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WA0002-SP040713 Materials Submittals ~ ~ For Coppell Fire Hydrants and Water Mains Prepared for North Texas Contracting, Inc. Hughes Supply, Inc. Richland Hills, Texas 817-595-0580 Fax 817-589-0179 Jeff Cowan Sales Rep iPVC ~S 100, 150 and 20 WATER DISTRIBUTION PIPE ~_Me~ets AWWA C900 I ~JMIPIPE.com I For use in Municipal water Systems, firelines and other critical services STRENGTH I I Class 100, 150 and 200 Blue Brute water pipes have long-term hydrostatic strength that meet the commonly accepted high safety requirements of municipal water systems. Blue Brute con- forms to cast iron O.D.'s and is available in 4", 6", 8", 10" and 12" sizes in Class 100, 150, and 200. LONG LAYING LENGTHS i A standard laying length of Blue Brute PVC water pipe is 20 feet. That means you can cover a lot of ground during installa~.ion. At the same time, you elimi- nate the cost of unnecessary joints. GREEN SEWER FORCE MAIN J-M also manufactures this pipe in Purple color specifically for reclaimed water sys- tems and Green for sewer forced main applications. These pipe are made and tested to the same requirements os our standard product, except that the pig- ment used is purple or green. These products will not be marked with the UL, or NSF listing marks. Additionally, the pur- ple pipe will be marked:" Reclaimed Water... Do Not Drink" MEETS AWWA C900 UNDERWRITERS LABORATORIES AND NSF 61 LISTED J-M Manufacturing's Blue Brute water pipes are designed for critical use in fire- lines and water mains. C0R OS,ON ES,STANCE Blue Brute is unaffected by electrolytic or galvanic corrosion, or any known soil or water condition. You don't have to worry about fuberculation, or the need for costly lining, wrapping, coating or cathodic protection. FLOW CAPACITY This PVC water pipe has a smooth interior that stays smooth over long years of serv- ice with no loss in carrying capacity. Its coefficient of flow is C = 150 ( H&W }-the best available in common use in water systems. This capacity often allows sav- ings in pumping costs as well as savings on the size of pipe required. F FIELD CUTTING You can cut Blue Brute with a power-saw or an ordinary handsaw. If eliminates the need fo invest in costly cutting equip- ment. q SERVICE LIFE Because it is nonmetallic, the pipe does not lose strength due to either potable water corrosion or external galvanic or soil corrosion. And its design includes a surge allowance for a 2Ft./Sec. stoppage of flow. LIGHT WEIGHT A 20 foot length of Class 150, 8" Blue Brute water pipe weighs approximately 181 pounds. That makes it easy to Icad, easy to transport and easy to handle. Installers prefer if because it goes into the ground quickly -- thus saving on installa- tion costs. QUALITY CONTROL Without exception, each length of pipe is hydrostatically tested and subject to inspection by our quality control inspec- tors throughout every step of the manu- facturing process. ~ INSTALLATION J Product should be installed in accor- dance with J-M Publication TR-704B, "Blue Brute PVC Class Woter Pipe, Installation Guide." CAST IRON O.D. Available in 4", 6", 8", 10" and 12" sizes, this pipe can be connected directly info cast and ductile iron fit- tings without adaptors or complicat- ed procedures. ACCESSORIES Blue Brute is backed up by all the items it takes for smooth installation of water pipe. Direct taps can be made with proper tapping tools. (See detailed instructions on tapping in the "Blue Brute Installation Guide", TR-704B.} RING-TITE JOINTS WITH I FACTORY INSTALLED RINGS Blue Brute's Ring-Tire joint can be assem- bled quickly. Seated in a deep groove, the flexible elastomeric ring provides a fight seal that protects the line from shock, vibration, earth movement and compensates for expansion and con- traction of pipe lengths. And there's no field mixing or application of cement. It's a simple push-together joint that remains tight under normal operating conditions. Factory installed rubber sealing ring pro- vides tight, flexible seal. Spigot pipe ends are supplied from factory with bevels. The bell is an integral part of the pipe length with the same strength. Flow Characteristics and Dimensions CLASS 100 I DR25 ) Velocily Head loss Velocity Ft./Sec. PSI 100' Ft/Sec. Head loss Velocity Head loss Velocity Head loss Velocity Head loss PSI /100" Ft./Sec. PSi/100' Ft./Sec. PSI/100' Ft./Sec. PSI/lO0' Gols./ Min. 100 2OO 3OO 400 500 600 7OO 800 ?00 000 ~ 500 2,000 2.500 3.000 3.500 ,~ 4.39 I.D. 6 2.'2 0.16 4.24 0.57 2.05 6.~5 ' 2 3.07 8.47 2.07 4.10 5.12 6.5 7/7_ 8.20 9.22 6.30 I.D. 8 8.28 I.D. 10, 10.16 I.D. 12 ' 12.08 I.D. 0.10 0.21 0.35 2-.3~' 0.09 , 0.53 2~98 0.75 3i,~:~ 0.20 0.07 0.99 1.27 1.58 0.83 CLASS 150 ( DR]8 ) I 600 860 9O0 Head loss ~ioCi~ Head lass i Head moss PSI/100' ~i~S~: PSi/100' PSi/100' Gals./ Min. 4.23 I.D. 6.09 I.D. 7.98 I.D. oo o 200 "4~Y 0 69 250 0.19 400 2.48 4.41 0.42 0.11 0.64 0.17 500 0.89 0.24 711 1.18 0.32 ~ "~ 9~.~] 1.89 Head loss PSi /100' PSI /100 9.79 i.D. 11.65 I.D. 0.06 0.09 0.12 0.05 0.15 O.O6 0.19 0.08 0.23 0.10 0.48 : ~.51 0.21 0.35 0.53 0.74 1,500 ;; ;; 8.52 0.82 2,5Q0 L 3,000 9;03: s B L U E~]TIUTE P. LUL_P FI u T E ' CLASS 200 ( DR14 ) Velocity Head loss Velocity Head loss Velocity Head loss veloCity Head loss vei'~i~ Head loss Ft./sebL PSI/100' Et/Sec: PSi/100' Fi.7 Sec. PSI/100' Ft:/Sec. PSI/100' Ft./Sec PSI/100' Gals./ Min. 100 2OO 3O0 4O0 50O 600 7O0 800 t,000 1,200 1,400 1,600 2,000 2,500 300 Pipb size (In,] 4 4.07 I.D. 4 93 0.83 1.76 985 2.99 5.86 I.D : 7.68 I.D. .42 I.D. ;¢ 1].20 LD O. 14 i .z~. 