WA9903-SP000202SHIMEK, JACOBS & FINKLEA, L.L.P.
CONSULTING ENGINEERS
DALLAS, TEXAS
/
Architectural dities, Inc.
300 West msey
P.O. Bo 11586
Fo~6110
Attention: Mr. Steve Dake
Re: City of Coppell
Addition of Pump Number 4 at the VP PS
We are transmitting herewith 3 copies of the submittal data furnished by
These copies have been reviewed and marked as follows:
No
No. Exceptions
Dwg. No. Sheets Dwg. Description Taken Rejected
5 Worthington 300LNN575 Pump XX
Date: February 2, 2000
Oslin Nation Company
Explanation
Make Revise Submit
Corrections and Specified
Noted Resubmit Items
Remarks: This pump requires a shop test after assembly and before shipment. Test to include capacity, power
requirement and efficiency at maximum head, minimum head, rated head and at as many other points as
required for accurate performance curve plotting. See Section SC.33.D.4) of the Special Conditions (page 4-24).
le f th h/th~Da~dC.~d
By copy of this letter we are returning 2 cop' s o e submittal to
By:
Checking of shop drawings by ShimeL Jacobs & Finklea is only for general conformance wit general
compliance with the information given in the contract documents. Any action shown is subject to the requirements of the plans and specifications.
Contractor is responsible for: dimensions which shall be confirmed and correlated at the job site; fabrication processes and techniques of
construction; coordination of his work with that of all other trades; and performing his work in a safe and satisfactory manner.
ENGINEERS
SHIMEK JACOBS & FINKLEA
CONTRACTOR
A.U.I
PRODUCT
INGERSOLL DRESSER PUMP
PROJECT
ADDITION OF PUMP NO. 4
AT THE VILLAGE PARKWAY PUMP
STATION
REPRESENTATIVE
OSLIN NATION CO.
ss~o s. WESTnOR~ANO
DALLAS, TX 75237
N~IL ~Z~
REF NO.
101.00
102.00
109.00
161.00
161.01
202.00
218.00
231.00
231.01
235.00
241.00
251.00
252.00
280.01
301.00
302.00
309,00
311.00
321.00
321.01
351.00
363.00
363.01
366.00
374.00
378.00
379.00
401.00
401.01
401.04
401.05
414,00
420,00
500,01
NOTES:
