Northlake 635(13)-CS060921 (3)
ConSys
SUBMITIAL PACKAGE
D;,\TE: September 21,2006
PROJECT: MDI Office Building
SUBMITTED BY: ConSys Concrete Corp.
11010 Switzer Avenue
Suite 104
Dallas, TX 75238
MOl
SUBi\II1TAL NutymER: 003
SPl:':CIFIC\TION SECTIO~: 03300
VENDOR: Barnsco
ITEM(S) S UBi\HTTED:
J\IANUFACTURER
W.R. Meadows
\V.R. Meadows
::;f( \'CR. Meadows
Poly-America
\'CR. Meadows
ITEM
588
Duogard
Rezi-\,\'eld 1000
Poly
1100 Clear Series
SUB~nTfED BY: Darold J. Molix
SUB.\IITrED TO: MDI General Contractors
1501 LBJ Freeway, Suite 700
Dallas, Texas 75234
CHECKED BY:
APPROVED BY:
ARCHITECT: Carroll Architects
17770 Preston Rd. Suite 200
Dallas, Texas 75252
W R. MEADOWS~
SEAJTIGHT~
NO. 390
CSl Code: 03930
APRIL 2004
(Supersedes May 2003)
REZI -'VELDT'" 1 000
Multi-Purpose Construction Epoxy
DESCRIPTION
REZ(-WELD 1000 is a medium viscosity, two-
component., con~truction grade structural epoxy
adhesive. It is moisture insensitive and resistant to
many chemicals. High modulus, high strength REZI-
\VELD 1000 is color coded to assurc proper mixing,
self-Ievcling and easy to apply.
As a neat mix, REZ(-WELD 1000 is used to lX.'lld
hardened concrete to fresh or hardened concrete. It can
ulso be used to bond metals and other materials to
hardened concrete. REZI-WELD 1000 is also used to
sccure mctal anchors, bolts, rebars and dowels in
conncte.
Mixed with sand or aggregates, REZl-WELD 1000
may be used to patch spaBs or defects in concrete. A
thin film coating sprinkled with sand or grit, becomes
a durable, non-skid interior topping.
FEATURES M.m BENEFITS
. OITers high-modulus, high-strength and sell~
leveling characteristics
. Resists many industrial chemicals and is moisture
i nsensi ti ve
. Easy-to-apply... m3)' be sprayed
. Furnished in unique, color-coded, unitized, pr~-
measmed packaging to assure proper
miyjng... eliminates mishandling and
mismatching components
. May be extended \\-ith s,1nd or aggregates to
patch minor spalls and defects in concrete
. Pro\'idcs a non-skid intcrior topping when
sprinkled with sand or grit
SPECIFIC\. TIONS
ASTM C SSI, Typ" I, II, IV & V, Grade 2, Cla.m, B & C
.~ASIITO l\1 235, Type l, n, IV & V, Grnde 2, Cl,,,.,,. B &. C
Various Dcpartments of Transportation Approvals
PACKAGL~G
I Quart (.95 Liter) Unit
I Gallon (3.79 Liter) Unit
2 Gallon (7.5& Liter) Unit
10 Gallon (37.9 Liter) Unit
STORAGE: 650 F-950 F (lllc C-350 C)
COVERAGE: I gal. neat yields 2.H cubic inches
~ -, l1lT
-'ll'llllllf'!,
;;<:]
-'11
W.R. MEADOWS, INC.
P.O. Box 338. HAMPSHIRE. IL 60140-0338
Phone: 8471214-2100. Fax: 847/683-4544
1-800-342-5976
www.wrmeadows.eom
FOR I:"iDU~TRIAL Al''D PROFESSIONAL USE ONLY
APPLICA TJON
Sur/aCt! PrepamJiOlz... Mec hanically abrade all
surfaces to be honded. All surfaces to be bonded must
be free of standing watcr and complctely clean of dirt,
nlst, curing compounds, grease, oil, paint and unsound
materials which \\-ould prevent a solid bond. Vacuum
or blow dust away with oil-free, compressed air.
