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ST8201-CS 890612 CeOANSU LTI: G ENGINEER :., P.O. Box 478 Coppell, Texas 75019 Re: Denton Tap Road Traffic Signals at Bethel School Road and Parkway Boulevard; and Sandy Lake Road Traffic Signal Modifications at Moore Road Dear Mr. Doyle: We are transmitting herewith one draft copy of the Bidding Documents, Contract Documents, Specifications, and Drawings for the project for your review and comment. It is our intention that the City of Coppell advertise this project for bidding the first three weeks of July as indicated in the draft Bidding Documents. Bids will be due July 20, 1989. Prior to advertisement of this project for bid we understand that the Purchasing Agent must assign an RFP No. to the Bidding Documents. By copy of this letter we are requesting that the Purchasing Agent assign the RFP No. for the project and forward said number to us via your review comments. Please review the .Documents and Dra~ings and return~hem with your comments to this office on or be~re June 26, 1989~.) Call me if you have any questions. Sincerely, J~hn C. Karlsruher, P.E. Project Engineer enclosures cc: H. Wayne Ginn, P.E. Purchasing Agent, City of Coppell File J-356 a:356draft 17103 Pres~n Road · Suite 100 · LB 118 · Dallas, Texas 75248 · Phone 2141248-4900 FOR DENTON TAP ROAD TRAFFIC SIGNALS AT BETHEL SCHOOL ROAD AND PARKWAY BOULEVARD; AND SANDY LAKE ROAD TRAFFIC SIGNAL MODIFICATIONS AT MOORE ROAD CITY OF COPPELL DALLAS COUNTY, TEXAS JUNE 1989 Prepared By: GINN, INC. Consulting Engineers 17103 Preston Road, Suite 100 Dallas, Texas 75248 TABLE OF CONTENTS COVER PAGE TABLE OF CONTENTS INDEX TO DRAWINGS DIVISION 0 - BIDDING AND CONTRACT REOUIREMENTS 00020 - ADVERTISEMENT FOR BIDS 00100 - INSTRUCTIONS TO BIDDERS 00110 - GENERAL INSTRUCTIONS FOR BONDS 00300 - PROPOSAL AND BID FORM 00400 - BID BOND 00500 - GENERAL CONDITIONS OF AGREEMENT (GC-1 thru GC-14) 00510 - STANDARD FORM OF AGREEMENT (SF-1 thru SF-2) 00600 - PERFORMANCE BOND (PB-1 thru PB-2) 00610 - PAYMENT BOND (PB-3 thru PB-4) 00630 - CERTIFICATE OF INSURANCE 00650 - SPECIAL CONDITIONS (Supplementary Conditions) TECHNICAL SPECIFICATIONS DIVISION I - GENERAL REQUIREMENTS 01010 - SUMMARY OF WORK 01050 - FIELD ENGINEERING 01152 - APPLICATIONS FOR PAYMENT 01310 - CONSTRUCTION SCHEDULES 01340 - SHOP DRAWINGS, PRODUCT DATA & SAMPLES 01700 - CONTRACT CLOSEOUT 01720 - PROJECT RECORD DOCUMENTS 01750 - WARRANTIES APPENDIX A - SANDY LAKE ROAD TRAFFIC SIGNAL MODIFICATIONS AT MOORE ROAD 0 1 2 3 4 5 6 7 8 /%PPENDIX /% ALTERNATE 1 ALTERNATE 2 INDEX TO DRAWINGS Cover Sheet/Location Map Index & Quantity Sheet Belt Line Road/Denton Tap Road Belt Line Road/Cowboy Drive Phasing Diagrams & Interval Charts Detail Sheet Detail Sheet Detail Sheet Detail Sheet SECTION 00020 - ADVERTISEMENT FOR BIDS Sealed proposals addressed to the CITY OF COPPELL, Texas for DENTON TAP ROAD TRAFFIC SIGNALS AT BETHEL SCHOOL ROAD AND PARKWAY BOULEVARD; AND SANDY LAKE ROAD TRAFFIC SIGNAL MODIFICATIONS AT MOORE ROAD will be received by the City Secretary at the City of C099ell Town Center, 255 Parkway Boulevard, until 10:00 a.m., Thursday, July 20, 1989, and then publicly opened and read aloud. The Instructions to Bidders, Proposal Forms, Forms of Contract, Plans, Specifications and Forms of Bid Bond, Performance and Payment Bond, and other contract documents may be examined at the following: Ginn, Inc., Consulting Engineers 17103 Preston Road, Suite 100 Dallas, Texas 75248 (214) 248-49O0 Dodge Reports 1111 W. Mockingbird, #12oo Dallas, Texas 75247 (214) 630-6111 Texas Contractor 2510 National Drive Garland, Texas 75041 (214) 271-2693 Associated General Contractors 11111 Stemmons Freeway Dallas, Texas 75229 (214) 358-5357 Copies may be obtained at the office of Ginn, Inc. for a payment of $35.00 per set, non-refundable. The Owner reserves the right to waive any informalities or to reject any or all bids. Each bidder must submit two Original Bid Proposals and deposit with his bid, a security in the amount , form and subject to the conditions provided in the Instructions to Bidders. PRINCIPAL ITEMS OF WORK INCLUDED IN THIS PROJECT ARE: Installation of permanent traffic signals at two intersections. Each consists of eight-phase controllers, controller cabinets, signal heads, detection loops, mast arm poles and pedestals, and miscellaneous appurtenances for a complete-in-place installation. Modification of an existing traffic signal installation at the Sandy Lake Road intersection with Moore Road to allow for a protected left turn for Sandy Lake Road traffic. CITY OF COPPELL Alan D. Ratliff, City Manager Advertisement dates: July 2, 9, 16, 1989 Date SECTION 00100 - INSTRUCTIONS TO BIDDERS Defined Terms~ Terms used in these Instructions to Bidders which are in the General Conditions of the Construction Contract, have the meanings assigned to them in the General Conditions. Owner: Wherever the word "OWNER" is used in the specifications and Contract Documents, it shall understood as referring to the City of Coppell; Coppell, Texas. Engineers Wherever the word "ENGINEER" is used in the specifications and Contract Documents, it shall be under- stood as referring to Ginn, Inc.; 17103 Preston Road, Suite 100, LB 118, Dallas, Texas 75248; phone (214) 248-4900. Inspectors The authorized representative of the Engineer, assigned to observe and inspect any or all parts of the work and the materials to be used therein. Bi~ders An individual, firm or corporation or any combination thereof, submitting a proposal. Contractors combination the contract The individual, firm or corporation or any thereof, party of the second part, with which is made by the City of Coppell, Texas. Superintendents authorized to Engineer and construction. The representative of the Contractor receive and fulfill instructions from the who shall supervise and direct the D~cuments~ Complete sets of the Bidding Documents may be obtained from the Engineer upon receipt of the required payment as stated in the Advertisement for Bids. The payment is non-refundable. No Bidding Documents will be issued later than two (2) days prior to the date for receipt of bids. If requested, Bidding Documents will be mailed upon receipt of the required payment, plus a $5.00 handling and shipping charge. Plans and specifications may be examined at Ginn, Inc., and copies may be obtained upon providing the required payment. No partial sets of plans, specifications or proposal forms will be issued. Sec. 00100 1 Complete sets of Bidding Documents shall be used in preparing Bids~ neither Owner nor Engineer assume any responsibility for errors or misinterpretations resulting~ from the use of incomplete sets of Bidding Documents. C. Disorepancie~ S~ould a Bidder find any discrepancy, ambiguity, lnuonsls~ency, error or omission from the drawings, specifications or prelect manual or of the site and local conditions, or be in doubt as to their written meaning, it is requested that the Bidder promptly notify the Engineer who then will send a written instruction or interpretation to all known holders of the documents. Neither the Owner nor the Engineer will be responsible for any oral instructions. D. &ddenda~ Any addenda to the drawings, specifications, or project manual issued before or during the time of bidding shall be included in the proposal and become a part of the contract. Addenda will be mailed or delivered to all Bidders receiving a complete set of Bidding Documents. No Addenda will be issued later than four (4) days prior to the date for receipt of bids except ~n Addendum, if necessary, postponing the date for receipt of bids or withdrawing the request for bids. Each Bidder shall acknowledge on bid proposal that he has received all Addenda issued. Sttbstitutions~ The materials, products and equipment described in the specifications and/or shown on the drawings establish a standard or required function, dimension, appearance and quality as required by the Engineer. Reference is also made to Section 00650, paragraph one (1) for additional discussion on this subject. Method of Biddings The proposal provides for quotation of a price, or prices, for one or more bi~ items, which may be lump sum bid prices, alternate bid prices, or a combination thereof. No payment will be made for i~ems not set up on the proposal, unless otherwise provided by contract amendment. All Bidders are cautioned that they should include in the prices quoted for the various bid items all necessary allowances for the performance of all work required for the satisfactory completion of the project. Sec. 00100 2 B® Suboontraets~ The bidder is specifically advised that any person, firm or other party to whom it is proposed to award a subcontract under this contract must be acceptable to the owner. It is further required that the name of the mechanical and electrical subcontractors and any other listed subcontractor be noted on the proposal form in the blank space provided. Failure to list these will be sufficient grounds to reject the proposal. A® Bid Security shall be made payable to the City of Coppell in an amount of five percent (5%) of the Bidder's maximum Bid price and in the form of certified or bank check or a Bid Bond issued by a Surety Company holding a permit from The State of Texas to act as surety. Be The Bid Security of the Successful Bidder will be retained until such Bidder has executed the Agreement and furnished the required Contract Security, whereupon it will be returned~ if the Successful Bidder fails to execute and deliver the Agreement and furnish the required Contract Security within fifteen (15) days of the Notice of Award, Owner may annul the Notice of Award and the Bid Security of that Bidder will be forfeited. The Bid Security of any Bidder whom Owner believes to have a reasonable chance of receiving the award may be retained by Owner until the sixty-first day after the Bid Opening or until a contract is awarded. Bid security of other Bidders will be returned within thirty (30) days of the Bid Opening. 1.4 OUALIFICATION OF BIDDERR To demonstrate qualifications to perform the Work, each Bidder must be prepared to submit within five days of Owner's request written evidence of the types set forth in the Supplementary Conditions, such as financial data, previous experience and evidence of Bidder's qualification to do business in The State of Texas or covenant to obtain such qualification prior to award of the contract. Be Additionally, all Bidders shall be prepared to show that they are skilled, experienced in, and have been regularly engaged in the type of construction involved and that they have the necessary financial resources to finish the Work in a proper and satisfactory manner in the time specified. The Engineer and Owner reserve the documented evidence of the foregoing from prior to award of the contract. right to require the Contractor Sec. 00100 3 1.5 EXAMINATION OF CONTRACT DOCUMENTS AND SITE conditions of Work: Each Bidder must fully inform himself of the conditions relating to construction of the project and employment of labor thereon. Failure to do so will not relieve a Successful Bidder of his obligation to furnish all material and labor necessary to carry out the provisions of his contract. Insofar as possible, the Contractor must employ methods or means to cause no interruption of or interference with the work of any other contractor. Examination of Site: Ali Bidders, including the general Contractor and subcontractors shall examine carefully the site of the Work to acquaint himself with working conditions and all difficulties that may be involved therein, and shall examine carefully all drawings, specifications and other Contract Documents to familiarize himself with all of the requirements, terms and conditions thereof. Any information relating to the Work furnished by the Owner or others, or failure to make these examinations shall in no way relieve any Bidder from the responsibility of fulfilling all of the terms of the contract, if awarded a contract. Also, failure to visit the site will in no way relieve the Successful Bidder from furnishing any materials or performing any work required to complete Work in accordance with drawings and project manual without additional cost to the Owner. Laws, Regulations, Permits and Taxes: The Bidder's attention is directed to the fact that all applicable state laws, municipal ordinances, rules and regulations of all authorities having jurisdiction over construction of the project shall apply to the contract throughout, and they shall be deemed to be included in the contract the same as though herein written out in full as a part of these documents. Contractor shall secure, and include compensation for, in his proposal, all permits and all required taxes which are levied by governing bodies and which are assessable upon labor and materials entering into this Work. Before submitting his Bid each Bidder may, at his own expense, make such investigations and tests of the site as the Bidder may deem necessary to determine his Bid for performance of the Work in accordance with the time, price and other terms and conditions of the Contract Documents On request, Owner will provide each Bidder access to the site to conduct such investigations and tests as each Bidder deems necessary for submission of his Bid. The lands upon which the Work is to be performed, rights-of- way for access thereto and other lands designated for use by Contractor in performing the Work are identified in the Supplementary Conditions, General Requirements or Drawings. Sec. 00100 4 Ge He The quantities of work or materials as set forth in the proposal form or on the plans are a calculated approximation and are for the purpose of comparing the Bids on a uniform basis. Payment will be made by the Owner to the Contractor only for the actual quantities of work performed or materials furnished in accordance with the contract. The quantity of work to be done and materials to be furnished may be increased or decreased as hereinafter provided. Obligation of Bidders At the time of opening of bids, each Bidder will be presumed to have inspected the site and to have read and be thoroughly familiar with the drawings, specifications and the project manual, including all addenda. The submission of Bid will constitute an incontrovertible representation by the Bidder that he has complied with every. requirement of this section, and that the Contract Documents are sufficient in scope and detail to indicate and convey understanding of all terms and conditions for performance of the Work. 1.6 BID PROPOSALS Gsnsr&l~ The Bidder shall submit two Oriainal Bid ~ based exactly on the documents as issued. No substitutions, revisions or omissions from the plans and/or specifications will be accepted unless authorized in writing by the Engineer. The proposal form is attached hereto~ additional copies may be obtained from the Engineer. Bid proposals must be completed in ink or by typewriter. The Bid price of each item on the form must be stated in words and numerals~ in case of a conflict, words will take precedence. The Bid proposal must be signed with the full name of the Contractor and his address~ if a partnership, by a member of the firm with the name and address of each member~ if a corporation, by an officer thereof, the corporate name, and have a corporate seal affixed. Be Form~ Make all proposals on forms provided and fill all applicable blank spaces without interlineation, alteration or erasure and must not contain recapitulation of the Work to be done. No oral, telegraphic, or telephonic proposals will be considered. Any addenda issued during the bidding shall be noted on the proposal form. Sec. 00100 5 Submittal: Each Bidder shall submit his Bid completely and properly on proposal forms provided. Each Bid, without the "Specifications and Contract Documents", shall be enclosed in a separate sealed envelope, with the words "Bid for" followed by the project title and the Bidder's name and address, and accompanied by the Bid Security and other required documents. If the Bid is sent through the mail or other delivery system, the sealed envelope shall be enclosed in a separate envelope with the notation "BID ENCLOSED" on the face thereof. Specifications and Contract Documents shall not be returned with the Bids. Telegraphlo Modifications: Any Bidder may modify his Bid by telegraphic communication at any time provided such communication is received by the Owner prior to the scheduled closing time. Written confirmation must be received within two days from the closing time or no consideration will be given the telegraph modifications. Withdrawal: If, within twenty-four hours after Bids are opened, any Bidder files a duly signed written notice with Owner and promptly thereafter demonstrates to the reasonable satisfaction of Owner that there was a material and substantial mistake in the preparation of his Bid, that Bidder may withdraw his Bid and the Bid Security will be returned. Thereafter, that Bidder will be disqualified from further bidding on the Work. 1.7 OPENING OF BIDS The City of Coppell, Texas (herein called the "Owner") invites all Bids on the form attached hereto, all blanks of which must be appropriately filled in. Bids will be received by the Owner (c/o City Secretary's office) at 10:00 AM. Thursday. July 20. 1989. at City of CODDell Town Center. 255 Parkway Blvd.. CPost Office BOX 478}, and then at said location publicly opened and read aloud. The envelopes containing the Bids must be sealed, addressed to the City of Coppell, and designated as "Bid for Denton Tap Road Traffic Signals at Bethel School Road and Parkway Boulevard; and Sandy Lake Road Traffic Signal Modifications at Moore Road" (Request for Proposal No. ). When Bids are opened publicly they will be read aloud, and an abstract of the amounts of the base Bids and major alternates (if any) will be made available after the opening of Bids on a bid tabulation sheet sent to all bidders. Sec. 00100 6 ~.8 BIDS TO REMAIN OPEN Ail Bids shall remain open for ninety (90) days after the day of Bid Opening, but Owner may, in his sole discretion, release any Bid and return the Bid Security prior to that date. 1.9 CONTRACT AWARD A. Owner reserves the right to reject any and all Bids, to waive any and all informalities and to negotiate contract terms with the Successful Bidder, and the right to disregard all nonconforming, nonresponsive or conditional Bids. Discrepancies between words and figures will be resolved in favor of words. Discrepancies between the indicated sum of any column of figures and the correct sum thereof will be resolved in favor of the correct sum. B. In evaluating Bids, Owner shall consider the qualifications of the Bidders, whether or not the Bids comply with the prescribed requirements, and alternates and unit prices if requested in the Bid forms. It is the Owner's intent to accept alternates (if any are accepted) in the order in which they are listed in the Bid form, but Owner may accept them in any order or combination. C. Owner may consider the qualifications and experience of subcontractors and other persons and organizations (including those who are to furnish the principal items of material or equipment) proposed for those portions of the Work as to which the identity of subcontractors and other persons and organizations must be submitted as provided in the Supplementary Conditions. Operating costs, maintenance considerations, performance data and guarantees of materials and equipment may also be considered by Owner. D. Owner may conduct such investigations as he deems neceseary to assist in the evaluation of any Bid and to establish the responsibility, qualifications and financial ability of Bidders, proposed subcontractors and other persons and organizations to do the Work in accordance with the Contract Documents to Owner's satisfaction within the prescribed time. E. Owner reserves the right to reject the Bid of any Bidder who does not pass any such evaluation to Owner's satisfaction. F. If the contract is to be awarded it will be awarded to the lowest Bidder whose evaluation by Owner indicated to Owner that the award will be in the best interests of the project. G. If the contract is to be awarded, Owner will give the Successful Bidder a Notice of Award within ninety (90) days after the day of the Bid opening. Sec. 00100 7 After award of contract to Successful Bidder, the Contractor shall agree to begin work within ten (10) calendar days after the date of "Notice to Proceed" of the Owner and fully complete the project within the stated number of consecutive calendar days thereafter as stipulated on the bid proposal and agreement between Owner and Contractor. ~,~0 LIOUIDATED DAMAGES FOR FAILURE TO ENTER INTO CONTRACT In the event the Bidder's proposal is accepted, and he fails or refuses to enter into the contract and furnish the required Performance and Payment Bonds within fifteen (15) days after he has received notice of the acceptance of his Bid, unless given a written extension of time by the Owner, then the Bidder will be considered as having abandoned his proposal and his Bid Security will be retained by the Owner as liquidated damages, IT NOW BEING AGREED that the specified sum of the Bid Security is a fair estimate of the amount of damages that the Owner will sustain in case the Bidder fails to enter into the contract and furnish the Performance and Payment Bonds within the time stated in the proposal. 1.11 CONTRACT TIME Ae The number of days within which, or the date by which, the Work is to be completed (the Contract Time) is set forth in the Bid Form and will be included in the Agreement. The Contract Time for this project is: NINETY (90) CALENDAR DAY8 Extension of time of completion will be permissible in accordance with Section 4.02 of General Conditions of Agreement. 1.12 LIOUIDATED DAMAGES Provisions for liquidated damages are set forth in the Proposal. Liquidated damages for this project are: TWO H~NDRED FIFTY DOLLARS ($250.00) PER ~NDAR DAY SUBCONTRACTORS. ETC. If the apparent Successful Bidder, and any other Bidder so requested will within seven (7) days after the day of the Bid Opening submit to the Owner a list of all the subcontractors and other persons and organizations (including those who are to furnish the principal items of material and equipment) proposed for those portions of the Sec. 00100 8 C® Work as to which such identification as so required. Such list shall be accompanied by an experience statement with pertinent informa~i~ ~s to similar projects and other evidence of q~.all~lcatlon for each such Subcontractor, person and organization if requested by the Owner. If Owner or Engineer after due investigation has reasonable objection to any proposed Subcontractor, other person or organization, either may before giving the Notice of Award request the apparent Successful Bidder to submit an acceptable substitute without an increase to Bid price. If the apparent Successful Bidder declines to make any such substitution, the Contract shall not be awarded to such Bidder, but his declining to make any such substitution will not constitute grounds for sacrificing his Bid Security. Any Subcontractor, other person or organization so listed and to whom Owner or Engineer does not make written objection prior to the giving of the Notice of Award will be deemed acceptable to Owner and Engineer. In contracts where the Contract Price is on the basis of Cost-of-the-Work Plus a Fee, the apparent Successful Bidder, prior to the Notice of Award, shall identify in writing to Owner those portions of the Work that such Bidder proposes to subcontract and after the Notice of Award may only subcontract other portions of the Work with Owner's written consent. No Contractor shall be required to employ any Subcontractor, other person or organization against whom he has reasonable objection. 1~14 PERFORMANCE AND OTHER BONDS Security for Faithful Performance= Simultaneously with his delivery of the executed contract, the Contractor shall furnish a surety bond or bonds as security for faithful performance of this contract and for the payment of all persons performing labor on the project under the contract and furnish materials in connection with this contract. The surety on such bond or bonds shall be by a duly authorized surety company, satisfactory to the Owner. 1.15 SIGNING OF AGREEMENT When Owner gives a Notice of Award to the Successful Bidder, it will be accompanied by at least six unsigned counterparts of the Agreement and all other Contract Documents. within fifteen (15) days thereafter, Contractor shall sign and deliver at least six counterparts of the Agreement to Owner with all other Contract Documents attached. Within ten (10) Sec. 00100 9 days thereafter, Owner will deliver all .fully signed counterparts to Contractor. Engineer will identify those portions of the Contract Documents not fully signed by Owner and Contractor and such identification shall be binding on all parties. END OF SECTION Sec. 00100 10 SECTION 00110 - GENERAL INSTRUCTIONS FOR BONDS · E L Ae The surety on each bond must be a responsible surety company which is qualified to do business in Texas and satisfactory to the Owner. The name, including full Christian name, and residence of each individual party to the bond shall be inserted in the body thereof, and each such party shall sign the bond with his usual signature on the line opposite the scroll seal, and if signed in Maine, Massachusetts or New Hampshire, an adhesive seal shall be affixed opposite the signature. If the principals are partners, their individual names will appear in the body of the bond, with the recital that they are partners composing a firm, naming it, and all the members of the firm shall execute the bond as individuals. De The signature of a witness shall appear in the appropriate place, attesting the signature of each individual party to the bond. If the principal or surety is a corporation, the name of the state in which incorporated shall be inserted in the appropriate place in the body of the bond, and said instrument shall be executed and attested under the corporate seal, the fact shall be stated, in which case a scroll or adhesive seal shall appear following the corporate name. The official character and authority of the person or persons executing the bond for the principal, if a corporation, shall be certified by the secretary or assistant secretary according to the form attached hereto. In lieu of such certificate, records of the corporation as will show the official character and authority of the officer signing, duly certified by the secretary or assistant secretary, under the corporate seal, to be true copies. G. The date of this bond must not be prior to the date of the contract in connection with which it is given. H. Amounts of bonds shall be as set forth in Paragraph 3.10 of the General Conditions. END OF SECTION Sec. 00110 1 SECTION 00300 - PROPOSAL AND BID FORM FOR: TO: DENTON TAP ROAD TRAFFIC SIGNALS AT BETHEL SCHOOL ROAD AND PARKWAY BOULEVARD; AND SANDY LAKE ROAD TRAFFIC SIGNAL MODIFICATIONS AT MOORE ROAD COPPELL, TEXAS (Request for Proposal No. ) CITY OF COPPELL (hereinafter called "OWNER") c/o CITY SECRETARY'S OFFICE P. O. BOX 478 255 PARKWAY BOULEVARD COPPELL, TEXAS 75019 Gentlemen: The BIDDER, in compliance with your invitation for bids for the above referenced project, having examined the plans and specifi- cations with related documents and the site of the proposed work, and being familiar with all of the conditions surrounding the construction of the proposed project including the availability of materials and labor, hereby proposes to furnish all labor, materials, and supplies, and to construct the project in accordance with the Contract Documents, of which this proposal is a part. The undersigned, as BIDDER, declares that the only person or parties interested in this proposal as principals are those named herein, that this proposal is made without collusion with any other person, firm or corporation; that he has carefully examined the form of Contract, Notice to Bidders, Specifications, and the Plans herein referred to and has carefully examined the locations, conditions and classes of materials called for in the Contract and Specifications in the manner prescribed and according to the requirements of the Owner as herein set forth. It is understood that the following quantities of work to be done at unit prices are approximate only, and are intended principally to serve as a guide in evaluating bids. Payments for such items will be made on the basis of the actual quantity incorporated in the work. It is further agreed that the quantities of work to be done at unit prices and material, to be furnished may be increased or diminished as may be considered necessary to complete the work fully as planned and contemplated, and that all quantities of work whether increased or decreased are to be performed at the unit prices set forth below, except as provided for in the Specifications. It is further agreed that lump sum prices may be increased to cover additional work ordered by the OWNER, but not shown on the Plans or required by the Specifications, in accordance with the provisions of the General Conditions. similarly, they may be decreased to cover deletion of work so ordered. Sec. 00300 1 BIDDER hereby agrees to commence work under this Contract on or before a date to be specified in written "Notice to Proceed" by the OWNER and to fully complete the project within 90 consecutive calendar days thereafter stipulated in the as tees to pay as liquidated Specifications. BIDDER further ag damages, the sum of $250.00 for each consecutive calendar day thereafter as hereinafter provided in Paragraph 1.4, E of the Special Conditions. Accompanying this proposal is a Certified or Cashier's Check payable to the City of Coppell (Bid Bond) in the amount of ($ ), which is five percent (5%) of the greatest amount bid. BIDDER acknowledges receipt of the following addendum= (If non-issued, indicate N/A) ADDENDA # DATE ADDENDA # DATE ADDENDA # DATE ADDENDA #. DATE SUBCONTRACTORS: BIDDER shall list below principal subcontractors proposed for use on this project= NAME ADDRESS ~ BIDDER agrees to perform all the work described in ~he Specifications as shown on the Plans for the following unit prices~ (Amounts are to be shown in both words and figures. In case of discrepancy, the amount shown in words will govern.) Sec. 00300 2 BID FORM Denton Tap Road Traffic Signals at Bethel School Road and LOCATION: P~OOECT' YarKway ~ouAevarc ITgld APPROX. UNIT UNIT UNiT PRICE WRITTEN PR)CE ITEM DESCRIPTION NO QUANTITY PR ICE 1 8 phase cont=oller 2 and Cabinet 2 1-3" PVC T~ench 95 LF 3 2-3" PVC Tcench 10 LF 4 1-2" PVC Trench 50 LF 5 Pull Box 0 * ~A 6 Pedest=ian Push Botton 16 EA 7 Loop Detector Amplifier Z4 SA 8 S Conductor $12 560 LF 9 7 Conductor %12 1080 LF · This item ~ncluded herein £or the purposes o£ establishing the unit price £or the replacement of existing pull boxes installed by others which ~a¥ have been damaged; or of pull boxes not anticipated ~n the or,g: gn. BID FORM Denton Tap Road Traffic Signals at Bethel School Road and Parkway Boulevard LOCATION~ Cop~ell, TX IT E M APPRO~(. U N IT ITEM NO DESCRIPTION QUANTITY UNIT PRICE UNIT PRICE WRITTEN PRICE l0 12 Conductor #12 1440 LF 11 2 Conductor #12 2880 LF (Ped ]]et. ) 12 2 Conductor Shielded $98S LF Loop Lead 13 1 Conductor #8 Ground 1020 LF 14 3 Conductor #8 Power 70 LF 15 Loop Wire #12 X ~ 9312 LF 16 Controller Foundation 2 FA 17 Type A Foundation 4 FA 18 Type B Foundation 4 FA BID FORM Denton Tap Road Traffic Signals at Bethel School Road and PROJECT: Parkway Boulevard TX IT E M APPROX. U N IT IT EM NO DESCRIPTION QUANTITY UNIT PRICE UNIT PRICE WRITTEN P~iCE 19 Mast Arm Assembly 2 EA w/ 20 ft. Arm 20 Mast Arm Assembly 2 w/ 30 ft. 21 Mast Arm Assembly 4 EA w/ 40 ft. Arm 22 4-Section 12" Signal 6 EA Head w/1 Dual Arrow 23 3- Section 12" 18 FA Signal Heads 24 1-Section Pedestrian 16 FA Head TOTAL BID PfllCE BID FORM Sandy Lake Road Traffic Signal P~O~ECT; Hodifications at Moore Road - ALTERNATE NO. 1 LOCATION; Coppell, TX ITEM DESCRIPTION APPROX. UNIT ITEM NO QUANTITY UNIT PRICE UNIT PRICE WRITTEN PRICE Furnish and install green/amber dual arrow 1 fiber optics turn 2 EA ~ignal section O?inkomatic Model AFO-12 mr 2 Modification of Four 1 LS Phasm C~ntrl. o~erati~r TOTAL BID AL'rI~NATE NO. 1 BID FORM Sandy Lake Rdad Traffic Signal Modifications at Moore Road - ALTERNATE NO. 2 LOCATION: TX ITEM DESCRIPTION APPROX. UNIT UNIT PRICE WRITTEN ITEM NO QUANTITY UNIT PRICE ' P~ICE Furnish and install 1 dual arrow fiber optics 4 EA turn signal section 0finkomatic Model AFO-12 or equal) Furnish and install 2 2 signal poles, span 1 LS wire, wire and cable and reposition existing signal heads Modification of Four 5 Phase Contr. operation 1 LS TOTAL BID AL'rPJ~NATE NO. 2 The above unit prices shall include all labor, materials, bailing, shoring, removal, overhead, profit, insurance, etc., to cover the finished work of the several kinds called for. BIDDER understands that the OWNER reserves the right to reject any or all bids and to waive any informalities in the bidding. The BIDDER agrees that this bid shall be good and may not be withdrawn for a period of ninety (90) calendar days after the scheduled closing time for receiving bids. Upon receipt of written notice of the acceptance of this bid, BIDDER will execute the formal Contract attached within ten (10) days and deliver a Surety Bond or Bonds as required by the General Conditions. The Bid Security attached in the sum of ($ ) is to become the property of the OWNER in the event the Contract and Bond are not executed within the time above set forth, as liquidated damages for the delay and additional expense to the OWNER caused thereby. Respectfully submitted, (Firm) By: (SEAL-if bid is by a corporation) Title: (Business Address) (Telephone Number) END OF PROPOSAL Sec. 00300 8 SECTION 00400 - BID BOND KNOW ALL MEN BY THESE PRESENTS, that we, the undersigned, as Principal, and as Surety, are hereby penal sum of held and firmly bound unto as Owner in the for payment of which, well and truly to jointly and severally bind ourselves, our administrators, successors and assigns. SIGNED, this The Condition the Principal has day of of the above obligation submitted to be made, we hereby heirsv executorsv , 19 . is such that whereas a certain Bid, attached hereto and hereby made a part hereof to enter into a contract in writing, for the NOW, THEI~EFORE, a. If said Bid shall be rejected, or in the alternate, If said Bid shall be accepted and the Principal shall execute and deliver a contract in the Form of Contract attached hereto (Properly completed in accordance with said Bid) and shall furnish a bond for the payment of all persons performing labor or furnishing materials in connection therewith, and shall in all other respects perform the agreement created by the acceptance of said Bid, then this obligation shall be void, otherwise and same shall remain in force and effect~ it being expressly understood and agreed that the liability of the Surety for any and all claims hereunder shall, in no event, exceed the penal amount of this obligation as herein stated. Sec. 00400 1 The Surety, for value received, hereby stipulates and agrees that the obligations of said Surety and its bond shall be in no way impaired or affected by any extension of the time within which the Owner may accept such Bid; and said Surety does hereby waive notice of any such extension. IN WITNESS WHEREOF, the Principal and the Surety have hereunto set their hands and seals, and such of them as are corporations have caused their corporate seals to be hereto affixed and these presents to be signed by their proper officers, the day and year first set forth above. Principal (L.S.) Surety Date: By: IMPORTANT - Surety companies executing bonds must appear on the Treasury Department's most current list (Circular 570, as amended) and be authorized to transact business in the state where the project is located. END OF SECTION Sec. 00400 GENERAL CONDITIONS OF AGREEMENT 1. DEFINITIONS OF TERMS 1.01 OWNER, CONTRACTOR AND ENGINEER. The OWNER, the CONTRACTOR and the ENGINEER are those persons or organizations identified as such in the Agreement and are referred to throughout the Contract Documents as if singular in number and masculine in gender. The term ENGINEER means the ENGINEER or his duly authorized representative. The ENGI- NEER shall be understood to be the ENGINEER of the OWNER, and nothing contained in the Contract Documents shall create any contractual or agency relationship between the ENGINEER and the CONTRACTOR. 1.02 CONTRACT DOCUMENTS. The Contract Documents shall consist of the Notice to Contractors (Advertisement), Special Conditions (Instructions to Bidders), Proposal, signed Agreement, Performance and Payment Bonds (when required), Special Bonds (when required), General Conditions of the Agreement, Technical Specifications, Plans, and all modifications thereof incorporated in any of the documents before the execution of the agreement. The Contract Documents are complementary, and what is called for by any one shall be as binding as if called for by all. In case of conflict between any of the Contract Documents, priority of interpretation shall be in the following order: Signed Agreement, Performance and Payment Bonds, Special Bonds (if any), Proposal, Special Conditions of Agreement, Notice to Contractors, Technical Specifications, Plans, and General Conditions of Agreement. 1.03 SUB-CONTRACTOR. The term Sub-Contractor, as employed herein, includes only those having a direct contract with the CONTRACTOR and it includes one who furnishes material worked to a special design according to the plans or specifications of this work, but does not include one who merely furnishes material not so worked. 1.04 WRITTEN NOTICE. Written notice shall be deemed to have been duly served if delivered in 0erson to the individual or to a member of the firm or to an officer of the corporation for whom it is intended, or if delivered at or sent by registered, mail to the last business address known to him who gives the notice. 1.05 WORK. The CONTRACTOR shall provide and pay for all materials, supplies, machin- ery, equipment, tools, superintendence, labor, services, insurance, and all water, light, power, fuel, transportation and other facilities necessary for the execution and completion of the work covered by the contract documents. Unless otherwise specified, all materials shall be new and both workmanship and materials shall be of a good quality. The CONTRACTOR shall, if required, furnish satisfactory evidence as to the kind and quality of materials. Materials or work described in words which so applied have a well known technical or trade meaning shall be held to refer to such recognized standards. 1.06 EXTRA WORK. The term "Extra Work" as used in this contract shall be understood to mean and include all work that may be required by the ENGINEER or OWNER to be done by the CONTRACTOR to accomplish any change, alteration or addition to the work shown upon the plans, or reasonably implied by the specifications, and not covered by the CONTRACTOR'S Proposal, except as provided under "Changes and Alterations", herein. 