MATERIAL LIST
ORDER NO, QUANTITY I CERTiFiED BY
SIZE & TYPE 300LNN575 D.O. NO. DATE
SECTIONAL DRAWING SSLNN06
NO. OF NAME OF PART
PIECES
1 CASING LOWER HALF
I CASING UPPER HALF
2 CASING SPLIT GASKET
2 CASING WEARING RING
2 CASING RING PIN
2 BEARING HOUSING
I THRUST WASHER
I THRUST BEARING
1 SHIM SET
I CIRCLIP
1 LINE BEARING
1 END COVER
2 BEARING COVER
2 GREASE FITrINGS
I SHAFT
1 IMPELLER KEY
1 COUPLING KEY
1 IMPELLER
2 IMPELLER WEARING RING
6 IMP RING LOCKING SCREVV
2 SLEEVE
2 SHAFT NUT
2 SHAFT NUT LOCKING SCREVV
1 BEARING LOCKNUT
2 SLEEVE 'O' RING
I INNER SEAL RING
1 OUTER SEAL RING
2 STUFFING BOX HOUSING
2 PLUG
1 STUFF BOX HSG PIN
1 STUFF BOX HSG PIN
2 'O' RING SEAL
2 MECHANICAL SEAL ASSEMBLY
2 FLUSH LINE ASSEMBLY
MATERIAL
CAST IRON /ASTM A-48 CLASS 30
CAST IRON /ASTM A-,48 CLASS 30
CELLULOSE REINFORCED COMPOSITION FIBER
BRONZE / ASTM 13-584 ALLOY C90700
STN STL / 302 SS
CAST IRON / ASTM A-48 CLASS 25
STEEL / ASTM A-576 GRADE 1020
STEEL
MiLD STEEL
SPRING STEEL
STEEL
STEEL / RUBBER
CAST IRON / ASTM A-48 CLASS 25
STEEL
STEEL / AS'rM A-576 GRADE 1045
STEEL / ASTM A-576 GRADE 1040
STEEL / ASTM A-576 GRADE 1040
BRONZE / ASTM B-584 ALLOY C90500
BRONZE / ASTM B-584 ALLOY C90700
STN STL/316 SS
BRONZE / ASTM B-505 ALLOY C90300
BRONZE / ASTM B-,584 ALLOY C90700
STN STL/316 SS
STEEL
NITRILE
NITRILE
NITRILE
CAST IRON / ASTM A-48 CLASS 25
STEEL
STNSTL/302SS
STN STL / 302 SS
NIT~ILE
STAINLESS STEEL W/CONTROL VALVE
SEE NOTE 1
SEE NOTE 1
SEE NOTE 2
SEE NOTE 3
SEE NOTE 3
SEE NOTE 6
SEE NOTE 5
1. CASING IS DOUBLE VOLUTE.
2. WiTH GASKET ADHESIVE, RTV SILICONE OR EQUAL, APPLIED TO LOWER HALF OF CASING ON WALL SECTION
BETWEEN SUCTION AND DISCHARGE SIDES.
3. WiTH LIQUID SEALANT, RTV SILICON OR EQUAL, APPLIED BETWEEN COMPONENT AND MATING PART.
4, SHAFT DIAMETER AT COUPLING, 2.56 IN.
5, MECHANICAL SEAL FACES - CARBON VS, SILICON CARBIDE.
6, BEARING LIFE 100,000 HR MIN. L-10 AFBMA.
7. CASING HYDROSTATIC TEST PRESSURE 150 PSI.
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SSLNN06
Customer : COPPELL
Ztom number : PUMP NO. 4
Service : BOOSTER
Vendor reference : 0754-90096
Date : November 29, 1999
Ingersoll-Dresser Pumps
Capacity : 9000.0 USglm Specific gravity: 1.OO
Deed : 210.OO ft Pump speed : 11OO rim
Pump size & type : SOO-LNN-57S
Based on curve no,: 42581~
Number of stages : I
)
0
400
360
320
280 223.35 in Maxtmum~CSF
_~ . e/ /
/
160-'18-94 in Minimum
120
8o /
40 /
O/
800
600
400
200
0
0
2000
4000
6000
8000 10000 12000 14000 16000 18000 20000
Capacity - USgpm
Wtndomm~ Hydraulic Selection V2.25, Output Nodule 1/2.35
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MECHANICAL SEAL
MANUFACTURER
TYPE
MATING (STATIONARY) KING
PRIMARY (ROTATING) RING
INF~:RNAL MET4k:L PARTS
SPRINGS
"O" RING
GLAND
CHESTERTON-
TYPE 891 / 491
SINGLE SEAL
MULTIPLE SPR.I~G
SILICON CARBIDE
CARBON
316 ST ST
HASTELLOY C
EPDM (ETHYLENE PROPYLENE)
STAINLESS STEEL
891
ROTARY
SEAL
r~Metal holder is support
bushing in the event of
shaft bending at starl-up.
The face is not disturbed
if there is contact.
.~'}Non-fretting design
will not destroy shaft,
sleeve or any metal part.
(3~Balanced O-ring design
with anti-clog features
· Spnngs out of fluid.
· Dynamic O-ring
moves to a clean
surface.
· Centrifugal force
works to clean the
seal faces and
rotary element
~iLi~Computer profiled face design
· Ability to withstand
large changes In
operating temperature
whfie keeprng face fiat,
· Ability ~o operate
at pressures UD tO
42 BAR (600 psh
because heat generation
does not greatly affect
seal face flatness
· Dynamic O-ring sfides
on smooth, non-metafiic
surface to prevent
fretting and hang-up
· Metal holder ts never
subjected to fretting or wear.
RTS ALL DIN, IS(:), ANSI
AND OTHER POPULAR PUMPS
OPERATES AT PRESSURES
UP TO 42 BAR (600 PSI)
NO SHAFT SLEEVE WEAR
SELF-ALIGNING CAPABILITY
Interchangeability of material
· Standard carbon rotary seaJ face can be easily
changed in the field to silicon carbide or tungsten carbide.
