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DR8601-CS 860425GINN, INC. CONSULTING ENGINEERS TO: Mr. Ed Powell, P.E., City Engineer FROM: Ginn, Inc. DATE: April 25, 1986 SUBJECT: Drainage Channel -- Parkwood Subdivision In view of the April 22, 1986 Council meeting, where the above referenced project was discussed at length, we have done quite a bit of research to help you in determining the City of Coppell's position in this matter. Some items may have direct bearing on the problem, cause or solution; while some may be provided as background informa- tion only to help bring you up to date on previous happenings. 1. Parkwood Addition project started construction October 24, 1983. Contract executed between Lanzo Construction Co. and Coppell M.U.D., September 26, 1983, not involving City money. 0 Plans were designed and approved prior to present Subdivision Ordinance adoption. e 0 Se Plans were not approved by Ginn, Inc., but were reviewed and approved by prior City Engineers, Hogan and Rasor, Inc., and verified, by Ginn, for compliance with comments made by those engineers prior to Ginn, Inc. becoming involved in the review process. Since Hogan and Rasor, Inc. was not representing the City at the time the plans had to be stamped, Ginn, Inc. stamped the plans, as requested by previous City Manager and P & Z Coordinator. In February 10, 1984, memo from Ginn, Inc. to Public Works Director, it was stated that utilities on Parkway Boulevard and Moore Road were in compliance with the specifications and that roadway construction could begin. On April 4, 1984, Pierce-Lunsford Associates, Inc. approved a pay estimate for "construction of water, sanitary sewer and ~%orm drain improvements in Parkway Boulevard, Moore Road, and DeForest Road right-of-way in the Parks of Coppell, Texas." (This indicates to us that the M.U.D. does inspect and approve storm drainaqe improvements. This conflicts with prior statements that the M.U.D. does not inspect storm drainage.) e In May 7, 1984 memo to file, regarding Meadowridge Subdivision, Fleming's inspection found items regarding installation and embedment procedure methods not in accordance with good construction practices. Contractor was advised, refused to comply, told M.U.D. inspectors 16135 Preston Road · Suite 106 · Dallas, Texas 75248 · Phone 214/386-6611 were inspecting, not Fleming; M.U.D. inspectors were noti- fied, but made no commitment to correcting problem and let the contractor proceed as before. They were inspecting project based on their specifications, not City's. (This type conflict occurred many times where Ginn's inspector was told that M.U.D. would inspect their own work, City had no say.) e In June 7, 1984 letter from Lichliter/Jameson to City Manager (Ragland) regarding water, sewer, and drainage on Meadows Subdivision Section III, indicates M.U.D. No. 1 engineer inspected the project and gave his acceptance. The M.U.D. also requested "a letter from the City officially accepting the subdivision." On June 8, a final inspection was made by the City of Coppell Water Department and was found to be acceptable. On June 11, 1984, Fleming wrote letter of acceptance. So In August 1, 1984 memo regarding Shadow Ridge Estates Subdivision, Fleming discussed poor construction procedures, incorrect pipe being used, incorrect laying of storm sewer pipe, etc., all under M.U.D. inspection. (Conflicts with Fleming's inspection and M.U.D. inspec- tion causing Coppell to receive less than top quality workmanship.) August 14, 1984 letter to General Homes referenced August 7, 1984 final walk through on Parkwood I Subdivision. Many deficiencies were found. Corrections needed to be made prior to final acceptance. 10. In August 20, 1984 letter to file from Ginn's inspector, conflict with construction procedures, Ginn's interpreta- tion of plans and inspector for M.U.D. were encountered. The design engineer (Pierce-Lunsford, Inc.) advised against Ginn's recommendations. (This occurred on various other projects. Ginn's inspec- tion found things not to be in conformance, advised the contractor; then the contractor would contact M.U.D. engineers and conform to their recommendations, ignoring Ginn's inspectors, at the direction of the M.U.D. engineers/inspectors. They were told it was a M.U.D. project and the plans were designed and approved by Pierce-Lunsford and should be built according to those plans. This is not exact wording, but para- phrasing the M.U.D. engineers and inspector's comments.) 