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ST9905-SP070312 (2)SUBMITTAL Bethel Road Waterline C oppell, TX Murray Construction Co Inc 515 N Kealy Street Lewisville, TX 75057 ~ ~~usoN~ waterworks a WOLSELEYcompany 2650 South Pipeline Road Euless, Texas 76040 P 817-267-3900 F 817-267- . Systems Prepared by: Jesse Moon Ferguson Waterworks Jesse.Moon(u~fer~uson ~~~ L1a ~'~~. Fabeiwtioa! Ioatel4tion map•6s under4ine~. Appovai doss not tutborixe ch~ogea is dte C ~.orco~.aer,~,e. p ~rrROV~~scoleRSCr~ Fabrication / b>r1a1,1Mim mq be uode+tdc~n. Appeowi dba sot autboriac ~ in Bta G Sum a Coahact Time. [~ COIII~CT, REVISE AIVD 1tE5[TB1H1T, Fitk~liaa/ Iarhll~taa NAY N4T be cadet Y Lmit caarctioae to Q-e iMme [~ NO wC17 AIi>Ztit, ~ DATEs v ! 4 Review neither ateept6t nar elten any coatraciual obl' of dre F.n~iaeer. Aev1eM does ~ isfievt ~ omeati dnaaneab~i~ ~ ~ rWuiremeufe of ie Table Of Contents ===WATER=== ---PIPE--- DR18P16 16 C905 DR18 CL235 PVC GJ PIPE JM DR14PU 6 C900 DR14 CL200 PVC GJ PIPE JM AFT350 16,10,8 & 6 INCH DUCTILE IRON PIP ACIPCO AFT52PP 4 CL52 CL DI FASTITE PIPE ACIPCO ---TAPPING SLEEVES--- P346016B6E0 16X6 TAPN SLV 17.33-17.87 ALLOY POWERSEAL P346016B8EO 16X8 CS TAPN SLV 17.33-17.87 ALLOY POWERSEAL MJTSDIPP 4X4 MJ TAPPING SLEEVE FOR DI AFC ---VALVES-- MA236019UOL MJ X FLG RW OL GATE VALVE L/A MUELLER MA236023XOL MJ RW OL GATE VALVE L/A MUELLER Note: 16, 12, 8, AND 6 INCH VALVES 1562SW 2PC SC CI VLV BX 27-37 WTR ACCUCAST ---HYDRANTS--- MA423LAOLS 5-1 /4 VO A423 HYD 5FT BURY OL L/A MUELLER ---FITTINGS--- CERT DI FITTING WA CERTIFICATION DI FITTING FOR WATER TYLER SPVC4008 8 4000 SER PVC STARGRIP REST STAR SSGDP08 8 3000 SER DI MJ STARGRIP REST STAR E1118 18 MEGALUG JOINT RESTRAINT FOR DI EBAA --AIR RELEASE--- A145C1K 2 CI COMB AIR RELEASE VLV APCO BH55A1S 28X18 GALV MTR BX 1 SLOT BASS AND HAYS --VAULT-- SP-PDDBPFC8 8 DBL CHK BFP W/ VAULT PARK ENVIRONMENTAL ===SEWER=== --PIPE-- SDR35PX14 8X14 SDR35 PVC GJ SWR PIPE JM ---RING AND COVER- 640024 SAN SWR R&C BASS AND HAYS --FITTINGS--- CERT FOR TRENCH TO CERT FOR TRENCH TOUGH SWR FIT MULTIFIT 4 5 6 9 12 13 14 15 16 17 21 22 24 26 27 28 29 30 31 35 40 42 43 45 46 47 48 49 50 53 54 55 56 ~ rFE~JSON3 3 ===WATER=== '~iON' ---PIPE--- JM DR18P16 16 C905 DR18 CL235 PVC GJ PIPE JM DR14PU 6 C900 DR14 CL200 PVC GJ PIPE ACIPCO AFT350 16,10,8 & 6 INCH DUCTILE IRON PIP ACIPCO AFT52PP 4 CL52 CL DI FASTITE PIPE ~. 5 --PIPE-- De I ~ I T N & E _._ O.D.15~ + 20 LD. Outside Nom. inside T.(Min.) N 8 E D+ Appprox Sizepiln.f tKa. pn.) Dia. pn.) Thick. (In.) REF. REF. Lbs.lFt Dimensions (Average) 235 PSI (DR18) 14 15.30- 13.50 0.850 7.83 18.73 26.46 X16_ „ ''~~ fi t3T40`'`- 15.35", ;~~, ~. }w1= 8.5Q~`` 2rt.23,~~~r ~~:~~t 18 19.50 17.20 1.083 9.00 23.74 43.31 20 21,60 19.06 1.200 9.50 26.18 53.29 24 25.80 22.76 1.433 10.60 31.22 76.21 165 PSI (DR 25) 14 15.30 14.00 0.612 7.83 18.45 19.32 16 17,40 15.92 0.696 8.50 20.90 25.17 18 19.50 17.85 0.780 9.00 23.35 3i .61 20 21.60 19.76 0.864 9.50 25.75 38.89 24 25,80 23.61 1.032 10.60 30.53 55.80 30 32.00 29.28 1.280 13.00 37.55 87.78 100 PSI (DR 41 } 30 32.00 30.35 .780 13.00 36.48 54.65 ,~ ~ rFERGU~N° 6 ---PIPE--- Surge Pressures In Various Pressure Pipes it is important to notice that for the same conditions of interrupted flow, the pressure surges- generated in pipe with high tensile moduli will be greater than the surges in low moduli (PVC) pipe of similar dimensions. As the modulus of tensile elasticity for a piping material increases, the resultant pressure surge ("wafer-hammer") caused by a change in flow velocity increases. For example, an instantaneous 2 fps (0.6 m) flow velocity change in an 18 inch wa#er main will create surge pressures as shown in Table 1 for different pipe materials. TABLE 1 PRESSURE SURGES IN 18 IN. WATER MAIN [In Response to 2 fps (O.6 m/s) Instantaneous Flow Velocity Change) Pipe Product Pressure Surge, psi (kPa) Class 50 DI Pipe 100.0 (689) Class 150 AC Pipe 88.7_ (611) 165 psi (DR25) PVC Pipe 29.3 (202) Pressure surges in PVC pipe (124548) of different dimen- sion ratios in response to a 1.0 fps (0.3m) instantaneous flow velocity change are shown in Table 2. TABLE 2 DESIGN TABLE FOR PVC PIPE - PRESSURE SURGE V$. DIMENSION RATIO [In Response to 1 fps (0.3 m/s) Instantaneous Flow Velocity Changej Dimension Ratio Pressure Surge, psi (kPa) 13.5 20.2 {i39) 14 19.8 (139) 17 17.9 (123) 18 17.4 (120) 21 16.0 (110) 25 14.7 {101) 2s 14.4 (ss) 32.5 12.8 ( 88) 41 11.4 ( 7 9) Ins#ai[ation Product should be installed in accordance with J-M Publication TR-7i0, "Big Blue Installation Guide." Short Form Specification Scope This specification designates general requirements for unplasti- cized polyvinyl chloride {PVC) pfasticclasswaterpipewith integral bell and spigot joints for the con- veyance of water and other fluids. Materials Pipe shall meet the requirements of AWWA Standard C905 Polyvinyl Chloride (PVC) Water Transmission Pipe. Alf CL165 pipe shall meet the requirements of DR25. All CL235 shall meet DR18 and CL100 shalt meet DR41. Pipe All pipe shall be suitable for use as pressure conduit. Provisions must be made for expansion and contrac- tion ateach joint with an elastomeric ring. The bell shall consist of an integral wall section with a solid cross section elastomeric ring which meets the requirements of ASTM F-477. The bell section shall be designed to be at feast as hydro- statically strorig as the pipe wall end meet the requirements of AWWA C905. Sizes and dimensions shall be as shown in this specification. Joint design shall meet requirements of ASTM' D~3139. Hydro Testing Each standard and random length of pipe shall be tested to two times the rated pressure of the pipe for a minimum of 5 secands..The intergral bell shall be tested with the pipe. Physical Requirements Standard Laying Lengths Standard Iaying lengths shall be 20 feet (± 1 ") for ail sizes. At least 8596. of the total footage of pipe of any class and size shall be furnished in standard lengths. The remaining 1596 can be furnished in random lengths. Random lengths shall not be less than 10 feet long. ~, ---PIPE- Flow Characteristics 35 PSI DR 18 k EC. Pipe Size 14" ~,;; ~< 18" 20" 2 4" 6elsf Yelodty Pres. Dropp Velocity Pres. Drop Velocity Pros. Dropp Velocity Pros. Dro ~ Min. F1JSeC. PSV100 Ft. FI.lSa.. PSI/100 F1. Fl.lSec. PSU100 R. Ft.lSec. FSIl100 t. 800 1.794 .031 ;r 900 2.018 .039 ('; 1,000 2.242 .047 ~ 1.379 .014 1,250 2.803 .072 ~~ ~ 1.723 .022 1,500 3.304 .100 . ` 2.068 .031 1.683 .019 1,750 3.924 .133 ? 2.413 .041 1.964 .025 2,000 4.485 .171 ~9., 2.758 .D52 2.245 .032 1.577 .Of4 2,500 5.606 258 ,~. `~ ~ 3.447 .079 2.806 .048 1.971 .021 3,000 6.927 .362 ~• 4.136 .139 3.367 .067 2.365 .029 . ~„. 3,500 7.848 .481 .rt ~~ ` , 4.826 .147 3.928 .089 2.760 .039 4,000 8.970 .616 '~_!` i. ~' 5.515 .f89 4.489 .114 3.154 .050 4,500 10.091 .766 ~ `~ ~ 6.204 .234 5.050 .142 3.548 .062 5,000 11.212 .930 :'a~1' 6.894 .285 5.611 .172 3.942 .075 5 500 7.583 339 6.172 .206 4.336 .090 6,000 , ' 8.273 .399 6.734 .242 4.731 .f05 g 50p ~ ~ 4 ~~~ a 8.963 .485 7.295 .280 5.125 .122 7000 ~ a 1 ~ ~,~ i i,.9 `_1a f ~ a 9.651 .531 7.856 .32f - - 500 7 , ~ ` ~ ~ ~ 1 1` t~ -~ ` ` 10.34f .603 8.417 .365 5.913 .159 , 8 D00 I Iy +~ ~F.,~~r ~ f; t 1.030 .679 8.978 .412 - - 6,~ 11.719 .760 9.539 .aso s.7o2 .2of 8,000 12.4os .844 10.100 .s12 - - g~500 10.662 .565 7.491 .247 10,000 11.223 .622 - - 10,500 11.784 .681 8.279 .297 11,000 12.345 .742 - - 11,500 12.906 .805 9.067 .351 12,000 13.467 .871 - - 12,500 14.028 .940 9.856 .410 13,000 10.644 .473 13,500 - - 14,000 11.432 •540 14,500 15,000 15,500 16,000 16,500 17,000 NOTES: .^--- ~r F~GUSONe ---PIPE-- Accessories Blue Brute is backed up by all the items i1 takes for smooth installation of water pipe. Direct taps can be made with proper tapping tools. (See detailed instructions on tapping in the "Blue Brute Installation Guide", TR-7048.) Short form specification Scope This specification designates general requirements for unplasticized polyvinyl chloride (PVC) plastic class water pipe with integral bell and spigot joints for the conveyance of water and other fluids. Materials Pipe shall meet the requirements of AWWA C900, "Polyvinyl Chloride (PVC) Pressure Pipe". All Class 100 pipe shall meet the requirements of DR 25, Class 150 pipe shall meet the requirements of DR 18 and Class 200 the requirements of DR 14. Pipe All pipe shall be suitable for use as pressure conduit. Provisions must be made for expansion and contraction at each joint with an elastomeric ring. The bell shall consist of an integral wall section with a factory installed, solid cross section elastomeric ring which meets the requirements of ASTM F-477. The bell section shall be designed to be at least as hydrostatically strong as the pipe wall and meet the requirements of A4VWA C900. Sizes and dimensions shall be as shown in this specification. Pipe stiffness The pipe stiffness using F/oy for PVC class water pipe is contained in the table below: Class DR F/~y {psi) 1 ~;. . ~df ~.«~ ~ .:.~38~. 1 200 ~.,` ,'jjsf.~. 'n815 Quick burst test Randomly selected samples tes#ed in accordance with ASTM D 1599 shall withstand, without failure, pressures listed below when applied in 60-70 seconds. Minimum burst Class pressure at 73'F (psi) 100 535 150 755 200 985 Drop impact test Pipe shall withstand, without failure at 73°F, an impact of a falling missile, Tup C, at the following levels. (Per ASTM D 24441. Cast iron O.D. Available in 4", 6", 8", 10" and 12" sizes, this pipe can be connected directly into cast and ductile iron fittings without adaptors or complicated procedures. Hydro Testing Each pipe shall be tested to four times the pressure class of the pipe for a minimum of 5 seconds. The integral bell shall be tested with the pipe. Standard Laying Lengths Standard laying lengths shall be 20 feet (± 1 ")for alt sizes. Pipe Impact size (in.) (ft./Ibs.) 4 100 6 100 a 100 10 120 12 120 There shall be no visible evidence of shattering or splitting when the energy is imposed- ~, --PIPE--- Dimensions (average) _ V Class 100 {DR 25)' ------- ------~-- Pipe f7utside Nom. Inside T (min.) E Approx. Wt. size (in.) dia. (in.) dia. (in.)" thick. (in.) dim. (i n.y Da Ibs./ft_ _-- 4 4.80 4.39 .192 4.75 6.4 1.9 6 6.90 8.30 .276 5.50 8.8 3.9 8 9.05 8.28 .362 6.25 11.4 6.7 10 ti.i0 10.16 .444 7.00 13.8 10.1 7 2 13.20 12.08 .528 7.80 15.9 14.4 c i i~as ~r ~Y ; 4 4.80 4.23 .267 4.75 6.5 2.6 6 6.90 6.09 .383 5.50 9.0 5.3 B 9.05 7.98 .503 6.25 11-6 9.2 10 1 t .10 9.T9 .617 7.00 14.1 13.9 ~ jam, - ~ ' '~ t 1a65~3 5 '<' .,~33 ,,.' T $€~ ~ ~~~~~ r ~ 6.7 _ ;:19 7 4 a C~ 4 07 343 4 75 t~ ~ ~~'~~} `~'C~ ~ ttk f ~f~.,r ~~ K,N ; . ~~,~ ~ ~~~'1~~~ "~~.~t~< ' a . 