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ST9905-SP070405 (2)JOHNSON COUNTY PIPE, INC. An American Owned Company March 23, 2007 ICA~ J & T Excavation 2716 Remington Drive Royce City, TX 75189 Re: Construction of Beltline Road Project Dallas County, TX • Systems PROJECT ~~'e~ (~Q$ S DiATE RECD A>rrRiOYED4 Faheiation ! L~lietion mry be tmdertrl~m. Appeoval ron not entltorize oheoga is the Cootlact Smn a Ccateart Time. [~ ~ttROVEDws coizlc>~cT>ED, Fibriwlioa / Installation may be nod~ertdren. Appevval doa not authorize elumEes in the Contract Stem of Caotnct Tiaoe. ,[~~ i REVISEAMIlitESUBMIT, 'IIK Inetellotlau MAY DiOQ' be md~agl~em. In reaabmittias. limit coa+ecalons to me items marlt~ed. Q NOA TA,i~N, aantract gy; DAT1C: R ~ miter ateod. oor atlas aoy cootraoaua ob oF16t F~pnees /review does not relieve the iirom oomplyieS with art raqui:raneota of the coatract doctm~eaa. 18" thru 48" Class 3 Reinforced Concrete Tongue & Groove Pipe 42" Class 4 Reinforced Concrete Tongue & Groove Pipe 5' x 3' Class C1433 Reinforced Concrete Tongue & Groove Box Culvert This is to certify that the reinforced concrete pipe meets or exceeds the requirements of ASTM specifications C76, C506, C507, C655 and precast concrete box culvert meets or exceeds the ASTM specifications for C1433-03 (and/or C789-98 or C850-98) for the class or D-load of the pipe manufactured by Johnson County Pipe, Inc. for the above referenced job. Bruce hnson Project Coordinator 800 CR 209, P O Box 1588 Alvarado, TX 76009 (817)783-3444 fax (817)783-6002 Johnson County Pipe, Inc. MATERIAL SAFETY DATA SHEET for Johnson County Pipe .. •• • Material Identi Trade Names : Concrete Pipe and Box Manufacturer's Name: Johnson Coun Pi e, Inc. Emer enc Tele hone Number: (817) 783-3444 Address: 800 CR-209 Telephone Number for Information: {817) 783-3444 Alvarado, TX 76009 .. •. . • . • Hazardous Components CAS OSHA ACGIH MSHA (Chemical Identity/Common Names) No. PEL TLV PEL Quartz (Si02) 10mg/M3 (as free Crystalline Silica) %Si02 + 2 Boiling Point N/A Specific Gravity (HZO = 1) NIA Vapor Pressure (mm H) N/A Meltin Point N/A Va or Densi Air = 1) NIA Evaporation (Bu I Acetate = 1) N/A Solubility in Water: Not Soluble A pearance and Odor: Odorless Solid .. ~. Flash Point: Not Combustible Flammable Limits: Not Flammable LEL: NIA UEL: N!A Extinguishing Media: This material is noncombustible. Use extinguishing media appropriate to surrounding fire. Unusual Fire and Ex losion Hazards: None Stability: Unstable Conditions to Avoid: None Stable X Incompatibility (Materials to Avoid): None Hazardous Decom osition or B products: None Hazardous Pol merization: Not known to occur .~ Route(s) of Ent Inhalation? es Skin? no In estion? es Health Hazards: Sawin or rindin ma result in release of dust particles which ma cause minor irritation of the e es or nose. Chronic Effects: Result in tun disease Silicosis if exposed to excessive amounts for proton ed periods. Page 1 of 2 . ~. -~ Carcinogenicity: NTP IARC Monographs OSHA Regulated no no no Si ns and Symptoms of Exposure: Irritation of the a es and nose, shortness of breath. Medical Conditions Generally Aggravated by Exposure: Pre-existing lung disease such as Emphysema or Asthma. Emergency and First-Aid Procedures: Eyes: Flush eyes generously with water for 15 minutes. If irritation persists, contact a physician. Inhalation of Dust: Remove exposed person to fresh air and support breathing as needed. Consult a physician immediate) if irritation ersists. Steps to Be Taken in Case Material is Released or S filled: Sweep u and discard. Waste Disposal Method: Dispose of as common waste. Precautions to Be Taken in Handlin and Storin :None Precautions: Wear NIOSH a roved res irator and ti ht fittin o les when sawin or rindin . Resiratory Protection: NIOSH approved particulate respirator. Ventilation: Local Exhaust: Other: Mechanical (General : In confined area. Special: Skin Protection: E e Protection: Ti ht fittin safety oggles. Other Protective Clothin or Equipment: None Wnrk/Hvaienic Practices: N/A Disclaimer: The information contained in this Material Safety Data Sheet is based on technica- data that the company believes to be accurate. 