Disposal Disposal of Excess and Waste Materials 1. Remove all excavated material which is contaminated with trash, debris, and waste materials from the Owner's property and legally dispose of it. Clean dirt fill material may be deposited on site in areas approved by Owner. Testing - Not Applicable END OF SECTION 02200-3 SECTION 03010 CONCRETE PART 1. GENERAL 1.1 Codes and Standards: ACI 301 "Specifications for Structural Concrete for Buildings"; ACI 318," Building Code Requirements for Reinforced Concrete"; comply with applicable provisions except as otherwise indicated. 1.2 Concrete Testing Service: The Contractor will employ testing laboratory to evaluate concrete mix design and concrete delivered to and placed at site. 1.3 Quality Control: A. Testing laboratory will perform sampling and testing during concrete placement, which shall include the following: 1. Sampling: ASTM C 172. 2. Slump: ASTM C 143, one test for each load at point of discharge. 3. Air Content: ASTM C 173, one for each set of compressive strength specimens. 4. Compressive Strength: ASTM C 39, one set for each 50 cu. yds. or fraction thereof for each class of concrete, 1 specimen tested at 7 days, 2 specimens tested at 28 days. This testing does not relieve Contractor of responsibility of providing concrete in compliance with specifications. Contractor may perform additional testing as necessary, at no expense to Owner, to ensure quality of concrete. B. When the total quantity of a given class of concrete is less than 50 cu. yds., strength tests may be waived by Engineer if field experience indicates evidence of satisfactory strength. C. Test results will be reported in writing to Owner, Engineer, Contractor, and Concrete Producer on same day tests are made. 1.4 Manufacturer's Data: Submit manufacturer's product data with installation instructions for proprietary materials including reinforcement and forming accessories, admixtures, joint materials, hardeners, curing materials and others as required by Engineer. 1.5 Laboratory Reports: Submit 2 copies of laboratory test or evaluation reports for concrete materials and mix designs. 1.6 Mix Proportions and Design of Concrete: A. Proportion mixes by either laboratory trial batch or field experience method complying with ACI 301. 03010-1 SECTION 03010 CONCRETE (Continued) B. Submit written report to Engineer for each proposed concrete mix at least 15 days prior to start of work. Do not begin production until mixes have been reviewed and are acceptable to Engineer. C. Include in the mix design report: proportions of materials; water/cement ratio; types and manufacturers of cement and admixtures; current sieve analysis and specific gravities of coarse and fine aggregates; weight of cured concrete; 28 day compressive strength. D. Mix designs may be adjusted when material characteristics, job conditions, weather, test results, or other circumstances warrant. Do not use revised concrete mixes until submitted to and accepted by Engineer. E. Use air-entraining admixture in all concrete, providing not less than 4% nor more than 8% entrained air for concrete exposed to freezing and thawing, and from 2% to 4% for other concrete. PART2. PRODUCTS 2.1 Concrete and Grout Materials: A. Portland Cement: ASTM C 150, Type as required. B. Aggregates: ASTM C 33, except local aggregates of proven durability may be used when acceptable to Engineer. la. Coarse Aggregates for Concrete: Size 67 (maximum size 3/4") C. Water: Clean, drinkable. D. Air-Entraining Admixture: ASTM C 260. E. Water-Reducing Admixture: ASTM C 494. Only use admixtures which have been tested and accepted in mix designs, unless otherwise acceptable. 2.2 Related Materials: Membrane-Forming Curing Compound: ASTM C 309, Type I. 2.3 Form Materials: Provide form materials with sufficient stability to withstand pressure of placed concrete without bow or deflection, and with form faces to suit project requirements for exposed concrete surfaces. 2.4 Reinforcing Materials: Deformed Reinforcing Bars: ASTM A 615, Grade 60 for ~4 bars and larger, Grade 40 for #3 bars and ali dowels. 03010-2 SECTION 03010 CONCRETE (Continued) PART 3. EXECUTION 3.1 Job-Site Mixing: Use drum type batch machine mixer, mixing not less than 1-1/2 minutes for one cu. yd. or smaller capacity at rated mixing speed. Increase mixing time at least 15 seconds for each additional cu. yd. or fraction thereofi 3.2 Ready-Mix Concrete: ASTM C 94. Provide 3000 psi concrete and grout with not less than 5.5 sacks of cement per cubic yard with a maximum water cement ratio not greater than 6.0 gallons of water per sack. Cement content may be reduced by 1/2 sack with the use of an approved plasticizing or water-reducing admixture, providing that specified strengths are still obtained. Mix designs of ready-mix concrete shall be submitted to the Engineer with adequate time for checking prior to time ofbatching and placement of concrete. A new aggregate analysis shall be performed whenever a new source of material is used and prior to any major pour. The cost of all testing for the original mix designs and any changes shall be paid for by the Contractor. 3.3 Formwork: A. Construct so that concrete members and structures are of correct size, shape, alignment, elevation and position. B. Clean and adjust forms prior to concrete placement. Apply form release agents or wet forms, as required. Retighten forms during concrete placement if required to eliminate mortar leaks. 3.4 Reinforcement: Position, support and secure reinforcement against displacement. Locate and support with metal chairs, runners, bolsters, spacers and hangers, as required. Set wire ties so ends are directed into concrete, not toward exposed concrete surfaces. 