0.30 0.08 0.51 2:77 0.14 0.77 0.21 1.07 0.29 i.43 0.38 1.83 0.49 0.74 0.08 0.11 0.14 0.18 0.28 0.39 0.52 0.67 1.01 0.06 0.08 0.12 0.22 0.29 0.43 0.66 0.92 Dimensions (Average) "D" 'Ring :lass 100 DR 25)* Pipe Size Outside Nom. Inside T ( Min. ) WT.Lbs./FI. E D9 Dia. ( In. ) Dia. ( In. ) Thick. ( In. ) Approx. Min. Approx. 4 4 80 4.39 0 92 1.9 4.75 6.4 6 6.90 6 ~ 0 276 3~ -~ 5.50 - 8 9.05 8.28 0.362 6~7 ; 6.25 0 0 12 13.20 .... ~E:08~ -' T 0.528 ' 'f~-- [' 7.80 Class 150 (DR 18)* ' 4 4 80 423 0 267 2 6 4.75 , 6.5 t , 6 6 90 6Q9 0.383 5;3 , 5.50 ' .0~ ' 8 9.05 -7~ ' 0503 ~,2 ~ 625 10 11.10 ~7~,' 0.6~7 '13:9 '~ 7.00 2 3.20 65 0.733 9.Z 7.80 6 7 4 480 ' ~0Z' 0343 3~2 :L 475 6 6.90 5 8~,, 0.493 :t~ ' 6.7,:~ 5 50 :: ') - -- 0646 ' ¥:~ ~ 625 0 0 9 42 , 0 793 17,6 : 7.00 ~ 4.~ 1~ 13.20 11,20 ' 0.943 25.1 7.80 16.9 *Standardized casing size available in installation guide: TR- 704B / j OD. It ~ 15.'bl I Ii.D, T Assembly " "F" Ring :lass 100 DR25)* Pipe Size Oufside Nom. Inside T ( Min. ) WT. Lbs./Ft. E Dia. ( In. ) Dia. (' In. ) Thick. { In, ) Approx. fain. Approx. 4 4 80 4 39 0 92 9 5.25 5.70 6 6.90 6.30 0.276 ~.? ...... 6.40 __ 8_.2_0 8 9 05 8~2'~ 0 362 6 7 7 05 10.70 0 1.0 016 0444 10: 820 ' 12 13.20 i~:08-' 0.528 - 44 880 Class 150 'DR 18)* 4 4.80 4,23 0.267 ' 2:6,/ t 5.25 t:::: 6.~0: 6 6 90 ~- "~TO~ ~;-~ 0.383 : 5 ~ 6.40 ~ ~o.~ '798 0503 ~2 705 1 ~ 0 -~9 ~"':TT ' 0 6 7 ~' ?13 9 ' ,, 8 20 13 9,Z }2 13.20 ' 1]:65' 0.733 ~ 9.~,': ' 8.80 Class 200 'DR 14)* 4 4 80 4 07 0.343 3.2 5 25 ,,~ 6'.~; 6 6 90 ~ :.5.86 ~ . 0493 , ~ 6.Z; . ~ 6.40 :.:9.~ 8 9 05 ~ ~8 0 646 _ ~.1~6:~ .~ 7.05 10 11.10 .:~ .~,~E~ .., 0.793 .... ]7,6,~.~_- 8.20 12 13.20 11,.20 0.943 25.1 8.80 17.72 *Standardized casing size available in installation guide: TR- 704B I Short form Specification SCOPE This specification designates general requirements for unplasticized polyvinyl chloride (PVC) plastic class water pipe with integral bell and spigot joints for the conveyance of water and other fluids. Pipe shall meet the requirements of AWWA Standard C900." Polyvinyl L _ . PIPE AFl pipe shall be suitable for use as pres- sure conduit. Provisions must be made for expansion and contraction at each joint with an elasfomeric ring. The bell shall consist of an integral wall section with a factory installed, solid cross section elas- tomeric ring which meets the require- menfs of ASTM F 477. The bell section shall be designed fo be af least as hydrostati- cally strong as the pipe wall and meet the requirements of AWWA C900, Sizes Chloride [PVC) Wafer Distribution Pipe ". All Class 100 pipe shall meet the require- ments of DR 25, Class 150 pipe shall meet the requirements of DR 18 and Class 200 the requirements of DR ]4. Each pipe shall be tested fo four times the pressure class of the pipe for a mini- mum of 5 seconds. The integral bell should be tested with the pipe. STANDARD LAYING LENGTHS Standard laying lengths shall be 20 feet ( _+ 1" ) for all sizes. QUICK BURST TEST Randomly selected samples tested in accordance with ASTM D 1599 shall with- stand, without failure, pressures listed below when applied in 60 - 70 seconds. at 73°F ( PSI ) 20o 985 and dimensions shall be as shown in this specification. Joint design meets qualifi cation requirements of ASTM D 3139. The pipe stiffness using F/AY for PVC class water pipe is contained in the table below: DR 25 14 I III_III ""[IT[ jJ Pipe shall withstand, without failure at 73°F, an impact of a falling missile, Tup C, at the following levels. (Per ASTM D 2444). Impact (Ft./Lbs.) 100 12 120 There shall be no visible evidence of shattering or splitting when the energy is imposed. Warranty The physical (or chemical) properties of J-M products described herein represent typical average values obtained in accordance with accepted test methods and are subject to normal manu- facturing variations. They are supplied as a technical serv- ice and are subject to change without notice. WARRANTY J-M warrants that its standard products are manufactured in accordance with its applicable material specifications and are free from defects in workmanship and materials, using J-M's specifications as a standard. Every claim under this war- ranty shall be deemed waived unless in writing and received by J-M within thirty (30) days of the date the defect was dis- covered, and within one (1) year of the date of the shipment. Claims for product appearance defects, such as sunbleached pipe etc., however, must be made within thirty (30) days of the date of the shipment. J-M must first be given an opportunity to inspect the product alleged to be defec- tive in order to determine if it meets J-M specifications and if the handling, installation, and operating conditions have been satisfactory and in accordance with J-M recommended practices. Products sold by J-M which are manufactured by others are warranted only fo the extent and limits of the war- ranty of the manufacturer. The limited and exclusive remedy for breach of the above warranty by J-M shall be the resupply of a like quantity of non-defective product. J-M shall not be liable for any Incidental, consequential, or other damages of any kind, including, without limitation, any expenses for removal or reinstallation resulting from any defect. J-M makes no other representation or warranty of any kind, express or implied, in fact or in law, including, without limitation, the war- ranty of merchantability and warranty of fitness for a particu- lar purpose, other than the limited warranty set forth herein. Tyler/Union SAMPLE SPECIFICATIONS 3" THRU 24" MECHANICAL JOINT DUCTILE IRON FITTINGS shall be produced in the USA in accordance with all applicable terms and provisions of ANSl/AWWA C153/A21.53 and ANSI/AWWA Cl11/A21.tl. All Ductile Iron Mechanical Joint (Only) Fittings are rated for 350 PSI working pressure, unless otherwise indicated. NOTE: Fittings are cement-lined and seal-coated in accordance with ANSI/AWWA C104/A21.4; also available double cement-lined or bare. All coated fittings meet requirements of NSF-61. See list price sheet for details. JOINT DIMENSIONS IN INCHES MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment 0.12 in. D C F A BOLTS Size A Dia, B C Dia, D Dia. F Dia. J Dia. K~ Dia. K2 Dia. L M S T X Dia. Size No, 3 3.96 2.50 4.84 4.94 4.06 6.19 7,62 7.69 4 4.80 2,50 5,92 6.02 4.90 7.50 9.06 9.12 6 6.90 2.50 8.02 8.12 7.00 9.50 11.06 11.12 8 9.05 2.50 10.17 10.27 9.15 11.75 12.31 13.37 10 11.10 2.50 12.22 12.34 11.20 14.00 15.62 15.62 12 13.20 2.50 14.32 14.44 13.30 16.25 17.88 17.88 14 15.30 3.50 16.40 16.54 15.44 18,76 20.31 20.25 16 17.40 3.50 18.50 18.64 17.54 21.00 22.56 22.50 18 19.50 3.50 20.60 20.74 19,64 23,25 24,83 24.75 20 21.60 3.50 22.70 22.84 21.74 25.50 27.08 27.08 24 25.80 3.50 26.90 27.04 25.94 30.00 31.58 31.50 BENDS 90° Bends (1/4) .58 .62 .39 .60 .75 .39 .63 .88 .43 .66 1.00 .45 .70 1.00 .47 .73 1.00 .49 79 1.25 .56 .85 1.31 .57 1.00 1.38 .68 1,02 1,44 .69 1.02 1.56 .75 .33 3/4 5/8x3 4 .34 7/8 ~/~x31/2 4 .36 "/8 3/4X31/~ 6 .38 7/, 3/4x31/2 6 .40 7/8 3/4x3M2 8 .42 z/~ 3/~3~/~ 8 .47 7/~ 3/.x4 10 .50 ~/. ~/~4 12 .54 ~/~ 3/.x4 12 .57 z/~ 3/~4 14 ,61 7/. 3/4x4~/~ 16 11'14° (1/32) 45° Bends (1/8) 22~/2° Bends (1/16) Dimensions Dimensions Dimensions Dimensions Size T A R Weight A R Weight A R Weight A R Weight 3 .34 4.5 4.0 20 2.00 3.62 16 1.50 4.98 15 1.25 7,62 15 4 .35 5.0 4.5 26 2.49 4.81 22 1.82 6.66 21 1.55 10.70 20 6 .37 6.5 6.0 48 3.50 7.25 40 2.59 10.50 37 1.81 13,26 33 8 .39 7.5 7.0 68 4.00 8.44 59 2.85 11.80 51 2.06 15.80 48 10 .41 9.5 9.0 136 5.01 10.88 86 3~35 14.35 67 2.32 18.36 61 12 .43 10.5 10.0 14't 5.98 13,25 109 3.86 16.90 90 2.56 20.90 79 14 ,51 12.0 11.5 220 5.50 12.06 164 3.93 17.25 148 2.59 21.25 133 16 .52 13.0 12.5 264 5.98 13,25 202 3.98 17.50 179 2,62 21.50 159 18 .59 15.5 14,0 410 7.50 14.50 325 7.50 30.19 292 7.50 60.94 320 20 .60 17.0 15,5 505 8.00 16.88 368 8.50 35.19 364 8,50 71.07 346 24 .62 20.0 18.5 695 9.00 18.12 481 9.00 37.69 481 9.00 76.12 457 Tyler Pipe/Utilities Division · RO. Box 2027 · Tyler, Texas 75710 · (903) 882-5511 2 Union Foundry Company ' P.O. Box 309 · Anniston, Alabama 36202 - (256) 236-7601 3-6~2000 Tyler/Union MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment BENDS 90° Bend MJ x PE 11/4) 45°BendMJxPE(1/8) 22~/2° BendMJxPE(1/16) 11~/4° BendMJxPE(1/32) Dimensions Dimensions Dimensions Dimensions Size T A Y R Weight A Y R Weight A Y R Weight A Y R Weight 3 .34 4.5 10.0 4.0 20 2.0 7.5 3.62 17 1.50 7.00 4.98 16 1.25 6.75 7.62 15 4 .35 5.0 10.5 4.5 25 2.5 8.0 4.81 22 1.82 7.32 6.66 20 1.55 7.05 10.70 19 6 .37 6.5 12.0 6.0 45 3.5 9.0 7.25 37 2.58 8.08 13.50 34 1.80 7.30 13.26 32 8 .39 7.5 13.0 7.0 65 4.0 9.5 8,44 56 2.84 8.34 11.80 50 2.05 7.55 15.80 44 'TO .41 9.5 15.0 9.0 109 5.0 10.5 10.88 83 3.35 8.85 14.35 66 2.31 7.81 18.36 60 12 .43 10.5 16.0 10.0 135 6.0 11.5 13.25 108 3.86 9.36 16.90 87 2.56 8.06 20.90 76 14 .51 12.0 20.0 11.5 220 5.5 13.5 12.06 165 3.93 11.93 t7.25 152 2.59 10.59 21.25 137 16 .52 13.0 21.0 12.5 254 6.0 14,0 13.25 206 3.98 11.98 17.50 181 2.62 10.62 21.50 161 24 .62 17.0 25.0 15.58 710 7.5 t6.2 14,69 460 9.00 17,00 37.69 455 9.00 17.00 76.12 475 F~ 90° Bend MJ x Flange 45° Bend MJ x Flange (114) (118) ,R 221/2° Bend MJ x Flange (1/16) R 11~/4° Bend MJ x Flange (I/32) Dimensions Dimensions Dimensions Dimensions Size T A R F Weight A R F Weight A R F Weight A R F Weight 3 .34 4.5 4.0 5.5 21 .................. 4 .35 5.0 4.5 6,5 28 2.50 3.56 4.0 34 1.75 3.81 4.0 34 1.50 5.12 4.0 19 6 ,37 6.5 6,0 8.0 46 3,25 5.49 5.0 57 2.25 6.35 5,0 57 1.50 5.12 5.0 30 8 .39 7.5 7.0 9.0 73 4,25 7.93 5.5 83 2.50 7.62 5.5 83 1.75 7.70 5.5 50 10 .41 9.5 9.0 11.0 111 5.00 9.76 6,5 122 3.00 10.16 6.5 122 2.00 10.25 6.5 75 12 .43 10.5 10.0 12.0 153 6.0012.19 7.5 159 3.50 12.70 7.5 159 2.25 12.82 7.5 88 14 .51 12.0 11.5 14.0 227 5.5010.85 8.5 207 90° Swivel x Swivel Hydrant Ell Dimensions I //-~'-' )'~1 / ill · Weight includes two swiwl glands. Tyler Pipe/Utilities Division · RO, Box 2027 ' Tyler, Texas 75710 - (903) 882-5511 3-6-2000 Union Foundry Company · P,O. Box 309. Anniston, Alabama 36202 · (256) 236-7601 3 Tyler/Union MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TEES CROSS T MJ Tee MJ x FE Tee MJ x Swivel Tee Cross Dimensions Weights Size T T~ H J~ J~ J~ MJ MJxFE MJxSt Cross 3 .34 .34 3.5 3.50 5.5 ... 26 28 ... 33 4x3 .35 .34 3.5 4.00 6.5 ... 32 34 ... 40 4 .35 .35 4,0 4.00 6.5 ... 35 38 ... 42 6x3 .37 .34 3.5 5.00 8.0 ... 47 51 ...... 6x4 .37 .35 4.0 5,00 8,0 ... 51 54 .,, 62 6 .37 .37 5.0 5.00 8.0 10.50 60 68 77 80 8x3 .39 .34 4.0 6.50 9,0 ... 68 ......... 8x4 .39 .35 4.5 6.50 9.0 ... 71 79 ... 84 8x6 ,39 .37 5.5 6,50 9.0 11.50 80 86 99 108 8 .39 .39 6.5 6.50 9.0 11.50 90 102 116 115 10x3 .41 .34 4.0 7.50 11.0 ... 83 ......... 10x4 ,41 .35 4.5 7,50 11.0 ... 83 89 ... 98 lOx6 .41 .37 5.5 7.50 11.0 13.00 93 110 119 118 10x8 .41 .39 6.5 7.50 11.0 13.00 113 115 129 138 10 .41 .41 7,5 7.50 11.0 ... 120 144 ... 155 12x3 .43 .34 4.0 8.75 12.0 ... 100 ......... 12x4 .43 .35 4.5 8,75 12.0 .., 104 117 ... 123 12x6 .43 .37 5.5 8.75 12.0 14.25 115 133 138 140 12x8 .43 .39 6.5 8.75 12,0 14.25 123 126 149 155 12xlO .43 .41 7.5 8.75 12.0 ,.. 153 174 ... 187 12 .43 .43 8.75 8.75 12.0 ... 178 198 ... 212 14x6 .51 .44 6.5 10.50 14.0 16.00 183 205 211 210 14x8 .51 .45 7.5 10.50 14.0 -. 206 ...... 231 14x10 .51 .46 8.5 10.50 14.0 ... 229 244 ... 255 14x12 .51 .47 9.5 10.50 14.0 ... 235 284 ... 269 14 .51 .51 10.5 10.50 14.0 ... 281 305 ... 