7.fi8 ~ x t0 ~11.10 9.42 .793 7.00 14.3 17.6 12 13.20 11.20 .943 7.80 16.9 25.1 •OR (p~mension R°t~o7 is ine outside diameter divWed IrY the minimum wad tnickness 1 im n.) ^NOm nsiinyda tliameter epua~s the outside diameter minus T++ice th¢wness Ttnom.~ D4 t~~ .~ ,~ -~ O.D. SA 07 15° { 2° 1 t l.D. F----- --...-- E - ' T ~- ~ ~us~u° i o Flow characteristics and dimensions ---PIPE--- Flow chart Class 100 (DR 25) Velocity Head loss Velocity Head loss Velocity Head loss Velocity Head toss Velocity Head loss ft./sea psi/100' ft./sea psi/100' ft./sec. psi/100' ftJsec. psi/100' ftlsea psi/100' GaIsJ Pipe size (n.} min. 4 4.39 I.D. 6 6-301.D. 8 8.28 I.D. 10 10.16 I.D. 12 12.08 I.D. 100. 2.12 0.16 200 4.24 0.57 2.05 0.10 300 6.35 121 3.07 0.2 i 400 8.4T 2.07 4.10 0.35 2.38 0.09 500 5.12 0.53 2.98 0.14 600 6.15 0.75 3.57 0.20 2.38 0.07 700 7.17 0.99 4.17 0.27 2.7T 0.10 800 8.20 1.27 4.76 0.34 3.1 T 0.13 2.24 0.05 900 9.22 1.58 5.36 0.42 3.56 0.16 2.52 0.07 1,000 5.96 0.51 3.96 0.19 2.80 0.08 1,500 8.93 1.09 5.94 0.40 4.20 0.17 2,000 7.92 0.69 5.60 0.29 2,500 9.90 1.04 7.00 0.45 3,pi0Q 8.40 0.62 .- 3,500 9.80 0.83 Class 150 (DR 1 S} _ Gals/ Pipe size (ina min. 4 4.231.D. 6 6.09 LD. 8 7.38 LD. 10 _ 9.79 LD ~~ f? 3 ~; . ~,1 ~,hi5~ f.~." 200 4.57 0.69 2.20 0.12 '~ 1 ~ ~ ; 300 6.85 1.46 3.30 0.25 `3 ~ f ~ ~ ~ ; 400 9.13 2.48 4.41 0.42 2.57 0.11 ,3 ,~ ~' ~ 500 5.51 0.64 3.21 0.17 2.13 0.06 '; ', + ~ ~ ~~_ 600 6.61 0.89 3.85 0.24 2.56 0.09 tf ~~rn~' ~~;~ °- ' ~ f 700 7.71 1.18 4.48 0.32 2.98 0.12 x. .' , 11 ~ ~~i~ tl U~; 800 8.81 1.52 5.13 0.41 3.41 0.15 2,,41 °,O.~S 900 9.91 1.85 5.77 0.51 3.84 0.19 21,711' 'O.QB ' 1,000 6.41 0.61 '4.26 0.23 3:Q1 ~,;'0~fl '-: 1,500 9.62 1.30 6.39 0.48 4.51 ;~ 0 21 2,000 6.52 0.82 6.,02 ~, 03~'~ `'`. 2,500 7:,52 ;~' 0.5~;. 3,000 9.03. '' 0.74 , Class 200 (DR 14} Gals./ Pipe Size (h) ,_ - ~. ~` r ~ T } ~ ~ a~' ; Min. 4 4.0T I.D. ~ ~~' ~,~3$. lR~r:l~ 10 9.42 I.D. 12 11.201.0. 100 2.47 0.23 _ 200 4.93 0.83 ti ~ f 300 7.40 1.76 ~' ~ ~ 400 9.8B 2.99 E~ ..: ; 500 6. ~.,, , 2.30 0.08 600 ~„ sr , ~~ ~~. ~ ' 2.78 0.11 700 „~~ i 3.22 0.14 2.28 0.08 800 [: 3.68 0.1 S 2.60 0.08 1,000 ~ 4.60 0.28 3.26 0.12 1,200 ~ ~ ~ 5.53 0.39 3.91 0.17 1,400 ~° ` '' ~. 6.45 0.52 4.56 0.22 1,600 * = ~ ~ ~ 7.37 0.67 5.21 0.29 0 a ~ ~ ~ ~ i ~~ n~ ~* ' ~ 9.21 1.01 6.51 0.43 6 2'500 ,~ u_ ' ~~ i. w~- ;:I ~ € , ~ 8.14 0.6 l 3,~0 -~ - ,,k ,? i 9.77 0.92 CosMdant of }tp,y 4 C = 150 (Flelen aid Wriama- " Yalodly and Aead tcaa daft am baasd on namtut Inatde diamatac whkh >s outaido dlametar minus twice Ihidcnica T (nan.1. ~~0 11 DUCTILE IRON PIPE SPEC. SHEET FROM: http://www.acipco.com/adip/specs/ductile specs.cfin 2.1 GENERAL A. Standards: Ductile iron pipe shall conform to AWWA C151, subject to the following supplemental requirements. The pipe shall be of the diameter and class shown, shall be furnished complete with rubber gaskets as indicated in the Contract Documents, and all specials and fittings shall be provided as required under the Contract Documents. The ductile iron pipe, specials, and fittings shall be manufactured or supplied by American Ductile Iron Pipe {a division of American Cast Iron Pipe Company, Birmingham, Alabama) orpre-approved equal. ANSUAWWA C 104/A21.4 ANSUAWWA C 105/A21.5 ANSUAWWA C110/A21.10 ANSUAWWA C111/A21.11 ANSUAWWA C115/A21.15 ANSUAWWA C150/A21.50 ANSUAWWA C151/AZ1.51 ANSUAWWA C153/A21.53 ANSUAWWA C600 Cement-Mortar Lining for Ductile Iron Pipe and Fittings for Water Polyethylene Encasement for Ductile Iron Pipe Systems Ductile Iron and Gray Iron Fittings, 3-in. through 48-in. for Water and Other Liquids Rubber Gasket Joints for Ductile Iron Pressure Pipe and Fittings. Flanged Ductile Iron Pipe with Ductile Iron or Gray Iron Threaded Flanges Thickness Design of Ductile Iron Pipe Ductile Iron Pipe, Centrifugally Cast for Water Ductile Iron Compact Fittings, 3-in. through 24-in. and 54-in. through 64-in. for Water Service Installation of Ductile Iron Water Mains and their Appurtenances ~ ANSUAWWA C606 Grooved and Shouldered Joints ANSUAWS D11.2 Guide for Welding Iron Casting B. Markings: Upon request, the CONTRACTOR shall require the MANUFACTURER to legibly mark specials in accordance with the laying schedule and marking diagram. C. Laying Lengths: Pipe laying lengths shall be provided in 20-foot nominal lengths with allowable trim pipe lengths in accordance with AWWA C151 and special shorter lengths provided as required by the Drawings. 2.2 PIPE DESIGN A. Design Parameters: All ductile iron pipe shall be designed and manufactured in accordance with AWWA C150 and AWWA C151, respectively, for the following minimum operating conditions: 1. The minimum internal design pressure shall be 150 psi with a 100-psi surge allowance, with a safety factor of 2, for a total internal design ~-- pressure of 500 psi. No reduction of safety factor for transient pressures shall be allowed. Commentary: Higher working pressures and/or transient pressures must be specified (substituted) in the above paragraph when applicable to a specific project. 2. The external loads design criteria shall be a minimum of 4' depth of cover at 120 lbs. per cubic feet soil weight and live load based on one AASHTO H-20 truck load. The thickness design of ductile iron pipe shall be in accordance with AWWA C150. Commentary: Minimum depth of soil cover as stated in the above paragraph may be revised for specific project requirements and local practices. 3. The horizontal deflection of cement-mortar lined ductile iron pipe resulting from external load conditions shall not exceed 3% of the pipe diameter. 4. The pipe trench, per AWWA C150, for design purposes shall be: Option A: Laying condition Type 1 -Flat-bottom trench. Loose backfill. Commentary: For 14" and larger pipe, consideration should be given to the use of laying conditions other than Type 1 O tion A . Option B: Laying condition Type 2 -Flat-bottom trench. Backfill lightly ~ consolidated to centerline of pipe. `'` Option C: Laying condition Type 3 -Pipe bedded in 4" minimum loose soil. Backfill lightly consolidated to top of pipe. Option D: Laying condition Type 4 -Pipe bedded in sand, gravel or crushed stone to depth of 1/8 pipe diameter, 4" minimum. Backfill compacted to top of pipe. (Approximately 80% Standard Proctor, AASHTO T-99.) Option E: Laying condition Type 5 -Pipe bedded to its centerline in compacted granular material, 4" minimum under pipe. Compacted granular or select material to top of pipe. (Approximately 90% Standard Proctor, AASHTO T-99.) 5. For purposes of restrained joint calculations per the Ductile Iron Pipe Research Association (DIPRA) method, the soil classification* for both the native trench soil and also the backfill soil to surround the pipe shall be defined with one or more of the following options: tion tion tion C tion D tion E tion O tion G Clay 1 Silt 1 Clay 2 Silt 2 Coh-gran Sand Silt;.. ood San * As described in DIPRA's "Thrust Restraint Design for Ductile Iron Pipe," latest edition. B. Minimum Pipe Class: Ductile iron pipe shall conform to AWWA C151. All pipe shall have a minimum pressure rating as indicated below, or higher ratings as indicated in the contract documents: Table No. 3 Pipe Sizes Pressure Class inch si 4-12 350 14-20 250 24 200 30-64 150 Commentary: Table No. 3 should be revised to reflect any increase in working pressures and/or transient pressures provided in 2.2.A.1 above. ---TAPPING SLEEVES--- POWERSEAL P346016B6E0 16X6 TAPN SLV 17.33-17.87 ALLOY POWERSEAL P346016B8E0 16X8 CS TAPN SLV 17.33-17.87 ALLOY AFC MJTSDIPP 4X4 MJ TAPPING SLEEVE FOR DI ~~~0 14 MODEL 3460AS FABRICATED STAINLESS STEEL FLANGE: Type 304 (18-8) Stainless Steel orA36 Carbon Steel perAWWA C115. FABRICATIONS: Type 304 (18-8) Stainless Steel per ASTM A240. BRANCH GASKET: Hydro TwinSeal® dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal. BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194 for sleeves with Stainless Steel Flange and Low Alloy Steel Bolts and Nuts per ASTM A325 and ASTM A563 for sleeves with Carbon Steel Flange. NOTE: Stainless Steel hex nuts are furnished with fusion bonded coating to prevent seizing and galling. A 4.50-4.70 114-119 B 4.70-4.90 119-124 2 50 $528.50 $488.30 19 8.5 8 C 4.80-5.00 122-127 X D 5.10-5.30 130-135 3 80 528.50 488.30 22 10 8 4 100 E 5.20-5.40 132-137 F 4.50-4.70 114-119 G 4.70-4.90 119-124 H 4.80-5.00 122-127 X 4 100 548.50 508.40 37 17 10 5.10-5.30 130-135 J 5.20-5.40 132-137 A 6.00-6.20 152-157 2 50 548 50 508 40 38 17 5 8 B 6.60-7.00 168-178 . . . C 6.90-7.30 175-185 X 3 80 548.50 508.40 40 18.5 8 D 7.10-7.50 180-191 4 100 548.50 508.40 44 20 10 6 150 E 6.60-6.70 168-170 F 6.80-7.00 173-178 G 6.90-7.10 175-180 X 6 150 40 585 515 30 46 21 10 H 7.10-7.30 180-185 . . I 7.30-7.50 185-191 A 7.90-8.30 201-211 2 50 567.30 527.20 41 18.5 8 B 8.60-9.05 218-230 X 3 80 567.30 527.20 55 25 8 C 9.05-9.45 230-240 4 100 567.30 527.20 48 22 10 8 200 D 9.20-9.60 234-244 6 150 - 613.90 563.80 50 22.5 10 E 8.60-9.05 218-230 F 9.05-9.45 230-240 X 8 200 752.70 682.60 75 34 16 G 9.20-9.60 234-244 A 9.90-10.30 251-262 2 50 654.50 614.40 43 19.5 8 B 10.70-11.10 272-282 3 80 654.50 614.40 47 24.5 8 C 11.10-11.50 282-292 ~( 4 100 654.50 614.40 51 23 10 D 11.40-11.80 290-300 6 150 780.10 658.00 57 26 10 10 250 E 11.80-12.20 300-310 $ 200 864.80 794.70 78 35.5 16 F 10.70-11.10 272-282 G 11.10-11.50 282-292 X 10 250 1266 40 1156 20 121 55 20 H 11.40-11.80 290-300 . . I 11.80-12.20 300-310 HOW TO ORDER: Choose the Pipe Size Letter Code conesponding to a Pipe OD Range that covers the Pipe OD to be tapped and then specify the desired branch size. ~,,.- _EXAMPLE: 16"Asbestos-Cement Class 150 O.D. 18.72 with 8 inch Branch. Order 3460AS-18B x 8. TOTE: The manufacturing standard for the Connecting Flange Joint Between Tapping Sleeves and Tapping Valves, MSS-SP60 only covers sizes 2 inch through 12 inch. Therefore, specify the Tapping Valve Manufacturer when ordering sleeves with 14 inch and larger outlets. Material Specifications Subject to Change. o7.oi.oi.o3 (~*"` IUIODEL 3460AS A 11.90-12.30 302-312 2 50 $731.80 $691.70 ~44 20 8 B 12 50-12 90 318-328 3 80 731.80 691.70 50 22.5 8 . . 731 80 691 70 56 25 5 10 4 100 . . . C 13.20-13.60 335-345 X 6 150 810.20 ~'~ 760.10 61 27.5 10 D 13.40-13.80 340-351 8 200 1017.40 947.30 76 34.5 16 12 300 E 13.90-14.30 355-363 10 250 1294.20 1184.00 135 61.5 20 F 12.50-12.90 318-328 G 13.20-13.60 335-345 X 12 300 1434 00 1313 70 157 71 5 20 H 13.40-13.80 340-351 . . . I 13.90-14.30 353-365 A 15 00-15 40 381-391 2 50 863.70 823.70 70 32 8 . . 3 60 863 70 823 70 74 33 5 8 B 30-15 70 15 389-399 4 100 . 863.70 . 823.70 77 . 35 10 . . ~( 942 10 892 00 81 37 10 14 350 6 150 . . C 15.90-16.30 404-414 8 200 1132.50 1436 00 1062.40 1325 80 111 146 50.5 66 5 16 20 10 250 . . . D 16.40-16.80 417-427 12 300 1612.50 1492.30 168 76.5 20 2 50 1035.40 995.30 80 36.5 8 A 17.00-17.40 432-442 3 60 1035.40 995.30 995 30 84 38 8 10 4 100 1035.40 . 