· Holder can be machined from any metal.
(~CHESTERTON
Patented
Stationary
CHESTERTON 891
Rotary Seal may be run
against conventional
stationaries. however, as
shown with CRESTERTON
Self-Aligning Stationar~
(SAS), stuffing box face
alignment is aulomabc.
Start-up leakage
is controlled.
All wearing pans,
seal faces, O-rings,
screws and spnngs,
are replaceable at
low cost, making
in-plant rebuilding
simple and economical
Pans being replaced can
be crushed and bagged
for environmentafiy
safe disposal
CHESTERTON® Dimensional Data
891 ROTARY SEAL SHAft
TECHNICAL DATA SIZE
mm METRIC
r"~Ma t8 t8,11
terials 2o 20, 11
METAL COMPONENTS: 22 22,11
316 Stainless Steel. 24 24,1
(Available on special order in Alloy 20, 25 25, 11
Titanlure, Menel: Nickel or
Hastefioy B" or C"). 28 28,11
SPRINGS: Hastelloy C. 30 30,11
SEAL FACES AVAILABLE: 32 32,11
Grade P658RC Carbon. 33 33,11
Reaction Bonded Silicon Carbide. 35 35, 11
~.,elid Tungets- {'arced, w~th ~,,^u~ ~;~d, er. 38 38,11
O-RiNGS: 40 40,11
P;u. sfecarben inctallod. 43 43,11
Ethylene Propylene supplied with the seal. 45 45, 11
C~smraz'" sr Kalrez"** 48 48,11
,a,/oilabio upon roquost. 50 50,11
Pressure 55 55, 11
711 mm (28") Hg vacuum to: 6o 60,11
65 65, 11
Seal Shaft Size Standard Hastelloy 70 70, 11
Set Screws
75 75, 11
891 18 to 30 mm 14 BAR 21 BAR
80 80.11
891 32 to 100 mm 28 BAR 42 BAR
85 85,11
t891X 120to200mm 28BAR ......
891 1" to 1.250" 200 psi 300 psi 90 90,11
891 1.375"to4.50" 400psi 600psi ~ 95 95,11
t891X 4.75"to8.0" 400psi ....... I{X] 100,11
tDimensions available on separate sheet.
Tem erature
-30°C ~--210°F) tO 205'C (400°F) With Fluorocarbon.
-55°C (-65°F) to 150°C (300°F) with Ethylene Propylene.
OL18°C (0°F) to 260°C (500°F)
with Kalrez.
-30°C (-20°F) to 230°C (450°F)
with Chemraz.
.... DuPont's Registete~ Trademark. C
B C
INCH METRIC INCH METRIC
.713 32,28 1.271 35,00
.791 34,29 1.350 35,00
.870 36,30 1.429 35,00
.949 38,30 1.508 35,00
.988 39,29 1.547 35,00
1.106 42,29 1.665 35,00
1.185 44,30 1.744 35,00
1.264 46,30 1.823 44,45
1.303 47,90 1.886 44,45
1.382 49,48 1.948 44,45
1.500 54,28 2.137 44,45
1.579 56,08 2.208 44,45
1.697 59,08 2.326 44,45 1.750
1.776 61.09 2.405 44,45 1.750
1.894 64,11 2.524 44,45 1.750
1.973 66,09 2.602 44,45 1.7E0
2.169 71,07 2.798 44,45 1.750
2.366 77,14 3.037 44,45 1.750
2.563 83,01 3.268 44,45 1.750
2.760 86,08 3.389 44,45 1.750
2.957 98,43 3.875 50,80 2.000
3.154 104,78 4.125 50,80 2.000
3.350 107,95 4.250 50,80 2.000
3.547 114,30 4.500 50,80 2.000
3.744 117,48 4.625 50,80 2.000
3.941 123,83 4.875 50,80 2.000
SHAFT A
SIZE
INCH INCH METRIC
1.000 1.004 25,50
1.125 1.129 28,68
1.250 1.254 31,85
1.375 1.379 35,03
1.500 1.504 38,20
1.625 1.629 41,38
1.750 1.754 44,55
1.875 1.879 47,73
2.000 2.004 50,90
2.125 2.129 54,08
2.250 2.254 57,25
2.375 2.379 60.43
2.500 2.504 63,60
2.625 2.629 66,78
2.750 2.754 69,95
2.875 2.879 73,13
3.000 3.004 76,30
3.125 3.129 79,48
D E
INCH
1.378 118 121
1.378 117 122
1.378 118 123
1.378 119 125
1.378 120 125
1.378 122 127
1.378 123 128
1.750 124 130
1.750 125 131
1.750 125 132
1.750 128 134
1.750 129 135
131 137
