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WA0001-MN000712SHIMEK, JACOBS AND FINKLEA, L.L.P. CONSULTING ENGINEERS Advantage C tract Services, Inc. 7150 A [la Genoa Road Attention: Roy Saldivar Re: City of Coppell, Texas Repainting of the 1.5 MGD Elevated Storage Tank Interior DALLAS, TEXAS We are transmitting herewith 3 copies of the submittal data furnished by These copies have been reviewed and marked as follows: No. Sheets 21 RemarB: Operation/Maintenance Dwg. Description Date: Tuesday, July 18, 2000 Job Code: 1999176 Advance Contract Services, Inc. Explanation No Make Revise Submit Exceptions Corrections and Specified Taken Rejected Noted Resubmit Items ~ ~ ~ ~ F] Iq FI FI FI R Iq Fq F/ FI N Fq F1 [q Iq F1 N Fq F1 B N By copy ofthis letter we are returning 2 copiesofthesubmittalto Cy..~/ ~o?pell, exists / Checking of shop drawings by Shimek, Jacobs and Finklea is only for general conformance with the design concept of the project and general compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications. Contractor is responsible for: dimensions which shall be confirmed and correlated at the job site; fabrication proces?es and techniques of construction, coordination of his work with that of all other trades; and performing his work in a safe and satisfactory manner. (~13) 991-0~4~; FA3~ (?13) 991-3939 Advantage Contract Services, Inc- WA00-0I Reprinting of the 1.5rag E.S.T- Interior for The City of CoppeB, Texas Adva,tege Contract Services, lne, Advanta;~ C" -r . Se. rvlces, inc, has reviewc t all pads of N attached Cuc;t;!ttal and has determined that it is in complimlct with a!l pertinent Contract Specifications far the referenced project. Project No, Date: Submittal: U CONTROLS ODeration / Maintenance USER: City of Coppeil Water Utilities Elevated Storage Tank EQUIPMENT ElM Electric Actuator / 24" M&H Butterfly Valve ENGINEER Shimek, Jacobs & Finklea, L.L.P. Consulting Engineers 8333 Douglas Avenue, #820 Dallas, Texas 75225-5816 (214) 361-7900 CUSTOMER Advantage Contract Services, Inc. 7150 Almeda Genoa Road Houston, Texas 77075 (713) 991-0747 75238 · PH: C2~4) ~4~.9980 · FAX: JOB/SERIAL NU ER ,5'~"7t97-/~7- / POWER VOLTAGE: 460VAC 3PH [] 30VAC 3PH [] 1 VAC IPH [] 9 ~C DC [] FINAL TEST/INSPECTION FORM MODEL NUMBER 440VAC 3PH 380VAC 3PH 230VAC 1PH OTHER 2) LIMIT SWITCH, OPEN LOSED ~ 3) TORQUE SWITCH, OPEN 4) PIN TORQUE SWITCHES PER CHART, 5) ELECTRONIC MODULE, NUMBER OF TURNS N/A [] 6) P/S CLUTCH MOTOR OVERRIDE: OPEN VISUAL AND AUDIBLE CONFORMANCE 8) INSERTS FOR SWITCH EMPLOYEE SALES a. [] b. ( RELIEF PLUG SPEC. SHEET f. COPY OF THIS TEST FORM g. MANUAL ~ N/A [] h. MCP BOLTS N/A N/A ~ Form No.: FINTEST [] CLOSED ? N/A [] r,~IM JOB SPEC SHEET ,..ustomcr:. CONTROLS INTERNATIONAL P. O. No: 0027037-02 P,O. Item No: 1 Valve Data Manur~cm,-~ L"A~ ~ Size: 24 T~e: BFV Rating: 150 Torque(fi-lb): 2100 Diff Press (l~i): 70 Valve Stem Data DimensionS -, Inches Diame~er0nch~s): 3.~.~0 KrZ: (1) 03~r0 X 0.1S'0 TUrus-Full Sffoke: 250 Suu. kcTiw~(S~:): 60 Output Rotation: CV~ T0 Close lob No: 5570ZA Rev: ORG Pmjec[: WATER STORAGE TANK Actuator Data Quanile/: 1 ElM Model No: Oudine Dwg: Assembly Dwg: In.muctlou: Eadosm'¢: Open To Close Tin~: Torquc Spring: Motor Gea"s: Auxiliaay Gear:, Haadwhed Gears: Ddvc SleevdWonn: Nameplate: MEG1-8 M-2001/16G 83775D- 1 83775[:)-2 84214 Tech Manual Watertight NEMA 4/1P65 83464-4Red 34&SN34857/33941/33927 MG02-67:1 358202.1_ 482L Motor Data Hon~epowa':. 3/4 RPM: 1725 volts: 230 Vac Hertz: 60 eb,,~: Single RunAmps(15lrdn): 11.0 Stall Amps: 39.0 MotorPanNo.: 901/21FC-E ,MotorHeam': In Motor Additional Accessories, Services & Notes: Torque Switches: ]:)i~1 Setting 2 3 4 5 6 7 8 Fl-fo Output: 1689 1968 2247 25~8 2752 Approximate only. Actual torque requires test by dymmometer. Notes: Customer Tag No(s) valve Adap~on: NOt Ordered From ElM sore & Key BushinS: By Others (Ship 35477 Bank- Not Retumed) ~nt,-y Form: JR Enten~'d: ~ 02/29/00 Date: 03/09/00 Electrical Data Wiling Diagram: 55702 M2CP Frame:. 4 N Number. '99.33 Motor Probedon: LSM: Position Switchet,: Torque Switches: Space Heatc~. irons: Solactor Switch: hitton Ligl~s: Lamp No. 3: L~No. 4: b"l~C Futroajc: ~o~om~. ~ot~l~lScar: POL Input Shaft: Po{ clutch gear. Covff Assembly: Cimult Breaker': Coa~ol F,.mctlons: l['hear. osta~ T/S Shaft Rotates: Loss Of S'a~l: ThermaJ Contacts in Motor 84112-01B LSC, LSO,LSA&LSB(16Contact TSC & TSO 1500 Ohm, 25W (115V) Open-Stop.Close LT(hand}-Off-Remote(au Close(green), Open(red) P war On (no lens) OverTo e noises) 1000 Ohm, 84057 36468-24 P4042-90 84350-01S 84090, K 32 Amps (M2CP} Position Seat (no G to H jumper on LSM), Momentary P.B,(jumperSto6osTB T 36539 hermestat S ce Heater ~To Close Valve Does Not Move 9 10 · eJme, fedcuel e^Esseoxe ~!N, uedo slo,s~uoo reuuetll ~|c~ (9 'sloeluoo ul-/ees ON uollnqttsnd/ugluemofi (GL'-VL) C) 'i O 'q~eluoo ~,oopel u! ON Jolt.too Oul~e,',.eH (I3-ZZ) :3 't O /,N81 UO de,is S: el ~:~ 8^o~.uej :/(eleJ Jo ed doi9 elOu~e~ Jo-J (9 '1N81 uo dej|si 90l g OAOUJeJ :lo.quoo gd Pe~l~lulEuJ Jo=l (g 'INS~ uo de.qg H OI O IIElsul :eAIg^ pe|ees entuo. Ljo..J (V '~ · uofloejtp uedO ul (0) Jo 'eso O (0) ul p~ol..~.o p e uadosl.~luoo ON I. OJ.'~ tO1 .l:l:::=,O qo|.~senb~1 (I; J · SI:BHIO Aq Ou~..M peloeuuo0 PieEl .... 'slul°dBuP!M|~euu°°Jelulle~ttuelleuJeluldOv'11 G) MDAOI,~ 'selnPouJ VtSJ. pus ~ uo sleu.~,ue) el seJ~jetuolsnO [TI (~ PueH: S/S 110 :eBelloA 'pesoD e^IEA -'u~sloeluoO (L: 68~ZZ Xl ',kilo I~AO881~ S'IO~IN03 XX' 91annq~M) .0~0' ~/+ 'ON ,soo'-/+ XXX' SBHONI (so~) IBm)m, 8~-ONR (seo~ld ~) (tuollo8 ~ doi) When communicating with ElM for replacement parts or for technical questions, we MUST have actuator naNplate information, including Job, Serial, and Model numbsre. This allows us to check ElM records of your actuator. When ordering parts, specify repair part by ElM part number and description from drawings furnished with actuator. ElM Parts Department Fax (281) 261-3834 TABLE OF CONTENTS Page Storage Instructions .............................................2 M2CP Eledrical Hook Up .....................................2 Assembly to Valves ..............................................3 Limit Switch Setting Instructions ...........................4 Torque Switch Setting Instructions ........................5 MDPI & Potentiometer Gear Box ..........................5 Futronic ]I 83957 Calibration ................................6 Trouble Shooting & Wiring Diagram Symbols ........7 DO 1. DO follow proper storage procedures. Improper storage will void warranty. 2, DANGEFt:. DO check for proper motor rotation. If valve goes wrong direction when button is pushed, you have no torque or limit protection. 3-Phase incoming power voltage must have 2 wires reversed. 3. DO read and follow procedures before attempting to energize actuator. 4. DO cut off electric power before opening switch compartment. 5. DO Install relief vent in highest point of gearbox. 6. DO use valve stem covers of sufficient length. 7. DO clean electrical enclosure flange thoroughly & lightly grease before closing. 8. DOsecuroelectricalenclosurebolts(10-12ft-lbs). 9, DO follow an annual maintenance procedure. 