1.07 WORKING DAY. A "Working Day" is defined as any day not including Saturdays, Sundays or any legal holidays, in which weather or other conditions, not under the control of the CONTRACTOR, will permit construction of the principal units of the work for a period of not less than seven (7) hours between 7:00 a.m. and 6:00 p.m. 1.08 CALENDAR DAY. "Calendar Day" is any day of the week or month, no days being excepted. 1.09 SUBS~TANTIALLY COMPLETED. By the term "substantially completed" is meant that the structure has been made suitable for use or occupancy or the facility is in condition to serve its intended purpose, but still may require minor miscellaneous work and adjustment. 2. RESPONSI~"LITIES OF THE ENGINEER AND THF '~ONTRACTOR 2.01 OWNER-ENGINEER RELATIONSHIP, The ENGINEER will be the OWNER'S' representative during construction. The duties, responsibilities and limitations of authority of the ENGINEER as the OWNER'S representative during construction are as set forth in the Contract Documents and shall not be extended or limited without written consent of the OWNER and ENGINEER. The ENGINEER will advise and consult with the OWNER, and all of OWNER'S instructions to the CONTRACTOR shall be issued through the ENGINEER. 2.02 PROFESSIONAL INSPECTION BY ENGINEER. The ENGINEER shall make periodic visits to the site to familiarize himself generally with the progress of the executed work and to determine if such work generally meets the essential performance and design features and the technical and functional engineering requirements of the Contract Documents; provided and except, however, that the ENGINEER shall not be responsible for making an~ detailed, exhaus- tive, comprehensive or continuous on-site inspection of the quality or quantity of the work or be in any way responsible, directly or indirectly, for the construction means, methods, techniques, se- quences, quality, procedures, programs, safety precautions or lack of same incident thereto or in connection therewith. Notwithstanding any other provision of this agreement or any other Contract Document, the ENGINEER shall not be in any way responsible or liable for any acts, errors, omissions or negligence of the CONTRACTOR, any subcontractor or any of the CONTRACTOR'S or subcontractor's agents, servants or employees or any other person, firm or corporationperform- lng or attempting to perform any of the work. 2.03 PAYMENTS FOR WORK. The ENGINEER shall review CONTRACTOR'S applications for payment and supporting data, determine the amount owed to the CONTRACTOR and approve, in writing, payment to CONTRACTOR in such amounts; such approval of payment to CONTRAC- TOR constitutes a representation to the OWNER of ENGINEER'S professional judgment that the work has progressed to the point indicated to the best of his knowledge, information and belief, but such approva, l of an application for payment to CONTRACTOR shall not be deemed as a representation by ENGINEER that ENGINEER has made any examination to determine how or for what purpose CONTRACTOR has used the moneys paid on account of the Contract price. 2.04 INITIAL DETERMINATIONS. The ENGINEER initially shall determine all claims, disputes and other matters in question between the CONTRACTOR and the OWNER relating to the execution or progress of the work or the interpretation of the Contract Documents and the ENGINEER'S decision shall be rendered in writing within a reasonable time. Should the ENGI- NEER fail to make such decision within a reasonable time, appeal to arbitration may be taken as if his decision had been rendered against the party appealing. 2.05 OBJECTIONS. In the event the ENGINEER renders any decision which, in the opinion of either party hereto, is not in accordance with the meaning and intent of this contract, either party may file with the ENGINEER within thirty days his written objection to the decision, and by such action may reserve the right to submit the question so raised..to arbitration as hereinafter provided. 2.06 LINES AND GRADES. Unless otherwise specified, all lines and grades shall be furnished by the ENGINEER or his representative. Whenever necessary, construction work shall be suspended to permit performance of this work, but such suspension ~vill be as brief as practicable and the COI~ITRACTOR shall be allowed no extra compensation therefor. The CONTRACTOR shall give the ENGINEER ample notice of the time and place where lines and grades will be needed. All stakes, marks, etc., shall be carefully preserved by the CONTRACTOR, and in case of careless destruction or removal by him or his employees, such stakes, marks, etc., shall be replaced at the CONTRACTOR'S expense. 2.07 CONTRACTOR'S DUTY AND SUPERINTENDENCE. The CONTRACTOR shall give adequate attention to the faithful prosecution and completion of this contract and shall keep on the work, during its progress, a competent superintendent and any necessary assistants. The superintendent shall represent the CONTRACTOR in his absence and all directions given to him shall be as binding as if given to the CONTRACTOR. The CONTRACTOR is and at all times shall remain an independent contractor, solely responsible for the manner and method of completing his work under this contract, with full power and at~thority to select the means, method and manner of performing such work, so long as such methods do not adversely affect the completed improvements, the OWNER and ENGINEER being interested only in the result obtained and conformity of such completed improvements to the plans, specifications and contract. Likewise, the CONTRACTOR shall be solely responsible for the safety of himself, his employ- ees and other persons, as well as for the protection of the safety of the improvements being erected and the property of himself or any other person, as a result of his operations hereunder. Engineer. lng construction drawings and specifications as well as any additional information concerning the work to be performed passing from or through the ENGINEER shall not be interpreted as requiring or allowing CONTRACTOR to deviate from the plans and specifications, the intent of such drawings, specifications and any other such instructions being to define with particularity the agreement of the parties as to the work the CONTRACTOR is to perform. CONTRACTOR sh~ll be fully and completely liable, at his own expense, for design, construction, installation and use, or non-use, of all items and methods incident to performance of the contract, and for all loss, damage or injury incident thereto, either to person or property, including, without limitation, the adequacy of all temporary supports, shoring, bracing, scaffolding, machinery or equipment, safety precau. tions or devices, and similar items or devices used by him during construction. Any review of work in process, or any visit or observation during ~onstruction, or any clarification of plans and specifications, by the ENGINEER, or any agent, employee, or represen- tative of either of them, whether through personal observation on the project site or by means of approval of shop drawings for temporary construction or construction processes, or by other means or method, is agreed by the CONTRACTOR to be for the purpose of observing the extent and nature of work completed or being performed, as measured against the drawings and specifications constituting the contract, or for the purpose of enabling CONTRACTOR to more fully understand the plans and specifications so that the completed construction work will conform thereto, and shall in no way relieve the CONTRACTOR from full and complete responsibility for the proper performance of his work on the project, including but without limitation the propriety of means and methods of the CONTRACTOR in performing said contract, and the adequacy of any designs, plans or other facilities for accomplishing such performance. Deviation by the CONTRACTOR from plans and specifications that may have been in evidence during any such visitation or observation by the ENGINEER, or any of his representatives, whether called to the CONTRAC- TOR'S attention or not shall in no way relieve CONTRACTOR from his responsibility to complete all work in accordance with said plans and specifications. 2.08 CONTRACTOR'S UNDERSTANDING. It is understood and agreed that the CON- TRACTOR has, by careful examination, satisfied himself as to the nature and location of the work, the conformation of the ground, the character, quality and quantity of the materials to be encoun- tered, the character of equipment and facilities needed preliminary to and during the prosecution of the work, the general and local conditions, and all other matters which can ;.n any way affect the work under this contract. No verbal agreement or conversation with any officer, agent or employee of the OWNER or ENGINEER either before or after the execution of this contract, shall affect or modify any of the terms or obligations herein contained. 2.09 CHARACTER OF WORKMEN. The CONTRACTOR agrees to employ only orderly and competent men, skillful in the performance of the type of work required under this contract, to do the work; and agrees that whenever the ENGINEER shall inform him in writing that any man or men on the work are, in his opinion, incompetent, unfaithful or disorderly, such man or men shall be discharged from the work and shall not again be employed on the work without the ENGINEER'S written consent. 2.10 CONTRACTOR'S BUILDINGS. The building of structures for housing men, or the erection of tents or other forms of protection, will be permitted only at such places as the ENGINEER shall direct, and the sanitary conditions of the grounds in or about such structures shall at all times be maintained in a manner satisfactory to the ENGINEER. 2.11 SANITATIG._ Necessary sanitary conveniences for . _~ use of laborers on the work, properly secluded from public observation, shall be constructed and maintained by the CONTRAC- TOR in such manner and at such points as shall be approved by the ENGINEER, and their use shall be strictly enforced. 2.12 SHOP DRAWINGS. The CONTRACTOR shall submit to the ENGINEER, with such promptness as to cause no delay in his own work or in that of any other Contractor, four checked copies, unless otherwise specified, of all shop and/or setting drawings and schedules required for the work of the various trades, and the ENGINEER shall pass upon them with reasonable prompt- ness, making desired corrections. The CONTRACTOR shall make any corrections required by the ENGINEER, file with him two corrected copies and furnish such other copies as may be needed. The ENGINEER'S approval of such drawings or schedules shall not relieve the CONTRACTOR from responsibility for deviations from drawings or specifications, unless he has in writing called the ENGINEER'S attention to such deviations at the time of submission, nor shall it relieve him from responsibility for 'errors of any sort in shop drawings or schedules. It shall be the CONTRAC- TOR'S responsibility to fully and completely review all shop drawings to ascertain their effect on his ability to perform the required contract work in accordance with the plans and specifications and within the contract time. Such review by the ENGINEER shall be for the sole purpose of determining the sufficiency of said drawings or schedules to result in finished improvements in conformity with the plans and specifications, and shall not relieve the CONTRACTOR of his duty as an independent contractor as previously set forth, it being expressly understood and agreed that the ENGINEER does not assume any duty to pass upon the propriety or adequacy of such drawings or schedules, or any means or methods reflected thereby, in relation to the safety of either person or property' during CONTRACTOR'S performance hereunder. 2.13 PRELIMINARY APPROVAL. The ENGINEER shall not have the power to waive the obligations of this contract for the furnishing by the CONTRACTOR of good material, and of his performing good work as herein described, and in full accordance with the plans and specifica- tions. No failure or oral,ion of the ENGINEER to discover, object to or condemn any defective work or material shall release the CONTRACTOR from the obligations to fully and .properly perform the contract, including without limitations, the obligation to at once tear out, remove and properly replace the same at any time prior to final acceptance upon the discovery of said defective work or material; provided, however, that the ENGINEER shaH, upon request of the CONTRAC- TOR, inspect and accept or reject any material furnished, and in event the material has been once accepted by the ENGINEER, such acceptance shall be binding on the OV~IER, unlesz it can be clearly shown that such material furnished does not meet the specifications for this work. Any questioned work may be ordered taken up or removed for re-examination, by the ENGINEER, prior to final acceptance, and if found not in accordance with the specifications for said work, all expense of removing, re-examination and replacement shall be borne by the CONTRACTOR, otherwise the expense thus incurred shall be allowed as EXTRA WORK, and shall be paid for by the OWNER; provided that, where inspection or approval is specifically required by the specifications prior to performance of certain v'~rk, should the CONTRACTOR proceed with such work without requesting prior inspection or approval he shall bear all expense of taking up, removing, and replacing this work if so directed by the ENGINEER. 2.14 DEFECTS AND THEIR REMEDIES. It is further agreed that if the work or any part thereof, or any material brought on the site of the work for use in the work or selected for the same, shall be deemed by the ENGINEER as unsuitable or not in conformity with the speci- fications, the CONTRACTOR shall, after receipt of written notice thereof from the ENGINEER, forthwith remove such material and rebuild or otherwise remedy such work so that it shall be in full accordance with this contract. 2.15 CHANGES AND ALTERATIONS. The CONTRACTOR further agrees that the OWNER may make such changes and alterations as the OWNER may see fit, in the line, grade, form, dimensions, plans or materials for the work herein contemplated, or any part thereof, either before or after the beginning of the construction, without affecting the validity of this contract and the accompanying Performance and Payment Bonds. If such ehange~ or alterations diminish the quantity of the work to be done, they shall not constitute the bn*i* for a claim for damages, or anticipated profits on the work that may be dispensed with, except ~s provided for unit price items under Section 5 "Measurement and Pay- ment." If the amount of work is increased, and the work can fairly be classified under the speCi- fications, such increase shall be paid for according to the quantity actually done and at the unit price, if any, established for such work under this contract, except as provided for unit price items under Section 5 "Measurement and Payment;" otherwise, such additional work shall be paid for ~ provided under Extra Work. In case the OWNER shall make such changes or alterations as shall make usele,~..s any work already done or material already furnished or used in said work, then the OWNER shall recompense the CONTRACTOR for any material or labor so used, ~nd for ~ny actual loss occasioned by such change, due to actual expenses incurred in preparation for the work as originally planned. 3. GENERAL OBLIGATIONS AND RESPONSIBILITIES 3.01 KEEPING OF PLANS AND SPECIFICATIONS ACCESSIBLE. The ENGINEER shall furnish the CONTRACTOR with an adequate and reasonable number of copies of all plans and specifications without expense to him, and the CONTRACTOR shall keep one copy of the s~. ~e constantly accessible on the work, with the latest revisions noted thereon. 3.02 OWNERSHIP OF DRAWINGS. Ail drawings, specifications and copies thereof furnished by the ENGINEER shall not be reused on other work, and, with the exception of the signed contract sets, are to be returned to him on request, at the completion of the work. All models are the property of the OWNER. 3.03 ADEQUACY OF DESIGN. It is understood that the OWNER believes it has employed competent engineers and designers. It is, therefore, agreed that the OWNER shall be responsible the adequacy of the design, sufficiency of the Contract Documents, the safety of the structure and the practicability of the operations of the completed project; provided the CONTRACTOR has complied with the requirements of the said Contract Documents, all approved modifications thereof, and additions and alterations thereto approved in writing by the O~,~,.~ER. The burden of proof of such compliance shall be upon the CONTRACTOR to show that he has complied with the said requirements of the Contract Documents, approved modifications thereof and all approxed additions and alterations thereto. 3.04 RIGHT OF ENTRY. The OWNER reserves the right to en*.er the property or location on which the works herein contracted for are to be constructed or installed, by such agent or agents as he may elect, for the purpose of inspecting the work, or for the purpose of constructing or installing such collateral work as said OWNER may desire. 3.05 COLLATERAL CONTRACTS. The OWNER agrees to provide by separate contract or otherwise, all labor and material essential to the completion of the work specifically excluded from this contract, in such manner as not to delay the progress of the work, or damage said CONTRAC- TOR, except where such delays are specifically mentioned elsewhere in the Contract Documents. 3.06 DISCREPANCIES AND OMISSIONS. It is further agreed that it is the intent of thi., contract that all work must be done and all material must be furnished in accordance with tht generally accepted practice, and in the event of any discrepancies between the separate contract documents, the priority of interpretation defined under "Contract Documents" shah govern. ]n the event that there is still any doubt as to the meaning and intent of any portion of the contract. specifications or drawings, the ENGINEER shall define which is intended to apply to the work. 3.07 EQUIPMENT, MATERIALS AND CONSTRUCTION PLANT. The CONTRACTOR shall be responsible for the care, preservation, conservation, and protection of all materials. supplies, machinery, equipment, tools, apparatus, accessories, facilities, all means of construction. and any and all parts of the work, whether the CONTRACTOR has been paid, partially paid, or not paid for such work, until the entire work is completed and accepted. G-5 e ............. ~ 3.08 DAMAGES. In the event the CONTRACTOR is damaged in the course of the comple- tion of the work by the act, ne/lect, omission, mistake or default of the OWNER, or of the ENGINEER, or of any other CONTRACTOR employed by the OWNER upon the work. thereby causing loss to the CONTRACTOR, the OWNER a/tees that he will reimburse the CONTRACTOR for such loss. In the event the OWNER is damaged in the course of the work by the act, negligence, omission, mistake or default of the CONTRACTOR, or should the CONTRACTOR unreasonably delay the pro/tess of the work being done by others on the job so as to cause loss for which the OWNER becomes liable, then the CONTRACTOR shall reimburse the OWNER for such loss. 3.09 PROTECTION AGAINST ACCIDENT TO EMPLOYEES AND THE PUBLIC. The CONTRACTOR shall at all times exercise reasonable precautions for the safety of employees and others on or near the work and shall comply with all applicable pro¥isions of Federal, State, and Municipal safety laws and building and construction codes. All machinery and equipment and other physical hazards shall be guarded in accordance with the "Manual of Accident Prevention in Construction" of the Associated General Contractors of America except where incompatible with Federal, State, or Municipal laws or regulations. The CONTRACTOR shall provide such machinery guards, safe walkways, ladders, bridges, gangplanks, and other safety devices. The safety precautions actually taken and their adequacy shall be the sole responsibility of the CONTRACTOR, acting at his discretion as an independent contractor. 3.10 PERFORMANCE AND PAYMENT BONDS. Unless otherwise specified, it is further agreed by the parties to this Contract that the CONTRACTOR will execute separate performance and payment bonds, each in the sum of one hundred Il00) percent of the total contract price, in standard forms for this purpose, guaranteeing faithful performance of the work and the fulfillment of any guarantees required, and further guaranteeing payment to all persons supplying labor and materials or furnishing him any equipment in the execution of the Contract, and it is agreed that this Contract shall not be in effect until such performance and payment bonds are furnished and approved by the OWNER. Unless otherwise approved in writing by the OWNER, the surety company underwriting the bonds shall be acceptable according to the latest list of companies holding certificates of authority from the Secretary of the Treasury of the United States. Unless otherwise specified, the cost of the premium for the performance and payment bonds shall be included in the CONTRACTOR'S proposal. 3.11 LOSSES FROM NATURAL CAUSES. Unless otherwise specified, all loss or damage to the CONTRACTOR arising out of the nature of the work to be done, or from the action of the elements, or from any unforeseen circumstance in the prosecution of the same, or from unusual obstructions or difficulties which may be encountered in the prosecution of the work, shall be sustained and borne by the CONTRACTOR at his own cost and expense. 3.12 PROTECTION OF ADJOINING PROPERTY. The said CONTRACTOR shall take proper means to protect the adjacent or adjoining property or properties in any way encountered, which might be injured or seriously affected by any process of construction to be undertaken under this Agreement, from any damage or injury by reason of said process of construction; and he shall be liable for any and all claims for such damage on account of his failure to fully protect all adjoining property. The CONTRACTOR agrees to indemnify, save and hold harmless the OV~"NER and ENGINEER against any claim or claims for damages due to any injury to any adjacent or adjoining property, arising or growing out of the performance of the contract; but any such indemnity shall not apply to any claim of any kind arising out of the existence or character of the work. 3.13 PROTECTION AGAINST CLAIMS OF SUB-CONTRACTORS, LABORERS, MATER. IALMEN AND FURNISHERS OF MACHINERY, EQUIPMENT AND SUPPLIES. The CONTRAC- TOR agrees that he will indemnify and save the OWNER and ENGINEER harmless from all claims growing out of the lawful demands of sub-contractors, laborers, workmen, mechanics, materialmen and furnishers of machinery and parts thereof, equipment, power tools, and all supplies, including commissary, incurred in the furtherance of the performance of this contract. When so desired by the OWNER, the CONTRACTOR shall furnish satisfactory evidence that all obligations of the nature hereinabove designated have been paid, discharged or waived. If the CONTRACTOR fails so to do, then the O~"~ER may' at the option of the CONTRACTOR either pay directly anv unpaid bills, of which the OWNER has written notice, or withhold from the CONTRACTOR'~ unpaid compensation a sum of money deemed reasonably sufficient to liquidate any and all such lawful claims until satisfactory evidence is furnished that all liabilities have been fully discharged, whereupon payments to the CONTRACTOR shall be resumed in full, in accordance with the terms of this contract, but in no event shall the provisions of this sentence be construed to impose any obligation upon the OWNER by either the CONTRACTOR or his Surety. 3.14 PROTECTION AGAINST ROYALTIES OR PATENTED INVENTION. The CON- TRACTOR shall pay ali royalties and license fees, and shall provide for the use of any d~ign, device, material or process covered by letters patent or copyright by suitable legal ~wement with the patentee or owner. The CONTRACTOR shall defend aU suits or claims for infringement of any patent or copyright rights and shall indemnify and save the OWNER and ENGINEER harmless from any loss on account thereof, except that the OWNER shall defend all such suits and claims and shall be responsible for all such Io~ when a particular design, device, material or procm or the product of a particular manufacturer or manufacturers is specified or required by theOWNER; provided, however, ff choice of ~lte~te design, device, material or pro~ is allowed to the CONTRACTOR, then CONTRACTOR shall indemnify and ~ve OWNER Imrmlm from any loss on account thereof. If thee material or process specified or required by the OWNER is an infringe. ment, the CONTRACTOR shall be responsible for such loss unless he promptly gives such information to the OWNER. 3.15 LAWS AND ORDINANCES. The CONTRACTOR shall at all times observe and comply with all Federal, State and local laws, ordinances and regulations, which in any manner effect the contract or the work, and shall indemnify and save harmless the OWNER and ENGINEER egalnst any claim arising from the violation of any such laws, ordinances, and re~d&tions whether by the CONTRACTOR or his employees, except where such violations are called for by the provisions of the Contract Documents. If the CONTRACTOR observes that the plan~ and specifications are at variance therewith, he shall promptly notify the ENGINEER in writing, and any neces~ry changes shall be adjusted as provided in the contract for changes in the work. If the CONTRAC- TOR performs any work knowing it to be contrary to such laws, ordinances, rules and regulations, and without such notice to the ENGINEER, he shall bear all costs arising therefrom. In c~e the OWNER is a body politic and corporate, the law from which it derives its powers, insofar sa the same regulates the objects for which, or the manner in which, or the conditions under which the OWNER may enter into contract, shall be controlling, and shall be considered ~s part of this contract, to the same effect as though embodied herein. 3.16 ASSIGNMENT AND SUBLETTING. The CONTRACTOR further a~'ees that he will retain personal control and will give his personal attention to the fulfillment of this contract and that he will not assign by Power of Attorney, or otherwise, or sublet mid contract without the written consent of the ENGINEER, and that no part or feature of the work will be sublet to anyone objectionable to the ENGINEER or the OWNER. The CONTRACTOR further ~rees that the subletting of any portion or feature of the work, or materials required in the performance of this contract, shall not relieve th· CONTRACTOR from his full obligations to the OWNER, es provided by this Agreement. 3.17 INDEMNIFICATION. The CONTRACTOR shall defend, indemnify and hold harmless the OWNER and the ENGINEER and their resoective officers, agents and employees, from and against all damages, claims, losses, demands, suits, judgments and costs, including reasonable attorneys' fees and expenses, arising out of or resulting from the performance of the work, provided that any such damages, claim, loss, demand, suit, judgment, cost or expense: (1) Is attributable to bodily injury, sickness, disease or death or to injury to or destruction of tangible property (other than the work itself) including the loss of use resulting therefrom; and, (2) Is caused in whole or in part by any negligent act or omission of the Contractor, any Subcontractor, anyone directly or indirectly employed by any one of them or anyone for whose acts any of them may be liable, regardless of whether or not it is caused in part by a party indemnified hereunder. The obligation of the CONTRACTOR under this Paragraph shall not extend to the liability of the ENGINEER, his agents or employees arising out of the preparation or approval of maps, drawings, reports, surveys, Change Orders, designs or specifications, or the giving of or the failure to give directions or instructions by the ENGINEER, his agents or employees, provided such giving or failure to give is the primary cause of the injury or damage. 3.18 INSUraNCE. The CONTRACTOR at his own expense shall purchase, maintain and keep in force such insurance as will protect him from claims set forth below which may arise out of or result from the CONTRACTOR'S operations under the Contract, whether such operations be by himself or b~ any Subcontractor or by anyone directly or indirectly employed by any of them, or by anyone for whose acts any of them may be liable: (1) Workmen'b ~ompensetion claims, disability benefits and other similar employee benefit acts; (2) Claims for damages because of bodily injury, occupational sickness or disease, or death of his employees, and claims insured by usual bodily injury liability coverages; (3) Claims for damages because of bodily injury, sickness or disease, or death of any person other than his employees, and claims insured by usual bodily injury liability coverages; and (4) Claims for damages because of injury to or destruction of tangible property, including loss of use resulting therefrom. 3.18.1 CERTIFICATE OF INSURANCE. Before commencing any of the work, CONTRAC- TOR shall file with the OWNER valid Certificates of Insurance acceptable to the OWNER and ~hc ENGINEER. Such Certificates shall contain a provision that coverages afforded under the poK¢ics will not be cancelled until at least fifteen days' prior written notice has been given to the OWNEI~. The CONTRACTOR shall also file with the OWNER valid Certificates of Insurance coverir~ all sub-contractors. ¢. PROSECUTION AND PROGRESS 4.01 TIME AND ORDER OF COMPLETION. It is the meaning and intent of this contract, unless otherwise herein specifically provided, that the CONTRACTOR shall be allowed to prosecute his work at such times and seasons, in such order of precedence, and in such manner as shall be most conducive to economy of construction: provided, however, that the order and the time of prosecution shall be such that the work shall be substantially completed as a whole and in part. in accordance with this contract, the plans and specifications, and within the time of completion designated in the Proposal; provided, also, that when the OWNER is having other work done. either by contract or by his own force, the ENGINEER may direct the time and manner of construc~ine the work done under this contract, so that conflict will be avoided and the construction of the various works being done for the OWNER shall be harmonized. The CONTRACTOR shall submit, at such times as may reasonably be requested by the ENGINEER, schedules which shall show the order in which the CONTRACTOR propo~.~ to carry on the work, with dates at which the CONTRACTOR will start the several parts of the work. and estimated dates of completion of the several parts. G-8 ~ 4.02 EXTENSION OF TIME. Should the CONTRACTOR be delayed in the completion of the work by any act or neglect of the OWNER or ENGINEER, or of any employee of either, or by other contractors employed by the OWNER, or by changes ordered in the work, or by strikes, lockouts, fires, and unusual delays by common carriers, or unavoidable cause or causes beyond the CONTRACTOR'S control, or by any cause which the ENGINEER shall decide justifies the delay, then an extension of time shall be allowed for completing the work, sufficient to compensate for the delay, the amount of the extension to be determined by the ENGINEER, provided, however, that the CONTRACTOR shall give the ENGINEER prompt notice in writing of the cause of such delay. 4.03 HINDRANCES AND DELAYS. No claims shall be made by the CONTRACTOR for damages resulting from hindrances or delays from any cause (except where the work is stopped by order of the OWNER) during the progress of any portion of the work embraced in this contract. In case said work shall be stopped by the act of the OWNER, then such expense as in the judgment of the ENGINEER is caused by such stoppage of said work shall be paid by the OWNER to the CONTRACTOR. 5. MEASUREMENT AND PAYMENT 5.01 QUANTITIES AND MEASUREMENTS. No extra or customary measurements of any kind will be allowed, but the actual measured and/or computed length, area, solid contents, number and weight only shall be considered, unless otherwise specifically provided. 5.02 ESTIMATED QUANTITIES. This agreement, including the specifications, plans and estimate, is intended to show clearly all work to be done and material to be furnished hereunder. Where the estimated quantities are shown for the various classes of work to be done and material to be furnished under this contract, they are approximate and are to be used only as a basis for estimating the probable cost of the work and for comparing the proposals offered for the work. It is understood and agreed that the actual amount of work to be done and material to be furnished under this contract may differ somewhat from these estimates, and that where the basis for payment under this contract is the unit price method, payment shall be for the actual amount of such work done and the material furnished. Where payment is based on the unit price method, the CONTRACTOR agrees that he will make no claim for damages, anticipated profits or otherwise on account of any differences which may be found between the quantities of work actually done, the material actually furnished under this contract and the estimated quantities contemplated and contained in the proposal; provided, however, that in case the actual quantity of any major item should become as much as 207~ more than, or 20% less than the estimated or contemplated quantity for such items, then either party to this Agreement, upon demand, shall be entitled to a revised consideration upon the portion of the work above or below 20% of the estimated quantity. A "Major Item" shall be construed to be any individual bid item incurred in the proposal that has a total cost equal to or greater than five (5) per cent of the total contract cost, computed on the basis of the proposal quantities and the contract unit prices. Any revised consideration is to be determined by agreement between the parties, otherwise by the terms of this Agreement, as provided under "Extra Work." 5.03 PRICE OF WORK. In consideration of the furnishing of all the necessary labor, equipment and material, and the completion of all work by the CONTRACTOR, and on the completion of all work and of the delivery of all material embraced in this Contract in full conformity with the specifications and stipulations herein contained, the OWNER agrees to pay the CONTRACTOR the prices set forth in the Proposal hereto attached, which has been made a part of this contract. The CONTRACTOR hereby agrees to receive such prices in full for furnishing all material and all labor required for the aforesaid work, also for all expense incurred by him, and for well and truly performing the same and the whole thereof in the manner and according to this Agreement. 5.04 PARTIAL PAYMLNTS. On or before the 10th day of each ,,onth, the CONTRACTOR shall prepare and submit to the ENGINEER for approval or modification a statement showing as completely as practicable the total value of the work done by the CONTRACTOR up to and including the last day of the preceding month: said statement shall also include the value of ail sound materials delivered on the site of the work that are to be fabricated into the work. The OWNER shall then pay the CONTRACTOR on or before the 15th day of the current month the total amount o~ the approved statement, less 10 per cent of the amount thereof. which 10 per cent shall be retained until final payment, and further less all prbvious payments and all further sums that may be retained by the OWNER under the terms of this Agreement. It is understood, however, that in case the whole work be near to completion and some unexpected and unusual delay occurs due to no fault or neglect on the part of the CONTRACTOR, the OWNER may-upon written recommendation of tbe ENGINEER-pay a reasonable and equitable portion of the retained percentage to the CONTRACTOR~ or the CONTRACTOR at the OWNER'S option, may be relieved of the obligation to fu!ly complete the work and, thereupon, the CON- TRACTOR shall receive payment of the balance due him under tile contract subject only to the conditions stated under "Final Payment." 5.05 USE OF COMPLETED PORTIONS. Tile OWNER shall have the right to take possession of and use any completed or partially completed portions of the work, notwithstanding the time for completing the entire work or such portions may not have expired but such taking possession and use shall not be deemed an acceptance of any work not completed in accordance with the Contract Documents. If such prior use increases the cost of or delays the work, the CONTRACTOR shall be entitled to such extra compensation, or extension of time, or both, as the ENGINEER may determine. The CONTRACTOR shall notify the ENGINEER when, in the CONTRACTOR'S opinion. the contract is "substantially completed" and when so notifying the ENGINEER, the CONTRAC- TOR shall furnish to the ENGINEER in writing a detailed list of unfinished work. The ENGINEER will review the CONTRACTOR'S list of unfinished work and will add thereto such items as the CONTRACTOR has failed to include. The "substantial completion" of the structure or facility shall not excuse the CONTRACTOR from performing all of the work undertaken, whether of a minor or major nature, and thereby completing the structure or facility in accordance with the Contract Documents. 5.06 FINAL COMPLETION AND ACCEPTANCE. Within ten (101 days after the CON- TRACTOR has given the ENGINEER written notice that the work has been completed, or substantially completed, the ENGINEER and the OWNER shall inspect the work and within said time, if the work be found to be completed or substantially completed in accordance with the Contract Documents, the ENGINEER shall issue to the OWNER and tile CONTRACTOR his Certificate of Completion, and thereupon it shall be the duty of the OWNER within ten (10) days to issue a Certificate of Acceptance of the work to the CONTRACTOR or to advise the CONTRAC- TOR in writing of the reason for non-acceptance. 5.07 FINAL PAYMENT. Upon tile issuance of the Certificate of Completion, the ENGI- NEER shall proceed to make final measurements and prepare final statement of the value of all work performed and materials furnished under the terms of the Agreement and shall certify same to the OWNER, who shall pay to the CONTRACTOR on or after the 30th day, and before the 35th day, after the date of the Certificate of Completion, the balance due the CONTRACTOR under the terms of this Agreement, provided he has fully performed his contractual obligations under the terms of this contract: and said payment shall become due in any event upon said performance by the CONTRACTOR. Neither the Certificate of Acceptance nor the final payment. nor any provision in the Contract Documents, shall relieve the CONTRACTOR of the obligation for fulfillment of any warranty which may be required. 