Smooth surfaces require sanding or other mechanical
abrasion. Exposed steel surfaces should be
sandblasted and vacuumed clean; ifnot possible.
degrease thc surface and use s.,'ll1d paper or a wirc brush
to rcve31 continuolls, bright metal.
Mixing... Condition all components to 60-850F lor
24 hours prior to use. Use the double-boiler method or
store material in a warm room, prior to application.
Pre-mix each component. Mechanically mix at slow
speed (600-900rpm) using a drill and Jiffyctl Blade or
drum mixer for 3 minutes or until completely mixed
while scraping the sides to ensure complete blending
of components. The mixed product should be unilorm
gray in color and not show streaks. Avoid air
entrapment. Mix only very small quantities by hand
for II minimum of 3 minutes or until sufficiently
blended together using the supplied stirring stick.
Scrape sides of the conlainer to ellsure complete
blending of thc components. Mix only the alllount of
epoxy that can be applied within the pwduct's potlit:::.
Potlilc will decrease as the ambient temp<rature
and/or mass size increases.
BUSDISG FRESH CU,....CREl'E TU FL4RD1::SED
CUSCRETE UR HARDEl'tED CUSCRETE TV
H4R1JENED CONCREtE... Use a sti!Tmasonl)'
brush or airless spray equipment to apply a layer of
mixed epoxy to concrete surfaces. Application rate
should be 85-100 square feet per gallon (20 mils).
Place fresh or hardened concrete to mixed REZ(-
\VELD 1000 prior to epoxy adhesive becoming tack-
frce. (fREZI-WELD 1000 becomes tack-free pril'f to
application l,f fresh or hardened concrete, consult a
W. R. MEADOWS representative. N011~: Cured
concrete is defined as concrete that has achieved a
minimum 80 percent of designed compressive strength.
cu.vnVUED OS REVERSE SIDE...
H r
-; """--1,
--11(;
----.---------------------------------------------------------------.--------,
HAMPSHIRE, IL t CARTERSVILLE, GA '
YORK, PA I FORT WORTH, TX t BENICIA, CA
POMONA, CAt GOODYEAR, AZ t MilTON, ONT.
OTHER BONDING...To bond metal to concrete,
lya layer of the adhesive at 85-100 square feet per
lln (20 mils) to the prepared surfaces and join
immediately. Clamping pressure beyond what will hold
parts in place is not necessary.
AGGREGATES FOR EPOXY-RESIN MORTARS...
Combine clean, dry aggregates to freshly mixed epoxy
in ratio of one part epoxy to one to four parts of dry,
clean graded aggregate by volume. A rotary drum mixer
with a stationary paddle is recommended for blending
aggregates and epoxy. Apply a thin. coating of
aggregate-free epoxy to the prepared surface as a
primer. Patch thickness should not exceed 2" (50.8mm)
per lift.
METAL ANCHORS IN PREFOIUfED HOLES IN
CO.\'CRETE... Preformed holes should be
approx. W' (6.35mm) larger in diameter than the anchor
bolt diameter. The depth of the hole should be 10-15
timcs the bolt diameter. Fill the hole from the bottom
up, about halfway, with mixed epoxy and place the
bolt, dowel or rebar. Top off with more epoxy and
finish. All anchoring or doweling configurations must
be approved or designed by an engineer.
ISTERlOR NONSKID TOPPING...
Apply mixed epoxy at a rate not to exceed 80 square
feet per gallon. Spread sand thinly over wet epoxy and
embed the grains with a mohair roller. For heavy
coverage, apply a layer of sand or grit over the epoxy
and allow it to set. Blow excess sand away. NOTE:
REZI-WELD 1000 IS NOT TO BE USED AS A
-. ')()R COVERING OR PROTECTIVE
ATMENT.
CLEAN UP...C1ean tools and equipment immediately
with Toluene or Xylene. Clean equipment away from
all ignition sources and avoid breathing vapors or
allowing epoxy-containing solvent to contact skin.
Should this material come in contact with the skin,
wash thoroughly with soap and water, not solvent.
PRECAUTlOl"S
DO NOT DILUTE. Mix complete units only. Not
recommended for use when the concrete temperature
has been below 400F (40C) for the past 24 hours. Do
not use to seal crdcks under hydrostatic pressure. Do not
warm epoxy over direct heat.