10. DO use caution when working on, with, or around valves and actuators. You can be dealing with high pressures, fomes, voltages and flammable media. LUBRICATION ElM Actuators are factory filled with a high quality lubricant carefully selected to insure actuator performance under specified operating conditions. Refer to ElM JOB SPEC SHEET to identify the lubricant provided. Normal operation may not require lubricant replacement. Manual E796 2000 M2CP ' '::' '..,. ! t == '...."",' ,. ,,. . -.' "":"' DON'T 1. Don't Start-up without reading this manual. 2. Don'tateckactuatore. 3. Don't store actuator on the ground unprotected. 4. Don't lift the unit by clutch lever or handwheel. 5. Don't lift a valve assembly by electrical actuator. 6. Don't operate electrically without first checking proper phase rotation, torque and position limit switch adjustments (follow instructions on pgs 2, 4 and 5). 7. Don't plug actuator motor by starting and stopping repeatedly to move a too stiff valve. Check for cause. 8. Don't jumper torque switches except as recom- mended by Wiring Diagram or Valve Manufacturer. 9. Don't use oversize thermal motor overloads to eliminate tripping problem. Find cause and correct. 10. Don't use a cheater to force the handwheel. You can damage gearing and shafts. Find cause and correct. 11. Don't torque seat valve, sluice gate or dampor unless the valve manufacturer recommends. MAINTENANCE At leaat once a year a check should be made of your ElM actuator. a) Disconnect allelectrical power to actuator. b) Open electrical enclosure, Inspect & tighten all eledrical connections. c) Visually inspeal for any electrical or mechanical damage. Replace worn or damaged components. d) Check lubrication consistency and level. Fill or replace if required. PRESSURE RELIEF During operation of eledric actuator, the gear temperatura increase in combination with variations of outdoor temperature will cause a small pressure build-up within actuator gear box. ElM furnishes Pressure Relief Vent Fitting Part No. 83385. Placement on Actuator can be determined only after field location and position of valve has been determined. Select the highest 1/2 NPT vent location on actuator gear box; remove 1/2 NPT plug and replace with 83385. The possible locations of vent are shown on ElM Outline Drawing. ElM COMPANY, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 * (281) 499-1561 · FAX (281) 499-8445 ElM E796 SHORT TERM STORAGE (Stored at Job Site leas then one year from shipment) 1. Actuator should be stored with motor shaft in horizontal position and electr~al enclosure in eitherthe horizontal or vertical position. 2. Actuator should be stored indoors free from job site dirt, mud, moisture and temperature changes. 3. If indoor storage is not possible, the actuator must be stored off the ground above possible water or snow level Remove M2CP and store with other electrical and electronic equipment in protested warehouse. If M2CP is not removed, Space heater MUST be energized to protect electrical controls. 4. ElM supplies NPT plugs in each conduit entry. Do not remove until electrical hook-up. The customer conduit should be routed to enter electrical enclosure at 1-1/2 (1.50) NPT located at lowest point, so condensation does not drain into enclosure and damage pans. 5. Cover units loosely with a plastic sheet. This serves as partial protection from rain. LONG TERM STORAGE (Stored more than one year from shipment) 1. Store indoors or M2CP should be removed and stored in a FAILURETO STORE ACTUATOR protected area. Follow procedures of short term storage. PROPERLYWILLVOIDWARRANTY OF ELECTRICAL & ELECTRONIC COMPONENTS M2CP ELECTRICAL HOOK-UP Remove PWR and TBM covers to expose terminals for customer wiring. ElM Modular Modular Control Package (M2CP) is available configured in many combinations of electrical and electronic parts. Refer to WIRING DIAGRAM and ElM JOB SPEC SHEET for components provided by E IM. Connect control wires to TBM and Power (motor) Voltage to PWR terminals. If optional M2CP mounted circuit breaker was specified, connect power voltage leads to circuit breaker. ElM terminal blocks are furnished with wire binding screw connectors with rising captive plates, allowing field connection by several methods: 1 ) strip and connect bare wire, 2) strip and install wire ferrule, 3) strip and install crimp-on insulated or non-insulated ring tongue or similar terminal. Circuit Breaker accepts 1) bare wire strip, or 2) wire ferrule. PWR Terminals .315 12 AWG max 'IBM F '~6-~4 'max) tare wire sb' ip .31 ~ .375 10 AWG max F ~1 #8-32 (6o0V max) Circuit barewires~'ip .450 ~8-8 AWG (600V max) Electrical Hook-up STEP 1. Move valve to mid-position by handwheel. This will allow sufficient time to stop actuator in case of improper hook-up or reversed incoming power voltage phases. STEP 2. Identify a means of removing power from actuator during check out. Be sure no erroneous remote control signal can be received causing actuator to energize. STEP 3. Energize Open control to check operation of contactor and pushbuttons. Open controls must move valve in Open direction. If vane Closes, actuator must be stopped and any (2) two power voltage leads reversed to correct voltage phasing. CAUTION: If voltage is improperly phased, Torque and Position Limit Switches are not in circuit to protect valve. STEP 4, Seal all field conduit entries in accordance with National Electric Code, 2 EIM COMPANY, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 · (281) 499-1561 · FAX (281) 499-8445 t ElM E796 ASSEMBLY TO VALVES -Threaded Valve Stem ~ (55)~--~'/ i proper flange mating and valve ~ (52) ~'-; actuator orientation ',! ~'~::~;~ ;~:;;F'~' ' ' Sleeve assembly threads for the '%~ :~ ~"",' ',~~~. L~kn~ L~ n (56) using g~ve in """:;',::: ...."~ ~,."'- . Stem Nut L~knut ~ dr gude "":::~, ~:. "' -~ ~.:~: ..... 3) n~a L~kn~ L~kp n (56) ~"":~'~ ~j"~~~ ~=~ -~:-',, . into drilled hole to prevent ~ ~ ~.. "", '~ "~;~' . Stem Nut Locknut from ' } ~"~.;:~ //~' wor~ng ~se and turning. STEM NUT INSTALLATION (MULTI-TURN) 1)Unscrew Looknut (55) holding Bronze Stem Nut (54) and remove the Stem Nut and Key (52). 2)Lubricate Stem and run Stem Nut down Stem to check acme thread fit, then remove Stem Nut and sat aside. 3) Lower actuator over Stem onto valve flange. The screws thru valve flange into actuator must engage a minimum of one full screw diamater deep into bottom bess and be tightened to a preload. See assembly drawing for screw size and torque to tighten properly. MOUNTING SCREWS if ElM supplied adaptation, the mounting screws are included. if adaptation to valve was the responsibility of others, the mounting screws am notfurnished by E IM. Screws thru adapter MUST engage a minimum of one screw aliamater deep into ElM actuator base. 4)Screw Stem Nut on Stem until it enters Drive Steeve. Line (52) Key and (54) Drive Sleeve keyway and insert (52) Key. 5)Turn handwheel in Open direction, pulling Stem Nut into Drive Sleeve until it bottoms out (valve will begin to open). CAUTION: LOCKNUT MUST BE TIGHT AGAINST STEM NUT. 6) Lower Looknut (55) over Valve Stem and screw into place firmly against top of Stem Nut. Tap Looknut earn using brass drift until tight. THRUST SPOOL (Model 4000 & 5000) 1 ) Looata Thrust Mounting bolts. 2)Remove eight mounting bolts and separate Spool from actuator. 3) PositiDn Spool over Valve Stem. Thread Spool onto Valve Stem until it meats valve plate. 4)Bolt and secure Spool onto valve. 5)Position actuator above Spool Lower actuator onto Spool while manually rotating the unit until ears on Stem Nut and ears on main Drive Sleeve mesh. 6)Grease flange face before securing unit to Spoof. 