5.08 PAYMENTS WITHHELD. The OWNER may, on account of subsequently discovered evidence, withhold or nullify the whole or part of any certificate to such extent as may be necessary to protect himself from loss on account of: G-10 (a) Defective .ork not remedied. (b) Claims filed or reasonable evidence indicating probable filing of claims. (c) Failure of the CONTRACTOR to make payments properly to sub- contractors or for material or labor. (d) Damage to another contractor. (e) Reasonable doubt that the work can be completed for the unpaid balance of the contract amount. (f) Reasonable indication that the work will not be completed within the contract time. When the above grounds are removed or the CONTRACTOR provides a Surety Bond ~tisfactory to the OWNER, which will protect the OWNER in the amount withheld, payment ~hall be made for amounts withheld because of them. 5.09 DELAYED PAYMENTS. Should the OWNER fail to make payment to the CONTRAC- TOR of the sum named in any partial or final statement, when payment is due, then the OWNER ·hall pay to the CONTRACTOR, in addition to the sum shown as due by such statement, interest thereon at the rate of six (6) per cent per annum, unless otherwise specified, from date due as provided under "Partial Payments" and "Final Payments," until fully paid, which shall fully liquidate any injury to the CONTRACTOR growing out of such delay in payment, but the right is expressly reserved to the CONTRACTOR in the event payments be not promptly made, as provided under "Partial Payments," to at any time thereafter treat the contract as abandoned by the OWNER and recover compensation, as provided under "Abandonment of Contract," unless such payments are withheld in accordance with the provisions of "Payments Withheld." 6. EXTRA WORK AND CLAIMS 6.01 CHANGE ORDERS: Without invalidating this Agreement, the OWNER may, at any time or from time to time, order additions, deletions or revisions to the work; such changes will be authorized by Change Order to be prepared by the ENGINEER for execution by the OWNER and the CONTRACTOR. The Change Order shall set forth the basis for any change ira contract price, as hereinafter set forth for Extra Work, and any change in contract time which may result from the change. In the event the CONTRACTOR shall refuse to execute a Change Order which has been prepared by the ENGINEER and executed by the OWNER, the ENGINEER may in writing instruct the CONTRACTOR to proceed with the work as set forth in the Change Order and the CONTRACTOR may make claim against the OWNER for Extra Work involved therein, as herein- after provided. 6.02 MINOR CHANGES: The ENGINEER may authorize minor changes in the work not incon~stant with the overall intent of the Contract Documents and not involving an increase in Contract Price. If the CONTRACTOR believes that any minor change or alteration authorized by the ENGINEER involves Extra Work and entitles him to an increase in the Contract Price, the CONTRACTOR shall make written request to the ENGINEER for a written Field Order. In such case, the CONTRACTOR by copy of his communication to the ENGINEER or otherwise in writing shall advise the OWNER of his request to the ENGINEER fbr a written Field Order and that the work involved may result in an increase in the Contract Price. Any request by the CONTRACTOR for a change in Contract Price shall be made prior to beginning the work covered by the proposed change. ~6.03 EXTRA WORK: It is agreed that the basis of compensation to the CONTRACTOR for work either added or deleted by a Change Order or for which a claim for Extra Work is made shall be determined by one or more of the following methods: Method/A)--By agreed unit prices; or Method (B)--By agreed lump sum; or Method (C)--If neither Method (A) nor Method (B) be agreed upon before the Extra Work is commenced, then the CONTRACTOR shall be paid the "actual field cost" of the work, plus fifteen (15) percent. In the event said Extra Work be performed and paid for under Method (C), then the pro- visions of this paragraph shall :apply and the "actual field cost" is hereby defined to include the cost to the CONTRACTOR of all workmen, such as foreman, timekeepers, mechanics and laborers, and materials, supplies, teams, trucks, rentals on machinery and equipment, for the time actually employed or used on such Extra Work, plus actual transportation charges necessarily incurred, together with all power, fuel, lubricants, water and similar operating expenses, also all necessary incidental expenses incurred directly on account of such Extra Work, including Social Security, Old Age Benefits and other payroll taxes, and, a rateable proportion of premiums on Performance and Payment Bonds and Maintenance Bonds, Public Liability and Property Damage and Workmen's Compensation, and all other insurance as may be required by any law or ordinance, or directed by the OWNER, or by them agreed to. The ENGINEER may direct the form in which accounts of the "actual field cost" shall be kept and the records of these accounts shall be made available to the ENGINEER. The ENGINEER or OWNER may also specify in writing, before the work commences, .the method of doing the work and the type and kind of machinery and equip- mznt to be used; otherwise these matters shall be determined by the CONTRACTOR. Unless otherwise agreed upon, the prices for the use of machinery and equipment shall be determined by using 100 per cent, unless otherwise specified, of the latest schedule of Equipment Ownership Expense adopted by the Associated General Contractors of America. Where practicable the terms and prices for the use of machinery and equipment shall be incorporated in the Written Extra Work Order. The fifteen (15%) per cent of the "actual field cost" to be paid the CONTRAC- TOR shall cover and compensate him for his profit, overhead, general superintendence and field office expense, and all other elements of cost and expense not embraced within the "actual field cost" as herein defined, save that where the CONTRACTOR'S Camp or Field Office must be maintained primarily on account of such Extra Work; then the cost to maintain and operate the same shall be included in the "actual field cost." No claim for Extra Work of any kind will be allowed unless ordered in writing by the ENGINEER. In case any orders or instructions, either oral or written, appear to the CONTRAC- TOR to involve Extra Work for which he should receive compensation or an adjustment in the construction time, he shall make written request to the ENGINEER for written order authorizing such Extra Work. Should a difference of opinion arise as to what does or does not constitute Extra Work, or as to the payment therefor, and the ENGINEER insists upon its performance, 'the CONTRACTOR shall proceed with the work after making written request for written order and shall keep an accurate account of the "actual field cost" thereof, as provided under Method (C). The CONTRACTOR will thereby preserve the right to submit the matter of payment to arbitration, as hereinbelow provided. 6.04 TIME OF FILING CLAIMS. It is further agreed by both parties hereto that all questions of dispute or adjustment presented by the CONTRACTOR shall be in writing and filed with the ENGINEER within thirty (30) days after the ENGINEER has given any directions, order or instruction to which the CONTRACTOR desires to take exception. The ENGINEER shall reply within thirty (30) days to such written ~xceptions by the CONTRACTOR and render his final decision-.in writing. In case the CONTRACTOR should appeal from the ENGINEER'S decision, any demand for arbitration shall be filed with the ENGINEER and the OWNER in writing within ten (10) days after the date of delivery to CONTRACTOR of the ENGINEER'S final decision. It is further agreed that final acceptance of the work by the OWNER and the acceptance by the CONTRACTOR of the final payment shall be a bar to any claims by either party, except where noted otherwise in the Contract Documents. 6.05 ARBITRATION. All questions of dispute under this Agreement shall be submitted to arbitration at the request of either party to the dispute. The parties may agree upon one arbiter, otherwise, there shall be three, one named in writing by each party, and the third chosen G-12 by the two arbiters so aslected; or it' the arbiters fail to select · third within ten (10) days, be ~hal] be aborn by · District Judge ~wing the County in which the re·jot portion of the project is located, unless otherwise specified. Should the party demanding ·rbitration fail to name an arbiter within ten (10} d·ys of the demand, his ri{bt to ·rbitr·te shall lapse, and the decision of the ENGINEER shall be final and binding on him. Should the other party fail to choose an arbiter within ttm {10} days, the ENGINEER shall appoint such arbiter. Should either perty refuse or neglect to supply the arbiters with any papers or information demanded in writing, the arbitm are empowered by both parties to take ex parte proeec~inss. The arbiters shall net with promptness. The decision of any two shall be binding on both imrties to the contract. The decision of the arbiters upon any question submitted to ·rbitration under this contract shall be aeondition precedent to any ri~ht of legal action. The decision of the arbiter or arbiters may be fried in court to entry it into ~feet. The arbiters, if they deem the ease demands it, are authorized to ·ward the party whose contention is sustained, such sums as they deem proper for the time, expense and trouble incident to the appeal, and Jf the appeal was taken without reasonable cause, they may aw·rd d·mages for any delay oecuioned thereby. The arbiters shall fix their own compensation, unless otherw, ise provided by qreement, and shall assess the cost and charges of the arbitration upon either or both parties. The award of the arbiters must be re·de in writing. 7. ABANDONMENT OF CONTRACT 7.01 ABANDONMENT BY CONTRACTOR. In ease the CONTRACTOR should ·bandon and fall or refuse to resume work ~rithin ten (10) days niter written notification from the OV,~EE, or the ENGINEER, or if the CONTRACTOR fails to comply with the orders of the ENGINEER, when such orders are eonslstent swith the Contract Documents, then, and in that case, where perform·nee and payment bonds exist, the Sureties on these bonds shall be notified in writing and directed to complete the work, and a copy of said notice shall be delivered to the CONTRACTOR. After receiving said notice of abandonment the CONTRACTOR shall not remove from the work any machinery, equipment, tools, materials or supplies then on the job, but the same, together with any materials and equipment under contract for the work, may be held for use on the work by the OWNER or the Surety on the perform·nee bond, or another contractor in completion of the work; and the CONTRACTOR shall not receive any rental or credit therefor (except when used in connection with Extr· Work, where eredit shall be allowed as provided for under Section 6, Extrs Work and Cl·ims), it being understood that the use of such equipment and materials will ultimately reduce the eust to complete the work and be reflected in the final settlement. Where there is no performance bond provided or in ease the Surety should fail to commence compliance with the notice for eompletion hereinbefore provided for, within ten (10) days after service of such notice, then the OWNER may provide for completion of the work in either of the following elective manners: 7.01.1 The OWNER may thereupon employ such force of men and use such machinery, equipment, tools, materials and supplies as said OWNER may deem necessary to complete the work and charge the expense of such labor, machinery, equipment, tools, materials and supplies to said CONTRACTOR, and expense so charged shall be deducted and paid by the OWNER out of such moneys es may be due, or that may thereafter at any time become due to the CONTRAC- TOR under and by virtue of this Agreement. In case such expense is less than the sum which would have been payable under this contract, ff the same had been completed by the CONTRACTOR, then said CONTRACTOR shall receive the difference. In case such expense is greater than the sum which would have been payable under this contract, if the same had been completed by said ~ONTRACTOR, then the CONTRACTOR and/or his Surety shall pay the amount of such excess to the OWNER; or 7.01.2 The OWNER under sealed bids, after five (5) days notice published one or more times in a newspaper having general circulation in the county of the location of the work, may let the contract for the completion of the work under substantially the same terms and conditions which ·re provided in this contract. In case any increase in cost to the O~,~NER under the new eontract as compared to what would have been the cost under this contract, such increase shall be charged to the CONTRACTOR and the Surety shall be and remain bound therefor. However, should the cost to complete any such new contract prove to be less than what would have been the cost to complete under this contract, the CONTRACTOR and/or his Surety shall be credited therewith. When the work shall have been substantially completed the CONTRACTOR and his Surety shall be so notified sad Certificates of Completion and Acceptance, as provided in Paragraph 5.0(; hereinabove, dlall be issued. A complete itemized statement of the contract accounts, certified by the ENGINEER as being correct, shall then be prepared and delivered to the CONTRACTOP. and his Surety, whereupon the CONTRACTOR and~or his Surety, or the 01A~ER as the case may be, shall pay the balance due as reflected by said statement, within fifteen (15) days after the date of such Certificate of Completion. in the event the statement of accounts shows that the cost to complete the work is less than that which would have been the coat to the OWNER had the work been completed by the CONTRACTOR under the terms of this contract; or when the CONTRACTOR and'or his Surety shall pay the balance shown to be due by them to the OWNER, then all machinery, equipmem, tools, materials or supplies left on the site of the work shall be turned over to the CONTRACTOR and/or his Surety. Should the cost to complete the work exceed the contract price, and the CONTRACTOR and/or his Surety fail to pay the amount due the OWNER within the time designated hereinabove, and there remains any machinery, equipment, tools, materials or supplie~ on the site of the work, notice thereof, together with an itemized list of such equipment and materials, shall be mailed to the CONTRACTOR and his Surety at the respective addresse~ designated in this contract, provided, however, that actual written notice given in any manner will satisfy this condition. After mailing, or other giving of such notice, such property shall be held the risk of the CONTRACTOR and his Surety subject only to the duty of the 09,~EE to e×erci.~(- ordinary care to protect such property. After fifteen (15) days from the date of said notice the OWNER may sell such machinery, equipment, tools, materials or supplies and apply the net sur, derived from such sale to the credit of the CONTRACTOR and his Surety. Such sale may be made at either public or private sale, with or without notice, as the OWNER may elect. The shall release any machinery, equipment, tools; materials, or supplies, which remain on the wot':. and belong to persons other than the CONTRACTOR or his Surety, to their proper The books on all operations provided herein shall be open to the CONTRACTOR and his Sure:~. 7.02 ABANDONMENT BY OWNER. In case the O'i~ER shall fail to comply witl~ the terms of this contract, and should fail or refuse to comply with said terms within ten (10) after written notification b.¥ the CONTRACTOR, then the CONTRACTOR may suspend or wholly abandon the work, and may remove therefrom all machinery, tools and equipmeat, and all materials on the site of work that have not been included in payments to the CONTRACTOR and have not been wrought into the work. And thereupon the ENGINEER shall make an estimate of the total amount earned by the CONTRACTOR, which estimate shall include the value of work actually completed by said CONTRACTOR (at the prices stated in ,he attached proposed where unit prices are used), the value of all partially completed work at a fair and equi:abl~ price, and the amount of all Extra Work performed at the prices agreed upon, or provided for bi,' the terms of this contract, and a reasonable sum to cover the cost of any provisions made by tht CONTRACTOR to carry the whole work to completion and which cannot be utilized. The ENGINEER shall then make a final statement of the balance due the CONTRACTOR by deducting from the above estimate ali previous payments by the OV~ER and all other sums that may bf. retained by the OWNER under the terms of this Aereement and shall certify same to the OWNER who shall pay to the CONTRACTOR on or before thirty (30) days after the date of the notification by the CONTRACTOR the balance shown by said final statement as due the CONTRACTOR, under the terms of this Agreement. STANDARD FORM OF AGREEMENT As Adopted By THE TEXAS SECTION OF THE AMERICAN SOCIETY OF CIVIL ENGINEERS October 7, 1971 Revised November 17, 1928 Revised April 15, 1932 Revised October 27, 1934 Revised October 19, 1945 Revised April 8, 1954 Revised April 21, 1960 Revised October 7, 1971 Approved as to Legal Form by Legal Counsel STATE OF TEXAS / COUNTY OF.__ THIS AGREEMENT, made and entered into this A. D. 19,, , by and between day of of the County of. and State of Texas, acting through thereunto duly authorized so to do, Party of the First Part, herein&fter termed OWNER, and of the City of , County off and State of , Party of the Second Part, hereinafter termed CONTRACTOR. WITNESSETH: That for and in consideration of the payments and agreements herein- after mentioned, to be made and performed by the Party of the First Part (OWNER), and under the conditions expressed in the bond bearing even date herewith, the said Party of the Second Part (CONTRACTOR), hereby agrees with the said Party of the First Part (OWNER) to commence and complete the construction of certain improvements described as follows: and all extra work in connection therewith, under the terms as stated in the General Condition~ of the Agreement and at his (or their) own proper cost and expense to furnish all the materials, supplies, machinery, equipment, tools, superintendence, labor, insurance, and other accessories and services necessary to complete the said construction, in accordance with the conditions and prices stated in the Proposal attached hereto, and in accordance with the Notice to Contractors, General and Special Conditions of Agreement, Plans and other drawings and printed or written explanatory matter thereof, and the Specifications and addenda therefor, as prepared bye__ herein entitled the I~NGINEER, ea,'h of which has been identified by the CONTRACTOR and the ENGINEER. together with the CONTRACTOR'S written Prnposal. the General Conditions of the Agreement, and the Performa,ce and Payment Bonds herein attached; all of which are made a part hereof and collectively evidence and constitute the entire contract. The CONTRACTOR hereby agrees to commence work within ten (I0) days after the date written notice to do so shall have been given to him, and to substantially complete the same calendar days within working days after the date of the written notice to commence work, subject to such extensions of time as are provided by the General and Special Conditions. THE OWNER agrees to pay the CONTRACTOR in current funds the price or prices shown in the proposal, which forms a part of this contract, such payments to be subject 'to the General and Special Conditions of the contract. IN WITNESS WHEREOF, the parties to these presents have executed this Agreement in the year and day first above written. Party of the First Part (OWNER) A~I'rEST: ATTEST: Party o! the ~cond Part (CONTRACTOR) By:, PERFORMANCE BOND b~TATE OF TEXAS COUNTY OF KNOW ALL MEN BY THESE PRESENTS: That · of the City of~ County of , and State of principal, and , as authorized under the laws of the State of Texas to act as surety on bonds for principals, are held and firmly bound unto (Owner), in the penal sum of Dollars ($) for the payment whereof, the said Principal and Surety bind themselves, and their heirs. administrators, executors, succeseors and A~i~ns, jointly and severally, by these presents: WHEREAS, the princiPal has entered into a certain written Contract with the Owner, dated the day of ,19 , to which contract is hereby referred to and made a part hereof as fully and to the same extent ~s if copied at length herein. NOW, THEREFORE,. THE CONDITION OF THIS OBLIGATION IS SUCH, that if the uid Principal shall faithfully perform asid Contract and shall in all respects duly and faithfully observe and perform all and singular the covenants, conditions and agreements in and by said contract agreed and covenanted by the Principal to be observed and performed, and according to the true intent and meaning of ~aid Contract and the Plans and Specifications hereto annexed, then this obligation ~hall be void; otherwise to remain in full force and effect; "PROVIDED, HOWEVER, that this bond is executed pursuant to the provisions of (Article 5160 for Public Work) * of the Revised Civil Statutes of Texas as ·mended and all liabilities on this bond shall be determined in accordance with the provisions of said Article to the stone extent as ff it were copied at length herein." Surety, for value received, stipulates and agrees that no change, extension of time, alteration or addition to .the terms of the contract, or to the work performed thereunder, or the plans, speci- fications, or drawings accompanying the same, shall in anyway affect its obligation on this *Not applicable for federal work. See "The Miller Act," 40 U.S.C. S270. PB-1 bond, and it does hereby waive notice of any such chan~e, e~on of time,'alteration or addition to the terms of the eontrect, or to the work to be perfomed thereunder. IN WITNESS WHEREOF, the said PrJnctpml and Surety have si~ned and sealed this instru- ment this d~y of , 19 Dy By. Title Tit]~ Address Addr, m The name end address of the Resident Afe~t of Surety is: PAY'ME~I~ BOI~D STATE OF TEXAS COUNTY OF. KNOW ALL MEN BY THESE PRESENTS: That of the City of. County of , and Stats of principal, and as authorized under the laws of the State of Texas to act as surety on bonds for principals, are held and firmly bound unto (Owner), in the penal sum of Dollars ($. for the payment whereof, the said Principal and Surety bind themselves and their heirs, edminis- trators, executors, successors and assigns, jointly and severally, by these presents: ~ti~REAS, the Principal has entered into a certain wr/tten contract with the Owner, dated the day of ., 19~, to which contract is hereby referred to and made a part hereof as fully and to the same ex-tent as if copied at length herein. NOW, THEREFORE, THE CONDITION OF THIS OBLIGATION IS SUCH, that if the said Principal shall pay all claimants supplying labor and material to him or a subcontractor in the prosecution of the work provided for in said contract, then, this obligation shall be void; otherwise to remain in full force and effect; PROVIDED, HOWEVER, that this bond is executed pursuant to the provisions of Azticle 5160 of the Revised Civil Statutes of Texas as amended and all liabilities on this bond shall be determined in accordance with the provisions of said Article to the same extent ~ if it were copied at length herein. Surety, for value received, stipulates and agrees that no change, extension of time, alteration or addition to the terms of the contract, or to the work performed thereunder, or the plans, specifications or drawinga a~companying th~ same, shall in anywise affect its obligation on this bond, &nd ft ~ hereby w~tve not~ce o~ an7 ~h chan&~ e3L~en~ion o! t~me, ~lter&~Jon or addition to the ~erms o! the contzlc~ or to the work to be performed thereunder. IN w~'~'~fF..~S wI~;I'.EOF, the said Principal and Suret~ l~ve signed and ~e~led this inscru. mmff; *~,~t day of ,29 , By By ~it]e ~'~t~P Addr~e Address The name and address of the Resident A~ent o~ Suret~ is: SECTION 00630 - CERTIFICATE OF INSURANCE After award of contract, Contractor will provide Owner with Certificate of Insurance which will be executed and bound here with final documents. Sec. 00630 1 SE~ION 00650 - SPECIAL CONDITIONS 1.1 INDEX TO SPECIAL CONDITIONS 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 GENERAL DEFINITION OF TERMS MODIFICATIONS OF GENERAL CONDITIONS OF AGREEMENT CONTRACT EXECUTION & ISSUANCE OF WORE ORDER STATE & CITY SALES TAX EXISTING STRUCTURES PROTECTION & RESTORATION OF PROPERTY REFERENCE SPECIFICATIONS SUBSURFACE CONDITIONS SERVICE OF MANUFACTURER'S REPRESENTATIVE PLANS AND SPECIFICATIONS AVAILABILITY SUBCONTRACTORS CONTRACTOR'S RESPONSIBILITY FOR UTILITIES & SERVICES MANUFACTURER'S DIRECTIONS SANITARY FACILITIES GUARANTEE OF WORK FINAL INSPECTION PERMITS & LICENSES NOTICE OF REQUIREMENT FOR CERTIFICATION OF NON-SEGREGATED FACILITIES TESTING GENERAL NOTES ~AGENO. 00650-1 00650-1-3 00650-3-9 00650-10 00650-10 00650-10 00650-11 00650-11-12 00650-12 00650-12 00650-12 00650-12 00650-13 00650-13 00650-13 00650-13 00650-14 00650-14 00650-14 00650-14 00650-14-17 SECTION 00650 - SPECIAL CONDITIONS These Special Conditions supplement, modify, change, delete from and/or add to the Specifications and the "General Conditions of Agreement". Where any Article of the General Conditions is modified or any Paragraph, subparagraph or Clause thereof is modified or deleted by these supplements, the unaltered provisions of that Arti- cle, Paragraph, Subparagraph or Clause shall remain in effect. 1.3 DEFINITION OF TERMS Wherever the words, forms or phrases defined herein or pronouns used in their place occur in these Specifications, in the Contract, in the Bonds, i~ the advertisement, or any other document or instrument herein contemplated, or to which these Specifications apply or may apply, the intent and meaning shall be interpreted as follows: Owner~ Wherever the word "OWNER" is used in the Specifications and the Contract Documents, it shall be understood as referring to the City of Coppell. Bm Bngineer~ Wherever the word "ENGINEER" is used in the Specifications and the Contract Documents, it shall be understood as referring to Ginn, Inc.~ 17103 Preston Rd., Suite 100, LB 118, Dallas, Texas 75248. C. Advertisement~ Ail of the legal publications pertaining to the work contemplated or under Contract. Bidder~ Any person, persons, partnership, company, firm, association, or corporation acting directly or through a duly authorized representative submitting a Proposal for the work contemplated. Contre~t~ The written agreement covering the performance of the work. The Contract includes the advertisement, Proposal, Specifications, including special provisions, Plans or working drawings and any supplemental changes or agreements pertaining to the work or materials therefore, and bonds. Contraotor~ The person, persons, partnership, company, firm, association, or corporation entering into Contract for the execution of the work, acting directly or through a duly authorized representative. Sec. 00650 1 Pe~ent Bond~ The approved form of security furnished by the Contractor and his surety as a guaranty for the protection of all claimants supplying labor and material in the prosecution of the work provided for in this Contract~ said security shall be in accordance with the provisions of Article 5160, Revised Civil Statutes of Texas, as amended by Acts of the Regular Session of the Legislature, 1959. Performance Bond= The approved form of security furnished by the Contractor and his surety as a guarantee of good faith on the part of Contractor to execute the work in strict accordance with the Plans, Specifications and terms of the Contract, and that the Contractor will maintain the work constructed by him in good condition for the period of time required; said security shall be in accordance with the provisions of Article 5160, Revised Civil Statutes of Texas, as emended by Acts of the Regular Session of the Legislature, 1959. Plan or Plene~ All the Drawings pertaining to the Contract and ma~e a part thereof, including any supplementary drawings or addenda as the Engineer may issue in order to clarify other drawings, or for the purpose of showing changes in the work hereinafter authorized, or for showing details not shown thereon. Proposal~ The written statement or statements duly filed with the City of Coppell of the person, persons, partnership, company, firm, association, or corporation proposing to do the work contemplated, including the approved form on which the formal bids for the work are to be prepared. Proposal Guarantys The security designated in the advertisement and Proposal, to be furnished by each bidder as a guaranty of good faith to enter into a Contract with the City of Coppell and execute the required bonds for the work contemplated after the work is awarded to him, and payment of damages upon his failure to enter into the Contract. Special Provisions: The special clauses setting forth conditions or requirements peculiar to the specific project involved, supplementing the Technical Specifications, and taking precedence over any conditions or requirements of the Technical Specifications with which they are in conflict. Specifications: The directions, provisions, and requirements contained herein, together with the special provisions, supplemental hereto, pertaining to the method and manner of performing the work or to the qualities or quantities of the materials to be furnished under the Contract. Sec. 00650 2 Ne O® Bureties: The corporate bodies which are bound by such bonds as are required with and for the Contractor. Said sureties engaged to be responsible for the entire and satisfactory fulfillment of the Contract, and for any and all requirements as set out in the Specifications, Contract or Plans. The Work: materials, performed Contract. All work, including the furnishing of labor, tools, equipment, and incidental, to be by the Contractor under the terms of the Working Day: A working day is defined as: a calendar day including Saturdays, Sundays, or legal holidays in which weather or other conditions not under the control of the Contractor will permit the performance of the principal units of work underway for a continuous period of not less than 7 hours between 8 a.m. and 6 p.m. One day will be charged against the Contract working time when weather conditions will permit 7 hours of work as delineated above. A principal unit of work shall be that unit which controls the completion time of the Contract. Nothing in this definition shall be construed as prohibiting the Contractor from working on Saturdays if he so desires and has the approval of the Engineer. Work on Sundays will not be permitted (except in cases of extreme emergency and then only with the written permission of the Engineer). 1.4 MODIFICATIONS OF GENERAL CONDITIONS OF AGREEMENT The following designated items of the General Conditions of Agreement are modified as follows: A. Paragraph 2.06 - Lines and Grades is deleted in its entirety and the following substituted therefore "The Engineer will establish bench marks and horizontal control points in close proximity to the Work. From these control points, the Contractor shall provide all surveying necessary to lay out the Work. Contractor shall be responsible for establishing all lines and grades necessary to control the Work and shall be responsible for the precise location of all facilities." "The Engineer may make checks as the Work progresses to verify lines and grades established by the Contractor to determine the conformance of the completed work as it progresses with the requirements of the Contract Specifications and Drawings. Such checking by the Engineer shall not relieve the Contractor of his responsibility to perform all Work in connection with the Contract Drawings and Specifications and the lines and grades given therein. Sec. 00650 3 Be Paragraph 3.09 - Protection Against Accident to Employees and the Public is modified by adding the following: "Contractor's attention is specifically directed to the Texas Occupational Safety Law." "The Contractor shall so conduct his operations as to offer the least possible obstruction and inconvenience to public traffic. After the "Notice to Proceed" is issued, the Contractor shall notify the Engineer, at the earliest possible date, of the starting of hauling of materials and any construction work which might in any way inconvenience or endanger traffic." "The Contractor shall provide and maintain flagmen at all points where his operations interfere in any manner with traffic flow. Flagmen shal% be English speaking, courteous, well informed, physically and mentally able effectually to perform their duties in safeguarding and directing traffic and protecting the Work, and shall be neatly attired and groomed at all times when on duty. Flagmen, when directing traffic, shall use standard flagging procedures set forth in the ~Instructions to Flagmen' published by the Texas State Department of Highways and Public Transportation.,, "The Contractor shall provide, construct and maintain suitable barricades as shown on the Plans and elsewhere when directed by the Engineer. The Contractor shall provide and maintain such standard barricades or special barricades, signs, lights and flags at points along the project as may be necessary to protect the Work and safeguard all traffic. Ail signs, barricades and working area layouts shall be provided and maintained in accordance with requirements of Part VI of the Manual on Uniform Traffic Control Devices, tTraffic Controls for Street and Highway Construction and Maintenance Operations.' Signs and barricades to facilitate the flow of traffic will be the responsibility of the Contractor. The use of sufficient vertical panels with flashers in conjunction with necessary warning signs and barricades will be required to direct traffic." "No direct payment will be made for the work involved in carrying out the public safety measures herein provided, the cost thereof being included in the prices paid for the various Contract items of work and no additional allowance will be made therefore." Sec. 00650 4 Co Paragraph 3.10 - Performance and Payment Bonds is modified as follows: With the execution and delivery of the Contract, the Contractor shall execute and furnish separate Performance and Payment Bonds on the forms provided as follows: Performance Bond~ A Performance Bond in the amount of one hundred percent (100%) of the Contract price, or only increases or deletions therefrom due to Contract modifications, guaranteeing faithful performance of the work and fulfillment of the obligations of the Contract. The Performance Bond shall guarantee that the Contractor shall repair and/or replace any defects in the work arising from defective or inferior workmanship or materials used therein, for a period of one (1) year from date of final acceptance of the work by the Owner. Payment Bond~ A Payment Bond in the amount of one hundred percent (100%) of the Contract price, or any increases or deletions therefrom due to Contract modifications, guaranteeing payment to all persons supplying labor and materials or furnishing equipment in the execution of the Contract. o Performance and Payment bonds shall be from an approved surety company holding a permit from The State of Texas to act as surety or other surety or sureties acceptable to the Owner. Paragraph 3.18 - Insurance is modified by the addition of the following . Contractor shall comply with each and every condition contained herein. The Contractor shall provide and maintain, until the work covered in the contract is completed and accepted by the City of Coppell, the minimum insurance coverages as follows: Commercial General Liability insurance at minimum combined single limits of $1,000,000 per-occurrence and $2,000,000 general aggregate for bodily injury and property damage, which coverage shall include products/completed operations, and XCU hazards. Coverage for products/completed operations must be maintained for at least two years after the construction work is completed. Coverage must be written on an occurrence form. Sec. 00650 5 mo Workers ¢ompens& Lon including employers' limits of $500,000. insurance at statutory limits, liability coverage at minimum Commercial Automobile Liability insurance at minimum combined single limits of $1,000,000 per-occurrence for bodily injury and property damage, including owned, non-owned, and hired-car coverage. e All-Risk Builders, Risk insurance at completed value if the contract is for the construction of a structure or building. *Note that the general aggregate limit must be at least two times the per-occurrence limit. A comprehensive general liability insurance form may be used in lieu of a commercial general liability insurance form. In this event, coverage must be written on an occurrence basis, at limits of $1,000,000 per-occurrence combined single limit, and coverage must include a broad form comprehensive general liability endorsement, products/completed operations and XCU hazards. With reference to the foregoing insurance requirement, Contractor shall provide the following endorsements: Named insured wording which includes the Contractor, the City of Coppe11 and Ginn, Inc., with respect to General Liability, Automobile Liability, and Builders' Risk. 2. All liability policies shall contain cross liability and severability of interest clause. 3. A waiver of subrogation in favor of the City of Coppell and Ginn, Inc. with respect to the Builders' Risk Workers Compensation insurance. e The policy shall be endorsed to require the insurer to immediately notify the City of Coppe11 and Ginn, Inc. of any material change in the insurance coverage. All insurance shall be purchased from an insurance company that meets the following requirements: 1. A Best financial grading of A:X or better. 2. Licensed and admitted to do business in the State of Texas. Sec. 00650 6 Ail insurance must be written on forms filed with, and approved by, the Texas State Board of Insurance. Certificates of Insurance shall be prepared and executed by the insurance company or its authorized agent and shall contain provisions representing and warranting the following: 1. The company is licensed and admitted to do business in the State of Texas. 