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A -~ ? ~ , A w ~ w , ~ w , ~ w , ~ ~ , W ~ , DO ~ , 0 ~ , OD ~ OD ~ , 0 .~ , OD ~ , OD ~ OO ~ , OD N N Z 0 - 0 0 '0 ~ ~~ Z oc e~ ~ ~ gb rn Z n v 3 m ~_ Z N O_ Z ""I ~ ~ W m m N ~ 0 D -y JOHNS DN COUNTY PIPE, 1NC. nn AmM2w UwneN (:Ompen/ 4' x 2' to 8' x 8', 8' Joint with 6" Haunch Symmetrical r ~ n..e -}_ RI E SPAN Twwu Taorraiaue 800 CR 209, PO Box 1588 Alvarado, TX 76009 817-783-3444 fax 817-783-6002 Dimensions and Approximate Weights of Concrete Box Sections ASTM C789 -Precast Reinforced Concrete Box Sections Thickness Span {ft.) Rise (ft.) Top Slab Bottom Slab Wall Waterway Area s . ft. Approx. Weight Ibs.lft. 4 2 5 5 5 7.7 910 4 3 5 5 5 11.7 1030 4 4 5 5 5 15.7 1160 5 2 6 6 6 9.1 1340 5 3 6 6 6 14.5 1430 5 4 6 6 6 19.5 1580 5 5 6 6 6 24.5 1730 6 2 7 7 7 11.1 1710 6 3 7 7 7 17.3 1880 6 4 7 7 7 23.3 2060 6 5 7 7 7 29.3 2230 6 6 7 7 7 35.3 2410 7 3 8 8 8 20.1 2400 7 4 8 8 8 27.1 2600 7 5 8 8 8 34.1 2800 7 6 8 8 8 41.1 3000 7 7 8 8 8 48.1 3200 8 4 8 8 8 31.1 2800 8 5 8 8 8 39.1 3000 8 6 8 8 8 47.1 3200 8 7 8 8 8 55.1 3400 8 8 8 8 8 63.1 3600 9 5 9 9 9 43.9 3660 9 6 9 9 9 52.9 3880 9 7 9 9 9 61.9 4110 9 8 9 9 9 70.9 4330 9 9 9 9 9 79.9 4560 10 5 10 10 10 48.6 4380 10 6 10 10 10 58.6 4630 10 7 10 10 10 68.6 4880 10 8 10 10 10 78.6 5130 10 9 10 10 10 88.6 5380 10 10 10 10 10 98.6 5630 11 4 11 11 11 42.3 4880 11 6 11 11 11 64.3 5430 11 8 11 11 11 86.3 5980 11 10 11 11 11 108.3 6530 11 11 11 11 11 119.3 6810 12 4 12 12 12 46.0 5700 12 6 12 12 12 70.0 6300 12 8 12 12 12 94.5 6900 12 10 12 12 12 118.0 7500 12 12 12 12 12 142.0 8100 ASTM C850 - Precast Reinforced Concrete Box Sections Thickness Span (ft.) Rise (ft.) Top Slab Bottom Slab Wall Waterway Area s . ft. Approx. Weight Ibs./ft. 4 2 8 6 5 7.7 1120 4 3 8 6 5 11.7 1240 4 4 8 6 5 15.7 1370 5 2 8 7 6 9.1 1572 5 3 8 7 6 14.5 1650 5 4 8 7 6 19.5 1800 5 5 8 7 6 24.5 1950 6 2 8 7 7 11.1 1800 6 3 8 7 7 17.3 1970 6 4 8 7 7 23.3 2150 6 5 8 7 7 29.3 2320 6 6 8 7 7 35.3 2500 7 3 8 8 8 20.1 2400 7 4 8 8 8 27.1 2600 7 5 8 8 8 34.1 2800 7 6 8 8 8 41.1 3000 7 7 8 8 8 48.1 3200 8 4 8 8 8 31.1 2800 8 5 8 8 8 39.1 3000 8 6 8 8 8 47.1 3200 8 7 8 8 8 55.1 3400 8 8 8 8 8 63.1 3600 9 5 9 9 9 43.9 3660 9 6 9 9 9 52.9 3880 9 7 9 9 9 61.9 4110 9 8 9 9 9 70.9 4330 9 9 9 9 9 79.9 4560 10 5 10 10 10 48.6 4380 10 6 10 10 10 58.6 4630 10 7 10 10 10 68.6 4880 10 8 10 10 10 78.6 5130 10 9 10 10 10 88.6 5380 10 10 10 10 10 98.6 5630 11 4 11 11 11 42.3 4880 11 6 11 11 11 64.3 5430 11 8 11 11 11 86.3 5980 11 10 11 11 11 108.3 6530 11 11 11 11 11 119.3 6810 12 4 12 12 12 46.0 5700 12 6 12 12 12 70.0 6300 12 8 12 12 12 94.5 6900 12 10 12 12 12 118.0 7500 12 12 12 12 12 142.0 8100 6' x 3' to 12' x 12', 8' Joint wish 12' Haunch Symmetrical QtlLF sTATES ASPHALT CO.