3.5 Joints: Provide isolation and control joints as required in the field. Locate construction joints so as to not impair strength and appearance of structure. In order to prevent cold-joints form a vertical joint with keyway between adjacent pours; allow steel reinforcing to be continuous through construction joints. Submit proposed construction joint locations and any modifications of control joints to the Engineer for approval a minimum of 48 hours in advance of forming. 3.6 Concrete Placement: A. Comply with ACI, placing concrete in a continuous operation within planned joints or sections. Do not begin placement until work of other trades affecting concrete is completed. B. Consolidate placed concrete using mechanical vibrating equipment with hand rodding and tamping, so that concrete is worked around reinforcement and other embedded items and 03010-3 SECTION 03010 CONCRETE (Continued) into forms. C. When temperature is less than 40 degrees F. or exceeds 90 degrees F. or when conditions of wind and/or humidity cause extreme drying of the concrete, protect concrete form physical damage or reduced strength due to weather extremes during mixing, placement, and curing. 1. In cold weather comply with ACI 306. 2. In hot weather comply with AC1305. 3.8 Concrete Finishes: Not Applicable END OF SECTION 03010-4 04100 MORTAR AND GROUT PART 1 GENERAL 1.01 SECTION INCLUDES A. Mortar for masonry. B. Grout for masonry. C. Repointing mortar. f.02 RELATED SECTIONS A Concrete: Section 0310. 1.04 REFERENCES A. ACI 530.1/ASCE 6- Specifications for Masonry Structures. B. ASTM C 91 -[UBC Standard No. 24-16] - Masonry Cement. C. ASTM C 144 - Aggregate for Masonry Mortar. D. ASTM C 150 - [UBC Standard No. 26-1] - Portland Cement. E. ASTM C 207- [UBC Standard No. 24-18] - Hydrated Lime for Masonry Purposes. F. ASTM C 270 - [UBC Standard No. 24-20] - Mortar for Unit Masonry. G. ASTM C 404 - Aggregates for Masonry Grout. H. ASTM C 476 - [UBC Standard No. 24-29] - Grout for Masonry. I. ASTM C 780 - Preconstruction and Construction Evaluation of Mortars for Plain and Reinforced Unit Masonry. J. ASTM C 979 - Pigments for Integrally Colored Concrete. K. ASTM C 1019 - [UBC Standard No. 24-28] - Sampling and Testing Grout. L. ASTM C 1142 - Ready-Mixed Mortar for Unit Masonry. M. BIA Technical Notes 8A - "Specifications for Portland Cement-Lime Mortar for Brick Masonry" BIA M1-88). 04100-1 04100 MORTAR AN D GROUT 1.05 SUBMITTALS A. Submit data indicating proportion or property specifications used for mortar. B. Submit test reports for mortar materials indicating conformance to ASTM C 270 [UBC Standard No. 24-20] property specifications. Report proportions resulting from laboratory testing used to select mortar mix. C. Submit test reports for field sampling and testing mortar in conformance to ASTM C 780. D. Submit test reports for grout materials indicating conformance to ASTM C 476 [UBC Standard No. 24-29]. E. Submit test reports for field sampling and testing grout in conformance to ASTM C 1019 [UBC Standard No. 24-28]. F. Samples: Submit two ribbons of mortar for conformance with color. 1.06 DELIVERY, STORAGE AND HANDLING A. Store materials in dry location and protected from dampness and freezing. B. Stockpile and handle aggregates to prevent contamination from foreign materials. 1.07 ENVIRONMENTAL REQUIREMENTS A. Follow requirements for cold and hot weather construction in ACI 530.1/ASCE 6 [Uniform Building Code]. PART 2 PRODUCTS 2.01 MORTAR MATERIALS A. Cementitious materials: 1. Portland Cement: ASTM C 150 [UBC Standard No. 26-I], Type II. 2. Hydrated Lime: ASTM C 207 [UBC Standard No. 24-18], Type S. 3. Masonry Cements: ASTM C 91 [UBC Standard No. 24-16], Type S. B. Sand: ASTM C 144. C. Admixtures: 1. No air-entraining admixtures or material containing air-entraining admixtures. 2. No antifreeze compounds shall be added to mortar. 04100-2 3. No admixtures containing chlorides shall be added to mortar. D. Water: Clean and potable. E. Modar pigment: 1. ASTM C 979: Pigment shall not exceed 10% of the weight of portland cement. 2. Carbon black shall not exceed 2% of the weight of portland cement. 2.02 GROUT MATERIALS A. Cementitious materials: 1. Portland Cement: ASTM C 150 [UBC Standard No. 26-1], Type II. 2. Hydrated Lime: ASTM C 207 [UBC Standard No. 24-18], Type S. B. Aggregates: 1. Fine aggregate: ASTM C404. 2. Coarse aggregate: ASTM C 404. C. Water: Clean and potable. 2.03 MORTAR AND GROUT MIXES A. Mortar - ASTM C 270 [UBC Standard No. 24-20] or BIA M1: 1. Type based on proportion specifications. B. Grout: ASTM C 476 [UBC Standard No. 24-29] 1. Fine grout. 2. Coarse grout. 3. Slump: 8 inches. PART 3 EXECUTION 3.01 FIELD MORTAR MIXING A. All cementitious materials and aggregate shall be mixed between 3 and 5 min. in a mechanical batch mixer with the maximum amount of water to produce a workable consistency. B. Control batching procedure to ensure proper proportions by measuring materials by volume. Sand measurement by shovel count shall not be permitted. 04100 MORTAR AND GROUT C. If water is lost by evaporation within 2 1/2 hours after initial mixing, retemper with water. D. Discard all mortar which is more than 2 1/2 hours old. 3.02 FIELD GROUT MIXING A. Control batching procedure to ensure proper proportions by measuring materials by volume. 3.03 INSTALLATION A. Install mortar and grout in accordance with ACI 530.1/ASCE 6. 3.04 REPOINTING MORTAR A. Use mortar materials listed in 2.01, Type N. B. Prehydrate the mortar by the following method. Mix dry ingredients together. Then add only enough water to make a damp, stiff mix which will retain its form when pressed in a ball. After 1 to 2 hours, add sufficient water to bring it to the proper consistency. 04100-4