299 16x6 .52 .45 6.5 11.50 15,0 17.00 229 239 248 250 16×8 .52 .46 7.5 11.50 15.0 ... 248 260 ... 264 16x10 .52 .47 8.5 11.50 15.0 ... 265 287 ... 286 16x12 .52 .48 9.5 11.50 15.0 ... 281 312 ... 310 16x14 .52 .51 10.5 11.50 15.0 .,. 317 348 ...... 16 .52 .52 11.5 11.50 15.0 ... 361 374 ... 410 t Weightsincludeswivelgland Tyler Pipe/UlilRies Division . P.O. Box 2027 - Tyler, Texas 75710 · {903) 882-5511 4 Union Foundry Company · RO. Box 309 . Anniston, Alabama 36202 · (256) 236-7601 3-6-2000 Tyler/Union MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment TEES (Continued} MJ Tee ?T, MJ x FE Tee MJ x Swivel Tee Dimensions Weights Size T T~ H ji j2 j3 MJ MJxFE tMJxS 18x6 .59 .44 6.5 12.5 15.5 18.0 275 261 278 18x8 .59 .45 7.5 12.5 ...... 280 351 ... 18x10 ,59 ,47 8.5 12.5 ...... 286 ...... 18x12 .59 .49 9.5 12.5 ...... 370 ...... 18x14 .59 .56 10.5 12.5 ...... 415 ...... 18x16 .59 .57 11.5 12.5 ...... 445 ...... 18 .59 .59 12.5 12.5 ...... 490 ...... 20x6 .60 .44 7.0 14.0 17.0 19.5 335 362 358 20x8 .60 ,45 8.0 14.0 ...... 383 ...... 20x10 .60 .47 9,0 14.0 ...... 410 ...... 20x12 .60 .49 10.0 14,0 ...... 432 ...... 20x14 .60 .56 11.0 14.0 ...... 475 ...... 20x16 .60 .57 12.0 14.0 ...... 530 ...... 20x18 ,60 .59 13.0 14.0 ...... 560 ...... 20 .60 .60 14.0 14.0 ...... 605 ...... 24x6 .62 .44 7.0 16,0 19.0 21.5 448 451 461 24x8 .62 .45 8.0 16.0 ...... 475 ...... 24x10 ,62 .47 9,0 16.0 ...... 516 ...... 24x12 .62 .49 10.0 16,0 ...... 549 580 .., 24x14 .62 .56 11.0 16.0 ...... 585 ...... 24x16 .62 .57 12.0 16,0 ...... 625 744 ... 24x18 .62 .59 13.0 16.0 ...... 675 ...... 24x20 .62 .60 15.0 17.0 ...... 740 ...... 24 .62 ,62 17,0 17,O ...... 947 ...... t Weightsincludeswivel gland. MJ x PE x MJ Tee Dimensions Size T T1 H J= Z Weights T 6 .37 ,37 5.0 5.0 11.5 57 8x6 .39 .37 5.5 6.5 11.5 79 8 .39 .39 6.5 6,5 12.5 83 l0 .41 .41 7.5 7.5 13.0 133 MJ GLANDS IF Glands Size Weight Size Weight 3 3 12 12 4 4 14 15 6 6 16 20 8 8 18 25 10 11 20 29 24 38 Swivel x Solid Adapter with Swivel Gland Size by Wall Laying Length Thickness Weight 6x13 .37 46 6x18 .37 58 6x24 .37 74 8x12 .39 52 Swivel x Swivel Adapter Size by Walt Laying Length Thickness Weight 6x12 .37 28 6x18 .37 49 6x24 .37 52 Tyler Pipe/Utilities Division · P,O. Box 2027 ' Tyler, Texas 75710 · (903) 882-5511 3 6-2000 Union Foundry Company · P.O. Box 309 · Anniston, Alabama 36202 · (256) 236-7601 5 Tyler/Union MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINQS Sizes 3" thru 12" UL Listed For Fire Main Equipment WYES REDUCERS *Wyes MJ x MJ MJSEBxPE MJLEBxPE PE x PE Dimensions Dimensions Size A Y T T~ Weights MJ SEB LEB PE Weights Size T T~ L L L L MJ SEB LEB PE 3 2.0 8.5 .34 .34 36 4x3 1.0 9.0 .35 .34 40 4x3 .35 .34 4.0 9.5 9.5 15,0 18 17 18 17 4 2.5 9.5 .35 .35 45 6x3 ,37 ,34 5.0 10,5 10,5 16,0 26 25 27 20 6x4 1.5 11.0 .37 .35 67 6x4 .37 .35 4.0 9.5 9.5 15.0 27 26 27 26 6 3.0 13.0 .37 .37 93 8x4 .39 .35 5.0 10.5 10.5 16.0 36 34 36 33 8x4 0.5 13.0 .39 .35 93 8x6 ,39 .37 4.0 9.5 9.5 15.0 40 37 39 41 8x6 2.0 14.5 .39 .37 113 10x4 .41 .35 7.0 12.5 12.5 18.0 47 46 51 ... 8 3.5 16.0 .39 .39 136 10x5 .41 .37 5,0 10.5 10.5 16.0 47 48 52 48 10x4 0,0 15.0 .41 .35 118 10x8 .41 .39 4.0 9.5 9.5 15.0 54 52 52 47 10x6 1.0 16.0 .41 .37 136 12x4 .43 ,35 9,0 14.5 14.5 20.0 67 61 68 60 10x8 2.5 17.0 .41 .39 170 12x6 .43 .37 7.0 12.5 12.5 18.0 67 58 66 58 10 3.5 19.0 .41 .41 199 12x8 .43 .3g 5.0 10.5 10.5 18.0 64 62 65 60 12x4 0,0 16.5 .43 .35 150 12x10 .43 .41 4.0 9.5 9.5 15.0 78 62 65 59 12x6 1.5 18.5 .43 .37 186 14x6 .51 .44 9.0 17.0 14,5 22.5 110 107 112 ,.. 12x8 1.5 18.5 .43 .39 188 14x8 .51 .45 7.0 15.0 12.5 20.5 104 107 108 ... 12x10 3.0 20.0 .43 .41 223 14x10 .51 .46 5.0 13.0 10.5 18.5 100 102 100 ... 12 4.5 22.5 .43 .43 272 14x12 .51 .47 4.0 12.0 9.5 17.5 100 101 100 100 't14 6.0 25.0 .51 .51 474 16x6 .52 .45 11.0 19.0 16,5 24.5 132 131 144 128 16x6 0.0 21.0 .52 .45 300 16x8 .52 .46 9.0 17.0 14.5 22.5 132 128 136 132 16x8 0.5 22.5 .52 .46 349 16x10 .52 .47 7.0 15.0 12.5 20.5 128 124 128 123 t16x12 3.5 25.0 .52 .48 453 16x12 .52 .48 5.0 13.0 10.5 18.5 125 123 119 113 t16 6.5 28.0 .52 .52 575 16x14 .52 .51 4.0 12,0 12.0 20.0 140 139 138 133 18x8 .59 .45 14.0 22.0 19.5 27.5 201 180 195 ... · Not included in AWWA C 153. 18x10 .59 ,47 12.0 20.0 17.5 25.5 196 180 1B5 .,. ~' Rated at 250 psi. 18x12 .59 .49 10.0 18.0 15.5 23.5 185 170 190 ... 18x14 .59 .56 8.0 16,0 16.0 24.0 190 181 200 ... 18x16 .59 .57 7.0 15.0 15.0 23.0 196 180 190 ... 20x10 .60 ,47 14.0 22.0 19.0 27,5 225 210 210 .., 20x12 ,60 ,49 12.0 20,0 17,5 25,5 210 208 210 ,,, 20x14 ,60 .56 10.o 18.0 18.0 26.0 208 198 205 .,. 20x16 .60 .57 8.0 16.0 16.0 24.0 225 215 222 ... 20x18 .60 .59 7.0 15.0 15.0 23.0 233 220 ...... 24x12 ,62 ,49 16,0 24.0 21,5 29,5 320 300 310 ,,, 24x14 .62 .56 14,0 22.0 22.0 30,0 315 325 335 ,.. 24x16 ,62 ,57 12.0 20,0 20.0 28.0 325 319 310 .,. 24x18 .62 .59 10,0 18,0 18.0 26.0 325 310 ...... 24x20 ,62 ,60 8.0 16,0 16,0 24,0 315 305 ...... Tyler Pipe/Utilities Division · RO. Box 2027 · Tyler, Texas 75710 - (903) 882-5511 6 Union Foundry Company · P.O. Box 309 · Anniston, Alabama 36202 · (256) 236-7601 3-6-2000 Tyler/Union SOLID & TAPPED PLUGS & CAPS 3"-12" 14"-24" MJ Plug 3"-12" 14"-24" MJ Cap Dimensions Max. Weights Size T Tap PLugs Caps 3 .46 2 8 8 4 .46 2 g 10 6 .46 2 18 17 8 .46 2 26 25 10 .56 2 36 35 ]2 .56 2 46 44 14 .62 2 79 85 16 .62 2 100 93 18 .65 2 130 122 20 .66 2 160 152 24 .68 2 202 202 MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment SOLID SLEEVES Short Long Dimensions Weights Size T L~ L2 Short Long 3 .34 7.5 12 13 19 4 .35 7.5 12 17 24 6 .37 7.5 12 28 39 8 .39 7.5 12 38 53 10 .41 7.5 12 49 68 12 .43 7.5 12 56 82 14 .56 9.5 15 111 141 16 .57 9.5 15 137 172 18 .68 9.5 15 160 200 20 .69 9.5 15 212 269 24 .75 9.5 15 272 377 TAPPED TEE MJ Tapped Tee {2" Tap) Dimensions Size T L Max. Tap Weights 3 .34 6 2 19 4 .35 6 2 23 6 .37 6 2 37 8 .39 6 2 53 10 ,41 6 2 68 12 .43 6 2 88 16 .52 6 2 164 ADAPTERS MJ x FE FE x PE Dimensions Weights Size T L~ L2 MJxFE FExPE 3 .34 6 12 20 ... 