2. The company's forms have been approved by the Texas State Board of Insurance. Sets forth all endorsements as required above. e The City of Coppell and Ginn, Inc. will receive at least sixty (60) days notice prior to cancellation or termination of the insurance. Upon request, Contractor, shall furnish the Owner with certified copies of all insurance policies. The Contractor shall also file with the Owner valid Certificates of Insurance covering all subcontractors in accordance with the insurance requirements set forth herein for Contractor. Section 4 - PROSECUTION AND PROGRESS is deleted in its entirety and the following substituted therefore: 4. TIME FOR COMPLETION AND LIQUIDATED DAMAGES 4.01 TIME FOR COMPLETION: The time allotted for com- pletion of all items of work for this project shall be 90 consecutive calendar days. It is hereby understood and mutually agreed, by and between the Contractor and the Owner, that the date of beginning and the time for completion as specified in the Contract of the work to be done hereunder are ESSENTIAL CONDITIONS of this Contract; and it is further mutually understood and agreed that the work embraced in this Contract shall be commenced on a date to be specified in the Notice to Proceed. The Contractor agrees that said work shall be prosecuted regularly, diligently, and uninter- ruptedly at such a rate of progress as will insure full completion thereof within the time specified. It is expressly understood and agreed by and between the Contractor and the Owner, that the time for the completion of the work described herein is a reasonable time for the completion of same, taking into considera- tion the average climatic range and usual conditions prevailing in this locality. Sec. 00650 7 4.02 LIQUIDATED DAMAGES: If the said Contractor shall neglect, fail or refuse to complete the work within the time herein specified or any proper extension thereof granted by the Owner, then the Contractor does hereby agree, as a part consideration for the awarding of this Contract, to pay to the Owner TWO HUNDRED FIFTY DOLLARS ($250.00) FOR EACH CALENDAR DAY, not as penalty, but as liquidated damages for such breach of Contract as hereinafter set forth, for each and every calendar day that the Contractor shall be in default after time stipulated in the Contract for completing the work. The said amount is fixed and agreed upon by and between the Contractor and Owner because of the impracticability and extreme difficulty of fixing and ascertaining the actual damages the Owner would in such event sustain, and said amount shall be retained from time to time by the Owner from current periodical estimates. It is further agreed that time is of the essence of each and every portion of this Contract and of the Specifications wherein a definite and certain length of time is fixed for the performance of any act whatsoever; and where under the Contract an additional time is allowed for the completion of any work, the new time limit fixed by such extension shall be of the essence of this Contract. ~ that the Contractor shall not be charged with liquidated damages or any excess cost when the Owner determines that the Contractor is without fault and the Contractor's reasons for the time extension are acceptable to the Owner; ~ ~ that the Contractor shall not be charged with liquidated damages or any excess cost when the delay in completion of the Work is due: a. To any preference, priority or allocation order duly issued by the Government; be To unforeseeable cause beyond the control and without the fault or negligence of the Contractor, including but not restricted to, acts of God, or of the public enemy, acts of the Owner, acts of another contractor in the performance of a Contract with the Owner, fires, floods, epidemics, quarantine restrictions, strikes, freight embargoes, and severe weather: and Sec. 00650 8 To any delays of subcontractors or suppliers occasioned by any of the causes specified in subsections (a) and (b) of this article~ Provided further, that the Contractor shall within ten (10) days from the beginning of such delay, unless the Owner shall grant a further period cf time prior to the date of final settlement of the Contract, notify the Owner, in writing, of the causes of the delay, who shall ascertain the facts and extent of the delay and notify the Contractor within a reasonable time of its decision in the matter. Paragraph $.04 - Partial Payments, is deleted in its entirety and the following substituted therefore= "On or before the tenth of the month, the Contractor shall prepare and submit to the Engineer for approval a statement showing as completely as practicable the total value of the work done by the Contractor up to the last day of the previous month~ said statement shall also include the value of all sound materials delivered and stored on the job site of the work that are to be fabricated into the work. "The Owner shall then pay the Contractor after the fourth (4th) Tuesday after receiving City Council Approval. The amount paid shall be the total amount lees five (5) percent of the amount if total project estimated cost exceeds $400,000 or ten (10) percent of the amount if the estimated project cost is less than $400,000, which percent retained shall be held until final payment, and further less all previous payments and all further sums that may be retained by the Owner under the terms of this agreement. "It is understood, however, that in case the whole work be near to completion and some unexpected and unusual delay occurs due to no fault or neglect on the part of the Contractor, the Owner may---upon written recommendation of the Engineer--- pay a reasonable and equitable portion of the retained percentage to the Contractor, or the Contractor at the Owner's option, may be relieved of the obligation to fully complete the work and, thereupon, the Contractor shall receive payment of the balance due him under the Contract subject only to the conditions stated under ~Final Payment'." Sec. 00650 9 CONTRACT EXECUTION AND ISSUANCE OF WORK ORDER It is the intention of the Owner to notify the Successful Bidder in writing, within ninety (90) days after receiving bids, of his acceptance of the Proposal. The Contractor shall complete the execution of the required Bonds and Contract within ten (10) days of such notice. Upon completion of the execution of the Contract Documents, the owner will issue a "Notice to Proceed with Construction." 1.6 STATE AND CITY SALES TA~ A® The Contractor's attention is directed to Amendment No. 7 to Section 6a, Article 20.01, Chapter 20, Title 122A, Taxation-General of the Revised Civil Statutes of Texas. This amendment provides that all items used or consumed by a contractor, whether incorporated into the project or not, can be purchased free of State and City sales tax when the project is being performed for an exempt agency. Included are equipment rentals and other items which are consumed by the contractor but are not incorporated into the project. Be This Contract is issued by an organization which quali- fies for exception pursuant to the provisions of Article 20.04 (F) of the Texas Limited Sales, Excise and Use Tax. The contractor performing this Contract may purchase, rent or lease all materials, supplies, and equipment used or consumed in the performance of this Contract by issuing to his supplier an exemption certificate in lieu of the tax, said exemption certificate complying with State Comptroller's ruling No. 95-0.07. Any such exemption certificate issued by the contractor in lieu of the tax shall be subject to the provisions of the State Comptroller's ruling No. 95-0.09 as amended to be effective October 2, 1968. 1.7 EXISTING STRUCTURES The Plans show the locations of all known surface and sub-surface structures believed to be involved in this proposed construction. However, the Owner assumes no responsibility for failure to show any or all of these structures on the Plans, or to show them in their exact location. It is mutually agreed that such failure shall not be considered sufficient basis for claims for additional compensation for extra work, unless the obstruction encountered is such as to necessitate changes in the lines or grades, or requires the building of special work, provisions for which are not made in the Plans and Specifications, in which case the provisions in the General Conditions of Agreement for extra work shall apply. Sec. 00650 10 1,8 pROTECTION AND RESTO~ATION OF PROPERTY The Contractor shall be responsible for the preservation from injury and damage, resulting directly or indirectly from the execution of the work under this Contract, of all public and private property adjacent to the work. He shall use every precaution to prevent the damage or destruction of buildings, poles, trees, shrubbery and lawns. Also, underground structures such as wires, cables, etc.~ within or without the work area. He shall protect and carefully preserve all official survey monuments, properties and section markers or other similar markers until an authorized agent has witnessed or otherwise referenced their location and shall not remove them until directed. When or where direct or indirect damages or injury is done to public or private property by or on account of any act, omission, neglect or misconduct in the execution of the work or in consequences of the nonexecution of same on the part of the Contractor, such property shall be restored at the Contractor's expense to a condition similar or equal to that existing before such damage or injury was done, he shall make good such damage or injury in an acceptable manner. In case of failure on the part of the Contractor to restore such property, or make good such damage, or injury, the Engineer may upon twenty-four (24) hours written notice, proceed to repair, rebuild or otherwise restore such property as may be deemed necessary and the cost thereof shall be deducted from any moneys due the Contractor under the Contract. ~.9 REFERENCE SPECIFICATIONS Referenc? to ASTM, or others as listed below, shall be considered as referring to the Specifications or Method of Test as setforth by those various organizations and shall be considered as part of these Specifications when designated as such. Abbreviations and meanings are as follows: A.S.A ............. American Standards Association A.S.T.M ........... American Society of Testing Materials A.A.S.H.T.O ....... American Association of State Highway & Transportation officials A.C.I ............. American Concrete Institute A.W.S ............. American Welding Society A.W.W.A ........... American Water Works Association S.S.P.C.~ ......... Steel Structures Painting Council, Federal Specifications Treasury Department Procurement Division, United States Government (CONTINUED ON NEXT PAGE) Sec. 00650 11 U.L ............... Underwriters Laboratories N.E.M.A ........... National Electrical Manufacturers Association W.P.C.F ........... Water Pollution Control Federation T.S.D.H.P.T ....... Texas State Department of Highways and Public Transportation C.D.G.S ........... City of Dallas General Specifications S.S.P.W.C.N.C.T...Standard Specifications for Public Works Construction North Central Texas 1.10 SUBSURFACE CONDITIONS Contractor shall make his own investigation of subsurface conditions. No claims for extra compensation due to unusual soil conditions that are found to exist will be allowed. 1.11 SERVICE OF MANUFACTURER'S REPRESENTATIVE The Contract price for the project shall include the cost of furnishing competent and experienced engineers or superintendents who shall represent the manufacturers and shall assist the Contractor, when required, to install, adjust and test the equipment in conformity with the Contract Documents. After the equipment is placed in permanent operation by the Owner, such engineer or superintendent shall make all adjustments and tests required by the Engineer to prove that such equipment is in proper and satisfactory operating condition, and shall instruct the Owner's representatives in the proper operation and maintenance of such equipment or system. 1.12 PLANS AND SPECIFICATIONS AVAILABILITY The Engineer will provide the Contractor with six (6) copies of Plans and Specifications in addition to the Contract Sets provided for use on the project. Additional copies may be purchased by the Contractor for the cost of printing. Reproducibles required for as-huilts will be paid for by the Contractor. Engineer will provide the original Drawings. 1.13 SUBCONTRACTORS The name and address of each supplier, manufacturer and subcontractor which the Contractor proposes to use on work under this Contract shall be submitted in writing to the Engineer for approval. Sec. 00650 12 1.14 CONTRACTOR'S RESPONSIBILITY FOR UTILITIES AND SERVICm~ The Contractor shall make his own investigations and be fully responsible for locating and taking care not to damage any gas, water, sewer, or telephone linee. The Contractor shall not begin any operations which may interfere with or impair the normal service being rendered by public utility operators. The Contractor will be held responsible for the protection of the property or service of public utilities within the limits of the Work. In case that such physical properties conflict with the performance of the Contract, it shall be the Contractor's responsibility to anticipate such conflicts and to give advance notice thereof to the owners of the utility. The Contractor will be responsible for any damages done by him to any utility structure whether owned by a public or private agency. Damage of whatever nature to the existing facilities shall be repaired immediately at the Contractor's own expense as directed by the Engineer. Contractor shall be responsible for the relocation of any water, sewer, gas, telephone or other utility which inter- feres with the performance of the Contract. No extra claims for compensation will be allowed for any utility relocation, unless approved in writing by Engineer, prior to relocation. 1.15 MANUFACTURER'S DIRECTIONS All manufactured articles, materials and equipment shall be applied, installed, connected, erected and used as directed by the manufacturers, unless herein specified to the contrary. Contractor shall furnish copies of all printed directions with the material. 1.16 SANITARY FACILITIES The Contractor shall provide at his own expense field toilets for the use of the employees and contractor forces. The facilities shall conform to the requirements of the Texas State Health Department and those of any other agencies having jurisdiction herewith. The field toilets shall be cleaned and scrubbed with a disinfectant at least once per day. 1.17 GUARANTEE OF WORK Ail work shall be guaranteed against defects resulting from the use of inferior materials, equipment or workmanship for one year from date of final completion and acceptance of the project. Sec. 00650 13 FINAL INSPECTION When the work is completed, the Contractor shall notify the Owner in writing on which date he will be ready for final test and inspection. Notice shall be given seven (7) days in advance and verified by telephone twenty-four (24) hours prior to the time set for inspection. After the Owner and Engineer are completely satisfied with the work, the Engineer shall make final measurements of all items and approve final estimate and advise the Owner to make final payment to the Contractor. 1.19 PERMITS AND LICENSES All permits and licenses of a temporary nature necessary for the prosecution of the work shall be secured and paid for by the Contractor. Building permit fees shall be waived for this work. ~.20 NOTICE-OF-REOUIREMENT FOR CERTIFICATION OF NON-SEGREGATED Bidders are cautioned as follows{ By signing the Contract for which these bids are solicited, the bidder will be deemed to have signed and agreed to the provisions of the .Certificate of Non-segregated Facilities" as contained in the Specifications for this project. All required testing will be paid for by the city of Coppell. Any retesting required will be at the expense of the Contractor. Testing requested by the Contractor for his own use to ascertain whether or not complying with the Specifications will be paid forby the Contractor. ~.22 GENERAL NOTES 1. The city of Coppell will award the project to the contractor who submits the best traffic signals at the best bid price. The equipment and material proposed must meet all of the technical specifications that included in this bid document. The contractor will a~ required to submit, with his bid, complete technical information which covers all proposed equipment in detail. If the contractor proposes to supply ~qui~ment that is not in 100% compliance with these specifications, he shall submit a detailed listing of each item that is in conflict with these specifications. This listing shall also explain why, on an Sec. 00650 14 item by item basis, the equipment should be considered for use on this project. This information will be taken into consideration prior to determination of the best bid. The contractor shall be aware of the fact that any exceptions taken may be Judged by the engineer to be inferior and therefore will be grounds for rejection of the bid. If the contractor is proposing equipment that is in 100% compliance with the specifications, he shall attach a statement to that effect to his bid. 2. The Contractor shall plan his work sequence in a manner that will cause the minimum interference with traffic during construction operation. Access to facilities must be maintained at all times throughout the duration of the construction. Before beginning work on the project, the Contractor shall submit for approval by the Engineer a Plan of Construction 3. If, at any time during construction, the Contractor's proposed plan of operation for handling traffic does not provide for safe and comfortable movement, the Contractor shall change his operation to the extent necessary to correct unsatisfactory conditions. Any major correction must be approved by the Engineer. 4. The contractor shall provide the necessary signing and warning devices as shown in the plans to ,,protect motorists during construction. Flagmen shall be used if any street is closed to one lane of traffic. Any vehicles which stand in or block any portion of roadway shall be equipped with rotating beacons or strobe lamps. These lamps shall be illuminated at all times that the vehicle is blocking any portion of roadway without exception. Any operation which requires a lane to be blocked shall occur only between the hours of 9:00 A.M. and 4:00 P.M. 5. Part .VI, "Traffic Controls for Street and Highway Construction and Maintenance Operations" of the "Manual on Uniform Traffic Control Devices" shall be adhered to throughout the duration of this project. "Construction Ahead" and "End Construction" signs, with the barricades shall be installed at the beginning and end of the project. These signs shall be considered incidental work and will not be paid for as a separate pay item. Sec. 00650 15 6. Th? Contractor will be held responsible for placing and maintaining all necessary barricades, vertical panels with flashers and signs to provide maximum safety to the motorist. Ail barricades and signs shall be kept clean and broken ones will be replaced. The Contractor should use good Judgment when considering the safety for motorists. Barricades and signs will not be a direct pay item on this project. 7. Prior to the start of construction, it is the responsibility of the Contractor to determine the location of all utilities, whether or not shown on the Plans. The Contractor shall also become familiar with any proposed adjustments to be made by the utility owners and extend full cooperation. Under no circumstances will a claim for extras, due to delay caused by various utility companies be allowed. 8. Any costs resulting from Contractor damages to utilities shall be the responsibility of the Contractor. 9. The Contractor must locate the nearest available power supply and obtain all necessary permits and secure its use. The Contractor shall insure that all electrical installations are in fu}l compliance with applicable electrical codes and receive a green tag signifying this from the City of Coppell Building Official for the work. 10. The items under which payment is to be made are as listed in the Summary of Quantities. Any reference to other items in the technical specifications as pay items is hereby deleted. Only the provisions for construction requirements of such items are to be complied with. 11. The traffic signal mast arms and poles shall have a brown painted finish to match the existing poles at the Sandy Lake/Denton Tap intersection. The paint selected for use on this project shall be of a type and color approved by the engineer. 12. If applicable per the plans, any extra conduits required to be installed that are not required to have wiring pulled thru them per this contract must be left with pull string between pull boxes with end plugged. 13. In addition to all other insurance requirements, the contractor shall supply a valid certificate of liability insurance in the amount of $2,000,000.00. This certificate shall be provided to the contractor by his proposed equipment supplier. It shall cover not only the original equipment manufacturer, but also cover all field representatives responsible for placing equipment into service. It shall also cover all personnel who will be responsible for maintenance of all equipment during the test period and the i year maintenance period. Sec. 00650 16 14. The contractor shall supply, with his bid, a Statement which will provide ample assurance to the City of Coppell that he will be able to respond to all trouble calls during the construction and testing period within 2 hours after notification. This statement shall list at least 3 agencies in the Dallas-Ft. Worth metroplex where the contractor has previously or is currently providing service of this type. It shall be the contractors responsibility to maintain a current list of personnel who will respond to trouble calls. In addition, the contractor shall provide a phone number to call which will be answered 24 hours a day, 7 days a week where trouble calls are to be placed. 15. The contractor shall include, with the previous statement, a list of all signal projects he has installed or presently is in the process of installing in North Central Texas. This list shall cover all projects within the last 12 months and shall list the agency for which the work is being performed, the number of inspections on the project, the percentage of work completed and whether or not the project was completed on schedule as required by the plans. 16. The contractor shall be aware that failure to submit any required information with his bid shall render his bid incomplete and will be grounds for rejection of the bid. 17. Loop detectors which are shown on the plans to be under the area covered by "brick pavers" are to be installed in saw cuts in the concrete slab under the brick pavers. Installation is to be done in the normal process for loop detector installation in concrete pavement. Any alternative arrangement is to be done only with the approval of the Engineer. 18. Within two (2) weeks after the "Notice to Proceed with Construction" is issued, Contractor shall provide the Engineer with a copy of all material purchase order requests (forms). Sec. 00650 17 TECHNICAL SPECIFICATIONS DENTON TAP ROAD TRAFFIC SIGNALS AT BETHEL SCHOOL ROAD AND PARKWAY BOULEVARD; AND SANDY LAKE ROAD TRAFFIC SIGNAL MODIFICATIONS AT MOORE ROAD TABLE OF CONTENTS SPECIFICATION FOR ACTUATED TYPE SOLID STATE DIGITAL TIMED ELECTRONIC TRAFFIC SIGNAL CONTROLLER 1-35 SPECIFICATION FOR VEHICLE AND PEDESTRIAN DETECTORS: DETECTOR AMPLIFIERS~ LEAD-IN CABLE~ PEDESTRIAN PUSH BUTTONS~ INSTALLATION PROCEDURES: 36-39 SPECIFICATION FOR MULTIPLE CONDUCTOR AND SINGLE CONDUCTOR TRAFFIC SIGNAL CABLE AND WIRE 40-50 SPECIFICATION FOR SIGNAL POWER SUPPLY AND SERVICE EQUIPMENT AND GENERAL SYSTEM WIRING PROCEDURES 51-52 SPECIFICATION FOR POLYCARBONATE RESIN TRAFFIC SIGNAL HEADS, 12-INCH, EXPANDABLE, ADJUSTABLE TYPE 53-59 SPECIFICATION FOR PEDESTRIAN ONE-SECTION SIGNAL HEADS - INCANDESCENT LAMP 60-61 SPECIFICATION FOR MAST ARM POLE ASSEMBLY 62-65 SPECIFICATION FOR CONDUIT AND PULL BOXES 66-68 SPECIFICATION FOR CONCRETE FOUNDATIONS 69-70 SPECIFICATION FOR ACTUATED TYPE SOLID STATE DIGZTAL TIMED ELECTRONIC TRAFFIC SIGNAL CONTROLLER 'PURPOSE AND INi~,,T The purpose of this specification is to define the minimum design requirements for a digitally timed, completely solid state, full actuated traffic signal controller and cabinet assembly which shall be capable of isolated, co, ordinated and computer controlled full and semi-actuated operation as described below.'. The Intent of this specification ts to encourage responsive bids from all prospective traffic signal equipment suppliers who can provide control equipment which conforms to these requirements in all respects which (hereinafter referred to as the Agency) considers substantial. In order not to preclude responsive bids fro~ those who cannot meet the speclftcatiofl In every detail, proposals which Include minor exceptions to the specification may be submitted for consideration. If done so tn accordance with Section 12 below. Allowance or summary rejection of such proposed exceptions shall be solely In the Agency's Judgement and discretion. 1.1 Basic Size Requirements Unless otherwise required In the bid requisition, A. All pole mounted cabinets shall: 4) 5) I) 2) 3) Be of the 54" "Super M" size. Be provided with an Eight (8) phase timer complete with all three (3) of the NEP~A standard "A","B", & "C" front panel connectors and matching cabinet harnesses. Be provided complete with Eight (8) Load Switches and fully wired load switch base positions, as follows: Position Function I-4 R, Y, & G for phases 1 thru 4, respectively. 5 & 6 Overlaps A (phase 1+2) and 8 (phase 2+3) respectively. 7 & 8 Phase 2 & 4 pedestrian, respectively. Be provided with a flasher and four (4) flash transfer relays, with bases completely wired In. 8e provided with Eight (8) fully wired-In detector harnesses, with: 6) B. All I) 2) 3) 4) 5) ~arness # 1-8 Hired for Function Vehicle phases 1-8, respectively. NOTE: Where only FOUR (4) phase timers and cabinets are required in the bid requisition, six (6) detector harnesses shall be required ~s follows: ' 1-4 Veh. phs. 1-4, respectively. Wired thru a 24VDC detector switching relay to switch Its output from phase 2 to phase 3, when phase 3 is either called or green (Usually used for the O.L.8. (2+3) approach). Spare, with outputs brought to terminals such that it may be convenleniely hooked up by the Agency as appropriate for the application. Be provided with three (3) pole mounting straps complete with all related mounting hardware. base mounted cabinets shall: Be of the "P" or Type 4 size. Be provided with an eight (8) phase timer. Be provided with sixteen (16) Load Switches and fully wired base positions, as follows: Position 1 thru 8 9 thru 12 13 thru 16 8e provided relays. Function R, Y, & G for phases 1 thru 8, respectively. R, Y, & G for overlaps A thru D. Phases 2, 4. 6 & 8pedestrian. with a flasher and six (6) flash transfer Be provided with twelve (12) detector harnesses, with: Harness # Hired for Functton 1 thru 8 9 thru 12 Vehicle phases 1-8, respectively. Spares, with output brought to terminals such that it may be conveniently hooked up by the Agency as appropriate for the application. -2- ]nhlb,, gap reset a?ter tlmeout (simultaneous gap termination)' enable/disable option. This shall be selectable on a per phase bas~s. B. Actuated rest in walk operation, selectable on a per phase basis. C. Dual Entry opera~ion with Keyboard selectable complimentary phases. LAST CAR PASSAGE, WHICH SHALL BE SELECTABLE ON A PER PHASF BASIS. THE LAST CAR PASSAGE AND SUBSE(~JENT REST INTERVALS SHALl NOT BE RESETABLE OR EXTENDABLE BY ADDITIONAL VEHICLE ACTUATIONS, EXCEPT IN DUAL RING APPLICATIONS WHERE SIM GAP IS ALSO ACTIVF AND THE OTHER RING HAS NOT YET REACHED LCP OR REST. CONDITIONAL RE-SERVICE OPERATION FOR LEFT TURN PHASES DURING "FREE" OPERATION, AND THE COMPARABLE ABILITY TO BRING UP ANY LEFT TURN MOVEMENT TWICE PER CYCLE, BOTH "LEADING" AND "LAGGING" WHEN IN COORDINATION. "SOFT RECALL" SELECTABLE FOR EACH PHASE, OR PREFERABLY, THF EQUIVALENT ABILITY TO DESIGNATE EACH PHASE AS A "NO REST" PHASE. Fo THE ABILITY TO SELECT ANY PHASE AS A "NO SKIP" PHASE, WHEREBY THAT PHASE WOULD ALWAYS BE SERVICED AT ITS APPROPRIATE POINT IN THE SEQUENTIAL ROTATION DESPITE THE ABSENCE OF ANY TRUE CALL OR RECALL THEREON. THO SEQUENCES FOR FIRE OR RAILROAD PREEMPT OPERATION. SUITABLE MEANS SHALL BE PROVIDED SO THAT ALL PHASE TIMING AND OPERATIONAL PARAMETERS MAY BE BULK INITIALIZED TO APPNOPRIATF VALUES AS A CONVENIENCE FOR TEST BENCH AND NEW SIGNAL TURN-ON NORK. THE SUCCESSFUL SUPPLIER SHALL OBTAIN THE PREFERRED VALUF~ TO WHICH THE TIMER SHALL INITIALIZE FROM THE AGENCY. MAX II FOR EACH PHASE, WITH BOTH A SEPARATE EXTERNAL SELECT INPUT FOR EACH RING, AND THE ABILITY TO INDIVIDUALLY SELECT MAX II FOR EACH PHASE FROM WITHIN THE INTERNAL TIME I~ASF COORDINATION CLOCK. Overlaps Refer to the latest NEMA Standards and the following requirements. In addition, as required by the application, the generation of overlap signal indications for controllers expandable to four or more phases shall be programmable and internal to the controller unit and shall provide G-Y-R load switch drivers for each of the four (4) overlap signals. The yellow and red clearance intervals may be determined by either the phase terminating the overlap, or independent adjustment for -4- each uverlap signal. The method of programming of overlap signal control shall be by use of an interchangeable plug-in prlnted circuit board assembly if overlaps are not programmable on the front of the controller directly. EACH OVERLAP SHALL HAVE ITS OHN LAG GREEN. YELLOH AND RED CLEARANCE TIMERS ("TIMED OVERLAPS") FOR USE IN APPLICATIONS REC~JIRING DOUBLE CLEARANCES. UPLOAD/DOWNLOAD CA~ABILITY A DB25-RS232C PORT AND ALL RE(~JISITE SOFTWARE AND RELATED BUFFERING DEVICES SHALL BE PROVIDED FULLY INSTALLED AND C04PLETF ON EACH TIMER SUCH THAT ALL OR ANY INDIVIDUALLY SELECTED TIMING AND COORDINATION PARAMETERS WAY BE EASILY AND ROUTINELY UP OR DOWN L(~ADED TO OR FROM IT WHILE THE TIMER IS SIMULTANEOUSLY RUNNING COLORS ON-STREET. IN ADDITION, FOR EVERY EIGHT (BI TIMERS DELIVERED, ONE CC)MPLETE SET OF ALL AUXILIARY DEVICES AND CONNECTING CABLES, AEXAPTERS, ETC. RE(~UISITE FOR MAKING FULL USF OF THIS CAPABILITY SHALL BE PROVIDED AND QUOTEO AS A SEPARATF LINE ITEM ON THE BID REQUISITION. ALL COMMUNICATIONS, PROTOCOLS, FORWATS, ETC.. BOTH WITHIN THE TIMER AND IN ANY REQUISITE EXTERNAL DEVICES SHALL: aD BE ASCII OR APPROVED EQUIVALENT USUAL INDLJSTRY CONVENTION, SUITABLE FOR COMMUNICATIONS TO OTHER UNLIKE EQUIPMENT, SHALL BE FULLY USEABLE WITH A MFR'S "DC HAYES 1200" MCX)EM OR EQUIVALENT. C. BE PROVIDED TO THE AGENCY PRIOR TO DELIVERY. AND d. BE SUBJECT TO AGENCY APPROVAL. BAUO RATES OF AT LEAST 300, 600, 1200, and g600 SHALL BE USER SELECTABLE, AND THE PORT SHALL PROVIDE FULL AND HALF DUPLEX COMMUNICATIONS. THE COi4MONICATIONS SOFTWARE IN THE TIMER SHALl PROVIDE PASSWORD OR OTHER SUITABLE SECURITY TO PREVENT UNAUTHORIZED REMOTE ACCESS. ANY AUXILIARY UPLOAD/DOWNLOAD OEVICE SHALL BE A WANUFACTURER'S # TRS80 MOOEL 100 OR APPROVED PORTABLE OR HAND-HELD E(~JIVALENT. 3.20lamond Interchange Operation Where the bid requisition specifies a diamond Interchange traffic signal controller, the controller shall be provided complete with the following phase assignments and choice of sequences and options selectable either externally or by the internal coordinator on a per dial and split basis. EXCEPT WHERE SPECIAL PERMISSION IS OBTAINED FROM THE AGENCY TO PROVIDE EXTERNAL SEOUENCE CONTROL LC)GIC, ALL DIAMOND OPERATIONAL FEATURES SHALL BE ACCO4PLISHED INTERNAL TO THE CONTROLLER. -S- Phase ~ssignments: RING 1: Phase # Load Switch & Typical or Overlap Conf. Mort. Ch. # DSrectlon Phase 1 :1 S8 thru Phase 2 2 NBSR Phase 3 3 NBLT OLA g NB Inside - Phase i+3 Controls first (usually North) half of interchange. RING 2: Phase # Load Switch & Typical or Overlap Conf. Mon. Ch. # Direction Phase 5 5 SBLT Phase 6 6 NB thru Phase 7 7 EBSR OLA. 10 SB Inside Phase 5+6 Controls other (usually South) half of Interchange. Oetector Inputs: A total of ten (10) separate vehicle and four (4) pedestrian detector inputs shall be provided and completely wired up to ten (10) loop detector harnesses and four (4) PPB field circuit Isolation devices (per Spec. Sect. 9.35 below). The vehicle detector Inputs for phases 1, 2, 3, 5, 6 and 7 shall be connected to their respective Inputs in the usual fashion per the phase assignment above. The four additional Inputs shall be provided as follows: Detector located on the: Shall Input to 7. OLA Inside thru phase 3 ped. 8. OLD inside thru phase 5 ped. 9. FAR setback der. on the phase 2 S.R. phase 8 veh. 10. FAR setback der.on the phase 7 S.R. phase 8 ped. The four pedestrian pushbutton circuits pedestrian movements on phases I, 2, 6 and manner. shall actuate the 7 In the conventional Suitable internal (except where special permission to provide external) detector switching logic shall be provided for detectors 7 thru lO above. -6- l) .ne phase 3 ped. detector above shall operate In the presence of a call on phase 2 to extend either phase :)~or phase 3, whichever immediately precedes it In the current sequence. Hhlle phase 2 is green, the phase 3 ped. detector shall operate to call either phase 1 or phase 3. as appropriat~ in the current sequence. 2) The phase 5 ~ed. detector above shall operate in similar fashion with respect to phases 5,. 6 and 7. 3) The phase 8 vehicle detector above shall operate in the "Figure 4" (TTI) sequence to extend phases 2 & 5 when they both are green and In the presence o? a cai1 on phase 6. It shall also operate to extend phase 2 at appropriate points in the ftgures 6 & 7 sequences below. 4) The phase 8 ped. detector above shall operate In similar fashion with respect to phases 7, 3, & 1. Phase Sequences: Each diamond Interchange controller shall provide all 4 of the following sequences, each of which shall be selected for Implementation by the internal coordinator or external inputs. The "Figure 4" (TTI) sequence shall be Implemented when none of the external sequence control Inputs are active (logic iow). The "Figure 3" ("Lag-Lag") sequence shall be Implemented when only the Test Input A sequence control Is active. Figure $ and Figure 7 shall be selected by other appropriate combinations of activation of Test Input A and one other sequence control Input. These two sequence control Inputs shall be hooked up to the Time Base Coordination Unit such that any sequence may be called up by the coordination dial programs or with "free" operation. Figure 3 Basic Preferential Sequence ("Lag-Lag") Operation: 1. Phase 3 & 5 2. phase 2 & 5 or 3 & 7 (depending on L.T. phase gapout) 3. phase 2 & 7 4. phase 1 & 7, 2 & 6, 3 & 7, or Z & $ (depending on Service Rd. phase gapout and Switch option selection). 5. phase ! & 6 6. phase I & 5 or 3 & 6 (depending on thru phase gapout) 7. phase 3 & 5 -7- 7 (TTI) Operation: 1. l&S 2.' 2&5 3. 2 & 6 interval ) 4. 3&6 5. 3&7 6. I & 7 Interval ) Note: a "K-Clearance" formed of phases appropriate during phase skipping. 6 Option X: Option Y: (non-extendable advance (non-extendable 3 & 5 shall ("Lead-Lag") Operation: advance appear when 1. 1&5 2. 2&5 3. 2 & 7 (see Option X) 4. 3 & 7 (if phase 2 gaps first) 5. 3&6 6. I & 6 (see Option Y) ("Lag-Lead") Operation: 1. l&S 2. 1 & 6 (see Option A) 3. 3&6 4. 3&7 5. 2 & 7 (see Option 8) 6. 2 & 5 (if phase 7 gaps first) When selected causes extension of phases 2 & 5 by the phase 8 veh. der. input (setback detector on the phase 2 service road) and makes the phase 2 & 7 der. Interval a non-extendable advance. When selected causes extension of phases 3 & 6 by the phase 6 der. and makes the phase I & 6 a non-extendable advance. Option A: When selected causes phase 1 & 5 to be extended by the phase 1 der. and makes the phase I & 6 a non-extendable advance. Option 8: When selected causes phase 3 & 5 to be extended by the phase 8 ped. der. (setback detector on the phase 2 service road) and makes the phase 2-phase 7 Interval a non-extendable advance. Each of the above sequences shall have provisions for skipping phases 1,2, 6 or 7 in the absence of demand and provide inside clearance Intervals where appropriate. All sequences above shall operate In the "dual entry" mode. wherein each of the two rings shall always be in one of Its three (3) phases. -8- Note t,at the NEMA hold, force-off and omit inputs shall still operate in their usual manners, and shall be operable by the internal coordination program described In 4.0 below. .D. Additional Operation Information about diamond interchange controllers may be requested from the Agency before the bid opening. However,.by submission of a price proposal, the bidder signifies that his understanding of the above requirements ts adequate for him to subsequently provide any requested pre-order equipment demonstration and eventual delivery on a timely basls. Requests for additional Information after a bid opening wtll be responded to, but w111 not usually be considered grounds for extension of the pre-order demonstration and/or delivery time requirements. 3.3 Hardware Oeslgn Requirements 3.31 Component Accesslbllitles Refer to Part 4, Section 2 of NEMA Standards Publication No. TS1-1976. In addition, the modules shall be removable or replacable from the front of the controller case. One 'piece display and programming panels shall be hinged to the case so as to allow for full opening and easy removability. Special tools shall not be required to remove or replace a module. The module shall not use layered construction of PC boards that would prevent reasonable access to the components within the module. 3.32 Circuitry The controller circuitry and all logic or timing circuitry external to the controller shall consist of a high threshold solid state digital electronic design. The circuit components shall be amply derated with respect to dissipating capactty and rated voltage. The circuit components shall be standard production types that are readily available from any Industrial electronic supply house. The circuit component design life under continuous duty operation shall not be less than ten years. The design shall not include any vacuum or gaseous tubes. 3.33 Equipment Housings The equipment housing shall be a completely enclosed painted metal fabrication that Is easily removed and replaced. The design shall Include vent holes. The model and serial number shall be stamped or etched on the outside of the housing. 3.34 Retention of Program Memory ALL PROGRAMMED TIMING AND OPERATIONAL PARAMETERS SHALL BE RETAXNEO -g- WITHIN ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORIE~ (EEPROM's), OR EQUIVALENTt NOT RE(~JIRING BATTERY BACKUP. 8ATTERIEq AND BATTERY BACKUP CIRCUITRY SHALL BE PERMITTED ONLY FOR TIMEKEEPING FUNCTIONS WITHIN THE INTERNAL TIME BASE COORDINATOR DURING PERIODS IN WHICH THE TIMER IS WITHOUT EXTERNAL POWER. ANY SUCH BATTERY SHALL BF ~(~JIPPED WITH AN ON/OFF SWITCH BY WHICH IT CAN BE DISCONNECTED TO PREVENT DISCHARGE DURING STORAGF. Any such backup systems shall conform to all applicable NEMA temperature and operating standards and be capable of retaining controller program memory for a period of thirty (30) days when the controller is stored at any temperature and humidity within NEMA range. 3.35 Fuses All equipment shall be Individually fused with protection devices that are panel mounted on the front face of the equipment. 