7)Re-lnstait thrust plate mounting bolts. Tighten to proper torque. NOTE: Reverse prooedure if Stem Nut needs to be replaced. Actuator does not need to be returned to factory for this procedure. (Quarter-Tum) SPLINE BUSHING ElM removable Spline Bushing allows easy adaptation to valve shaft diameter and Key. Actuator may be rotated with respect to valve shaft for unexpected or awkward field installations. 1 ) Move valve to full Open or Cbse. 2) Place Spline Bushing on valve shaft with Key and tighten sat screw. 3) Using handwheel on actuator, move gear position indicator arrow to full Open or Close (the position in Step 1) 4)Position actuator so Spline Bore is correctly aligned with the Spline Bushing on stem shaft. 5) Move actuator onto shaft until flange faces properly mate. Secure with screws thru the adapter flange into base of actuator. Quarter-Turn Valve STOP SETTING PROCEDURE Built-in mechanical stops are provided to prevent handwheel operation beyond total valve travel (90 ~= 6°). End of travel stops are independently adjusted, locked in place and sealed. Type P, Q & R (86) (top rao~nt) (46) (48) Loosen both Looknuts (46) and back out two Stopbolts (86) to allow valve to close and open fully. insure Electrical Travel Limit Switches have been adjusted (see pg, 4), 1)Run actuator electrically to full Cbse, 2)Screw Close (86) Stopbolt in until it seats, then back off 1/2 turn. Install (48) Washer and tighten (46) Lacknut, 3) Run actuator electrically to full Open, 4)Screw Open (86) Stopbolt in until it seats, then back off 1/2 turn. Install (48) Washer and tighten (46) Looknut, (4) ~ Type M/MG 3 -------~'~ (si mount) () , ~~~, ,~ (1) Back out two Stopbolts (1) to allow valve to close and open fully. Set Travel Limit Switches (see pg. 4). 1 ) Run actuator electrically to full Close. 2)Scrow Close (1) Stopbolt in until it seats, then back off 1/2turn. Tighten (2) Lockscrew. 3) Run actuator electrically to full Open. 4)Screw Open (1) StopIx)it in until it seats; back off 1/2 turn. Tighten Looknut. 5)install (3) & (4) Seal Washer & Screw. CAUTION: Do not set actuator position Limit Switches to drive into unit is repeatedly stalled into end stops. E~M C~MPAN¥~ ~NC~ ~ ~384~ P~K~ R~AD ~ MISS~U]~ C~T¥~ TX 7~489 ° (28~) 499~56~ ~ FAX (28~ ) 499~8445 3 ElM E796 LIMIT SWITCH SETrING INSTRUCTIONS BEFORE MAKING LIMIT SWITCH SETrING: 1. Move valve to mid-position (use handwheel). 2. Phase the power (motor) voltage and make sure that open contactor moves valve Open and close contactor moves valve Closed. DANGER: Improper power voltage phasing eliminates protection of both position limit switch and torque switches, risking valve damage. TO SET OPEN LIMIT SWITCH (LSO) 1. Open valve during handwheel operation note rotation direction of screwdriver (fig. 1) in LSO Adjusting Shaft. After valve is fully Open, Close it three handwheel turns to allow for coasting when motor is actuated. 2. Disengage spring loaded gear: Push Disengage Shaft in (fig. 2a) down, then rotate 90° so shaft is captured down. This will disengage limit switch gears from spring loaded drive gear, TIP: many turns may be required to set limit witches; it my be convenient to use a reversible variable speed drill to rotate the adjusting shafts Instead of a screwdriver. 3. Line up LSO indicator: If switch rotor arrow does not line with round holes (within ± 15°) on plate as shown in fig. 3a, rotate screwdriver in same direction noted in Step I until switch just rotates. If arrows line up as shown in fig. 3b, rotate screwdriver in the opposite direction until switch just rotates. 4. R: =rigage the spring-loaded drive gear by rotating disengage shaft in fig. 2a. Spring loaded disengage shaft will rise. 5. IMPORTANT: to insure limit switch gears have re-engaged prolady with spring loaded drive gear, firmly "Jiggle"(rotate) sit adjusting shafts with screwdriver beck and forth. Propor engagement has been made if all shafts (LSC, LSO, LSA & LSB) will not turn with screwdriver. r'~ fig. 1 I fig. 2 ~ fig. SET (LSC) CLOSE LIMIT SWITCH 1. Close valve, using handwheel. During handwheel operation note rotation dirsctidn of screwdriver in LSC adjusting shaft. After valve is fully Closed, Open it three handwheel turns to allow for coast. 2. Repeat steps 2 through 5 of LSO setting instructions with screwdriver in LSC cavity. Important: "Jiggle"adjusting shafts. TO SET INTERMEDIATE SWITCH (LSA OR LSB), if Inoluded. 1. Open Valve to desired position, then repeat steps2thru 5of LSO. Important: "jiggle"adjusting shafts. TORQUE SEATEDVALVES 'If valve is a torque seated valve, and the geared limit contacts am used for indication only, the LSC switch sheuid be set several handwheel turns ahead of torque switch contact action. This gives proper valve position Lamp indication in spite of minor position varlatioos which might occur due to torque seating. 4 E~MC~MPANY~~NC~~~384~P~KER~AD~M~SS~UR~C~TY~TX77489~(28~)499~~56~~FAX(28~)499~8445 ElM E796 Torque Switch Rotation Limit Adjustment rotation may be limited, Remove dial to expose anti-rotation pins. Remove pins from position 10 and insert into the desired hole. TORQUE SWITCH CALIBRATION To set Close Torque Switch ('I'SC) a) Close valve using handwheel. Set valve to the desired torque. Observe rotating dial for number that corresponds to desired Close Torque. b) Insert screwdriver in TSC slot. Press down to disengage and turn arrow to setting determined in a). Release at this point and it will re-engage and remain set. c). Back the valve away from Close position and reseat by handwheel to verify torque trip point is at desired setting. The trip point of switch is a distinctive click as it breaks contact. d) DANGER: REVERSE POWER VOLTAGE PHASING REMOVES TORQUE SWITCH PROTECTION FROM THE REVERSING CONTACTOR COIL CIRCUITS. VALVE DAMAGE COULD OCCUR. if phasing has not been checked, do so before proceeding. Back valve away from Close position with handwheel and test torque electrically, using Close controls. Readjust as required. To Set Open Torque Switch ('I'SO) a) Follow procedure as for TSC at TSO dial. Multi-turn Actuators Multi-turn top-mounted and side-mount bevel gear actuators require use of Gear Reduction Assembly part no. 84055-0000 for Mechanical Dial Position Indication MDPI and I-turn Pot. N-number replaces -0000 to complete part no. For 1-turn Pot only without Dial indication part no. is 84117-0000. Refer to ElM JOB SPEC SHEET for MDPI furnished. Quarter-Turn Model P, Q, R & M Top-mount P, Q and R and several models of M/MG's side-mount do not require MDPI gear reduction assembly for 1 -turn Pot. If multi-turn Pot is required, ElM JOB SPEC SHEET will list 84131-0000 or the MDPI Mechanical Dial Position Indication is a gear correct assembly, Spec Sheet will g~r and (3) p0tentiometer. b~n d~ignat~ as N-number. N is the total number of = MDPI & POT Drive ~ calibrat~ after LSC a~ LSO are complete. Open ~lve to check that MDPI arrow g~s to ' I (2) ~ ~t · Open, i~i~ting that N is corred for full valve travel. , ElM COMPANY, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 ° (281 ) 499-1561 · FAX (281) 499-8445 5 ElM E796 Futronic II 83957 83957-1 (600 starts per hour maximum) or 83957-2 (100 starts per hour) module controls valve by comparing two inputs (the desired position from process controller or computer and actual valve feedback position). If the two are within BAND, valve will not move. When the setpoint moves outside the BAND, valve moves in the direction to make control signal and valve feedback position inputs balance. Calibration After field wiring is complete, position limit switches have been set (Pg 4) and Pot adjustment on (Pg 5); proceed. 