4 .35 6 12 24 24 6 .37 6 12 36 36 8 ,39 6 12 56 52 10 .41 6 12 75 69 12 .43 6 12 80 88 14 .51 6 12 126 ... 16 .52 6 12 166 149 20 .60 6 .., 275 ,.. Tyler Pipe/Utilities Division · RO. Box 2027 - Tyler, Texas 75710 · (903) 882-5511 3-6-2000 Union Foundry Company · P.O, Box 309 · Anniston, Alabama 36202 · (256) 236-7601 7 Tyler/Union MECHANICAL JOINT C153 DUCTILE IRON COMPACT FITTINGS Sizes 3" thru 12" UL Listed For Fire Main Equipment DUAL PURPOSE CUTTING-IN SLEEVE MJ x FE Cutting-In Sleeve with Dual Purpose Accessories ~ N Dimensions Shipping Wt. Size For Pipe Size L 12 T Assembled T 4 4.80-5.00 O,D. 10 9,5 .35 33 6 6.90-7.10 O.D. 10 9.5 .37 50 - L~ ,,,', 8 9.05-9,30 O,D. 10 9.5 .39 67 10 11.10-11.40 O.D, 10 9.5 .41 122 L L-----~ 12 13,20-13.50 O.D. 10 9.5 .43 157 Flanged ends are faced and drilled per ANSI/AWWA CI 10/A21.10. Mechanical joint ends are designed to receive both standard and oversize gray or ductile iron pipe as shown above. TYPICAL CUI-I'ING-IN SLEEVE INSTALLATIONS VALVE i]INSTALLATIONS ~ *RETAINER GLAND ASSEMBLY A See Ins~lafions Instructions ............................................................. P~9e 51 Pressure Gland Pipe O.D.D.I. Pipe No of Size of Rating, O.D. O.D. Wall Set Set Gland Weight Size psi B A Class Screws Screws Weight w/Acces. 3 350 7.69 3.96 50-56 4 S/,x2 4 7 4 350 9.12 4.80 50-56 4 S/sx2 5 13 6 350 11,12 6.90 50-56 6 S/ax2 9 20 8 250 13.37 9.05 50-56 9 5/8x2 13 25 10 250 15.62 11.10 50-56 12 5/BX2 17 33 12 150 17.88 13.20 50-56 16 5/8x2 20 38 14 250 20.25 15.30 53-56 20 5/8x2~/8 44 55 16 200 22.50 17.40 53-56 24 5/.x21/2 54 64 18 200 24.75 19.50 53-56 24 5/8x2~/2 62 72 20 200 27.00 21.60 53-56 28 5/8x3 76 91 24 150 31.50 25.80 53-56 32 5/8x3 103 118 Not included in AWWA Cl10 Pipe Wall Thickness: Sizes 3"-12" are recommended for ductile iron pipe class 50 thru 56. Sizes 14" thru 24" are recommended for ductile iron pipe class 53 thru 56. DUCTILE IRON RETAINER GLANDS Mechanical Joint Retainer Glands are designed to provide a method for restrain- ing mechanical.joint pipe and fittings and other standardized mechanical joints against possible joint separation, rupture or blow-out caused by internal water pressure. The set screws are square-headed with Type C knurled cup points, and are shipped a~ready assembled in the Glands. They are manufactured of 4140 grade alloy steel, and are heat treated to a Rockwall "C" 45/ 53 case hardness. Tee-head bolts and gaskets are not included, but may be ordered separately. Recommended torque for set screws is 75 foot pounds, and set screws on opposite sides of the glands should be tightened alternately. fee-head bolt hole size and spacing are equal to MJ Glands as shown in AWWA C- 111. Standard mechanical Joint gaskets as shown in C-111 should be used. fy(er Pipe/Utilities Division · P.O. 8ox 2027 · Tyler, Texas 75710 · (903) 882-5511 8 Union Foundry Company · P,O. 8ox 309 ' Anniston, Alabama 36202 · (256) 236-7601 3-6-2000 Tyler/Union 6850 SERIES CAST IRON TWO-PIECE VALVE BOXES for 4" through 2" valves, 5]/4" shaft screw-type New ways to save on valve boxes. Eliminate extra handling by buying pre-assembled units, Save on single parts and accessories. Lower unit cost by purchasing Valu-Paks of 30 to 80 pieces of tops and bottoms in crates, See list price sheet for pricing details. THREE WAYS TO SAVE 6850 VALVE BOX Level I Level 2 Level 3 Boxes Individua~ Parts VALU-PAK Parts Assembled Not Assembled Not Assembled Note: A "BOX" is one top and one boffom LEVEL ONE Boxes Assembled/Less / Box Assembled Level Two Top Level Two Botlom LEVEL ONE: BOXES ASSEMBLED LESS LIDS Extension UPC No. Box (Components) Height 670610 Weight 461-S (lOT + 186) 19-22 (Not Offered Assembled 462-S (lOT + 246) 27-32 (Not Offered Assembled 562-S (16T + 246) 27-37 145790 71 563-S (I 6T + 306} 33-43 145752 78 564-S (I 6'1 + 366) 39-50 145806 85 662-S (26T + 306) 36-52 145769 93 664-S (26T · 366) 39-60 145813 100 666-S (26T + 246 + #60 Ext) 5'i-71 (Not Offered Assembled) 668-S (26T + 366 + #60 Ext) 62-82 (No~ Offered Assembled) Tyler Pipe/Utilities Division · P.O. Box 2027 · Tyler, Texas 75710 · (903) 882-5511 38 Union Foundry Company · P,O. Box 309 · Annislon, Atabama 36202 · (256) 236-7601 3-6-2000 Series 2000PV MEC~CAL)'OINT P~STRAiNT GLAND FOR USE WI'T~ C-900 OR IPS OD PVC PIPE The 2000PV mechaa/cai joLnt restraint is the fastest and most econon~- cai method of restraining ?VC pipe to mechanical ioints. Now the need for costly concrete thrust blocks and corrodible steel tie rods is eLin~nated. It can be used in straight alignment or at the pre-set deflect/on rcconmaended for the mechanical joint. The 2000PV was the Fn~3t PVC joint restraint to be tested to UNI-B- 13, Underwriters Laboratories, and Factory- Mutual Meets aJ/of the requirements of YWI-B-13 "Recommended Standard Performance Specification for Joint Restra/nt Devices for use with PolDSnyI Chloride (PVC) pipe." ULlisted in the four through rvrelve inch sizes for joining UE-iisted ductile iron fittings to UL45sted, Class 150 PVC pressure pipe. The maximum allowable joint deflection is five degrees. Factory Mutual approved for use on DR18 PVC pipe in four through twelve inch sizes. The fastest and most economical method of restraining PVO p/pe lo mechanical joints. £1iminates costly concrete thrust blocks and corrodible steel tie rods. 2000PV mechanic~] joint on both C-900 and tPS OD PVC pipe, torque- limiting date the diameters. For installation on ?