87 39.5 B 17 40-17.80 442-452 ~( 6 150 1173.20 1123.10 90 41 10 . 8 200 1275.30 1205.20 123 56 16 10 250 1596.60 1486.40 159 72.5 20 16 400 C 17.70-18.10 450 12 300 1748.30 1628.20 179 81.5 20 D 17.40-17.80 442-4 X 16 400 4876 00 4486.00 342 155 5 24 . . E 17.70-18.10 450-460 A 18.40-18.80 467-478 2 3 50 60 1035.40 1035.40 995.30 995.30 80 84 36.5 38 8 8 4 100 1035.40 995.30 87 39.5 10 B 18.60-19.00 472-483 X 6 150 1173.20 1123.10 90 41 10 18 450 8 200 1360.60 1205.20 123 56 16 C 19.30-19.70 490-500 10 250 1964.30 4 1486.40 1628 20 159 72.5 20 12 300 21 9.20 . 179 81.5 20 D 19.80-20.20 503-513 16 400 5300.00 4876.00 342 155.5 24 2 50 1092.90 1052.80 171 77.5 8 3 60 1092.90 1052.80 171 77.5 8 A 21.40-21.80 544-554 4 100 1092.90 1052.80 171 77.5 10 20 ~( 6 150 1221.90 1124.10 177 80.5 10 500 8 200 1418.90 1305.40 208 94.5 16 10 250' 2222.60 2112.50 243 110.5 20 B 21.90-22.30 556-566 12 300 2504.10 2383.80 263 119.5 20 16 400 5760.90 5300.00 352 160 24 2 50 1148.40 1110.30 171 77.5 8 3 60 1148.40 1110.30 171 77.5 8 A 25.60-26.00 650-660 4 6 . 100 150 1148.40 1255 40 1110.30 1205 80 171 177 77.5 5 80 10 10 X . . 1430 40 . 24 600 8 200 1500.50 . 208 94.5 16 10 250 2295.80 2185.60 243 110.5 20 B 20-26 60 26 665-676 12 300 2579.20 2459.00 263 119.5 20 . . 16 400 6261.80 5760.90 352 160 24 HOW TO ORDER: Choose the Pipe Size Letter Cade corresponding to a Pipe OD Range that covers the Pipe OD to be tapped and then specify the desired branch size. EXAMPLE: 16° Asbestos-Cement Class 150 O.D. 18.72 with 8 inch Branch. Order 3460AS-18B x 8. NOTE: The manufacturing standard for the Connecting Flanke Joint Between Tapping Sleeves and Tapping Valves MSS-SP60 only covers sizes 2 inch through 12 inch. Therefore, specify the Tapping Valve Manufacturer when ordering sleeves with 14 inch and larger outlets. FABRICATED STAINLESS STEEL CUSTOM DESIGNS AND SIZES AVAILABLE. Material Specifications Subject to Change. ---TAPPING SLEEVES-- ~, FEATURES AMERICAN FLOW CONTROL SAMPLE SPECIFICATIONS TAPPING SLEEVES FEATURES American Flow Control offers duc- tile Iron tapping sleeves In sizes 4"x 4" through 36°x 24" and ductile iron tapping saddles 12"x4" through 54"x12". American Flow Contro! tap- ping sleeves and saddles are de- signed to provide a safe, efficient means of connecting branch piping to existing lines, TAPPING SLEEVES The Series 2800 Compact Ductile Iron Tapping Sleeves are available in sizes 4"x4" through 12"x12° and 16"x 4" through 16"x12" with mechanical Joint ends for use on ductile Iron pipe and 4"x4" through 12"x12" for use on AC pipe. The Series 2806 sleeves feature full length, heavy duty, ductile Iron construction for maximum toughness and strength, Their compact construction makes them lighter and easier to handle. (yet, since they are made of ductile Iron they have twice the strength of cast Iron sleeves,) The Series 1004 MJ Ductile Iron Tapping Sleeves are available in sizes 14"x 4" through 36'x24". lhese sleeves can be furnished to fit old cost iron pipe and ductile iron pipe O.D.'s. It is necessary for the pur- chaser to measure the O.D. of the pipe before ordering to insure the proper size sleeve is provided. It is recommended that the tap- ping sleeve and tapping valve be manufactured by the same manu- facturer to assure the proper fit of the alignment ring on the tapping valve with the recess on the tapping sleeve. SAMPLE SPECS i TAPPING SLEEVES Tapping sleeves shall be ductile iron construction meeting ASTM A536 Grade 65-45-12. Side flange seals shall be of the O-ring type of either round, oval, or rectangular cross-sectional shape. Sizes 12" and smaller must be capable of working on Class ABCD pipe diameters without changing either half of sleeve. Sizes 14" and larger must be specified to which class is needed. All sleeves are to include the end Joint accessories and split glands necessary to assemble sleeve to pipe. No special tools to be required other than a standard socket wrench. Sleeve shalt be coated with as- phaltic varnish in compliance with NSF-bl . 17 V LI~IVJ I VVY SERIES 2800 ---TAPPING SLEEVES- SECTIONAL DRAWINGS/DIMENSIONS AMERICAN FLOW CONTROL TAPPING SLEEVES 2800-C SERIES -FOR USE WITH CAST IRON OR dUCTILE IRON PIPE I~~ SLEEVE SIZE (PIPE X BRANCH} n ;.., N .. 6x4 6x6 8x4 8x6 8x8 10x4 10x6 10x8 10x10 f ~ +: 31.!.000 ~ ~ ~'~''~ i~ ~.N'I 5.016 7.016 5.Oifi 7,016 9.016 5.016 7.016 9.01fi 11.016 B ~`` ' ~,,~ .25 .31 .25 .31 .31 .25 .31 .31 .31 C ` ~' '~'1 ~; ~ , 7~/4 7-718 9 9-1/16 9 10-31$ 10-5/8 10 7/8 10-7/8 DDIA ^, fi~,,' 7-7/32 7-7132 9-7116 9-7/16 9-7116 11-17/32 11-17/32 11-11/32 11-17/32 E ~., 11-3/4 11-3/4 13-7/8 13-7/8 13-7/8 16-5/8 16-5/8 16-5/8 ifi-5/8 F 1 ' 71$:,- 13-112 13-1!2 15 15 15 16-3/4 16/4 16-3/4 16-3/4 SLEEVE SIZE (PIPE X BRANCH) 12x4 12x6 12x8 12x10 12x12 16x4 16x6 16x8 16x10 16x12 A DIA +.031 -.000 5.016 7.016 9.016 11.016 13.016 5.016 7.016 9.016 11.016 13.016 B .25 .31 .31 .31 .31 .25 .31 .31 .31 .31 C 11-3/8 11-518 11-718 11-15/16 12-7/8 13-5/8 14-118 14-1/2 14-718 14-7/8 D DIA 13-518 13-5/8 13-518 13-5/8 13-5/8 171/32 17-31132 17-31/32 17-31132 17-31/32 E 18-112 18-1/2 18-1/2 iB-1/2 18-1/2 23-1/2 23-112 23-1/2 23-1/2 23-1/2 F 19-1/2 19-1/2 19-1!2 19-1/2 19-1/2 22-1/2 22-112 22-1/2 22-1/2 22-1 /2 G (basket Thickness) two (3/4" thick} MJ end gaskets are supplied with each assembly for use with standard ductile iron pipe diameters, For 'CD' pipe diameters, specify two (5/8° thick} MJ end gaskets, 280Q-A SERIES -FOR USE WITH ASBESTOS CEMENT (A/C PIPE) SLEEVES p~'^a;~' (PIPER ta''. BRANCH) 6x4 6x6 8x4 8x6 8x8 10x4 10x6 10x8 10x10 12x4 12x6 12x8 12x10 12x12 ARIA +.031 X000 H 5.018 7.416 5.016 7.018 9.016 5.076 7.016 9.416 11.016 5.015 7.018 9.016 11.018 13.016 B ~ ~.. ~',- ' .25 .31 25 .31 .31 .25 .31 .31 .31 .25 .31 .31 .31 .31 C '"¢;~~;i C 7-7/8 8 9-118 9-1ld 9-114 10-518 10-7/8 11-118 t1-1/8 11-314 12 12-5116 12-~8 13-1/4 D DIA ~ S-1Sy32 7-5~8 7-5!8 9-13116 X13/76 9-13!18 12-1/8 12-1/6 12-1/8 i2-1/8 74-17132 14-17132 74-17/32 14-17P~2 14-17P32 E 9..718 "; 12-718 12-1/8 74-1(4 1M7/4 id-174 17 17 17 17 19-114 19-1!4 19-1/4 19-1/4 19-1/4 F 70.7/3`::. 13-1!2 13-1!2 15 15 15 16-718 16-7!8 16-7!8 16-7/8 19-1/2 19-1/2 19-112 19-1/2 19-1!2 ~ ~usoN® 18 ---TAPPING SLEEVES--- --- DIMENSIONS AMERICAN FLOW CONTROL TAPPING SLEEVES -A pA --I B T L'~PCLE ~-D pA~ TEST 7 UG C~Q~'.~ cpO P' OPP~T _ T r ~A '~ /r Ductile Iron Ductile Iron Ductile Iron Rubber Rubber High Strength Law Alloy Steel Per AWWA C111 SERIES 1004 Dimensions -Inches SIZE A 8 C D F H J K M P R S Wt.- o. SIZE lbs. 14x 4 9. 7.50 .93 13.75 18. 4,00 8 3/4 15,30 15,30 15.65 15.65 48D 14x 6 11.00 9.50 1.00 7,02 23.00 13.75 18.00 24,00 8 7!8 6.50 15.30 15.30 15.65 15.65 485 14x B 13.50 11.75 1.12 9.02 23.00 13.75 18.00 2400 8 7/8 8.50 15.30 15.30 15,65 15.65 495 14x 10 16.00 14.25 1.18 11,02 23.00 14.25 24.00 30.00 i2 1 10.50 15.30 15,30 15,65 15,65 600 14x 12 19.00 17.00 1.25 13.02 23.00 14.25 24.00 30.00 12 1 12,50 15.30 15.30 15.65 15,65 625 14x 14 21.00 18.75 1.37 15,00 23.OD 15.00 24.00 30,00 12 1 1/8 14.50 15.30 15.3D 15.65 15.65 645 lbx 4 9.00 7.Sp .94 5.0 25.74 15.00 18. 7 8 3/4 .50 17.40 17.4D 17.80 1 .80 560 16x b 11.00 9.50 1.00 7.02 25.74 15.00 18,00 23.87 8 7/8 6.50 17.40 17.40 17.80 17.80 565 16x 8 13.50 11.75 1.13 9.02 25.74 15.00 18.00 23.87 8 7(8 8.50 17.40 17.40 17.80 17.80 580 lbx 10 16.00 14.25 .1.19 11.02 25.74 15.00 24.00 24.81 12 1 10,50 17.40 17.40 17.80 17.80 705 16x 12 19.0[] 17.OD 1.25 13.02 25.74 15.50 24.00 29.87 12 1 12.50 17.40 17.40 17.80 17.80 725 16x 14 21.00 18.75 1.38 15.00 25.74 15.50 24.00 29.87 12 1 118 14.50 17.40 17.40 17.80 17.80 740 lbx lb 23.50 21.25 1.44 17.02 25.74 15.50 30.00 35.87 16 1 118 16.50 17.40 17.40 17.80 17.80 865 1 x 4 9.00 7.50 .94 5,D2 28.00 16.25 18.00 24.75 B 3/4 4.50 19.50 19.50 19,92 19.92 66D 1Bx b 11.00 9,50 1.00 7,02 28.00 16.25 18.00 24.75 8 7/8 6.50 19.50 19.5(] 19.92 19.92 665 1Bx B 13.50 11.75 1.13 9.02 28.00 16.25 18.00 24.75 6 7/8 8.50 19,50 19,50 19.92 19.92 675 18x 10 16.00 14.25 1.19 11.02 28.00 16.25 24.00 30.75 12 1 10.50 19.50 19,50 19.92 19.92 810 18z 12 19.00 17.00 1.25 13,02 28.00 16.75 24.00 30.75 12 1 12.50 19.50 19.50 19,92 19.92 835 18x 14 21.00 18.75 1.38 15,00 28.00 16.75 24.00 30.75 12 1 118 12.50 19.SD 19.50 19,92 19,92 ---- 18x16 23.50 21,25 1.44 17,00 28.00 16.75 30,00 36,75 16 11/8 12.50 19,50 14,50 19.92 19,92 ---- 18x18 25,00 22.75 1.56 19.13 28.00 16.75 30.00 36.75 16 11/4 12.50 19.50 19.50 19.92 19.92 ---- N, P, R, S DIMENSIONS ARE PIPE OUTSIDE DIAMETERS SLEEVE WILL FR. SLEEVE IS NOT A COMBINATION SLEEVE. PIPE SIZE IS REQUIRED FOR EACH SLEEVE. ~~0 19 Parts Part Name Material Sleeve Outlet Half Sleeve Plain Half Spilt Gland Side Flange Gasket End Flange Gasket Bolts and Nuts ---TAPPING SLEEVES-- DIMENSIONS AMERICAN FLOW CONTROL TAPPING SLEEVES SERIES 1004 Dimensions -Inches SIZE A B C d E F H J K M N P R 5 Wt.- No. SIZE Ibs, x 4 9.00 .94 5.02 30.24 16.50 18.00 4.6 3/4 4.50 21.60 21.60 22.06 22.06 b0 20x b 11.00 9.50 1.00 7.02 30.24 16.50 18.00 24.62 8 7/8 6.50 21.60 21.60 22.06 22.06 765 20x 8 13.50 11.75 1.13 4.02 30.24 16.50 16.00 24.62 8 7/8 8.50 21.60 21.60 22.06 22.06 775 20x 10 1600 14.25 1.19 11.02 30.24 16.50 24.00 30.62 12 1 10.50 21.60 21.60 22,06 22,06 930 20x 12 1900 17.00 1.25 13.02 30.2d 16.50 24.00 30.62 12 1 12,50 21.60 21.60 22.06 22.06 950 20x 14 21,00 18.75 1.38 15.00 30.24 16.50 24.00 30.62 12 1 1!8 13,50 21.60 21.60 22.06 22.06 965 20x 16 2350 21.25 1.44 17.00 30.24 16.50 30.00 36.62 16 1 178 16,50 21.60 21.60 22.06 22,06 1130 20x 16 2500 22.75 1.56 14.12 30.24 18.00 30.00 36,62 16 1 114 18.25 21.60 21.60 22.06 22.06 ---- 20x 20 2750 25.00 1.69 21.00 30.24 18.00 30.00 36,62 20 1 174 20.25 21.60 21.60 22.06 22.06 1175 24x 4 9. 7.50 .94 5.02 35.50 19.50 18.00 24.7 8 3/4 4.50 25.80 25.80 26.32 26.32 24x 6 11,00 9.50 1.00 7.02 35.50 19.50 18.00 24.37 8 7/8 6.50 25.80 25.80 26.32 26.32 990 24x B 1350 11.75 1.13 9.02 35.50 14.50 18.00 24,31 8 7/8 8.50 25.80 25.80 26.32 26.32 995 tax 10 16,00 14,25 1,19 11.02 35.50 19.50 24.00 30,37 12 1 10.50 25.80 25.80 26.32 26.32 1300 24x 12 19.00 11.00 1,25 13.02 35.50 19.50 24.00 30.37 12 1 12.50 25.80 25,80 26.32 26.32 1410 24x14 21,00 18.75 1,38 15.00 35.50 19.50 24,00 30.37 12 11/8 14.50 25.80 25.80 26.32 26.32 1415 24x 16 23.50 21.25 1.44 17.00 35.50 20.50 30,00 36.37 16 1 1/B 16.50 25.80 25.80 26.32 26.32 1420 24x 18 25.00 22.75 1,56 19.12 35.50 20.50 30.00 36.37 16 1 114 7 8.25 25.80 25.80 26.32 26.32 1440 24x20 27.50 25.00 1.69 21.00 35.50 20.50 30.00 36.37 20 1 lld 20.25 25.80 25,80 26.32 26,32 1470 24x24 32,00 29.50 1.88 25.00 35.50 20,50 36.00 42.37 20 1378 24.25 25.80 25,80 26,32 26,32 1730 30x 6 11,00 9.50 1.Q0 4 . 