1. Voltmeter probes (+) in Red(FB) test point and (-) in Black(GND) test point. 2. Close valve: Meter should read I volt DC. if it does not adjust ZERO. 3. Open valve: Meter should read 5 volts DC. If it does not adjust SPAN. 4. Repeat steps 2 and 3 until no re-adjustment is necessary. 5. After a command signal has been connected, adjust BAND so valve moves to desired setpoint. Delay: 83957-1 has a six (6)* second fixed delay preventing actuator from instantaneously responding to another signal. This allows reversing contactor to respond at 600 starts per hour maximum. Note: JumperJP1 isfact~ryset:SeeJ~bSpecSheetf~rJP~pesiti~n~L~ss~f4-2~mAcontr~~signa~wil~causevalvet~ (1) LST (last position will not move) or 2) CL valve will close. JPI jumper plug may be field changed. TIP: T~ measure BAND~ p~ace V~itmeter (-) Pr~be in Green (SlG) test peint and ( + ) pr~be in Red (FB) test peint. M~ve valve using Handwheel. Observe reading when valve repositions. (BAND adjustment is ±1% to 7%.) * 83957-2 has a thirty (30) second delay for 100 starts per hour maximum. Note 1) Feedhack Pot may be mounted on MDPI (Multi-turn valves) or mounted on gear cover (1/4 Turn valves). 6 EIM COMPANY, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 · (281) 499-1561 · FAX (281) 499~8445 M2CP WIRING DIAGRAM SYMBOLS Referto ElM JOB SPEC SHEET and ElM WIRING DIAGRAM for components furnished. I 1K ~OSE FOTENTIOMETER Vah~Paslttonand"i~-dep"atalllirnes LSC LSO POSI'I'K)N LIMIT SWITCH -O O -n n LSC shows open. ~ shown made. t TORQUE LIMff SWITCHES ~ O~, N.C. DouMeBmakContoclsOpenwhen TCI TC2 overload occurs. N.O. eontac~ make. 14 ~13 R,,~ 7 m RS 13 6~] (( ~ 5 "O O OPEN J~'I TERMIN/M_ POINTS TROUBLE SHOOTING SYMPTOM Motor v~ll not Run Gear[C)fi)inBedrical~ ElM E796 REVERSING CONTACTOR ShowlngOpe~andClosecoils, Mechanical Ir~effock, and Eledfical ~m~ckC, ontac~O(21,22)&C(21,22) C2 To prevent (TSO) contact Iripping when conlad allows valve to open slightly. ]01 Cootacl then open, ensuring torque protodio~ f~ remaining travel PUSHBUTFONS N .O. Momentary N.O. contacls co~necls COnlTOI vdlaOe to reversing contaclor coils. Seal-incor~laclsCandO(14,13)on ~ontadorallowtravelwithoulcontinued Im~ngdowndpushbutton. GROUNDS B- On 4 3L2 B- O• Circuit Breaker (hand)V(auto) ee- 4 SdectorSwilch T1 8) L1 c T2 L2 3 Phase Motor w/o verlG~l rday heaters & contactor contacts 81XOO 8~OXX S4XXO SSXOO ~600X S7XXO PROBABLE CAUSE Ot~enlnCmlmlCi~jit ~(~im) ~or~ ~h~ CORRECTIVE ACTION Ched(FmeandReplaceasnecesealy Re(er to apprsf~me Wing diagram and ched~ for continuity Res~CimuitBmaker Lubleatev4ffiGrease C~ea~outddgmaseandreptacev~threcommendedlub~icant Reb to V~he Mainl~'tarK~e Ct~ckSettl~gandResetirnecessaq Che~.9~chActuat~andrecalil~ateif~r/ ~ to Vake Maintsnan~ Rere'toVakeMaintsnance Re(e~toVak, e Maint, enanee Repa~ or replace as necessaN Rel~a~eas~ R~,ace Gee~s) Rep~irermp~ceas~ Remkerreplaceasneces~uy Rep~or~ace~enece~my Replace Refieir~r~keemneee~s~ey ~acePSA~ernbly ElM COMPANY, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 · (281) 499-1561 · FAX (281) 499-8445 7 E2K-402-OG98 ElM CONTROLS · / Z000 SERIES ELECTRIC ACTUATORS WITH M1CP CONTROLS PRICE LIST E2K-901-1099 Page I of 5 All prices and features listed herein cover EIM's 2000/M2CP Series Elcc~ic Actuator Line for both Multi- Turn and Part-Turn design products. Standard Terms of Payment axe Net 30 Days from date of invoice based on acceptable credit approval. Shipments are P.O.B. Factory (freight is not included). All written price quotations are valid for 90 days from date of quote. STANDARD ACTUATOR FEATURES ARE: NON-INTEGRAL DESIGN · Ductile Iron Housing Construction · All ¢xteraal haxdwar¢ is 3 16 stai~less steel · A/,n~m:an Electrical Coa~artment Cover with stainless steel hinges and captivated scows · Electrical Enclosures Rated: · NEMA 4 & 6 (IP65/67) Weath~q~xoof · NEMA 4X (IP66') · P.M. (Factory Mutual) Explosior~roo~ Class I, Division 1, Group B (option) Class I, Division 1, Groups C & D Class IffHI, Division 1, Groups E, F & G · CENELEC CEurupean), EEx d Ill3 T3 (option) · ),mhient Temperature ratbig of-30oF to +lS0oF (-34oC to +65oC) · 2 Train (2 position) Geared Limit Switch · Close Position, LSC - (3) N.O. & (3) N.C. contacts · Open Position, LSO - (3) N.O. & (3) N.C. contacts · l0 nmps ~ 125/230 VAC, 3 nvr~.s ~ 28 VDC inductive · Open & Close Torque Switch · 1 N.C. contact each direction of travel · 10 amps ~ 125/230 VAC, 3 stops ~ 28 VDC inductive · Class "F" Insulated Motors with(2) Thermnl Relays imhedded in windings (rated 155oC) · 15 & 30 minute duty ratings, +/- 10% of numiual motor voltage · All Motors are 4 Pole design ( 1725 RP1VI), except as noted · External grounding lug (not available on K-Mass Units) · Dechtchable Manual Over-ride Handwheel, Padlockable in manual or motor mode · Handwheel Rim Pull at 80 LB rnaxiwwm; unless otherwise specified · Jumper Selectable Features (Specify with order) · Torque or Position Seating · Maintained or Momentary Remote Control Circuits (Maintained Standard) · (2) 1 ~ NPT & (4) 3/4 NPT Conduit Entrances PROPRIETARy INFORMATION - CONFIDIt'qTIAL - DO NOT COPY - PROPRIETARY INFORMATION - CONFIDENTIAL - DO NOT COPY CONTROLS 2000 SEIUE, S ELECTRIC ACTUATORS WITH M2CP CONTROLS PRICE LIST E2K-901-1099 Page 2 of 5 STANDARD ACTUATOR FEATURES: NON-INTEGRAL DESIGN Cent. · EP Gr'adc Grease Lubricated Gear Train · ElM Standard - ~e221 Moly Ultra 800 E.P. (40oF to +300oF) · TGIC - Polyester Powder Coat ~ni_~b, color Haze C_n-ay · Extensive range of motor gearing & worm gear ratios to meet all user required speed ranges · Quarter-Turn Actuators include an external graduated position dl~; indicator and built-in mechanical end of siroke stops. Note.. Prices do not include stem nut or sirlined bushing machining. See E2K-90~. I]~'ri~GRAL DESIGN (Open/Close Control) · Reversing contactor, Mechanically & Electrically Interlocked, 30 ,Amp. rated Starter equipped with isohted Power TrA--~:~M~ & (2) Transformer Primaxy Fuses · 75VA Epoxy Encapsulated and Impregnated Control Transformer · (48) Point Control T~, n~i.sl Board with traxtsient voltage snubber circuit · (2) Transformer Secondary Fuses · Power-On LED indicating Light (intexnal) · P.C. plug-in, conformal coated board consauction with gold plated connectors Note.' For all Integral Control Options, ~Vee E2K-902. ), PROPRIETARy INFORMATION - CONFK)ENTIAL - DO NOT COPY- PROPRIETARY INFORMATION o CONFIDI~ITIAL - DO NOT COPY ;:IM CONTROLS ,/ 2000 SEIirES ELECTRIC ACTUATORS WITH M2CP CONTROLS PRICE LIST E2K-901-1099 Page 3 of 5 FLrl~ONIC CONTROL DESIGNS (All include comparh.ent heater thermostat) (Note: All potentiometers for t~osition feedback to position comparator circuit not external indication) Futronic II (Positioning Control, +/- 3% at minimum 45 second O.T.) · g Phase or 1 Phase Power Supply · Revexsing Starter & Control Transformer (3 Phase Motors suitable for 600 StartS/Hour Maximum) (1 Phase Motors suitable for: P, Q & R for 600 8tarts/Hour Maximum, M/MG and all Multi-aim for 100 Starts/Hour Maximum) · Solid State Position CA,~arator Card · Band, Span and Zero Adjustments · 4-20mA Input S~nal & Output Transmitter (Optically