3.36 Controller Programming/External Controls Programming the controller shall consist of establishing ail timing intervals and selecting the special modes of operation by using adjustments which are directly accessible from the front of the Ko,):roller. This would preclude portable type programmer/display units contained In any separate case. 3.37 Watch Dog Timer When microprocessor based controllers are supplied, a "Watch DOg Timer" shall be installed as a responsive device that must activate and deactivate a pro<jram check within a time span sufficient to insure program integrity. A failure of the device shall cause the voltage monitor to actuate. 3.38 Printed Circuit Assemblies Refer to NEMA TS1-4.2.02 of NEMA Standards Publication No. TSl-lg76. and the following design requirements. Ali contact or mating surfaces shall be gold over nlckle plate. Ail components mounted and soldered to the board shall be removeable and replaceable without causing damage to the board or tracks. Ail components mounted to the board shall have their circuit reference symbol clearly marked on the board or be Identifiable by referencing to the pictorial assembly drawings. O. All boards shall be identified by a serial number stamped or etched on the board. E. All boards, components and circuitry shall be sprayed with a clear moisture and fungus proof material. -10- 3.39 Internal S~,tware Unless the bidder specificly states otherwise in writing tn his bid proposal, the sale of his equipment to the Agency shall Include a limited license for Agency personnel to make backup copies of all software and firmware ~icrocomputer programming contained wlthin any device for the Agency's.internal maintenance convenience. FURTHER, ALL INTERNAL SOFTHARE PROGRAH(S) RELATING TO TNt COORDINATION RE(~UIREHENTS OF SECTION 4.0 BELOH SHALL BE SUBJECT TO REJECTION IF, IN [TS SOLE DISCRETION AND 3UDGEHENT, THE AGENCY FIND~ SUCH PROGRAHS TO HAVE ANY ERRORS, "BUGS" OR CONCEPTUAL DEFECTS OR ~EFICIENCIES. ' 3.40 Ind$cators Refer to NEMA TSI-4.3.05 of NEMA Standards Publication No. and the following additlonaland revised requirements: A. A11 indication lights shall be LED, LCD, or )EON types. B. A11 indication lights shall be CLEARLY AND READILY visible in both bright sunlight AND IN TOTAL DARKNESS. TS1-19~6 Eo The cabinet shall be equipped with a door switch to extinguish the indications when the door is closed. AND KEEP THE INDICATIONS ILLUMINATED WHILE THE CABINET D(~3R IS OPEN. On all dual-ring controller timers, separate displays shall be provided for each ring, such that the real time timing of the active phase In both rings may be observed simultaneously. Discrete indications shall be provided on the controller front panel such that ALL of the following functions selected by the user may be observed for all phases simultaneously: 1. vehlcle call 2. pedestrian call 3. phase on 4. phase next Sufficient indicators shall be provided such that the following selected by the user may be observed for both rings simultaneously: 1. reason for phase etc.) 2. Max II ttmimg. 3.50 PROM Programming termination (gapout, maxout, forceoff, If the model of controller proposed Includes any features such as -11- backup ti,..mg or ring-barrier configuratio,, which might be programmed or modified by the user in PROM. then a suitable PROM programmer and': a complete set of all related connecting cables, adapters, prom erasers, etc., shall be provided complete with the delivery of the' order. 4.0 COORDINATION EQUIPMENT Except where the bid requisition Indicates that coordination, capability ts not required, each controller, Including those provided for Diamond Interchange operation, shall be delivered with an EIGHT (8) CYCLE, TWO (2) SPLIT, and two (2) offset Time Base Coordinator CONTAINED INTERNALLY WITHIN THE TIMER UNIT, and be delivered complete with all related auxiliary harness(es) wired Into the cabinet, ready for operation. (NOTE THAT THE EXTERNAL INPUT WHICN WOULD OTHERWISE BE USED TO CALL SPLIT ~"'MA¥ NOW INSTEAD BE USED IN COMBINATION WITH THE OTHER CYCLE CALL INPUTS Tu ~ALL CYCLES 5 THRU 8). COORDINATORS OFFERING ONLY FOUR (4) CYCLES, OFFERING FOUR (4) SPLITS AND FOUR (4) OFFSETS PER CYCLE MAY 8E All ACCEPTABLE SUBSTITUTE, BUT THE PROVISION OF SUCH WILL REQUIRE THE APPROVAl OF THE AGENCY. The coordination program provided in these timers .shall include the following features: A. Cycle length adjustable at least from 30 to 255 seconds, with timing and offset adjustments either in seconds or percent of cycle. B. The ability to associate the sequence of each of the four (4) left turn phases SEPARATELY FOR EACH DIAL AND SPLIT FROM THE KEYBOA~n to be: l) normal "leading" sequence (preceedlng the opposing thru phase); 2) "trailing" sequence (following the opposing thru phase); 3) to occur TWICE PER CYCLE, BOTH "LEADING" AND "TRAILING"; 4) to be OMITTED during a particular dial and split, with the calls from Its detector Input being Internally switched to the compatible thru phase In the other ring when and only when the left turn phase is thus being omitted. The ability to associate the desired type(s) of left turn operation with each dial and split combination from the keyboard shall be available for both Internal time base and external conventional hard wire system operation. The program shall also Include the capability to select these functions for "free" operation. For each controller phase there shall be two (2) force-off points provided and available for use In each coordination cycle, such that left turn phases on both streets may be brought up twice per cycle (both "leading" and "trailing") or such that the main and side street phases may be brought up and forced off twice per background cycle. THE COORDINATION PROGRAM SHALL BE OF A TYPE WHEREIN THE SET-UP OF THE -12- Ho "YIELD" ANb "FORCE OFF" POINTS HILL REQUIRL THE ENTRY OF NO MORE THAfI THREE (3) NUMERIC VALUES' IN EACH SPLIT FOR EACH TIME A PHASE l~ PROGRAMMED TO COME UP IN THE BACKGROUND CYCLE. NOTE THAT COORDINATORS EMPLOYING CIRCUIT AND INTERVAL TYPE CONTROL AND TIMINC SCHEMES WILL NOT 8E ACCEPTABlF. For dual ring and diamond interchange operation, the coordinator shall provide separate and independently adjustable "yield" points. or equivalent, for the major street phase In each ring. such that the termination point of each main street phase may be controlled with adequate precision during "lagging" left turn phase operation. The internal coordination program shall be of such a design that the controller may be operated in either semi-actuated (major street becomes non-detector extendable and rests In walk) or full-actuated mode when in coordination, as individually selected by the operator for each dial and split combination from the front panel. This design shall include activation of the pedestrian recycle function at appropriate points in the background cycle. The coordination program shall feature automatic calculation and implementation of the maximum width of the "permlsslve" period during which late side street calls may still be serviced within any given background cycle. Where time remaining in the background cycle permits, the coordinator program shall allow the side street phases to be re-serviced more than once In a given coordination cycle. This shall include automatic internal computation of the points at which each phases' vehicle and (separately) pedestrian omits shall be applied an appropriate number of seconds before the occurance of that phase's primary force-off (latching) point, to insure that no phase will be timing its minimum or pedestrian intervals when Its primary force-off occurs. The second (auxiliary) force-off shall be a non-latching pulse gated to the respective phase on. The coordinator program shall Internally provide all appropriate provisions for operation of the Call to Non-actuated, Maximum Inhibit, and Pedestrian Recycle functions on a per dial and split basis during coordination control, BOTH BY THE INTERI~AL TBC AND WHEN OPEILATING AS A HARD WIRE SECONOARY. The internal Time Base Coordination event clock shall be capable of calling up Free. Max 2 and Night Flash as keyboard programed. THE PROGRAMMING OF THE INTERNAL TIME BASE CBORDINATION EVENT CLO(O SHALL BE OF THE TYPE IN WHICH ANY EVENT INSTRUCTION I(AY BE OIRECTLY ASSOCIATED WITH ONE OR MC)RE DAYS OF THE WEEK OR HOLIDAYS, ANO NOT OF THE TYPE IN WHICH DAY PRC)GRAM SCHED(JLES MUST BE FIRST PROGRAMMEDi ANn THEN ASSOCIATED WITH THE CALENDAR DAYS TO WHICH THEY APPLY. The scheduled night flash shall be generated either tnternai or external to the timer, and blink the load switch driver inputs independently of the cabinet (conflict monitor) flash circuitry. It shall be possible to front-panel or switch program any non -13- conflJctt.~ arrangement of amber or reo flashing movements and to program exclusive left turn and pedestrian indications to be dark during scheduled flash operation. Suitable circuitry shall be provided to permit the red monitor enable input to the confltct monitor to be deactivated during scheduled flash where requisite. Transfer between colors (stop-and-go) and scheduled night flash operation shall be in a~cordance with the intent of the MUTCO. METHOD OF INTERNAL TBC REFERENCE SYNC PULSE GENERATION. The Internal Time Base Coordinator shall internally generate the reference sync pulse from which the local offset is calculated either by the method of computation forward from a user programmable reference time of day. or by the method of generating each new cycle's first sync pulse at the time of day the new cycle Is called for ("event dependant" mode) AS SELECTEO BY THE OPERATOR ON THE FRONT PANEL. IN OROER TO INSURE EXACT CORRESPONDENCE 8ETNEEN THE "MASTER" SYNC PULSES ANO THE SYSTEM'S TIME-OF-DAY CLOCKt A SYNC PULSE SHALL Bf GENERATEO AT ANY TIME THE TIME-OF-OAY CLOCK SHONS A POINT IN TINF kNICN IS AN EXACT NUMBER OF CYCLE LENGTHS AT OR AFTER THE APPLZCASLF RESYNC TIME. METHOOS WHEREIN CYCLE COUNTERS USEO TO GENERATE SYNC PULSES ONLY UPDATE AT THE REFERENCE TIME OF. DAY WILL ROT 8F ACCEPTABLE. L. BACKGROUND CYCLE TIMER DISPLAY Suitable means shall be provided such that the count-up of the local background cycle timer may be observed in dynamic or realtime operation on the front panel display. M. COORDINATION PROGRAH INITIALIZATION Suitable means shall be provided within the coordination program such that a manual command may be entered from the keyboard to relnitlalize all coordination timings and entries to an appropriately Inactive or default value, such that the desired program may be subsequently entered without the necessity of Individually deleting unused values or entries. Preferrably, when establishing its offset from an Internal sync pulse, the coordinator should reference only the leading edge of the sync pulse, Irrespective of its width. For applicatlons where only an external sync reference Is avai)able from non-time base or other unlike types of control equipment ("color-circuit slave-off" systems), as delivered it shall be possible for the coordinator to establish its offset from an externally input sync pulse while the Internal TOO clock and event schedule remains available for the selection of all other schedulable commands. Including: Cycle, Offset. Spltt. Max II. Free, and Flash. -14- PRETIMED L TROLLER EMULATION The coordination program shall be of such a design that It may be programmed from the front panel to .precisely ·emulate the operation of a pretimed controller for applications where no detection is provided. This shall include the ability to cause all pedestrian movements for both main and cross street movements to rest in walk unttl appropriate polnt~ In each background cycle. Q. EXTERNAL COORDINATION INPUTS REQUIRED In addttton to the capability of coordination by Internal time base, each controller and cabinet assembly shall be provided with an additional ("fourth") connector, together wi th ali related harness(es) and a seperate terminal panel as described below and in the block dtagram of Appendix i of thts specification completely wired tn and ready for operation, having at least the following Inputs and outputs for operation of the coordinator both as a master and a secondary in a conventional "g-wire" Interconnect system. Operation as master or local for any given application shall be operator and/or Jumper-program selectable. 1) Sync (Reset 1) 2) Cycle 2 3) Cycle 3 4) Night Flash 5) Reset 2 6) Reset 3 .7) "System" or "TBC disable" input to permit the presence of external interconnect or backup computer commands to supercede the dial. split, and offset to which the TBC would oth~rwise call the internal coordinator to operate. 8) Split 2 g) Split 3 lO) An external coamland enable output from the timer, the deactivation of which in the internal TBC schedule may be used to make certain locally scheduled events non-overrideable by the external Interconnect other than computer control by disabling the external command Inputs. The following Inputs shall be provided and be hooked up in the cabinet to the appropriate outputs of the computer control Interface ("gold box harness") In order to facilitate on-line computer control: 11) 1~-15) 15) 17-ZI) A "Free" Input connected to the computer control Interface "SSTO" output to cause the release of all loc&l coordination during computer control. External lag Input commands for phases l, 3, 5, & 7. External Resync input to reset TOO clock to a pre-specified time of day. Appropriate preemption call Inputs and status outputs. -15- ,' "NOTES ON R. EXTERNAL L_JRDINATION INPUTS AND OUTPUTS: All coordination inputs and outputs to the tlmer shall operate at 24vdc ground true, but ten (10) relays with 'fully wired positions shall be provided on the interconnect panel to interface coordination Inputs #1 thru l0 above to the external 120VAC conventional interconnect cable. The relay bases and Jumper wiring of the panel shall be arranged such that either 24vdc coil relays for master output operation, or 120VAC cotl relays for secondary Input operation may be Inserted in the bases by only simple Jumper program reversal ON THE FRONT PANEL. External cycle and split commands shall be blnarlly encoded on the respectlv~cycle and split input lines such that cycle i and split 1 shall be called for by neither of their respective pairs of Inputs being active, and cycle 4 and spltt 4 shall be called for by activation of both the cycle 2 and 3, or split 2 and 3 respectively, Inputs. WHERE EIGHT (8) CYCLE CAPABILITY IS PROVIOEO, THE BINARY ENCODING SHALL BE SUCH THAT CYCLES 5 THRU 8 ARE CALLEO BY ACTIVATION OF WHAT WOULD OTHERWISE BE THE SPLIT 3 INPUT,' IN COMBINATION WITH THE CYCLE 2 AND 3 INPUTS. Further, the offset selection scheme received from or transmitted to any external interconnect cable by the interconnect termination panel shall be of the type wherein the synchronization pulse is superimposed upon whichever ONE of the Reset 1, 2, or 3 lines Is energized at any one time, and not of any type wherein the synchronization pulse is transmitted on a line separate from the offset selection lines. This is to Insure comparability with many existing interconnect systems in the Agency to which this equipment may be added. However, it may be permissible for the timers supplied to accept other interconnect conventions provided that: 1) all requisite conversion circuitry ts provided between the two connectors of the "adapter cable" described In U. below, and: 2) specific Agency approval for any such arrangement is obtained prior to award. On the Interconnect cable terminal panel, any 120VAC coil relay provided for input #7 listed above shall be of the off delay type. adjustable up to 50 seconds, such that the incoming Reset 1 (sync) line can be utilized to provide this function in applications where the existing interconnect cable includes no other discrete line for this purpose. Any RC network or other circuitry providing the equivalent effect will be acceptable subject to Agency approval. THE CABLE TO THE COORDINATION ("FOURTH") CONNECTOR ON THE TIMER SHALL BE INTERFACED AT THE INTERCONNECT PANEL THROUGH A 57 PIN PLASTIC-SHELL TWIST-LOCK CONNECTOR HAVING AGENCY STANOARO PIN ASSIGNMENTS ("AOAPTER CABLE")t SUCH THAT OTHER TIMERS OF UNLIKE BILANU AND SERIES HAVING INTERNAL COOROINATION CAPABILI1~' MAY BE SUBSTITUTEO FOR THAT SUPPLIEO ANO THAT SUCH SUBSTITUTE TIMERS MAY BE CONNECTEO 1U THE COORDINATION INTERFACE PANEL BY THE USE OF ANOTHER SIMILAR -15- : ". "ADPATER ~,~BLE" APPROPRIATE FOR THAT T~,~ER. EVERY TIMER SUPPLIED UNDER THIS SPECIFICATION, INCLUOING SPARE UNITS HITHOUT CABINETSi SHALL BE PROVIOED COMPLETE HITH THIS "ADAPTER CABLE"!! THE EXACT CONNECTOR TYPE AND LISTING OF PIN ASSIGNMENTS SHALL BE AS PROVIDED BY THE AGENCY TO THE SUCCESSFUL SUPPLIER IF CLARIFICATIONS ARE REOUIRED TO APPENDIX 1 OF THIS SPECIFICATION. FURTHER, ALL CONNECTIONS FROM THE COORDINATION INTERFACE PANEL TO THE MAIN BACKPANEL SHALL BE THROUGH ANOTHER, 63 'PIN PLASTIC-SHELL TWIST-LOCK CONNECTOR OF AGENCY-SPECIFIED CONFIGURATION (NON-INTERCHANGEABLE WITH THAT FOR THE "ADAPTER CABLE" DESCRIVED ABOVE), SUCH THAT THE ENTIRE PANEL MAY BE READILY REPLACED NITH ANOTHER IN THE FIELD FOR MAINTENANCE PURPOSES. The "free" input above shall also be connected to a local "free" switch to be provided on the interconnect panel which shall effectively release the local controller to operate in an isolated, full-actuated manner, when necessary for maintenance purposes. W. Computer Controller Connections Ail controllers shall be provided complete with a five-harness terminal panel assembly for the connection of a local communication unit (purchased separately) for computer control.. The panel assembly shall be appropriately mounted and completely wired-in and ready for computer operation upon the simple connection of the local communication unit. Connector types, input and output pin assignment, and terminal point designation shall be as indicated in Appendix I of this specification. ..... 4~ Coordination Control Hetrarchy The hookup of the Interconnect panel shall be arranged such that: The Internal TBC shall supervise the coordinated, free, and flash operation of the Intersection in the absence of any on-line control exerted by the central computer through the local communications unit described above, and In the absence of any conventional 12OVAC interconnect line inputs. When the computer local communication unit operates to bring the intersection on-line, Its control shall supersede that of the internal time base or external conventional interconnect inputs. An appropriate hookup shall be provtded from the computer local communication unit to the external sync. reference input provided on the Time Base Coordinator to remotely call for "free" full-actuated operation of the Intersection when on-line despite TBC programming to the contrary. For non-computerized applications where conventional 115 VAC interconnect lines are present, IT SHALL BE POSSIBLE TO OPERATE THE TI3C AND CABINET INTERFACE AS PROVIDED BOTH AS A MASTER FOR THE CONVENTIONAL WIRE SYSTEM, AND WITH THE INTERSECTION AS A LC)O~L which will accept conventional Reset, dial 2, Dial 3, free/flash, etc. -17- commands incoming on the conventional interconnect line. All connections to or from the conventional interconnect line shall be made thru the required interfacing relays described in 4.0 R above. Note that the outputs from the computer control communications interface to the controller shall be complete including hookups to the Call to Non-Actuated, Hax Inhibit, Pedestrian Re-cycle, etc., Inputs as requisite in. order to effect semi-actuated operation during coordinated control. MUTIPLE CONNECTIONS FROM ANY ONE OUTPUT SHAll [NCLUOE INDIVIDUAL DIODE ISOLATION TO INSURE AGAINST I~ACKFEED TO OTHER SUCH CONNECTIONS FROM ANY CIRCUITS ADDED LATER BY THE USER. .The Internal coordination and upload/download programs required above .shall be simultaneously operable and mutually non-Interfering. The implementation of revised timing parameters upioaded into the timer shall be programmed to occur only at appropriate points in the controller and coordination cycles. 5.0 ~OLID STATE LOAD SWITCHES Refer to Part 5, NEMA TSI-5.0I of NEI~A Standards Publication. All load switches shall be "Trtple Signal Load Switch" type. Ail load switches provided for this bid shall provide indications for the input side of the load switch. In all cases ALL OF the logic driver and 120 VAC+ Inputs to the load swltches shall be readily accessible at terminal strip positions such that the functional assignment of each load switch may be readily modified as requisite for each application. ALL LOAD SWITCHES SHALL USE CRYDOM BLOCK //02425 OR EOLJIVALENT SWITCH PArS AND OPTICAL ISOLATION. LOAD SWITCH ASSEMBLIES CONSISTING ENTIRELY OF DISCRETE COMPONENTS WILL NOT BF ACCEPTABLE. 6.0 CONFLICT MONITORS 'Refer to Part 6, NEMA Standard Publication dated July, Ig78 for the type required by the application. Individual Indicators shall be provided to indicate the presence of a conflict or lack of red condition on each channel monitored. Channel compatability shall by determined by a Jumper program card conforming to the applicable NEMA Standards and removable from the front panel. Unless otherwise Indicated, the controller shall normally be delivered with a NEMA 1g-channel full-programmable monitor installed. INTERNAL OR EXTERNAL TO THE MONITOR, BALLAST LOAOING SHALl. BE EMPLOYEO TO COMPENSATE FOR SINGLE LAMP MONITORING ON ALL LOAD SWITCH OUTPUTS, BUT BE INOIVIDUALLY DISCONNECTABLE FOR EACH OUTPUT. Also, in accordance with NEMA conflict monitor standards,' the monitor shall cause automatic reverting to flash operation upon de-energizing of the control equipment circuit breaker. Where confllct monitor capacity permits, each load switch position shall be assigned Its own corresponding conflict monitor channel. HC~dEVER, ALL FORTY-EIGHT (48) MONITOR INPUT CONNECTIONS SHALL BE INOIVIOUALLY IDENTIFIED AND READILY AVAILABLE ON THE FRONT SIDE OF THE OUTPUT TERMINAL -18- PANEL SUCH l,,.! CONFLICT MONITOR CHANNEL ~SSIGNHENT MAY BE READILY MODIFIED AS APPROPRIATE FOR THE APPLICATION. THE CONFLICT MONITOR PROVIDED SHALL BE OF A TYPE THAT WILL INDICATE SPECIFICALLY WHICH CHANNEL(S) A LACK-OF-RED INDICATION IS DETECTED, AS;' ! 7.0 7.1 HELL AS EACH INDIVIDUAL CHANNEL ON WHICH DISPLAYED. Note that the ~ed monitor enable signal bus or flash transfer circuits such system is put on flash for other reasons. A NON-RED INDICATION ' IS". Input shall be wired to~:the:. as to disable it when the ~,: FLASHER AND FLASH OPERATION Flasher Refer to Part B, NEMA Standards Publication No. TS1 dated September, 1978. All flashers shall be "Type 3" flfteen amperes, dual ctrcuit type. 7.2 Flash Operation Two types of flash operation shall be provided: I) External to the controller there shall be a breakdown flash system which shall flash all-red as delivered, but shall be prQgrammable to flash amber to the major street. This system shall be activated by the conflict monitor. The flash control rela)(s) shall transfer to and from flashing operation in accordance with NEMA Standards, and use an S-2412-SB connector socket for the plug-in relays. The flash transfer circuits shall be wired Into the cabinet so as to operate in a "fail-safe" manner, such that the on-street signal displays shall automatically revert to flashing operation upon occurrence of any of disconnection or failure of the controller or conflict monitor, or actuation of the slgnai bus breakers. This circuit design requirement Is tntended to mtnlmize the probability of an "ail-out" condition whenever cabinet power Is available, and the flasher and flash transfer relays are lacked in. 2) There shall be another type of flash for programmed night or off duty operation, which shall be delivered programmed to flash amber for the major street thru movements, red for the cross street thru movements. and to be dark for the pedestrian and left turn d!splays, but shall be user modifiable. THIS FLASH MAY BE GENERATED EITHER INTERNALLY OR EXTERNALLY TO THE TIMER, BUT SHALL OPERATE BY BLINKING THE LOAD SWITCH DRIVER INPUTS. It shall be this flash system which the TBC or remote system flash shall operate, and shall be wired thru any auxiliary logic requisite to assure that such time of day OR MANUAL transfer to or from flashing operation shall be made only during the Common major street phase(s) of the controller cycle, In accordance with the intent of the applicable provisions of the Manual on Uniform Traffic Control Oevices (MUTCD). -lg- A three position flash switch, or other CLEARLY 'LABELED means shall be provided such that the technician may swttch select either type of flash ; for manual flash operation. Also. the computer control communication,..; interface shall be wired such that both types of flash may be remotely , commanded when under computer system control. 7.4 THE TWO C..ABINET FLASHER OUTPUTS SHALL BE WIRED TO THE' FLASH TI~ANSFER RELAYS SO AS TO: provide a rouqhly even load distribution 2) avoid the display of alternately flashing phases on any slnqle approach. 3) avoid displays of simultaneously flashing ambers which might actuate the conflict monltor; A typical flasher load output In a sixteen load switch cabinet would be as follows: Top circuit: phases 2,3,5,& 8, and overlaps A & C Bottom Circuit: phases 1,4,6,& 7, and overlaps B & 0 AN EQUIVALENT DISTRIBUTION SHALL BE PROVIDED FOR THE LOAD SWITCH FLASH ORIVERSt IF NOT USER PROGRAMMABLE. 8.0 DETECTOR HARNESSES AND TEST SWITCHES 8.01 An Individual harness and connector shall be installed In the cabinet to connect each actuated phase to a loop detector amplifier. The connector shall be MS3IO6A-OIs with the following pin assignments. Pin C Line IZO VAC Pin A Line Neutral Pin H Chassis Ground Pin D Loop Pin E Loop Pin B Relay Contact Common Pin F Relay Contact Open during no-call condition Pin G Relay Contact Closed during no-call condition Pin I NO CONNECTION Pin J 120 V Oelay Override All terminal connections shall terminate on INDIVIDUAL, REAOILY ACCESSIBLE terminals, and be clearly identified on BOTH the cabinet drawings ANO THE TERMINAL PANEL ITSELF. Unless Indicated otherwise on the requisition, the delay detector override pins (pin J) on the harnesses shall normally be delivered with the left turn phases wired to their respective opposing thru movement load switch output red. Side street thru phase J pins shall be connected to the major street thru (usually phase Z) red. -20- 8.02 However. all ,~tector J pin connections sha., be readily modifiable by the user as requisite for the application. This hookup, arrangement Is Intended to minimize the probability that vehicles plactng otherwise .'valid. calls.:'wlll, not 'be. skipped due to a delay 'being not timed'out at their phase select point in the cycle. Loop Surge Protector For each detector harness provided, there shall be a manufacturer's "SURRESTOR SRA-16C" provided and installed. No substitutes will be accepted except upon specific advance permission of the Engineer. 8.1 Detector Test Switches 9.0 9.1 g.li For each DETECTOR HARNESS PROVIDED in the cabinet, and for each pedestrian phase used, there shall be provided a three-position test switch. These test switches shall be toggle type, and no push buttons will 'be allowed. These switches shall provide "NORMAL", "MOMENTARY INPUT" and "DETECTOR DISCONNECT" positions CLEARLY LABELED ON BOTH THF CABINET DRAWINGS AND THE SWITCHES' MOUNTING PANEL ITSELF. .CABINETS ANO TERMINAL FACILITIES Oestgn The cabinet shall employ a slant roof design that extends out and over the main door. The cabinets shall not have any exterior mountings (i.e. ventilation system, police panel). The cabinet shall be marked with a permanent. ,...ia1 number with .reference to. the controller and equipment documentation. Material The cabinet and door shall be fabricated ONLY from either high grade cast or fabricated aluminum alloy of at least I/8 inch thickness. Vendors will note that steel cabinets are no longer permitted. 9.12 Minimum Outline Dimensions The cabinet shall be of the size Indicated In Spec Section 1.1 above unless otherwise indicated In the bid Invitation; .and be of sufficient size that the the equipment will occupy no more than 601~ of the internal cabinet volume and shall conform to the minimum dimensions as outlined in the following table: TYPE WIDTH HEIGHT DEPTH (inches) (Inch~s) (inches) APPROXIMATE OLD LETTER EQUIVALENT 2 4 38 16 "G" 3 30 54 16 314 "SUPER M" 4 38 112 54 25 "P" 5 38 i/2 75 25 "R" -21- 9.14 9.15 Finish and Surface Preparation Cabinets shall be cleaned, rinsed, and thoroughly treated with a caustic! etch. Cabinets shal'l requtre no paint on the interior or exterior surface. All flash and welding brads shall be removed from the cabinets. All internal panels (detector switch panels, circuit breaker panels, termination panels~ etc,) shall have rounded corners and edgest and be free from flash and cutting debris. Sharp and/or protruding edges will not be accepted. Shelves Cabinets shall be complete with rigid shelves for supporting all control and perpheral component equipment. The shelves shall be fabricated from high strength metal and shall be height adjustable. Doors The cabinet shall require a main door only. The police panel door shall not be required. A. Main Cabinet Ooor The cabinet shall have a right side hinged door which permits access to all equipment wtthin, the cabinet and visual inspection of all Indicators. controls and fuses. The door shall have a weatherproof, dustproof seal between the door and cabinet, and include any cross-bracing requisite to insure rigidity. B. Hinges The n~ln cabinet door shall use stainless steel hinge pins.Type 2 cabinets or smaller shall have a minimum of two hinges or a continuous piano type hinge. Type 3 cabinets or larger shall have a minimum of three hinges or a contlnous piano type hinge. The hinge and door assembly shall have sufficient strength to withstand a 50 pound per verticle foot of door height with the load applied to the outer door. There shall be no deformation of the door locking mechanism or door seal function when the load is removed. C. Ooor Stops A door stop shall be provided for all cabinets which securely holds the door open at three positions. A means shall be provided to store the door stop. O. Latches and Locking Mechanisms The cabinet door shall be secured with a Corbin No. 2 lock or equivalent. A minimum of two keys shall be provided with each cabinet door. The latch and locking mechanism shall be adjusted so as not to compress the door seal by more than 507. of the thickness of the seal, and provide a minimum cross section of 0.25 square Inch steel for latching shaft. -22- ..... E. Door Open,.,g The main door opening shall encompass a minimum of 80Z of the area of the side which the door. closes. F. Police Panel Door This ts not a requirement, and the switches normally located behind this door shall be placed internally as required. g.2 Electrical Requirements 9.21 Service, Signal, and Detector Terminal Locations The cabinet shall utilize specific cabinet areas for the following field wire termination Junctions: A. AC Service Incoming AC power service for cabinets shall terminate a minimum of six inches from the bottom of the right hand side wall of the cabinet, and adjacent to the main power breaker. B. Signal Hire Terminals Signal wires shall terminate in the lower section of the cabinet and be a minimum of slx Inches from the bottom of a Type 4 or larger cabinet, and a minimum of three inches from the bottom of a Type 3 or smaller cabinet. Ail field terminals shall be readily accessible from the front of the cabinet. C. Detector The detector terminals shall terminate on the left hand side wall of the cabinet and be a minimum of six inches from the bottom of a Type 4 or larger cabinet, and a minimum of three inches from the bottom of a Type 3 or smaller cabinet. 9.22 Wire All cabinet wires shall be copper, no aluminum wiring shall be accepted. A. Size All conductors used in the controller cabinet wiring shall be stranded No. 22 AWG or larger. Underground AC conductors carrying signal lamp current shall be a minimum of No. 14 AWG stranded. Conductors supplying AC to solid state load switches shall be a minimum of of No. 14 AWG stranded wire or larger, and a single No. 14 AWG stranded conductor shall supply AC to no more than TWO LOAD SWITCHES EACH IN EIGXT LOAD SWITCH CABINETS, AND FOIJR LOAO SWITCHES EACH IN SIXTEEN LOAD SWITCH CABINETS. -23- Color Cod,.,g The cabinet wiring shall employ an appropriate color code equivalent to the following: 1. Primary power feed (AC+), black. 2. Powerllne ne~.tral and signal commons (AC-), white. 3. Chassis co(amn (earth ground), green. 4. All other conductors shall be other color(s) than used above. those C. Insulation Conductors shall conform as a minimum to UL Type TFFN. The Insulation shall have a minimum thickness of I0 mils. and shall be nylon Jacketed polyvinyl chloride or equivalent. Conductors of No. 14 AW(3 and larger may be UL Type THHN. 9.23 AC Service The cabinet shall be designed to operate from 120VAC 60 Hertz single phase alternating current. OIstrJbutlon of the AC+ throughout the cabinet shall pass through all panel mounted power protection devices specified. A. Service Rating The main AC+ field Input conductor shall be connected to a single pole non-adjustable, magnetic type circuit breaker rated for 120VAC operation with the terminating lug equipped for a minimum wire size of No. 6 AWG stranded. The circuit breaker capacity rating shall be 40 amperes. This breaker shall be physically located further inward in the cabinet than the following specific breakers to encourage their use. B. Interrupting Capacity The main circuit breaker shall be capable of manual operation and clearly Identified as to ON and OFF positions. The circuit breaker when in the OFF position shall break all power Input. C. RIF Filtering Radio interference suppressor(s) adequate In number to filter the power requirements for the cabinet shall be wired in after the main circuit breaker. The RIF shall be designed to minimize Interference In the broadcast and aircraft frequency bands and shall meet standards of the UL and EZA specifications. O. Lightning Protection The cabinet shall be equipped with ONLY manufacturer's "SURRESTOR -24- SHP3OO-Ib surge arrestor. No substitutes wtll upon specific advance approval of the Agency. be accepted except E. Grounding The main AC-neutral shall be isolated from other grounds. The main AC-neutral bus shall ge copper and have adequate teminals, two of which will accept No. 6 AWG conductor. The earth ground bus shall be bonded to the cabinet and Isolated from other grounds. 9.24 power Distribution Within Cabinets The power distribution shall be panel assembly mounted. All components on the pane1 assembly shall be readily accessible for maintenance. The main AC power shall be distributed through seven (7) secondary breakers CLEARLY LABELED ON THEIR MOUNTING PANEL ali wired after the protection equipment described above, as follows: A. *Breaker for fan, cabtnet ltght and duplex receptacle (10 ampere). 6. Breaker for the emergency flasher (15 ampere)· C. Breaker for all control and other auxiliary equipment El0 ampere)~ O. THE SIGNAL BUS PROTECTION SHALL CONSIST OF A SET OF FOUR (4) TEN-AMPERE COUMON TRIP BREAKERS, WIRED BETWEEN THE OUTPUT OF TNt REQUIREO SIGNAL BUS MERCURY CONTACTOR ANO THE AC~ INPUTS TO THE LOAu SWITCHES. CIRCUIT BREAKER OUTPUTS SHALL BE ASSIGNEO TO THE L(~Au SNITCIIES SO AS TO EFFECT A ROUGHLY EVEN FIELO L(~kO OISTRIBUTION AMONGST THE BREAKERS. A TYPICAL ASSIGNMENT FOR A SIXTEEN (16) LOAu SNITCH CABINET WOULO BE: SIGNAL BUS LOAD BREAKER # TO SNITCH 2. 3. 4. Phases i,2,5 & 6 Phases 3,4,7 & 8 OLs A & C, and peds. 2 & 6 OLs B & O, peds 4 & 8, the flash transfer relay coils, the red monitor enable output to the conflict monitor*, and the flash return output to the computer communications Interface*. A typical assignment for an Eight (8) load switch cabinet would be: 2. 3. 4. Phases i & 2 Phases 3 & 4 OLA & ped 2 OLB, ped 4, flash transfer, RME* and flash return.* These sense wires shall be connected at the most appropriate point after the bus breakers, to Insure ali requisite red monitor disabling and flash return sensing during both cabinet and load switch (night) flash operation. -25- Each sigt, bus breaker shall load switches It powers. be CLEARLY LABELED as to which of the 9.25 1. ALL of the above breakers shall be manually clearly Identified "ON" and "OFF" positions. VISUAL INDICATION OF HAVING BEEN TRIPPEP. E. In addition, a switch 'with clearly labeled "ON" and be provided to control power to the timer only. Safety Covers operable with AND PROVIDE A "OFF" positions Adequate safety shields shall be employed where AC+ may be hazardous to performing maintenance. :.;9.26. FIeld Terminal Blocks Except as otherwise specifically approved In writing by the Engineer, all field load output terminal blocks shall be of one piece construction with a 600 volt rating. Each terminal position shall be threaded and use a minimum No. IO blnderhead screws WITH 7/16" THREADS. The terminal blocks shall be mounted with machine or self-tapping screws and be replaceable. All terminals for vehicle and pedestrian detector f~eld connections shall be #8 or larger blnderhead screws with 1/4' thread. A total of at least 32 field terminals shall be provided on the detector panel, with the "spare' positions appropriately distributed amongst the vehicle detector terminals for possible use in series connections of multiple lead-ins for a given amplifier. 9.27: Terminals for Internal Connections Except as otherwise specifically approved In writing by the Agency, all terminals for Internal logic shall be made up on blocks of one piece construction with a 600 volt rating and #6 screws with I/4" thread on Insulator bases. The terminals shall have threaded contact plates and employ binderhead screws. All Inputs to and outputs from every device In the cabinet shall be brought to terminal positions. NC) MORE THAN ONE (1) CONNECTION MAY BE BROUGHT TO THE REAR SIDE OF ANY TERI41NAL POSITION, APn NC) MORE THAN THREE (3) OTHERS MAY BE MADE TO THE FRONT SIDE OF ANY ONF TERMI~L POSITION. ALL DEVICE INPUTS AND OUTPUTS MUST BE INDIVIDUALLY ACCESSABLE FRON THE FRONT SIDE OF THEIR APPROPRIATE TERMINAL PANELED with the exceptions of only the 120VACe. neutral, and chassis ground for the detector amplifiers, and the +24vdc. AC-neutral. and chassis ground load switch pins, which may be appropriately bussed to respective common terminals. The load switch outputs of the controller shall be on separate but adjacent terminals from the respective Inputs to the load switches, and be 3umpered together on the front side of the panel in order to facilitate Implementation of external logic. ALL REAR-SIDE ~ONNECTIONS ON THE MAIN BACKPANEL SHALL BE MADE BY INDIVIDUALLY SOLDERED DISCRETE WIRES OF THE SIZES SPECIFIED IN g.22 (Al ABOVE. NO PRINTED CIRCUIT BOARD-TYPE LOAD BAYS WILL BE ACCEPTABLE. -26- To the max,...um extent feas'lble, all lo~lc terminations shall be positioned on strips above the load switches, and Include an appropriate number of spares for the possible future addition of minor logic circuit wiring. AC terminations should be below the load switch positions. 