7 5 24,00 32.12 8 7/8 6.50 3 . 4 3 . 0 3 .40 32,74 1895 30x 8 13,50 11.75 1.13 9,02 43.37 23.25 24.00 32.12 8 7/8 8.50 31.74 32.00 32.40 32.74 1910 30x 10 16.00 14.25 1.19 11,02 43.37 23,25 24.00 32.12 72 1 10,50 31.74 32.00 32.40 32.74 2210 30x 12 19.00 17.00 1.25 13,02 43.37 23,35 24,00 32.12 12 1 12.50 31.74 32.00 32.40 32.74 2225 30x 14 21.00 18.75 1.38 15.00 43.37 23.75 36,00 44.12 12 1 1/8 14.50 31.74 32.00 32.40 32.74 ---- 30x 16 23,50 21.25 1.44 17.00 43.37 23.75 36,00 44.12 16 1 1/8 16.50 31.74 32.00 32.40 32.74 2600 30x 18 25.00 22.75 1.56 19.12 43.37 23.75 36.00 44.12 16 1 1/4 18,25 31.74 32.00 32.40 32.74 ---- 30x 20 27.50 25.00 i.b9 21.00 43,37 23.75 36.00 44.12 20 1 1/4 20.25 31.74 32.00 32,40 32.74 ---- 30x 24 32.00 29.50 1.88 25.00 43.37 23.75 36.00 44.12 20 1 3/8 24.25 31.74 32.00 32.40 32,74 2890 36x 6 11.00 9.50 1.00 7.02 49.75 26. 24. 32. B 718 6.50 37.96 38.30 3 0 .16 2 2 36x B 13.50 17.75 1.13 9.02 49.75 26.50 24.00 32.00 B 7!B 8.50 37.96 36.30 36.70 39.16 2232 36x ID 16,00 14.25 1.19 11.02 49.75 26.50 24.00 32.00 12 1 10.50 37.96 38,30 38,70 39.16 ---- 36x 12 19,00 17.00 1.25 13.02 49.75 26.50 24.00 32.00 12 1 12.50 37,96 38,30 38,70 39.16 ---- 36x t a 21.00 18.75 1.38 15.00 49.75 27.25 30.00 38.00 12 1 1 /8 14.50 37.96 38.30 38, 70 39,16 ---- 36x i 6 23.50 21.25 1.44 17.00 49.75 27.25 30.00 38,00 i b 1 1 /8 16.50 37.96 38.30 38.70 39.16 ---- 36x18 25,00 22.75 1.56 19.12 49.75 27.25 30.00 38.00 16 11/4 18.25 37.96 38.30 38.70 39.16 ---- 36x 20 27.50 25.00 1.69 21.00 49.75 27.25 36,00 44.00 20 1 114 20.25 37.96 38.30 38.70 39,16 3055 36x 24 32.00 29.50 1.88 25.00 49.75 27.25 36.00 44.00 20 1 318 24.25 37.46 38.30 38.70 39,16 3075 N, P, R, S DIMENSIONS ARE PIPE OUTSIDE DIAMETERS SLEEVE WILL FIT. SLEEVE IS NOT A COMBINATION SLEEVE. PIPE SIZE IS REQUIRED FOR EACH SLEEVE. ~~usoN~ 20 t ---VALVES-- MUELLER MA236019UOL MJ X FLG RW OL GATE VALVE L/A MUELLER MA236023XOL MJ RW OL GATE VALVE L/A Note: 16, 12, 8, AND 6 INCH VALVES ACCUCAST 1562SW 2PC SC CI VLV BX 27-37 WTR ~, 21 ---VALVES--- 10.14 4"-12" MUELLER°A-2360" RESILIENT KEDGE GATE VALVES - M.J. x FL. Catalog number- A-2360-16 mechanics) jointx fla_ aged ends (with mechanical joint unassembled accessories} A-2360-i 9 mechanical joint x flanged ends (lessmecbancal joint accessories) Sizes 4", 6", 8",10",12" a> Meets or exceeds all applicable requirements ofAhISUAWWA C509 Standard and is certified toANSUNSF bl Flanged end dimensions and drilling comply with ANSI B 16.1, class 125 Mechanical joint end rnmples with AIVSUAW WA Cl l l Standard ^ Iron body with nomina110 mils MiJELLER° Pro-GazdT'•' Fusion Epoxy Coated interior and exterior surfaces ^ Epoxy coating meets or exceeds all applicable retluirements of ANSUAW WA 0550 Standard and is certified to ANSUNSF 61 Iron wedge, symmetrical & fully encapsulated. with molded rubber; no exposed iron ^ Non-rising stem (NRSj ^ Triple O-ring seal stuffing box (2 upper & 1 lower O-rings) ^ 2" square wrench'nut (optional handwheel available}--open left or open right ^ 4"-12" sizes-250 psig (1723 kPa} maximum working pressure, 500 prig (3447 kPa) static test pressure- A~2360-T6 M7. accessories shipped unassembled .^-~ ^ ili. Listed, FbI Approved -200 prig (1379 kPa) Options See pages 10.34 and 1D.35 for more information on Resilient Wedge Gate Valve options ~ Position indicators ^ Stainless steel fasteners: Type 304, Type 316 a. . ^ Handwheel Resident wedge gate valve parts G-202. G-2oa G-207 G-at G-eat catalog Part No. Description Material Material standard G-t6 Bormet Brits & Nuts Cabon Steel AS1M A307 Grade B Zinc Placed G1L1 StafEn Box Boles & Nuts Carbon Steel ASTM A307 Grade B, Trnc Plated G-49 Stem O 3 Robber ASTM D2000 G-200 Wmtch Nut Ca Screw Carbon Steel ASTM A307 Grade B Zmc Plated G-201 8tt~ Box Seal Rubber ASI'M I)2(100 G-202 R'~mch Nut Cast Iron ASTM A126 CLB G-203 Stem Bronze. ASTMH138 G-204 Hand Wheel (not shown) Cast Iron ASTM A126 CLd3 G-205 Stem Nut Biwrze ASTM B62 G-206. Guide C Be Celcon G-207 StufL Box Castiroa AS1'MAl26CL.B G•208 Anti-fricQon Washers 2 Celcon G209 Rub~BocaPsulated Castlron* ASTMAI26CL.B G-210"" Bonet CestIroa ASTMA126CL.B G-211 ~'* Bonet O-ring Ndrite ASTM D2000 G-212** Body Cast lron ASTM A126 CL.B G•Mt c-2oa G-zto•• G-t* Gh~,^ G•2a5 c-2t2*" G.zoa G•ms * Fully encapsulated in molded robber with no iron exposed ** Previous to 1999 these parts on 4"-12" valves were designed with a gasket instead of an wring and with additional bolts. Confum the type of seal when ordering a replacement gasket or O-ring. SEE PAGE 1039 FOR ORDERING INSTRUCTIONS 22 ---VALVES--- 4"-12" MUELLER®A-2360 RESILIENT` WEDGE GATE VALUE - M.J. ~ FL. Dimensions :-- a~o a 1 +L~ Iue11~ Ca ~ Q ^ Rav. 8.04 i)mension* ~ ~ -- ~:!"~~ 10" 12" p 1 " 1: 2550. 28.62 L ~ o ~'' '~~ 2.50 2.50 IY 9 1 ~ ~~:' ~ ~ _ ~3' ~ 15.62 17.88 O (number and size of holes forMn 4-=718'^:' _ '` .` ~ ~ ' , ' ' 8--7/8" 8-718" ) 4 . ' ~~s~, fia , ~ i ,u.' cx ~ .. 10.30 12.30 Q 00 It circle diameter for _ 7 ~ . .,, `', ~ :. '~ ~ '',? .~ 14.00 16.25.. R , <w,." i:.V~ d'"P ~ ix 16.00 19.00 W it circle tiiametet for ~.~ F ; F '~r 1a.25 17.00 ~.. ;~ ~~,.. ,a~!, is w' ~ ~ ' 13.88 14.44 B (number andsi~ of holes for FL) . % 'lr~ ~:`• 12-1" 12-1" ~~ u _ '~ 33 38.5 Ttiuns to 7 s Weight* 1 l9 " i-y ' ~ ~° x r ' ~ 400 570 'All dimensions are in inches. All weights include accessories are in pounds and ace approximate. .~"" t 23 ---VALVES--- 10.160 Z"'-12"' MUELLER®'A-236a RESILIENT' WEDGE GATE VALVES:.- M:J. x M.J. Catalog number- A-236(1-20 Mechanical joint ends (with mechanical joint unassembli:d accessories) A-23611.23 Mechalcal joint ends (less mechanical joint accessories) A-2360-25 Mechanical j oint suds (with transition gaskets) ^ Sizes-2", 3", 4", 6', S", 1Q';12" ^ IvIeets or exceeds all applicable requirements of ANSUAW WA C509 Standard and is certified to ANSUNSF 61 ^ Standard mechanical joint ends comply with ANSUAW WA C111 Iron body with nominal 10 mils MLIELLERmPr+o-Gard'r'"rFusion Epoxy boated, interior and exterior sutfsces ~ Epoxy coating meets or exceeds all applicable requirements of ANSUAW WA C550 Standard and is certified to ANSIINSF 61 ^ Iron wedge, symmetrical 8c fully e~apsulatedwith molded rubber; no exposed iron Ct Non-rising stem (NRS) ^ Triple O-ring seal stuffing box (2 upper & 1 lower O-rings).. ~F,, .. d 2" squatie wrench nut (optional handwheel available)-open leYt~ir open right [] 2"-12' sizes-250 prig (1723 kpa) maximum working pressure, 500 psig (3447 kPa) static test pressure A-`236Q-`2 M:7, accessories:. ^ ilI, Listed; EM Approved: 200 psig (1379 k]?a) - 3"-12" sizes shipped unassembled' Optons> See pages 10.34 and 70.35 for more information on Resilient Wedges Gate Valve options Position indicators ^ Stainless steel fasteners: Type 304, Type 316 _ ^ Iiandwheel Resilient wedge gate valve parts Catalog Putt No: Description Material Material standard G 16 Bonnet Bolts dt Nuts C~bon Steil ASIM A307 Grade B, Zinc Placed G-41 5tulS Bmt Bolls BrNurs Carbon Stee! ASIM A307 Grade B, Zinc Plated G-49 Stem 0 - ' (3) Rubber ASTM IY2000 G-200 Wnmch Nut C Saew Carbon Steel ASTM A3l)7 Grade B, Zinc Plated co-201 Siaffie Box seal Rubber ASTM D2lloc) G-202 Rriench Nut Can Iron ASTM A126 CL.B Ci-203. Stem Bronze ASIM B138 G-204.-.. Hand Wheel (not shown) Cast Iron ASIM A126 CL.B G205 St~Nut' Bronze ASIMB62 6-206 C"dda Ca Bearings. Celcoo G-207 StuiLn Boz Cast iron ASIM A126 CL.B Ci-208 Anti-friction Waslrets (2 Celcon 6-209. lta~~•~ ~~~ Cast Iron• ASIM A126 CL.B G•210*• Bonnet Cast Iron ASTM A126 CL.B G-21I•• Bwnet O-ring Nitri]e ASI'M D2000 G-212"• Hody Cast Iron ASTM A126 Q..B Gilt c-~ c-mu c-fa~ a.at o-xa~ G-2a5 c-zta° G-+e c-zn- c•ms G-a]» G-aces a•2a6 • Fully encapsulated in molded robber with m iron exposed •• Previous to 1999 these parts on 4"-12" valves were designed with a gasket instead of an t}ting and with additionalboltholes (2"-3" sizes retain neoprene gasket design effecting these parts). Confirm the type of seal when ordering a replacement gasket or O-ring. SEE PAGE 1039 FOR ORDERING INSTRUCTIONS 24 ---VALVES--- 2"-12" MUELLER°A-2360-RESILIENT- Mue11~ Co.10,17 WEDGE' GATE VALVE - M.J. x M.J. Rav Dimensions Dimension* Nominal size 2" 1 3' ; 10" E 1 ~' A 9.88 12.38 14.19 ," .~ ,~ z ~ 25.50 !?6.Cs2 ~ i' ~~^: fzF 8.50 9.00 10.00 ; i l_, 54 ~a~, ~ ~ 14.75 ~ 14 $B'-° L 2.50 250 2.50 ~~~tt ~~ 7 2.50 '•2.8(1.- rv N 4.62 7.50 9.12 I ~. 2. a ' ~ r~ `. ~ ~ -" i ~ 15.62 17 `s O number and size of holes). DD 4-718 3.50 4-78 4.00 4-7/8 5.00 Cr7Ig.1''~ 1`'~K~ir :., 6~ s- `-~:. .~' -.' ~ 8-78 ~ ~-7l ~" 9.75 f 933 2.30 3.30 4.30 '~~"'- ' ]0.30 t~; ~ ` 00 It circle diameter 5.00 6.19 7.50 £ Fi.` r ~ :'' a .' 3 , ]4.00 iy `- .~'2 1~rnstoopen Weighty 8 40 11 83 14 . 120 ~ _s i' ~~- t ` :' Bb~; 33 ~~ A05 ,5~6...'~ ~r'~;. , • All dimensions are in inches. All weights include accessories are in pounds and are approz~ma[e. ~".. ~~ /,[ 25 I- FF 5 4Ya' i dmra6st '~~ I I ~ 6 I ~ ~ s I A i 1 „~,_. f ~ tE77ERS d J t I 1NE%4 t SFP IETT~S -:. r~rts u~ irl~rslts -. WATER I sns~ f~ 111Y J 15 S21>i SI7ST ~--- + ill` WA:[kT%:[M ]D Phone 1-754-756-3~U0 .Fax 1-Z54.75ft0200 ' Watts- 9-833X685 ootawoi an oaTF ~Pa~4 TflRV ~n~or~, ~ su~: rivrrascPi>:. tang r~annG r+ciirrna~c r1u~r~asrnc~oa uala:aecussao [Sliii3Sl~poAR~egai+U oo~nw~ 9f151i4iW67AIX1DAf1E6 (UNCOATEO IXi 6EQllEtif] E571FLl7EDY4EfGFir- L6S PFR L~HIE PART ~ DFSCRIPTI+DN TC)F A sarra~t R Tf~TAL EIGHT P T ~N 1~1QQQ t$-24"Screw Type VBX _. jQ j~ Q~ SEC I TO 1111Da X436"ScrewT~/~VBx 16 24 ~~ 111350 2436"Screw Type VBX-heavy T (~ ~~ ~~ 1t120p 3fr48"ScrevrTypeVBX "I$ ~~ ~ ~ PART~EriYGMUNS6ER 111256 35-48"ScrewTypeVBX-Heavy 16 ~fi $5 111308 ~-6d"5crz+lvTypeV87C 2b ~~ ~Q GITALUGNUAWL•R PER TABU Stt316 51-71 "Screw TypeV6X zb 4$ ~~~ . 7 ~CECE SCREW ?YPE VALVE ~Oi(E~ ~~' ,~ --HYDRANTS--- MUELLER MA423LAOLS 5-114 VO A423 HYD 5FT BURY OL L/A ~ N° 27 --HYDRANTS-- t A-422 5-1/4° main valve opening two way (two hose nozzles) A-425 5-1/4" main valve opening two way (two pumper nozzles) Super Centurion 200'" 1-way catalog number (approved to ANSUAW WA Ca02 Standards)- A-4244-112" main valve opening one way (one pumped nozzle}- 10 year limitedwarranty on mateaal and workmanship Meets-all applicable parts ofANSUAW WA CS02 Standard Posti type dry barrel design. Diy top design with O-ring: sealed orgy reservoir Traffic feature with stainless steel safety stem coupling g. s Mualkr Co MUELLER® SUPER: CENTURIOM~ - FIRE HYDRANT RBV. 8-04'. 5, r Centurion 250'"3-rvay catalog numbers A-4214-112" main valve opening three way (two hose nozzles and'one pumper nozzle) A-423 5-1/4" main valve opening three way (two hose nozzles and one pumper nozzle) -Super Centurion 200'" 2-way catalog numbers (approved to ANSUAW WA C502 Standards} - A-420 4-1/2" main valve opening rivo way (two hose nozzles) Compression-type main valve closes with pressure for positive seal; it is made of rubber and is conveniently reversible providing a spare for long service life Ope g ty P ... 