Isolated) · 1000 Ohn Position Feedback Potentiometer with local dial indicator (multi-turn only) [For remote indication, add optional pot - $60.00) · Inletmediate Limit Switch Contacts - (2) N.O. & (2) N.C. · (3) Pushbuttons, (2) LBD Lights · 3-Position Seleetor Switch (Manual-Off-Auto) · Loss Of C(,lh..,and SjEnal Option; - Remain in Last Position - Go to Preset Position · 4 Train Limit Switch and Heater Thermostat · · · · · · · CProcess Control, +/- 1/10% at minimum 20 second O.T.) Phase Power Supply, 60 or 50 Permanent Magnet Motor, continuous duty rated Band, : Module, rated 1200 Starts/Hour Maximum , and Acceleration Adjustments I000 ~ (For remote indication, add c · Intermediate Limit Switch Contacts - · (3) Pushbuttons, (2) LED Lights 3-Position Selector Switch (Manual-Off-Auto) · Loss of Signal Option; - Remain In Last Position - Go To Presct Position · 4 Train Limit Switch and Heater Thermostat (Optically Isolated) $60.0~) & (2) N.c. (multi-turn only) PROPRIETARy INFORMATION - CONFIDENTIAL - DO NOT COPY. PROPRIETARY INFORMATION - CONFIDENTIAL. DO NOT COPY ElM CONTROLS IL"'Jr"J'~il'~ 2000 FEATURES AND ADVANTAGES ELM-040-1099 Sheet I of I The Series 2000 family of electric valve a~,atnrs consists of Multi-Turn models 1000, 2000, 3000, 4000, 5000, EB03, and EB04 and Quarter-Turn modcis P, Q, R & M/MG 2, 3, 5, 7 & 8 products. Hundreds of common, interchangeable parts arc used across the eniirc product family allowing field flexibility in cmcrgencies and minimi~ng spare part stocking reAtuirora~nts. Mass production and materials forecasting ensure the fastest "on time" delivery in the industry. Features and Advantages include: · A fifty (50) year proven power transmission gear train, the "muscle", incorporates precision, he~t treated steel rolled worm (8 micron StLrfac~ ~ninh), bronze worm ge.~r, and a set of heat treat~t steel interchang~tble motor gears. The variety of motor gear sas p~rts aauator speed adjustm~ts from 4 spin to 144 spin, while still maintaining self-locking characteristics. Nun-locking speeds up to 250 ainu am also available. All load- bearing castings are high strength Ductile Iron having excallent shock and corrosion resistance. · All external hardware is 316 Stainless St~l as standard. · Grease lubricated and rated for ambient temperatures of-30°F to +150~F (-34°C to +65°C). · Hinged switch compartment cover with caplive hardware (stainless steel fast=hers are standard), p~nitting easy access for service and upgrades. It includes a bonded and captive largo o-ring to pr~v~xt ingress of watt. · Units have been tested and are ceai~od to meet the requirements of IP68, 20-~x~t head for 72 hours, and 50-foot head for 24 hours. · Tested and Certified for Explosionproof; by FM (Factory Mtm,-1), CSA (Ca, aria, Standards), and Cenelec (European Standards). · Three (3) Normally open and three 0) Normal/y closed Limit Switch contacts, each direction oftravel · Open and Close Torque Switch. · Heavy duty motors which can be rated for 15, 30, or 60 minute duty as required. · Declutchable Manual Override Handwheel, Padlockable in Manual or Motor operation. Handwheel rim palIn limited to 80 lb. Maximum. · Dial Indicator (MDPI) is recessed to prevent damage and t~mpered lime glass pilot light lens ensures maximum field durability. · M2CP (Modular, Modular) electrical control module, includes elearical and mechanical interlocked r~v~rsing starter, con~ol transformer, limit and torque switeltcs, power and control t~Tni-a,ion panels suparated, primary and secondary fuses. All PC based control boards are conformal coated and use gold-plat~ mac~ine~l pin connectors. Simply stated, this is the most accessible, upgradeable and serviceable product on the market today! · Indicating position lights are L.E.D., providing extremely long life. · Pushbuttons, selector switch, owrload relays, intoposing relays, 4-20mA Position Ttausmitm', ar~ but a f~w of the many electrical options available. EllV[ can also furnigh a cir~tit breaker / discounect switch internally mounted within the electrical compartment - the only actuator supplier who can offer ads feature. · The Controlinc 320A option is the most advancecl digital network control ~ available~ comrmmicating in MODBUS RTU protocol, allowing for network coune~;tion of 250 devices at a corapl~ communication sp~d of I00 units in less than 5 seconds. · All units are Powder Coated to provide maximum durability to the harshest onviroum~nt Each model represents a main housing size. Each model number delineates specific motor, gear ratio and sp~e~l, torque, voltage, etc. Being a member of the series 2000 family, however, means each model shares hundreds of common components. This greatly enha.ces potential for field interchangeability in case of emergency and reduction in the number of spares considered for stocking. Here is a partial list of shared components: · Motors . Handwheel shaft' · Torque spring cover · Motor gearing . Handwheel gearing . Electrical enclosure · Handwheel · Clutch assembly . Limit and Torque switches PROPRIETARY INFORM.4,TION - CONHDE.NTIAL - DO NOT COPY - PROPRIETARY INFORMATION - CONFIDENTIAL - DO NOT COPY Typical Digital Multimeter Futronic II 83957 3. 4. 5. Description ElM Futronic II 83957 Module controls valve by comparing two inputs (the desired position from proceSs controller or computer and actual valve position), If the two are equal, valve will not move. When the setpoint moves outside of bandwidth, valve moves in the direction to make inputs balance. Calibration After all field wiring is complete, Position Limit Switches have been set and the Pot adjusted proceed as follows: 1. Voltmeter probes (+) in Red (FB) test point and (-) in Black (GND) test point. Close valve: Meter should read 1 volt DC. If it does not adjust ZERO. Open valve: Meter should read 5 volts DC. If it does not adjust SPAN. Repeat steps 2 and 3 until no adjustments am necessary. After a command signal has been connected, adjust the BAND WIDTH so that the valve moves to the desired setpoint without "hunting" or moving back and forth across the setpoint. Adjust the pELAY to allow the motor to come to a complete stop before restarting. If a Default Position on loss of signal is used; (a) remove the (+) command signal by disconnecting wire from terminal; (b) connect voltmeter probes (+) in Black (DEF) test point and (-) in Black (GND) test point; (c) adjust DEI~AULT from 1 Vdc for Close to 5 Vdc for Open; (d) reconnect (+) command signal. TIP: To measure BAND WIDTH, place Voltmeter (-) Probe in Green (+IN) test point and (+) probe in Red (FB) test point. Move valve using hand wheel. Observe reading when valve repositions. P/N 83957 Adjustments ZERO Adjusts the I volt feedback of the closed valve and at the same time sets the 4 milllamp output signal. SPAN Adjusts the 5 volt feedback of the opened valve and at the same time sets the 20 milliarnp output signal. BAND WIDTH Adjusts the limits of deviation of the valves desired position to its actual position. The adjustment range is + 2% to +7%. DELAY Adjusts the time an actuator waits between moves. 3 Phase motors; 6 seconds minimum (600 starts per hour max) Single phase motors; 30 seconds minimum (120 staas per hour max) DEFAULT Adjusts the setpoint for the actuator when an external input is not present (loss of signal.) 