/ lpg PVC Pipe remove spacers and For installation on C-gO0 PVC Pipe ~ ~ 5 IPS PVC PiPE ~ The pressure rating for the 2000PVjoint restraint is the standardized pressure rating of the PVC pipe on which it is used. 2000PV joint restraints can be used on both 0900 and/PS OD PVC pipe, 3" through 12". ANSI/AWl, VA 0900 C~ OD ASTMD2241 IPS OD DR 14 200 PSI SDR 17 250 PSI DR 18 150 PSI SDR 21 200 PS1 DR 25 100 PSI SDR 26 160 PSi ANSUAWWA C900 CI OD ASTM D2241 IPS OD DR 14 200 PSi SDR 17 200 PSI DR 18 150 PSI SDR21 160 PSI DR 25 100 PSi SDR 26 128 PSt Specific tio s Mechanical joint restraint shall be incorporated into design of the follower ghmd. The restraint mechanism shall consist of a plurality of individually-actuated gripping manufactured of ducdle iron conforming to ASTM A53680. The gland shall be such that it can replace the standard/zed mechanical joint gland and can he used with the standard/zed mechanical joint hell conforming to ~SI/A~A C11 I/A21.1 I and ~SI/A~A C153/A21.53 of shall he used to insure proper actuating of restraining devices. The restraining glands shall have a pressure rating equal to that of the pipe on wblch it is used. The r~tralning glands shall bave been tested to ASTM FI674-96, be listed by Unde~riters Laboratories, and be approved by Facto~ Mutual. The restraint sba0 be the fiB~ Iron Series 2000PV or approved equal. Pat< Information The produc~ presented herein are covered by one or more of ~e following paten~: 4627774,4896903,5071175. Dimensional Data SERIES C D F d M X ~E~ Lisli gs and Approvals Sizes 4" through 12" are listed by Underwriters Laboratories, Inc., category HJKF "Fittings, Retainer Type," with a deflection angle (If five degrees when used on UL- listed, Class 150 PVC pressure pipe and a UL-listed appurtenance. The Iistlag number is EX2836. Sizes 4" through 12" are approved by' Factory Mutual for usc on approved DRI8 PVC pipe, and sizes 4" d]rougb i0" are approved for use on DRI4 PVC pipe and mechanical joint appurtenances. The 2000PV restraint exceeds al/ requirements of ASTM F1674-96. SpecialNoles EBAA-SealTM gaskets are provided with the 30" and 36" 2000PV restraints to facilitate easier assembly of the mechanical joint, and are required on the above referenced sizes to obtain the pressure ratings and safety factors shown. For test pressures above the rated pressures, consult the engineering department of EBAA Iron, Inc. for recom. mendations. Pge PiPE O0 ~O. OF P WlrR N[fTB PIPE $ HI,¥1NG AWWA D224t BOLTS P 'PCi/STED OFF ~2 SIZE WEIGHT Cg00 D1785 2003PV 4.84 1.55 3,60 6.19 0.50 3/4 4 4 2004PV 5.92 1.68 4.90 7.50 0.50 7/8 4 4 2006PV 8.02 1.68 7.00 9.50 0.50 7/8 6 g 2008PV 10.17 1.68 9.15 11.75 0.62 7/8 6 6 2010PV 12.22 2.10 11.20 14.00 0.62 7/8 8 8 2012PV 14.32 2.10 13.30 16.25 0.75 7/8 8 8 2014F?V 16.40 2.25 15.49 18.75 0.88 7/8 10 10 2016PV 18.50 2.25 17.58 21.00 0.88 7/8 12 12 2018PV 20.60 2,25 19.88 23.25 1.13 7/8 12 12 2020PV 22.70 2.25 21.79 25.50 1.25 7/8 14 14 2024PV 26.90 2.75 25.99 30.00 1.42 7/8 16 16 2030PV 33.29 2.70 32.22 36.88 1.50 1 1/8 20 20 2036PV 39.56 2.70 38.52 43.75 1.50 1 1/8 24 24 9.8 8.6 7.69 3 7.0 -.-. 3.5 ' 10,5 9.5 9.13 4 8.8 4.8 4.5 13.0 12.1 11.13 6 12.1 6.9 6.63 14.5 13.6 13.38 8 16.3 9.05 8.63 17.0 16.0 15.63 10 26.0 11.1 10.75 19.0 18.1 17.88 12 31.4 13.2 12.75 21.7 20.9 20.38 14 47.6 15.3 -._ 23.8 23,0 22.63 16 52,8 17.4 -.- 25.9 25.1 24.88 18 61.8 19.5 -.- 28.0 27.2 27.13 20 70.9 21.6 -.- 32.3 31.5 31,63 24 92.9 25.8 -.- 38.5 37.7 39.12 30 128.5 32.0 -.- 44-.8 44.0 46.00 39 161.3 38.3 -.- SECTION A-A SECTION B-B l e irOnTM "Your connection to the fixture''tM P.O. BOX 857 EASTLAND, TEXAS 76448 USA 254/629 1731 800/433 1716 FAX 254/629 8931 e-maihebaa~eastland.net Visit our Website:w'w~v.ebaa.com RACI SPACERS NORTH AMERICA INC. ~1 patented for pipelines ~ w~h two spacers SPACER ADVANTAGES: $~e~s a~ rr'~ar~uf~tu~e¢ ent~fdy ou~ Ch~ ~e~si~y ~eth~ene wi:th NO ~ ~1~ of a~a~hm~ r~ui~ Sp;~c~[~ are ~uickly m~d e~$~ty' a~s~mbted by - Spas can b~ inst~ ~ CO~ or ~ ~e~e. The 6pscers are d~ed ,7R inche,s 1o 5_tl ~r~s [~ ~ 130 mm1 Spec~l~cation suggestions for casing spacers sh~ ~ 6,~/2 f~t ~o ~event safAing of ~me c8¢P~ ~,, ~e m~tm~m 5h¢1 [~ ~$O ~02 cert~ieO 1~ s~e~gth ~a quality, Prej~ion t~ 51'l~fl I~¢ RAC~ ty~ S~ by ~1 Sphere N~ Amerlc~ ~P~CAL ROAD CROSSING SPACER OPTIONS: S~cer e~em~nts S and T 5:~0 KG$ PE~ Spacer elements CF and G su~Or[ a rr~xm~um w¢~ht I~d of 1102 8 m~, For inst~li~ion *MAXtMUM ~OAD ¢/IUST NOT EXCEED ~02' ~ OR Spa~:e~r elements P ar~ Q Spe~i=t p~ O,D. ~an~ a~lic~Iom ~oy a~ ~ble to {152 mrr, to ~5 mm). For O.D, ~2" cat, tact ~u~ distributor, For ns~a~lat~n the PER RC, NG Spacer elements M end N Sp~r elements E an~l It are able ~ ~u~ort a maximum ~h~ !~ of M/N SPACER rAiSE: MEOIUM DIAMETER PIPE *MAXIMUM [O~D MUST NOT ~C, EED 22~ ~ OR NOTICE 1213 ~b/5~ ~ M&N 2204 ~700 KOS PER RING For pipe s~es from ~.5" to ASO"" · FEATURES/BENEFITS AM]E~ICAN ]FL©¥7 CONTR@L SPEC~qECATIONS SER~]~S 2500 RESILIENT WEDGE VALVE The Series 2500 Ductile iron 250 p,s,i.g. Resilient Wedge Gate Valve is designed for use in drinking wafer, sewage, fire protection systems as well as irrigation and backtiow control sys- tems, The ductile iron body, bonnet and wedge provides strength and a pres- sure rating that meets or exceeds the requirements of AWVVA C515. Strength more than doubles that provided by cast iron designs and the pressure rat- lng Is 250 p.s.l,g, All fhls strength and higher pressure rating is prodded in a compact, Iighiweighl, and easy to hcndle ductile valve, Fusion Bonded The S®ries 2500 ValVe is fully epoxy coated