'qr fight Term rat available in wide vane of she es and sizes- le ^` Feld replaceable hose and pumper nozzles ^ Hose and pumper nozzles have large radius, full flow openings for low friction loss Contoured shoe i5 designed f~ full flow Dual brume drain valves provide effective barrel drainage 250 prig (1723 k]?a) maximum working pressure, 500 prig (3447 kPa) static test pressure for 3-way hydrant , 200 prig (1379 k1?a) maximum working pressuie, 400 prig (2758 kpa) static test pressure for 2^way and 1-way hydrants rlimsnexfnnc \ ~. I -+ Mechanical Joint standard and 1)-150 I-~. _ ~:~ i Range -~ ANSI 1251150 or PN 10Ji6 Driling I -+ S11p-on ~~ ~. Non-nrtating bolt design: cast-in pads elimi- nate need for and-rotation bolts Front view detail of Mechanical Jo1n1 (Standard onty)' Vertical Flanges ~r (6' Shoe) o-~~~~o~ ' 4' Vertical shoe available for A-420 and A-421 hydrants. SEE PAGE 9.28 FOR ORDERING INSTRUCTIONS ~~ 28 ---FITTINGS--- TYLER CERT DI FITTING WA CERTIFICATION DI FITTING FOR WATER STAR SPVC4008 8 4000 SER PVC STARGRIP REST STAR SSGDP08 8 3000 SER DI MJ STARGRIP REST EBAA E1118 18 MEGALUG JOINT RESTRAINT FOR DI ~iN' 29 ---FITTINGS--- Tyler/Union SPEgF[CATIONS For Ductile Icon Flttings Tor Water and other Ltqulds Introduction: Union Foundry Company manufactures a complete pne of Oudite Iron fillings for use in many water supply and service applications. These fittings are manufactured under standards promulgated by The American Nlfater Works Association (AWWA) and American NaCronal Standards Institute (ANSI) where applicable. Other items not covered by ANSI/AWWA Standards are manufactured under Union Foundry Standards. lLn~etl_Eo_y4dry.nlaQuCaldttCe~QDIy_D_t,tc!'~.e1t~9n Pn~duds. No GCaY-1~on Prodgcts r~II3~~~ AG Oudile Iron castings are Grade 7050-05. The tollowing fittings tines are manufactured by Union Foundry and•are listed with the corresponding latest revision of ANSI/AWWA Standards as of December, 1994- Product .- ;, __ ___ S[zes_ Standard_ ,~li; 3" - 24" ANSUAWWA C-i531A21.53 F... , eE ern ull ody~ 3" - 3G" ANSIIAWWA C-i tOlA21.10 (exdudes 2"size) Push-on Joint- llnion-late Compact 4" - 24" ANSI/AWWA C-1531A21.53 Flanged Filtings- ~'" Class i25 Faced & Drilled 2" - 24" ANSIfANNVA G110lA21.10, ANSUAWWA G1151A21,15 & t (exdudes 2" size) , ANSI 616.1 Class 125 (NOTE: Flange ends on Compact fittings are na# of the same-thida~ress as called for in these standards, anti are Manufacturer's Standard) Fabricated Flange Material- F(ange Pipe 3" - 24" ANSUAWWA G1 i5/A2t.15 & t?ilier Flanges 3" -12" ANSI/AWWA C-110/A21.10 Glands- MJ Compact 3" -12" ANSl1AYYWA C-153lA21.53 MJ Full Body 2" - 3ti ANSIlAWWA C-i i0lA21.10 (except 2'7 MJ RetaMer Compact 3" -12" Manutadrxe~s Standard MJ Retainer Full (3ody 3" - 36" Manufactures Standard Split Glands 4" - 12" Manufadure~s Standard Hydrant Ctand 6" - S" Manutadun:rs Standard Specialty Producls- Union Flanges 3" - 12" Manufacturers Standi;trct Tyton /Push-in Plugs 3" -12" ANSI/AWWA 1i-110~A21.10 ANSI/AWWA C-111lA21.11 (Rubber Gasket Joints) applies to alt C-110 and C-153 Fillings. All UFCO fittings meet ANSIlAVJVYA C-1041A21.4 whid7 establishes Standards for Cement lin'u~g and Asphaltic coating. Tyler P+pe/tJdities DivFsioe • P. O. t3oac ~v • Tyte4 Tx 75710 •'(40318ti2 SSI I lJnwn Y Cae~ony • P.O. tioec 30~ • Meisbe. Klabomo • t '2561 Z~-7601 t ~D 30 --FITTINGS- ,•-- STAR~PIP&PRODUCTS PV~ S~f~` g~Zp®series 4~~~ Mechanical Joint Wedge Action Restraint for PVC Pipe, Patent #5,071,175 ~ - • 'The PVC Stargrip Mechanical Joint Restraint System is a unique product with a proven design that provides an exceptional restraining system for mechanical joint fittings (AW WA 153 or C 110), valves, fire hydrants and all classes ofPVC pipe. 'I FEATURES AND ADVANTAGES -The design has been proven in the market since 1992. • Can be used on C900 or IPS PVC Pipe. • Gland is made from high strength Ductile jron per ASTM A536 Grade 65-45-12 and is compatible with all Mechanical Joints Conforming to ANSUAW WA C 111 /A21.11. • Eliminates tie rods and thrust blocks. • Listed with Underwriters Laboratories and approved by Factory Mutual Research for sizes 3 "-12". • The safety factor is twice (2:1) the standardized pressure rating ofthe pipe on which it is used. • Entire unit, including bolts, is made of ductile iron making it less susceptible to corrosion • Double headed torque offnuts are the same wrench size. • Will fitany Mechanical Joint configuration meaningcampatibilitywith differenttypes o'. installations. • Will deflect as much as an MJ fitting and will not require special considerations when used in lieu ofa standard gland. • Larger ID so it can be used on out of round pipe for fewer installation prob- lems. • Break offbolt is designed with collars so that a wrench won't slip offthe bottom for easier installation. • Break off bolt is designed so that you can't over torque and damage PVC pipe • Heavier than most other PVC Joint Restrav for better corrosion resistance. • All sizes have curved wedges that will not flatten pipe. Tel: (800) 999-3009, (281) 558-3000, Faz: (281) 558-9000 ~e 31 --FITTINGS-- `~ P VC Sta~g~ip®series 4~Q~ sNr~r~EpgovacTs Mechanical Joint WedgeAction Restraint for PVC Pipe, Patent #5,071,175 TECHNICAL INFORMATION ~ :• ~ Pipe Size (fn.) Bolt Size (in.) Range of Torque (tt-Ibs) 3 518 45$0 424 314 75.90 9036 1 100-120 42-48 1 114 120-150 These torque n3nees are requirements of AVWYA 0600. Standardized pressure Ratings fue the orcBnary water walca with Transient surges oMy. Ratings are br PVC pipes with SERIES 4000 Retainer. ANSYASSA 0900 ANSUAYYWA C80ti ASTNID2241 CI OD CI OD IPS OD DR 14 200 PSI DR 18 235 PSI SDR 17 250 PSI DR 18 150 PSI DR 21 200 PSI SDR 21 200 PSI DR 25 100 PSI DR 25 165 PSI SDR 25 185 PSI DR 32.5 125 PSI 3 NOM. SIZE ~ C900 Pipe OD . • IPS Pipe OD ~ Q!A B C' HD T-Bolts SizelNo. Approx VYT LBS. 3' 3.96 3.50 4.09 7.79 8.50 314 5/8 (4) 10 4" 4.80 4.50 4.93 9.16 9.64 718 3I4 {4) 11 * S Fiy ~Y _. 5`" ~ ''~ ~.~Fe M :~~~$ 1$~ a '' ,11! 16 '~~ 1 $~ 1i,7~ ~Sn43r~7~' ` ~ 7~8 ~~ ~18~~~1 3 3'4 ~6) a''rt 314 (fi) 15, ~ 23. t :~; 10" 11.10 10.75 11.23 16.00 16.18 7I8 3!4 (8) 30 ~r 1~'Z `~: '' '' 13.20 .. f 2.75. ~ 13 33.;.:' _ 18:25 _ 18, 23 '' 7(8. ` {` 3/4 (&) 34 14" 15.30 NIA 15.45 20.75 20.36 7I8 3!4 (10) 49 - 'it: ~ .. ` `~" : 1,7;40 ~~~ ,q 17.55'"'~ ` - :> 23~no . ,; 22.46 ~~ .a _ 718 ~ 314 (1~z~ ~ i~'S9 ~. .~,, ;. ,i,,~ 18" 19.50 N!A 19.65 25.25 24.56 7I8 314 (12) 67 20" 21.60 NJA 21.75 27.50 26.66 7/8 3/4 (44) 79 24" 25.80 N!A 25.95 32.00 30.86 7!8 3/4 (16} 102 30" 32.00 NlA 32.18 39.38 36.82 1-1/8 1 (20) 150 36" 38.30 NIA 38.48 46.25 43.12 1-118 1 (24) 180 * Dimension C is after assembly on pipe. ~ A[I dimensions in inches. Tel: (800) 999-3009, (281) 558-3000, Faz: (281) 558-9000 ~~e 32 ---FITTINGS--- .-~ STAR PIPEPRODtTCTS' PVC Sr~~/ gI Z~ series 4000 Mechanical 3oint Wedge Action Restraint for PVC Pipe, Patent #5,071,175 a~LATION INST RUGTIC 1. The rubber gasket seals morn effectively if the surfaces with which it comes in contact are thoroughly cleaned just before assembly to remove all loose rust or foreign material. Lubrication and additional cleaning should be provided by brushing both the gasket and the plain end with soapy water or Pipe lubricant. Slidc the PVC Stargrip on the plain end, followed by the MJ gasket 2. After insertion of the pipe into the bell of the fitting, family press the gasket into the gasket recess. During this process the joint should be kept straight. 3. Slide the PVC Stargrip toward the MJ bell with the gland flp against the gasket. Insert T-bolts and hand tighten nuts. IMPORTANT: Make deflection after joint is assemhled but before tightening T-bolts. 4. While tightening T-bolts, it is essential that the gland be brought up toward the bell flange evenly, maintaining approximately the same distance between the gland and the face of the flange at all points around the socket. All T- bolts should be tightened until they are in within the torque range as listed in table. 5. Hand tighten the Torque- limitiag iwist-off Bolts in a clockwise direction rauil all wedges are in firm contact with the pipe surface. IMPORTANT: WYen installing sizes 4" throagh 12" on IPS PVC or Steel Pipe, We spacer washers mast be removed from the torque limiting bolts. 6. Continue tightening in an alternative manner until all of the Torque-Eimiting twist-off Balt heads have been twisted off: Never turn a single bott over 180 degrees without alternating to another bulk If removal is necessary, utilize the 1 I!4" hex head provided. If reassembly is required, assemble the joint in the same manner as above and tighten the wedge bolt to 90 ft. Ib. Note: If effective sealing is not attained at the maximum torque indicated, then the joint should be disassembled, thoroughly cleaned, and reassembled. Overstressing the bolts to comuertsate for poor installation practice is not acceptable. Restrainer mechanism shall be integrated into the design of the follower gland. As the mechanism is activated, multiple wedging action shall be imparted against the pipe increasing its resistance as internal pressure increases. After burial of the restraining mechanism, joint flexibility shall be maintained The actuating bolt shall be threaded into the restraining wedge and have a 1-1/4" across the flats hex head. The actuating bolt system shall have atorque-limiting head designed to break off at preset torque levels, thus insuring proper action of the restraining device. After removal ofthetorque-limiting head, a 1 1/4" hex head shal l remain to facilitate the removal and re-assembly of the gland. Glands shall be manufactured of high strenghth ductile iron in accordance with ASTM A536 Grade 65-45-12 requirements. Wedge mechanisms shall be heat treated ductile iron, hardened to at least 370 BHN hazdness. lble dimensions conforming to ANSI/AW WA C 111/A21.11, C 110/A21.10 and C 153/121.53 and shall be incorporated into the so that the device facilitates use with standard mechanical joint sockets. The restraining mechanism shall have a pressure rating equal to that of the pipe on which it is used and shall have a safety factor of at least 2:1. The restraining gland shall be listed by Underwriters Laboratories Inc., be approved by Factory Mutual Research, and conform to the requirements ofASTM F 1674, and LTNI-B-13-94. The restraining device for C900 PVC and IPS PVC Pipe shall be Star Pipe Products PVC Stargrip Series 4000 or equal. Tel: (800) 999-3009, (281) 558-3000, Faz: (281) 558-9oUu ~~a 33 ---FITTINGS--- ~- ST.4~PIPE PRODUiG'T,S y~ ~ PV ta~gl lp®series 4140P Wedge Action Restraint for AWWA C900/C905 PVC Pipe Bells. For New Installations Only. TECHNICAL INFORMATION '~ NOM. SIZE ITEM CODE NO. RODS -.. ROD DIA X LENGTH MAX. BELL OD -. WT 3" PVCG03 4 3!4 X 17 5.44 23 4" PVCG04 4 3!4 X 17 6.62 25 6" PVCG06 6 314 X 17 8.62 34 8" PVCG08 6 3!4 X 17 10.88 43 10" PVCG10 8 3/4 X 24 13.12 63 12" PVCG12 B 314 X 24 15.38 69 14" PVCG14 10 3/4 X 24 17.88 100 16" PVCG16 12 3/4X24 20.12 121 18" PVCG16 12 3/4X24 22.38 131 20" PVCG20 14 3/4X24 24.62 167 24" PVCG24 1 g 3!4 X 24 29.12 197 30" PVCG30 20 1 X 24 35.75 338 36" PVCG36 24 1 X 24 42.62 419 All dimensions in inches. • For new installations only • Connecting rod will not clear a Pipe Bell with a maximum diameter larger than the listed measurement • Pipe must be gauged overall • Includes PVC STARGRIP, MJ Gland and low alloy steel double ended rods and nuts which meet the requirements ofANSUAW WA Cl l l/A21.11 • Please refer to chart for maximum bell outside diameter for rod clearance Tel: (800) 999-3009, (281) 558-300Q, Faz: (281) 558-9000 ~~~ 34 ---FITTINGS--- S'tag` ip®series 3~©Q STAR PIP&P80DUCT3 Mechanical Joint Wedge Action Restraint for Ductile Iron Pipe, Patent #5,772,252 •- The Wedge Action Restraining System was originally designed in Japan to provide joint restraint for pipelines installed in areas subject to earthquakes. The system was first introduced in the United States several years ago, and since then it has become very popular throughout the country. The Stargrip design is based on the same technology; however, significant improvements have been made in the Bolt and WedgeAssembly, which makes it more adapt able for field use. ~ • The Stargrip Mechanical Joint Restraint System is a unique product with a proven design that provides an excep- tionalrestrainingsystem for mechanical joint fittings (AW WA 153 or C 110), valves, fire hydrants and all classes of ductile iron pipe. ~ .~ • The Break-0ffTorque Control Nut is threaded on , instead of swaged or riveted allowing it to be field repairable. • Gland is made from high stt+ength Ductile Iron perASTMA536, Grade 65-45-12 and is compatible with all Mechanical Joints ConformingtoANSUAWWA C i 111A21.11. • Stargrip sizes 4"-36" are listed with Underwriter: ries Inc. and sizes 4"-12" are approved by Facto Mutual Researoh. • Coating complies with AW WA C 104 (ANSIA2 ] 4} and is approved by UL, FM and NSF. • The Wedges are designed to fit a specific pipe size. • Pressure Rating equal to full pressure rating of the pipe for which it is installed on, with a 2:1 safety factor. • The Wedges are heat treated to a minimum of 370BHN. • The Stargrip offers a fu115° deflection through 12' size, 3° on i4"-24", and 2° on 30"-48". • No special tools are required for installation of th • Stargrip eliminatestie rods and thrust blocks. # Note: Not to be used on plain end fittings. Tel: (800) 999-3009, (2$1) 558-3000, Fax: (281) 558-9000 ~~• 35 t,~ ST PIPEPRODUCT~` ---FITTINGS--- Sta~g~ip®se>~ies 3~~~ Mechanical Joint Wedge Action Restraint for Ductile Iron Pipe, Patent #5,772,252 TECHNICAL INFORMATION Pipe Size (in.) 3 424 30-36 428 These Bolt Size (in.) 5I8 3/4 1 1 1!4 are (ft-Ibs) 450 75-90 100-120 120-150 ofAWWA C600. NOM. SIZE ~~ PRk~SURE RATING(PSq A B C D E F FVV/NllrS TWIST® OFF G NO.OF y~~~ NO.OF T- BOLTS APPR~C WTLBS. 3" 350 4.6B 2.40 4.06 6.19 314 9.85 8.45 7.69 2 4 6.70 ~ ~ . ~ 5.92 ~~ 24~ :: 4. s0 ~ ~! 50', 3 ~~ ~ ; : 7.f I~ 1 ~ a8 ~!. 9 28!I ~ 9.15 2 4 7. ,;f;: 6" 350 8 02 244 7.00 9 50 7l8 13.06 11.38 11.15 3 6 12.00 1 ' ~ `~ s ~j `~'fi22z~`' _~ ~ ": z ~ _ 9,~5 11'0 75' i~~a ' ' ~d.oci } '7I ~*3. ~., t ' 7r X5:,2 i ~ ~ ~3 53. ~ ~ ~. r A'S ~ a~ , . ~ i3 ~, ~' 1st92 4 ~ e ~ 6'' ~ 15.5~~ 2a.2 12"~ 350 ~ 14.32 , 2.44 13.30 16.25 718 19.50 12.68 17.90 8 B 34.00 14" 350 16.40 2.83 15.44 18.75 7/8 21.25 19.82 20.25 10 10 48.50 ~r16~ ~µ~`350, L i1 60~, :~: ~ ~ 1~54's" '~~ 21 44~, ~~ 7/$'~ 23.34 ~ 2i.92 . : 24.8~:~. : .1~ i2 ~ 56.OQ 18" 250 20.60 2.72 19.64 23.25 7I8 26.64 24.52 27.08 12 12 59.00 20" 250 22.70 2.72 21.74 25.50 7/8 28.74 26.62 27.00 14 14 74.50 24" 250 26.90 3.22 25.94 30.00 718 33.62 32.22 31.50 16 16 139.00 30" `~ 33.29 3.35 32.17 36.88 1-1/8 39.85 38.45 39.12 20 20 199.00 36" 250 39.59 3.35 38.47 43.75 1-1/8 46.15 44.75 46.00 24 24 230.00 42" ~` 45.79 4.71 44.67 50.62 1-3/8 53.8fi 52.43 53.12 28 26 400.00 48" 250 52.09 4.71 50.97 57.50 i-3l8 60.16 58.73 60.OD 32 32 488.00 fill a~mensions in ~ncnes. ~~ Tel: (800} 999-3009, (281) 558-3000, Faz: {281) 558-9000 N , 36 ---FITTINGS--- ~- • ~ IJ~~I gI l~ series 3~~O~S STaR PIPEPRODUCIS Oversized Mechanical Joint Wedge Action Restraint for Pit Cast Iron Pipe, Patent #5,772,252 TECHNICAL INFORMATION Q ~l/L 1 IIVLG c~ 1 I 0 0 ~, ~ - ~ ~ ~ ~ ~ NOM.8IZE MAX PRESSURE B.C. DIAMETER BOLT HOLES NOMINAL ~~ LD LIP THK:IWESS APPROX W7 LBS RATING PS . . g" 350 9.50 8 x 718 720 0.32 12.00 ., ~° . ~ . ~-~ ~ ~ -sr^< :r..rr ' ij' '~ '$~ i<• wl~ Ki G :~:~I r .:.15.56 , t '~. t ,l~3 3 :e11; Y. .~Ff~ 4:20; 12" 330 ~ i 16.25 8 x 7/8 13.60 0.27 34.D0 14" 350 18.75 10 x T!8 15.75 0.23 48.50 ' 46" si: . ?~a 35Uq:`. ,. ~3~' 2T'60~.~s#, ,~.., ' 12_~ 7l8.. 17.90 ~ 0.21':;' A0 , /111 U1111CIIAIV 11.7 111 If IVI IG~. Tel: {800) 999-3009, (281) 558-3000, Fax: (281) 558-9000 ~~~® 37 --FITTINGS--- ,.-- 1JL~,~g1 lp®series 3~~0 STAR PIPEPR©DUCTS Mechanical Joint Wedge Action Restraint for Ductile Iron Pipe, Patent #5,772,252 4LLATION INSTRUC l lc 1. The rubber gasket will seal mote effectively if the surfaces with which it comes in contact are cleaned just before assembly to remove all loose rust or foreign material. Lubrication and additional cleaning should be provided by brushing both the gasket and the plaint end with soapy water or pipe lubricant. Slide the Stargrip on the plain eod, followed by tbe MJ gasket. 2. After insertion of the pipe into the bell of the fining, firmly press the gasket mio the gasket recess. During this process the joint should be kept straight. 3. Slide the Stargrip toward the MJ bell with the gland lip against the gaskek Insert T-bolts and hand tighten nuts. IMPORTANT: Make deflection atLtt joint is assembled but before tightening T-bolts. 4. When tightening bolts, it is essential that the gland be brought up toward the bell flange evenly, maintaining approximately the same distance between the gland and the face of the flange at all points around the socket. All T- bolts shouts be tightened until they are in within the range of torque's shown on page #3. ,., ,,.w`° I I '~ ..... i ~_ - 5. Hand tighten the torque limiting twist off tnna in a clockwise direction until all wedges are in firm contact with the pipe surface. 6. Continue tightening in an alternative manner umil all of the nuts have been twisted ofl: Never tum a single nut over 18Q degrees without aitemating to another nuk If removal is necessary, utilize the 5/8" hex head provided. If reassembly is required, assemble the joint in the same manner as above and tighten the wedge bolt to 90 ft. 16. Note: If effective sealing is not attained at the maximum torque indicated, then the joint should be disassembled, thoroughly cleaned, and reassembled. Overstressing rho bolts to compensate for poor installation practice is not acceptable. miner mechanism shall be integrated into the design ofthe follower gland. As the mechanism is activated, multiple wedging action be imparted against the pipe increasing its resistance as internal pressure increases. After burial of the restraining mechanism, flexl~ility shall be maintained. actuating bolt shall be threaded into the restraining wedge and have a 1-1/4" hex operating nut. The operating nut shall be ailed onto the actuating bolt, not swaged or riveted The restraining twist off nut bolt system shallhave atorque-limiting feature fined to break off at preset torque levels, thus inswing proper action of restraining device. Glands shall be manufactttred of high teltth ductile iron in accordance with ASTM A536 Grade 65-45-12 requirements. Wedge mechanisms shall beheat-treated ductile to at least 370 BHN hardness. tsions shall conform toAN5UAW WA Cl l 11A21.I1, C110/A21.10 and C 153/121.53 and shall be incorporated into the restraint so that the device facilitates use with standard mechanical joint bell and mechanical joint gland. 'he mechanical joint restraint mechanism shall have a maximum water working pressure of 350 psi for sizes 3 "-16" and 250 psi for sizes 8" and above. Ail sizes shall have a minimum safety factor of twice (2:1) the pressure rating of the pipe on which it is used. 'Fhe techanical joint restraint mechanism shall be Underwriters Laboratories listed on size 3" through 36" and possess applicable Factory Zutual Research Approval. 3'he restraint mechanism shall be Star Pipe Products, Stargrip series 3000 or an approved equal. Tel: (800) 999-3009, (281) 558-3000, Fax: (281) 558-9000 ~r FERGUSON° 3$ ---FITTINGS--- ..-- Sta~g~~p®series 3100P STAR PIPEPRODUCls Wedge Action Restraint for Ductile Iron Pipe Bells. For New Installations Only. TECHNICAL INFORMATION Mechanical joint restraint for use on all classes of Ductile Iron Pipe. 3" SGDPG03 ~ 4 •~~ 314 X 17 - 5.44 -• 18 4" SGDPG04 4 314 X 17 6.62 21 (i" SGDPGO6 6 314 X 17 6.62 30 8" SGDPG08 6 314 X 17 10.88 35 10" SGDPG10 8 314X24 13.12 56 12" SGDPGI2 8 314X24 15.38 68 14" SGDPG14 10 314X24 17.88 100 16" SGDPGI6 12 314X24 20.12 117 18" SGDPG18 12 3/4 X 24 22.38 122 20" SGDPG20 14 314 X 24 24.62 157 24" SGDPG24 16 314 X 24 29.12 234 30" SGDPG30 2p 1X24 35.75 412 36" SGDPG36 24 1X24 42.62 495 42'• SGDPG42 2g 1114X24 49.25 1176 48" SGDPG48 32 1114X24 58.12 1379 All dimension s in inches. • For new installations only • Connecting rod will not clear a Pipe Bell with a maximum diameter larger than the listed measurement • Pipe must be gauged overall • Includes STARGRIP, MJ Gland and low allay steel double ended rods and nuts which meet the require- ments ofANSI/AW WA C 111/A21.11 • Please refer to chart for maximum bell outside diameter for rod clearance Tel: (800) 999-3009, (281) 558-3000, Faz: (281} 558-9000 ~~~~O~Q 39 --FITTINGS--- Megalug~ the Product of Preference since 1984 Since 1984, engineers and contractors designing and installing water and wastewater pipelines and systems have come to rely on the --- EBAA 1100 Senes MEGALUG® Mechanical Jorn# Restraint as the "Product of Preference° for effectively and economically restraining ductile iron pipe connections above or below ground. MEGALUG Mechanical Joint Restraints replace external restraints such as cumbersome concrete thrust blocks and con'odible metal tie rods creating a quicker, safer and more economical instafiation And major testing laboratories agree as the 3" through 24" sizes are Underwriters