0% or 1 volt to 100% or 5 -volts. P/N 83957 JUMPERS JP1; Loss of Signal Default or last Position JP2; Delay 6 or 30 Seconds +IN FB-- BAND JP2 REV H - 5/20/99 EIM COMPANY, INC .- 13840 PIKE ROAD · MISSOURI CITY, TEXAS 77489 · (281) 499-1561 · SERVICE FAX: (281) 261-3867 Model Number Codes and Selection EIM electric and pneumatic (air) actuator model numbers are coded five (5) digit alpha-numatic, to describe basic actuator features for compnter-assisted order entry system. There is a sixth (6th) digit for special services. The first four (4) digits allow computerized material control of basic components including frame, motor, motor gesm, worm gear (includ- ing side mount worm and bevel) and interface flange. The fifth digit (tu th~ right of dash) for electric actuatom is power voltage provided at job site by user for actuator motor. For pneumatic actuators (60- 150 psi) fLfth digit indicates pilot and selector valves. 2 Frame Size torque & motors Ratio I 1000 HP B 7.29 2 ~000 A 1/16 C 6.14 3 3000 B 1/8 6.00 C L 2nd digit 3rd digit Motor Motor Code Gears i I mulU-tumtop-moumTq&mrust ::,:! ~ a~m~e OC/acmw ratio A 1~8 4,00 3/8 24 B 1.38 4,00 ~/8 48 C 1~ 4.00 3/8 12 4 4000 C 1/4 D 6.00 ~ D 1.38 3.25 5/16 6 5000 D 1/2 E 4.97 {~ E 1.38 3,25 5/16 7 G 1.5 ? . t.75 a.oo 5/8 24 SIde-Mourn 3.55 K 1.75 4.00 5/8 12 Bevel(torque K 3.12 'G 2.25 5.50 5/8 24 & thrusO' L 3.00 E 4.25' M 6.e M 2.4~ 48 H 3,25' N 7.3 N 2.00 ~ H 2.35 5.50 5/8 P 8.0 O 1.82 J 2,25 5.50 5/8 12 top-mount) Beettic Q 1,53 , Y 2.25 6.50 3/4 24 j (1O00l m~-~ R 1,40 K 3.30 6.50 3/4 34 L (30(~) Q 2.0 U 0.85 Multi-turn R 32 V 0.71 M 3.00 6.30 3/4 17 torque S 4.0 w 0.64 N 3,50 10.00 5/8 34 (no ~fust) T 5.0 0.67 AAR$(anS- ' T 3~0 10,00 5/8 11 Tempoon~p I 1/60 Q 1.50 W 3.50 11.75 3/4 17 2 1/50 R 1~5 A 5.00 14.00 1.O 57 Multi-tun1 5 1/12 T 1.00 ~ B 5.00 14,00 1.0 40 torclua (s~a- 6 1/8 U 0.82 o motmtwxxm} 7 I/6 W0,67 C 5,00 14,00 1,0 29 F MG/3.25" 8 1/4 Z 0.54 G MG/4.25' 9 1/2 24 To use EIM model number selection charts, determine RPM for multi-turn gate, globe and sluice valves, or seconds stroke dine ~r 1/4-Tam butterfly, plug and ball valve applications. Move down selection data chart ~ model having valve stem diameter acesprance, pullout torque (fl-lb) and mn torque (~-Ib) for application. Model number selection charts ate based on actuator ratings at power volt- age listed. Torques shown for mn (ft-lb) can be maintained for 15 minute duty before motor or geartox overteats. Model number for other voltage is obtained by 5th digit modification (see voltage ntodifier factor chaff). For other load conditions contact ElM for application assistance. Spedul SerHces sixth (6th) digit: F-Fi~h-oof, C-Ceramic, T-TEC2000, B-TEC 2000 Fireproof,, P-M2CP Only, M-MG Unit Only, E,- Electric M -- Unit Only, D-Electric M Unit Only Ceramic G -- 3 F 4th digit 5th digit 6th digit Worm gear, Motor Speclnl Stem maximum, Voltage Services & Bolt circles n u 7.00 t6.oo '~5 "1, ,,0 ~. ~ M R W · 5.00 11.7503 220 H Q M 5.00 16.30 05 90 E 5 O 6.00 16,00 05 90 O F 2.88 10,00 01 4.1 H 3.00 11.75 02 6,0 K 4.00 14.00 03 6,0 34 17 L M N P 3,no 11,75 02 6.0 E Q R 4.00 14.00 03 6,0 S T 4.50 16,00 04 6.0 F 6 N 7.00 16.00 05 90 U V Z Y T 7.00 16.00.05 310 G 7 P 8.00 19.00 07 344 6~34 17 A R U 7.00 16.00 05 90 W S T B 8.00 19.00 07 ~ 8 H K12.0029.0006200 4~0 16.00 08 8.0 · F',gum2 cRgum2 DFIgum3 O Figume x Figures J Figure4 KFIgum7 eFigum8 Details of components furnished are shown on EIM Job Spec Sheet and drawings furnished for specific job. (8/4/99) EIM CONTROLS. INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 · (281) 499-1561 · FAX (28R 499-8~45 Motor Torque & Amperes (1700 RPM) 3<~60V6 ;:~ '~,orq OvedoadR,y ; 0HZ::: : ue(ft4b) Amperes ~ , AssyNo, P4138- 1'80OR~: ~:: .: :.:~"~ 414:460, 460 460V60HZ :~:i , AWG 2 1/50 33 9RC4603FS0 16 0.17 0.22 0,26 0.10 0.24 K0.5 -A18 0.10.0.16 18i.110) 4 1/20 33 9RC4603F20 16 0.46 0.58 0.62 0.18 0.54 K0.5 -A26 0.16'024 18(.110) B 1/20 33 9RD4603F201' 16 0.84 1.04 1.11 0.41 0.72 K1 -A26 0.16'024 16(.110) 5 1/12 33 9RC4603F12 16 0.94 1.17 1.35 0.32 1.16 K1 -A35 0.24'0.40 t6(.110) 7 1/6 33 9RC4603F06 16 1.74 2.15 2.3 0.55 1.90 K1.6 -AT0 0.400.60 18(.110) C 1/4 56 9C4603FC-C 16 2.9 3.6 4.4 1.2 3.6 K3 -B16 1.0'1.6 18(.110) 0.58 60+ 0 I/2 56 9C4603FC-D 16 5.7 7.0 8.1 2.0 6.0 K6 -B22 1.52.3 18(.110) 0.85 60+ E 3/4 56 9C4603FC,-E 16 7.9 9.7 11 2.5 7,3 K8 -B42 2.8-4.2 18(.110) 1.1 60+ F 1.0 56 9C4603FC-F 16 11 14 16 4.0 12.8 K10 -842 2.84.2 18(.110} 1.55 60+ G 1.5 56 9C4603FC-G 16 20 25 25 5.0 19 K16 -B60 4.0-6.0 18(.110) 2.60 60+ J 3.2 56 9C4603FC-J 16 36 44 50 8.0 32 K2.0 -C10 6.0'10 16(.123) 4.35 60+ K 4.0 184 9C2/43FC-K 20 59 73 78 12.0 52 K32 -C15 10'16 16(.123) 6,10 60+ L 5.0 184 9C2/43FC-L 20 81 100 100 12.5 61 K32 -C15 10'16 14(.138) 7.70 60+ M 6,0 215 9C2/43FC-M 20 105 130 145 20 90 KS0 -C24 '16-24 14(.138) 12.5 60+ N 7.5 215 9C2/43FC-N 20 134 166 185 24 144 K63 -C32. 22-32 12(.153) 16.5 32 P 6,0 215 gC2/43FC-P 20 176 220 240 28 156 K63 -C32 22-32 10(.1T0 19.5 35 Heat Run at % of 460V Pull-Up ft-lb (Amps ~ 46OV, lime In mimes) 115~ 20% P/U 50% P/U 75% P/U rain 0.88 60+ 1,25 15 70 1.30 60+ 9_45 10 65 1.85 55 2.80 15 60 3.17 27 4.80 6 50 5.30 14 8.80 3 45 8.65 12 14.05 2 40 12.50 15 20.00 4 40 16.90 9 24.50 3 35 24.5 8 35.5 2 30 30.0 8 50.0 1.5 25 38.0 4 57.0 1.5 25 4 1/20 33 9RC2303F20 16 0,45 0.56 0.62 0.36 1.18 K1 -A35 0.24-0.40 16(.11C 5 1/12 33 9RC2303F12 16 0,95 1.18 1.31 0,64 2,32 K1.6 -B16 1.0.1.6 16(.11C 7 1/6 33 9RC2303F06 16 1.84 2.28 2.50 1.10 4.00 K3 -B16 1.0'1.6 18(.110 C 1/4 56 9C2303FC-C 16 2.9 3.6 4,4 2,4 7.2 K6 -B30 2.0-3.0 16(.11C D 1/2 56 9C2303FC-D 16 5.7 7,0 8.1 4.0 12.2 K10 -B42 2.8-4.2 18(.11C E 3/4 56 9C2303FC-E 16 7.9 9.7 11 5.6 14.6 K16 -BE0 4.0-6.0 16(,110 F 1,0 56 9C2303FC-F 16 11 14 16 8.0 26 K20 -CI0 6.0'10 16(.123 G 1.5 56 9C2303FC-G 16 20 25 25 10 38 K25 -C15 10'16 16(,123 J 3.2 56 9C2303FC-J 16 36 44 50 16 64 K40 -C24 16-24 14(.138 K 4.0 184 9C2/43FC-K 20 59 73 78 24 104 K63 -C32 22-32 16(,123 L 5.0 184 9C2/43FC-L 20 81 100 100 25 122 K63 -C32 22-32 14(,138 M 6,0 215 9C2/43FC-M 20 105 130 145 40 180 ~-C32 22-32 N 7.5 215 9C2/43FC-N 20 134 166 185 48 288 *-C63 45-60 P 8.0 215 9C2/43FC-P 20 178 220 240 56 312 t-C75 60-75 12 60+ 1.6 60+ 2.5 15 1.7 60+ 2.6 60+ 4,9 10 2.2 60+ 3,7 55 5.6 15 3.1 60+ 6,3 27 9.5 6 52 60+ 10.6 14 17.6 3 8.7 60+ 17.3 12 28.1 12.3 60+ 25,0 15 40.0 15.4 60+ 33.8 9 49.0 14(.138) 25.0 60+ 49.0 8 71 12(.153) 33.0 32 60.0 8 100 10(,117) 35.0 35 76.0 4 114 70 65 60 50 45 2 40 4 40 3 35 2 30 1.5 25 1.5 25 2 1/50 9RC1151F50 10 023 0.29 0.37 0.60 1.38 K1.6 -A90 0.60-1.0 18(.110) 12.5 250 4 1/20 0RC1151F20 10 0.48 0.60 0.77 1.25 2,63 K4 -B16 1.0'1.6 18(.110) 25 250 5 1/12 9RC1151F12 10 0.79 0.98 126 2.00 4.45 K6 -B30 2.0-3.0 18(.110) 40 250 7 1/6 gRC1151F06 10 1.53 1.90 2.16 3°95 6,9 K10 -860 4.0.6.0 18(.110) 70 250 C 1/4 9C1/21FC-C 16 3.90 4,80 5.6 13 45 K32 -C15 10'16 18(.110} (2) 189 115 E 3/4 9C1/21FC-E 16 5.7 7.1 9.8 22 78 K40 -C32 22-32 18(.1t0) (2) 270 115 F 1 9C1/21FC-F 16 6,4 7.9 13.8 32 118 K63 ~-C45 3045 18(,110),14(.138) (2)323 115 I <I>230V60Hz ==, MotorTorque(ft-lb) Amperes Circuit Code HP Motor part No. ~ ~ 206 230 230 230V 60 Hz Breaker P/O P/O Peak Run Stall ELM36525- 2 t/50 9RC2301F50 4 t/20 9RC2301F20 5 1/12 9RC2301F12 7 1/6 9RC2301F06 C, 1/4 9C1/21FC-C 3/4 9Cl/21FC-E I 9Cl/21FC-F Ovedoad Relay ElM Ampere Capecitot 36129* Range AWG (OD) mfd volt 0.24- 10 0.21 0.27 0.34 0.30 0.66 K1 -A35 0.40 18(.110) 3 480 10 0,48 0.60 0.76 0.60 1.27 K1.6 -Ag0 0.60-1.0 18(.110) 6 480 10 ,0:.,.,10.851.0 2.2 - 16 1.0.,.5 18(.1101 10 ..0 10 1,83 2.16 1.84 3.4 K6 -B22 1.5-2.3 18(.110) 17.5 480 ,, i 4..,5.6 5.5 6, 10 16(.110)(2),56115 16 7.11 9.8 11.039 K32 -C15 10-16 18(.110)(2) 270115 16 6,4 } 7,9; 13.8 16.0 59 K40 -C24 16-24 18(.110). 