9.28 TERMINAL PANEL POSITIONING AND LABELING Unless a functionally equivalent design ts given written approval by the Engineer, the main load switch output terminals to the field IN ALL BASE MOUNTEO CABINETS shall be positioned no further rearward in the cabinet than are the puli handles of the load switches themselves, and may not be recessed under and behind the fronts of the load switches. This is to maximize ease of access to the field color terminals for testing and maintenance purposes, and may be accomplished by: A. the bending or forming of the main backpanel into an appropriate "L" or "S" shape; B. provision of the load switch output terminals on a panel separate from the main backpanei below the load switches, or; C. other comparable arrangement. BACKPANELS IN POLE M(XJNTED SHALL BE OF THE CONVENTIONAL, SUBSTANTIALLY FLAT TYPE. THE MAIN BACKPANEL SHALL BE BOTTOM HINGED TO PERMIT EASY ACCESS TO THE REAR SIDE. ALL HARNESSES SHALL BE TBAINEO AND ROIJTEO CORRESPONDINGLY. TERMINALS SHALL RUN HORIZONTALLY ACROSS THE PANEL. VERTICALLY MDUNTEO FIELD TERMINAL STRIPS WILL NOT BE ACCEPTABLE. ALL electrical termlnatlons in the cabinet, for both Internal and external connections shall be CLEARLY LABELED WITH BOTH: l) A number for reference to the cabinet documentation, and 2) A brief, but clear, functional Identification, with particular respect to any rear-side connection to that terminal (exanq)ie: "phase I veh. call"). Further, any additional connections brought to the front side of the same terminal shall be end-sleeved with a slmlliar functional Identification (example: "phase 1 detector output"). 9.29 Harnesses All timer, conflict monitor, and detector harnesses In the cabinet shall meet the following requirements: Each wire In every harness shall carry some suitable maans of Individual Identification. Tn harnesses where each conductor is not Individually color coded, each wire shall be stamped at least every six Inches with Individual markings which shall be appropriately Identified in the cabinet documentation. -27- All such .,arnesses shall be neatly trained & laced, and shall be either enclosed In PVC sheathing or wrapped tn a comparable protective Jacket. 9.3 LOCATION OF COMPONENTS Components of the control system shall be located as follows. The connecting harness cables 'shall be of sufficient length to allow for Interchangeablllty with other manufacturer's equipment. A. Left hand side from top to bottom: i) Detector test switch panel. 2) Detector harness terminals. 3) Vehicle and pedestrian detector field lead terminals. B. Rear wall, top to bottom: 1) 2) 3) Ali shelf-meunted equipment with a minimum of two shelves provided. Controller harness terminals. LOAD BAY, WITH MOUNTING POSITIONS (JACKS) .FOR LOAD SWITCHES~ FLASHER AND FLASH TI~ANSFER RELAYS. LOAD SWITCH BASES SHALL BF POSITIONED IN A SINGLE LINE HORIZONTALLY IN ASCENDING NUMERICAl ORDER FRO# LEFT TO RIGHT ACROSS SUBSTANTIALLY THE FULL WIOTH OF THE REAR NALL OF THE CABINET. 4) Signal field terminals, per section 9.28 above. C. Right wall, top to bottom: 1) 2) 3) Control panel, Including flash and signals & timer off switches. Power control panel, Including circuit breakers specified tn Sect. 9.2 above, required surge suppression etc. THIS PANEL SHALL INCLUOE THE MERCURY SIGNAL BUS CONTACTORt WHICH SHALL BF NOUNTEO ON THE FRONT SlOE OF THE PANEL IN A REAOILY ACCESSIBIK LOCATION SUCH THAT IT NAY BE EASILY REPLACEO IN THE EVENT OF FAILURE. Buses for AC-neutral, chassis ground and logtc comn~)n. NOTE: These Items may be placed on the rear wall load bay as an alternate location in Type #2" and "3# cabinets upon approval of a sample cabinet submitted to the department. O. Inside top of cabinet: i) Fan and thermostat. 2) Florescent light at top front. E. Door: i) Print sack. 2) Intake vent and filter. 3) Door stop (top or bottom). -28- " ~'" 9.'4 COOLING AND VE..,[LATION 9.5 9.51 A thermostatically controlled ducted fan unit shall be installed in the cabinet to provide forced air ventilation through the cabtnet. A. Cabinet Fan and Thermostat The following minimum Fan ratings shall be used: A 100 CFM for Type 2 cabinet or smaller. A 200 CFM fan(s).for Type 3 or larger. The thermostat shall be mounted in the top of the cabinet and have as a minimum adjustment 90 to 140 degrees F. The thermostat shall be a snap action type and be hermetically sealed. B. Air Ducts and Fan Mounting The exhaust duct shall be an Intergral part of the cabinet design. The fan shall be mounted to the inside top of the cabinet. The system shall intake air through filtered vents located near the bottom of the cabinet and exhaust the air through a screened duct located near the top of the cabinet. Exhaust ducts or fans that are external to the cabinet shall not be allowed. C. Filters Fiberglass type dry filters shall cabinet. These filters shall be available commercially. OTHER CABINET FEATURES be used on all air intakes Into the of standard dimensions that are Print Sack A heavy duty plastic envelope, either self-sealing or with a flap, securely attached to the main door shall be provided. The minimum dimensions shall be nine inches wide and twelve Inches deep. The envelope shall be side opened for access. 9.52 Cabinet Illumination The illumination shall be florescent and mounted near the top of the cabinet. The control shall be a breaker mounted on the power panel assembly and by a main door switch. 9.53 Pedestrian Push Button Circuit Isolation IO.O For each pedestrian movement provided, suitable relay or solid state Isolation shall be provided in the cabinet to separate the pedestrian detector input circuit to the controller from the pedestrian push button curcutts in the field. The field push button circuits shall be energized by suitable low-voltage AC source. CONTROLLER AND CABINET OOCUMENTATION The vendor shall deliver three complete documentation packages with each controller/cabinet assembly purchased. If, because of proprietary -29- control, a c~..,plete documentation package cannot be furnished for the entire controller/cabinet assembly, the Agency shall require the vendor to submit in writing to the traffic engineer a proposal for full warranty repair of each piece of undocumented equipment that fatls during operation. A complete documentation package shall include as a minimum, the following: 10.1 Cabinet Oocumentatlon A. Detailed pictorial diagrams of the controller cabinet showing manufacturer, part number and physical locatlon of all components and sub-assemblies. B. All part numbers must be universal, such as JEDEC, RETMA, EIA, or list original manufacturers' names in full. C. Detailed electrical schematic diagrams of complete cabinet wlrtng. D. A brief but clear operating procedure description summarized on a 8 )/2 x 11" laminated plastic card to assist field operating personnel. E. COMPLETELY UP-TO-OATE AND ACCURATE MYLAR MASTER OF ALL CABINET PRINTS, FROM WHICH ADDITIONAL COPIES MAY BE REPROOIJCED BY AGENCY PERSONNEL. A SEPARATE MYLAR MASTER SHALL BE PROVIOEO FOR EACH DIFFERING DRAWING ANO AN ADDITIONAL SET OF REPROOUCABLES SHALL BE PROVIOED FOR EACH TEN (101 CABINETS BUILT OR WIRED TO IDENTICAL PRINTS. 10.2 Equipment Oocumentatlon COMPLETE OPERATIONS MANUAL(S), FULLY DESCRIBING ALL KEYB(~ARD ENTRIES, SWITCH SETTINGS, ETC. NECESSARY TO ACTIVATE ALL FUNCTIONS OF WHICH THE EI~tJIPMENT IS CAPABLE. B. Complete schematic diagrams by circuit function, and separate schematic diagrams by module. C. Complete block diagrams of equipment circuits. Complete logic diagrams by circuit function with Individual components of each logic block identified. Logic symbols used must comply with the latest Military Standard'806. Detailed circuit-by-circuit descriptions of the equipment operation that follows component-by-component with the schematic diagram or block-by-block with the logic dtagram. F. COMPLETE MEMORY MAPS OF ALL EEPROMS IN WHICH ANY USER-ENTERED Ge PROGRAMMING DATA IS STORED. Complete pictorial diagrams of the equipment case or frame, and each sub-assembly, showing the physical location of ail parts and components. -30- Complete . arts listing showing full name~ of original manufacturers for parts not Identified by universal parts numbers such as 3EDEC. RETMA or EZA. Ali semiconductor devices shall be registered types with second source availability. [n-house numbered devices shall not be acceptable. [. Complete performance specifications of the equipment. 3. Complete maintenance and trouble-shooting diagnostic programs. K. Copies of all check lists and other related paperwork indicating the controller and cabinet assembly's successful passage through final Inspection and quality control checkouts which the manufacturer shall perform prior to shipment of the equipment. L. Any modification shall be accomplished by a modification notice and an updated schematic Including, If necessary, a new circuit description. ii.0 STATEMENT OF CO~qPLZANCE AND WARRANTY The vendor shall Include all warranties and/or guarantees with respect to materials, parts, workmanship and performance of the equipment provided. A minimum guarantee of one year shall be provided by the vendor. The extent of such guarantee in excess of the one year requirement will not be a factor in selecting the sucessful bidder. 11.1 Formal Training The vendor shall provide with each model or series of models a training seminar at the expense of the manufacturer. The training minimum Is thirty-two (32) hours of Instruction. The vendor shall conduct the training seminar within twelve months of the award of the bid. II.g Turn-on Assistance The equipment supplier shall provide, at his expense, any shop and/or field assistance requested by the Agency at the time of equipment turn-on In order to Insure Implementation of a complete and ~orklng system utilizing the equipment supplied. Turn-on of the equipment may occur on any ~orklng day within twenty-four (24) months from the date of equlpmant delivery, and at least seventy-tuo (72) hours from notification of the supplier by the engineer. 12.0 PRE-OROER AND DELZVERY RE(~J[REHENT~ 12.1 Inclusion Xn The Bid As an Informal aid to more rapid bid tabulation, vendors are requested to Indicate on the btd form the brand and series numbers of the equipmant they are proposing to provide. Where the series number Indicated is one which the Agency feels It has adequate previous exposure, the Agency may or may not, in its sole discretion, elect to waive the sample demonstration requirements below. -31- After the btc opening, the vendor may subs~.cute another brand and/or model of controller, but only upon specific permission of the Agency. Examples of cases In which the Agency might grant permission to make such a substitlon include but are not limited to: A. The substitution of another model which the Agency considered superior to that originally proposed. 8. The substitution of another model offereld subsequent to a sample demonstration at which the originally proposed model was rejected. The substitution of another model Judged by the Agency to be at least equal to or superior to the model originally proposed in order to improve delivery. Of course, any such substitution would be allowed only with no increase in price, delivery lead time or change in other terms. If the bidder is bidding with specific exceptions, he shall attach or append a list of them to his bid. This is the only other Inclusion required to be submitted with the bid form. Any other attachments, such as catalog cuts, other descriptive literature, compliance statements etc. are no longer required with .the bid, but are encouraged and may be included at the bidder's option. Bidders should carefully study the delivery time requirements indicated in the bid to Insure that their delivery time quotations fall entirely within the delivery required. Time is of the essence tn Agency equipment purchases, and delivery quotations in excess of the delivery requirements SHALL BE grounds for bid re~ectlon, even if the proposal is in conformance with the requirements in ali other respects. 12.2 Sample Demonstration Requirements The apparent low bidder(s) may be required to demonstrate a working production unit of the brand, type, and series of controller timer he proposes to provide prior to award. If such a demonstration will be required, the bidder shall arrange to render such demonstration at Agency facilities within fifteen (15) working days after being notified of the requirement by the Agency. In order to expedite the the award process, it ts recomended that the apparent low bidder initiate contact with appropriate Agency personnnel regarding the possibility of this requirement at his earliest convenience on or .after the date of the bid opening. At any such demonstration, the required functions shall be demonstrated to the satisfaction of Agency engineering personnel, in whose sole discretion and Judgement the adequacy of the demonstration shall be determined. However. the Agency reserves the right to further require the the apparent low bidder to produce a complete sample controller, documentation package and typical cabinet assembly for up to two weeks evaluation and bench test at the Agency within two weeks of receipt by the vendor of a request for such. Or, in some cases, the Agency may request that the vendor leave the sample controller timer -32- at the Shops .or up to two weeks of bench testing in a Agency supplied cabinet. In al1 such cases, the sample equipment left for examination is done so at the supplter's expense and risk. At the initial demonstration, the supplier should be prepared to leave suitable descriptive literature, such as the Operations Manual for the controller timer, catalog sheets or fliers on the conflict monitor, other auxiliary equipment proposed and an example cabinet print for the Agency's more detailed review. As' a condition necessary to approval of the sample controller and sample cabinet assembly described above, vendor may be required to submit a signed letter subsequent to inspection describing in detail how he proposes to resolve any discrepancies discovered by the Agency between the sample submitted and the requirements of this specification. Compliance with and acceptance under the above sample and document submissions requirements shall not relieve the vendor of responsibility for compliance wtth or resolution of any discrepancies between the product configuration supplied and the requirements of this specification which might be discovered by the Agency during the warranty period. If. at the end of the demonstration or evaluation, t~e Agency finds the sample equipment or Its functions to be incomplete or unsatisfactory, the bidder will be notified that this ts the grounds on which his bid will be rejected, and the above evaluation process wi11 begin agatn with the next Iow responsive bidder. Likewise, failure to provide a sample and demonstration within the above time requirements shall be considered grounds for bid rejection. 12.30ellquency of Previous Orders If, at the time of the award, the Agency finds that the vendor is seriously deliquent in the delivery or completion of any order previously placed by the Agency with him. the Agency shall have the option of rejecting his bid on those grounds. 12.4 Pre-Oellvery Inspection ALL OELIVERIES OF EQUIPMENT PURCHASED UNDER THIS SPECIFXCATION WILL BE CATEGORICALLY REFUSEO unless they have first passed an inspection by the Agency personnel at the suppller's assembly facilities prior to shipment. This inspection wiil be conducted by the Agency personnel upon appointment made by the supplier with the Agency at least five (5) working days in advance. This inspection shall incude a detailed functional and conftguratlonal examination of one or more complete controller and cabinet assemblies, as selected by the inspection team for each bid line item, Including a review of the required documentation package, which controller shall be set up by the supplier and running on bench test for this purpose. All of the other cabinets included in this proposed shipment shall be available for inspection to ensure that all required components and -33- prints are In..uded for shipment complete. ~t the conclusion of the inspectIon, the supplIer will be informed that the equipment proposed for shipment: A. is found to be complete and in compliance wlth these specifications, and that shipping may proceed forthwith, or; lacks only minor Items or revisions necessary to make it complete and to specifications, whlch the vendor W!11 be responsible for correction of prior to shipment, but for which relnspection will not be required before shipping, or; C. is disapproved for shipment due to ma3or items lacking or deviations from these requirements, and that a subsequent reinspectton will be required before shipment will be authorized. Nhenever feasible, the supplier shall arrange for the pre-delivery Inspection to be conducted at suitable facilities In or near the Oallas-Ft. North Metroplex area. If the proposed stte of inspection is outside thls area the suppller may be required to provide adequate transportation to and lodging near the Inspection site for the Agency inspection team members at his expense. It shall be the vendor's responslblllty to submit his request for inspection sufficiently far tn advance of any delivery deadline that any deficiencies found tn the Inspection may be rectified without exceeding delivery requJremants. REJECTION OR RESTRICTIONS ON THE ACCEPTANCE OF THE PROPOSEO EOUIPMENT SHIPHENT NILL NOT USUALLY BE CONSIOEREO GROUNO~ FOR THE GRANTING OF A OELIVERY TIME EXTENSION. Occasionally, the Agency may elect to waive the Pre-Delivery Inspection requirement In cases where It knows the equipment proposed for shipment to be identical to previous shipments found satisfactory, or where manpower constraints preclude the staffing of an Inspection team. In such a case the supplier w111 be so notified when he contacts the Agency to arrange for the Inspection. 12.50ellvery and Oockslde Inspection Equipment for which permission to ship has been granted will still be subject to inspection, refusal and return, If found to be Incomplete or not to specifications upon delivery to Agency premises. Particular attention wi11 be paid to any Items found in Sect. 12.4 above to insure that items brought to the supplier's attention during the Pre-delivery Inspection have been properly corrected. The vendor shall notify the carrier who Is responsible for delivery that the Agency will require a twenty-four hour advance notice of delivery and SHIPMENTS WILL NOT BE ACCEPTED AT THE AGENCY AFTER 12:00 NOON OF A NORMAL 12.6 WORKING DAY. Policy on Partial Shipments The vendor shall ship only complete controller/cabinet assemblies wtth -34- complete docum. .cation Included. Partially cb,,,pleted controller/cabinet assemblies will not be accepted and will be returned at the vendor's expense and risk. However. upon specific advance request the Agency may permit the supplier to deliver a partial number of the completed controller and cabinet assemblies. Vendors in a' position to do this should contact Agency offices to discuss the term~ applicable to partial shipments. 12.7 ORDER CANCELLATION DUE TO NON-DELIVERY 8Y SUBMISSION OF HIS PRICE PROPOSAL, BIOOER SIGNIFIES HIS UNOERSTANDINn AND AGREEMENT THAT REC~ARDLESS OF THE IMPLEMENTATION OF ANY LIOUIOATEO DA~LRGE PROVISIONS RELATED TO ANY EQUIPMENT ORDERED UNDER TNIS SPECIFICATION, ANY SUCH ORDER SHALL BE DEEMED AUTOMATICALLY CANCELLEn WITH RESPECT TO EOUIPMENT NOT DELIVERED BY THE OUOTEO DELIVERY DATE~ UNLESS THE SUPPLIER HAS OBTAINED WRITTEN AUTHORIZATION FRON THE AGENCY FOR A DELIVERY TIME EXTENSION OF A SPECIFIC PERIOD. END OF SPECIFICATION -35- SPECIFICATION FOR VEHICLE AND PEDESTRIAN DETECTORS: DETECTOR AI4PLIFIER$~" LEAD-IN CABLE; PEDESTRIAN PUSH BUTTONS: INSTALLATION PROCEDURES Section 1.0 GENERAL This specification covers minimum design and functional requirements of electronic loop detector amplifiers, lead-in cable for loop detectors, pedestrian detector push buttons, and the installation requirements for detector components within a traffic signal system. Section 2.0 LOOP DETECTOR AHPLIFIER 2.1 Functional Requirements 2.1.1 The unit shall be capable of detecting presence of any vehicle with a metal mass, stopped or moving at speeds up to 80 MPH. within the detect ion zone of an induction loop. 2.1.2 Detection shall be purely electonic and shall respond to a change of inductance of the loop caused by the pre~nce o~ a ,~hicle in the field of influence of the loop. 2.1.3 Inductive tuning to loops of various configurations shall be automatic, the unit accomodating loop circuits in the range of 0 to 1000 microhenries. Tuning controls of any kind for this function will not be acceptable. Each unit or detection channel shall be self-tuning on initial turn-on and self-retuning within .10 seconds of reactivation or restoration of electrical power. 2.1.6 In each unit or detection channel the method, of measurement shall be crystal referenced digital period counting. 2.1.5 Each unit or detection channel shall be capable of operation in one of three front panel switch selectable modes: (a) Pulse Hode - A vehicle passing over the loop shall cause a 125t25 millisecond output pulse. In this mode the detector shall rephase .1 second after initiation of the above described output pulse. The rephase sequence shall allow detection of the smallest detectable vehicle, t~o seconds subsquent to detection of a stopped automobile in loop field. (b) Presence Hode- Continuous output based on continuous occupancy of the loop field. Hold t i~e for smallest detectable vehicle shall be adjustable from 2 to 2066 seconds in 2 second increments. (c) The detector shall have a built-in delay and stretch time elements, functioning independent of each other. Delay shall be adjustable from 0-31 seconds in 1 second increments. Stretch time shall be adjustable from 0-15.7~ seconds in .25 sec. increments. 36 2.1.6 At least 3 front panel switch selectable levels of sensitivity shall be provided in each unit or detection channel, for each mode described in paragraph 2.1.5. Sensitivity range shall be adequate to detect both the smallest and the largest detectable vehicles stopped or passing over various loop configurations, with lead-in cable length up to 1000 feet. 2.1.7."Channel active" indicator lamps, front panel-mounted shall be provided for each detection channel, and shall be visible in bright sunlight. Each detection channel shall be provided with a front panel-mounted "off" switch for deactivation, and a "write-on" pad for traffic movement association identification. 2.2 FAectrical Requirements 2.2.1 Detector amplifier units shall be shelf-mounted and a self-powered unit, include one detection channel and operate on input voltage from 95 VAC to 135 YAC, (Power supply contained in unit). Units shall interface with a 10-pin (H$-3106A18-1S) mating connector. Varistors between power line leads shall be provided to limit peak transient voltage to 270 VDC. 2.2.2 Each detection channel shall be provided with an isolated output circuit such that detection is indicated in a conductive state by an optically isolated Darlinston transistor (30 VDC @ 50 ttA). 2.2.3 Operation of detection channel shall not terminate if loops are defective through either single point leakage to ground, or short to ground. 2.2.4 Circuitry in the detection channel shall be such that output response to an open loop is a continuous detection. 2.2.5 Each detection channel shall have circuit board programming capability to modify performance for particular applications as follows: (a) ~ode: Pulse/Presence (b) Presence Hode: Presence time shall be adjustable from 2-2066 seconds. (c) Delay Time: Time delay shall operate in a range from 0 to 31 seconds in one second increments. (d) The Stretch Time: Stretch time shall have an operating range from 0 to ?.5 seconds adjusted in 0.25 second increments. 37 2.2.6 Each detection channel shall be protected against lightning strikes. It aha11 be capable of wlthstandin8 the discharge of a ten (10) micro- farad capacitor charged to '1000 volts across the loop terminals and from each loop terminal to 'earth ground. 2.2.7 The detection system (s) shall operate properly at temperatures from -35°F. to +165°F. and at relative humidity to lOOZ. 2.3 Documentation Each detector unit shall be provided with the following: (a) Complete and accurate schematic diagram(s). (b) Complete installat/on procedures. (c) Complete performance specifications. (d) Complete parts list including names of vendors for parts not identified by universal part numbers (JEDEC, RETI4A or EIA). (e) Pictorial of component layouts or circuit board(s). (f) ~aintenance and trouble shootin8 procedures. (g) Stage by stage theory of circuits and their operation. 2.4 Guarantee The manufacturer shall furnish a 2-year guarantee for the work provided herein, the Contractor shall turn this guarantee over to the Engineer for potential dealing with the guarantor. Section 3.0 DETECTOR LEAD-IN CABLEt DETECTOR LOOPS & INSTALLATION PROCEDURES 3.1 Detector lead-in cable shall be of the 2 conductor shielded type; The cable shall conform to the following: (a) T~o-conductor cable aha11 consist of tinned-copper conductors, AWG #14 (Stranded 19x27) and twisted w/thin the shield approximately 15 turns per foot. Each conductor shall be polyethylene insulated, at least 0.032 inches thick. The'shield aha11 be of aluminized mylar or polyester and shall be 100 percent effective with metal to metal contact between adjacent ~rrapa. An AWG #16, tinned copper drain wire shall be provided, ~rrapped with a chrome vinyl jacket, 0.035 inches minimum thickness. An outer nylon sheath approxt~tely 0.003 inches thick shall be applied over the vinyl Jacket. Nominal cable diameter shall be approximately 0.340 inches. liaxtmum capacitance between conductors shall be 25 micro-micro-farads per running foot of cable, with one conductor shall be 50 micro-micro- farads per running foot of cable. This specification describes Belden #8?20 shielded cable, or approved equal. 3.2 3.3 3.4 Detector Cable Installation Detector cable shall be ru~. continuously, without splicing from detector loop connections in Junction or pul! box to the controller cabinet. Conductor splices in the Junction or pull box adjacent to loop (s), shall be soldered and wrapped with waterproof plastic tape. Each completed splice shall be encapsulated and waterproofed, per the Engineer*s instructions and recommendations. Induction Loops - Installation Induction loops shall be of confiqurations and dimensions sho~a in saw cut patterns on the plans. Loop wire conductors shall be il2 AWG, soft dra~n, stranded wire, type XPLN or Type ZHK~. If the number of loop turns sho~n on the plans is not in accordance with the amplifier manufacturerts recommendations for units furnished, £ield revisions in loop layouts and wire quantities will be made by the Engineer. Loop wire cable shall be run continuously, without splicing from the Junction or pull box, through the connecting conduit and pavement saw slots and returned through the conduit to the box, for connection to lead-in cable. After splicint is completed and before the slots are senled, the resistance of the loop and lead-in cable to ground, shall be measured. After a satisfactory test, which shows a resistance of not: less than 10 megohms, the slot shall be sealed with approved asphalt sealing compound. All saw cuts must be of sufficient width and depth (minimum 2") that all loop wire contained in the cut is completely encapsulated when the sealing compound is poured. Pedestrian push buttons, when required, shall be mounted 4'0~ above the ground or sidewalk and shall be of the type that have permanent signs within the unit or signs permanently attached to the unit which explain the purpose of the push buttons and define specific crossings and signal assiinments. Push buttons shall be of the direct push contact type, entirely insulated from the case and be of brass or other corrosion resistant material with a backplate. The assembly shall be sturdy, weatherproof and secure against electrical shock to the user. The case o£ the unit shall be tapped for ~-inch pipe, for appropriate conduit connection. 39 SPECIFICATION FOR HULTIPLE CONDUCTOR. AND SINGLE CONDUCTOR TRAFFIC SIGNAL CABLE AND WIRE Section 1.0 GENERAL ~his specification covers polyvinyl th~oride coupound-Jacketed polyethylene- insulated multi-conductor cable, and polyvinyl chloride conpound-insuleted single conductor wire, rated 600 volts, for use in st~nal system in under- around conduit, as aerial cable supported by · ~essanser or for induction loop detector wire. Section 2.0 GENERAL CONST~CTION Cable under this specification shall be composed of uncaged copper conductors ~ndividually ~usulated w~b heat stabilLzed po/y2~hylene (uulti-conductOr) or with polyvinyl chloride compound (Ltusle conductor) as ,specified herein. Hultiple insulated conductors shall be laid up :in · coupact fo~m, bound ~th suitable tape, and Jacketed with polyvin~l chlm~de c~ousd. Section 3.0 3.1 The copper conductors shall, be~ore l~-,tl~tt~nR, confozn to th~ ~quire- manta of AS~H DesiKnat~on ~3, latest revi~ for soft ~e~ed coppsr v~re, and A~ ~8 for c~cen~ric lay, s~anded copper 3.2 ~e c~ductors Shll be stranded ~ms schemas specified in the phnm and spec~lcac~ous. - 3.3 ~e nm~r a~ stze of the conductors shall ~ ~ specified An the pins a~d ~ec~ficatiuns. Section &.O INSULATION &.l Sulti-Cunductor Cable. The insulating coupound before application to the conductors shall be best-stabilized polyethyleue confordduS to the require- manta of ~ Desisnation D 12&8, 63T, Type 1, Class B, Grade &. Tho insulation shall be applied concentrically about the conductor* Insula- tion after the application to the conductors shall meet the follouin~ requir~nents when tested in accordance with the procedures siren in ~ Desisnation D 1351, latest revision, and AS~H 9esi~nation D &?0, latest revbiou. 4O 4.2 Physical Properties of Polyethylene Insulation as Initial Properties: Tensile strength, lbs. per sq. in., minimum Elongation at rupture, percent, minimum l&00 350 After 48 hours in air oven at 100°C: Tensile strength, percent of original, ~tnimum 75 Elongation at rupture; percent of original, minimum 75 C® Cold Bend Test, i hour at -55°C; plus or minus I degree no cracks (Handrel diameter 2.5 times insulation dia~eter). The nominal thickness of the insulation shall be not less than thst specified in Table I. The minimum thickness of the insulation shall be not less than 90 percent of the nominal value. Moisture Absorption. as After a twenty-four hour i~mersion in tap water at 50°C plus or minus 1°C, the specific inductive capacity of the insulation shall be not more than 2.5. After a continued fourteen day iunersion, the specific inductive capacity shall be not more than 1.5 percent hisher than the value determined at the end of the first day., nor more than 1.0 percent higher than at the end of the seventh day. b. The moisture absorption tests shall be conducted in accordance with methods specified in IPCEA S-61-402, NEMAWCS, latest revision. Electrical Properties. ae Dielectric Strength Each processed length of insulated conductor before cabling shall 'withstand the test voltage specified datable I for a period of 5 minutes after iwerston in water for not less than 6 hours and while still immersed. Insulation Resistance Each processed length of insulated conductor, after withstanding the Dielectric Strength Test, and while still immersed, shall comply with the insulation resistance requirements of Table I. 41 The D~electric Strength and Insulation Resistance Tests sha~l be conducted in accordance ~ith the requirements of AST~iDesigna~:Lon D 470, latest revision. [ 42 Conductor Size, AWG TABLE ! INSULATION THICKNESS, TEST VOLTAGE AND INSULATION RESLqTANCE LnstdaXiofl Reslstafle8 b~scdaUon Test at $0v~. Megohms- Thickness, Inch Voltage 1000 Feet 20 .025 2500 15,000 19 .025 2500 15,000 18 .025 2500 15,000 17 .025 2500 15,000 16 .025 2500 14,800 15 .025 2500 13,700 14 .025 2500 12,600 13 .030 3000 13,200 12 .030 3000 12,100 11 .030 3000 11,000 l0 .030 300~ 10,100 9 .030 3000 9,200 8 .030 3000 8~00 4..5 4.0 Single Conducto~ Cable: The insulation shall be tough, durable, stabilized polyvinyl chloride coupound meeting the requirements of Underwriterts Laboratories Type The physical characteristics of the insulation shall be as given in Table II. Tests of these characteristics shell be made in accordance with ASlll Designation D &70, latest revision. TABLE a. Initial Properties: Tensile strength, lbs. per sq. inch, min. 2300 ElongaUon, percent, min. 250 bo After 120 hours in &ir Oven at 100° C Tensile strength, percent of original, min. 85 Elongation at rupture, percent of original, min. 60 e. Cold Bend T~.st. X Hour at -55° C, no cra,ks de (Mandrel Diameter 2.5 times covering diameter) Flame Test, self-extinguishing in minutes, max. I Thickness, Diameters and Weights The completed conductor shall conform to the requirements of Table m. b. The thickness of the insulation shall be not less than 90% of the nominal value in Table Ill. The ~!lnimum spot thickness shaU be not le~ than 70% ot' the nominal thickness. TABLE ill Conduetor N .ominal Approx. Approx. Size Thickness O.D. Weight A, WG of Coverinl~ Inches Lbs/M Ft. ~ ' 4 .045" .300 131 6 .045" .260 85 8 .045" .220 56 ] 10 .030. .174 34 12 .030" .X40 23 I, I I SECTION 5.0 CONDUCTOR COLOR CODING 5.1 MulU-Conduetor Cable: Standard color coding for cables shall be fa accordance with Table W. When permitted by the purcbe~er, the conductor coding may be numerals and words printed on the conductor insulaUoa. Bue colors shaU be obtained by the use of colored ir~sulation. T~acers shall be colored stripes or bands w~dch are part of, o~ firmly adhered to, the surface of the insulation in such a rammer as to afl'ord distinetive circuit coding throughout the length of each wire. T~aeers *may be in continuous or broken lines, such as a series of dots or dashes, and shell be applied long~tudinsUy, mmularly, spirally or in o~b~ d~stineUve patterns. I I' TABLE W CONDUCTOR COLORS AND SE(~UENCE Conductor No. Base Color 1 Black 2 White 3 Red 4 Green 5 Orange J 6 Blue 7 White 8 Red j' 9 Green 10 Orange 11 Blue 12 Black J 13 Red 14 Green 15 Blue I 16 Black 17 White 18 Orange iJ 19 Blue ,' 20 Red 21 Orange First Tracer Black Black Black Black Black White White White White Red Red Red Red Green Green 5.2 The color sequence may be repeated as necessary. applies when cable is composed of mixed sizes. Color code sequenee 5.3 Special color coding, when specified in unpaired conductor cables, shall consist of black for all conductors except that one conductor shall be identifiable conductor in each layer. 5.4 For combination cables consisting of pairs with single conductors, color code sequence given in Table IV, shaU be used for pc/rs, repeated ss neeessssT. '1 '1 5.5 Single Conductor Cable: Black covering shall be used for signal and power circuit positive. White covering shall be used for signal and power circuit common. Red covering' shaU be used for detector DnsiUve. Blue covering shall be used for detector circuit common. Covering colors shall be obtained by use of colored polyvinyl chloride. SECTION 6.0 'CONDUCTOR ASSEMBLY (MULTI-CONDUCTOR CABLE) 6.1 Two-Conductor Cable a. Two-conductor cables shall have a maximum length of lay not more than 30 times the insulated conductor diameters. b. Two-conductor cables shall be of the round, twisted type. c. Fillers shall 'be used where necessary to form a two-conductor round twisted cable. 6.2 Multi-Conductor Cables Having More Than Two Conductors a. In multi-conductor cables having more than two conductors, the single conductors shaU be laid up symmetrically in layers with lay not exceeding the foUowing: 46 '1 .I Number of Condu=tors 5 or more Maximum Length of Lay 35 Umes insulated conductor diameter 40 times Insulated conductor diameter 15 times assembled core diameter Each layer of conductors in the cable shall be laid in a direction opposite to that of adjacent layers.. When permitted by the purchaser, unidirectional lay may be used. The outer layer shall be left=hand lay. 8.3 Fillers shall be used, where necessary, to secure a uniform assembly of conductors of a firm, compact cylindrical core. Fillers shall be of a non= metallic moisture resistent material which has no injurous effect on adjacent components. 6.4 The conductor assembly shall be covered with a spiral wrapping of a moisture=resistant tape applied so as to lap at least 10 percent of its width. SECTION ?.0 JACKET (MULTI=CONDUCTOR CABLE) ?.1 Over the taped conductor assembly there shall be applied a tighUy fitting pelyvinyl eltloride compound jacket which shall meet the fbllowin~ require= meats when tested in aeeordenee with ASTM Dasi~nation D=. 1047, latest revision. PHYSICAL PROPERTIES OF POLYVINYL CHLORDIE JACKET ae Initial Properties: Tensile Strength, lbs., per sq. in., minimum 1800 47 F. longation at rupture ~ereent. minimum 250 b. After $ da~ in ,ir oven at 100 degrees C: Te~ile ~ength ~reent o~ ori~n~, minimum ~ongaU~ at ~pt~e ~reent o~ ori~n~, mi~mum 60 e. Heed Sh~ Test, Air Oven, ~ ho~ et 12Z°~: no · Heat D~t~Uon T~t, Air Oven, 1 ~ et ~2Z°O: Deere~e In ~eent, m~mum e. ~old B~d Test, ~ ho~ et -40°C: no erae~ f. Flame Tes~ minut~ burning, m~mum 1 ~. After 4ho~s In ASTM No. 2 oil at 70 Te~ile Strength, ~rcent of ori~n~, min. 80 ~ongaUon at rupt~e, ~rcent of ori~n~, min. 60 7.2 The nominal thiek~ of the jaeket shaU be as specified in Table V. The average thi'ckness shall be not less than 9096 of the specified thickness. The minimum thieknass shall be not less than ?0% of the nominal thickness. TABLE V Calculated Diameter of Cable Under Jacket. Inches 0.425 and 0.426 - 0.700 0.701 - 1.500 1.501 - 2.500 2.501 and larger Jacket Thickness Mils 45 60 80 110 140 SECTION 8.0 IDENTIFICATION 8.1 Each shipping length of multi-conductor cable shall have a tape showing the name of the manufacturer and the year in which the cable is manufactured, placed over or under the tape covering the cunduetor assembly before the application of outer coverings. As an alternate method of identification, the above information may be applied to the outer surface of the jacket. 8.2 Each shipping length of single conductor shall have indented printing on a tape or other permanent identification showing the name of the manufacturer and the yea~ in which the _~o_n_4uetor is manufactured. SECTION 9.0 SAMPLING, INSPECTING AND ACCEPTANCE 9.1 Inspection and tests shall be made prior to shipment and at the place of manufanture. 9.2 The contractor shall furnish the Engineer in suitable form, a eertifiod report of the tests made on the cable to show compliance with this specification. 9.3 Tests on Entire Cable - The individual conductors of eanh length of completed cable sha~l meet the voltage and insulation resistance requirements of Section 4, except that the final electrical test on multiple conductor cables may be made without immersion in water. Each conductor of a multiple conductor cable shall be tested against all other conductors and shield if present. 