PAGE 2...NO. 390 ...APRIL 2004
TECHNICAL DATA *
The following physical properties were determined at a 1:1 mix ratio of A:B by volume,
cured at 770F (250C) & 50% RH
Test Metbod Actual Required per ASTM C 881-99,
TYPE IV
Gel Time
Per ASThl C KKl-99' 3 7 minutc~ Minimum 30 minutes
Viscosity
Per ASThl D 2393 3,500 ep' Maximum 10,000 ep'
Mixed
Compre..ive Strenll'h
Per ASThl D 695-96
@ 1 day 10,000 psi (70 MPa) Not Required
@ 7 days' 12,500 psi (79 MPa) Minimum 10,000 psi (70 MPa)
Compressive Modulu.'t
Per ASThl D 695-96'
@7Days 530,000 psi (3655 MPa) Minimum 200,000 p.i (1,400 MPa)
Slant Shear Bond Strength
Per ASThl C KK2', Moist Cured
@ 2 day. (Old to Old Concrete) 1.250 psi (K.6 MPa) Minimum 1.000 psi (7.0 MPa)
@ 14 day. (Old to Old Concrete) 1,900 psi (l3.IMPa) Minimum 1,500 psi (10.0 MPa)
@ 14 days (New to Old Concrete) 2,100 psi (145 MPa) Minimum 1,500 psi ( 10.0 MPa)
Ten..ile Strength
Per ASTM D 6J&-9K'
@ 7 days 7,250 psi (51 MPa) Minimum 7,000 p.i (4K MPa)
Tcn.."ilc Elong-dtion
Per ASThf D 63K-9K'
(ill 7 davs 1.50/. Minimum 1%
Heat Deflection Temperature
Per ASThl D 64K-9K
@ 7 day' IJ50F (57"C) Minimum 1200F (50oC)
Linear Coemeient of Shrinkage
Per ASThl D 2566'
@ 7 day, O.OO~ Maximum 0.005
Water Absorption
Per ASThI D 570-9X'
(il, 7 Davs 0.410;, w/w Maximum 1.00/. w/w
Colors:
PartA...White
Part B...Black
I: I by volume
Pot life:
Cure time:
Shelf life:
35-45 minutes at 770F
7 days at 770F
I year in unopened container
Mi.1: ratio:
· All technical data is typical information, but may vary due to testing methods, conditions and operators.
'Independent reports are available upon request.
SAFETY A."iD TOXICITY
Unused epoxy will generate excessive heat, especially in large quantities. Unused epoxy
should be mixed with dry sand in the container to help lower heat. Refer to Material Safety
Data Sheet for complete health and safety information.
ADDITIONAL RESTORATION PRODUCTS
FRO:\l W. R. MEADOWS CAJ,,;" ALSO BE
FOUND BY VISITI:"lG OUR WEBSITE.
TO VERIFY MOST RECENT TEClL'iICAL
DATA SHEET IS BEING USED,VISIT OUR
WEBSITE: www.wrmeadows.com
LIMITED 'VA RRANTY
"W. R. MEADOWS, INC. warrants at the time and place we make shipment, our material will be of good quality and will
conform with our published specifications in force on the date of acceptance of the order." Read complete walTanty.
Copy furnished upon request.
r.----m------.-.--~--~
~ ~
; ~
I I
I I
, 1l ~
io;_:...;.~..,..;............_/,~/,........_;............../,../,_:.;_:..j
Disclaimer
The information contained herein is included for illustrative purposes only, and to the best of our knowledge, is accurate
and reliable. W. R. MEADOWS, INC. cannot however under any circumstances make any gual'anlee of results or
assume any obligation or liability in connection with the use of this information. As W. R. MEADOWS, INe. has no
c"'''',1'ol over the use to which others may put its product, it is recommended that the products bc tested to determine if suitable for specific
cation and/or our information is valid in a particular circumstance. Responsibility remains with the architect or engineer, contractor
allLl owner fill' the design, applkation and proper installation of each product. Specifier and user shall determine the suitability of products
for specific application and assume all responsibilities in connection therewith.
(i)W. R. MEADOWS 2002
4/04-5M