14(.138) (2)323 115 3/2/99 ElM CONTROLS, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 · (2811499-1561 · FAX (281/ Mounting Outline Drawing-NUmber Development M 2001/20G ~ . Electric Enclosure: G M2CP 3" cover II~H M2CP 3" cover & SCM 3" cover coupled by ElM J E '~- M A S C L Q F D P K N M2CP 3" cover & SCM 5' cover coupled by ElM M2CP 3" cover & PBM coupled by I=lM M2CP 3" cover & CBM coupled by I=lM M2CP 3" cover & STM coupled by ElM MCP 2.5" cover MCP 2.5" cover & SCM 5" cover coupled by ElM, MCP 2.5" cover & PBM coupled by ElM MCP 2.5" cover & CBM coupled by ElM MCP 5# cover, MCP 5' & SCM 5" cover coupled by ElM MCP 5' & SCM 3" cover coupled by ElM MCP 5' cover & PBM coupled by ElM MCP 5" cover & CBM coupled by ElM -- Actuator Interface Flange: MSS Flanges ISO Flanges Special ElM Flanges 10 4.00 (3/8 - 16) 05 50 (M6) 02 3.25 (3/8 - 16) 12 4.95 (1/2 - 13) 07 70 (M8) 03 3.25 (5/16 - 18) 14 5.50(5/8-11) 10 102(M10) 04 3.75 (3/8-16) ~16 6.50 (3/4-10) 12 125(M12) 05 5.00 (7/16-14) 25 10.00 (5/8-11) 14 140(M16 15 6.00 (1/2-13) 30 11.75 (3/4-10) 16 165(M20 17 6.13 (1/2-13) 34 14.00 (7/8 - 9) 25 254 (M16 20 8.25 (1/2 - 13) 35 14.00 (1-8) 30 298(M20 74 29.00 (11/4-7) 36 14.00 (11/4 - 7) 35 356 (M30 40 16.00(11 -7) 40 409(M36 48 19.00 (11~i~ 48 483 (M36 Motor Frame: M1 Masoneilan 21,000 0.8 to 2.00" Multi-Turn (0 is 33 frm),(1 is 56 f~m),(2 is 184 frm),(3 is 215 frm),(4 is 256 ffm). (5 is 56 frm w/conduit) P, Q or R (3 standard 6.8" 33 frm motor cover), (15" 33 frm motor cover), (2 is 56 frm motor) --Mounting Flange Interface & Special Requirements ~,~ MSS American Flange, 1 ISO International Range. 2 MSS Range with Special Feature Anti-Rotation Stem, B 1000 (1PC Drive Sleeve). C 1-3/4" Hex Nut Drive in lieu of HAq, MSS Flange Standard Mounting Position (00 No Gear Box), (TB Thrust Base) CrQ Torque Only), (50 MG05. Pos A) , (5A MG05/GB3 Spur, Pos A) (70 MG07. Pos A). (7A MG07/GB3 Spur. Pos A) (80 MG08. PoS A) , (8A MG08/Spur, Pos A) (B2 BT02). (B3 BT03), (134 BT04), (Be BT08) Gear In Non-Standard Mounting Position (11 MG01. Pos B) (21 MG02, Pos B). (31 MG03, Pos B), (3B MG03/GB3 Spur, Pos B) (51 MG05, Pos B), (5B MG05/GB3 Spur, Pos B) (71 MG07. Pos B). (TB MG07/GB3 Spur, [Dos B) (81 MG08, Pos B), (8B MG08/Spur, Pos B) Actuator Frame & Model Type: (1 1000), (2 2000). (3 3000), H 4000). (5 5000), (6 6000), (7 7000), (8 8000), (9 9000), (B ball screw), (C ball screw & temperature compensation). (T temperature compensation), (F/MG 360°; 3.25" electric), (G/MG 360°; 4.25" electric), (M/MG; 3.25" electric), (~N/MG; 4.25"electric), (P, Q & R top mount 1/4 turn). (J, K & L top mount-4 turn), ~ ' I I (D multi-turn Tq only 3.25" electric), (U multi-turn TQ only el 'c). (S multi-turn Tq on y 4.25" e ectrio) <. side*mount me,; 3. EB03 72168, EB04 72170 6/30/99 EIM CONTROLS, INC. · 13840 PIKE ROAD · MISSOURI CITY, TX 77489 o (281) 499-1561" FAX (281) 499-8445 ~ ElM CONTROLS ELM-025-I 099 Sheet 1 of 2 Through extensive testing under the most severe load and temperature conditions, ElM has standardized on special formulated lubricant compounds for our range of Electric end Pneumatic Aauators end Menual Worm end Bevel Gear Operators. Grade//221 Molv Ultra 800 E.P. (EIM Part No. 3000100210} All 2000 Series Actuators except Models EB, E, & G are faaory lubricated with this special compound. Additionally, all WO end WB Series Worm Gear Opcrators utiliz~ this lubricant. It is a multi-purposc extreme pressure grease specially formulated for usc in actuators under adverse conditions of excessive pressure, heat, cold, moisture, end both high speed end low speed operation. It is compounded from select high viscosity index solvent refined severely hydrafinished 100% pure paraffin base oils. Blended into the base oils is an aluminum complex base thickener end selected additives including molybdenum disul~d6. This formulation provides: , Resistance from water washout , Shear end mechanical ability , Anti-wear end extreme pressure load canying properties and excellent reversibility · Rust end oxidation inhibiting characteristics , The molybdenum acts as a backstop due to its natural affinity to adhere to metal stirfaces. h reduces friction resulting in reduced wear end reduction in gear contact operating temperatures. · The EIM rated operating lubricant temperature range is --40~F to +300~F (-40'C to +150°C) GREASE PROPERTIES Color Thickener ASTM Dropping Poim l~,mping T~nkuerature Texture Tmke~ E.P. Test (ASTM D-2509) BASE OIL PROPERTIJSS Bhck V'tscosity ~ 100'F 615 SUS Altminum Complex Viscosity Index 96 500~F / 260°C Hash Point 500°F / 260°C -40°F / -40°C Pour Point -40°F / -40°C Smooth 60 lbs. Grade #200S Svedal Muiti-Lube (ElM Part No. 3000100212) Specifically for use with EIM Models EB, E & G end for all 2000 Series with operaling temperatures below -30*F / -34°C. It is a semi-synth~ic, heavy duty extreme pressure, non-solvent containing lubricant compounded from a blend of sclcct solvent refined severely hydrofinished high viscosity index paraffin base oils end polyaphaolcfin synthetic base oils. A combination of molybdcnum end solid lubricants are compounded to improve ~e anti-wear, extremc pressure characterisles and load ean-y~g capabilities. · The ElM rated operating temperature range is -60~F to +250°F (-StrC to +120°C) Special Note: This lubricant is recommended as an addlave to the previously furnished "Red Bentone" grease or any other grease such as Texaco mule-gear EP, etc. Cartridge Tubes are available from ElM, part No. 36931, Price $10.00 each. GREASE PROPERTIES Color Pumping Tempemture ,~" Texture Tinken E.P. Test (ASTM D-2509) BlacWSilver Hecks -50°F / 45°C Huid/27% Solid 60 Ibs. BASE OIL PROPERTIES Viscosity @ 100*F 559 SUS Viscosity Index 96 FlashPoim 425°F / 218°C PROPRIETARY INFORM ATION - CONFIDEN'flAL - DO NOT COPY - PROPRIETARY INFORMATION - CONFIDENTIAL - DO NOT COPY ,EIM CONTROLS II~l:t:fl,f,~.~ (CONT.) ELM-025-1099 Sheet 2 of 2 Actuator & Worm Gear Lubricant Capacities 2000 Series Ele~xic & Pneumatic Actuators K&U Model Sizes 3000, L Model Sizes 4000, 5000, E, S, G & W Model Sizes P & Q Model Size R MG Motorized Gear Poztion tam,Model Size MG02 Model Size MG03 Model Size MG03 w/Spur Attachment Model Size MG05 Model Size MG05 w/Spur Attadiment Model Size MG07 w/Spur Attachraent Model Size MG08 w/Spur Attachment WO/WB Worm Gear Operators Model Size WO/WB 10, 20, 30, 40 Model Size WO/WB 41, 42 Model Size WO/WB 53, 54, 55 Model Size WO/WB 65, 67, 68 Model Size WO/WB 76, 77 Model Size WO/WB 87, 88 EB Series Electric Actuators Model Size EB-03 Model Size EB-04 3.51b. 4.0 lb. 4.5 lb. 6.01b. 3.01b. 4.01b. 3.5 lb. 6.01b. 8.0 lb. 171b. 20 lb. 361b. 80 lb. 3.5 lb. 4.01b. 9.01b. 20 lb. 40 lb. 92 lb. 25 lb. 381b. Material Safety Data Sheet OVlSDS) EIM maintains complete MSDS Sheets on the above lubricants. If copies are required, contact the "Safety Manager" PROPRIETARY INFORMATION - CONFIDEI~HAL - DO NOT COPY - pROPRIETARY INFORMATION - CONFIDENTIAL - DO NOT COPY ~ ElM CONTROLS ~ / PAINT SYSTEM EIM-026-t 099 Sheet ! of 2 ElM utilizes a Thermosetting Powder Coating on all Electric and Pneumatic Actuators and certain size Worm