9.4 Sample Tests - One sample for establishing eontormity to this specification shall be taken from each 10,000 feet or fraction thereof, of each type and size of cable except that for the physical dimensions and the visual inspection & sample shall be taken from each reel. In case that these samples fail to meet the requirements of this specification, two additional samples shall be selected from new cable lengths and the lot shall be accepted if retests are beth satisfactory. However, in case of any failure on the retest, the lot shall be rejected. 4g Section 10.0 PACKING AND .qARgING FOR SH~PI~NT Reels for multi-conductor cable shall be substantially constructed and in good condition. The cables shall be suitably protected. Each end of th~ cable shall be available for testing, properly sealed, and protected against injury. Each reel shall be plainly and permanently marked with manufacturer's full descrip- tion of the cable, giving the length of the cable on the reel, the number of conductors in the cable and the date of shipment from the factory. Single conductor cable may be furnished on non-returnable reels or in cartons ~t the Contractor's op,.ion. Section 11.0 CUARANTEE If it is the normal trade practice for the manufacturer to furnish a guaranty for the work p£ovided herein, the contractor shall turn this guaranty over to the Engineer for potential dealing with the guarantor. The extent of such suarnnty will not be a factor in selecting the successful bidder. Section 12.0 CONSTRUCTION HETHOD The conductors shall be installed in accordance with the details on the plans or as directed by the Ensineer. Conductors shall be continuous, without splices, from terminal to terminal. Splicing will be permitted only in transformer bases as shown on the plans. Section 13.0 MEASURI~ENT Electrical conductor will be measured by the linear foot of single conductor complete in place, the measurement being made along the conduit in which the conductor is placed plus five ($) feet for each foundation and pull boxes. Section 11.0 PAYliENT Electrical conductor will be paid for at the unit price bid for specified size and type which price shall be full compensation for furnishing, installtng~ testing and splicing and for all 1shot, tools, equipment and incidentals necessary to complete the work. ,I SO SPF-GIFICATION FOR SIGNAL POWER SUPPLY AND SEHVXCE EQUXPHENT .AND GENERAL SYSTEM WIRING PROCEDURES Section 1.0 PO~ER SUPPLY AND SERVICE EqUIPHENT 1.1 Power Conuection. 1.1.1 The Contractor shall make aTM arrangements for connection to powea: supply, shall obtain meter and meter socket from the Power Company when they are required and install them in accordance with the plans, and shall furnish and install all other materials necessary to make the power connection which are not furnished by the Power company. 1.1.2 Unless otherwise called for in the plans, the power connection shall be made to a 115-125 volt, single-phase, 60 cycle A.C. supply. The wire used for the power connection shall be a minimum size aa indicated on the plans and shall be insulated for s~.x hend~ed (600) volta. The common wire shall be white and the power positive shall be black. Use of markEng tape ~s prohibited for indentEfica~on. The proper insulation color is absolutely mandatory. 1.2 Power Service EauiDment Reauirements. Power service equipment shall meet the following requirements: (a) Circuit breakers will be provided. They shall be 70 Ampere Frame, single pole, 120 volt 5000 IAS meeting Federal Specification W-C-375A, installed as shown on the Plans. (b) All miscellaneous hardware, i.e., conduit, conductors and weatherhead, shall be installed as shown in the Plan details. Conductors shall be of the size indicated and be type THW meeting applicable ASTM Specifications. (c) Circuit breakers to be square D type QO. Any other type of breaker shall be approved by the engineer. Section 2.0 SYSTEM WIRING METHODS 2.1 Controller. Wiring for the controller slmll consist of connecting to its terminals (1) wires to signals, (2) wires to detectors, (3) the power wires and (&) the. ground wires. Other wiring for the controller shall be as required by the wiring dingrams and instructions funished with the controller by the manufacturer. 2.2 Signal Heads. The Contractor shall wire all signal heads with adequate wire to tie each head into the signal cable for the system. Wiring got the signal head shall consist of connecting the terminal block in each sisnal section to the common terminal block in each signal face to the terminal block in the signal head terminal compartment. The Hast Arm and pole mounted heads shall be wired with 5 or 7 conductor signal cable. 2.3 Splices.. Unless otheneine called for in the plans, splices wLtl be permitted in the wires of slsnal conductors and the detector conductors only in the translorser base and at terminal points shown. Splices at points other than aa stated above ~ay be made only with the written permission of the ~agineer. All splices shall be water-tight. 2.& Terminals. Except for controllers, the ends of all wires which are to be attached to .terminal posts shall be provided v~th solderless term~nalsthat meet the requirements of the National Electrical Code. 2.5 Wire and Cable. A~i wire and cable shall conform to the requirements sho~n on the plans, except wire and cable specifically covered by other iteus' of this contract. The minimus size of conductors shall be as indicated on the plans. 2.6 Enclosed Wiring. Except for span wire suspended cables and electrical wiring ~tthin steel signal poles, all cables atut single conductor ~rl£e within twenty-one (21) feet above the ground surface shall be enclosed in approved metal conduit. Power-tap lines carried do~n poles shall be placed in metal conduit. The power entrance to the controller shall be made through underground polyvinylchloride conduit only. 2.7 Identification of Signal Wires. The Contractor shall identify each cable and wire ends in the controller and signal-pole-base terminal boxes. 2.8 Sit~l and Controller. The signal housing, controller housing, signal co~n and service co~on shall be grounded. All grounding shall be as sho~n on Lhe plans and/or as may be ~ndicated ~n the menufacturer% specifications and w~r~ng diagrams. All grounding devices used shall conform to the quizements of the N~tiona! Electric Code. The service common at the pole from which the power is taken shall be grounded. 2.9 Conduit and Signal Posts. Hetal conduit and metal signal posts or pedestals shall be bonded to form a continuous system and shall be effectively grounded. Bonding Jumpers shall beNo. 8 copper wire orequal. 2.10 After the signal cable connecting the signal and the controller is ,in place the unfilled portion of the openings which are provided for the entrance of the cable to the signal and condulet attached to the polyvinylchloride conduit or to the metal pipe conduit, shall be sealed with a sealing compound mn accordance ~ith the National Electrical Code. 2.11 The sealing compound used shall have a melting point of not less than t~o hundred (200) degrees Fahrenheit, and shall not be adversely affected by the surrounding.atmosphere or moisture. '2.12 Cable at Pull Box. Hinimau 3' slack loop at all pull boxes and trans-: former bases. SPECIFICATION FOR POL~CARBONATE RESIN TRAFFIC SICNAL HEADS 12-INCH, EXPANDABLE, ADJUSTABLE TYPE Section .1.0 1.1 1.3 1.4 CENERAL The traffic control signal heads shall be ~n accordance w~th the latest revision of ITE Techntcal Report Ho. l, except as noted below. Each traffic siEnal face shall consist of · nunber of identical sign·l sections rigidly fastened together in such a manner as to present a continuous plens~ng appearance. The left-turn ·nd right indication viii he displ·yed vith the use of · dual arrou fiber optics lens (~/inkoHatic Hodel ~12, or equal) rigidly fastened to·ether ~th a standard l-section head. The .electrical and optical s~sten of the signal head shall, unless otherwise specified, be designed for operation fro· · power supply of 115 volt, single phase, 60 llz alternating current and 60-120 watt la~ps spe~fied. (Acceptab12 bra~s are ~rot~t or ~ratronics.) .., Section 2.0 SIGNAL FACES AND glOttAL ~DS. 2.1 Signal faces and SiLva1 Reads shall be ms mhmm in the pl·ns. 2.2 All housing cases of ~ultiple ray signal heads shall be rigidly attached'0 at top and bottom to lq' (inside diameter) standard pipe supporting am rsdiatin rrm hubs at the verti~l central axis of ~e h~d and rigidly - -g ...... - ...... er chat ~11 assure pedant alight_ of atclcnen cne~u~u ~,, - ~. - - -- -- ~ ~---~ -~ c~fOm to the the serrate bnsi~s. ~e huu.s~A H ~e~,,~_~ ~. --.do for n~ s~n~le outlet ~n the ~nt~ actecn~ncs. ~ ~P-~ ~. -.--- .~ ~. ~t~ ~e bracket for ~lt~ple~a~ apan~re a~ ~.a~.~ ~..~ ~ted BL~ h~da. ~ p~pe uzac~eL a,~ - .... ---- ~ ~1 unit· of the ~a~bled ~d e~Lt be threaded CF·asea0 not elbows. of adequate etrensth for the purpose intended and ·haLt be constructed of materials not affected by continuous exposure to sunlight or corrosive a~nospberes. 53 Section 3.0 HOUSINGS, DOORS. VISORS _AND LENSES 1' .I 3.1 3.2 3.3 3.4 3.5 The housing of each section shall be a one piece polycarbonate resin material with sides, top and bottom integrally molded. The housing shall be st least .090" (2.3 w.) thick and shall be ribbed so as to produce the s~rongest possible assembly consistent with light weight. Two or mere sets of internal bosses shall be provided in each section for mounting of a terminal block. Terminal blocks shall be securely meunted (see Section lO). The top and bottom exterior of the housing shall be of such shape to assure perfect alignment of assembled sections. The top and bottom of the housing shall have an opening two inches (50.8 mm) in diameter to permit entrance of l~" (38.1 m) pipe brackets. Individual signal sections shall be fastened together either with at least & machine screws between each section or by fJ~e bolt and washer method. Complete signal faces shall provide posit, ire locked positioning when used w/th serrated brackets, mast-arm or span-~r~ra .fittings. Provision shall be made for accom~dation of the particular type of mounting specified and attachment of doors, opr~tcal units and such other accessories as may be specified for the particular installation. Cases shall be designed for adequate st~=~gth. Fitr~ings and accessories shall be of rust resistant materials capable of withstanding constant exposure to sunlight and corrosive atmespheres, including salt air. All traffic signal housing cases when assembled, together with doors, lenses and mount- ing attachments, shall comprise a dust and meisture proof housing for the optical units, and shall be of such construction as to assure permanent alignment of all lenses in the signal faces. Portions of cases providing for attachment to supporting arms shall be molded with large bosses for the supporting arms. Each housing case shall b~ so attached to its supporting arm that it will be adjustable by' rotation about its vertical axis in such manner that any pair of adjacent cases may be adjusted individually to give indications in two directions as close as 15° apart and may be rigidly clamped in any position throughout the ~ange of adjustment. Provision shall be made for carrying the signal leads enclosed in the mounting attachment. ~raffic control signal housing cases shall be of the sectional adjustable expandable type. The assembled housings for each signal face shall consist of three or more individual sections each designed for housing a single complete optical unit (including the dual arro~ fiber optical unit), rigidly connected by means of bolts extending through each section or by individual connectors between sections and forming a single 'Signal Face". ~oth the top and bottom of each section shall be provided with an opening to acconmodate 1~' pipe brackets. A locking ring shall be integrally molded around the top &' bottom opening. Around the top open- ing shall be either an integrally~olded locking ring or a separate splined 54 3.6 locking ring designed to fit into notches. a minimum of 72 evenly spaced teeth and shall beso designed that top and bottom rings ~rlll mate to provide a perfectly aligned signal head with flush connection between the outer circumference of the sections. Individual units shall be so manufactured that all units are interchange- able. The locking rings shall' have.... Any open end of an assembled signal face housing shallbe plugged with an ornamental cap and gasket. Section &.0 HOUSING DOOR 4.1 The housing door of each signal section shall he a one piece polycar- bonate resin material. The door shall be attached to the housing by means of two stainless steel hinge pins, or by polycarbonate hinge pins which are an integrally molded part of the housing door. 4.2 4.3 T~o stainless steel ~rlngscrews are to be installed on the side of the door to provide for opening and closing the door without the use of any special tools. ~ing screws shall have a flat-bearing surface or stain- less steel flat~asher to prevent gouging of the housing door by the ~ing screws. ~ing screws shall remain captive in the housing door when the door is open. Design of door, housing, and visor shall be such that no light is visible in the profile view of the signal face. Section 5.0 OPTICAL SYSTEH 5.1 5.2 Each lens shall be provided with an optical unit consisting of a reflector assembly with leads to the terminal block (which is to be furnished in each complete housing) together with all bolts, nuts, screws, clips, hinges, lugs and incidentals necessary for mounting the various parts of the optical assembly. Optical system shall consist of a red, yellow and green lens ~ith a 'nominal size of 12" (300 ~) as specified. I~nses shall be injection molded of a polycarbonate material, and shall be per~nently~arked, in an inconspicuous manner, indicating the top of the lens and the name or trademark of the manufacturer. 5.3 Lenses and optical system shall be capable of withstanding continuous illumination of a 150 watt lamp in a 12" head without distortion of lenses. Lens and reflector design shall conform to ITE Standard (ITE Report ~1) and the American Standards Association ~D-10.1-1958UDC656.057 optical specifications. 5.5 J. 5.4 .Each leas and reflector assembly shall bedesigned such that the reflector and lens fo~m esseatially a sealed unit. This shall be accomplished through the use of a precision molded silicone Easket. The gasket shall marry the lens to the reflector to form this sealed unit. 5.5 The Dual Arrow Fiber Optics (A~ber/Green Arrow) shall be Winkoliatic Hodel AFO-12, or equal. The lens and optical system shall be bright fiber optic's t~o color arrow housed in a s~andard polycarbonated unit. Each arrow is formed using a separate set of glass bundles term4nAting at the light catering end. A 10.8 volt tungstea halogea lamp and stepdovn power supply is provided for each indication. The lamp socket should be adjustable to provide maximum Light inteasity. Each dual arrow assembly shall be provided with one spare lamp. The spare lamps shall be turned over to the engineer at the end of the 30 day test period. Section 6.0 REFLECTORS 6.1 The reflector shall be approximately parabolic in section, made of high quality clear glass, reasonably free from chips, bubbles, streaks, and ~rrinkles. The outer surface shall be silvered by a chemical or electrical deposition to such thickness that the lighted filament o£ a 200 watt incandescent lamp will be invisible through the silvered coating and shall rhea be protected by an electrically deposited copper coating. The silver coating shall be so applied that no foreign substance (solid, liquid, or gas) can penetrate between the two materials and so it will be impossible for the silver to be peeled off from the glass. Over the copper coating there shall be placed a heat resisting backing of high grade enamel. 6.2 Alzak reflectors will be accepted as alternates. These reflectors shall be made of specular Alzack aluminum the thickness of the anodid coating to be a minimum of 0.0001 inches, or its equivalent, spun or dra~n from metal not less rhea 0.025 inches thick equipped wt~h a bead or flange on the outer edge to stiffen the reflector and insure its being held true to shape. 6.3 Polycarbonate reflectors will not accepted as alternates. 6.4 The reflecting surface shall be totally free of flaws, scratches, defacements or mechanical distortion. Section 2.0 LAI~P RECEPTACLE 7.1 The lamp receptacle shall be of weather-proof molded construction capable of withstanding without deterioration the high temperatures within the optical unit during operation and shall be equipped with a lamp grip to render it impossible for,,the lamps to be loosened by vibration. The receptacle in the 12" signals shall be set so as to 56 7.2 place the filament of a standard 150 watt lamp in the proper focal position with respect ~o the reflector. Lamp receptacles shall ba rotatable to place the.opening between the filament leads up. Yhe reflector holder and lamp receptacle holder shall consist of a structure of such design as to securely hold the reflector end lamp receptacle. It shall be provided with hinges and/or lugs so spaced as to give clearance to the hinges or lugs for the door and rigidly hold the reflector in place, ltaterials used in the construction of the above parts shall be of rust resisting material and not subject to corrosion when subjected to cintinued exposure in corrosive atmospheres, par- ticularly salt air. Section 8.1 g.o Each reflector assembly shall be provided with two flexible insulated color coded leads not smaller than No. 18 America~ Wire Gauge. These leads are to be securely fastened to the lamp socket and connected to a terminal block in the same section by means of solderless wire connectors or binding screws and spade lugs. Color coding for the identification of the different leads shall be individual so that each lead can.be identified separately by coding alone. In general, the coding.for the identification of the leads shall be as follows: · Hot Wire Lens _ Red Red Yellow Arrow Red w/Y Tracer Y allow Y allow Green Green St. Arrow Blue Lt. Arrow Blue w/R Tracer Rt. Arrow Blue w/Y Tracer Neutral Wire White w/R Tracer White w/R & Y Tracer White w/Y Tracer White w/G Tracer White w/B Tracer White w/B & R Tracer White w/B & Y Tracer Section 9,1 9.2 9.0 VISORS Each signal door shall be equipped with a detachable standard tunnel (unless otherwise shown in the plans), polycarbonate resin visor fastened at four or mare points to the door. The visor shall have a downward tilt o£ 3~ to 5 degrees and shall encom- pass approx!-~uatelY 300 degrees of the lens. Heads may be shipped.with visors detached. If heads are shipped with visors attached, visors shall be easily removed and replaced without damage to visor or signal head. 57 Section 10.1 10.2 10.3 Section 11.1 10.0 TERMINAL BLOCKS Each optical unit (or ~ection) of each signal head shall be ~tred co a terminal block ~ounted near the bottom inside of the unit. The terminal ? block shall be securely mounted in an accessible position, be of ~olded weather-proof construction, and be equipped with identified terminals for signal (interior) and field wires. Binding screws shall be provided for field wires. Solderless connectors or binding screws shall be provided for interior ~rlring to the optical unit. In addition to individual terminal blocks described above, each multiple- section signal (head) will be provided with a co~on terminal block ~ount in the top section of each signal head. Bach assembled signal head shall be ~rlred by the supplier to the con. On terminal block. If specified, an additional terminal block located within a compartment shall be provided for con,non ~lring of multiple signal heads located on a single pole or pedestal. The terminal compartment shall be weather- proof with cover and ~olded-construction terminal blocky ich separate, identified terminals for signal and field wires. A sufficient number of terminals shall be provided to handle all optical unit ~rlres. I minimum of twelve connector sets shall be provided. Color coding of leads shall be maintained, individually, from each optical unit lampholder to respective terminal in the compartment. Cocoons from each housing shall be grouped and carried to one terminal in the compartment. Use of terminal compartment described in 10.3 does not eliminate the requirements for those specified in 10.1 and 10.2. 11.0 HOUNTINC ATTACHHENTS All ~ountin~ attachments shall be of adequate strenBth for the purpose intended and shall be constructed of materials not affected by continued exposure to sunlight or corrosive atmospheres, particularly salt air. Any non-metallic hardware shall be polycarbonate materiel impregnated with glass fibers. Provision shall be made for carrying the siBnal leads enclosed in the ~ounting attachment. The mounting attachment, together ~tth supporting arms and assembled housings, shall co. prise a dust-and- moisture-proof enclosure for optical units and lead wiring. BounCing attaciments shall be of one of the following types as specified for the particular head on the plans. (a) Hast-lrmHounting. Hast-arm signal head mounting shall be as sho~n on the plans. . (b) Side-of-Pole Hounting. Supports for side-of-pole mounting of the signal head in a vertical position shall be 1~' (no.ina1 diameter) standard pipe bracket at. ns, attached to the top and bottom of the signal head. The signal head shall be adjustable, by rotation of the variouS signal faces about their vertical axis, throughout a radial 58 (d) angle of 360° and shall be capable of being rigidly clamped in any . position throughout the range of adjustment. Th~ ~ounting asse~bly:i shall consist of two standard-pipe sections extending 12-3/&' fro~.~and? at risht ansles to the axis of rotarAonal adjustment of the siEnal head. Both supports shall have runnin$ threads at least the pole connection end. Provision shall he ~ade for vlring frma the signal head enclosed in the bottom support and an outlet tilted downward for the wiring shall be provided, ad,scent to the pole connection end, tapped and plugged for lk" conduit. variations to this design are sho~n in the plans. Top of Pedestal Hounting. Supports for top-of-posEs ~ounting of the signal head in a vertical position shall be l~'* (nominal diameter) standard pipe bracket a~ms'attached to the top and bottO~ of the signal head. The mounting assembly shall consist of a slipfitter connection, as either the hub or as a part of the hub of the bottom pipe-arm assembly, for attachment around the top of a 4~" outside diameter pipe. The signal head shall be adjustable, by rotation about its vertical axis in a horizontal plane, throughout a radial angle of 360° and the mounting attachment shall be so constructed that the head may be firmly clamped in any position throuibout the range of ad~ust~nent. The slipfitter connection shall be of pleasing appearance and of adequate strength, capable of holding the signal head rigidly in place and effectively sealing the interior of the pipe from moisture. Section 12.0 HATERIAL All material used in construction of ma~or signal components shall be of poly- carbonate resin. This material shall be such that it ~rlll withstand 70 foot- pounds of impact without fracture or permanent deformation. Section 13.0 COLOR~ The color of signal heads and hardware shall be black. The underside of visors shall be painted a flat black. Color as specified shal~ be integrally impreg- nated in the polycarbonate resin in the molding process. 59 SPECIFICATION FOR PEDESTRIAN ONE-SECTION SIGNAL HEADS - INCANDESCENT LAHP Section 1.0 GENERAL 1.1 These specifications cover the minimum requirements for low energy lightweight single section pedestrian head. (WinkoHatic Model VX-2L-AG) 1.2 The size of the pedestrian signal shall be approximately 10" deep including the visor, 19" high, and 17" wide. The shipping weight should be less than 35 lbs. 1.3 The signals may be used alone or in conjunction with traffic signal heads in a complete assembly. Section 2.0 HOUSING, DOORS, VISOR AND LENS 2.1 The housing shall be die cast as a complete integral unit with a smooth exterior surface usingAluminumA~loy A-380. The housing shall be designed to accomodate the electrical and optical elements af the pedestrian signal. There shall be a neoprene gasket permanently tached to the perimeter of the housing. The top and botto~ exterior of the housinS shall have openings two inches in diameter to per.it entrance of 1½ inches of pipe brackets. 2.2 2.3 The door shall have two hinge lugs casted at the bottom of the door which shall mesh with two pairs of hinge lugs cast in the bottom of the housing. Stainless steel drive pins shall connect these hinges to pet~ait the door to rotate downward. T~o reinforced 1uss, each with a vertical slot (o~en at the top) shall be cast integrally in the top of the door. The top of the front of these lugs shall be slightly affset to prevent the hinge bolts from sliding out of the slots. Two pairs of luis shall be cast integrally with the top of the housing compartment. Two stainless steel hinge bolts with captive stainless steely ins nuts and plain washers shall be attached to the housifig lugs with the use of a stainless steel k" drive pin. The door shall contain an offset upon which an endless neoprene gasket will seat, for the purpose of holding the lens and visor and causing a water-tight fit of door to housing. Any open end of an assembled si~nal face housing shall be plumed with an ornamental cap and gasket. The visor shall consist of a single unit sun shield egg-type visor and be attached to the cast door by & hinged lugs that will allow the visor to be re~c~ed from the door without the use of any tools. The visor shall sit 60 2.4 directly on the door and shall consist of 15 vertical .030" thick polycarbonate strips and 26 horizontal .030" thick polycarbonate strips. The strips shall be slotted such that they fit together in a cross-hatch fashion. TWo anti-vandal metal rods shall be laced into the polycarbonate strips in such a manner that they do not interfere with the legend on the sign. The metal rods shall be firmly fastened to the visor frame thereby producing an anti-vandal assembly. The polycarbonate strips when assembled shall be bordered by a two-piece extruded .040" aluminum channel that shall be pop riveted together to provide solid support for the polycarbonate strips. The visor assembly shall be ih" deep and the grid pattern shall measure approximately ~" by The lens shall consist of a two-piece k" ~olded pigmented glass optical unit with the legend mast on the first surface and a molded prismatic surface on the second (inside). The lens material is molded glass with the standard ITE colozs molded in the glass. The top lens consisting of the legend DON'T WALK in 4½" letters, shall be Portland Orange and the bottom lens consisting of th" letters, indicating W.".LK shall be molded in Lunar white letters. The inside prismatic surface shall be m~ted to the parabolic reflector so as to form an even dintrihution of light without hot spots. The entire lens and reflector assembly shall be designed for any wattage light bulb using a 2-7/16" light center. Section 3.0 REFLECTOR AND LAHP RECEPTACLES The reflector shall be a one-piece die cast aluminum reflector creating a double parabolic unit. Polycarhonate reflectors are strictly prohibited. The reflector shall have a metalized silver surface, over-coated for endurance. One parabolic reflector curve shall sit behind the "DON'T WALK" legend, and a second behind the 'WALK" legend. Two lamp receptacles shall mount directly to the back of the reflector. The receptacles shall have a procelain heat-proof and moisture-proof housing and shall be designed to accomadate A21 lamps or any wattage utilizing a 2-?/16" light center. The center contact shall be spring activated. The brass fitted sleeve (or shell) shall have a lamp grip to prevent the lamp from vibrating loose. Materials used in the construction of the above parts shall be of rust- resistant materials and not subject to corrosion. Section 4.0 WIRING Each pedestrian signal shall be wired completely internally and ready for connection of field wiring. There shall be a & point terminal block installed inside the housing to which a wiring harness consisting of 18 AWG wiring shall be attached. The other end shall be attached directly to the sockets in the reflector. The wire length shall be sufficient to allow the reflector to be fully removed from the signal. Section 5.0 FINISH The housing door, and visor channel shall be' cleaned and etched prior to paint. They shall be painted with one coat of primer and two coats of black paint to match other signal heads. The inside of the housing and the visor must be flat black. 61 '1 SPECIFICATION FOR MAST ARM POLE ASSEMBLY Section 1.0 GENERAL 1.1 This specification covers steel (as specified in Plans) mast arm and pole assemblies, which, shall include transformer base. All mast arm pole assemblies, as supplied and installed, must conform to the detailed drawings and/or to the requirements in the Plans as to height, general design and finish. 1.2 Drilled shaft foundations for each mast arm pole installation shall be considered an integral part of the respective mast arm pole assembly, when loading and ~rlnd design factors are applied. 1.3 Each assembly shall be designed to withstand wind and ice loads per respective signal head(s), sign(s) and on all surfaces of the support assembly, in accordance with the American Association of State Highway and Transportation Officials "Specifications for Structural Supports for ~ighway Signs, Luminaires and Traffic Signals'* and other pertinent specifications of th~s body. Unless otherwise sho~fl in the Plans, wind speeds used for design shall be based on a SO-year mean recurrence interval. Wind drag coefficient shall be 1.2, Allowable unit stresses in each component of each assembly shall be as provided in the AASHTO Specifications above mentioned. 1.& All castings shall be true to pattern in form and .dimensions, free from pouring faults, spon$iness, cracks, blowholes and other defects in any position affecting their strength and value to service intended. Surfaces shall have a ~orkmanlike finish, and no sharp unfilleted angles or corners will be allowed. Steel pole assemblies required to be hot-dip galvanized shall be designed to provide proper filling, venting and drainage during the cleaning and galvaniz- ing process. 1.5 All parts of assemblies of the same manufacturer shall be inte~changeable. 1.6 Each pole assembly shall be designed to support respective required dead loads of signal heads, signs and the stresses applied to the exposed areas of all appurtenances based on wind and ice loads per Section 1.3 above. Section 2.0 POLE SHAI~, 2.1 Pole shafts shall be fabricated to satisfy strength requirements of section 1.0. Welded Joints in shafts or arms shall develop the full required strength of the welded member. 62 2.2 Fabrication. Round continuously tapered shafts shall be formed and ~elded, and shall have no more than one (1) longitudinal welded Joint and no horizontal welded (transverse) J~ints. After forming and welding, the tapered shaft may be longitudinally rolled under sufficient pressure to flatten velds and to assure continuous uniform taper (on .10-in/ft. or .ii-in/ft.). All velds shall be smooth so as to attain the external appearance characteristics of the pole itself. 2.3 All shafts shall meet strength requirements of Section 1.0, and shall be provided with reinforced handholes if sho~n on the Plans. Section 3.0 SHAFT BASE 3.1 Steel shaft bases shall be fabricated and constructed with an opening of a size and shape to recieve the shaft and shall be welded to the shaft by continuous velds which develop strength of the base and of the adjacent shaft section. Four mounting holes shall be provided in the shaft base with a bolt circle pattern comparable with transformer base. T~gnsformer base mounting bolts and four nuts shall be provided for securing shaft base to transformer base. Ornamental casting covers are required to cover exposed base mounting bolts. Section 4.0 THANSFOBHER BASE A transformer base of the size and design shown in the plans shall be provided for each pole assembly. The base shall be of fabricated steel and shall develop the strength of the respective adjacent base and shaft. A handhole vith cover of the minimum dimensions sho~n on the plans shall be provided. The cover shall be securely held in place with a non-corrosive holding device such as one or more galvanized bolts. One or more corrosion resistant steel plates, conforming to ASTH Designation A 123, shall be furnished as necessary where the base is subject to abrasive action due to the rotating capabilities of the assembly. The location is generally considered to be the supporting ring on the bottom of the transformer base. The interior side of the hand hole cover shall have a multi terminal (12 min) compression CV6 Terminal block mounted to it sir all si~nal conductor connections. This ia the only point that the splices are to be made. Section 5.0 ANCHOR BOLTS AND SHIHS Four steel anchor bolts, and template for proper alignment of bolts in foundation, shall be furnished for each pole assembly. Allowable unit stress for eachanchor bolt shall be as provided in AASBTO Specifications mentioned in Section 1.4. Transformer base installations require each anchor bolt to be top threaded and fitted with one nut and one flat washer. A set of six (6) "U' shaped galvanized steel shims (3 each, 1/8 inch thick and 3 each, 1/16 inch thick) shall also be furnished with each transformer base. Shoe base poles require that each anchor bolt be top threaded and provided with two (2) nuts and two (2) flat washers. The embedded end of anchor bolts shall have a 90° bend as sho~n on the Plans, and have a minimum elongation in 2 inches o£ 16 percent, or in 8 inches of ii percent. Section 6.0 SIGNAL HEAD AND LUHINAIRE ~L~ST ARHS }iasc arms shall be of the design shown in the Plans and arm and attaching hardware shall meet strength requirements of Section 1.0. Fastening the mast ar~ assemblings to the shaft by use of set screws (which would cut into or groove the shaft) guys, rods or sway braces will not be acceptable. Section 7.0 FINISH Painted Finish - All surfaces at the time of paint application shall be in accordance with the requirements of Brush-Off-Blast-Cleaning as specified in Steel Structures Painting Council Specification SSPC-SPT. When shipped, the outside of each assembly shall be coated in s manner that will assure all surfaces~ at the time of erection, will be coated with a dry, smooth, continuou~, uniform, tightly adhering, nonchalking film that is a mi~tmtlm Of t~O (2) mils thick measured over the peaks of the anchor pattern. The dried /ih contain, on a weight basis, a minimum of 20I binder solids and a minimum of 251 pigment capable of chemically inhibitiug corrosion. A minimum of 121 of the film shall be a chromate type corrosion inhibiting piE.~t. The ins/de of each assembly may either be coated in the same manner as the outside or may coated by an acceptable red lead primer. After erection of the assembly, the shop coat shall be touched up with shop primer. After ~he touch up coat is thoroughly dry, each pole assembly shall be provided with a one (1) mil (dry) thick film of paint of brown specified and approved by the Engineer. Section 8.0 CERTIFICATION REqUIREHENTS The Contractor shall submit for approval by the Engineer, five (5) prints, of drawings which show all pertinent information and data required for veri- fying structural adequacy, and all fabrication and erection details. (A) The d~awings shall be prepared on sheets 2& X 36 inches in size, with 1½ inch left margin and other margins of ~ inch. Each sheet shall have. a title in the lower right hand corner which includes the names of the Contractor, Fabricator end sheet numbering. (c) All material of each component shall be referenced to ASTH Speci- fications, or to other specifications provided minimum yield points or yield strength and elongations are shown. (D) Dra.wings for only one assembly need be submitted for ~wo or ~ore which are of Identical design and dimensions. 64 (F) Approval of the drawings shall not relieve the Contractor of the responsibility for correctness and completeness of the dra~rlnEs, shop fit field connections and proper Ealvanizing designs when galvanizing is required. The dra~rlngs shall bear a fully descriptive, detailed certification thereon that the assemblies were structurally desisned in accordance with criteria specified in Section 1.0 and specified in the Plans. The drawings shall be submitted to and approved by, the Engineer prior to fabrication. SPECIFICATION FOR CONDUIT & PULL BOXES Section 1.0 CONDUIT. 1.1 Description. This item shall govern for the furnishing and placing of conduit of the types and sizes indicated on the plans, including fittin~s, attachments and incidentals. 1.2 Unless otherwise sho~n on the plans, all conductors shall be in conduit except when in metal poles. All conduit and fittings shall be of the sizes and types sho~n on the plans and aha11 meet the requirements of the National Electrical Code and shall be listed by Under~riters Laboratories, and shall be marked in accordance with the applicable requirements of the NEC. Connecting fittings and attachments shall be fabric~ted from a material similar to the PVC. The PVC shall be made of Polyvinyl Chloride, Schedule 40 and meet requirements of NEHA Standard TC-2 and UL 651. 1.3 The Contractor may, at his o~m expense, use conduit of larger size than specified on the plans providing that the larger size is used for the entire length of the conduit run. 1.4 Conduit ter~inating in posts or pedestal bases shall extend vertically, approximately two (2) inches above the concrete foundation. Field bends in rigid metal conduit shall have a minimum radius of twelve (12) diameters of the nominal size of the conduit. 1.5 Each length of galvanized rigid metal conduit, where used, shall be reamed and threaded on each end and couplings aha11 be made up tight. IJhite-Lead paint or equal shall be used on threads of all Joints. PVC Conduit shall be Joined by solvent-weld method in accordance with the conduit manufacturers recomendation. No reducer couplings shall be used unless specifically indicated on the plans. 