both on the interior as well as the exlerior. The fusion bonded coat~ng is applied prior fo assembly so fnat even the belt holes and body-to-bonnet flange suttaces are fully epoxy coated. T~s volvo ~ootures stem sods. Two Odngs ore located above and one Gring is located below the thrust collar. The lower O-rings provide o permanently sealed lubrication chamber that wllf make the val~e easier to operate over a longer period at time. The upper O-ring assures that sand, did or grit cannot enter the valve to cause damage to the lower Oeings, This is especially impdanf for buried and sewage ser- vice applications, Thrust Washers Two thrust washers are used, One i~ located above and one is located below the thrust collar. These thrust wash- ers assure easy operation at all times, No Flat ~skets The body4o-bonnet and bonnet- to bonnet cover seals are pressure energized O-rings. This eliminates the need for excessive bolt loading which is required by designs that use flat gas- kets, The O-rings are reusable which eliminates down time during any needed repair. The Series 25013 Resilient Wedge Gate Valve is tudshed In contigura- tbns that are listed by Underwders Laboratories, Inc. and approved by Factory Mutual Research Corp. these standard features: UL l, isled-FM Approved Seat Tested 250 p.s.l.g, · Fusion Bonded Epoxy Coating Compiles With ~NSI/A~A C55g · 250# [~eised Face Flanges Available Ductile Iron Body, Bonnet and Wedge, Operating nut · Shelf Tested SO0 p.s,i.g. · 250 p,s.l.g. Pressure Eating · Rubber Encapsulated Wedge · Triple O-ring Stem Sm=Is · Smooth (No Pocket] Waterway · 100% Leak-Tight Closure · NSF Standard 61 Certified · AWWA C515 Valves 2"-30" shall be resilient wedge h/pe rated for 250 p,s,i.g, cold water working pressure, All ferrous components shall be ductile iron, Valves 4"-16" shall be In tull compli- ance with AWWA C515, The words "D,L" or "Ductile iron" shall be cast on the valve or stamped on a perma- nently attached corrosion resistant metal tag, The wedge shall be ductile iron encapsulated with nittile rubber [2"-12" sizes) or SBR rubber [14'-30" sizesj. The wedge shall be symmetrical and seal equally werl with flow in tither direction, Valves shall be NSF Standard 67 certified, Bolting materials shall develop the physical strength requirements of ASTM A307 and may have either regular square or hexagonal heads with dimensions conforming to ANSi B18,2,1, Metric size, socket head cap screws therefore are not allowed, Operating nut shall be constructed of ductile iron and shall have four flats at stem connection to assure even input torque to the stem. All gaskets shall be pressure ener- gized O-rings, Stem shall be sealed by three O rings. The top iwo O-tings shall be replaceable with valve ful¥ open and while subject to full rated working pres- sure, O-rings set In a cartridge shall not be allowed, Valve shall have thrust washers located with [1) above and (1] below the thrust collar to assure trouble-tree operation of the valve, All Internal and external surfaces of the valve body and bonnet shall have a fusion bonded epoxy coating, com- p¥ing with ANSI/AWWA C550, applied eleatrostatically prior to assembl% Valves shall be American Flow Control's Series 2500 Ductile Iron I~esilient Wedge Gate Valve. CONSTRUC~ON AM~ER~CAN ~LO%V ~ONTROL Upper O-ring se=is can be replaced while open and under pressure, Ductile i~on oper=tin§ nu~ provides skengfh and durabllih¢ minimize operating resists corrosion and abuse, Fusion bonded epo~'y coaling Inside and out ensures maximum corrosion resistance for long service life. sffengfh, durabllil~ than cast iron construction, 250 p.s.i,g, pressure rating, Smooth, waterway construction ~ 00% full port diameter waterway, recesses to trap debris or obstruct flow. Reduces pumping costs. P~ubber encupsuloted ductile iron wedge design ensures drop t~ght seal every time with Iow stem torque, FEATURES/BENEFITS AMERICAN FLOW CONTROL SPECIFICATIONS 5-U4' PACER FIRE HYDRANT The Waterous Pacer's sleek and sh/lish design blends perfectly with today's modern architecture. The Pacer is rated for 250 p sJ.g, and exceeds all of the requirements of AWWA C-502. Ductile iron construction assules strength and durability Introduced in 1967, the Pacer file hydrant provides real soluBons to today's system demands, With many cities experiencing increased pressure fo stretch their dollars Jt is important to note that the Pacer hydrant can be maintained by just one person, The removal of four nuts and bolts allows access to all working parts, The Pricer hydrant is loaded with o1[ of the fea- tures expected f~om o high quality fire hydrant. The ali bronze seat and bronze seat insert assure that the Pacer hydrant remains easy to repair. The Pacer has been manufactured for more than 30 years while still main- raining complete parts interchange- ability, The Pacer hydrant has these standard features: · All bronze drain · Travel stop nut located in top of hydrant · Easy $50° rotation of nozzle section · 250 p.s.i.g, working pressure rat- ing · Shell tested at 500 p.sJ.g. · Sealed lubrication chamber · Over 30 years of continuous parts interchongeability · Ductile iron nozzle section, upper & lower stand pipes & hydrant bose · Bronze-to-bronze seating 'BENEFITS Easy Nozzle Section Rotation The Pacer's exclusive stainless steel flange lock ring arlows 360 degree rota- tion of nozzle section by merely loosen- ing four bolts and turning nozzJe section to the exact position required. ThiS is done without damage to barrel gaskets. Sealed Lubrication Chamber O dngs seal the operating threads from moisture and retain lubricant which greatly reduces routine maintenance, mi