Gear Actuators. It is type TGIC-POLYESTER, Color Haze Gray. All exterior and interior surfaces are coated including the inside of the electrical compartment. The system meets Military Specification MIbC-24712 and has received approval from NAVSEA SIMA, San Diego. It is also approved by the Underwriters Laboratory and is listed as IlL 1332. All "Bare Metal Flamepath" surfaces are spray coated with "CRC Industrial Di-Electric Grease" to avoid surface corrosion. This should be done each time these surfaces are exposed to the atmosphere. Spray cans can be obtained from: CRC Industries, Inc., Warminster, PA 18974, Tel: (800) 521-3168, Paxt No. 03082. Surface Preparation · Each external component is shotblasted to a commcrc'ml finish (SSPC-SP6) to remove oxidation, light surface otis, and to provide a light profile for increased adhesion. · The components are pre-heated with SOLUCOAT 5039 at 2.5 to 3.0% at 150°F for 2 minutes. This crystalline conversion coating (iron/Phosphate) increases paint adhesion and prevents underpaint corrosion. · Each component is then rinsed to remove any chemical residue and emulsified grease and oil. · The components are again heated and sealed with SOLUCOAT 5038 at 150°F. Titis sealed iron/phosphate coating provides the corrosion resistance required. · Each part is then hot air dried at 400°F until all parts are dry. TEST METHODS ASTM D523-89 HOI TM I0.219 ASTM D2454-91 ASTM D3363-92a ASTM D2794-93 ASTM D3359-59, B ASTM D522-93a ASTM B I 17-95 COATING PROPER:HES Gloss at 60° 50-60 PCI Powder Smoothness 7 Overbake Resistance, Time 100% Pencil Hardness H-2H Direct Impact, Gardner 20 in/lbs Adhesion, Cross Hatch 5B Pass Flexibility, Mandrel 3/8 in. dia., no fracture Salt Spray 1,000 hours Film Thickness 2.5 - 3.5 Mils For Model Sizes EB-03 & 04, and large Worm Gear Operators, (MG-05 to 08 and WO/WB 64 and larger), and Bevel Gear Operators; the following is used: Ameron Amerloek 400 Epoxy Coating Finish Semi-Gloss Color Pearl Gray Components 2 Volume Solids 83% Film Thickness 5 to 8 mils Coats 1 Material Safety Data Sheet (MSDS) EIM maintains complete MSDS Sheets on the above paints. If copies are required, coma the "Safety Manager". PROPRIETARY iNFORMATION - CONFIDENTIAL - DO NOT COPY - PROPRIETARY INFORMATION - CONFIDENTIAL - DO NOT COpy ~ ElM CONTROLS ['~[11~'~ / PAINT SYSTEM ELM-026-1099 Sheet 2 of 2 Coating Over Powder Coated Parts There arc two recommended methods for applying a paint coat over the powder coating. 1. A strong solvcnt such as acetone or M.E.K. (methyl-othyl-ketonc) can be used with care. Wipe the starface quickly and allow time for the solvents to flash off before applying coating. Also use a flowing rinse with virgin solvent after the initial solvents through the topcoat, Caution: These solvents are somewhat expensive and veryfiammable.t 2. Sanding or other means of abrasion can be used but ensure the abrasive media is completely removed prior to coating. PROPKIETARY INFORMATION - CONFIDE},'I'IAL - DO NOT COPY - pROPRIETARy INFORMATION - CONFIDENTIAL ~ DO NOT COPY M&H 4500 AWWA C504 Butterfly Valves [] For Underground Applications ~' Now, with M&H Butterfly Valves you gain new valve reliability, plus economy [] 4500 - 4"-24" [] NSF Approved The M&H Butterfly valve is rugged and dependable; it will work easily any time you need it. Because of this rugged- ness and reliability--plus positive. 100o/o shut-off--you ach~-,ve a more el~cienl. trouble-free dislribut~on system. No Morn Damaged Stems. Since the M&H Butterfly Valve does not "lreeze" shut or stick, it is always readily operahie. Should inexperienced workmen attempt to ovedighten it, the tough 450 pounds torque rating of Ihe operator at ends of travel protects stem and operating pads against damage, This torque rating is unparalleled in standard valves for this application When it is considered that conventional water- mare valves have torque limitations as low as 150 foot pounds. the margin of safety provided by th~s exclusive M&H design ~s an important factor in long, trouble-tree valve lile, Bottle-Tight Seal. With Ihe M&H Butterfly Valve, you get pos~bve 100% shutofl. Rubber vane-seat and stainless steel valve-seat construction provides a permanent uninterrupted 360-degree botlle-tighl closure. Water Sealed Out. Underground operator and end cover are permanently sealed against ground-water infiltration. Working Parts Corrosion-Free. All critical beanng and sealingsudacesarestainlesssteeI. Teflon· orrubper-- assures easy and efficient valve operation. permanently. Low Initial Cost. The M&H Buttedly Valve has standardized components which offer you lowest initial cost and off.the- shell availability. Expensive accessories are not required. No by-passes, speciat gearing, etc. Easy Installation. The M&H Butteally Valves are compact, light-weight. easy to install. Installation costs are kept to a minimum. Maintenance-Free. Permanently lubncated --no packing adjustment, no periodic exercising. no stem replacement of the M&H Valve is required. The closing action of the vane is sell-cleaning and there are no pockets in which sediment or sludge formations can deposit, resulting in longer lifetime service. · DuPonl f~g ~stered trade name Available in class 250 M&H 4500 AWWA BUTTERFLY VALVES C504 ~For In-Plant Applications · Engineered for long & trouble-free operation i Eliminates expensive and time-consuming shutdogs Name your criteria for in-plant valve evaluation... performance: economy, maintenance, reliability, versatility. The M&H 4500 Butteally Valve is Numl:~r One in every category. This is a nagged valve, able to handle .severe operating conditions and assure bottle-tight shut-off. It eliminates many nagging, fruslnting problems of other valves. Fur in-plant applications, the M&H valve often the many advantages of the underground model - raggedness, shaft and bend-lever operators are available on all pipe-end cennectinns, in s/zes four inches and larger. The hand-I~ver nmdel has several latched vane positions from full-open to full-closed. lnteK'hangeable Par~s and Operators, For Style 4500 Butteally Valve, all component pans are 100% interehangeable between valves of the s~me size. If neeesntry operators can be interchanged in :the plant, shop or warehouse. For example, if you should wish to change from a crank operator strength, bottle-tight seal, corrosion-flee critical parts, freedo to a cylinder epentor, you loosen two belts, slide the crank from excessive maintenance. In addition, you obtain... opantor from the drive shaft, replace with the cylinder Low Cost Installation. ]v~;H Rotledly Valve are compact, lightweight, easy to install. Installation costs are kept to a minimum. ElBcknt Throttling. M&H Bu~tenly Valves provide a highly effective method ofthro~tlins and control. The vane f" held solidly, without chatty, in any desired control position. Wide Selection of Operators and Pipe Canneefions. The cylinder, crank, handwheel, square nut, clee~c motor opentor - tighten belts in accordance with factory instruction sheet. This exclusive interchangeability substantially reduces inventories and related costs. Choice d Valve Types. Wafer and Flanged-end butledly valves are ideal for in-plant applications. Accessories. Floor stands, ex~-ension stems, chain wheels, solonold valves, speed control valves, valve positionors, limit switches, etc., elee~e motor operaton are available. SFm m!