1.6 All conduit and fittings shall have the burrs and rough places smoothed and shall be clean and free of obstructions before the ca~le is installed. Ends of conduits shall be capped or plugged until start- ing of wiring. Upon request by the Engineer, the Contractor shall draw a full-size metal brush, attached by s~rlvel Joint to a pull tape through metal conduit and a spherical template having a diameter not less than 75 percent of the indide diameter through PVC conduits to insure that the conduit is clean and free from obstructions. A nylon or non-metal pull tape shall be used in pulling cables and conductors through PVC conduit. Hera1 tapes ~ll not bepermitted in PVC Conduit. The conduits shall be placed as sbo~m on the plans or as directed by the Engineer. Unless other~se sho~n on the plans or directed by the Engineer, conduit placed in an open trench shall be placed at least eighteen (18) inches deep imbedded in sand. 66 1.7 PVC Conduit which is to be placed under existing pavement, side- walks and driveways shall be placed by first providing a void through which the PVC Conduit shall be inserted. The void may be accomplished by ei£her boring or Jacking a mandrel. Hetal conduit which is 'to be placed under existing pavement, sidewalks and driveways shall be placed by Jacking or boring. If it is determined by the Engineer that it is impractical to place the conduit as outlined above due to unforseen obstructions, ~;ritten permission may be requested by the Con~ractor to cut the existing pavement. Pits for Jacking or boring shall not be closer than t~o (2) feet to the back of the curb or the outside edge of the shoulder unless other~ise directed by the Engineer. The Jacking and boring method used shall not in~erfere with the operation of street, highway or other facility, and shall not weaken or damage any embankment, structume, or pavement. Heavy Jacks are to be used for Jacking. Boring is to he done by mechanical means providing amax i mum one-inch overcut for the conduit to be placed, and use of water or ocher fluids in connection with the boring ope~ation will be permitted only to the extent to lubricate cuttings. ~&ter letting will no~ be permitted. ~here conduit is to be placed under existing asphaltic pavement, the jacking method is to be used unless written approval is given by the Engineer for placement of the conduit by boring. Section 2.1 2.0 PULL (JIINCTION) BOXES General. The purpose of this specification is to describe a reinforced concrete mortar, pull (Junction) box with cover and extension (if required) for use in underground traffic signal systems. The box shall be used for terminating and beginning conduit runs (Junctions) of various sizes and also for accessibility when pulling signal cable. 2.2 2.3 Description. (a) The assembly shall consist of box, cover and extension (if required) and all conponents shall be of reinforced plastic mortar. The cover shall be fabricated out of steel so as to fit properly in a recessed lip for full and stable contact on the box, and be secured thereon vith ar least two stainless steel bolts. The legend "Traffic Con~rol'l shall be integrally cast into the top surface of the cover, and the cover shall be provided with s sturdy, stainless steel drop handle to facilitate removal. (b) The box and extension (if required) shall be rectangular in shape, with inside minimum dimensions of 2&-inch length, l&-inchvidth and 12-inch depth. The bottom portion of each vill be open, with a sturdy flange around the perimeter so that the box seats firmly on the top of the extension. A minimum of t~o knockouts, 3"x&", one on each end, shall be provided in each box and extension section. Haterial and Strength Requirements. The pull box, cover and extension shall be of reinforced plastic mortar, and be designed and tested to temperatures of --50°F-, meeting ASTH D-635 flmmuability test. The box and cover shall be capable of withstanding a minimum $,000-pound single axle load over any 10"xl0" area of exposure. 67 Section 3.0 NEASU~NT AND PAYHENT Work performed and material furnished as prescribed by this item~r£11 be measured and paid for by linear foot along the main line of the conduit and per each pull box installed. A S-foot allowance for the PVC is permitted for all foundation connections. The fittinE within the pull boxes will be considered incidental to the pull Box installation. Please note that where sho~n on plans as 2--2" PVC or 2--3*t PVC to be placed in same trench shall be paid for as one (1) run of conduit. The price shall be for fullcompensation for material, equipment and labor. 68 SPECIFICATION FOR CONCRETE FOUNDATIONS Section 1.0 DESCRIPTION FOR CONCRETE POLE BASE SHAFTS AND CABINET FOUNDATIONS. 1.1 Concrete materials and their preparation shall be in accordance with the requirements of Item &21, "Concrete for Structures", Standard Specifications for Construction of Highways, Streets and Bridges, Texas State Department of Highways & Public Transportation 1982 and the additional requirements herein. All concrete shall be 'Class A'. All materials and methods of placement for drilled shaft foundations shall be in accordance vith Item 416, "Drilled Shaft Foundations" of the above cited publication. Reinforcing steel shall conform to the requirements in Item &&O, "Reinforcing Steel" of the above cited publication. 1.2 Concrete pole base (drilled) shafts. (a) Excavation for all required foundations shall be done in accordance ~lth lines and depth indicated on the plans. The Contractor viii clear all location from utilties prior to any excavation. Na~es of utilities representa- tives to be contacted ~r111 be furnished. All loose material shall be removed by the excavation before the concrete is placed. Any rater shall be removed by pumping or bailing. The use of explosives ~r111 not be permitted. (b) Foundations shall be constructed to the dimensions shoen on the plans or directed by the Engineer. Care shall be used to insure that the top of the finished foundation is exactly level and does not extend six (6) inches above curb grade. Anchor bolts and conduits shall be held rigidly in place by a template until the concrete is set. A mechanical vibrator shall be used for compacting and working the concrete. After the concrete has been placed and the top struck off. it shall be covered vith wet cotton or burlap mats, for not less than ninety-six (96) hours. All bracing and templates for anchor bolts shall remain in place for ninety-six (96) hours after the concrete is poured. During that tl~e, the anchor bolts and conduit shall not be subjected to any applied strain. (c) Backfill shall be tamped vith mechanical tamps in 6-inch layers to the density of the surrounding ground, l~here excavation is made in the surfaced shoulder, the shoulder shall be replaced vith material equal to the original construction. (d) All excavated material not required for backfill shall be promptly re- moved and disposed of by the Contractor outside the limits of the project. Il 69 (e) No concrete shall be placed when the atmospheric temperature ls at or below 40°F. (Oaken in shade away from artificial heat) unless premission to do so is given by the Engineer. Curing and placement of concrete at tempera- oF Cures of less than 40 , when such placement is permitted by the Engineer, shall be in accordance with Che requirements of the Standard Specifications Item 421, "Concrete for Structures". 1.3 Concrete Cabinet Foundations (a) Excavation for controller cabinet foundations shall be done in accordance with lines and depths indicated on the plans. All loose material shall be removed from the excavation before concrete is placed. Water shall be removed by pumping or boiling. Foundation and front access pad shall be constructed as shown on the Plans or as direcced by the Engineer. Care should be taken to insure chat the top finish surface is level. Anchor bolts and conduits shall be held rigidly in place uncil concrete is set. 1.4 }leasuremenC and Palment Work performed and naterial furnished as prescribed by this item will be measured and paid for per each location. The unit price shall be for full compensation for all ~aterial~ equipment and labor. The Contractor shall take necessary caution to protect all anchor bolts during the placing of the foundations. Any anchor bolt that is damaged will resulc in the removal and replacement of the entire foundation at the expense of the Contractor. 7O DIVISION I GENERAL REQUIREMENTS DIVISION i - GENERAL REQUIREMENTS Mention herein or indication on the Drawings of items, materials, ope~ations or methods, requires that the Contractor provide and/or install each item mentioned or indicated of . quality or subject to qualification noted~ perform, according to conditions stated each operation prescrlbed~ and provide all necessary labor, equipment, supplies and incidentals. Requirements of the General Conditions, Supplementary Conditions, and Addenda, if issued, shall apply under this Division of Work as if herein written. Separation of these specifications into Divisions and Sections is for convenience only and is not intended to establish limits of work. 01010 - SUMMARY OF WORE 01050 - FIELD ENGINEERING 01152 - APPLICATIONS FOR PAYMENT 01310 - CONSTRUCTION SCHEDULES 01340 - SHOP DRAWINGS, PRODUCT DATA AND SAMPLES 01700 - CONTRACT CLOSEOUT 01720 - PROJECT RECORD DOCUMENTS 01750 - WARRANTIES DIVISION I General Requirements 1 SECTION 01010 - SUMMARY OF WORK 1.1 DESCRIPTION AND LOCATION OF WORK ae Work covered by the Contract Documents includes the furnishing of all labor, materials, tools, equipment, taxes, services, transportation and other items necessary to perform and complete all of the work for the construction as indicated on the drawings and as herein written. 1.2 WORK SPECIFIED ELSEWHERE: A. General conditions of Agreement, Special Conditions and Standard Specifications. 1.3 START OF WORK ae Work shall be started immediately upon issuance of a notice to proceed order. Prior to this, all contracts and beginning documents will have been executed and insurance in force. 1.4 COMPLETENESS OF WORK: ae The drawings and specifications describe the various items of work, character of materials and quality of workmanship and finish. Any appurtenances, parts, finish of work essential to the entire completion of the work, though not specifically shown or specified, shall be provided by the Contractor and included in the Contract Sum. Be Time of Completion: The completion of be on or before the time indicated and Contractor Agreement. this work is to in the Owner 1.5 EXISTING UTILITIES, STRUCTURES, AND OTHER PROPERTY: ae Prior to any excavation, it shall be the Contractor's responsibility to determine the locations of all existing water, gas, sewer, electric, telephone, telegraph, television and other underground utilities and structures. Obtain location drawings and other assistance from the various local Utility Departments and other applicable agencies, and make other investigations as required to accomplish this. Be After commencing work, use every precaution to avoid interference with existing underground and surface utilities and structures, and protect them from damage. 01010 1 Where the locations of existing underground and surface utilities and structures are indicated on the drawings, these locations are generally approximate, and all items which may be encountered during the work are not necessarily indicated. It shall be the Contractor's responsibility to determine the exact locations of all items indicated, and the existence and locations of all items not indicated. 1.6 CONTRACTOR'S DUTIES: A. Except as specifically noted, provide and pay for: Labor, materials, equipment. Tools, construction equipment, and machinery. Water, heat, and utilities required for construction. Other facilities and services necessary for proper execution and completion of work. B. Pay legally required sales, privilege and other taxes. consumer, use, payroll, Ce Secure and pay for, as necessary execution and completion of work, and as at time of receipt of bids: for proper applicable Permits Fees Licenses D. Give required notices. Comply with codes, ordinances, rules, regulations, orders and other legal requirements of public authorities which bear on performance of work. Promptly submit written notice to Engineer of observed variance of contract documents from legal requirements. It is not the contractor's responsibility to make certain that drawings and specifications comply with codes and regulations. Appropriate modifications to contract documents will adjust necessary changes. Assume responsibility for work known to be contrary to such requirements without notice. Enforce strict discipline and good order among employees. Do not employ on work, unfit persons or persons not skilled in assigned task. 1.7 SUB-CONTRACTOR'S LIST: Ae of all sub-contractors to be on the pro]eot at the time of submitting his bid proposal. Any subcontractor listed must beacceptable to the Owner. 01010 2 1.8 COORDINATION: The prime general contractor is responsible for the coordination of the total project. All other prime contractors and all sub-contractors will cooperate with the prime general contractor so as to facilitate the general progress of the work. Each trade shall afford all other trades every reasonable opportunity for the installation of their work. 1.9 CONTRACTS: 1.10 1.11 A. Construct work under a single prime general contract. WORK SEQUENCE: Construct work so as interruption of service businesses situated along to provide the least to traffic and the construction area. At all times throughout construction, existing water, sewer and gas facilities shall remain in use. No discontinuation of service for any extended period of time will be allowed. CONTRACTOR'S USE OF PREMISES: Contractor shall limit his use of the premises for work and for storage to the rights-of-way limits or other areas allowed by property owners. B. Confine operations at site to areas permitted by: 2. Ordinances 3. Permit 4. Contract Documents 5. Owner C. Do not unreasonably encumber site with materials or equipment. Coordinate use of premises with Owner/Engineer and property owners. D. Assume full responsibility for protection and safekeeping of products stored on premises. E. Move any stored products which interfere with operations of Owner or other contractors. F. Obtain and pay for, use of additional storage of work areas needed for operations. 01010 3 1.12 MATERIAL AND WORKMANSHIP: All material under this contract shall be new and as specified, suitable for the purpose and subject to approval by the Engineer. The workmanship shall be first-class and subject to the approval of the Engineer as equal to best standard practice. Contractor shall furnish labor which in no way will conflict with other labor working on the site. The Contractor shall at all times enforce strict discipline and good order among his men and shall not employ any unfit persons or anyone not skilled in the work assigned to him. The work shall be protected from action of the weather and damage from workmen. Surfaces shall be clean and free from defects. The Contractor shall remove at his own expense any work or material condemned by the Engineer as defective and not in accordance with the additional compensation. Failure to do so shall be deemed as violation of contract and shall be subject to the procedure established for such case. An~ omission or failure on the part of the Engineer to disapprove or reject any work or material shall not be construed to be an acceptance of any such defective work or material. 1.13 INSPECTION OF WORK: Ae All the work of the contract shall be subject to the inspection of the Engineer and his authorized representatives, and the Contractor shall afford every facility for the inspection of materials and workmanship. Such access shall include such portions of the place of manufacture or fabrication as may be necessary to complete inspection. The Contractor shall notify the Engineer in writing, in ample time, to permit inspection at the place of manufacture should the Engineer so desire. Materials shall be delivered on the job properly marked for identification and whether previously inspected or not shall be.subject to reinspection and final acceptance or rejection at the site of the work. If the specifications, Engineer's instructions, laws, ordinances, or any public authority require any work to be specially tested or approved, the Contractor shall give the Engineer timely notice of its readiness for inspection, and if inspection is by another authority than the Engineer, of the date fixed for such inspection. 01010 4 Re-examination of the questioned work may be ordered by the Engineer and, if so ordered, the work must be uncovered by the Contractor. If such work is found to be in accordance with the Contract Documents, the Owner shall pay the cost of the re-examination and replacement. If such work is found not in accordance with the Contract Documents, the Contractor shall pay such cost unless he shall show the defect in the work was caused by anoth~ Contractor and, in that event, the party responsible shall pay such costs. 1.14 SUSPENSION OF WORK - DELAY: Cm !~,aa~ ~ eh, Enaineer, the work may be suspended &ause,- such as, but not limited ~ -&'~favorable weather conditions, ~ail~re, refu~a~ neglect on the part. of the con=rag=or employees to comply with the terms aha conui=lons the Contra~t documents. The use of, o? attempted use of mgter~als or methods not. in accordance therewith, ln~erference of the work with other work of a pu~.lxc or private nature ~ecessary to be done prxor to .the work herexn contemplated or for any cause of like nature, and the work so suspended shall not be resumed except with the consent of the Engineer. During the time of such suspension of the work, if it is to be a considerable time, the Contractor shall have all material neatly piled or removed from the line of work, and all equipment shall be located so as to least interfere with public convenience and traffic. Should the Contractor refuse or neglect to take proper care of such materials and equipment, the Engineer shall cause the same to be properly cared for and an amount equal to the cost of so doing shall be deducted from any monies which may be or may become due to the Contractor. The Contractor may file proper claims for loss or damage on account of delays incurred by the Owner. If any delay is caused by a~y act of the Owner, or results from causes herexnbefore mentioned, the Contractor will be granted an extension of time for the completion of the work, sufficient to offset such delay if a claim is made by the Contractor in writing to the Engineer within seven days from the date upon which such delay is started. No extension of time shall be granted for time lost during suspension of the work due to the Contractor's failure to comply with the conditions or terms of the contract. 01010 5 1.15 CHANGES IN THE WORK: A. No extra work or change shall be made without a written order from the Owner, in which event the Contractor shall proceed with such extra work or change, and no claim for an addition to the Contract Sum shall be valid unless so ordered. B. However, the Engineer shall have the authority, by instructions, to make minor changes in the work, not involving extra cost and not inconsistent with the purposes of the project. If the Contractor claims that any such instructions to make minor change do involve extra cost under the contract, he shall notify the Engineer in writing, within a reasonable time after receiving the said instruction and, in any event, before proceeding with the work as changed thereby or be barred from making any claim against the Owner for such extra costs. C. Compensation for the work covered by the approved change order shall be determined by an agreed lump sum. 1.16 LATENT CONDITIONS: If, in the performance of the Contract, latent conditions at the site are found tobe materially. . different from those indicated by the specifications or unknown conditions not usually inherent in work of the character specified, the attention of the Owner and Engineer shall be called immediately to such conditions before they are disturbed. Upon such notice, or upon his own observations of such conditions, the Engineer and Owner shall promptly make such changes in the specifications as they find necessary to conform to the different conditions, and any increase or decrease in the cost of the work resulting from such changes shall be adjusted as provided under Article 6, General Conditions, EXTRA WORK AND CLAIMS, as amended in the Special Conditions. 01010 6 SECTION 01050 - FIELD ENGIneerING 1.1 GENERAL: Ae Contractor shall provide and pay for field engineering services required for the project and include in his bid the necessary allowance to cover same, including: survey work required in execution of the project. Civil, structural, or other professional engineering services specified, or required to execute Contractor's construction methods. B. The Engineer will identify existing control points indicated on the drawings, as required. 1.2 QUALIFICATIONS OF SURVEYOR OR ENGINEER: A. Qualified engineer or registered land acceptable to Contractor and Engineer. surveyor 1.3 BENCH MARKS, MONUMENTS AND SURVEY REFEI~ENCE POINTS: The Contractor will carefully maintain all bench marks, monuments, and other reference points. If destroyed or disturbed, the reference points will be replaced, by the Contractor, to their original positions. In any case in which a reference point is disturbed, the Contractor shall notify the Engineer. 1.4 PROJECT SURVEY REQUIREMENTS: Ae The Contractor shall accurately stake out all components of the project and will be held entirely responsible for any errors in these lines and levels. The Contractor shall verify all grades, lines and levels and shall report any inconsistencies to the Engineer before commencing work. 1.5 RECORDS: Am Contractor shall maintain a complete accurate log of all control and survey work as it progresses, copies which shall be available to the Engineer if requested. Sec. 01050 1 1.6 SUBMITTALS: A. If requested by Engineer, Contractor shall submit: 1. Name and address of surveyor and/or professional engineer. 2. Documentation to verify accuracy of field engineering work. 3. Certificate signed by registered engineer or surveyor certifying that elevations and locations of improvement are in conformance, or non-conformance with Contract Documents. Sec. 01050 2 SECTION 01152 - APPLICATIONS FOR PAYMENT 1 · 1 GENERAL: Contractor to submit Applications for Payment to Engineer in accordance with the schedule established by Special Conditions, paragraph 1.4, F, Partial Payments. 1.2 FORMAT AND DATA REQUIRED: A. Submit itemized applications typed on Application and Certificate for Payment, as approved by Engineer. 1.3 PREPARATION OF APPLICATION FOR EACH PROGRESS PAYMENT: A. Application Form: 1. Engineer shall supply the application form to the Contractor. 2. Fill in required information, including that for Change Orders executed prior to the date of submittal of applications. 3. Fill in summary of dollar values to agree with the respective totals indicated on the continuation sheets. 4. Execute certification with the signature of a responsible officer of the Contract firm. B. Continuation Sheets: 1. Fill in total list of all scheduled component items of work, with item number and the scheduled dollar value for each item. 2. Fill in the dollar value in each column for each scheduled line item when work has been performed or products stored. 3. List each Change Order Number, and description, as for an original component item of work. 1.4 SUBSTANTIATING DATA FOR PROGRESS PAYMENTS: A. When the Owner or the Engineer requires data, Contractor shall submit suitable with a cover letter identifying: substantiating information, 1. Project 2. Application number and date 3. Detailed list of enclosures 4. For stored products: a. Item number and identification as application b. Description of specific material shown on B. Submit one copy of data cover letter copy of application. for each Sec. 01152 1 1.5 SUBMITTAL PROCEDURE: A. Submit Applications for Payment to Engineer at times stated in Special Conditions. B. Number: six (6) copies of each Application. C. Sign each copy and have each copy properly notarized. D. When Engineer finds the Application properly completed and correct, he will transmit three (3) copies of the certificate for payment to the Owner and one (1) copy to the Contractor. Sec. 01152 2 ~ECTION 01310 - CONSTRUCTION SCHEDULES 1.1 GENERAL: A. within 15 days after award of the Contract, the Contractor shall prepare and submit to the Engineer an estimated construction progress schedule for the Work, with dates on which he will start the salient features of the work and the contemplated dates for completing the same. B. Submit revised progress schedules with each application for payment. Submit two (2) copies. Failure to submit these will be cause for payment to be delayed. 1.2 FORM OF SCHEDULES: Ae Prepare schedules in the form of a horizontal bar chart. 1. Provide separate horizontal bar for each separate item or operation. 2. Horizontal time scale: Identify by week, month, year, etc. 3. Minimum sheet size: 8 1/2" x 11". B. Format of listings: The chronological order of the start of each item of work. 1.3 CONTENTS OF SCHEDULE: A. Construction Progress Schedule: 1. Show the complete sequence of construction by activity. 2. Show the dates for the beginning, and completion of, each major element of construction. 3. Show projected percentage of completion for each item, as of the first day of each month. 1.4 PROGRESS REVISIONS: A. Indicate progress of each activity to date of submission. B. Show changes occurring since previous submission of schedule. 01310 1 ~ECTION 01340 - ~HOP DRAWINGS. PRODUCT DATA AND SAMPLES 1.1 GENERAL: Contractor Samples as specified to submit Shop Drawings, Product Data and required by the Contract Documents and as in other sections of the specifications. 1.2 SHOP DRAWINGS: As soon as practicable after contract award, submit to the Engineer, for review, the required number of bound copies of shop drawings of all items as specified in the various sections of these specifications, accompanied by letters of transmittal. B® Shop drawings shall include: Manufacturer's catalog sheets and/or descriptive data for materials and equipment; showing dimensions, performance characteristics, and capacities and other pertinent information as required to obtain approval of the items involved. Ce No work requiring shop drawings will be executed until review and acceptance of such drawings has been obtained. 1.3 PRODUCT DATA: A. Preparation: 1. Clearly mark each copy to identify pertinent products or models. 2. Show performance characteristics and capacities. 3. Show dimensions and clearances required. B. Manufacturer's standard schematic drawings and diagrams: 1. Modify drawings and diagrams to delete information which is not applicable to the work. 2. Supplement standard information to provide information specifically applicable to the work. 1.4 SAMPLES: A. Provide samples as indicated in other parts of these specifications. 1.5 CONTRACTOR RESPONSIBILITIES: A. Review Shop Drawings and Product Data prior to submission. Sec. 01340 1 B. Determl,le and Verify: 1. Field measurements 2. Field construction criteria 3. Catalog numbers and similar data 4. Conformance with specifications. Coordinate each Shop Drawing and/or Project Data submittal with requirements of the work and of the Contract Documents. Begin no work which requires Shop Drawing submittals until return of approved Shop Drawings from the Engineer. E. Keep one (1) approved copy of shop drawings or product data at job site at all times. 1.6 SUBMISSION REQUIREMENTS: Make submittals promptly and cause no delay in the work or contractor. in such sequence as to in the work of any other B. Number of submittals required: For shop drawings and product data: Submit the number of copies which the contractor requires, plus four which will be retained by the Engineer. C. Submittals shall contain: 1. The date of submission and the dates of any previous submissions. 2. The project title. 3. The names of: a. Contractor b. Supplier c. Manufacturer 4. Identification of the product. 5. Field dimensions, clearly identified as such. 6. Relation to adjacent or critical features of the work or materials. 7. Applicable standards, such as ASTM or Federal Specification numbers. 8. Identification of deviations from Contract Documents. 9. Identification of revisions on resubmittals. 10. Contractor's stamp, initialed or signed, certifying to review of submittal, verification of products, field measurements and field construction criteria, and coordination of the information within the submittal with requirements of the work and of Contract Documents. CONTINUED ON NEXT PAGE Sec. 01340 2 11. Fabrication and erection drawings lists and schedules. 12. Basis of design and design calculations signed and sealed by a registered professional engineer. 13. Seal and signature of a registered engineer on all structural submittals. D. REVIEW: 1. Shop drawing and product data information review will be general. Such review will not relieve the Contractor of any responsibility and work required by the Contract. 2. Satisfactory shop drawings will be so designated and all sets, except four (4), returned to the Contractor. Rejected shop drawings will be so designated and all sets except two (2) will be returned to the Contractor, with indications of the required corrections and changes. 3. Rejected shop drawings will be corrected and resubmitted to the Engineer for acceptance. 1.7 RESUBMISSION REQUIREMENTS: A. Make any corrections or changes in the submittals required by the Engineer and resubmit until accepted. B. Shop Drawings and Product Data: 1. Revise initial drawings or data, and specified for the initial submittal. 2. Indicate any changes which have been than those requested by the Engineer. resubmit as made other 1.8 ENGINEER'S RESPONSIBILITIES: A. Review submittals with reasonable promptness. Be Affix stamp and initials or signature, and indicate requirements for resubmittal, or acceptance of submittal. C. Return submittals to Contractor or for resubmission. for distribution, Sec. 01340 3 SECTION 01700 - CONTRACT CLOSEOUT 1.1 GENERAL: Contractor shall comply with requirements stated in Conditions of the Contract and specifications for administrative procedures for closing out the work. B. Related requirements specified in other sections: 1. Record Documents: Section 01720 2. Warranties: Section 01750 1.2 SUBSTANTIAL COMPLETION: A. When Contractor considers the work is substantially complete, he shall submit to the Engineer: 1. A written notice that the work, or designated portion thereof, is substantially complete. 2. A list of items to be completed or corrected. Within a reasonable time after receipt of such notice, Engineer will make an inspection to determine the status of completion and shall furnish the Contractor a complete list of items of work to be completed or corrected. The list so developed shall, in no way, release the Contractor, or subcontractors from furnishing and installing or correcting items or work required by the Contract Documents. C. Should Engineer determine substantially complete: that the work is not 1. Engineer will promptly notify the Contractor in writing, giving the reasons therefor. 2. Contractor shall remedy the deficiencies in the work, and send a second written notice of substantial completion to the Engineer. 3. Engineer will reinspect the work. D. When Engineer concurs that the work is substantially complete, he will: 1. Prepare a Certificate of Substantial Completion accompanied by Contractor's list of items to be completed or corrected, as verified and amended by the Engineer. 2. Submit the Certificate to Owner and Contractor for their written acceptance of the responsibilities assigned to them in the Certificate. 01700 1 1.3 FINAL INSPECTION: A. When Contractor considers the work is complete, he shall submit written certification that: 1. Contract Documents have been reviewed. 2. Work has been inspected for compliance with Contract Documents. 3. Work has been completed in accordance with Contract Documents. 4. Equipment and systems have been tested in the presence of the Owner's representatives and are operational. 5. Work is completed and ready for final inspection. Be Engineer will make an inspection to status of completion with reasonable after receipt of such certification. verify the promptness C. Should Engineer consider incomplete or defective: that the work is 1. Engineer will promptly notify the Contractor in writing, listing the incomplete or defective work. 2. Contractor shall take immediate steps to remedy the stated deficiencies, and send a second written certification to Engineer that the work is complete. 3. When the Engineer finds that the work is acceptable under the Contract Documents, he shall request the Contractor to make closeout submittals. 1.4 CONTRACTOR'S CLOSEOUT SUBMITTALS TO ENGINEER: Ae Upon final acceptance by the Owner, and completion of all work, the Contractor shall submit to the Owner, through the Engineer, the following data: 1. Certificate stating that all accounts for labor, equipment and material are paid in full; or in the case of outstanding accounts because of this work, the Contractor shall furnish a release of claims by the individual or concerned party. This certificate shall be notarized and signed by the Contractor. 2. The Contractor's Bonding Company shall furnish a release to the Owner, that it is with their consent that final payment be made to the Contractor. 3. The Contractor shall furnish a letter guarantee of all workmanship to be free of defects for a period of one year, unless required longer by any division of the specifications, and should any defects arise, then such defects shall be restored to the original condition at no expense to the Owner. This shall include all necessary cutting and patching as may be required to correct the defective work. 01700 2 4. The Contractor shall submit accurate and detailed "As-Built Drawings" covering all changes to the work. Submit two (2) copies. 5. The Contractor shall submit all guarantees, warranties, brochures, and operating instructions as required by the different divisions of the specifications. 6. The Contractor shall submit a request for final payment, which shall include an audit of the account of the contract and said audit shall fully cover amounts paid by the Owner to the Contractor, and amounts due Contractor because of this work, all of which shall be fully covered by the contract documents and approved change orders. 1.5 FINAL PAYMENT: Final payment shall be recommended to the Owner by the Engineer upon submission of the documents called for above, and as covered under the general conditions and any modification thereto. 01700 3 SECTION 01720 - PROJECT RECORD DOCUMENTS 1.1 GENERAL: A. Contractor shall maintain at the project site one record copy of: 1. Drawings 2. Specifications 3. Addenda 4. Change orders and other modifications to Contract 5. Reviewed shop drawings, product data and samples 6. Test records the 1.2 MAINTENANCE OF DOCUMENTS: A. Maintain documents in neat, clean legible condition and in good order. B. Make documents available inspection by Engineer. at all times for 1.3 RECORDING: A. Record information concurrently with construction progress. B. Drawings; legibly mark to record actual construction: 1. Finished elevations 2. Horizontal and vertical locations of underground utilities and appurtenances. 3. Field changes of dimension and detail. 4. Changes made by field order or by change order. 5. Details not on original contract drawings. C. Specifications and Addenda; legibly mark each section to record: 1. Manufacturer, trade name, catalog number and supplier of each product and item of equipment actually installed. 2. Changes made by field order or by change order. 1.4 SUBMITTAL: Ae At Contract close-out, deliver one set of reproduoibles and two sets (blue line prints) of record documents (as-built) to Engineer for the Owner. Cost of reproducibles and blue lines will be borne by the Contractor. 01720 1 SECTION 01750 - WARRANTIES 1.1 GENERAL: ae Contractor shall guarantee materials and workmanship for a period of one year from date of completion except where additional guarantees or warranties are required under the technical sections of the specifications. Before final payment is made the General Contractor shall deliver to the Engineer all material and equipment guarantees or warranties in writing from sub-contractors and suppliers. The General Contractor shall also deliver to the Engineer before final payment three complete bound sets of manufacturer's instructions, service and parts manuals on each piece of equipment furnished under this contract. 01750 1 APPENDIX A SANDY LAKE ROAD TRAFFIC SIGNAL MODIFICATIONS AT MOORE ROAD 1 · 0 GENERAL The City of Coppell intends to modify the existing traffic signal system on Sandy Lake Road at Moore Road to allow a protected left turn for east and west bound traffic on Sandy Lake Road. This section will present two basic alternates for modification of the existing system. Upon receipt of bids the City of Coppell will review and evaluate the bids for the traffic signal modification alternates and determine which alternate it wishes to include in the Contract. 2.0 SCOPE OF WORK A. ALTERNATE NO. 1 Furnish all labor, equipment and material required for: The complete furnishing and installation of one green/amber dual arrow fiber optics turn signal section (Winkomatic Model AFO-12 or equal) on the bottom of heads Nnmher 5 and 7 as shown on the Drawings for Alternate No. 1 included with this Appendix A (a total of two new sections). Note: The bottom of each signal head must be at least 17' above the pavement surface. ® The complete modification of the existing four phase controller to operate on fixed time on phases 1,2 and 3 is as follows: Phase 1 - westbound Sandy Lake Road through traffic and left turn traffic from west bound Sandy Lake Road to south bound Moore Road Phase 2 - eastbound Sandy Lake Road through traffic and left turn traffic from eastbound Sandy Lake Road to northbound Moore Road Phase 3 - northbound and southbound traffic on Moore Road Phase 4 - is not to be used for this Alternate No. 1 Note: Emergency flashing operation shall be red in all directions. B. ALTERNATE NO. 2 Furnish all labor, equipment and material required for: a.) Installing additional span wire, wire, cables and repositioning the existing signal heads 3.0 to achieve the layout shown on the Drawing for Alternate No. 2 using the two (2) existing signal poles and furnishing and installing new poles. The complete furnishing and installation of one green/amber dual arrow fiber (Winkomatic Model AFO-12 or equal) on the bottom of heads 2, 4, 5 and 7 as shown on the Drawing for Alternate No. 2 included with this Appendix A (a total of four new sections) and; Note: The bottom of each signal head must be at least 17' above the pavement surface. aw The complete modification of the existing four phase controller to operate on fixed time on phases 1, 2 and 3 and on loop detector actuation for phase 4 is as follows: Phase i - Fixed time phasing - westbound Sandy Lake Road through traffic and left turn traffic from westbound Sandy Lake Road to southbound Moore Road Phase 2 - Fixed time phasing - eastbound Sandy Lake Road through traffic and left turn traffic from eastbound Sandy Lake Road to northbound Moore Road Phase 3 - Fixed time phasing - northbound and southbound traffic on Moore Road Phase 4 - Traffic activated left turn phase for northbound and southbound traffic on Moore Road (activated by existing loop detectors in left turn lanes on Moore Road) Note: Emergency flashing operation shall be red in all directions. DRAWINGS (See following two pages) DALLAS COUNTY, TEXAS ' ~- ALTERNATE NO. I m TRAFFIC SIGNAL MODIFICATIONS I ~ SANDY LAKE ROAD AT MOORE ROAD GINN. INC. Consulttn~ En~lnoers Dallas. Texam ~,' ~-6TW ~m- TEC h~,- June, 1989 ~g~l'l~'~l- :becked- JCK kill - I#= 201 ALTERNATE NO. 2 TRAFFIC SISAL M~IFICATIONS '~ GINN.