11. In September 8, 1984 letter to City Manager, Ginn, Inc. identified a list of projects which we were responsible for in Coppell. This list did not include Parkwood. We were advised to continue monitoring the progress on an as needed basis, not full time. 12. On September 12, 1984, Ginn, Inc. to Univest and General Homes approved Parkway Boulevard and Moore Road, with end of 1 year maintenance being August 21, 1985. 13. On October 19, 1984, meeting was held to help clarify and identify policies regarding M.U.D. projects within the City of Coppell. The following are items which were agreed upon. (a) The M.U.D. will adopt the City of Coppell Subdivision Ordinance, Standard Construction Details, and the North Central Texas Council of Governments "Construc- tion Specifications." (b) On all new projects, the following format will be used prior to the M.U.D. bidding a project: (1) Design engineer must obtain M.U.D. approval first. (2) Once a design is approved by the M.U.D., then the project will be submitted to the City of Coppell for approval. (3) Once the City of Coppell approves the plans, a minimum of six sets will be "stamped" approved by the City Engineer and four will be returned to the M.U.D. (4) After the approved "stamped" sets of plans are returned to the M.U.D., the project can be bid. (c) The M.U.D. will inspect their own projects. The City's inspector will not duplicate the M.U.D.'s efforts but will make random inspections of the site from time to time. If deficiencies are found in the material of in the quality of workmanship during the City's inspections, the City's inspector will notify the M.U.D. inspector. It will be the responsibility of the M.U.D. inspector to inform the contractor of the deficiency. (d) On final inspections, the M.U.D. will send the City Engineer a memo requesting that a final inspection be made by the City of Coppell. This request for final inspection is to be made only after the contractor has completed a punch list with the M.U.D. inspector. Satisfying the punch list prepared by the M.U.D. does not relieve the contractor of his obligations to complete items noted on the City of Coppell inspection "punch list." Final acceptance by the M.U.D. will not guarantee the same from the City. (e) It is incumbent upon the M.U.D. to advise the contractor that the City of Coppell will only accept first quality workmanship and materials. (f) Future contract specifications, on water line testing, should require 6-9 hours for length of test with the minimum being 2 hours. Also, the leakage rate should conform with the NCTCOG specifications. (g) M.U.D. should advise the contractor that if a safety hazard to the public exists on a project, and the M.U.D. inspector cannot be reached, the City's inspector does have the authority to shut the project down until proper measures have been taken to eliminate the danger. (h) Separate pre-construction conferences will be held by the City and the M.U.D. The M.U.D. will notify the City (with sufficient notice) prior to the date the contractor wants to start, and the City Engineer will contact all the parties involved for the City's pre-construction conference. (i) Upon request of City Engineer or his representative, make testing results available for our review. (j) Notify City's inspector in advance of all testing so that all testing and procedures can be observed if desired. (k) Any revisions and/or changes in the approved set of plans are to be approved and stamped by the City Engineer, and included in the contractor's set on the job site. 14. On January 14, 1985, Parks of Coppell grading was completed to elevations as designed by Threadgill-Dowdey Engineers, and construction by Wiseco Land Development. (If the digging of the "lake" area is the cause, as suggested by Pierce-Lunsford, why was it 10 months before erosion began to take its toll. January 1985 to October 19857) 15. In letter of February 28, 1985, to Ginn, Inc. from Threadgill-Dowdey & Associates, they indicated no resident inspection or testing in connection of the fill, utilities, or the paving and suggested they would not assume any liabilities for construction procedures or results. (Since Ginn, Inc. was not fully inspecting the projects, it is assumed that the M.U.D. engineers were providing full-time inspection.) 16. On August 23, 1985, final inspection of Parkwood Section II was made and accepted. 