133 139
134 141
136 139
139 145
142 148
145 151
148 152
234 238
236 240
237 241
239 243
240 244
242 246
B C D E
INCH METRIC INCH METRIC
1.573 39,95 1.375 35,00 120 126
1.698 43,13 1.375 35,00 122 128
1.823 46,30 1.750 44,45 124 130
1.948 49,48 1.750 44,45 126 132
2.143 54,43 1.750 44,45 128 134
2.288 57,61 1.750 44,45 130 136
2.393 60,78 1,750 44,45 132 138
2.518 63,96 1.750 44,45 134 140
2.643 67,13 1.750 44,45 136 142
2.768 70,31 1.750 44,45 138 144
2.893 73,48 1.750 44,45 140 146
3.018 76,66 1.750 44,45 142 148
3.143 79,83 1.750 44,45 144 150
3.268 83,01 1.750 44,45 146 151
3.825 92,08 2.000 50,80 232 236
3.750 95.25 2.000 50,80 233 237
3.875 98,43 2.000 50,80 234 238
4.000 101,60 2.000 50,80 235 239
4.125 104,78 2.000 50,80 236 240
4250 107,95 2.000 50,80 237 241
4.375 111,13 2.000 50.80 238 242
4.500 114,30 2.000 50,80 239 243
4.625 117,48 2.000 50.80 240 244
4.750 120,65 2.000 50,80 241 245
4.875 123,83 2.000 50,80 242 246
5.000 127,00 2.000 50,80 243 247
5.125 130,18 2.000 50,80 244 248
5.250 133,35 2.000 50,80 245 249
5.375 136.53 2.000 50,80 246 250
A.W. CHESTERTON CO.
25 Fallen Road, Middlesex Industrial Park
fl~toneham, Massachusetts 02180-9101 USA
I Pelephone: 617-438-7000
Telex: 94-9417 · Fax: 617-438-8971
Cable: Chester~on Stoneham, Mass,
rl~xl DISTRIBUTED BY:
LSJIS09eOllEN 29601
FOaM NO. 075450 REN.4
Falk Steelflex Grid Couplings
A general purpose, lubricated design that combines the economy and high forclue copedry of a gear coupling with the tarsignal flexibility
of an elastomer coupling. Backed by a 5-year lubrication warrant,/, Folk SteeHlex couplings require no periodic maintenance when lubricated with
Folk LTG (Long Term Grease) at installation. Featuring 25 sizes, Steelflex couplings con accommodate torque loads of 7,500,000 (Ib.-in.) and shaft
diameters of 20 inches.
(-
Type T10 Close Coupled
Coupling -- A double flexing,
close-coupled design for use in
four bearing systems. Features
a horizontally split cover which
allows for grid replacement
without the movement of the
connected equipment.
(See Page 8)
Type T20 Close Coupled
Coupling -- A double flexing
design featuring a vertically split
steel cover. Ideal for higher
running speeds.
(See Page 9)
Type T31 Full Spacer Coupling
~ Complete center sealion drops
out for easy service of connected
equipment bearings and seals.
ideal for pump applications.
(See Page 10)
Type T35 Half Spacer Coupling
-- An economical spacer design for
easy service of conneded
equipment bearing and seals. Ideal
for pump applications.
(See Page 11 )
Type TS0 Floating Shaft
Coupling -- Double piloted
design for conneding equipment
where the d/stance between shafts
is too laFge for a spacer type
coupling. (See Page 12)
Contact your local Falk Representative for information on these additional
Steelflex models available from Falk.
· See Seledion Guide 421-1 I 0
Type 170 High Speed Coupling
__ De.~{Oned fnr operating ~peeds
beyond ~ose of the T10 and 1'20
designs. Features a one-piece cover
and balanced components. m
Type TS0 Piloted Coupling --
For use on llne shaft applications.