Laboratories {UL} listed, and the 3° through 12" saes are Factory Mutual (FM} approved For all classes of ductile Iron pipe {PC350 bells Existing belts can be restrained through PC150 and CL56 through CL50} for without cutting and sleewng the line practically any application Including valves, The 9700 Series solid harness is far hydrants and pipe, the M1=GALUG mechanical Joint ductile iron push on pipe bells Restraint effectwely and safely performs without Ail MEGALUG and related restraint damage to the pipe or cement linings products can be furnished as packaged • The 9100 Series is available sizes 3" accessories complete with appropriate through 48" restraint, gasket, IubrlcatEon and bolting • The 1100SD Series Is a split restraint hardware. for restraining mecharncat joints in And when a situation calls for~oining existing ductile iron systems. t+nro plain end pieces of pipe, use a MJ • The 1900HD Series Is for restraining sleeve and MEGALUG restraints push-on pipe bells This restraint is also Instead of a coupling and a fabricated a split design so there is no jab restraint to save time and money disruption when installing on ewsUng 40 ~~ ~saN° ---FITTINGS--- SAMPLE SPECIFICATIONS RESTRAINT INCORPORATED INTO THE DESIGN OF THE FOI.LOY+IER GLAND Gland body and restraint components made from minimum ASTM A536, 60-42-10 ductile Iron • Available 3 inch through 48 mch • Conventional Installation procedures per AWWA C-600 • Can be used witl'- the standardized mechanical Iolnt bell conforming tD ANSilAWWACit7 A21 11 andANSIlAWWA C 153/A21 53 of the latest revision • Capable of full mechanical !Dint deflecton during assembly • Capable of !Dint deflection after assembly MULTIPLE, WEDGE STYLE RESTRAINTriAECHANISM • Proper actuation ensured with torque limding twist off nuts • Ductile Iron wedges heat treated range of 370 to 470 BHN PROOF TESTED 3 Inch through 16 inch pressure rated at 350 psi, 16 inch through 48 irtctl rated at 250 psi • Minimum safety factor of 2 tot • Listed by Undennmters Laboratories 3" through 24" size • Approved by Factory Mutual up ttuough the twelve Inch size • Mlnlmum weights per the following table SUPPORT PRBDUCRS AVAILABLE • Spld repair style available 3 inch through 48 inch • Solid restraint harness available for push-on pipe bells • Spld restraint harness available for ells#ing push-on pipe bells MusT BE sEwes 1100, MEGAWG As PRODUCED BY EBAA IRON, INC. OR APPROVED EQUAL. • A!{components cast and assembled in the United States by same company with plant visitation available • Musa have a record of a minimum of seven years of manufactunng and sales of the restraint in the United States DIMENSIONS AND 1103 3' 448 2 2T 406 062 9 OB 0 750 6 19 769 2 4 81 350 1104 4' S 92 2 27 490 0 TS 9 90 0 875 750 912 2 4 7 2 350 1106 6" 8 02 2,27 700 088 1200 0 875 950 11 12 3 8 12 0 350 1108 8" 1017 2 31 915 100 1415 0 875 i 1 75 13 37 4 6 18.0 350 1110 10" 12 22 2 37 11 ZO 100 1$20 0 875 1400 1562 $ 8 24.29 350 1 i 12 12" 14 32 2 37 1330 1 25 1830 0 875 16 25 17 86 8 8 32.7 350 1114 14' 16 40 2 69 1544 1 50 20 94 0 875 18 75 20 25 10 10 49 7 350 111 6 18 1 8 50 2 69 1754 1 56 22 90 0 875 21 00 22 50 12 12 58 2 350 _ 111.8' . ":ui58',. ~tyBO"" -289 =,1~~q-r e163 500, .,d85: 2325 ' 275 12 `72 ~2 2~ ~r i 120 20" 22 70 2 69 24 74 1 89 27 40 0 8T5 25 50 27 00 14 44 74 8 250 1124 24" 26 90 3 20 25 94 1 81 32 64 0 875 30 00 31 50 16 48 138 $ 250 1130 30" 33 29 3 20 3217 2 25 38 87 1 125 36 88 3912 20 20 195 4 250 1136 36" 39 59 3 20 38 47 2 25 4517 i i 25 43 75 46 00 24 24 256 5 250 1142 42" 45 79 4 56 44 67 388 55 57 1 375 50 62 5348 28 28 540 2 250 1148 48" 52 08 458 50 97 388 61 87 1 375 57 50 $0 36 32 32 712 p 250 S Patent Nos 4092036, 4627774, 4779900.4896903, 5544922 X fd' SEC710N A-A Q o>'s P 0.125 1~ sircl•lort 13-8 41 REAR VIEW I FRONY VIEW --AIR RELEASE-- APCO A145C1K 2 CI COMB AIR RELEASE VLV BASS AND HAYS BH55A1S 28X18 GALV MTR BX 1 SLOT. ~, 42 ---AIR RELEASE- ~~-- ,,- DET DESCRIPTIDN DIATERiAE 1 BODY CAST IRON ASTM At26 GR. B 2 3 COYER CDVER GASKET CAST IRON ASTM A128. GR. B LEXIDE Inon-asbestoef 1 C ER BOLTS- STEEL ASTM A307 GR. B 5 LEVERAGE. FRAME CAST ERON ASTM A128 GR. B 8 SEAT BUNA-N 7 8 NEEDLE NEEDLE PIN ~ BUNA-N STAINLESS STEEL ASTM A581 T418 KT: 10 ti LEVER PIN RETAINING RING STAINLESS STEEL ASTM A581 T303 STAINLESS STEEL PH15-7Mo 13 FLOAT LEVER BRASS ASTM Bt8 14 FLOAT STAINLESS STEEL ASTM A240 T304 M Y8 LEYERAGE FRAME SCREW GLADE BUSHING STAINLESS STEEL t8-8 BRASS ASTM B18 40 BUMPER ASSEMBLY - BUNA-N a2 53 PU)O_.. FLOAT RETAINING SCREW_ BRASS ASTM 8121 STAINLESS STEEL 18-8 ~ 9SANDARO MATERIAL ON 8R[ T AND 2" 19 DEIMN A9TY D21ii AND eD10[ [ONINIO li NOT REOVIR[0 ON TN[ (NAME. Y N[iDLE IIN Ii NOT REOINR[D 011 SR[i /" AND II". ~ .... AVAILABLE WITH t25 LB. OR 250 LB. FLANGE INLFT SPECIFY WORKING PRESSURE_PSt DESIGN FOR 300 PSI MAX. NON-SHOCK SERVICE SIZES MDDEL Ro A B C D Yl107N LARGE ORI ! E oMALL ORIFIC OX WT: LB F' - 143C tl 10- '1 i - T 1 ~~ 95 , 3" 147C TB 15a 3y 9. 10 3 ar. _ 700 4" 1490 18 1T y 3y' 4' 11 4 yit 170 CERTIFIED BY: DATE: DATE DRWG NO. 09-01-03 ~~~ 5-140C VALVF AND Pt1MER CORPORATION SPECIFICATIONS OTHER SIDE ~1 43 ---AIR RELEASE--- SPECIFICATIONS September 1 2003: SERIES 140C COMBINATION AIR VALVES Combination Air Valve (single. body; :double: orifice) allows large volumes of air to escape out the larger diameter air vacuum orifice when filling a pipeline and closes water tight when-the liquid enters the valve. During large orifice closure, the smaller diameter air release orifice will open to allow small pockets of air to escape automatically and independently of the large orifice. 'The large air & vacuum. orifice shall'also allow large'valumes ofair to enter through the orifice during pipeline drainage to break the vacuum. The body inlet must be baffied to protect the Iower float from duect contact of the Wishing air and water to prevent premature valve'shut-off. `The fop large orifice plug must be protected in similar manner for the same purpose. The Bona=N seat must be fastened to the valve cover without distortion, for drop tight shut-off. The float shall be heavy stainless steel, hermetically sealed, designed to withstand a minimum of 1000 psi (static). The top plug. shall be center guided thru hex bushings for positive shut-off. Valve exterior to be painted Universal Primer for high resistance to corrosion. The cross sectional area of the discharge orifice must be equal to the cross sectional area of the valve inlet size. All materials of construction shall be certified in writing to conform to A.S.T.M. specifications as follows: Body & Cover Cast iron ASTM A126 Gr.B Float* Stainless Steel ASTM A240 T304 Needle & Seat Buna-N Plug Brass ASTM B 124 Leverage Frame [1"&2"] Delon ASTMD4181 [3"&4"] Cast iron ASTM A126 Gr. B * Fioat design may vary on certain sizes Note. Other materials available. Valve to be APCO Series 140C Combination Air Valve, as maunufactured by Valve & Primer Corporation, Schaumburg, Illinois, U.S.A. ~~ VALVE AND PRIiNER CORPORATION 1420 S. Wright BLVD. Schaumburg, II, 60193-4599 847-524-4000 FAX 847-524-9007 800-323-6969 WF~SITE: www.apcovalves.com EMAII.: factory@apcovalves.com /1 s 44 -AIR RELEASE- # 55 Series Galvanized Meter Boxes with 28" dia. corrugated cans # 55 A25 18~~ 125 1 bs 55 B 24" 13Q 1bs: # 55 C 3~" 135 1bs: # 55 D 3~5" 140 1 bs 55 E ~2" 1.45 1bs # 55 F 48" 150 1bs 55 A1S 18 ga. can -Dallas std D~ o0 ao _a~ a° °4 o ~ n ~ 0o va 4 p a ~ 4 O Oo ~ a° ~ o a°vcoac o p d~ v G Q d ~-- ~, --VAULT--- PARK ENVIRONMENTAL SP-PDDBPFC8 8 DBL CHK BFP W/ VAULT ~~`.a 46 02/08/2007 16:25 9728428871 PARK EQUIP PAGE 02/02 NAMEPLATE INDICATING: MFG: PARK EQUIP. CO. (800)256-8041 MODEL: DDBP-CPB DATE MANUFACTURED 7'-0" LINK-SEAL PLAN VIEW I LINK,SFIIL 7'-6" - •-~ y TEST COCKS ;• ASS PLUGS / _ ~ ~ lYP Y ,~ ,: 10" ~-3/a" DETECTOR METER w/ 2 SHUT-OFFS VALVES AND BACKFLOw PREVENTER OSdcY GATE VALVE (TYP-2) DUCTILE IRON ~S-TUB-OUT 0" ~~~"/ .+w:y~i~ ~ y~i''. 'r .~ ~~ ~~: 6" GRAVEL BED 12"x12" SUMP VY111i (9Y-OTHERS) GAST IRON GRATE 7'-O" Speciflc~tlon~ CONCRETE = Class 1 concrete with design strength of 4500 PSI at 28 days. Unit ~s of monolithic Gonatruotion at floor and first stags of wall wish sectional riser to required depth. REINFORCEMENT: Grade 60 reinforced. Steel tabor conforming to ASTM A615 on required centers or equal. STEEL COVER: i/a" steel skid--realatont floor plate welded to 3" angle frame with (2) 3"x2-3/8 1 beam supports (300 PSF) - BILCO ~ Q-4 Engineering Data Field excavation and preparation shall be completed prior to delivery of assembly. Use dimensional dots o9 shown. Pipe, wolves and fittings of the assembly ore approved by one or more of the following associations: © ® '' FM AWWA ELEVATION PROdrCT : BETH0. RD CUSTOMER : FERWSON WATERWORKS ENdN~r: PARK ~- r EQUIPIlNT CD~AINY ® fie Gty of ~~~~~ S" WATTS 7T4 DCDA DOUBLE DETECTOR CHECK BACKFLOW PREYENTER ASSEMBLY scA~ NONE DWG. NO- REV. oA,E ,/OS DDBP-CP8 A UNI. FLG. (TYP-2) CONCRETE SUPPORT (TYP-2) 36"X36" STEEL BILCO ~ Q-4 HATCHWAY W/ SPECIAL LOCK. ===SEWER=== t ~--- 48 ---PIPE- JM SDR35PX14 8X14 SDR35 PVC GJ SWR PIPE ~~0 49 -~ J-M PIPE ---PIPE-- Ring-TiteO PVC Gravity Sewer Pipe and Fittings ---PIPE--- ~. ( ~~ Short Form Specification ~M This specification designates general requirements for unplasticized polyv~yl chloride {PVC) Plastic Gravity Sewer Pipe with integral wall bell and spigot joints for the conveyance of domestic sewage. Materials Pipe and fittings shall meet the requirements of ASTM Specification D3034 for 4"-15" SDR 35 and F679 for 18"-27^. The pipe shall be colored green for in-ground identification as sewer pipe. Pipe Pipe shall be suitable for use as a gravity sewer conduit. Provisions must be made for contraction and expansion at each Joint with a rubber ring. The bell shill consist of an integral wall section with a sdid cross-section rubber ring, factory assembled, securely locked in place to prevent displacement during assembly. Sizes and dimensions shall be as shown in this specification. Standard laying lengths shall be 20 ft and 13 ft. ti inch. At manufacturer's option, random lengths of not more than 15% of total footage of each size may be shipped in lieu of standard lengths. ~. Drop Impact Test Pipe (6" bng section) shall be subjected to impact from a free .falling tup (20•Ib. Tup A.) in accordance with ASTM Method of Test D2444. No shattering or splitting (denting Is not a failure) shall be evident when the following energy is impacted: Nominal Size Inches Ft.-Lbs. 4 150 6 210 e..., ,, 10 220 12 220 15 220 18 220 21 220 24 220 27 220 Ffttinga All fittings and accessories shalt be as manufactured and furnished by the pipe supplier or approved equal and have bell andlor spigot configurations compatible with that of the pipe. Temperature for Testing Pipe shall be designed to pass all tests at 73°F {±3°F). Pipe Stiffness Minimum "pipe Stiffness" (F!