17. In letter of December 2, 1985 to Ginn, Inc. from General Homes, after discussion with Steve Goram, Ginn, Inc. was contacted regarding the ditch failure. The letter states approximately 200' of channel has collapsed. General Homes in Council meeting said first noticed in September or October, 1985 and was approximately 50' of erosion. (Why did they wait until November 25, 1985, or December to notify anyone, after maintenance bond expired? It is a known fact that the M.U.D. knew about channel erosion prior to maintenance bond expiration.) 18. Regarding specifics in the March 25, 1986 letter from Pierce-Lunsford to Ed Powell, we offer the following com- ments regarding each separate paragraph. These comments are general in nature and should not be considered criticism, but may raise other questions or provide answers to help solve the situation. FIRST PARAGRAPH The engineers have brought the matter to the attention of the board members. What do the board members have to say? Do the engineers for the project and/or the M.U.D., Pierce-Lunsford, have a solution to the problem? SECOND PARAGRAPH If the M.U.D. is holding of the contract pending engineering plans for improvements to Channel to handle anticipated flows then why is City of Coppell having to make decisions? General Homes contends the City has some responsibility since drainage easement was accepted by City. At time City accepted, it had no reason not to accept the ditch; everything was according to plans and M.U.D. had inspected and approved. FOURTH PARAGRAPH The 3.06% grade on the 255 feet "temporary" ditch, as shown on the plans, if running full has a velocity of ~ fps; when only 1 foot of water is in ditch, the velocities are approximately 9 fps. Based on the called cross section and type material the ditch was constructed of, velocities in 5-7 fps range would erode the ditch. In our opinion, the earth ditch, temporary or not, would not be adequate to carry the run off. Conflicting plans indicate the side slopes to be 3:1 or 4:1 whichever set of plans you happen to have. Latest ones we have indicate 4:1 alopes. Although we have not surveyed the slopes, we feel from a visual inspection, that 4:1 slopes were not attained. FIFTH PARAGRAPH While not attempting to excuse our absence from the called meeting by Pierce-Lunsford, General Homes, Wiseco, and Threadgill-Dowdey, we felt, as Steve Goram possibly felt, that this was not a City problem; therefore, we did not attend the December 20, 1985 meeting. The large volume of dirt being removed theory as a contributing factor points to others, other than City of Coppell or Ginn, Inc. This should have been coordinated by those parties concerned. The area where the ditch was constructed was 5' to 8' of fill. If compaction was guaranteed in all lifts, the ditch built in a fill section, of "sugar sand" and sandy soils would be difficult to stabilize in any situation. Had the side slopes been sodded or even more than one seeding operation been attempted, the slopes may have remained. SIXTH PARAGRAPH M.U.D. states no opportunity to review plans for borrow area, nor input into channel, drop structure, etc., and mention that channel west of Parkwood I subdivision is not suffering from erosion causes one to question this, because same engineer did both subdivision and borrow area. SEVENTH PARAGRAPH Hawkins indicates offsite drainage improvements are not M.U.D. sponsored item and are not bid as M.U.D. projects. Previous items listed above seem to dissapate that remark. 19. The following items are just some thoughts regarding all happenings to this point and in response to General Homes summary in letter of April 9, 1986. The design, reviewed by Coppell and Ginn, Inc., does not relieve the design engineers, the M.U.D. or the owners from providing the City with an adequate, long lasting product. The construction was approved by Coppell and Ginn, Inc. but was designed, built, monitored, inspected and approved by others also. Why does Coppell have to accept blame for erosion? The maintenance bond expiring has nothing whatsoever to do with good quality, engineering and construction. Any- thing should last more than one or two months past the bond expiration date. The improvements, being the responsibility of the City, should have no bearing on the quality of construction. The City has not permitted a significant physical change in the ditch outfall. The owners, developers and others who have caused this ditch to be constructed are parties to the ditch failure. Ed, all of the above is not for publication to anyone other than City staff. We are not attempting to place blame, but are merely stating facts and opinions that maybe were not known prior to this. If we need to go over any of the above, please let me know. Sincerely, Gabe Favre /s r