Can be used in place of single
engagement gear couplings to
provide tarsignal resiliency and
lower overall operating cost. ·
Type T90 Flywheel Coupling --
Used primarily to connect
the flywheel of an engine to
the driven machinery. It provides
for highertorque ratings with
resulting smallersizes and lower
coststhan elastomercouplings.
(See Selection Guide
421-110.1 Supplement)
Type T10/GS2 Spacer Coupling
-- A combination of Iwo standard
Folk couplings. Utilizes readily
available components for on
economical price and shorter lead
time than large T31/1'35 couplings. ·
Type T41/1'44 Control led Torque
Coupling -- Provides adjustable
slipping action to proted conhealed
equipment from shock, jams, or
temporary overloads. (See Selection
Guide 421-410)
Type T63 Disc Brake Coupling --
Proven to be for superior to
drum-type brakes in cost,
construction and performance. (See
Selection Guide 421-610)
Type BW Brakewheel Coupling
m Provides a built-in breaking
surface right at or near the
centerline of the coupling... saves
space and dollars. (See Selection
Guide 431-310)
IWARNING! Mixing grid coupling components from different manufacturers may cause
premature failure and possible personal injury or properly damage from flying debris.
The Folk Corporation, ) 997. (401-110) 7
How to Select
Standard Seledion Method
The standard selection method can be used for most motor,
turbine, or engine driven applications. The following information is
required to select a flexible coupling:
· Horsepower or torque.
· Running rpm.
· Appiication or type of equipment to be connected (motor to
pump, gear drive to conveyor, etc.).
· Shaft diameters
· Shaft gaps
Physical space limitations.
· Special bore or finish information and type of fit.
Exceptions are High Peak Loads and Brake Applications. For
these conditions use the Formula Selection Method in the
next column, or consult your local Falk Representative for
assistance.
1. RATING: Determine system torque. If torque is not given,
calculate as shown below:
HP x 63,000
System Torque (Ib.-in.) =
rpm
Where: horsepower is the actual or transmilted power required by
the application (if unknown, use the motor or turbine
nameplate rating) and rpm is the adual speed the coupling is
rotating. Applications that require rapid changes in direalton or
torque reversals should be referred to Falk Engineering.
2. SERVICE FACTOR: Determine appropriate service factor from
Table 1, Page 5.
3. REQUIRED MINIMUM COUPLING RATING: Determine
the required minimum coupling rating as shown below:
Minimum Coupling Rating = S.E (Service Factor) x Torque (Ib.-in.)
4. SIZE: Turn to appropriate pages for the coupling type chosen
and trace down the torque column to a value that is equal or
greater than that determined in Step 3 above. The coupling size
is shown in the first column.
5. CHECK: Check speed (rpm), bore, gap, and dimensions.
Formula Selection Method
The Standard Selection Method can be used for most coupling
selections. The procedures below shouid be used for:
· High Peak Loads.
· Broke Applications where the broke disc or broke wheel is to
be an integral od of the coupling, consult the Factory for
design opfions~.
Providing system peak torque and frequency, duty cycJe, and
brake forqua rating will allow for o more refined seledion using
the Formula 5aleallan Method.
1. HIGH PEAK LOADS: Use one of the fobwlng formulas for
applications using motors with torque characteristics that are
higher than normal; applications with intermittent operations,
shock loading, inertia effects due to starling and stopping and or
system induced repetitive high peak torques. System Peak Torque is
the maximum torque that con exist in the system. Select a coupling
with a torque rating equaJ to or greeter than se}echon torque
calculated below.
A. NON-REVERSING HIGH PEAK TORQUE
Selection Torque (Ib.-in.) = System Peak Torque
or
SeJection Torque (Ib .-in.) = System Peak HP x 63,000
rpm
B. REVERSING HIGH PEAK TORQUE
Selection Torque (Ib-in) = 2 x System Peak Torque
or
2 x Peak HP x 63,000
Seledion Torque (Ib ,-in,) =
rpm
C. OCCASIONAL PEAK TORQUES (Non-Reversing)
If a system peak torque occurs less than 1000 times during
the expeded coupling life, use the following formula:
Selection Torque (Ib-in) = .5 x System Peak Torque
or
.5 x Peak HP x 63,000
Salealton Torque (lb .-in.) =
rpm
For reversing service seled per step B above.