Bronze Drain No composition rubber, plastic or leather to wear, chip or crack, VJrtual[y no leaks, nor adjustments are ever required, Bronze sliding drain valve is free to center itsdf so it arways closes flght~ even if a foreign object gets into the barrel. Top Travel Stop Nut Helps prevent stem budding and damage to bronze components. SPECIFICATIONS Fire hydrants shalr meet or exceed AWWA C592, latest revision. Rated work- ing pressure shall be 250 p,s.l.g., test pressure shall be 500 p s. Lg, and hydrants shall include the following specific design cnteda: The nozzle section, upper and lower stand pipes and hydrant base shall be ductile iron. The main valve closure shall be of the compression lype, opening against the )ressure and closing with the pressure. Nozzle section to be designed for easy 360 degree rotation by the loosening of no more than four bolts. The seat diameter shall be 5-1/4", Hydrant must be designed so that removal of all working parts can be accomplished without excavating. The bronze seat shall be threaded into mat- ~ng threads of bronze for eas~ field report. The draining system of the hydrant shall be bronze and be positively activated by the main operating rod, Hydrant to be furnished with a sliding bronze drain valve. Sliding drain valves made of rubber, plastic or leather will not be arlowed. Hydrant must have an internal travel stop nut located in the top housing of the hydrant. Hydrant operating threads to be fac- ton/lubricated, and be O-ring sealed from wafer, moisture and foreign rnaffer. Hydrant must have a traffic flange design allowing for quick and economi- cal repair of damage resulting from a vehicle's impact Hydrants shall be Waterous Pacer. (Model number WB-67-250). 4 CONSTRUCTION ~. AMERICAN FLOW CONTROL 5-1/4" PACER FIRE HYDRANT aP ER~.TING NLff-Ducfile iron upper section provides strength for wrenching, Lower portion is bronze for smooth operation and corrosion resis- tance. 360° NOZZLE SECTION ROTATION- The Waterous stainless steel ring system allows 360° rotation by merery loosening the flange boris, and turning the nozzle section to the exact position desired. ~ MECHANICALLY ATTACHED NOZZLES- Field replacement of damaged noz- zles in minutes by one person. TI~FFIC SECTION-Pads are designed to break at the ground line, Simple Iow cost repair ~'t available. CENTRIFUGALLY CAST DUCTILE IRON BARREL$~tronger, smoother and more uniform than stalic cast barrels, ALL BRONZE DRAIN-No composition, plastic, rubber or leather face to wear, peel or crack. FLAT BOTTOM AND STRAPPING LUGB- All standard to make solid, straight instarlation faster and easter, BRONZE SEATING-O-ring protected bronze valve seat threads into a bronze insert in the hydrant bot- tom. INTEGRAL CAP NUT AND LOWER WASHER-Protects rod threads from cor- rosion and makes servicing eas~ Valve assembly locked in place. It cannot detach accidentally. Fully complies with AWWA 0-502 and is available in configurations which are UL Listed and FM Approved. JCM 412 Fabricated Steel Tapping Sleeves Built-in benefits make these heavy fabricated steel sleeves increasingly popular for making larger taps on all types of pipe. By placing the design emphasis on eliminating problems inherent with older pipe and field installations, JCM 412 Tapping Sleeves have taken the complexity out of tapping larger pipe. Built in range assures proper fit on more than one class of pipe - reducing inventory requirements and the chance of not having the right size sleeve. Ease of assembly eliminates extra equipment, time and specially trained personnel. Ready availability means taps can be made with- out long delays - even taps on special sizes of pipe - or services requiring high pressure flanges. Direct reinforcement of the pipe by the sleeve eliminates flexing or deflection of pipe opposite the tap. Less weight than heavy cast iron sleeves reduces the Icad on the pipe. Most important, JCM 412 Tapping Sleeves assure a safe dependable tap. A large gasket cross sec- tion provides a positive initial seal which increases with increases in line pressure. Alignment recess for aligning sleeve and tapping valve. Test Plug 3/4" NPT (stainless~ steel in the Epoxy Coated tapping sleeve). Broad cross section gasket set in retaining cavity. Corrosion resistant, high strength Iow alloy bolts and nuts. Optional Stainless Steel. / Heavy steel sleeve with built-in range rein- forces pipe - eliminates deflection possibility. MATERIAL SPECIFICATIONS - JCM 412 FABRICATED TAPPING SLEEVE BODY: ASTM 283 Grade C or ASTM A-36 Steel BOLTS: Corrosion Resistant, high strength Iow alloy (AWWA C-111, ANSI A21.11 ). Optional Stainless Steel 18-8 Type 304. FLANGE: AWWA C207 Class D, ANSi 1501b. Drilling, recessed for tapping valve MSS-SP60. Other flanges and out- lets available upon request. GASKET: Compounded for use with water, salt solutions, mild acids and bases. FINISH: Heavy coat of corrosion resistant metal primer. Optional Fusion Epoxy Coating available. SERVICE RATING: 4" to 12" Outlets: 175 PSI. Higher service rating available for specific applications and sizes. 412 TAPPING SLEEVE DIMENSIONS 3 12 5 4-1/32 3-1/2 6 3/4 4 12 5 5-1/32 4-1/2 6 3/4 6 12 5 7 1/32 '6-1/2 6 3/4 8 16 5-1/8 9-1/32 8-1/8 8 3/4 10 20 5-1/2 11-1/16 10-1/4 10 3/4 12 24 5~3/4 13-1/16 12-1/4 12 3/4 For outlets 14" and larger the manufacturer of the tapping valve must be specified to assure proper arignment recess dimension. Size on size tapping sleeve requires 1/2" undersize cutter to assure proper cutter clearance and complete severance of the coupon. *On nominar pipe size 7.45 and smarler dimension D is 6-1/8". 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