~ y) at 5% deflection shall be 46 psi for all sizes when tested in accordance with ASTM Method of Test D2412, "External Loading Properties of Plastic Pipe by Parallel-Plate Loading." Joint TlgMness Two sections of pips shall be assembled In accordance with the manufacturer's recommendatbn. Joint shall be tested in accordance with ASTM D3212, "Joints for Drain and Sewer Plastic Pipe Using Flexible Elastomeric Seals." Flattening There shall be no evidence of splitting, cracking, or breaking when the pipe is tested as follows: Flatten specimen of pipe, six inches bng between parallel plates in a suitable press until the distance between the plates is forty percent of the outside dameter of the pipe. The rate of loading shall be uniform and such that the compression is completed within two to five minutes. Gaskets Material used for elastomeric seal in push- on joints shall meet the requirements of Specifica- tion F 477. Instal Iatlon Product should be installed in accordance with J-M Publication TR-614B, "Green-Tite'"' PVC Gravity Sewer Pipe Installation Guide" 51 ---PIPE-- Sizes, Dimensions and Weights Bell and Spigot Assembly (Inches) N ~Assemby SMipe ~- D9 T ~c ~- T" D5 ~ D8 O.D. Pipe Size inches Pipe Details Average Min. Well O.D. Thickness "T" C Bell Details D5 D8 Approx. D9 N Approx. Weight Lbs.lFt. f"~ 4 4.215 0.120 2.80 4.250 4.240 5.20 2.90 1.05 X75 3 =" 1 O °'~ ~~ ~ 3, 0_ ' ~~ ' 31 P''~~h% s .6.30 ~ ~ ="~ ' ~:a` 7.5Q ~l'~r 10 ''``~ 3. 0 4 ~CJE 2, ~~,; ,~E , t d00 F , :.-t ~ ? . . : , 10 10.500 0.300 4.70 10.570 10.548 12.40 4.70 6.64 12 12.500 0.360 5.15 12.577 12.554 14.50 5.15 9.50 15 15.300 0.437 5.95 15.380 15.362 18.00 5.95 14.14 18 18.701 0.536 5.90 18.764 18.764 21.98 5.90 21.43 21 22.047 0.632 6.40 22.110 22.110 25.63 6.40 29.88 Pipe Size Min. Wall Approx. Approx. wt. finches Ave. O.D. Thickness "T" C D5 De D9 N Lbs.IFt, 24" 24.803 0.711 15.75 24.99 24.99 28.80 11.25 38.96 27" 27.953 0.801 18.30 28.17 28.17 32.50 12.75 49.47 ~~B 52 --RING AND COVER-- BASS AND HAYS 640024 SAN SWR R8~C ~r FERGIJSON° 53 -RING AND COVER 7 3" (22mrr~) LIFTING HALE `!13 1~~3~~f 1 & (({352rnm} RAD ~1~REC'ESSEb3 FLIJ~HLETTERING ~- ~ RY S ~~- ~ Ln,~ +a~~~ 2' ~ [51 mm] +' I ~ ¢~ ~ ~~_" DETAIPICKBAR ~ 2~+.a ~, 2o2+Z 1 1 14" 3?rnm LETTERING. BOTTOM VIEW ~ REG~SSE~ FLU~H OF GG~JER 24" DIA [$10mrn] ~ ~~~° 1 ~~a~~ [9~mrn] ~ ~ [48mm] 1 ~4" 1.. 2 1/2" [8mm] [25mm] [64rnm]` COVER SECTION r T 2 ~~~~s -~ 1" 25mm) [71rnrn] DIA ~S BAR ° 2; 13/16" ' 2B" DIA 2 1}2~~ [71mm] [&6omrn] [53mrn] PICKB~4R dETAIL 24 1/4' DIA ~~ [&lfimrn] ~ [15zrnml ^~ MACHINED SURFACE T ~r~• 1 z2 1 /a D w I •~ BH 444-24 tom- [562mm] -~'1 OVER: 1J0 LBS 3fiky 31" 61A' [7g7mrn] FfiAME, 225 LBS 102kg 3~/.~" UNIT: 415 LBS.- 189kg RING SECTIdN [19mrn] ~~~ ---FITTINGS--- MULTIFIT CERT FOR TRENCH TO CERT FOR TRENCH TOUGH SWR FIT ~~~d 55 ---FITTINGS-- SHORT FORM SPECS. FOR TRENCH TOUGH71° SEWER FITTINGS MULTI FlT EnSMeered Ail Gasketed Sewer Fttngs 4' through 15' shall be molded and comply with ASTM F1336 and D3034 standards. All fittings shall b manufactured from a high molecular weigh compound having a minimum cell classification of 12454 or 13343 per ASTM D1784. All molded Wyes, T-UVyes and Tees must be a minimum of a SDR26 thickness where the branch connects to the body of the fitting. In addition, all outlets 4" through 6' service branches and bells must have a minimum of a SDR26 thickness. Materials used for gaskets must conform to the requirements of ASTM F477 or F913. All fittings must be manufactured with a locked-in gasket having a durometer rating of 45. These fdtings must be third party certified to CSA B182.1 and/or CSA B182.2. Approved product: Multi Trench Tough SDR35 Sewer Fitting TRENCH TOUGH'" SDR35 FABRICATED GASKETED SEWER FTI°I'INGS All fabricated Gasketed Sewer Fittings 18' through 48' shall be made from segments of third party certified SDR35 pipe the exceeds the requirements of ASTM F679. The fittings shall consist of butt fused or welded pipe and solvent cemented servl branches. A114' through 6' service branches must be a minimum of SDR26 wall thickness. The fittings must conform to ASTM F1336 and F679 standards. All fittings shall be third party certified to CSA B182.1 and/or CSA B182.2 Approved product: Multi Trench Tough SDR35 Sewer Fitting Multi Trench Tough SDR35 Gasketed Sewer Fittings meet these standards: ASTM F7336, F679 GSA 01821 IAPMO & E)3Qi4 CSA 8182 2 Fle Number. 1575 TRENCH TOUGHY"" SDR26 HEAVY WALL SEWER FITTINGS All heavy wall SDR26 gasketed sewer fittings shall cordorm to ASTM F1336 and D3034 and shall be manufactured from a high mole~lerar weight compound having a minimum cell classification of 12454 or 13343 as prescribed in ASTM D1784. All molded Wyes, T Wye and Tees must be a minimum of a SDR24 thickness for body of the fdng. In addition, all outlets 4' through 6' service branches, bells and bodies must have a minimum of a SDR24 thickness. Materials used for gaskets must conform to the requirements of ASTM F913 or ASTM F477. All fittings must have alocked-in grey color coded gasket. Approved product: Multi Trench Tough SDR26 Heavy Wa115ewer Fitting Multi Trench Tough SDR26 ~~II' Heavy Wali Sewer Fittings •1 I meet these standards: ASTM F133B ASTM D3D34 TRENCH TOUGH'' CIOD SEWER FITTINGS FOR C900 PIPE 4' to 8" CIOD gasketed sewer tees, couplings, elbows, plugs and reducers shall conform to AWWA C907 and be third party certfied to 8137.2. They shall be UL listed and fM approved. AI[ other configurations must have a minimum DR18 wall thickness. DR18 fittings shall be made from a compound with a minimum cell classification of 12454 per ASTM D1784. The compound must have a minimum Hydrostatic Design Basis.of 4,000 psi and must be listed with the National Sanitation Foundation. `Fabrik~ted CIOD fittings shall be made from segments of DR18 AWWA C900 or C905 pipe bonded together andover-wrapped with fibreglass-reinfork~d polyester. The pipe stack used to manufacture the fittings must be third party certified to CSA 6137.3 and conform to AWWA C900/C905. Approved product: Multi Trench Tough CIOD Sewer Fitting Multi Trench Tough CIOD Sewer Fittings meet these standazds: ~\\ NSF-61 SA• AMMlA 0807 Compound listed by CSA 61372 4'M 8' NabonalSan11s5onFautldatlan 4'to8' for potable weer senAce •Tnt ewes one appy to all oonipunnans see uoe Da~aDn ~B 56 Manual Insertion Summary ===WATER=== No Manual Insertions for This Section ---PIPE-- 16,10,8 ~ 6 INCH DUCTILE IRON PIP 4 CL52 CL DI FASTITE PIPE ---TAPPING SLEEVES--- 16X6 TAPN SLV 17.33-17.87 ALLOY 16X8 CS TAPN SLV 17.33-17.87 ALLOY ---VALVES-- 2PC SC CI VLV BX 27-37 WTR ---HYDRANTS-- No Manual Insertions for This Section ---FITTINGS--- No Manual Insertions for This Section ---AIR RELEASE-- 2 CI COMB AIR RELEASE VLV 28X18 GALV MTR BX 1 SLOT ---VAULT--- ~^• 8 DBL CHK BFP W/ VAULT ===SEWER=== No Manual Insertions for This Section --PIPE-- No Manual Insertions for This Section --RING AND COVER--- SAN SWR R&C --FITTINGS--- No Manual Insertions for This Section r^ ~~NO 57 Annotation Summary ===WATER=== No Annotations Were Made To The Images In This Section ---PIPE-- 16 C905 DR18 CL235 PVC GJ PIPE 16 C905 DR18 CL235 PVC GJ PIPE 6 C900 DR14 CL200 PVC GJ PIPE 6 C900 DR14 CL200 PVC GJ PIPE 6 C900 DR14 CL200 PVC GJ PIPE --TAPPING SLEEVES--- 4X4 MJ TAPPING SLEEVE FOR DI ---VALVES-- MJ X FLG RW OL GATE VALVE UA MJ RW OL GATE VALVE LJA ---HYDRANTS-- 5-1J4 VO A423 HYD 5FT BURY OL LJA ---FITTINGS-- CERTIFICATION DI FITTING FOR WATER 8 4000 SER PVC STARGRIP REST 8 3000 SER DI MJ STARGRIP REST 8 3000 SER DI MJ STARGRIP REST 18 MEGALUG JOINT RESTRAINT FOR DI ---AIR RELEASE-- 2 CI COMB AIR RELEASE VLV 28X18 GALV MTR BX 1 SLOT ---VAULT-- No Annotations Were Made To The Images In This Section ===SEW ER=== No Annotations Were Made To The Images In This Section --PIPE-- SX14 SDR35 PVC GJ SWR PIPE 8X14 SDR35 PVC GJ SWR PIPE ---RING AND COVER--- No Annotations Were Made To The Images In This Section ---FITTINGS- CERT FOR TRENCH TOUGH SWR FIT ~~, \0 58 ~ FE~usoN~ "AS IS" Disclaimers The information contained in this submittal is a compilation of product information made available by manufactures or other suppliers about their products, and while Ferguson Enterprises, INC. ("Ferguson") makes reasonable efforts to present current information in the form in which it is received by Ferguson, the information is provided to you "AS IS," for your internal informational purposes only, without any representation or warranty of accuracy or completeness of information or other warranty of any kind, including any implied warranty of quality, merchantability, fitness for a particular purpose, or non- infringement. In no event will Fergusan be liable to any party for any direct, indirect, incidental, special ar consequential damages for use of or reliance upon any information or material presented including, but not limited to, damages arising from loss of profits, business interruption or any other damages, even if Ferguson is expressly advised about the possibility of such damages, to the fullest extent allowable by law. The material in °-' this submittal could contain technical inaccuracies or typographical errors, and information will be changed, updated and deleted without notice. Manufacturers or other suppliers may make improvements and/or changes in the products described in this material at any time. Customer Service Policy Ferguson enterprises, Inc. is unconditionally committed to customer service satisfaction. Ferguson's commitment to assisting our customers obtain redress under the terms of manufacturers` warranties is a fundamental principle of our customer service philosophy. Ferguson does not manufacture any of the products we sell. Consequently, like our customers, Ferguson must look to manufacturers to provide warranty protection. Our customers' sole and exclusive warranty, therefor, is that provided by manufacturers. Warranty Disclaimer. Ferguson Enterprises, Inc. and its subsidiaries ("Ferguson"} make no express or implied warranties. Ferguson hereby disclaims a// warranties, whether express or imp/ied by operation of /aw of otherwise, inc/udinq, without /imitation, a// imp/ied warranties of merchantabi/ity or fitness for a particu/ar purpose. Ferguson shall not be liable, directly or indirectly, for any loss, cost, damage or expense, including, without limitation, labor charges or consequential or incidental damages, arising directly or indirectly from the operation, condition or use of products sold by Ferguson. `~ Ferguson's sole liability, if any, shall be limited to the product's sale price in all cases.