2. BRAKE APPLICATIONS: If the torque rating of the broke
exceeds the motor torque use the brake rating as follows:
Selection Torque (Ib.-in.) = Brake Torque Rating x S.E
4 (401-1~0)
O The Folk Corporation, 1997.
DEC 03 1999 i0!47 FR G E SUPPLY
Post-it° Fax Note 7671
ro AfaR/L
389 ?036 TO 92143332785 P.01/05
3K9 '703C
GE Industrial
Control Systems
Customer Service Dept
Fort Wayne, IN 46802
(219) 439-2000
Customer:
Customer Requested DataPack
Generated by EDDS/CustomerLink
Customer Order ....................: NONE
Customer Part .......................: None
GEICS Reqn /Item ...............: None
GEIC,~ Job Number ..............: NONE
MODEL NUMBER ............... : 5KSS13AN366M
Outline Drawing ....................: 50DP4109G004AG
Connection Diagram .............: GEM2034E-FIG7
Design Code ...........................: 50DS3544CW
Type ........................................: KS
Frame ......................................: 5013S
Phases .....................................: 3
Poles ........................................: 6
Horsepower ............................: 600
RPM ........................................: 1190
Voltage ....................................: 4160
Hertz .......................................: 60
Amps - FL ..............................: 80.5
Service Factor ........................: 1.15
ESTIMATED WEIGHT ....... : 5180 Lbs (2349.65Kg)
Time Rating ............................:CONT
Enclosure ................................: WPI
End ConsWuction ..................: OPEN
Ambient ..................................: 40
Insulation Class ......................: F
NEMA Design ........................: -
Nominal Efficiency ................: 95.8
Guaranteed Efficiency ...........: 95.4
KVA Code ..............................: G
Max KVAK ............................: 212.3
Power Factor ..........................: 80,5
Bearing - DE ...........................: 6320ZC3
Bearing - ODE ........................: 6320ZC3
Enclosure is WeaLher Prote~ed One OPEN
Additional Mater Data:
GREASE RYEON PREM #2
HTR LDS H l15V 350W
6P-FORM COIL-WPI FEAT-115V HTR LDS& 100
OHM WDG RTD LDS TO ACESS BOX
*******SPIDER ARM SHAFT*******************
ISINGLE VtLTAGE I
)L"TIDN A
TI
T3/~ T2
; a T ) T2 T3
TIZ-ETI'E31
FIG. 1
HEATER CONN.
VOLTAGE ONLY
Page I
Model: 5KS513AN366M
Date: December 03, 1999
RESISTANCE TEI4PE~ATURE DETEC'I'(2Xi~S Ct:)'qNECTIDNS
PI ;I Pl P~ ~ P2 P3 P3 P)
R ' RED ~EAD
W ' WHILE LEAD DNE WHILE LEAD IS TO BE C-ROUNDED
WI-F_,N Pl31E THAN 3 RTD'S ARE SL~Ft. XED ThEY ARE NLtHBEI~ED
P4, P~, ETC. PHACaE LOC O~ P4 - P9 MAY VARY,
/,,,.-,-!
Page 1A
! I
k"/jS4~$3 WQ'd.s I~O 'SQagWANA%DO 'S,(I'dV'aMfi '3aVlql In NV3
· '~----OL'5( a, ·
[ z,,.I x,.Jevyeoelmftaao9, .J J~J
,4 9
COUNTER CLOCKVISE ROTATION VIEVED FROM THE COUPLING END PER HI
300LNN575 PUMP
ELEVATION
P
PUMP if4
VILLAGE PARKVAY P.S.
COPPELL, TEXAS
PROPOSED ~ ~
PUfF HO. 4
'/// I I ': f h
PROPOSED PIPING P~N
PROPOSED
PUMP NO.
15%0°
PIPING SECTION A-A
CITY OF COPPELL, TE)
VILLAGE PARKWAY PUMP STAllON AODI1
PIPING SECTION A-A