~ t..P. July 15, 2002 Mr_ Jeff Basset Conroe Pipe, inc. Dear J~ Attached is a2r data sheet Sor Bvagrip 990 Concrete Joint Sealant. We do not require the pipe to primed prior to sealant installation. We ren a hydrostatic pressure test is accordance with ASTM Specification C99o with unprimed concxete pipe end it passed. RespectfWly,. Mark Platt , ice-President of Sales 300 CHRISIY PLACE P.O. BOX b08 SOUTH HOUSTON, TX. 77567-0508 SALES 800.662.0887 AAAIN 713.841.4410 FPJ( 713.947.4906 Ev~RSnir 990-STR[FS POLYMER MODIFIED CONCRETE JOINT SEALANT Evergrip 990 is a concrete joint sealant made with a unique blend of asphalts enriched with high grade polymer. Available in convenient strips, Evergrip 990 is a preformed, ready-to-use, flexible gasket that provides an excellent seal for concrete pipes, culverts, manholes and other precast concrete joints. A polymer modified sealant, Evergrip 990 offers significant advantages over non-modified sealants: • 60% more adhesive strength • 366% more cohesive strength • Greater elasticity • 40% higher ductility • Consistent performance over a wider range of temperatures • Provides watertight seal • For concrete joints of all sizes and shapes • Extruded strips for easy application • Available in standard sizes and lengths • Asbestos free • Odorless • 100% solids • No primer necessary • No shrinkage EYER6RIP 990 STRIPS POLYMER MODIFIED CONCRETE JOINT SEALANT Evergrip 990 meets or exceeds all requirements of ASTM C 990, U.S. Federal Specifications SS-5-21 OA,Type I, Rope Form and AASHTO Designation M-198 75 I,Type B. Certified to meet or exceed highway department specifications. Concrete surfaces to which sealant is to be applied must be clean ° • ° ' ° ° and dry. Remove all mud, dirt, grease, oil and loose particles. .° ° •° °,' .° ° • ° ° ° ° • ° ° Remove release paper from one side of sealant. Leave the outside a ° paper in place to protect the sealant from contamination and ° ° ° ° stretching. Attach the sealant end to end to the leading edge of the A B A B tongue or groove of each pipe joint until a continuous gasket is established around the entire circumference of the pipe joint. Press material firmly into place through the outside paper. Remove the outside paper just prior to jointing the pipe. Avoid contaminating the exposed sealant with any foreign materials.Any contaminated sealant should be removed and replaced. Do not disturb the gasket A) Sealant Placement B) Joint After Compression 'Saac111 -~~ EYBRBRiP 99Q-STRIPS POL]fMER MODIFIED CONCRETE JOINT SEALANT SEALANT SIZE PIECES/CARTON ~ ~ FT.lCARTON 3/4" x 2'b" 50 125 ft 1" x 2'b" 35 87.5 ft I " x 3'b" 35 122.5 ft I I!4" x 3'b" 28 98 ft 1 1/2" x 3'b" 20 70 ft 1314" x 3'b" 13 45.5 ft 2" x 3'b" 10 35 ft SEALANT SIZE PIECES I CARTON M/CARTON 19mm x 762mm 50 38.1 m 25.4mm x 762mm 35 26.7m 25.4mm x 1067mm 35 37.3m 31.75mm x 1067mm 28 29.9m 38.1 mm x 1067mm 20 21.3m 44.45mm x 1067mm 13 13.9m 50.8mm x 1067mm 10 10.7m Bitumen, % by wt. Inert filler content, % by wt. Volatile matter, max. % by wt. Specific gravity @ 77 Fl25aC, (gr/ml) Ductility @ 77 FI25aC, (cm), min. Min. softening point Min. flash point, C.O.C. Penetration @ 77~Fl25~C, 150 gms, 5 sec. (dmm) Adhesion and hydrostatic pressure Sag or flow resistance Chemical resistance Read and understand MSDS sheet before use. 50-70 30-50 2.0 1.2-1.35 5.0 320aF1160aC 600aF/315aC 50-I 20 No leaks (24 hrs.) No sagging No visible deterioration _. placement.Any displaced sealant should be repositioned prior to jointing the pipes. Read pipe manufacturer's instructions for proper pipe jointing proce- dures.The trench can be backfilled as soon as the joining process has been completed. Conditions must preclude contamination of the sealant during the installation process by any foreign material such as silt or mud. Store in a dry area protected from the elements. Do not stack car- tons over six high. Scrape excess sealant off surfaces. Asphalt stains can be removed with non-hazardous, bio-degradable cleaners. Use waterless hand cleaner on skin. Follow cleaner manufacturer's instructions carefully. Do not use flammable or combustible petroleum based solvents.